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MAXIFORCE® G2 AIR LIFTING BAG SYSTEM
Contents
1. A Do Chlorine Trifluoride U Detergent Solutions B a Dow 6620 ChlorOacetODe Developing Fluids Photo A Dow Cornins F60 Chloroacetie Acid es U S Dow Corning F61 U Ree aia U Dow Corning XF00 Chlorobenzene Mono U Diacetone Alcohol U DOW Gladis dia Chlorobromo Methane U Ds GE C Dowtherm U Dibenzyl Ether U DowiherntA E E OL OE U Dibenzyl U Ma UA NN Dowtherm 209 50 Solution Chloroform sue U Dibromoethyl Benzene U O Chloronaphthalene U 1 1 U Dr nn Fluids ON 1 Chloro 1 Nitro Ethane U Dibutyl Ehe U EE Bien Ole Chlorosulfonic Acid U Dibutyl Phthalate U Chlor toluene U Dibutyl Se
2. 2 B Sodium B Sodium 1 B Sodium Phosphate Mono B Sodium Phosphate Dibasic A Sodium Phosphate Tribasic B Sodium alte B Be e A Sodium Sulfate A Sodium Sulfide A SOU SUIS iii A Sodium Thiosulfate A Sovasol 1 2 and 3 B Sovasol 73 and 74 B SOV Dean Olli gene A Stannic Te anar Stannic Chloride 50 Stannous Chloride Staulter EEN Steam Below 350 F 176 7 C Steam Above 350 F 176 7 C Stearic JXCIQO Stoddard Solvent SEENEN Styrene Monomer Sucrose Solutions Sulfite SUITE sie Sulfur Chloride Sulfur Dioxide Wet Sulfur Dioxide Dry Sulfur Dioxide Liquodified under Pressure nee Sulfur Hexaflouride Sulfur LIQUors sene Sulf r Melten nara enkt eg Sulfuric Acid Dilute Sulfuric Acid Concentrated Sulf
3. U Acetyl U E B Acetylene Tetrabomide B e ere H Adipic Acro A Aero Safe 2300 U 2300W EE U e SEH RE Ei a B Acero Shell 7A Grease B Aero Shell TT Ofease eoe eder B Aero shell Dota U Aerozene 50 50 Hydrazine SO MUD RER EEN U Air Below 300 F 148 9 A Air Above 300 F 148 9 U Alke rennen U enero rere A Aluminum Aluminum Bromide A Aluminum Chloride A Aluminum Fluoride A Aluminum A Aluminum Phosphate A Aluminum Salts A Aluminum Sulfate A Ambrex 33 Mobil B Amines Mixed 2 2 00 2 Ammonia Anhydrous Liquid A Ammonia Gas Cold A Ammonia Gas Hot B Ammonia amp Lithium Metal Solution U Ammonium Carbonate A Ammonium Chloride A Ammonium Hydroxide Concentrate A Ammonium Nurate eee A Ammonium Note A Ammonium Persulfate Solution A Ammonium Persulfate 10 A Ammonium Phosphate
4. A Ammonium Phosphate Mono Basic Ammonium Phosphate Dibasic A Ammonium Phosphate Tribasic A Ammonium Salts Ammonium Sulfate A Ammonium Sulfide A AV VAC CUAL ege U Amy Alcohol anna A Amyl Borate Amyl Chloride Chloranaphthalene Amyl Naphthalene Anderol L 774 diester Anderol L 826 diester Anderol L 829 diester Ang 25 Glyceral Ester Ang 25 di ester Base TG749 Anhydrous Ammonia Anhydrous Hydrazine Anhydrous Hydrogen Fluoride Anline Anline Dyes Anline Hydrchloride Anline Oils Animal Fats Animal Fats Lard Oil AN O 3 Grade Mira AN VV O 366b Hydr Fluid Ansul Ether Aroclur 1260 Aromatic Fuel 50 Arsenic Acid Arsenic Trichloride Askarel Asphalt Emulsion Asphalt Topping ASTM Oil 1 ASTM Oil 2 ASTM Oil 3 ASTM Oil 4 ASTM Reference Fuel A ASTM Reference Fuel B ASTM Reference Fuel
5. ATL 857 Atlantic Dominion Aurex 903R Mobil Automatic Transmission Fluid Automotive Brake Fluid Bardol B Barium Chloride Barium Hydroxide Barium Salts Beet Sugar Liquors Benzaldehyde 2 0 Benzene Benzenesulfonic Acid Benzine Benzochloride eere Benzoic Acid ecce Benzophenol Benzyl Alcohol etn Benzyl Benzyl Chloride Bl ck coi Black Suphate Liquors Blast Furnace Bleach erter Boric Acid Boron Fluids aon Brake Fluid Non Petroleum BrayGG Oee Brayco 719 WH 910 Brayco 885 MIL L 6085A Brayco 910 Bret 710 Bromine Anhydrous Bromine Pentafluoride Bromine Trifluoride Bromine Walter su Bromochloro Trifluoroethane Bunker Oil Butadiene Butane Butane 2 2 Dimethy Butane 2 3 Di
6. eese B Freon 22 and ASTM Oil 50 50 Industron FF B Mixt re EE Industron FF80 B IO A Halothane nee U U Bee PRO tice ee tou ees IOS cese aad A Hannifin Lube A Iodine Pentafluoride U Heavy Water iii B Isobutyl Alcohol ree A A A HEF 2 High EnergyFuel U Iso Butyl U MCS AO U Isododecane Mercurio 1 A MIL H 6083C EE B Meriva ernten A ME EE unser Isophorone Ketone U Mercury Vapors A MIL L 6086B u Mesityl Oxide Ketone U MITFAFGUIT eebe ee Isopropyl U Mean nee B NIETO rro Isopropyl Alcohol A Methanol 2 Isopropyl Chloride U Methyl Acetate ai ana in B MIL F 70244A aa ie Isoptopyl Ether u U Methyl Acetoacetate U MIL H 7053A cita J Methyl Acrylic B een Methyl Alcohol A MILES TUS T art E Methyl Be
7. RP 1 25576 S Sal Ammoniac 2 222 A Sallcy ACIO sitiada ele EE A Santo Safe 300 U A O B Shell Alvania Grease 2 B Shell Carnea 19 and 29 U Shell EE B A gt Shell Iris Mine Fluid Fire Resist Hyde Shell Ir s Tellus 27 Pet Base B Shell Iris Tellus 33 B Shell Iris UMF 5 Aromatic B Shell Lo Hydrax 27 and 29 B Shell Macoma 72 B StliCate E A MUCOSA Sir A Silicone Ulla A Silver NIMATE a ea I E eU A sinc air Opaline CS EP Lube B Skelly Solvent B C E U SkEydrol SOO sade a U Skydrol 7000 U Soap SOLULIOIS E A Socony Vacuum AMV AC781 Grease Socony Vacuum PD959B DOUG A A Sodium B Sodium Bicarbonate Baking Soda A Sodium 1 Sodium Borate A Sodium Carbonate Soda Ash A Sodium Chloride A Sodium 0 A Sodium Hydroxide B Sodium Hypochlorite B Sodium Metaphosphate B Sodium
8. B Freon C 10 een A High Vicosity lubricant H2 B Ethyl Freon 202 sire was A IS bie MES Hl U Ethyl C BONN ee A Houghto Safe 271 Water and Glycol Ethyl 1 U Freon BE sinne B BASS i Ethyl Pentachlorobenzene U Freon ME U Houghto Safe 620 Water Glycol B EE Bron NE A Houghto Safe 1010 Phosphate Ester U een eisen are A EE ee ee A Houghto Safe 1120 Phosphate Ester U Ethylene 1 U Freon TC ass A Houghto Safe 5040 Ehtylene Chlorohydrin B Ereom TMC eoe B Water OilEmulsion B Ethylene Diamine A Freon uan A Hydraulic Oil Petroleum Base B Ethylene Dibromide U Freon T WD602 B Ethylene Dichloride U Freon POA Ze A Hydrobromic Acid U Ethylene Glycol eee A Foel Ole B Hydrobromic Acid 40 B Ethylene 1 U Fuel Oil B Hydrocarbons Saturated Ethylene Trichloride U U Hydr
9. Magnesium Chloride A EE B MIA T8700 A Magnesium Hydroxide B MUSE ee B UE E ee Magnesium Sulfate A 5572 esee U MIL F 19605 sees Magnesium Sulfite A MITA 5602 een B MIA sean Magnesium 5 A E RENE B A I alat hocce MIL J 5624G 3 U MIL G 21568A Milicias U MIL J 5624G 4 U MIL H 22072 en MOSSOS U MIL J 5624 PS U A KI U MIL E 6081C u a B Serta 2 12 Neville Acid oia U Petroleum Oil Above 23699 Nickel DER EEC ee MUG B2 ee C Nickel Chlof1de 2e tts B T MI G 25013D sonara B Nickel Salta eege B Phenol 70 30 Reggae seg A EE C Nickel Sulfate eese A Phenol 8590 1596 20 MIDb L 25336B C Nite E A Phenylbenzene aussen 25524 00004020000001 Nitric Acid 1 3 Molat U Phenyl Ethy Eher MG 25 E B Nitric Acid 1 Concentrated 10 Phenyl Hydraz ne MILE Buds B Nitric Acid MID E5259 TOC as Nitric Acid 1 Red Fuming RF
10. a MAXIFORCE G2 WARRANTY Each MAXIFORCE G2 or component thereof manufactured by Paratech Incorporated has been thoroughly inspected and properly adjusted before shipment to insure the highest quality and the greatest possible reliability Paratech Incorporated hereinafter referred to as Seller hereby warrants the MAXIFORCE G2 or component thereof to the original retail buyer only against defects in material and workmanship under normal use and service for life This warranty shall constitute the sole warranty of the Seller with respect to the MAXIFORCE G2 or component thereof THE SELLER HEREBY DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The Seller neither assumes nor authorizes any other person to assume for it any other obligations or liabilities in connection with the sale or use of this product Should there be any defects in the material or workmanship of the MAXIFORCE G2 buyer should return the defective product to the factory for inspection with shipping prepaid and a copy of receipt from the date of purchase If inspection shows that the MAXIFORCE G 2 or a component thereof is defective and that such defects were not caused by negligence misuse accident or unauthorized service the product sold hereunder will be repaired or replaced at the option of the Seller without charge FOB at the factory Frankfort Illinois
11. 4 7 Figure and Index Number Part u MISCELLANEOUS SHEET Neoprene 20 in 508 cm x 20in 50 8 cm 890466 x 1 8 in 0 32 cm STORAGE CASE 13 x 6 x 4 75 in 33 x 15 2 x 12 1 cm 000905 STORAGE CASE CUSTOM U S master control package 890337 Exterior 24 83 x 19 69 x 11 88 in 63 07 x 50 01 x 30 18 cm 150 PSI MASTER CONTOL KIT G2 INSERT 890324 LABEL 150 PSI VIEW PARTS G2 890150G2L LABEL 10 BAR VIEW PARTS G2 DIN 890150G2DL DVD VIDEO MAXIFORCE TRAINING 890000 TIRE CHUCK Locking 1 4 NPTF 890750 WORKING AIR CART WORKING AIR CART 17 6 800200 WORKING AIR CART Metric 800200D WORKING AIR CART US without cylinders 800201 WORKING AIR CART Metric without cylinders 800201D 4 8 Figure ane Description Quantity CAGE uk Index Number Number CONTROL PACKAGES CONTROL KIT U S consists of 1 of each item number 3 6 890351G2 150 7 16 ft black 7 16 ft yellow 7 16 ft red CONTROL KIT Metric consists of 1 of each item number 4 6 890351G2D 10 7 16 ft black 7 16 ft yellow 7 16 ft red VEHICLE MAINTENANCE KIT consist 1 of each item number 889360G2 150 6 7 16 ft black 7 16 ft yellow 7 16 ft red 2 each of index number 19 22 MASTER CONTROL KIT U S consists of 1 each of index 890300G2 150 number 3 6 7 16 ft black 7 16 ft blue 7 16 ft yellow 7 16 ft red 7 16 ft green 55 56 63 78 79 80 2 each of i
12. KPI 3 KPI 5 KPI 8 KPI 10 KPI 12 KPI 17 KPI 22 KPI 28 KPI 32 KPI 35L KPI 44 KPI 55 KPI 74 DIMENSIONS W O EYELETS amp NIPPLE W EYELETS 152 X 152 X 19 152 X 305 X 19 254 X 254 X 19 305 X 305 X 22 305 X 457 X 22 381 X 381 X 22 381 X 533 X 22 508 X 508 X 22 508 X 660 X 22 610 X 610 X 22 381 X 1066 X 22 711 X 711 X 22 812 X 812 X 25 939 X 939 X 25 MAXIFORCE AIR BAGS TECHNICAL DATA MAX WORK PRESSURE STORAGE DIMENSIONS MAX LIFT WEIGHT CAPACITY INCH LBS INCH KG 7 0 X 7 0 X 0 75 METRIC US TONS 6 X 6 X 0 75 178 X 178 X 19 1 3 6X 12 X 0 75 178 X 331 X 19 610 X 640 X 22 10 0 22 0 34 4 412 X 1096 X 22 11 1 24 5 35 8 712 X 745 X 22 13 6 30 0 47 8 813 X 872 X 25 20 5 45 2 63 3 940 X 999 X 25 26 3 58 0 80 9 om Table 1 1 MAXIFORCE G2 Lift Bag Reference Data 7 0 X 13 0 X 0 75 1 0 10 X 10 X 0 75 12 X 12 X 0 88 to e LA un LA c Un N 7 12 X 18 X 0 88 m e 15 X 15 X 0 88 15 X 21 X 0 88 20 X 20 X 0 88 20 X 26 X 0 88 m A Ge ho 2 20 1 30 9 3 24 X 24 X 0 88 3 15 X 42 X 0 88 3 28 X 28 X 0 88 5 32 32 1 ES 1 5 3 5 5 4 8 2 12 9 13 7 19 0 5 6 4 0 8 0 9 5 2 7 69 7 89 2 37 37 1 1 9 1 10 blank MAXLIFT HEIGHT CIE DD INCH 0 5 17 0 3 3 3 7 8 10 11 13 9 15
13. MIESS 5 109 Ta A Olein Potassium 2 Potassium OUVE EE B Au A Potassium Mineral Olils eene A we A Potassium 5 B KELTEN A Potassium c 0 Orthochloro Ethyl Benzene U Mobil HP ae B nos U Potassium Sulfites noir Mobil Delvac 1100 1110 1120 1130B OS 45 Type 45 ge Prestone Antifreeze Mobil Nivac 20 and 30 A MN PRL High Temp Hydr Oil OS 45 Type IV OS45 1 A Mobil Velocite OSTO A Producer Gas ee E Mobilgas WA200 Type Automatic AN ergi ET Oxalte er B Mc Trans as B Propane Propionitrile Mobil Oil SAE 20 B Gre Cold 200 400 F gg Propyl Acetate Mobiltherm 600 B 2 CDM C N Propyl Leet Be A dM MS Propyl Alcohol Mono Bromobenzene U P Propy sn Mono Chlorobenzene U P S 66 Ad C Propylene Oxide Mono Ethanolamine U P D3680
14. PRESSURE GAUGE gt A Ge gt e Wi d W SC 7 y Figure 1 6 Manual Compressor 1 6 4 MANUAL COMPRESSOR The manual compressor figure 1 6 is a foot hand lever operated compressor used to deliver pressurized air to the air bag A sliding valve collar permits isolating one of the two cylinders thereby increasing the delivered pressure and decreasing the delivered volume by a factor of 2 PRESSURE GAUGE SHUT OFF VALVE Figure 1 7 Air Cylinder 1 6 5 AIR CYLINDER The air cylinder figure 1 7 is used to store compressed air for use on the air bag The shut off valve that permits or prevents the flow of compressed air to the G2 regulator The pressure gauge measures the amount of pressure within the tank 1 6 Figure 1 8 Hoses 1 6 6 HOSES Hoses figure 1 8 are used to convey air from the air supply source to the lift bag s All hoses are equipped with locking quick connect fittings to prevent their accidental disconnection All hoses are general purpose 03 8 inside diameter PVC vinyl core single spiral poly yarn braid reinforced and a PVC abrasion resistant cover The service temperature range is 15 F to 150 F 25 C to 65 C All hoses have a working pressure of 300 psi 20 7 Bar with a 4 1 safety factor Available hose lengths are 16 foot Smeter 32 foot 10 meter and 50 foot 15 meter Available color in all lengths are red yellow blue green
15. PARATECH OPERATION PREVENTIVE MAINTENANCE AND PARTS SUPPORT MANUAL FOR MAXIFORCEs G2 AIR LIFTING BAG SYSTEM 31 MARCH 2014 PN 22 890800G2 Paratech Incorporated Paratech Europe Branch of nes P O Box 1000 Frankfort IL 60423 USA P O Box 174 5260 Odense S Denm Customer Service 800 435 9358 WWW paratech com Email Padre EN dk Phone 815 469 3911 Fax 815 469 7748 www paratech com E mail paratech paratech us LIST OF EFFECTIVE PAGES Date of original pages is Original 31 March 2014 Total number of pages in this publication is 54 consisting of the following Page Change Page Change No No No No Tide and A 0 1 1 through 1 9 0 Change Record 0 1 Li ge sans 0 Change Record 2 blank 0 2 1 through 2 15 0 Validation Certificate 0 2 16 blank A bete RB 0 Foreward 1 0 3 1 through 3 3 0 Forward 2 blank 0 DIA ese sche 0 1 0 4 1 through 4 13 0 Zero in this column indicates an original page VALIDATION CERTIFICATE TECHNICAL MANUAL TITLE OPERATION PREVENTIVE MAINTENANCE AND PARTS SUPPORT MANUAL FOR MAXIFORCE G2 AIR LIFTING BAG SYSTEMS TECHNICAL MANUAL NUMBER DATE P N 22 890800G2 31 MARCH 2014 CONTRACT NO I VALIDATION Except as stated in II the technical manual identified above has been sati
16. THIS REMEDY SHALL BE THE EXCLUSIVE REMEDY FOR BREACH OF WARRANTY WITH RESPECT TO THE MAXIFORCE G2 OR COMPONENTS THEREOF THE SELLER SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM ANY BHEACH OF WARRANTY WITH RESPECT TO THE MAXIFORCE G2 AND COMPONENTS THEREOF FROM ANY DELAY IN THE PERFORMANCE OF THE REMEDY HEREUNDER PARATECH INCORPORATED P O BOX 1000 1025 LAMBRECHT ROAD FRANKFORT ILLINOIS 60423 7000 TELEPHONE 815 469 3911 FAX 815 469 7748
17. 1 5 1 6 1 6 1 6 1 6 2 2 2 6 2 7 2 7 2 8 2 8 3 2 3 2 SAFETY FIRST Personnel safety and the prevention of equipment damage were primary considerations during the design and expected utilization of MAXIFORCE G2 Air Lifting Bag Systems When MAXIFORCE G2 Air Lifting Bag Systems are properly used in combination with good common sense an extremely safe method of applying force is realized Although the following safety first list is quite extensive the majority of the precautions are just good common sense for any personnel qualified in the use of lift bags However some of the precautions are not obvious and Paratech strongly recommends that all operating assisting maintenance personnel read and understand the complete safety first procedures in order to ensure personnel and equipment safety Since there are four distinct operational phases of lift bag use Prior to Inflation During Inflation and While Inflated During Deflation and After Removal the safety first list is charted to reflect these applications As shown in the following table during each operational phase each safety procedure may be required Always A If Time Permits ITP or Depending Upon Application DUA DURING PRIOR TO INFLATION DURING AFTER INFLATION AND WHILE DEFLATION REMOVAL INFLATED SAFETY FIRST PROCEDURE Regardless of the condition of lift bag use SAFETY FIRST is primary to prevent injury or death and or equipment damage All per
18. 4 B Ucon Lubricant LB 63 A Ucon Lubricant LB 135 A Ucon Lubricant LB 285 A Ucon Lubricant LB 300 A Ucon Lubricant LB 625 A Ucon Lubricant LB 1143 A Ucon Lubricant 50 HB55 A Ucon Lubricant 50 100 A Ucon Lubricant 50 HB260 A Ucon Lubricant 50 HB660 A Ucon Lubricant 50 HB5100 A Ucon Oil LB 385 cas A Ucon Oil LB 400X A Ucon 50 HB 280X Polyacrylon Geol DEI dao A Univis 40 Hydr Fluid B Univolt 35 Mineral Oil B Unsymmetrical Dimethyl Hydrazine B NS B NV IG ec tpa p A EEN 1 530 220 VV L 751b VV L 800 VV L 820b VV L 8294 Type LE VV L 825a Type II VV L 825a Type VV 0 526 VV P 216a VV P 236 Varnish Vegetable Oll 4 ene ocn DER RES Versilube Vinegar Vinyl Chlor Ee 2 15 2 16 blank EE B Whiskey and Wines A White Pine Tarzan U E B Wolmar Salt B Wood A Wood B A AS s
19. Lu iw 4 CY 8 24 Beh o 4 RU 5 NU RAISING EARTH MOVER VEHICLE JACKING OPERATION MIRED IN MUD POSITIONING OF HEAVY MACHINERY RAISING PIPELINE FOR INSPECTION LIFTING SECTION OF COLLAPSED HIGHWAY OVERPASS TENN 4 IM O m Ben A LA SW T _ fc 3 AT N CUT RAISING SECTION OF COLLAPSED JACKING UP CANAL LOCK GATE LIFTING AND STABILIZING CUTTER BUILDING TO ALLOW RESCUE ACCESS DURING MAINTENANCE OPENING DOOR OF GRINDING ALIGNING AND STABILIZING MACHINE TO FREE VICTIM S ARM PIELINE SECTIONS PRYING OPEN FENCE TO RESCUE TRAPPED ANIMAL Figure 2 2 2 6 d Re railing railroad and mining cars pre stressing support columns general maintenance requiring lifting in rail mining underground and subway work e Lifting operations underwater or on unstable soft ground mud sand snow strewn debris etc where conventional jacking equipment tends to sink f Since the lift bags contain no spark producing parts they may also be used safely in explosive environments 2 8 4 In addition to the SAFETY FIRST Procedures in the front of this publication the following general application notes and procedures should be followed whenever a MAXIFORCE G2 Air Lifting Bag System is to be employed a procedures should be used as guidelines not absolute dictates Any previous application may as a result of a seemingly inconsequential change require modification o
20. Any repairs of these assemblies should be performed according to the specifications documented in their own Operation and Maintenance Manuals obtained from Paratech Incorporated 1025 Lambrecht Road Frankfort Illinois 60423 7000 U S A 4 9 4 5 1 SINGLE 150 PST CONTROLLER G2 BODY SINGLE CONTR G2 BLACK 796106B STEM BODY LONG DEADMAN 890918 STEM VALVE DEADMAN 890919 O RING AS 011 5 16X 070 BN70 550170 TETRASEAL 301X 066WX 134LG 890940 SPRING BUTTON 0600 063 12505 890923 SCR 6 32 PHI FLAT HD 1 2 LG SS 890930 LABELS UP amp DOWN PUSH BUTT SET 890934 STEM BODY SHORT DEADMAN 890917 O RING AS 016 5 8X 070 BN 70 890946 890945 890955 796257 15795 890605 890936Y 150PSI 890703 670561 390911 890916Y 390914 670568 890588 390938 890860G2L 890913 890915 JD UR SPRING SEAT FOR CONTROLLER SPRING 360 OD X 026X 1 LG SS CPLG 1 4 20 NPS M W O RING SCR 1 4 20 X 1 75 SHD CAP SS BLIND BUTTON ROCKER ARM YELLOW POST FOR ROCKER ARM 1 4 20 X 1 2 SHD CAP SCR SS VENT RELIEF VALVE 155 PSI PROTECTOR CAP FOR SAFETY VALVE LABEL SINGLE ALB CONTR G2 150PSI SCREW SHAFT FOR ROCKER CURVED DISC SPRING e Aa Aa gt gt bech MD ON NN CHECK VALVE Figure 4 1 Single 150 psi ALB Controller G2 4 10 5 2 DUAL DEADMAN 150 PSI ALB CONTROLLER G2 BODY DUAL DEADMAN ROCKER BLK 390902 STEM BODY LONG DEADMAN 390918 STEM VALVE DEADMAN 890919 O RING AS 011
21. CENTERING MARK KPI 3 AND LARGER 01 2 TETHERING EYELETS KPI 10 THRU KPI 74 ONLY CORNER TONNAGE KPI 10 AND LARGER ONLY EDGE TONNAGE W BAG CENTER MARK KPI 1 2 EDGES KPI 3 3 EDGES KPI 5 AND LARGER 4 EDGES RAISED INTERLOCKING SURFACE Figure 1 2 MAXIFORCE G2 Lift Bag MAXIFORCE G2 Lift Bags figure 1 2 are composite items fabricated from neoprene reinforced with six layers three per side of Kevlar reinforced fabric for strength and rigidity even at full inflation pressure of 150 psi 10 3 bar All Lift Bags incorporate molded raised interlocking surfaces designed for maximum friction and holding capability All air bags except the KPI 1 have a bright yellow X molded into each side to provide high visibility during pre inflation centering The left hand threaded air inlet fitting is recessed to help protect the fitting from damage A tethered nipple cap is provided to protect from contamination and also to help protect the outside surface of the fitting The tether is to prevent accidental loss of the cap Tethering eyelets are molded into larger air bags to be 1 3 used to assist in transport and insertion positioning prior to inflation Corners and edges has the maximum tonnage molded into the bag and filled with bright yellow silicone adhesive to help identify and quickly select an air bag in low light situations The edge tonnage has a center mark to identify the center of the bag in low inser
22. Check that the G2 pressure regulator shut off valve is closed full clockwise Check that the G2 pressure regulator pressure adjusting knob 15 full counterclockwise to close the internal needle valve no flow through the G2 pressure regulator e Attach an air hose quick connect coupling to the G2 pressure regulator air delivery nipple using the appropriate interconnecting fittings as required f Attach the inlet quick connect coupling on a 150 psi ALB controller G2 to the air hose quick connect nipple g Attach the inlet quick connect nipple on a G2 safety inline relief valve to the delivery quick connect coupling on a 150 psi ALB controller G2 Check that the G2 safety inline relief valve shut off valve is closed full clockwise h If using a dual deadman 150 psi ALB controller G2 attach the inlet quick connect nipple on a second G2 safety inline relief valve to the second delivery quick connect coupling on the dual deadman 150 psi ALB controller G2 Check that the G2 safety inline relief valve shut off valve is closed full clockwise i Attach an air hose quick connect nipple to the G2 safety inline relief valve delivery quick connect coupling using the appropriate interconnecting fittings as required Connect additional lengths of air hose of the same color as required j second G2 safety inline relief valve is used attach air hose quick connect nipple to the second G2 safety inline relief valve delivery coupl
23. Creosote Dow Chemical 588 90 100 150 200 200 Ge nical 588 Creosote Coal Tar B Dow 8 3 Cellutherm 2505A U Creosote Wood Tar B Dow Conto A Cetane Hexadecane B Creosylie Acid U Dow Commmng 3 China Wood Oil Tung Oil A A U Dow Corning 11 Chloracetic Acid A COMME ld U Dow Cormng 33 Chloredane essen C anime B Dow 44 Chlorextol re B Eelere U Dow Commng 33 Chlorinated Salt Brine U C velohexatol ae B Dow Corning 200 Chlorinated Solvents U e qudd U Dow 220 Chlorinated Solvents Wet U Dow Corning 510 C Dt eerte tete C Dow Cormmng 3a30 Chlorine Welser REG U SC Dow Corning 705 Chlorine Dioxide U IR EEN U Sr Dow Corning 710 Chlorine Dioxide 8 as Delco Brake Fluid B Dow 1208 NACIO2 in solution U Denatured Alcohol
24. REG VALVE CARTR 895411 O RING AS 015 9 16 X 070 90BN 890252 CARTRIDGE HOUSING REGULATOR 895413 SEAT VENT 895418 O RING AS 010 1 4 X 070 BN90 895513 O RING AS 121 1 1 16 X 103 BN70 895247 PISTON VENT REG 895417 DISC SPRING 20mm X 10 2 X 9mm 895272 PIN 20mm DISC GUIDE 895322 REAR CAP FOR DISC REG W KNOB 895344 KNOB FOR REGULATOR 895345 LABEL PRESSURE ADJUSTM STRIP 895313 SCREW PRESS ADJ KNOB REG 895326 LABEL 1 5 DIA FOR REG KNOB 895311 SET SCR 10 24 X 1 2 LG CUP SS 895291 SPRING PIN 3 32 X 5 16 SS 890935 VALVE KNOB 90 DEG FOR G2 REG 890334 O RING AS 013 7 16 X 070 BN70 550174 O RING 5 16 X 070 POLYURETH 90 890489 796253 890487 LBLOFF LBLON 895401G2L 895401DG2L 895400G2L 895400DG2L 890681 890704 895351 895367 550195 891154 895356 895364 X N ZS GA EA EA m kuch bech bech bech bech bech bech ke bech bech ke bech bech bech bech besch RND LABEL ON GREEN LABEL FOR 895401G2 REG LABEL FOR 895401DG2 REG LABEL FOR 895400G2 REG LABEL FOR 895400DG2 REG NIPPLE FOR 895401G2 REG CPLG FOR 895400G2 REG NIPPLE 5500 PSI 379 BAR CGA NIPPLE DIN O RING X 070 POLYURETHANE 90 O RING AS 111 7 16 X 103 BN70 HAND TIGHT NUT CGA 347 346 HAND NUT ASSY DIN 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 12 4 5 3 G2 PRESSURE REGULATOR Continued Figure 4 3 G2 Pressure Regulator
25. U E se yes see Cocoa nut Oil A U Ethyl Acetate Organic Ester Cod Liver Olsen B Disococtyl Sebacate U Ethyl dE A Disopropyl Benzene U Ethyl eee corte ea ves Coke Oven Gas U Disopropyl Ketone U Ethyl Acrylic Acid Coliche Liquors nennen A Dimethyl U Ethyl Alcohol ee Convelex 10 zusagen U Dimethyl Formamide U El BENZ Coolanol Monsanto A Dimethyl Phthalate U Ethyl Benzoate Copper Acetate nee B Dinitro KE U Ethyl Bromide 2 10 Freon DP EIGHT EE Ethyl Cellosol Vesta U Freon AB Z tit rte tea A ele B Eihyl ellulose centra B Freon Eege A N Hexalden yde sion A Ethyl Chlorocarbonate U Freon GE EE B Ethyl Chloroformate U eet A N Hexane 1 B Ethyl Cyclopentane C Feon Hexyl Alcohol B Ber tances eoe tope DET U DICOB High Viscosity Lubricant U4 B Ethyl Formate
26. additional quantity of lift bags required for the application 2 5 CHANGING AIR CYLINDERS NOTE If the air source for a given application requires the use of air cylinder it should be changed during inflation whenever the air cylinder pressure falls below 200 psi 13 8 Bar a Close turn clockwise the air cylinder and the G2 pressure regulator shut off valves The supply pressure gauge on the pressure regulator should indicate 0 psi The delivery pressure gauge will indicate the regulated pressure until the internal pressure is relieved any residual system air pressure will be relieved through the controller b Turn the G2 pressure regulator pressure adjusting knob full counter clockwise to close the internal needle valve no flow through the pressure regulator c As required turn the nut on the G2 pressure regulator high pressure inlet or interconnecting air cylinder to pressure regulator fitting to the unlocked position Disengage the inlet nipple to release the air cylinder from the G2 pressure regulator d Attach the high pressure inlet on the G2 pressure regulator to a full air cylinder Tighten all connections just enough to prevent air leakage Do not over tighten 2 4 e Slowly open turn counter clockwise the air supply to the G2 pressure regulator The supply pressure will be indicated on the air supply pressure gauge as well as on the G2 pressure regulator supply pressure gauge The delivery pressure gauge
27. any petroleum based product to clean components of the MAXIFORCE Air Lifting Bag System Petroleum based products could adversely react with the non metallic parts of the system components and may result in a component failure when none should be expected or tolerated 3 1 a Keep the exterior of all components clean of all dirt grit oil and grease accumulations Except for the lift bag s wipe the exterior surfaces with a lint free cotton machinery wiping towel LIGHTLY dampened with soap and warm water solution Be particularly careful to remove all dirt sand grit etc from quick connect couplings and nipples Swirl in a bucket with the soap and water solution until clean Rinse with a wiping towel LIGHTLY dampened with clean water Then dry the surfaces thoroughly with a clean dry wiping towel or low pressure compressed air Also clean the lift bag with a soap and warm water solution but scrub the lift bag with a stiff bristle broom or brush and rinse by spraying with cold water If the cleaning solution or rinse water gets into the lift bag through the nipple allow the lift bag to dry thoroughly before its next use 3 3 2 INSPECTION a While the lift bag is still wet with the cleaning solution inflate to 30 psi and check for air bubbles denoting a leak s Except for air leakage from between the air inlet fitting and the male nipple replace rather than attempt to repair a leaking lift bag If air leakage is detected from
28. each of index numbers 8 9 10 13 14 15 17 18 19 21 LIFT BAG SET 14 Bag 412 9 U S ton 374 6 metric ton 889346G2 consists of 1 each of index numbers 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SAFETY INLINE RELIEF VALVE RELIEF VALVE Safety inline 165 psi 11 4 bar 1 30978 890490 150 ADAPTERS AND AIR FITINGS NIPPLE 1 4 inch NPTM fits MAXIFORCE and Vetter NIPPLE 1 8 inch NPTM fits MAXIFORCE and Vetter NIPPLE 1 8 inch NPTM NIPPLE 1 4 inch NPTF NIPPLE 1 4 inch NPTM NIPPLE 1 2 inch NPTF NIPPLE 1 2 inch NPTM NIPPLE 3 8 inch NPTF NIPPLE 3 8 inch NPTM NIPPLE ALB 3 8 24 LH thread NIPPLE Strut Inlet 1 8 inch NPSM NIPPLE 3 8 inch hose stem NIPPLE 3 8 inch 9 5 mm hose locking NIPPLE 3 8 inch hose stem with ferrule 890667 890668 890683 890682 890681 890685 890684 890777 890718 890686 796065 890691 890672 890691 amp 90624 EA R bech bech bech bech GER EEE m 4 5 Figure and Ehe Part Index Description Quantity CAGE eeben Number ADAPTERS AND AIR FITINGS Continued PROTECTOR Nipple PROTECTOR Nipple G2 COUPLING 1 4 inch NPTF COUPLING 1 4 inch NPTM COUPLING 1 4 inch NPSM open COUPLING 1 4 inch NPTM open COUPLING 1 4 inch NPSM with O ring COUPLING 3 8 inch NPTF COUPLING 3 8 inch NPTM COUPLING 3 8 inch hose stem with ferrule COUPLING 3 8 inch hose stem COUPLING 1 2 inch NPTF COUPLING 1 2 inch NPTM FITTING 3 8 inch 9 5 mm h
29. operation A 10 micron internal filter is incorporated in the pressure regulator Coarser filters are available 1f excessive contamination is a problem The shut off valve 1s either opened to permit regulated delivery air to pressurize the lift bag system or closed to prevent seal off regulated delivery air The pressure adjustment knob is turned to control the delivery pressure up to 200 psi 13 8 bar maximum A 200 psi 13 8 bar safety relief valve 1s installed to prevent delivery pressures exceeding 200 psi 13 8 bar Supply and delivery pressure gauges are installed to monitor their respective pressures G2 CONTROLLERS DELIVERY COUPLING 155 PSI SAFETY RELIEF VALVE DELIVERY PRESSURE GAUGE BRIGHT YELLOW SHROUD DELIVERY COUPLING DELIVERY PRESSURE GAUGE BRIGHT YELLOW SHROUD Ze 155 PSI SAFETY 1777 lt 2 RELIEF VALVE Le BRIGHT YELLOW ROCKER LEVER CONTROL DEFLATE DOWN INLET COUPLING Figure 1 4 Single 150 psi ALB Controller G2 Two controlers are available for use with MAXIFORCE G2 A r Lifting Bag Systems First the single 150 psi ALB controller G2 figure 1 4 which is single input single output Second the dual deadman 150 psi ALB controller G2 figure 1 5 which is single input dual output Each are easily identified for use with 150 ps by bright yellow gauge shroud and rocker lever Both controllers incorporate locking quick connect couplings to pre
30. psi be sure the air supply is turned off and press the deflate side of the rocker lever to exhaust air from the system b Turn the safety locking ring on the air hose quick connect coupling interconnecting the lift bag to the unlocked position Disengage the coupling lock ring to release the lift bag from the air hose c Turn the safety locking ring on the G2 safety inline relief valve quick connect coupling interconnecting the air hose to the unlocked position Disengage the coupling lock ring to release the air hose from the G2 safety inline relief valve d Turn the safety locking ring on the 150 psi ALB controller G2 quick connect coupling interconnecting the G2 safety inline relief valve to the unlocked position Disengage the coupling lock ring to release the G2 safety inline relief valve from the 150 psi ALB controller G2 e Ifa dual deadman 150 psi ALB controller G2 is used with two G2 safety inline relief valves and associated lift bags repeat preceding steps b through d 2 5 f Turn the safety locking ring on the air hose quick connect coupling interconnecting the G2 pressure regulator to the unlocked position Disengage the coupling lock ring to release the air hose from the G2 pressure regulator g As required turn the safety locking ring on the air source fitting quick connect coupling interconnecting the G2 pressure regulator to the unlocked position Disengage the coupling lock ring or other fit
31. 0 AIR CAPACITY LITERS 1227 00 A E e 0 29 0 65 1 32 11 23 19 80 43 30 2 oc a t2 Y n 2 Oc a La a SI gt CHAPTER 2 OPERATION 2 1 INTRODUCTION 2 1 1 MAXIFORCE G2 Lifting Bag Systems are multi application portable inflation systems used for lift and displacement of heavy rigid objects up to 178 400 pounds 80 920 kilograms while requiring less than 1 inch 2 5 centimeters of bag insertion clearance Total capable lift utilizing two stacked lift bags is 40 inches 100 centimeters Inflation may be obtained from any air source self contained compressed air cylinder air compressor truck air brake system building compressed air system foot pump etc capable of supplying 150 psi 10 3 Bar pressure 2 1 2 MAXIFORCE G2 Lifting Bag Systems are designed for use in emergency situations such as building collapse structural containment vehicular extrication industrial entrapment and excavation collapse and containment The specific situation requiring the use of a MAXIFORCE G2 Lifting Bag System will generally determine the size and quantity of lift bag s to be utilized in combination with each other See Chapter 2 8 page 2 5 for application examples 2 2 SYSTEM FUNCTIONAL OPERATION Functionally an interconnected MAXIFORCE G2 Life Bag System operates as follows a A self contained air cylinder air compressor foot pump or alterna
32. 4 2 List of Major Components 4 1 4 3 Parts List KE 4 1 4 4 List of Manufacturerg 0 4 1 4 5 Exploded Assemblies 4 10 Controllers and Regulators LIST OF TABLES Table Title Page 1 1 MAXIFORCE G2 Air Lifting Bag Reference 4 1 List of Major 4 4 2 MAXIFORCEQ G2 Air Lifting Bag System Components Parts 15 4 2 Figure 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 1 2 2 2 3 2 4 2 5 2 6 4 1 4 2 4 3 LIST OF FIGURES Title MAXIFORCE G2 Air Lifting Bag System MAXIFORCE G2 Lift G2 Pressure Single 150 psi ALB Controller G2 Dual Deadman 150 psi ALB Controller G2 Manual Air C VN EE Quick Connect Coupling Safety Locking Ring Typical Applications Correct Method of Safety Cribbing Bracing Lift Bag Stacking and Tandem Combinations Correct Method for Inflating Stacked Lift Bags Using Two Lift Bags to Lift Cylindrical Objects Air Hose Nipple Replacement Air Hose Quick Connect Coupling Replacement Single 150 psi ALB Controller G2 Dual Deadman 150 ps ALB Controller G2 G2 Pressure Regulatot a Ad Page 1 2 1 3 1 4 1 5
33. 5 16X 070 BN70 550170 TETRASEAL 301X 066WX 134LG 890940 SPRING BUTTON 0600 063 12505 890923 SCR 6 32 PHI FLAT HD 1 2 LG SS 890930 890934 890917 890946 890945 890955 796257 15795 890605 890922 Y 150PSI 890703 670561 390911 890916Y 890914 670568 890588 890922A 890870G2L 890913 890915 Ch i GO A SPRING SEAT FOR CHECK VALVE SPRING 360 OD X 026X 1 LG SS BALL 3 8 RIGID HDPE GAUGE 1 5 150 PSI 1 8 BACK MT DOUBLE GAUGE SHROUD YELLOW LABEL 150 PSI CPLG 1 4 20 NPS M W O RING SCR 1 4 20 X 1 75 SHD CAP SS BLIND BUTTON ROCKER ARM YELLOW POST FOR ROCKER ARM 1 4 20 X 1 2 SHD CAP SCR SS VENT RELIEF VALVE 155 PSI PLATE GAUGE BOTTOM LABEL DUAL DEADMAN G2 150PSI SCREW SHAFT FOR ROCKER CURVED DISC SPRING NN ra DD FA FA SS ra L FA ra FA FA FAASS E SS BN 4 5 3 G2 PRESSURE REGULATOR HOUSING FOR 895401G2 895403 HOUSING FOR 895400G2 895404 VENT RELIEF VALVE 200 PSI 890220 VENT RELIEF VALVE 300 PSI 890589 GAUGE 1 5 400 PSI 1 8 BACK MT 890594 GAUGE 1 5 6000 PSI 1 8 BACK MT 890596 GAUGE SHROUD FOR G2 REG 89890922R 1 4 20 SOC HD CAP SCR 1 SS 670534 CARTRIDGE ASSEMBLY 895408 END CAP CARTRIDGE 895416 BALL 5 32 440 C SS GRADE 24 891135 SPRING NEEDLE VALVE 895222 FILTER SINTER FOR REGULATOR 895415 SPACER FOR CARTRIDGE 895414 SEAT MAIN CARTR REGULATOR 895412 O RING AS 010 1 4 X 070 NB90 895513 NEEDLE MAIN
34. 88816562 88817062 88818002 88819062 88819592 88820002 kuch R LIFT BAG SETS LIFT BAG SET 3 Bag 91 0 U S ton 82 6 metric ton 889048G2 consists of 1 each of index numbers 14 16 17 LIFT BAG SET 5 Bag 102 9 U S ton 93 4 metric ton 889050G2 consists of 1 each of index number 13 and 2 each of item number 14 15 LIFT BAG SET 5 Bag 117 5 U S ton 106 6 metric ton 889052G2 consists of 1 each of index number 9 and 2 each of item numbers 14 17 LIFT BAG SET 9 Bag 151 3 U S ton 137 2 metric ton 889092G2 consists of 1 each of index number 8 9 10 13 17 and 2 each of item number 14 15 4 4 Figure and e Part index Description Quantity CAGE Number Number LIFT BAG SETS Continued LIFT BAG SET 8 Bag 218 4 U S ton 198 0 metric ton 889117G2 consists of 1 each of index numbers 13 18 and 2 each of index numbers 14 15 17 LIFT BAG SET 11 Bag 242 2 U S ton 219 4 metric ton 889136G2 consists of 1 each of index number 8 9 10 13 19 and 2 each of index numbers 14 15 17 LIFT BAG SET 8 Bag 285 8 U S ton 259 metric ton 889140G2 consists of 1 each of index number 13 18 and 2 each of index numbers 15 17 19 LIFT BAG SET 7 Bag 277 7 U S ton 251 8 metric ton 889234G2 consists of 1 each of index number 13 14 15 17 18 19 21 LIFT BAG SET 10 Bag 288 1 U S ton 261 2 metric ton 889245G2 consists of 1
35. NA U Phosphoric Acid 20 UE E EE B Nitric Acid 1 Inhibited Red fuming Phosphoric Acid 45 E 25656B aaa U IRFNA J ns U Phosphoric Acid 3 Molar MI T 2568 LEE B Nitrobenzene para U Phosphoric Acid Concentrated 25760 leger U Phosphorous Trichloride Acid MEE ar C ee aa Pickling Solution MIE E2608 Ciela A Picric Acid H2O Solution 0599343 ee Nitrogen Tetroxide N204 1 U Picric Acid Molten 27402 0 INGfCORIOEDIHEe cia Eigener 2760 Ass see B U Pine 6 E MIL G 27617 O eau MIIL I 27686D isst B Plating Solutions Chrome MIL L 27694A 4 44 Plating Solutions Others tied E Octachloro toluene U a Ne ee O ent e ta eege B ORY eeneg MI L 46002 eene A RU OSS nt en U Potassium Acetate ee 3 E E UMANE EE 46064 Potassium Cupro Cyanide Oletc e re des MIL H 81019B B Oleum Kung sulfutic eiert U Potassium Cyanide
36. Paratech Incorporated 1025 Lambrecht Rd Frankfort Illinois 60423 7000 1 3 ARRANGEMENT Refer to the Table of Contents for arrangement of the subject matter in this manual 1 4 EQUIPMENT FUNCTION 1 4 1 MAXIFORCE G2 Air Lifting Bag Systems are multi application portable inflation systems used for lift and displacement of heavy objects up to 178 400 lbs 80 920 kilograms while requiring less than 1 inch 25 centimeters of bag insertion clearance Total capable lift stacked bags 1s 40 100 centimeters Inflation may be obtained from any air utilizing two inches source self contained compressed air cylinder air compressor truck air brake system building compressed air system foot pump etc capable of supplying 150 psi 10 3 bar pressure 1 4 2 MAXIFORCE G2 Air Lifting Bag Systems are designed for use in emergency situations such as building collapse structural containment vehicular extrications industrial entrapment and excavation collapse and containment 1 1 1 4 3 In addition to use during emergency situations MAXIFORCE G2 Air Lifting Bag Systems are also used effectively used for a Preventive and or corrective maintenance procedures equipment and machinery in mills where positioning and aligning heavy manufacturing facilities and maintenance shops is required such as removing wheels pulleys and gears from large machinery b Lifting or shifting pipelines requiring welding and maintenan
37. a X 50 ft 15 2 m long AIR HOSE Yellow 3 8 inch 9 5 mm dia X 50 ft 15 2 m long AIR HOSE Red 3 8 inch 9 5 mm dia X 50 ft 15 2 m long AIR HOSE Green 3 8 inch 9 5 mm dia X 50 ft 15 2 m long AIR HOSE Grey 3 8 inch 9 5 mm dia X 50 ft 15 2 m long 4 3 bech O bech bech bech besch besch b ke 890513 890514 890515 890516 890517 890518 890522 890523 890520 890521 890524 890525 890546 890543 890542 890541 890544 890545 Figure and Ehe Part Index Description Quantity CAGE Ne Number LIFT BAGS See Table 1 1 for Physical Characteristics LIFT BAG Model KPI 1 1 5 ton 1 360 kg capacity LIFT BAG Model KPI 3 3 5 ton 3 175 kg capacity LIFT BAG Model KPI 5 5 4 ton 4 898 kg capacity LIFT BAG Model KPI 8 8 2 ton 7 438 kg capacity LIFT BAG Model KPI 10 12 9 ton 11 702 kg capacity LIFT BAG Model KPI 12 13 7 ton 12 428 kg capacity LIFT BAG Model KPI 17 19 0 ton 17 236 kg capacity LIFT BAG Model KPI 22 25 6 ton 23 223 kg capacity LIFT BAG Model KPI 28 34 0 ton 30 844 kg capacity LIFT BAG Model KPI 32 38 0 ton 34 437 kg capacity LIFT BAG Model KPI 35L 39 5 ton 35 833 kg capacity LIFT BAG Model KPI 44 52 7 ton 47 808 kg capacity LIFT BAG Model KPI 55 69 7 ton 63 230 kg capacity LIFT BAG Model KPI 74 89 2 ton 80 920 kg capacity 66611062 66612062 66613062 66813562 888138G2 888 140G2 66815062 888 160G2
38. around the male nipple threads proceed as follows 1 Deflate the lift bag 2 Disconnect the quick connect coupling from the lift bag male nipple WARNING The nipple of the MAXIFORCE G2 air bag has LEFT HANDED threads When removing or installing a replaceable male nipple from into a lift bag inlet fitting be sure to hold the air bag over inlet fitting stationary while turning the male nipple LEFT HANDED Allowing it to turn will loosen its bond with the lift bag During operation this will result in air leakage or possibly the ejection of the fitting resulting in a hazardous condition and rendering the lift bag useless 3 Unscrew the lift bag left handed male nipple by inserting a 3 16 hex key into the hex socket located in the air inlet hole of the fitting and rotating it clockwise Be sure to hold the air bag over the inlet fitting stationary 4 Clean the interfacing threads and inspect the male nipple for visual damage If damaged discard If not damaged install back into the inlet fitting by turning it counter clockwise The nipple is to be torqued to 84 in lbs 7 ft lbs 5 Reconnect the lift bag to an air source reinflate to 30 psi and recheck for air leaks If none are found deflate the lift bag disconnect the quick connect coupling and install the tethered protective cap over the male nipple in preparation for storage b After a lift bag is clean and dry all surfaces should be thoroughly inspect
39. ate nem B Methyl Oleate e U MIEL osea ctt Methyl U MIL O 11773 Pode AU MIL L 644B 12098 0104 Lehigh ZIL B MIL L 2105B nn A MIL H 13866A nn Light Grease eU MIL G 2108 s A MIL H 13910B EE MIL S 3136B Type I Fuel B 13919 EE MIL S 3136B Type Fuel U MIL L 14107B EE EE MIL S 3136B Type Fuel U TE EE EE EE EES MIL S 3136B Type A MIL L 15017 ME MIL S 3136B B 15018 Oel y MIL S 3136B Type U 15019 Pu cue A MIL S 3136B Type MIL L 15719A Liquid Oxygen een U MIL L 3150A nn B a nes B U 16884 2 41 EE p MIL L 3503 nn B 16929 EE Ee s 3545 B MIL L 16958A nn MIL C 4339C e U MIL F 171 acia EE MIL G 4343B ee B MIL L 17331 D n 2 MIL L 5020A ect B MILSL 17353 A anne MIE T 5161E ioter U MIL L 17672B ann M HE B MIL L 18486A
40. bacate U E CHIOEOX are B O Dichlorobezene U Elco 28 EP Lubricant O Chlorphenol ars U P Dichlorobenzene U Epichlorony Grits nica Chrome Alum A Epoxy RESTOS na Chrome Plating Solutions U Dichloro Isopropyl Ether U Esam 6 Fluid Chromic Acid 0 2 U Dicyclohexylamine U Esso Fuel 208 o cete rd er Chromic Oxides 88 Wt Aqueous Onlus ut eqs utat metit B Esso Golden Gasoline GEIER eu Ee U Di Ester Lubricant MIL L7808 U Esso Motor OO Circo Light Process Oil B Di Ester Synthetic Lubricant U Esso Transmission Fluid TypeA O ee A 1 B Esso WS3812 MIL L 7808A City Service Koolmotor AP Gear Oil Diethyl 7 eee U ESCALAS EE 140 E P Lube een B Diethyl Eller coca U e ee sl City Service 65 120 250 B Diethyl Sebacate U EE Cobalt Chloride A Diethylene 1 1 A Ethanol Amine etes Cobalt Chloride 2 A Difluorodibromomethane
41. ce c Breaking out granite and marble blocks and slabs in quarrying operations d Re railing railroad and mining cars pre stressing support columns general maintenance requiring lifting in rail mining underground and subway work e Lifting operations underwater or on unstable soft ground mud sand snow strewn debris etc where conventional jacking equipment tends to sink f Since the lift bags contain no spark producing parts they may also be used safely in explosive environments 1 5 INTERRELATIONSHIP OF COMPONENTS Refer to figure 1 1 for the interrelationship of the six basic components air source G2 pressure regulator G2 controller safety inline relief valve interconnecting hose and G2 lift bag comprising MAXIFORCE G2 Air Lifting Bag Systems and their relative sizes G2 PRESSURE REGULATOR CHAPTER 1 6 2 AIR SOURCE SEE CHAPTER 1 6 4 AND 1 6 5 NA G2 CONTROLLER SEE CHAPTER 1 6 3 SAFETY INLINE RELIEF VALVE SEE CHAPTER 1 6 7 X Ge Be 2 A A INTERCONNECTING HOSE SEE CHAPTER 1 6 6 G2 LIFT BAG SEE CHAPTER 1 6 1 Figure 1 1 MAXIFORCE G2 A r Lifting Bag System For further component explanation see the chapter Chapter 2 OPERATION for component connection shown under the component within figure 1 1 See and system operation 1 2 1 6 EQUIPMENT DESCRIPTION 1 6 1 G2 LIFT BAG RECESSED AIR WARNING INLET FITTING LH THREADED
42. e off center loads Check visually that equipment is not damaged scuffs kinks tears ply separation etc and audibly for the leakage of air Never stack more than two lift bags on each other during operation If required to stack two lift bags for increased d always place smaller bag centered on the Use proper sized lift bag s for the load conditions encountered During transport of lift bags carry in such a way so as to protect the inflation nipple even though the A A nipple is recessed Use two men on large lift bags over 30 pounds 14kg Protect bag with thermal blanket plywood etc whenever a lift bag will contact a surface in excess ITP of 150 F 65 C storage Never use a lift bag where contact temperatures are L4 1 1 ate in excess of 220 F 105 C storage 111 SAFETY FIRST PROCEDURE Never work in the dark Use flash lights or flood lights to provide shadow free illumination of work area Inflate only enough to achieve desired lift If force must be applied to a small diameter or small area object always use plywood rubber mud flaps etc between the lift bag and the object to distribute the load more evenly over the lift bag surface Otherwise safe maximum lifting force cannot be applied Always evaluate the condition prior to execution in order to determine which size lift bag to use and where to apply it to achieve the desired result Always inflate a lift bag slow
43. e disconnected inspected and stored for through the controller the system later use 23 COMPONENT INTERCONNECT PRIOR TO INFLATION Refer to the SAFETY FIRST instructions preceding chapter 1 for those safety first procedures to be followed for each specific operational phase of the application at hand Regardless of the lift bag applications or environmental conditions strict adherence to SAFETY FIRST is essential to prevent personnel injury death and or equipment damage It may make a difference between saving a life or endangering sacrificing another life 2 3 1 The following procedures describe in detail a typical interconnection of the previously described components comprising a MAXIFORCE G2 Air Lifting Bag System This procedure can be accomplished by trained personnel in less than one minute If the specific application does not require the use of all of the referenced components or some of the components are not available elimination of the non applicable steps and proceed with the interconnection Any adapters couplings and or fittings required in conjunction with the components are addressed generally but not specific during the interconnection It is assumed these parts are available and will be installed where required in the system 2 3 2 Refer to Table 1 1 to determine the required lift bag s for the load displacement and full inflation height demands for the application at hand Once proper lift displaceme
44. ed for cuts abrasion air bubbles and bulges ply separation and other similar damage Remove all debris from the surface Minor surface cuts and abrasion can be repaired with rubber cement and should not be considered a problem unless they are deep enough to expose the Kevlar reinforcement layer c Inspect hose assemblies for cuts cracks crimps and brittleness Inspect the hose quick connect coupling and nipple for secureness of attachment and burrs nicks corrosion and other similar damage that would prevent a leak proof interconnection d Refer to the separate instruction manuals provided with the G2 pressure regulator and G2 controllers to inspect these components e If during the last three 3 months the MAXIFORCE G2 Air Lifting Bag System and accessories have not been used for training or actual operational functions they should be field tested to ensure they do not leak and are fully operational in preparation for their next use 3 3 3 REPAIR The only repairs authorized on the MAXIFORCE G2 Air Lifting Bag System components are those designated in the separate instruction manuals provided with the G2 pressure regulator and 150 psi ALB controllers G2 and the following procedures detailing replacement of the quick connect couplings and nipples a AIR HOSE NIPPLE REPLACEMENT Refer to figure 3 1 and replace a worn or otherwise damaged air hose nipple in accordance with the following procedure 1 Square cut the a
45. ee C Pyranol Transformer Oil Monomethyl Aniline U Paint Thinner Duco U Monmethyl A Palinitic AGI seine B Pydraul 29EL T en Monmethyl Hydrazine B Para dichlorobenzene U Pydraul 30E 50E 65E 90E Monoitroluene amp DinitrotolueneE 1 U Pydraul L DE 40 60 U Parker O A Pydraul 230E 312C 540C Monovinyl Acetylene B AA te Olla Mopar Brake Fluid Pentane 2 1 B Pyrogard 42 43 53 55 Phosphate Mustard Pentane 2 4 Dimethyl B Ester ar ae OR b ERO N Pentane 3 Methyl B C Dis muessen IAD ee een U Nee SAT A E Var Perchloric 1 B Napihalene aa ae U Narnia O U Perchloroethylene U Pol t cala A EE SE Ge B R Neatsfoot Oil U E 12 Radiation Ne en Rapeseed Oil ir sd 2 13 Red Oil MIL H 5606 B Red Eine 100 Olinda B RJ 1 25558
46. een U Xylidenes Mixed Aromatic Amines U Pr M U Renommee A Z AMC ACIE B Zine Chloride A ZINE Salsa A ZINES H EE A CHAPTER 3 MAINTENANCE AND STORAGE 3 1 GENERAL The major components and accessories of a MAXIFORCE G2 Air Lifting Bag System require little maintenance to ensure optimum performance However this maintenance must be performed to ensure personnel and equipment safety and the assurance that when the system is to be utilized it will function as designed and intended This chapter provides preventive and corrective maintenance procedures that are necessary to verify that the MAXIFORCE G2 Air Lifting Bag System will operate satisfactorily Do not drag or drop the bag on the nipple area as this can cause breakage of the brass inflation fitting and render the bag useless BREAKAGE OF THE BRASS INFLATION FITTING IS NOT COVERED UNDER WARRANTY 3 2 PREVENTIVE MAINTENANCE PLAN Preventive maintenance of the MAXIFORCE G2 Air Lifting Bag System is accomplished in accordance with paragraphs 3 3 and 3 4 3 3 POST OPERATION PREVENTIVE MAINTENCE Because of the contaminants present where a MAXIFORCE Air Lifting Bag System is generally used maintenance sites construction sites accident sites etc it is Important that the system components be thoroughly cleaned inspected and prepared for their next use before being placed in storage 3 3 1 CLEANING Do not use
47. emain inflated and in position Be sure the shut off valve on the associated G2 safety inline relief valve 2 Before disconnecting the G2 safety inline relief valve from the G2 controller be sure to release the pressure between the components by pressing the deflate side of the rocker lever Be sure the gauge on the controller reads O psi before disconnection Release the safety locking ring on the quick connect coupling between the G2 controller and the G2 safety inline relief valve Disengage the coupling lock ring to release the G2 safety inline relief valve from the G2 controller 3 Attach the inlet port quick connect nipple on a G2 safety inline relief valve to the outlet port quick connect coupling on the G2 controller Check that the G2 safety inline relief valve shut off valve s closed full clockwise 4 Attach an air hose quick connect nipple to the G2 safety inline relief valve delivery coupling using the appropriate interconnecting fittings as required Connect additional lengths of air hose as required 5 Attach a 2 lift bag nipple to the air hose quick connect coupling 6 Press the inflate side of the rocker lever of the 150 psi ALB controller G2 or dual deadman 150 psi ALB controller G2 repeatedly to slowly inflate the lift bag to the required height or 150 psi 10 3 bar Inflating the lift bag s slowly will minimize the possibility of shifting 7 Adhere to procedural steps 1 through 6 to add any
48. en Peroxide 90 1 U Gre p 2 EC EEN B Glauber s Salt EE Ee T A Hydrogen Sulfide Dry Cold A 27 A 1 Glucose E TEN EE A Hydrogen Sulfide Dry Hot ER Be H UOSIIICIC Glue Depending ion Type EEE A Hy drogen Sulfide We t Cold A A Formaldehyde Gl ine Gl 1 F 4 ycerine ycero Hydrogen Sulfide Wet Hot ormic GE Glycols Hydrolube Water Ethylene Glycol ee H Fr eon D HE U Green Suphate Liquor E B Hy droquinone MOORE U Freon en 5 Gulfcrown Grease B Gulf Endurance B EE U B Gulf FR Fluids Emulsion NM B Hyjet U Freon 12 ans Suniso 4Q 50 50 Jet ne e Gulf FRG Fluids SE o ao A Hyj et S U Mixture er B De Ee Gulf RRE suis U Hviet W U A Gulf Harmony Olls B Hypochlorous Acid U Freon 3 Bik E A EEE NENNE VE A Y D Gulf High Temperature Grease B Freon A id A I 21 Gulf Legion Oils B a Hen De cer cen 7 Gulf Paramount Oils B Industron B a EL modu De TOU MUI IN Gulf S itv B Industron FFAS
49. grey and black 165 PSI SAFETY RELIEF VALVE BRIGHT YELLOW SHUT OFF VALVE DELIVERY COUPLING INLET NIPPLE Figurel 9 G2 Inline Relief Valve 1 6 7 G2 INLINE RELIEF VALVE The G2 safety regulators self contained compressed air cylinders etc inline relief valve figure 1 9 is designed to keep MAXIFORCE G2 lift bags fully and properly inflated 1 7 REFERENCE DATA Reference data pertaining when the lift bag s are 1 Disconnected from the to MAXIFORCE G2 lift bags system components are controller and 2 When excess pressure must be summarized for quick reference in Tables 1 1 and 1 2 automatically relieved due to shifting loads and or temperature changes 1 8 EQUIPMENT ACCESSORIES DOCUMENTS The safety inline relief valve consists of an air inlet and outlet with locking ring quick connect fitting A shut off 1 8 1 EQUIPMENT SUPPLIED Data pertaining to the valve is used to isolate the lift bag and a non adjustable dimensions and weight of MAXIFORCE G2 lift bags safety relief valve designed to relieve lift bag pressures in are presented in Table 1 2 access of 165psi Inline relief valves for 150 psi are easily identified by a bright yellow shut off knob 1 8 2 ACCESSORIES Accessories used in conjunction with MAXIFORCE G2 lift bag systems are listed with 1 6 8 FITTINGS A variety of adapters couplings and sufficient descriptive information regarding their use and air fittings are available to permit alternate a
50. he following a System components designed for 150 psi operation G2 pressure regulator 150 psi ALB controller G2 G2 safety inline relief valve and other metallic items that are stored in a truck compartment where they are subjected during transport to constant bumping will eventually be damaged It is strongly recommended that these components be stored in their own cushioned cartons It is further recommended that all components be strapped down braced or otherwise secured within the compartment during transport 3 3 3 4 blank CHAPTER 4 PARTS LIST 4 1 INTRODUCTION This chapter lists available standard and optional parts for the MAXIFORCE Air Lifting Bag System The parts list is used to dentify and locate all repair parts including all attaching hardware supplied The parts should be ordered by part number when ordered from Paratech Incorporated 1025 Lambrecht Road Frankfort Illinois 60423 7000 4 2 LIST OF MAJOR COMPONENTS The MAXIFORCE Air Lifting Bag System is comprised of the user selected major components denoted in table 41 Figure 4 2 Index Number Component Name Air Source G2 Pressure Regulator G2 Controllers Air Hose G2Lift Bag Safety Inline Relief Valve Adapters and Fittings Rachet and Belt and Lift Slings Miscellaneous Working Air Cart Table 4 1 List of Major Components 4 3 PARTS LIST TABLES The MAXIFORCE Air Lifting Bag System parts are listed in table 4 2 The table co
51. he load to rest fully on the safety cribbing bracing WHEN LIFTING BUILD SAFETY CRIBBING BRACING IN STAGES TO MINIMIZE THE CHANCE OF INJURY OR DAMAGE IF THE LOAD SHIFTS THE SAFETY CRIBBING BRACING WILL PREVENT IT FROM DROPPING TOO FAR Figure 2 3 Correct Method of Safety Cribbing Bracing f Lifting capacity does not increase by stacking 2 l ft bags one on top of the other only the lifting height increases Lifting capacity 1s controlled by the smaller bag capacity Use lift bags side by side to additively inflating the hft simultaneously Figure 2 4 increase capacity by bags Figure 2 4 Lift bag Stacking and Tandem Combinations g If the lift requirement demands the use of two stacked lift bags figure 2 5 the smaller lift bag be on top A and the bottom lift bag inflated first until top lift bag contacts with the load B The top lift bag 1s then inflated to achieve the desired lift C If additional lift is required at full inflation of the top lift bag is further inflated D Figure 2 5 Correct Method for Inflating Stacked Lift Bags h When lifting large cylindrical objects Figure 2 6 use a lift bag on both sides of cylinder and wedges to provide an even lift Figure 2 6 Correct Method of Inflating Stacked Lift Bags 2 9 LIFT BAG CHEMICAL COMPATIBILITY Use the following chemical compatibility table only as a guide in determining the MAXIFORCE G2 Lift Bag resistance to solvents ac
52. ids salts and other chemical 2 8 solutions Each commodity is assigned an alpha character to denote its expected effect upon the lift bag The specific ratings in this table are based upon published literature from various polymer suppliers and manufacturers and Chemical Resistance Guide for Elastomers II published by Compass Publications copyright 1994 Paratech is unable to guarantee their accuracy and therefore assumes no liability for the use thereof A EXCELLENT SERVICE Long service may be expected with little reduction in properties due to the exposure Suitable for continuous service B GOOD SERVICE Good service may be expected but properties will be affected by the exposure Usually suitable for continuous and intermittent service FAIR SERVICE Fair service may be expected if exposure is limited or infrequent Not recommended for continuous use but may give some service if it 1s the only option available U NOT RECOMMENDED FOR CONTINUOUS USE BLANK INSUFFICIENT INFORMATION The table positions which are not rated indicate insufficient information at the time of publication to determine an accurate rating A e E B ACCC AUG EE A Acetic ACI EE A Acetic Acid Hot High Press C Acetic Acid Glacial U Acetic Anhydride A EE uu ne C Acetophenone U Acetyl Acetone
53. ing using the appropriate interconnecting fittings as required A different colored air hose should be used to permit the rap d and positive identification of the lift bag connected to each side of the controller Connect additional lengths of air hose of the same color as required k Attach a lift bag nipple to the air hose quick connect coupling Ifa second lift bag is being used attach the second lift bag nipple to the other air hose quick connect coupling m The MAXIFORCE G2 Air Lifting Bag System is now fully interconnected and can be positioned with any required shoring and or cribbing and inflated for a lift displacement 2 4 NORMAL OPERATING PROCEDURE DURING INFLATION Proceed as follows to inflate the lift bag s after the individual components are interconnected per chapter 2 3 the lift bag s are positioned and the necessary shoring and or cribbing is in position WARNING Refer to the SAFETY FIRST instructions preceding chapter 1 and adhere to the applicable during and while inflated procedures WARNING Be sure all shut off valves are in a closed position prior to opening the air supply to the system this will prevent an uncontrolled lift displacement a Slowly open turn counter clockwise the air supply to the G2 pressure regulator The supply pressure will be indicated on the air supply pressure gauge as well as on the G2 pressure regulator supply pressure gauge The delivery pressure gauge
54. ir hose just behind the ferrule to release the nipple Discard the nipple but the ferrule can be reused 1f not damaged 2 Screw the ferrule counterclockwise fully onto the hose and back the ferrule out 1 2 turn There should be approximately 1 16 inch clearance between the ferrule inside shoulder at the end of the hose 3 Hold the ferrule stationary and turn the nipple clockwise into the ferrule until it is fully seated FERRULE G GA dan NIPPLE LES 2 Figure 3 1 Air Hose Nipple Replacement b AIR HOSE QUICK CONNECT COUPLING REPLACEMENT Refer to figure 3 2 and replace a worn or otherwise damaged air hose quick connect coupling in accordance with the following procedure 1 Square cut the air hose just behind the ferrule to release the quick connect coupling stem and the assembled ferrule quick connect coupling Discard the quick connect coupling but the ferrule can be reused if not damaged 2 Unscrew the ferrule from the quick connect coupling stem Screw the ferrule counterclockwise fully onto the hose and back the 1 2 turn There should be approximately 1 16 inch clearance between the ferrule inside shoulder at the end of the hose 3 Hold the ferrule stationary and turn the quick connect coupling stem clockwise into the ferrule until it is fully seated Figure 3 2 Air Hose Quick Connect Coupling Replacement QUICK CONNECT COUPLING AND NIPPLE REPLACEMENT The quick connect co
55. ir sources to application in Chapter 4 Parts List inflate the MAXIFORCE G2 lift bag s or enable various air powered tools and accessories to be equipped 1 8 3 DOCUMENTS No documents other than this with the same fittings permitting convenience of operation publication are required as supporting literature for and or combining equipment resources such as hoses MAXIFORCE G2 lift bag system Table 1 1 MAXIFORCE G2 Lift Bag Reference Data LIFT BAG CONSTANTS Base orbita ine Neoprene Remtorcino Mal al sprite td ddr se Kevlar Number of Reinforcing Layers Bach Side stehn talla 3 PP o Molded Non Slip Short Term Temperature Range FF Oele 75 60 to 200 105 Continuous Duty Temperature Range EICH 40 40 to 150 65 Maximum Working Pressure PSI Bart 150 10 3 Test Pressure PSI Bd ER A AA AAA 300 20 6 1 7 HEIGHT IN 12 11 10 HEIGHT IN 8 10 12 14 16 22 20 18 16 14 12 10 0 18 U S TONS Table 1 1 MAXIFORCE G2 Lift Bag Reference Data Continued 1 8 20 22 24 U S TONS 26 28 30 32 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 34 N 22 888110G2 22 888120G2 22 888130G2 22 888135G2 22 888138G2 22 888140G2 22 888150G2 22 888160G2 22 888165G2 22 888170G2 22 888180G2 22 888190G2 22 888195G2 22 888200G2 MODEL KPI 1
56. ly to prevent possible shifting of load Stop if load begins to shift stabilize and block load before continuing Be sure all valves between air source and lift bag s are in a closed position before turning on air source to system This will prevent an uncontrolled lift Also open air supply source slowly to prevent damage to regulator Never lift with a lift bag directly in contact with sharp or pointed objects that may puncture abrade or otherwise damage the lift bag Always have 3 points of contact to ensure a stable foundation when lifting unsecured loads Undue haste could result in injury to personnel and damage render the lift bag system useless Keep as far away as possible from lift bag s Hose length governs this safety first procedure Never inflate a lift bag over 30 psi 2 bar when not under load PRIOR TO INFLATION DURING INFLATION AND WHILE INFLATED DURING DEFLATION AFTER REMOVAL A ITP A A DUA DUA A A A A A A A maintenance CHAPTER 1 GENERAL INFORMATION 1 1 SAFETY PRECAUTIONS Refer to the Safety First procedures Chapter 1 General Information and Safety Precautions for the procedures to be observed to assure safe and efficient utilization of MAXIFORCE G2 Air Lifting Bag Systems 1 2 SCOPE OF MANUAL This technical manual provides instructions for the operation preventive maintenance and parts support for MAXIFORCE G2 Air Lifting Bag Systems manufactured by
57. methy Butanol Butyl Alcohol 1 Butene 2 Ethyl Butter Butyl Acetate Ricinoleate B tyl Acryl te au Butyl Alcohol Butyl Amine Butyl Butyl Butyrale aaa Butyl Carbio beruna Butyl Cellosolve Butyl Cellosolve Adipate Buty Ether Butyl Oleate B tyl Ste ALAC ae Butylene Butyraldeny de inn Butyric Acid C Copper Chloride A Dioctyl Phthalate Idee A Di 1 Carbon Tetrachloride U anes 69 a Copper Salis ee A DIO E Carbonic ACI estare et A Castor Oil Copper ini A DiOZOlale an Sr A foo MM M U Copper Sulfate 10 A Dipen ene ea ee Copper Sulfate 50 A A Cellosolve U Cellosolve Butvl U COMO ee A Diphenyl Oxides ni ER Bene S Cottonseed A Dow Chemical 50 4 EE A U Dow Chemical ET378 Cellulube A60 Now Fyrquel U
58. ndex number 26 59 4 each of index number 22 32 MASTER CONTROL KIT Metric consists of 1 each of index 890300G2D 10 number 4 6 7 16 ft black 7 16 ft blue 7 16 ft yellow 7 16 ft red 7 16 ft green 55 56 63 78 79 80 2 each of index number 26 59 4 each of index number 22 32 US amp R LIFT BAG KITS US amp R LIFT BAG KIT consists of 1 each of index number 3 6 889351G2 150 7 16 ft black 7 16 ft blue 7 16 ft yellow 7 16 ft red 7 16 ft green 14 16 18 19 55 56 63 78 79 80 2 each of index number 8 9 10 13 21 26 59 4 each of index number 32 14 each of index number 22 US amp R LIFT BAG KIT consists of 2 each of index number 3 6 889350G2 150 7 16 ft black 7 16 ft blue 7 16 ft yellow 7 16 ft red 7 16 ft green 14 16 18 19 55 56 63 73 79 80 4 each of index number 8 9 10 13 21 26 59 8 each of index number 32 28 each of index number 22 PNEUMATIC COMPONENTS AND ADAPTER KIT PNEUMATIC COMPONENTS AND ADAPTER KIT 30978 890729 consists of 1 each of index numbers 25 26 27 28 29 34 39 43 47 48 49 54 55 56 57 58 59 60 61 62 63 77 and 2 each of item number 53 4 5 EXPLODED ASSEMBLIES The following figures illustrate the various components of the two controllers and one pressure regulator used with the MAXIFORCE Air Lifting Bag System They are accompanied by their parts lists for easy identification and individual components
59. nt and height configuration is determined and the individual components selector it is only necessary to clean where required the individual components sufficiently to clear them of any contaminates that would prevent their full engagement and proper locking to each other and to interconnect the components WARNING Refer to the SAFETY FIRST instructions preceding chapter 1 and adhere to applicable prior to inflation procedures WARNING Most steps within this chapter discuss component connection Check that the quick connect coupling is fully engaged and locked into position to assure a leak free connection Be certain to turn the safety locking ring on any quick connect coupling to the locked position as shown in figure 2 1 LOCKING RING NON CONTACT gw 1 1 1 9 td III UNLOCKED LOCKED mg A CONTACT Figure 2 1 Quick Connect Coupling Safety Locking Ring a Remove all dust dirt oil or grease from the MAXIFORCE G2 Air Lifting Bag System components Do not use any system components without first cleaning off any contaminants b Inspect all inlet and delivery fittings for any damage that will permit air leakage Do not use any component if an air leakage condition is suspected or exists c Attach the high pressure inlet of the G2 pressure regulator to the air supply Tighten connection to prevent air leakage Do not over tighten d
60. ntains five columns which 4 1 are described below 4 3 1 FIGURE AND INDEX NUMBER COLUMN This column shows the figure and index number of each part listed Table 4 2 relates to illustrations contained in chapter 4 The index numbers which identify the individual parts are separated from the figure number by a hyphen Index numbers run consecutively 4 3 2 DESCRIPTION COLUMN The DESCRIPTION column describes each part by noun name and modifiers in sufficient detail for clarity Descriptions are successively indented to the right to show assembly and part relationship 4 3 3 QUANTITY COLUMN Quantities specified in the QUANTITY column are the total number of each part required per assembly 4 3 4 CAGE COLUMN The assembly and parts are identified by the five digit code 30978 The code number in accordance with Federal Supply Cataloging Handbook H 4 1 identifies Paratech Incorporated 1025 Lambrecht Road Frankfort IL 60423 7000 as the manufacturer of all parts 4 3 5 PART NUMBER COLUMN The part number column contains an identifying number for each part listed Vendor numbers are shown where applicable 44 LIST OF MANUFACTURERS Manufacturer s vendor s code number 30978 used in parts list tables is in accordance with Federal Supply Cataloging Handbook H 4 1 and identifies Paratech Incorporated 1025 Lambrecht Road Frankfort IL 60423 7000 as the manufacturer of all parts Table 4 2 MAXIFORCE Lifting Bag System C
61. nzoate U UA ee Methyl U gt E a bv 6 AAA Methyl Butyl U MIETE enge q OA Methyl Carbonate U MID SOS A A Methyl B MIEL ee K Methyl U ee Kel Liquids Kerosene Methyl Chloroformate U AUER E Keystone 87HX Grease U Methyl D Bromide U MIL A 8243B nassen L Methyl Cyclopentane U MIEL 28393D Methylene Chloride U MIL H 8446B O S B Methyl Dichloride U MIL I 8660B Methyl Bther nn C MIL L 9000F E Methyl Ethyl Keton MER U MIL T_9188B le en E Methyl Ethyl Ketone Peroxide U MIL L 9236B un EE Methyl B 9500 CRO A Methyl Isobutyl Ketone MIBK U TEE Fee B Methyl Isopropyl Ketone U MILL curra U U Methyl U MIL G 10924B Lead Acet
62. ochloric Acid Hot 37 U Ethylmorpholene Stannous Octoate een Ad rn B HydrochloricAcid Cold 37 B 50 50 Fuming Sulpharic Acid 20 25 Hydrochloric Acid 3 Molar C F U Hydrochloric Acid Concentrated U F 60 Fluid Dow Corning A Posaune U Hydrocyanic Ee B F 61 Fluid Dow Corning A Sr e ut NEEN B Hydro Drive MIH 50 Petroleum Pee AC MAC MN B 1 IASC B FC 43 Heptacosofluorotributylamine A Furfaryl Alcohol U 2 10 Petr oleum B Furyl Carbinol EE U eege Fluorocarbon EE A Hydrofluoric Acid 65 Max Cold A Ferric Chloride A AC fluoric Acid 65 M Ferric Nitrate Fryquel 90 100 150 220 300 500 U Hydrofluoric Acid 657 Min Cold U EE Hydrofluoric Acid 65 Min Hots U Ge SE e EEN Galle Acid uestre tet tret B Hydrofluosilicic Acid B PR gt W a Gasoline A ee een B Hydrogen Gas 1 A 2 1qul 0 Gelatin INS A Hydrogen Gas Hot EEN A Se EE Girling Brake B Hydrogen Peroxide 1 B ve m a T R Glacial Acetic Acid U Hydrog
63. omponents Parts List Part Description Quantity CAGE No AIR SOURCE AIR CYLINDER With valve and gauge 13 cu ft 368 litres 800013 AIR CYLINDER With valve and gauge 80 cu ft 2 265 litres 800080 MANUAL AIR COMPRESSOR hand foot pump 800400 G2 PRESSURE REGULATORS PRESSURE REGULATOR Piston Type 5500 to 0 psi 895401G2 379 to 0 bar CGA 346 347 inlet PRESSURE REGULATOR Piston Type 5500 to 0 psi 895401DG2 379 to 0 bar DIN inlet 4 2 Figure and Index Number Part Description Number G2 CONTROLLERS 889510G2 150 890900G2 150 AIR HOSE AIR HOSE Black 3 8 inch 9 5 mm dia X 16 ft 4 9 m long AIR HOSE Blue 3 8 inch 9 5 mm dia X 16 ft 4 9 m long AIR HOSE Yellow 3 8 inch 9 5 mm dia X 16 ft 4 9 m long AIR HOSE Red 3 8 inch 9 5 mm dia X 16 ft 4 9 m long AIR HOSE Green 3 8 inch 9 5 mm dia X 16 ft 4 9 m long AIR HOSE Grey 3 8 inch 9 5 mm dia X 16 ft 4 9 m long AIR HOSE Black 3 8 inch 9 5 mm dia X 32 ft 9 8 m long AIR HOSE Blue 3 8 inch 9 5 mm dia X 32 ft 9 8 m long AIR HOSE Yellow 3 8 inch 9 5 mm dia X 32 ft 9 8 m long AIR HOSE Red 3 8 inch 9 5 mm dia X 32 ft 9 8 m long AIR HOSE Green 3 8 inch 9 5 mm dia X 32 ft 9 8 m long AIR HOSE Grey 3 8 inch 9 5 mm dia X 32 ft 9 8 m long AIR HOSE Black 3 8 inch 9 5 mm dia X 50 ft 15 2 m long AIR HOSE Blue 3 8 inch 9 5 mm di
64. omponents together in preparation for movement to another work area or for disconnection post inspection and storage 2 7 COMPONENT DISCONNECTION AFTER DEFLATION The following procedures describe in detail a typical disconnection of the previously described components comprising a MAXIFORCE G2 Air Lifting Bag System This procedure can be accomplished by trained personnel in less than one minute If the specific application did not require the use of all of the referenced components or some of the components are not available eliminate the non applicable steps and proceed with the disconnection Any adapters couplings and or air fittings used in conjunction with the components are not addressed during the disconnection a After lift bag s has been removed from its lift displacement position and the interconnected system components are gathered together check that the supply pressure gauge and delivery pressure gauge on the G2 pressure regulator indicate 0 psi 1 If the supply pressure gauge indicates a pressure other than O psi turn off the air supply Any residual system air pressure will be relieved through the controller If a significant pressure is still indicated the air supply shut off valve is probably defective and air leakage should be anticipated when the air supply is disconnected from the G2 pressure regulator 2 If the delivery pressure gauge on the G2 pressure regulator indicates a pressure other than 0
65. on the G2 pressure regulator should indicate 0 psi 2 4 WARNING Do not adjust the G2 pressure regulator to exceed the maximum pressure rating of any component in the system apparatus or 165 psi 11 3 bar whichever is less b Adjust the G2 pressure regulator pressure adjusting knob turn clockwise to increase the delivery pressure from 0 psi to 165 psi 11 3 bar c Slowly open turn counter clockwise the G2 pressure regulator shut off valve The delivery pressure should remain at 165 psi 11 3 bar d Open the shut off valve on the G2 safety inline relief valve s NOTE When operating the lift bag always inflate slowly and only lift or move the amount necessary e Press the inflate side of the rocker lever of the 150 psi ALB controller G2 or dual deadman 150 psi ALB controller G2 repeatedly to slowly inflate the lift bag to the required height or 150 psi 10 3 bar Inflating the lift bag s slowly will minimize the possibility of shifting If a second lift bag is interconnected to the controller operate the second rocker lever to slowly inflate the second lift bag The lift bags may inflated simultaneously or alternately as desired by the operator f With the lift bag inflated to the desired height pressure close turn clockwise the shut off valve on the G2 safety inline relief valve s g If additional lift bags are required for the application proceed as follows 1 Determine the lift bag to r
66. on the G2 pressure regulator should indicate 0 psi f Adjust the G2 pressure regulator pressure adjusting knob turn clockwise to increase the delivery pressure from 0 psi to 165 psi 11 3 Bar g Slowly open turn counter clockwise the G2 pressure regulator shut off valve The delivery pressure should remain at 165 psi 11 3 Bar 2 6 NORMAL OPERATING PROCEDURE DURING DEFLATION NOTE If a lift bag s is to be removed after it is deflated shoring or cribbing must be in position as required to restrain the load permitting the removal of the lift bag s a To either partially or fully deflate an inflated l ft bag s disconnected from a controller open and close as required the shut off valve on the G2 safety inline relief valve to slowly achieve the desired deflation The lift bag design prevents it from deflating rapidly Alternately opening and closing the shut off valve will permit a more slowly controlled deflation This prevents any quick load movements that may cause damage or personnel injury Repeat for any additional lift bag s disconnected from the controller that can be partially or fully deflated b To either partially or fully deflate an inflated lift bag s connected to a controller press and release the deflate side of the rocker lever repeatedly to slowly deflate the lift bag Repeat for an additional lift bag connected to the controller 1f 1t can be partially or fully deflated Gather the system c
67. ose x 3 8 in 9 5 mm hose splice FITTING 3 8 in 9 5 mm hose x 1 4 in NPTF FITTING 3 8 inch 9 5 mm hose x 1 4 in NPTM FERRULE for 3 8 hose stem NIPPLE Double male 890695 890709T 890711 890712 890703 890704 890721A 890716 890714 890700 890700A 890720 890710 890673 890675 890674 890624 890730 bech bech bech bech jo besch besch b RR 4 6 Figure and Part index Description Quantity CAGE Naber Number ADAPTERS AND AIR FITINGS Continued NIPPLE Industrial double male with valve NIPPLE Male and locking tire chuck NIPPLE AND GLAD HAND Y With two 1 4 inch NPTM couplings Y With two 1 4 inch NPTM couplings and MAXIFORCE nipple Y with three couplings NIPPLE Male and tire valve inflator NIPPLE Male and 12 inch 30 5 cm hose and clamp NIPPLE With industrial twist lock and valve COUPLING Industrial 1 4 inch NPTF COUPLING Industrial 1 4 inch NPTM NIPPLE Industrial 1 8 inch NPTM NIPPLE Industrial 1 4 inch NPTM NIPPLE Industrial 3 8 inch NPTM NIPPLE Industrial 1 4 inch NPTF ADAPTER CGA 346 high pressure air and CGA 580 nitrogen CONNECTOR Dual tank with check valves CGA 346 347 CONNECTOR Dual tank with check valves DIN fittings 890732 890731 890734 890735 890736 890740 890737 890738 890749 890751 890752 890760 890761 890762 890763 895380 800130 800135 bech pb p b p b
68. r possibly completely new procedures to achieve the same result b Lift bags lightweight The maximum weight is 60 pounds 27 2 kg All lift bags are relatively over 8 pounds incorporate at least two lifting eyelets c Ifa lift bag is being used to lift or displace a thin surface or material use plywood between the lift bag and the surface to more evenly distribute the applied force d fa lift bag will be used on an icy greasy otherwise slick surface use a granular material such as sand between the lift bag and the surface to increase the coefficient of friction thereby preventing the lift bag from slipping e Build support cribbing bracing height to a point that just allows the lift bag s to be inserted Safety cribbing bracing must be installed as the load is being lifted remembering the generally applied rule to lift an inch crib an inch Care must be exercised to avoid injury and damage in the event of a drop and or load shift figure 2 3 The top support cribbing bracing layer must be sufficiently solid to prevent a cribbing bracing shift and collapse during inflation when the lift bag s take on the characteristic double dome shape Build safety cribbing bracing after the desired lift to minimize the 2 7 drop distance in the event of air loss after inflation After full safety cribbing bracing is in place the lift bag may be slowly deflated and removed and the support cribbing bracing removed allowing t
69. s as follows Chapter 1 General Information and Safety Precautions Chapter 2 Operation Chapter 3 Scheduled Maintenance Chapter 4 Parts List Foreward 1 Foreward 2 blank TABLE OF CONTENTS Chapter Para Title Page 1 GENERAL INFORMATION AND SAFETY 1 1 FIRST PROCEDURES 1 1 Safety 1 1 122 Scope OF Manta cies 1 1 e AA 1 1 1 4 Equipment Functon 1 1 1 5 Interrelationship of Components 1 1 1 6 Equipment 1 3 1 7 Reference Data aan una 1 7 1 8 Equipment Accessories 1 7 Documents 2 OPERATION 21 EE 2 1 2 2 System Functional Operation 2 2 3 Component Interconnection Prior 2 1 to Inflation 2 4 Normal Operating Procedure During 2 3 Inflation 2 5 Changing Air 2 4 2 6 Normal Operating Procedure During 2 4 Deflation 2 7 Component Disconnection After 2 4 Deflation 258 Applications zu ae apod ds 2 5 2 9 Lift Bag Chemical Compatibility 2 8 3 MAINTENANCE AND STORAGE 3 E AA Periode au 3 3 2 Preventative Maintenance Plan 3 1 3 3 Post Operational Preventative 3 1 Maintenance ES 3 3 A PARTS LIST as sera 4 1 4 1 Introduction susanne 4 1
70. sfactorily validated in accordance with all requirements of the applicable contract The technical manual is hereby certified to be accurate and complete and the information instruction text and illustration conform in all respects to the applicable general and detailed specifications II EXCEPTIONS EXCEPTIONS AUTHORIZED BY NONE Kenneth Nielsen Chief Operating Officer Paratech Incorporated 1025 Lambrecht Drive Frankfort IL 60423 SIGNATURE OF PUBLICATIONS QUALITY ASSURANCE OFFICER DATE SIGNATURE ON FILE QAP20 002 B Change Record Signature of Title or Brief eee Valida Validating Officer Officer QAP20 003 B FOREWORD This technical manual conforms to Military Specifications MIL M 38784 General Style and Format Requirements MIL M 7298 Commercial Equipment Technical Manual and MIL M 15071 Equipment and Systems Content Requirements for Technical Manuals The manual contains description operating instructions theory of operation scheduled maintenance recommendations and parts lists for MAXIFORCE G2 Air Lifting Bag Systems manufactured by Paratech Incorporated 1025 Lambrecht Road Frankfort Illinois 60423 7000 All pertinent data relative to the MAXIFORCE G2 Air Lifting Bag Systems is contained herein without specific reference to other publications Refer to the table of contents for the arrangement of the contents within this publication This manual consists of one volume arranged in four chapter
71. sonnel at the immediate lift bag site must be trained and qualified All personnel at the immediate lift bag site must be properly suited up protective clothing helmet eye protection gloves footwear etc at all times Never exceed the maximum inflation pressure marked on the lift bag 150 psi 10 3 bar Do not handle hoses or lift bags while the system 1s pressurized Do not connect or disconnect system components when the system is pressurized The only exception 1s disconnection of a safety in line relief valve from a controller Refer to the technical manual for multiple lift bag use Observance of the following safety first procedures will assure the safe and efficient utilization of the MAXIFORCE G2 Air Lifting Bag System 11 DURING PRIOR TO INFLATION DURING AFTER SE INFLATION AND WHILE DEFLATION REMOVAL INFLATED movement Always stand clear of a load that is only supported by lift bag s Never be below a lift bag supported load that has no blocking or cr bbing for positive support Always Lift and inch crib an inch Use blocking shoring and cribbing where ever possible to support and sustain loads Use locking rings on couplings to prevent release of air pressure due to accidental disengagement of system components Always center load on lift bag or 1t may be violently ejected from under load during pressurization Be extremely careful to stabilize as much as possible unstabl
72. te air supply provides the necessary volume and pressure to pressurize the system and ultimately inflate the lift bag b After a lift bag s is properly positioned for a lift displacement the air supply is turned on High pressure air is reduced by the pressure regulator to a usable 165 psi 11 3 Bar c The reduced air pressure is supplied via an air hose to a 150 psi ALB controller G2 The controller permits air to flow via air hose s to either one or two lift bags permitting a controlled lift displacement In the line between the controller and the lift bag s are inline relief valve s to maintain proper pressure in the lift bags while disconnected from the controller 2 1 d As air flows into the lift bag it increases in height resulting in a corresponding lift displacement Maximum lift displacement force occurs at approximately one inch of inflation height minimum reduction of the lift bag cross section As additional air flows into the lift bag the cross section reduces as the height increases resulting in a corresponding reduction in lift displacement capacity e When the lift bag s are to be partially or fully deflated control s on the controller are operated to perform this function as well as prevent any further inlet pressure from flowing beyond the controller f At the conclusion of operation the air supply is turned off any residual system air pressure 1s relieved bled off components ar
73. ting to release the pressure regulator from the air source h If the components are not to be immediately reused perform the post operation inspection and storage in accordance with Chapter 3 2 8 APPLICATIONS 2 8 1 MAXIFORCE G2 Air Lifting Bag Systems are multi application portable inflation systems used for lift and displacement of heavy rigid objects up to 178 400 pounds 80 920 kilograms while requiring less than 1 inch 2 5 centimeters of bag insertion clearance Total capable lift utilizing two stacked lift bags is 40 inches 100 centimeters 2 8 2 As shown in figure 2 2 MAXIFORCE 52 Air Lifting Bag Systems are designed for use in emergency situations such as structural building collapse containment vehicular extrications industrial entrapment and excavation collapse and containment 2 8 3 In addition to use during emergency situations MAXIFORCE G2 A r Lifting Bag Systems are also effectively used for a Preventive and or corrective maintenance procedures where positioning and aligning heavy equipment and machinery in mills manufacturing facilities and maintenance shops is required such as removing wheels and gears pulleys from large machinery b Lifting or shifting pipelines requiring welding and maintenance c Breaking out granite and marble blocks and slabs in quarrying operation AIRCRAFT FLAT TIRE SUPPORT REPAIR a elen 4 SE gt ACA AECE
74. tion applications where the center of the bag cannot be seen A yellow symbol driven warning label is permanently molded into the bag surface for quick reference and reminders of safety related warnings and information Each Lift Bag is proof tested at twice the operating full inflation pressure and has a minimum burst pressure of four times the operating 150 psi 10 3 Bar pressure Refer to Table 1 1 for a summary of the technical data for each MAXIFORCE G2 Lift Bag 1 6 2 G2 PRESSURE REGULATOR DELIVERY PRESSURE GAUGE 200 PSI SAFETY RELIEF VALVE AIR DELIVERY NIPPLE SHUT OFF VALVE SUPPLY PRESSURE GAUGE HIGH PRESSURE INLET Figure 1 3 G2 Pressure Regulator The G2 pressure regulator figure 1 3 reduces inlet pressure of up to 5 500 psi 379 bar to 0 psi 0 bar The pressure regulator 1s designed to mate with a CGA 346 347 adapter fitting Other fittings are available such as CGA 580 nitrogen cylinder adapter DIN nipple and nut assembly and British nipple and knob assemblies are also available The G2 pressure regulator incorporates a piston sensor and soft seated main valve to provide bubble tight service The adjusting knob is sensitive to settings yet low operating torque The G2 pressure regulator will operate with any breathing air When using any gaseous media it is necessary to remove moisture to prevent icing a condition that 1 4 occurs at high expansion ratios during regulator
75. uplings and nipples assembled into the G2 pressure regulator 150 psi ALB controllers G2 and the G2 safety inline relief valve are screw type fittings When their replacement is required it is only necessary to unscrew the damaged part quick connect coupling and or nipple remove and discard the O ring and screw in a replacement part using a new O ring If an O ring is not used be sure to wrap the male threads with two turns of teflon tape to assure a leak free connection 3 4 STORAGE 3 4 1 Regardless of storage of the MAXIFORCE G2 Air Lifting Bag System components at a stationary mobile or at a movable facility requires the following a The short term 1 hour or less temperature range must be within the limits of 75 F 60 C to 220 F 105 C The continuous temperature range must be within the limits of 40 F 40 C to 150 F 65 C b The components mustbe protected from any extreme environmental conditions where blowing dust sand grit and other similar materials could cause damage If these environmental conditions are likely to be encountered plastic wrap all components for protection c Regardless of whether the lift bag s are to be stored flat or upright the inlet nipple shall be covered with the tethered protective cap over the inlet nipple 3 4 2 Additional storage requirements of the MAXIFORCE G2 A r Lifting Bag System components are required in a truck or at a movable facility requires t
76. uric Acid 20 Oleum Sulfuric Acid 3 Molat SUOS anne denn SUNOCO AE SUNOCO 3661 Sunoco Purpose Grease Sunsafe Fire Resist Hydr Fluid Super tie Swan Finch EP Lube Swan Finch Hypoid 90 rs TIEN Ee TLISS 799 EE TESTS Type RE RE KT TEE TT S 735 Type EE 11785795 Type EE KEE LIDO EE Tann A CIL use Tannic Acid 1046 Tar Bituminous CIA aa A Tertiary Butyl Alcohol Tertiary Butyl Catechol Tertiary Butyl Mercaptan Tetrabromomethane Tetrabutyl Titanate 2 14 Tetrachloroethylene U DIES d ee Tetraethyl Lead Blend U Tetrahydroluran aus U d EE E U Texaco 3450 Gear Oil U Texaco Capella A and AA B Texaco Meropa 3 B B U Texaco Uni Temp Grease B Texamatic A Transmission Oil B Texamatic 1581 Fluid B Texamatic 3401 Fluid B Texamatic 3525 Fluid B Te
77. vent accidental disconnection during use Bright yellow rocker lever controls permit regulated air pressure to inflate the lift bag or deflate to relieve system air pressure to collapse the lift bag The rocker lever inflates UP and deflates DOWN by activating control valve assemblies beneath their respective side of the lever The lever insures that the up and down controls cannot be operated at the same time BEE INFLATE CIS BRIGHT YELLOW ROCKER LEVER CONTROL DEFLATE DOWN INLET COUPLING Figure 1 5 Dual Deadman 150 psi ALB Controller G2 1 5 The delivery gauges are provided to monitor the air pressure applied to the lift bag s They are protected by an aluminum gauge shroud to help protect gauges from accidental damage 155 psi 10 7 bar non adjustable safety relief valves are installed into the controller to limit the applied air pressure and prevent over pressurizing Due to the tolerance associated with the mechanical vent relief valves controllers are set 5 psi 0 4 bar higher to 155 psi 10 7 bar to insure the system always gets to 150 psi 10 3 bar operation The dual deadman controller has a second set of controls that are identical yet independent from the first set so two air bags can be controlled at the same time yet independently If using the dual deadman controller in a single lift bag operation either set can be used FOOT LEVER SLIDING COLLAR
78. xamatic 3528 Fluid B Texas S00 Ol ss B Thiokol P2908 eco Re B Thiokol Ne E B Thionyl Chloride U Tidewater Oil Beedol B Tidewater Oil Multigear 140 EP Elo ns RED B Titanium Tetrachloride U Tolar U Toluene Diisocyanate U Transformer Oil aaa B Transmission Fluid Type B Triayl Phosph te acer U Tributoxyethyl Phosphate U Tributyl U Tributyl Phosphate U Trichloroacetic Acid U Irnichlotoethatie e ead her Ub dns U Trichloroethylene U Tricresyl Phosphate B Triethanol U Triethyl Aluminum U Triethyl U Triflouroethane oocooccccccnncncnnnnnnnos U ee Trioctyl U Tripoly Phosphate B Tung Oil China Wood Oil B Turbinas OU ee U Turbine Oil 15 MIL L 7808A U Turbine OU FSD ee B Turpentine U Type I Fuel MIL S 3136 B Type II Fuel MIL S 3136 U Type Fuel MIL S 3136 U U Ucon Hydrolube
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