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1. sseseeeeeeeeeeee F5 1 L2 Howto set Up Sr ade SOU W Ale ooi id eru E EHEDERR SUREERUE E UUt PP awe F5 1 1 3 How to enter system upgrade interface or download user pitcture interface F5 1 1 4 How to upgrade system through USB disk sees F5 2 2 User bootup interface renew seeieteiseeseeves vveteUiee ede Een IR o ExEQ VEN Ee adore YF PRPVEUE EE UNE F5 3 2 1 How to edit customized bootup interface essen F5 3 2 2 How to renew user interface through USB disk eeeeeeeeeeeeeeseeeee F5 4 V User manual menu Appendix 6 How to use serial port to excute DNC processing 8f F6 1 1 To excute DNC processing through serial port by our communication software SUBIC OMAN a a nn tet F6 1 1 1 How to get communication software sseeseeeeeeeeeeeeeeeeeeeeeeenennn nennen F6 1 1 2 Serial communication cable connection eeeesssssssssssseesseeeene enn F6 1 1 3 Operation on the 320W system end ssssssseeeesssssseseseeeeeeeeeee nennen nnn F6 1 LETS RU T NN POT m Em F6 1 1 5 Select the process programme ccccccccccccccccceceeeeeesesseeeseeseeceeeeeeeeeeeeeaaaaeaeeesees F6 1 1 6 Send programme and start DNC processing esses F6 2 2 To excute DNC processing through serial port by third party provided communication SOLN IE a IT TM F6 2 VI User Manual safety handling explanation Safety hand
2. Illus 2 1 picture transfer 2 2 How to renew user interface through USB disk Save the generated file of USERPIC into USB disk root directory the operation process to renew user interface is the same as the operation process to upgrade system software change the operation of selection system software to selection user interface Or in the system upgrade interface press F4 system code to upgarade system file press F5 user interface to upgrade user interface and the other operations are the same Operation steps below 1 Save the generated file of USERPIC to USB disk root directory 2 Enter system upgrade interface see Section 1 3 3 In the system upgrade interface press USB and user interface the two buttons are in pressed status 4 Press F8 confirm starts system upgrade operation and popup download user picture progress interface and showing current system upgrage process steps until the interface shows information system upgrade finished please restart system to indicate the user picture download and renewal accomplished 5 Restart system check the interface displays properly or not If it is needed to adjust the picture repeat the operation according to section 2 1 and section 2 2 F5 4 User s Manual DNC processing Appendix Five How to use serial port to excute DNC processing 1 To excute DNC processing through serial port by our communication software singlecomm 1 1 How to
3. Error number and error indication prompt Error No Error indication 01 G04 defined clock error 02 undefined K parameter 03 G24 subprogramme return error transfer processing and subprogramme call confusion 04 data overflow after G31 magnification 05 write cutter parameter error 06 cutter number error or cutter compensation number error at power on 07 such G M function does not exist 08 Tranfer processing Cincluding call subprogramme nesting error 09 Workpiece coordinates is not saved before CNC calculate cutter compensation amount Press XSAV or ZSAV 10 programme line leading letter error line must be started with letter N 11 insufficient circular arc parameter 17 current coordinates is not memoried Data format error such as number after the coordinates corresponding cutter 13 compensation number to the cutter number e g T01 in the cutter parameter number in the P parameter all the numbers requires for digits before decimal point and three digits after the decimal point 14 no conclusion segment No in transfer processing 15 illegal character or too many characters within a line 16 undefined 17 transfer processing nesting error 18 P parameter out of range F gt 18mm min 19 undefined 20 it has M02 M03 already when edit M00 21 G20 called programme is not subprogramme 22 data is too big 23 pitch is too big or too less or it is lack of Z K in the thread 24 target segment number error or not found
4. Interpolation plane selection ssssss 2 0 2 2 11 G20 Subprogramme call sesvaciiasracrdanadanrpabtvensctbsweranebipansddeisenantosseradtaaans 2 10 2 2 12 G22 Su ubprogramme definition ooo ooo pp Too doier a ted Ee tube nicoi ekeni eduve sodes 2 11 2 2 13 G24 Subprogramme conclusion returns esses 2 11 2 2 14 G25 Skip transfers the processing ccssssseesssseeeccceeceeeeeeeaesaessesseeeeeeeeeees 2 11 2 2 15 G26 Transfer te DEOGOSSITEE morecore a e 2 12 2 2 16 G27 MVS CIRC ATOM TET TO Oo o Ai 2 12 2 2 17 G30 Cancelation of zoom in out rate eeeesssssssssssseseeeeeeeee nnn 2 13 2 2 18 G31 SCIP Zoom OUL TALS cs sravassrachsdacracntdeseachadsasocnidacaachadannagnd Lost Ya pO O2 2 13 User manual menu 2 2 19 G40 Cancelation of the cutter radius compensation eeuesssss 2 13 2 2 20 G4l Left side cutter radius compensation eeeeeseeee 2 13 2 2 2 G42 Right side cutter radius compensation ccccccccceceeeeeeseeseesseeeeeeeeeees 2 13 2 2 22 G43 Setup of cutter length compensation sseeeeeeeeeeeee 2 15 2 2 23 G44 Cancelation of cutter length compensation eeeeeeeeeeesssse 2 16 2 2 24 G47 Short linear velocity automatic transition eeeeeeeeeeeeeeeeeee 2 16 2 2 25 G48 cun Ec
5. 4 t starts to detect when pressed Or F4 when the serial ports are in order the status box will prompt detecting complete communication ports in order when the secondly step is confirmed to be correct if the alert box prompt error serial port received no detecting data or serial port verification error it indicates the serial port is destroyed 6 6 Error monitor In monitoring interface press Alarm to enter error monitoring interface that provides error monitoring function to show all the errors in current system the error list shows the errors according to the time sequence of generation and the cursor is showing on the latest error In this interface if the system generates new error it will refresh the error list automatically 6 5 Chapter seven System connect 7 1 System structure 7 1 1 System structure l a typical machine tool electric appliance programme A machine tool CNC system with CNC device shall include the content below 1 CNC control unit and accessories 2 Stepping motor drive driving power pulse servo unit 3 Stepping motor Servo motor 4 Machine tool power closet NERIC CNC system Isolation m transformmer REE eer bue or digit servo unit RN oe Stepping motor Machine tool heavy 380V A C servo motor current closet lus 7 1 2 CNC system control unit structure e FPGA CPU m NN ES 32W input 24W input M A input L du d il V V V V Display 7 ZN N N
6. User s Manual programming otherwise the coordinate systems of G54 659 will offset simultaneously that may cause unexpectable mistake 2 2 27 G73 High speed deep hole processing circulation It is purposed to enhance processing efficiency while using Z axes direction intermittence feeding that can make it easier to discharge chips and reduce cutter retract distance when drilling deep hole Format G73 X Y Z I J kK R F Explanation Z The hole top enterance coordinates I The hole bottom coordinates J Feeding distance of each time in absolute value format es K Cutter retract distance of each time in absolute x value format n R Delay time F Feeding speed n Example G92 X60 7120 60 100 K M03 G90 G73 X100 Z80 120 J20 KIO RI F600 Or G91 G73 X40 Z 40 I 60 J20 K10 R1 F600 M05 M02 Ill 2 14 See G73 function motion circulation in the chart 2 2 28 G74 Return to reference point machine tool zero point Format G74 X Y Z Explanation 1 No other content is permitted in this segment 2 The cutter coordinates listed behind G74 will return to zero in sequence of ix Xs ds 3 You must confirm the reference point switch has been installed on machines tool before using 674 2 2 29 G75 Returns from reference point to cutter entry point Format G75 X Y Z Explanation 1 No other content is permitted in this segment 2 The cutter coordinates listed behind G75 will return to cut
7. 4 The system must return the machine tool zero point before put up pitch tolerance compensation 5 When returned machine tool zero point the absolute coordinates is XP0000 00 YP0000 00 ZP0000 00 APOOOO 0 and the coordinates of XP YP ZP AP must move to negative direction to put up pitch tolerance compensation 6 The pitch tolerance compensation interval length and point number in corresponding direction are decided by the screw rod length screw rod precision and workpiece dimensions in corresponding direction of X axes Y axes Z axes and A axes The compensation point number and the interval between two points of each axle separately decided by system parameters from 5242 to 578 and the system regards the pitch tolearence as linear variation between two compensation points 7 Measure out the tolerance of every distance 528 568 parameter from machine tool zero point in negative direction of X Y Z A by laser interferometer 8 Input the measured tolerance to the pitch tolerance items in the parameter list 9 Setup 03 bit parameter as xxxx 1111 turn on reference point function symbol x mean the digit can be 1 0 4 5 3 Illustration to pitch tolerance compensation Example valid lengthof X screw rod is 300mm with total 100 compensation points 528 parameter 300 100 3 538 parameter 100 lt 160 Measure out pitch tolerance by lazer interferometer zero return to make XP 0 Move in X direction to 3mm display value mea
8. 8 il oe IOD2 13 Mir eet t En TOD 12 E ae a ew sala IT T 1 5 AT a na 4 2 4 YPSN eL j IN2EN Vcc 492 11 YREF 472 12 YRDY AIX 5 ERR 3 12 ZRDY Illus 7 18 7 Other S T M output port This port mainly outputs the other signals such as Sl S2 3 M79 tool holder clockwise rotary or counterclockwise rotary etc excluding the main M function 8 Servo function servo motor zero finding output port 9U2 351 7 TOOL 74L8374 9 Lau 5571 6 TOOL m WEN 8 i 67 2512 5 M08 G 9512 12 s3 m ua wm Do 532 11 M79 2803 552 3 S82 551 10 Sl Illus 7 19 7 10 SU 74L8374 lope 8 EE374 1 M2EN l C Illus 7 20 9 Motor signal port This port mainly outputs the driving signal to X Y Z axle motor and each axle includes two ways of differential output signal of CP CW WA 4U2 3487 AIN A 41 13 XCP A beg BIN B 6 CIN S 10 XCP 24 6 XCP C 11 XCP DIN o 541 14 XCW B VCC im 16 vec b 5471 7 XCW C D GND cuui de 54 13 ZCP 4U3 3487 5433 6 ZCP AIN A e L 41 4 YCW A BIN pote W7 YCW EB ip 10 YOP CIN C H Y6 242 13 YCP DIN D pi 3MDE 6 YCP D AB 24 14 ZCW I3 7 ZCW Illus 7 21 7 5 Definition for Signal Port of CNC System CNC system has 24 ways of photoelectric isolated switch input 5 ways of usual relay contact point output 12 ways of relay power drive output 6 ways of difference output 1 way of h
9. Ts System sample interval time 4 096ms Tm increase decrease speed time constant ms 4 3 Parameter management V maximum speed mm min a acceleration Changing maximum speed or increase decrease time constant can change the accleration The maximum speed is to limit the maximum speed of the system in the motion status and define the acceleration value together with increase decrease time constant The system actual operation speed should be less or equal to the maximum speed See the relationship of a acceleration Vm maximum speed and Tm time constant below ec 29 means constant when Tm and Vm changing at the same moment the relation is decided by the formula 4 3 1 3 Electronic gear ratio Adjustment to the system feeding pulse signal output can make the system coordinates operating value is in consistant with the working table movement distance value and then the adjustment to the transmission rate between the motor and screw rod is not so necessary Electronic gear is setup by system parameter and each axle has two parameters including MLT multiple rate and DVT division rate To ball guide screw transmission working table movement MTL PmtxGf DVT PcnxGd Note Pmt Pulse number of motor per circle rotary formula 4 2 Stepping motor Pulses of per circle Servo motor encoder line number x encoder doubler number Pcn Screw rod pitch um Gf total teeth number of driven gear in the motor
10. positioning ZSRF l one switch at Z directional reference point coarse positioning when pressed fine positioning when released 0 two switches at Z directional reference point separate coarse positioning from fine positioning YSRFE l1 one switch at Y directional reference point coarse positioning when pressed fine positioning when released 0 two switches at Y directional reference point separate coarse positioning from fine positioning XSRF l one switch at X directional reference point coarse positioning when pressed fine positioning when released 0 two switches at X directional reference point separate coarse positioning from fine positioning When switch selection the input port number must be the same to the coarse fine positioning switch of the axle that is to say in the system When XSRF 0 130 system paramter must equal to 1344 system parameter When YSRF 0 HY 131 system paramter must equal to 135 system parameter When ZSRF 0 lj 132 system paramter must equal to 136 system parameter When ASRF 0 HY 133 system paramter must equal to 137 system parameter Factory default setup of 11 bit parameter OOOO 1111 m Te qwe WHLS 1 manual pulse function rate axle selection is controlled by external switches 0 manual pulse function is controlled by system keyboard 12 6 G97 does not restore analog amount 0 G97 restores analog amount TBCD 1 cutter number output BCD code
11. signal The required external device frequency converter absorbs currency lt 5mA If the main shaft has a stage of mechanical gear it should add a contact point as high low speed the 138 pin of 5J2 input to make the system judge the main shaft gear so to output the proper simulation voltage Example if the system 3 parameter is 2000 4 parameter is 1000 then it will have the following corresponding relationship conditioned in 0 5V gear S 2000rpm DA output 5 00V S 1000rpm DA output 2 50V DA output 5 00V S 500rpm DA output 1 25V DA output 2 50V So when the mainshaft is in high speed gear you should disconnect the P13 of 5J2 with earth while connecting the P13 with earth when the mainshaft is in low speed gear See the connection diagram of the port connecting with frequency converter in Illus fias d DB9 PIN CNC system transducer Shield cable 13 St Wet Etre DB15 PIN Illus 7 23 If to directly control the three phase motor clockwise counterclockwise and stop movement see reference in the basic circuit diagram in Illus 7 24 DB15 PIN CNC system DB9 PIN Illus 7 24 7 13 7 5 3 Serial communication port 7J1 The serial communication port 7 1 is the socket of DB9 pin the corresponding pin is DB9 socket to exchange programme between PC or system the port definition below not marked pin is empty Pl NC P2 RXD P3 TXD P4 NC P
12. zero return operation when it is powered up otherwise the system can not execute automatic circulation processing 3 5 1 Introduction to operation of return the machine tool to zero In continous processing it is suggested to return the machine tool to zero after a period to opertion clear the accumulated error It is also suggested to return the machine to zero after boot up so the system will have an absolute reference datum and clear the coordinate axes position offset happens when shut down machine tool Manual operation of returning the machine tool to zero press button F5 machine tool zero return to enter operation status in processing interface the system continous moves to the direction that is setup by parameter until it reached the zero point switch and the current axle finishes zero return operation when holdon pressing the manual feeding button To G74 zero return instruction the system movement stops until it reaches the zero point switch and setup the machine tool coordinate to zero when zero return operation is executed To apply machine tool zero return function the third digit of 3 parameter must be setup to 1 and setup the relevant parameters correctly l Setup the fifth to eighth digits of 134 bit parameter to decide the machine tool zero point direction of each axle See in Appendix 3 1 Moving to positive direction for the machine tool zero point switch 0 Moving to negative direction for the machine tool zero po
13. 0 normal electric toolholder responding Factory default setup of 12 bit parameter OOOO 0000 13 ws ess sor wor or vor NR EMO3 I main axle S programming is valid when without M03 0 main axle S programming is valid when with M03 ES4 system includes S4 function 0 system excludes S4 function only includes S1 S2 S3 SADF 1 define M79 as S4 output 0 define M78 as S4 output Cit is valide only when ES4 1 AFOR I zero return in negative direction of A axes zero return in positive direction of A axes ZFOR 1 zero return in negative direction of Z axes zero return in positive direction of Z axes YFOR 1 zero return in negative direction of Y axes zero return in positive direction of Y axes XFOR l zero return in negative direction of X axes zero return in positive direction of X axes Factory default setup of 13 bit parameter 0000 0000 F4 5 14 eR j S S GERR I automatically stop processing in general alert status 0 continue processing in general alert status Factory default setup of 14 bit parameter 0000 0000 LL I Te T 1 1 1 Q using normal parity verification to special tool post cutter number detection using reverse parity verification Factory default setup of 15 bit parameter 0000 0000 16 1 the main axle rate switch controls S0 83 0 the main axle rate switch controls 0 150 SRST 1 open the software res
14. 0 001mm Y 0 001mm A 0 001mm Linkage control axles 4 35 374 Programmable Scope 99999 999 799999 999mm Fast feeding speed 60000mm min C0 001mm Increment Programme storage capacity Electronic disk 512KB can store 127 programme files Programme method ISO code System keyboard input USB port input RS232 serial port input Interpolation Linear motion arc multiple fixed circulation Electronic gear ratio 16 digit 16 digit Pitch compensation 160 point axle each control axles can be compensated Display With real time character display and graph display Graph simulation 3D and 2D graph simulation System upgrade function The system can be upgraded through USB disk do not need open the box 1 1 2 System resources Display 1 4 LCD 640x480 display Color display NE97M 310M orl6 grade grey display CNE310Mi Electronic disk 512KB flash memory to save user programme and parameter files 1 1 User s Manual System profile Input signal 32 ways of switch photoelectric isolation Handwheel port way X1 X10 X100 times ratio Main axle coder port l way processing with four times ratio Feeding ratio switch 16 positions ratio range 0 150 Main axle ratio 16 positions ratio range 0 150 Output signal 24 ways of switch Includes 18 ways of relay power drive output and 6 ways of relay contact output X Y Z A four directional motor drive singal CP CW pulse output One way 8 digit analogu
15. 3 0 32 21 Reverse gap in Y direnction mm ELM 0 32 27 Reverse gap in Z direnction mm Lu 0 32 29 Reverse gap in A direnction mm DENM 0 32 24 Unstablization percent rate of the main axle rotary 5 015 speed when threading the rate must less than the value 25 The final cut amount of threading ends 0 no final cut m 075 mm The upper main axle rotary speed limit of constant linear Parameter Factory Recommended Remarks No setup range 1 5000 26 velocity cutting control 3000 The automatically generated increment of segment number 0 99 Zt when programming from 0 to 99 0 do not generate 10 segment number The low main axle rotary speed limit of constant linear 1 5000 28 100 velocity cutting control 29 Time constant in X axes direction of G00 ms 100 6000 30 Time constant in Y axes direction of G00 ms 100 6000 31 Time constant in Z axes direction of G00 ms 100 6000 32 Time constant in A axes direction of G00 ms 100 6000 33 Electronic gear multiple rate in X direction 0 1000 34 Electronic gear division rate in X direction 0 1000 35 Electronic gear multiple rate in Y direction 0 1000 36 Electronic gear division rate in Y direction 0 1000 Ad Electronic gear multiple rate in Z direction 0 1000 38 Electronic gear division rate in Z direction 0 1000 39 Electronic gear multiple rate in A direction 0 1000 40 Electronic gear division rate in A direction 0 1000 4 Upper speed limit
16. 3 Select file from USB disk Because of Chinese charactered or long file name it is inconvenience to input the file name from USB disk To convenience operation to USB file the system use cursor selection method to select the file for operation The system rules you must select the file before any operation to the file in USB disk The selection is to move the cursor in the USB file list and locate it position on the file name and that file is to be operated it means the file has been selected Selection a file folder is the same operation See Illustration5 8 the current selected file is POI 5 3 4 How to open the file folder in USB disk The system supporting directory depth is 6 levels in maximum all the file folders can be opened if the directory less than directory depth You may categorise the processing programmes into the relevant file folder and 1t is convenience to find and management the programmes To open a certain file folder select the file folder and press ENTER then open the file folder and display the content of the file folder in the USB disk file list If there is file folder named as program in the USB root directory we illustrate the operation steps to open a file folder by opening the above file folder 1 Move the USB cursor and select the program file folder 2 PressENTER and the content of the file folder will be displayed in the USB file list 5 3 5 How to return to parent directory The followin
17. 4 In fixed circulation programme segment the coordinate Z of hole top entrance coordinate is the cutter retract stop point after circulation except G88 instuction 5 13 error report will happen if the data within fixed circulation programme segment 6 G88 instruction is single time use When the 30 fixed circulation process finished the system is in Illus 2 22 stop condition for manual cutter retract 2 2 41 G90 Programming based on absolute value Format G90 Explanation 1 When programming G90 into the programme segment all the coordinate value after that are based on programmed zero point 2 When the system is powered on the machine tool is in G90 status Example N0010 G90 G01 X10 Y20 F200 N0020 X30 Y30 NOO30 X60 Y40 N0040 Y50 10 30 40 250 80 N0050 M02 Illus 2 23 2 2 42 G91 Programming based on increment Format G91 2 22 User s Manual programming Explanation When programming G91 into programme segment all programmed movement coordinate values in the programme are based on the prior coordinate value that has been set as starting point In the following coordinate system all movement set the prior point as the start point in the programme Example N0010 G91 GO1 X10 Y20 F200 N0020 X20 Y20 N0030 X10 Y20 N0040 X10 Y 10 NO050 X30 Y 20 N0060 M02 2 2 43 G92 Setup workpiece coordinate system Format G92 X Y Z A Explanation 1 G92 function to define the z
18. EVA 1 working voltage 5V 5V 2 pulse number per circle 700 2400 3 output signal three ways of difference output i e A A B B and na i Handwheel connection must use shield wire and dual cored shield wire is more preferred Two dual cored wire connect one difference signal see method in Illus 1 39 C Hand wheel CNC system GY D x amp Wa dd sdb c th DB15 t Illus 7 39 handwheel connection diagram When handwheel rotary direction reverse to CNC system defined coordinate you should switch signal A and B signal A and B differently The coder connection must use shield wire and dual cored shield wire is more preferred two shield wires connect one way difference signal the connection method in following diagram Explanation Using the shield layer as 5V earth connection and core wire is forbidden for 5V earth connection e CNC system L X amp 8S d fo ce dH Sa dd m DB15 T Illus 7 40 Coder connection diagram 7 5 8 Extension backup 5J3 To meet the different customer requirement setup the following port to extension backup Port definition below P1 OUT20 P6 OUT22 P2 OUT21 P7 OUT23 P3 IN29 P8 IN32 P4 IN30 P9 GND P5 IN3I Explanation OUT21 OUT21 OUT22 OUT23 are power output of OC door limit current is 0 5A IN29 IN30 IN31 IN32 are input port Appendix one Error report Appendix one Error report
19. Instruction motion circulation is the same as that of G81 2 2 34 G83 Deep hole processing circulation It 1s purposed to enhance processing efficiency while using Z axes direction intermittence feeding that can make it easier to discharge chips and reduce cutter retract distance when drilling deep hole Format G83 X Y Z I J KRF Explanation Z Hole top entrance coordinate I Hole bottom coordinate J Feeding depth of each time in absolute value format K It is the distance to the surface of last time processing when feeding again and transition from fast feeding to access after each time cutter retract without symbol R Delay time F Feeding speed Example G92 X60 7130 i M03 G90 G83 X100 790 130 J20 K10 R1 F600 7o Or G91 G83 X40 Z 40 I 60 J20 K10 R1 F600 7 See G83 function motion circulation in the chart 30 60 100 X 2 2 35 G84 Metric size rigid threading circulation LUIS E Format G84 Z K L N Explanation 1 G84 G85 function can only be applied when the main axle has installed an encoder 2 Z is the coordinate of threading end position and K is the pitch value 2 19 User s Manual programming L is the compensation amount and the L value ranges between 1 15 and the recommended value is 6 in programme to reduce the friction force between the tap and the workpiece to avoid breaking the tap N The system send out a stop signal to the main axle when the threading reached to
20. The system is initialized into online stauts when it is power on To avoid failure or even accident due to programme mistake and the simulation status is mainly for programme debugging to confirm the programme is correct before online operation Before presss button start circulation to carry out automatic circulation make the system enter graph display mode and press button F8 graph parameter then you can setup operation status press key to select online or press key to select simulation Note if any of the graph parameter setup is incorrect before starting automatic circulation the showing cutter path may be wrong when the system is switched to graph display mode 3 3 4 2 Suspension Corresponding to start circulation automatic circulation can be suspended when you press button circulation suspensior In suspension condition it continues the circulation if you press button or cancels the circulation if you press button cancel circulation 3 10 User s Manual System operation 3 3 4 3 General steps to execute automatic circulation processing 1 Turn and locate the feeding rate joggle switch and main axle rate joggle switch to 1 0 gear stage 2 If you are to reset the processing programme name see relevant operation details in Section 3 3 1 otherwise skip this step 3 If you are to setup skip transfers the processing from random segment number see relevant operation in Section 3 3 3 otherwise skip this step 4 If you ar
21. _ Metrowerks ES My Pictures EST File name 1 NE Files of type rnc Cancel E Pic 2 select the file to send 1 6 Send programme and start DNC processing When selected the NC programme click open in the interface as Pic 2 the PC send the programnme to CNC system and the CNC system start machine tool to DNC processing igi x ISingleComm1 2 Untitled File Edit view Operate Tool Help Du El X Sele Sending E 5 x COT 310 320 Bytes e044 34Dlacuments and Settings Acdministratankty Documents NIC Cancel 11 01 55 Begin to send file ri Ready ICAP MUM d Pic 3 Sending DNC processing programme 2 To excute DNC processing through serial port by third party provided communication software It is not recommended to execute DNC processing through a third party communication software on CNC system unless you convincible reasons to persuade yourself to adopt the third party communication softeware and have enough understanding to serial communication General operations are similar On the forth step to correctly setup the communication parameter as 9600 baud rate odd verification the data digit is 7 bit and stop digit is 1 bit
22. and correct password input is needed before setup pitch compensation parameter to prevent misoperation 4 5 1 Steps of pitch compensation setup and view 1 Press button PARAI and press button pitch compensation to enter pitch compensation interface 2 Press button password input to popup password input box and showing input password in prompt box input correct password into the password input box and press ENTER 4 5 Parameter management 3 Select the movement axle that needs setup X axle Y axle Z axle F4 A axle 4 Moving the cursor to browse or select the pitch compensation value that needs setup by pressing buttons of PGUP PGDOWN I tl 5 Press number button to input pitch compensation value directly and press ENTER to finish setup press button Open Save to save data 4 5 2 The issues need attention for pitch tolerance compensation 1 Input value is point measurement tolerance it is the compensation value must be inputed to counteract the tolerance each point compensation range is from 6 000 to 6 000 the system regards the pitch tolerance as zero if the point exceeding the compensation range 2 To compensate the pitch tolerance of each axle or not is decided by Apce Zpce Ypce and Xpce of O18 bit parameter 3 The compensation values in each axle processing progress will be dynamically displayed in the operation interface by XH YH ZH AH to show the compensation instance
23. character display mode press button will popup a MDI input box you may input a segment of processing code and the system will execute the processing code segment input after you pressed button segment number is not needed by this programme segment It is not required to edit and call a processing programme to realize the machine tool control by prompt input and execute a segment in MDI mode All segments can be executed in MDI mode they are is executable in automatic mode 3 5 User s Manual System operation 3 2 Machine tool coordinates manual migration 3 2 1 Manual mode maual continuous feeding Press button 3 manual enters into manual mode the corresponding axle moves to the direction according to the button of the eight manual feeding buttons you pressed in manual feeding mode Press button to setup feeding speed manually The default feeding speed is 100mm min Prg Feed HanuFeed 400 000 Jog Speed Fset Feed urd 1 90 Feed override StepLgth 0 001 Illus 3 4 Actual feeding speed manual feeding speed setup valuexfeeding rate Modify manual feeding setup value Press button manual speed the setup value switches among thee values of 100 600 1500 and select one when released it A cursor will show up behind manual speed when you press button Fsetl you may input number and press button to define the feeding speed as mm minute The input number ranges between 1 6000mm min 0 001mm pul
24. editing or using it See restoration of backup file operation in Section 4 6 4 2 4 1 4 Application of software reset under parameter interface In parameter interface pressing button RESET equals to pressing button CAN to execute system restore at the same time or not is depends on the SRST address in 16 bit parameter 4 2 Parameter management 4 2 Cutter parameters Cutter paramter including a cutter compensation list you may view or setup cutter compensation value in cutter parameter interface 4 2 1 Brief introduction to cutter parameters setup and display step l Press main function button and enter parameter management interface 2 Press F1 cutter parameter and enter cutter parameter interface 3 Move the cursor to view or select the compensation value needing setup by pressing buttons of PGUP PGDOWN th h t 4 nput a value and press ENTER You may use to delete the character before the cursor in the progress of input press button to break the input 5 Press button to save the data when finished the change 4 2 2 The method to decide cutter parameter Input the value of the measured cutter radius in the Radius column and input the difference value between the measured current cutter length and the standard cutter length into the length column Unit mm 4 3 System parameter P parameter Many of the CNC system variables are included in the system parameters for you to setup The system
25. get communication software NERI provides serial communication software SingleComm exe you may get the software in the following methods l Directly provided by technical service of NERI company 2 Download from NERI website in the page of software downkol NERI website http www nerigroup com 3 Provided in email from NERI MACHINE TOOLS PVT 1 2 Serial communication cable connection shut down PC and the system connect the PC and the system serial port with serial communication cable 1 3 Operation on the 320W system end Start CNC system enter serial DNC mode see details in Section 3 5 system operation 1 4 Settings Start PC execute software SingleComm click the tool T menu in SingleComm select the Options and it popup dialog box Options see pic 1 select the corresponding serial port number the serial port number of the port connecting PC and system type 310 320 press OK and setup communication software on the PC end is finished Properties Seral Port COM af System Type 3 0 320 2000M 215 21MK 21D 2147 31D 310 320 Cancel Pic 1 Communication parameter setup 1 5 Select the process programme Click the operate 0 menu of SingleComm select the option send file S it popup the dialog box select the file to send see pic 2 and select the NC programme for processing User Manual DNC processing Look in Mv Documents amp t Ex E
26. in circulation processing 20 Undefined 26 transfer processing should not appear at the last line M02 should be added to 1t 21 lack parameter to the circular arc 28 undefined 29 file not found or file error 30 file destroyed Appendix one Error report Error No Error indication 31 flash disk has not enough remain space 32 too big extraction number 30 system abnormal interruption 34 memory filled 99 too big extraction number 36 File name definition error 37 undefined 38 file directory list filled 39 the two parameter after G M error positioning limit positive direction XXXX negative directionX X X X if the XXXX behind positive direction or negative direction are all null it indicates there is no positioning limit in the direction to each axle if any of the XXXX behind positive direction or negative direction is not null it indicates there is positioning limit in the direction and XXXX stands for the axle with positioning limit A e g error 40 position limit positive directionX negative direction s Le means positioning limit in positive direction of X axes Error 40 position limit positive direction X negative direction Z it stands for positioning limit in the positive direction of X axes and negative direction of Z axes Al driver alert 42 normal alert 43 not enough system memory to edit the file 44 cutter number detecting over time 45 file internal addresses confusion the file can not be us
27. in the electronic disk before press button to start automatic circulation otherwise 29 error report will be generated by the system 2 The system will save and protect the processing programme name when shut down the machine tool if it is to process the same programme again the operation to open the programme is not needed 3 3 2 Start automatic circulation If the valid file name is input in FileName box the programme starts execution after you pressed the button start circulation 3 3 3 Start processing at random segment number Before press button start circulation you may setup start segment number so that the system can start processing at random segment number press button F start segment number the cursor will flicker behind the programme name you may input the start segment number such as N0110 and press button to finish start segment setup In the operation with selected start segment number the system will carry out skip transfers the processing from the selected start segment number and the programme 3 9 User s Manual System operation segment before the selected start segment number will not be executed when you press button again Setup of start segment number is only valid for one time that is to say when finished selection of start segment number and started circulation processing you must select the start segment number again before start automatic circulation if you expect the progra
28. in the user programme list 3 Process relevant operation according to the button operation explanation in browse interface 4 Press Cexit exit browse interface and return to superior level of programme management interface Or press any one main function buttons of RGRM OPERT PARA to exit browse function and enter corresponding main function interface This function can fastly browse the user programmes in the programme list and do not need to input the programme name so frequently If to modify programme you may press F1 edit in the browse interface to prompt switch to edit interface to edit current programme See programme browse interface in illustration 5 6 RaT Machine BROWSE 17 14 19 COUNT 4512 TIME 046 00 37 Mame P01 Lin 1 Col 1 NOOZO GIZ XOOO OO NOOSO GOL X 7 429 Y 3 906 F500 NOO40 GO1 X 18 891 Y37 31 NOO50 G Z X 3 890 Y 8 629 I 99 449 438 543 NOO6O G Z X 3 216 Y 5 505 I 41 37 JZ0 690 NOO O G Z X 5 21 Y 7 492 I 355 77 J 41 940 NOOGO G Z X 1 73 Y Z 2b 34 272 J24 385 HOO090 G Z X 3 777 Y 4 000 I 30 180 J24 720 NO100 G Z X 5 886 Y 4 884 I 51 033 J55 510 NO110 G Z X 4 654 Y 2 798 I 16 173 JZ1 635 NO120 G Z X 7 988 Y 3 163 I 28 835 J61 158 N0130 G Z X 5 171 Y 1 140 I 7 244 J22Z 351 NO140 G Z X 6 275 YO 551 I 1 083 J23 676 NO150 G Z X 6 160 13 170 13 040 J13 539 NO160 G Z X 41 333 76 160 110 600 Jiz 244 N0170 G Z X 1 703 Y6 0687 IZ7 677 J11 026 NO160 G Z Xx 0 187 5 156 119 576 J3 291 NO190
29. interpolation T G19 Selection of YOZ plane interpolation see the usage and explain to Gl7 G18 G19 plane interpolation in Illustration 2 8 on the right Soa f Explanation 1 The plane definition only applies in the I11 2 8 feeding plane following situations a To define cutter radius compensation plane b To define spiral arc plane when executing spiral arc interpolation 2 The defined plane can not be changed when executing G41 G42 G43 and G44 cutter compensation 3 It is not necessary to define a plane in the general path interpolation system that can automatically differentiate interpolation plane 4 It is not necessary to define a plane in three axis simultaneous motion interpolation situation 5 When system is powered on it is automatically set to Gl7 status 2 9 User s Manual programming 2 2 11 G20 Subprogramme call Format 620 Nxx xxx PQO xxxx PZ XXXX P9 xxxx Explanation 1 The first two digits number after letter N is the name of of subprogramme to be called two digits number is permitted The three digits number after the decimal point is to define the circulation time of the subprogramme call it varies between 1 255 The P1 P9 are variables in PI XXXX P2 XXXX P9 XXXX the number after symbol is the actual value transferred to the subprogramme by the variable and maximum ten parameters are permitted 2 The variable can not be used in the subprogramme if
30. into Y Z A indefinition to Y axle Z axle A axle Pl earth P9 earth _ 2 T 2 gt a PZ XEN P10 XEN2 d A f i P3 XTRF P11 XREF P4 XPSN P12 XRDY Pd XERR P13 XCPt SST IS P6 XCP P14 XCW Nm D P7 XCW 25583589828 P8 5V The motor signal port only adopts hardware ring sectioned stepping motor driver or pulse A C servo unit The output control signal mode CP pulse and CW direction signal CP outputs at positive pulse and the corresponding motor moving forward one step according to one pulse CW controls the motor to clockwise at high level and counterclockwise at low level The pulse signal is 1 2 duty when the direction signal switch direction the advance pulse is 1 8 duty Illus 4 28 The port has several connection methods according to different driving power signal port the following description take the pulse signal is CP CP CP direction signal is CW CCW CW see the four typical connection layout below take the 4J1X axle as example l the driving or servo unit is independent mode CP CP CW CW input CNC system DB15 Pin Drive servo unit Illus 7 29 2 the driving or servo unit is NPN mode port CNC system DB15 Pin Drive servo unit Illus 7 30 3 the driving or servo unit is PNP mode port motof signal input CNC system Drive servo unit DB15 Pin Illus 7 31 7 17 See motor signal port c
31. is 52Kbyte 3 File folder can not be save into the system 5 3 7 How to save file from user program to USB disk Example if there is a programme named P03 in the user programme list to save it into the USB root directory and name as POI l Enter the USB management interface See operation in Section 5 3 2 2 n the USB disk management interface press save to USB disk it shows in the prompt box please input source file name input box and cursor flickers in the input box input P03 and press it shows in the prompt box please input the target file name input box and cursor flickers in the input box input POI and press ENTER it will operate to save the P03 file from the user programme storage to the USB disk root directory 3 If operation successed the POL file will be displayed in the USB disk file list and the prompt box shows information as copy accomplished 5 3 8 How to browse files in USB drive In the USB disk management interface you can browse the USB disk file content directly to confirm the file is correct before USB disk file operation as save or delete See detailed operation steps below Enter the USB management interface See operation in Section 5 3 2 and select the file to browse in the USB disk management interface 2 Press browse USB disk file and switch to USB disk file browse interface see Illustration 5 9 In the file browse interface the following button operations are availa
32. line it stops move right up move cursor The cursor moves to upper line from current line if the cursor is at the top line it stops move up down move cursor The cursor moves to next line from current line if the cursor is at the bottom line it stops move down Pageup one page can display 22 lines of content in the text display area press to show the prior page to this page Pagedown showing the next page of this page F function button Fl undefined F2 delete current delete delete the charater on the cursor position if the cursor is at the end of a line it moves the next line to the end of current line 5 3 F3 delete previous backspace delete the character before the cursor position if the cursor is at the beginning of a line it moves current line to the end of prior line F4 delete line delete the line of cursor position and move the next line next of the deleted line up to a line F5 home move the cursor to the beginning of current line F6 end move the cursor to the end of current line F7 file home it shows the first page of programme and the cursor moves to the beginning of the programme first line F8 file end it shows the final page of the programme and the cursor moves to the end of the last line Change line ENTER ENTER is to generate a line Press ENTER it will break current line at the cursor position and move the characters after the cursor to the new generated line between the
33. needed to each change to zero point offset to establish workpiece coordinate systems Steps to zero point offset operation 1l In operation processing interface press coordinate offset in coordinate system offset interface press F7 zero point offset 2 Press cursor keys to select the coordinate axes that is needing process offset operation press number keys to input the needed offset amount directly 3 Press to confirm input press to save the data when input is finished it is needed to restart the system or return to mechanical zero point to reestablish workpiece coordinate systems of Gb4 G59 The method to decide the offset amount Determination of the input data for offset amount is based on the processing workpiece error if the processed workpiece is oversized in certain direction then input negative number to the zero offset of the corresponding axes and input positive number if it is downsized Note the zero point offset is valid all through once setup and the normal zero point offset data is 0 It is not recommended to lathe system control to use zero point offset but to milling tool control this function can effectly compensate the work table floating and realize repeating processing Chapter five Programme management Programme management realize the functions create modify and delete operation to user processing programme import and export between system and external equipment including USB disk transfer and PC ser
34. number of fine positioning signal to Z axes reference point 137 Input port number of fine positioning signal to A axes reference point 138 Input port number of postioning limit in X axes positive direction 139 Input port number of postioning limit in Y axes positive direction 140 Input port number of postioning limit in Z axes positive direction 141 Input port number of postioning limit in A axes positive direction 142 Input port number of postioning limit in X axes negative direction 143 Input port number of postioning limit in Y axes negative direction F3 5 0 24 0 24 0 24 05952 0 32 O32 632 eZ O32 0 32 0cv32 632 F432 cz O32 Or32 Ore 32 iid ia Factory Recommended Remarks setup range 144 Input port number of postioning limit in Z axes negative a32 direction 145 Input port number of postioning limit in A axes negative 30 532 direction o 3 o a o L3 o 3 o r2 492 g 0992 032 Deoa 3s Ory 32 Or 92 92 vo ed 0e32 422 169 Standard cutter number reference cutter number to cutter heading counter 170 Input number to 3 position switch of start position 171 Input number to 3 position switch of NC stop position 172 Input number to 3 position switch of the main axle stop position 173 Input port number of the main axle high low speed signal 174 External input port of foot step switch for the main axle clamping F3 6 65922 Do 032 15
35. of switch or contactor See typical connection below L WN Li L2 L3 a Illus 7 9 7 3 Internal connection of CNC system 7 3 1 Input output illustration 1 Input port circuit illustration 24V TOV Illus7 10 input port circuit 2 Output port circuit illustration 24V Driving CPU Lock memory circuit Illus 7 11 Outputcircuit Port drive 7 3 2 Electric principle diagram of CNC system input output ports 1 Electric tool holder port See CNC system electric tool holder cutter No detecting port in Illus 7 12 SRN2 MEME 4 2 2k HN 2K y onm ai 5U5 T 424V 521 4 TE LOD 2 18 Topl 3 E c 5J1 3 44 TOOL root B E cR ll TODA 5 tt 571 10 7 TOOL cs ESTES Secor IOD2 7 Z SiE NUN NEN TT 571 2 3 TOOL I35 5 B HE 1 coor 4 EE sni m TOOL cH IN3EN 19 m 7ALS245 To S14 5 TOOL L4 t 51 13 6 TOOL 12 z Emo 511 5 24 TOOL LA E NEC 511 12 84 TOOL Illus 7 12 electric tool holder port circuit 2 Main shaft port See M03 M 04 output principle of the port in Illus 7 13 tV T4LS74X2 Illus 7 13 7 8 See analog amount output principle of the port in Illus 7 14 VCC VDD15V 9U2A IODO 14 10D n 10D2 12 TE TLOM IOD3 1 ot DAQUT A 1OD5 9 IK IIVDD 5V T IOD6 8 IOD7 7 GND I DAEN 16 A B 6 DAQUT B Illus 7 14 Principle diagram of the main shaft port analo
36. our company See relevant explain to the software in apendix 3 4 2 USB DNC In DNC mode if the USB disk is inserted into the USB port and pressed the button to select the USB status the system enters into the file selection interface showing as below You may press the button of Or to browse the file list in current directory within USB disk and press button to enter the subdirectory if the cursor is stopped on the file folder Press button t up direciton or down direction to move the cursor bar to the file to be processed User s Manual System operation Ra Macums USB MANAGE 10 23 08 COUNT 0053 TIME 000 26 52 CNC Program Usb Files Hame Attr Size Mame Attr Size Filename S ZE POO RW 4654 310 pi P1 RW ea EHC 10 1 XE NC ot PPE 310T 2 1 PDF 2024068 310U1 0 2045815 STOOLS BEP 2656304 BOL 40 CO1 192 FISH ANC 6644 HZK16 247654 101 1280 MCF RAR 4198607 MYDES IGN RAR 811409 POO 4654 POS 31773 Sautolisb Brus Sys PagScr 11 StartDNC DelUFile RenouUsb Brus Usb SautoSys Illus 3 11 When you press the button F4 start DNC the system returns to operation processing interface and the key of USB DNC is in pressed status showing below that means the system is carrying on USB DNC processing ALT Key for back to normal UART puc use DNC uit DNC Graph lus 3 12 3 4 3 Pause stop DNC processing When the system is carrying on DNC processing y
37. save coordinate systems Note before setup workpiece coordinate system machine tool zero return is needed 4 7 2 Adjustment to workpiece coordinate zero point offset amount This function is to adjust the deviation between zero point of G54 and the zero point of a certain workpiece coordinate system G55 G59 because of inaccurate measurement this error will lead the processing workpiece dimensions to big or small Steps to adjust workpiece coordinate system offset l In operate processing interface press coordinate offset enter coordinate offset interface 2 Press cursor button to select the workpiece coordinate system and coordinate axes that is to setup 3 Press Input and press number keys to input data press and the input data will be added to the the data before The method to decide the adjustment amount determination of the input data for offset amount is based on the processing workpiece error if the processed workpiece 1s oversized in certain direction then input negative number to the zero offset of the corresponding axes and input positive number if it is downsized 4 11 Parameter management 4 7 3 zero point offset Operation During operation and processing if all the coordinate systems of G54 G59 are needed offset to a certain direction at the same time you can use zero point offset function Zero point offset amount will only in valid after the machine tool zero returned and machine too zero return is
38. sure the whole machine tool electrical system must be connected to a main earth point and properly earthed 2 The signal earth of electronic device that has communication with CNC system must be connected to earth point and the earth point must be properly connected to the main machine tool earth point the connection wire area no less than 2 5mm 3 The signal wire must have shield layer for it can have better anti jamming effect if to use the shield layer as power earth transfer 4 It is forbidden to use the A C earth wire middle line in the three phase currency as earth wire 7 2 4 The issues need attention during H C installation NERI CNC system must be connected with machine tool heavy cu rrent circuit to control the whole machine tool actions To make use the system working properly all induction load of heavy current part of machine tool should be installed with interrupter devices Suggestions below illus 7 8 7 6 1 To A C relay loop install single phase interrupter that is parallel connected to the ends of connector loop 2 To D C relay loop parallel connect diode to transfer currency a D C relay loop b A C relay loop lllus 7 8 interrupter devices A C motor Install single phase three phase interrupter device according to the motor is single phased or three phased home made absorbing circuit with separate resistance capacitance is not permitted RC must be installed to the load terminal
39. the repeating calculation programming work when the allowance varies by simplely changing the cutter radius value in cutter setup list to change the cutting allowance 2 2 22 G43 Setup of cutter length compensation Format G43 2 15 User s Manual programming Explain Cutter length compensation function is to compensate the length difference value Cutter length compensation function can be used to compensate the length difference when the programmed cutter length differs from the actual cutter length Usually set difference value between the programmed cutter length and the actual cutter length as offset value and store the offset value into the cutter offset parameter list to realize cutter compensation function The G43 and G44 instructions must be twin combined in a programme 2 2 23 G44 Cancelation of cutter length compensation Format G44 Explanation The G44 function is to cancel the cutter length compensation and set the length offset value in Z axes direction that stored in the cutter offset parameter list no longer function 2 2 24 G47 Short linear velocity automatic transition Format G47 Explanation When processing non round curve surface the cutter approaches the surface with very short straight lines while certain precision is preconditioned in general CAD CAM software In the condition of invariable cutting linear speed the CNC controls each coordinate axes carrying out velocity adjustment b
40. the system executing instruction of G74XYZA the system moves until it found position of the zero point switch and automatically setup the machine tool coordinates XP YP ZP AP to zero which means the current position is the zero point of machine tool coordinate systems and the machine tool coordinate system establishment is based this position This function is to clear the coordinates showing error to the mechanical excursion when power on off the machine tool and the accumulated error in times of continous processing Note machine tool zero return function is only valid when the zero point switch is correctly installed and the parameter configuration is correct 3 5 1 2 Return to cutter entry point function G75 G75 function is to realize the function of fast return to cutter entry point by returning the machine tool to the coordinate position that is setup by 958 968 97 and 988 system parameters and changing the workpiece coordinates to the values those are setup 998 1008 1018 and 1028 system parameter First you must store the machine tool coordinates of cutter entry point into 9584 968 978 and 988 system parameters and store the workpiece coordinates at cutter entry point into 994 1008 1014 and 1028 system parameter then you can call G75 function to achieve return to the cutter entry point when it is needed Example 1 Parameter setup power on the machine tool and zero return establish workpiece coordinate system corresponding
41. the system start to upgrade system software or renawser interface when pressing this button 1 4 How to upgrade system through USB disk Opertation steps below l Get the system upgrade software see method in Section 1 2 2 save the upgrade software named as WXSYS to USB disk root directory 3 Enter system upgrade interface see operation in Section 1 3 4 In system ungrade interface press F1 USB and press system code the two buttons showing as pressed status see illustration 1 3 5 Press F8 confirm the system starts operation to upgrade and popup system upgrade progress interface see illustration 1 4 and showing mrent system upgrade steps until the interface prompts information as system upgrade finished please restart system that means the system upgrade is accomplished 6 restart system check whether the system can proper start or not if it can proper start it means the system upgrade successfully You may operate the machine tool for some simple test such as cutter change etc if test passed the system User s manual software upgrade may carry out trial processing operation if trial processing passed the system may execute normal processing operation select system upgrade through USB disk USB Serial port system softwareuser interface ok Illus 1 3 select system upgrade through USB disk neril cnc system upgrade system is preparing to upgrade please wait system screen mayb
42. to current parameters You may export a set of parameters that meets the processing requirement to USB disk and save to computer to restore the system when the system parameter is in disorder Steps to export file l Enter factory default setup interface 2 Press input password input password and press ENTER 3 Press and to move cursor to the column of current then press and to the line of the parameter that is selected to export 4 Press F5 export file if operation accomplished the related parameter file will be copied to parent directory in the USB disk if failed the system will prompt error information 4 6 4 5 How to import parameter file from USB disk Import parameter file from USB disk operation looks for the same file name in the USB disk root directory as the name of the file where the big cursor is indicating then use the file in the USB disk to replace the corresponding current parameter This operation is applicable to current parameter only and can not operate to the backupl and the backup2 in the CNC system The importing parameter must be correct otherwise the CNC system parameter will be in disorder Confirm the parameter is correct before importing them to processing otherwise may endanger to cutter machine tool workpiece and personel Steps to import file l Enter factory default setup interface 2 Press input password input password and press ENTER 3 Press and to move cursor to the col
43. tool moves continuously according to the corresponding axle direction until you released the button 3 1 2 2 Jog incremental value feeding In this user control mode when you presss any one of the eight manual feeding buttons once tim in the machine tool manual feeding function keyboard area in incremental feeding mode the machine tool moves one fixed distance according to the corresponding axle direction The fixed distance is called jog incremental value see setup method in segment 3 3 2 The incremental feeding method is used for machine tool short distance moving to precision positioning 3 1 2 3 Hand wheel continuous feeding In handwheel mode the machine tool moves a certain distance according to the corresponding direction when you turn the manual pulse generater on the operation panel The motion axle moving speed is related to the handwheel rotary speed and handwheel rate value 3 1 2 4 Automatic circulation processing In automatic mode the system executes the relevant processing operation according to the processing programme 3 1 2 5 DNC mode The system executes the input processing programme that is input from USB disk or serial port in automatic mode In comparition with automatic circulation processing there is not limit to the file size because the processing programme file is not stored into the system in DNC mode The processing programme is only executable in DNC mode if the file size is larger than 52K 3 1 2 6 MDI mode In
44. 0 5 threading s 76 Compensation amount to each millimeter length of rigid Dese T5 threading Upper rotary speed limit of the main axle at third gear 0 5000 Tt 1000 stage rpm Upper rotary speed limit of the main axle at forth gear 0 5000 18 1000 stage rpm m mim 9 m mme O 9 F3 3 Parameter Factory Recommended Remarks No setup range 84 18 thread self defined teeth top angle 0 180 85 2H thread self defined teeth top angle e 0 180 86 To be decided le 87 To be decided Le 88 To be decided 89 To be decided 39 90 Input Port number of X axes driver alert 32 91 Input Port number of Y axes driver alert 5932 92 Input Port number of Z axes driver alert Or 32 93 Input Port number of A axes driver alert 0 32 94 signal detection times when return to reference point Iio 95 Coordinates of cutter entry point to machine tool zero 0 60000 point in X axes direction 96 Coordinates of cutter entry point to machine tool zero 0 60000 point in Y axes direction 97 Coordinates of cutter entry point to machine tool zero 0 60000 point in Z axes direction 9g Coordinates of cutter entry point to machine tool zero 0 60000 point in A axes direction 99 Setup value of cutter entry point coordinates to workpiece 0 60000 coordinates in X axes direction 100 Setup value of cutter entry point coordinates to workpiece n coordinates in Y axes direction 101 Setup value
45. 0 M02 In general situation a segment is an operation in workpiece processing numeric control program is a segments sequence that is stored in the memory When processing work piece these sentences are whole numerated from the memory and one off compiled to executive data form then implement Program segment number is to mark out each segment that compose a program it is headed by letter N and followed by numbers 0000 9999 the segment number should be in the head position of each segment and can be generated by segment number automatic generator see program edit function In a program a segment may use any number between 0000 and 9999 but generally the segment number is in increment way according to the execution sequence in a program To insert new segment in case needs we suggest not assign the segment number in continuous way when programming if programming on CNC panel we suggest the segment number counted by 10 so different segment number can be assigned to newly inserted programme 2 2 User s Manual programming 2 2 Preparatory function G function Preparatory function programming format is headed by letter G and followed by two digits number G function also called G instruction is to define the path geometric shape and CNC active status For any numeric control device it includes two function parts basic function and selective function The basic function is the necessary function of the system and the select
46. 0 c00 096004194 9008 02000902665 2265 4 5 4 5 1 Steps of pitch compensation setup and view eeeeeeeessssseeeeeeeeeeeeenenns 4 5 Ill User manual menu 4 5 2 The issues need attention for pitch tolerance compensation ssee 4 6 4 5 3 Illustration to pitch tolerance compensation eeeeeeeeeeeeeeeeeneneeeeeeeennnnnns 4 6 EYE TION c A 4 7 46 1 Memory GUTS seeiis E secwmue ATO MEE Qaae oque Ra OUN 4 7 2 5 2 TO oci o20505032220352 3800200022092000800 99 202 9 9 5 859 0 08 06 08 0 00000 5 02 08 05088 bDUE QE DEOR RUN ANDUE 4 8 To Hanse DASSW ONC caccoevmuddbepdtu cate ostiSu t RAPPER ECUDU E Fl coo EE R 4 8 4 64 Factory detault S GU MOT 4 8 4 6 5 Ol evi d o1 MEER 4 10 47 COORDINATE OR SE Tiii siete eei paa rid EerEpl EIU Io i rEER aae keiini an 222 s2 22 YR Sony 2043 oo2bss 4 11 4 7 1 Method and steps to decided the workpiece coordinate offset amount 4 11 4 7 2 Adjustment to workpiece coordinate zero point offset amount 4 11 4 7 3 zero point offset Operation essssseeeseeeeeeeeeeeeeee nennen enne ennt nnn nnne eene 4 12 Chapter five Programme management eene nnne nnne tenente tn enne tnennns 5 1 5 1 Brief introduction to user programme management ecce eee ee eee ee eee eee eee eeee 5 1 JN NIBUS OCLC COIs sare TE Oo E 5 1 5 1 2 Introduction to basic performanc
47. 010 GOL Z 1 F1000 51000 M03 t N0020 G9 G42 TOI X20 Y20 N0030 X30 YIO N0040 X30 N0050 6G03 XI5 Ylb IO Jib X N0060 6G02 XI5 Yl5 Ilb Jo N0070 GO YIO NO080 X 50 N0090 602 X 30 YO I 15 JO N0100 G01 G90 X20 Y90 Ill 2 6G 12 instruct NO110 G40 XO YO N0120 GIZ N0020 0110 N0130 M02 2 8 User s Manual programming 2 2 9 G13 Symmetrical to zero point Format G13 Nxxxx Xxxx Xxx Explanation G13 instruction is the result when executing both Gll and G12 instructions the other explanations are the same as Gll and G12 G13 instruction programming method is explained in the following example N0010 GOl Z I1 F100 S1000 M03 N0020 G9 G42 X20 Y20 N0030 X30 YIO N0040 X30 N0050 G03 X15 YI5 IO Jib NO060 GO2 X15 YI5 I15 JO N0070 GOL YIO NOO80 X 50 NOO90 G02 X 30 YO I 15 JO N0100 GOL G90 X20 Y20 NOIIO G40 XO YO NO120 G11 N0020 0110 NO130 G12 N0020 0110 N0140 G13 N0020 0110 NO150 GOO Z5 N0160 M02 To process the above shapes in the chart the programme use segments of N0020 N0110 Lll 2 T7 Glo instruct to process the shape I then use G11 instruction call segments of N0020 N0110 to process the shape II use G12 instruction call segments of N0020 NO110 to process the shape IV and use G13 instruction call segment of N0020 NO110 to process the shape III 2 2 10 G17 G18 G19 Interpolation plane selection Format G17 or G18 or G19 7 G17 Selection of XOY plane interpolation G18 Selection of XOZ plane
48. 1 Four speed motor I gear output the same as M13 M42 Four speed motor II gear output the same asM14 M43 Four speed motor III gear output the same as M15 M44 Four speed motor IV gear output the same as M16 2 3 17 M71 M85 M function pulse output Format M71 Set M71 as example Explanation In consideration of various types of machine tools have different requirement to M function the system setting up the function to control the short time connection disconnection signal output by the middle relays with external connection See the motion sequence below 1 The middle relay connected to M71 port couples 2 Suspension and the suspension time is defined by 158 system parameter 15 system parameter 0 0 4 second 3 Disconect relay 2 4F S T function F S T function is the abbreviation for feeding function main axle functionand cutter function 2 4 1 F Feeding function Feeding function generally called F function and the F function can directly decide the axles feeding speed under G01 G02 and G03 function F function is composed of letter F and the number behind it the feeding speed unit is mm minute The feeding speed in the system is between 1 15000mm min and you may choose proper feeding speeding according to the actual cutting requirement Once F is defined it can only be modified by another F value in latter programme segment 2 4 2 S Main axle rotary speed control S0 S5 the system s
49. 35 Dir a2 0732 0 32 Devis 232 Parameter Factory Recommended Remarks No setup range 179 To be decided 3 180 To be decided ie 181 To be decided o0 E 182 To be decided 183 To be decided 184 To be decided 185 To be decided 186 To be decided 187 To be decided 188 To be decided 189 To be decided Reference cutter compensation number when cutter 190 parameter showing in increment if it equal to zero Showing in absolute mode 191 To be decided 192 To be decided 193 To be decided 194 To be decided 195 To be decided 196 To be decided 197 To be decided 198 To be decided C l P2 Ks 199 To be decided F3 7 Appendix four Bit parameter definition mc us ss wi ux m wx ws programming base on diameter L M 0 SLOF l 0 00 4 0 AGR I 0 ZGR 1 0 YGR l 0 XGR I 0 programming base on radius milling machine interface function lathe interface function do not insert M05 and M09 automatically when programme concludes it is valid when the processing code is not ended with M02 and M30 insert M05 and M09 automatically when programme concludes open the third axle of the machine tool close the third axle of the machine tool open electronic gear funtion on A axes close electronic gear funtion on A axes open electronic gear funtion on Z axes close electronic gear funtion on Z axes open electronic gear funt
50. 5 1t set default value as 1 if the circulation time is omitted 2 The next processing segment to G25 instruction conclusion is the next processing segment after skipping transferring processing 2 11 User s Manual programming 3 No other instructions are permitted in the G25 segement Example 1 N0010 G92 X50 Y100 Z120 N0020 G25 N0040 0060 02 N0030 GOO X10 Y20 N0040 GOl X40 Y80 F300 N0050 Y60 NO060 GOO X50 Y100 N0070 G04 K3 N0080 M02 Below is above programme processing sequence N0010 N0020 N0040 N0050 N0060 N0040 N0050 N0060 N00 70 N0080 2 2 15 G26 Transfer the processing Format G26 NXXXX XXXX XXX Explanation The next processing segment is the segment after G26 N XXXX XXXX XXX segment when the transfer processing segment concludes and this is the difference between G25 and G26 while the rest of G26 is the same as that of G25 Example 1 N0005 N0010 N0020 N0030 N0040 N0050 N0060 N0070 N0080 N0090 NO100 S800 M03 G26 N0050 0080 02 G4 K2 GOL X2 F20 GOO XO YO G92 G90 XO YO GOL Y 20 X20 F300 MOO Y 40 Y 60 XO M02 Below is above programme processing sequence N0005 N0010 N0050 N0060 N0070 N0080 N0050 N0060 N00 70 N0080 N0020 N0030 N0040 N0050 N0060 N00 70 N0080 N0090 N0100 2 2 16 G27 Infinite circulation Format G27 NXXXX XXXX Explanation 1 The infinite circula
51. 5 earth P6 5V P7 NC P8 NC x P9 NC The communication cable should be dual cored isolation wire and use the shield layer as earth connection wire Length lt 10M facture according to Illus 7 25 DB9 PIN DB9 PIN Illus 7 25 7 5 4 Tool holder port 5J1 The tool holder port of 5Jl is DB15 pin socket the corresponding pin is DB15 socket definition to port are below not marked pin is empty Pl earth P2 3 cutter 5J1 7JAERELY D P3 4 cutter P4 5 cutter p P5 2 cutter mnm c zd P6 cutter holder clockwise rotary r E ak t f d f sS c f c P7 cutter holder counterclockwise rotary P8 24V P9 earth P10 7 cutter rei uE Pll 1 cutter Rod oz o qm y P12 8H cutter 4uuuz P13 6 cutter P14 internal restrained flow P15 24V Explanation cutter holder clockwise counterclockwise rotary is a single power point output OC door current limit is 0 5A it needs additional diode to retain 7 14 current if it has external adductive load such as direct current relay 5J2 port provides internal current retain mode if you connect P14 pin Cinternal current retain to the power pin such as P8 P15 24V that supplying power to system M function can realize current retain function but it is forbidden to connect to OV or earth If the external adductive load such as direct current relay has been connected to a current retain diode the connection to P14 pin
52. 73 High speed deep hole processing circulation Modal G74 Return machine tool reference point mechanic zero point Modal G75 Return to cutter entry point Modal G76 Return from current position to procedure zero point 2 3 User s Manual programming Modal G78 Precision boring circulation Modal G81 Central hole drilling circulation Modal G82 Central hole drilling circulation with pause Modal G83 Deep hole drilling circulation Modal G84 Metric size rigid threading circulation Modal G85 Inch size rigid threading circulation Modal G86 Hole boring circulation automatic return Modal G87 Counter hole boring circulation Modal G88 Hole boring circulation manual return Modal G89 Hole boring circulation with suspension Modal G90 Programming based on absolute value Modal G91 Programming based on increment value G92 Workpiece coordinate define p variable parameter Note the mode will remain valid when the G function is programmed until it is replaced by another modal function with the same characteristic Herebelow is the detailed explanation to G functions 2 2 1 G00 Fast positioning Format GOO X Y Z 1 Explanation 1 all programme assigned axles will move independently at the velocity defined in No 06 No 09 system parameters the 150 axle will stop once finishing the programmed value and the other axle will continue 2 The actionless coordinates do not need to programme 3 We can use absolute v
53. 8 system parameter Setup input port number for zero point coarse positioning signal in A axes direction of the machine tool 1378 system parameter Setup input port number for zero point fine positioning signal in A axes direction of the machine tool 5 Setup machine tool zero return function speed See in Appendix 3 08 system parameter Machine tool coarse positioning speed 434 system parameter Machine tool fine positioning speed 6 Setup movement direction of each axle when looking for fine positioning signal in machine tool zero return 18 5 The movement direction of A axes will not be changed when looking for fine positioning signal 18 6 The movement direction of Z axes will not be changed when looking for fine positioning signal 18 7 The movement direction of Y axes will not be changed when looking for fine positioning signal 18 8 The movement direction of X axes will not be changed when looking for fine positioning signal 3 5 1 1 Application of machine tool zero return function G74 The machine tool zero point is reference to the installation position of machine tool zero point switch and it is a fixed position to the machine tool after machine tool installation adjustment and debugging It is reliable for the point to act as the exclusive initial reference position to all the machine tool coordinate systems the position because it is not affected by the machine tool or the cutter movement condition When
54. ABLE contact pointoutput 4 J2 P3 M82 M20 K12 M21 K12 AEN Y axle zero finding AT3 P2 P10 M81 M20 K15 M21 K15 ERN 2 mie HABLE Contact poluit output AT3 P3 M20 K14 M21 K14 EE md ero ne AJO P2 P10 DEN M20 K19 M21 K19 DENN Rhe BRABEE contact point output 4J0 P3 D M20 K18 M21 K18 A axle zero finding Cutter rest 5J1 P6 M75 M20 K4 M21 K4 clockwise Power output rotary Cutter rest 5J1 P7 M74 M20 K5 M21 K5 counterclock Power output wise rotary 5 2 P3 EE M20 K16 M21 K16 M15 S2 51 85 85 ater ek 5 2 P4 M78 woo xs aor Ke onie Power output brake 5J2 P5 M20 K6 M21 K6 WO cancel MOB power output 5 2 P10 BEEN M20 K17 M21 K17 M14 S1 Si 85 85 interlock Main axle DT12 PT M79 M20 K9 M21 K9 holding Mlicancel M10 M14 S1 5 2 P12 M20 K7 M21 K7 MI6 M12 S3 S1 S2 S3 interlock power output 8J1 P2 P6 M20 K1 M21 K1 M03 M04 interlock contact point output 8 1 P3 P8 M72 M20 K2 M21 K2 M03 M04 interlock contact point output 8 1 P4 M73 M20 K3 M21 K3 M05 cancel M03 M04 interlock power output Explanation Pulse Supplement Contact point output a relay in CNC output contact point signal and the contact point can stand voltage x 36V currency lt 500mA it is forbidden to connect control power that higher than this power into internal contact point Power output it is power audion output within CNC to drive external inter relays CNC 24V i s i Illus 7 6 7 4 7 1 5 Inp
55. AN Controller V V WV V WV Main kevboard panel SRAM FALSH lus 7 2 Jo oa23uoo sng 7 1 mensions 7 1 2 D ac XD aD SZ lus 7 3 i iu NddO apa T ITA LN prm n xy F O Gais vis FK X am P an NN a 83 ta 94 s3 7 2 d LAS 13S Nos ESO E TE Xn Hf l GND IN32 QUT23 QUT22 E y F gt Xl 9 axy L G 9 AGH I AVG E AT ee n z GS w A Jm iz G 2 e SZN js q ET SON Bod ay e H H o gt N N B E vy E P r4 eo E sn 8 Oo a S3 PE Vd is f colt g Uh p E Z ts Q H a VON S L a S zB S Y son p S y amp Wt 6 Jf p im aXI S T H S 2 7 IA Q D oO dx L 5 ED D o a CO O QI CY E I e QD c ON E amp C ox oS E um Ue Ey s Oo eJ qu FRE HOO ze 2 NR Q o eo O o m c a e lt 0n e I O a LO co a rr ea a oof rH co id e N Ta N 7 3 7 1 4 Output signal comparison list Retain Cancel AJ1 P2 P10 M20 K11 M21 K11 MEM Yace INBE contact point outp t AJ1 P3 M34 M20 K10 M21 K10 SS M Avie sero finding AT2 P2 P10 M83 M20 K13 M21 K13 VY axle EN
56. BI NERI MACHINE TOOLS PVT LTD 97M 310M Series LCD milling Numerical Control System USER MANUAL Neri Machine Tools Pvt Ltd User manual menu MENU Safety handling explanation nennen entente ennt nne tn enn tnenetnnns 0 1 General warning and matters needing attention eee e ee eee eee ee eee ee eee eee eeee 0 1 Programming related warning explanation ccce ecce eee e eee ee eee eee ee eate eeeeeeous 0 1 Operation related warning explanation e eee ecce eee eee e ee reete eese esses eee eeeee 0 2 Charpter One System profile ene enne nennen nnne nnne 1 1 BU Sy Stein AON cones i REUNION IE HIO TRO HII T 1 1 TE TENE SD CIC POTIS esercente 0 18098020462010804 03009254 6 0 829800000003 EN EENE EEEREN 1 1 1 2 System TES OME C OS 221 2 sca asarectanc uni a NEA EAEE ORAE E AEE EANN ERES 1 1 1 2 DetmitrOn OF reference VAMC m 1 2 1 2 1 Movement principals related to static work piece seeeeeeeees 1 2 1 2 2 Definition of standard coordinate SYSteM cccccccccceecceccceceeeeceeeaeseeessseeeeeeeeess 1 2 1 2 3 Definition of positive direction on the Machine tool coordinate system 1 2 1 2 4 Machine tooLteference DOT 0202695 52222 939 02 0520000009 2029 82032 a aTa Or ova n 09h 1 3 1 2 3 Workpiece coordinate SY SECTEL aco e
57. CNC machine tool to carry out and the parameter needed to carry out the function Each workpiece processing programme is built up by several segments and each segment is built up by several function characters General system function characters are shown as below FUNCTION ADDRESS RANGE NOTE PROGRAM NUMBER RN O DEFINE PROGRAM NUMBER SEGMENT NUMBER segment number 0000 9999 Define segment number Preparatory 00 99 Instruction motion mode function Motion instruction coordinates thecenter of arc coordinates pitch radius circulation times 1 6000mm min Feeding speeding instruction Ks 0 5000RPM Main axle rotary speed instruction function Tool Cutter instruction function function The system does not require each segment to include the above listed instructions Coordincate X P LR 0 001 character 4 99999 999 Feeding speed Spindle but the instruction should be arranged in certain rules in each segment Each function character may stand different meaning in different segment see details in specified instruction The system uses variable segment instruction format which means the segment length varies according to the character number and character length The program segment is built up by one or more instruction characters instruction character normally is built up by address characters and the data and symbols behind address characters for example X 46 3 Ls Numric chara
58. E97M 310M is the new generation of high performance CNC milling machine system provided by Neri Machine Tools Pvt Ltd based on the collection of CNC system de velopment experience for more than 10 years from the orignal generations of mature products The system uses dual CPU and very large scale programmable electric circuit plan having higher processing control quality and system upgrade ability The system can control digital AC servo driver and three phase subdivides step motor driver the electronic gear function enables the system to directly associate with free pitch screw rods the thread compensation function can simplify the precision inspection process to the machine tool The system uses 7 4 LCD NE97M 310M or 16 grey level displays NE310Mi it has graph demostrate real time track the procesi ng components and coordinates characters display function the interface design is more human nature oriented and more powerful graph simulation function it has 3D and 2D simulation display function The system structure uses integral press engineer plastic module to make it artistic Convenient USB disk port enables the system to interchange programmes between the USB disk field upgrade and USB disk direct supported DNC processing functions The manual introduces NE97M 310M programming and operation method Please read Thought this manual before operating NE97M 310M 1 1 system index 1 1 1 Main specifications Pulse equivalent X 0 001mm Z
59. ESE NN E FERRE SURE YEN VE SA aan T EVA SEO USE E ER U R 6 3 0 4 Diagnose the manm axle oue deer rrr EU EAE IEEE Ud EI o Ea KEEA 6 5 0 5 Serial port detec UNG ore cecesadevsceseeevade vecerecsueeesadevssessseneocdacenaseassuvscevederscesuscusceectnrssuasssvesensens 6 5 UR UM Org MONOT RR 6 5 Chapter seven System connect enne nennen eene ente e tne tn ene to en ene nenne 7 1 gU EN IUE dalle ilg CREER T TT T UT 7 1 Doda leg vete ph SIUC FU ace ceaeen cis EE d DU HIRI D dM eU TN 7 1 TE MUMS O e A E E E N 7 2 Tek Poden mOn TiS Peera E E E E E 7 3 7 1 4 Output signal comparison LISt eee ccceeeeeeeceeeesseeesesseeeeeceeceeeeeeeessasassssseseeeeeeeees 7 4 7 1 5 Input signal comparison list eeeeeseeeeeeseeeeseeeeeeeeeeeenee nennen nnne 7 5 17 2 Heavy current power SUDDIY ceiiesivexbreeeteeesveeeuv ees Pen Y ex EpRe E eu sisan on ee VE een asse iate eaa 7 6 7 2 1 Installation requireMent ccccccccccccccecccceceeessssessseeseeeeceeeeeeeeeeeeasseseeseeseeeeeeeess 7 6 1 252 Heavy current DOWEL SUPPLY vssevssavsvavesnesanvaianacsunrene EA 7 6 WDD EAN RIEN 7 6 7 2 4 The issues need attention during H C installation esses 7 6 7 3 Internal connection of CNC System uiid iesus iudi do puteo dd dde uisa eausa sts esu sv aerei deua uva 7 7 Pk napot ontpit ilustran s2 25 055csshsananasaaabareniaacacteteusacdounspaadodsdassdanneansdoneteadigumuatianaceuas 7 7 7 3 2 Elect
60. G Z 41 206 Y6 927 144 710 J 4 216 NOZOO G Z 41 964 5 447 129 508 J 560 NO2Z10 G Z X3 522 6 166 141 406 J 19 554 NO220 G Z 44 021 74 943 130 494 J 20 703 Edit LineHone LineEnd FileHone FileEnd PreuFile NextFile Return Illus 5 6 file browse display interface The button operation function in browse interface Fl edit switch current browsing file to edit status If current file property is RO then it can not be switched to edit status F2 home the cursor skips to the beginning of current line F3 end the cursor skips to the end of current line FA file home display the content of first page in current programme F5 file end display the content of last page in current programme F6 previous file display the content of prior programme to current file position in the programme list if current file is the first file in the programme list it will display the last file in the programme list F7 next file display the content of the next programme to current file position in the programme list if the current file is the last file in the programme list it will display the first file in the programme list F8 exit return to upper level interface PGUP display the content of the page prior to current page PGDOWN display the content of the page next to current page Cursor button 1 4 itis the same operation as that in the file edit interface See Section 5 2 1 1 5 2 7 Import export user programme fr
61. G Z X1 141 Y 2 991 I 5 140 J 3 675 N1i260 GO1 x 0 004 Y 6 644 RE Machine USB BROWSE 10 53 13 COUNT 0053 TIME 000 28 52 LineHone LineEnd FileHone FileEnd Return Illus 5 9 Note 1 USB disk file browse function can browse the USB disk file that size is less than 52Kbyte it will only display the front content of 52Kbyte if the file Size exceeds 52Kbyte 2 USB disk file display format is the same as user programme display format a space is compeled before a letter and maximum 78 characters are permitted per line 5 3 9 How to delete files in USB disk When USB disk does not have enough remain space you may use delete USB disk file function to delete unused file in the USB disk Operation step below 1 Enter USB disk management interface See operation in section 5 3 2 enter the directory in which is the file to be deleted see operation in section 5 3 4 select the file to be deleted in the USB disk 2 Press delete USB file it will delete the file 3 If delete file successfully the deleted file name will disappear from the directory the file list in the directory will be refreshed and prompt box shows delete accomplished information 5 3 10 How to remove USB disk from the system To assure the safty to the USB disk data and system programmes we suggestion do not draw out the USB disk in during the process that including save file to USB disk or read file from USB disk you may press remove
62. Illus 3 14 3 15 User s Manual System operation 2 Press button F7 zero point offset the cursor moves to the line of zero point offset 3 Input the corresponding offset value at the cursor position If the workpiece Z axes directional dimension is bigger 0 05 mm than that of in the programme input 0 05 in Z axes box is to correct the deviation See offset ascertainment in Section 4 1 9 Je 4 When press button ENTER the system accepts the input value the modifies the coordinate systems of workpiece and machine tool The offset values showing in the input boxes are reset as zero and the cursor enters into the input box of the next axle 5 Repeat the second and the third step until finishing all the offset operation to all the axles needing modification Note 1 To the axle that do not need modification you may press direction buttons of f to select another axle 2 Press button F5 coordinate offset in parameter interface will show the coordinate offset window and repeating the second third forth and fifth step also can finish offset operation 3 7 GRAPH FUNCTION APPLICATION 3 7 1 Prompt realizition of a graphic simulant display 1 In character display mode the system will enter graph display mode if you press button graph display In graph display mode if you press function button and enter graph parameter setup window the buttons will change into the following tion EET YOZP lane ZO
63. J1 P2 10 XENI XEN2 4J2 P3 YTRF AJ2 P2 10 YENI YEN2 4J3 P3 ZTRF AJ3 P2 10 ZEN1 ZEN2 J2 re 52 512 PID Sl 4J0 P2 10 ZEN1 ZEN2 4J0 P3 ZTRF to be decided to be decided to be decided to be decided to be decided Function of factory setup The main axle clockwise rotary The main axle counterclockwise rotary The main axle stops Tool port clockwise rotary Tool port counterclockwise rotary Cooling M12 S3 M16 Brake Clamping workpiece The X axle is X The Y axle is Y The Z axle is Z A The A axle is compeled to zero return axle enable compeled to zero return axle enable compeled to zero return axle enable M15 S2 M14 SI axle enable compeled to zero return 10 54 20 COUNT 0053 TIME NEw Machine MONITOR Tools Output Spdl Rotate Spdl Rotate lo Spindle Stop g Tl hldr Rotate g Tl hldr Rotate lo Cool g M12 S3 M16 g Spdl Brake g Clamp Workpiece lo X Motion Mode X fixis Enable Y Motion Mode Y Axis Enable Z Motion Mode Z Axis Enable M15 SZ el e el e e a M14 51 Reserved Reserved Reserved Reserved Reserved Reserved Reserved e e el el e el e 6 Position Input Dutput Spindle UartTest filarm Illus 6 2 output port monitoring interface 6 3 6 4 Diagnose the main axle In monitoring interface press F4 main axle to enter the main axle diagnose interface This in
64. O L6 K6 MIO L5 K5 MIO L4 K4 MIO L2 K2 MIO L30 K30 MIO L32 K32 MIO L31 K31 Extension backup Extension backup 7 5 7 2 Heavy current power supply 7 2 1 Installation requirement NERI CNC system should work in good mechanical and electric environment it should be properly installed in mechanical and electric consideration and the input output ports should be properly connected To CNC system you should make a box to install the system there are six 4 5 through holes in the system panel to fix the system to the box with M4 screws The box size should be big enough to take the length of plug behind the system and wires into consideration The box should have good heat sink character 7 2 2 Heavy current power supply NERI CNC system requires the voltage of power supply variation stands within more less 10 of standard nominal voltage So we suggest to install a 150VA isolated transformer See Illus 7 7 FUSE 1A 380V Power interface PE XS12K3P Illus 7 7 Note the output voltage of transformer mentioned in this manual are all no load voltage the capacity can not be lower than the specified value 7 2 3 Earth Earth is very important in electrical installation Proper earth can make the CNC system operate more steady and reliably and avoid electricity leakage NERI CNC system has external earth point and the point must be reliably connected to earth during application Live up to 1 Make
65. USB disk to remove the USB disk in safe See detailed operation below Press F6 remove USB disk in the USB disk management interface the USB disk file list disappear and the system automatically switched to programme management interface then you may draw out the USB disk 5 3 11 How to browse programme in user programme management storage under USB disk management interface This function is to conveniencely browse check the current programme is correct or not before you save the programme to the USB disk See example to browse the P03 programme in the user programme list detailed operation below 1 Press browse programme in the USB disk management interface it will popup input box with please input source file name and cursor flickers in the input box 2 Input P03 that 1s the name of the file to be browsed press ENTER and it switches to file browse interface and display the content of P03 See the operation in file browse interface in Section 5 2 6 3 Press exit in the file browse interface and returns to USB disk management interface 5 3 12 How to browse user programme in circulation under USB disk management interface When the programme number in the user programme list exceeds a screen 30 range this function can browse a user programme name if it is not listed in current screen See detailed operation below l Press F3 circulate pageup in the USB disk management interface the programme list box will display
66. actory default setup interface 2 Press input password input password and press ENTER 3 Press and to move cursor to the column of current then press and to the line of the parameter that is in needing to restore from factory setup 4 Press F1 Default if operation accomplished the status box will prompt restore factory setup finished otherwise it will prompt restore factory setup failed 4 6 4 2 How to backup parameters Backup parameter function is to protect the parameters to prevent data losing Backup parameter file is not effected by electronic disk formatting to restore system parameter at any moment of parameter disorder it is recommended to backup the parameters that meets the specified requirement in the CNC system The system provides storage space of backupl and backup2 for each types of parameter Steps to backup parameter l Enter factory default setup interface 2 Press input password input password and press ENTER 3 Press and to move cursor to the column of backupl or backup2 it means to save current parameter to backupl or backup2 then press and to the line of the parameter that is in needing of backup 4 Press F2 backup if operation accomplished the status box will prompt backup finished otherwise it will promp backup failed 4 6 4 3 How to restore current parameters from backup parameters Restore parameter function is to restore backup pa
67. alue or incremental a value to describe the target point coordinate value 6 digits number including symbol digit 10 t00 AMU A before decimal point and 3 digits number after Illus 2 1 GOO application decimal point are permitted in case positive number the symbol can be omitted This rule applies to all coordinate system programming 4 GOO can be written in form of GO when programming Example 1 shown in Illus 2 1 the program is In absolute value format GOO X170 Y150 In incremental value format G91 GOO X160 Y140 In execution process of GOO instruction the cutter movement path can be a broken line see illus 2 1 the cutter rush moves in both X and Y axes direction from start to A point then rush moves in X axes direction from A point to B point When programming with GOO function check with the cutter and the workpiece interfere each other or to prevent collision 2 4 User s Manual programming 2 2 2 G01 Linear interpolation Format GO X Y Z F GO X Y F GO Y Z F Explanation 1 When each process starts automatic set to GOl status 2 The actionless coordinates can be omitted 3 The target point coordinates value can be described in absolute value or incremental value format 4 When GO1 processing the feeding speed is given by F value F 1 6000mm min 5 GOL can be in the form of Gl Y Example 1 Below is the programme to the path shown in Illus 2 2 Programming
68. and ends with two digits number as name 2 Other instructions are not permitted within G22 N XX segment 3 The G22 and G24 instructions must be twin combined and compose of integrity subprogramme segment 4 The subprogramme internal parameter data has two formats a Constant format the data assign constant when programming viz 0 9 b Variable format All the function symbol parameter and so on can be expressed in variable format and the concrete value of variable can be input by the segment of subprogramme when executing subprogramme call The system can handle 10 variable parameters pO PL Ies P9 5 No tranfer processing and mirror processing within the subprogramme 2 2 13 G24 Subprogramme conclusion returns Format G24 Explanation 1 G24 stands for subprogramme conclusion and return to the next segment of the programme that calls 2 The G22 and G24 instructions must be twin combined in a programme 3 No other instructions are permitted within the G24 segment Note If the P parameter is not defined when subprogramme calls value of P parameter is inconstant within the subprogramme 2 2 14 G25 Skip transfers the processing Format G25 NXXXX XXXX XXX Explanation 1 The circulation object defined by this format is the programme segments between the segment numbers after letter N in the segment including the two segments and the end data defines the circulation time that is between 1 and 25
69. and screw rod linkage transimission Gd total teeth number of driving gear in the motor and screw rod linkage transimission To direct connection Gf Gd 1 It is a must to select the minimal integral value of MLT and DVT MLT and DVT ranging from 0 to 65535 but the ratio must between from 0 01 to 100 4 3 2 System parameter setup and review 1 Press PARA to enter parameter window 2 Press F2 system parameter to enter system parameter interface 3 Press F7 password input on the right side of prompt bar showing password input box input correct password and press ENTER Press cursor button to delete the data if incorrect password input 4 4 Parameter management 4 Press buttons of PGUP it LI to move the cursor to the parameter position where the parameter needing to be setup 5 Press the number button to input parameter directly if any incorrect input in the process press button to delete the incorrect data and press when finished 6 Press button to save the corrected system parameter into the electronic disk 4 4 Bit parameter The bit parameters are to setup those conditions and divarications with only two options The system have total 40 bit parameters and each parameter has 8 bits each bit can select the on off option of certain condition because it has only two status as lor 0 and total setup statuses are 320 types These parameters are very important to proper operation of the CNC system F
70. andwheel input 1 way of coder input 1 way of analog 8 digit output way of RS232 serial port 1 way of USB disk port 7 5 1 External connection of CNC system See the parts related with the CNC control unit connection in Illus 7 22 7 11 NERI CNC system 1J1 Handwheel pulse generator frequency convertor stepping stepping stepping stepping servo drive servo drive servo drive servo drive C C C pz tepping Stepping Stepping Stepping servo F3 servo servo LL servo motor motor motor motor Illus 7 22 7 5 2 Main shaft port 8J1 The port model is DB9 socket the plug connecting with it should be DB9 pin Definition as below Pl analog signal DA C0 10V P2 M03 Barth P3 M04 e P4 MOS M P5 analog earth Analog signal P6 M03 DA C0 10V P7 DA C0 5V P8 M04 P9 analog earth Explanation M03 M04 are relay contact point output the corresponding pin no are 03 P2 P6 M04 P3 P8 the point connecting voltage lt 36V currency lt 500mA M05 is power output Analog signal DA outputs 0 5V or 0 10V analog voltage connecting frequency converter Analog earth to signal earth connects inside the system The connecting wire for connection must be single cored isolation wire earth wire must be isolation layer In the system the factory default set is 0 10V which can control the frequency converter s clockwise counterclockwise rotary or speed change along with contact point
71. anual programming 2 3 1 M00 Procedure suspension Format M00 Explanation If the programme segment contains M00 the programme suspend and wait for start signal Press processing start bottom the procedure continues 2 3 2 M01 Condition suspension Format MOl Kxx Or MOl Lxx Explanation The two digits number after letter L K is corresponding to certain I O port serial number The programme continues execution until a low level valid or high level valid singal is sent from outside to the corresponding I O port if the programme suspends when it reaches here The required valid external voltage lasting time 100 milli second K means the high level is valid and L means the low level is valid See the I O port serial number in techinal manual 2 3 3 M02 Procedure end Format M02 Explanation 1 M02 is programme segment to end the procedure 2 If the SLOF location in O08 bit parameter 0 then M02 function is to stop the main axle M05 and turn off the cooling system M05 then ends the circulation 3 If the SLOF location in 008 bit parameter 1 then M02 function does not stop the main axle and turn off the cooling system it ends the circulation only 2 3 4 M03 Main axle clockwise revolution Format M03 Explanation If thereisa M03 instruction in the programme segment it connects the main axle clockwise rotaty relay then the S function send out analog signal to control the main axle to rotate cl
72. ary speed are Sl S2 and S3 apply to multiple speed motor that assort to M03 M04 M05 instructions The M03 M04 M05 are to decide the main axle to clockwise rotate counterclockwise rotate or stop General machine tools have an one stage manual gear change to realize different rotary speed range and higher output torque at lower speed and that can be realized by input signal from external Such as Low speed gear 0 1500rpm The output voltage is 10V when roatary speed is 1500rpm and the D A voltage linearity varies to the rest rotary speed High speed gear 0 5000rpm The output volatage is 10V when rotary speed is 5000rpm and the D A voltage linearity varies to the rest rotary speed The maximum initial speed limit can be modified according to your requirement The CNC need to be signalled by an external input of switch signal at high low speed gear see in the techinal manual The system can control main axle four speed motor through the S MOT location in 88 system parameter When S MOT 1 it is M41 M44 control the analog amount linearity output of each gear 2 4 3 T Cutter functions Cutter function is also called T function it is for cutter selection and composed of letter T and the number hehind it The system totally have 40 system parameter addresses from TO1 T40 for cutter In PARAM condition press Fl button the 40 cutter parameter will be shown in the window and you may input actual cutter parameters in
73. ave S0 S05 as multi speed motor gear switch singal control The main rotary control motor is divided into two types of main axle frequency conversion motor and main axle change speed dual speed ternary speed motor 2 4 2 1 Main axle frequency conversion motor S XXXX M03 M04 M05 038 and 118 148 system parameters realized main axle rotary speed control and decided the main axle control analog signal factory default 0 10V General machine tools have an one stage manual gear change to realize different rotary speed range and higher output torque at lower speed The system can output two gears of analog voltage value for high speed and low speed the high speed upper limit is decided by 3 parameter and the low speed upper limit is decided by 4 system parameter 2 27 User s Manual programming Example 03 system parameter 5000 O44 system parameter 1500 In high speed gear The H L in put and 24V cathode must be disconnected V V x S 03 systemparameter Formula 2 3 In low speed gear The H L in put and 24V cathode must be connected Vs V x 04st systemparameter formula 2 4 In the formula Vref maximum analog voltage 10V Vs CNC actual output analog voltage 034 system parameter upper limit of high speed gear 044 system parameter upper limit of low speed gear 2 4 2 2 Digital amount control the main axle revolution The instructions of digital amount control to the main axle rot
74. ay mode Press button F8 to change into graph display mode when it was in character display mode See the screen in Illustration 3 3 3 Ral Machine SIMULATE 10 17 09 COUNT 0053 TIME 000 28 52 X 12 997 Y 2 116 z 0 000 4 A 0 000 Spd 0 Feed 5 Tool 0 0 6 Cool orf 7 Prog POO 8 axis X 9 mult x1 10 Ref Len mn 11 L 312 600 12 ALT Key for DNC mode I HD uie Inc Jog Jog Auto single startseg Fry Brus Graph5et e F Illus 3 3 Note You must setup relative parameters See section 3 7 GRAPH FUNCTION APPLICATION to display cutter path correctly in graph display mode 1 Projection plane instruction area 17 The selected projection plane of current simulant graph 2 Workpiece simulant display area 16 Workpiece simulant display area it is to simulate the cutter cutting path and workpiece contour in manual operation or automatic circulation mode if the machine tool coordinate changes 3 NC code display area 15 Code display area showing the current executing programme segment in automatic circulation process 4 Machine tool status information area 4 System coordinate area is the same as coordinate area 26 in character display mode Axle selection is the same as the handwheel setup area 20 in character display mode Rate is the same as handwheel setup area 19 in character display mode 5 Main ax
75. based on absolute value GOl X210 Y120 F150 Programming based on incremental value G91 GOl X194 Y104 F150 210 Illus 2 2 GOl application 2 2 3 G02 Clockwise interpolation Format G02 X Y I J F G02 X Y R F Explanation 1 When X and Y are at G90 the circular arc end point coordinates are absolute coordinates relative to programming zero point When in G91 form the circular arc end point coordinates are incremental value to the circular arc start point In both G90 or G 91 form I and J are arc center coordinates relative to circular arc start point I stands for X axes direction while J stands for Y axes direction The arc center coordinates can not be omitted when processing arc interpolation unless programme use R arc radius 2 G02 instruction can directly programme trans quadrant circle full circle etc R programme can not be applied in entire circle Note The system can automatically adjust gap compensation to the circle if it crosses quadrants It will cause cutting mark on the workpiece if the parameter section does not contain the gap compensation parameter or the disparity value between gap compensation parameter and machine tool reverse direction actual gap value is too big 3 R can not be used to programme entire circle 4 R is circular arc radius R is a signed number indicates circular arc equal to less than 180 degree indicates the circular arc is more than 180 degree 5 G02 can be
76. be switched from each other at any moment In graph display mode press button can enter character display mode and in character display mode press F8 graph display can enter graph display mode These two display modes are simultaneous display modes If you entered into graph display mode and started processing after setup graph parameter the graph display area can record and display the correct cutting condition of the processing progress to the workpiece when you switch to character display mode or the main function interface window of programme management parameter setup or system monitoring 3 1 1 1 Character display mode 1 2 9 Machine OPERATE 10 10 31 COUNT 0053 TIME 000 28 52 Spdl Reu 0 Btap 5 X 12 QO T Manu Reu 6 800 6 Prg Heu 8 7 Y 26 A 116 seunank 38 8 spd lOurd 1 06 9 000 L r5 Z 0 Prg Feed 8 10 Aper emm goo meme Bm FeedOurd 1 00 12 StepLgth 0 001 13 Tools XP 22 997 XK 26 5 500 xH ae 0 000 Servo Ready 14 YP 2 116 Col GFF 15 ZP 0 000 Tool No e 16 AP 0 000 Ofst No 8 17 FileName P90 18 Uh1 Axis MEIST 9 Mertara D HD Uheel Inc Jog kn Auto Hch Zero Ref Poz Prg Brus Graph p lus 3 1 3 User s Manual System operation The character display mode is the default display mode when the system is powered up and entered into OPERT main function of operate process
77. ble PGUP PGDOWN F4 Programme start F5 programme end F2 home i F3 Cend and cursor buttons of Mi gt n opreation mode is the same as Section 5 2 6 3 Press F8 return exit browse interface and return to USB disk management interface Or press any one main function buttons of RGRM PERT PARA to exit browse function and enter corresponding main function interface 4 If to browse next file in the USB disk you should exit USB file browse interface see the third step and return to USB disk management interface select the file to browse in the USB disk management interface and repeat the second step Tools Name Fiz Lin 1 Col 1 N1050 G Z X5 212 Y 1 037 11 059 J 8 291 N1060 GOS X5 449 Y 3 883 4 732 J 2 759 N1070 GOS X6 063 5 606 11 688 J4 257 HioB0 GOS X4 155 71 605 I 1 369 J8 836 N1090 GOS X0 120 Y6 325 I 546 J3 211 N1100 GOS X 4 273 YZ 138 I 5 626 J 5 905 N1110 GOS X 6 056 5 617 I 4 373 J1 359 N1120 GOS X 6 451 Y 3 879 I 3 718 J 1 121 H1130 G Z X 5 213 Y 1 034 I 4 148 J 256 N1140 601 xX 23 248 10 166 N1150 GO1 X0 005 Y 248 N1160 G Z X0 598 Y2 626 14 190 J 4z6 H11 0 GOS X3 37 Y6 269 2 269 JZ 827 N1180 GOS X 5 245 5 757 I 3 83 J1 7 76 H1190 GOS X 1 884 4 427 I 7 046 J 0 384 N1i200 GOD X 4 805 Y1 344 I 3 481 J 3 164 Hiz10 603 X 3 681 Y 5 716 14 086 J 6 675 Hizz0 603 X 5 732 Y 6 607 I 0 708 J 5 176 N1i230 GOS X 1 543 Y 5 140 35 267 J 3 787 N1i240 GOS X5 6246 Y 0 723 13 1735 J1 7354 N1250
78. bprogramme can only be called by programme 5 Support export import processing programme from USB disk or serial port 6 The programmes in the user programme list are automatically sorted in enhancement according to letter and number 5 2 User programme management 5 2 1 How to creat edit and modify user programme Example to establishment of user programme P12 if there is no P12 named programme in the user programme storage the steps as below l Press to enter programme management interface 2 Press F8 edi t prompt please input file name and the cursor flickering in the input box See input box in Illustration 5 2 press buttons of H l1 B and press ENTER to popup programme edit interface 3 Edit programme in the edit interface see detailed operation in Section 5 2 1 1 4 When edit finished press any one of the main function buttons of PRGRM OPERT PARA MONITOR the current editing programme will be automatically saved to user programme storage and exit edit status and switched to corresponding main function interface Or press to save the edited content to user programme storage in the edit interface The programme of P12 saved in the user programme management will be shown in the user programme list after system automatically sorting it also shows the property and size of P12 5 2 5 MACHINE TOOLS gt Input filename SpaceChk Fileattr Delete Copy UART Usb Disk Browse EN Illu
79. clockwise rotary counterclockwise rotary and stop 6 Manual setup the main axle rotary speed value display box the box can be switched to editable status when pressed button and you may input numerical value at the cursor to define the main axle rotary speed 7 Display the rotary speed that is setup in the automatic processing programme 8 Current main axle gear status 9 Display box of current main axle rotary rate manual adjustment to the main axle rate toggle switch can realize the main axle rotary speed adjustment at the rate of 0 05 1 5 3 2 User s Manual System operation 8 Feeding information area 10 Display the programme feeding speed showing the feeding speed value that is setup in current automatic processing programme 11 Manual setup feeding speed display box the box is switched to editable status when pressed button Fset and you may input numeric value between F1 F6000 into the box to setup manual feeding speed 12 Display box of feeding speed rate manual adjustment to the feeding toggle switch can realize the F feeding speed adjustment at the rate of 0 05 1 5 13 Incremental movement distance display box showing the increment amount of incremental movement The box is switched to editable status if you press button Iset when the system is in incremental moving mode You may input any value between 0 001 65 5 into the box to assign the increment value 9 External equipment
80. cter number symbol negative Address functionchraracte This kind of program segment format starting with address function character is followed by a serial of numbers and several characters build up a program segment The charaters repeating those in the previous segment are still valid in this segment and do not need to rework To dimension character the user can write only valid number and do not need to write full fixed digit code in each character 2 1 User s Manual programming For example N0420 G03 X70 Y 40 IO J 20 F100 N G X Y I J Fare all address function character in previous program segment N segment number G03 G3 Preparatory function XY IJ coordinate address F feeding amount yen np 03 70 40 0 20 100 numeric character In program segment the address function English characters can be divided into dimensional address and non dimensional address Dimensional address are indicated by following characters X Y Z I Jy Ky Ry Non dimensional address are indicated by following characters N S T G F4 M P L A complete program is built up of program name program segment number and relevant symbols See sample program below Program name P12 N0010 GOO Z2 N0020 51200 M03 N0030 GOI Z 1 F300 N0040 G9 X20 Y20 N0050 X30 YIO N0060 X30 N0070 G03 XI5 Yl5 IO Jib NOO80 6GO2 XI5 Yl5 Ilb Jo N0090 GO YIO N0100 X 5 N0110 602 X 30 YO I 15 JO N0120 GO G90 X20 Y20 N0130 XO YO N0140 GOI Z5 N015
81. current line and the next line If current line is the end line or empty line it will generate a new line next to it Example edit the following to programmes N0010 GOO X100 N0020 GO1 Z10 The sequence to press button is N 0 0 1 0 G 0 0 X 1 0 0 ENTER N 0 0 2 0 6G 0 1 Z 1 0 ENTER When press after finished a line of input the editor will automatically add space before letter characters to reduce the operation of press pace Maximum 18 characters are allowed in a line 3 Save editing content Two methods to save the editing content 1 In the editing process press will save current file content if 1t is saved successfully the system will prompt information saved in the status box Press will not exit edit interface 2 In the editing process press any one main function buttons of PRGRM OPERT PARA MONITOR it will automatically save current editing content and save the programme name in the user programme directory list then exit edit mode and switch to corresponding main function interface 4 Exit edit mode In edit mode press any one main function buttons of RGRM PERT PARA MONITOR the system will automatically save current editing content exit edit mode and switch to corresponding main function interface Note in editing process if press reset or shut down the system all or part of current editing content will be lost 5 2 1 2 Modify user programme If you are to modify the exsiting programme see steps
82. depends on the eighth digit of 208 bit parameter if the digit is 0 the user programme directory will not show the file with hidden attribute if the digit is 1 the user programme directory will show it in light color and at the end of the programme list You may define the important programmes as RO or HD attribute to avoid unexpected modification The steps to change programme attribute as below l Press PRGRM enter programme management interface 2 Press File Attribute it shows in the prompt box please input file name input box and cursor flickers in the input box 3 Input the name of the programme to be changed and press ENTER the prompt box will show please select new property 0 R W 1 RO 2 HD prompt information see Illustration 5 4 press number key of o or 2 to finish setup the property change according to the property to change Example to setup RO property press l is enough 4 When property successfully changed the system will refresh the user programme list the property changed programme will be displayed in new property and the prompt box will show property changed accomplished select neu attribue RW 1 RO 2 HD Spacechk EGE Delete Copy UART Usb Disk Brouse Edit lllus 5 4 change programme property 5 2 3 How to delete user programme This function is to delete the user programme from the programme storage and the programme can not be recovered after delete operation See follow
83. e is not at current file folder it is needed to open the relevant file folder see detailed operation in Section 5 3 4 how to open the file folder in USB disk 5 To suspend or cancel DNC in the processing of USB supported DNC processing see reference in Section 3 6 3 Chapter six Monitoring In the monitoring interface the system monitoring the datum including position main axle feeding speed etc and diagnose to input ports output ports encoder of the main axle and serial port Press main function button enter the monitoring interface and the system default entry is position subinterface 6 1 Position monitoring The following datum can be checked in this interface actual coordinates absolute coordinates moved distance remain distance processing code input port output port See interface in illustration 6 1 Title bar Machine MONITOR 10 53 43 COUNT 0053 TIME 000 28 52 Tools Workpiece Coor Absolute Coor Machine Program Coordinat Codes of program systems Dist Passed Dist To Go displaying Input Port Output Port 00000000 08 01 00111000 00000000 Feed and N 16 09 00006900 spindle 00000000 speeds 24 17 0000100 0000000 Input output 0E ports Position Input Output Spindle UartTest filarm Illus 6 1 position monitoring interface Position information including the following datum workpiece coordinates absolute coordinates moved distance and remain distance D
84. e of user programme management 5 2 5 2 User programme management ois c avidiecdecedesedecicisicesscsvosavisiacdensdescceyecceinenteueiceeseceeasetesseves 5 2 5 2 1 How to creat edit and modify user programme ccccccecceeeceeeeeeeeeeeeeeeeeseeees 5 2 5 2 2 How to change user programme attribute sees 5 5 5 2 3 How to delete user programme sestiere a id nnne nusa nnn nennen nene 5 5 5 2 4 How to check user programme storage capacity ccccccccccccceceeceeeeeeeesseeeeeeeeeeees 5 6 25 2 2 HOW tO COPY user programe iouis se vati itkrb nx bete EU a N Ee bu Ve RE IM E A S EUREN D UAR DHT RR 5 6 2 2 06 How to browse user programine surne a 00 E EPR UII URL TREE n ES FPE P Dua aUo de pds 5 6 5 2 7 Import export user programme from serial port cccccccccceceeeeeeeeseeessseeeeeeeeeees 5 8 5 9 USB disk manane meii sce odio e sat oed ENNEN Eaa 5 9 5 3 1 USB disk management INtrOductiON c cc ecesssesesseeeecceceeeeeeeeeeaaaeeessseeeeeeeeeeeeeees 5 9 5 3 2 How to enter USB disk management interface and interface introduction 5 0 9 9 9 Oe ECL ile MOM USB GIG E aotoueteedis actae dibus tui PR neret oque susct ioca don uen r 5 11 5 3 4 How to open the file folder in USB disk eeeeeeeeeeme 5 11 5 3 5 How to return to parent directory ssssssseeeeesseseeeeeeeee eene enne nnne nennen 5 11 5 3 6 How to save file from USB disk to sys
85. e output range 0 10V USBPORT R W USB disk memory programme execute DNC processing through USB disk field upgrade system operation software Serial port RS232C asynchronous serial port 1 2 Definition of reference frame When processing workpiece on CNC machine tool the relevant movement of cutter and workpiece can only be carried on correctly in the fixed coordinate system described in the programme For the convenience in programming to decribe the machine tool movement to simplify programme coding method and confirm the interchangeability of the recorded data the CNC machine tool reference frame and motion direction have been standardinized In 1982 National Machinery Industry Ministry published JB305 82 Numeric control machine tool reference frame and motion direction nomination method and the nomination principals and regulations are listed below 1 2 1 Movement principals related to static work piece This principal is to enable the programmer to define machine tool processing course based on components drawing without knowing if it is the cutter moves or the workpiece moves 1 2 2 Definition of standard coordinate system standard coordinate system is a right hand rectangular coordinate system see Illustration 1 1 In this coordinate system the machine tool main guide Illustration 1 1 rails parallel to each coordinate axes 1 2 3 Definition of positive direction on the Machine tool coordinate syste
86. e setup for reverse rotary s 068 0 65 02 Cutter number of the machine tool 04 Pei 4 Upper limit to main axle rotary speed in high speed gear 0 5000 03 3000 stage RPM Upper limit to main axle rotary speed in low speed gear 07 5000 04 1000 stage RPM electric toolholder 0 assembly tool 2 10 user define 0 10 05 toolholder setup G00 of fast positioning speed in X axes direction 0 60000 06 6000 mm min Setup G00 of fast positioning speed in Y axes direction 0 60000 07 6000 mm min Setup G00 of fast positioning speed in Z axes direction 0 60000 08 6000 mm min Setup G00 of fast positioning speed in A axes direction 0 60000 09 6000 mm min 10 Setup fast manual speed mm min 5000 0 60000 11 suspension time for the main axle to reverse direction 1 0 65 s 12 Suspension time for the main axle to brake s 0 65 13 Suspension time for the main axle to start s 0 65 14 Suspension time for the M05 relay pulse output s 0 65 15 Output suspension time for relay output M71 M85 Cs 0 65 16 Pitch threading in out speed in X axes direction see G86 3000 0 60000 Bootup interface 0 verison info 1 factory manual 0 72 17 l l selective 2 operation interface 18 Contour tolerance limit of circular arc interpolation mm 0 002 0 2 normally set as 0 002 i Upper speed limit of threading in X directional 0 60000 19 5000 forward backward 20 Reverse gap in X direnction mm
87. e some wobble Illus 1 4 system upgrade success 2 User bootup interface renew The system provides a certain space to store user bootup interface T M W is 300K Ti Mi is 150K you may download the picture to the CNC system through USB disk or serial port and the system will display the renewed picture when bootup in the future The maximum system supporting picture size is 640x480 pixel and the T M W supporting 256 color and Ti Mi supporting 16 grade of grey level 2 1 How to edit customized bootup interface You may use the picture tools in the Windows operation system to edit pictures and save the edited picture to format as 256 color T M W system or 16 bitmap Ti Mi system 640x480 pixel and nominate file name such as neri bmp if the picture format does not meet the specification the system can not bootup properly is possible Execute software SingleComm of NERI company click the tool option select convert popup dialog box convert as illustration 1 9 input the picture file name such as neri bmp into the first column of source file and input the file directory F5 3 User s manual software upgrade for the target file storage directory after transfer press confirm and the system will transfer the file and generate a file in the target dirtery name as USERPIC download the file to the system Convert E 5 xl Source rt m Po O O O O etc tell TagePah fo Version Date Convert Cancel
88. e to setup single segment automatic circulation see relevant operation in Section 3 3 4 1 otherwise skip this step 5 If you are to switch status between simulation and online operation see relevant operation in Section 3 3 4 1 otherwise skip this step 6 Start automatic circulation see relevant operation is Section 3 93 2 7 You may press button to pause the operation of system processing it is feeding holding or turn main axle rate joggle switch to adjust the main axle rotary speed 3 4 DNC mode In automatic operation mode press button enters into DNC processing mode see F function keys listed below ALT Key for back to normal UART DNC USE DNC Quit DNC Graph Illus 3 10 From the buttons of above we can see the system offers two kinds of DNC mode for your choice serial port DNC and USB DNC You may store the processing programme into the USB disk then insert the USB disk into the USB port in system panel and press button F2 to select USB DNC or connect the system with computer through serial communication cable and press to select the serial DNC 3 4 1 Serial DNC In DNC mode if the serial communication cable is correctly connected and pressed button to select the mode then the system is in serial DNC status When the system receives the NC code from the serial port it will carry out DNC processing To process serial DNC it is needed to use serial communication software singlecomm exe developed by
89. ed 46 file directory destroyed 4T no such I O port 48 driver not ready 49 when start at any segment the corresponding segment not found 50 the arc start point is not agree with the end point 51 a full round can not be programmed by R 02 thread error 53 the function does not exist or the function is invalid at current 54 not enough thread length to accelerate measure error 55 emergency stop alert 56 read system parameter file from electronic disk failed 57 feeding axle fine positioning signal G09 no detected 08 read file failed 59 FPGA configuration error 60 there is button in pressed position when system powered on 61 write file failed F1 2 Error No 62 63 64 65 66 15 76 80 86 87 90 91 98 99 Appendix one Error report Error indication serial port receiving error read file error when USB disk supported DNC processing tryout period over auto function not available directory area filled no zero return before processing thread acceleration over speed or encoder is not detected thread length too short to accelerate no such I O port parameter file refresh failed the main axle encoder can not be detected when using manual pusle feeding rate value is not agree with system current value main axle rate value is not agree with system current value file size exceeds 56K alert number out of range F1 3 User Manual System interfaces Appendix two System interfaces structure Po
90. eed motor output M08 cool output M78 brake M79 Clamp H L main axle high low speed input See typical connection method of output signal in Illus 7 36 take M08 as example Ln Lr n3 CNC system LU RECE SIE gt Se Illus 7 36 Typical output signal connection method See typical connection method of input signal in Illus 7 37 CNC system TEF K DB LS f a The typical input signal connection method when using limit switch 7 20 input output po CNC system DELS pin b Typical input signal connection method when using power supply such as proximity switch device Illus 7 37 typical input signal connection method Motion sequence of return mechanical zero point machine tool zero point Quickly move to forward diraction Effective signal Yes Motor decelerate to 438 Motor Countraratate to 438 No XREF Signal Yes stop Illus 7 38 7 5 7 Handwheel coder port 6J1 Handwheel coder port Jl is DBI5 hole mode socket the connection pin is DBI5 pin CNC System only adopts the handwheel meets the following conditions 1 working voltage 5V 2 pulse number per circle 100 3 output signal two ways of difference output i e A A and B B The coder connection with WA320 should meets the following ENC 4 WHA He t ea e Ez WO 3 WHB P zx MES m condition WHB 4 p c m E 6 amp 6 E nm
91. endanger the cutter machine tool workpiece and people 4 End surface constant linear velocity control When controlling constant linear velocity maximum rotary speed should be correctly assigned because if workpiece radius on the constant linear control axle is close to zero the main axle will be over speed so improper command may endanger the cutter machine tool workpiece and people Operation related warning explanation 1 Manual operation When manually operating the mahine tool movement you must watch the cutter and work piece s position affirm that the move axle move direction and feeding speed parameter choice are correct Mishandling may endanger the cutter machine tool workpiece and people 2 Manual return to mahine tool zero point To the mahine tool that needs manual return to zero point it is a must to return to the zero point after power on otherwise the machine tool may excute unexpected movement that may endanger the cutter machine tool workpiece and people 3 Hand wheel feeding When using manual handle feeding special attention is needed if choosing the 100 times ratio operation because the speed of cutter worktable movement will be much faster to endanger the cutter machine tool workpiece and people 4 nvalid ratio When threading the ratio adjustment may cause threading error so the manual ratio adjustment is invalid 0 2 User s Manual System profile Charpter One System profile N
92. eration 2 The tapping feeding to point Z and OPERSTION 2 7 D aa the main axle stops spdl stop Operation 3 The main axle reverse rotates and sec l BCE a a QS my stops when the tapping returned to operation 3 the feeding leathe the start point 7 spdICCW 1 A Illus 2 18 2 2 36 G85 Inch size rigid threading circulation Explanation The same format and explanation with G84 except the K value is in teeth inch format 2 2 3 G86 Hole boring circulation automatic return Format G86 X Y Z I F 2 20 Explanation Z Hole top entrance coordinates I Hole bottom coordinates F Feeding speed Compare to execute G8 instruction The main axle stops at the hole bottm when excute the G86 instruction Example G92 Y40 740 M03 G90 G86 Y60 Z15 I 10 F500 Or GI1 G86 Y20 Z 25 I 25 F500 See G86 instruction motion circulation in the chart 40 60 Illus 2 19 2 2 38 G87 Counter boring circulation Format G87 X Y Z R I J F Explanation Z Hole top entrance coordinates R Hole bottom coordinates I Reverse displacement distance of cutter nose in X axes direction J Reverse displacement distance of cutter nose in Y axes direction F Feeding speed The basic processes of G87 are the same as G78 function except the precess starting point is hole bottom Example G92 X60 55 M03 G90 G87 X100 740 R20 180 KI1 8 F300 Or G91 G87 X40 Z 15 R 20 180 K1 8 F300 See G87 instructio
93. ero point by changing the marco coordinate value shown in the system without moving the coordinate axeses 2 G92 result is to change the shown cutter nose big character coordinate value to the defined parameter 3 The X Y Z A after G92 can be input separately or as a whole 2 3 Auxiliary functions M function M function is also called auxiliary function to control the CNC I 0 ports status M function is composed of letter M and the following two digits number See the system auxiliary functions listed below MOO Programme suspension MO1 Suspension to condition of Lxx Kxx M02 Procedure ends and stop the machine tool M03 The main axle clockwise rotate M04 The main axle counterclockwise rotate M05 Stop the main axle M08 Turn on the cooling system M09 Turn off the cooling system MIO Hold on the work piece MII Release the work piece M20 The No Kxx relay M21 Kxx Pass No xx relay M30 Programme ends and return to the programme head M71 M85 Pulse output of relay M function is to connect or disconnect of the machine tool external switches such as main axle start stop cooling system motor power on off The M function of different machine tool manufacturer and different machine tool may different from the standardized M function because of the machine tool structure or model and it is enough to understand the M function of this system See below is the detailed explanation to M function 2 23 User s M
94. ert USB disk to the USB port 2 Press PRGRM enter programme management interface 3 Press F6 USB disk management in the programme management interface enter USB disk management interface See Illustration 5 8 5 9 Fx Machine USB MANAGE 10 23 08 COUNT 0053 TIME 000 28 52 CHC Program Usb Files Nane Attr Size Hane Attr Size Filename Size POO RU 4654 310 PE PO1 RU 24 EMC 10711 THE NC THE 310TCZ 1 PDF 2024066 3101 0 2045615 STOOLS BEF 2656304 BO1 40 c i 192 FISH NC 6644 H2k16 2437654 U iist IB TEUN Programme ser programme 11St area MCF R R 4198607 jdn webcam MYDESIGN RAR 811409 USB disk POO POB Prompt box lu EEE aiatus bo Alert box sautoUsb Brus Sys PagScr 11 StartDNC DelUFile RemouUsb Brus Usb Sautosys lus 5 8 Programme list area of USB disk showing the file list in USB disk current directory User programme list area showing the programme list in user programme storage Prompt box operation prompt information display area USB disk directory display area showing the directory of current file in the USB disk maximum 6 levels Alert box error report for misoperation prompt box Status box showing the information of operation result Introduction to F function buttons in USB disk management interface F1 Save to USB disk save the programme in the user programme storage to the current directory in the USB disk F2 Browse programme browse the programmes in user prog
95. essesssss 3 16 Chapter four Parameter management nennen nennen ennt enn entente ente ennennns 4 1 4 1 BRIEF INTRODUCTION TO MAIN WINDOW OF PARAMETER MANAGEMENT 4 1 d Id Parameter syslen eaei aeiaai a eE 4 2 AeA Tanaan Opra er AT EE 4 2 4 1 3 Difference between current parameters and backup parameters 4 2 4 1 4 Application of software reset under parameter interface sssssss 4 2 42 CUTTER PARAMETERS wasssssssccecesnssccscsssccsedebscdcencscesssceassavecducasvedessacassetisuscceidedsestsaue 4 3 4 2 1 Brief introduction to cutter parameters setup and display step 4 3 4 2 2 The method to decide cutter parameter cccccccccccccccceeeeeseeesseesseeeeeeeeeeeeeeeeeaaas 4 3 4 3 SYSTEM PARAMETER P PARAMETER eee e eee eee eene eee en esee eno setas ee teno see 4 3 d 1 Basie COMCEPUIO II snanaranranrccnsousisdeacuanemanansuteaunitruatiuadt La RU RU ODA M YriR D Pa mu DUIC DE p TRAN RR RM it 4 3 4 3 2 System parameter setup and Te VIeV 2 iseesso trus ve gober orate oso PR E IRa Eva eer eso bone va Ford ae eq ea Ua 4 4 AADILPARAMBTER 245 02 9 9 9 2 29020 0UUIIIE E o ToU Fue TUE EER 4 5 AA Bit parameter Setup and V1 W399 92 102 1714 86 Wugut ups Ld ga exa P aaa o iniiis 4 5 A5PHIICHCOMPENSATIGQN uititiiiehiusiokes0eid enu pp 05 503003 000200002250 80
96. et function that is not in the operation interface 0 close the software reset function that is not in the operation interface 16 4 switch to manual operation status after software reset remain in automatic status after software reset 16 6 turn off M31 M38 after software reset 0 do not turn off M31 M238 after software reset 16 7 do not turn off cooling main axle clamping after software reset 0 turn off cooling main axle clamping after software reset 16 8 1 do not turn off the main axle after software reset turn off the main axle after software reset Factory default setup of 16 bit parameter 0000 0000 17 ee To be decided 18 I I I ne Iw Iw Tw 18 5 1 A axle movement direction does not change when detection fine positioning signal 0 A axle movement direction changes when detection fine positioning signal 18 621 Z axle movement direction does not change when detection fine positioning signal 0 Z axle movement direction changes when detection fine positioning signal 18 721 Y axle movement direction does not change when detection fine positioning signal 0 Y axle movement direction changes when detection fine positioning signal 18 821 X axle movement direction does not change when detection fine positioning signal 0 X axle movement direction changes when detection fine positioning signal Factory default setup of 18 bit parameter 0000 0000 F4 6 To be decided 208 P
97. etween two section of straight lines to transit from one straight line to the the other straight line This kindof transitaion can reduce the machine tool vibration enhance actual cutting speed and improve finish quality when the linear velocity variation is avoided and the variation is caused by acceleration and or deceleration in each section of short straight line The G47 is only valid to automatic transition when the two sections of short line meet the conditions below 1 The length of the short line is less than 18 9MM 2 The intersection angle of the straight lines is less than20 2 2 25 G48 Cancel G47 Format G48 Explanation 1 G47 is invalid when cutter radius and length compensation functions are valid 2 The G47 functions automatically when executing DNC processing 2 2 26 G54 G59 Workpiece coordinate system selection Format G54 take G54 as the example Explanation 1 G54 G59 are pre established six coordinate systems that you may choose any one of them when programming or in MDI the method of establishment can be found in section 4 7 Once the coordinate system is choosen the display will show the workpiece coordinate position in the newly defined coordinate system and the programme execution is also based on the coordinate system until the coordinate system is changed by the processing code or MDI mode 2 It is not recommended to use G92 when using G54 G59 to control machine tool 2 16
98. for the related function corresponding input port has signal input There are total 32 ports availabe for input use in the interface that is at the back of the system while there are 47 softeware input functions within the Neri CNC system and among the 47 input functions different user will use different input functions that normally is only a portion of them so the system only provide 32 hardware input ports In the input port monitoring interface each of the showing input port number is corresponding to each of the system port number each of P parameter definition is corresponding to each port application and the input port number is corresponding to the value in the P parameter and each input port function can be defined by changing the value in the corresponding P parameter Example The port of the software input function to positive positioning limit of X axes is using 1388 system parameter as definition if the 1388 system parameter is set as 20 then when 4J1 P5 is setup as valid level if the 5 digit of 68 bit parameter HL20 is 1 it stands for valid at high level if it is 0 it stands for valid at low level the system will regard revieved positive positioning signal of X axes See the factory setup corresponding relationship in the following chart if you changed the definition to the port in the system parameter the system port application will be changed accordingly Chart 6 1 Function name Sa D ne System port number X d
99. g amount output 3 RS232 port This port is a simplified asynchronous 232 port See internal principle in Illus a VEC IC TUI TC4 VCC l 16 p 2 15 14 ol 70 ANS re a tae oO g 31 c5 5 k j Pee mi Illus 7 15 asynchronous RS232 port circuit diagram 4 Handwheel coder port See Illus 7 16 in the CNC system the handwheel and coder can not be valid at the same time 61 5 ENC amp T1 12 AOUT ENC BOUT COUT 601 7 ENAN pour 6UI 611 6 ENB amp 11 13 ENB amp 1 1 4 WHA fl 11 WHA fl 10 Illus 7 16 handwheel coder port principle diagram amp 1 3 WHB 7 9 MACHINE TOOLS 5 External connection port of start stop and emergency stop This port is an input port see the internal principle in Illus 7 17 5RN2 8 1K 4 2 2K 4 2 2K 34V AD 4 5 1 3 AR TOOL IM l m MN 10D4 5 lt sII 10 W TOOL LS i oe He s2 TOOL 10D 8 AG S il 1 TOOL IOD3 3 AT om E 7ALS245 lt 914 58 TOOL amp 1 13 6 TOOL X 51 3 24 TOOL 511 12 8 amp TOOL Illus 7 17 6 X Y Z axle servo ready external exact stop reference point and alert This port is input port see internal principle in Illus 7 18 a 8 1K 4RN2 8 22K 4U1 o ool ofa s ealea 4U4 ele 74LS245 vec 521 4 Se rons 18 ay FEE 16 1 Iop 7 a us E KAJI 12 XRDY IOb 16 p z BERE TRE RR UR ERE IODi 15 Lt 4g IOD6 H PE
100. g operation can return to parent directory of current file in USB disk 1l Select 2 Press ENTER and return to parent directory if returned successfully it will show new path in the USB disk path display area and prompt box shows information return to parent directory accomplished 3 If the current directory is the root directory of USB disk it can not return to upper level 5 3 6 How to save file from USB disk to system This function can save the file in the USB disk to user programme storage See the detailed operation process in below example there is a file named test nc in the USB disk root directory and to save it to the user programme storage as the name of POS 1 Enter USB disk management interface See operation in Section 5 3 2 select taet ne file 2 Press F8 save to system it shows in the prompt box please input another name for the target file input box input P03 and press ENTER it will operate to save the USB disk file into the system 3 If operation successed the P03 file will be displayed in the user programme list and the prompt box shows information as copy accomplished Note 1 The name of the file to save into the system must comply the programme nomination rules that is to say it must start with letter P or N and followed by a two digits number 2 The size of the USB file to save into the system can not exceed the maximum user programme size the system permitted it
101. gramme if you have selected the programme to process Manual feeding to positive direction of X axes Manual feeding to negative direction of X axes Manual feeding to positive direction of Y axes Manual feeding to negative direction of Y axes Manual feeding to positive direction of Z axes Manual feeding to negative direction of Z axes Manual feeding to positive direction of A axesS Manual of A axes feeding to negative direction Selection button to manual fast feeding In modeless condition the 6th digit of 20 bit parameter is 0 press this button and any other button of manual feeding at the same time the machine tool carry through fast moving and the moving speed is setup by 108 system parameter In mode condistion the 6th digit of 208 bit parameter is 1 when press the manual fast feeding button once the system switch the acceleration mode once for example if the system is non accelerate mode when power on the system will carry through fast moving when pressed the manual fast feeding button and if press the manual fast feeding button for another time the system motion will return to manual speed 1 8 User s Manual System profile 1 4 Boot Before first boot you should inspect whether the system appearance have obvious abnormity or not The power cord connection is right or not the power connecter to the switch is fall off or not power on when everything is confirmed to be correct System powe
102. gramme storage Parameter file list to display system parameter file SOl bit parameter POI cutter compensation parameter file TOL pitch compensation parameter file IO01 coordinate system offset parameter file CO If the list is not showing the 5 corresponding parameter files it means the parameter file does not exit and the system can not in properly operation unless the correct parameter file is created See the operation to creat and restore parameter in Section 4 6 4 1 and 4 6 4 2 Machine tool status display area showing current machine tool status dynamically X Y Z A Current position in workpiece coordinate system F Current feeding speed 5 Current main axle rotary speed T Current cutter number I Incremental stepping distance Prompt box operation prompt information display area Alert box mistake operation information display box status box operation result information display area 5 1 2 Introduction to basic performance of user programme management 1 Total capacity fo user programme storage 488Kbyte 2 Maximum storage number of user programme 121 3 Maximum storage size for single programme 52KByte 4 User programme nomination rules Programme nomination start with letter P and followed by a two digits number Example PO and P54 are all legal programme name subprogramme nomination start with letter N and followed a two digit number Example NO and N54 are all legal subprogramme name su
103. ial cable transfer Programme management is divided into two sections as user programme management and USB disk file management User programme management the management operation to the user processing codes that is saved in the system internal storage such as modify or delete a programme in the system storage USB disk file management the system have USB port and support W R accesss to USB disk including any access operation to USB disk such as save the file in USB disk to the system internal storage or save the user programme in system internal storage to USB disk For convenience of explanation we call user programme for the user programmed processing user programme storage for the system internal storage of storing user processing code and the USB file for the codes stored in the USB disk that including user programmed processing code or other code 5 1 Brief introduction to user programme management 5 1 1 Interface introduction Title bar PROGRAM 10 27 29 COUNT 0053 TIME 000 28 52 CNC Program Mach Info Attr Size Name Attr Size X 12 997 Z 0 000 Machine 661 F es 9 area T 0 I 0 001 Param Files Name Size Name Size User program list area EI of parameter files Prompt Box No SS Hes Status Box alarm Box eee eee eee ee SpaceChk Filenttr Delete Copy UART Usb Disk Browse Edit Soft function Illus 5 1 User program list area to display the programme directory list in the user pro
104. in the form of G2 6 The interpolation planes in XOY ZOX YOZ planes do not need to be defined Example 1 The programme to process the circular arc in Illustration 2 3 a as below Programming based on absolute value G90 G02 X58 Y50 110 J8 F150 programming to arc center point coordinates 2 5 User s Manual programming G90 G02 X58 Y50 R12 81 F150 programming to radius R Programming based on incremental value G91 G02 X18 Y18 110 J8 F150 programming to arc center point coordinates G91 G02 X18 Y18 R12 81 F150 programming to radius R Example 2 the programme to process the circlur arc shown in Illustration 2 3 b as below 5180 circular arc Programming based on absolute value G02 X42 Y20 I8 J 18 76 F50 programming to arc center point coordinates G02 X42 Y20 R 20 40 F50 programming to radius R Programming based on incremental value G91 G02 X12 Y 38 76 I8 J 18 76 F50 programming to arc center point coordinates G91 G02 X12 Y 38 76 R 20 40 F50 programming to radius R Example 3 The programme to process the entire arc shown in Illustration 2 3 c as below entire circle programming Programming based on absolute value entire circle can not use R to program the process G02 X45 Y24 I 17 J 0 F50 programming to arc center point coordinates Programming based on incremental value entire circle can not use R to program the process G91 G02 X0 YO I 17 JO F50 programming to arc center p
105. including 200 parameters G00 positioning speed increase decrease speed time constant electronic gear ratio etc these parameters are very important to CNC system proper opeation You must confirm these system parameter setup meets the requirement or not before operation the machine tool processing To prevent misoperation input password is needed before changing these parameters 4 3 1 Basic conception 4 3 1 1 Increase decrease speed time constant Increase decrease speed time constant is the time for the coordinate axes to accelerate movement speed from zero to the defined maximum speed or decelerate from the defined maximum speed to zero The increase decrease speed time constant value will directly effect the processing quality and efficiency you may adjust the setup according to the characters of the machine tool and drivers If the value is too small the processing quality will get worse or even the driver lost signal if the value is too big the processing efficiency will decrease 4 3 1 2 Acceleration The system uses sampling control method it processes a sampling control to each coordinate axe per 4 096 MSEL And all the axes using even acceleration control method that is to say if the motor if it is in motion speed change is an invariable value within per sampling interval the value is the system acceleration deceleration speed Formula below V xTs a Formula 4 1 60 x Tm In the formula
106. ing interface See the interface window in Illustration 3 1 1 Title box area It is composed of three sections as system clock workpiece counter and processing time 1 System clock showing current system time 2 Working piece counter showing number of processed work pieces 3 Processing time showing spended processing time 2 Dynamic compensation area 27 Dynamic reverse directional gap compensation value XK YK ZK AK 28 Dynamic display of thread pitch tolerance compensation value XH YH ZH AH 3 Coordinate system 26 The coordinate values of X Y Z A which are related to programme zero point workpiece coordinate system 25 The coordinate values of XP YP ZP AP which are related to machine tool zero point machine tool coordinate system 4 NC code display area 24 Code display area showing the current executing segment when the system is in automatic circulation processing stage When press button Gmdi it will pop up a MDI programme input box and you may input a line of programme code 5 Alert area 23 Alert information area it shows the error code and error discription when the system encounter mistakes 6 Prompt area 22 Prompt information area showing the system operation status information 1 Main axle information area 4 The actual rotary speed feedback by the main axle encoder 5 The rotation status of main axle motor it including three states as
107. ing operation step to delete programme 5 5 l Press PRGRM enter programme management interface 2 PressF3 delete it shows in the prompt box please input file name input box and cursor flickers in the input box 3 Input the name of the file to be deleted and press ENTER it starts deleting 4 If delete successfully the user programme list will automatically resort and display and the prompt box shows information of delete accomplished 5 If the input file name does not exist system will show error file does not exist in the alert box You may repeat second step operation to delete operation again Note delete programme operation is not effected by programme property it is to say it can delete any property programme 5 2 4 How to check user programme storage capacity This function is to check the used space of current programme storage remain space programme number saved in the programme storage and remain number to new programmes After operate this function it will show the use programme storage status information in the prompt box see illustration 5 5 Occupied 6 KB Free 480 KE ExistItem 12 Free Item 115 SpaceChk Filenttr Delete Copu UART Usb Disk Browse Edit Illus 5 5 display user programme storage status Steps to check storage capacity l Press PRGRM enter programme management interface 2 Press Fl capacity check it shows storage capacity information in the prompt b
108. int switch 2 Setup the fifth to eighth digits of 38 bit parameter to turn on off the machine tool zero return function See in Appendix 3 1 Turn on machine tool zero return function 0 Turn off machine tool zero return function 3 Setup the fifth to eighth digits of 114 bit parameter according to the configuration of positioning switch for machine tool zero return See in Appendix 3 1 Machine tool zero point is configured with one switch 0 Machine tool zero point is congigured with two switches of separate coarse and fine positioning switch 4 Setup serial numbers of input ports for positioning switches See in Appendix 2 1308 system parameter Setup input port number for zero point coarse positioning signal in X axes direction of the machine tool 1348 system parameter Setup input port number for zero point fine positioning signal in X axes direction of the machine tool 1318 system parameter Setup input port number for zero point coarse positioning signal in Y axes direction of the machine tool 1358 system parameter Setup input port number for zero point fine positioning signal in Y axes direction of the machine tool 1328 system parameter Setup input port number for zero point coarse positioning signal in Z axes direction of the machine tool 1368 system parameter Setup input port number for zero point fine positioning signal in Z axes direction of the machine tool 3 13 User s Manual System operation 133
109. ion on Y axes close electronic gear funtion on Y axes open electronic gear funtion on X axes close electronic gear funtion on X axes Factory default setup of 00st bit parameter 1100 0000 esr we we ue me ws we MATT l 0 M03 M04 pulse input M03 M04 constant output constant voltage current output M5CL 1 MOS turnes off S1 S4 0 M05 does not turn off S1 S4 TAPR 1 restore the main axle after threading 0 do not restore the main axle after threading APCE l open thread pitch tolerance compensation function on A axes 0 close thread pitch tolerance compensation function on A axes ZPCE l open thread pitch tolerance compensation function on Z axes 0 close thread pitch tolerance compensation function on Z axes YPCE l open thread pitch tolerance compensation function on Y axes 0 close thread pitch tolerance compensation function on Y axes XPCE 1 open thread pitch tolerance compensation function on X axes 0 close thread pitch tolerance compensation function on X axes Factory default setup of 01 bit parameter 0000 0000 F4 02 SLE SLS SNZ ABKE ZBKE YBKE XBKE 1 open software limit position function 0 close software limit position function stop each axle urgently when software limit position stop each axle at deceleration when software limit position recommend k software limit position is valid without needing to retur
110. ion with Ppause ccccccccccccccceeeeeeesssseseseeeeeeeeees 2 22 2 2 4 G90 Programming based on absolute value eesssssessss 2 22 2 2 42 G91 Programming based on increment cccccccccccccceceeeeeeeeeessseeeeeeeeees 2 22 2 2 43 G92 Setup workpiece coordinate system esses 2 23 2 3 Auxiliary functions M function c eee eere eee e e eee e eee eee e es eate e eese e essa tete esee 2 23 2 3 1 MOO Procedure SUSPENSION wiccnJaiexdorsodescondocenduascuuidundacstdenuedeidendedendarsicntdastcoencs 2 24 2 3 2 MOI Condition suspension sesssssseeeeeeseeeeeeee eene n nennen enne 2 24 2 3 3 M02 PROCS US m 2 24 2 3 4 M03 Main axle clockwise revolution esee 2 24 2 3 5 M04 Main axle counterclockwise revolution eeeeeeeeeeeeee 2 24 2 3 6 M05 Main axle stop lessen eene nennen nnn nennen nennen 2 25 2 3 7 MOS Tuni on OO IS SU RIGHE o neat VIII aT 2 26 2 3 8 M09 Turn off cooling system eeesssssssssseseeeeeeeeee nennen nennen nennen enis 2 26 2 3 9 MIO Hold on ORK DICE oat uad onam mace Iidem duke 2 26 2 3 10 M11 R lease work DIG E ara casasndads pasmsntcau anatase soV E TEE 2 26 2 29 1 Output M Tutiction otittOlsa 2739599 259 252 250 98200299003122 999980 22 0908090 aaan 2 26 2 3 12 Four speed motor control ccccccseecccccccecceceeaeaseessss
111. is not necessary and the system suggest to connect the external adductive load parallel connect to current retain diode 1 cutter 24H cutter 34 cutter 4 cutter o cutter 6 cutter T cutter amp cutter are standing for different cutter position input of electric tool holder When the system is using external power supply see the external connection principle diagram in Illus 7 26 take four stations as example if it is six stations two additional wire must be connected to the 48 138 pin which are on the side of system CNC system AV direcr cuerrent O1 A e c ct ct CD K D O I Q CD K ge O K ct DB15 PIN lus 7 26 When using system power supply see the external connection in Illus 7 27 take six stations as example if it is four stations tool holder the P4 P13 connection of CNC5J1 are not needed aa Sh x Ie Ae P By Fe fill e dit 2u CNC system DC24V HJ JJ 58 Te dll a2 cn D LANI 1 1o DB15 PIN DB15 PIN CNC system c DB15 PIN DB15 PIN b Illus 7 27 If you are using other mode of cutter holding controller please refer the connection accordingly to the manual 7 5 5 Motor port 4JO0 4J1 4J2 4J3 The motor signal port of 4J0 4Jl 4J2 4J3 are the socket of DB15 pin the pin should be DB15 socket they separately output drive signal to X Y Z A axle motor Port definition take X axle as example X change the X
112. ist Passed Moved distance it is the distance to the start point of the passage when the system is in the execution a certain programme progress Dist To Go Remain distance it is the distance to the end point of the passage when the system is in the execution a certain programme progress Input port when a certain digit shows O zero it stands for no signal input when it changed to 1 one it stands for the corresponding input port has signal input If the port is selected as input signal valid at high level by bit parameter it stands for no signal input when showing 1 when it changes to 0 it stands for the corresponding input port has signal input Output port when a certain digit shows O zero it stands for no signal output when it changed to 1 one it stands for the corresponding input port has signal output 6 1 In the speed information capital letter of F stands for actual feeding speed and small letter of F f stands for setup speed and capital letter of S stands for the actual main axle rotary speed and the small letter of S stands for setup speed 6 2 Input port monitoring In the monitoring interface press F2 input port enter input port monitoring interface this interface is to display the status of the external input ports such as cutter number external positioning limit signal driver status signal are valid or not When a certain digit shows 0 it stands for no signal input and when shows l it stands
113. ive function is for the user s choice based on the characteristic and application of the machine tool Before programming the user should read through and understand the machine tool manual Machine tool can set control function according to the numeric control system function i e the machine tool can not always realize all CNC functions All G function list Modal G00 Fast positioning Modal GOI Linear interpolation Modal G02 Clockwise circular arc spiral line interpolation Modal G03 Counterclockwise circular arc spiral line interpolation G04 Suspension G09 Servo specified position stop Gll segment mirror image to Y axes G12 segment mirror image to X axes G13 segment mirror image processing to zero point Modal G17 Choose XOY plane Modal G18 Choose XOZ plane Modal G19 Choose YOZ plane G20 Subprogramme call G22 Define subprogramme G24 End subprogramme define return to calling programme G25 Skip transfers the processing G26 Transfer the processing G27 Infinite circulation Modal G30 Cancel zoom in out ratio Modal G31 Define zoom in out ratio Modal G40 Cancel cutter radius compensation Modal G41 Left cutter radius compensation Modal G42 Right cutter radius compensation Modal G43 Establish cutter length compensation Modal G44 Cancel cutter length compensation Modal G47 Short linear velocity automatic transition Modal G48 Cancel short linear velocity automatic transition Modal G54 6G59 Workpiece coordinate system selection Modal G
114. lation of cutter compensation rule When the final cutter compensation path processing finished it must have a GOI instruction to cancle the cutter compensation status It moves from cutter compensation ending position to actual position after compensation canclation This is similar to cutter compensation setup Note The GOl instruction that is applied in cutter compensation setup and cancellation programme segment must be included within the same programme segment with G40 G41 or G42 instruction and assigned with the coordinates parameter The below is an integrated example The foregoing integrated example is programmed as Program name P00 N0010 GO XO YO N0020 Tl cutter diameter d12 N0030 G42 GOI X45 Y30 F500 N0040 GOl X50 Y30 NO050 GO X65 Y45 NOO60 GOl X95 X45 N0070 G03 X110 Y30 RI5 NO080 GO X135 Y30 NO090 GO X135 Y65 NO100 G02 X135 Y95 RI5 NO110 GOl X135 Y130 N0120 GOI X110 Y130 N0130 6G03 X95 YI15 RI5 N0140 GOI X65 Yll5 NO150 GO X50 Y130 NO160 GO X45 Y130 NO170 GO X45 YI15 NO180 GOI X35 Yll5 N0190 6GO3 X12 Y80 R26 N0200 G03 X35 Y45 R26 N0210 GO X45 Y45 N0220 GOl X45 Y30 N0230 G40 GOI XO YO N0240 M02 le 35 42520 65 35 110 135 Ill 2 13 Note The cutter radius compensation function is mainly used to compensate the the cutter radius influence to the actual contour size then the programming can be based on the actual contour size but not the cutter center The other advantage of this function is to avoid
115. le reverse moves to the cutter nose direction and the cutter fast retractings after the main axle directional stops at the hole bottom to protect the finished surface from scratch Format G78X Y Z R I J K F Explanation Z The hole top enterance coordinates R The hole bottom coordinates I The reverse direction displacement distance 60 100 110 X Illus 2 15 of cutter nose to X axe J The reverse direction displacement distance of cutter nose to Y axe K Delay time F Feeding speed Example G92 X60 50 M03 G90 G78 X100 Z30 RI5 IIO K1 8 F300 Or G91 G78 X40 27 20 R 15 110 KI1 8 F300 See G78 function motion circulation in the chart 2 2 32 G81 Central hole bore drill circulation Format G81 X Y Z I F Explanation Z Hole top entrance coordinate I Hole bottom coordinate 50 80 R Delay time F Feeding speed Illus 2 16 Example G92 Y50 745 M03 2 18 User s Manual programming G90 G81 Y80 720 I 5 F300 Or G91 681 Y30 Z 25 1 25 F300 See G81 function motion circulation in the chart 2 2 33 G82 Central hole bore drill circulation with pause Format G82 X Y Z I R F Explanation Z Hole top entrance coordinate I Hole bottom coordinate R Delay time F F Feeding speed G82 function is to drill blind hole to improve hole depth precision Example G92 Y50 Z80 M03 G90 G82 Y80 Z60 I 10 RI 6 F500 Or G91 G82 Y30 Z 20 I 70 R1 6 F500 G92
116. le is the same as main axle information area 4 in character display mode 6 Feeding is the same as feeding information area 10 in character display mode 7 Cutter the single digit prior to decimal point is cutter number and the single digit after the decimal point is cutter compensation number see reference in external equipment status area 16 and 17 in character display mode 3 4 User s Manual System operation 8 Cooling is the same as the external equipment status area 15 in character display mode 9 Programme is the same as file area 18 in character display mode 5 Workpiece information area 12 Input the scaling length according to actual workpiece dimensions and the system will adjust the rate of rough graph and indicate cutter movement by this parameter 3 1 2 Definition and introduction to the subfunctions of main operation functions In the machine tool main operation functions the system provides the subfunctions including manual continuous feeding manual feeding jog incremental value feeding incremental feeding handwheel continuous feeding handwheel automatic circulation processing DNC mode MDI mode return to zero point offset function and M function panel operation 3 1 2 1 Manual continuous feeding In this user control mode when you presss any one of the eight manual feeding buttons in the machine tool manual feeding function keyboard area in manual feeding mode the machine
117. le it is standing for current input ends in the other windows Pageup Pagedown is to show the prior next page in the window of programme name list programme content parameter display etc Directional buttons of Up Down Left Right LCD display brightness adjustment buttons Fast enter cutter compensation adjustment modification operation Coordinates offset The programmed coordinate system workpiece coordinate system and the machine tool system offset simultaneously Tool Fast enter cutter compensation operation compensation It is to save files of current programme system parameter cutter parameter machine tool parameter etc after pressed the button when the system is in the main function window of programme management or parameter management It is to call user programme when the system is in processing window file name list and programme name input box will pop up in current window after pressed this button the action of input programme name in the programme name input box and press Enter will call the programme Certain keys in the edit keys are multifunction key the system will adjust the application according to current status For example in programming window the letter G button is functioned to show letter G at current cursor in processing operation window the letter Gis functioned to enter MDI mode but not show letter G in the window The multifunctional keys including keystoke Ysa
118. lected in the initialization interface In the initialization interface you can execute the operations of dumping memory format restoration to factory setup backup and restore parameter file password setup clock setup etc See details in Section 4 6 4 1 3 Difference between current parameters and backup parameters According to difference between the parameter file storage methods in the electronic disk the system divides the parameter files into three types current parameter first backup and second backup The difference among them are 1 Current parameter are the parameters is using in the CNC system the file name is showing in the parameter display area in the programme management interface and it is stored in the user file storage area and formatting the electronic disk will delete the current parameter file In Formating the first backup and the second backup will not be effected 2 You may browse and edit current parameter while the backup parameter can be browsed only Before you browse or edit the parameter file you should confirm the parameter storage type selecting current parameter or the parameter file from the first backup or the second backup The backup file is uneditable when you try to edit the backup file the status box will prompt this is backup file uneditable The backup file is to backup current parameter file if you are to edit or use a backup file you must restore it to current file before
119. liary function See layout in the operation panel in Illustration 1 3 1 3 2 1 Main function keyboard area The main function key board area including five buttons of Program Operate Parameter Monitor Reset to select the five main functions of the system 1 1 keystoke description Processing programme management for the progaramme operations PRGRAM as create modify save andinput output the processing code etc 1 4 TOOLS User s Manual System profile T ll Machine tool operation to realize the operational functions of OPERT T Ee the machine tool Parameter setup is to setup parameters related to the machine tool CNC system and drivers Monitering the current system status to diagnose the status PARAM l MONTORE ONTOR information of system coordinate display input output ports etc RESET amp software restoration Cancle current executing operations turn RESET off cooling system shut down the main axle and cutter output signal Note The system have a hardware restoration button in the USB disk and serial port input area you may press this button to restore the system in case the system is in abnormal status 1 3 2 2 Subfunction keyboard area The subfunction keyboard area also called F function keyboard area hereinafter we call F function keyboard area instead of subfunction keyboard area for consistency is located below the LCD display to realized the relative subfunc
120. ling explanation To make sure of proper using the system please read this manual throughout and carefully before operating the machine tool General warning and matters needing attention 1l When using a new programme to carry on actual workpiece processing please do not directly carry on the processing but to use single segment stage to execute test run or confirm the machine tool s mechnical movements are correct without installing cutter and workpiece It is possible to result in unforeseeing movement that may endanger the cutter machine tool workpiece and people if the programme is not approved correct during test run 2 Operation should only be carried out after full comfirmation all date input proved correct in case of improper data input potential damagies may be caused to the cutter machine tool workpiece and people 3 Setup proper feeding speed and main axle rotary speed Each set of mahine tool has a maximum feeding speed limit and the setup feeding speed can not exceed the limit that the machine tool can bear Moreover different processing objects have different optimum feeding speed and main axle rotary speed please defer to machine tool manual Improper feeding speed and main axle setup may endanger the cutter machine tool workpiece and people 4 When using cutter compensation function compensation direction and compensation amount should be fully confirmed correct otherwise wrong data may endanger the cutter machi
121. m The positive direction of each machine tool coordinate axes is to increase the distance between the cutter and the work piece See details below 1 2 3 1 Z axes In standardized coordinate system the axes parallel to machine tool main axle is Z axes In milling machine main axle is the shaft that drives the cutter rotate the direction from workpiece to cutter holder is positive direction of Z axes USB interface used for most of types USB disk but the CNC system couldn t support all types USB disk successfully By now the type of USB disk supported by CNC system must be FAT format USB1 1 USB2 0 protocol 1 2 i User s Manual System profile 1 2 3 2 X axes In general situation X axes is defined as horizontal direction To cutter rotary machine tools If Z axes is horizontal when looking towards the negative direction of Z axes the positive direcetion of X axes is directing to the right side If Z axes is vertically in mono column machine tool when looking from front side towards column the positive direction of X axes is directing to the right side If Z axes is vertically in planer machine tool when looking from main axle to left column the positive direction of X axes is directing to the right side 1 2 3 3 Y axes The positive direction of Y axes is defined by right hand rectangular coordinate system 1 2 4 Machine tool reference point The machine tool reference point also called mechanical zero poi
122. me selection window in Illustration 3 8 3 8 User s Manual System operation att alla OPERATE 10 21 05 COUNT 0053 TIME 000 28 52 cols CNC Program Spdl Reu 0 Btop Attr Size Name fttr Size Manu Reu 0 000 Prg Reu 0 SpdlRank S0 SpdlOurd 1 00 Prg Feed 0 ManuFeed 100 000 Feed urd 1 00 List of user s Et E 6 001 rel qus Servo Ready Cool 1 ene Tool No 0 Ofst No 0 FUeNEMEE Text box for program name input Uhl Mult x1 Whl Axis XCorSyus 654 ALT Key for DNC mode HD Uhee1 Inc Jog Jog Auto Single StartSeg Prg Brus Graph Illus 3 8 In the use programme list it is divided into two columns showing the exiting programmes in the electronic disk and the programme information including property length etc If the list is full you may press the buttons of PGUP ak PGDOWN to show the other programmes The cursor shows and flickers in processing file in FileName box and you may input the name of the programme that is to process Button is to modify the incorrect character of programme name input mistake Press button when programme name input is correct when the system restores the entrance interface it means the system is ready to execute the programme Note If there is no file of the programme name exiting in the system see relevant detailed Explanation in Segment 5 2 1 and 5 2 2 you must creat the programme file
123. mme to carry out skip transfers the processing from the same segment number in the next time 3 3 4 Status setup of automatic circulation 3 3 4 1 Two status setups are related to machine tool CNC system in automatic circulation subfunction l Single segment Press button to switch mode The button is in function when in pressed position in this condition the programme will stop and wait for start up signal when the system processing finished each programme segment and the system will process next segment for each press to the button start circulation If press button when the system is waiting for start up signal the circulation is canceled and unable to be recovered 2 simulation and online This system offers two operation status simulation debug and online operation Online opeation status if the system is in the processing progress of automatic circulation mode the axles move dynamicly according to the workpiece coordinates the connection motor moves synchronously and various machine tool relays control functions output is valid simulation debug status if the system is in automatic circulation mode neither the axle moves when the system workpiece coordinates is changing dynamicly nor the various machine tool relays control function output is valid When the programme execution finished automatically the system coordinate system and the machine tool coordinate system restore to prior value before the automatic execution
124. n axle clockwise rotaryrotate when release the button the main axle stop rotary Cooling system turn on off control manual setup handwheel pulse rate setup range Xl X10 X 100 single station cutter change at each press to this button the system will change to the next cutter sequently select the feeding control machine tool motion axle in handwheel mode Manual speed Switch among F100 F600 F1500 1 7 WF i A Y se BSE 4 V RN ES amp User s Manual System profile Hold on release the main axle In comparison to circulation suspension the system added a main axle turn off operation the system will continue to execute the latter programme segment when you pressed button or stop the automtic circulation operater when you pressed the button Cancel circulation terminate current programme automatic processing operation it is only valid when the system is in circulation suspension feeding holding status if you press the button Circulation suspension feeding holding the system stop execution of current programme until you pressed start circulation button to execute the latter programme segment or pressed cancel circulation to terminate current automatic circulation operation Start circulation it is to start processing execution of current programme In the interface of main function OPERT press this button is to start processing of current pro
125. n be realized by keyboard operation See system operation panel in Illustration 1 3 d E AR E o zl a J i N Il NS L i N ra T fee f a I FK N T 1 2 s IQ IJ an k 4 9 P 6 a a Z I iol NU 2 N 3 A Ss COCO ED DOC LUIS ARN Se TIP IG ENTER WD J Jl N P p J ES J J LA amas DS i Sei E SEA BAR coy DIE 2 PY Pi P f aq ON f y SN f fo f JI CN Hi P oin 3 f P is i kS D s zie vs VO 5 SHIFT F1 F2 F3 F4 F5 F6 F8 ALT Se cu Jl Sel JL NA JL Nc n J Jl E u E L Nus OX OY Oo Z OA Ow T sM E NS 8a OV J A J W as br EE RRMA E a AN f j K1 us ZW N CAP CL eius um N fo AS gt i SAE aE EMR EA PEF Case qus sl JL 1 1 Illus 1 3 310M Main Panel 1 USB disk and serial port input port 2 LCD display 3 Main function keybord area 4 Edit keybord area 5 Subfunction keyboard area 6 Manual pulse generater 7 Feeding rate switch 8 Main axle rate switch 9 Auxiliary panel keyboard area 10 Emergency stop 11 External connection of Start pause 1 3 2 Button classification and definition The NERI CNC system keyboard is divided into types below according to keyboard function Main function key Subfunction Key Also calledF function key Edit function and Auxi
126. n motion circulation in the Illus 2 20 chart 2 2 39 G88 Hole boring circulation manual return User s Manual programming You must manual return the cutter from the hole when the boring reached the hole bottom and stopped Format G88 X Y Z R I J K F Explanation Z Hole top entrance coordinates Hole bottom coordinates Reverse displacement distance of cutter nose in X axes direction Reverse displacement distance of cutter nose in Y axes direction Delay time T N a a Feeding speed Example G92 Y50 790 M03 2 21 User s Manual programming G90 G88 Y80 Z60 R30 J15 KI F500 Or G91 G88 Y30 Z 30 R 30 J15 KI F500 See G88 instruction motion circulation in the chart 2 2 40 G89 Hole boring circulation with pause Format 689 X Y Z I R F Explanation Z Hole top entrance coordinates I Hole bottom coordinates 50 80 95 Y R Delay time d F Feeding speed Compare to G86 instruction the G89instruction has a delay suspension at the hole bottom Conclusion 1 Fast feeding is executed by G00 function and the velocity is defined by parameter P We recommend to modify the P6 P7 P8 P9 to proper small value before set fixed circulation 2 Before using fixed circulation instruction you must use M03 or M04 instruction to slew the main axle 3 The hole drilling position and direction are decided by the relation between hole top entrance coordinate with hole bottom Y coordinate I
127. n to reference point software limit position is valid with needing to return to referece point open reverse gap compensation on A axes close reverse gap compensation on A axes open reverse gap compensation on Z axes close reverse gap compensation on Z axes open reverse gap compensation on Y axes close reverse gap compensation on Y axes open reverse gap compensation on X axes close reverse gap compensation on X axes Factory default setup of 02 bit parameter 0000 1111 03i after bootup self test approved CNC outputs ENABLE signal to servo drivers each RDYE ZERO RCOR AREF ZREF YREF XREF axle contact point output after bootup self test approved CNC does not output ENABLE signal to servo drivers each axle contact point output itis not needed to return to machine tool zero point when powerup itis needed to return machine tool to zero point when powerup does not restore current workpiece coordinate system after return machine tool to zero point restore current workpiece coordinate system after return machine tool to zero point open the function of returning to reference point in A axle close the function of returning to reference point in A axle open the function of returning to reference point in Z axle close the function of returning to reference point in Z axle open the function of returning to reference point in Y axle close the function of returni
128. ne tool workpiece and people 5 System parameter should be set to proper value When adjustment is needed adjustment can only be carried out based on fully understanding the meaning of the parameter value in case improper parameter setup it may endanger the cutter machine tool workpiece and people 6 Configured parameter should be backup in case restoring is needed Programming related warning explanation When programming you must be familiar with and fully understanding the operation maual the following issues are needed to pay attention related to safety handling l Reference frame setup In case coordinate system setup improperly even if the programme movement command is correct the anticipated movement can not be achieved and may endanger the cutter machine tool workpiece and people 2 Non linear motion interpolation positioning When non linear interpolation positioning it is non linear motion mode from start point to end point such as G02 G03 it is necessary to correctly confirm the path before programming otherwise it may endanger the cutter machine tool workpiece and people 0 1 User Manual safety handling explanation 3 Axis of revolution movement function When axis of rovolution moves the workpiece installation mode centrifugal force rotary speed should be taken into consideration before programming improper programme may cause axis of revolution overspeed that may throw off the workpiece and
129. ng to arc center point coordinates Programming based on incremental value entire circle can not use R to program the process G91 G03 XO YO I 15 JO F50 programming to arc center point coordinates Y jumping off ponit jumping off point and end point together KON 81 702 AE T ER i 3 54 70 b c Illus 2 4 G03 2 2 5 G04 Suspension Format G04 Kxx xx Explanation 1 The programme continues after suspending the time value k assigned behind suspension K K ranges between 0 01 and 65 5s 2 G04 programme segment can not contain other instructions 2 2 6 G09 Servo exact stops at the arrival Format G09 Explanation 1 G09 is only valid to the programme segment when the programme segment concludes the CNC waits for accurate positioning signal from the servo before starting the next programme segment which may avoid acute angle processed to fillet 2 G09 waiting time is decided by No 72 system parameter and overtime causes error report 57 2 2 7 G11 Symmetrical mirror image to Y axes Format GII N XXXX XXXX XXX a time 3 digits max 1 255 egment No after mirror image processing 4 digits Segment No to start mirror image processing 4digits 2 7 User s Manual programming Explanation 1 The G11 instruction processes the programme segment between the segment numbers in reverse X axes direction and circulates certain times defined in the segment 2 The mirror image
130. ng to reference point in Y axle open the function of returning to reference point in X axle close the function of returning to reference point in X axle Factory default setup of 03 bit parameter 1000 1111 048 HLOX X 1 8 indicating each of the input port that port number equals to the serial number behind HL is valid at high level 1 or at low level 0 Factory default setup of 04 bit parameter 0000 0000 F4 2 05s HLxx xx209 16 indicating each of the input port that port number equals to the serial number behind HL is valid at high level 1 or at low level 0 05 Factory default setup of 05 bit parameter 0000 0000 06 HLxx xxz17 24 indicating each of the input port that port number equals to the serial number behind HL is valid at high level 21 or at low level 20 06 Factory default setup of 06 bit parameter 0000 0000 O7 HLxx xx225 32 indicating each of the input port that port number equals to the serial number behind HL is valid at high level 1 or at low level 20 07 Factory default setup of 07 bit parameter 0000 0001 qe m ew ww zw 08st 08 2 AINV ZINV YINV XIN V do not detect driver alert detect driver alert motor counterclockwise rotary in A axes motor clockwise rotary in A axes motor counterclockwise rotary in Z axes 0 motor clockwise rotary in Z axes motor counterclockwise rotary in Y axes motor clockwise rotary in Y axes motor c
131. nt is the position that can sense the direction reference point switch when the motion follows X Y Z A axes positive direction and close the limit position Whether a machine tool has reference point return function or not depends on if the machine tool maker installed reference point switch mechanical zero point switch or not 1 2 5 Workpiece coordinate system The coordinate system to process workpiece is called workpiece coordinate system which can be predefined by the user The processing programme carry out movement in the set workpiece coordinate system The workpiece coordinate system can be set or modified by the method of changing its zero point in the machine tool coordinate system NERI CNC System can support six workpiece coordinate systems created by the user G54 G59 the position and relationship among the workpiece coordinate systems is shown in illustration 1 2 Coordinate 1 654 Coordinate 2 G55 Coordinate 3 G56 Coordinate 4 G57 Coordinate 5 G58 9 Coordinate 6 659 Mahine Illus 1 2 work piece coordinates The workpiece coordinate system establishment and modification are shown in Illustration 4 7 1 3 User s Manual System profile 1 3 system outline 1 3 1 System panel layout To make sure of correct operation to NERI CNC system you mu st master all function operation methods and understand the meanings of all kind of information All functions provided in the CNC system ca
132. o cutter entry point and popup G76XYZA instruction in MDI input box it will execute the operation of return to cutter entry when you pressed button and the system moves from current workpiece coordinate position and stops at the position defined by system parameters from 958 to 1028 3 6 Coordinate offset function These functions amend an incremental value to both of the system coordinate system and machine tool coordinate system You may use offset function to correct the situation that the dimensions of the finished parts deviates from the programmed dimensions because of the reasons machine turn off machine tool excursion or stage lost etc the dimensions of the finished parts deviates from the programmed dimensions Operation steps of offset function operation 1 Press button Coordinate offset in operation interface will show up coordinate system offset window See in the Illustration 3 14 10 24 40 COUNT 0053 TIME 600 28 52 PARAMETER Cnarl fzt gt gt Current X Hxis T fixis xis A Axis G54 D 6 00 0 00 0 000 G55 6 600 0 00 6 000 90 000 G56 0 00 90 00 90 000 0 000 G57 06 00 0 00 6 000 90 000 G58 0 00 90 00 90 000 90 000 G59 06 00 0 00 90 000 90 000 zerolfst 0 600 WorkCoor 12 997 AbsCoor 22 997 0 000 2 116 2 116 0 000 0 000 0 000 0 000 0 000 0 000 Input SaueConr WorkCoor Zerolfst Previous
133. o m 2 16 2 2 26 G54 G59 Workpiece coordinate system selection s 2 16 2 221 O3 High speed deep hole processing circulation sssss 2 17 2 2 28 G74 Return to reference point machine tool zero point 2 17 2 2 29 G75 Returns from reference point to cutter entry point cceeeeeeeees 2 17 2 2 30 G76 Returns from current position to procedure zero point 2 18 2 2 31 G78 PRECISION boring CIECUIAEIODL ucioocucuc iced uoo nei 9132 stanepeaason 20000 doo PARI eode quA 2 18 2 2 32 G81 Central hole bore drill circulation ccccccccccccccccceceeeessessseeeeeeeeees 2 18 2 2 33 G82 Central hole bore drill circulation with pause ssssse 2 19 2 2 34 G83 Deep hole processing Circulation cccccsseeeeececeeeceeeeeeeaaaseeeseeeeeees 2 19 2 2 35 G84 Metric size rigid threading Circulation cccccccecceeeeeeeeeeeeeeeeseeeeees 2 19 2 2 36 G85 Inch size rigid threading circulation cccccccccccececceeeeseseeesseeeeeeeeees 2 20 2 2 37 G86 Hole boring circulation automatic return eeeeeeeeeeeeeeeeeese 2 20 2 2 38 G87 Counter boring circulation eeeeeeeessssssssssseeeeeeeeeeee nen 2 2 2 2 39 G88 Hole boring circulation manual return eeeeeeeeeeeeeeeeeee 2 21 2 2 40 G89 Hole boring circulat
134. ockwise It controls the 1 relay Below is thesequence of M03 motion Counterclock Turn it off clockwise Suspend 13 system para suspend 11 system para if the second digit of 1 parameter 0 M03 is constant output remain output If the second digit of 1 parameter 1 M03 is pulse output the pulse suspension is decided by 158 system parameter 11 system parameter To define the suspension time for the main axle to change rotary direction from clockwise to counterclockwise or from counterclockwise to clockwise 134 parameter Suspension time for main axle There should have a suspension time after the main axle is started to the the steady rotary speed for the next step processing 2 3 5 M04 Main axle counterclockwise revolution Format M04 2 24 User s Manual programming Explanation To control 2 relay start the main axle counterclockwise rotary Below is the motion sequence of M04 Suspend ll amp system parameter if the second digit of 1 parameter 0 M04 is constant output remain output N If the second digit of 1 parameter 1 M04 is pulse output the pulse suspension is decided by158 system parameter 2 3 6 M05 Main axle stop Format M05 Explanation 1 M05 instruction output pulse signal to turn off the relay that controls the main axle to clockwise or counterclockwise and if stop output analog signal the main axle stops rotation Outp
135. of cutter entry point coordinates to workpiece 0 60000 coordinates in Z axes direction 109 Setup value of cutter entry point coordinates to workpiece 0 60000 coordinates in A axes direction 103 To be decided o0 p 104 To be decided DENM L 105 To be decided 9 7 106 To be decided o p 107 To be decided NEM 108 To be decided DENM 109 To be decided EM L 110 To be decided 39 EE suspension time from control power to driver power on with 0 60 LH heavy current when it 0 heavy current power relay is not turned on 112 suspension time of ENABLE signal heavy current power on When 1 0 60 it 0 do not output ENABLE singal E13 Relay port number of driver s heavy current power switch 9 0 24 114 Time constant of coordinates refreshment s 3 0 2 F3 4 Parameter Factory Recommended Remarks No setup range 115 Output port number of the relay controls main axle clamping 130 Input port number of coarse positioning signal to X axes 10 reference point 131 Input port number of coarse positioning signal to Y axes 21 reference point 132 Input port number of coarse positioning signal to Z axes 17 reference point 133 Input port number of coarse positioning signal to A axes 13 reference point EN EN EM EM EM EM EM EN EN EN 134 Input port number of fine positioning signal to X axes reference point 135 Input port number of fine positioning signal to Y axes reference point 136 Input port
136. of cutting movement 5000 0 60000 42 Lower speed limit of GOO fast movement oe 0 50 43 Speed of return to look for zero point signal of reference 50 0 200 point The time constant of deceleration when axles emergency 10 6000 44 or D 200 stop or positioning limit 45 Upper speed limit of threading in Z axes direction 3000 1760000 46 Circulation time to remove input signal dithering 17715 47 Suspension time when the electric tooholder changing 0 1 0 2 direction l Upper speed limit to gap compensation C time constant 0 60000 48 2000 equals to 68 Time constant of threading forword backward in X axes 100 6000 49 di 400 lrection 50 Upper speed limit when limit positioning pow 0 060000 51 Time constant of axes when handwheel movement 60 1000 59 Compensation interval distance of pitch tolerance in X 0 60000 direction 53 Compensation point number of pitch tolerance in X 0 160 direction 54 Compensation interval distance of pitch tolerance in Y 0 60000 direction 0 160 55 Compensation point number of pitch tolerance in Y direction F3 2 Parameter Factory Recommended Remarks No setup range 5G Compensation interval distance of pitch tolerance in Z 0 60000 direction 57 Compensation point number of pitch tolerance in Z 0 160 direction 5g Compensation interval distance of pitch tolerance in A 0 60000 direction 59 Compensation point number of pitch tolerance in A O 160 direction Software posi
137. of operation below 1 Press main function button PRGRM to enter programme management interface 2 Press F8 eidt 1t will display input file name in the prompt box and input box the cursor flickers in the input box 5 4 3 Input the file name that file is to be modified and press ENTER the system switches to progaramme edit interface 4 Reference to operation in Section 5 2 1 1 you may edit modify current file 5 When finished modification press to save the edit modified content or press any one main function buttons of RGRM PERT PARA to save the edit modified content and switch to corresponding main interface 5 2 2 How to change user programme attribute The system manages the attribute of user programmes in three types read write R W read only RO hidden HD Setup the user programme attribute to RO or HD can reduce the possibility of misoperation to the programme Read write RW attribute the programme with this attribute can be read and write it means the programme can be browsed and edited modified R W attribute is the default attribute to newly created programme Read RO attribute the programme with this attribute is read only can not be write it means the programme can be browsed but not be edit modified Hidden CHD attribute the programme with this attribute will not be hidden in the user progaramme directory listor shown in light color The programme is shown in light color or hidden
138. oint coordinates 40 50 58 30 38 42 a b Illus 2 3 2 2 4 G03 Counterclockwise interpolation Format G03 X Y I J F G03 X Y R F Explanation When programming with G03 instruction except the circular arc direction the rest are the same to G02 instruction Example 1 The programme to process the arc shown in Illustration 2 4 a 180 circular arc Programming based on absolute value G90 G03 X40 Y20 I 25 J 25 F100 programming to arc center point coordinates G90 G03 X40 Y20 R35 36 F100 programming to radius R Programming based on incremental value G91 G03 X 50 Y 50 I 25 J 25 F100 programming to arc center point coordinates G91 G03 X 50 Y 50 R35 36 F100 programming to radius R Example 2 The programme to process the arc shown in Illustration 2 4 b as below gt 180 circular arc 2 6 User s Manual programming Programming based on absolute value G03 X70 Y81 70 I19 J30 F50 programming to arc center point coordinates G03 X70 Y81 70 R 35 51 F50 programming to radius R Programming based on incremental value G91 G03 X35 Y61 70 I19 J30 F50 programming to arc center point coordinates G91 G03 X35 Y61 70 R 35 51 F50 programming to radius R Example 3 The programme to process the circular are shown in Illustration 2 4 c as below entire circle programming Programming based on absolute value entire circle can not use R to program the process G03 X40 Y20 I 15 JO F50 programmi
139. oints of Gd4 G59 workpiece coordinate systems are fixed position point to the machine tool zero point in this status set the 28 digit ZERO and 38 digit RCOR of 3bit parameter to O zero and return the machine tool zero point before setup 654 659 workpiece coordinate systems it is not needed if zero return is operated when powr on then generate workpiece coordinate system as the steps described in Section 4 7 1 After theses operation the system can automatically restore G54 6G59 workpiece coordinate systems if the machine tool zero returns when happening step lost or coordinate floating If the machine tool is not installed machine tool zero point set the 2 digit ZERO and 3 digit RCOR of 3bit parameter to l one the functions of G54 659 are still applicable but to restore workpiece coordinate system by cutter setting method when happening step lost or coordinate floating 4 7 1 Method and steps to decided the workpiece coordinate offset amount l In operate processing interface switch to manual processing interface turn on the main axle move cutter to the zero point of the selected workpiece coordinate system that is to setup 2 Press coordinate offset enter coordinate offset interface 3 Press cursor button to select the workpiece coordinate system and coordinate axes that is to setup press Save coordinate 4 Repeat step from first to third until all coordinate systems are established and press Open Save to
140. om serial port This function can import export user programme to a computer or to another NERI CNC system through serial port Before serial port tranfer operation make sure the PC seril port is correctly setup or the setup of import export in another CNC system has been finished Operation steps to setup PC serial port 1 Power off PC and the system connect the serial communication cable 2 Start PC execute Singlecomm that is the PC serial port communication software of NERI CNC select the system model If the serial port import export is between two NERI CNC systems the two systems must be powered off before connecting the serial communcation cable then power on and setup the serial port import export mode in another CNC system according to the operation manual 5 2 7 1 Serial port import serial port import function can receive the file that is imported through serial port and save to user programme storage See steps below l Press PRGRM enter programme management interface 2 Press UART the displaying F function buttons are switched to F5 Serial port import F6 serial port export Press UART IN it shows in the prompt box please input file name input box and cursor flickers in the input box 3 Input the file name to be saved in the system in the input box and press ENTER it will prompt serial port import in the prompt box and followed by status box in which is showing the received digits of current serial por
141. on control MI2 The main axle goes into high speed status 2 3 12 Four speed motor control M13 M41 I gear of four speed motor M14 M42 II gear of four speed motor M15 M43 III gear of four speed motor M16 M44 IV gear of four speed motor 2 3 13 M20 Operate assigned relay Format M20 Kxx Explanation The two digits number after letter K is correspongding to the control port of a certain relay When the programme executed to the sentence the system sets the power output port of the corresponding realy valid and continues execution after suspension for one second See relay power output port in technical manual 2 3 14 M21 Pass assigned relay Format M21 Kxx Explanation The two digits number after letter K is correspongding to the control port of a certain relay When the programme executed to the sentence the system sets the power output port of the corresponding realy invalid and continues execution after suspension for one second See relay power output port in technical manual 2 26 User s Manual programming 2 3 15 M30 Return to procedure head Format M30 Explanation When the programme execution meet M30 the system will move the programme pointerto the programme head and wait for the operater to input operation 1f press circulation button it will circulate the programme if press cancle circulation button if will cancel processing circulation 2 3 16 M 41 44 M4
142. onnection between A C servo driver of WASHING CNC in Il lus 7 955 Illus 7 33 motor signal port connection between A C servo driver of WASHING CNC FA CNC A system E O DB15 Pin Illus 7 32 3 phase Nre wc or e one phase T xo AC220V qx Bac CN1 3 mi pi Uus pa 5 FE EYES ESTES fd hdd ERPE s Od ocd ee oo p Iu C ATL elel M e da oo xL 7 ew _ii_M_ Fren 7 7 18 3486 26L5 32 Drive servo unit See connection between the motor signal port and three phase combined driver of WASHING CNC in Illus 7 34 DB15 Pin i Shielding ager connect to then DBIS Pin metal case of then interface Illus 7 34 connection between the motor signal port and three phase combined driver of WASHING CNC Take X axle as the example to explain the other signals about motor control P2 P10 XENI XEN2 The output contact point couple of relay servo enable signal that can message the servo can power on and work P12 XRDY Input when the servo unit accept XEN1 2 power on and self test lock normally send out XRDY signal to CNC P3 XTRF Output the servo zero finding signal optional force the servo enter reference point return status when servo unit found the X signal from coder it stop lock and reply XPSN signal to CNC at the same time P4 XPSN Input when the CNC exact stops at Z pulse or eliminates the shadow tolerance into the se
143. or example programme on radius or diameter electronic gear on or off motor clockwise or counter clockwise etc are all defined in the parameter file Before operating the machine tool to process you must clear whether those parameter setup meets the requirement or not To prevent misopeations password input is needed before modify those parameter 4 4 1 Bit parameter setup and view 1 Press main function buttonPARA and press bit parameter to enter bit parameter interface 2 Press password input and password input box popups on the right side of prompt box input the correct password and press ENTER 3 Move cursor of th gt and bit left move bit right move to select the certain bit in the bit parameter that to be modified 4 Change the selected parameter bit status by pressing digit key q Or li 5 When finishing finished press button to save the changed bit parameter to the electronic disk 4 5 Pitch compensation Pitch compensation is to compensate the positioning tolerance that is caused by different pitches of screw rods The value is varies accordingly to the machine tool and normally modification is not needed In the processing progress when pitch of an axle changes due to mechanical abrasion modification to pitch compensation of the axle is needed to minish tolerance Maximum 160 tolerance compensation points is permitted to each system axle Pitch compensation parameter is effecting the processing quality
144. ou may suspend or stop the processing at any moment Processing suspension Press button of and the system enters into feeding holding until press button of start circulation to continue processing The system will terminate DNC processing if you press button Stop processing If you press button of lexit DNC the button of F7 will change to button of see showing below and start three seconds count down If you press button of within the count down period the system will terminate DNC processing Cancel DNC press FY UART puc use DNC uit DNC Enter Graph Illus 3 13 3 5 Returns to zero operation and coordinate reconstruction Returns to zero operation including two operations machine tool return to zero and return to cutter entry point Press button F5 machine tool zero return in the main interface and the machine tool enters into zero return status When pressing coordinate feeding button continously the system moves to the direction that is setup 3 12 User s Manual System operation by 138 bit parameter until the system senses the signal from machine tool zero point switch and finishes the axle zero return operation In character display mode MDI programme segment will popup when press button return to cutter entry point and the system carries out the operation of returning to cutter entry when press button ENTERI Note if the third digit of 38 bit parameter is zero the system must execute
145. ounterclockwise rotary in X axes motor clockwise rotary in X axes Factory default setup of 08 bit parameter 0000 0000 09 SSN 1 close software position limit is defined by workpiece coordinate system software position limit is defined by machine tool coordinate system open position ring regulator and KD KP KI are valid deceleration stop when hardware position limit switch is pressed urgent stop when hardware position limit switch is pressed the rate adjustment is valid to GOO fast movement but the fast movement speed is not to excced the upper limit decided by 10 system parameter G00 the rate adjustment is invalid to GOO fast movement when CNC power on the system outputs ENABLE contact signal to the servo and F4 3 detects whether received the READY signal from A axle showing error report of not ready on the operation interface if not revieved 0 do not detect the READY signal from A axle servo TZR 1 when CNC power on the system outputs ENABLE contact signal to the servo and detects whether received the READY signal from Z axle showing error report of not ready on the operation interface if not revieved 0 do not detect the READY signal from Z axle servo TYR l when CNC power on the system outputs ENABLE contact signal to the servo and detects whether received the READY signal from Y axle showing error report of not ready on the operation interface if not revie
146. ox 5 2 5 How to copy user programme Copy user programme function is to backup programme Example copy programme P03 as programme POI l Press PRGRM enter programme management interface 2 Press copy it shows in the prompt box please input source file name input box and cursor flickers in the input box 3 Input the name of the file to be copied P03 and press ENTER 4 It shows in the prompt box please input target file name input box and cursor flickers in the input box Input the new file name POl and press ENTER 5 If operation success the prompt box will show information copy success If failed please check the alert box for error report prompt information if the error report prompts source file does not exist you should repeat the second step operation and input correct source programme name if the error report prompts target file already exist you should repeat the second process operation and nominate the copied object to a new file name that is not exist before if the error report prompt information remaind disk space is not enough or directory fulled you should delete the unused user programme and repeat the second step operation when the disk has enough space 5 2 6 How to browse user programme 5 6 Steps to use browse function l Press PRGRM enter programme management interface 2 Press browse enter browse interface and display the content of the first programe
147. pensation the first section of motion path to cutter lus 2 11 center offset position after the cutter linear moves from the current position line gt line gt arc TM arc Te Ill 2 12 two section paths transition 2 Forth Illustration shows the transition situations between two section of paths the different path intersection situation is divided into three kinds of situations viz smooth transition transition angle 5180 transition angle 41809 At the same time the transition situations are divided into four kinds according to the sequent section of path is straight line or arc viz straight line to straight line straight line to arc arc to straight line arc to arc see chart below In smooth transition situation the system transits directly and passes the intersection point In the situation that the transition angle gt 180 the system generates an additive arc to realize trasition at the intersection point In the situation that the transition angle lt 180 the system will figure out the intersection point of the two paths section Commonly the smooth transition is called cutter compensation function A A compensation When the angle of two paths transition gt 180 the transition called cutter compesation function B compensation B 2 4 User s Manual programming When the angle of two paths transition lt 180 the transition called cutter compesation function B compensation C 3 Cance
148. processing start segment number and conclusion segment number are separated by decimal point the start segment number must ahead of the conclusion segment number 3 Circulation time is defined by the 3 digits integer after the second decimal point It will circulate one time if the circulation time is omitted 4 When the mirror image processing ends the next processing segment is the one after GlIl segment 5 Gll can not take as end segment If the G11 segment take as the endsegment it must followed by another segment such as MO2 6 G11 usage is explained in the following example the serial number in the chart is the cutter center motion path sequence 7 Note Any other processing transition instruction can not be included in the Gll defined mirror image segment such as subprogramme transition and so on Example 1 Illustration 2 5 N0010 GO Z 2 M03 51000 F100 N0020 G9 GOI X30 Y30 N0030 X20 N0040 GO G90 XO YO NO050 G11 N0020 0040 N0060 M02 50 30 0 30 50 X I11 2 5 GLL instruction 2 2 8 G12 Symmetrical mirror image to X axes Format G12 NXXXx Xxxx xxx Explanation The G12 instruction the programme segment reverse processing along Y axes between the segment numbers while the other details are the same as Gll instruction G12 usage is explained in the following example We can see the cutter center motion path sequence that is defined by the programme in the chart sample programme segment as below N0
149. r is from three NE 310M cores power plug with single phase A C of B 220V 50Hz and the earth conductor must be earthed The system carry through necessary iasad Bootwindow parameter checout first if it is finished in normal condistion the system shows version information and boot up interface Illustration 1 4 Each system has a unique serial number 1f you find same serial number please contact our company to avoid pirate N The bootup interface can be customer suspend 1118 para defined time made you may design 640X480 matrix pic BMP bitmap and download into the Turn onll38 system para defined system through user interface update then relay the system will bootup with the user designed interface when successfully updated see details in appendix system update f N If you want directly enter the main i i suspend 1124 para defined time operation interface without showing the bootup picture please setup the 178 system parameter as 2 Output ENABLEsignal to the driver See the system process flow in Illustration 1 5 MEM Driver READY To this moment the system bootup finished and in regular operation NocutterNo show ERRO6 Check cutter No m Have Illus 1 5 system boot condition 1 9 User s Manual programming Chapter two programming 2 1 Programme segment format The programme segment format is the segment for writing formula including the function for the
150. rameter to current parameter in the system You can not use restore operation if there is no backup before The restored parameter will cover current system parameters in using and covering the system can not restore this parameter if parameter has not been backup This function should applied in caution It is recommend to browse the backup parameter that is to restored to current parameter before restoration Steps to restore parameter l Enter factory default setup interface 2 Press input password input password and press ENTER 3 Press and to move cursor to the column of backupl or backup2 it means to restore current parameter from backupl or backup2 then press and to the line of the parameter that is in needing of restoration 4 Press F3 Recover if operation accomplished the status box will prompt backup finished otherwise it will prompt write to backup file failed 4 6 4 4 How to export current parameters to USB disk 4 9 Parameter management Current parameters of CNC system is being saved to electronic disk in the form of files including cutter parameter system parameter bit parameter pitch compensation and coordinate system offset and the corresponding file name are T01 S01 BO1 LOland CO Export parameter function is to export the selected current parameter to the root directory in the USB disk and the file name is the name in the CNC system export file opeation is only applicable
151. ramme list F3 Circulation pageup the user programme list will display 30 user programmes per page when the programme number exceeds on page you may use circulation pageup to show the programmes those are not displayed in the user programme list F4 Start DNC F5 Delete file in USB disk delete the selected file in the USB disk F6 Remove USB disk execute this operation to pull out the USB disk F7 Browse USB file browse the selected file in the USB disk F8 Save to system save the selected file in the USB disk to user programme storage Operation buttons to display the file list in the USB disk PGUP display the prior page of current file directory in the USB disk PGDOWN display the next page of current file directory in the USB disk cursor up the cursor up move a line in the file list of the USB disk Press if the cursor reaches the top of file list area in the USB disk the whole current 5 10 file list moves down a line and display the prior file name that is not showing at the top of the list if the cursor positions at the first file or directory it stops up move cursor down the cursor down move a line in the file list of the USB disk Press V if the cursor reaches the bottom of file list area in the USB disk the whole current file list moves up a line and display the prior file name that is not showing at the end of the list if the cursor positions at the last file or directory it stops down move 5 3
152. rdinate zero point in MDI mode or establish current coordinate as the processing zero point and procedure zero point superposition When automatic circulation starts if the big character showing zero the programme path will be carried out related to current cutter position When automatic circulation starts if the big character is not showing zero the system regards the coordinate systems moved a distance from the zero point and the movement distance is the value shown in big character The programme coordinate zero point is not the cutter position when the circulation begins and the system regards the cutter have moved a distance from zero point the point before the movement is Zero point Example programme G90 GOI X10 Z30 F100 When automatic circulation begins the big character coordinates is X 50 000 Z 3 500 The coordinate moves 30mm to positive direction of X axes and 26 5mmm to positive direction of Z axes after executed the upper programme When pressed button PERT the system will carry out necessary internal processing to the programme such as check mistake check etc if there is a mistake it shows the error report if there is not mistake it executes the programme in sequence 3 3 1 Open programme Press button to notify the system the programme name that is to processing when entered into automatic mode The system enters into user programme selection window when pressed button lopen savel See program
153. refuse Tacw mme ss RETL 1 turn on move back indicator light 0 turn off move back indicator light TLSL 1 open cutter head selection 0 close cutter head selection ACCM 1 modal output of acceleration button 0 non modal output of acceleration button BEEP 1 turn on buzzer for button pressing Q turn off buzzer for button presssing FLSH 1 display hidden file 0 do not display hidden file Factory default setup of 20 bit parameter 0000 0000 21 Lo oo o ee SHTR 1 showing GOO path in graph simulation 0 not showing GOO path in graph simulation Factory default setup of 21 bit parameter 0000 0000 Factory setups bit parameters from 22 to 40 as reservation and the setup value is 0000 0000 User s manual software upgrade Appendix Four System software upgrade and user interface renewal All the NERI CNC systems can be upgraded through USB disk System upgrade can be executed without opening the machine box on the working floor The upgrade will not effect the original parameter file machine tool coordinate system cutter compensation and machine tool status information that means the operations to re establish parameter file cutter compensation etc are not needed when finished upgrade including bootup interface 1 System software upgrade 1 1 When system software up grade is needed l Customized upgrade software with new function 2 The system gained new function 3 System software
154. renewal 1 2 How to get upgrade software The system upgrade software name of NERI company is NESYS you may get the upgrade software through the following methods l Directly provided by technical service of NERI company 2 Download from NERI website in the page of software downad NERI website http www nerigroup com 3 Provided in email from NERI MACHINE TOOLS PVT LTD 1 3 How to enter System upgrade interface or download user pitcture interface Press hardware reset button to reset system hardware reset button is beside the USB disk port you can find it when open USB disk port cover and press buttong SHIFT before pressing system hardware reset button or press SHIFT button when power on system until it popup input box please input password see illustration 1 1 then release SHIFT button Input password in the input box initialized passwordXZ0012 and press ENTER the system will popup system ungrade interface see illustrationl 2 password illustration1 1 password box F5 1 iL OUI User s manual software upgrade Illus 1 2 system upgrade interface System upgrade interface introduction Fl USB press this button to select upgrade through USB disk F2 serial port press this button to select upgrade through serial port F3 F4 system software press this button to select upgrade system software F5 user interface press this button to select renew user interface F6 FT F8 confirm
155. ric principle diagram of CNC system input output ports ccceceeeeeeeeees 7 8 7 4 Definition for Signal Port of CNC System ccccccccccsccssssssscsscscscccsscscccccccsccccsscees 7 11 7 4 1 External connection of CNC system cccccccccssssssessseeeeeeceeeeeeeeeeeaeaeeeesseeeeeeeeeeess 7 11 TA 2 Mams haft POT SI PTT 7 12 7 4 3 Serial communication port 7J1 eesessseeesssssesseseeeeeeeeeee nennen nennen 7 14 Tod TODDPBOldCr DODES T Don oct oe cobi E E E IDE ERE EM REEETU NAUES 7 14 TAD Motor por 4I0 CREER 7 16 TAG Input ontput port S I2 eissernir iT enn n ss daasebaatadedsantabesgsAtbeeteusVadesssasaananed 7 19 T 4 7 Handwheelecoder port OJT suadebat tas Pies bau deveniedubscdeaincsidestocteleaweasccetiocanteans 7 21 TAS Extension DAG KU 9 ca ccuevencuens dou iddnersnsianadees tina e ia Maaeseauena deudas neu Leda der d inaction 4 22 Appendix 1 Error report enne enne nennen nennen ento en etn tn eese e totu ene tnenote F1 1 Appendix 2 System interfaces structure rnneenn nennen enne enne nnne entente F2 1 Appendix 3 System parameter list eene ennt tnnt eene en ennnne F3 1 Appendix 4 Bit parameter definitione nnne enne tne F4 1 Appendix 5 System software upgrade and user interface renewal r F5 1 i System soltware I rago ri o F5 1 1 1 When system software up grade is needed
156. river alert 90 20 4AJ1 P5 XERR Y driver alert 91 23 4 2 P5b YERR Z driver alert 92 18 AJ3 P5 ZERR A driver alert 93 19 4J0 P5 AERR X axle coarse positioning 130 10 AJ1 P11 XREF Y axle coarse positioning 131 21 4J2 P11 YREF Z axle coarse positioning 132 17 4J3 P11 ZRBE A axle coarse positioning 133 13 4AJ0 PI1 AREF X axle fine positioning 134 32 5 2 3P139 W L Y axle fine positioning 135 32 5J2 P13 H L Z axle fine positioning 136 32 5 2 PI3 H L A axle fine positioning 37 32 5 2 P13 H L Positive position limit in X axle 138 3l oI2 TT4 smit Positive position limit in Y axle 139 a 5J2 P14 limit 6 2 Positive position limit in Z axle 140 3l 5 2 P14 amit Positive position limit in A axle 141 ol 0 2 P14 limit Negaitive position limit in X axle 142 30 BIZ P limit Negaitive position limit in Y axle 143 30 pl2 P0 limit Negaitive position limit in Z axle 144 30 5J2 P6 limit Negaitive position limit in A axle 145 30 5J2 P6 limit X axle get ready 147 12 AJ1 P12 XRDY Y axle get ready 148 22 4J2 P12 YRDY Z axle get ready 149 9 4J3 P12 ZRDY A axle get ready 150 14 4J0 P12 ARDY X external exact stop 152 11 4J P4 XPSN Y external exact stop 153 24 A J2 P4 YPSN Z external exact stop 154 15 4J3 P4 ZPSN A external exact stop 155 16 4J0 P4 APSN TOl input 151 5 DII PII 1 cutter T02 input 158 3 5J1 P5 2 cutter T03 input 159 1 oTTI P2 3 cut
157. s 5 2 5 2 1 1 Edit user programme l See programme edit interface in Illustration 5 3 1 Machine 30 T cube 10 30 02 COUNT 0053 TIME 000 28 52 A000 YOOO X 7 429 Y 3 906 F500 X 18 891 1737 31 H90 Y 8 829 16 205 212 492 ra eb T o0 586 564 654 238 99 449 J38 543 41 737 Jz0 690 355 77 J241 940 34 272 Jz41 385 3 5 1 e 0 180 J24 720 1 033 J55 510 16 173 J21 635 988 163 26 635 J61 158 171 I 7 244 J2z 351 Aro I 1 083 J23 676 180 13 040 J13 539 itis Sa I10 888 J12 244 203 i Iz 67 J11 026 187 119 576 J3 291 1 206 Y6 927 144 710 J 4 216 41 964 Y5 447 129 508 J 7 560 X3 52Z2 Y6 166 141 406 J 19 554 M4 021 74 9435 130 494 J 20 703 I I I I I I I I Rt Te ae RUE me OP AID d See C CI AA CILG E LUZ IC X X X X X X X X X X X X X X X Del Curt Del Preu Del Line LineHone LineEnd FileHone FileEnd Illus 5 3 Programme edit interface 2 Button function explanation in edit interface Character and number keys press character and number keys will appear corresponding character or number at the current cursor position Cursor button lt left move cursor The cursor moves a character position to left from current position if the cursor is at the begin of current line it stops move left right move cursor The cursor moves a character position to righ from current position if the cursor is at the end of current
158. se equivalent time The system will setup the feeding speed as 12 000mm min if incorrect number is input Press but tonto modify the number Manual feeding speeding can be adjusted dynamiclly by operation to feeding rate toggle switch Operation step of manual continous feeding l Setup manual feeding speed F 2 Dial feeding rate toggal switch to adjust feeding rate 3 Press botton and the machine tool moves according to the corresponding axle direction the axle feeding will carry on continuously when you hold on the manual feeding button until you released it Manual fast moving When press any one of the manual feeding button together with the button accelerate to fast move the machine tool it moves at the fast moving speed defined by 108 system parameter and omits the setup manual feed speed This function is called manual fast moving and the 10 system parameter is called fast move speed The button of accelerate can be defined as modeless and mode by parameter 3 2 2 Incremental mode continuous incremental feeding It is the same as manual mode press button F2 incremental moving to enter incremental mode Each press to the coordinate feeding button the coordinate moves agivendistance according to the corresponding direction of the button The distance is given by button press button and the cursor shows up after the incremental distance you may input a four digits number and press to define the movement di
159. seseeeececeeeseeseeaaaaeeesesees 2 26 2 3 13 M20 Opert te assigned fe dy x escadssnadcactinnssedtdasdcnstdpexsudsdanesectiaascadeiredcnsinaseens 2 26 2 3 14 M21 Pass assigned relay eeeeeeeeeesssessssseseeeeeeeeeee en nnn nennen nennen 2 26 2 3 15 M30 Ieeturn to procedure De AU soresevssxrcansneoend sansacransmsacndessasaadinnocnssatiasnsanaancs 2 21 PAC Ro e E E E E E 2 27 2 3 17 M71 M85 M function pulse output sese 2 27 LATS MA illi reso P 2 27 User manual menu 2 4 1 F Feedine DunetioDbs nae erede oo aree ie oce aD Ese idi SLI UR STAR UR UL RSEN USO DANT RQ MR 2 27 2 4 2 S Main axle rotary speed control esses 2 27 2 4 3 T CCE TUTO UNG onere cro Erden to E Er mer oc DoD E Dt T 2 28 Chapter three System operation rennen enne nnne enntn nnne tn ennnnnns 3 1 3 1 Definitions of machine tool operation interface and subfunctions 3 1 3 1 1 Introduction to main functions display of machine tool operation 3 3 1 2 Definition and introduction to the subfunctions of main operation functions 3 5 3 2 Machine tool coordinates manual migration eee eee e eee eee eere eee oett eee eoas 3 6 3 2 1 Manual mode maual continuous feeding eesssssssseeeeeeeennnn 3 6 3 2 2 Incremental mode continuous incremental feeding eeeeeesessssu
160. sition Input Output Spindle VartTest Alarm Teolpara Sys para Bitpara PitehErr Coord ofst Init SpaceChk UART IN UART OUT UART Reture savToUsb Brws Sys Paeocr Ll USB Disk StartDNC DelUFIle RemovUsb Brws Usb LineEnd kU K O r d aa D 5 D ct Savtosys Edit LineHome LineEnd FileHome FileEnd Browse PrevFile NextFile Edit Return F2 1 me Co D C 3 Co 5 Co ga D D 53 ct CoorOfst gt Qu qu ce Uu c D gt c Q User Cutter Input Exit QuickIn Details Classify Password Previous LeftBit RightBit Password Previous X Axle Y Axle Z Axle A Axle Password Previous Input SaveCoor WorkCoor ZeroOfst Previous ClrMem Format ChgPass Defaule setTime serialNo Counter Previous Manual Default Backup Recover Import Export Password Previous SetTrial Cancel Previus ClrSglCnt ClrSglTim ClrTotCut ClrTotTim Password Previous F2 2 System interfaces User Manual System interfaces Jog Jog l Mch Zero l Li meet E I7 Le p FL Graph i Mch Zero Mch Zero WVdVd normal mod ALT DNC mode Character display Graphic display mode F2 3 Appendix Three System parameter Parameter Factory Recommended Remarks No setup range 00 Pulse number of the main axle encoder per circle 1200 600 2400 01 Tool rest lockup tim
161. so sasa rk oae ve qu ouba irune as tee p up ox undo cdi oae ora oon 1 3 Beers c 1 4 1 3 1 System panel layout ccccccccsseccccccccecceeceaeaesssssssseeeeecceeeeeeseseeesaeaaaasessseeeeeeeeeess 1 4 1 3 2 Button classification and definition sss 1 4 DA DB OO 1 9 Chapter two programming eeseeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeoeoeoeeeeeeeeeeeeeeeeeeoeoeeeesesee 2 1 2 1 Programme segment IOEWLdL eoei oe paio edi ede ona Re sas occ plea Yu e tuno En epe Re eu bs eR Od eie Nann AnNa 2 1 2 2 Preparatory function G function ccce Lecce eene esee e eee ee eee e ettet ettet eese e esee es ssaos 2 3 2 2 1 GOO Fast positioning ee 2 4 2 2 2 GOL Linear IMEC TP Ol ALON o5 cun Gor 02020003 Ei 2 5 2 2 3 G02 Clockwise interpolation eeeessssssssesseesseeeeeeeeee nnne 2 5 2 2 4 G03 Counterclockwise interpolation esses 2 6 2 2 5 G04 REDS SSA NETTE 2 7 2 2 6 G09 Servo exact stops at the arrival issiron nnr inai ikea ken Raus Rab dU ade 2 7 2 2 7 G1 1 Symmetrical mirror image to Y axeS cccccssssesessseseeeeeceeeeeeeeeeeaeeseeeeeees 2 7 2 2 8 G12 Symmetrical mirror image to X AXES cceeesseseeseseeeeeeeeeeeeeeeeeeeaaeeeeeeeees 2 8 2 2 9 G13 Symmmeetrical to zero point seeeeeesessssssssssssseesseseeee enne enne een 2 0 2 2 10 G17 G18 G19
162. ss 3 6 3 2 3 Hand wheel mode hand wheel continuous feeding ccccccecceeeeeeeeeeeeeeeeeeeees 3 7 3 2 4 Main Axle and cooling esses nennen nnne nnn nennen enne 3 7 3 3 Automatic CIF CUIAUION iioc icic coit ve EE pe Po EFE PE 400909 o 06 0E 9CUP 668909 PEE UCPPp isone iaooe aankan RARE ROS 3 8 3 3 1 Open prOP FQIDIIG aesscaces tinis br ehes ceres sixtebr rtaP auos FR Ue Pra iste sid up Ds bad iu ee sbl induta x PPM ds c MdE 3 8 2 9 2 Stall dO CORDIA EIC CICULAION t E emus tes deter E E ETTET 3 0 3 3 3 Start processing at random segment number esses 3 0 3 3 4 Status setup of automatic circulation eeeeseseeeeesesseeeeeeeeeeeeeeneen nnn 3 10 SADNO MOU cr 3 11 SM Jr ND Or 3 11 GM ILS D m n 3 11 3 4 3 Pause stop DINC DEOCCSSIBE 25222259 0522299529223022 02459 64 6838 92228 20 00 9 ETRE EA 3 12 3 5 Returns to zero operation and coordinate reCONstructiONn sscscscccccsssssssssscees 3 12 3 5 1 Introduction to operation of return the machine tool to zero 3 13 3 6 Coordinate offset TUnctlOR 4 iiie itte secis sa csecis aaas 3 15 3 7 GRAPH FUNCTION APPLICA TION 5 222 55 2 2 55 19 942 222422222 4922 942422222 4949221920226 3 16 3 7 1 Prompt realizition of a graphic simulant display eseeeeeee
163. stance The default distance value is 0 001mm valid length range between 0 001mm 65 500mm 3 6 U UUU rgeanwca 1 66 StepLgth 0 001 kiset iQ XH 0 000 Servo Ready oak rs m 1 OOO Illus 3 6 Operation step of incremental feeding 1 Setup incremental feeding distance value press button and input the number directly then press buttonENTER 2 Presee manual feeding button the machine tool moves to the corresponding axle direction Each time press moves an incremental distance 3 2 3 Hand wheel mode hand wheel continuous feeding In NERI CNC system the handwheel can control the machine too l linear motion in eight directions on four axles Press button to switch the motion axle in four directions of X Y Z A at any moment For different applications the handwheel setup three speed gear stages rate as xl x10 x100 the gear stage change switched to each other by pressing button at any momoent The mimimun control precision equals to the system control precision 0 001mm and the maximum control speed it 100 times to pulse equivalent Press button handwheel enters into handwheel mode Handwheel rank ll Uhl Mult x100 X10 X1 Whl Axis 2 Corsys 654 XYZA Axis selection Lilie 3 7 Operation step to handwheel feeding 1 Press button to switch among X Y Z and A axle and select a machine tool motion axle 2 Press button lhandwheel rate to se
164. status area 14 Servo status showing the current servo status 15 Cooling showing the cooling system turn on off status 16 Cutter No showing the serial number of current cutter 17 Cutter compensation No showing the number of current cutter compensation 10 File area 18 Showing the file name of current processing the area is switched to editable status if you press button OPEN SAVEwhen the system is in automatic processing mode You may input the programme name to execute 11 Handwheel and current coordinate system setup area 19 Current handwheel feeding rate display the rate range xl x10 x100 20 Handwheel feeding axle display showing the current axle that is controlled by handwheel feeding in handwheel feeding status 21 Showing the current application coordinate system 12 F function keyboard area The system offers subfunction selection keys under current processing main function Such as Fl HD Wheel Corresponding to handwheel function F2 Inc Jog Corresponding to incremental movement function F3 Jog Manual F4 Auto Automatic F5 Mch Zero Return to machine tool zero point F6 Ref Pos Return to cutter entry point F7 Prg Brws Browse current programme F8 Graph Graph display mode HD Whee Inc Jog EAM Auto Hch zZero Ref Pos Fry Brus Graph F3 F4 F5 F6 F7 F8 Fi F2 Illus 3 2 3 3 User s Manual System operation 3 1 1 2 Graphic displ
165. stem will carry out pitch compensation automatically during processing 4 6 Initialization The following functions are realized in initalization interface memory dumping formatting change password restore parameter to factory setup backup and restoration of parameter file clock setup serial number etc Steps to enter initialization interface 1 Press main function button to enter parameter interface 2 Press F4 initialization to enter initialization interface 4 6 1 Memory dumping Memory dumping operation should be applied in the following situation external disturbance caused system disorder data disorder display disorder etc improper status in system operation It will set all memory unit to zero including operation parameters in power failure immune area and file name list etc To prevent important parameters and programme lost you should use this function cautiously Memory dumping operation step 1 Enter initialization interface and press Fl Clear Memory enter memory dumping interface 2 Input correct password and press ENTER 3 System restarts automatically 4 7 Parameter management 4 6 2 Formatting Electronic disk formatting operation is needed when appearing user programme error file or file directory disorder system can t save parameter file Formatting operation will delete all user programmes and current parameters except backup parameters it do not effect system clock and pas
166. sured distance is 2 974 l pitch tolearnce is 0 006 Move in X direction to 6mm display value measured distance is 6 003 2 pitch tolearnce is 0 003 Move in X direction to 9mm display value measured distance is 9 007 3 pitch tolearnce is 0 007 4 6 Parameter management Move in X direction to 12mm display value measured distance is 11 990 4 pitch tolearnce is 0 010 Move in X direction to 15mm display value measured distance is 14 998 5 pitch tolearnce is 0 002 Move in X direction to 18mm display value measured distance is 14 991 6 pitch tolearnce is 0 009 Move in X direction to 21mm display value measured distance is 21 001 7 pitch tolearnce is 0 001 Move in X direction to 24mm display value measured distance is 24 002 8 pitch tolearnce is 0 002 Move in X direction to 27mm display value measured distance is 27 009 9 pitch tolearnce is 0 009 Move in X direction to 291mm display value measured distance is 291 011 97 pitch tolearnce is 0 011 Move in X direction to 294mm display value measured distance is 294 000 98 pitch tolearnce is 0 Move in X direction to 297mm display value measured distance is 290 999 99 pitch tolearnce is 0 001 Move in X direction to 300mm display value measured distance is 300 007 100 pitch tolearnce is 0 007 Save to disk and the CNC sy
167. sword To prevent important parameters and programme lost you should use this function cautiously To save current parameter file before formatting see details in Section 4 6 4 2 how to backup parameters Formatting operation step l Enter initialization interface press F2 Formatting and enter formatting interface 2 Input correct password and press ENTER 3 If formatting finished the status box will prompt Formatting success otherwise it will prompt Formatting failed 4 6 3 Change password To prevent misopreation from destroying some important parameter files that makes the system in improper operation password function is added to the system The initial factory setup system password is XZ0012 you may change password in the change password interface Change password steps l Enter initialization interface press F3 change password enter change password interface 2 Input correct password into the old password box 3 Input new password to the new password box and Retype box the two password input should be the same 4 Press OK when finished or move the cursor at the Retype box and press to save new password 5 The system will prompt in the status box password changed please remember new password it means the newpassword has been saved successfully if the system prompt please input the password or no prompt please input the correct password in the old password input bo
168. t dynamically See Illustration 5 7 4 When receiving finished the system automatically return back programme management interface and save the received content into user programme storage The user programme list will automatically resort and display 5 If to cancel the processing transfer press zi cancel to cancel current serial port import and return to programme management interface or press also can cancel current serial port import and return to programme management interface Input N1500 GOl x 5 842 Y7 366 I 0 338669 J0 16949 Cel jc cde c do dc cd ccc e c lus 5 7 5 8 Note in the receiving process of serial port the system will filter the invalid characters automatically 5 2 7 2 Serial port export serial port export function can export the file in the user programme storage to a PC or another CNC system through serial port See steps below l Press PRGRM enter programme management interface E PressF5 UART the display of F function buttons changed to F5 serial port import F6 serial port export Press FG UART OUT it shows in the prompt box please input file name input box and cursor flickers in the input box 3 Input the file name that is to export through serial port in the input box and press ENTER it will prompt serial port export in the prompt box and followed by status box in which is showing the exporting digits of current serial port dynamically 4 When exporting finished the s
169. tem eseeeeeeeeee 5 11 5 3 7 How to save file from user program to USB disk eeeeesseeess 5 12 555 0 HOW to browse files 10 USB Git 6 esnean eenen cuu rodea daa aa EREEREER 5 12 5 3 9 How to delete files in USB GIS Ko uos nee aet nete haa enne ced needed arae aed cnededetecenatenceets 5 13 5 3 10 How to remove USB disk from the system ccccccccccccceceeeeeeeeeeesseeeseeeeeeeees 5 13 5 3 11 How to browse programme in user programme management storage under USB disk Dade Cre t imer ICE i qouseoqeqotuassi050202929202020404 000492 9 895 05 00820 0 0040900 00020090008 S EEG EROR PERROS 5 14 5 3 12 How to browse user programme in circulation under USB disk management I de COT 5 14 5 3 13 How to return to main function interface sees rennen nne 5 14 5 3 14 How to excute DNC precessing from USB disk eeeeeeeeeeeeesssee 5 14 Chapter S X Monitoring 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 6 1 6 1 Position Monitoring iesue coq a Eia E ERE REN EN PISEEIRE APR EFNEXRAX EYE EASON LASERNA E NOS UP VREER DUI EE MA VEA S ROO US 6 1 User manual menu 6 2 Input port HOHLIOEHID ecciesie stesete revive etev eo ea E Rea en E rb en aa EPex e tosbavevesssevesncdesxsavececesssessuxess 6 2 6 3 output port diagnose Loos eee eS Fee Nea Y RE EYE ESEE eS EVE Y See KRA EE RE
170. ter T04 input 160 8 HIPs 4 cutter T05 input 161 1 5J1 P4 5 cutter T06 input 162 2 OlIlePI3 6 cutter TO7 input 163 6 BII PIO 7 cutter TO8 input 164 4 bD JI PI2 8 cutter T09 input 165 0 T10 input 166 0 T11 input 167 0 T12 input 168 0 Emergency stop 151 25 General alert 146 4 5J1 P12 88 cutter 3 position switch to start 170 0 3 position switch to suspend 171 0 3 position switch to the main axle stop 172 0 High low speed I 0 The main axle get ready 156 0 6 3 output port diagnose In monitoring interface press F3 output port to enter output port diagnose interface and you may check or change output port status See the interface in illustration 6 2 below Method and steps to change output port status in input diagnose interface 1 Press cursor buttons of Lil tto move cursor to the port that is be changed 2 Press number key 0 to cancel the output signal from the port press number key 1 the port output signal 6 3 Illus 6 2 the corresponding relationship between output port and system output interface Output port eoO oco QO9o GCcIi c5o n2 RO BO BDO J PO DO RP Rf fer ye Ref ep Rf Pk Rp MlA HEI co rnr2 C o w o 1 Do GO1 c2 rnr2 9 c System port number 8J1 P2 6 M03 8J1 P3 8 M04 8J1 P4 M05 5J1 P6 tool port clockwise rotary bJI P7 tool port counterclockwise rotary oJZ P5 M08 p12 F 12 59 oJ2 P4 M78 oda gt PF M79 4J1 P3 XTRF A
171. ter entry point in sequence of Z X Y 3 The 95th 96th 97th system parameters in the parameter list saved the coordinate position value of a point position to machine tool zero point in X Y Z directions separately after the machine tool orign coordinate system established it has been returned to machine tool zero point So you may use G75 function to return the cutter from machine tool zero point to the fixed point position or return to the micro coordinate position saved in the system parameter 2 17 User s Manual programming 2 2 30 G76 Returns from current position to procedure zero point Format G76 X Y Z Explanation 1 No other content is permitted in this segment 2 A coordinate position related to machine tool zero point is shown as big character coordinate postion the coordinate values to X Y Zaxes direction are saved in the 99th 100th 101st system parameters So you may use G 76 function to return the cutter to the position from random position on the machine tool with the same speed of GOO function to position 3 Processing starting point the 99th 100th lOlst system parameters is the initial point that reference to the processing zero point such as chuck center The execution result of G76 is return the cutter nose to the big character coordinate position saved in the 99th 100th 10lst system parameters 2 2 31 G78 Precision boring circulation When processing precision boring the main ax
172. terface is to check the main axle encoder working properly or not measures and displays current main axle rotary speed If enter this function when the main axle in rotary the CNC system shows the detected main axle rotary speed and the encoder output pulse number X4 times four per circle A normal 1200 lines encoder is 4800 and maybe with 3 5 pulse deviation if one time more it will decrease from the board prior next time inevitably and without accumulated error It is normal if the showing data of the beginning first to three times are not accurate Press any other button to continue detecting except the coordinate moving direction button and main function buttons 6 5 Serial port detecting In monitoring interface press F5 serial port detecting to enter serial port detecting interface and it has serial port detecting function in this interface to detect the ports of the CNC system working properly or not Steps to serial ports detecting l Power off the system 2 Short circuit the second pin RXD and the third pin TXD of the CNC system serial port 7J1 The recommended method plug one end of the serial communication cable with holes on both ends to the serial CNC system serial port and plugs the the second and third holes on the other end of the cable with a lead to short connect the second and third pins 3 Power on the system Enter monitoring interface press serial port detecting to enter serial port detecting interface
173. the programme names of the next page if it reaches the end page of the list press circulate pageup will show the content in the first page of programme list 2 Circulate pageup is only valid to user programme list in the USB disk management interface 5 3 13 How to return to main function interface In the USB disk management interface press any one main function buttons of RGRM OPERT PARA will exit USB management interface and switch to corresponding main function interface Press in the USB disk management interface it will exit USB management interface and switches to file management interface and the system is to be reset at the same time or not is decited by digit SRST in the 168 bit parameter 5 3 14 How to excute DNC precessing from USB disk NERI CNC system can execute DNC processing from USB disk dir ectly see steps to execute DNC operation from USB disk below 1l Open the USB disk port cover on the left of system panel inert the USB disk with the programme to be processed 2 PressDPERT enter processing operation interface press auto to enter automatic processing mode s PressALT popup submenu for DNC operation selection see illustration 3 12 in chapter 3 Press USB DNC popup USB management interface see illustration 5 8 4 Press cursor movement buttons to move cursor and select the file for DNC processing press start DNC and it will execute DNC processing through USB disk transimission If the processing fil
174. the value set by Z and when the main axle rotary speed decreased to the value set by N the system send out a reverse rotary signal to short the reverse time If N value is not prorammge defined it is defined by the 75th system parameter When the main axle is frequency converting speed adjustment the assigned N value is not valid due to the characteristic of the converter 3 Main axle rotary speed selection of rigid threading In rigid threading when the main axle rotate a full cirle the Z feeding a certain distace in main axle direction thread pitch and the motion relation is remained when the main axle accelates or deccelates The main axle rate and feeding rate is forbidden when threading It is important to select possible low speed because the Z directional feeding is still in motion during the period of the main axle rotary speed decrease from the set speed to stop when threading reaching the value Z the system send out a stop signal to the main axle to reduce the feeding disctance within thise period because the Z directional feeding speed is synchro with the rotary speed of main axle See rated relation between threading feeding speed and main axle rotary speed F SxK Formula 2 1 In the formula F Threading feeding speed S K Main axle rotary speed Tap pitch Qi 1 Operation IS START Explanation i J cy r Pdi STOP Operation 1 Fast access to the tapping start p point and the main axle rotates Op
175. the window Z stands for the difference between current cutter length and stand cutter lenth and R stands for cutter radius The system will call relevant cutter parameters for compensation if it is programmed with cutter radius compensation and cutter length compensation See T function format Tn n cutter compensation number 01 40 2 28 User s Manual System operation Chapter three System operation 3 1 Definitions of machine tool operation interface and subfunctions 3 1 1 Introduction to main functions display of machine tool operation In the interface of main function operation processing the system provides two display modes character display mode and graph display mode character display mode is to show the current workpiece coordinates and machine tool coordinates and so on in character mode and other information about machine tool status information see example in Illustration 3 1 In graph display mode the system dynamicly tracks the movement of the current workpiece processing progress in simulant graph mode the displayed graph will not be effected by the other interfaces that is to say if switch from currently graph display window to another display window and then switch back to graph display mode the displayed graph is still in integralty and continuity with the process See graph display mode in Illustration 3 3 The system default display mode is character display mode Character or graph display mode can
176. there is no P variable in the G20 segment 3 When G20 instruction call the variable in the subprogramme defined value must be assigned to the variable 4 No other content is permitted in the programme segment except the descriptions of above 5 Different subprogrammes can repeat nesting call for ten time but a segment can not call itself The following programme can illustrate the the meanings of a programme with P variable Programme P10 N0020 G20 N05 2 P7 200 P3 47 65 P9201 P0 0 subprogramme N05 N1000 G22 N05 N1005 GP9 G90 XPO YPO F100 N1010 XP3 FP N1050 G24 The above programme functions are equivalent to the programme below N1000 G22 N05 N1005 GO G90 XO YO F100 N1010 X 47 65 F200 N1015 G24 The above example can illustrate the relationship of parameter transfer The system will generate error report if you do not follow the above rule Below example is the subprogramme with P variable Programme N0010 1000 N0020 G20 N50 PIl 3 N0030 G20 N50 Pl 6 N0040 M02 Subprogramme N50 N0010 G22 N50 N0020 GOO Z2 N0030 G41 GOI XO YO F100 N0040 GOl ZPI 2 10 User s Manual programming N0050 Y20 N0060 G0Z X60 Y20 130 JO N0070 GO YO N0080 X45 N0090 G03 X15 YO I 15 JO N0100 GOL X 5 YO N0110 GOO Z 2 N0120 G40 GOl XO YO NO130 G24 2 2 12 G22 Subprogramme definition Format G22 NX X Explanation 1 the subprogramme name heads with letter N
177. tion sector is the segment defined by and between first segment number and second segment number after letter N The system will infinitely repeat circulation of the processing motion path that is defined by the segment when entering G27 status 2 To confirm no offset to the coordinates when each circulation starts the segment must define a close motion path otherwise there is an offset to each starting point and the motion will step out of the table finally 2 12 User s Manual programming 2 2 17 G30 Cancelation of zoom in out rate Format G30 Explanation G 30 is to cancel the action of G31 when the system is executing G31 zoom in out instruction 2 2 18 G31 Setup Zoom in out rate Format G31 Kxx xx Explanation 1 The rate range is between 0 1 and 9 9 viz K0 1 K9 9 2 The rate action is to equally zoom in out the dimensions in processing path K times 3 The rate produces no effect to the cutter dimensions 2 2 19 G40 Cancelation of the cutter radius compensation Format G40 Explanation 1 The G40 and G41 instructions must be twin combined in a programme 2 When defining G40 segment as the segment to cancel the cutter radius compensation the motion path to cancel the cutter compensation must be defined To use the linear interpolation instruction and data G01 2 2 20 G41 Left side cutter radius compensation Format G41 GOL X Y GA Movement direction Explanation of c
178. tion selection operation under each mian function interface 1 2 F function keyboard area has total ten buttons The each function which is carried on by function button of Fil F8 changes accordingly to the selected main function and is corresponding to the button menu function in the display interface to select the related subfunction under the main functions Button and button are the extension to the F function buttons 3 1 2 3 Edit keyboard area The edit key providing the buttons to edit processing code and setup modify the parameter value The edit keys including 1 3 keystoke sign description S a ea a F4 F5 F8 F7 F8 ALT N P N P Se p NX p Ke P EN eo keystoke SHIFT P letter key GMFSTXYZAIKPJNR Ds eec cc0e0 Number key 0 1 2 3 4 5 6 7 8 9 Space key m BN decimal point key euqal mark key 1 5 keystoke CAN Z NN NN Page up page down ES pe 4 d Lo jJ es 2 EM 7 N QW Se sy NS We g i ra LA ff r T 1 STR gt x ENN XA a P Z 46 AX 1 E a ame A NI ot Fd User s Manual System profile 1 4 description CAN Cancel the error report in the alert window Enter it is to generate a new line when it is in the file edit window whi
179. tioning limit coordinates starts from 0 60000 60 i ln reference point to positive direction of X axes software positioning limit coordinates starts from 60000 0 6l reference point to negative direction of X axes software positioning limit coordinates starts from 0 60000 62 p reference point to positive direction of Y axes software positioning limit coordinates starts from 60000 0 63 l reference point to negative direction of Y axes Software positioning limit coordinates starts from 0 60000 64 i up reference point to positive direction of Z axes software positioning limit coordinates starts from 60000 0 65 reference point to negative direction of Z axes Software positioning limit coordinates starts from 0 60000 66 l Mei h l reference point to positive direction of A axes Software positioning limit coordinates starts from 60000 0 67 l l reference point to negative direction of A axes 68 Time constant of each axe when threading ms 100 6000 69 Time constant of Z axe when threading ms 100 6000 70 Zero return speed of each axes 2000 1 60000 7 Maximun time of tool post clockwise rotary s tool post A 17 8 overtime clockwise rotary will generate 448 error report ie Suspensing time of feeding axle exact stop ms G09 0 6000 T3 Threading forwarding speed in X axes direction 2000 0 60000 14 Brightness of display 10 30 8 suspension time of the main axle reversing when rigid 0 65 15
180. to cutter then move the cutter to safety position in manual mode or MDI mode such as G01X1007180 if we assume the machine tool coordinates are XP 87 360 ZP 158 212 workpiece coordinates are X 100 000 77180 000 and take current machine tool position as cutter entry point in the follows the 958 system parameter input value is 87 360 and the 978 system parameter input value is 158 212 and setup the 998 system parameter as 100 000 and 101 system parameter as 180 2 Return to cutter entry point When the measured dimension and the programmed dimension of the workpiece do not consistent you should execute the G75 function to return cutter entry point Using G75XZ instruction the machine tool will move to 3 14 User s Manual System operation the machine tool coordinate position defined by 95 and 978 system parameters and setup the workpiece coordinates as the value defined by 998 and 1018 system parameter Note you should confirm correct configuration of system parameters from 958 to 1028 before using G75 function 3 5 1 3 Return to cutter entry point function G76 This function enable the machine tool returns from current position to the workpiece coordinate position that is defined by system parameters from 998 to 1028 If the workpiece coordinate system is not destructed this function can fast return the machine tool to a certain position In machine tool processing mainfucntion interface press button F6 return t
181. torage type cursor is to select the storage type of the parameter file that is to view or modify Example Current is selected in the illustration the datum showing in parameter data box are the datum that is in current storage area if you press button cutter parameter F2 system parameter bit parameter pitch compensation or coordinate offset You may use the cursor key of 4 1 Parameter management and to move the parameter storage type cursor to select the storage type of the parameter file It is showing the file information in the prompt box of the system storage type cursor 4 1 1 Parameter system The system parameter system including the following parameter files 1 Cutter parameter compensation values of 40 cutters 2 system parameter 200 variables in the system 3 Bit parameter total 320 types of changeable status by 40 parameters of 8 bits 4 Pitch compensation 160 dot axle total four axles of X Y Z A 5 Coordinate offset it including two groups of function first group it is to setup the corresponding coordinates values to parameters from G54 to G59 second group coordinate offset when the system coordinate is not in consistance with the cutter actual coordinate using this function to adjust the system coordinate to make it in consistence with the cutter actual position 4 1 2 Initialization operation In parameter interface some of the operations relating to parameter files are col
182. tup handwheel movement rate 3 The machine tool moves to the corresponding axle direction when you rotate the handwheel 3 2 4 Main Axle and cooling Both operations to the main axle and cooling system could be manual operated in manual mode incremental mode and handwheel mode The main axle status is controlled by four buttons of main axle clockwise main axle counterclockwise and main axle incremental feeding Press button to setup main axle rotary speed and the system output analog signal to according to the rotary speed The upper limit of the rotary speed is defined by 3 and 4 system parameters Press buttoncooling on off to setup cooling system status 3 7 User s Manual System operation User s Manual System operation 3 3 Automatic circulation Corresponding to automatic operation mode press button automatic to enter into automatic mode See the F functions key applications below F Corresponding to handwheel function F2 Corresponding to incremental movement function F3 Manual FA Automatic F5 Single segment F6 Starting segment number F7 Browse current programme F8 Graph display mode HD men e mE EH This system stipulates the coordinate position of the procedure zero point in single ertet Prg m pet Lids 3 9 automatic circulation that is the point which show value equal to zero in in big character system is the datum point to all programme path You can use G92 to define coo
183. tup range it will reply XPSN signal to CNC P5 XERR Input when for certain reason the servo unit is in error or can not work it will replay the signal to CNC Pll XREF Servo unit zero return it is machine tool return to reference point signal also can connect the Z signal of motor coder to XREF terminal of CNC and the CNC directly check the Z signal from motor to define the machine tool zero point at this time the XTRF is invalid we suggest the factor use this method return reference point 7 5 6 Input output port 5J2 Input output port 5J2 is DB15 pin socket the pin should be DBI5 pin The port has 6 ways of relay power drive output signal and 3 ways of input signal To input signal we suggest when using external contact point switch proximity switch or Hall device the device is at high level if it does not send out signal and it is at low level while it does send out signal the driving capacity output at lower level is larger than 15mA and it should adopt the device with power range DC10 30V Pl 24V P2 24V P3 52 P4 M78 P5 M08 P6 limit z z Ug P8 earth eee se P9 24V P10 SI P11 M79 P12 S3 Ittt P13 H L main axle high low speed gt je N P14 limit ESRB P15 earth Explanation Sl S2 S3 M78 M79 M08 are single power point output 0C door limit current is 0 5A it needs retain diode when with external adductive load such as DC relay etc S1 S2 S3 three sp
184. umn of current then press and to the line of the parameter that is selected to import 4 Press F4 import file if operation accomplished the related parameter file will be copied to the system from the directory in the USB disk and regarded as current parameter in processing if failed the system will prompt error information 4 6 5 Clock setup In clock setup interface you may check and setup current date and time these datum are not effected by formatting operation in case the system version can not change current time it is check only Steps and method to setup clock l Enter the initialization interface press F5 SetTime enter clock setup interface 2 Move cursor to the setup position and press number key to input directly please confirm the input data is correct otherwise change can not be made Press CAN to exit in the input process if it is needed 3 When changed finished press COK or to save the changed data 4 10 Parameter management 4 f the input data verified correct the system will save the data if a data is mistake the cursor will stop at the position and prompt at the status box the data is incorrect otherwise it will prompt clock setup success 4 7 Coordinate offset In the coordinate system offset interface using Gd4 G59 to browse and setup to each workpiece coordinate system zero point and zero point offset If the machine tool is installed machine tool zero point the zero p
185. ut pulse signal width is defined by 148 system parameter It controls 38 relay N Y Turn off M03 M04 N If M5CL 1 Turn off 108 128 148 relays Y 148 system parameter 0 suspend 148 system parameter Turn off M05 Y 128 system parameter 0 N IA 2 If the 128 system parameter 0 the CNC still output short signal to 8 relay for the main axle brake function 2 25 User s Manual programming 3 If the third digit in 1 postion M5CL 1 M05 turn off 10 124 and 14 relays if MdCL 0 M05 will not turn off 10 12 and 14 relays 4 See M05 instruction execution process below 128 system parameter The coupling time output by CNC of 88 relay for the main axle to brake The MBCL of third digit in 1 position M05 output time When the system parameters of ll 12 13 14 are all as zero the contact point has no movement 2 3 7 M08 Turn on cooling system Format M08 Explanation M08 function turns on the coolant control relay when the programme segment is started 2 3 8 M09 Turn off cooling system Format M09 Explanation M09 function turns off the coolant control relay when the programme segment ended 2 3 9 M10 Hold on work piece Format M10 Explanation M10 function turns on the relay that controls the hold on movement 2 3 10 M11 Release work piece Format MII Explanation Turn off the relay that controls the hold on movement 2 3 11 Output M functi
186. ut signal comparison list Default Pin and No remark default function 4J1 P4 AJ1 P5 4J1 P11 4J1 P12 4J2 P4 4J2 P5 4J2 P11 4J2 P12 4J3 P4 4J3 P5 4J3 P11 4J3 P12 4J0 P4 4JO P5 4J0 P11 4JO P12 oJ 1 P2 a 1 F5 oJ1 P4 oJ1 P5 5J1 P10 oJ1I PT1 9 1 P1Z 9J1 P13 5J2 P6 5J2 P13 5J2 P14 oS19 P3 o0J3 P4 oJ3 Po 5 9 P8 MIO L11 K11 XPSN X axle exact stop at arrival MIO L20 K20 XERR X axle alert z th M10 LIO K10 XREF X axle reference point is defined by 66 P parameter MIO L12 K12 XRDY X axle servo ready at arrival MIO L24 K24 YPSN Y axle exact stop at arrival MIO L23 K23 YERR Y axle alert E a th M10 L21 K21 YREF Y axle reference point is defined by 66 P parameter MIO L22 K22 TRDY Y axle servo ready at arrival ZPSN Z axle exact stop at arrival ZERR Z axle alert Z axle reference point is defined by 66 P ZREF parameter MIO L9 K9 ZRDY Z axle servo ready at arrival APSN A axle exact stop at arrival AERR A axle alert A axle reference point is defined by 66 P AREF parameter ARDY A axle servo ready at arrival L is valid at low level K is valid at high level The number after L or K is the input serial No position l Defined by 73 P parameter Main axle high low speed gear signal input Defined by 728 P parameter Extension backup MIO L15 K15 MIO L18 K18 MIO L17 K17 MIO L16 K16 MIO L19 K19 MIO LI3 K13 MIO L14 K14 MIO L7 K7 MIO L8 K8 M10 L1 K1 MIO L3 K3 MI
187. utting tool 1 The Illustration 2 9 is showing the cutting direction of G41 that employs cutter to carry out cutting motion on the left compensation of the workpiece contour line 2 The cutter parameters must be assigned in cutter parameter setup in the iilis 20 main function PARAM before G41 execution 3 The G41 programme segment is only valid when having GO1 function and its corresponding coordinates parameter in order to setup cutter compensation 2 2 21 G42 Right side cutter radius compensation Format G42 GOL X Y Explanation The G42 of right side cutter radius compensation shows in Illustration 2 10 the other explanations are the same as G41 instruction Below is the detailed explanation about various cutter compensation methods 1 Cutter compensation setup To confirm the cutter moves from the motion without cutter radius compensation to the expected start point with cutter radius compensation should use the GOI linear function to setup cutter radius Illus 2 10 2 13 User s Manual programming compensation ahead of start see various situation in the chart below In the chart the broad solid line is the actual programmed path and the arrowhead Programming track line is cutter center motion path after Practical track cutter compensation It must use GO linear line function to D l S GOI of establishing cutting tool setup cutter compensation distance it is com
188. v Ya E f Xn 1 5 description X Save is to save X axes value of current programme coordinate system as a parameter to generate cutter compensation Y Save is to save Yaxes value of current programme coordinate system as a parameter to generate cutter compensation 1 6 F Fset I ET oset User s Manual System profile Z Save is to save Z axes value of current programme coordinate system as a parameter to generate cutter compensation A Save is to save A axes value of current programme coordinate system as a parameter to generate cutter compensation F Set manual setup feeding speed S Set manual setup main axle rotary speed G MDI input letter G when in status of file edit or letter input In the main function window of OPERT it is to enter MDI mode input status 3 1 2 4 Auxiliary board buttons keystoke sign 1 6 description Feeding speed accelerate deccelate it is to adjust the feeding speed F dynamicly in auto manual mode Main axle accelerate decelerate it is to adjust the main axle rotary speed S dynamicly in auto manual mode it is only valid when the main axle speed is adjusted by frequency conversion motor The main axle rotate clockwise executing M03 The main axle rotate counterclockwise executing M04 Shut down the main axle and stop rotary executing M05 The main axle incremental moving when press this button the mai
189. various parameters to understand and use these parameters right is very important to machine tool operation and processing quality 4 1 Brief introduction to main window of parameter management Press main function button PARA enters into parameter management see the interface below Types of parameter files Title bar Machine PARAMETER 10 26 20 COUNT 0053 TIME 000 28 52 ools Parameter Info Workpiece Coor X 12 997 Z 0 000 ERR 0 000 Current Backup1 Backup2 ToolPara m TB1 TBZ SysPara s SB1 SB2 Parameter files lt Bite ET mt PitchErr wm IB1 IBZ NEN CB1 CBZ Y Machine Info Sp l Rev Stop Prg Reu e SpdlRamk se VMachine tool Spdl urd 1 00 informations ProgFeed e Coor fst FeedOurd 1 00 parameter Servo Ready Cool y Cool Off Storage type HAN mm Tool Info ToolNo 0 OfstNo 0 Prompt box Select Current to browse and modify current paramter files ENE status box Alarm box o s ToolPara SysPara BitPara PitchErr Coor fst Init soft functions Illus 4 1 Cursor Current column it shows the current using parameters in CNC system Backupl column it is the storage area of system parameter backup file packup2 column it is the storage area of system parameter backup file See difference between current parameter and backup parameter in Section 4 1 3 Parameter s
190. ved 0 do not detect the READY signal from Y axle servo TXR 1 when CNC power on the system outputs ENABLE contact signal to the servo and detects whether received the READY signal from X axle showing error report of not ready on the operation interface if not revieved 0 do not detect the READY signal from X axle servo Factory default setup of 09 bit parameter 0000 0000 mm 1 Ime me wor wer FSMT 1 select the low vibration mode for feeding speed 0 select high precision mode feeding speed AROT I circular indication in A direction 0 360 0 length indication in A direction ZROT 1 circular indication in Z direction 0 360 0 length indication in Z direction YROT 1 circular indication in Y direction 0 360 0 length indication in Y direction XROT I circular indication in X direction 0 360 0 length indication in X direction Factory default setup of 10 bit parameter 0000 0000 wr um pee me ws uw single purpose machine tool control system setup functions mE to the machine tool characteristics 0 general purpose machine tool control system ALRM 1 output M77 when emergency stop positioning limit can control alert lamp 0 do not output alert signal ASRF l1 one switch at A directional reference point coarse positioning when pressed fine positioning when released 0 two switches at A directional reference point separate coarse positioning from fine
191. x otherwise the password can not be changed if it prompts The new password is not the same it means the password inputed into the new password and Retype are different please confirm and input again 6 If to renew the input press button F5 Cancel the system will clear the date in old password new password Retype and the cursor stops at the old password input box for new input 4 6 4 Factory default setup The following functions are included in the factory default setup restore factory default setup backup parameter to backup parameter area restore parameter from backup parameter area etc Step to enter factory default setup interface 1 Press main function button PARA enter parameter interface 2 Press F4 initialization to enter initialization interface 3 Press F4 Default to enter factory default setup interface 4 8 Parameter management 4 6 4 1 How to restore parameter to factory default setup Restore to factory function is to restore current parameters from the parameters to factory default setup it is applied when CNC system parameter is in disorder and caused improper operation to the system The factory default setup can make the system proper operation but not surely meet the specified requirement and this operation should be executed in caution To prevent misoperation input password is needed before the operation Steps to restore factory default setup l Enter f
192. xP lane XY2 3D arphscale Simu ENS Previous F F F3 F4 F5 T 1 F Illus 3 15 Description to function of each button F1 XOY Plane F2 YOZ Plane F3 X0Z Plane FA XYZ 3D to select the simulant graph projection plane F5 graph scale setup simulant graph zoom in out rate 2 Press button I5 graph scale and input scale parameter The rough setup of parameter is finished when input parameter in the L box and press button ENTER and skip out of workpiece information modification mode 3 Press anyone of the four buttons including Fi xoy Plane F2 YOZ Plane F3 X0Z Plane F4 xyz 3D to select the simulant graph projection plane 4 Press buttons of it o move the indicating cutter cross cursor to suitable position The system tracks and demonstrates the processing progress in graph display area if execute automatic circulation here Parameter management User s Manual Chapter four Parameter management Before operate the CNC system to control the machine tool to carry out processing it is necessary to setup certain parameters those meet the characters and specifications requirement to achieve the best processing quality The system parameter structure including cutter parameter system parameter bit parameter pitch compensation initialization configuration and coordinate system offset setup etc and other parameter and function setup This chapter describes the applications and functions of
193. ystem automatically return back programme management interface 5 If to cancel the processing tranfersm press cancel to cancel current serial port export and return to programme management interface or press RESET also can cancel current serial port export and return to programme management interface Note 1 before processing serial port export you should confirm the receiving end PC or CNC system is in serial port importing status otherwise will lose data 2 press in serial communication interface is to restore the system at the same time or not is deciede by the SRST digit in 168 bit parameter 5 3 USB disk management The system has USB port and support access to USB disk You can import or export the files between USB disk and user programme storage in the USB disk management interface 5 3 1 USB disk management introduction 1 It supporting the USB disk storage adopting USB1 1 USB2 0 protocol the file format in the USB disk is FAT format 2 Maximum 6 levels of directories opeartionable in the USB disk 3 The showing format of USB disk file is 8 3Format xxxxxxxx xxxFormat the file name longer than 8 3 format should be reduced to 8 3 format It supporting Chinese directory name 4 Supporting the mutual storage between the user programme storage and the USB disk 5 Automatically sorting to the USB file names 5 3 2 How to enter USB disk management interface and interface introduction 1 Open the USB disk cap ins

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