PL512/PL506 Modular Power Supply System Technical Manual
Contents
1. 17 Interlock U3 5 Interlock U4 18 Interlock U4 6 Interlock U5 19 Interlock U5 7 Interlock U6 20 Interlock U6 8 Interlock U7 21 Interlock U7 9 Interlock U8 y 22 Interlock U8 EL 5 Interlock U9 23 Interlock U9 11 Interlock U10 24 Interlock U10 12 Interlock U11 25 Interlock U11 13 reserved Table 5 Channel Wise Interlock Connector Pin Assignment Each interlock input is galvanically isolated optocouplers If a channel is interlocked it is not possible to switch it on Signal level interlocked 10 V 0 8 V not interlocked 2 2 V 10 V input impedance 1 kQ LED so higher input voltages can be used if an external resistor is implemented 6 June 2011 5 00679 A1 2 8 Global Stop and Start Inputs Optional This inputs allow to switch off the outputs channels emergency stop or to switch on all power supply outputs e g used for maintenance DSUB25 female Pin Signal Comment 1 NC reserved 14 NC reserved 2 NC reserved 15 NC reserved 3 NC reserved 16 NC reserved 4 NC reserved ze 17 NC reserved 5 NC reserved 18 NC reserved 6 NC reserved 19 NC reserved a NC reserved 20 NC reserved 8 NC reserved 21 NC reserved 9 NC reserved Y 22 NC reserved to 10 NC reserved 23 N2. PL512 PL506 Modular Power Supply System Technical Manual 6 June 2011 1 00679 A1 General Remarks The only purpose of this manual is a description of the product It must not be interpreted as a declaration of conformity for this product including the product and software W Ie Ne R revises this product and manual without notice Differences of the description in manual and product are possible W Ie Ne R excludes completely any liability for loss of profits loss of business loss of use or data interrupt of business or for indirect special incidental or consequential damages of any kind even if W Ie Ne R has been advises of the possibility of such damages arising from any defect or error in this manual or product Any use of the product which may influence health of human beings requires the express written permission of W Ie Ne R Products mentioned in this manual are mentioned for identification purposes only Product names appearing in this manual may or may not be registered trademarks or copyrights of their respective companies No part of this product including the product and the software may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means with the express written permission of W Ie Ne R Control Cabinet In the context of this user manual the control cabinet must fulfill the requirements on fire protective enclosures accordin
3. WIENER claimed a specific part of the SNMP namespace and implemented power supply specific items there Protocol version 1 and 2c is implemented The tree view of the implemented items is appended in 7 SNMP OID Tree A detailed description of the SNMP functionality can be found in the corresponding MIB file WIENER CRATE MIB txt If you are new to SNMP the www Net SNMP org website is a good start 6 OPC Server A server according to OPC Data Access V2 05 is optional available OPC OLE for Process Control allows fast and secure access to data and information under Windows operating systems As an industry spanning multi vendor software interface OPC minimizes connection and maintenance overheads This server running on a Computer with the Microsoft Windows XP operating system enables access to all controllers which are connected to the network TCP IP It is possible to e access from any OPC Client application to the data of one or more servers encapsulating the properties specific to the server and type of communication e commissioning support due to automatic scanning of the network and registration of communication stations e restricting access rights by the underlying Microsoft DCOM The details of the OPC server can be found in the manual delivered with the OPC server software 6 June 2011 16 00679 A1 7 Power Bins PBN506 PBN512 For easy exchange of the PL512 PL506 Power Box the special bins PBN506 PBN512 are p
4. continue 6 June 2011 11 00679 A1 Willkommen Es wird nach aktueller und aktualisierter Software auf dem Mit diesem Assistenten k nnen Sie Software f r die folgende Computer auf der Hardwareinstallations CD oder auf der Hardwarekomponente installieren Windows Update Website mit Ihrer Erlaubnis gesucht PL600 Power Supply Datenschutzrichtlinie anzeigen j Falls die Hardwarekomponente mit einer cD Soll eine Verbindung mit Windows Update hergestellt werden aa Diskette geliefert wurde legen Sie diese S jetzt ein um nach Software zu suchen Ja nur diese eine Mal Ja und jedes Mal wenn ein Ger t angeschlossen wird Wie m chten Sie vorgehen installieren f r fortgeschrittene Benutzer Klicken Sie auf Weiter um den Vorgang fortzusetzen Klicken Sie auf weiter um den Vorgang fortzusetzen Now the USB driver software be installed To access your power supply execute the WIENER USB Power Supply Control application via your start menu The Main Window After starting the application the main window shows a channel overview The measured sense voltage Usense current Imodule and terminal voltage Umodule and a global status of each channel are displayed rolting PL512 cl mel LK ASi babe Switch SelectOutput DVM Outputconfiguration System Stop Help Ee TE Usense 7 401V I 0 033A Umodule 8 057 Status Clicking with the left Usense 6 304Y I 0194 Umod
5. 7 2 9 3 Main Operating Modes and Associated Submenus 8 2 10 Power Output and Sense Connections PL512 ssucsussnsssnussnnseonseonssnnsensensnnennens 9 2 11 Power Output and Sense Connections PL506 coseosseonsssosssonssonssonsonensennene 10 3 PL512 PL506 Control and Setup via USB 10 3 1 Installation 11 3 2 The Main WACO W ss nn ne tasse insert se tente tete ree rit ase stat 12 3 3 Description of the Menu ItemS sesooesesoossesoossessossessoesossoesocssesooseessosseseossosssssoesee 12 3 3 1 Read Power Supply Data From File Dialog essen 13 3 3 2 Output Configuration Dialogue 13 3 3 3 Global and Network Configuration Dialog ee 15 amp Web S rv r inemsien t nine Mir BIN Mn in ie 15 3 SNMP CONTON east scceuses sacdessatateveedesutannd EEn E ES REEE EEEE EEEE EARS EEOAE tte Mende 16 OLOPE Serve ech a arrore ae ten RD RA RAD RR E erregt 16 T The MARA Power Bin Ra IE ent eae ee aad 17 Appendix A Data Sheets 20a als ER ID sonata elie 18 Appendix B Ordering Information ss 21 Appendix C SNMP OID Free ennemie 22 Appendix D Parallel Connection of Output Channels 25 20 June 2006 iii 00679 A1 Figures Figure 2 1 PL512 PL506 Front Side with Interlock and Water Cooled Option 2 Figure 2 2 PL512 PL506 Front Side with Display Option 2 Figure 2 3 PL512 Rear Side Power Output Connection
6. MUSEcontrol x x x x msi is free available at the download area of our website www wiener d com Support Downloads Please install the software before connecting the power supply to the USB The necessary USB driver is included in the installation After downloading and executing the software Windows may complain that the supplier of the software could not be per Haru tonner kunnia weht verifiziert werden M chten Sie verified Ignore this warning and select Name MUSEcontrol 2 0 2 1 msi Execute i Herausgeber Unbekannter Herausgeber Typ Windows Installer Paket Next the MUSEcontrol Setup Wizard Von Ci test Temporary Folder welcome screen is displayed Click Next accept the license agreement and take a look at the Re adMe notes Vor dem ffnen dieser Datei immer best tigen Diese Datei verf gt ber keine g ltige digitale Signatur die den Herausgeber verifiziert Sie sollten nur Software ausf hren die von Herausgebern stammt denen Sie vertrauen Welche Software kann ausgef hrt werden Now you may change the default installation folder and start the installation Now connect the PL512 PL506 with your mains supply and use an USB cable to connect the computer with the PL512 PL506 The computer will detect the new connected hardware and ask to connect to Windows Update Select No and click Continue Then accept the Automatic install the software selection by clicking
7. RW RW R String sysDescr 1 Textual Convention DisplayString Size 0 255 ObjID sysObject ID 2 TimeTicks sysUpTime 3 String sysContact 4 Textual Convention DisplayString Size 02 255 String sysName 5 Textual Convention DisplayString Sige 04 255 String sysLocation 6 Textual Convention DisplayString Size 0 255 NTEGER sysServices 7 Range 0 127 This is the tree view of the wiener specific SNMP namespace It could be generated with the command snmptranslate w 80 Tp WIENER CRATE MIB wiener Because it s a general definition usable for different types of crates some items may be not implemented in the real hardware Here the not relevant parts are omitted The wiener OID is located at iso 1 org 3 dod 6 internet 1 private 4 enterprises 1 A detailed description of the SNMP functionality can be found in the corresponding MIB file WIENER CRATE MIB txt crate 1 system 1 inputFailure 3 outputFailure 4 sensorFailure 6 VmeSysfail 7 plugAndPlayIncompatible 8 RW EnumVal sysVmeSysReset 3 Values TRIGGER 1 input 2 output 3 R INTEGER Range outputNumber 1 0 255 outputTable 2 outputEntry 1 Index outputIndex so Sasa EnumVal output Index 1 Values UO 1 U1 2 U2 3 U3 4 U7 8 USAS U9 10 U10 11 r eaan s a SEring outputName 2 6 Jun
8. SYS FAIL red Processor malfunction 2 9 2 Function of the Switches After the PL512 PL506 has been switched on by pushing the Power switch up the main operation modes can be selected by pushing the Mode Select switch up or down Many main operating modes do have one or more submenus which can be accessed by a special procedure You will use the following switches of the PL512 PL506 Symbol Description Remarks PA Push Power switch up ON Main power supply is off Switch the power supply on All power channels are off Display shows a switched off channel Switch this channel on Submenu OK button Used to enter the selected submenu request to change a value accept the changes PV Push Power switch down Display shows a switched off channel OFF Switch the main power supply and all channels off Display shows a switched on channel Switch this channel off Submenu CANCEL button Used to leave a submenu discard the changes MA Push Mode Select switch up Main operating mode Select the next operating mode Submenu Change the selected item to the next possible state MV Push Mode Select switch Main operating mode down Select the previous operating mode Submenu Change the selected item to the previous possible state 6 June 2011 7 00679 A1 The following example describes the detailed steps to enter a sub menu and change the
9. the remote control DSUB25 female Pin Signal Comment 1 NC reserved 14 NC reserved 2 NC reserved 15 NC reserved 3 NC reserved 16 NC reserved 4 NC reserved 17 NC reserved 5 NC reserved 18 NC reserved 6 NC reserved 19 NC reserved 7 NC reserved 20 NC reserved 8 NC reserved 21 NC reserved 9 NC reserved Y FA 22 NC reserved to 10 NC reserved 23 NC reserved 11 NC reserved 24 NC reserved 12 NC reserved 25 GND Ground of the aux supply connected to USB ground 13 POWER INHIBIT Inhibit input Table 4 Global Reset Connector Pin Assignment The signals shall be connected by an isolated contact e g relays and must not be connected to other potentials The input has an internal 10 KQ pull up resistor to 5V and an input impedance of 10 kQ It is possible to invert the logic of this signal by changing a jumper switch inside of the power box Jumper at Pin POWER_INHIBIT Input Functionality 1 2 open power disabled INTERLOCK connected to GND power enabled 2 3 open power enabled connected to GND power disabled RESET 6 June 2011 4 00679 A1 2 7 Channel Wise Interlock Input Optional The channel wise interlock inputs are provided to force a dedicated output to be switched off DSUB25 female Pin Signal Comment 1 Interlock UO 14 Interlock UO 2 Interlock Ul 15 Interlock Ul 3 Interlock U2 16 Interlock U2 4 Interlock U3
10. C reserved 11 NC reserved 24 NC reserved 12 STOP reserved 25 GND Ground of the aux supply connected to USB ground 13 START Inhibit input Table 6 Global Stop and Start Connector Pin Assignment The signals shall be connected by a dry contact e g relay and must not be connected to other potentials The input has an internal 330 pull up resistor to 5V and an input impedance of 1 kQ Signal Functionality STOP If this signal is connected to GND dry contact close all power supply outputs are switched off This functionality has priority over all other functions it is not possible to switch outputs on in this state START If this signal is connected to GND dry contact close all power supply outputs are switched on They will only be switched off in case of an emergency switch off caused by the supervision logic of the power supply If this signal is not connected dry contact open power supply outputs may be switched on off via SNMP or with the display control 6 June 2011 6 00679 A1 2 9 Alphanumeric Display Optional This option allows the setup and display of some power supply items with toggle switches 2 9 1 LED Description e Power LED green 5mm Lighting if the PL512 PL506 is operating Channels may be on e Status LED green 3mm Lighting if the main processor is working properly e Overheat yellow Lighting if the operating temperature inside of the power supply is too high e
11. IP gateway address Description Switch Display switch the crate on PA uO 5 01V 1 2A select the requested main M A or MV until right mode is TCPIP no link operation mode displayed enter submenu M A push and hold P A Config Wait hold both switches up Config Wait after 4 seconds you can Config Ready release the switches TCPIP Address 192 168 91 80 Select submenu TCPIP MA or MY until right menu is TCPIP Gateway Gateway displayed 192 168 91 94 Enter this menu PA 92 168 91 94 Change the value MA o MY 196 168 91 94 Accept change to nextitem PA 196 E 91 94 Accept change to nextitem PA 196 168 E 94 Accept change to next item PA 196 168 91 94 Ready back to submenu PA TCPIP Gateway selection 196 168 91 94 Ready leave submenu MV TCPIP no link 2 9 3 Main Operating Modes and Associated Submenus Operating Submenu Display Mode Display voltage and current of the selected output channel UO 5 01V 72 A Display the TCP IP connection state Possible values amp symbols are no link no cable connected 10M connected to 10M network 100M connected to 100M network HD half duplex FD full duplex 4 1 3 Frame received transmitted both Ethernet 100M FD 1 Display Two lines displayed alternating alternate background color blinking 6 Ju
12. This is the fastest regulation but may Identification start ringing with wires to the load longer than 1 meter ne In this situations the CANCEL advanced PID regulator of the Moderate Regulation should be used If the load is connected with really long or high inductance cable the Slow Regulation check box should be checked additionally This increases the time constant of the I Regulator Spel LE DS a max Terminal Voltage 4 15 0 max Current 4 N w Ow mi oo Sto Sto E The Control and Status group has buttons to switch the channel on or off In case of any errors they are displayed here too The Supervision group contains all items which the microcontroller can observe In case of exceeding a limit a dedicated action can be assigned to each item It is possible to e ignore the failure not possible at max terminal voltage max power and max temperature the power supply has to protect itself e switch this channel off e switch all channels with the same group number off e switch all channels of the power supply off The Identification group contains just a single item the group number of the channel Many SNMP network commands can address a single channel identified by the channel number or a group identified by the group number so it is possible to access different channels with only one network message 6 June 2011 14 00679 A1 3 3 3 Global and N
13. We recommend in case of any malfunction to send the power box to Wiener or to one of our representative for service 20 June 2006 1 00679 A1 Declaration of Conformity Low Voltage Directive 73 23 EEC and EMC Directive Art 10 1 of 89 336 EEC W IE NE R Plein amp Baus GmbH declare under our own responsibility that the product PLS PL6 F8 12 Items 0P00 xxxx 0P01 xxxx 0P04 xxxx 0M11 xxxx 0M21 xxxx is in accordance with the following standards or standardized documents EN 60 950 1 2001 Corr 2004 09 EN 61 000 6 3 2001 EN 55 022 1998 Corr 2001 A1 2000 KI B EN 55 022 1998 Corr 2001 A1 2000 KI B EN 61 000 3 2 2001 EN 61 000 3 3 1995 Corr 1997 A1 2001 EN 61 000 6 2 2001 EN 61 000 4 6 1996 A1 2001 EN 61 000 4 3 1996 A1 1998 A2 2001 EN 61 000 4 4 1995 A1 2001 EN 61 000 4 5 1995 A1 2001 EN 61 000 4 11 1994 A1 2000 EN 61 000 4 2 1995 A1 1998 A2 2001 Niederspannungsrichtlinie low voltage directive St raussendung EMA RF emission St rspannung conducted noise St rfeldst rke radiated noise Oberschwingungen harmonics Spannungsschwankungen flicker St rfestigkeit EMB immunity HF Einstr mung injected HF currents HF Felder radiated HF fields incl 900MHz Burst Surge Spannungs Variationen voltage variations ESD Conditions This unit is not a final product and is foreseen for use inside a closed cabinet The supplying of loads ov
14. ad change Recovery Time MDC M 2 8V 1 0 2ms 50 75 load change 0 1 0 5 ms MDC M 5 16V 7 24V 1 0 0ms 50 75 load change 0 1 1 0 ms MDC M 30 60V 1 0 5ms 50 75 load change 0 1 1 0 ms Conditions Current slope lt 1000A ms 20mF per 100A parallel to load Regulation slow remote sense circuit long sensed distance Static MDC M 2 8V 30 60V lt 15mV 100 load full mains range Other lt 0 05 100 load full mains range Dynamic Dynamic deviation depends on current slope resp filter capacitors at load side only 30m cable to load 0 3mF capacitance at load side 1V drop at nominal load 10 90 load change with 3ms slope 50A output 13 33A ms leads to less than 10 temporary output voltage deviation Recovery Time 40m MDC 2 7V 2 8V 10 lt 15 ms 50 75 load change wire 5V at load side 1 lt 25 ms Ucrop lt 2V Other 10 lt 15 ms 50 75 load change 6 June 2011 19 00679 A1 1 lt 33 ms DC Output Characteristics Sense compensation range Regulation mode Floating range Noise and ripple Conditions at the load Emission Immunity Operating temperature Storage Temperature Temp Coefficient Stability constant conditions Current limiting Status control DC Off trip off Interlock input Efficiency per Module M T B F cooled by Water 30 C inflow Forced Air 30 C entrance 6 June 2011 Limit
15. ata of one channel e OutputConfiguration Opens the Output Configuration Dialog e OutputCalibration This dialog is reserved for service personal e System Configuration Opens the Global and Network Configuration Dialog e System Firmware Update Allows to update the firmware of the main processor e Stop e Start Allow to interrupt and resume the communication with the PL512 PL506 e Help Info Here you have access to the version number of the software 3 3 1 Read Power Supply Data From File Dialog This dialog can be used to copy a XML Sn file Configuration Fie BROWSE from disk to the M Read Output User Data Configuration File Channel MATCHING PL512 PL506 a EE is copied to El Power Supply Channel It is possible to copy each configuration file channel to its corresponding power supply channel e g U0 gt UO Ul U1 or to copy one configuration file channel to multiple power supply channels 3 3 2 Output Configuration Dialog This dialog allows the detailed configuration of each power supply channel The Measurement group shows the measured sense voltage terminal voltage and current The sense voltage is the voltage at the sense lines which are connected to the load Terminal voltage means the voltage at the terminals of the PL512 PL506 Depending on the used modules an analog or digital value of the most critical point of the power module is displayed The po
16. duce the MTBF by 50 Lower operating temperatures will increase the MTBF accordingly independent of cooling medium 20 00679 A1 Communication Ethernet 10 100M USB 2 Measurement Accuracy typical values Voltage Current Construction features Accessories Accessories 6 June 2011 0 1 of the maximum output voltage of the channel MDC single module 1 MDC paralleled 1 MDH 1 max 6 modules up to 3 kW 3 6kW output power 3U box with extraction lever Connections plugs 24 female pins 80A parallel used for higher currents 3 x 9pin Sub D for sensing each for 4 channels Dimensions w h d 434 mm x 132 mm x 325 mm Weight 31 5 kg 19 Power Bins PBN506 PBN512 for plug in PL506 PL512 power supplies power contacts with threated bolts and sense terminals at rear side Types 4U x 450mm mounting depth 1 U air PBN506 4U baffle strain relief cooling air entry PBN512 4U front or bottom side for 3U Box Special power bins 19 assembly with 3U and 6U for two PL506 PL512 boxes available 450mm mounting depth 21 00679 A1 Appendix B Ordering Information Standard OP11 xxxx Special versions for CERN 0M11 xxxx The left side of the ordering number is not descriptive it is randomly assigned to the requested module amp options configuration Up to six power modules may be used inside of one power box The following modules are possible external ventila
17. e Figure 2 5 PL512 Rear Side Power Output Connections The low voltage DC output at the rear side of the power supply is provided by 6 mm or 8mm sockets The channels are arranged from left to right starting with UO Positive output is up and negative output is down The sense lines are routed to three DSUB connectors 2 channels each DSUB9 male i Left Connector U0 U3 Middle Connector U4 U7 Right Connector U8 U11 3 not connected not connected not connected 8 not connected not connected not connected 6 g 4 not connected not connected not connected 9 not connected not connected not connected 5 not connected not connected not connected Table 8 Sense Connector Pin Assignment 3 PL512 PL506 Control and Setup via USB The PL512 PL506 can be controlled with the MUSEcontrol software Without the Display option this is the only way to change the network TCP IP settings 6 June 2011 10 00679 A1 The USB interface is primarily intended to be used to configure the power supply The Ethernet connection is designated for remote control and monitoring Requirements e X86 Computer with USB connection USB2 recommended e Microsoft Windows XP Features e Setup of the TCP IP network parameters e Global overview of all power supply channels e Detailed configuration of the power supply channels e Save and reload of configuration data 3 1 Installation The installation software
18. e 2011 23 RW EnumVal sysMainSwitch 1 Values OFF 0 ON 1 R BitString sysStatus 2 Values mainOn 0 mainInhibit 1 localControlOnly 2 fantrayFailure 5 U4 5 00679 A1 Textual Convention DisplayString Size 1 4 RW INTEGER outputGroup 3 Range 0 127 R BitString outputStatus 4 Values outputOn 0 outputInhibit 1 outputFailureMinSenseVoltage 2 outputFailureMaxSenseVoltage 3 outputFailureMaxTerminalVoltage 4 outputFailureMaxCurrent 5 outputFailureMaxTemperature 6 outputFailureMaxPower 7 outputFailureTimeout 9 outputCurrentLimited 10 outputRampUp 11 outputRampDown 12 R Opaque outputMeasurementSenseVoltage 5 Textual Convention Float Size 7 R Opaque outputMeasurementTerminalVoltage 6 Textual Convention Float Size 7 R Opaque outputMeasurementCurrent 7 Textual Convention Float Size 7 R EnumVal outputMeasurementTemperature 8 Values OK 128 FAILURE 127 RW EnumVal outputSwitch 9 Values OFF 0 ON 1 RW Opaque outputVoltage 10 Textual Convention Float Size 7 RW INTEGER outputAdjustVoltage 11 Range 128 127 RW Opaque outputCurrent 12 Textual Convention Float Size 7 RW INTEGER outputSupervisionBehavior 15 Range 0 65535 RW Opaque outputSupervisionMinSenseVoltage 16 Textual Convention Float Size 7 RW Opaq
19. ed by the remote control This switch is a logic switch only It does not disconnect the mains supply With the Alphanumeric Display Option the switch is omitted USB Connector USB Socket Pin Signal Comment 1 __ vcc 2 D 3 D 4 GND Table 2 USB Connector Pin Assignment This is the standard USB connector type B Ethernet Connector RJ45 Socket 8 1 a 5 Signal Comment TX TX RX GND 1 GND 1 RX GND 2 GND 2 00 IO amp ju Ib jm Table 3 Ethernet Connector Pin Assignment This is the standard NIC configuration You need a 1 1 cable to connect a to a HUB or a cross over cable to connect to another NIC e g a computer There is no automatic signal crossing like with some routers Water Cooling Connection Optional The water connections are made with quick couplings series LC 6 4 mm from Colder Products Company CPC We recommend an elbow mating plug with shutoff e g LCD230 04 Consider that water inlet and water outlet are not exchangeable The safety valve may not be readjusted by the customer 6 June 2011 3 00679 A1 2 6 Global Reset Input Optional The global reset input POWER INHIBIT is provided to force all outputs to be switched off e connected to GND Power outputs disabled e floating Power outputs may be enabled by
20. ed to lt 10V or nominal voltage whichever is lower The voltage at the sense connection point is regulated 500 V test voltage Voltage lt 8 V lt 10 mVpp 0 5 m wire 0 20 MHz Voltage gt 8 V lt 15 mVpp lt 3 mVpp 10 m wire 0 300 MHz lt 1 5 mVams Parallel X 330uF and 1uF ceramic 100nF HF conducting to case Y each line CE EN 50081 1 EN 55 022 B CE EN 50082 1 or 2 10 C 40 C 30 C 85 C cooling water must be completely removed else 3 C 85 C lt 0 2 10K lt 5mV or 0 1 within 24 h lt 25mV or 0 3 within 6 months Programmable Tripping global group or channel wise programmable after overload overheat overvoltage undervoltage optional 65 2V 81 gt 5V 85 gt 7V 87 gt 12V 90 gt 48V at nominal input voltage Conditions 3kW DC output with 80 efficiency 600W internal power dissipation WORST CASE ca 120 000 h put through gt 501 h for lt 10 C DT of cooling water Minimum differential pressure gt 0 5 bar abs max pressure lt 15 bar ca 90 000 h put through gt 153m3 h for lt 15 C DT of cooling air ambient air pressure 1 bar Adequate airflow is roughly 1 4m s Values for air cooled units are valid for new ones Abrasive dust corrosion etc can limiting the heat transfer to the cooling air during lifetime Higher operating temperature is the consequence Increasing of internal temperature at the most critical points of 10 C will re
21. er long distances gt 3m needs possibly additional RF rejection hardware to get in conformity of the definition Admitted for powering by all mains Name and signature of authorized person Place and Date Juergen Baus Techn Director Aug 2006 20 June 2006 li 00679 A1 Contents General R MAPRS rennes ne tuer de eeiene i Declaration of Conformiity cccccssscssssssssssssssscssssssnssscsssccssessssssessssscssssssssssssnssssssssssses ii 1 General Informations ln atas EEEE ENEE NOSE ti tale ll 1 2 PES12 PLE506 Power Box 2222 ir IHRE ada Rato eso 2 2 1 AC Mains Connection eeessssseseseseserereroreceeeosorcneeseeesereeerereeeeeerororererereeeererorereeeesorereee 2 2 2 MAINS hj CO ORNE a AD eee SD ASE ST 3 Dad MIS B COMMCCION Sn E nada EHER 3 2 4 Ethernet Connector nen Renee 3 2 5 Water Cooling Connection Optional csrscssssosssonssonssonsssssenssesnuesnussnussnsensensnnennens 3 2 6 Global Reset Input Optional ueesssssassnsssnnssonssonssnnsssonssonssonsssnssnsnssnnesnussnussnnsennns 4 2 7 Channel Wise Interlock Input Optional ssssessssnussnussnnsennssnnssnnnsnonssonssonnsnne 5 2 8 Global Stop and Start Inputs Optional esrssssssssesnsssnussnussnnssnnsennssnnnsnonssonssonssnne 6 2 9 Alphanumeric Display Optional r scossoosssosssosenosennuesnussnnssnnsennnennnsnnnssnnssonssannsnne 7 29 1 LED Description senene iain aan RER 7 2 9 2 Function of the Switches
22. etwork Configuration Dialog In the Network group box you enter the TCP IP network settings IP address subnet mask and default gateway You p Network have to use the parameters of your IP Address EA 168 91 81 local network here Please contact your network administrator for details HTTP and SNMP port numbers should Default Gateway 192 168 ST Subnet Mask 255 200 255 only modified if you know what you HTTP Port Number do Setting any port to O disables the SNMP Port Number SEL VEE MAC Address hex 350 0220 If the Channels Switch On with Main M Ethernet Auto Negotiation Enabled Switch check box in the Other group I Ethernet Speed 100M box is checked all output channels are 7 Ethemet FullDupley switched on if the main switch is switched on Other j Ignore Hardware Interlock F Disable Synchronisation Channels Switch On with Main Switch 4 Web Server The PL512 PL506 has a built in web server which allows the monitoring of the power supply with a standard web browser Winde IE http 192 168 91 86 x dy rsz PL512 Global Status Power Supply Status ON Output Voltages Channel Sense Voltage Current __ Terminal Voltage Status 0 023A SJ Lokales Intranet K100 6 June 2011 15 00679 A1 5 SNMP Control The SNMP Simple Network Management Protocol is generally used to monitor and control computers and network routers
23. g to EN 60950 IEC 60950 UL 60950 All devices are intended for operation in control cabinets or in closed areas The LAN connection and all wire connections between the different system parts must be done via shielded cable with conductive connector shells which are fixed with screws Furthermore an additional fire protective enclosure is required which must not affect proper air circulation Mains Voltage and Connection The Power supplies are equipped with a World mains input rated voltage range 100 240 VAC frequency 50 60 Hz rated current 16 A Before connecting to the mains please double check correspondence The mains input connection at the power supply side is described in chapter 2 1 AC Mains Connection at page 2 Safety After connecting the Power box to the mains the mains input module is powered permanently Filter and storage capacitors of the power factor correction module are charged with about 400VDC Any DC On Signal as well as a power switch at control board if any installed operates as a low voltage DC on off switch only and not as a mains breaker Therefore it becomes dangerous if the box cover is open In this case a lot of components on high voltage potential get touchable Before starting any kind of work inside the power box remove the unit from mains and wait a couple of minutes with your activities Discharge the primary DC filter capacitors by use of a well insulated 22 ohm 10W resistor
24. ne 2011 8 00679 A1 Operating Submenu Display Mode Change the TCP IP address TCPIP Address 192 168 91 80 Change the TCP IP subnet mask TCPIP SubnetMask 255 255 255 224 Change the TCP IP gateway address TCPIP Gateway 192 168 91 94 Allow writes e g switch on off via the web HTTP read write server Change TCP IP negotiation settings TCPIPnegotiation AutoNegotiation Display of the ethernet hardware address MAC TCPIP MAC Addres This address is written at the type plate too 0050 C22D C231 Change the TCP IP port of the web server HTTP Port 80 Change the TCP IP port of the SNMP server SNMP Port 161 Restore the default SNMP settings community SNMP Default No strings 2 10 Power Output and Sense Connections PL512 Figure 2 3 PL512 Rear Side Power Output Connections The low voltage DC output at the rear side of the power supply is provided by 4 mm sockets The channels are arranged from left to right starting with UO Positive output is up and negative output is down 6 June 2011 9 00679 A1 The sense lines are routed to three DSUB connectors four channels each SUB9 male i Left Connector U0 U3 Middle Connector U4 U7 Right Connector U8 U11 5 not connected not connected not connected Table 7 Sense Connector Pin Assignment 2 11 Power Output and Sense Connections PL506 000 NN e ion E a 3 Fas Sam n
25. rent bars 4 fold will be delivered by each power bin in a companion assembly pack How to use the current bars If the power supply has channels with more than one contact pair use the current bars to connect each option For best operation it is necessary to connect the parallel outputs together as near as possible at the power supply site For 200A 4 fold the current bars can be used as they are for 3 fold or dual paralleling they have to be cut accordingly 4 fold 200A order number 1480753 A1 3 fold 150A 2 fold 100A 3 fold 69 e fold Oo Figure 7 3 Current Bar Dimensions 6 June 2011 26 00679 A1 6 June 2011 27 00679 A1 6 June 2011 to O o o DEMO OL 2 0 o o Figure 7 4 Two Channels Parallel o o o o Figure 7 6 Four Channels Parallel 00679 A1
26. rovided The low voltage high current cabling is connected to M5 threaded bolts MULTICONTACT The arrangement is the same as at the power box Starting from left with UO and positive outputs up negative outputs down Each sense lines of four output channels are connected to an eightfold pluggable terminal row If remote sensing is not used the sense lines can be connected to the power outputs with jumpers Figure 7 1 PBN512 3U RATO Power Bin 6 June 2011 17 00679 A1 Figure 7 2 PBN506 3U RASO Power Bin with PL506 Power Supply inserted 6 June 2011 18 00679 A1 Appendix A Data Sheet Rated Input Voltage 106 230 V AC 15 variation allowed Rated Input Current 16 A Sinusoidal CE EN 60555 IEC 555 pow fact 0 98 230VAC 50 60 Hz Inrush current 16 cold unit Output Insulation SELV CE EN 60950 ISO 380 VDE 0805 UL 1950 C22 2 950 DC Output power with different input voltages at the rated current 16A calculated with typical efficiency of 75 115VAC 1 380Wnom 1580 Wpeak 230V AC 2 760W 3170Wpeak Regulation fast remote sense circuit short sensed distance sense connected to output at the PBN506 PBN512 power bin Static MDC M 2 8 V 30 60 lt 15 mV 100 load full V mains range MDC M other voltages lt 0 05 100 load full DC input range Dynamic 0 5 m MDC M 2 8 V lt 100 mV 50 75 load change wire other lt 0 7 50 75 lo
27. s 9 Figure 2 4 PL506 Rear Side Power Output Connections 10 Figure 2 5 PL512 Rear Side Power Output Connections 10 Figure 7 1 PBN512 3U RATO Power Bin 17 Figure 7 2 PBN506 3U RASO Power Bin with PL506 Power Supply inserted 18 Figure 7 3 Current Bar Dimensions ss 26 Figure 7 4 Two Channels Parallel 28 Figure 7 5 Three Channels Parallel 28 Eigure 7 6 Four Channels P ra llel e 22 e sen 28 Tables Table 1 AC Mains Input Connector Pin Assignment 2 Table 2 USB Connector Pin Assignment nn 3 Table 3 Ethernet Connector Pin Assignment 3 Table 4 Global Reset Connector Pin Assignment nennen 4 Table 5 Channel Wise Interlock Connector Pin Assignment 5 Table 6 Sense Connector Pin Assignment rennt 9 20 June 2006 iv 00679 A1 1 General Information Features up to 12 independent processor controlled potential free outputs up to 3 KW DC output power Programmable output voltage current limit and rise fall time Measurement of output voltages and current Fully controlled programmable trip thresholds min max sense voltage max terminal voltage max current power temperature PC Control connected to USB with free available software Etherne
28. t connection IEEE 802 3 10BASE T and IEEE 802 3u 100BASE TX WWW Server integrated full control via SNMP protocol OPC server available Three different voltage regulation modes programmable Fast Moderate Slow Extremely low noise and ripple CE conform EN 50 081 82 part 2 or 1 safety in accordance with EN 60 950 Sinusoidal mains current EN 61000 3 2 Optional alphanumeric display Optional global interlock Optional channel wise interlock Optional direct water cooling Optional Power Bin Exchange of the power box without disconnecting the cabling to the load 6 June 2011 1 00679 A1 2 PL512 PL506 Power Box The PL512 PL506 front appearance differs slightly depending on the existing options Figure 2 2 PL512 PL506 Front Side with Display Option 2 1 AC Mains Connection The AC input connections are made with the Hirschmann connector series ST We recommend the mating cable plug STAK3N with the locking retainer STASI3 AC Input Pin Signal Comment 1 Phase Cable wire color black or brown wire 2 Return Neutral Cable wire color blue 3 unused Earth Protective Earth Safety Ground Cable wire color green yellow Table 1 AC Mains Input Connector Pin Assignment 6 June 2011 2 00679 A1 2 2 2 3 2 4 2 5 Main Switch The green illuminated rocker switch works as a global inhibit input e 0 Power outputs disabled e I Switch is lighting power outputs may be enabl
29. tion necessary Module Type Channels per Optimal Voltage Peak Output Continuous Module Range Current Output Power MDC 2 2V TV 8V 2 55A 2 300W MDC 2 5 7V 15 16V 2 22A 2 300W MDC 2 TV 24V 2 11 5A 2 250W MDC 2 30V 60V 2 6 6A 2 300W The following modules can be used without external ventilation integrated fans Module Type Channels per Optimal Voltage Peak Output Continuous Module Range Current Output Power MDH 2 2V 7V 8V 2 30A 2 210W MDH 2 5 TV 15 16V 2 20A 2 250W MDH 2 TV 24V 11 5A 2 275W MEH 1 2 7V 115A 550W MEH 1 6 10V 80A 550W MEH 1 7 16V 46A 550W MEH 1 12 30V 23A 550W MEH 1 30 60V 13 5A 550W All power modules can be ordered with different sense regulation characteristics e Fast Fastest regulation but may be instable if connected to cables longer than 1 m e Moderate This is the standard configuration for cable length up to 30 m e Slow This is used for much longer cables Available Power Bins Ordering Number Power Bin MARA 3U 0B15 1200 Power Bin MARA 6U for two power boxes 0B14 2400 6 June 2011 22 00679 A1 Appendix C SNMP OID Tree Only a small part of general SNMP OIDs is implemented This is the tree view iso 1 org 3 dod 6 internet 1 directory 1 mgmt 2 mib 2 1 system 1 is Re R R RW
30. ue outputSupervisionMaxSenseVoltage 17 Textual Convention Float Size 7 RW Opaque outputSupervisionMaxTerminalVoltage 18 Textual Convention Float Size 7 RW Opaque outputSupervisionMaxCurrent 19 Textual Convention Float Size 7 RW Opaque outputConfigMaxSenseVoltage 21 Textual Convention Float Size 7 RW Opaque outputConfigMaxTerminalVoltage 22 Textual Convention Float Size 7 RW Opaque outputConfigMaxCurrent 23 Textual Convention Float Size 7 RW Opaque outputSupervisionMaxPower 24 Textual Convention Float Size 7 R INTEGER groupsNumber 3 Range 1 255 groupsTable 4 groupsEntry 1 Index groupsIndex EnumVal groupsIndex 1 Values ALL 0 W EnumVal groupsSwitch 9 Values UNDEFINED 1 OFF 0 ON 1 communication 5 snmp 1 snmpCommunityTable 1 6 June 2011 24 00679 A1 snmpCommunityEntry 1 Index snmpAccessRight EnumVal snmpAccessRight 1 Values public 1 private 2 admin 3 guru 4 RW String snmpCommunityName 2 Size 0 14 RW INTEGER snmpPort 2 powersupply 6 R String psSerialNumber 2 Textual Convention DisplayString Size 0 255 R INTEGER psOperatingTime 3 RW String psDirectAccess 1024 Size 1 14 6 June 2011 25 00679 A1 Appendix D Parallel Connection of Output Channels A set of six cur
31. ule 6 851V Status mouse button at a Vesna 5 8000 12 0 0144 Tndule 6 97 Status channel toggles the Usense 4 995 I 0 0124 Unodule 5 432V Status power state OFF ON Usense 6 0027 I 0 043A Umodule 6 534V Status or ON gt OFF Usense 5 998V I 000A4 Umodule 6 522V Status Usense 6 004V I 0234 Umodule 6 524V Status Clicking with the right Usense 6 0007 I 0 049 Umodule 6 5197 Status mouse button opens the Usense 5 997 I 018A Umodule 6 522V Status Usense 6 005 I 0064 Umodule 6 522 Status output configuration Usense 6 0047 I 0424 Umodule 6 525V Status menu of this channel Usense 5 995 I 0 025A Imodule 6 519 Status Description of the Menu Items e File Read Power Supply Configuration from File Opens the Read Power Supply Data From File Dialog e File Save Power Supply Configuration to File Saves the complete power supply configuration to disk e Switch All On Switch All Off Switches all power supply channels on or off Switch Group 1 On Switch Group 1 Off Switch Group 2 On Switch Group 2 Off This are commands to demonstrate the grouping functions of the PL512 PL506 The default factory setting is group 1 for channels 0 5 and group 2 for channels 6 11 e SelectOutput 6 June 2011 12 00679 A1 Select the next existing channel for the other dialogs The current channel is displayed at the title bar e DVM Opens a large window showing the measurement d
32. wer of the load and the output power of the module are calculated values 6 June 2011 13 00679 A1 In the Nominal Values group the nominal values of the Measurement output voltage the maximum Sense Voltage 4 Power of the Load W 0 0 current which the pewer Terminal Voltage 4 Power of the Module w 0 0 supply will source before it Current 4 Hotspot Temperature C OK switches into constant current mode and the Nominal Yalues Control amp Status voltage rise and fall rates are entered Sense Voltage V 00 OFF Current Limit amp 20 If the No Ramp at Switch Off Ramp Up V s 100 check box is checked the Flamp Down vel 100 Ramp Down value is only No Ramp at Switch Off used if the nominal voltage 1S Moderate Regulation Cable length gt 1m E changed If the voltage Is set Slow Regulation Cable length gt 50m E to 0 the channel ramps down reserved r ON to zero and than switches off But using the OFF button to Supervision switch off cuts off the output maximum on failure voltage immediately min Sense Voltage V 0 000 Switch this channel off q So _ w Nm in oO max Sense Voltage V Switch this channel off The voltage regulation Switch this channel off parameters can be modified with the Moderate max Power w Switch this channel off Regulation check box If max Temperado C unchecked the standard PD Communication Timeout 100 regulator is used
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