ABB machinery drives, ACS355
Contents
1. Linear squared and user defined U f curves for scalar control IR compensation for scalar control Flux optimization for energy saving Flux braking for improved ramping down Drive temperature controlled switching frequency control Motor noise smoothing Sensorless vector control for induction motors Sensorless vector control for permanent magnet motors Smooth starting function for permanent magnet motors PID speed controller in vector controlled mode Acceleration compensation Speed controller auto tune Standalone and rotating motor identification runs Optional soeed feed back for closed loop vector control Catalog ABB machinery drives ACS85 13 Options How to select options The options shown in the table are available within the ACS355 range The ordering code which is shown in the second column replaces the XXXX in the type designation above You can order as many options as required simply by extending the code as necessary Protection class 3 NEMA 1 UL type 1 RO R1 R2 MUL1 R1 i Panel mounting kit a Panel mounting kit ACS H CP EXT a Panel holder mounting kit _OPMP 01 Oo Fieldbus K451 DeviceNet FDNA 01 Oo Oo choose one option only K454 PROFIBUS DP FPBA 01 oO o Remote monitoring E Pressure compensation C169 O a External options a Input chokes E o a a ee ee aa ooo E S 5 ATTER ee R te2. Low leakage current filters Catalog ABB machinery drives ACS35 3 ABB machinery drives ABB machinery drives The ABB machinery drives are designed to be the fastest drives to install parameter set and commission They are highly compact and cost effective Equipped with cutting edge intelligence and safety capability the drives are designed specifically to meet the production and performance needs of system integrators original equipment manufacturers OEMs and panel builders as well as the requirements of end users in a broad range of applications Applications ABB machinery drives are designed to meet the requirements of an extensive range of machinery applications The drives are ideal for food and beverage material handling lifting textile printing rubber and plastics and woodworking applications Highlights Exceptionally compact drives and uniform design Quick commissioning with application macros and panel assistants Safe torque off function SIL3 as standard Sensorless vector control for induction motors and permanent magnet motors up to 600 Hz Built in braking chopper 3 Food and beverage 4 Material handling 1 Textile 2 Pharmaceutical 4 ABB machinery drives ACS355 Catalog High protection class drive A range of ABB machinery drives with IP66 protection is designed for applications exposed to dust moisture and cleaning chemicals such as screws mixers pumps fans an
3. 15 0 46 2 ACS355 03X 46A2 2 R4 3 phase supply voltage 380 to 480 V units 0 37 0 5 1 2 ACS355 03X 01A2 4 RO 110 15 0 23 1 ACS355 03X 23A1 4 R3 Catalog ABB machinery drives ACS35 7 Technical data Mains connection Programmable control connections 1 phase 200 to 240 V 10 0 37 to 2 2 kW 0 5 to 3 hp Voltage and power range Two analog inputs Voltage signal 0 2 10 10 V Ra gt 312 KQ 3 phase 200 to 240 V 10 Unipolar 0 37 to 11 kW 0 5 to 15 hp Bipolar 10 to 10 V Ri gt 312 kQ 3 phase 380 to 480 V 10 Current signal 0 37 to 22 kW 0 5 to 30 hp Unipolar 0 4 to 20 mA Rn 100 Q ami ae ee ea eee Common DC connection Potentiometer reference Voltage and 230 V drives 325 V 15 ae 10 1 max 10 mA R lt 10 kQ power range 400 480 V drives 540 15 common DC LUON 0 4 n manual ACCUraCY fO TA Oj aaaaa Pron P of the drive One analog output O 4 to 20 MA load lt 500 2 Motor connection Auxiliary voltage 24 V DC 10 max 200 MA f Voltage an SePMASE from O to Ugyesy csumnmnnnn Beare nen ae A a Frequency O to 600 Hz DIS O to 16 kHz pulse train E E A E E S E D a aE a aea pa aE Input impedance 24 kQ Caninu ue leading A e ee ee capability curenti One relay output AN Type NO NC constant torque at a max ambient temperature of 40 C Overload capacity 1 5 X lan for 1 minute every 10 minutes ale mex ambiom temperais Ai star
4. and frame size Once the drive s type designation has below the one you need been selected the frame size column 5 can be used to determine the drive dimensions shown on the next page 01 1 phase 03 3 phase Voltages E EMC filter connected 50 Hz frequency ACS355 is available in two voltage ranges U EMC filter disconnected 60 Hz frequency 2 200 to 240 V In case the filter is required it can easily be connected 4 380 to 480 V B063 IP66 IP67 UL Type 4X enclosure Insert either 2 or 4 depending on your chosen voltage into the type designation shown above 1 phase supply voltage 200 to 240 V units 3 phase supply voltage 200 to 240 V units 0 37 0 5 24 ACS355 01X 02A4 2 RO 0 37 0 5 2 4 ACS355 03X 02A4 2 B063 AT ACS i Acc eR Oe ACS355 08X 08A5 2 BOGS RAT O75 10 4 7 ACS355 08X 0487 2 B063 RI O 2 0 7 5 ACS355 01X 07A5 2 ie Wa 186 7 ACS355 03x 06A7 2 B063 RI 22 30 9 8 ACS355 01X 09A8 2 R2 1 5 20 Wee ACS355 03X 07A5 2 BO63 RT 3 phase supply voltage 200 to 240 V units 0 37 0 5 2 4 ACS355 08X 02A4 2 RO i 3 phase supply voltage 380 to 480 V units 037 05 2 ACS355 03X 01A2 4 B063 R1 O85 075 Ne ACS855 08X 01A9 4 B063 RI O78 E 2A ACS355 03X 02A4 4 B063 RI A lo er SS ACS355 03X 03A3 4 BO63 RI 4 0 50 17 6 ACS355 03X 17A6 2 R2 I5 20 lt 4 ACS355 03X 04A1 4 B063 RI C a OO ho ee ae a TRUR eee aaa tn i ces oan ron 11 0
5. for system scaling Benefits of the kit Control of a motor in minutes Easy ordering of PLC AC drive and accessories as a kit from ABB s central stock Entry level kit for learning the Control Builder programming environment based on CoDeSys Pre engineered communication libraries for all ABB LV AC drives Ready made HMI visualization Cost efficient system expansion since the same application program can be used for the entire AC500 PLC platform iB machinery drives ACS35 21 Services The services offered for ABB low voltage drives span the entire value chain from the moment a customer makes the first inquiry through to disposal and recycling of the drive Throughout the value chain ABB provides training and learning technical support and contracts All of this is supported by one of the most extensive global drive sales and service networks ABB drive life cycle management model four phase model Thus a customer knows precisely the At the heart of ABB s services is its drive life cycle timing of the part replacements plus all other maintenance management model All services available for ABB low voltage related actions The model also helps the customer when drives are planned according to this model For customers it is deciding about upgrades retrofits and replacements easy to see which services are available at which phase Professional management of the drive s life cycle maximizes D
6. 55 User s Manual drive All the above can be done without a power connection to the drive in fact it is not even necessary to unpack the Brake chopper limits and resistor selection table drive Type R min Pear Selection table by resistor type designation CBR V CBT H Braking DrivePM ACS355 160 210 260 460 660 560 time DrivePM drive parameter manager is a tool to create edit ohm kw hp s and copy parameter sets for the FlashDrop tool For each 1 phase supply voltage 200 to 240 V units parameter group the user has a possibility to hide it which 01X 02A4 2 70 0 397 0 5 80 means that the drive user does not see the parameter group MSS ee at all ROO O rie O salle a Ox a ive wee emma eel 01X O7A5 2 30 1 5 2 1 oe 19 O1X O9A8 2 30 2 2 i3 5 F 3 i14 3 phase supply voltage 200 to 240 V units DrivePM requirements AE See ra aa E 0 387 05 a co Prge seral Ola froma Fu 03X 03A5 2 70 0 55 0 75 gg 03X 04A7 2 40 0 75 1 2 de FlashDrop package includes OOA E 4 4 15 O a a a a l FlashDrop tool O3X 07A5 2 30 01 5 620 y g gaa DrivePM software on a CD rom O8X 09A8 2 30 12 20 SD ddA User s manual in English and in pdf format on the CD rom OSX 1308 2 0 a S d Toes ooa Msn n a a Orns Cable OPCA 02 for connection between the PC and i d eS ___e a 03X 244022 tee Oo oe 45 FlashDrop tool sees ise Si Ae ire Me a a Pare pagar sag aaa PAE UTR Ee eae La
7. ACS355 Catalog Notes Catalog ABB machinery drives ACS85 23 Contact us For more information contact your local ABB representative Copyright 2011 ABB All rights reserved arvisit Specifications subject to change without notice www abb com drives www abb com drivespartners SAUA0000068569 REV B EN 28 4 2011 15409 Power and productivity Ah LL Ub for a better world PA HD WE
8. ACS355 RO SN SN Catalog selecting and ordering your drive Type designation is a unique reference number that clearly Build up your own ordering code using the type designation identifies the drive by construction power and voltage key below or contact your local ABB drives sales office and let rating and selected options Using the type designation them know what you want Use page 3 as a reference section you can specify your drives from the wide range of options for more information available Options are added to the type designation using the corresponding plus code Type designation Product series Rating and types Voltages Construction Options 2 ABB machinery drives ACS355 Catalog Contents ABB machinery drives ACS355 Feature advantage and benefit Type designation Construction Cabinet mounted drives IP20 UL Open Wall mounted drives IP66 IP67 UL Type 4X Connection examples How to select options User interfaces 15 ee a E A A A ene gga A E A AAA A A AE The g N ee cere E a See se nec ter anne eg apc eee E cae A A A AE a A E E E E E TA A E ee OTe rT eo nee TTE a ee E A E E E eg E A E A A E EURI a E a a S E A A A E A n eee ee Eee esate a senna ee E E E dale hector stn tesla an eel alae ier eas EAA dee iokaneatearttne na o i ra EEE PETE EE EE E SAE ee ah cs AEN ATENEA E N EEO I A EAE TA A E A TERET CEEA oe UE EES E A EN cet en pv is raat ana igen cnt eDocument gata oat ovine
9. AR 2 AZ NOCH OOI6 Gx joo 03X 17A6 2 R2 CHK 04 24 8 18 0 22 03X 17A6 2 R20 NOCH 0016 6x 0 100 nnn OGK 24A4 2 RB CHK 06 4127 a7 OT OGK BMAG D Ra NOCH ODGO 6x oo 03X 31A0 2 R4 CHK 06 50 3A a Ma D 03X 31A0 2 R4 NOCH 0080 6x 100 saan 03X 46A2 2 R4 CHK 06 69 47 47 0 7 O3X 46A2 2 R4 NOCH 0070 6x 100 3 phase supply voltage 380 to 480 V units 3 phase supply voltage 380 to 480 V units O8X 01A2 4 RO CHK 01 22 00 4 44 2 64 03X 01A2 4 RO ACS CHK B3 60 03X 01A9 4 RO CHK 01 3 6 01 8 4 26 4 OSX 01A9 4 RO ACS CHK BS 600 03X 02A4 4 1 CHK O1 41 2300 4 200 64 03X 02A4 4 RT ACS CHK BS 100 03X 03A3 4 R1 CHK O1 6 oo 03X 03A3 4 R1 ACS CHK B3 We 03X 04A1 4 RI CHK 02 6 9 8 5 T6 4G 03X 04A1 4 RT ACS CHK C3 100 03X 05A6 4 RI CHK 02 9 6 0 48 760 46 03X 05A6 4 R1 ACS CHK C3 ee O8X 07A3 4 Ri CHK 02 11 6 S 4G 03X 07A3 4 RT NOCH 0016 6x O O8X 08A8 4 R1 CHK 03 13 60 7 700 13 03X 08A8 4 RT NOCH 0016 6x 100 ete Se 03X 12A5 4 R3 CHK 03 18 8 114 18 2 03X 12A5 4 R3 NOCH 0016 6x 100 03X 15A6 4 R3 CHK 04 221 14 8 2201 5 03X 15A6 4 R3 INOCH 0016 6x 100 O8X 23A1 4 R3 CHK 04 30 9 17 5 0 220 03X 23A1 4 R3 NOCH 0030 6x 100 O8X 31A0 4 Ra o 6200245 8B 03X 31A0 4 R4 I NOCH 0030 6x 100 ee 03X 38A0 4 4 CHK 06 61 CO ee Oe 03X 38A0 4 R4 NOCH 0030 6x ow 03X 44A0 4 R4 CHK 06 67 n O7 03X 44A0 4 R4 NOCH 0030 6x 100 lhin Nominal input current ee Nominal choke thermal current L Choke inductance Catalog ABB machinery drives ACS85 19 Options External A
10. Directive 2004 108 EC Quality assurance system ISO 9001 Environmental system ISO 14001 UL cUL CE C Tick and GOST R approvals ROHS compliant NSF Certified DIN40050 9 IP69k 8 ABB machinery drives ACS355 Catalog Dimensions and weights Cabinet mounted drives IP20 UL Open RO 469 202 i239 70 tel 187 3412 R2 169 202 239 105 1605 191 1 5 R4 1481 202 244 260 169 195 44 H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate W Width D1 Standard depth D2 Depth with MREL MPOW or MTAC option Wall mounted drives NEMA 1 UL Type 1 RO 257 280 70 169 i87 1 6 R2 257 282 105 169 19 19 R4 270 320 260 177 195 5 0 H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D1 Standard depth D2 Depth with MREL MPOW or MTAC option Wall mounted drives IP66 IP67 UL Type 4X H Height W Width D1 Standard depth Catalog ABB machinery drives ACS35 9 Cooling and fuses Cooling Fuses ACS355 is fitted with cooling fans as standard The cooling Standard fuses can be used with ABB machinery drives For air must be free from corrosive substances and must not be input fuse connections see table below above the maximum ambient temperature of 40 C 50 C with derating Heat dissipation from
11. IP66 IP67 UL Type 4X drive equals to the IP20 UL Open values For more specific limits see the Technical specification Environmental limits in this catalog Cooling air flow Selection table 1 phase supply voltage 200 to 240 V units 1 phase supply voltage 200 to 240 V units ACS355 01X 02A4 2 RO 48 2 E A ACS355 01X 02A4 2 RO 10 40 UL class T 20 25 igG ACS355 01X 07A5 2 R2 a ea i AOSS55 01K 09A8 2 Aa 195 88 U 0G eee 36 ERRE Ust 3 phase supply voltage 200 to 240 V units 3 phase supply voltage 200 to 240 V units ACS355 03X 02A4 2 RO 42 42 cee os ACS355 03X 02A4 2 RO 10 gG 10 UL class T ACS355 03X 17A6 2 R2 180 613 52 31 ACS355 03X 17A6 2 R2 25 gG 35 UL class T ACS355 03X 31A0 2 R4 8281119 96 ACS355 03X 31A0 2 R4 80 9G 80 UL class T ACS355 03X 46A2 2 R4 488 1666 96 Sr ACS355 03X 46A2 2 R4 100 gG 100 UL class T 3 phase supply voltage 380 to 480 V units 3 phase supply voltage 380 to 480 V units ACS355 03X 01A2 4 RO 35 121 ce A ACS355 03X 01A2 4 RO 10 gG 10 UL class T ACS355 03X 23A1 4 R3 301 1029 71 42 ACS355 03X 23A1 4 R3 50 gG 50 UL class T X within the type designation stands for E or U X within the type designation stands for E or U D BTU hr British Thermal Unit per hour BTU hr is approximately 0 293 Watts According to IEC 60269 standard 2 Frame size RO with free convection cooling If 50 overl
12. Nk a t BS S71 OUT CONTROL Fillst Oo 1 Bi aTi CHAWBEDLY 10 B4S0 972 AEF SEL B45 S72 COMMANDS STAAT HEV BST ROMP Ral FA 1 BAST OUT CONTROL ASL DO f Baa ST2 CHAHBEDLY 10 GER STAG TOST CHAHGE Oi aay STSS TATE N STATE 4 m Eo Cometic Highlights Graphical sequence programming tool for ACS355 Editing saving and downloading parameters Graphical and numerical signal monitoring Drive control Startup wizards DriveWindow Light requirements Windows NT 2000 XP Vista Free serial port from a PC Free control panel connector Sequence programming example radio button In this example analog input Al1 will start the motor at a fixed speed This function is useful when the drive is operated using only a potentiometer The motor speed is proportional to the analog input when analog input level is higher than the fixed level In this case separate start and stop commands are not needed The analog input level is monitored using the ACS355 s Supervision function Supervision function status is set as a transition rule between the two states of the sequence program In state 1 the drive is in stand by monitoring the Al1 level In state 2 the drive starts in the forward direction and its reference is from Al1 In state 2 the Supervision function monitors the Al1 level If the value falls below the set limit the sequence program makes a transition to state 1 and the drive is sto
13. cro In addition to the standard macros the user can create three user macros The user macro allows the user to save the parameter settings for later use Control panel RJ 45 5 i Modbus RTU RS 232 e max 500 ohm d AI A Alt AO oO L Z Output frequency 0 20 mA r GND Ji ma GND el wi Analog output circuit common A410 V if V PROGRAMMABLE RELAY ROCOM AND DIGITAL OUTPUTS Al2 7 RONC Relay output 9 GND j i 250 V AC 30 V DC 2 Arms RONO O 24 V 9 DOSRC GND a ad p L N DOOUT Digital output PNP transistor type Q DCOM A 80 V DC max 100 mA DOGND DIt ae J Safety Switch J H X1C STO I 4 DIB OUTI 4 LJ AS ip en dpa OUT2 Q m i IN1 a IN2 EMC EMC filter grounding screw VAR 62 Varistor grounding screw D Dere re 4 U1 U2 4 LD IN M V1 Brake chopper Y2 H H i Ba AC motor Pi Pi w1 BRK BRK W2 r Pa Laa Sey H Optional brake resistor or DC power connection 24 V ACS355 X1 Const Sourcing DI configuration PNP connected with external power supply Catalog ABB machinery drives ACS35 11 ACS355 control program example Signal behavior as function of time in this conveyor on control example time The following is an example of how the COUNTER STOP function operates within a conveyor unloading routine The operator starts the conveyor by activati
14. d conveyors Typical industries that benefit from the drive include food and beverage textile ceramics pulp and paper water and wastewater printing and rubber and plastics The heat sink s cooling fins are completely open from top to bottom which allows easy washing to ensure no dirt adheres to the surfaces Assistant control panel housed within a plastic window is designed to resist moist and dusty atmospheres Furthermore the cooling fan is located inside the drive thereby eliminating the need for an external cooling fan and the subsequent maintenance of external moving parts The drive s hygienic design and use of materials meeting current hygiene standards means that the drive traps no bacteria and can withstand frequent washing The drive is certified by NSF Wd adel Lott BE U Sir Kap rej bai T iinan 5 Printing 6 Lifting ABB machinery drives Feature Advantage diBemeviE Worldwide availability and 2 Drives are available worldwide and permanently stocked in 2 Fast and reliable delivery with dedicated support to any service four regions country in the world Dedicated global service and support network that is one of 2 the largest in the industry Exceptionally compact drives 2 Drive has the highest power density in its class at 2 8 kW dm Space savings in restricted spaces and uniform design All frame sizes share the same depth and height facilitating
15. e Paes aa ER ONERE VS EROT A Baitench o O ee e ee ee ee a R A gax46A22 7 11 15 o O 5 0 3 phase supply voltage 380 to 480 V units OSX OTIA2 4 200 0 37 05 1 E 90 O8X 01A9 4 175 0 55 0 75 2 ee ee ee ee ee O8X 02A4 4 165 0 75 i1 o a S N EE 60 00 0A o 4 40 4 5 2 ee ee 03X 04A1 4 130 11 5 i2 N SO S S S K A sree oe ee Oe ee 08X 07A3 4 70 93 4 cs 29 03X 08A8 4 70 4 0B ee 200 08X 12A5 4 40 5 5 7 5 2 I OSXIEAG 2400 Seo IO hee Oe ee 03X 23A1 4 30 S k aaa i 10 OA le T a ee i6 03X 38A0 4 13 18 5 25 13 03X 44A0 4 13 22 30 fF J 10 X within the type designation stands for E or U 1 Braking time Maximum allowed braking time in seconds at Permax every 120 seconds at 40 C ambient temperature CBR V CBR V CBR V CBR V CBR V CBT H 260 resistor type 160 210 460 660 560 Nominal power W 280 360 450 790 1130 2200 Resistance ohm 70 200 40 80 33 18 Ratings by 18 ABB machinery drives ACS355 Catalog Options External A separate order line and type designation is required for any of these external options Input chokes Output chokes Inout choke smooths the wave shape of mains current Output choke decreases du dt on the output and filters and reduces total harmonic distortion THD Together current spikes caused by voltage spikes With an output with the input choke the ACS355 is d
16. esigned to fulfill the choke it is possible to increase the motor cable length requirements of the harmonics standard EN IEC 61000 3 12 which could be otherwise limited due to a temperature In addition the input choke provides improved protection increase resulting from current spikes and electromagnetic against mains voltage transients performance Type Frame Input ke Le Le L Type Frame Output choke Cable length designation size choke _ without with designation size ACS355 choke choke ACS355 A A A mH m 1 phase supply voltage 200 to 240 V units 1 phase supply voltage 200 to 240 V units O1X 02A4 2 RO CHKA 6 100 4 5000 5 BO 01X 02A4 2 RO ACS CHIK BS B an oore Ri Cl ia 8 S eee O1X 0487 2 RI ACS CHK BS ce O1X 06A7 2 e CHK C1 16 100 11 16012 OIX 06A7 2 0 RY ACS CHK C3 100 01X 07A5 2 R20 CHK C1 16 8 128 a LZ 01X 07A5 2 RA ACS lt CHK C3 a 100 nano 01X O9A8 2 R2 CHK D1 2 15 25 1 0 01X 09A8 2 R2 ACS CHK C3 100 3 phase supply voltage 200 to 240 V units 3 phase supply voltage 200 to 240 V units 03X 02A4 2 RO CHK O1 4 3000 2 200 4 2 Ba 03X 02A4 2 RO ACS CHK BS BO 08X 03A5 2 RO CHK 02 61 3 6 07 6 46 a 03X 03A5 2 RO ACS CHK B3 0 BQ Osx o4A7 2 RI CHK03 7e 0 48 0 1a 0027 0 OGK 04A7 2 AY ACS CHK BS TT oona O3X 06A7 2 RY CHK O8 14 800 S O3X 06A7 2 0 a cc ees OGK 07A5 2 Ri CHK O4 12 0 82 022 is 00 OGK O7AS 2 AT ACS CHKC3 TT a 03X 09A8 2 R2 CHK 04 14 3 A P NB ans 03X 09A8 2 R20 ACS CHK C3 100 nnn O3K 19A3 2R2CHK O4 217 1422 8 OSK 13
17. eter E eet ee nT eee eae F E T a E standard E product variant O option external not available To be ordered as a separate item 1 External options not available in IP66 IP67 UL Type 4X protection class 14 ABB machinery drives ACS355 Catalog Options Interface User interfaces Panel cover The purpose of the panel cover is to protect the drive s connection surfaces The ACS355 drive is delivered with a panel cover as standard In addition there are two alternative control panels available as options Basic control panel The basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another Assistant control panel The assistant control panel features a multilingual alohanumeric display for easy drive programming The control panel has various assistants and an built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate The drive with IP66 IP67 enclosure has the assistant control panel as standard Potentiometer Potentiometer MPOT O1 with two switches start stop and forward reverse Polarity is selected with DIP switches No
18. external power source Is needed for the potentiometer Panel mounting kits To attach the control panel to the outside of a larger enclosure two panel mounting kits are available A simple and cost efficient installation is possible with the ACS H CP EXT kit while the OPMP 01 kit provides a more user friendly solution including a panel platform that enables the panel to be removed in the same way as a drive mounted panel The panel mounting kits include all hardware required including 3 m extension cables and installation instructions in y Panel cover included as standard Basic control panel Potentiometer Assistant control panel Panel holder mounting kit OPMP 01 Catalog ABB machinery drives ACS35 15 Options Interface Fieldbus module NEMA 1 UL type 1 kit jase ere Se Removable clip for a O a labeling hi Safe torque off connection Panel connector FlashDrop connection grounding LEDs He Analog I O Relay output Digital inputs Varistor Digital output grounding screw VAR Extension module MTAC 01 16 ABB machinery drives ACS355 Catalog Machine interfaces The plug in fieldbus modules bring connectivity to major automation systems A single twisted pair cable avoids large amounts of conventional cabling thereby reducing costs and increasing system reliabilty ACS355 supports the following fieldbus options PROFIBUS DP CANopen DeviceNet Modbu
19. he drive and saved parameter files With the parameter subset you can create your own parameter sets Controlling of the drive is naturally one of the features in DriveWindow Light With this software tool you can monitor up to four signals simultaneously This can be done in both graphical and numerical format Any signal can be set to stop the monitoring from a predefined level Sequence programming tool DriveWindow Light allows the user to visually build and manipulate sequence programming parameters that are loaded into the ACS355 The programming is done in a graphical editor which displays each sequence step and its transitions as an individual block Sequence programming enables application specific programming with up to 8 configurable sequences This new and easy way to preset sequences reduces the need for an external programmable logic control PLC In simple applications an external PLC can be left out Startup wizards Startup wizards make the setting of parameters easy Simply launch the wizard select an appropriate assistant eg for setting analog outputs and all parameters related to this function are shown together with help pictures int Light PG Hing Egi Pis ea Options Orr re Conmuunication Windows Hain ee EJ Ea men Hee a aes EFFEN ly 14 iar a tiii ii EY lt ae E mo EE zinj I Corwen Settings 9 C u a E SP Smir ENABLED TI pate Foreatge N Bo m Be t
20. lt 10 ms between drive and fieldbus module 5 pin screw type connector up to 500 kbit s baud rate 4 pin screw type connector up to 115 kbit s baud rate 3 pin screw type connector up to 78 kbit s baud rate 2 pes RJ 45 connectors 100 Mbit s baud rate AC input chokes AC output chokes External option For reducing THD in partial loads and to comply with EN IEC 61000 3 12 External option To achieve longer motor cables Transportation Class 1C2 chemical gases Class 1S2 solid particles Mains connection high protection class drive Storage Class 2C2 chemical gases Voltage and 3 phase 200 to 240 V 10 2 Class 2S2 solid particles power range 0 37 to 4 kW 0 5 to 5 hp Operation Class 3C2 chemical gases 3 phase 380 to 480 V 10 0 37 to 7 5 kW 0 5 to 10 hp Environmental limits high protection class drive Ambient temperature 10 to 40 C 14 to 104 F no frost allowed Degree of protection IP66 IP67 UL Type 4X indoor use only IP69K with compatible cable glands Class 382 solid particles Product compliance Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Quality assurance system ISO 9001 Environmental system ISO 14001 UL cUL CE C Tick and GOST R approvals ROHS compliant Product compliance high protection class drive Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC EMC
21. multiple drive solutions and cabinet installations Sequence programming 2 Simple drive control logic with up to eight pre set sequences Reduces the need for external PLC components of operations is created in minutes with built in sequence 2 programming FlashDrop tool 2 A pre defined machine parameter set from selection of up 2 Fast easy and reliable pre configuration of drives for to 20 can be downloaded in seconds to a drive without high volume machine builders powering the drive The FlashDrop tool is easy to use and no specialized drives knowledge is required Product variant for No need to design special enclosure for application that Time and cost savings demanding environments requires a high ingress protection NSF certified with IP66 67 69K UL Type 4X protection classes Catalog ABB machinery drives ACS35 5 Typical applications Mixer In mixing applications the drive provides a high starting torque The silent operation mode adjusts the switching frequency of the drive to a higher level after the high torque start resulting in lower audible noise The FlashDrop tool provides a quick and safe way to configure multiple drives for identical mixer applications Conveyor Production lines often have multiple stages including conveyors which need to be efficiently linked with each other to provide high production output A drive provides smooth start and stop of the conveyor thereb
22. needs to be below 30 mA Low leakage current filters 3 phase supply voltage 400 V units 03X 01A2 4 FRO LRFI 31 10 03X 01A9 4 RO LRFI 31 10 1 Internal EMC filter must be disconnected by removing the EMC screw from the drive EMC standards in Category C1 Group 1 1t environment Class B PeT distribution Category C2 Group 1 2 1t environment restricted Class A distribution Category C3 Group 2 204 environment Class A unrestricted distribution Category C4 2 Not applicable 2 2 environment restricted distribution Compact PLC and AC drive starter kit ABB s programmable logic controller PLC and AC drive starter kit offer an out of box motor control in minutes The compact yet powerful kit targets small scale machines and systems requiring PLC control and up to seven drives Easy ordering and fast startup Providing PLC AC drive and accessories as a package simplifies ordering and provides quick deliveries A starter kit containing an AC500 eCo PLC and ABB machinery drive ACS355 0 37 kW is intended for evaluation and customization application programming The kit contains a ready made application program based on the AC500 function block library for drives accessories user documentation and control builder programming environment Ready made re order packages for ACS355 enables expansion of starter kit to a multiple drives system AC500 product family offers several controllers
23. ng the drive using switch S The switch is connected to digital inout 1 DI1 The drive accelerates to a constant speed of 30 Hz with a 1s ramp Meanwhile a sensor or proximity switch P is connected to digital input 5 DI5 This sensor generates one pulse every time a box on the conveyor passes by When the required number of boxes in this case 20 have passed the sensor the drive stops with a 1s ramp time Parameter settings Startup data The correct motor parameters are set within parameter group 99 However if the current and voltage settings of the motor and drive match this is not necessary The ACS355 also features vector control which can be used by setting the relevant parameters and undertaking an ID run Start Stop Direction logic Parameter 1001 EXT1 COMMANDS is set to COUNTER STOP 24 Under certain conditions the counter output will modify the start stop signal for stopping Constant speed selection Parameter 1201 CONST SPEED SEL is set to DI1 1 Parameter 1202 CONST SPEED 1 acts as a speed reference source when digital input 1 is active Parameter 1202 CONST SPEED 1 is set to 30 Hz 12 ABB machinery drives ACS355 Catalog Start Stop functions Parameter 2101 START FUNCTION is set to AUTO 1 which is also the default value If high torque is required for the conveyor to start settings DC MAGN 2 can be used Parameter 2102 STOP FUNCTION is set to RAMP 2 Thus the drive ramps down
24. oad capacity is needed use the bigger fuse alternative Free space requirements All frame sizes T5 75 O IP66 67 enclosure 75 75 20 10 ABB machinery drives ACS355 Catalog Control connections Application macros Application macros are preprogrammed parameter sets While Alternate macro starting up the drive the user typically selects one of the ACS500 Modbus macro macros that is best suited for the application The diagram below gives an overview of ACS355 control connections and shows the default I O connections for the ABB standard macro ABB machinery drives have seven standard macros ABB standard macro Torque control macro 3 wire macro Screen Output frequency speed f reference 0 10 V 1 10 kohm Analog input circuit common Reference voltage 10 V DC max 10 mA Not in use by default Analog input circuit common Aux voltage output 24 V DC max 200 mA Aux voltage output common Digital input common Stop Start Forward Reverse Acceler and deceler selection 1 PROGRAMMABLE INPUTS ABB Standard macro defaults shown DIGITAL f pi J Constant speed selection d 1 DI5 can also be used as a frequency input 3 phase power supply Ramp pair sel Sinking DI configuration NPN connected ACS355 X1 Lim o L2 4 0 ae Constant speed selection lt Motor potentiometer macro Hand auto macro PID control ma
25. pped There are two ramp pairs from which different ramping times can be selected within each state It is also possible within the sequence program to control the analog output digital output and relay output independently Supervision function Al1 scaling to speed reference and ramp times can be set independent of the sequence program a420 STL REF SEL 0 421 571 COMMANDS DRIVE STOP o422 571 RAMP RAMP PAIR 1 5423 5T1 OUT CONTROL 40 0 a424 STL CHANGE OLY 0 8425 5T1 TRIG TO 5T 2 AI 1 HIGH 1 a430 5T2 REF SEL 431 572 COMMANDS 8432 5T2 RAMP 433 5T2 OUT CONTROL 434 ST CHANGE DLY 411 START FRAY RAMP PAIR 1 4O 0 0 6436 STZ TRIG TO STN e437 ST2 STATE N ALL LOW 1 STATE 1 Catalog ABB machinery drives ACS385 17 Options External A separate order line and type designation is required for any of these external options FlashDrop tool Brake resistors FlashDrop is a powerful palm sized tool for fast and easy ACS355 is delivered with an integrated brake chopper as parameter selecting and setting It gives the possibility to standard Therefore no additional space or installation time is hide selected parameters to protect the machine Only the needed The brake resistor is selected using the table below parameters needed in the application are shown The tool can For more information about the selection of brake resistors copy parameters between two drives or between a PC anda see the ACS3
26. rive specific maintenance schedules are also based on this the return on any investment in ABB low voltage drives The drive with complete life cycle a The drive with complete life cycle services is available for purchase services is available for plant extensions PR Complete life cycle services To ensure the availability of complete life cycle services a drive must be in the Active or Classic phase A drive can be kept in the Active or Classic phase by upgrading retrofitting or replacing Classic Obsolete Spare parts maintenance and repair s ABB cannot guarantee availability of life services are available as long as materials cycle services for technical reasons or can be obtained within reasonable cost H Limited life cycle services _ _ Caution A drive entering the Limited or Obsolete phase has limited repair options This may result in unpredictable process downtime To avoid this possibility the drive should be kept in the Active or Classic phase ABB follows a four phase model for managing drive life cycles which brings enhanced customer support and improved efficiency Examples of life cycle services are selection and dimensioning installation and commissioning preventive and corrective maintenance remote services spare part services training and learning technical support upgrade and retrofit replacement and recycling 22 ABB machinery drives
27. s RTU EtherNet IP Modbus TCP PROFINET IO LonWorks EtherCat Extension modules MREL 01 ACS355 has one relay output as standard The optional MREL O1 module offers three additional relay outputs which can be configured for different functions with parameters MTAC 01 The optional MTAC 01 module offers pulse encoder interface for soeed measurement MPOW 01 The optional auxiliary power module MPOW 01 enables the drive control circuitry to be operated under all conditions Protection and installation NEMA 1 UL Type 1 kit The NEMA 1 UL Type 1 kit includes a connection box for finger protection conduit tube installation and a hood for protection against dirt and dust Terminal cover The terminal cover is for protection of the I O connections Clamping plates The clamping plates are used for protection against electrical disturbances The clamping plates with clamps are included in the drive package as standard Options Software tools A separate order line and type code is required for any of these software tool options DriveWindow Light DriveWindow Light is an easy to use commissioning and maintenance tool for ACS355 drives It can be used in an offline mode which enables parameter setting at the office even before going to the actual site The parameter browser enables viewing editing and saving of parameters The parameter comparison feature makes it possible to compare parameter values between t
28. s set to UP 0 which is also the default value Parameter 1911 CNTR S S COMMAND is set to DI1 1 Digital input 1 acts as the drive start command Due to the setting of parameter 1001 EXT1 COMMANDS the drive stops when the counter limit has been reached or digital input 1 goes low The counter actual value can now be seen from signal 0166 Acceleration and deceleration settings Parameter 2201 ACC DEC 1 2 SEL is set to NOT SEL 0 Only one ramp is used in this application thereby ramp changing is disabled Parameter 2202 ACCELER TIME 1 is set to 1s Parameter 2203 DECELER TIME 2 is set to 1s ACS355 control program functions ACS355 control program provides the following functions Counter start and stop Timer start and stop Speed compensated stop 3 independent supervision functions Automatic restart function 2 sets of ramping times curve for ramping 7 constant speeds 3 critical speed ranges Maintenance triggers Timed functions Configurable fault protection functions 2 process PID functions PID sleep function PID trim function Mechanical brake control 8 state sequence programming 2 sets of user parameter sets Safe torque off Parameter lock The ACS355 features the following motor control functions Current torque soeed and frequency limits Under and overvoltage controllers Starting to the rotating machine
29. separate order line and type designation is required for any of these external options EMC filters The ACS355 s internal EMC filter is designed to meet category C3 requirements of EN IEC 61800 3 standard External EMC filters are used to enhance the drives electromagnetic performance in conjunction with its internal filtering Maximum motor cable length depends on required electromagnetic performance according to the table below 1 phase supply voltage 200 to 240 V units 01X 02A4 2 RO RFI 11 510 i30 30 30 O1X O7A5 2 R2 RFI 13 10 30 50 30 50 ee bus Ro ane BELTS i io ao eo 0 80 A 3 phase supply voltage 200 to 240 V units 03X 02A4 2 RO RFI 32 10 30 i 30 30 03X 03A5 2 RO RFI 32 10 03X 09A8 2 R2 RFI 32 10 80 50 30 50 03X 17A6 2 R2 RFI 33 10 30 50 30 50 03X 31A0 2 R4 RFI 34 10 30 50 30 50 03X 46A2 2 R4 RFI 34 10 30 50 30 50 3 phase supply voltage 380 to 480 V units 03X 01A2 4 RO 08X 12A5 4 R38 RFI 33 40 40 40 30 i 50 O8X 15A6 4 R3 RFI 33 40 40 40 30 50 03X 23A1 4 R3 RFI 33 40 40 40 30 50 1 Internal EMC filter must be connected with the EMC screw in the drive When the filter is not connected the C4 maximum cable lengths are allowed to be used 20 ABB machinery drives ACS355 Catalog Low leakage current filters Low leakage current filters are ideal for installations where residual current devices RCD are required and leakage current
30. t ia Xi fOr 26 Maximum Continuous current 2 AMS f of 40 C One digital output Type Maximum switching voltage Maximum switching current Maximum switching voltage 250 V AC 30 V DC Maximum switching current 0 5 A 30 V DC 5 A 230 V AC Switching frequency 2 Default 4 kHz Selectable 4 to 16 kHz with 4 kHz steps Transistor output 30 V DC 100 mA 30 V DC short circuit protected Deceleration time 0 1 t0 18008 prea Sey nO Teen Braking Built in brake chopper as standard Resolution 1 Hz Braking a p Built in brake chopper as standard ee o Speed control Serial and Ethernet communication Static accuracy Dynamic accuracy Torque control Torque step rise time Non linearity 20 of motor nominal slip lt 1 swith 100 torque step lt 10 ms with nominal torque 5 with nominal torque Environmental limits Ambient temperature Contamination levels 10 to 40 C 14 to 104 F no frost allowed 50 C 122 F with 10 derating Rated current available at O to 1000 m 0 to 3281 ft reduced by 1 per 100 m 328 ft over 1000 to 2000 m 3281 to 6562 ft IP20 optional NEMA 1 UL type 1 enclosure IP66 IP67 UL Type 4X as an option up to 7 5 kW IP69K available for IP66 IP67 variant 2 with compatible cable glands oe cece No conductive dust allowed Fieldbuses Refresh rate EtherNet IP Modbus TCP PROFINET IO EtherCAT Chokes Plug in type
31. to O at a stop command Counter parametrization COUNTER 1904 ENABLE 1905 LIMIT OUTPUT gt 1906 inpuT L 1907 RESET 1908 RESET VALUE 1909 DIVIDER 2 1910 DIRECTION 4 y 1911 START STOP Parameter 1904 COUNTER ENABLE is set to DI1 1 Counter is enabled now by digital input 1 When digital input 1 is low the counter is not counting Parameter 1905 COUNTER LIMIT is set to 20 In this example the loading station can only hold 20 boxes ACS355 control program example Parameter 1906 COUNTER INPUT is set to PLS IN DI5 1 which is also the default value Pulse counter P is wired to digital input DI5 This digital input can also handle high frequency pulses up to 10 KHz If the counter signal edges are swinging this parameter can be set to FILTERED DIS 4 Parameter 1907 COUNTER RESET is set to DI1 INV 1 When digital input 1 is low the counter is reset to a value determined by parameter 1908 COUNTER RES VAL Parameter 1908 COUNTER RES VAL is set to zero which is also the default value The counter in this example runs from O to 20 Parameter 1909 COUNT DIVIDER is set to zero which is also the default value This value is used to divide high frequency pulse numbers to lower values For example a 1024 pulse incremental encoder would give 1024 pulses in one revolution When using count divider 10 2 to the power of 10 the counter would count up by 1 after 1024 pulses Parameter 1910 COUNT DIRECTION i
32. y reducing mechanical stress and lowering maintenance costs Decanter Decanters are used in solid to liquid separation processes A decanter works by spinning a vessel containing liquids and solids at a very high speed to produce gravitational forces 6 ABB machinery drives ACS355 Catalog These forces lead to the separation of the solids from the liquid The decanter s scroll screw which runs at a different speed to the decanter s bowl moves the solids to the conical end of the bowl Centrifugal forces move the liquid to the opposite end of the bowl The ACS355 plays a key role in reaching the required accurate speed difference between the scroll screw and the bowl Packaging machine Packaging machines often require a drive to provide a high degree of repeatability and accuracy during the packing operation As such the ACS355 is well suited for packaging duties and also provides good dynamic and static speed control accuracy Sequence programming enables the drive to perform sequences of tasks reducing the need for a PLC Software features include timer counter brake control and jogging all of which canbe used in a packaging machine Ratings and types Type designation Construction This is the unique reference number shown above and in 01E within the type designation shown above varies column 4 right that clearly identifies your drive by power depending on the drive phase and EMC filtering Choose rating
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