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1. UNIT MODEL HIGH LOW FANS START HIGH LOW PRESSURE PRESSURE PRESSURE PRESSURE FAN 1 FAN 2 FAN 3 Bar Bar Bar Bar Bar 2 8 CONDENSATE DRAIN The MFxxx 3T models have a drain for the washing water on the bottom 1 1 4 GAS connection The 34 mm geberit type evaporator condensate drain can be positioned on the side or on the front Installation can be carried out with bottom recessed or flushed to the floor as per standard in R version With these set ups the condensate water and the washing water is drained through the door opening It is also recommended to take the evaporator condensate drain towards the drain grate present in the floor of the room on the front see example The set up of the grate in the floor of the room for collecting condensate and washing water is the customer s responsibility The Standards in force also local relative to drains must be respected 2 9 WATER COOLING UNITS CONNECTION e Unless specifically requested the water condensing units are all set up for network water for tower water set up the connection as indicated s Oninspection mains water withthe machine ata standstill and water network ready check thatthe condenser drain pipe does not allow water to escape If this is not case regulate the pressure valve until the leak stops Fig 14 Itis recommended to supply a gate
2. IRIN X US E A N D MAINTENANCE INSTRUCTIONS ultiFresh MF DESCRIZIONE REVISIONE DATA REV REVISORE Dear Customer We would like to thank you for your trust in choosing an IRINOX blast chiller Please read the manual caretully it will give you all of the information necessary to keep your products in excellent state immediately It is therefore recommended to study this manual in order to make use of all potentialities and advantages that your IRINOX blast chiller can give you The correct functioning of the machine also depends on correct use Keep this manual near to the blast chiller in a way that it can be consulted easily by yourself and the operators Enjoy your job with IRINOX Register with the Club Irinox online club www irinox com The graphical representation of the controls present in the manual is aimed at making comprehension of the opera tions to be performed easier in a way to use the IRINOX blast chiller immediately and with satisfaction Symbols key suggestions and details for correct use of the blast chiller AN standards for your safety H additional information in this manual Information regarding the warranty and assistance Warranty validity of the individual parts for 12 months from the date of invoicing as stated in the price list in force Contacts Customer service 39 0438 5844 User assistance 39 0438 5844 Technical spare parts after sales 39 0438 2020
3. LASAGNA 3 C Cycle dedicated to cooling lasagna FISH 3 C Cycle dedicated to cooling fish MEAT 3 C Cycle dedicated to cooling pre cut meat SOUPS SAUCES 3 C Cycle dedicated to cooling soups and sauces SAVOURY TARTS 3 C Cycle dedicated to cooling savoury tarts CONFECTIONERY 3 C Cycle dedicated to cooling confectionery products BREAD 3 C Cycle dedicated to cooling bread Cycles for CATERING COOLING This cycle envisions two freezing phases In the first phase the core temperature of the product is taken to 6 C with a work temperature of 0 C 18 C DELICATE In the second phase the core temperature of the product is taken to 18 C with a work temperature that can reach 40 C This cycle is indicated for freezing all cooked foods in particular raised and oven cooked products Cycles for CATERING FREEZING With this cycle the temperature of the product is quickly reduced to 18 C at the core with a work temperature that can reach 40 C This cycle is particularly indicated for all raw foods and for cooked foodstuffs with a particular thickness 18 C STRONG VEGETABLES MUSHROOMS 18 C Cycle dedicated to freezing vegetables and mushrooms RICE PASTA 18 C Cycle dedicated to freezing rice and pasta LASAGNA 18 C Cycle dedicated to freezing lasagna FISH 18 C Cycle dedicated to freezing fish MEAT 18 C Cycle dedicated to freezing meat SOUPS SAUCES 18 C Cycle dedic
4. each individual machine In compliance with directive 97 23 EC based on the model the equipment is supplied together with the user manuals and declarations of conformity of the safety valve liquid receiver liquid separator liquid receiver separator e compressors oil separator e safety pressure switches The joints made by IRINOX S p a comply with the standard EN14276 2 1 3 TRANSPORT AND HANDLING s The loading and unloading from the means of transport can be performed using a fork lift truck with forks that have a length exceeding half of the length of the object or use a crane if eye bolts are supplied The lifting means must be adequately selected on the basis of the dimensions and weight of the packaged machine indicated on the label Tab Weights and volumes All necessary precautions must be adopted when handling the appliancein order not to damage it respecting the indications positioned onthe packaging U The blast chiller is destined only for the use for which it has been designed The manufacturer declines all responsibility for any damage caused by incorrect or unreasonable use as for example improper use by untrained staff modification or interventions that are not specific for the model use of non original spare parts or that are not specific for the model failure to comply even partial with the instructions in this manual Whenever the machine is s
5. si su puo2 ajowey uoljoas a1qeo Lx lqe5 o uun 0 uon9 s s lqeo NOILdHOS8SV danS HaM Od SNISN3QNOO ir NOILdHOSSV A1ddnS aOd BEEMKA LINN SNISN20NO2 43d WVH SN1d LE C XXXIN bww 94x4 9S bww S zOS Tab 10 2 7 REFRIGERATOR CONNECTION General criteria that must be satisfied in the installation of the remote units 2 7 1 Installation at equal level In this type of installation the remote unit and the chamber are at the same level see Fig 10a For the diameter of the supply pipes and their lengths consult paragraphs 2 7 3 and 2 7 4 In rectilinear tracts assure a 2 minimum gradient of the pipes in order to guarantee the return of the oil into the compressor gt gt see Fig 10b Fastening clamps onto the insulated pipes p see Fig 10c The number of clamps to be applied to the refrigerator connection line of the remote units is indicated in the following table Connection clamps Pipe diameter mm Bracket distance m from 912 to 922 from 922 to 954 from 925 to 967 Hermetic sealing see Fig 10d Make the vacuum and load the refrigerantinto the connection pipes flow and intake Check for leaks see Fig 10e Opening of the cocks A B on the condensing u
6. Cycle dedicated to freshening mixes ICE CREAM 15 C Cycle dedicated to freshening ice cream Cycles for BAKERY PRODUCTS COOLING 3 C DELICATE See the same cycle for CATERING 3 C STRONG See the same cycle for CATERING SAVOURY TARTS 3 C Cycle dedicated to cooling savoury tarts CREAMS 3 C Cycle dedicated to cooling creams LEAVENED GOODS 3 C Cycle dedicated to cooling leavened goods PRE BAKED BREAD Cycle dedicated to cooling pre baked bread MIXES 10 C Cycle dedicated to cooling mixes TARTS 3 C Cycle dedicated to cooling tarts 22 Cycles for BAKERY PRODUCTS FREEZING 18 C DELICATE See the same cycle for CATERING 18 C STRONG See the same cycle for CATERING TARTS 18 C Cycle dedicated to freezing tarts UNCOOKED TARTS 18 C Cycle dedicated to freezing uncooked tarts PRE BAKED BREAD Cycle dedicated to freezing pre baked bread Cycles for BAKERY PRODUCTS FRESHENING LONG Cycle dedicated to long rising DIRECT Cycle dedicated to short rising NIGHT Cycle dedicated to rising at night Cycles for BAKERY PRODUCTS FRESHENING BAKED BREAD Cycle dedicated to freshening baked bread PRE BAKED BREAD Cycle dedicated to freshening pre baked bread Cycles for ICE CREAM INDUSTRIES COOLING 3 C DELICATE See the same cycle for CATERING 3 C STRONG See the same cyc
7. clamps is connected correctly DOOR OPEN Door open alarm except for during the defrost cycle The door is not closed correctly Close the door by pushing it towards the chamber Micro switch fault which controls the door closure Technician intervention to replace the micro switch The micro switch wires are disconnected from the clamps 65 Insert the micro switch wires well into clamps 6 and 7 of the electric control board Diagnostics NOT managed by the electronics Malfunction The front board does not switch on Possible cause No power supply Possible solution Check the connection to the electric line Bus Connector between the disconnected boards Insert the Bus cable into the dedicated connector in the front board and in the Relay board Intervention of the protection fuses Replacement of the fuses by an authorised technician The chamber fans do not turn No power supply Check the connection to the electric line Fan fault Intervention of a technician for fan replacement Relay board fault Intervention of a technician for fan replacement The compressor does not function No power supply Check the connection to the electric line Intervention of the auxiliary circuit protection fuses Fuse replacement by an authorised technician Intervention of the internal Klixson due to overloads Technician intervention Interventio
8. freezing ice cream to be taken to a core temperature of 12 C Cycles for CONFECTIONERY COOKING AT LOW HEAT MERINGUES Cycle dedicated to cooking meringues at low heat CREME BRULEE 3 C Cycle dedicated to cooking creme brulee at low heat CREME BRULEE 18 C Cycle dedicated to cooking creme brulee at low heat FRUIT POCHET 3 C Cycle dedicated to cooking fruit pochet at low heat FRUIT POCHET 18 C Cycle dedicated to cooking fruit pochet at low heat DACQUOISE Cycle dedicated to cooking dacquoise at low heat Cycles for CONFECTIONERY RISING LONG Cycle dedicated to long rising DIRECT Cycle dedicated to short rising NIGHT Cycle dedicated to rising at night Cycles for CONFECTIONERY PASTEURISATION ICE CREAM BASES Cycle dedicated to pasteurisation of ice cream bases CREAMS Cycle dedicated to pasteurisation of creams Cycles for CONFECTIONERY CHOCOLATE CHOCOLATE 45 C Cycle dedicated to chocolate CHOCOLATE 7 C Cycle dedicated to chocolate to be taken to a core temperature of 7 C CHOCOLATE 18 C Cycle dedicated to chocolate to be taken to a core temperature of 18 C COOLING OF MOULDS Cycle dedicated to cooling moulds Cycles for CONFECTIONERY FRESHENING MIGNONS Cycle dedicated to freshening mignons LEAVENED GOODS Cycle dedicated to freshening leavened goods MIXES
9. prevention the installer must contact the local fire department for the due indications Places to avoid e The remote condensing units must be installed outdoors in a place protected from direct sunlight or in relevant rooms avoiding closed places and high temperatures and low air exchange Minimum air exchange Tab The manufacturer guarantees an IP44 protection rating in compliance with IEC 70 1 EN 60529 IEC 529 Standards If the circumstances make it necessary the installer must evaluate whether the use of a cover or roof is required Minimum distances to be complied with e Maintain the minimum distances indicated in the drawing to guarantee good machine functioning to ensure that the space is sufficient for any maintenance and for the refrigerator and electrical connections spazio per ricambio aria e apertura pannelli min 100 cm 2 3 DIMENSIONAL DATA Request the technical sheet specific for your blast chiller from IRINOX S p A 2 4 ENVIRONMENT TEMPERATURES AND AIR EXCHANGE The efficiency declared refers to atemperature of the functioning environment of 32 C Higher temperatures can determine a large drop in efficiency In all cases the maximum temperature of the functioning environment air is 42 C It must also be considered that any intervention of the 2 5 COOLING CAPACITIES Table 1 safety valve or fuse caps currently in the refrigerator circuit leads to the immediate di
10. the door facing the drain it the grate present in the floor of the room The set up for recessing is the customer s responsibility with compliance to Standards in force along with rooms relative to drains If the appliances are not levelled their functioning ad the flow of condensate can be compromised 2 2 2 Positioning of remote condensing units he remote units are manufactured to be installed in places protected against adverse weather conditions The plants must be positioned on a levelled cement or steel base and must have the maintenance space according to the technical files If installed on the roof or attic beams should be provided which divide the weight Furthermore the base must be sufficiently sturdy and capable of bearing the weight of the complete unit resulting from the technical data of the specific drawing To avoid further vibrations or noise it is recommended to use neoprene anti vibration pads underneath the corners of the unit s base Place the appliances definitively in the pre selected place after having unpacked them and remove the protective film following the indications below Safety provisions The machine must be installed and inspected with complete respect of the accident prevention legal Standards traditional regulations and Standards in force e Any machine rooms used for the condensing units must be prepared in compliance with the Standards in force in the country of installation regarding fire
11. ture of 2 C A The frozen food must be conservedina freezing cabinet at a constant temperature of 20 C A Do notuse the blast chiller like a normal d refrigerator 53 CONTENT Preparation date Expiry date 3 6 Programming the parameters 3 6 1 CONFIGURING THE OPERATOR PARAMETERS In the main window press to access the settings menu Press Operator parameters Press the keys to scroll through the list of parameters 03 09 2013 11 18 54 OPERATOR PARAMETERS COMPANY NAME Name of the Customer s Company SET DATE TIME Configuration of the date time of the blast chiller LANGUAGE Setting the language in the menus UNIT OF MEASUREMENT Unit of measurement of the temperatures Unmistakable number of the blast chiller MACHINE Necessary for the connection of the blast chiller via BUS network PERIPHERAL ADDRESS Serial connection address SET PASSWORD Password configuration PERIOD OF RECORDINGS Interval of time expressed in minutes of the recordings n 0 none recordings n 0 active Registrations BLAST CHILL TYPE OF RECORDINGS BLAST CHILL Only L BLAST CHILL PRESERVATION CYCLE cycle and preservation recording 55 Description Front panel screen 3 6 2 MODIFYING THE CYCLE PARAMETERS The parameters of a cycle can be modified either temporarily or permanently The parameters can be modified with the cycle in pr
12. www irinoxprofessional com
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14. Fax 39 0438 2023 E mail irinox irinox com Web site www irinox com For every request relative to your blast chiller always indicate e The model The serial number stated on the label on the model INDEX 1 GENERAL DOCUMENTATION 4 1 1 GENERAL RECOMMENDATIONS 4 1 2 FOREWORD 4 1 3 TRANSPORT AND HANDLING 4 1 4 UNPACKING 4 1 5 ELEMENTARY SAFETY STANDARDS 5 1 6 PRECAUTIONS FOR LOADING OR UNLOADING 1 7 DANGEROUS USE OF THE POINTED PROBE 5 1 8 PERIODICAL STAFF TRAINING 2 INSTALLATION 6 2 1 PLATE DATA 6 2 2 POSITIONING 6 2 3 DIMENSIONAL DATA 8 2 4 ENVIRONMENT TEMPERATURES AND AIR EXCHANGE 8 2 5 COOLING CAPACITIES 8 2 6 ELECTRIC CONNECTION 8 2 7 REFRIGERATOR CONNECTION 11 2 8 CONDENSATE DRAIN 13 2 9 WATER COOLING UNITS CONNECTION 14 2 10 NOTES FOR THE INSTALLER 15 2 11 SAFETY AND CONTROL SYSTEMS 16 2 12 R404A GAS SAFETY SHEET 17 2 13 DISPOSING OF THE MACHINE 18 3 OPERATION 19 3 1 USE 19 3 2 DESCRIPTION OF CYCLES 19 3 3 DESCRIPTION AND OPERATION 24 3 3 1 PRELIMINARY OPERATIONS 24 3 3 1 1 INITIAL START UP 24 3 3 1 2 HEATING 25 3 3 2 SELECTING THE CYCLES 26 3 3 2 1 AUTOMATIC MODE 28 3 3 2 2 MANUAL MODE 29 3 3 2 3 FAVOURITES 31 3 3 2 4 DEFROST 32 3 3 2 5 COOLING AND FREEZING 33 3 3 2 6 THAWING 34 3 3 2 7 COOKING AT LOW HEAT 36 3 3 2 8 PROOFING 38 3 3 2 9
15. PASTEURISATION 39 3 3 3 FUNCTIONS 40 3 3 3 1 CONTINUOUS CYCLE 40 3 3 3 2 TURNING OUT 44 3 3 3 3 CORE PROBE TEMPERATURE INDICATION 45 3 3 3 4 ENTERING CYCLES IN THE FAVOURITES AREA 46 3 3 3 5 RECORDING CYCLES 48 3 3 2 6 DISABLING THE KEYBOARD 50 3 4 STOPPING MODES 51 3 5 RECOMMENDATIONS FOR USE 51 3 6 PROGRAMMING THE PARAMETERS 54 3 6 1 CONFIGURING THE OPERATOR PARAMETERS 54 3 6 2 MODIFYING THE CYCLE PARAMETERS 56 3 7 SANIGEN 58 4 MAINTENANCE SERVICE 62 4 1 ROUTINE MAINTENANCE 62 4 2 CLEANING THE CHAMBER 62 4 3 CLEANING THE CONDENSER 64 4 4 TROUBLE SHOOTING 65 4 5 EXTRAORDINARY MAINTENANCE 67 1 GENERAL DOCUMENTATION 1 1 GENERAL RECOMMENDATIONS e This manual is an integral part of the product it supplies all of the indications necessary for correct installation correct use and maintenance of the machine It is mandatory for the user to read this manual carefully and always make reference to it Moreover it must be kept in place that is known and accessible to the authorised operators installer user maintenance technician The blast chiller is intended for professional use and therefore only qualified staff can use it 1 2 FOREWORD Installation must be carried out by authorised and special ised staff respecting the instructions in this manual The manufacturer declares and assigns a Declaration of Conformity to the 98 37 Machinery Directive to the 2006 95 Directive and to the 2004 108 CE Directive to
16. RATION RISING FREEZING MAINTENANCE COOKING AT LOW HEAT PASTEURISATION O UW Q N Select the required function by pressing the relative button 1 8 The list of cycles in the various groups appears 26 Press the required cycle then press To end the cycle press I stop p A When the cycle ends this appears 27 3 3 2 4 AUTOMATIC MODE Insert the core probe into the product and press AUTOMATIC mode is selected The display shows 1 Current type of cycle 2 Progress of cycle as a percentage 3 Current phase 4 Air temperature 5 Core probe temperature 6 Ventilation control To end the cycle press 28 3 3 2 2 MANUAL MODE Do not insert the core probe into the product and press MANUAL mode is selected The display shows 1 Type of cycle 2 Progress of cycle as a percentage 3 Current phase 4 Air temperature 5 Duration of phase 6 Ventilation control Pressing allows you to change the duration of the current phase at will 29 Ventilation speed can be modified for each phase in progress by pressing ai When the cycle ends this appears 30 3 3 2 3 FAVOURITES To view your favourites library press in the menu shown in the picture You can now select the required cycle 31 3 3 2 4 DEFROST Press the key To access the demistin
17. Remove the external net from the glass cylinder paying attention not to break the glass Tighten the glass cylinder anti clockwise always acting on the red plastic base Wash the external net in warm water paying attention not to deform it Remove any dust deposits carefully Wash the external net in warm water paying attention not to deform it Remove any dust deposits carefully Clean the glass cylinder with a damp cloth Remove any dust deposits carefully Tighten the glass cylinder clockwise always acting on the red plastic base Check that the glass cylinder is not cracked If this is the case the glass cylinder must be replaced Insert the external net paying attention not to overlap the internal net and keep a distance of about 5 mm from the red base Keeping the glass cylinder still re insert the external tab checking that it is in good contact with the external net 60 YEARLY replacement of the glass cylinder and external net Order the glass cylinder and external net from IRINOX CODE 3880410 Remove the power supply to the preserving unit and access the Sanigen Release the external tab holding the glass cylinder still Tighten the glass cylinder anti clockwise always acting on the red plastic base Dispose of the glass cylinder with the external net as dry waste as it is made from re cyclable materials Check that the new glass cylinder is not cracked If th
18. ac compression Request immediate medical assistance Contact with the skin Thaw the affected areas using water Remove contaminated clothing Attention clothing can stick to the skin in the case of cold burns In the case of contact with the skin wash immediately with plenty of warm water If symptoms occur irritation or the formation of blisters request medical assistance Contact with the eyes Wash immediately with an eyewash or clean water keeping the eyelids open for at least 10 minutes Request immediate medical assistance Ingestion Do not induce vomiting If the accident victim is conscious rinse the mouth with water and make him her drink 200 300 ml of water Request immediate medical assistance Further medical care Symptomatic treatment and support therapy when indicated Do not give adrenalin and similar sympathomimetic drugs following exposure due to the risk of cardiac arrhythmia with possible cardiac arrest Fire prevention measures Not inflammable The heat decomposition causes the emission of very toxic and corrosive vapours hydrogen chloride hydrogen fluoride In the case of fire use respiratory aids and suitable protective clothing Extinguishers Use extinguishing agents that are appropriate for the fire Use extinguishing agents that are appropriate for the fire Inhalation Higher atmospheric concentrations can cause anaesthetic effects with possible loss
19. ast tray Position thetrays inthe mostinternal part ofthe tray holders making sure that they are as near as possible to the evaporator Do not overload the machine beyond that established by the manufacturer Trays capacity and Yield Tab MODELS MF 100 1 100 100 Taye Capacly Blast chilling Kg Freezing K Ni GN 20 MF130 2 130 130 MF 180 2 180 180 MF250 2 250 250 MF300 2 300 300 MF350 2 2T 350 350 MF500 2 2T 500 500 MF500 2 3T 500 500 MF 750 2 3T 750 750 The yields are declared in the following conditions Trays filled with water at 90 C Environment temperature 32 C No chamber pre cooling 3 5 2 Pre cooling Before a quick blast chilling cycle and or quick freezing it is indispensable to pre cool the chamber ina way to reduce work times even further Before inserting the product to be blast chilled perform a pre cooling cycle a DELICATE cycle or STRONG vacuum To prevent damage to the machine do not leave hot products inside the chamber As soon as the product to be treated has been inserted start the cycle immediately 3 5 3 Core probe The core probe must be positioned correctly at the centre of the largest piece of product making sure that the point of the probe does not escape from the product itself and does not tou
20. ated to freezing soups and sauces SAVOURY TARTS 18 C Cycle dedicated to freezing savoury tarts CONFECTIONERY 18 C Cycle dedicated to freezing confectionery products BREAD 15 C Cycle dedicated to freezing bread Cycles for CATERING COOKING AT LOW HEAT Cycle dedicated to cooking chicken at low heat CHICKEN You can select the form of preservation at the end of the cooking cycle blast chilling freezing Keeping warm Cycle dedicated to cooking beef at low heat You can select the form of preservation at the end of the cooking cycle blast chilling freezing keeping warm Cycle dedicated to cooking pork at low heat You can select the form of preservation at the end of the cooking cycle blast chilling freezing keeping warm Cycle dedicated to cooking fish at low heat You can select the form of preservation at the end of the cooking cycle blast chilling freezing heat maintenance Cycles for CATERING REGENERATION MEAT Cycle dedicated to regeneration of meat FISH Cycle dedicated to regeneration of fish VEGETABLES Cycle dedicated to regeneration of vegetables BREAD Cycle dedicated to regeneration of bread SINGLE PORTION Cycle dedicated to regeneration of single portions CONFECTIONERY Cycle dedicated to regeneration of confectionery Cycles for CATERING RISING LONG Cycle dedicated to long rising DIRECT Cycle dedicated to short rising NIGHT Cycle dedi
21. cables must be correctly dimensioned and selected depending on the real laying conditions The electric cables must be introduces and blocked inthe relevant fairlead and placedinasuitable manner depending on the place of installation e Every wire must be inserted into the corresponding clamp s The earth wire must be correctly connected to an efficient earth plant A The manufacturer declines all liability and every warranty obligation whenever the appliance or objects are damaged and persons are injured due to incorrect installation and or failure to comply with the laws in force dd d 802 002 dd d oez dd d oez dd Nt d amp oor dd Nt d UU gcor DMVEDL dd d 802 002 osor dd d oez JdtdE oez 9199 dd Nt d amp oor OLDS dd Nt d 00t dd d 802 002 dd d oez dd d oez 3d N d8 oor dd Nt d OOv dd d 802 002 SEDE 9 tt vk dd d oez dd d oez OLOS L Se L vh dd Nt d amp oor 999 919r MY99 CC EE vik 26 dd Nt d dd d oor 802 002 dd d oez ScOv 862 ZOL dd d oez 999 0 8 ZOL dd Nt d oor TDS ZSL v A MA Jd N dE 0dr A giqeo 90 M H0294 bww So LXI bw
22. cated to rising at night Cycles for CATERING DEFROSTING CHICKEN Cycle dedicated to defrosting chicken BEEF Cycle dedicated to defrosting beef PORK Cycle dedicated to defrosting pork FISH Cycle dedicated to defrosting fish 20 Cycles for CATERING MAINTENANCE MEAT Cycle dedicated to maintenance of meat FISH Cycle dedicated to maintenance of fish VEGETABLES Cycle dedicated to maintenance of vegetables BREAD Cycle dedicated to maintenance of bread SINGLE PORTION Cycle dedicated to maintenance of single portions CONFECTIONERY Cycle dedicated to maintenance of confectionery Cycles for CATERING PASTEURISATION MEAT Cycle dedicated to pasteurisation of meat FISH Cycle dedicated to pasteurisation of fish VEGETABLES Cycle dedicated to pasteurisation of vegetables CREAMS Cycle dedicated to pasteurisation of creams Cycles for CONFECTIONERY COOLING 3 C DELICATE See the same cycle for CATERING 3 C STRONG See the same cycle for CATERING MIXES IN MOULDS 10 C Cycle dedicated to cooling mixes poured into moulds MIXES IN LAYERS 10 C Cycle dedicated to cooling mixes in layers such as s Sponge cakes Biscuits CREAMS 25 C Cycle dedicated to cooling hot creams to be taken to a core temperature of 25 C CREAMS 3 C Cycle dedicated to cooling hot creams to be taken to a co
23. ch the tray In order to prevent undesired contamination the probe must be clean and sanitised before every work cycle For bestresults we recommend the use of GN1 1 containers with 3 5 kg of product and with a maximum thickness of 8 cm for quick blast chilling or 5 cm for quick freezing For difficult and or fatty products reduce the thickness further 52 3 5 4 Temperatures Do not leave the cooked foodstuffs to be blast chilled and or frozen for a long time at room temperature The greater the moisture lost the less the softness conserved inside the foodstuff It is recommended to start the blast chilling and or quick freezing cycle as soon as the preparation and or cooking has been completed taking caretointroduce the foodstuff into the blast chiller at a temperature that is not below 70 C Cooked food can enter the blast chiller also at very high temperatures gt 100 C as long as the chamberis pre cooled Remember thatthe cycle reference times start from 90 C from 90 C to 3 C in the quick blast chilling cycle from 90 C to 18 C in the quick freezing cycle 3 5 5 Conservation The blast chilled and or frozen food must be covered and protected with film hermetic lid or even better vacuum packed and marked using a sticker stating the content the day of preparation and the expiry date in indelible ink A The blast chilled food must be conserved in a refrigerated cabinet at a constant tempera
24. d s n V Ph A Con pres sor HERMETIC Refr R404 Char gerajnt Hz Kw J Desing p re LOW KPa Desing pl essure High Valima Clast Rated Lajaa KPa IP U PED Code r Model Serial N mm yy progres Frequency Power Phase Volt Absorption 2 2 1 Positioning the chambers Places to avoid e Places exposed to direct sunlight and any heat source Minimum distances to be complied with gt see Fig 5 e Maintain a distance sufficient to make any maintenance operations possible along with refrigerator and electric connections e Maintain a minimum distance of 3m from other refrigerator appliances in order to prevent the formation of condensate on the external surfaces Also check the possibility of opening the chamber door completely moving the appliance away from any obstacles by a space sufficient for the purpose Positioning and levelling recess models and with ramp see Fig 5 e For the models with recessed bottom with ramp or flush to the floor the washing water is drained through the door passage therefore position the chamber adjacent to a grate in the floor of the room The appliance must be levelled ina way to allow escape and prevent waterlogging In the case of pass through doors it is recommended to level the chambers with a slight gradient towards
25. direction of rotation of the fans which inside the compartments suck the air from the centre of the work chamber towards the evaporator in the air cooled units the fans suck the air through the condenser and push it outside e Check the absorptions with the values stated on the data plates gt see Fig 15d see Fig 15f Check the standard pressures and the intervention values of the pressure transducers referring to the Pressure switch regulation values tab see Fig 15g Check the water connection with the regulation of the pressure static valve during functioning and the good circulation of the conden sation water Carry out at least one complete blast chilling or quick freezing cycles in manual mode Train the customer regarding the correct use of the appliance with specific reference to use and the requirements of the customer himself The installation and the start up must be performed by authorised staff The safety devices must be installed in such a way that leakage of refrigerant cannot cause any danger When installing the pressure release piping of the safety valves the line must comply with local standards For loads with more than 100 kg of refrigerant adequate overflow devices must be installed by the installer as foreseen by the standard EN378 2 2008 A1 2009 ANNEX F 2 11 SAFETY AND CONTROL SYSTEMS Door m
26. eaks Ensure adequate personal protection with the use of means of protection for the respiratory tract during the elimination of spills If the conditions are sufficiently safe isolate the source of the leak In the presence of spills of modest size leave the material to evaporate on the condition that there is suitable ventilation Large leaks ventilate the area contain the leaking material with sand earth or other suitable absorbent material prevent the liquid from penetrating drains sewers basements and work holes because the vapours can create a suffocating atmosphere s Handling Avoid the inhalation of high concentrations of vapours The atmospheric concentrations must be reduced to a minimum and kept at the minimum level reasonably possible below the professional exposure limit The vapours are heavier than the air and therefore the formation of high concentrations near to the ground is possible where ventilation is usually low In these cases ensure adequate ventilation or wear suitable protection devices for the respiratory tract with air reserve Avoid contact with naked flames and hot surfaces as irritant and toxic decomposition products can be formed Avoid contact between the liquid and the eyes skin 2 13 DISPOSING OF THE MACHINE The machine must be demolished and disposed of with respect to the Standards in force in the country of installation especially regarding the compressor refrigerant gas and
27. ertain length of time and begins after the cooking phases To end the cycle press 37 3 3 2 8 PROOFING THE PROOFING CYCLES ARE MANUAL ONLY WITH TIMER In the main window select Select the type of proofing Pressing the key proofing So phase 1 4 25 C allows you to set a cycle end date in which case proofing is postponed and the product is 00 00 L kept frozen for the required length of time PE S 03 09 23 22 Before starting the cycle you can select how pon pong to end it and chill and freeze e PROOFING and CHILL after it has proofing the product is cooled e PROOFING and FREEZE the product is frozen Press the button to start the cycle 38 3 3 2 9 PASTEURISATION In the main window select Select the type of product seafood vegetables x T Before starting the cycle you can select how it ends e Pasteurise after pasteurisation the product is kept warm e Pasteurise and cool after pasteurisation the product is cooled e Pasteurise and freeze after pasteurisation the product is frozen Press the button to start the cycle 39 3 3 3 Functions 3 3 3 1 CONTINUOUS CYCLE Function enabled only for delicate cycles at 3 C and strong cycles at 18 C in manual mode With the continuous cycle function enabled the l cycle continues indefinitely 2 1 Type of cycle continuous cyc
28. g cycle press Open the door Press phase 1 1 start to start the cycle Press the key to modify the cycle time 32 3 3 2 5 COOLING AND FREEZING In the main window press the button to open the cycle start window phase 1 1 8 Ifthe automatic core probe detection function is disabled select the required work mode When the temperature at the core reaches the temperature set for indication the warning message appears 33 3 3 2 6 THAWING In the main window select the button Select the product Press key 1 to modify the thickness of the product 1st or 2nd notch for products 4 cm MAX 3rd notch for products between 4 and 7 cm s 4th notch for products between 7 and 10 cm 5th notch for products 10 cm MAX Press the button to start the cycle 34 When the cycle ends ate 100 the indication appears Re 24 C To end the cycle press t k 35 3 3 2 7 COOKING AT LOW HEAT In the main window select the button Select the product Before starting the cycle you can select how it ends s 3 C once cooked the product is cooled e 65 C once cooked the product is kept warm e 18 C once cooked the product is frozen 36 Press the button to start the cycle You can set a product MATURATION phase by pressing The maturation phase maintains a specific temperature for a c
29. g the machine clean the inside of the chamber thoroughly as indicated in paragraph 4 2 4 2 CLEANING THE CHAMBER In order to guarantee hygiene and protection of the quality of the foodstuffs treated the internal cleaning of the chamber must be performed at the end of every working day Weekly cleaning is recommended The conformation of the cell and the internal components allow to wash using a cloth or sponge Clean using water and non abrasive neutral detergents rinsing is performed with acloth or sponge soaked in water or with a moderate jet of water not exceeding mains pressure A Do not scrape the surfaces with sharp or abrasive bodies A Do not use abrasives or solvents and thinners ANQAS wear protective gloves during the following operations 4 2 1 Washing the evaporator Always wear following gloves during the following operations HOW TO ACCESS THE EVAPORATOR It is possible to access internal evaporator cleaning by releasing 2 hooks on the left part and turning the fan holder panel to the right METHODS FOR CLEANING THE EVAPORATOR Tocleantheevaporator useabrushwithvertical movements along the direction of the aluminium fins On completion close the fan holder panel by performing the operations in reverse order Do not use sharp objects for any reason 4 2 2 Condensate emptying The condensate is drained through a drain pipe It envisions a drain or device for col
30. gram starts phase 2 alternatively you can press to stop turning out immediately 44 3 3 3 3 CORE PROBE TEMPERATURE INDICATION Select a cycle and press To set the function press Set the temperature for indication press to confirm When the temperature at the core reaches the temperature set for indication the warning message appears Press to confirm the indication 45 3 3 3 4 ENTERING CYCLES IN THE FAVOURITES AREA Access the required group of cycles To save a cycle in the favourites library t press selection cycle 4 seafood vegetables Select the cycle to be added to the list of favourites Confirm by pressing add cycle to favorites kb Ltd 46 You can modify the name of the cycle By pressing you accept the default name or the new one you have entered holding pastry IWER TY ult ojP alslolF slH i KL Se ae a You are then taken back to the cycle selection window 47 3 3 3 5 RECORDING CYCLES You can save an automatic cycle S 3 by pressing 100 ES conservation 25 C For the cycle to be recorded 1 The cycle must be AUTOMATIC 2 There must not be any alarms in progress Otherwise the cycle cannot be recorded When the cycle ends press Enter the name of the cycle that has just been saved and press ekio panoanana BBBDDBD lt 48 To use it again simply select it in the favou
31. hen to use it Sanigen can always be used except during leavening How to use it Sanigen is installed directly in the factory when requested The functioning parameters are se in the Factory Parameters and are the fruit of Irinox experience and laboratory tests Its functioning is completely automatic How does the sanitising cycle function sanitising is always active except during the proofing cycle if envisioned e When the temperature in the chamber gt 0 C parameter set in the factory The sanitising system is activated for a set time The fan in the chamber are controlled for a set time When the fans functioning time has expired these remain off for a set time When the functioning time has expired the sanitising system is switched off for the set time The fans functioning and pause times in the chamber are reset e When the temperature in the chamber lt 0 C parameter set in the factory the sanitising cycle is not carried out 58 SANIQGEN How to see if sanitising is active In the main window press to access the settings menu To increase or decrease the aggressiveness of treatment press the buttons wa ACTIVATED GREEN DEACTIVATED ENABLED BUT NOT ACTIVATED 59 Routine maintenance EVERY 6 MONTHS Cleaning Remove the power supply to the preserving unit and access the Sanigen Release the external tab holding the glass cylinder still
32. icro switch A blocks fan functioning in the chamber when the door is opened Protection fuses B they protect the circuits from short circuits and overloads Fuse holders C they contain the fuses and they allow the opening and isolating of the circuits e Circuit boards D on the basis of the parameters acquired the control the various blast chiller devices connected to it Controls temperature in chamber E it is managed by the circuit board via PT1000 probe Safety pressure switch F it intervenes in the case of excessive pressure in the refrigerant circuit Safety valve G intervenes in the case of excessive pressure in the system and lack of intervention of the safety pressure switch The intervention discharges the gas in excess in the environment Fig E i Fig F Fig G 2 12 R404A GAS SAFETY SHEET Identification of dangers High exposure to inhalation can have anaesthetic effects Very high exposure can cause anomalies of the heart beat and cause sudden death The neubulised or sprayed product can cause cold burns to the eyes or skin Dangerous for the ozone layer e First aid measures Inhalation Move the accident victim away from exposure and keep him her warm and rested Give oxygen if necessary Perform artificial respiration if breathing stops or gives signs of stopping In the case of cardiac arrest perform external cardi
33. ion at equal level If the remote unit is installed higher with respect to the appliance see Fig 11a a siphon must be installed at every start or re ascent A every 0 8 metres difference in level along the return pipe and at ever arrival B For the diameters of the supply pipes and their lengths consult paragraphs 2 7 3 and Tab Refrigerator remote connection If the remote unit is installed lower with respect to the appliance gt see Fig 11b no siphon is necessary For the diameters of the supply pipes and their lengths consult paragraphs 2 7 3 and Tab Refrigerator remote units connection 2 7 3 Remote refrigerator connection The diameters ofthe appliance supply pipesare Table 3 dimensioned for installation distances up to 25 metres CHAMBER UNIT LINE LINE Remote refrigerator connection as per standard Tab MODEL MODEL LIQUID f LIQUID f For greater distances contact the manufacturer CONDENSING mm mm MF100 1 The insulation of the intake line must be MF130 2 performed using good quality closed MF180 2 cell insulating material with minimum ME250 2 thickness of 19 mm MF300 2 MF350 2 2T MF500 2 2T MF500 2 3T MF 750 2 3T 19 mm 2 7 4 R404A pressure switches calibration For the calibration of the R404A pressure switches see Table 4 Table 4 AIR COOLED WATER COOLED CONDENSING
34. ion of cycles lower the temperature of foods that have just been These have been studied by IRINOX S p A and its cooked in a way to preserve them for a longer period collaborators divided into 4 specific user categories however keeping the organoleptic features unaltered In this way your blast chiller will not only be used to The Multi Fresh MF range has been studied to make blast chill products but will help you in the production this operation as easy as possible offering a wide process 3 2 DESCRIPTION OF THE CYCLES The MF range has the following cycles Cycles for CATERING COOLING With this cycle the temperature of the product is quickly reduced to 3 C at the core with a work temperature that oscillates between 0 C and 2 C This cycle is particularly indicated for delicate products such as e Mousses 3 C DELICATE Spoon desserts e Creams s Desserts Vegetables e Foodstuffs with reduced thickness With this cycle the temperature of the product is quickly reduced to 3 C at the core with a work temperature that oscillates between 15 C and 2 C This cycle allows to greatly reduce the work times and is particularly indicated for 3 C STRONG the following products e High fat content Very dense e Large pieces e Packaged Cycles for CATERING COOLING RICE PASTA 3 C Cycle dedicated to cooling rice and pasta VEGETABLES MUSHROOMS 3 C Cycle dedicated to cooling vegetables and mushrooms
35. is is the case the glass cylinder must be replaced Tighten the new glass cylinder clockwise with the external net always acting on the red plastic base Check that the external net does not to overlap the internal net and keep a distance of about 5 mm from the red base Keeping the glass cylinder still re insert the external tab checking that it is in good contact with the external net 61 4 MAINTENANCE 4 1 ROUTINE MAINTENANCE The information and the instructions in this chapter are destined to all staff operating the machine The user the maintenance technician as well as unskilled staff Elementary Safety Standards In order to clean and carry out routine maintenance in safety refer to the Safety Standards in par 1 5 gt gt Fig 16 Do not touch or operate the machine with damp or wet feet and hands Do not insert screwdrivers kitchen tools or other between the protections and moving parts before cleaning and routine maintenance operations Disconnect the blast chiller from the electric power supply mains by turning the master switch off and disconnecting the plug Do not pull the power supply cable to disconnect the machine from the power supply mains A Itis prohibited to remove the protections and safety devices in order to perform routine maintenance The manufacturer declines any liability for accidents caused by failure to comply with the afore mentioned obligation Before startin
36. le for CATERING CREAMS 3 C Cycle dedicated to cooling creams LEAVENED GOODS 3 C Cycle dedicated to cooling leavened goods Cycles for ICE CREAM INDUSTRIES FREEZING 18 C DELICATE See the same cycle for CATERING 18 C STRONG See the same cycle for CATERING MOUSSES 18 C Cycle dedicated to freezing mousses COMPLETE MOUSSES Cycle dedicated to freezing complete mousses ICE CREAM 18 C Cycle dedicated to freezing ice cream to be taken to a core temperature of 18 C ICE CREAM 12 C Cycle dedicated to freezing ice cream to be taken to a core temperature of 12 C Cycles for ICE CREAM INDUSTRIES COOKING AT LOW HEAT MERINGUES Cycle dedicated to cooking meringues at low heat FRUIT POCHET 3 C Cycle dedicated to cooking fruit pochet at low heat FRUIT POCHET 18 C Cycle dedicated to cooking fruit pochet at low heat Cycles for ICE CREAM INDUSTRIES RISING LONG Cycle dedicated to long rising DIRECT Cycle dedicated to short rising NIGHT Cycle dedicated to rising at night Cycles for ICE CREAM INDUSTRIES PASTEURISATION ICE CREAM BASES Cycle dedicated to pasteurisation of ice cream bases CREAMS Cycle dedicated to pasteurisation of creams Cycles for ICE CREAM INDUSTRIES CHOCOLATE CHOCOLATE 45 C Cycle dedicated to chocolate CHOCOLATE 7 C Cycle dedicated to chocolate to be taken
37. le g 25 C 2 Progress of cycle 3 3 Phase 4 Air temperature 5 Ventilation control 6 Enabling the CONTINUOUS CYCLE 5 7 Positioning and type of foodstuff After selecting the continuous cycle function you can select the type of product by pressing wila Select the position of the tray in the blast chiller 40 Select the product in use vegetables cassarole seafood TE kap meat Ifthe product is not shown in the list you can add it with Enter the name of the product to be added and press 0 EIR T YU 1 915 Alspirie HIR L z x v B n lt FARZ 41 After selecting the foodstuff set the timer When the timer ends this appears END OF CYCLE by pressing the cycle continues as normal 42 In the main window the first foodstuff about to end and the remaining time and position of the tray are shown continuous cycle 25 C 43 This function can be enabled only for the cooling and freezing cycles 3 3 3 2 TURNING OUT Select a cycle and press To enable the TURNING OUT function press These must be set 1 enable turning out 2 turning out start time 3 turning out duration 4 temperature set point in chamber during turning out Turning out begins at the end of phase 1 of the cycle and the warning message appears Press to start the turning out process When the timer for turning out ends the pro
38. lecting the condensate outside the blast chiller 63 4 3 CLEANING THE CONDENSER For correct and efficient functioning of the blast chiller the air condenser must be kept clean in order to allow the free circulation of the air How to access the condenser Remove the protection grid by loosening the four screws that fix it see Fig 21 AWhen cleaning operations have been completed re mount the protection grid by operating in the oppo site order The equipment can be used once it has been restored During the above mentioned operations A always wear protective gloves glasses and masks for protection of the respiratory tract Methods for cleaning the condenser The condenser cleaning operation must be performed every 30 days maximum It can be carried out using non metal brushes in order to remove all of the dust and soot from the condenser fins themselves The use of a suction device is recommended in order to prevent the dispersion of the dust removed into the environment Whenever there are greasy deposits eliminate them using a brush soaked in alcohol A Do notscrape the surfaces with sharp or abrasive bodies 64 4 4 TROUBLE SHOOTING The machine electronic control is equipped with a visual system that indicates the presence of an alarm The alarms are recorded in a list of alarms Diagnostics managed by the electro
39. lubricant oil Avoid leakage of refrigerant gas in the environment by using suitable pressurised recipients and instruments to transfer the pressurised fluid This operation must be entrusted to personnel skilled in refrigeration plants INFORMATION FOR THE USERS On implementation of the 2002 95 CE and 2002 96 CE Directives relative to the reduction of use of dangerous substances in electric and electronic appliances as well as disposal of waste The barred bin symbol on the appliance or package indicates that at the end of the product s life it must be collected separately from other waste The selective collection of this appliance at the end of its life is organised and managed by the manufacturer The user that wishes to dispose of this equipment must therefore contact the manufacturer and follow the system that the same has adopted to allow the selective collection of the appliance at the end of its life span The suitable selective collection for successive start up of the equipment abandoned for recycling treatment and compatible environmental disposal contributes to preventing possible negative effects on the environment and favours the re use and or recycling of the materials of which the equipment is made The abusive disposal of the product by the owner leads to the application of administrative sanctions envisioned by the Standard 3 OPERATION 3 1 USE The temperature blast chillers have been designed to customisat
40. n of a magnet circuit breaker switch Intervention of a technician for re arming the switch and checking calibration Intervention of the high pressure switch Control electronic diagnostics ALP alarm Technician intervention No Relay board consent Intervention of a technician to replace the circuit board Remote control switch fault Intervention of a technician to control the remote control switch The compressor functions but does not cool the chamber No refrigerant gas Technician intervention Electrovalve fault Technician intervention Dirty condenser Clean condensing battery Liquid line electrovalve fault Technician intervention for replacement of electrovalve or coil The condenser fan does not function No power supply Check the connection to the electric line Pressure switch fault Intervention of a technician for replacing the device Fan fault Intervention of a technician for replacing the fan Peak condenser fault Technician intervention for replacement of the peak condenser No compressor remote control switch consent Intervention of a technician to control the compressor remote control No evaporator defrost Defrost cycle incorrect programming 66 Control defrost cycle programming 4 5 EXTRAORDINARY MAINTENANCE The information and instructions in this paragraph are destined exclusively to the specialised staff authori
41. ndicated in the refrigerant safety sheet gt gt see par 2 12 Climatic Class 4 environment temperature 30 C with relative humidity of 55 non condensing in compliance with IEC EN 60335 1 IEC EN 60335 2 89 ISO 23953 2 2005 E Standards 2 2 POSITIONING 2 2 1 Positioning the chambers the blast chiller conserver is installed below floor level or underground theinstallermustapply the clauses foreseen by the standard EN378 1 2008 A1 2010 ANNEX D to guarantee that no one can remain locked inside the cell at the end of the work shift The blast chiller conserver can be installed underground or on a loft as long as there are adequate emergency exits as foreseen by the standard EN378 1 2008 A1 2010 ANNEX C The installer must verify the need for forced ventilation inside a room where the blast chiller conserver is installed as foreseen by the standard EN378 2 2008 A1 2009 chapter 6 2 14 Place the appliances definitively in the pre selected place after having unpacked them and remove the protective film following the indications below Safety provisions e The machine must be installed and inspected with complete respect of the accident prevention legal Standards traditional regulations and Standards in force The installer must check any provisions on the subject of fire prevention contact the local fire department for the due indications IRINGX 31020 CORBANESE TV ITALY Mo
42. nics e A window displays the type of alarm in progress In the case of several alarms at the same time the will be displayed cyclically in a window e Press the alarm field to view it Alarm T P 2 ibl lution HION Decription Possible cause ossible solutio PRESSURE SWITCH ALARM High pressure alarm High room temperature over 35 C Condenser filter dirty Clean the condenser Condenser fan broken Technician intervention Peak condenser of the condenser fan fault Technician intervention Condensation control pressure switch faulty only for versions with remote unit or remote condenser Technician intervention High pressure pressure switch faulty Technician intervention Excessive gas load in the plant Technician intervention Compressor discharge cock closed Open the compressor discharge cock AIR PROBE FAULT Chamber air probe faulty Air probe fault Replacement of air probe CORE PROBE FAULT Core probe fault Breakdown of core probe Replacement of the core probe COMPRESSOR ALARM Compressor circuit breaker alarm The wire that annuls the alarm is disconnected Control using the wiring diagram the wire between the CNIN 7 and CNIN 8 clamps is connected correctly EVAPORATOR DOOR OPEN Evaporator door open alarm The wire that annuls the alarm is disconnected Control using the wiring diagram the wire between the CNIN 5 and CNIN 6
43. nit and the chamber Control the exact gas load using the gas passage indica tor light Control of the circulation and pressure of the condensing water systems with water cooling If the heat exchangers of the blast chiller conserver can be shut off from the rest of the plant by means of valves these exchangers must be protected by adequate safety devices as foreseen by the standard EN378 2 2008 A1 2009 chapter 6 2 6 8 For water condensed units or units with heat recovery when choosing and installing water piping follow the local provisions and regulations concerning constructions and safety standards Theinstaller musttake care ofthe mechanical coupling of connections having dimensions appropriate for the system and make sure that the water inlet and outlet connections agree with the dimensional drawing and with the stickers on the connections The piping must be supported to reduce the weight and tension on the connections An inspectionable filter which filters solid bodies must be installed on the inlet pipe of the heat exchanger If noise and vibrations are critical anti vibration fittings must be installed on the inlet and outlet water pipes of the heat exchangers Length adjustable piping must be installed using supports which allow it to slide and provided with sufficient space near walls and other constraints Fig 10b 3 2 2 7 2 Installat
44. nto the environment 1 5 ELEMENTARY SAFETY STANDARDS The responsibility of the operations performed on the machine ignoring the indications stated in this manual is implemented by the user Below find the main general Safety Standards s do not touch the machine with humid or wet hands and feet Do not operate the machine with bare feet e Donotinsert screwdrivers kitchen tools or other between the protections and the moving parts Before carrying out cleaning operations or routine maintenance disconnect the machine from the power supply mains switching the master switch off and removing the plug e do not pull the power supply cable to disconnect the machine from the power supply mains 1 6 PRECAUTIONS FOR PRODUCTS LOADING OR UNLOADING LOADING e When loading the machine the use of kitchen gloves is recommended in order to prevent burns on contact with the hot trays and trolleys UNLOADING When the blast chilling and or freezing cycle is terminated open the door slowly until the fans stop Extract the product core probe s and position it them on the probe holder e Use gloves suitable for trays and cold trolleys 1 7 DANGEROUS USE OF THE POINTED PROBE Use of the probe is only allowed by authorised staff trained regarding use of the blast chiller The core probe must only be used for the purpose for which it has been designed to detect the temperature at the centre of the food st
45. of consciousness Very high exposure can cause anomalies of the heart beat and cause sudden death Higher concentrations can cause asphyxia due to the reduced content of oxygen in the atmosphere Contact with the skin Sprays of liquid and the nebulised liquid can cause cold burns It is improbable that it is dangerous due to cutaneous absorption Repeated and prolonged contact can cause the removal of sebaceous matter with consequent dryness cracking and dermatitis Ecological information It decomposes relatively quickly in the lower atmosphere troposphere The decomposition products are highly dispersed and therefore have a very low concentration Does not affect photochemical smog i e it does not lie within the volatile organic compounds VOC according to that established by the UN ECE agreement The ozone destruction potential ODP is 0 055 measure in comparison with a standard ODP equal to 1 for the cfc11 according to uNeP definitions The substance is governed by the Montreal Protocol revision dated 1992 The discharges of the product into the atmosphere do not cause contamination of waters in the long term e Considerations regarding disposal The best solution consists in recovery and recycling of the product If this is not possible destruction must take place in an authorised plant equipped to absorb and neutralise the acid gases and the other toxic products e Measures in the case of accidental l
46. ogress or in standby Press continuous cycle amp 25 C to view the phases of the cycle The cycle can comprise various phases depending on the process to be carried out S PRESERVATION The preset parameters of each phase of the cycle are displayed To modify the parameters select the required phase SEO SEG 46 3G 56 Select a phase to modify the following parameters 1 Air temperature 2 Core temperature 3 Phase time 4 Evaporator fan speed To remove a phase set the time of the phase 0 After modifying a value confirm it by pressing To save only the changes made to the cycle in progress press To permanently save the changes SE 8682646 To cancel and return to the cycle press 57 3 7 SANIGEN What is it Sanigen is a sanitising system that releases active ions to reduce the bacteria content present in the air treated and in the surfaces with which it comes into contact As the air is the carrier of the sanitising process there are no inaccessible areas i e complete sanitising is guaranteed everywhere Sanitisation takes place on the surface of the food products and mainly in the environment which carries 97 of bacterial contamination for foods The absence of bacteria content allows to obtain the following advantages inside the chamber continuous sanitising inside the chamber through time all of the surfaces are treated no bad smells W
47. re temperature of 3 C LEAVENED GOODS 20 C Cycle dedicated to cooling leavened goods to be taken to a core temperature of 20 C LEAVENED GOODS 3 C Cycle dedicated to cooling leavened goods to be taken to a core temperature of 3 C LEAVENED GOODS 7 C Cycle dedicated to cooling leavened goods to be taken to a core temperature of 7 C MIXES 12 C Cycle dedicated to cooling mixes PUFF PASTRY 12 C Cycle dedicated to cooling puff pastry Cycles for CONFECTIONERY FREEZING 18 C DELICATE See the same cycle for CATERING 18 C STRONG See the same cycle for CATERING MIXES IN MOULDS Cycle dedicated to freezing mixes poured into moulds TARTS 18 C Cycle dedicated to freezing tarts to be taken to a core temperature of 18 C MIXES IN LAYERS 18 C Cycle dedicated to freezing mixes in layers LEAVENED GOODS 18 C Cycle dedicated to freezing leavened goods to be taken to a core temperature of 18 C MOUSSES 18 C Cycle dedicated to freezing mousses COMPLETE MOUSSES Cycle dedicated to freezing complete mousses MACAROONS 18 C Cycle dedicated to freezing macaroons PRE LEAVENED GOODS 18 C Cycle dedicated to freezing pre leavened goods 21 Cycles for CONFECTIONERY FREEZING ICE CREAM 18 C Cycle dedicated to freezing ice cream to be taken to a core temperature of 18 C ICE CREAM 12 C Cycle dedicated to
48. rites menu 49 3 3 3 6 DISABLING THE KEYBOARD To turn off the screen press the off button O chilling freezing s a thawing holding vD regeneration a a a proofing You can then carry out operations such as cleaning the display To re enable the keyboard press the key 50 03 09 2013 11 17 3 4 STOPPING MODES To stop the machine in an emergency press the key and turn off the power at the control board Fig 15 3 5 RECOMMENDATIONS FOR USE Before starting the machine clean the inside of the chamber thoroughly see par 4 2 3 5 1 Loading the products Do not cover the trays and containers with insulating film lid the greater the surface of the foodstuff exposed to the contact with cold air the shorter the blast chilling times It is recommended to use trays and containers that are as least deep as possible and however not more than 6 5 cm For best results we recommend the use of containers with 3 5 kg of product and with a maximum thickness of 8 cm for quick blast chilling or 5 cm for quick freezing For difficult and or fatty products reduce the thickness further Make sure that a sufficient space is left between the trays in a way to allow suitable air circulation 51 Ifthe machine is not loaded completely concentrate the trays in the centre part of the blast chiller placing an empty tray A above the l
49. scharge of all refrigerant used in the environment Consequently realise appropriate means of disposal and first aid as indicated in the refrigerant safety sheet CONDENSING UNIT MODEL Powersupply Cooling efficiency W Condensing power W 50 12120 17130 M905 14630 20700 M915 17410 24600 21000 29700 M924 22600 31300 27200 37800 27100 37100 M925 32700 44700 31200 43200 M928 37700 52100 40600 56700 M930 47800 67200 60900 85200 M935 71700 101000 83600 118000 M950 Values declared at T evap 10 C T cond 40 C and power supply f 50Hz Over heating in compliance with EN12900 2 6 ELECTRIC CONNECTION Install an automatic differential magnet circuit breaker switch upstream from every appliance according to the Standards in force in the country of installation The size of the connection cables must comply with the information contained in the electric data of the technical files The voltage of the plants must be within the limit of 10 and voltage unbalance of the phases must not exceed 3 The electric power connection must be carried out by qualified personnel in compli ance with the directives and laws of the country where the unit is installed The power supply must be taken to the chamber and condensing unit electric control board according to the data given in Table 2 e The electric power supply
50. sed to intervene on the electric and refrigerator compo nents of the machine 4 5 1 How to access the front circuit board e Remove the power supply to the Blast Chiller e Pull the steel frame from the plastic front panel on the door The frame is fixed via a series of magnets e Loosen the Allen screws that fix the plastic front panel e The front panel can be extracted e The circuit board is fixed onto the rear of the front panel 4 5 2 How to access the electric control board and the relay board e Remove the power supply to the Blast Chiller Pull the front finned grill with determination e The electric box is on the left part of the blast chiller e Loosen the screws that block the electric box and extract it by pulling it outwards paying attention to accompany the rear bundle of cables Pull the lid to release it e Access the electric control box and the relay board 67 IRINOX IRINOX S p A Via Madonna di Loreto 6 B 31020 Corbanese di Tarzo TV T 39 0438 5844 F 39 0438 5843 irinox irinox com www irinoxprofessional com Irinox in the world IRINOX USA 50 Oliver Street North Easton MA 02356 United States T 1 5082305818 F 1 508230 5819 info irinoxusa com www irinoxusa com IRINOX D A CH Lux M 49 0 172 759 77 91 T 39 0438 584222 P 39 0438 584120 irinox deutsch irinox com For more information visit
51. to a core temperature of 7 C CHOCOLATE 18 C Cycle dedicated to chocolate to be taken to a core temperature of 18 C COOLING OF MOULDS Cycle dedicated to cooling moulds Cycles for ICE CREAM INDUSTRIES FRESHENING ICE CREAM 15 C Cycle dedicated to freshening ice cream Cycles for ICE CREAM INDUSTRIES MAINTENANCE ICE CREAM 15 C Cycle dedicated to maintenance of ice cream 23 3 3 DESCRIPTION AND OPERATION 3 3 1 Preliminary operations 3 3 1 1 INITIAL START UP The LANGUAGE CURRENT DATE AND TIME and SECTOR configuration windows appear when you start up the machine for the first time In the LANGUAGE SELECTION window press the key for the required language In the DATE AND TIME SELECTION window enter the date by pressing the key 24 A window opens showing a calendar for selecting the date In the DATE AND TIME SELECTION window set the date and time and confirm by pressing Select the unit of measurement for the temperature and confirm by pressing In the SECTOR SELECTION window select the icon indicating your main sector of use and confirm by pressing 3 3 1 2 HEATING If enabled this is carried out automatically when the machine remains inactive for a long period of time 25 3 3 2 Selecting the cycles n the main window the first group of cycles is shown filtered according to sector COOLING DEFROSTING REGENE
52. uffs to be blast chilled and or frozen Handle the probe with care Its end is pointed to make insertion into the product to be blast chilled and or frozen easier The ergonomic grip allows correct extraction and insertion 1 8 PERIODICAL STAFF TRAINING It is recommended to carry out periodical training of all staff which is authorised to operate on the machine regarding Safety Standards installer user maintenance technician To prevent accidents or damage to the equipment it is also recommended to periodically train staff regarding use and maintenance of the temperature blast chiller making reference to this manual which must be kept near to the machine in a known and accessible place 2 INSTALLATION 2 1 PLATE DATA Check that the plate data and the characteristics of the electric line correspond V kW Hz n phases and power available e The plate with the appliance features is applied on the side fig 3 The eventual preparation of machine rooms for position ing the condensing units must follow the Standards in force in the country of installation regarding fire prevention contact the local fire department for the due indications 1 It must also be considered that any intervention of the safety valve or fuse caps currently in the refrigerator circuit leads to the immediate discharge of all refrigerant used in the environment Consequently realise appropriate means of disposal and first aid as i
53. upplied with the remote condensing unit it is the installer s responsibility to check all connections and issue a declaration of perfect execution and is in compliance with the provi sions of the above mentioned Directive The joints made by IRINOX S p a comply with the standard EN14276 2 IMPORTANT NOTE IRINOX reminds you that all the machines must undergo periodical inspections in com pliance with national standards in force In particular from the Italian market the plant must be fully inspected especially the integrity of the pressu rised chiller circuits after ten years of operation as required in Italy by Annex B of the Ministerial Decree 1 December 2004 n 329 for assemblies belonging to categories I IV containing fluids of group 2 1 4 UNPACKING e Remove the cardboard or wooden packaging or crate from the wooden base on which the blast chiller is rested Lift the blast chiller using suitable means fork lift truck remove the wooden base and position the machine in the envisioned place see par 2 2 s After the packaging has been removed check the integrity of the blast chiller e Remove the protective PVC film from all sides Fig 2 When handling the packaging and the wooden base use protective gloves N B all of the various packaging components must be disposed of according to the Standards in force in the Country where the appliance is used In all cases nothing must be dispersed i
54. valve and an inspec tionable filter in the water flow line The condenser water flow and drain pipes are indicated by relevant plates Consult the technical files to check the type of connection See Table 5 for the maximum consumption of water FEATURES OF THE LINE FOR WATER COOLED CONDENSING Maximum pressure of the inlet water 1600 KPa Minimum pressure of the inlet water 50 KPa Maximum temperature of the inlet water in order to guarantee normal functioning of the appliance Table 5 22 C well water 35 C tower water MODEL MAXIMUM WATER CONSUMPTION MODEL Power supply WATER frequency Hz I h m3 h Values referring to a water inlet temperature 15 C Inlet water maximum temperature 22 C Maximum water pressure entering the condenser 1600kPa Minimum inlet water pressure 150KPa oo y The condenser water flow and drain pipe are indicated by relevant plates 2 10 NOTES FOR THE INSTALLER Verification of correct installation and inspection e Check for any gas leaks from the seals or joints made during the installation phase gt see Fig 15a e Check the good insulation of the connection pipes between blast chiller and remote condensing unit see Fig 15b e Check the electric connection gt see Fig 15c In models with three phase power supply check the
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