TB6560HQT4-v3 4 AXIS DRIVER USER MANUAL
Contents
1. A T Y ge aa a d ee Stepper motor A A B B connection AP AM BP BM of board port 8 The limit switch port connection A axis limit switch Z axis limit switch Y axis limit switch A axis limit switch com 11 9 The 5 aixs expansion port connection aM output PU CK Pulse GW Direction EW Enable GND 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value 2 when 6 lead wires stepper motor in high torque mode the outp2. Cv Mode Remember Return l Feedrate eres Elapsed sec j Z Inhibit Reset e Codes M Codes 0 000 History Clear Jog ONOFF CtrLAIL J ON OFF Jog ON OFF Ctrl Alt J EI Macha c 1 AERE Ei EUM e Macrome K 8 HFF G vm Click Load G code then open the file which contain the MACH3 FEIA sofware Mach diek G code file C d to chose a G code as Fig 9 21 Program Run Alt 1 MDI Alt2 ToolPath ARA Offsets AIS Settings Alt Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Le 7 x Scale mm 0 0000 c mmm mmm X zie O GCode Ki ball tap balld tap Ki Cross tap S NestCircle tap imiiroadrunner tap E Shapes tap File lNo File Loaded Edit G Code TFA QD roadrunner TFM T D tap e M HLH GO Remember Return Ise Owog Eagssi 00 00 00 mell s Reset Emergen Z Inhibit Jog ON OFF CtrI Alt J Units Min LL SE G Codes M Codes 0 000 Units Rev Lh 00 J History Clear Statusi ReConfiguration Estop TOfite iMach3Mill Fig 9 Open MACHG with self G code testing procedures Sis Config Vene Aten Operator Help Peegram pat An NHE AG TeotPath ARA Oieee ANS Settings m Deannistice AR T MHILsG18 Gi G1 Gad G20 G90 G44 G44 643 GX Tanig Job Display Geet GO X0 0845 Y0 0341 F5000M3 F5000G1 X0 0936 Y 0 0037 G1 X0 1031 Y 0 0416 Gi
3. D costs and production costs both declined 3 TB6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows 1 it can drive four axis The 5 axis expansion to facilitate your needs 5 axis machining when working 2 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 3 Spindle relay output easy to use software such as mach3 to control spindle start and stop 4 Semi flow control functions and effective to stop the motor when the current is reduced to a minimum 5 Interface with a fan you can add fan under your choice 6 With 4 way 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 7 Standard parallel port interface support for MACH2 KCAMA series software 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 4 TB6560T4V1 Appearance Relay port 24 36V DC power supply port The Sth expand yd ae i axis port er Sal cc Limit switch Tor A axis S ir ER house any two pins NE Gw K1E2 iil n BILL 9 i ras LiT 5 Interfa
4. Recent File Single BLK Alt N l m Close G Code Reverse Bun i eed Hold Load G Code Spc Block Delete Nil Set Next Line l M1 Optional Stop m Line 0 Flood Ctri F NN Auto Tool Zero Run From Here CV Mode Remember Return _ Emergency Mode aoe 4 Untsn 0 00 Spindle Speed Cain M Codes 0 000 Units Rev History Clear y 2 JPG BE FA machs cuc co Fig 2 mach3 main table Open the MACH3 as bei there are some common buttons then let us set up it 15 11 2 Mach3 software setting H Mach3 CNC Controller File Config Function ous View Wizards Operator PlugIn Control Help P d IG ToolPath Alt4 Offsets Ats Zomme BS Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Motor Tuning Scale Om J 1 0000 General Config System Hotkeys A Homing Limits ToolPath gm Slave Axis zb 1 0000 Backlash Fixtures 4 Scale ToolTable i al 1 0000 Config Plugins i Spindle Pulleys Safe Z Setup Save Settings EITE e e E E File Loaded Edit G Code Rewind Ctrl W ycle Stz i i Recent File sls BLK AH 8 Close G Code Reverse Run Ni Jarh Load Wizards Wizards Last Wizard Regen d bn jolpe OverRidden FRO f itnassectonauvument 100 Spine WES JI spinae cwrs 100 Block Delete m 9 OI E OI Set hent Une M1 Optional Stop m le Ro De Flood CIE NH Auto To
5. TB6560HQT4 v3 4 AXIS DRIVER USER MANUAL 1 Si D i n U H Ht LU Lk TT 1 6 D iL BE S Zo 0eeage P GhI SI iD Ze Catalogue 2 TB6560AHQ advantag 2 1 At low speed operation System Advantages 2 2 In high speed operation System Advantages TB6560TAV Driver Board Introduction sss sss TB6560TAV connection drawing The definition of interface pins oe gev 25d The setting of current microstepping decay mode D Ds Z TR e WG SELL been RM CM UEMMPIDE MM MM Ce tens cberaateooesasencsesauece 7 0 2 s THICEOSCEDDIHIS SOIN oa tee ten nte dmt eu teta iae 8 7 The connection of kinds of stepper motors ssssssssssssseeeeeeenee nennen nennen eene nnns 9 Ge L econnec on or Eege ee Eege 11 9 The connection of AN expand ais 17 10 The match between driver board and stepper motorg sss sese eee 12 11 MACH3software user introduction assez ssc ze ses veg zci aci s z 2 oge R raas iiiaae 14 LEDs Mich Sof bare Ee 14 11225 tree A 16 11 3 The limit switch setting in MACH een 19 Has Ee the CIC Ode EE 20 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural model
6. X0 1130 Y 0 0795 G1 X0 1232 Y 0 1175 Load Wizards e coa e _ FS mee me e a e e e Last wm d Lach cadewraes tap Micand Dip Gatede Rewind Cen 1 Recent File Spip BLK ATH NN Close GCode RewerseHum Bi Load Gade Block Delete BH Sut legt Line M1 Optional Stop i d S imas Line S Flood CuLF NN fuso Tool Zero PEDEN HH eal g Rus Froen Hara sra EL aka MAYO peers amp DD d ncrement MOI ee TI a Devel Remember Remm lne 0 000 Elsesed 00000 d al Mul Pass Loop 0 Times on SUR fog GHAOFF Cir AB J Lower Zinhibity 10 DU on each pass 22 Fig 10 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run If you want to run yourself G code the way is same to find yourself G code file then open the code is ok Also if you need to manual then you can press TAB key to open the manual control panel as Fig 11 Load VG ada EditG Cade _ Rewimi Dl Recent File Single DLR 68 5 NN Clota GCngde Roraima Rum m _ Load G Cnde Block Delete E Set Rest Ling d MM Optional Stop EN Ed or d Flood GE NN mees rom He Covell Cv mode darz ln mee TF Fig 11 23
7. ce and its definition 1 j Fin code zy ay ii WK Parallel port 25 pin parallel port control is defined as follows DB25 control pin PIN The pin of the drive board 3 DIRX X First axis direction of the signal Y Gecond axi pulse signal 5 DIRY Y Second axis direction of the signal 7 DIRZ Z Third axis direction of the signal rn ster Aon axis pats de DIRA A Fourth axis direction of the signal ow ooo o Hw ooo ooo LRR 17 DIRB B Fifth axis direction of the signal 6 The setting of current microstepping and current decay mode adjustable di NO Microstepping setting M1 M2 Decay mode setting D1 D2 6 1 Current decay mode setting Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay DI D2 ON ON 10095 ON OF 25 OF ON 50 OF OF 0 DI D2 Working mode OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What 1s this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fas
8. nd Axis Selection Motor Outputs utput Signals EE Pin Humber ctive Low HotKey 1 0 0 1 0 a 1 0 0 1 TTT HINN OO OAA G OO OO O C 1 Y Y Y Y ef Y Y Pins 10 13 and are inputs Unly these 5 p Block Delete m Set Next Line M1 Optional Stop J Une m Flood Ctri F 8 Fig 7 11 4 G Code run G code is the instruction of CNC procedures mach3 sofware self with G code for customer testing machine easier click menu File as Fig 8 20 FA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help i Load G Code em MIDI AIt2 ToolPath Alt4 Offsets AS Settings Ap Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s Exit _ Scale mmm _ Scale Wm F60 000000 E GO X0 000000 Y0 000000 Z0 200000 M3 560 000000 G43H5 GO X0 000000 Y0 000000 Zo 200000 i L3 000 es GO X1 179950 Y4 004260 Z0 200000 CS G1 X1 179950 4 004260 Z 0 100000 Load Wizards Last Wizard Conversational 24 v4 17008 YA nn4ocn 7 n 10nnnn al Cee DIS HM CER D AMach3XGCodeWoadrunner D Machd GCodewoadunnertap Mmmm Edit G Code Rewind Ctrl W Recent File Single BLK Alt N m Close G Code Reverse Bun Ni p Load G Code geting Block Delete 8 FRO 6 00 Line 0 Flood Ctrl F Auto Tool Zero l RPM id Run From Here From Here L Il
9. ol Zero FRO fund RPM 0 Run From Here l Remember Return cscs S ov 0 age j LAM MM i ess Reset Eme Lp Z inhibit Units Min wee Spindle Speed G Codes M M Codes 0 000 Unit Rev d Histo Clear Fig3 mach3 setting menu Shown in Fig3 open the CONFIG menu under the PORT amp PIN menu 16 Scale amm JUU 10000 Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Input Signals utput Signals Port 1 Port 32 Macht Mode Iw Port Enable Port Enable Max CL Mode enabled 0x278 Port Entry in Hex 0 9 Pins 2 8 as inp OR 0x378 Port Entry in Hex 0 9 Max NC 10 Wave Drive Program restart Fetter Restart if changed Sherline 1 2 Pulse mo ModBus Input utput Suppo i39000Hz q5000Hz C 60000hz ModBus PlugIn Supported Mhz 100khz TCP Modbus support Event Driven Serial Coi Servo Serial Link Feedb BT eere C B5000hz Note Software must be restarted and motors kernel speed is mme pom CV Mode Remember Return l LEBENS S ov d Elapsed 00 00 00 E Zerf Ss rgency Mode Active 7 inhibit Units Min DO Spindle Speed Ss G Codes M Codes 0 00Q UnitsfRev Q Q0 bd Histo Clear Fig4 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 then will sho
10. rated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 n high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantage
11. s 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp
12. s badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 4 axis engraving machine drive using high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACHS3 Series software support KCAM4 Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice 2 IB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integ
13. t decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay 1s the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay 1s a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 6 2 microstepping setting Board marked MIM2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution OFF OFF l Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 6 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting 50 2 5A 75 2 5A 100 2 5A f The connection of kinds of stepper motors 4 lead wires stepper motor n d M mL w N Y 2 i l L i i n d d m E d T G E P a Lr yf U yl i 6 lead wires stepper motor 1 A 1 ge L N rea ies l l i d J c MA Ba m Ki G d te Ce off au e K fw e zx i R Y Y V ND COMMECT 8 lead wires stepper motor 10 E d L l a d Um ET 4 ai 1 t
14. ut current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor In parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor 13 temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 11 MACHS3 software use introduction 11 1 Mach3 activate KEE Profile Current Profiles 0e Create Profile Machamill EES STU Delete Profile Binpi Cancel Figl open MACH3 Shown in bet open the MACHS3 software and then select mach3MILL then OK E Mach3 CNC Controller File Config Function Cfg s View wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt6 P Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 File No File Loaded No File Loaded 7 File Loaded Load Wizards Last Wizard l Conversational Conversational SEa Edit G Code Rewind Ctrl W
15. wn in below Fig5 to set up the Pulse and Direction 17 pplication Ji Alt ToolPath Alt4 Offsets ANS Settings Alt Diagnostics Alt 7 Mill G15 c80 G17 G40 G20 G z E U EI ii t t K d j ch 1 LE E n T Eie L L Encoder MPG gt Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Output Signals Engine Configuration Ports amp Pins Step Ping Dir Pin Dir LowAcHve Step Low Ae B Axis C Axis Spindle Fig 5 The pin setting of Dir Step Pls click output signals as below Fig6 after set up the Dir and Step to set up the En and Relay 18 l Applicaton MIDI Alt ToolPsth Aka Offsets ANS Settings AKG Diagnostics AR 7 Mil G15 G80 G17 G40 G20 G Engine Configuration Fe Enceder MPG s Spindle Setup Port Setup and Axis Selection Motor utputz NL lt a x Jr i E C Ic c OC D c O E QRRCRENERERERERE Fine Z7 L 14 1B end 17 are outpuk pink Bo othar pin Flood Cul a Run From Hera Cell a hor or Conon 7 T SR ups nny Fig 6 En and spindle relay Pin setting 11 3 Limit switch mach3 setting Click input signal setting as Fig7 19 oy E Ee Ta E A Ae EAA NEN SCREEN ae we EN Program Run Ari MDI AR TooiPatn ara Offsets ang Settings ane R S Engine Configuration Forts amp Pins Encoder MPG spindle Setup l Mill Options Fort Setup a
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