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1. Refilling change in replacement cassette and exchange it You can also refill a replacement tube cassette up to a certain coin number as a run up and only exchange this tube for the old one on site For audit purposes this filling level per tube float level must then be set and the automatic tube counter programming must be activated so that the tube counters are set to the float level automatically F In order to prevent the tube counters from being corrected according to the filling level sensors the automatic tube counter correction must be switched off 1 Press key An acoustic signal and the flashing of the green LED show that the changer is no longer in operating mode but in tube filling level mode 2 Remove tube cassette and install refilled replacement cassette The four tube counters are set to the float level coin number 3 Press key again Two acoustic signals and the green LED lighting up show that the changer is no longer in filling level mode but back in operating mode d National Rejectors Inc GmbH Buxtehude 37 PROTEUS E 66 MDB OPERATION currenza A 66 MDB Inhibiting coins activating narrow acceptance band Using the first eight DIL switches of the switching block on the rear of the coin validator you can inhibit the coin types configured on the first eight memory slots coin channels 1 8 of the changer without using any additional configuration tools Which coin type was programmed in which coin2. changer can direct accepted tokens either into the cash box or into the return area and back to the customer 24 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB FUNCTIONS Communication with hoppers If a coin type is frequently paid out as change and the respective tube is often empty up to two hoppers coin storage can be connected to the changer from which the vending machine can pay out coins on an alternative basis ee In the changer a setting must be made that one hopper or two hoppers are connected and which coin is being collected in the hopper so that the changer can decide which residual credit can no longer be paid out by the changer and must be paid out from the hoppers F You can connect either hoppers or recyclers but never the both simultaneously see section Communication with recyclers in this chapter Communication with recyclers Up to two recyclers bill payout unit can be connected to the changer which can together with a bill validator accept and change bills ef In the changer a setting must be made that one recycler or two recyclers are connected and which bill is being collected in the recycler so that the changer can calculate and inform the vending machine which residual credit can no longer be paid out by the changer and must be paid out from the recyclers In addition you can inhibit high value banknotes when not enough change is available and the mac
3. 15 dismount 17 30 illustration 14 open 41 Condensation 43 Configuration 7 adjustable functions 45 description 20 operating instructions 8 setting module 53 tools 10 Conformity declaration 44 Connecting cable description 19 illustration 14 installation 30 A Crane Co Company PROTEUS E 66 MDB currenza A 66 MDB Connection 29 Conventions of the manual 7 Conversion rate second currency 26 Currency 16 code 26 second 26 D Data management coinnumber 21 22 block number 16 Declaration of conformity 44 Design 14 Device number 16 type 16 Diagnostics illustration 57 pilot lights 56 setting module 59 DIL switches description 17 illustration 17 inhibit coins activate narrow acceptance band 38 select battery mains operation 40 Dimensions 43 Diodes description 15 illustration 14 troubleshooting 56 Directives 44 Disable inventory keys 24 Discharge electrostatic 13 Dismount coin validator 17 30 tube cassette 19 20 Documentation additional 8 E Electrostatic discharge 13 EMC Directive 44 Empty sensor 19 tubes 21 up to float level 35 External hopper 25 recycler 25 d National Rejectors Inc GmbH Buxtehude INDEX F Fillchange tubes 21 31 36 37 Filling level mode 36 37 sensors 19 Firmware update 11 Flash firmware 11 prommer 11 technology 9 Flight deck open 41 Float down emptying tubes 35 level 22 up filling tubes 36 Free vend token 24 Fullsensor 19 Func
4. Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB FUNCTION OVERVIEW FOR SETTING MODULE FUNCTION OVERVIEW FOR SETTING MODULE RK If you already know how to use the setting module and only require the memory location of a changer setting you will find all SER functions and PRO functions and their memory locations in the setting module listed in chronological order in this chapter For details on how to perform the setting exactly please refer to the separate instructions for the setting module SER functions Function Meaning SER 01 Empty tubes 0101 Left tube 0102 Middle left tube 0103 Middle right tube 0104 Right tube SER 0501 Fill tubes SER 06 Reset tube counters 0601 Left tube 0602 Middle left tube 0603 Middle right tube 0604 Right tube SER 07 Teach tokens 0701 Token A in coin channel 14 0702 Token B in coin channel 15 0703 Token C in coin channel 16 NRI National Rejectors Inc GmbH Buxtehude 53 FUNCTION OVERVIEW PROTEUS E 66 MDB FUNCTION OVERVIEW FOR SETTING MODULE currenza A 66 MDB PRO functions Function Meaning PRO 04 Activate 1 deactivate 0 diverse functions 04 01 04 02 04 03 PRO 15 1501 15 02 15 03 PRO 2101 PRO 24 24 01 24 02 24 03 24 04 54 00001 199 Inventory keys disabled can be enabled by vending machine Tube security stock can be paid out by vending machines Gr When filling tubes only accept coins to be sorted into tubes Activate float up f
5. cassette Resetting the tube counters Configuring up to three tokens Configuring other tube coins Configuring the float level Configuring maximum number of tube coins Configuring the security stock Inhibiting individual coin types Disabling inventory keys Suppressing activating the automatic tube counter correction Configuring individual wake up time Configuring communication with external hoppers recyclers Configuring second currency incl conversion factor optional Minimizing string manipulation optional Basic settings telephone code smallest coin value with decimal point as a reference value and basis of calculation for all coin values Storing the setting of a changer for series configuration National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB CONFIGURATION TOOLS Setting module Settings for tube filling process inhibit cash box coins fast coin sorting automatic tube counter programming Giving change out of the tube cassette Filling emptying the tube cassette Resetting the tube counters Configuring up to three tokens only acceptance band not token type Configuring other tube coins Configuring the float level Configuring maximum number of tube coins Configuring the security stock Inhibiting individual coin types Disabling inventory keys Suppressing activating the automatic tube counter correction Configuring individual wake up time Configuring communication with
6. channel you will find out when contacting NRI or connecting WinEMP or PalmE66 PalmA66 see Chap 11 Which functions can be set using the configuration tools To activate a narrow coin channel the normal coin channel must be inhibited If both channels are enabled the wider acceptance band of the normal coin channel is used To inhibit a coin channel 1 Fold the coin validator out of the changer see Fig 7a 0 inte nride 4161 729 NATIONAL REJECTORS INC GMBH fal Fig 7a Folding out the coin validator 6149 0 SIPS Make sure that the coin validator is safely connected to the changer with the ribbon cable 38 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB OPERATION 2 Usea pointed object to push the respective DIL switch 1 to 8 toward the right hand side to ON e g DIL switch 4 for inhibiting coin channel 4 see Fig 7b The coin channel assigned to this switch will no longer be used for acceptance of coins NO 8 gek E Z 4 dldeblgdek r lfanormal coin channel and a narrow coin channel have been programmed on the coin validator for one coin type the normal coin channel must be inhibited as described above in order to activate the narrow coin channel If both channels are activated the wider Fig 7b Inhibiting coin acceptance band of the normal coin channel is used If the coin type is to be inhibited both coin channels must be inhibi
7. external hoppers recyclers Minimizing string manipulation optional Basic settings telephone code smallest coin value with decimal point as a reference value and basis of calculation for all coin values NRI National Rejectors Inc GmbH Buxtehude 47 INDEX INDEX 50 sensor 19 75 sensor 19 A Accentuations in the manual 7 Acceptance 43 band narrow acitvate 38 bands 15 24 Accessories description 10 ordering codes 44 Advantages 9 Application proper 12 Assemble changer 29 Audit 21 22 Aufbau 14 20 34 53 B Barcode 16 Battery operation description 26 select 40 Benefit 9 Cc Cable 19 Capacity tubes 18 Cash box 15 Cassette description 18 dismount 19 20 empty 21 34 up to float level 35 fill 21 36 illustration 14 19 max coin number 23 security stock 23 CE Certificate Labelling Directive 44 48 National Rejectors Inc GmbH Buxtehude PROTEUS E 66 MDB currenza A 66 MDB certification 44 Change payout 43 tubes description 18 empty 21 34 empty up to float level 35 fill 21 31 34 36 37 max coin number 23 security stock 23 stacking problems 23 Channel inhibit 38 narrow activate 38 Charge electrostatic 13 Cleaning 41 Coin acceptance 43 band narrow acitvate 38 channel inhibit 38 narrow acitvate 38 diameter 43 give out 21 34 inhibit 24 38 insert funnel description 15 illustration 14 jam 15 payout 43 runway Clean 41 thickness 43 validator description
8. information about particular operating states e AN AB messages show where a coin was accepted AN why a coin was rejected AB e FE messages show why the changer no longer functions Display Meaning sid Troubleshooting INFO InFo 01 e Return lever pressed No error Check return mechanism in vending machine e Switch in coin Service case validator defective InFo 09 String sensor active Coin on string recognized no error Check sensor service case InFo O9A Tube coins are sent to No error function can the cash box after a be deactivated in recognized string PRO 04 02 manipulation InFo 80 Changer inhibited by Check vending machine vending machine possibly empty or defective LU National Rejectors Inc GmbH Buxtehude 59 TROUBLESHOOTING PROTEUS E 66 MDB TROUBLESHOOTING currenza TROUBLESHOOTING omenen A66 MDB MDB oe Meaning Troubleshooting An X YY Accepted coin is sorted No error into cash box X left tube X middle left tube X middle right tube X right tube AnXYY Inserted coin accepted in the coin channel YY 01 16 channel no Ab 01 Measured values of the If necessary widen inserted coin are outside acceptance band with the acceptance band WinEMP Ab 02 Coin inserted inhibited Enable coin channel by the changer again using switching block or setting module WinEMP or PalmE66 A66 Ab 03 Inserted coin has not Remove coins or passed through foreign objects from measurement sectio
9. lever cable 10 2 Coin insert Interface funnel setting module handheld 9 MDB connecting Se 3 cable Coin validator 8 Pilot lights 4 Keyboard Label 6 Tube cassette Payout set Fig 1a Design 14 National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB DESIGN Coin validator Coins inserted into the coin validator 3 pass through the coin insert funnel 10 into the measurement and validation area of the device where their coin properties are compared with the values of the stored acceptance bands Coins rejected by the coin validator pass into the return area of the vending machine and coins accepted for a selling operation are either directed to the tube cassette 6 or to the cash box See Fig 1a Return lever The return lever 1 on the top of the device is operated using the return button on the vending machine if the coins that have already been inserted are to be returned or if a jam caused by e g coins that have become stuck must be removed When the return lever is operated the measurement and validation area of the coin validator opens so that all objects within the coin validator are directed to the return area See Fig 1a Keyboard The front of the coin validator is equipped with five touch sensitive keys A with which the payout unit s change tubes are filled before the device is put into operation and emptied for
10. the inventory see Fig 1a as well as Chap 7 Operation Pilot lights At the front of the coin validator there are also three light emitting diodes LEDs positioned underneath one another 8 green yellow red These pilot lights are mainly used for fast diagnosis in case of malfunction but also as an indication of the current status in normal operation If the green LED at the top lights up or flashes there are no faults and the device is working properly If the yellow light in the middle flashes there is a definite fault which in general can be easily remedied If the red LED at the bottom flashes it is probably a fault that must be remedied by a service technician See Fig 1a as well as the appendix Troubleshooting d National Rejectors Inc GmbH Buxtehude 15 PROTEUS E 66 MDB A 66 MDB currenza DESIGN 1b Dismounting the coin validator 0 0z 191 0 61 A e rae zeen A LL 400000 4 E See MUM ig 11 Interface PC test and programming station 12 Interface changer 13 Switching block Fig 1c Rear ofthe coin validator A Crane Co Company National Rejectors Inc GmbH Buxtehude 16 PROTEUS E 66 MDB currenza A 66 MDB DESIGN Interfaces On the rear of the coin validator in the middle there is an interface 12 by which the device can be connected to the changer using a ribbon cable already assembled On the front of the coin
11. La Se L it Fig 4 Folding out the tube cassette Coins are paid out individually e g for test purposes or one after another for an inventory or before transportation of the device If the correct number of tube coins is needed to simplify management and audit of coins the change tubes are filled by inserting single coins into the coin changer or emptied by pressing a key when the cassette is installed Activated by the keyboard the tube counters register every coin inserted or paid out see Chap 6 Start up and Chap 7 Operation In this way the tube cassette can also be filled and emptied with the help of the PC software the Palm OS application or the setting module see Chap 11 Which functions can be set using the configuration tools The changer offers two functions which simplify the filling process when the tube cassette is inserted e Acceleration of coin acceptance and coin sorting The changer can temporarily be set so that the accepted coin sensor indicating manipulation attempts is ignored This setting is not suitable for normal operation but only for filling the tube cassette e Inhibiting of cash box coins The changer can be set so that only tube coins are accepted when filling the tubes d National Rejectors Inc GmbH Buxtehude 21 PROTEUS E 66 MDB FUNCTIONS currenza A 66 MDB Filling Emptying the change tubes at a certain filling level float level Cp Shoul
12. OUBLESHOOTING PROTEUS E 66 MDB TROUBLESHOOTING currenza A 66 MDB Display Meaning Troubleshooting Ab 10 Inserted coin recognized No error in false money coin channel Ab 11 Inserted coin recognized No error as enabling token Ab 12 Inserted coin inhibited Check vending from the vending machine settings machine possible that high value coins are inhibited because tubes are empty Ab 13 Inserted coin not recognized since light sensors are e effected by external e Mount coin validator light cover e defective e Exchange light sensors service case Ab 00 Other fault with coin Service case acceptance FE FE 01 Coin jammed in the Remove tube payout area left tube cassette and jammed coin then pay out one coin from that tube using the Motor failure left inventory keys tube Service case Coin jammed in the Remove tube payout area middle cassette and jammed left tube coin then pay out one coin from that tube using the inventory keys Motor failure middle Service case left tube 62 National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB TROUBLESHOOTING Display Meaning ssid Troubleshooting FE 03 e Coin jammed in the Remove tube payout area middle cassette and jammed right tube coin then pay out one coin from that tube using the inventory keys Motor failure middle Service case right tube FE 04 Coin jammed in the Remove tube payout area right cassette and ja
13. P or PalmE66 A66 yellow LED flashes once Return lever pressed Check return mechanism in vending machine Switch in coin Service case validator defective flashes twice Coin stuck in payout Remove tube area cassette and jammed coin then pay out one coin from each tube using the inventory keys Motor failure Service case Changer inhibited by Check vending vending machine machine possibly empty or defective d National Rejectors Inc GmbH Buxtehude 57 TROUBLESHOOTING PROTEUS E 66 MDB TROUBLESHOOTING currenza A 66 MDB flashes once Fault in coin validator Remove jammed coins from the coin validator by pressing the return lever Service case coin validator may have to be exchanged flashes twice Fault in changer Service case device may have to be exchanged flashes 3 Vending machine no Check vending machine times longer communicates control system or with changer has sent connecting cable no command in 2 sec 58 National Rejectors Inc GmbH Buxtehude ANRI PROTEUS E 66 MDB currenza A 66 MDB TROUBLESHOOTING Diagnosis using setting module If there is a fault on the changer the setting module displays the appropriate status or error message as soon as you connect it to the changer see Chap 5 Installation and separate instructions for the setting module Depending on operating mode or fault three status or fault messages are distinguished e INFO messages used in general only for
14. PROTEUS E 66 MDB currenza A 66 MDB P PalmE66 PalmA66 adjustable functions 45 operating instructions 8 PalmFlash 11 Payout of coins 43 set 14 19 PC applications 8 connecting cable 14 19 programming station adjustable functions 45 description 10 test station 10 Periphery hopper 25 recycler 25 Pictograms in the manual 7 Pile up problems tube coins 23 Pilot lights description 15 illustration 14 57 troubleshooting 56 Power consumption 43 PRO functions setting module 53 Programming 7 adjustable functions 45 description 20 operating instructions 8 setting module 53 station adjustable functions 45 description 10 tools 10 Proper use 12 R Rate second currency 26 Recycler 25 Regulations 44 Remove coin validator 17 30 tube cassette 19 20 Replacement cassette 37 Requests to perform an action 7 Reset tube counters 28 Return change 43 lever description 15 INDEX RS 232 interface 8 14 19 Runway clean 41 S Safety instructions 7 12 Second currency 26 Security stock 23 Sensitivity string sensor 27 Sensors filling level 19 SER functions setting module 53 Serial number 16 Service functions 53 tools 10 Setting module adjustable functions 45 diagnosis 59 function overview 53 operating instructions 8 overview memory locations 53 troubleshooting 59 Settings 7 adjustable functions 45 description 20 setting module 53 tools 10 Sorting 18 Stacking problems tube coins 23 Start up 29 31 S
15. Technical Documentation In A Crane Co Company 000 il ak wll 0 ers lt A feo i Changer series ROTEUS E 66 SR currenza A 606 Ne MDB User manual 03 07 Schn ds Edition 1 7 Rons BA E66MDB GB CRANE National Rejectors Inc GmbH Zum Fruchthof Ge D 21614 Buxtehude a Phone 49 0 4161 729 0 Fax 49 0 4161 729 115 E mail info nri de www nri24 com PROTEUS E 66 MDB currenza A 66 MDB TABLE OF CONTENTS TABLE OF CONTENTS 1 General information H General information regarding this manual 7 Text conventions T Additional technical documentation 8 8 General information regarding the changer Advantages 9 Service tools 10 PC test station 10 Configuration tools 10 Update tools 11 2 Safety instructions 12 Proper use 12 Protecting yourself and equipment 13 3 Design 14 Overview of the device 14 Coin validator 15 Return lever 15 Keyboard 15 Pilot lights 15 Interfaces 17 Switching block 17 Label 17 Payout unit 18 Tube cassette 18 Payout set 19 Filling level sensors 19 Connecting cables 19 NRI National Rejectors Inc GmbH Buxtehude 3 PROTEUS E 66 MDB TABLE OF CONTENTS currenza A 66 MDB 4 Functions 20 Filling and emptying the tube cassette 21 Filling Emptying the change tubes at a certain filling level float level 22 with the tube cassette inserted 22 with the tube cassette dismounted replacement casse
16. cable e Connecting cable for recording the data exchange between master and slave e 24V DC power pack and mains cable For further information on the WinSPT test station please refer to our product accessory pages at www nri24 com and the appropriate operating instructions Configuration tools To be able to react as quickly as possible to new false coins in the workshop or on site and to enable you to make your individual adjustments the changer can be connected to e WinEMP PC programming station e Palm OS application PalmE66 PalmA66 e Setting module G 55 0460 For further information on all configuration tools please refer to our product accessory pages at www nri24 com and the appropriate operating instructions To find out which configuration tools you can use to make which settings please see Chap 11 Which functions can be set using the configuration tools 10 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB GENERAL INFORMATION Update tools The coin validator integrated in the changer is equipped with a microprocessor including a flash memory This allows the coin validator firmware to be updated quickly and without complications In order to load new firmware in the coin validator you need one of the three following alternatives e WinFlash PC update station e mobile Flash Prommer G 55 0350 e Palm OS application PalmFlash For further information on all upda
17. d you wish the service personal to always fill or empty the tubes at a filling level of a certain and always identical coin number a so called float level can be configured for every tube which determines this coin number lt a This filling level is irrelevant for normal operation and only guarantees that for accounting purposes a known number of coins can be presumed With the tube cassette inserted If the tubes are filled on site by inserting single coins you must additionally activate the float up function so that cash box coins will not be accepted and the cash box will not need to be emptied before filling the tubes as cash box coins are rejected in this case With the tube cassette dismounted replacement cassette If the tubes are not filled on site but beforehand so that the empty cassette must only be replaced with the already filled replacement cassette on site you must additionally activate the function of the automatic tube counter programming so that the tube counters are set to the float level coin number automatically in tube filling level mode as soon as the tube cassette is removed from the changer 22 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB FUNCTIONS How many coins at most are to be sorted into the change tubes The changer can be configured so that each change tube accepts no more than a specific number of coins When this number of coins is reached
18. ecessary corrects the tube counter ye If the vending machine control is unable to process the automatic correction of the tube counters the coin changer can be set so that the tube counters will not be corrected F In this case the change tubes should be filled by inserting the coins into the coin changer and not by placing the coins directly into the tube cassette see Chap 6 Start up or Chap 7 Operation Automatic programming of tube counters ee If the tube cassette is not refilled on site but beforehand and the already filled replacement cassette is only exchanged on site you can activate the tube counter programming function which sets the tube counters to the float level coin number automatically in tube filling level mode as soon as the tube cassette has been removed from the changer Reset of tube counters ee After the change tubes have been emptied e g for repairs the tube counters of those changers in which the automatic tube counter correction is switched off should be reset for the renewed start up operation so that when the tubes are being filled the tube counter begins to count from zero and not from the stored number of coins 28 National Rejectors Inc GmbH Buxtehude ANRI PROTEUS E 66 MDB currenza A 66 MDB INSTALLATION 5 INSTALLATION A E To avoid damage to the equipment please make sure that you check the following before installation that the MDB PC connecting cab
19. fitted with components that a can be damaged by electrostatic discharge Please observe the handling instructions for components exposed to the risk of electrostatic discharge Select the correct voltage for the changer see label Never pull the connecting cable of the coin validator from the changer when a voltage is applied Pull the vending machine s mains plug before you install clean or remove the changer Always transport the changer without any coins in it and in its original packaging It is only in this way sufficiently protected Never carry it by means of the cables Contact NRI if you want to alter the construction of the device to a greater extent than the modifications described in these instructions Keep water and other liquids away from the changer If the device is no longer required please dispose of it correctly We reserve the right to make technical modifications to the device which are not covered by these instructions d National Rejectors Inc GmbH Buxtehude 13 PROTEUS E 66 MDB DESIGN currenza A 66 MDB A DESIGN This chapter describes the general design of the changer and also the components of the coin validator and of the payout unit that are important for operating the device e Return lever keyboard pilot lights interfaces switching block label e Tube cassette payout set filling level sensors e Connecting cables Overview of the device PC connecting Return
20. for PC application 8 Reconnect the vending machine to the mains supply The three LEDs 3 on the coin validator light up briefly to test their function Afterwards the green LED lights up The changer is operational see Fig 5b 30 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB START UP 6 START UP Since the individual functions of the changer are programmed by the manufacturer according to customer specific requirements you only need to fill the four change tubes of the tube cassette with the respective coin types when starting up the device for the first time Filling the change tubes Before the device is started up for the first time the four change tubes must be filled either with the tube cassette inserted or dismounted With the tube cassette inserted If the tube cassette is installed in the changer when filling the tubes for the first time filling is done using the keyboard on the coin validator and by inserting coins of the respective tube coin F In many cases the vending machine control system also offers a filling function In that case this filling function should be used due to the fact that the control unit may not be able to accept the filling level of the changer If the cash box is not empty it must be emptied now because the coins directed to the cash box will not be counted C The cash box does not need to be emptied if the changer has been set so that
21. hine display signals Tube empty cs You can connect either recyclers or hoppers but never the both simultaneously see section Communication with hoppers in this chapter LU National Rejectors Inc GmbH Buxtehude 25 PROTEUS E 66 MDB FUNCTIONS currenza A 66 MDB Mains operation or battery operation not for USB RS 232 interface MDB changers which are equipped with a battery module and a wake up line can be used in the mains mode of operation or for mains independent field work in the battery mode of operation The desired operating mode can be easily selected using two switches on the changer s PCB see Chap 7 Operation If battery operation is set the vending machine wakes up the changer via an external wake up line How long the changer is to remain switched on after the last time the vending machine activated the changer wake up time can be set on an individual basis After the wake up time has elapsed the changer switches off automatically and must be woken up again by the activation of the external wake up line via the machine control system Telephone code we Depending on the country the machine is installed in a telephone code can be set onthe changer and be transmitted to the vending machine control system for example for menu and other display texts Main currency and second currency optional Should you wish the changer to accept two currencies the second currency can be converted i
22. hnical data 43 CE certification 44 Accessories 44 11 Which functions can be set using the configuration tools 45 PC programming station WinEMP 45 Palm OS application PalmE66 PalmA66 46 Setting module 47 d National Rejectors Inc GmbH Buxtehude 5 PROTEUS E 66 MDB TABLE OF CONTENTS currenza A 66 MDB ANNEX Index 48 Function overview for setting module 53 SER functions 53 PRO functions 54 Troubleshooting 56 Quick diagnosis using pilot lights 56 Diagnosis using setting module 59 6 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB GENERAL INFORMATION 1 GENERALINFORMATION This chapter should provide a general overview of the advantages and options regarding the changer E 66 A 66 However the first section is designed to help you find your way through this manual with ease General information regarding this manual This manual describes the design operation and range of functions of the changer series E 66 A 66 with MDB data transfer protocol Chapters 5 6 and 7 explain the necessary steps for installing starting up and operating the changer Chapters 8 and 9 explain how to clean and transport the changer The appended chapters with side tabs Index Function overview for setting module and Troubleshooting reduce the search for specific explanations and extra help Text conventions To make it easier for you to navigate within this manual and to operate the device the f
23. in a tube all further coins for this tube are then directed into the cash box temporarily Only when coins have been paid out of this tube coins are again sorted into the tube If this function is not used the upper filling level sensor full sensor of the tubes determines irrespective of the number of coins from when the coins will be sorted into the cash box and no longer into the tubes How many coins at least are supposed to cover the tube bottom security stock yi If a security stock is configured for the individual change tubes the changer does not pay out a minimum number of tube coins For coins that cause problems during stacking and tend to stand upright instead of lying flat a relatively high setting for the security stock should be selected since the coins will no longer spring back and stand upright when they fall onto a higher stack of coins ee The changer can also be set so that the configured security stock can be paid out by the vending machine and the security stock can also be transmitted to the vending machine whenever the machine scans the tube filling level d National Rejectors Inc GmbH Buxtehude 23 PROTEUS E 66 MDB FUNCTIONS currenza A 66 MDB Inhibition of specific coins activation of narrow acceptance bands ee If you want a specific e g false money prone coin to either be accepted only in the narrow or very narrow acceptance band or be no longer accepted at all for payment at the vendi
24. le of the changer is suitable for machine interface that the supply voltage for the changer is the same as the nominal voltage on its label To enable the changer to communicate with a PC based platform we recommend to implement the comfortable NRI PaymentManager or the NRI USB program library as well as the NRI PC MDB protocol in the PC system see separate instructions How to install the changer in the vending machine 1 Pull the vending machine s mains plug 2 Hang the changer in the vending machine using the three mounting holes on the back wall two at the top 1 and one at the bottom see Fig 5a Fig 5a Hanging the changer in the vending machine NRI National Rejectors Inc GmbH Buxtehude 29 PROTEUS E 66 MDB INSTALLATION currenza A 66 MDB 3 Fold out the coin validator see Fig 5b Make sure that the coin validator is safely connected to the changer with the ribbon cable 4 Screw the housing of the changer tightly inside the vending machine 5 Put the coin validator back in and engage Make sure that there is an air space between the VAN return lever of the vending machine and that of the changer 6 Connect the changer to the vending machine using the MDB PC connecting cable 2 see Fig 5b and also connect any external devices such as hopper or recycler to the changer 7 If necessary connect the changer to power using the feeder barrel connector
25. ler s activated NRI National Rejectors Inc GmbH Buxtehude 55 FUNCTION OVERVIEW PROTEUS E 66 MDB TROUBLESHOOTING currenza A 66 MDB TROUBLESHOOTING If there is a fault on the changer the pilot lights at the top of the coin validator show where the fault is In order to diagnose the cause of the fault in detail the NRI service tools are available see section Diagnosis using setting module in this chapter as well as Chap 3 Quick diagnosis using pilot lights If the green LED at the top lights up or flashes there are no faults and the device is working properly If the yellow LED in the middle flashes there is a definite fault which in general can be easily remedied If the red LED at the bottom flashes it is probably a fault that must be remedied by a service technician The label at the top of the coin validator may help in locating the fault see Fig 9 Fig 9 Quick diagnosis using pilot lights 56 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB TROUBLESHOOTING Meaning Troubleshooting green LED lights up Changer operational No error green and yellow LED light up Coin inserted inhibited Check vending machine from the vending settings possible that machine high value coins are inhibited because tubes are empty green and red LED light up Coin inserted inhibited Enable coin channel from the changer again using switching block or setting module WinEM
26. min Humidity Up to 90 Condensation Not permitted Machine interface Serial MDB interface in compliance with MDB ICP version 3 0 NAMA optional USB RS 232 Coin acceptance Max 16 coin types of these up to 3 tokens in 20 channels Coin diameter 15 33 mm Coin thickness 1 2 3 5 mm Paying out of coins Max 4 coin types from a tube cassette coin diameter and thickness depend on tube cassette in use Device dimensions Height 380 0 mm Width 133 5 mm Depth 76 5 mm 80 mm with pressed return lever Mouning position Vertical max deviation 2 Mark of conformity CE see next section UL Underwriters Laboratories Inc independent testing and certification organization USA CSA Canadian standards association d National Rejectors Inc GmbH Buxtehude 43 PROTEUS E 66 MDB TECHNICAL DATA currenza A 66 MDB CE certification that our products comply with specified basic requirements of the applicable directive The CE certificate is not a quality assurance certificate in terms of the quality expected by the manufacturer but only in terms of the quality demanded legally It is a pure administrative certificate and is intended only as proof of compliance with the directives for the monitoring authorities and not directed at clients or final customers The CE certificate CE Communaut s Europ ennes confirms C Which directives were applied can be seen in the declaration of conformity The manufacturer must kee
27. mmed tube coin then pay out one coin from that tube using the inventory keys Motor failure right Service case tube FE 05 Coin jam Eliminate coin jam CP3 sensor defective Exchange sensor service case FE 06 Coin jam Eliminate coin jam CP4 sensor cash Exchange sensor box defective service case FE 07 Coin jam Eliminate coin jam Light barrier sensor s Exchange sensor s defective service case FE 08 Tube filling level sensor s are e effected by external Insert tube cassette light correctly e defective Exchange sensor s service case FE 13 Checksum fault in Check and if acceptance band necessary adjust the acceptance band of the appropriate coin channel with WinEMP d National Rejectors Inc GmbH Buxtehude 63 TROUBLESHOOTING PROTEUS E 66 MDB TROUBLESHOOTING currenza A 66 MDB Display Meaning si Troubleshooting FE 14 Checksum fault in coin Check and if value range necessary correct coin values with WinEMP FE 15 Checksum fault by Check the PRO configuration functions with the setting module and if necessary correct them FE 35 Hopper recycler does Check hopper recycler not respond or connecting cable or set up communication in PRO 72 73 FE 36 Hopper settings wrong Check setting in PRO 73 01 probably the communication with hopper recycler is set up though there is no interface device connected FE 38 Vending machine no Check vending longer communicates machine control with cha
28. n in coin validator by the appropriate amount pressing the return of time lever Check measurement by air core coil or CP2 level service case Ab 04 Coins inserted too Insert coins again more quickly two coins in slowly measurement area gt x lt kh OD 60 National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 currenza A 66 Ab 08 Ab 09 d National Rejectors Inc GmbH Buxtehude MDB MDB CP3 or CP4 sensor active Sensor behind the acceptance gate has not recognized inserted coin no CP3 Sensor behind the acceptance gate has not recognized inserted coin no CP4 Inserted coin has covered the sorting control for too long String manipulation recognized TROUBLESHOOTING Display Meaning ssid Troubleshooting Ab 05 Ab 06 Ab 07 e If necessary eliminate coin jam in the sorting area of the coin validator Check sensors service case Check acceptance gate with WinEMP and if necessary exchange it service case Check CP3 sensor service case Check acceptance gate with WinEMP and if necessary exchange it service case Check CP4 sensor service case If necessary eliminate coin jam in the sorting area of the coin validator Check CP4 sensor service case If necessary reduce sensitivity of the string sensor in PRO 21 01 Clean or exchange string sensor service case Check acceptance gate for ease of movement service case 61 TR
29. nabled using the vending machine control system or the keyboard must first be activated using a configuration tool see Chap 11 Which functions can be set using the configuration tools To give out tube coins individually simply press the corresponding key One coin will be given out each time the key is pressed To pay out several tube coins 1 Hold down the corresponding key L ML or R for approx five seconds The tube will be automatically emptied without having to press the key again 2 Press any other key The coins will stop being paid out 34 National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB OPERATION Emptying the change tubes up to a certain filling level using the keyboard If a float level is configured the change tubes can be emptied up to the tube counter status of the float level F If the changer is configured in such a way that the inventory keys are disabled the keys cannot be used Either the device is set up in such a way that the keyboard can be enabled using the vending machine control system or the keyboard must first be activated using a configuration tool see Chap 11 Which functions can be set using the configuration tools Emptying the change tubes up to the float level 1 Press the key An acoustic signal and the flashing of the green LED show that the coin changer is no longer in operating mode but in filling level mode 2 Hold down any ke
30. nector optional For details on how to install and connect the changer in the vending machine see Chap 5 Installation LU National Rejectors Inc GmbH Buxtehude 19 4 PROTEUS E 66 MDB FUNCTIONS currenza A 66 MDB FUNCTIONS This chapter describes the functions of the changer Filling and emptying tube cassette Considering the maximum coin number configured for the change tubes Considering the configured security stock of tube coins Inhibiting of specific coin types Disabling of the inventory keys Teach mode for tokens Communication with hoppers recyclers Mains operation or battery operation Telephone code Main currency and second currency optional Protection against string manipulation optional Tube counter functions In this chapter the functions will only be described To find out how to change adjustable functions refer to Chap 7 Operation regarding settings made directly on the changer and refer to the separate instructions regarding settings made using the configuration tools cp also Chap 11 Which functions can be set using the configuration tools 20 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB FUNCTIONS Filling and emptying the tube cassette The simplest and quickest way to fill and empty the tube cassette is to remove the cassette see Fig 4 therefore allowing you to sort or respectively remove several coins at once 4 00 e bi fe
31. ng machine you can inhibit either its normal acceptance band or the complete acceptance also using the switching block on the rear of the coin validator see Chap 7 Operation Disabling of inventory keys The inventory keys are part of the keyboard of the changer keys L ML MR R These keys allow the paying out of one several or all coins from the corresponding change tube L ML MR R Should these keys no longer be operated they can be generally disabled or in such a way that they can be enabled by means of the vending machine control system Teach mode for tokens The changer has three memory locations coin channels for configuring a maximum of three tokens The measured values of a token can thus be newly assigned to a coin channel directly on the vending machine by inserting the corresponding tokens The acceptance band generated then accepts these tokens as payment in the vending machine In addition you can choose between a normal and wide acceptance band for the configured tokens However a wide acceptance band should only be set if a limited number of the tokens are available for generating the token measurement values or if the tokens show very large tolerance values Otherwise there is the danger that too many false coins will be accepted yi Tokens can either be configured so that the customer receives his goods for free free vend tokens or so that a specific value is assigned to the tokens value tokens The
32. ng up liquid Under no circumstances may the cloth be so wet that VAN fluid runs into the device Otherwise the PCBs will be damaged Do not use any solvents or scouring agents which attack the plastic of the device 1 Pull the vending machine s mains plug 2 Press lever 1 upwards and open the coin validator Fig 8 3 Use a cloth to wipe off the coin runway inside the coin validator d Press Close arrow 2 so that the metal spring engages behind the lever 1 in order to close the coin validator again Fig 8 5 Reconnect the vending machine to the mains supply NRI National Rejectors Inc GmbH Buxtehude 41 PROTEUS E 66 MDB TRANSPORT currenza A 66 MDB 9 TRANSPORT Please empty the tube cassette before you transport VAN the changer see Chap 7 Operation Coins falling out of the device could otherwise cause damage to the changer s PCB Pull the vending machine s mains plug before you remove the changer A To avoid damages transport the device in its origi nal packaging only and never by its connecting cables 42 National Rejectors Inc GmbH Buxtehude ANRI PROTEUS E 66 MDB currenza A 66 MDB TECHNICAL DATA 10 TECHNICALDATA Supply voltage 10 5 V to 43 V DC Power consumption Standby mode 1 2 VA Max 6 0 VA at 24 V DC Battery operation Sleep mode lt 5 0 pA Standby mode lt 65 0 mA Wake up mode Temperature range 25 C to 70 C Temperature change Max 0 2 C
33. nger e g in service cases you can use the configuration tools to change the following settings PC programming station WinEMP e Settings for tube filling process inhibit cash box coins fast coin sorting automatic tube counter programming e Giving change out of the tube cassette e Resetting the tube counters e Optimizing the acceptance of genuine coins and the rejection of false coins e Configuring new coin types and tokens e Configuring other tube coins e Configuring the float level e Configuring maximum number of tube coins e Configuring the security stock e Inhibiting individual coin types e Disabling inventory keys e Suppressing activating the automatic tube counter correction e Configuring individual wake up time e Configuring second currency incl conversion factor optional e Minimizing string manipulation optional e Basic settings telephone code smallest coin value with decimal point as a reference value and basis of calculation for all coin values e Data block download for current coin information e Restoring old configuration state of a changer e Storing the setting of a changer for series configuration d National Rejectors Inc GmbH Buxtehude 45 PROTEUS E 66 MDB CONFIGURATION TOOLS currenza A 66 MDB Palm OS application PalmE66 PalmA66 46 Settings for tube filling process inhibit cash box coins fast coin sorting automatic tube counter programming Giving change out of the tube
34. nger has been set so that only coins to be sorted into tubes are accepted when the tubes are being filled or the foat up function is activated which also inhibits the cash box coins 1 Press the key An acoustic signal and the flashing of the green LED show that the changer is no longer in operating mode but in tube filling level mode 2 Insert tube coins The respective tube counter counts the accepted coins and the changer sorts the respective coin type into its configured tube either until the full sensor is covered the configured max number of coins is reached or the float level is reached Afterwards the tube coins inserted will depending on each setting either no longer be accepted and directed into the return area or they will be accepted and directed into the cash box E 36 When inserting the first coin into each tube make sure the coin lies flat inside the tube see also section How many coins at least are supposed to cover the tube bottom security stock in Chap 4 Functions National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB OPERATION If all tubes are full 3 Press the key again Two acoustic signals and the green LED lighting up show that the changer is no longer in filling level mode but back in operating mode t If no coins are inserted in a 30 second time period the changer returns to operating mode without the key being pressed again
35. nger has sent system or connecting no command in 2 sec cable 64 National Rejectors Inc GmbH Buxtehude ANRI
36. nto the main currency according to an adjustable rate The second currency is then rounded up or down so thatit can be data managed with the main currency 26 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB FUNCTIONS Protection against string manipulation optional The changer can be equipped with a string sensor on an optional basis This string sensor detects coins inserted into the device on a string and then inhibits the coins from being accepted By this security measure these coins will not generate any credit ef The sensitivity of the string sensor can be individually set Following a case of attempted string manipulation it is possible to ensure that the tube coins of the next 100 coins inserted are not sorted into the change tubes but are redirected into the cash box instead String coins sorted into the cash box are more reliably detected by the string sensor so that any further attempts of manipulation would probably fail NRI National Rejectors Inc GmbH Buxtehude 27 PROTEUS E 66 MDB FUNCTIONS currenza A 66 MDB Tube counters The four tube counters monitor the exact coin number in the tubes and register each coin accepted in the tubes and each coin given out off the tubes Automatic correction of tube counters Usually after every coin acceptance and pay out the coin changer compares the tube counter status and the measured filling level of the sensors and if n
37. nts of PC based platforms the E 66 A 66 is optionally available with a USB or RS 232 interface e g for ticket machines self serve transaction kiosks The integrated coin validator is based on the reliable sensor system and false coin rejection system of the already well known coin validator G 40 4000 from the G 46 changer series To be able to react as quickly as possible to new false coins and to enable you to make your individual adjustments the changer can be connected to a PC programming station which is made up of the configuration and diagnostics software WinEMP including card reader and licence chip card and an NRI tester for power supply of the changer With the aid of the Palm OS applications PalmE66 PalmA66 or with the G 55 0460 setting module you can configure the changer directly on the vending machine independently from the PC This manual provides a brief description of the configuration tools and a list of the device functions that can be set on an individual basis see section Service tools in this chapter and Chap 11 Which functions can be set using the configuration tools Tokens that were not programmed by the manufacturer can be configured directly on the vending machine by inserting the tokens 8 National Rejectors Inc GmbH Buxtehude ANRI PROTEUS E 66 MDB currenza A 66 MDB GENERAL INFORMATION Advantages LU National Rejectors Inc GmbH Buxtehude Reliable sensor system and optimum rejecti
38. ollowing accentuations were made in the text Safety instructions which have to be observed in order to protect operators and equipment Special notes which should facilitate the use of the changer a gt kl N W Requests to perform an action are numbered in another typeface At the beginning of a large chapter you will find a short guide which summarizes the content of the chapter Device functions which are set or prepared by the manufacturer according to customer specifications and can be set or changed using the NRI configuration tools see section Configuration tools in this chapter and Chap 11 Which functions can be set using the configuration tools as well as web pages for product accessories on the internet www nri24 com yd NRI National Rejectors Inc GmbH Buxtehude T PROTEUS E 66 MDB GENERAL INFORMATION currenza A 66 MDB Additional technical documentation Apart from the manual you already have there is further documentation for the E 66 A 66 e g about mounting dimensions spare parts testing and configuration All documentation is available in a compressed PDF format at www nri24 com Download Changer E 66 A 66 Technical documentation General information regarding the changer The 4 tube changers of the PROTEUS E 66 CurrenzasA 66 series are designed to be used for vending and service machines with the serial MDB interface MDB Multi Drop Bus To meet the requireme
39. on of false coins due to the integrated electronic coin validator E 66 4000 A 66 4000 A coin validator which is easy to configure enables a fast reaction to changing market situations or new false coins Easy configuring with help from the PC software WinEMP for the workshop the Palm OS application PalmE66 PalmA66 or the setting module G 55 0460 directly on the vending machine Universal payout mechanism for different coin diameters and thicknesses Flexible payout combinations provided by simplified replacement of the tube cassette Faster service due to error diagnosis Splash proof electronics Monitored coin run and controlled sorting guarantee an improved operating reliability and protection against manipulation Acceptance speed of 2 coins per second Teach mode to teach up to three different tokens Flash technology for uncomplicated and time saving coin validator operating software updates PROTEUS E 66 MDB GENERAL INFORMATION currenza A 66 MDB Service tools In order to test the changer and adapt it to your individual needs you can acquire the following service tools from NRI PC test station If you only wish to check the functionality of your coin changer without making any adjustments the NRI WinSPT test station is sufficient The test station is composed of the following components e Test software WinSPT e Tester G 19 0654 for simulation and to test the device functions e PC connecting
40. only coins to be sorted into tubes are accepted when the tubes are being filled or that the float up function is activated which also inhibits the cash box coins 1 Press the key An acoustic signal and the flashing of the green LED show that the changer is no longer in operating mode but in tube filling level mode 2 Insert tube coins The respective tube counter counts the accepted coins and the changer sorts the respective coin type into its configured tube either until the full sensor is covered the configured max number of coins is reached or the float level is reached d National Rejectors Inc GmbH Buxtehude 31 PROTEUS E 66 MDB START UP currenza A 66 MDB Afterwards the tube coins inserted will depending on each setting either no longer be accepted and directed into the return area or they will be accepted and directed into the cash box F When inserting the first coin into each tube make sure the coin lies flat inside the tube see also section How many coins at least are supposed to cover the tube bottom security stock in Chap 4 Functions If all tubes are full 3 Press the key again Two acoustic signals and the green LED lighting up show that the changer is no longer in filling level mode but back in operating mode F If no coins are inserted in a 30 second time period the changer returns to operating mode without the key being pressed again With the tube casset
41. p this declaration available for the monitoring authorities only for a minimum period of 10 years after the last product has been introduced to the market However upon request we can provide copies of this declaration for our customers The following directives and their subsequent changes can be applied to our devices 1 The EMC Directive 89 336 EEC for devices which cause electromagnetic interference or are interfered with by such 2 The Low Voltage Directive 73 23 EEC for electrical equipment that is used with a nominal voltage of 50 1000 V AC and 75 1500 V DC 3 The CE Certificate Labelling Directive 93 68 EEC Modification directive regarding the application and use of CE labels Accessories For all details regarding the changer accessories please refer to our web pages for the product accessories on the internet www nri24 com 44 National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB CONFIGURATION TOOLS 11 WHICH FUNCTIONS CAN BE SET USING THE CONFIGURATION TOOLS This chapter gives you a list of the device functions you can test and set using the PC programming station WinEMP and using the mobile configuration tools the Palm OS application PalmE66 PalmA66 or the setting module For further information on all configuration tools please refer to our product accessory pages at www nri24 com and the appropriate operating instructions In addition to the diagnosis of the cha
42. s and tube counters Tube cassette The tube cassette 1 incorporates four change tubes 2 5 with different diameters for collecting up to four different coin types which can be paid out to the customer see Fig 3 Which tube can collect which coin type is identified by the sticker at the top of the tube cassette The storage capacity for tube coins depends on the thickness of the coin type guideline approx 62 times 0 50 euro coins per tube The coin validator checks whether an accepted coin depending on the programming in each case is to be sorted into one of the four tubes or directed into the cash box If at any time you require another combination of tube coins e g several tubes for the same coin type in order to achieve a larger change capacity the appropriate cassette can be ordered from NRI and simply be exchanged see Fig 3 SE However if you change the tube combination you must use the configuration tools to adapt the configuration of the coin validator see Chap 11 1 Tube cassette 2 TubeR 3 Tube MR 4 Tube ML 5 Tube L 3 R iw c 6 Payout set Fig 3 Removing replacing the tube cassette 18 National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB DESIGN Payout set Paying out of change is done by means of two motors installed in the bottom of the payout set 6 which turn in order to pay out coins The left hand motor is respon
43. sible for the left L 5 and middle left ML 4 tubes and the right hand motor is responsible for the right R 2 and middle right MR 3 tubes See Fig 3 Filling level sensors Independent from the number of coins the filling level of each tube is monitored by four sensors e Empty sensor positioned to the height of 8 to 10 collected coins e 50 sensor e 75 sensor e Full sensor positioned at the top rim of the tube In order that the tube counters function without fault not only when the change tubes are filled by inserting coins into the changer whereby the tube counters count them in but also when the tubes are filled by removing the tube cassette the filling level sensors check the tube counter status for plausibility after every coin acceptance and coin pay out If the number of coins does not correspond with the measured filling level the tube counter will be corrected depending on the respective coin thickness If the full sensor of a tube signals tube full all further coins for this tube will temporarily be directed to the cash box Only when coins have been paid out of this tube coins are again sorted into this tube Connecting cables The connecting cables are permanently installed on the top left hand side of the changer e MDB connecting cable 10 to the vending machine for PC application to the periphery e USB RS 232 connecting cable 11 to the PC based vending machine platform feeder barrel con
44. sily using the Palm OS application PalmE66 PalmA66 or the setting module directly on site To find out how to perform the settings please refer to the respective separate instructions see also Chap 11 Which functions can be set using the configuration tools Select mains operation or battery operation not for USB RS 232 interface With MDB changers equipped with a battery module and a wake up line you can depending on the installation location always use the switches on the PCB to choose between mains operation and battery operation see Chap 7 Operation NRI National Rejectors Inc GmbH Buxtehude 33 PROTEUS E 66 MDB OPERATION currenza A 66 MDB 7 OPERATION In this chapter you will see how to carry out functions and settings directly on the changer using the operating elements the keyboard and switching block rather than with additional tools Returning change or emptying tubes using the keyboard Coins can be paid out from the change tubes either individually if you need to test the coin acceptance or one after another when the tubes need to be emptied e g before transport for repairs or in case of an inventory The internal keys L ML and R apply to the tubes left middle left middle right und right F If the changer is configured in such a way that the inventory keys are disabled the keys cannot be used Either the device is set up in such a way that the keyboard can be e
45. tatus display 15 Storage capacity tubes 18 String manipulation protection against 27 sensor 27 Summary chapter 7 Switching block description 17 illustration 17 inhibit coins activate narrow acceptance band 38 select battery mains operation 40 Symbols in the manual 7 illustration _ 14 d National Rejectors Inc GmbH Buxtehude 51 INDEX T Teach mode 24 tokens 24 Telephone code 26 Temperature change 43 range 43 Test software 10 station PC 10 Tester 10 11 Text conventions 7 Token configure 24 Touch sensitive keys 15 Transport 42 Troubleshooting 56 pilot lights 56 setting module 59 Tube cassette description 18 dismount 19 20 empty 21 34 up to float level 35 fill 21 36 illustration 14 19 max coin number 23 security stock 23 Tube coins PROTEUS E 66 MDB currenza A 66 MDB U Update firmware 11 USB interface 8 14 19 Use proper 12 V Validation area 15 Value token 24 Voltages 43 W Wake up time MDB battery operation 26 WinEMP adjustable functions 7 45 description 10 operating instructions 8 WinFlash 11 WinSPT 10 conditions for tube empty 23 max number 23 stacking problems 23 Tube counters automatic correction 19 28 programming filling tubes 37 reset 28 Tube filling level mode 36 37 Tube sensors 19 Tubes description 18 empty 34 up to float level 35 fill 21 31 36 37 max coin number 23 security stock 23 stacking problems 23 52 National Rejectors
46. te dismounted If the tube cassette is filled before inserting it in the changer If you need an exact coin number for the audit the VAN changer must be configured for this filling method e Float level coin number that is in the tube after the filling process e Activating the automatic programming of the tube counters to the float levels when inserting the cassette e Deactivating the automatic tube counter correction according to the filling level sensors 1 Press key An acoustic signal and the flashing of the green LED show that the changer is no longer in operating mode but in tube filling level mode 2 Remove empty tube cassette and insert the prefilled cassette The four tube counters are set to the float levels coin number 3 Press key again Two acoustic signals and the green LED lighting up show that the changer is no longer in filling level mode but back in operating mode 32 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB START UP Performing individual settings This section describes settings that can but do not need to be made for the initial start up Configure changer on an individual basis Since the most important functions of the changer are programmed by the manufacturer according to customer specific requirements it may only be necessary to perform individual settings All device settings can be set using the PC configuration software WinEMP or more ea
47. te tools please refer to our product accessory pages at www nri24 com and the appropriate operating instructions NRI National Rejectors Inc GmbH Buxtehude 11 PROTEUS E 66 MDB SAFETY INSTRUCTIONS currenza A 66 MDB 2 SAFETYINSTRUCTIONS Before operating the device for the first time please read through this manual carefully at least once and most importantly the safety instructions This is to ensure you have understood the contents of this manual as well as how to operate the changer Proper use The 4 tube changers of the E 66 A 66 series are designed to be used for vending and service machines with the serial MDB ora USB RS 232 PC interface Use the changer for this purpose only Under no circumstances can the manufacturer be held liable for any damage or loss resulting from improper use of the device The changers have been constructed in compliance with the state of the art and the recognized safety regulations Nevertheless this equipment can be a source of danger Therefore please observe the following safety regulations 12 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB SAFETY INSTRUCTIONS Protecting yourself and equipment The changer may only be connected by a qualified electrician Only use the changer according to proper use Under no circumstances can the manufacturer be held liable for any damage or loss resulting from improper use of the device A The changer PCBs are
48. ted 3 Put the coin validator back in and engage F With the aid of the configuration tools you have the possibility to inhibit all programmed coin types see Chap 11 Which functions can be set using the configuration tools LU National Rejectors Inc GmbH Buxtehude 39 PROTEUS E 66 MDB OPERATION currenza A 66 MDB Select mains operation or battery operation not for USB RS 232 interface With changers equipped with a battery and a wake up line you can depending on the installation location always use the two DIL switches on the PCB to choose between mains operation and battery operation 1 Fold the coin validator out of the changer see Fig 7a Make sure that the coin validator is safely connected to the changer with the ribbon cable 2 For standard mains operation use a pointed 8STD STD object to push the two DIL switches on the Ss Se bottom right hand side and above the housing Ld H al al edge top right hand side on the PCB upward 1 2 T 2 to STD and for battery operation downward to BATT see also marking onthe changer housing BATT BATT 3 Put the coin validator back in and engage 4 Switch the power off and then on again The desired operating mode is activated 40 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB CLEANING 8 CLEANING Only the coin validator must be wiped clean from time to time with a damp cloth lukewarm water with some washi
49. tion overview setting module 53 Functions 20 G General information changer 8 chapter 7 manual 7 Guide chapter contents 7 H Hopper 25 Humidity 43 49 INDEX Inhibit coins 24 38 inventory keys 24 Insert funnel description 15 illustration 14 Installation 29 Instructions additional 8 Interfaces description 17 illustration 14 17 Introduction changer 8 chapter 7 manual 7 Inventory keys description 15 disable 24 operate 34 35 36 37 J Jam coins 15 K Keyboard description 15 disable 24 illustration 14 operate 34 35 36 37 L Label 17 LEDs description 15 illustration 14 57 troubleshooting 56 Light emitting diodes description 15 illustration 14 57 troubleshooting 56 Low Voltage Directive 44 50 National Rejectors Inc GmbH Buxtehude PROTEUS E 66 MDB currenza A 66 MDB Mains operation select 40 Maintenance 41 Manuals additional 8 Manufacture date 16 Mark of conformity 43 Markings in the manual 7 Maximum number tube coins 23 MDB 8 connecting cable description 19 illustration 14 installation 30 Measurement area 15 Minimum number tube coins 23 Motors payout set 19 Mounting 29 position 43 N Narrow coin channel activate 38 Nominal voltage 16 29 O Open coin validator 41 Operating instructions additional 8 software update 11 Operation 34 Options 44 Order number 16 Ordering code changer 16 codes 44 Overview setting module functions 53
50. tte 22 How many coins at most are to be sorted into the change tubes 23 How many coins at least are supposed to cover the tube bottom security stock 23 Inhibiting of specific coin types 24 Disabling of inventory keys 24 Teach mode for tokens 24 Communication with hoppers 25 Communication with recyclers 25 Mains operation or battery operation not for USB RS 232 interface 26 Telephone code 26 Main currency and second currency optional 26 Protection against string manipulation optional 27 Tube counters 28 Automatic correction of tube counters 28 Automatic programming of tube counters 28 Reset of tube counters 28 5 Installation 29 6 Start up 31 Filling the change tubes 31 With the tube cassette inserted 31 with the tube cassette dismounted 32 Performing individual settings 33 Configure changer on an individual basis 33 Select mains operation or battery operation not for USB RS 232 interface 33 4 National Rejectors Inc GmbH Buxtehude iil PROTEUS E 66 MDB currenza A 66 MDB TABLE OF CONTENTS 7 Operation 34 Returning change or emptying tubes using the keyboard 34 Emptying the change tubes up to a certain filling level using the keyboard 35 Refilling change by inserting coins 36 Refilling change in replacement cassette and exchange it 37 Inhibiting coins activating narrow coin channel 38 Select mains operation or battery operation not for USB RS 232 interface 40 8 Cleaning 41 9 Transport 42 10 Tec
51. unction Program tube counters to float levels automatically when filling tubes Redirect the tube coins to the cash box after a string manipulation Transmit the tube filling level including security stock to the vending machine Disable inventory keys 10100011 E 66 A 66 terms itself level 2 changer 1 not level 3 changer 0 Inhibit high value banknotes if Tube empty only if recycler is connected Fast coin acceptance without sorting control Do not correct tube counters automatically 0 Inhibit coin channels Channel 1 8 Channel 9 16 Channel 17 20 Sensitivity of the string sensor Float level Left tube Middle left tube Middle right tube Right tube National Rejectors Inc GmbH Buxtehude d PROTEUS E 66 MDB currenza A 66 MDB FUNCTION OVERVIEW FOR SETTING MODULE Function Meaning PRO 25 Maximum number of coins in 2501 Left tube 2502 Middle left tube 2503 Middle right tube 2504 Right tube PRO 26 Security stock in 2601 Left tube 2602 Middle left tube 2603 Middle right tube 2604 Right tube PRO 5001 Smallest coin value PRO 5201 Telephone code PRO 5301 Wake up time PRO 5401 Sorting into left tube PRO 5501 Sorting into middle left tube PRO 5601 Sorting into middle right tube PRO 5701 Sorting into right tube PRO 72 Coin value for hopper coins Bill value for recycler bills 7201 Hopper 1 recycler 1 7202 Hopper 2 recycler 2 PRO 7301 oi Hopper recycler settings Communication with hopper s recyc
52. validator to the top right there is a western modular plug 2 by which the changer can be connected to a Palm handheld or to the setting module for configuration purposes On the left side there is a PCB direct plug 11 which connects the validator to the PC programming and test station See Fig 1a 1b and 1c Switching block Individual settings such as inhibiting various coin types can be made using the switching block 13 on the rear of the device see Fig 1b and 1c as well as Chap 7 Operation Label The label of the coin validator contains all the data defining the device such as device type and series as well as data programmed according to customer specifications such as currency and coin types Te 0 05 0 10 0 20 0 50 EUR 100 2 00 1 9 8 E 66 1 000001 C 7 SE 010312345678123456009 34V DC 2 NATIONAL REJECTORS INC GMBH A RANE WE Ae 0 41 61 729 0 into nride AtA 6 5 43 Fig 2 Label of the changer 1 Currency and coin type 6 Date of manufacture 4 digit 2 Nominal voltage of coin validator 7 Barcode 3 Consecutive serialnumber perorder 8 Device type number 3 digit 4 Order number 6 digit 5 Ordering code 8 digit 9 Data block number d National Rejectors Inc GmbH Buxtehude 17 PROTEUS E 66 MDB DESIGN currenza A 66 MDB Payout unit The payout unit consists of the tube cassette and a payout set To monitor the tube cassette the device is equipped with filling level sensor
53. y L ML or R for approx five seconds green LED lights up All tubes will automatically be emptied up to the configured float level Afterwards two acoustic signals and the green LED lighting up show that the coin changer is no longer in filling level mode but back in operating mode LU National Rejectors Inc GmbH Buxtehude 35 PROTEUS E 66 MDB OPERATION currenza A 66 MDB Refilling change by inserting coins In order to provide the changer with change the keyboard on the coin validator can be used to activate a tube filling level mode in which the change is filled up by inserting individual coins into the changer E E In many cases the vending machine control system also offers a filling function In that case this filling function Should be used due to the fact that the control unit may not be able to accept the filling level of the changer If the tubes were not emptied previously using the inventory keys and the automatic tube counter correction is switched off it could be that the tube counters are not set to zero but to the number of coins stored prior to the emptying operation In that case the tube counters must be reset prior to the filling operation see Chap 11 Which functions can be set using the configuration tools If the cash box is not empty it must be emptied now because the coins directed to the cash box will not be counted KR The cash box does not need to be emptied if the cha
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