Technician`s Manual Eurus Custom.pmd
Contents
1. Parad Te chniciar pre cessed digital cor trol saan for gates up ia 300 Kg PPA Portas e Port es Autom ticos Ltda Av Labieno da Costa Machadon 7 3526 Distrito Industrial CEP 17 400 000 Tel 0 14 3407 1000 Gar a SP Brasil GE COMFORT whit SECURITY COMFORT whit SECURITY gt Technician s Manual INSTALLATION PROCEDURE Introduction The perfect operation of this equipment and warranty depend on the instructions included in this manual Gate operator with micro processed digital control for gates up to 300 Kg Here are some of the necessary tools for the assembly and installation of the equipment Installation Manual TOOLS EURUS CUSTOM amanna Contents Cannon handle socket wrench Installation Procedure ccccceeeeeeeeeee eee eeeeeeeaeeeeeeeeaaeeeeeeseeeeeeeneaeeeees 2 e ETOO eae nn See cee ees 2 Preparation of the gate before automation eesseeeeeeeeeeeeeeeeeeeeeeeeee 3 Technical Characteristics cccccccseccceecceeceseeeeeeeeeeeeseeeseeeeaeeeseeeeaes 3 Bani eaurare Pliers Installing METAK sssini da ne ae sair sd o mai e 4 mm Releasing System ccccccceeseecccceceeeeeeeeeeeeseeececeeeeeeaeaeeeeeceeeeeeeenenanans 6 Da Main Characteristics errar 6 Control unit Logical Function e ereta 7 Screwdriver Access Buttons Memorization eee 7 Electronic Lock Transmitter Me2. Gate operator weight 9Kg Y Max gate weight 300Kg Page 03 COMFORT whit SECURITY 7 INSTALLING THE RACK 1 Step Set the machine on manual mode see page 6 open gate completely and place rack on gear in a way that it has 2mm between teeth Make the fixation on leaf every 30 or 40 cm using a welder or screw in the entire extension of the gate leaf Observation In case the gate leaf is crooked provide shimes to assure rack alignment In certain cases the rack will exceed the leaf length If that is the case provide an L bracket so it does not jump the track during the machine start 2 Step Feed control unit with 220v according to equipment voltage to record remote controls as it is explained in this manual With the gate on manual mode place leaf in the middle of course and switch equipment to automatic mode Turn power off temporarily and turn it on again activate remote control and check if gate opens obeying the command If gate opens it will show that rotation direction is correct In case situation described previously is not occurring switch motor s Red and Black wire 3 Step Magnets Installation with the lt gate closed place magnet support facing the REED open gate SE End of course completely and place the other i magnet facing the REED Turn mo ma tor on and do the final test Rack observing if REEDs are turning off correctly If it is neces
3. a Fan I LTS A is Gate should have a strong structure and as VIE n Taa ro EET much as possible straight a LL Pulleys should be of a diameter according to gate dimensions They also should be in rolling perfect conditions and assembled in a way that the gate leaf has stability during its trajectory We recommend pulleys have at least 120mm of diameter i Figures beside represent two types of tracks and pulleys used The system that uses straight section figure A angle iron shows more resistance therefore more wear On the other hand the system that uses round section figure B allows a better gate movement and less resistance to the gate operator 3 Step Check if gate leaf does not stop during opening and closing trajectory Gate rolling track should be perfectly straight and occasionally cleaned from any element or dirt that complicates pulleys sliding as it is showed on picture beside i Observation The information above is very important because it can be prejudicial for gate operator performance TECHNICAL CHARACTERISTICS i Equipment Dimensions a o up al l wwwwvvvwv 110 220V Frequency 50 60H2 A Rotation Leeeeeeeeeeeeee 1450 50Hz 1750 60Hz Reduction 30 1 Protection Lsseeeeeeeee IP 44 Capacitor SuFx400V 20uF x 250V BE SON le amanna F T Packing dimensions 260 x 240 x 317 mm
4. will signal through the led SN with 01 blink that it recognized electronic lock button Next the led SN will start blinking once every 2 seconds in the reverse mode i e led stays on and turns off rapidly Step 3 From this moment all access buttons and external command will be unlocked IMPORTANT Even when turning control unit on and off through electric source it will go back to the stage of lock on In case of electronic lock transmitter is lost and the control unit has lock on it will be necessary to call an Authorized Technical Page 08 Step 2 Bring one of the recorded transmitters to the receptor press and release button left or right The led SN will start blinking every second clock mode signaling that it received the transmitter code Step 3 After 25 seconds with the Aprender button pressed the led SN will turn off and it will signal as described below 4 blinks only once buttons are off 5 blinks only once button used for turn off function is invalid Therefore function is canceled IMPORTANT The central unit will only permit to clear the buttons in its memory if motor and lock function are turned off Page 09 COMFORT whit SECURITY COMFORT whit SECURITY BLOW OUT IMAGE EURUS CUSTOM a0 a D I 2 ae Man ta a a ti a I i i p aep j i i i Fa Fy f fi i Fa I F j AE 7 i i ENEE A
5. ECTRICAL CONNECTION SCHEME da Costa Machado n 3526 Distrito Industrial Garca SP CEP 17400 000 CNPJ 52 605 821 0001 55 IE 315 011 558 113 guarantees this product against design manufacturing assembly defects and or consequences of material quality deficiency which turn improper or inadequate to use within the legal period of 90 ninety days from time of acquisition as long as installation instructions are followed as described in the user s manual In case of defect within the warranty period PPA s responsibilities are restricted to repair or substitute the product manufactured by PPA Because of the credibility and trust put on PPA products we add to the period mentioned above more 275 days reaching therefore a total of 1 one year also from the time of acquisition to be shown by consumer through proof of purchase Within the additional period of 275 days only visits and transportation wil be charged In places where authorized technical assistance is not available cost of transportation of product and or technician will be the responsibility of consumer The substitution or repair of equipment does not prolong the warranty This warranty will be terminated if Product is damaged by accidents or acts of God as lightning floods mudslides etc Product is installed under improper electric current or even if instructions are not followed according to manual Produt is not used for purpose that is intended Product is
6. HER M8 CODE P10526 P20631 C10176 P10672 P10529 C10175 P10509 C10185 P14467 C10187 P10987 P14472 P14474 P11523 C10265 PF11535 C10179 C10182 C10178 P20501 A20796 A20687 C20204 P20502 A20602 C10254 P14473 P14468 P11329 C10083 P10518 P10517 P10516 P14462 A11677 A11676 C10190 A11679 C10180 C10043 KIT Sliding Electronic Custom Incorp Radio Frequency 110vcap 20uf KIT Sliding Electronic Custom incorp Radio Frequency 220v cap 8uf Page 12 COMFORT whit SECURITY MEMORIZING TRIMPOTS AND VIRTUAL FUSE ADJUSTMENTS The control unit adjustments trimpots are Force Pause not memorized by micro controller Sensor Brake Steps to memorize the trimpots adjustments Step 1 Open jumper HRF Step 2 Make adjustments in trimpots Step 3 Press and release Aprender button The led SN will blink rapidly for 1 second meaning that it registered trimpots adjustments Step 4 Close jumper HRF Step 5 Turn motor on through transmitter button already memorized or command Step 6 The control unit will turn motor on opening or closing to read the electrical current and after 3 seconds it will be turned off Step 7 The control unit wil memorize trimpots adjustments the virtual fuse amps and the electrical current preferable for anti crushing safety system opening or closing Step 8 After memorization the motor will be turned on by the control unit until openi
7. PREN Sees TETE Ve 8 5 118198119 20 21 22 22 22 22 23 24 Page 09 10 10 3 39 04 17 48 5 i Page 08 sieeeweeor m lt O 00 4 O29 Cn DONS O abas sabga gala AD BR 5 3 na A gt LO SC 0 Oe 4 amp NAN NS a FS NS ml A A COMFORT whit SECURITY LISTA DE COMPONENTES EURUS CUSTOM DESCRIPTION END OF COURSE SET EURUS 20 GROUNDING CABLE 0 50 MM2 SCREW SSM W X 1 FOOT OF THE SLIDING MACHINE BODY FRAME FIXATION PLATE HEXAGON NUT SPROCKET Z30 RACK KEY 6X6X50MM RO MAIN AXLE EURUS CUSTOM RING ELASTIC E22 RELEASING SPRING SWING ALUMINIUM AS END OF COURSE RELEASING PIN EURUS CUSTOM LEFT BODY FRAME EURUS CUSTOM BODY FRAME BUSHING SCREW BB AM 7 X 3 8 RELEASING KEY OF TORSION MACHINE SCREW SS S 5 16 X 3 BUSHING 12 SCREW PP PL M5 X 16MM CENTRAL OF COMMAND BASE EURUS 20 RADIO FREQUENCY CENTRAL INCORP 110V CAP 20UF ELECTRONIC CLUTCH RADIO FREQUENCY MOTOR INCORP 60HZ 220V CAP 8UF SCREW PP MA3 0 x 6 5mm COMMAND CENTRAL COVER MINI TRANSMITTER 433 92MHZ CODE LEARNING SCREW PP M S 3 9 X 9 5MM RIGHT BODY FRAME EURUS CUSTOM PLASTIC GEAR 218 RACK BARS 1 5MT LIGHT LINE MAGNET 10X20X39 END OF COURSE MAGNET SUPPORT RELEASING COVER EURUS 20 GEAR PROTECTOR ROTOR EURUS STATOR 30MM SLIDING 110V STATOR 30MM SLIDING 220V SCREW PP PL M5 X 25MM EURUS CUSTOM BODY FRAME WITH LABEL SMOOTH WASHER 3 8 PRESSURE WAS
8. Page 05 COMFORT whit SECURITY LOGICAL FUNCTION OF CONTROL UNIT 1 When the gate is closed giving a command it will open stopping only when it meets the end of track or at the end of O C time set for 1 minute 2 When the gate is opening and it meets an obstacle it will stop and wait for a new command 3 When the gate is opening giving a command it will stop and wait for a new command 4 When the gate is open giving a command it will close until it meets the end of track or at the end of O C time 5 When the gate is closing and it meets an obstacle Control unit with present course the gate stops and opens totally Control unit without present course the gate stops and waits for a new command 6 When the gate is closing giving a command it will stop and open again until it meets the end of opening course or at the end of O C time 7 Automatic Mode When the control unit is in automatic mode gate will open until it finds the end of opening course or at the end of O C time Next it will run pause time and it will close automatically In case control unit is on semi automatic mode gate will close when it receives a command 8 In case situations described previously are not occurring switch motor s red and black wires MEMORIZING ACCESS BUTTONS pr A maximum of 63 different buttons or 31 different transmitters are permited to be memorized Steps for memorizing buttons Step 1 Keep the jump
9. ashes every 2 seconds Buttons memory registry turned off Tum off memory of transmitters function ignored It memorized trimpots adjustments 4 blinks or o 5 quick blinks for 1 second Fast blinks for 1 second Page 16 COMFORT whit SECURITY SMOOTH START Tf It has the purpose of eliminating mechanical jercks on the clutch sprocket rack bar and on the endless axle eixo sem fim during the start increasing with that the mechanical and motor s life The smooth start adjustments parameters are standard inside the micro controller PHOTOCELL Photocell Installation Provide conduit and types of cables 2x2 5mm PP for the passage of electric current and gate stop from the Eurus Condominium base to the photocell posts see example in figure Cables should connect re ceptor to the transmitter From this cable should come out one link to the plate which will make the Electric Feeding of cables Still from the Photocell receptor should come out another cable for connection with photo eye controll jumper see figu re beside Every time gate is closing and photocell is activated gate will stop and start to open again until the end Of course EA Details of the controller Photocall Foste plate see page 17 HERH Page 17 GE COMFORT whit SECURITY WARRANTY TERMS i PPA Portas e Portoes Automaticos Ltda Located at Avenida Dr Labieno EL
10. d stays off and turns on rapidly Steps to memorize the transmitters Step 1 Keep jumper HRF and jumper HC closed Bring transmitter close to receptor press and keep one button pressed left or right Step 2 Press Aprender button and keep it pressed The Led SN will start blinking every second clock mode signaling that it received the transmitter code Step 3 From this moment all access buttons and external command will be unlocked IMPORTANT The control unit will only allow the memorization of one electronic lock transmitter if motor and lock function are turned off Only 4 transmitters will be memorized Consequently the Step 3 Release transmitter button Step 4 Release Aprender button after 6 to 10 seconds The Control unit will signal through the led SN with one 01 blink that it memorized electronic lock transmitter most recent lock transmitter memorization will cancel the first To continue memorizing remaining buttons repeat the With the electronic lock turned on the control unit will cancel procedure all attempts of trimpots memorization Step 5 Jumper HC open TURNING OFF ALL BUTTONS TURNING ON ELECTRONIC LOCK Steps to turn off all buttons Step 1 Keep jumper HRF closed Press Aprender button and Step 1 Keep jumper HRF closed keep it pressed Service Step 2 With gate closed press and release the right button of the electronic lock The control unit
11. er HRF closed jumpers position is shown on Electrical Connections Squeme see page 17 Bring transmitter close to receptor press and keep pressing button left or right Step 2 Press Aprender button meaning learn button and keep it pressed The Led SN will start blinking every second clock mode signaling that it received transmitter code Step 3 Release transmitter button Step 4 Release Aprender button before 5 seconds Control unit will signal through the led SN as described below if the button was accepted or not 1 blink only once it memorized button 2 blinks only once button is already recorded 3 blinks only once 63 buttons are recorded To continue memorizing remaining buttons repeat the procedure IMPORTANT The Control unit will only permit button memorization if motor and electronic lock are turned off Page 07 COMFORT whit SECURITY COMFORT whit SECURITY D RECORDING ELECTRONIC LOCK TRANSMITTER TURNING OFF ELECTRONIC LOCK It locks and unlocks all access buttons memorized in control unit and external command Only the last 4 electronic lock transmitters will be memorized Step 1 Keep jumper HRF closed Step 2 Press and release the left button of the electronic lock The control unit will signal through the led SN with one blink that it recognized the electronic lock button Next the led SN will start blinking once every 2 seconds in normal mode i e le
12. impot Sensor in the position EXTERNAL RECEPTOR 2 Memorize trimpots see page 17 3 Activate motor Function Hook up for external RF receptor 4 Check if gate opens and closes completely If not adjust trimpot force again turning to side Repeat steps 2 3 and 4 1 22VCA 2 22VCA TRIMPOT SENSOR 3 GND Function To adjust the anti crushing security system sensibility 4 CMD Opening and Closing one adjustment for opening and one for closing position more sensitive position less sensitive JUMPER A S Steps for adjustments of motor sensor Function To select control unit mode of working operation automatic mode 1 With motor turned off adjust the Trimpot Sensor to position or semi automatic mode 2 Memorize trimpots 3 Activate motor Jumper A S Closed Semi automatic mode 4 Check if gate opens and closes completely If not adjust the trimpot Sensor again turning to side Repeat steps 2 3 and 4 5 With the gate in motion try to stop it and check if the degree of sensitivity is the Jumper A S Open Automatic mode desired one In case of being too sensitive adjust the trimpot Sensor again turning to side and repeat this step IMPORTANT Control unit with end of course anti crushing security system with auto JUMPER HC reverse sensitivity Control unit without end of course anti crushing security system with Function It allows the recording of the e
13. lectronic lock transmitter immediate shut off system TRIMPOT BRAKE Function To stop the gate at the moment it reaches the reeds working as a gate inercia eliminator Jumper HC Closed Yes Jumper HC Open No Opening and Closing same adjustment DC Brake Smoth Instant Brake TPO Brake Soft timed Brake Position Longer Braking time TPO Position Lesser Braking time TPO Page 14 Page 15 COMFORT whit SECURITY AUTO LIGHT TIMER LG SEO ooo o Garage light module Light is turned on every time gate is in motion Every time motor is turned off the garage light is timed for 2 minutes SIGNALING LED FUNCTIONS SN n It has the purpose of signaling varied operations functioning orientations and control unit protection Control unit waiting for a command or opening closing trajectory 60Hz frequency 50 Hz frequency Motor surge protection activated or automatic restart mode 1 fast blink every 2 seconds 2 fast blinks evry 2 seconds Fast blinks 1 fast flash every 2 seconds Electronic lock turned on Anti crushing security system detected During transmitter memorization or trimpots memorization _Blinks every 1 second clock mode it captured transmitter for memorization Valid transmitter button code 1 blink only once Transmitter button already recorded within 2 blinks only once memory 3 blinks only once Button memory registry full 2 fast fl
14. morization iii 8 Turning on Electronic LOCK ccccccceeccceeccaeeeeeeeeeececeeeeseesaeeeaeeesaeeeaes 8 Double open ended Turning Off Electronic LOCK ccceccceccceeceeeeeceeececeeeeeeeeeeseeeeaeeeaaeeeans 9 D spanners TUMmMING Fejjd Uinco q lt P ORAR GO RR SE Shea is 9 i BIONOUCIMAGS cs qad ais asi paid ee a io 10 e 11 Sander ala aa eea E NE DR SO RR NI E E E E 12 Memorizing Adjustments of Trimpots and Virtual Fuse 13 Setsquare a a Types of Virtual Fuse Protection errar 13 Adjusting Trimpot a nisi dn Sd cee 14 Pencil Configuring Jumpers c eee erre ee aerea 15 Auto light timer LG 16 a Functions of Signaling Led ccccceceeecceeeeeeeeeeeaeeeeeeeeesaueesaeeeeseeeesaes 16 i Smo Ul SEI e a E O E E 17 i Photocell is 17 Drill Electrical Connections Scheme sennnnnnsennnennsrnrnerrrrnnnrrrrrnrnsrerenenne 18 PA VARTA VOTING anserina iai aA S 19 C D P14433 Welder 4 Tape measure FORM 150 REV 0 Page 02 COMFORT whit SECURITY PREPARATION OF THE GATE BEFORE AUTOMATION Before installation of the machine check rolling following the instructions below 1 Step Move gate leaf manually and see the required effort Gate should move with ease 2 Step Move leaf back manually and check whether the effort required was the same as the previous operation Tl j
15. ng or closing operation is done Repeat the procedure beginning with step 1 to the reverse direction of the gate IMPORTANT The control unit will only execute trimpots memorization if motor and lock function are turned off Only the pause trimpot is not memorized by micro controller TYPES OF VIRTUAL FUSE PROTECTION From the start When the motor starts if the virtual fuse is activated the control unit will immediately turn motor off and then it will keep waiting for a new command During Opening Closing During opening closing gate operation if there is power surge the control unit will immediately turn motor off and next the led SN will start blinking rapidly signaling power surge alarm After 10 seconds the motor will be turned on again continuing the previous trajectory IMPORTANT The automatic restart occurs 3 consecutive times max Page 13 COMFORT whit SECURITY COMFORT whit SECURITY GA ADJUSTING THE TRIMPOTS TRIMPOT PAUSE TRIMPOT FORCE Function To adjust control unit pause timing when it is in automatic Function To adjust motor power applied on gate Electronic clutch mode Opening and Closing Same adjustment Position Maximum time of 1 minute Position Minimum time of 1 second position More power s position Less power Steps for motor power adjustments CONFIGURING JUMPERS 1 With motor turned off adjust the Trimpot Force to position and the tr
16. not used under normal conditions Product is damaged by acessories or equipment connected to product Recommendation We recommend the installation by an authorized technical service Installation done by a third party will terminate warranty because of damage caused by inadequate installation Only a PPA authorized technician is able to open remove and substitute parts or components as well as repair defects covered by warranty Therefore if guidelines are not followed and use of non original parts is detected the consumer will forfeit his or her rights to this warranty In case product shows defect seek and Authorized Technical Service Buyer Complete Address Trimpot Force Trimpot Pause aj Motor start capacitor E Cd Trimpot Brake Jumper 4 5 Phata eye control Jinan HC duto bight timer Ao L See 509001 s PORCA 127 220V Distributor as ae Phone Date of sale aa Product Identification S sX Distributor Stamp z b E 5 amp 5 a ii E E a T E E w i E a Cd E picar g E E A ET Lt pi l T i IE Ji ET RT E H A A a Bas _ _ me a M N A a E WE Selection of electrical phase Lad ARNESEN E L External Receptor 2VAC Frequency Radio RF 433 92 Mhz Page 18
17. sary switch plate connector After installing magnets support do fine adjustments and if necessary use the opening situated on magnet support to move the Magnet placement gu magnet position according to illustration beside adjustment Page 04 COMFORT whit SECURITY D RELEASING SYSTEM In the event of electrical power outage equipment has a releasing system that permits gate to be operated manually To do this follow the steps below Step 1 Remove releasing system cover Step 2 Insert releasing system key in the Allen screw key hole and turn it clockwise to release reducer Step 3 After that machine will be released for opening and closing manual mode operation MAIN CHARACTERISTICS The micro processed digital control unit controls single phase induction motors 127Vca 220Vca 50Hz 60Hz for PPA gate operators Characteristics included in the micro processed digital control unit High Performance Microcontroller Receptor Module RF 433 92MHz included in central unit Memorizes 63 different transmitters buttons or 31 transmitters Memorizes 04 transmitters for electronic lock Memorizes trimpots adjustments Fuse Virtual Electronic clutch Trimpot Force Time Pause Trimpot Pause Anti crushing safety system Trimpot Sensor Slow down mechanism Trimpot Brake Time O C of 1 minute permanent Auto light timer Smooth start Automatic restart
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