Installation Manual KEBA wall box 86.878
Contents
1. O O E Europe S Socket C Cable 3 c series PLC 00 no cable 01 04 6m straight 99 4m spiraled 0 e series 1 b series 2 c series 0 Contactor dice ooo Options i O O o M opima ustomer code E a a aii CE o o o 0 not populated 0 not populated R RFID K Key switch 8 48 Kil BIA Overview 2 Overview Typical version with charging cable A Status LED B1 Parking bay for charging plug B2 Standard socket variants possible C Housing cover D Hanger for charging cable Note Depending on the design of the charging sta tion the parking bay may deviate from the form shown TD 1609 1 16 Charging station application example 2 1 Optional equipment except e series RFID sensor The RFID sensor R is used for touchless au thorization of a user with MIFARE cards or tags according to 18014443 RFID sensor Key switch The key switch S is used for authorizing a user Key switch KEBA 9 48 10 48 Overview Additional optional equipment Network capability Switch contact for control of external additional equipment Enable input for e g ripple control receivers time switches This permits a scheduled time controlled charging of the vehicle to be realized PLC Power Line Communication according to GreenPhy standard Mounting column 3 phases ZER 1 2 conform Energy mete2. Selection of the RCD circuit breaker e Each charging station must be connected to a separate RCD circuit breaker No other cir cuits may be connected to this RCD circuit breaker e RCD circuit breaker of at least type A lf the vehicles to be charged are not known e g semi public area measures must be met for protection where direct fault currents gt 6mA occur This can be realized for example through the use of an RCD type specifically intended for electric vehicles or with a RCD type B The vehicle manufacturer specifications must also be observed e The nominal current In must be selected to match the line circuit breaker and the fuse Dimensioning the Line circuit breaker When dimensioning the line circuit breaker also observe the increased environmental temperatures in the switching cabinet Under certain circumstances this may require a reduction of the pread justed charging current setting to increase the system availability e Maximum value according to the type plate data matching to the DIP switch settings of the preadjusted charging current value e Determine the nominal current in accordance with the specifications on the type plate in coordination with the desired charging current DIP switch settings for the pre adjusted maximum EVSE current capacity and the mains supply line Dimensioning of the mains supply line When dimensioning the mains supply line also observe possible reduction factors and the in cre
3. KeContact P20 Installation manual for the specialist KEBA Automation by innovation Comments to this manual In this manual you will find warnings against possible dangerous situations The used sym bols apply to the following meanings WARNING A Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION A e Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Indicates a situation which if not avoided could result in property damage This symbol reminds you of the possible consequences of touching electro statically sensitive components Notice Notes on use of equipment and useful practical tips are identified by Notice Notices do not contain any information that draws attention to potentially dangerous or harmful functions gt Step of a sequence of operations KEBA 2013 2014 Subject to alteration in the course of technical advancement No guarantee is offered for the accuracy of the information provid ed All rights reserved All brand and product names are trademarks of their respective companies Technical information in this document is subject to change without notice Document Revision 1 70 Release date 20 08 2014 Article no 90064 KEBA AG Postfach 111 Gewerbepark Urfahr A 4041 Linz www kecontact com sorm Ss a KS p KEBA T
4. DSW1 1 Current D1 6 D1 7 D1 8 Figure 10A OFF OFF OFF 13A ON OFF OFF 16A OFF ON OFF 3 4 5 20A ON ON OFF 25A OFF OFF ON 32A ON OFF ON 1 Preadjusted maximum current value for the EV charger control pilot duty cycle STANDARD MODE DHCP NO ADDRESSING DSW2 1 to DSW2 4 OFF DSW2 6 OFF The charging procedure in STANDARD mode is carried out automatically by the charging station without higher ranking control system Q Ko N Q o gt O QO The charging station attempts to obtain an IP i address via DHCP server if needed This also corresponds to the basic settings for charging stations without network connection KEBA TD 1609 072 TD 1609 071 TD 1609 070 TD 1609 069 TD 1609 068 TD 1609 073 35 48 Installation STANDARD MODE ADDRESSING DSW2 6 ON The charging procedure in STANDARD mode is carried out automatically by the charging station without higher ranking control system The charging station has the static IP address 192 168 25 xx Set the desired IP address with the DIP switches DSW2 1 to DSW2 4 see Address ing ON iiit iali 12345678 P N N 7 DD O Kol p a Example address 17 LOAD MANAGEMENT MODE ADDRESSING DSW2 6 OFF The charging procedure in LOAD MANAGEMENT mode is controlled by a higher ranking load management system Since multiple charging stations are located ina network an addressing of the charging
5. Function DIP switch Figure External enable input X1 is used ON Switch contact output X2 D1 2 ON yes PL is used k D1 1 ON yes TD 1609 061 TD 1609 062 12345678 SmartHome interface via UDP ON ON details see UDP Program D1 3 enabled RE 8 mers Guide 7234567 TD 1609 063 KEB 33 48 Installation PHASES ONLY FOR LOAD MANAGEMENT MODE Function Supply phases Phase assignment Phase L1 at terminal 1 connected Phase L2 at terminal 1 connected Phase L3 at terminal 1 connected Comments DSW1 3 to DSW1 5 DIP switch ON only 1 phase D1 3 OFF all 3 Phases D1 4 D1 5 OFF OFF ON OFF OFF ON ON ON Figure Figure 3 4 5 6 7 8 ALL 6 7 8 123 45 RE 345 RAL 2345 6 6 I 7 8 yp T D O qm Q TD 1609 064 TD 1609 065 TD 1609 066 TD 1609 067 For load distribution with 1 phase operating mode any phase L1 L2 or L3 of the mains supply line can be connected to the connection terminal 1 The determination of which phase of the mains supply line was connected serves for informing the optional load management software in order to facilitate an efficient and proper load distribution 34 48 KEBA Installation Only one maximum value can be set with the following DIP switches which is smaller or equal to the operating current according to the type plate SETTING THE AMPERAGE
6. FI triggering current triggering time are to be performed for the expanded or modified part gt The measurement devices must comply with the national regulations e g DIN EN 60557 VDE 0413 Electrical safety in low voltage distribution systems up to AC 1000V and DC 1500V gt The measurement results are to be documented A test report is to be created and saved before the check KEBA 39 48 Installation 4 6 3 Mounting the housing cover gt Fitting the housing cover be TD 1609 021 Mounting the housing cover gt TD 1609 005 a Cover screws 40 48 Fitting the housing cover Fit the housing cover at the top and push the cover downwards slightly Make sure that the housing cover is seated correctly at the top in the housing guides Mounting the housing cover Then fold the housing cover to the rear The housing cover must glide into the guides without considerable resistance Make sure that the housing cover is seated correctly on all sides in the housing guide Only a minimum even gap may be present Cover screws Secure the housing cover at the bottom using the two cover screws S KEBA Further technical instructions 5 Further technical instructions 5 1 Programming RFID cards optional Programming the RFID master card ON The authorization by an RFID master card is necessary for the programming The programming mode can be activated and deactivated us
7. installation site for a few hours If this is not possible the charging station should not be stored outside overnight or in a vehicle at cold temperatures lt 5 C Tool list to handle KC P20 The following tools are required for the installation Flathead screwdriver for mains supply terminals blade width 5 5 mm Flathead screwdriver for terminals X1 X2 blade width 3 0 mm Phillips head screwdriver PH2 Mounting tools for cable glands M16 width across flats 20mm and M32 width across flats 36mm LSA insertion tool optional 16 48 Kil BIA Installation 4 1 Preparing the housing 4 1 1 Removing the housing cover Cover screws gt Unscrew the two cover screws S on the bottom side of the housing cover TD 1609 005 a Cover screws Removing the housing cover gt 1 Pull the housing cover out slightly gt 2 Slide the housing cover up slightly to unhinge it TD 1609 022 Removing the housing cover KEB 17 48 Installation 4 1 2 Removing mounting the connector panel cover Removing the connector panel cover gt Unscrew the four screws with which the connector panel cover is mounted and remove the connector panel cover Notice Remove the dry bag from the connector panel and dispose it of properly Removing the connector panel cover Information for reassembly Mounting the connector panel cover gt Insert the connector panel cover again gt Mount the connector panel cover ag
8. or mounting points Warpage of the housing must be prevented Information for technicians who are permitted to open the device e Risk of damage Electronic components can be destroyed if touched Before handling components make sure you perform an electrical discharge by touching a metallic grounded object KEBA Important information 1 2 Intended use KeContact P20 is a charging station for the indoor and outdoor area at which electrically operated vehicles can be charged e g electric automobiles The charging station is designed for installation on a wall or in a floor mounted column The respective national regulations must be observed with regard to the installation and connection of the charging station The intended use of the device always includes the compliance with the environmental conditions for which this device was developed The device was developed manufactured inspected and documented in compliance with the rele vant safety standards Therefore the products do not pose any danger to the health of persons or a risk of damage to other property or equipment under normal circumstances provided that the instructions and safety precautions relating to the intended use are properly observed The instructions contained in this manual must be followed precisely in all circumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety devic es Apart from th
9. stations is necessary Set the desired IP address with the DIP switches DSW2 1 to DSW2 4 see Address ing P Q 7 D Q L Q Example address 17 ADDRESSING for all modes without DHCP DSW2 1 to DSW2 4 If multiple charging stations are located in a network an addressing of the charging stations is necessary The addressing is done via the DIP switches DSW2 1 to DSW2 4 The settable Ethernet ad dresses start at 10 DIP switch setting With the 4 bit addressing the addresses 11 to 26 are usable 192 168 25 xx DSW 2 1 Address Bit 2 Value 1 DSW 2 2 Address Bit 2 Value 2 DSW 2 3 Address Bit 2 Value 4 DSW 2 4 Address Bit 2 Value 8 _ 36 48 Q D O Ko LJ Q p Example for address 17 DSW2 1 ON value 1 DSW2 2 ON value 2 DSW2 3 ON value 4 DSW2 4 OFF value 0 Address 10 1 2 4 0 17 KEBA Installation COMMISSIONING MODE DSW2 8 Function DIP switch Figure Commissioning mode songod paa one Bonanni 12345678 P wo 7 D Q Oo qe O Set D2 1 to D2 7 to OFF 4 6 Commissioning General commissioning process 1 Remove all residual installation and connection materials from the connection area 2 Before commissioning check all screw and terminal connections for firm seating 3 Check whether all unused cable glands are properly sealed with blind plugs or dummy screw fittings 4 En
10. OUSING COVEN siinsncsveissduscusmarcoveravaasanusinrduateuttareavenaaanumiuanioudns 17 4 1 2 Removing mounting the Connector Panel COVE cccccseeeeeeceeseeeeaeeeeeeneeseeeeaees 18 42 iPreparing the Cable INSSMIOMN icaccvivnrevisivnbvenedinuws renteadeuinersmoimavanecsduneesmiriadveinnademmecanuaesnn 19 4 2 1 Cable insertion from above surface Cable routing ccccseeeceeeeeeeeeeeeeeeeeeeeees 20 4 2 2 Cable insertion from behind flush type cable routing ccceceeeeeeeeeeeeeeeeeees 20 4 3 Mounting the Charging Station cccccccccsesccccseeeeeeeeeeeeeseeseeeeeeeeeeseeeeeseaeeeesaeeeessneessaaeeees 21 4 4 Electrical connection cccccccseececccesececceeseecceeseeecseeeecsaseeeseueeessageeessauseeeseeeeesseneesssaeees 24 4 4 1 Connection overview with opened connector panel COVED ccccsseeeeeeeeseeeeeees 24 4 4 2 Connecting the MAINS supply line eee cceeeceeeeeeeeeesaeeeeeeseeeeeeeeeeseeeeeeeeseaaees 25 4 4 3 Enable input X1 except C SerieS ccccccecccccccesseeeeeeceeeeeeeseeeeeeeeeeesaeeeeeeesaaees 28 4 4 4 Switch contact output X2 except e series 20 0 eee ec cece cece eeeeeeeeeeeeeeeaaeeeeeeeeees 29 4 4 5 Terminals X1 X2 except e series cccecccccssscecceeseeeceeeseecseeeeessesseessaeseesseaes 30 4 4 6 Etherneti connection ETH Optional cc ccecccccssseeeeeeeeeeeeeseeesseeeeeeseeeeesseees 31 A DIP Switch SOMOS sxecaiessindwaatumne
11. ain using the four screws TD 1609 110 Housing mark gt Tighten the four screws until the mark on the connector panel cover is even with the housing surface The connector panel cover must seal the housing properly Self tapping screws require more force min 2 5 Nm to max 5 Nm Housing mark 18 48 KEBA Installation 4 2 Preparing the cable insertion There are two possibilities available for the cable insertion e Cable insertion from above surface cable routing e Cable insertion from behind flush type cable routing Preparations gt Remove the connector panel cover see Chapter Removing mounting the cable panel cover gt Populate the charging station with the required cable glands or seals if an open cable insertion opening is not used any more TD 1609 018 Breaking out the cable insertion openings gt Place the housing on on a stable support pad and use a hammer and flathead screwdriver to carefully break out the required cable insertion openings gt Then insert the corresponding feedthroughs cable glands or double membrane seals A N Breaking out the cable insertion openings KEB 19 48 Installation 4 2 1 Cable insertion from above surface cable routing pa E We T O C C TD 1609 101 a Cable insertion openings top view A Cable gland M32 mains supply line B Cable gland M16 for control line Ethernet C Cable gland M16 for control li
12. al 3 pieces RFID card optional 1 piece Terminal range permitted cable diameter 1 Cable gland M32x1 5 10 21 mm 1 piece 1 piece 2 Lock nut M32x1 5 1 piece 1 piece 3 Cable gland M16x1 5 4 10 mm 2 pieces 4 Lock nut M16x1 5 2 pieces 5 Double membrane seals M32 14 21 mm 1 piece 2 pieces 6 Double membrane seals M20 7 12 mm 2 pieces 7 Double membrane seals M16 5 9 mm 2 pieces Mounting set for wall insulation 8 Anchor bolt for M8 Fischer UXR 8 4 pieces 9 Hanger bolts M8x100 4 pieces 10 Nut ISO 10511 M8 4 pieces 11 Washer ISO 7089 8 4 8 pieces Supplied installation materials iF Li O Pg D DOY Ze 9 8 TD 1609 089 KEB 15 48 Installation Installation requirements Before beginning the installation the installation guidelines must be observed Contact person on site for access to the mains disconnector in the electrical distribution panel board The electrical connection mains supply line must be prepared Acclimation With a temperature difference of more than 15 C between transport and installation site the charging station should be acclimatized for at least two hours unopened The immediate opening of the charging station can lead to a formation of water in the inside and can cause damages when switching on the device A possible damage could also occur at a later time after installation Ideally the charging station should be stored at the
13. anaiiesinantetiausectndelctachesvaneatainennestuteutveaniuencasubenrecedienensiteesianndebncsts 33 AO COMMIS S I OWING serinin Nna A AEAEE ea Aianei ae Eni EREA iraina EA RRi 37 4 6 1 Commissioning mode self tOSt cccccesseeeeeeeeeseeeeeeeecaeeseeeeeseeaeeeeessaaeeeeeessaaeeeees 38 BG SAIC CNECK S vag sasoenc cs aanaeteaeeenaenencsassaenassaseatnbacd tatsaettsaabnadtansesaeBatee castadeneeteeseanteceads 39 4 6 3 Mounting the housing COVEL ccccccssseeecseeeeecseeeeeeeeeeeeeseeeeeeesaaueeessaeeeessaeeeessaass 40 5 Further t chnical INSWUCIONS vsccisccessriecetecstesccecaetensisetensenscensersnveesecuseetenceuetespeceneniwceuuteswouserasctsns 41 5 1 Programming RFID Cards Optional ccccccccseeseeeeceeeeeeeeeeeeeeeeeeeeeseeeeeeeseeaeeeeeeseeeeeeeeeas 41 5 2 Configure the communication with the EV PLC gt Ethernet optional cccecsseeeeeeeees 42 53 Replacing Me NS sssrin EE ER E Er A E 42 54 DiMensio 9 cee ee eee eee eee 43 Po EEANN Fo rE EE E IE ee eee 44 5 6 Standards and regulations cccccccccccccccssssececceeeeeceecceegeeceeeeeegeeeeeseeageeeeeessgeeeeesseeeseesseaas 46 0 INDEX race et A aceite al pee esr aenenanoeesate 47 4 48 Kil BIA Important information 1 Important information 1 1 Safety instructions A KEBA WARNING Not observing the safety instructions can result in risk of death injuries and dam age to the device KEBA AG assumes no liability for claims res
14. ased environmental temperatures in the interior connection area of the charging station see Mains supply terminals temperature rating Under certain circumstances this can lead to an in crease of the cable cross section and to the adaptation of the temperature resistance of the mains supply line Mains disconnector The charging station does not have its own power switch The RCD circuit breaker and the line circuit breaker of the mains supply line serve as mains disconnector 12 48 Kil BIA 3 2 2 Installation guidelines Differing requirements for the fulfillment of Z E Ready Renault For the case where the internal switching element contactor is no longer able to open an additional switch off capability must be realized This can be realized with the switch con tact output X2 for details see chapter Switch contact output X2 No 13A charging cables may be used For 3 phase connection of the KeContact P20 at least a fault current circuit breaker RCD type A with DC fault current detection gt 6mA or a fault current circuit breaker RCD type B must be used Renault recommends the selection of the line circuit breaker according to the following ta ble a _ tinecircuit breaker E 10A not allowed 13A not allowed 16A 20A C D 20A 25A C D 25A 32A C D 32A 32A B C The nominal current of the selected line circuit breaker must not exceed the value on the type plate If the preadjusted charging current set
15. ccccccecceeeaeeseseesseeeeeeeeeeeeeeeeaas 8 Programming RFID cards optional eeee 4 Programming RFID user cards 0 eeeeeeeeeeeeees 41 Programming the RFID master card ceee 4 R Removing the housing COVEL ccccsssssseseeeeeeeeeeeees 17 Removing mounting the connector panel covert 18 Replacing th MUSE ssia 42 RPD SOOS OL airean n E E 9 S Safety CINEO KS scere a 39 Safety instructions eeeeeeeesssssssssssesseterrresessssssssseee 5 Space require MICH sais cts intuisudwsetianase ted ondaneivcamiadesncews 14 Specifications for the electrical connection 12 Standards and regulations ccccccceeeeeeeeeeeeeseeeees 46 Switch contact output X2 ec cccesseeseeeeeees 29 T Techinical data cccccccccccccccccccccccceccccececceceeeeseeeeeees 44 Terminals X1 X2 essees 30 TOOL MS Cas sececacsasasnctmatas onenasaaecetaencteananaceannscasssenncaceaeanens 16 U Use Of this manual saiedccssacesccsassvcdessncecnestesecasstncededsanceeds 7 V V aa E E E E 7 47 48 www kecontact com
16. charging current setting Is in creased again 25 C to 80 C max 0 5 C min 5 to 95 non condensing max 2000 m above sea level 45 48 Further technical instructions 5 6 Standards and regulations EC regulations 2004 108 EC Electromagnetic Compatibility Directive 2006 95 EC Low Voltage Directive Check of the conformity with the low voltage directives electromagnetic compatibility directive EN 61851 1 Conductive charging system for electrical vehicles EN 61851 22 Conductive charging system for electrical vehicles Part 22 Alternating current charging station for electrical vehicles EN 61439 1 Low voltage switch component combinations Part 1 General determina tions FprEN 61439 7 Low voltage switch component combinations Part 7 Switch component combinations for commercial premises special installations or locations such as marinas campsites marketplaces and similar applications as well as charging stations for electrical vehicles 46 48 Kil BIA 6 INDEX A About this manual ccccccccsssssssssseeeeeeeeeeeeeeeeeanaas 7 Additional optional equipment cccceeeeeeeeeeees 10 C Cable insertion from above surface cable routing 20 Cable insertion from behind flush type cable routing EEIEIIE ETEA A AESA AT 20 COMMISSIONE apctdocduicenstesdenenedeocemacsrdcasncdeieiiadasdeenmase 37 Commissioning mode self test cccccceeeeeeeeeeeees 38 Configure the communication w
17. direct spray water by e g neighboring manual carwash facility high pressure cleaner garden hose If possible the device should be mounted protected from direct rainfall in order to avoid e g icing damage because of hail or similar If possible the charging station should be mounted protected from direct sunlight in order to avoid the reduction of the charging current or the interruption of the charging procedure due too high temperatures of the components inside the charging station For not weatherproof mounting e g in a parking lot outside the charging current setting is changed to 16A if the temperature is inadmissible exceeded Subsequenily the charging pro cess can also be switched off For information about environmental conditions please refer to the Technical Data chap ter Observe the internationally relevant installation standards e g IEC 60364 1 and IEC 60364 5 52 and follow the applicable national installation standards and regulations KEBA 11 48 Installation guidelines 3 2 Specifications for the electrical connection 3 2 1 General The charging station is set to 10 amps in the delivery state Set the maximum EVSE current capac ity by setting the DIP switches in coordination with your installed line circuit breaker see chapter DIP switch settings The mains supply line must be hardwired to an existing house installation and correspond to the nationally applicable legal conditions
18. e safety instructions given in this manual the safety precautions and accident prevention measures appropriate to the situation in question must also be observed Only electrical vehicles or their chargers may be connected A connection of other loads e g elec tric tools is not permitted Due to technical or legal restrictions not all variants options are available in all countries 1 3 About this manual This manual is valid for devices of the type e KeContact P20 Use of this manual This installation manual is intended for qualified personnel only The figures and explanations contained in this manual refer to a typical device design The design of the device may deviate from it Please refer to the KeContact P20 User manual for information and instructions about operating the device 1 Persons who due to their special training expertise and experience as well as knowledge of current standards are able to assess the work performed and the possible hazards KEBA 7 48 Important information 1 4 Product description Example KC P20 ES240030 000 xxxx Type plate Product family Product type Type Version see top of the device PT KEBA KC P20 E 240030 000 PN 89421 N 15123352 mm yy 01 13 w0002 230V 230 400V 3N C 50 60Hz 32A KeContact ChargePoint Design versions L E __ s 2 4 llo olj 3 I 0 4m straight Y Ow fe _ O O 49
19. en the connection wires to the appropriate length these should be kept as short as possible The PE conductor must be longer than the remaining conductors gt Strip approx 12 mm from the connection wires Wire end sleeves are recommended for finely stranded wires gt Perform the connection of the mains supply line L1 L2 L3 N and PE Observe which phase conductor you connect to terminal L1 if several charging stations are installed in a network DIP switch settings for load management 1 phase connection It is also possible to perform a 1 phase connec tion of the charging station Use the terminals L1 N and PE Supply terminals The supply terminals are designed as spring type terminals gt Insert the flathead screwdriver blade with 5 5 mm into the supply terminal as shown on the picture Terminal data inflexible min max 0 2 16 mm flexible min max 0 2 16 mm AWG min max 24 6 flexible min max with wire end sleeve Without with plastic sleeve 0 25 10 0 25 10 mm Stripping length 12 mm Flathead screwdriver 5 5 mm KEBA Installation 7 Closing the terminal KEBA gt gt Opening the supply terminal Push the screwdriver with moderate force straight into the terminal until the wire connector is completely open During pushing into the supply terminal the angle of the screwdriver is changing ATTENTION e R
20. equired software EV Communication Assistant including the instructions how to configure the charging station you can find in the download area under www kecontact com Further details how to configure your vehicle please see the manufacturer s manual of your vehi cle 5 3 Replacing the fuse The following fuse must be used Description Current Voltage F1 3 15 A 250 V TD 1609 023 Opening the fuse holder 42 48 Type Dimensions Slow blow with high breaking capacity gt 1500A T H 5 x 20 mm fuse Replacing the fuse gt Switch off the mains supply line of the charging station completely gt Remove the connector panel cover gt Press a flathead screwdriver into the opening of the fuse holder gt Turn the fuse holder counterclockwise until the spring pushes out automatically gt Replace the fuse gt Push the fuse holder in and retighten in the clockwise direction KEBA Further technical instructions 5 4 Dimensions Version with standard socket Type 2 YA Ve y _V N TD 1609 040 a Dimensions in millimeters KEB 43 48 Further technical instructions 5 5 Technical data Electrical data Cable feed Mains connection cross section Mains supply terminals Mains supply terminals temperature rating Nominal current configurable connection values Mains voltage Europe Line frequency Overvoltage category Rated short time withsta
21. he device is designed in accordance with CE rules The declaration of conformity is being held by KEBA AG The device meets the ROHS directive RL 2011 65 EU The declaration of conformity is being held by KEBA AG Information on disposal The symbol with the crossed out garbage can points out that electrical and elec tronic devices including their accessories should not be disposed of in the house hold garbage Information on correct disposal can be found on the product itself in the instructions for use or on the packaging Depending on their coding the raw materials are recyclable By disposing of such used devices correctly you can ensure that they can be reused their raw materials recycled or put to another use and you will be making an important contribution to the protection of our environment Disposal of batteries Batteries or rechargeable batteries are hazardous waste and must be disposed of in the correct manner Although batteries have a low voltage in the event of a short circuit they can still emit a charge sufficient to ignite flammable materials Batteries should therefore not be disposed of together with conductive materials such as iron filings wire wool contaminated with oil etc The latest KeContact P20 firmware can be downloaded from the Internet at www kecontact com download area A new firmware can eg consider modified standards or improve the compatibility with new electric vehicles 3 48 Conten
22. ing the RFID master card The first RFID card that is detected by the charging station will automatically be stored as the master card gt Hold the RFID master card to be programmed in front of the RFID sensor and wait for the signal tone The RFID master card is now programmed Keep this card in a safe place Programming RFID user cards gt Hold the RFID master card in front of the RFID sensor and wait for the signal tone gt Hold the new RFID user card in front of the RFID sensor within 5 seconds and wait for the signal tone gt To confirm hold the RFID master card in front of the RFID sensor again within 5 seconds and wait for the signal tone The RFID user card is now programmed Deleting all RFID cards from memory gt Remove the housing cover and open the connector panel cover of the charging station gt Press the Service button for 5 seconds All saved RFID cards including the RFID master card are now deleted gt Now start again with the programming of the RFID master card KEBA 41 48 Further technical instructions 5 2 Configure the communication with the EV PLC gt Ethernet optional To allow the access of the vehicle to the home network or internet the power line communication between vehicle and charging station must be configured on both sides with the same password NMK Network Membership Key The default password is emobility It is recommended to change this password The r
23. instructions Connectors Enable input X1 Potential free switch contact output X2 Ethernet2 connection debug X3 Ethernet1 connection X4 RFID optional Cylinder lock optional Mechanical data Dimensions W x H x D Weight Environmental conditions Operating temperature at 16A Operating temperature at 32A Temperature behaviour Storage temperature range Speed of temperature change Permitted relative air humidity Altitude KEBA Enable input for external authorization Connection line Cross section min max 0 08 4 mm AWG min max 28 12 Safety extra low voltage lt 50Vac 50 60Hz External current limiting to 0 5A required Connection line Cross section min max 0 08 4 mm AWG min max 28 12 RJ45 LSA terminals MIFARE cards or tags according to 15014443 Profile half cylinder according to EN 1308 or DIN 18252 Length A 30mm 381mm 240 x 495 x 163 mm e g Type 2 standard socket approx 4 8 kg depending on device version 25 C to 50 C without direct sunlight 25 C to 40 C without direct sunlight In each case of the specified operating temperature ranges the device supplies the charging current continuously available To increase the charging availability the charging current setting is changed to 16A if the tempera ture is inadmissible exceeded Subsequently the charging process can also be switched off After cooling the
24. isk of breaking the terminal Do not pry the screwdriver up down or to the side Connecting the wire gt Push the stripped connection wire into the supply terminal as shown on the picture Closing the terminal gt Pull the screwdriver completely out of the Supply terminal to close it Check the firm seating of the wire Connect the other wires in the same way 27 48 Installation 4 4 3 Enable input X1 except e series The enable input is equipped for the use with a potential free contact Using the enable input it is possible to control the charging station using external components e g external key switches ripple control receiver of the energy supplier house control time switches combination lock pho tovoltaic system etc Circuit diagram ee oe ee oe a oe ee oe TD 1609 019 Electrical requirements Ensure a safe separation from dangerous voltages for this control cable outside of the device Logical function Enable contact State of the charging station Open LOCKED Closed READY FOR OPERATION Connection gt Connect the wires to the enable input please refer to the Terminals X1 X2 chapter for details about the terminal DIP switch setting The use of the enable input must be activated by a DIP switch setting Using the enable input Yes DSW1 1 ON No DSW1 1 OFF Default DIP switch setting 28 48 KEBA Installation 4 4 4 Switch contact output X2 exce
25. ith the EV PLC gt Ethernet optional cccccccssssssssesseeeeeeeeees 42 Connecting the mains supply line ee 25 Connection overview with opened connector panel CO oases ence stoners de ch Seeegee E A cea tecneaeoses 24 D Deleting RFID cards 20 iessesseseseseeeeeeeeeeeeeeeeaes 41 Dimensions ssesesesesesesessesesesesesesesesesesreseseseseseseseses 43 DIP switch settings cccccccssssssseseseseeeeeeeeeeeeeeeeaas 33 E Electrical connection cccecceccecescesceccecescesceceecs 24 Enable input X1 oz ses ccvnccctadennscosecaneccadanaccedenanareatiannsss 28 Ethernet connection ETH 31 F Further technical instructions ccceccecescsceeeess 41 G General criteria for the site selection c00e0s 11 I Important information cccccccssesssseesseeeeeeeeeeeeeeeeeeaes 5 BG Ce OM EEEE A E E E AE EE eeece 15 Installation guidelines c cc ccesseseseseseeeeeeeeeeeeeeeeaes 11 Intended GSS creeer ei 7 K Koy swiesiai iE n ER 9 KEBA INDEX M Mounting the charging station sseeseseeeeeeeeees 2i Mounting the housing covet eessssssssssseseeereeesssssss 40 O Optional CqQUIPMENL eee eeeeceeeeeeeeeeeeeeeeeeeeeeeeeeees 9 OY eaa estas A E E EE 9 P Preparing the cable insertion ccccssssseeeseeeeeeeeeees 19 Preparing the HOUSING ccecccccsssssssssessesseeeeeeeees 17 Product description ccce
26. n max 0 08 4 mm AWG min max 28 12 Stripping length 8mm Tema Flathead screwdriver 3 0 mm 30 48 Kil BIA Installation 4 4 6 Etherneti connection ETH optional A WARNING e Danger from compensation currents on shielding Compensation currents flowing through shielding in extended systems can lead to damage to the interfaces and hazards when working on the data lines Any measures such as connecting to a shared distribution board expanding a TN S network etc should be discussed with the person responsible for build ing services The Ethernet1 is designed as terminal block in LSA technology A hardwired communication can be realized using the Ethernet1 connection e g for smart home integration or fleet solutions Color coding According to the used wiring standard in the building the contacts are wired according to TIA 568A B for 100BaseT Pin 568A 568B Pair Pair 1 Tx 3 2 2 Tx 3 2 3 Rx 2 3 4 Rx 2 3 Terminal data Category Inflexible cable Cat 5e Cat6 STP Cat 6 STP Flexible cable Cat 5e Cat 6 STP KEBA 568A Color E white green stripe C green white stripe or green W white orange stripe Qo orange white stripe or orange Wire diameter 0 36 mm AWG 27 0 4 0 64 mm AWG 26 AWG 22 0 51 0 81 mm AWG 24 AWG 20 7 x 0 2 mm AWG 24 568B Color white orange stripe U orange white stripe or o
27. nd current Fuse protection in the house installation Residual current circuit breaker in the house installation Socket versions Cable versions rating see type plate Equipment class IP protection rating for device Degree of protection against mechanical impact 44 48 Surface cable routing or flush type cable routing Minimum cross section depending on the cable and the line length 5 x 2 5 mm 16A nominal current 5 x 6 0 mm 32A nominal current Connection line inflexible min max 0 2 16 mm flexible min max 0 2 16 mm AWG min max 24 6 flexible min max with wire end sleeve without with plastic sleeve 0 25 10 0 25 10 mm 105 C 10A 13A 16A 20A 25A or 32A 3 phase or 1 phase 230V 230 400V 3N except e series 50Hz 60Hz Ill according to EN 60664 lt 10kA effective value according to EN 61439 1 The fuse protection must occur according to the locally valid regulations dependent on the socket versions cable versions see type plate RCD lan 30mA Type A sensitive to pulse current Dimension In according to the fuse protection Type 2 standard socket 32A 400 Vac according to EN 62196 1 and VDE AR E 2623 2 2 Type 1 cable up to 32A 230 Vac according to EN 62196 1 and SAE J1772 Type 2 cable up to 32A 400 Vac according to EN 62196 1 and VDE AR E 2623 2 2 IP54 IKO8 except cylinder lock KEBA Further technical
28. ne Ethernet 4 2 2 Cable insertion from behind flush type cable routing EY ie ie 0 s SLS c Cable insertion openings front view A Feedthrough double membrane seals B Feedthrough double membrane seals M32 mains supply line M20 for control line Ethernet C Feedthrough double membrane seals M20 for control line Ethernet 20 48 KEBA Installation It is important to ensure that the connection cable is inserted through the center of the double membrane seals to ensure the correct sealing of the device Cable outlet A double flush mounted box with separating divider for Secure separation can be provided for the cable insertion A mains supply line B control line C Ethernet TD 1609 011 Flush mounted box 4 3 Mounting the charging station Installation materials The included installation material is suitable for cement brick and wood without anchors For other surfaces a suitable method of installation must be selected Depending on the device model or in case of special materials the mounting materials must be made available on site A proper mounting is absolutely necessary and lies outside of the scope of responsibility of KEBA AG are Please also observe the following manufacturer instructions o Instructions for placing anchors and bolts Source Fischer KEB 21 48 Installation Marking the holes gt Mark the four holes 1
29. pt e series The switch contact output signal contact is a potential free relay contact and signals a fault for the internal contactor If the output is used the corresponding DIP switch setting must be selected Circuit diagram Vcc TD 1609 020 a Electrical requirements Safety extra low voltage Vcc lt 50Vac F lt 0 5A current limiting protective devices Connection gt Connect the wires to the switch contact output please refer to the chapter Terminals X1 X2 for details about the terminals DIP switch setting The use of the switch contact output must be activated by a DIP switch setting Use switch contact output Yes DSW1 2 ON No DSW 1 2 OFF Default DIP switch setting KEB 29 48 Installation Example supplement to the circuit diagram The switch contact can be used to switch off the KeContact P20 disconnect the current by means of an overriding disconnect solution L1 e a a ee a ae KeContact 1 P20 Q3 TD 1609 122 to ee ee ee eee ae aes a ae Q1 Main circuit breaker Q2 Line circuit breaker RCD circuit breaker Q3 Contactor Relay F1 Current limiting protective device U1 Undervoltage release X2 Switch contact output 4 4 5 Terminals X1 X2 except e series Terminals The terminals for the enable input X1 and the switch contact output X2 are designed as spring type terminals Terminal data Cross section mi
30. r KEBA Installation guidelines 3 Installation guidelines 3 1 General criteria for the site selection The charging station was constructed for the indoor and outdoor area Accordingly it is necessary to ensure the installation conditions and the protection of the device at the installation site Take into account the local electrical installation regulations fire prevention measures and ac cident prevention regulations as well as emergency routes at this site The charging station must not be installed in potentially explosive zones EX environment Mount the charging station so that it is not located in the direct flow of passersby and so that no one can trip over connected charging cables and so that the charging cables do not cover or cross passing pedestrian and motorized traffic Do not install the charging station at locations where ammonia or ammonia gas is exposed e g in or at stables The mounting surface must be sufficiently constructed in order to withstand the mechanical forces Do not mount the charging station at locations where falling objects e g hung ladders or au tomobile tires could damage the device According to the product standard the charging station must be located at a height between 0 4 m and 1 5 m We recommend mounting the charging station height of the socket or parking bay at a height of 1 2 m Observe that national regulations can limit this height The device may not be exposed to
31. range E white green stripe Qs green white Stripe or green Insulation diameter 0 7 0 75 mm 0 7 1 4 mm 1 0 1 4 mm 1 1 1 4 mm 31 48 Installation LSA insertion tool Preparing the connection cable Connecting the cable 32 48 we i TD 1609 030 ye TD 1609 031 ps an fi LSA insertion tool Original KRONE insertion tool with solder free and stripping free connection of the wires and simultaneous trimming of the residual lengths Preparing the connection cable gt Strip the connection cable approximately 6 cm gt Fold back approx 1 cm of shielded braiding completely and wrap it with conductive adhesive textile tape Connecting the cable gt Secure the connection cable at the point of the wrapped shielded braiding in the cable clamp K The cable clamp must be screwed onto the ground point GND of the circuit board gt Clamp the wires to the terminal block ETH using the insertion tool KEBA Installation 4 5 DIP switch settings DIP switches The DIP switches are used for the addressing and configuring the charging station and are located under the connector panel cover DSW1 configuration upper DIP switch DSW2 addressing lower DIP switch DIP switch example The figure shows for a better explanation the position of the DIP switches for the ON and OFF state TD 1609 115 INPUT OUTPUT DSW1 ONLY FOR STANDARD MODE
32. second The commissioning mode is now activated and is indicated by the orange status LED lights continuously gt You now have the option for approximately 5 min to contact with standard test probes using the measuring device e g Astaco test probes from BEHA and to perform the necessary tests see chapter Safety checks After 5 min have elapsed the contactor is deactivated in the charging station is shut down Deactivating commissioning mode gt Set the DIP switch DSW2 8 to OFF again gt Perform a reset of the charging station To do this press the Service button for 1 second or switch the power supply voltage off on The charging station starts up again in normal mode and is ready for operation 38 48 Kil BIA Installation 4 6 2 Safety checks Before the initial use check the effectiveness of the safety measure s of the system according to the nationally applicable regulations e g 0OVE ONORM E8001 6 61 DIN VDE 0100 600 2008 06 Checks Electrical systems or devices must be checked by the installer of the system or device before their initial operation This also applies for the expansion or modification of existing systems or electrical devices However it is essential that all conditions for the safety measures are observed Moreover the following points are to be taken into account gt The checks continuity of the connections of the protective conductor insulation resistance RCD
33. sure that the voltage of the mains supply line is switched on After 15 to 20 seconds the status LED must flash green slowly The device performs a self test every time it is switched on 5 Perform the specified initial tests according to the locally applicable regulations and laws see the Commissioning mode self test chapter 6 Close the connector panel cover to the charging station 7 Mount the housing cover see the Mounting the housing cover chapter KEBA 37 48 Installation 4 6 1 Commissioning mode self test General The charging station can be placed into a commissioning mode for supporting the initial system test During this a self test of the device is performed interlocking contactor activation current measurement etc and the result is displayed After successful test without connected vehicle the contactor is switched for limited time in order to facilitate the initial tests A normal charging procedure is not possible in commissioning mode The interlocking of the connector socket is activated to prevent a cable from being plugged in Switching on the charging station in commissioning mode via the supply voltage leads for security reasons in an error state white red red red to prevent an unattended activation Activating the commissioning mode gt Set the DIP switch DSW2 8 to ON see DIP switch settings gt Perform a reset of the charging station To do this press the Service button for 1
34. ting and the nominal current are equal in particular the temperature in the switching cabinet must be considered thermal derating of the line circuit breaker Electricity supply earthing system requirements In TT and TN systems the ground resistance of the installation must be lower than 150 ohms In IT or TT systems with ground resistance greater than 150 ohms an isolating transformer has to be placed in the EVSE Electric Vehicle Supply Equipment upstream installation This transformer must then be fed into a TN earthing system for which the above men tioned criteria apply Electricity supplies with IT earthing systems are prohibited KEBA 13 48 Installation guidelines 3 3 Space requirements Space requirements For device versions with optional cable hanger additional and sufficient free area y for the charging cable to be used is to be accounted for If several charging stations are installed adja cent to each other a distance of at least 200 mm between charging stations must be com plied with TD 1609 090 Space requirements dimensions in millimeters 14 48 KEBA Installation 4 Installation Scope of supply e series others Charging station 1 piece 1 piece Cable hanger for versions with charging cable 1 piece 1 piece Installation manual for the specialist 1 piece 1 piece User manual for the end customer 1 piece 1 piece Drilling template 1 piece 1 piece Keys for cylinder lock option
35. to 4 using the supplied drilling template and a spirit level gt Drill the four mounting holes Information about the drilling template e The drilling template shows the outer contour of the charging station e The four main mounting holes are aligned cen tered to the slotted holes on the device e The three holes in the upper right show the area for the cable insertions and help to be able to align the mounting position of the device to the cables e The two notches on the top side are used for aligning the device to the connection lines e Inthe lower part the holes for the optional cable hanger can be drilled appropriate to the device This part can be separated if the cable hanger is not mounted or is to be mounted at a different location TD 1609 010 c Marking the holes Water drainage The water drainage from the top side to the rear side of the charging station must be ensured Therefore observe the following e Only a vertical installation of the charging station is permitted e The charging station must be mounted at an angle of 90 no inclination is permitted TD 1609 039 Water drainage 22 48 KEBA Schematic diagram Installation on hollow walls KEBA TD 1609 038 TD 1609 012 c Installation gt Mounting the charging station Turn the hanger bolts into the anchors until the thread still protrudes approx 2 cm x Use the shims A
36. to compensate for any unevenness and to ensure a water drainage behind the device Position and mount the charging station using the supplied washers and nuts Shim charging station housing washer nut Installation on hollow walls For installation on hollow walls at least two mounting screws must be secured to a support element of the wall see figure Special hollow wall anchors must be used for the other mounting screws When installing on hollow walls you must en sure that the bearing strength of the construc tion is sufficient 23 48 Installation 4 4 Electrical connection 4 4 1 Connection overview with opened connector panel cover Connection overview 1 Mains supply terminal Phase conductor 1 T1 Service button 2 Mains supply terminal Phase conductor 2 LED Status LED internal 3 Mains supply terminal Phase conductor 3 X1 Enable input N Mains supply terminal N conductor X2 Switch contact output PE Mains supply terminal PE conductor X3 Ethernet2 connection debug F1 Fuse holder X4 Etherneti connection LSA terminals DSW1 DIP switch configuration Gnd Ground for Ethernet1 connection terminals DSW2 DIP switch addressing 24 48 KEBA Installation 4 4 2 Connecting the mains supply line Running the mains supply line surface cable routing gt Run the mains supply line from ABOVE as shown in the fig
37. ts Contents 1 IMporaAN N OMANO D aie ctcesceeisctes bes a Sciacca ease asec E E 5 je S i EE E A A E T E E ee ee eee 5 te Amena cd U O a E A E ES 7 o ADONIS m Ae ne E E 7 la FOU ASSEDIO Meann EN 8 IW a coc eme es eee ace egee mommies ce ctieccansceeeesacneesenccvececceatueuvenscnsestrasnoeseiaceecst 9 2 1 Optional equipment except e serieS ccccccccseeeeeeeecaeeeeeeeeceeeeeeeeseeeeeeessaeeseeeessaaeeeeessaaees 9 2 1 1 Additional optional CQUIDMENL cccccssseeeeeeceseeeeeeeeceeueeeeeesseaseeeeessaaeeeeeessaaeeeess 10 3 installation guidelines iicccitiesicceedcdeencceetcisnssctestcepicdeceslahenweueedcavewcetastsrueccesedvinswcesetsiwensstesvedeeusarerts 11 3 1 General criteria for the Site SEIOCTION cccceeeeececcceeeeceeeeeeeeeeeeseeaeeeeseceeeeessseeaeeeeeeeeeseaas 11 3 2 Specifications for the electrical CONNECTION ccccccccssseeeceeeeaeeeeeeeeeaeeseeeeesaaeeeeesesaeeeeeeeeas 12 3 2 1 CEI e EE A E PEE EE EP E E E E E EST 12 3 2 2 Differing requirements for the fulfillment of Z E Ready Renault 13 3 3 Space requirements cccccssseececccaeeseceecceeeeeceeseuaseeeeecsaaeceessuauseeesesseueeeessaageeeessssageeeessaas 14 IS AN ee ease eee eter eee ee tient dae cee cm ee ecisect emcee ecuacneteceaeeeeuenueeecsctexpdetsuevmetecetendeceumeseets 15 AN Prepanno Me NOUSIAG wenssnsdudamcaorceamdvionanavsouaidulammnbusnlemdvianmim Mi meeniuienmnMaraniuiacamucsotuen 17 4 1 1 REMOVING the N
38. ts own power switch The RCD circuit breaker and the line circuit breaker of the building installation serve as mains disconnector Observe the instructions given for selecting the location and the construction al requirements If the specifications for the location are not observed this can result in death serious physical injury or equipment damage if the corresponding precaution ary measures are not met 5 48 6 48 Important information WARNING Pull the charging cable only at the plug and not at the cable out of the con nector Ensure that the charging cable is not mechanically damaged bent pinched or run over and the connection area does not come into contact with heat sources dirt or water 5 safety rules Shut down all poles and all sides Secure against reactivation Check that the equipment is voltage free Ground and short circuit Cover adjacent live parts and restrict access to hazardous areas ATTENTION e Risk of damage Make sure that the charging station is not damaged by improper handling an choring housing cover socket inner parts etc Do not open the connector panel cover in the rain Risk of breaking the plastic housing Countersunk screws may not be used for the mounting The included washers must be used Do not tighten the mounting screws with force The mounting surface must be completely level max 1 mm difference be tween the support points
39. ulting from this Electrical hazard The installation commissioning and maintenance of the charging station may only be performed by correctly trained qualified and authorized electricians who are fully responsible for the compliance with existing standards and in stallation regulations Please observe that an additional overvoltage protection of vehicles or national regulations can be required Also observe that some countries or vehicle manufacturers may require a dif ferent triggering characteristic of the fault current circuit breaker Type B Only connect voltages and circuits in the right hand connection area Ethernet terminals for control lines that have a secure separation to dangerous voltag es e g sufficient isolation Only supply the terminals X2 from voltage sources which feature safety extra low voltage Before commissioning check all screw and terminal connections for firm seat ing The connector panel cover may never be left open unattended Mount the con nector panel cover if you leave the charging station Do not carry out any unauthorized conversion work or modifications to the charging station Repair work to the charging station is not permitted and may only be per formed by the manufacturer replacement of the charging station Do not remove any notices on the device such as safety symbols warning notices rating plates nameplates or cable markings The charging station does not have i
40. ure M cable sheathing TD 1609 014 a Running the mains supply line flush type cable routing gt The power supply cable must be run as shown through the feedthrough double membrane seal DMS Make sure that the double membrane seal fits cleanly against the cable sheathing Tita TD 1609 035 a Running the mains supply line Please observe e Use of a suitable cable sheathing diameter of the supply line or increase of the cable sheathing diameter by means of suitable seal adapter see list Scope of supply for details about the terminal range e Feed the supply line feed line from above resp double membrane seals feed line from be hind sufficiently into the cable fitting The cable sheathing must be visible in the connection ar ea e The installation pipe or cable conduit with the feed line may not be screwed together in the ca ble fitting feed line from above or run through the double membrane seals feed line from be hind e The feed line must be run straight through the cable fitting feed line from above resp the double membrane seals feed line from behind in compliance with the bending radii approx cable diameter times 10 e The cable fitting resp double membrane seals must be installed properly and screwed together sufficiently KEB 25 48 Connecting the mains supply line example Supply terminals 26 48 Installation Connecting the mains supply line gt Short
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