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GLC2300 User Manual - Pro

1. e Q EE A ES ji Les 3 LH C A 24 0 94 61 2 40 D o O o boo m 4 o T Qo o i E gh B 35 0 35 1 38 E 37 1 46 C merae Display Beswpion A COMI M ult ink Cable GP 230 1512 0 B TOOL Data Transfer Cable GPW CB02 E COM RS 232C Cable Commercial type Flex Network Flex Network Communication Cable FN CABLE 2010 31 M S 10BASE T 10BASE T Commercial ype Ethernet Ethernet Cable P 2 5 2 Installation Fasteners Unit mm in 31 1 22 MS 19 5 0 77 16 0 63 sy e m e je LC E 10 0 39 CJ 2 12 GLC2300 Series User Manual Chapter 2 Specifications The following diagram shows when the installation fasteners are connected to the GLC2300 Series unit Unit mm in
2. ses 2 5 2 6 2 10 Serial Printer CONNECTION 0 0 0 0 cee ceeeeeeeeeeeeeteeees 3 12 Set Up Capture Operation 6 18 SEI UP WE 6 2 6 9 SETUP LCD sitienti eerta dere tue 6 14 SET UP GSCHEEN 6 2 6 32 SETUP SIO RR VIUERE HU 6 9 SET UP TIME rre ect 6 2 6 31 SET UP TOUCH PANEL eere 6 11 SU o 4 3 Shock Resistance 1 0 0 ee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2 2 SIO GHEGK iiie tiere ananira 7 5 Specifications AEN 2 1 SRAM Back Up 2 4 SRAM BAGCRKUP eite eite eie 7 7 SRAM IAM cecenii ts cu eee green unte 7 7 STANDBY MODE TIME eene 6 3 START MME ci r 6 3 STARTING ADDRESS OF SYSTEM DATA AREA 6 20 STATION INO ibus ttm ie teen unco 6 22 STATION SETUP essere 6 21 E EH KEE 2 9 STOPB BLI EE 6 9 6 16 STOP ON MINOR FAULT eeeeeee 6 28 Storage Humidity sssssssssss 2 2 Storage Temperature sssssssss 2 2 Sir ctutral ida A 2 2 SUBNET MASN ette tee ena 6 25 SYSTEM AREA READING AREA SIZE 6 20 SYSTEM AREA SETUP seen 6 4 System Area SIZ ooo eeeeeeececeeeeeeceeeeeeeeeeeseaeeeeees 6 4 System Design sess 1 2 SYSTEM ENVIRONMENT SETUP 6 2 System Environment Setup 6 3 System Error sse 7 20 SYSTEM SETUP ceti reet eet Edd 6 3 I 3
3. 1 6 L4 GLUC2300 Series OVER view iiccsisccssvessstenisasisiscscadsicdetaassccsssssansensvsasencaivvcsneens 1 9 L41 Ethernet Connectivity eebe eegen 1 10 TA2 CE Card EE 1 11 L43 EE 1 12 1 4 4 Flex Network Communication Interface 1 13 1 4 5 Serial Device Tool Connector Interface eeeeessss 1 14 L46 2 Port Beat r EE 1 14 1 4 7 Backlight Burnout Detection Feature eot thee 1 16 2 4 General Specificati EN 2 1 GN D IN e e e EH 2 1 2 1 2 Environmental ee EEN 2 2 DMS StEUCIUEO Eoi E Umbau DIE 2 2 2 2 JIBu nchional Specifications aassneeesniivar PEE av VE EHEEN MO REPE FEVER OV PE 2 3 2 2 TSA y cc 2 3 CMM n e H 2 4 2 2 3 Control E 2 4 2 24 R solution 7 ee EE 2 4 2 2 5 TME ICES iter eterno Eeer 2 5 N GLC2300 Series User Manual 2 9 Interface SpecifICatiQIis ocsccissccisssessscacssvessessvsesceesssssseosevescessnessvessevescesveenseces 2 6 PX ER VE ERR 2 6 2 3 2 Flex Network Communication Interface eio ito ern ev iue dukh 2 8 2 1 Part Names and Funtti nsS ancient P RPH CURIE KENN EE SR ON EE UEM soss 2 9 2 5 DIMENSIONS TII ILI 2 11 2 5 1 GLC2300 Extertal DIMENSIONS uu exco tcr tiniis 2 11 2 32 Installation EE 2 12 2 3 3 PanekCut E meis OBS ed e A e 2 13 SNB CL c M M 3 1 3 1 1 Installation EE 3 1 CVMB DEB TU 3 5 S21 Connecting the PO Wer C rd ea tdi tenet nha n 3 5 3 2
4. 171 6 73 126 4 96 16 ps 16 0 63 HD i pL B i V rj Y q a i g S Ch m S 8 8 S e 8 Kl i i C 6 E i g U NEZ l 16 0 63 16 0 63 100 3 94 155 5 6 12 60 2 36 2 5 3 Panel Cut Dimensions Unit mm in 1 0 04 156 6 14 57 4 R3 max Panel y i Panel S o DW eo I EN m eo z ro m I 19 ceo J y E I Allowable Panel thickness 1 6 0 06 to 5 0 0 20 GLC2300 Series User Manual 2 13 2 14 GLC2300 Series User Manual 1 Installation 5 CF Card Insertion and 2 Wiring Cautions Removal 3 Tool Connector 6 Flex Network Communica 4 Ethernet Cable Connector tion Cable Chapter 3 Installation and Wiring 3 1 Installation 3 1 1 Installation Procedures Follow the steps in this section to install the GLC B Attaching the Installation Gasket Pro face strongly recommends that you use the installation gasket to absorb vibration as well as repel water Place the display panel of the GLC face down on a level surface Make sure that the GLC unit s installation gasket is securely fitted into the groove that runs around the perimeter of the panel s frame For details about installing the gasket see 8 1 2 Installation Gas ket Check Replacement A Before installing the GLC into a cabinet or panel check that the Instal An lation gasket is securely atta
5. C oe Auxiliary B contact of electromag netic switch for motor rotation Motor reverse rotation signal Note After the GLC runs the program the timing of the ON OFF sig nals to an output device is carried out simultaneously For example an electromagnetic switch for forward and re verse motor rotation could be turned ON and OFF at the same time Therefore when the main contacts for the power cir cuits of both the forward and the reverse motor rotation are turned ON and OFF at the same time an R Phase and a T Phase short circuit may occur Use the above interlock or a mechanical interlock equipped with an electromagnetic switch when designing a forward reverse rotation circuit B Interlock Circuit 2 If there is a possibility that a GLC failure could cause an accident use an external hardware device to include a failsafe element in the design of the interlock circuit For example if the system first needs to stop the Travel Motor whenever the Unit Travel Limit Switch is activated include the Unit Travel Limit Switch in the GLC input The following circuit uses a hardware method to ensure that the Travel Motor is stopped This applies to hardware Do NOT rely on software to process the interlock design GLC Unit Travel Limit Switch oe Travel Motor Control Signal GLC2300 Series User Manual Travel Motor Control Circuit Emergency Stop Switch Unit T
6. seeseessss 8 1 Clock Beta ana aides 2 4 GLC2300 Series User Manual Clock Settings Cannot be Entered 7 17 Clock Setup Error sssssssssss 7 24 CONUN S NR 2 3 COMMUNICATION FORMAT 6 10 6 16 COMMUNICATION PORT SETUP 6 19 COMMUNICATION RATE nsee 6 9 6 16 COMMUNICATION SETUP eeen 6 10 Connecting the Power Cord 3 5 Connecting the Power Supply 3 7 Connection List esses 6 21 CONTRAST ADJUSTMENT osasse 6 12 CONTROL iiec p tracer de eese 6 10 Control Memory sse 2 4 CONTROLLER DATA 7 7 CONTROLLER SELF DIAGNOSIS 7 7 Controller Settings AAA 6 27 CONTROLLER STATE aesrsssrorsasisssrisiniisi 6 28 Cooling Method 2 2 Corrosive Gasses nisoria aninda 2 2 CSV DATA INDEX sseeem 6 30 CUSTOMIZE SETUP sss 6 23 D D Script and Global D Script Errors 7 25 DATA FORMAT einetieta retire nib a 6 6 DATA LENGTH iasssesseeneeneersrnnsrrerreee 6 9 6 16 Data Transfer sininen 4 1 Data Transfer Cable sessssssssss 1 2 DATA TYPE OF SCREEN NO ss 6 4 Dimensions nrrainn EEE 2 11 Me 2 3 DISPLAY PATTERN eenem 7 4 DISPLAY SETUP irte ideis 6 15 DISPLAY WARNING c ceseeeeeeeeeseeeeeeeeeees 6 26 Documentation Conventions eeeeeeeeeeeeee ee 16 DOWNEOAD ttc ned tenere aa 4
7. Assign an IP address to each GLC or set up a new GLC which has no IP address settings 1 Pro face s Pro Server with Pro Studio for Windows software sold separately is required when using this feature GLC2300 Series User Manual Chapter 1 Introduction 1 4 2 CF Card The new GLC2300 series unit allows you to use a CF Card You can set up the GLC or send screen data by saving backup data all data necessary for GLC operation in the CF Card using the GLC unit s CF Memory Loader Tool feature As with the Multi Unit the GLC2300 series unit includes all the following features Read filing data from CF Card Write logging data to CF Card e Read image data or sound data from CF Card Write Graph data or Alarm data to CF Card Back up screen data to CF Card For details about creating saving backup data i e all necessary data for GLC operation and sending GLC data refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package For details about the CF Memory Loader Tool s data upload and download see 4 3 CF Memory Loader Tool 4 When using the CF Memory Loader Tool Digital s GP077 CF20 16MB GP077 CF30 32MB Memory Card is required Important B Send GLC Screen Data to a CF Card then to Other GLCs The CF Card allows you to set up multiple GLCs using a single GLC unit s data Copy your GLC data and the CF Memory Loader Tool to your GLC unit s CF Card
8. Be aware that when changing a Logic Program from RUN to OFFLINE Important mode and regardless of the current output hold setting the GLC unit s and the I O signals processes are as follows gt GLC Condition RUN OFFLINE RUN ON VO Signal Output from OFF Output from OFF Logic Program Logic Program When using the RESET command the timing of the GLC unit s I O signal OFF timing is not fixed and can vary GLC2300 Series User Manual 5 1 Chapter 5 OFFLINE Mode 5 1 1 After Plugging in the Power Cord To enter OFFLINE mode touch the top left corner of the screen within 10 seconds after connecting the GLC unit s power cord The logic program runs for 10 seconds before entering OFFLINE mode T Be sure that the I O signals have been reset before changing to OFFLINE Important mode MAIN MENU INITIALIZE gt TRANSFER SCREEN DATA SELF DIAGNOSIS RUN 5 1 2 From the Menu Bar From the GLC unit s menu bar touch OFFLINE and the Main Menu appears To call up the Menu Bar see 6 4 3 SET UP TOUCH PANEL FORCED RESET MAIN MENU INITIALIZE TRANSFER SCREEN DATA SELF DIAGNOSIS RUN M MON OFFLINE RESET CANCEL SP te If your GLC unit includes the Device Monitor feature the MONI TOR button will be included on the menu bar Refer to the GP PRO PB III for Windows Device PLC Connection Manual in
9. GLC2300 Series User Manual Chapter 6 Initializing the GLC While pressing the top right corner 1 of the screen press the top left corner 2 to enter CONTRAST ADJUSTMENT mode Press the desired setting and the screen s contrast will change accordingly te NO Normal Display To exit the CONTRAST ADJUSTMENT mode touch any where on the screen except the bottom section CONTRAST ADJUSTMENT mode cannot be entered while waiting for GLC to start up CONTRAST ADJUSTMENT settings can be made during RUN mode PLC lt gt GLC communication Regardless of a normal and reversed display the left side of the contrast adjustment bar displayed at the bottom area of the screen is always Bright BRIGHTNESS ADJUSTMENT When set to ON BRIGHTNESS ADJUSTMENT can be performed via touch input Press the bottom left corner 2 of the screen while holding down the bottom right corner 1 to enter BRIGHTNESS ADJUSTMENT mode Touch the left side of the bar to brighten the display and touch the right side of the bar to dim the display This unit has four levels of adjustment GLC2300 Series User Manual Bright Dark bei SH To exit the BRIGHTNESS ADJUSTMENT mode touch any where above the Brightness Adjustment bar You cannot enter the BRIGHTNESS ADJUSTMENT mode while the GLC is starting up BRIGHTNESS ADJUSTMENT settings can be made dur ing RUN mode PLC lt gt GLC communication One of the characteristics of the display
10. Mr IP ADDR O J 0 J 0 J 0 SYSLOG SETUP SUBNET MASK O0 J 0 J 0 0 OTHERS SETUP MY PORT NO 8000 SELF DIAGNOSIS GATEWAY D J f0 J f0 J f0 J A Enter the ETHERNET SETUP settings after receiving information from l your network s system administrator Important e Be sure to enter a unique IP address not one used for other GLCs or by the host MY IP ADDRESS Sets up the GLC unit s IP address The IP address is 32 bits and designated in four 8 bit units entered in decimal ue To use Ethernet networking click on Initial Settings PLC XNA Setup PLC Setup and Ethernet Setup SUBNET MASK Sets the subnet mask If you are not using a subnet mask enter 0 Cte To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup MY PORT NO Sets the 2 way Driver Port No using a value from 1024 to 65535 Starting from the value entered here a total of 10 consecutive ports can be used The default setting is 8000 te To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup and select the cor responding Ethernet protocol Port No GATEWAY Sets up the gateway s IP address Only a single gateway can be set up If you are not using a gateway enter 0 GLC2300 Series User Manual 6 25 Chapter 6 Initializing the GLC 6 26 6 5 5 SYSLOG SETUP Th
11. Product Name Model No Description Disposable protective dirtresistantsheetfor the GLC units PS300 DF00 screen The GLC units touch panel can be used with this cover sheet attached Screen Protection Sheet 5 sheets set FN CABLE2010 31 MS 10m Flex Network Communication Cable FN CABLE2050 31 MS 50m ConnectGLC LT units with Flex Network units FN CABLE2200 31 MS 200m Connects the F lex Network single axis positioning unt and Motor Diver Connection Cable BAPE teen CUR the servo and stepping drivers under development B Maintenance Items These are all original GLC standard equipment items They are also available separately as optional maintenance items Product Name Model No Description PS 300 BU00 Replacement Backlight Installation F as tener Fasteners to attach the GLC to a panel U j RETIA 4 fasteners set Installation Gasket P 5300 WP 00 P rovides a moisture resistantseal when installing the GLC Same as the seal included in the GLC units original equipmentpackage Connector Cover PS BH00 P rotects GLC rear face connectors Screw Lock Terminal Block GLC2300 F NCN01 Flex Network connector for G LC2300 5 set Connects the Flex Network single axis positioning unitand the Single axis teaching loader Single Axis Teaching Loader Cable FN LD10CBL 5m 1 8 GLC2300 Series User Manual Chapter 1 Introduction 1 4 GLC2300 Series Overview The
12. Runs the Self Diagnosis program for the Ethernet operation The GLC must be connected to the Ethernet network prior to running this program EATENDED SETUP ETHERMET SETUP SYSLOG SETUP OTHERS SETUP b SELF DIAGNOSIS GP ETHERNET UNIT TEST When no error is detected the message OK appears If an error is detected the message NG will appear Be sure that this Self Diagnosis program is used only for the Ethernet operation If you wish to run the general Self Diagnosis program use the Main Menu s SELF DIAGNOSIS feature See 7 2 SELF DIAGNOSIS 6 5 8 Controller Settings The setting items included in the Controller Menu are the CONTROLLER SETUP CONTROLLER SELF DIAGNOSIS COPY TO FEPROM and Flex Network Driver This section describes the CONTROLLER SETTINGS listed in the CON TROLLER SETUP menu For other menu items see the following list CTRL MENU CTRL SETTING 1 CTRL SETTING 2 CTRL DIAGNOSIS COPY TO FEPROM FLEANETWORK DRIVER 1 Will be displayed when you download logic program configured by Flex Network Driver GLC2300 Series User Manual 6 27 Chapter 6 Initializing the GLC 6 28 COPY TO FEPROM EIERE Refer to the Pro Control Operation Manual included in the GP PRO PB III C Package Flex Network Driver Refer to the Pro Control User Manual included in the GP PRO PB III C Package Information set by the Pro Control Editor or GLC Contro
13. With the External 2 Port Adapter II Pro face s 2 Port Adapter II GP070 MD11 is used For information about PLC types and GLC compatibility with GLC2300 Series units refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package B When Using Internal 2 Port feature GLC Connect to the Connect to the GLC unit s Serial UE via the Tool Connector via Data Programmer UE Cable Transfer Cable GPW CB02 Connect to the PLCs l Ti D PC with Mitsubishi s Programming Port GPP software installed Mitsubishi PLC compatible types only 1 The Device Monitor feature can also be used at the same time For details about the device monitor function refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package 1 14 GLC2300 Series User Manual Chapter 1 Introduction Internal 2 Port Feature Usage Notes d Touse the internal 2 port feature you will need to adjust your GLC unit s settings For information about these settings refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package This feature can be used only while the GLC is in ONLINE mode Since the internal 2 port feature uses the GLC unit s single tool connector you will not be able to use equipment which requires the tool connector such as a bar co
14. connector cable KRS 423 Touch Scanner XF1K Sold separately P Read Width 61mm Samu Supply 1 Be sure to confirm that the Expansion Serial Interface s settings match those of the connected device See 6 4 6 Expansion Serial Setup 2 D Code Reader Connected to Expansion Serial Interface Model No Power Supply Tohk n LSU ESA 1220A Sold separately THIR 3000H Denso GE S upplied with the main unit QS 20H I 1 Be sure to confirm that the Expansion Serial Interface s settings match those of the connected device See 6 4 6 Expansion Serial Setup Serial Printer Manufacturer ModelNo o Hewlett Packard Company bp Laser et 4pj NADA Electronics Ltd TP 651G SEIKO EPSON CORP TM U210PD CUSTOM Engineering FT190SP GLC2300 Series User Manual 1 5 Chapter 1 Introduction 1 3 Accessories All B Av optional equipment listed here is produced by Digital Electronics Corporation ailable Software Product Name Model No Description GPPRO CNTO1W P03 Screen data and logic program development sofware GP PRO PB Il C Package03 B To ol Connector Product Name Model No Description Data Transfer Cable GPW CBO Connects the GLC tp a personal computer Transfers screen data and user programs B Serial Interfaces RS 232C Cable RS 422 Cables GP 410 IS 00 0 GP 230 IS 11 0 GP230 1S 12 0 for mult link Interface cables between th
15. 6 5 4 ETHERNET SEIUB eere eene eene setenta nns 6 25 E E EEN E 6 26 6 5 6 OTHERS SETUP eege Eege 6 26 0 57 SELF DIAGNOSIS 1 ebrietatem a AAS 6 27 5 5 8 Controller Sev oS iuis nsns en AEE EE 6 27 6 6 INITIALIZE MEMORY E 6 29 6 6 1 INITIALIZE MEMORY gege ere E ere teo ree 6 29 6 6 2 INITIALIZE CE CARD iiec sese eesteeeeaesseciesveeeee dei deens 6 30 6625 CSV DATA INDE eres seid odia Tu hee tr ut Aq 6 30 6 7 SET UP ING EN 6 31 GS SET UP SCREEN uicesitenisittsseasiserkurto eFeess ees bet rot YEDEE D nsus EEUU REPE 6 32 6 9 Font ICT Rm 6 33 GLC2300 Series User Manual Preface CHAPTER 7 RUN MODE AND ERRORS pA EN SR BUD cese erne torssisrasecai reo tetssessu etsen et aesae iieiaei aaraa 7 1 7 1 1 After Connecting the Power Cord isi ie pete E Fei Hte trends 7 1 Medi Via OFFLINE IMIS cise ade Sod parieti ure p IR ME Qe Rmros dU pM Ud aM UU 7 2 7 2 SELP DIAGNONSIS iiiccccustecokiniqeise hs ther hse eei ua UH Ci erii ril vun M paio UE ed ils 7 3 Tl SBLE DLAGINOSIS ITEM LIS E oret ebrtotr tn eS Sec Een nene geng 7 3 7 2 2 SELE DIAGNOSIS Details iti rtrte ni rte eat ei qu ta tt Exec eren inn 7 4 7443 CONTROLLER SELE DIAGNOSIS 52 oasintnt ittis feet eias 7 1 S WR VE OUI Gs ccsivciaecesencssdsscatasgesvccassizessesaveescetesevedcosesescesseaseieosseeesetssuataiens 7 8 Tul Possible Types of Trouble s oie tit nique edes ppc tn tdmen 7 8 SUM SEMEN Fon 7 9 7 3 3 No GLC 7 Host COHIBUDICALIOD ieseuigEeeeg Eeer 7 12 1 04 Touch Panel oes
16. Asynchronous Transmission RS232C RS422 Data Length 7 or 8 bits Serial Interface Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission S peed 2 400 to 115 200bps Asynchronous Transmission RS232C Data Length 7 or 8 bits Expansion Serial Interface Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission S peed 2 400 to 38 400bps Ethernet Interface EEE8023 10BASE T Asynchronous TTL level nonprocedural command I F During screen file development Used for transferring data between the GLC application software and the GLC Used for data transfer with the 2 port feature During Logic Program Development Used for transferring data between the Logic Program Development software and the GLC During RUN Mode Used for a variety of devices such as bar code readers and serial printers Communication Style 1 N Connection Format Multi Drop Connection Communication Range 200m CH at 6Mbps 100m CH at 12M bps Screw Lock Communication Format Cyclic Data Transfer Half duplex Terminal Block Communication Speed 6Mbps 12Mbps Flex Network Communication I F Differential method Communication Interface Pulse Transformer Insulation method Error Check Format Test Bit Test CRC 12 Test Number of connection stations 63 stations max Number of I O points 1008 Tool Connector GLC2300 Series User Manual 2 5 Chapter 2 Specifications 2 3 Interface Specifications 2 3 1
17. Index T Table of Contents x putei s 2 TARGET SCAN TIME 6 28 EHE 2 3 TOOL CONNECTOR sese 7 4 Tool Connector e cee cece eee ee eee ee eee ee 2 5 2 10 3 12 TOUCH BUZZER SOUND sess 6 3 TOUCH OPERATION MODE ossee 6 11 TOUCH PANEL seen 7 4 Touch Panel Does Not Respond 7 14 Troubleshooting cere e aede etre 7 8 U UNIT NO iei tante eir acne 6 20 UPEQONRD ice nime id er oon Peleus 4 7 USE TOUCH PANEL AFTER BACKLIGHT BURNOUT 6 14 V Validation LIS sator ettet re lees 6 22 Vibration Resistance ssessesssss 2 2 Voltage Endurance A 2 1 W WATCHDOG TIMER eee 6 29 Melg ht ied eroi Een aereo hacerle eos 2 2 WINDOW LOCATION een 6 6 Wiring eru ET 3 5 I 4 GLC2300 Series User Manual
18. L YES Unplug the GLC unit s power cord Disconnect the SIO and AUX cable Is the power cable connected properly to this unit gt YES Fix the power cable connection MEARE See Chapter 3 Installation and Wiring Does turning ON the power Turn Off the power and reconnect E aie canes A the SIO cable or the AUX cable display NO GLC2300 Series User Manual 7 9 Chapter 7 RUN Mode and Errors Go to OFFLINE mode Press the upper left corner of the screen NO Does the OFFLINE menu display YES See if INITIALIZE SET UP SCREEN is OK YES NO Does Wee isthe turning the power ON YES i Status LED s orange light E Ge ime SUPE turned ON DISplaye ET ER be connected The backlight has burned NO j Is the properly out Contact your nearest n GLC distributor for the SIO cable AUX cable YES backlight replacement connected properly to this unit NO Connect the cable properly MEZI See Chapter 3 Installation and Wiring and refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package Possible problems with the PLC Check if the PLC is working properly Set up the correct Screen file number SEG See Chapter 6 Initializing the GLC 1 To make the OFFLINE screen appear turn the power OFF then ON and press the top left corner of the screen within
19. Oils that should have no effect on the GLC can harm the unit when vaporized oils are present when low viscosity cutting oils are allowed to adhere to the unit for a long time or if the protective sheet on the front face of the GLC peels off These conditions can lead to the ingress of oil into the GLC and alternate protective measures are suggested To prevent deformation or corrosion of the front panel s plastic cover due to the presence of non approved oils confirm the operating environment conditions prior to installing the GLC If the installation gasket is used for a long time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaran teed To maintain the original protection level replace the installation gasket regularly GLC2300 Series User Manual Chapter 2 Specifications 2 2 Functional Specifications 2 2 1 Display Po GLC2300L GLC2300T Monochrome LCD TFT type color LCD 320 x 240 pixels W115 2mm x H86 4mm Black and White 2 levels of gray 256 No blink 6 Black and White 64 colors 3 speed blink olors ee 8 levels of gray Color switching is done via Color switching is done via software software CCFL Service life 50 000 hrs or CCFL Service life 50 000 hrs or Backlight more at25 C and 24 hour more at25 C and 24 hour operation operation Notuser replaceable Conrad contol 8 levels of adjustmentavailable via touch panel Four 4 levels
20. PLC Has Not Been Set Up The host PLC setup in the Editor program i e the prw file does not match the PLC in use Use the Error Code that follows the error message to select the proper PLC type and correct the GLC unit s INITIALIZE setup data so that it matches this OBJ PLC HAS NOT BEEN SETUP xx The PLC number Hexadecimal written to the GLC unit s System File 7 5 7 D Script and Global D Script Errors The following error messages are displayed when D Scripts and Global D Scripts are not configured properly The GP 2300 2301 Series unit displays the error message on the bottom at the GP screen Error Message D Scrpt D ScriptEror Global D Script Global D Script Error The following table lists the numbers assigned to in the above error mes sages Error Nos 001 and 002 are displayed at power on and Error Nos 003 and 004 are displayed when an error occurs during the function process ing LEN IE Script The total number of Global D Scripts exceeds the limit 001 The maximum number of Global D Scripts is 32 Note Global D Script thatfunctions are included in the counts The total ofall devices in the Global D Script exceeds D limit of 255 devices SPURS CIR 003 Either the function being called does notexist orthat D Script function has caused an error Global D Script D Script Funct t t than 10 levels E unction cannotbe nested more than 10 levels Global D Script GLC230
21. Set up the Character String Data order to match that of the corresponding PLC CHARACTER STRING DATA SEI CHAR STRING DATA M DE 1 8 N 1 Set up the CHARACTER STRING DATA MODE to match that of the corre sponding PLC Device type and Tag settings are not available for setup Important 6 6 GLC2300 Series User Manual Chapter 6 Initializing the GLC B CHARACTER STRING DATA MODE Set up the CHARACTER STRING DATA MODE that corresponds to that of your PLC as specified in the following table 1 Data Device Storage Order ID Byte Storage Order LH HL using single words III Word Storage Order LH HL using double words CHARACTER STRING DATA MODE 1 8 List l Data Device I Byte Storage IlI Word Storage Order Character Storage Order Order LH HL LH HL using String Data using single word double words Mode ede Storage from Start Dat uw Lee 5 Storage from End Data uem Lue e I Data Device Storage Order Example characters AB C DEF GH LIS LI LII LII 000 O6 Storage from Start Data Storage from End Data o D100 e D100 D101 o D101 D102 D102 D103 D103 II Byte Storage Order LH HL using Single Words Example characters A B C D DOO 16 bit Device LH Order 16 bit Device HL Order GLC2300 Series User Manual 6 7 Chapter 6 Initializing the GLC III Word Storage Order LH HL using Double Words Exam
22. When the GLC uses Memory Link format this setting is unnecessary GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package Touch the number for the item desired The item will change to reverse video to show it has been selected SYSTEM AREA WRITE next ser esc CURRENT SCREEN NO RESERVED a WORD o WORD ERROR STATUS WORD CLOCK DATA CURRENT 4 WORDS STATUS o WORD FREA SIZE WORD reams are selected SYSTEM AREA READ lprev ser CHANGE SCREEN NO RESERVED a won 4 WORD DISPLAY ON OFF WINDOW CONTROL a wem o WORD CLOCK DATA SET WINDOW REG NO 4 WORDS WORD CONTROL Ten LOCATION a wem 2 WORDS AREA SIZE WORD tems are selected Reverse mode i Reverse mode i System Area Size This field displays the total number of words used for the items selected from the SYSTEM AREA SETUP Write from to s and Read from 5 to o When you press the Confirm key the SYSTEM AREA CONTENTS screen is displayed to confirm the selected items KCN The System Area settings are enabled only when using Na Direct Access format The selected System Area items as displayed on the screen become the System Data Area 6 4 GLC2300 Series User Manual Chapter 6 Initializing the GLC When the Current
23. position which means this unit s revison code is D Pro face DIGITAL ELECTRONICS CORP pnm REV ABC EFGHIJKLMNOPQRSTUVWXYZ123 Package Contents Please verify that the GLC unit s packing box contains all the items listed below B GLC2300 Unit 1 B Installation Guide 1 L B Installation Fasteners 4 set HM B installation Gasket Special care and attention have been given to the packaging of this GLC unit However if any of the items are damaged or missing contact your local GLC distributor immediately for prompt service This GLC2300 Series User Manual is sold separately 14 GLC2300 Series User Manual Preface UL c UL CSA Application Notes The GLC2300 LG41 24V GLC2300 TC41 24V units are UL c UL CSA rec ognized components UL file no E231702 UL60950 UL1604 When applying for UL approval for a product that includes one of these GLC units please be sure to pay special attention to the fact that all products with built in GLC units require UL inspection of the combination of the GLC and the product The GLC components conform to the following standards UL1604 and UL60950 Third Edition Safety of Information Technology Equipment for use in Class I and IL Division 2 and Class III Hazardous classified locations CAN CSA C22 2 No 60950 00 and No 213 M1987 Safety of Information Technology Equipment
24. ter 4 Data Transfer or refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package SELF DIAGNOSIS Checks to see if there are any problems with the GLC System or Interface I F RUN Starts GLC operation For more information about the SELF DIAGNOSIS and RUN features see Chapter 7 Run Mode and Errors 5 8 INITIALIZATION B Selecting a Menu Touch the menu item or input field to select SYSTEM SET UP MAIN MENU STANDBY MODE TIME MIN B Entering Numbers After selecting an input field touch the numeric touch keys located at the bottom of the screen to enter the value of the selected item After entering each input field s numeric value touch the SET key to register the value kl L LLL SYSTEM SET UP p STANDBY MODE TIME MIN 12 START TIME SEC 5 4 GLC2300 Series User Manual Chapter 5 OFFLINE Mode B Selecting Setup Conditions After selecting a menu item touch the setting option to highlight the item then touch the setting area to set the condition for that item In this example touching the ON OFF area toggles the TOUCH BUZZER SOUND setting which is set to OFF and then switched to ON TOUCH BUZZER SOUND PASSWORD SET UP gt IP DATA TYPE OF SCREEN NO CREEN NO SS B After Entering All Setting Data Touch the top right SET key to write the
25. 10 seconds GLC2300 Series User Manual YES Has Display Off data been written to the SYSTEM DATA AREA NO Has Backlight Off data been written to the SYSTEM DATA AREA NO Run SELF DIAGNOSIS INTERNAL FEPROM CHECK Is it OK NO There is a problem with the GLC unit Contact your local GLC distributor Chapter 7 RUN Mode and Errors YES YES YES Erase the data that has been written When using Direct Access the address is 9 when using Memory Link the address is 12 SYSTEM DATA AREA refer to the GP PRO PB III for Windows Device PLC Connection Manual For details on the included in the GP PRO PB III C Package Erase the data that has been written When using Direct Access the address is 14 when using Memory Link the address is 11 For details on the SYSTEM DATA AREA refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package There may be an error occurred within Internal FEPROM Data while being transferred Initialize the FEPROM transfer the data and try using again 1 When you run the SELF DIAGNOSIS area s FEPROM CHECK all screen data is erased Therefore be sure to make a backup of all GLC screens prior to performing this check GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 3 No GLC Host Communication When the GLC will not communicate with the ho
26. 2 minimum grounding wire diameter 2 mm The cables connected to the GLC should be secured by cable clamps to prevent weight or tension of the cables added to the connectors or terminals The GLC unit s wiring should be checked to confirm that both the operating voltage and wiring terminal locations are cor rect If either the voltage or the wiring terminal location is incorrect it can cause a fire or accident Be sure to secure all wiring terminal screws with the desig nated torque Screws and terminals that become loose can cause a short circuit fire or accident Be sure that metal filings or wiring remnants do not fall inside the GLC since they can cause a fire accident or malfunc tion GLC Operation and Maintenance Cautions e Be sure to read the GLC unit s manual and online help infor mation carefully before performing program changes enter ing forced output or using the RUN STOP or PAUSE com mands while the GLC is operating Mistakes made when using these items can cause machine accidents or damage GLC2300 Series User Manual Preface A CAUTIONS e Be sure the electricity is turned OFF before attaching or detaching an UO unit If the electricity is ON when an UO unit is attached or detached damage or malfunction to the UO unit may occur The liquid crystal panel contains a powerful irritant If for any reason the panel is damaged and this liquid enters your eyes flush your eyes for 15 minutes with r
27. 8 E Effective Display Area 2 3 eei e A ddvevsas cateseedesa er E A 2 1 Electrostatic Discharge Immunity 2 2 Emergency Stop Circuit ss 3 10 Environmental ssssssesseeeeennenes 2 2 EOF eee E 7 1 Error Message Details 7 20 I 1 Index Error Messages ecceeeeeeeeeeeeeeeeeneeetetaeeeeeaes 7 18 EMON SCKEEMNS cce e to corriere 7 17 Essential Safety Precautions ccsccseeeeeseeees 6 Ethernet cccccccceeeseeeeeeseeseeeeaees 1 10 2 5 2 10 ETHERNET SETUP eiiis etii eege 6 25 Ethernet Cable Connector ssssssssssrerenseeena 3 18 Ethernet Data Transfer sssssss 4 3 EXPANSION SERIAL sese 7 6 Expansion Geral niianaei ian 7 3 EXPANSION SERIAL ENVIRONMENT SETUP 6 17 Expansion Serial Interface 1 12 2 5 2 8 2 10 EXPANSION SERIAL SETUP 6 16 Expansion Unit Interface 2 9 Extended SIO Script Error 7 26 External Dmensions ssessscsssresiiinniinrsriiianassnaas 2 2 F FACIET EE 6 26 Failsafe Electrical Circuits sss 3 9 FEPROM CHECKSUM System and Protocol 7 4 Flex Network Communication Interface 2 5 Flex Network I F status LED 2 10 FONT SETTING niens cnius 6 2 FONUSO
28. BE 5 4 54 SELE DIAGNONSIS wisesssceasssccacss chanssnnsassecsneuacsatsreasionsanenbiaaccsbecsnasacepssaxssadasenk 5 6 6 1 Initialization SCECE Locos ceeie oie bine kb eege Ehe EEgeEC GG 6 1 6 2 Initialization Hem isssisscansscsseosssencssassscessebeseasnivassuntaen FERA EE ERR EE ERE UEM PEERS RAF RDE 6 2 6 3 System Environment Setup uoce vem rrr atta FUY E VP re QoPE I rxRV E E PFR P FEE PN RE E eUS 6 3 O3 SYSTEM RE KE 6 3 6 3 2 SYSTEM AREA SETUP ettet ertt eet eH Se QUI DESI Ere MS 6 4 6 3 3 GLOBAL WINDOWSEIUR eene 6 5 6 3 4 CHARACTER STRING DATA SEIUR ene 6 6 6 4 SET UP VO 6 9 04L SEFUPSIO ene Renee ee nen teers eee ne acento usa cacumine 6 9 6 4 2 COMMUNICATION SETUP dip neben iren ge 6 10 64 3 SETUP TOUCH PANEL erc Seen ede rien eter rien 6 11 644 DISPLAY EN A E 6 15 6 4 5 PRINTER SETUP ausceeeeeeeee enero soos ertet tunes sees state nani 6 15 6 4 6 EXPANSION SERIAL SETUP eren 6 16 6 4 7 EXPANSION SERIAL ENVIRONMENT SETUP 6 17 64 8 Sec Up Capture CIE eerste 6 18 6 4 9 FUNCTION SETUP cccccccccssssssesnscsccecscsessssncnscescscesssnsenenees 6 19 6 4 10 COMMUNICATION PORT SETUP ere 6 19 65 PLC SETUP Lo A E 6 20 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1 6 20 6 5 2 STATION SETUP 1a dct na pee qE S Ree WARE NU MAC M Mp UT T OMA 6 21 6 5 3 CUSTOMIZE SETUP n 1 etes 6 23
29. Bic Overview 1 Introduction 1 1 Prior to Operating the GLC Use the following steps to create projects for the GLC unit 1 Preparation Before using the GLC make sure that you have all the required hardware and have read all specification wiring and installation information Chapter 2 Specifications and Chapter 3 Installation and Wiring 2 Screen Design Create a sample screen and design a Tag layout with the Screen layout sheets and Tag lists provided in the Editor software 3 Install Screen Editor and Logic Program Development Software Install GP PRO PB III C Package in your PC Refer to the GP PRO PB III for Windows Installation Guide 4 Develop Logic Program Develop a logic program using Pro Control Editor and designate the operation mode Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package 5 Create Screens Create screens using GP PRO PB III for Windows Refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package 6 Screen Transfer Logic Program Transfer your logic program to the GLC using GP PRO PB III for Windows Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package 7 Monitor Check the transferred program s operation using the monitor feature of Pro Control Editor Refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package
30. CARD gt ETHERNET TRANSFER J You can now transfer data from your PC s screen creation software Refer to the GP PRO PB ITI for Windows Operation Manual in cluded with the GP PRO PB III C Package You can also transfer your logic program data from your PC to the GLC via the Logic Program Development Software For details about the Logic Program Development Software refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package 4 4 GLC2300 Series User Manual Chapter 4 Transfer Screen Data 4 2 1 Checking the IP Address The following procedure explains how to check the IP Address assigned to the GLC as well as checking precautions 1 Call up the GLC unit s menu bar For instructions on how to call up the menu bar see 6 4 3 SET UP TOUCH PANEL T MCM OFFLINE RESET CANCEL 2 Click on the left side 1 3 cell of the menu bar to call up the 2 3 menu 3 Next click on the 2 3 cell to call up the 3 3 menu M MY IP ADDR 160 187 8 128 4 The IP Address assigned to the GLC will appear in the menu bar Ste After changing Ethernet NO Setup settings the GLC must then be reset or the power cord must be recon nected The IP Address will not appear in this screen unless the GLC is reset or the power cord recon nected GLC2300 Series User Manual 4 5 Chapter 4 Trans
31. CF Card slot and use the CF M emory Loader Tool to setup the GLC From the screen creation software send the correctsystem program to the GLC via the A diferentGLC Transfer screen s Forced S etup feature An units system error appears on the Screen Creation Repeating Mi cem program has Software s screen Turn the GLC approx 1 sec ON been accidentally units power supply OFF and then ON and intervals installed in this data transfer will start automatically Turn on the GLC GLC units dip switch 1 nextto CF Card slot and use the CF M emory Loader Tool to setup the GLC Continous beep When power to The GLC units approx 1 sec the GLC is turned system program intervals Two beeps When the GLC The CF Card s units dip switch M emory Loader 1 nexttoCF Tool Card slot is ON MLD SYS and power to the file is missing or GLC is ON destroyed The CF Card s Three beeps Repeating approx 1 sec intervals When the GLC is Memory Loader started via the Tool M enu Bar s CF mm BOOT key I LOS Y5 file is missing The CF Four beeps When the GLC is aa Se Repeating Started via the Reformatthe CF Card and replace the CF I II program I approx 1sec M enu Bar s CF IPLSYS is Card s Memory Loader Tool file intervals BOOT key Reformatthe CF Card and replace the CF Card s M emory Loader Tool file destroyed If the CF Card s boot up program IPL SYS or the Memory Loader Tool MLD SY
32. FLASH EPROM approx 640 screens at 3 2KB screen Data Backup 256KB SRAM uses lithium battery 2 2 3 Control Memory SRAM M ax 64KB Lithium battery is used to retain variable data Variable Area Program Area FLASH EPROM 128KB Sr Refer to Pro Control Editor manual for SRAM size usage Note details 128KB of SRAM is reserved for the Online Editor 1 A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C max e 4 1 years when the battery s ambient temperature is 50 C max e 1 5 years when the battery s ambient temperature is 60 C max When used for backup without main power Approximately 60 days with a fully charged battery Approximately six 6 days with a 1096 charged battery 2 2 4 Resolution Clock Resolution 16x12 keys screen 1 or 2 point touch 65 seconds month at room temperature Ce Ka The GLC unit s internal clock has a slight error At normal operating temperatures and conditions with the GLC operat ing from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a prob lem the user should be sure to monitor this error and make adjustments when required See 6 7 SET UP TIME GLC2300 Series User Manual Chapter 2 Specifications 2 2 5 nterfaces
33. GLC 2300 LG41 24V and GLC2300 TC41 24V units are equipped with a variety of new and useful features such as an Ethernet CF Card and Expansion Serial Interfaces as standard equipment The new GLC features are as follows B Ethernet Feature Your GLC2300 Series unit includes an Ethernet 10B ASE T connector as standard equipment In addition to sending screen data to the GLC you can use this feature to set up the GLC even if you are using the unit for the first time Also Pro face s separately sold Pro Server software can read out data collected in the GLC to a central PC server via an Ethernet LAN network And with a variety of soft ware applications you can process the data for production information manage ment B CF Card Feature This interface allows you to use the CF Card instead of the optional Memory Loader II to store GLC setup and screen data and then transfer it to the GLC You can also read and write data to your existing optional multi unit s CF Card since the GLC unit s card is the same type The CF Card can also be used to store and transfer recipe logging alarm history and bmp data files The GLC can read these files from the CF Card or use the CF Card to store data read out from the host PLC B Expansion Serial Interface This interface allows you to connect a variety of equipment including a bar code reader a 2 D code reader or an I O device B Flex Network Communication I F A high speed remote 6Mbps
34. Initialization does not erase the SYSTEM SET UP the SIO protocol or the internal clock settings To initialize the GLC internal memory enter the default password 1101 or the password entered in the SYSTEM SETUP screen See 5 3 INITIALIZATION Cte NO onds GLC2300 Series User Manual The time required for Initialization is between 10 and 20 sec 6 29 Chapter 6 Initializing the GLC 6 6 2 INITIALIZE CF CARD CF Card initialization deletes all CF Card data installed in the GLC n A Initialization cannot be canceled once the START switch is touched Important INITIALIZE CF CARD WARNING LOSING ALL CF CARD DATA ENTER PASSWORD AND PRESS START KEY Ld START Initializes the CF Card Enter either the default password 1101 or the password you designated in the SYSTEM SETUP menu For details about entering the password s numeric values see 5 3 INITIALIZATION 6 6 3 CSV DATA INDEX Specific data transfer CSV files ZR CSV on the CF Card can be transferrd from the CF Card directly to the PLC filing or from the PLC direcly to the CF Card logging For the details about the CSV Data Transfer Function EISE GP PRO PB III for Windows Tag Reference Manual Here creates the index file of the CSV files that are saved into the CF card with the CSV data transfer function CREATE CSV DATA INDEX THE INDEX FILE OF CSV DATA IN CF CARD S UPDATED INSER
35. Not EespOHd a eios sectae Rodas 7 14 7 3 9 Cannot Execute Logic Euro ocio pei Eege 7 15 7 3 6 Buzzer Sounds when GLC Power is Turned ON 7 16 7 3 7 Clock Settings Cannot be Entered oo estet darn bees 7 17 y Error Screens e 7 17 IER NN TE 7 18 TAA Error Message List 2ondonsecotesquasdecciateecunitos etat Estate Sec huds 7 18 7 5 Error Message Details sisss ssssssssssssssssssucssssesssssssosssscsosssss ssssassssssassssssos sssss 7 20 ESNSNES sic m 7 20 7 3 2 legal Address Screen Data oni reet en ete o rece 7 22 y 5 c EE 28 NAVI E E 7 23 T34 Clock la qM Nm 7 24 7 5 5 Screen Tag Limit Exceeded max 384 ee teeth boe 7 25 73 0 OBI PLC Has Not Been Set Dp uuiaodvesiesmes otuode Ue Ele ome ters homes 7 25 7 5 7 D Script and Global D Seript Errors i eife a tn Sb tends 7 25 7 5 8 Extended SIO Script EEN eeneg 7 26 BI Resular ausit mi v nh OR ER eS OU rto UR PARE eX KR PER RE 8 1 Set EE eege 8 1 8 1 2 Installation Gasket Check Replacement erts 8 1 8 2 Periodic Check Points sesccscsssccscsessaccssssvecdectssascieasicaicossccectsssvendeessoascieassceistas 8 2 3 Replacing the BackWaiyt sisssisssscsticscensticsavestiasessiasssececaaencenstinrtenssiaseseasbaviense 8 3 INDEX GLC2300 Series User Manual Nn Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the GLC cor rectly and safely Be sure to read this manual and any related material
36. SERIAL ENVIRONMENT SETUP FUNCTION SETUP and COMMUNICATION PROT SET UP menus 6 4 4 SET UP SIO This screen controls the settings related to communication with the PLCs Be sure to match the settings listed below with the SIO setup on the Host PLC The settings will vary depending on the PLC Be sure to match the GLC unit s SIO settings as follows with those of the host PLC GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package SET UP 10 COMMUNICATION RATE 18200 DATA LENGTH 7 2 PARITY EVEN CONTROL ER CNTRL COMMUNICATION INTERFACE RS232C PORT SETUP screen or Yes for the Serial UE Switch settings in the Change Extend SIO Type command in the Screen Editor s Project menu do not enter all of the settings related to device communication using the Extended SIO Script Protocol here SET UP SIO screen These settings are required to set using the EXPAN SION SERIAL COMMUNICATION SETUP screen 6 4 6 Expansion Serial Setup COMMUNICATION RATE The COMMUNICATION RATE baud rate is the data communication speed measured in bits per second bps between the GLC and the PLC Match both the PLC and the GLC units COMMUNICATION RATE values Depending on the rate selected you may not be able to use certain PLCs SG RIEF GP PRO PB III for Windows Device PLC Connection Manual in cluded with the GP PRO PB III C Package DATA LENGTH STOP BIT For data c
37. SET UP LCD REVERSE H 7 l Bit 6 when using the Direct Access method and bit 11 when using the Memory Link method will turn ON GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 4 DISPLAY SETUP Depending on the GLC unit s Environment and Brightness settings the screen s display will seem to flicker This may be because the brightness has been set too low or the GLC unit s surrounding environment has become either too hot or too cold however this problem does not usually occur In order to correct this prob lem please use the following setting The GLC2300T is not equipped with the DISPLAY SETUP feature Monochrome LCD GLC2300L DISPLAY SETUP DISPLAY SETUP CURRENT VALUE CURRENT VALUE EH SET DEFAULT VALUE Default SET DEFAULT VALUE When using Black and White When using 8 levels of gray CURRENT VALUE ow Use the display samples on the bottom side to gauge whether the or adjustments help to correct the problem While the normal setting value is O there are two levels available in the minus direction from 0 and 18 levels available in the direction from 0 SET DEFAULT VALUE Touch Default returns the set value to a default value 6 4 5 PRINTER SETUP Printer setup can
38. Serial Interfaces This interface can be either RS 232C or RS 422 Connects GLC to Host PLC This interface uses a socket type connector BETEN 1 6 Fromeground 2 sb sem 52520 3 RD Receive data 5 2320 PRS Request send 85 2320 ps REES 6 DR Data SetReady RSX 8 b cemere exc 3 TRX Termination S422 d N Rondes J Oo Oo O Oo o o Oo Oo O Oo Oo Oo Oo Oo o O Oo Oo Oo O o Oo o 2 6 GLC2300 Series User Manual Chapter 2 Specifications Recommended Parts Connector Dsub25pin plug XM2A 2501 Cover Dsub25pin cover XM2S 2511 Dsub25pin cover XM2S 2521 Jack Screws XM2Z 0071 Cable CO MA VV SB5PX 28AWG OMRON OMRON OMRON OMRON Hitachi Cable Ltd Se te Use rough metric type M2 6x0 45 p threads used to secure XV the cable s set screws To confirm your PLC unit s connection specifications refer to the GP PRO PB III for Windows Device PLC Connection Manual in cluded in the GP PRO PB III C Package SP tes B With an RS 422 cable Use the following instructions to create your own cable The following pins must be shorted as follows 18 CSB 19 ERB 21 CSA 22 ERA Connecting the RS 422 cable s 9 TRMX and 10 RDA pins inserts a termination resistance of 100W between 10 RDA and 16 RDB When making a cable for a Memory Link system use a 4 wire type cable With an RS 232
39. T CA3 CFCALL 128MB 01 CA3 CFCALL 256MB 01 CF Card Adapter Personal CA3 CFCALL 512MB 01 GP077 CFAD10 Computer RS 232C Cable GP410 1S00 O 7 RS 422 Cable VO GP230 IS11 O IL P230 1812 O GP230 1812 O 8 j for Multi link cable d RS 422 Connector Host i Terminal Adapter Controller GP070 CN10 O PLCs etc 6 Mitsubishi PLC 2 Port Adapter A Q C FX Series OI D II Cable 2 Port GP070 MDCB11 Adapter II GP070 MD11 Mitsubishi PLC A Series 9 v Program Port I F Cable GP430 IP10 O Mitsubishi PLC FX Series sO Program Port I F Cable GP430 IP11 O 1 2 GLC2300 Series User Manual Chapter 1 Introduction B GLC Edit Mode Peripherals GLC2300 Unit To an Ethernet Network t GLC Interfaces PLC Interfaces 1 Ethernet 7 RS 232C Port 2 Flex Network Commu 8 RS 422 Port nication Interface 9 Programming 3 Tool Connector Console Port 4 Expansion Serial Interface 5 CF Card Slot 6 Serial Interface Ov mm _ emm Data Transfer Cable a Cds GLC Comprehensive GPW CBO02 Personal Development Software Computer GP PRO PB III C Package 01 software GPPRO CNT01W P01 5 CF Card Adapter G
40. can lead to an accident or machine breakdown Connect the FG terminal found on the back of the GLC to an exclusive ground diagram A A Exclusive Grounding BEST Other OLC Unit Equipment L 1 e Make sure that the grounding resistance is less than 1000 m e FG and SG terminals are internally in the GLC Important e When connecting the SG line to another device be sure that the design of the system connection does not produce a shorting loop The grounding wire should have a cross sectional area of at least 2 mm Create the grounding point as close to the GLC unit as pos sible and keep the wire as short as possible Replace thin wire with a thicker wire and place it in a duct If exclusive grounding is not possible use a common connection point diagram B B Common Grounding OK C Common Grounding Not OK Other GLC Unit Equipment Other Equipment GLG Unit Sais If the equipment does not function properly when grounded NO disconnect the ground wire from the FG terminal 3 8 GLC2300 Series User Manual Chapter 3 Installation and Wiring 3 2 4 UO Signal Line Cautions To help prevent noise and interference problems separate all communication lines from power lines by placing them in a separate duct Duct for Power Lines OOOOO OOOOO If different wires must be placed in the same duct separate them with an earthed grounded divider Grounded Separators Be N Duct Com
41. equipped with a printer I F An error that occurs only during printout may be a printer problem Check the printer cable wiring and the FG line as well as the printer itself When a Communication Error Occurs Continuously when using the Direct Access method A communication error that occurs continuously may be defined by the GLC unit as a system error In this case you need to solve the problem causing the original communication error GLC2300 Series User Manual 7 21 Chapter 7 RUN Mode and Errors 7 5 2 Illegal Address Screen Data Caused by an overlap of addresses After the error message error codes as listed below will appear If the error cannot be fixed report the error code and details on how the error developed to your local GLC distributor ILLEGAL ADDRESS IN SCREEN AREA 00B XXX XXX Error No 2 see table Error No 4 below B Overlapping Addresses All or part of the T tag or S tag address range overlap the addresses of System Data Area All or part of the System Data Area address A tag or S tag address range overlap the addresses setup in a T tag All or part of a T tag S tag or K tag address range overlap the address range set in an A tag Alarm Message ote Overlapping addresses other than the ones mentioned above NE can also cause the Illegal Address message E g When the starting address of the System Data Area is set to 100 and the tag below is set up Tag Name
42. exclusively whenever the momentary switch is pressed This allows you to use a touch panel switch for unit inching operations Exclusive use end when you stop pressing the panel Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package MONOPOLIZE TIME 0 2550S Set Bit 7 of the System Data Area LS14 to ON to set monopolizing time This field controls the length of time for the monopolize process when no other touch panel operations are performed The Monopolize process ends when the time set here elapses and the 7th bit of word address LS14 turns OFF After cancelling GP TOUCH MONOPOLIZE it will return to n 1 multi link communication Gaeta Pressing the touch panel in the middle of the monopolize Ka process interrupts the MONOPOLIZE TIME function and ends exclusive use When MONOPOLIZE TIME is set to 0 the monopolize function does not end automatically For further information about the contents of System Data Area LS6 status and LS14 control refer to the GP PRO PB III for Windows Device PLC Connection Manual included with the GP PRO PB III C Package 6 24 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 5 4 ETHERNET SETUP This menu is for Ethernet settings This information is used as setting data during GLC setup or screen transfer or if the Pro Server software is used for the 2 way Driver EXTENDED SETUP pack Eee SEINE ETHERNET SETUP
43. in areas where tempera tures are within the ranges specified in this manual Dueto the possibility of unexpected accidents be sure to back up the GLC unit s screen data logic program regularly 12 GLC2300 Series User Manual Preface B About the GLC Unit s Display Panel e The data that is currently displayed on the GLC unit s screen the screen s brightness and the GLC unit s voltage each affect the screen s inten sity of Contouring wavelike pattern that is created when some parts of the screen are brighter than others The minute dark and light grid points on the display panel s surface are part of the GLC unit s design and are not defects e Extended shadows or crosstalk may appear on the sides of screen images This is normal for an LCD panel Sometimes the display area may look as if the display colors have changed This is a common attribute of LCDs and is not a defect Displaying a single image for long periods of time can cause an afterim age to remain when the screen display is changed To prevent this effect Use the GLC unit s Standby Mode which automatically turns the screen OFF when no input is entered within a specified period of time See 6 3 1 System Setup e Write FFFFh to the System Data Area s Screen Display Off address to turn the screen display OFF when the following actions are not per formed within the user specified period of time Change Screen
44. not be used with a GLC 2300 Series unit The following screen will be displayed Returns to the previous screen by touching CANCEL button MAIN INITIALIZE SET UP Lo SET UP SIO EXP SERIAL sene COMM SETUP EXP SERIAL ENVI This printer is not supported Press ESC button SET UP 1 0 SET UP CAPTURE OP DISPLAY SETUP PRINTER SETUP GLC2300 Series User Manual 6 15 Chapter 6 Initializing the GLC N LN Important IN Important 6 4 6 EXPANSION SERIAL SETUP This section describes the communication setup for a device connected to the Expansion Serial Interface This setup screen will not display unless the communi cation protocol for the Expansion Serial Interface specified with SET UP EXPAN SION SIO of the GLC screen creation software package is transferred to the GLC If you have selected YES for the SERIAL I F CHANGE on the COM MUNICATION PORT SETUP screen or Yes for the Serial UE Switch settings Change Extend SIO Type command in the Screen Editor Project menu enter all of the settings related to device communica tion using the Extended SIO Script Protocol here EXPANSION SERIAL COMMUNICATION SETUP screen EXP SERIAL SETUP COMMUNICATION RATE 3600 DATA LENGTH 8 1 PARITY OFF RI WCC COM2 RI COMMUNICATION FORMAT COMMUNICATION RATE bps The COMMUNICATION RATE baud rate is the d
45. of 50 000 hours approx 5 7 years at 25 C and 24 hour operation when the backlight is lit continuously time required for brightness to fall to half its normal level WARNINGS To prevent an electric shock be sure the GLC unit s power cord is unplugged from the power outlet prior to replac ing the backlight When the power has just been turned OFF the unit and backlight are very hot To prevent burns wear gloves The backlight is very fragile Do NOT touch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured The GLC2300 LG41 24V unit s backlight can be replaced by the user For replacement details refer to the instructions included with the backlight es Note Use the following table to be sure that you have ordered the correct backlight GLC2300 LG41 24V GLC2300 TC41 24V Corresponding PS 300 BU00 NOT user replaceable Backlight Model Please contact local distributor To prevent accidents or malfunctions do NOT use backlights other than the model listed above Important The GLC2300 TC41 24V is NOT user replaceable If backlight replacement is required please contact your local distributor 1 If the OFFLINE menu s FORCE RESET feature is set to NO the touch panel opera tion is disabled See 6 4 3 SET UP TOUCH PANEL GLC2300 Series User Manual 8 3 8 4 GLC2300 Series User Manual Index Symbol 2 D Code Reader sss 1 2 2 PortAdapt
46. of adjustmentavailable via touch panel ASCII Code page 850 Alphanumeric incl Eur characters Chinese GB2312 80 codes simplified Chinese fonts Language Fonts J apanese ANK 158 Kanji 6962 J IS Standards 1 amp 2 Korean KS C5601 1992 codes Hangul fonts Taiwanese Big 5 codes traditonal Chinese fonts Display Sizes 8X8 dot font 8X16 dotfont 16X16 dotfontand 32X32 dot font Fontsies Heightcan be expanded 1 to 8 times Width can be expanded 1 2 1 to 8 times 40 char x 30 rows 40 char x 15 rows Text 20 char x 15 rows 32x32 dots 10 char x 7 rows 1 In order to set the monochrome eight levels of gray mode GP PRO PB III for Windows Ver 6 2 or later is required Depending on the color used selecting MONO CHROME 8 HUES may cause the GLC unit s screen to flicker and make it difficult to distinguish colors Confirm that all colors display as expected prior to using this mode 2 Changing the Colors setting to 256 colors will disable the blink feature on all screens in your project If you wish to use the blink feature do not change this setting to 256 colors 3 The display font will differ depending on the character language or size you select See 6 8 SET UP SCREEN 4 Only available when using Half 2 Byte Character settings via software Only Chinese Taiwanese and Korean OS GLC2300 Series User Manual p Chapter 2 Specifications 2 4 2 2 2 Memory Application 2MB
47. then insert that CF Card in another GLC and transfer that data using the CF Memory Loader Tool EE Copy data using the Transfer data to the GLC GP PRO PB III viathe CF Memory CF Card Tool L Loader Tool eee _ 1 The setup is the sending of System and Protocol programs to the GLC via the screen creation software which allows you to use the GLC unit in the desired environment GLC2300 Series User Manual 1 11 Chapter 1 Introduction B Send GLC Screen Data to a GLC then to the CF Card You can also use the GLC as a CF Card drive for your PC by sending data from your PC directly to your GLC unit s CF Card Connect your PC and the GLC using the data transfer cable and send your backup data and the CF Memory Loader Tool to the CF Card installed in the GLC Send data using the GP PRO PB III for Windows Transfer feature m A TERES St Transferring screen and system data to a GLC takes approxi NO mately thirteen minutes approximately 6 5 MB at a trans mission speed of 115 2 kbps B Send Data from a GLC to a CF Card then to Another GLC The CF Card allows you to use backup data saved in a GLC for setting up another GLC First upload transfer your GLC unit s backup data to your CF Card Next remove the CF Card insert it in a different GLC and download transfer the CF Card s data to that GLC Be sure that the CF Memory Loader Tool is s
48. will notreceive data Decrease the number of tags on the screen The tag addresses Trend graph data When using a Fuji Electric PLC storage address Alarm message Registry Setup the addresses in a device address do notexistin the P LC s internal range thatexists memory The Error code for each PLC can be found in the table on the last page ofthis chapter Then look up the Error Number in the indicated P LC manual Or reportthe Error Number to the P LC manufacturer GLC2300 Series User Manual 7 23 Chapter 7 RUN Mode and Errors ts With the Hitachi HIDIC H HIZAC H Series the error code NO is divided into 2 bytes whereas the GLC Error Number is composed of 1 byte codes E g Reply Return Display Command Code Error No 01 dor D Hr E 3 1 When the Display Error Number is 8 or 5 use only the left column as the error number With the Toshiba PROSEC T Series the Error Code is 4 characters long On the GLC Error Numbers are changed to and displayed in Hexadecimal With the Allen Bradley PLC 5 and SLC 500 Series the EXT STS error codes have been re mapped to start at DO HEX so they will not conflict with other error codes When looking up the error number in the PLC manual subtract DO h from the GLC error code to find its error value E g GLC Error Code PLC Error Code D1 01 EA 1A 7 5 4 Clock Setup Error This message displays when the lithium backup battery s voltage for the internal c
49. will turn ON For details about touch panel operation when the backlight burns out see 6 4 3 Touch Panel Settings m Since the GLC monitors current consumption to detect if the backlight has burned out in certain cases detection may not be possible Important Note Since a major logic program error has a higher priority than NO backlight burnout if this type of error occurs while backlight burnout has been detected the GLC unit s Status LED will change from orange to red In some cases even though a backlight burnout has been detected the backlight may remain faintly lit In this case change the backlight as quickly as possible 1 When using the Direct Access method bit 6 will turn ON The using Memory Link method bit 11 will turn ON For details refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package 1 16 GLC2300 Series User Manual General Specifications Functional Specifications Interface Specifications Part Names and Functions Dimensions NPP Chapter 2 Specifications 2 1 General Specifications 2 1 1 Electrical Rated Voltage DC 24V Rated Voltage Range DC 19 2V to DC 28 8V Allowable Voltage Drop GLC2300 Series User Manual 2 1 Chapter 2 Specifications 2 2 2 1 2 Environmental 0 C tp 50 C 20 C to 60 C 10 RH to 90 RH non condensing wet bulb temperature 39 C max 10 RH to 90 RH non cond
50. 0 Series User Manual 7 25 Chapter 7 RUN Mode and Errors 7 5 8 Extended SIO Script Error The following error message is displayed when an Extended SIO Script is not configured properly The GP 2300 2301 Series unit displays the error message on the bottom at the GP screen Extended SIO Script Extended SIO Script Error The following table lists the numbers assigned to in the above error mes sage Error No 001 is displayed at power on and Error Nos 003 and 004 are displayed when an error occurs during the function processing KI Dein O The total number of the Functions of Extended SIO Scripts exceeds the limit The maximum number of Functions of Extended SIO Scripts is 254 i 003 The function thatis being called does not exist 004 Functions cannotbe nested more than 10 levels An old Extended SIO Script protocol is being used for the GP system Extended SIO Script cannot be run when this error occurs Be sure to install and run a new Extended SIO protocol Version 1 12 or later An incompatible function was found in the screen data s Extended SIO Script Be sure to install and run a new GP System 7 26 GLC2300 Series User Manual 1 Regular Cleaning 2 Periodic Check Points 3 Changing the Backlight Chapter 8 Maintenance 8 1 Regular Cleaning 8 1 1 Cleaning the Display When the surface or the frame of the display gets dirty soak a soft cloth in water with a neutral detergent wring the
51. 12Mbps interface capable of connecting a maxi mum of 1008 I Os B 2 Port Feature The GLC unit s built in 2 Port feature allows you to enjoy 2 Port operation with a Mitsubishi brand PLC without using the optional 2 Port Adapter II unit B Backlight Burnout Detection Feature When the GLC unit s backlight burns out it will be automatically detected The GLC unit s Status LED will alert you that the backlight is burned out so that you can disable GLC Touch Panel Operation and prevent a possible GLC opera tion mistake Please read the following sections for detailed information about each feature 1 Setting up the GLC means downloading the required system and protocol programs from the GLC screen creation software to the GLC GLC2300 Series User Manual 1 9 Chapter 1 Introduction 1 4 4 Ethernet Connectivity The GLC2300 Series units can be connected to a LAN or an Ethernet compatible PLC The GLC2300 Series units also support the 2 way function This feature allows you to setup a GLC and to also perform screen data transfer You can even set up a completely new GLC via an Ethernet network For details about setting up the GLC via an Ethernet network refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package Send all screen and system data to your GLC via an Ethernet network Ethernet
52. 2 Connecting the Power Supply Esseg 3 7 pc Grounding eege 3 8 34 4 TO Signal Line Cautions aio te ae ub ciat pe on Er NEU UiUE 3 9 3 2 5 Install Te 3 9 3 3 Tool Connector de 3 12 3 3 1 Serial Printer COnnecti n eren eet eege eege 3 12 54 Ethernet Cable Connector scssscsssesssasssssesisesscesssassaascenssasvavsosssvessncsssantecesvers 3 18 3 5 CF Card Insertion and Removal sssessesossesoosoesessossesossossesossossesossossossses 3 18 25 1 GI Card Handling cei idt neve nva Eege 3 21 3 6 Flex Network Communication Cable cccscsscsssssssssssssscessssesssnssees 3 22 3 5 1 Cable Preparation eebe dEeE 3 22 3 6 2 Flex Network Communication Cable Wiring eoe 3 22 SNE RW 4 1 42 Ethernet Data Iransfer uiis nicis ris rris SERE posco repa keS POP V RES Ese Ro MFRIiE IS 4 3 42 1 Checking the IP Address ice noe eene tegen dee Edge teg 4 5 43 CF Memory Loader Tool ssssssssssissssosisssssasssssesosssssssssosssossssssssssss ssesossssssass 4 6 431 Data Upload and Download aie en tec rettet rhns geen 4 7 5 1 Entering OFFLINE MO ssssssssssssssssssvisssossssssosssssssssssssssssssssssssssssssossssssnss 5 1 5 1 1 After Plugging in the Power Cord esssesserseseereesrrerisrrserererreesrese 5 2 5 1 2 From the Menu E eueeggegedterbe deer AgeregEeerehe EREE 5 2 GLC2300 Series User Manual o Preface 5 2 OFFLINE Mode Main Menu ss ssssssssssssessssssessssosssssssessossssesssssssssosessssos ssso 5 3 5 3 INITIALIZATION
53. 8 Initial Set Up Enter your GLC unit s Initial Settings if necessary Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package 9 Operation Connect the GLC unit s I O unit to your peripheral devices such as temperature controllers or inverters and begin operation Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package and the Flex Network User Manual GLC2300 Series User Manual 1 1 Chapter 1 Introduction 1 2 System Design The following diagram represents the main selection of devices connectable to the GLC B GLC RUN Mode Peripherals GLC2300 Unit To an Ethernet Network RUN Mode EditMode Hi 1 Flex Network Communication Cable 2 FN CABLE2010 31 MS FN CABLE2050 31 MS FN CABLE2200 31 MS _ When using the Internal 2 Port feature 1 cE l LL ee Data Transfer Cable Personal Mitsubishi GPP GPW CB02 Computer Software LII ee ee ee es t mE E 3 Bar Code Reader Recommended Type A Printer Y Y Commercial l eae type Data Transfer Cable GPW CB02 Conversion Cable User Made Temperature Conirollers Boards etc 4 Bar Code Reader 2 D Code Reader Commercial Type 5 l CF Card CA3 CFCALL 64MB 01 L
54. 9 Chapter 2 Specifications G Serial Interface COM1 RS 232C 422 Interface Dsub 25 Pin Connects to a host device PLC or a tem perature controller H Tool Connector TOOL Connects to Transfer Cable Bar Code Reader Serial Printer I Expansion Serial Interface COM2 RS 232C Interface Dsub 9 Pin J Screw Lock Terminal Block Flex Network Flex Network Interface K Flex Network Interface Flex Network I F status LED will turn ON or flash according to the unit s status Tums on om a RUN Green Communication is enabled Turns on when failure occurs b ERR Red in connected UO Unit L Ethernet Interface 10BASE T Used for Ethernet 10BASE T The LED will change turn ON blink according to the GLC unit s status Send R eceive M CF Card Cover N CF Card Slot M om ec p A I Bottom CF Cover Open 2 10 GLC2300 Series User Manual Chapter 2 Specifications 2 5 Dimensions 2 5 1 GLC2300 External Dimensions Unit mm in 155 5 6 12 60 2 36 5 0 20 123 4 84 138 5 43 N d Cor Front Side GLC2300 Series User Manual 9 11 Chapter 2 Specifications The following diagram shows the GLC2300 Series unit s connecting cables Unit mm in
55. AD02AH41 resolution Flex Network 2 Channel Digital Analog FN DAO2AH 41 Conversion OutputUnit Flex Network 4 Channel Analog Digital Conversion InputUnit Flex Network A Channel Digital Analog Conversion Output U nit FN AD04AH11 CMM Converts 2channel 12 bitdigital signal tp analog signal and sends output i Converts 4 channnel analog signals to digital signals at 12 bit resolution Converts 4 channel 12 bit digital signal to analog signal and sends FN DA04AH11 output E Positioning Units Product Name Model No Description Flex Network Single Axis Positioning Unit Flex Network Teaching Loader for Single Axis Positioning Unit GLC2300 Series User Manual Both ofthis unitand GLC LT can store positioning data Motor driver STS connection cable F N PC 10C B01 is required Programmer for Single Axis Positioning Unit Allows entry editing and operation checking of high precision positioning data 5m cable included FN PC10LD41 Chapter 1 Introduction B High Speed Counter Unit Product Name Model No Description High performance High Speed counter thatcan easily change Flex Network High Speed Counter Unit FN HC10SK41 counter inputtypes Can create both a wide range of data and cam output B CF Card Items CA3 CFCALLD56MB 01 GLC Series CF Card 256MB CA3 CFCALL 512MB 01 GLC Series CF Card 512MB GP077 CFAD10 CF Card Adaptor for standard PC Card Slot E Optional Items
56. C cable Do NOT use the following pins 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA 22 ERA Connect the 1 FG terminal only if it is required by a con nected device WN m Important This GLC unit s serial port is not isolated When the host PLC unit is also not isolated and to reduce the risk of damaging the RS 422 cir cuit be sure to connect the 7 SG Signal Ground terminal e Pin 14 VCC DC 5V Output is not protected To prevent damage or unit malfunction use only the designated level of current GLC2300 Series User Manual 2 7 Chapter 2 Specifications B Expansion Serial Interface This interface is used for RS 232C data transfer and uses a plug type connector ILC NL3E I CN 2 RD inut Receive data RS 232C Enable receive RS Signal Ground ss Data SetReady RS RequestS end RS Clear send RS 232C Input Ring Indicate RS 232C Output 5V 5 0 25A Recommended Parts Connector Dsub 9pin socket XM2D 0901 OMRON Cover Dsub 9pin cover XM2S 0913 OMRON Jack Screws XM2Z 0073 OMRON Cote Use inch type set screws 4 40 UNC Na 1 Pin 9 VCC DC 5V Output is not protected To prevent damage or unit aA malfunction use only the designated level of current Important 2 3 2 Flex Network Communication Interface B Screw Lock Terminal Block This interface is used for Flex Network Pin Assignments P
57. Company Manufacturer names used in this manual are the registered trade marks of those companies Copyright 2001 Digital Electronics Corporation GLC2300 Series User Manual 1 Preface Table of Contents lucc 1 Tapl of Combes M 2 Essential Safety Precautions cssicisssessscccssosscsscscessnonsesecsssssonensesensivonsdvocesvsvassvensvesenesss 6 General Safety Precautions sscccssccssscssscccossossccscsesieopeisecsossesstacsevesseesseseccessbansiecsses 12 About GLC2300 Series M dels ssscasscscssccscsavvcetssseiecodsvssssiecssocsnsvacvcetanaevsnetasonavbeonts 14 Revision TP Or mt ati Os cccssssiccincess sxcussss ok ae sk Ra CURa ee bed D sxascontansnseuaunscaswnssiadessquenteadenin 14 Package Contents eno etes otto en tape vo bh Ye et Po dS YE HEY YNS HEY EET FOR PRESE PH EPEE EN EEEEN Ee eEF AES IeaeUE 14 UL c UL CSA Application Notes ise veerar er gg Rp PE VE PNRV E ES FO ae P PNE MISSE 15 CE Marking INO GS quss iie a rte HP ge ERE I ssis Sss VIT ON RR RN ES RUE 15 Documentation ConventlIOBS eos caenicenscepan so ep cp bo rae d YN EAR Etpa eR CERA TE HE S EE T0E EE XY IEEE Clas el 16 1 1 Prior to Operating the GLC vsscsscccceissssccssscesiconssveccosseescesentessoonsvsoscesseeseecses 1 1 1 2 System RT iss ciccccsscoincsisdecnccsseesceses eeencesesuaseoveskenseesevencdsocessioonensecvtsenendeveess 1 2 1 3 AGCCESSOLIES
58. EVERSE is YES The displayed part image data is saved as black and the non displayed part is saved in white When B W REVERSE is NO The displayed part image data is saved as white and the non displayed part is saved in black Sr The monochrome LCD s GLC saves the image data part as Note black in the CF Card regardless of the GLC unit s display reverse setting GLC2300T TFT Color LCD The Color LCD GLC captures a B W reverse image and saves it to the CF Card The white part of the image is converted to black and the black part of the image is converted to white Only black and white colors are converted 6 18 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 9 FUNCTION SETUP Since the GLC2300 Series Unit is not equipped with a function key function setup is not required 6 4 10 COMMUNICATION PORT SETUP This screen allows you to set up the connection environment of the GLC s com munication port COMMUNICATION PORT SET UP SERIAL I F CHANGE NO RI VOC COM SERIAL I F CHANGE Selecting YES designates that the communication used for the Extended SIO Script Protocol starts at the Serial I F COM1 Also the communication used for the device PLC starts at the Expansion Serial I F COM2 In OFFLINE mode the SERIAL I F CHANGE setting is set to NO Sx After selecting YES enter all of the settings related to Note device
59. ID Human Machine Interface Pro face GLC2300 Series User Manual Digital Digital Electro Preface Thank you for purchasing the Pro face Graphic Logic Controller GLC2300 Series hereby referred to as GLC or GLC unit This controller features a number of improvements over the previous GLC series including enhanced functions and advanced operability Flex Network communi cation Ethernet and CF Card are available for the GLC2000 Series without having to purchase and install an optional expansion unit Please read this manual carefully as it explains step by step how to use the GLC correctly and safely Also in this manual s examples the Mitsubishi MELSEC AnA Series PLC is used whenever possible connected in a one to one relationship with a GLC Note It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Digital Electronics Corporation of Japan 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions contact Digital Electronics Corpo ration and inform them of your findings Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product All
60. K41 16 point output sink 1 0 Unit FN Y16SC41 16 point output source 1 0 Unit 8 pointinputsink source and 8 pointtransistor outputsink mixed 1 0 unit Both DC 24V inputsignals and DC24V output load current 200mA max devices can be connected FN XY08TS41 Flex Network 16 PointInputSink Source 16 PointTransistor Output Sink Type I O Unit Flex Network 16 PointInputSink Source 16 P ointT ransistor Output Sink Type 1 0 Unit Flex Network 32 PointInputSink Source 32 PointTransistor Output Sink Type I O Unit Flex Network 8 Point Relay Output 1 Common Type 1 0 Unit B Analog Units Product Name 16 pointinputsink source and 16 pointtransistor outputsink mixed IO unit Both DC24V inputsignals and DC24V output load current 200mA max 1 6A common devices can be connected 16 pointinputsink source and 16 pointtransistbr outputsource mixed I O unit Both DC24V inputsignals and DC24V output load current 200mA max 1 6A common devices can be connected 32 pointinputsink source and 32 pointtransistor outputsink mixed IO unit Both DC24V inputsignals and DC24V output load current 200mA max 1 6A common devices can be connected 8 pointrelay output common I O Unit Up to AC240V 1A load currentcan be connected FN XY16SK41 FN XY16SC41 FN XY32SKS41 FN YO8RL41 Model No Description Flex Network 2 Channel Analog Digital Conversion InputUnit Converts 2 channnel analog signals to digital signals at 12 bit FN
61. Memory FEPROM FRAME BUFFER Checks the internal display memory TOOL CONNECTOR Checks the Tool Connector control lines and send receive lines TRANSFER SCREEN DATA MATN SELF DIAGNOSIS MEMU DISPLAY PATTERN INPUT PORT TOUCH PANEL SIO CHECK FEPROM CHECKSUM CF CARD CHECK FRAME BUFFER PRINTER I F INPUT PORT Checks the Input Port for Pro face s maintenance use only SIO CHECK Checks the RS 232C and RS 422 send receive lines CF CARD CHECK Checks the status of the CF Card e CF CARD CHECKSUM e CF CARD MEMORY LOADER FILE CHECK Checks the status of the CF Card Memory Loader File PRINTER UE Checks the printer interface EXP SERIAL I F Checks the status of the Expansion Serial I F This item requires that special equipment cable connector etc be used 2 This setting is disabled since the GLC2300 series does not support this feature This screen is contained inside the CF CARD CHECK screen and will appear after you touch CF CARD CHECKSUM GLC2300 Series User Manual 7 3 Chapter 7 RUN Mode and Errors 7 2 2 SELF DIAGNOSIS Details DISPLAY PATTERN Checks the drawing function when the buzzer does not sound and when the device contents do not display correctly Checks are performed on the various screen pattern displays 8 screens the ON OFF Display and the KANJIROM CHECKSUM When the ON OFF Display is checked the Buzzer ON OFF check is r
62. ONMENT SETUP The following setting varies depending on the communication protocol for the Expansion Serial Interface being transferred This section explains the case where SERIAL CODE READER LS is transferred Use this setting when a serial code reader is connected to the Expansion Serial Interface to read serial code data EXP SERIAL DN SETUP SCANNING MODE DEFAULT SCANNING MODE Set the SCANNING MODE according to your scanner s settings The communication format for each mode is shown below es DEFAULT Code Terminator data CR DENSO QR code scanner Header Code mark No of digits Cadets Terminator BCC STX 7 bytes 4 bytes CR 7 bytes es TOHKEN Code scanner Code Terminator data CR LF Header STX GLC2300 Series User Manual 6 17 Chapter 6 Initializing the GLC 6 4 8 Set Up Capture Operation Save the captured image of the GLC unit s screen as a JPEG file in the CF Card SET UP CAPTURE OPERATION QUALITY 1 100 80 DAN REVERSE YES QUALITY 1 100 Sets the captured image quality The image quality can be set from 1 to 100 100 is the highest quality B W REVERSE The white part in the image that is created in the screen creation program is reversed to black and the black part is reversed to white All other colors except white and black are not reversed GLC 2300L Monochrome LCD When B W R
63. OR DISPLAY Use this item to set up the display of error messages during RUN mode 6 32 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 9 FontSetting FONT SETTING FONT SETTING JAPAN KANJI FONT QUALITY HIGH FONT SETTING Selects the font type displayed on the GLC unit s screen during operation KANJ FONT QUALITY Designates the font display quality for enlarged characters Differences in FONT SETTINGS When FONT SETTING is set to JAPAN Single byte characters will remain 8x16 dot characters when they are enlarged Double byte characters are displayed as Standard Characters are displayed using 16x16 dot blocks When enlarged this font will remain a 16x16 dot character HIGH When enlarged to double size Level 1 JIS Kanji Code characters display as 32x32 dot characters Level 2 JIS Kanji Code characters will remain 16x16 dot characters HIGH 1 2 When enlarged to double size both Level 1 and Level 2 JIS Kanji Code characters display as 32x32 dot characters When FONT SETTING is set to any other type such as CHINA I ASCII KOREA or TAIWAN Standard Half sized single byte characters display as 16x8 dot characters Full size characters regardless of the display size used always display as 16x16 dot characters When enlarged this font will remain a 16x16 dot character Compatible with GP 30 Series units HIGH 1 All half sized single byte chara
64. P077 CFAD10 CA3 CFCALL 64MB 01 CA3 CFCALL 128MB 01 CA3 CFCALL 256MB 01 CA3 CFCALL 512MB 01 1 For information about compatible PLC types and software refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package 2 For information about recommended units please see the following section 3 Certain PLC types and models cannot be connected Refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package 4 For the full range of compatible PCs refer to the following manual Refer to the GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 1 3 Chapter 1 Introduction B Recommended Units The following tables list I O devices that have been confirmed to be compatible with the GLC If you connect a device that is not listed below be sure to confirm that the unit functions correctly using the actual unit l Recommended units are subject to additions changes without notice Important Bar Code Readers Connected to Tool Connector Mod Type Description Pen Manufacturer Corporation JOPT 1125 RSK 98 Set Touch Scanner Read Wah 6omm bres rrr Seat Sane WR if OPL 6735 RSK 98 Set Laser Scanner p M TCD 5510M TouhScamer ReedW fGhmm REN o TCD 5510L Touch Scanner Read Width 82mm TCD 5510W Touch Scanner Read
65. PORT ND 8000 vet been downloaded it will operate in Initial Start Mode Please download this system from your PC NOTE Touch the ETHERNET SETUP button to enter ethernet transfer settings GATEWAY 0 T f0 T 0 1 Even if the GLC OFFLINE display reads GP in this manual the meaning is the same as GLC GLC2300 Series User Manual 4 3 Chapter 4 Transfer Screen Data Setting Up the IP Address Automatically Itis not necessary to select Ethernet Settings on the Initial Start Mode screen When the options for Ethernet Settings are not specified they are set automatically If you choose to set the GLC unit s IP address automatically specify the IP address of your PC in the range of 10 255 255 1 to 10 255 255 254 and the subnet mask as 255 0 0 0 Transfer data to the GLC using the screen creation software package Refer to the GP PRO PB III for Windows Operation Manual in cluded in the GP PRO PB III C Package B When Data Transfer Using the GLC Setup is Completed When you transfer screen creation software data from your PC to the GLC while the GLC is in RUN mode the screen will change automatically to Ethernet Mode If it does not you will need to manually change the GLC screen to Ethernet Mode via the following screen MATH TRANSFER SCREEN DATA ETHERNET TRANSFER TRANS SCREEN DATA COPY SRAM TO CF COPY TO CF CARD COPY SRAM FROM zl COPY FROM OF
66. Part ID No Word Address Ft D BCD32 Starting from addresses 99 two 2 words are used which causes it to overlap address 100 l For details about the T tag trend graph and A tag alarm messages Refer to the GP PRO PB III for Windows Tag Reference Manual included with the screen creation software 7 22 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 5 3 PLC COM Error Appears when the address setup for tags exceeds the address range used in the host PLC Check the Error Number that appears and use the following table to solve the problem PLC COM ERROR 02 xx EN Error Code see table below Constant Value For M emory Link type check the data The communication settings for this unitand or settings the hostsends For the PLC the hostdo notmatch communication check the communication speed The address seton a tag the address used When using M emory Link type for storing data for Trend graph or the Setthe addresses within the set address setby an alarm message is outof range ofthe System Data Area 0 to a setrange address range error 2047 and re send correct data M emory to M emory Link type When using a Toyoda M achine Siemen s PLC Series Works PLC Setthe addresses within the set range ofthe devices When using a Yaskawa PLC Setthe addresses within the set range ofthe devices When using a M atsushita Electronics PLC and there are too many screen tags the PLC
67. S SYSTEM RESET MODE U CONTRAST SETTING lll BRIGHTNESS SETTING USE TOUCH PANEL AFTER BACKLIGHT BURNOUT YES TOUCH OPERATION MODE Designates One Point Two Points or No Slide When No Slide is selected the screen will NOT respond to one s finger dragging across the touch screen Only individually selected points will register GLC2300 Series User Manual 6 11 Chapter 6 Initializing the GLC FORCE RESET MODE Enables or disables the display of the menu bar force reset page When set to Yes the menu bar will display To Display the Menu Bar To enter the SYSTEM RESET mode press the bottom right corner of the screen position 1 below and then touch the top right and bottom left corners posi tions 2 and 3 To activate Reset touch the RESET button to change to OFFLINE Mode touch OFFLINE D witch Mode OFFLINE sce CANCEL N bw l You can perform FORCE RESET in either RUN mode or OFFLINE mode Important ie The Menu Bar will not display when the GLC is starting up Entering SYSTEM RESET is possible even when the PLC and GLC are not communicating CONTRAST ADJ USTMENT When this option is set ON CONTRAST ADJUSTMENTS can be made through touch input GLC2300T is not equipped with CONTRAST ADJUSTMENT feature N bw Be sure to press the GLC corners in the order shown If only corner 2 l is pressed OFFLINE mode will start Important
68. S programs appear to be damaged or destroyed use the GLC unit s internal diagnostic program CF Card Memory Loader File Check utility to confirm the condition of these files See 7 2 SELF DIAGNOSIS 7 16 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 7 Clock Settings Cannot be Entered This problem occurs when the lithium backup battery s voltage used for the internal clock runs out To enter the clock settings please read the CLOCK SET UP ERROR directions See 7 5 4 CLOCK SET UP ERROR 7 3 8 Error Screens If the following error screen appears when you start the GLC it indicates an error has occurred and the GLC is not set up correctly Be sure to perform screen trans fer Force System Setup again UATABdqUAF LSTUCUEERA Harp ces Url yh Py Feo eo G Li This unit s system data was not down loaded Please download the system Hata again Force System Setup GLC2300 Series User Manual 7 17 Chapter 7 RUN Mode and Errors 7 4 Error Messages This section explains the messages that appear when an error has occurred in the GLC unit during RUN mode The problem causing the error message and its related countermeasure are explained in the table below After a problem has been solved unplug the GLC unit s power cord and then reattach it Only the latest error message will appear on the GLC screen 7 4 1 Error Message List SYSTEM ERROR During screen data transfer an
69. Screen Number Error Status Clock Data Current Change Screen Number and Display ON Off setting items have been selected a word address is assigned to each item in order as shown SYSTEM AREA CONTENTS p e In the above screen the device address used for the SET UP OPERATION SUR ROUNDINGS setting s SYSTEM AREA START DEV START ADR is 0 Therefore when the SYSTEM AREA START DEV START ADR is D00200 and the CHANGE SCREEN NO setting has been designated the address shown is 6 and you will then need to enter D00206 D00200 6 to use this address For details about setting the SYSTEM AREA START DEV START ADR see Section 6 5 1 SET UP OPERATION SURROUNDINGS 0 1 n 1 6 3 3 GLOBAL WINDOW SETUP A GLC2300 Series unit can display one Global Window and two Local Windows simultaneously The Global Window is common to all the display screens The Local Window displays exclusively on a designated base screen This section describes the GLOBAL WINDOW SETUP is described here GLOBAL WINDOW SETUP pev GLOBAL WINDOW ACCESS DIRECT GLOBAL WINDOW SETUP Jeer GLOBAL WINDOW USE DATA FORMAT EIN REGISTRATION NO 1 256 1 LOCAT QN X 319 160 Y 0 238 120 GLC2300 Series User Manual 6 5 Chapter 6 Initializing the GLC GLOBAL WINDOW Two options are available Use and Do Not Use If you select Do Not Use ignore the items described below Sel
70. See 75 ES Seegen enerne DaS SYSTEM ERROR During screen data transfer an See 75 ILLEGAL ADDRESS IN enge are used thatoverlap Setthe addresses correctly after UNSUPPORTED TAG IN The GLC currently in use does not Setthe Tag correctly afer PLC NOT CONNECTED The communication cable is not Re connectthe communication 02 FF and 02 F7 connected correctly cable correctly The PLC s power is notturned ON GLC unitINITIALIZE setings Setup Mek Ihe INITIALIZE setings 1 0 PLC Setting are incorrect and make any necessary corrections Turn ON the PLC s power and waitfor 2 3 seconds then turn ON the GLC units power The communication cable is not Check the communication cable The communication cable was Turn the GLC OFF and then ON RECEIVE DATA ERROR The GLC is powered OFF then ON Turn the GLC OFF and then ON Noise occurred in the Check the communication cable EX Check all GLC station numbers GLC STATION NO ee and setthem so they are all DUPLICATION ERROR 2 another GLC unique 02 F9 PLC is powered OFF then ON Turn the GLC OFF and then ON during communication with GLC jagain PLC NOT RESPONDING 02 FE The hostand GLC P owering up sequence was incorrect 7 18 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors Error Message List cont NETWORK ADDRESS The SIO address used for this GLC Check all GLC units SIO ERROR 02 F8 is diferentfrom other GLC unit address settings a
71. T CF CARD AND PRESS START KEY START Touch the START key then the operation to create the index file will start T Do not open the CF card cover during the operation to create the index m D important file The data may be damaged Sr Too many number of CSV files may cause a time loss for Note creating the index file It will take about 10 minutes for creat ing an index file of the 4 000 CSV files 6 30 GLC2300 Series User Manual Chapter 6 Initializing the GLC If the touch ESC key during the operation to create the index file the operation will stop then the following screen will appear CREATE CSV DATA INDEX IS IT INTERRUPTED CONTINUE END WARNING IF INTERRUPTED INDEX FILE CAN NOT BE CREATED CONTINUE The operation restarts When the message CREATED INDEX FILE PLEASE PRESS END KEY appears finish the program END Deletes the creating index file then the INITIALIZE MEMORY screen will reappear 6 7 SETUP TIME Set the GLC unit s internal clock in the SET UP TIME screen SET UP TIME PRESENT TIME Y M D TIME SET UP LEN SET UP TIME Adjust the date and time display settings in the PRESENT TIME setting item Gs e The GLC unit s internal clock has a slight error in accu Note racy At normal operating temperatures and conditions with Ne the GLC operating from its lithium battery the degree of error is 65 seconds per month Variati
72. TIAL SCREEN NO B ALARM MESSAGE V SIZE H SIZE ONLINE ERROR DISPLAY FONT SETTING FONT SETTING KANJT FONT QUALITY l Depending on the Device PLC type selected the screens that appear in your GLC unit s screen creation software will vary 6 2 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 3 System Environment Setup Adjustments to the GLC operation environment are made within the setup screens contained in the SYSTEM ENVIRONMENT SETUP menu Screens include the SYSTEM SETUP SYSTEM DATA AREA GLOBAL WINDOW SETUP and CHAR ACTER STRING DATA SETUP screens 6 3 1 SYSTEM SETUP SYSTEM SET UP STANDBY MODE TIME MIN START TIME SEC TOUGH BUZZER SOUND PASSWORD SET UP DATA TYPE OF SCREEN NO STANDBY MODE TIME 0 255 To protect the GLC unit s display screen a screen saver function automatically turns the unit s backlight s OFF when no operations have occurred within a specified period of time No screen saver will be used when 0 is entered in this field When the SYSTEM DATA AREA s SCREEN DISPLAY OFF data is set to 0000h the GLC unit s current display data will clear if the following operations are not performed within the user s specified period of time Change Screen Touch Screen Alarm Message scrolling display Error Message Display Except for 2Way Error e Menu Bar for fo
73. Touch Screen Alarm Display Do NOT display any single screen for a long period of time Try to change the screen display periodically 1 The backlight s brightness may vary or its lighting may be delayed if the voltage provided is low even if still within the range of rated voltage listed in the specifica tions When the voltage is high the backlight s lifetime may be shortened As a rule voltage should be within five percent 596 of rated voltage 2 The following addresses assume all System Data Area settings are entered If they are not all entered the correct word address may be different since the following ad dresses are relative not fixed addresses With the Direct Access Method use System Data Area word address 9 With the Memory Link Method use System Data Area word address 12 Refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 13 Preface About GLC2300 Series Models The GLC2300 Series in this manual refers to the following GLC model numbers P t Model Model ype w Series Name one one Comments Screen Creation Name Number Software GLC 2300 Series TC41 24V CE Marked Revision Information Use the metallic label attached to the rear of the GLC to identify your unit s revision code This code is at the bottom of the label to the right of REV Inthis example the asterisk mark is in the D
74. UING e neata e aaa 6 33 FORCE RESETMODE e 6 12 FRAME BU FFER tanen ii tn audes 7 4 FUNCTION SETUP mrenerccsiwiensereisieiiansinnsiee 6 19 Functional Specifications ss 2 3 G GATEWAY E 6 25 General Safety Precautions 12 General Specifications se 2 1 GLG M N 1 GLC2300 Series Overview sussss 1 9 EED LTE 14 CLCZ300 T oora E E eege 14 GLOBAL WINDOW sisri 6 6 GLOBAL WINDOW ACCESS 6 6 GLOBAL WINDOW SETUP 6 5 GP TOUCH MONOPOLLZE nsiniiiaaannnennneeenna 6 24 Grounding E 2 2 3 8 H HOST IP ADDRESS sess 6 26 l UO Signal Line Cautions cceeeeeeeeeeeeneees 3 9 Illegal Address Screen Data 7 22 In Rush Current sees 2 1 INITIAL SCREEN NO een 6 32 Initial Start Mode 4 3 INITIALIZATION een 5 4 LAAN ZATON c etate aeg ehe ei eee oce Seles 6 1 Initialization Items enn 6 2 INITIALLZECECARD een 6 30 INITIALIZE MEMORY ees 6 2 6 29 INPUT PORT enkeier 7 5 Mout Voltage iore 3 10 Installation Cautions eene 3 9 Installation Gasket Check Replacement 8 1 Installation Procedures eeeeess 3 1 Installation Slots eeeeenen 3 5 Insulation R
75. Width 105mm BCK5435 STA Touch Scanner Read Width 56mm 7 nes y caue Mr NEC Infrontia connection cable Includes Y cable for BCK STA Lut 49 CK5535 5 Touch Scanner Read Width 85mm fo cable Be sure to use the Y cable included with the unit and connect it between GLC unit and a bar code reader Data cannot be read correctly if a non Y cable is used or if the bar code reader is connected directly to the GLC unit 2 The following settings must be entered prior to using the bar code reader with a GLC unit 1 Set the CAPS 2 Add the Carriage Return CR in the Postamble s settings For the details about these settings please refer to the Installation Guide included with the bar cord unit 1 4 GLC2300 Series User Manual Chapter 1 Introduction Bar Code Readers Connected to Expansion Serial Interface Manufacturer ModelNo Type aer Supply BR 730RS Battery powered Aimex Corporation ewes Requires separately sold Touch Scanner BB 60 for power die Read Width 65mm P OPT Electonics RS 232C D02 Read Width 60mm Requires separately sold OPT 5125 Touch Scanner DC5300T for power RS232C D01 Read Width 80mm 54004 ncludes power supply S 4004i aser Scanner ncludes power supply Symbol Technol dg e egen ncludes power supply SH3502AHV ncludes power supply Touch Scanner enn BL 80R Read Width 105mm Includes power supply HC36TR Touch Scanner For power P 200 unit for Read Width 61mm
76. a problem with the GLC unit Contact your local GLC distributor Enter correct settings and values AUNE See apie Are all Tags NO 6 Initializing the GLC set up correctly YES Possible problems with the PLC Check if the PLC is working properly Check the tag data and correct the setup values MOARI Refer to the Tag Reference Manual included with GP PRO PB III C Package GLC2300 Series User Manual 7 13 Chapter 7 RUN Mode and Errors 7 3 4 Touch Panel Does Not Respond When the touch panel does not respond or its response time is very slow after it is pressed use the flowchart below to find the origin of the problem and the appro priate solution Touch panel not responding In the INITIALIZE SET UP TOUCH Ms SEHR PANEL option enter values appli cable to the Touch Operation Mode TOUCH PANEL SECA See Chapter 6 correct xl at Initializing the GLC YES Disconnect all the cables in cluding SIO cable and AUX cable except the power cable Run SELF DIAGNOSIS YES M aee TOUCH PANEL CHECK to Le settings for touch input tags 9 make sure the GLC is or for Parts correct NO OK NO YES Set the addresses within the allowable range or redefine the touch area Connect each unit SIO cable bar code reader etc to the GLC and turn the GLC power ON so that you can check each unit s opera tion one by one There is a problem The w
77. alization Settings System Setup screen B When START TIME is set to 0 When the GLC unit s power cord is connected the version information screen appears see diagram below The screen designated by the initialization screen file number within the Initialization Settings System Setup screen appears and then the GLC starts to communicate with the PLC xxx VAX KEE Protocol Version System Version E When START TIME is set to any value other than 0 When the GLC unit s power cord is connected a value appears in the version information screen below which counts down the seconds designated by the START TIME setting The screen designated by the initialization screen file num ber within the Initialization Settings System Setup screen appears and then the GLC starts to communicate with the PLC Counts down the number of seconds designated in the START TIME setting Lxxx Vx xx YK XK Protocol Version System Version If the initialization screen s file number is not designated or if a number that does not exist is designated the version information screen remains displayed Cte Depending on the display device s startup time it is possible that the screens shown above may not initially be displayed GLC2300 Series User Manual 7 1 Chapter 7 RUN Mode and Errors 7 1 2 Via OFFLINE Mode Touch the MAIN MENU s RUN option to start your downloaded project The INITIALIZE menu s SET UP scree
78. anomaly occurs set this switch to Continue If you wish to stop the operation set the switch to Stop Pro Control Editor Online Help GLC2300 Series User Manual WATCHDOG TIMER Chapter 6 Initializing the GLC Sets the Watchdog Timer WDT for the Controller Operation Time and the GLC Operation Time functions to between 100 and 3000 ms Input the value in units of 100 ms CONTROLLER SETTING 2 ENABLE I O This setting allows you to enable the I O CHANGE SCREEN CHECK After Screen is used to perform the screen change the Screen setting value is reset to 0 Using the ON initial setting will clear the Screen value to 0 Refer to the Pro Control Operation Manual included in the GP PRO PB III C Package 6 6 INITIALIZE MEMORY This section explains how to initialize the GLC unit s internal memory screen data or how to initialize a CF card inserted in the GLC Select one of the menu items INITIALIZE MEMORY INITIALIZE CF CARD and CSV DATA INDEX 6 6 1 INITIALIZE MEMORY This will erase all GLC screen data internal memory Back up SRAM will also be initialized WARMING START KEY INITIALIZE MEMORY PREVIOUS DATA WILL BE OVERWRITTEN ENTER PASSWORD AND PRESS 7 START A A You cannot cancel the Initialization procedure after pressing START l Do NOT turn the power off when initializing Important All data in SRAM will be erased e
79. ata communication speed measured in bits per second bps between the GLC and the device connected to the Expansion Serial Interface The supported communication rates vary depending on the connected device Refer to the instruction manual of the connected device for more information The initial setting varies depending on the communication protocol for the Expansion Serial Interface being transferred DATA LENGTH Set the DATA LENGTH to 7 bit or 8 bit data and set up also the STOP BIT as either a 1 bit or 2 bit value PARITY Use this setting to specify whether an ODD or EVEN number parity check or none at all OFF will take place during communication RI VCC COM2 Use this setting to specify the Expansion Serial Interface 9 pin to be at RI or VCC VCC is available only when the setting is at the operation mode VCC will be switched to RI when the operation mode is switched to the offline mode When the communication protocol for the Expansion Serial Interface is not transferring the setting is fixed to RI KSE The SIO circuit can be damaged if a checking jig for the Expansion Se rial Interface is installed while VCC is selected See 7 2 2 SELF DIAGNOSIS Details COMMUNICATION FORMAT Select one of the following options for the communication format RS 232C RS 422 4 line or RS 422 2 line GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 7 EXPANSION SERIAL ENVIR
80. aved on the CF Card prior to using this method Upload data via Download data via CF Memory CF Memory Loader Tool Loader Tool 1 4 3 Expansion Serial Interface The Expansion Serial Interface allows you to connect a bar code reader a 2 D code reader or other type of I O device It enables the input output of large vol umes of data which cannot be handled with a conventional bar code reader inter face Also connecting an I O device requires the creation of a data transfer protocol via the D Script feature Refer to the GP PRO PB III for Windows Operation Manual in cluded in the GP PRO PB III C Package Bar Code Reader Expansion 7 4 e Serial I F UO Device Serial I F 1 12 GLC2300 Series User Manual Chapter 1 Introduction 1 4 4 Flex Network Communication Interface The following information explains how to connect the GLC to a Flex Network Communication I F and I O Unit When connecting the I O unit 2 lines are available CH1 and CH2 Each chan nel outputs the same data and either can be used for data transmission The maximum number of connectable units when using a single channel is 31 and when using a second channel the number increases by 32 to a total of 63 1 The Flex Network uses high speed data transfer technology and if a ee Ce cable that is not recommended in this document is used for data trans fer network data t
81. ched to the unit Important Installation Gasket GLC2300 Series User Manual 3 1 Chapter 3 Installation and Wiring E Creating a Panel Cut Create an opening with the correct dimensions to install the GLC For the correct installation dimensions see 2 5 3 GLC Panel Cut Dimensions The installation gasket installation fasteners and attachment screws are all required when installing the GLC Panel Panel Cut Area ae Make sure that the installation panel or cabinet s surface is NO flat in good condition and has no jagged edges Metal rein forcement strips can also be attached to the inside of the panel near the Panel Cut to increase the panel s strength IN Panel thickness should be between 1 6 mm and 5 0 mm 0 06 in and l 0 20 in and should be based on the strength required to mount the Important GLC to the panel gt 1 6 mm to 5 0 mm 0 06 in to 0 20 in A For easier maintenance and operation and improved ventilation in T stall the GLC at least 100 mm 3 94 in away from adjacent structures Important and other equipment Unit mm in 3 2 GLC2300 Series User Manual A m Important IN NN a Important Chapter 3 Installation and Wiring Make sure that the ambient operation temperature and the ambient humidity are within their respective designated ranges When in stalling the GLC in a cabinet or e
82. cloth tightly and wipe the display A e Do NOT use paint thinner organic solvents or strong acid compounds l to clean the GLC unit Important e Do NOT use hard or pointed objects to operate the touch screen panel since they can damage the panel s surface 8 1 2 Installation Gasket Check Replacement The installation gasket protects the GLC and improves its water resistance For instructions on installing the GLC unit s gasket see Chapter 3 Installation and Wiring A A gasket which has been used for a long period of time may be scratched P l or dirty and may have lost much of its water resistance Be sure to change Important the gasket at least once a year or when scratches or dirt become visible B Installation Gasket Attachment Procedure 1 Place the GLC on a level surface with the display panel face down 2 Remove the gasket from the GLC GLC2300 Series User Manual 8 1 Chapter 8 Maintenance m Important 8 2 Ia 3 Attach the new gasket to the GLC Be sure to insert the gasket into the GLC unit s groove so that the gasket s groove sides are vertical PA 4 Check if the gasket is attached to the Z GLC correctly A e If the water resistant gasket is not properly inserted into the groove the gasket s moisture resistance may not be equivalent to IP65f When the water resistant gasket is properly installed approximately 2 0 mm 0 08 in of it wil
83. cluded in the GP PRO PB III C Package 5 2 GLC2300 Series User Manual Chapter 5 OFFLINE Mode When the system enters OFFLINE mode the I O setting is reset If there is no problem resetting the I O setting touch YES If a password is set in the INITIAL IZE SET UP SYSTEM area the following screen appears before entering OFFLINE mode Enter the password then touch SET to enter OFFLINE mode For more information about passwords see 6 3 1 SYSTEM SETUP For information about entering password numbers see 5 3 INITIALIZATION m TER PASSHORD 5 2 OFFLINE Mode Main Menu The Main Menu contains the following menu items INITIALIZE SCREEN DATA TRANSFER SELF DIAGNOSIS and RUN The settings for each menu item below must match the corresponding PLC for the GLC to communicate properly Entering OFFLINE mode calls up the following screen MAIN MENU INITIALIZE TRANSFER SCREEN DATA SELF DIAGNOSIS RUM Select the desired menu item by touching the corresponding option Each Main Menu item is used as follows INITIALIZE Setup items control the GLC unit SURGE For more information about INITIALIZE see Chapter 6 Initializing the GLC GLC2300 Series User Manual 5 3 Chapter 5 OFFLINE Mode SCREEN DATA TRANSFER Transfers screen data between the screen creation software and the GLC For more information about TRANSFER SCREEN DATA see Chap
84. communication using the Extended SIO Script Pro tocol EXPANSION SERIAL COMMUNICATION SETUP screen Enter all of the settings related to Device PLC com munication SETUP SIO screen Touse the SERIAL I F CHANGE feature the system of GP PRO PB III for Windows Ver 6 2 or later is required to be transferred to the GLC RINCC COM2 This setting designates if the Serial Interface s 9 pin is used for RI or for VCC GLC2300 Series User Manual 6 19 Chapter 6 Initializing the GLC 6 5 PLC SETUP 6 20 Note NO Setup the GLC unit s System Area and the Unit Number in this screen Because 1 1 and n 1 GLC connections use different settings confirm your connection requirements before using any settings The following assumes that the Direct Access format is used The screens that appear depend on the PLC type you selected in the screen creation software Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package When the GP PRO PB III for Windows Simulation feature is used the OP ERATION SURROUNDINGS menu cannot be used 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1 Enter the PLC System Data Area and the Unit Number settings in this screen The same options are available for both 1 1 and n 1 multi link connections For an n 1 multi link connection System Data Area settings must be setup for each GLC connected to the PLC Refer to the GP PRO PB III for Win
85. crews See 3 2 2 Connecting the Power Supply A a Important e Be sure that each Ring Terminal is connected to the correct termi nal Use a torque of only 0 5 to 0 6 N m to tighten the terminal attachment Screws 4 Reattach the Terminal Strip s clear plastic cover 3 2 2 Connecting the Power Supply When supplying power to the GLC unit separate the input output and operation unit lines see Diagram 1 To increase the noise resistance quality of the power cord twist each power wire before attaching the Ring Terminal The power supply cord must not be bundled or positioned close to main circuit lines high voltage high current or input output signal lines see Diagram 2 Connect a lightning surge absorber see Diagram 3 to deal with power surges To avoid excess noise make the power cord as short as possible AN IN m Important Ground the surge absorber E1 separately from the GLC unit E2 Select a surge absorber with a maximum circuit voltage that is greater than that of the power supply s peak voltage GLC2300 Series User Manual Dia 1 Main GLC power power TES VO Input device Output power Dia 2 Main GLC power power AR ees Input lo Output device power yo P device PM arc Main circuit power SNE d Lightning surge absorber Chapter 3 Installation and Wiring 3 2 3 Grounding Do NOT use common grounding since it
86. cters ASCII code 21h to 7Dh or alphanumeric characters except the and characters display as high quality characters e 16x16 dot characters or larger display as high quality 16x16 fonts e 32x32 dot characters or larger display as high quality 32x32 fonts Full sized double byte characters display as 16x16 dot characters and remain 16x16 dot characters when enlarged GLC2300 Series User Manual 6 33 Chapter 6 Initializing the GLC HIGH 1 2 All single byte characters ASCII code 21h to 7Dh or alphanu meric characters except the and characters display as high quality characters When 16x16 dots are used the characters display as high quality 16x16 dot characters When 32x32 or larger sized dots are used the characters display as high quality 32x32 dot characters Full sized double byte characters KOREA TAIWAN and CHINA display as 32x32 dot characters when enlarged to 32x32 dot characters or larger 6 34 GLC2300 Series User Manual RUN Mode SELF DIAGNOSIS Troubleshooting Error Messages Chapter A Error Message Details 7 RUN Mode and Errors go ON 7 1 RUN Mode The GLC unit enters the RUN mode in two instances either immediately after plugging in the unit s power cord or from the GLC unit s OFFLINE mode 7 1 1 After Connecting the Power Cord The method of GLC startup depends on which START TIME setting is specified in the Initi
87. dder program of the control device connected to the GLC output unit B Input Voltage The power supply must be DC 24V between DC 20 4V and DC 28 8V B Power Interruption When a power supply interruption is 10 ms or longer the GLC unit s power will also be interrupted Also when a power interruption occurs operation will stop even while a command is being issued For example if the power is cut while an FMOV command is sending data in 100 word units command execution will stop When designing a logic program be sure to allow for the possibility of a power interruption B Emergency Stop Circuit Do NOT send an Emergency Stop signal to the GLC and do NOT use the GLC unit s internal software to process an Emergency Stop signal Be sure to create the Emergency Stop circuit outside the GLC see below GLC Power source LL AC gt DC 24V Output Input Emergency Stop Button Controlled B contact System ele GLC2300 Series User Manual Chapter 3 Installation and Wiring B Interlock Circuit 1 Create an interlock circuit outside the GLC below to control a motor s forward reverse rotation circuit using a GLC or PLC connection switch for motor reverse rotation e Auxiliary B contact of electromagnetic forward Motor rotation signal Electromagnetic switch for motor reverse rotation Electromagnetic switch for motor rotation
88. de reader optional items f you transfer screen data while the GLC is in ONLINE mode the screen will not change to the data transfer screen automatically Thus you will need to change the screen manually to the OFFLINE mode s Main Menu Transfer screen See 4 1 Serial Data Transfer Peripheral equipment such as a Programming Console is not compatible with the GLC unit s internal 2 port feature To use this type of equipment you will need to use the external 2 Port Adapter II B When Using the External 2 Port Adapter GLC Connect to Programming Mil iE e Mitsubishi PLC compatible PC with Mitsubishi s Programming types only GPP software installed Console 1 GLC2300 Series units can also use the 2 Port Adapter II For details refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package GLC2300 Series User Manual 1 15 Chapter 1 Introduction 1 4 7 Backlight Burnout Detection Feature When the GLC unit s backlight burns out it will be automatically detected The GLC unit s Status LED will alert you that the backlight is burned out so that you can disable GLC Touch Panel Operation and prevent a possible GLC operation error When Backlight Burnout is detected the GLC unit s Status LED will turn orange Also the system data area s Status bit10
89. device is that once itis plugged into the power source it takes some time to reach the maximum practical brightness At room tempera ture the display device takes about 10 minutes to reach 70 of its maximum practical brightness Chapter 6 Initializing the GLC m Important 6 14 USE TOUCH PANEL AFTER BACKLIGHT BURNOUT This option allows the user to enable ON or disable OFF the touch operation when the backlight burns out Setting this item to OFF prevents the GLC from sending input signals to the PLC o When the Backlight Burns Out The Status LED s orange light will turn ON e The System Data Area s Status bit 10 will turn ON e Ifthe SYSTEM RESET item is set to ON only SYSTEM RESET can still be performed by touch operation fthe GLC is in OFFLINE mode the touch panel operation will become enabled regardless of the settings Normally the unit detects backlight burnout by monitoring the current However depending on the problem with the backlight the unit may fail to detect this condition SET UP LCD To reverse the screen display colors touch SET UP LCD on the SET UP I O screen to change the setting from NORMAL to REVERSE and then touch the SET key The display color will be reversed and the previous screen will reappear SET UP 1 0 MAIN INITIALIZE SET UP 170 TOUCH OPERATION MODE 2 POINTS ee SYSTEM RESET MODE ON Ludis CONTRAST SETTING ON EDS BRIGHTNESS SETTING ON
90. dows Device PLC Connection Manual included in the GP PRO PB III C Package MAIN INTIALIZE PLC SETUP SET UP OPERATION SURRDUNDI PLE SETP SYSTEM AREA START DEV START ADR STATION SETUP CUSTOMIZE SETUP UNIT No SYSTEM AREA READ SIZE 0 RESET GP ON WRITE DATA OFF STARTING ADDRESS OF SYSTEM DATA AREA Setup the System Data Area s Start Address Device addresses that can be allo cated will differ depending on the type of PLC used GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package UNIT NO Enter the PLC UNIT number in this setting Make sure that it matches the PLC s unit number setting SYSTEM AREA READING AREA SIZE 0 256 When using a Block Display Trend Graph setup the Reading Area Size in word units to match the Trend Graph s data size Use this feature when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM If you are not using the Reading Area leave the default val ues that are set to 0 intact to allow high speed data com munication performance RESET GP ON DATA WRITE ERROR Designates the mode which enables you to cancel the error from the error display when the Write error occurs GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 5 2 STATION SETUP n 1 STATION SETUP required with an n 1 multi link setup checks whether data com
91. e GLC touch panel switches to perform operator safety related or important accident prevention operations These operations should be performed by separate hardware switches to prevent operator injury and machine damage To prevent any possibility of bodily injury or material damage design your system so that equipment will not malfunction due to a communication fault between the GLC and its host controller Do NOT use the GLC as a warning device for critical warning alarms that can cause serious operator injury machine dam age or production stoppage Use stand alone hardware and or mechanical interlocks to design alarm indicators and their control activator units GLC2300 Series User Manual 7 Preface DANGERS e The GLC is not appropriate for use with aircraft control de vices medical life support equipment central trunk data trans mission communication devices or nuclear power control devices due to their inherent requirements of extremely high levels of safety and reliability When using the GLC with transportation vehicles trains cars and ships disaster and crime prevention devices various types of safety equipment and medical devices that are not life support related use redundant and or failsafe system designs to ensure proper reliability and safety AE WARNINGS Unlike the GLC unit s Standby Mode after the GLC unit s backlight burns out the touch panel is still active If the operator
92. e host PLC and the GLC Extension Cable CALEXCBL D25 01 GG 30cm for use with the GLC serial interface RS RS 422 Terminal 2 PortA dapter II 4 Conversion adapter to convertserial data to Block Adapter GP070 CN10 0 RS 422 format Interface unitthatallows use ofboth GLC and M itsubishiA Q C MD11 l and FX series equipmentin the same location 2 PortA dapter Il Cable MDCB11 Connects the GLC to 2 PortAdapter II Mitsubishi A Series Programming Portl F Cable Mitsubishi FX Se Portl F Cable Connects directly to M itsubishi s PLC I F Programming Console ries Programming Simultaneous use of program console however is not possible l For details about the range of connectable PLCs Refer to the GP PRO PB III for Windows Device PLC Connec tion Manual included in the GP PRO PB III C Package GLC2300 Series User Manual B I O Units Product Name Flex Network 16 PointInputSink Source Type I O Unit Flex Network 32 PointInputS ink Source Type I O Unit Chapter 1 Introduction Model No Description 16 point sink source shared I O Unit DC24V inputsignal can be FN X16TS41 SR connected 32 pointsink source shared UO Unit DC24V inputsignal can be FN X32TS41 aus connected Flex Network 16 Point Output Sink Type 1 0 Unit Flex Network 16 Point Output Source Type 1 0 Unit Flex Network 8 P ointInputSink Source 8 PointTransistor Output Sink Type I O Unit FN Y16S
93. e is en tered the GLC Station Number then turns the corresponding PLC bit OFF Bit 1 6 Bit unit junit unit junit unit Junit unit unit unit junit junit junit 1 GLC2300 Series User Manual 6 21 Chapter 6 Initializing the GLC For example when four GLCs bits 0 2 3 and 5 are connected 002D h is written Bit 16 Bit 1 ojo ojojo ojojo ojO r OJ1 iy oft 002D Be certain to setup this data before running e Turn all bits not related to the GLC OFF Important Validation List This area responds to the correspondence from each connected GLC In the Validation List when the same bit numbers as the Connection List turn ON the correspondence is accepted The Station Numbers of the communicating GLCs turn their corresponding PLC bit number ON Bit 16 Bit 1 unit jurit junit funit Junit unit unit unit junit unit furit Junit If the correspondence between the GLC and PLC is correct the same value as in the Connection List is written to the Validation List For example the value 002D h in the Connection List setup as the O bit 2 bit 3 bit and 5 bit writes to the Validation List Bit 16 Bit 1 Connection List oloioloiololoioloioltloitlilnii 002D h vaidationuist olo lololol olo olo ooo oo2o tv A e When the Connection List and Validation List do not match a T COMMUNICATION ERROR occurs Check the setup again Important e When changing the connection first turn all
94. e line of the Expansion Serial Interface when an abnor mality occurs To run the check you must connect the SIO cable If all is normal the message OK appears If there is a problem an error message appears The SIO cable wiring is as shown below CD RD SD ER SG DR RS CS RI VCC o co rd OA P QN For information on wiring your own cable connector see Chapter 3 Installation and Wiring or contact your local Pro face distributor GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 2 3 CONTROLLER SELF DIAGNOSIS The Pro Control Editor or GLC controller setting data is written to non resident memory Each of the setting items below is assigned a default value but if neces sary make sure that your own settings are entered ITROLLER MENU CONTROLLER SETTING 1 CONTROLLER SETTING 2 CONTROLLER DIAGNOSIS COPY TO FEPROM FLEX NETWORK DRIVER CONTROLLER MENU CONTROLLER GEIF DCS 2 sram mer CONTROLLER DATA Shows the current controller version data Also the Memory map setting Normal or Variable is displayed SGOT Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package SRAM R W Performs an SRAM R W Read Write check Writes the data required to perform the backup SRAM check SRAM BACKUP Before performing C this check be sure to perform the above SRAM R W check Then after turning the GLC unit s power OFF and then ON again p
95. ecting Use enables the following options GLOBAL WINDOW ACCESS Use this feature to designate whether values used by the GLC such as the REGIS TRATION NO and the LOCATION values are DIRECT or INDIRECT When set as Direct the REGISTRATION NO and LOCATION selections are fixed to the values entered here When set to Indirect the WINDOW REG NO s word address is used by the SYSTEM AREA as a variable This means the REGISTRATION NO written to it changes and as a result can call up multiple window screens as Global windows You can also use this method to adjust the Global window s position by writing the desired X Y coordinates to the SYSTEM AREA s LOCATION word addresses DATA FORMAT Set up the REGISTRATION NO and the LOCATION values as either BIN or BCD values This field is related only to Indirect values REGISTRATION NO Enter the Window Screen Number used by the Global Window This field is enabled only when GLOBAL WINDOW ACCESS is set to Direct WINDOW LOCATION Enter the value used for the Global Window LOCATION This field is enabled only when GLOBAL WINDOW ACCESS is set to Direct Use this setting to desig nate the top left coordinate on the screen registered as a Global Window If you install the GLC vertically in portrait not landscape mode designate the bottom left instead of the top left coordinate 6 3 4 CHARACTER STRING DATA SETUP Character String Data ordering varies from manufacturer to manufacturer
96. ee 7 5 ERROR incorrect Enor Message Details GLC2300 Series User Manual 7 19 Chapter 7 RUN Mode and Errors 7 5 Error Message Details 7 5 1 System Errors Indicates a fault in the basic operations of the GLC Following the error message an error code as shown below will appear Report the error number and details on how the error developed to your local GLC dis tributor E SYSTEM ERROR 03 xx An unrecoverable error occurred during screen data transfer 03 xx NE Error No Constant Value E SYSTEM ERROR XXX xxx XXX An unrecoverable error occurred during screen data transfer XXX XXX XXX L Error No 3 Error No 2 Error No 1 Possible Solutions e Check if the GLC unit s Power Cord and the Input signal line have been wired separately from each other Check that the FG line has been grounded correctly according to your country s standards Re send the screen data from the PC to the GLC To correct other types of communication errors such as RECEIVE DATA ERROR or PLC COM ERROR see 7 4 1 ERROR MESSAGE LIST If the above mentioned methods do not solve the problem contact your local GLC distributor 7 20 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors B When the GLC Changes to OFFLINE Mode during RUN Mode When the GLC changes to OFFLINE mode without the user first pressing the screen there is a possibility that the screen data has been damaged In
97. en using the GLC unit s CF Card interface follow these precautions e Prior to inserting or removing a CF Card turn the GLC unit s CF Card ACCESS switch OFF and confirm that the ACCESS lamp is not lit to prevent damage to or loss of CF Card internal data GLC2300 Series User Manual Chapter 3 Installation and Wiring When the CF Card is being accessed NEVER e turn OFF or reset the GLC unit e insert or remove the CF Card Prior to performing these operations create and use a spe cial GLC application screen that will prevent access to the CF Card Refer to the GP PRO PB III for Windows Tag Reference Manual included in the GP PRO PB III C Package Prior to inserting a CF Card familiarize yourself with the CF Card s front face and rear face orientation as well as with the CF Card connector s position To prevent damage to the CF Card s internal data and the GLC unit the CF Card must be correctly positioned when it is inserted into the CF Card slot Use only CF Cards manufactured by Digital Electronics Cor poration GLC unit performance cannot be guaranteed when another manufacturer s CF Card is used Lost GLC data cannot be recovered Since accidental data loss can occur at any time be sure to back up all GLC screen and CF Card data regularly Be sure to follow the instructions below to prevent the mal function of a CF Card or the destruction of a CF Card s internal data e DO NOT bend the CF Card e DO NOT dr
98. ensing wetbulb temperature 39 C max 0 1mg m max non conductive levels ollution Degree 2 Atmospheric Endurance GLC Operation Altitude 800hP a to 1 114hP a 2000 meters max IEC61131 2 J IS B 3501 compliant Shock Resistance 147m s Release tme 11ms three times for each X Y Z direction EC61131 2 J IS B 3501 compliant When Vibration is NOT Continuous 10Hz to 57Hz 0 075mm 57Hz to 150Hz 9 8m s When Vibration is Continuous 10Hz to 57Hz 0 035mm 57Hz to 150Hz 4 9m s 10 times 80 min for each X Y Z direction Noise Immunity Noise Voltage 1000Vp p P ulse Duration Jus Electrostatic Discharge ContactDischarge M ethod 6kV Immunity complies with IEC 61000 4 2 Level 3 1 When the GLC2300L operates for a long time in ambient temperatures that are Vibration Resistance greater than 40 C crystal liquid may become temporarily unclear The crystal liquid will return to normal and no operation problems should occur as a result 2 1 3 Structural 100Q max or your country s applicable standard Grounding E quivalentto IP 65f J EM 1030 NEM A2250 Type4X 12 External Dimensions W171mm x H138mm x D60mm 6 73 in x 5 43 in x 2 36 in Weight 2kg0265 jax atural air circulation 1 The front face of the GLC is installed in a solid panel The GLC unit s level of resistance and the conditions it has been tested under are equivalent to the standards listed in the specifications
99. er I 1 2 A About GLC2300 Series Models 14 ACCOSSOLIOS ctos reete eee ti eer e Dae uiu 1 6 Yd EET 2 2 ALARM MESSAGE sonnei 6 32 Allowable Voltage Drop 2 1 Ambient Operating Temperature 2 2 Atmospheric Endurance ceeeeeessteeeeeeeeeneee 2 2 Attaching the Installation Gasket 3 1 Available Software c cccseceeeseeeeeeeeeeeeeeneeeees 1 6 B B W REVERSE sciis neida 6 18 Back Up Memory NEE EEN Edel 2 4 Backlight rote eerte ene ies 2 3 Backlight Burnout Detection Feature 1 16 Bar Code Header 1 2 BRIGHTNESS ADIUSTMENT 6 13 Brightness Control 2 3 BUZZER ON ERROR visir asrina ianrie norena 6 26 Buzzer Sounds when GLC Power is Turned ON 7 16 C Cable Preparation esses 3 22 Cannot Execute Logic Program 7 15 CF Gard ossiani 1 2 1 3 1 11 7 5 CF Card Access LED isisisi usainen iaia 2 9 CF CARD CHECKGUN eese 7 5 CF Card Cover nine uoi uds 2 10 CF Card Handlings sessie tsena teenisid 3 21 CF Card Insertion and Removal 3 18 CF Card Interface AAA 2 5 CF CARD MEMORY LOADER FILE CHECK 7 5 CF Card Got 2 10 CF Memory Loader Tool asssseeeeeeeeeeeeseeeene 4 6 CHARACTER STRING DATA MODE 6 7 CHARACTER STRING DATA SETUP 6 6 Checking the IP Address sssssss 4 5 Cleaning the Display
100. erform the SRAM BACKUP check YN Performing the above Self Diagnosis checks will delete all resident SRAM data m Important GLC2300 Series User Manual 7 7 Chapter 7 RUN Mode and Errors 7 8 7 3 Troubleshooting This section describes how to find and resolve problems that may occur with the GLC If a problem exists with the PLC refer to the corresponding PLC manual 7 3 1 Possible Types of Trouble The following items are problems that may occur while using this unit A No Display Section 7 3 2 The screen will not display even when the GLC unit is powered on Also during RUN mode the screen disappears B No GLC HOST Communication Section 7 3 3 The GLC unit cannot extract data from the host An error message may appear on the screen as a result See 7 4 Error Messages C Touch Panel Does Not Respond Section 7 3 4 The touch panel does not react when touched or the reaction time is very slow D Cannot Execute Logic Program Section 7 3 5 The GLC freezes or the control memory s retentive area does not work E Buzzer Sounds when GLC power is turned ON Section 7 3 6 The GLC unit s buzzer sounds intermittently when the power is first turned ON F Clock Setting Cannot be Entered Section 7 3 7 Even after clock setting are entered the GLC unit s clock settings remain eg 00 01 01 For problems A to F see the corresponding flowcharts on Trouble shooting Sections 7 3 2 t
101. ernal Memory data J such as system program communication protocol expansion program mportant screen data and Backup SRAM data will be completely overwritten DOWNLOAD WARNING LOSING ALL DATA ENTER PASSWORD AND PRESS START KEY START 4 8 GLC2300 Series User Manual Entering OFFLINE Mode OFFLINE Mode Main Menu INITIALIZATION SELF DIAGNOSIS A O N ch Chapter 5 OFFLINE Mode OFFLINE Mode provides access to the GLC unit s Initialize menu Self Diagnosis menu and other GLC features You will need to change the GLC to OFFLINE mode before you can use any of these features IN A OFFLINE mode is unavailable in a new GLC until the necessary System l data has been transferred from the screen creation software on your Important PC To transfer system data the GLC unit s power cord must be plugged in When you transfer screen data from your PC to the GLC the GLC unit s System data is also automatically sent For information about transferring data to the GLC see Chapter 4 Data Transfer or refer to the GP PRO PB III for Windows Opera tion Manual included in the GP PRO PB III C Package 5 1 Entering OFFLINE Mode To INITIALIZE your GLC or to perform a SELF DIAGNOSIS you must first switch the GLC to OFFLINE mode This can be done using either of two methods immediately after plugging in the GLC unit s power cord or by using the Forced Reset feature AN A
102. ese settings are used for outputting 2 way driver s operation logs Therefore if you are not using the Pro Server software these settings are not necessary EXTENDED SETUP SYSLOG SETUP ETHERNET SETUP HOST IP ADDR CO J 0 J 0 0 J SYSLOG SETUP FACILITY 0 23 NES OTHERS SETUP OUTPUT LEVEL CO 4 YES SELF DIAGNOSIS HOST IP ADDRESS Sets up the IP address of the host computer that will output the 2 way driver s operation logs FACILITY Sets up the facility OUTPUT LEVEL Sets up the output level For details about Pro Server and SYSLOG refer to the Pro Server with Pro Studio for Windows Operation Manual included in the Pro Server with Pro Studio for Windows software package 6 5 6 OTHERS SETUP Designates the GLC operation performed when a 2 way driver error occurs EXTENDED SETUP ETHERNET SETUP SYSLOG SETUP OTHERS SETUP SELF DIAGNOSIS OTHERS SETUP BUZZER ON ERROR DISPLAY WARNING BUZZER ON ERROR Enables disables the buzzer sound output produced when an error related to the 2 way driver operation occurs DISPLAY WARNING Enables disables the warning message display used when an error related to the 2 way driver operation occurs CONTROLLER SELF DIAGNOSIS See 7 2 3 List of Controller Self Diagnosis Items GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 5 7 SELF DIAGNOSIS
103. esistance eee 2 1 InterfaGGes ciere ete tee tie Dese c en aeu Der tun 2 5 Interlock Circuit eeeesseenneenn 3 11 LMTFOCUCHION BEREIT ETE 1 1 K KANJI FONT QUALITY ee 6 33 L Language Fonts eri rette cioe 2 3 LOGIC Progi aNs anaa Lec up 16 M Main Menit teer tere 5 3 Maintenances ceecccccecceeecseeeeeeeeesseeeeesaueeeeeeaes 8 1 IVIGITIOE y eege e ecce oid ids eei 2 4 menu Dai uoce cree ENEE 6 12 MONOPOLIZE TIME een 6 24 MY IP ADDRESS ees 6 25 MY PORTNO EE 6 25 N E EHE 6 1 NETWORK INFORMATION ADDRESS 6 21 No Eilenger ER 7 9 No GLC Host Communication 7 12 Noise Immunity essen 2 2 O OBJ PLC Has Not Been Set Up 7 25 OFFLINE Mode 5 1 GLC2300 Series User Manual ONLINE ERROR DISPLAY sss 6 32 Operating Humidity esee 2 2 Operation Altitude sisene iinne isinisi nanninannan 2 2 OTHERS SETUP ern tinee 6 26 OUTPUT LEVEL 3 imei tes 6 26 P Package Contents AAA 14 gio cce 3 3 Panel Cut Dimensions seeseeeeeeeeeeeeeeene 2 13 En 6 9 6 16 Part NAMES nennen 2 9 PASSWORD SETUP eese 6 3 PERCENT ALLOCATION eese 6 28 Periodic Check Points sssusss 8 2 PEC COM ETOT iiia cri ect 7 23 PEG PRIORITY E 6 23 PEG SETUP ceca itii etre eic 6 2 6 20 Pol
104. et 4PJ Printer Conversion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer Printer Type Settings Area Type and Keyboard SIO Baud Rate Type HP Laser Jet II Keyboard SIO Baud Rate 9600bps Printer Settings Serial Menu PCL Menu Job Menu eent 452332 Font Source Resolution 60 Font No serai Po Symbol DTR Polarity Available Printout Features The printout features available with the GLC2300L GLC2300T unit are as fol PSceenwaritopy 9 o o Pinta Message o o oS C Realtime pintofQ Tagaam 0 o o Co ES HERD NN CNN ru ToT o Batch print of Q Tag alarm Print Log Data Single Block B NADA Electronics TP 651G Printer ver 1 3 Conversion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer SG C SG o MEE PinNo INE TEN og 9 3 14 GLC2300 Series User Manual Chapter 3 Installation and Wiring Printer Type Settings Area Type and Keyboard SIO Baud Rate Type Epson High Quality Keyboard SIO Baud Rate 19200bps Printing Method monochrome Printer Settings DIP SW1 Switch Feature 1 1 ONOFF SW1 1 LISTER P PRINT SW1 2 Buffer Full Print SW1 7 Graphic Double Height Printing OoN SW1 8 Exclusive Graphic 800 x 600 dot printing DIP SW2 Switch Feature ONOFF uu Baud Rate 19200bps SW27 XONXOFFTYPE ON Available Printout Features The printou
105. fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine misoperation can occur Your backlight is burned out if e your GLC is not set to Standby Mode and the screen has gone blank e your GLC is set to Standby Mode but touching the screen does not cause the display to reappear To prevent accidental machine misoperation Pro face rec ommends that you use the GLC unit s USE TOUCH PANEL AFTER BACKLIGHT BURNOUT feature to automatically detect a burnout and disable the touch screen Installation Warnings e High voltage runs through the GLC To prevent an electrical shock do NOT disassemble the GLC for any reason other than to replace the backlight e Do NOT modify the GLC unit Doing so may cause a fire or an electrical shock e Do NOT use the GLC in an environment where flammable gases are present to prevent an explosion from occurring 8 GLC2300 Series User Manual Preface A WARNINGS Wiring Warnings e To prevent electrical shock or equipment damage unplug the GLC unit s power cord from the power supply prior to installing or wiring the GLC After completing any GLC wiring work be sure the termi nal block s protective plastic cover is reattached If this cover is not reattached an electrical shock could easily occur Do NOT use power levels with the GLC that are higher or lower than the GLC unit s specified power range Doing so may cause a fire e
106. fer Screen Data 4 3 CF Memory Loader Tool The GLC unit allows you to transfer screen data between your PC and the GLC and to upload internal GLC data to its CF Card using the CF Memory Loader Tool La e You need to transfer the CF Memory Loader Tool to the Note CF Card prior to using the CF Memory Loader Tool Si Refer to the GP PRO PB III for Windows Opera tion Manual included in the GP PRO PB III C Package The combination of the CF Memory Loader Tool and Backup Data often requires at least 8MB of CF Card memory As a result Digital recommends you use its CF Card GP077 CF20 16MB or GP077 CF30 S2MB B Starting the CF Memory Loader Tool There are two methods for starting this program via the CF Card 1 Menu Bar Using the GLC Unit s CF BOOT Menu Insert the CF Card with the CF Memory Loader Tool saved into the GLC and touch the OFFLINE menu screen s CF BOOT selection The GLC will be reset and after it restarts the CF card s CF Memory Loader Tool will start For information about displaying the menu bar see 6 4 3 SET UP TOUCH PANEL M CF BDOT cance 2 GLC Dip Switches Forced Start via GLC Dip Switches You can also use the Dip Switches on the rear of the GLC next to the CF Card Slot If you turn ON raise Dip Switch No 1 and then connect the GLC unit s power cord the CF Memory Loader Tool will automa
107. for use in Class I and II Division 2 and Class III Hazardous classified locations GLC2300 LG41 24V UL Registration Model 2980070 11 GLC2300 TC41 24V UL Registration Model 2980070 12 Installation Precautions Ifthe GLC is mounted so as to cool itself naturally please mount it on a vertical panel Also insure that the GLC is mounted at least 100 mm away from any other adjacent structures or machine parts If these conditions are not met the heat generated by the GLC s internal components may cause it to fail to meet UL standards UL1604 Compliance and Handling Cautions 1 Power and input output wiring must be in accordance with Class I Division 2 wiring meth ods Article 501 4 b of the National Electrical Code NFPA 70 within the United States and in accordance with Section 18 152 of the Canadian Electrical Code for units installed within Canada 2 Suitable for use in Class I Division 2 Groups A B C and D Hazardous Locations 3 WARNING Explosion hazard substitution of components may impair compliance to Class I Division 2 4 WARNING Explosion hazard when in hazardous locations turn the power OFF before replacing or wiring modules 5 WARNING Explosion hazard confirm that the power supply has been turned OFF before disconnecting equipment or confirm that the location is not subject to the risk of explosion 6 WARNING Explosion hazard do not connect disconnect equipment unless area is known to be non
108. hazardous Port is for system set up and diagnostics CE Marking Notes The GLC2300 LG41 24V and GLC2300 TC41 21V are CE marked products that conform to EMC directives EN55022 Class A and EN50082 2 For detailed CE marking information contact your local GLC distributor GLC2300 LG41 24V units with revision code L or later GLC2300 TC41 24V units with revision code J or later are all UL1604 compliant See Revision Information in page 14 for how to identify your unit s revision code GLC2300 Series User Manual 15 Preface Documentation Conventions The list below describes the documentation conventions used in this manual N Important Pro Control Editor Software used to create transfer and monitor a GLC logic program GLC Indicates the GLC2300L GLC2300T unit isch Indicates the software package that combines GP PRO PB III for pone Windows and Pro Control Editor Indicates important information or procedures that must be followed for correctand risk free software device operation Screen Editor GP PRO PB IIl for Windows screen editor software ver 6 10 or higher Ladder program created with the P ro Control Editor ver 4 23 or Logic Program higher Provides useful or important supplemental information O AAAA Crossreferences to useful or importantsupplemental information 16 GLC2300 Series User Manual Prior to Operating the GLC System Design 1 2 C h a pte r
109. in No Signal Name Gonaition 1 e CHT Communicaton data 2 T amp CHI Communicaton Data 3 si CHiCebeShedUne e slo cha CableShieldLine 2 8 GLC2300 Series User Manual Chapter 2 Specifications 2 4 Part Names and Functions A Display Panel The GLC monitor screen displays user created screens and corresponding host PLC data GLC2300L Monochrome LCD GLC2300T TFT type color LCD B Touch Panel ig Enables the user to perform screen change operations or input data c A B Front C Status LED Indicates the GLC unit s current condition Color Operation Controller Mode Operation Mode Green ON DN e ON In operation RUN Flashing STOP Bei ON Inopeain MajrEmo Color Indicator Description orange on Bacdghtburoithas occured D Power Input Terminal Block Connects Power Cord E Expansion Unit Interface EXT i Connects a data communication unit to the GLC unit F CF Card Access LED If the CF Card Cover is closed when the Go o CF Card is inserted the LED lamp turns ON The LED lamp will remain ON even if the CF Card Cover is opened while the D F GLC accesses the CF Card EE e ulis GLC2300 Series User Manual 2
110. is test and return to the SELF DIAGNOSIS menu B Returning to the SELF DIAGNOSIS Menu After performing the Self Diagnosis check OK is displayed Touch once any where on the display screen to return to the SELF DIAGNOSIS MENU oe CHECK OK 5 6 GLC2300 Series User Manual Chapter 5 OFFLINE Mode If an Error Message displays press the bottom left corners of the panel 1 and then touch the bottom right corner of the panel 2 to return to the SELF DIAGNO SIS MENU CHECK DATA ERROR Error Message B Returning to the Main Menu Touch the MAIN key to return to the Main Menu screen MAIN SELF DI AGNOS S MENU N MENU DISPLAY PATTERN INPUT PORT MITIALIZE FEPROM CHECKSUM ELF DI AGNOS 1S FRAME BUFFER TOOL CONNECTOR GLC2300 Series User Manual 5 7 5 8 GLC2300 Series User Manual 1 Initialization Screen 5 PLC SETUP 2 Initialization Items 6 INITIALIZE INTERNAL MEMORY 3 SYSTEM ENVIRONMENT SETUP 7 SET UP TIME C h a pte r 4 SET UP I O 8 SET UP SCREEN 9 Font Setting 6 Initializing the GLC 6 1 Initialization Screen To change your GLC unit s general operation settings use the GLC unit s OFFLINE mode to access the items in the MAIN MENU INITIALIZE option This chapter explains each of the OFFLINE mode s INITIALIZE items However there are two 2 types of INITIALIZE settings those for the 1 1 connection and those for the n 1 multi link c
111. it Refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package AN N Interrupting the screen data transfer can lead to a GLC startup error During screen data transfer do NOT Important disconnect the GLC unit s power supply e turn off the PC e disconnect the GLC unit s transfer cable Cte If the GLC screen creation software s GP SYSTEM SET E TINGS data is transferred to the GLC the OFFLINE mode INITIAL SETTINGS data will be overwritten 4 2 Ethernet Data Transfer The GLC2300 Series unit is equipped with the Ethernet I F which allows you to set up the GLC via an Ethernet network as well as transfer GLC screen data A When using the Ethernet communication protocol you must specify a port number 8010 or higher Otherwise system setup or screen data Important transfer via Ethernet is disabled After you connect an Ethernet cable to the GLC s Ethernet I F the GLC will appear on the Ethernet network B Transferring Data to a Completely New GLC Setting Up the IP Address Manually Touch the Ethernet Settings button on the Initial Start Mode screen See 6 5 4 ETHERNET SETUP mg RE ala era ARE IMRAN CORE CORO d xx To CE Td MY IP ADDR 0 J 0 J 0 0 SER Hob EE DOE di ion y SUBMET MASK 0 J 0 J 0 im Initial Start Mode F Eme Since this unit s system data has not MY
112. ith the GLC unit peripheral equipment is YES Contact your local malfunctioning GLC distributor GLC operation may be affected by this malfunction 7 14 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 5 Cannot Execute Logic Program Problem jReson j souion Controller Memory s Data Save Battery Problem Change the battery Area data is not saved after power is turned OFF Memory Problem Change the memory unit m Use Pro Control to restart the This is a program data transfer control feature error The data was not but should Refer to the have been transferred from the URS Pro Control Editor User Program error data hold area to the RUN area Mna When RUN STOP switchover is performed the Hold CLEAR feature Turn this feature OFF is enabled Either a command perfomance Debug the program alarm error has occurred or a major Check the System variable error has occurred F aultCode After changing to RUN mode control returns to STOP mode GLC2300 Series User Manual 7 15 Chapter 7 RUN Mode and Errors 7 3 6 Buzzer Sounds when GLC Power is Turned ON If you start the GLC unit and the internal buzzer sounds use the following chart to find the reason and the appropriate solution Buzzer e From the screen creation software send the correctsystem program to the GLC via the Transfer screen s Forced S etup feature Turn on the GLC units dip switch 1 nextto
113. l extend outside the groove Before mount ing the GLC to the panel be sure to confirm that the gasket is cor rectly installed Unit mm in 2 0 0 08 8 2 Periodic Check Points To keep your GLC unit in its best condition inspect the following points periodi cally GLC Operation Environment Is the operating temperature within the allowable range 0 C to 50 C e Is the operating humidity within the specified range 1076RH to 90 RH dry bulb temperature of 39 C or less Is the operating atmosphere free of corrosive gasses Electrical Specifications Is the input voltage DC 19 2V to DC 28 8V appropriate Related Items Are all power cords and cables connected properly Have any become loose Are all mounting brackets holding the unit securely Are there many scratches or traces of dirt on the installation gasket GLC2300 Series User Manual Chapter 8 Maintenance 8 3 Replacing the Backlight When the unit s backlight burns out the unit s status LED will turn orange If the OFFLINE menu s USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT feature is set to NO the GLC unit s touch panel will be disabled See 6 4 3 SET UP TOUCH PANEL GL C2300 Series units use a CFL long life type backlight The actual life of the backlight however depends on the GLC unit s operating conditions and replacement may be required A GLC2300 Series backlight has a life
114. lectrical shock or GLC damage Operation and Maintenance Warnings e NEVER touch a live power terminal Doing so could cause an electrical shock or a machine malfunction To prevent an electrical shock unplug the GLC unit s power cord before either cleaning the GLC or attaching detach ing the power terminal attachment screws When replacing the GLC unit s backlight be sure to un plug the unit s power cord to prevent an electrical shock and wear safety gloves to prevent burns The GLC uses a lithium battery to back up its internal clock and to control memory data If the battery is incorrectly re placed reversed positive and negative ends the bat tery may explode Therefore Pro face recommends that you contact your local GLC distributor for instructions before replacing or changing the battery GLC2300 Series User Manual 9 Preface 10 A CAUTIONS Wiring Layout Cautions e To prevent a GLC unit malfunction due to excessive noise isolate all GLC input output signal lines from all power wiring or power cables via a separate wiring duct Installation Cautions e To reduce the risk of incorrect input or output signals be sure that any data cables attached to the GLC unit s connector make full contact with the connector pins General Wiring Cautions e To prevent electrical shocks or malfunctions be sure the GLC unit s FG earth wire is grounded as follows 1 maximum grounding resistance 100 Q
115. ller Settings are stored in the GLC unit s nonvolatile memory Although each entry in the Controller Set tings has a default setting they should be set according to your application Controller Setting 1 Controller Setting 2 CONTROLLER SETTING 1 CONTROLLER SETTING 2 TARGET SCAN TIME es ENABLE 1 0 10 2000ms PERCENT ALLOCATION mi 1 CHANGE SCREEN CHECK CONTROLLER STATE STOP ON MINOR FAULT WATCHDOG Hien ms CONTROLLER SETTING 1 TARGET SCAN TIME Use Target Scan Time to set the time periods for the Controller Operation and the Display Operation Time functions The Controller Operation Time function sets the time it takes to execute the I O reading Logic Program and I O writing The setting range for Target Scan Time is between 10 and 2000 ms When Target Scan is set the maximum time allocated to the Controller Operation Time func tion is 50 PERCENT ALLOCATION Use Percent Allocation to set the ratio of Controller Operation Time function in Target Scan Time The setting range for Percent Allocation is between 0 and 50 When Percent Allocation is set Target Scan is disabled CONTROLLER STATE This item sets the Operation Mode START STOP or DEFAULT when the power is ON STOP ON MINOR FAULT This item either stops the Controller Operation or executes a logic program when a minor fault occurs If you wish the operation to continue after an
116. lock runs To reset the error you need to turn the GLC unit s power OFF and then ON again Leave the GLC ON continuously and the battery s charge will become sufficient for backup after 24 hours and will be fully charged in approximately 96 hours If the battery is incorrectly replaced the battery may explode To avoid the danger do NOT replace the battery yourself When the battery needs a replace ment consult with your local GLC distributor After changing the backup battery set up the internal clock See Chapter 6 Initializing the GLC Cte The lifetime of the backup battery depends on the ambient tem NA perature and the amount of current being charged and used The table below gives a general indication of how long the bat tery will last Battery Temperature 40 C or lower 50 C or lower 60 C or lower Expected Lifetime 10 years or longer 4 1 years or longer 1 5 years or longer 7 24 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 5 5 Screen Tag Limit Exceeded max 384 When tags are setup beyond the tag limit all tags in excess of number 384 will be disabled Plus when tags involve registered Windows and loaded screens they are disabled in this order Window Registry Load Screen 1 Disabled registered windows start from the last screen used 2 Disabled loaded screens start from the last screen used To correct this problem reduce the number of tags to within the allowed limit 7 5 6 OBJ
117. lution Degree sroine nanas 2 2 Possible Types of Trouble 7 8 Power Consumption esses 2 1 Power Input Terminal Block 2 9 Power Interruption sssseeeeeeees 3 10 PRINTER dri ER 7 6 PRINTER SETUP cette deer 6 15 Prior to Operating the GLC sssss 1 1 Pro Gontrol Editor e 16 Q QUALITY d geogr deeg 6 18 R Rated Voltage ees 2 1 Rated Voltage Range sess 2 1 RANGS m 2 2 RECEIVE TIMEOUT ee 6 10 Recommended Units s 1 4 REGISTRATION NO sse 6 6 Replacing the Backlight 8 3 RESET GP ON DATA WRITE ERROR 6 20 Resolutsioonide aia 2 3 2 4 RETRY COUNT 145a tee penes 6 11 el 6 16 6 19 HS 232C Cable n oes 1 2 Lee el 1 2 RS 422 Connector Terminal Adapter 1 2 RON D 5 4 7 1 GLC2300 Series User Manual Index S Ter avr 6 28 SCANNING MODE eee 6 17 SCREEN DATA TRANSFER eee 5 4 Screen Editor eros iere iere een 16 Screen Tag Limit Exceeded 7 25 Screw Lock Terminal Block 2 10 SELF DIAGNOSIS 5 4 6 27 7 3 SELF DIAGNOSIS ITEM LIST 7 3 Serial Data Transfer esses 4 1 SERIAL I F CHANGE eee 6 19 Serial Interface
118. m Standard Power neneondectng Cables Cables Cables resin plastic O0O000 1 000 00 00000 Earth Ground ne When you are unable to separate the cables as shown above NO be sure to use shielded cable and create a ground from the shield line 3 2 5 Installation Cautions A problem in the external power supply or a GLC unit failure can lead to opera tion failures which can affect the entire system As a preventive measure be sure to set up a protection circuit such as an Emergency Stop Protection Network Interlock or System Design circuit in areas where potential failures may occur Examples of protection circuits that ensure the system s reliability include the following Bi Failsafe Electrical Circuits When designing failsafe circuits be aware of possible malfunctions resulting from differences in the startup times of the control device connected to the GLC output unit especially the DC power supply the GLC unit s system and the program When using a remote I O create a logic program to check the terminal status GLC2300 Series User Manual 3 9 Chapter 3 Installation and Wiring For example connect an electrical voltage relay coil to the GLC output unit power supply circuit and to any connected control devices power circuit then connect their contacts to the GLC input unit Design the circuit so that it checks for an ON signal from the electrical voltage relay using a logic program then executes the la
119. me in which the GLC receives data from the PLC If the cable is not connected data communication will Timeout after one second regardless of this setting s value The default value for the RECEIVE TIMEOUT setting is 10 seconds ore An error message may appear on your personal computer if You transfer screens from your PC to the GLC after a PLC communication error has occurred and the error is not yet cleared Your GLC unit s RECEIVE TIMEOUT value is set to 30 seconds or more GLC2300 Series User Manual Chapter 6 Initializing the GLC RETRY COUNT 0 to 255 Use this setting item to designate the number of times the GLC tries to send data to the PLC when a PLC communication error occurs After the GLC unit s speci fied number of attempts has failed to send data to the PLC an error message will appear on the GLC The default value for the Retry Count setting is 2 6 4 5 SET UP TOUCH PANEL Set up the touch panel s Touch Operation and Force Reset modes and adjust the Display Device settings in this screen Depending on the GLC type these settings may vary GLC2300L Setup Screen SET LP 1 0 vm SET UP 1 0 Prev USE TOUCH PANEL AFTER TOUCH OPERATION MODE P POINTS BACKLIGHT BURNOUT SYSTEM RESET MODE ON vt CONTRAST SETTING BR GHTNESS SETTING ON rich SET UP LCD NORMAL GLC2300T Setup Screen SET UP 1 0 ser TOUCH OPERATION MODE 2 POINT
120. movement may occur in those areas Therefore and to prevent unsafe machine movement create a Failsafe Cir cuit that is completely external to the GLC 6 GLC2300 Series User Manual Preface DANGERS 3 If a problem arises with an external unit s relay or transis tor causing an output coil to remain either ON or OFF a major accident can occur To prevent this be sure to set up external watchdog circuits that will monitor vital out put signals Design a circuit that will supply power to the GLC unit s UO before starting up the GLC If the GLC unit s internal pro gram enters RUN mode prior to the I O unit s load control power turning ON an incorrect output signal or malfunction could cause an accident Design a user program to ensure the safety of the user s sys tem in the event of a GLC display or control error or either a data transmission error or power failure between the GLC and a connected unit all of which can lead to an incorrect output signal or malfunction resulting in an accident Do NOT make switches using the switches on the touch pan els which may cause operator injury and machine damage To prevent major accidents caused by an output remaining either ON or OFF set up circuits such as limiters that will monitor vital output signals To prevent accidents caused by incorrect output or malfunction design switches used by sepa rate devices to perform important operations Do NOT us
121. munication is being performed correctly between the GLC and the PLC MAIN INTIALIZE PLC SETUP STATION SETUP PLC SETUP NETWORK INFORMATION DEV O STATION SETUP INFORMATION ADR 1 CUSTOMIZE SETUP STATION No 2 15 NETWORK INFORMATION ADDRESS With an n 1 multi link connection the Network Information setting uses two 2 words a Connection List and a Validation List described in this section for its data These areas are allocated in the PLC s Data Register D or Data Memory DM Addresses which can be allocated will differ depending on the PLC type Refer to the GP PRO PB III for Windows Device PLC Connection Manual included in the GP PRO PB III C Package PLC Data Register 0 COMMECTION LIST PLO gt GLC vaupirow LST SLC PLC A In the NETWORK INFORMATION ADDRESS set up the same address to all the GLCs connected to the same link unit Also when the link unit Important has two ports be sure they do not use the same address Connection List The word address for the Connection List sets up the number of GLCs con nected to the PLC which must have been entered previously in the PLC When these GLCs are connected to the PLC the corresponding PLC bit number for each GLC Station turns ON see below iom When the GLC is connected to the PLC and the option of Ka GLC only correspondence ends and OFFLINE mod
122. n designates the screen that initially appears in RUN mode After this first screen appears communication with the PLC begins If however the initial screen has not been created or does not exist the version information screen see previous page remains displayed MATN MENU INITIALIZE TRANSFER SCREEN DATA SELF DIAGNOSIS 7 RUN Note To enter OFFLINE Mode touch the top left corner of the GLC NO units screen within 10 seconds after connecting the GLC unit s power cord After powering up the GLC the initial screen appears This screen is equipped with a built in invisible switch in the top left corner that if touched within 10 seconds can change the GLC from RUN to OFFLINE mode pas MAIN MENU MENU INITIALIZE ALINE og DD 2 TRANSFER SCREEN DATA BLIN 75 SELF DIAGNOSIS RUM TOTAL 164 7 2 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 2 SELF DIAGNOSIS The GLC unit is equipped with a number of Self Diagnosis features used to check its System and Interfaces for any problems 7 2 4 SELF DIAGNOSIS ITEM LIST MAIN MENU INITIALIZE SELF DIAGNOSTS RUN DISPLAY PATTERN Checks all the figures and tiling patterns TOUCH PANEL Checks each GLC touch panel square FEPROM CHECKSUM System and Protocol Checks the System and Protocol of the GLC unit s Internal
123. n excessive noise Use your country s applicable standard for grounding The SG and FG terminals are connected internally in the GLC unit e When connecting the SG line to another device be sure that the design of the system connection does not produce a shorting loop Ste Whenever possible use thick wires 2mm max for power lines and twist the exposed wire ends when connecting the Ring Terminals Use the following crimp on type Ring Terminals Over 3 2 mm 0 13 in Under 6 0 mm 0 24 in Ring Terminal B Connecting the Power Supply Lines GLC2300 LG41 24V GLC2300 TC41 24V Unit o EXT o boo CMN C ce JL i FOFG FG Sch O Go o e S Power Input Terminal Block Positive electrode Negative electrode FG Grounding Terminal connected to the GLC chassis 3 6 GLC2300 Series User Manual Chapter 3 Installation and Wiring To connect the power supply lines 1 Make sure the GLC unit s power cord is not plugged in to the power supply 2 Remove the Terminal Strip s clear plastic cover 3 Remove the terminal attachment screws from the three 3 middle terminals position the Ring Terminals on the correct electrode and reattach the s
124. nclosure the term ambient opera tion temperature indicates the cabinet or enclosure s internal tem perature Cabinet Enclosure Make sure that heat from surrounding equipment does not cause the GLC to exceed its standard operating temperature When installing the GLC in a vertically inclined panel the panel s face should NOT incline more than 30 Less than 30 from vertical When installing the GLC in a vertically inclined panel and the panel s face inclines more than 30 the ambient temperature must NOT ex ceed 40 C You may need to use forced air cooling fan A C to en sure the ambient operating temperature is lower than 40 C When installing the GLC vertically position the unit so that the Power Input Terminal Block is also vertical GLC2300 Series User Manual 3 3 Chapter 3 Installation and Wiring B Installing the GLC 1 Insert the GLC into the panel cut as follows D ss 2 Insertthe installation fasteners into the GLC unit s insertion slots two slots SSF each at the top and bottom of the unit 4 slots total 3 Insert each of the fasteners as follows Installation Panel G Hook A 4 Be sure to pull the fastener back
125. nd correct Only for the mult link connection any thatare incorrect am Specific P LC related error or an See 75 Le ScreenData is corrupted SCREEN MEMORY DATA nnnn indicates the S creen Number IS CORRUPT thathas an error nnnn mmmm mmmm indicates the number of screens thathave errors Decimal The backup battery for the internal See 7 5 VEDI SETUR ERROR clock is running low Enor Message Details SCREEN TRANSFER An error occurred in the data ERROR transmission from the screen editor Re transfer the screen data to the GLC panel Check the screens thathave errors correctall errors and then transfer the screen data again SCREEN TAG LIMIT Tags are setup beyond the tag limit See 75 EXCEEDED max of 385 Enor Message Details OBJ PLC HAS NOT The hostP LC setup in the E ditor S 75 BEEN SET UP does notmatch the PLC in use Enor Message Details A CF Card thatis notcompliant with the GLC is being used Use an optional CF Card CF CARD RECOGNITION Either reinsertthe CF Card or ERROR The CF Card is notrecognized due ip the timing ofthe CF Card Insertion and Removal turn the GLC OFF and then ON again while the CF Card is stil inserted ven D Scriptsetings data are See 75 SCRIPT ERROR decla i Enor Message Details GLOBAL D SCRIPT Global D scriptsetings data are See 7 5 ERROR incorrect Enor Message Details EXTENDED SIO SCRIPT Extend SIO scriptsetings data are S
126. o 7 3 7 G OFFLINE Displays During RUN Mode The GLC unexpectedly goes to the OFFLINE mode while operating or the GLC automatically goes to the OFFLINE mode when the power is turned ON In this case a SYSTEM ERROR may have developed while displaying the OFFLINE Mode screen See 7 5 Error Message Details If the GLC goes to the OFFLINE mode without displaying an error message when the power is turned ON be sure that no object has touched the screen accidentally Any object that touches the top left corner of the screen within 10 seconds after the power turns ON may cause the GLC to go OFFLINE For other types of Flex Network problems refer to the Flex Net work User Manual sold separately Cue The explanations given here assume the origin of the prob lem is the GLC unit For host PLC related problems refer to that unit s Operation Manual GLC2300 Series User Manual Chapter 7 RUN Mode and Errors 7 3 2 No Display Follow the flowchart below when the screen does not display when powering up or the screen turns OFF by itself during RUN mode to find an appropriate solution No Screen Display Has data transferred Transfer screen data from the screen editing software GEEK See Chapter 4 Data Transfer from the Screen Editor i YES Does the Status LED light turn ON NO Is it using the correct Use the correct power voltage power voltage SERIE See Chapter 2 Specifications
127. ode E Eue Since this unit s system data has not vet been downloaded it will operate in Initial Start Mode Please download this system fr om your PC NOTE Touch the ETHERMET SETUP button to enter ethernet transfer settings B Completing Data Transfer Using GLC Setup When transferring screen data from the GLC screen creation software the screen automatically switches to SCREEN DATA TRANSFER If the screen does not switch to SCREEN DATA TRANSFER select SCREEN DATA TRANSFER mode MAIN MENU TRANSFER SCREEN DATA INITIALIZE TRANSFER SCREEN DATA SELF DIAGNOSIS gt RUM During data transfer the SETUP TRANSFER and NOW TRANSFERRING PLEASE WAIT messages appear When these messages disappear the screen data transfer is completed You can cancel data transfer at any time using your GLC screen creation software When the screen data transfer is completed if you do not need to set up the GLC the screen designated in INITIAL SETTINGS SCREEN SETUP INITIAL SCREEN FILE NO appears and the GLC screen changes to operation RUN mode l To Set up the GLC means to download both the system program and the user specified protocol program from the GLC screen creation software to the GLC unit 4 2 GLC2300 Series User Manual Chapter 4 Transfer Screen Data Logic Program Data Transfer is only possible with a GLC that has previously had its System Data sent to
128. ommunication use the following settings DATALENGTH 7 or 8 bits STOP BIT 1 or 2 bits Za If you have selected YES for the SERIAL I F CHANGE on the COMMUNICATION Not Nen PARITY Use this setting to specify whether an ODD or EVEN number parity check or none at all OFF will take place during communication GLC2300 Series User Manual 6 9 Chapter 6 Initializing the GLC CONTROL The CONTROL setting prevents the overflow of data transmitted and received Select either the XON XOFF or the ER DTR control COMMUNICATION FORMAT Select one of the following options for the Communication Format setting e RS 232C e RS 422 4 line e RS 422 2 line When using an RS 422 cable and the Memory Link format Ge re be sure to select the 4 line option NO ANK GP PRO PB III for Windows Device PLC Connec tion Manual included with the GP PRO PB III C Package f you have selected YES for the SERIAL I F CHANGE on the COMMUNICATION PORT SETUP screen or Yes for the Serial I F Switch settings in the Change Extend SIO Type command in the GP Screen Editor s Project menu be sure to select RS 232C 6 4 2 COMMUNICATION SETUP This section explains how to use the Retry command to deal with errors including those that occur during GLC and PLC communication COMMUNICATION SETUP RECEIVE TIMEOUT 61 127 10 RETRY COUNT 0 255 2 RECEIVE TIMEOUT 1 to 127 Use a numeric value to set a period of ti
129. on Cable is held securely in place with a cable clamp This clamp should be located near the Important rear of the GLC Do NOT use excessive force to tighten the wires set screws If wire ends are not carefully twisted strands from adjacent wires or their contact with an electrode may cause a short circuit m Usea small screwdriver thickness 0 4 mm 0 02 in tip width 2 5 mm 0 10 in to tighten the set screws The recommended torque for tightening the set screws is 0 2 to 0 4 Nem GLC2300 Series User Manual 3 23 3 24 GLC2300 Series User Manual 1 Serial Data Transfer 2 Ethernet Data Transfer C h apter 3 CF Memory Loader Tool 4 Data Transfer This chapter explains how to transfer data created with the screen creation software using one of the following three 3 methods Transfer data between the GLC and your PC via the data transfer cable Transfer data to the GLC via an Ethernet network Transfer data between the GLC and your PC with the CF Card using the CF Memory Loader Tool 4 1 Serial Data Transfer The following diagram illustrates the connection between your PC and the GLC with the data transfer cable PC Data Transfer Cable GLC ue ww To PC s To GLC unit s serial port tool connector Note Pro face s data transfer cable GPW CBO2 is sold sepa NO ratel
130. onnection The n 1 mark appears on original menu items related to n 1 multi link connection items If there is no mark the menu item is common to both 1 1 and n 1 connec tions 1 1 A single 1 GLC is connected with a single 1 PLC n 1 Multiple GLCs are connected with a single PLC The GLCs successively pass a PLC Access Token exclusive PLC interaction key among themselves to designate which unit can communicate with the PLC Ge te f you transfer the GLC unit s system file data to the GLC via your screen creation software the GLC operates us ing that data If the GLC System file has been correctly set up and transferred then setting up the following INITIAL IZE items is unnecessary For more information about GLC System files re fer to the GP PRO PB III for Windows Operation Manual included with the GP PRO PB III C Pack age n instances where GP is displayed on the GLC unit s OFFLINE screen the term GLC can be substituted 1 PLCs that support the n 1 multi link connection are limited Refer to the Pro Control Editor Operation Manual included with the GP PRO PB III C Package 2 Refer to the GLC screen creation software s SYSTEM SETTINGS area GLC2300 Series User Manual 6 1 Chapter 6 Initializing the GLC 6 2 Initialization Items This chapter explains the contents of the Initialize setup items listed below For information about screen operations and numeric input see Chap
131. ons in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should monitor this error and make adjustments as necessary The screen displays the Hour and Minute settings but not the Seconds e Enter the last two digits of the Western calendar year GLC2300 Series User Manual 6 31 Chapter 6 Initializing the GLC 6 8 SET UP SCREEN Use this screen to enter the number of the screen that is initially displayed after startup the character size when the GLC is in RUN mode and other general screen items SET UP SCREEN INITIAL SCREEN NO B ALARM MESSAGE V SIZE H SIZE ONLINE ERROR DISPLAY INITIAL SCREEN NO 1 8999 This setting item specifies the file number of the screen that initially displays on startup If the BIN option was selected for DATA TYPE OF SCREEN NO in the SYSTEM SET UP screen enter a number between 1 and 8999 If BCD was the setup option enter a number between 1 and 1999 ALARM MESSAGE Use this setting item to set the character size for the ALARM MESSAGE when activated by the Alarm Bulletin 2 When using single byte characters V size 1 V size 2 V size 4 H size 1 H size 2 H size 4 16x8 pixels 32x16 pixels 64x32 pixels When using double byte characters V size 1 V size 2 V size 4 H size 1 H size 2 H size 4 16x16 pixels 32x32 pixels 64x64 pixels ONLINE ERR
132. op or strike the CF Card against another object e Keep the CF Card dry e DO NOT touch the CF Card connectors e DO NOT disassemble or modify the CF Card GLC2300 Series User Manual 3 19 Chapter 3 Installation and Wiring B Inserting the CF Card Use the following steps to insert the CF Card in the GLC 1 To open the CF Card cover slide it in the direction shown and then upwards 3 Close the cover 4 Confirm that the CF Card Access LED turns ON B Removing the CF Card Prior to removing the CF Card confirm that the CF Card Access LED is turned OFF To remove the CF Card reverse the previous Inserting the CF Card steps Note The CF Card cannot begin to access data if the CF Card s N coveris open However if the CF Card is in the process of accessing data the CF Card s cover can then be opened 3 20 GLC2300 Series User Manual Chapter 3 Installation and Wiring 3 5 1 CF Card Handling The CF Card has a data overwrite limit of approximately 100 000 times There fore be sure to back up all CF Card data regularly to another storage media 100 000 times assumes the overwriting of 500KB of data in DOS format Two methods are available for backing up data After using either method 1 or method 2 use your PC to save your data to the CF Card 1 If your PC is equipped with a PC Card Slot To view CF Card data on a personal computer first insert the CF Card into a CF Card Adapter 2 If y
133. our PC is NOT equipped with a PC Card slot Use a commercially available PC Card Reader or a CF Card Reader GLC2300 Series User Manual 3 21 Chapter 3 Installation and Wiring 3 6 Flex Network Communication Cable Use the following procedures to prepare and connect the Flex Network Communi cation Cable to the Screw Lock Terminal Block 3 6 1 Cable Preparation Remove the wire s external covering and insert the center strand into the connec tor opening Unit mm in Blue TR 6 RE White TR Lesser 251035 Shield SLD 0 98 to 1 38 Do NOT solder en e Be sure to tape or put a plastic tube over the shield line 4 l e Do NOT solder the wire Doing so could result in insufficient wire to important connector contact 3 6 2 Flex Network Communication Cable Wiring Use the following steps to connect the Flex Network Communication Cable to the Screw Lock Terminal Block 1 Loosen the set screws on both sides of the screw lock terminal block and remove the screw lock terminal block 3 22 GLC2300 Series User Manual Chapter 3 Installation and Wiring 2 Loosen the set screws for each desired pin and insert the cables Flex Network Pin Numbers and Signal Names 3 Make sure that each line cable is inserted completely 4 Tighten the two 2 set screws 5 Reattach the screw lock terminal block to the GLC A A e Be sure that the Flex Network Communicati
134. ple characters A B CD EF GH iJ 00090 00 16 bit Device LH Order 16 bit Device HL Order Example characters AB CDEF GHIJ KLMNOPQRST LL OLLI LII LIS LI LL LI LII LLLI LII 00 000 Q d 32 bit Device LH Order 32 bit Device HL Order D100 D101 D102 D103 D104 Relationship between K tag Write Character Value and the PLC device 16 bit Devices The GLC stores the character string in one internal Device in groups of two starting with the first pair of characters When nine characters make up a string they are arranged as follows 1234567289 Nul LI LII LII LII LJ Cte When the characters do not divide evenly by two NULL is added to the last character to make up the final pair and com plete the string 32 bit Devices The GLC stores the character string in one internal device address in groups of four starting with the first group of characters When there are nine characters they are arranged as follows 123456789 Null Se When the characters do not divide evenly by four NULL is added to the last character to make up the final group and complete the string 6 8 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 4 SETUPI O This section describes the communication setup with the Host PLC and the configuration for any peripheral equipment The SET UP I O menu includes the SET UP SIO COMMUNICATION SETUP SETUP I O DISPLAY SETUP PRINTER SETUP EXPANSION SERIAL SETUP EXPANSION
135. r output to the tool inter face in the GP System Setup I O Settings menu In the Printer settings area select the Tool Connector item in the Printer Port setting area Depending on the con nected serial printer the Type setting and the Keyboard SIO Baud Rate setting will differ GP Settings noname tmp Initial Screen Settings Extended Settings ia Communication Settings GP Settings 170 Settings Mode Settings Offline Made Ob FW Forced Reset Mode il Contrast Adjustment ill Brightness Adjustment imi Reverse Display Touch Input Mode 5 1 Point Touch fe 2 Point Touch Same Time 17 Disable Slide Dutside of Tag Use Touch Panel After Backlight z Burnout 5 Yes f No Printer Type PR201 bk Print Method 123 Monochrome 3 Color Print Direction 153 Horizontal 3 Vertical jv Reverse Color Print Printer port 2 Printer Lt i23 Tool Connector Keyboard SIO Speed 3600bps F Refresh Date D imi The detection of the touch panel movement wrong point Watch time E E 10 sec B Data Transfer Cable Dub 9 Pin Specification The data transfer cable Model GPW CBO1 uses a socket type connector The cable s pins are assigned as follows Pin Assignments CX Signal Name Lt AL RO AL DSR 6 RS 8 RS L uw Jo Use inch type set screws 4 40 UNC te NO GLC2300 Series User Manual 3 13 Chapter 3 Installation and Wiring B HP Laser J
136. ransfer performance cannot be guaranteed There fore use only the cable s recommended here Refer to the Flex Network User Manual sold separately B Standard System Design 8 Points 16 Input Points e rl K to next station Sensor Operation DC 24V Switch DC 24V 8 points Input 8 points Outpu Ge Actuator Lamp Sensor Sensor to next station Operation Operation Switch Switch Note 6 Mbps is the recommended communication speed Nd 1 Be sure the Terminal Switch TERM of the network s last unit at each end is turned ON Refer to the Flex Network User Manual sold separately GLC2300 Series User Manual Chapter 1 Introduction 1 4 5 Serial Device Tool Connector Interface B Serial I F This interface is used to connect RS 232C and RS 422 interface cables to a host PLC See 2 3 1 Serial I F E Tool Connector This interface is used to connect a data transfer cable a bar code reader or the Memory Loader II unit to the GLC2300 See 3 3 Tool Connector 1 4 6 2 Port Feature The 2 Port feature allows you to use Mitsubishi s GPP software package ladder programming software on your PC while the GLC is connected to a PLC With a GLC2300 Series unit you can use the 2 Port feature in the following two ways With the Internal 2 Port Feature The GLC unit s Tool Connector and a PC are connected via a data transfer cable GPW CB02
137. ravel Limit Switch ele n Directly input to Emergency Stop Circuit in Control unit Chapter 3 Installation and Wiring 3 3 Tool Connector A data transfer cable or a bar code reader can be attached to the GLC unit s tool connector A serial printer can be connected with a data transfer cable and a user customized conversion cable The location of the GLC unit s tool connector is shown in the following diagram AE WARNING To prevent an electrical shock unplug the GLC unit s power cord from the main power supply prior to attach ing or detaching any connectors to or from the GLC GLC2300 Right Side Tool Connector AN JN When the Bar Code Reader uses a separate power supply T Turn the Bar Code Reader ON before turning the GLC ON mportanti Turn the GLC OFF before turning the Bar Code Reader OFF 3 3 1 Serial Printer Connection B Overview The GLC unit outputs to a printer via the tool interface Use the optional data transfer cable to connect to the user customized conversion cable and connect that cable to the serial printer s connector Data Transfer Cable Conversion Cable Serial Printer user customized AMIL 3 12 GLC2300 Series User Manual Chapter 3 Installation and Wiring B GP System Setup You can use the screen creation software to send printe
138. rced reset display Japanese FEP System window START TIME 0 255 Use this setting item to specify the GLC unit s startup time or to adjust the powering up sequence so that the GLC starts up after the PLCS start TOUCH BUZZER SOUND This setting item indicates with a buzzing sound that the GLC has been touched PASSWORD SETUP The password setting item is used when the GLC switches to the Initialize Memory or Initialize OFFLINE mode screens The password a number between 0 and 9999 is a security feature within the OFFLINE mode to protect the GLC settings If you do not wish to use this feature enter the default value 40 1 When using the Direct Access format the object address becomes LS0009 When using the Memory Link format the object address becomes 12 Only when all items are set within the System Data Area GP PRO PB III for Windows Device PLC Connection Manual included with the GP PRO PB III C Package GLC2300 Series User Manual 6 3 Chapter 6 Initializing the GLC DATA TYPE OF SCREEN NO This setting specifies whether BIN or BCD format numbers are used when making screen changes Screen numbers 1 to 8999 are available for binary format Screen numbers 1 to 1999 are available for BCD format 6 3 2 SYSTEM AREA SETUP The PLC contains and uses the System Data Area to control its GLC related data Different types of devices can be set up in the System Data Area depending on the PLC type
139. s thoroughly to understand the correct operation and functions of the GLC unit B Safety Symbols Please pay attention to the following safety symbols and their meanings Indicates situations that will definitely result in major machine damage severe A DANGER bodily injury or death if the instructions are not followed Indicates situations that may result in major machine damage severe bodily injury or E WARNING death if the instructions are not followed Indicates situations that may result in A CAUTION damage to the machinery or minor bodily injury if the instructions are not followed A DANGERS When Designing your GLC System e Be sure to design your GLC control system so that in the event of a main power supply failure or a GLC accident the user system s overall safety integrity will be maintained If this is not done incorrect output signals or a GLC malfunc tion may cause an accident 1 Interlock and other circuits designed to interrupt or op pose normal machine movement such as Emergency Stop General Protection and forward and reverse rota tion as well as those designed to prevent machine dam age such as upper lower and traverse movement limit positioning should all be located outside of the GLC 2 When the GLC generates a Watchdog Timer Error GLC operation will halt Also when Errors occur in Input Out put control areas that the GLC cannot detect unexpected
140. s will slow Operation Set up the GLC to this option when using the GLC mainly as a monitor screen The touch panel s numeric value input or switch function response speed will become higher as a result When OPE is selected the response time for the touch panel s operation is quicker than the response time when the DISPLAY is selected however the display refresh cycle time will slow A e In a standard network setup use the same settings for all connected l GLCs Important e To increase the display speed be sure the addresses used are con secutive addresses When bit addresses are used use addresses that are consecutive to word units GLC2300 Series User Manual 6 23 Chapter 6 Initializing the GLC Speed Difference between Display Priority and Operation Priority When using the Mitsubishi Electric Corporation A3A PLC with consecutive addresses 80 words not including the System Area the difference in reading speed is as shown in the following graphs Operation Pnorby Display Priority p n Display Priority TIME Operation Priority TIME No of GP units Hn of GP units OPERATION RESPONSE DISPLAY RENEWAL CYCLE GP TOUCH MONOPOLIZE Touch panel monopolization can be turned ON or OFF via this screen When you want to use the PLC exclusively for example with a momentary type switch from the touch panel turn GP TOUCH MONOPOLIZE ON When this setting is ON the touch panel uses the PLC
141. se changes can cause condensation to form inside the unit which can cause possible unit malfunctions Do NOT allow water liquids metals or charged particles to enter inside the GLC unit s outer casing since they can cause either a GLC malfunc tion or an electrical shock The allowable pollution degree is 2 Do NOT store or use the GLC in direct sunlight or in excessively dusty or dirty environments Do NOT store or use the GLC in an environment where shaking or ex cessive vibration can occur AN bw Do NOT store or use the GLC where chemicals such as organic sol l vents and acids can evaporate or in environments where chemicals Important and acids are present in the air Corrosive chemicals acids alkalines liquids containing salt Flammable chemicals organic solvents Do NOT use paint thinner or organic solvents to clean the GLC e Do NOT store or operate the LCD Liquid Crystal Display in areas that receive direct sunlight since the sun s ultraviolet UV rays may cause the quality of the LCD to deteriorate Storing this unit in areas at temperatures that are lower than is recom mended in this manual s specifications may cause the LCD panel s liq uid to congeal which may damage the panel Conversely if the storage area s temperature becomes higher than the allowed level the LCD panel s liquid will become isotropic causing irreversible damage to the LCD Therefore be sure to store the panel only
142. select which check to run To run the check connecting the SIO cable is necessary If everything is normal OK displays If a problem exists an error message appears SIO Cable Wiring RS 232C RS 422 common RS 232C RS 422 50 2 RDA RO 3 DA Ro 4 SDB Goa 4 ROE CO a CoB ER 20 ERE CSA ERA CF CARD CHECK Checks the CF Card s Read Write feature Insert the CF Card in the GLC prior to using this check menu The CF Card needs to have more than 1K bytes of usable space If no error exists the message OK will appear If an error exists an error message will appear e CF CARD CHECKSUM Takes the Checksum of the CF Card s files and operates the check Insert the CF Card in the GLC prior to using this check menu This menu checks the following files Filing Data CF Card s Image Data CF Card s Sound Data When the check is finished the following items appear on the screen number of checked files number of files that have an error file name where the most recent error occurred CF CARD MEMORY LOADER FILE CHECK Checks the CF Card s Memory Loader Tool when it does not start If no error exists the message OK will appear If an error exists the message NG will appear GLC2300 Series User Manual 7 5 Chapter 7 RUN Mode and Errors 7 6 PRINTER I F Because the GLC2300 Series unit does not have a printer interface Self Diagnosis cannot be performed EXPANSION SERIAL I F Checks the Send Receiv
143. setup data to the Internal FEPROM Touch CANCEL to cancel the setup exit the screen without saving the changes and return to the previous menu TM Internal FEPROM e Since the Setup conditions are written onto the Internal FEPROM by pressing the SET key it may take some time returning to the previous menu Until returning to the pre vious menu do not touch the screen Press the CANCEL key to not write the Setup conditions onto the Internal FEPROM and return to the previous menu ge re Press the SET key to write the Setup conditions onto the NO B Returning to a Previous Screen Touch the tab to call up the desired menu For example to return to the MAIN MENU from the SYS ENVIRONMENT screen touch the MAIN MENU tab MAIN INITIALIZE SYS ENVIRONMENT N MENU SYSTEM SETUP SYSTEM AREA SETU GLOBAL WINDOW NITIALIZE GLC2300 Series User Manual 5 5 Chapter 5 OFFLINE Mode 5 4 SELF DIAGNOSIS B Selecting a Sub Menu Touch the desired menu item and the corresponding sub menu appears MAIN SELF DIAGNOSIS MENU B Using the SET and ESC Keys After selecting the Self Diagnosis item the SET and ESC keys may appear at different times at the top of the screen TOOL CONNECTOR LOOP BAC SET SET Key Touch the SET key to start the Self Diagnosis test ESC Key Touch the ESC key to cancel the Self Diagnos
144. sion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer Pinno Signal Name Pinno Signal Name 1 DR NN EE a D 3 RD 4 DSR E ie A JL R j 8 RTS 9 j Printer Type Settings Area Type and Keyboard SIO Baud Rate Type PR201 EPSON High Quality High Speed HP Laser Jet II Keyboard SIO Baud Rate 9600bps Printer Settings SET UP DEFAULT 40 COLUMNS font 9x24 PRINT REVERSE MODE LITTLE FONT 2 CR LT IGNORE CR SPEED CURRENT LOW BUFFER 1K BYTE SERIAL PORT SELECTED BAUD RATE 9600 PROTOCOL 8 N 1 FLOW CONTROL XON XOFF PRINT KEY TRANSMIT 0D GLC2300 Series User Manual 3 17 Chapter 3 Installation and Wiring Available Printout Features The following table lists printout features available with the I ASCII font Japa nese Korean Taiwanese and Chinese fonts are not available Printout Features NEC a EPSON ESC P HP Srel Screen Hard Copy Print Alarm Message ELS SETTE Ooo Reakime prntofQ agaa 0 o oo Batch prntofQtagalarm 0 0 0 _ PrntLoy Data Single loc 0 o o 3 4 Ethernet Cable Connector The GLC Ethernet interface is IEEE802 3 compliant and transmits data at 10 Mbps Your Ethernet connector can be found on the GLC as follows Ethernet Interface Ge Pro face strongly recommends that a trained engineer install NO your Ethernet network 3 5 CF Card Insertion and Removal Wh
145. st PLC follow the flowchart below to find both the cause of the problem and a suitable response Or if an error message displays on the screen check the error code to find the appropriate solution See 7 4 Error Messages Does not communicate Unplug the GLC unit s power cord v Setup the protocol that corresponds with the connected PLC STICK Refer to the Device PLC Connection Manual included in the GP PRO PB III C Package Has the correct PLC protocol Table file been selected YES Attach the SIO cable unit properly making sure all connections are Is the secure SIO cable attached properly Refer to the Device to this unit PLC Connection Manual included in the GP PRO PB III C YES Package DNH ENNEN EHNEN ENNEN ENNEN NENNEN ENNEN NEEN Install the Termination Resistor in the correct position with the correct values Resistor position Is the NO and values change with each PLC Termination Resistor correctly type installed MEANA When using the Direct Access format refer to the Device PLC Connection Manual included in the GP PRO PB III C Package YES Disconnect all the cables except the For RS 422 use the solutions power cable and turn the unit ON provided in the dotted rectangle above 7 12 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors Are th Is the ac Ge OK SIO CHECK settings SS NO YES There is
146. t features available with the GLC2300L GLC2300T unit are listed as follows Csen tade 9 9 9 PprintAlam Message 0 0 9 C Realtime pintofQTagaam 0 o o Banpo Tagaem 0 0 io F PrintLog Data Sneb 0 o 9 B EPSON TM U210PD Printer Conversion Cable Wiring Diagram Data Transfer Cable Dsub 9 Pin Printer Pinno Signal Name Pinno Signal Name GLC2300 Series User Manual 3 15 Chapter 3 Installation and Wiring Printer Type Settings Area Type and Keyboard SIO Baud Rate Type EPSON High Quality High Speed Keyboard SIO Baud Rate 9600bps Printer Settings DIP Switch Set 1 Switch Data reception error eceive buffer capacity andshaking Word length SW1 5 Parity check SW1 6 Parity selection SW1 7 Baud rate SW1 8 Busy condition Sets the printer to BUSY when it is offline or when the receive buffer is full DIP Switch Set 2 Switch Function S O I F pin 25 reset signal Available Printout Features Printout features available with the GLC2300L GLC2300T unit are as follows Printout Features Availability LACH Korean Taiwanese Chinese DPmtbmMesae x J o X Realtime prntofQtagaam X o o xo Batch printofQ gaam X 9 X F PrintLog Data Sing Ble x o XS 3 16 GLC2300 Series User Manual Chapter 3 Installation and Wiring E CUSTOM FT190SP Printer Conver
147. ter 5 OFFLINE Mode MAIN INITIALIZE PLC SETTING INITIALIZE MEM SET UP TIME SYSTEM SET UP SET UP SCREEN SET UP 1 0 FONT SETTING The INITIALIZE menu includes the following items SYSTEM ENVIRONMENT SETUP SYSTEM SETUP SYSTEM AREA SETUP GLOBAL WINDOW SETUP CHARACTER STRING DATA SETUP SET UP UO SET UP SIO COMM SETUP SET UP UO DISPLAY SETUP PRINTER SETUP EXP SERIAL SETUP EXP SERIAL ENVI SET UP CAPTURE OP FUNCTION SETUP COM PORT SET UP PLC SETUP PLC SETUP STATION SETUP CUSTOMIZE SETUP MAIN INITIALIZE SYS ENVIR NMENT SYSTEM AREA see GLOBAL WINDON MAIN INITIALIZE SET UP Lo SET UP STD COMM SETUP EXP SERIAL ENVI SET UP 1 0 ET UP CAPTURE a DISPLAY SETUP FUNCTION SETUP 12 lec EXP SERIAL SETUP PRINTER SETUP ft MAIN INITIALIZE SET UP Lo COM PORT SET UP 2 2 PREV MAIN INTIALIZE PLC SETUP PLC SETUP STATION SETUP CUSTOMIZE SETUP INITIALIZE MEMORY INITIALIZE MEMORY INITIALIZE CF CARD CSV DATA INDEX SET UP TIME SET UP SCREEN FONT SETTING MAIN INITIALIZE INIT MEMORY INITIALIZE MEMORY INITIALIZE CF CARO CSV DATA INDEX SET UP TIME PRESENT TIME Y M D TIME SET UP Y M D SET UP SCREEN INI
148. the bits OFF STATION NO 0 15 This is the setup for the GLC Station Number mentioned above The setup range is from 0 to 15 and the only other restriction is the GLC STATION NO must be unique in the system If STATION NO s are repeated a COMMUNICATION ERROR occurs its The STATION NO is the number allocated to the particular Ne GLC unit This number is not related to the Link Unit Machine number 6 22 GLC2300 Series User Manual Chapter 6 Initializing the GLC 6 5 3 CUSTOMIZE SETUP n 1 The Customize function modifies the n 1 multi link connection s communica tion method to make it more efficient To perform GLC PLC communication efficiently the user should first determine whether they wish to have Operation or Display priority set for the GLC Based on this the communication response speed can be upgraded However this also depends on the complexity of the screen information displayed MAIN INTIALIZE PLC SETUP PLC SETUP PLC PRIORITY OPE STATION SETUP GP TOUCH MONOPOLIZE OFF CUSTOMIZE SETUP MONOPOLIZE TIME 0 235092 PLC PRIORITY Depending on how the GLC is used select either Operation priority OPE or Display priority DISPLAY Display Setup the GLC to this option when using the GLC mainly as a monitor screen The GLC will command a higher display speed as a result however the re sponse time for the touch panel s operation
149. this case after the SYSTEM ERROR displays the screen automatically reverts to OFFLINE mode after about 10 seconds Run the INITIALIZE MEMORY command and transfer the GLC screen data again from your PC In most cases system errors are related to the problems mentioned below B Factors that May Cause System Errors Environment Related Problems An error that has no apparent relation to the GLC unit s current operation may be related to its operating environment This can include noise or electrostatic inter ference in the power code or the communication line In this case you need to check if the power code and the communication line wiring and FG grounding are correct Screen Data or Project Data Related Problems If a GLC operation seems to cause a particular error the error may be related to the screen or project data transferred to the GLC In this case try sending screen data via the FORCE SYSTEM SETUP feature which will transfer both the screen data and the project data to the GLC For details about the FORCE SYSTEM SETUP feature refer to the Transfer Settings section in the GP PRO PB III for Windows Op eration Manual GLC Related Problems If disconnecting and then reconnecting the power code corrects an error the problem may not be related to the GLC unit itself However to identify if the GLC unit has any problems run the OFFLINE mode s SELF DIAGNOSIS program Peripheral Equipment Related Problems when the GLC is
150. tically start 4 6 GLC2300 Series User Manual Chapter 4 Transfer Screen Data coe Dip Switches CF Card Slot When you finish using the CF Memory Loader Tool turn this dip switch OFF Stes NO 4 3 1 Data Upload and Download When the Memory Loader Tool program starts the following screen will appear MEMORY LOADER TOOL UPLOAD DOWNLOAD B UPLOAD from GLC Unit to CF Card This feature is for saving all GLC internal data i e system program communication protocol expansion program screen data and Backup SRAM data in the CF Card as backup data To start data upload enter the password you designated in the screen creation software s Transfer screen and then touch the START key If you have not designated a password however touch the START key A N When UPLOAD is performed the CF Card s current Backup Data will be m completely overwritten Important UPLDAD GLC2300 Series User Manual 4 7 Chapter 4 Transfer Screen Data B DOWNLOAD from CF Card to GLC This feature is used for writing CF Card backup data to the GLC unit s Internal SRAM Memory To start data download enter the password you designated in the screen creation software s Transfer screen and touch the START key If you have not designated a password touch the START key A When DOWNLOAD is performed the GLC unit s Int
151. un simultaneously If KANJIROM CHECKSUM is normal OK displays If a problem exists NG displays TOUCH PANEL Checks that each touch cell lights up when touched FEPROM CHECKSUM System and Protocol The Internal FEPROM System and Protocol check searches for any problems that may occur during operation When running the check the screen changes as en 9000 When the FEPROM is normal OK displays If a problem exists the screen stops follows in the middle of operation This check does not erase the System or Protocol FRAME BUFFER The Frame Buffer display memory Check looks for any display problems that may develop When everything is normal OK displays When a problem exists an error message displays TOOL CONNECTOR Use the Tool Connector Control line and Send Receive line check when the GLC cannot send and receive data from the PC To run the check it is necessary to connect the pin side of the Tool Connector Check Loop Back Cable Dsub9pin to the GLC unit s Downloading Cable When everything is normal OK displays When a problem exists an error mes sage displays Data Transfer Cable Dsub9P GPW CB02 exis RD 2 ii SD 3 ER 4 RS 7 cS 8 H Created by User 7 4 GLC2300 Series User Manual Chapter 7 RUN Mode and Errors INPUT PORT Used for Pro face s maintenance checks only SIO CHECK Checks the RS 232C and RS 422 SIO lines for areas where communication problems develop In the menu
152. unning water and contact a physician immediately Prior to inserting or removing a CF Card and to prevent damage to or loss of the CF Card s internal data turn the GLC unit s CF Card ACCESS switch OFF and make sure that the ACCESS lamp is not lit While a CF Card is being accessed NEVER e turn OFF the GLC e reset the GLC e insert a CF Card e remove a CF Card Prior to performing these operations create and use a spe cial GLC application screen that will prevent access to the CF Card Refer to the GP PRO PB III for Windows Tag Reference Manual included in the GP PRO PB III C Package GLC Unit Disposal Cautions e The GLC unit should be disposed of in a manner appropri ate to and in accordance with the user country s indus trial machinery disposal standards GLC2300 Series User Manual 11 Preface General Safety Precautions Do NOT strike the touch panel with a hard or pointed object or press on the touch panel with too much force since it may damage the touch panel or the display IN IN e Do NOT install the GLC where the ambient temperature can exceed the l allowed range Doing so may cause the GLC to malfunction or shorten Important its operation life e Do NOT restrict or limit the GLC unit s naturally occurring rear face ventilation and do NOT store or use the GLC in overheated areas Do NOT store or use the GLC unit in areas where large sudden tem perature changes can occur The
153. until it is flush with the rear of the attachment hole 3 4 GLC2300 Series User Manual Chapter 3 Installation and Wiring 5 Usea Phillips screwdriverto tighten each fastener screw and secure the GLC in place A torque of only 0 5 Nem is sufficient to tighten these screws a i n important Excessive force may damage the GLC unit 3 2 Wiring Cautions 3 2 4 Connecting the Power Cord AE WARNINGS e To avoid an electric shock be sure the power cord is unplugged from the power supply when connecting the power terminals to the GLC unit Both the GLC2300 LG41 24V and the GLC2300 TC41 24V use a DC 24V power supply If the power supply is out side of the rated voltage range both the power supply and the GLC unit can be damaged The GLC unit is not equipped with a power switch There fore be sure to connect a breaker type power switch to the GLC unit s power cord Be sure to connect the FG terminal to earth Otherwise electrical shock may occur if the unit breaks down GLC2300 Series User Manual 3 5 Chapter 3 Installation and Wiring To prevent the Ring Terminals from short circuiting when the termi l nal block attachment screws are loosened use sleeve type Ring Ter Important minals e When the FG terminal is connected be sure that the wire is grounded Not grounding the GLC unit will result i
154. y However the data transfer cable package does NOT include the PC s interface conversion adapter When using the PC with the Dsub 25 pin socket female interface a connector conversion adapter is required Use the straight line type of conversion adapter Recommended adapters Arvel AA833 SANWA SUPPLY INC D09 9F25F When using a PC equipped with a half pitch 14 pin socket interface a conversion adapter is required Recommended adapter LOAS Co Ltd ZRO01 024 Transfer screen data from your PC via the GLC screen creation software For details about the GLC screen creation software refer to GP PRO PB III for Windows Operation Manual included in the GP PRO PB III C Pack age GLC2300 Series User Manual 4 Chapter 4 Transfer Screen Data Transfer the logic program data from your PC via the Logic Program Development Software For details about the Logic Program Development Software refer to the Pro Control Editor Operation Manual included in the GP PRO PB III C Package B Transferring Data to a New GLC Connect the GLC to your PC via the data transfer cable and then turn the GLC ON The Initial Start Mode screen will appear on the GLC and you can transfer logic pro gram data from your PC to the GLC The screen will change to the Transfer screen automatically THBeTGK E E TASSE EI IR MEAE DA TET TOANDE EEDA TIT oTi SL HS hob Capa d SIS EE Sito C lt fedha Initial Start M

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