Quick Start Guide - Chart Industries
Contents
1. Setting Correct Saturation Pressure l 10 11 Press and release the ON button to turn on the gauge display To access the menu hold the ON button for 10 15 seconds The screen will read PLEASE WAIT Once the ON button has been held long enough the MAIN MENU will display with the SET TANK option highlighted Use the arrow buttons to highlight the SET CUSTOM option Press the NEXT button to proceed SETUP CUSTOM TANK will appear with the LENGTH option highlighted Use the arrow buttons to navigate to the PRESSURE option and press the NEXT button The word SELECT on the upper left side of the screen will disappear You are now able to change the saturation pressure Use the Up Down arrow buttons to change the saturation pressure of the currently selected tank Once the desired saturation pressure 1s set press the NEXT button to select the option Press the EXIT button to exit the menu The unit will ask if you would like to save changes Press the SAVE button to proceed out of the menu The unit will back out to the MAIN MENU Press the EXIT button again to exit the MAIN MENU Custom Tank Setup l Press and release the ON button to turn on the gauge display To access the menu hold the ON button for 10 15 seconds The screen will read PLEASE WAIT Once in the MAIN MENU use the arrow buttons2. e Improved readability with a graphical display Built in additional analog input port 0 5V for optional pressure sensor connection Quick Start Guide This Cyl Tel amp Tank Tel Quick Start Guide is designed to be used in conjunction with PN 20544482 Cyl Tel amp Tank Tel Product Manual If there are any questions regarding the operation of the Cyl Tel Tank Tel gauge contact Chart s Technical Service at 1 800 400 4683 To obtain a complete installation and user manual please scan QR code or go to www chartparts com and click on Manuals then MicroBulk then PN 20544482 Cyl Tel amp Tank Tel Product Manual 2 Preface Terms Throughout this quick start guide safety precautions will be designated as follows Caution Description of a condition that can result in equipment or component damage EN Note A statement that contains information war that is important enough to emphasize or repeat Quick Start Guide Cyl Tel Tank Tel Liquid Level Gauges Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual Ar Argon CO Carbon Dioxide N Nitrogen 3 Oxygen PB Pressure Builder PSID Pounds per Square Inch Differential NS Quick Start Guide Cyl Tel Tank Tel Liquid Level Gauges Instructions Installation The Cyl Tel Tank Tel Liquid Level Gauge has a maximum operating differential pressure of 29 psid In order to protect the senso
3. be printed on the back label of the gauge for the customer s reference The names are used when selecting the sensor type in the Cyl Tel Tank Tel gauge menu For example if a Cyl Tel gauge has a brass block sensor on the back the sensor needs to be DP4 in the sensor type in the setup menu The tables below give a complete list of sensors currently compatible with the Cyl Tel Tank Tel liquid level gauges Differential Pressure Sensors Cyl Tel Tank Tel Sensor Name DP1 AST15 415 H O DP2 AST7 25 200 H O Sensor Type Sensor Range 0s Brass Biock 2000 2000 1 0 Gauge Pressure Sensors Cyl Tel Tank Tel Sensor Name OFF None Attached Sensor Type Sensor Range GP1 AST 50 Bar 725 psig GP2 MLH Honeywell 1000 psig GP3 WIKA 600 psig Instructions 9
4. to highlight the SET CUSTOM option and press the NEXT button to advance to the next screen This is the custom tank setup menu The first option to input is the overall length of the inner vessel To enter this length press the NEXT button When the NEXT button is pressed will appear next to the length Use the arrow buttons to change the dimension to the desired length of the inner vessel in inches in 5 6 10 11 12 13 Instructions When you have the number entered press the right arrow button until the goes away Use the arrow buttons to highlight DIAMETER and press the NEXT button to change the tank diameter When the NEXT button is pressed will appear next to the length Use the arrow buttons to change the dimension to the diameter of the inner vessel in inches in When you have the number entered press the right arrow button until the goes away Use the arrow buttons to highlight the PRESSURE option in the menu This is the estimated saturation pressure of the liquid in the tank It should be close to the average between the tank operating pressure and the delivery truck operating pressure usually 25 psi Press the NEXT button to change the saturation pressure option Once you press the NEXT button the word SELECT will disappear from the top left corner of the screen Use the arrow buttons to cha
5. CHART gt Quick Start Guide Cyl Tel 8 Tank Tel Liquid Level Gauges Covru reL JL JL len TANK TEL Designed and Built by Chart Inc amp 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Part Number 20664277 Rev E O 2015 Chart Inc Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Contents KRevVisiOn LOS pra 9o Woy e mode aaa a TORIA OI 9 9 3 IV Preface 4 2 Goa ba a ae Ae EEE AAA 1 General gas ea aoe ah end ee Ree SR ERE Eade eee OER ee eat I MONON ars 2s daw 90 ee ee ee ee ee Gee eee ee A I Quick Start Guide 22 2 CC m m nn en i L 4 2r 7x 9 3 A Asa 2 Acronyms Abbreviations lll less a as ss 2 INSTEUCUOOS ss aa arar aro ASADA AR 3 Insta lanon 2 s s eos Eure ee E NN WS eee ee ee WENN oe 3 Initial SEP u 44064645464 saltar 3 ON BUON 44 5 664 6 2 Sed ee ee eee on te eee eee ee dee Gee He Ee es oo 3 Keypad USE i ta 0 dae dead 3 Cyl Tel Tank Tel Quick Start Guide 22 2 2 Co a 4 First Time Setup NO TANK SET displayed 2 2222 2 Co oo oo nn 4 DP Sensor selecting correct sensor type 22 2 2 m m m m a a a 4 Setting DP Zero 2 1 222 ll ls S aao 5 Setting Correct Saturation Pressure 22 o oo a 5 Custom Tank Setup 5 Troubleshoouns 2 0 46446 4 248620482486 409 40x x AAA AAA AA 6 Standard MicroBulk Tank List 222 2 oo oo les 8 Cyl Tel Tank Tel Sensor Names lees ss 9 Differential Pressure Sensors 22 22 oo Coon 9
6. Gauge Pressure Sensors x ox wu xe a Aa aa x a En Eos A 9 iii iv Table of Contents Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Revision Log Revision Level Date Description B 07 5 2014 Reformat with new layout and update to include Gen D 0410205 Update information in 5 of DP Sensor Selecting correct sensor type section Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Preface General The Cyl Tel amp Tank Tel Liquid Level Gauges are digital electronic level gauges The gauge has been updated to Gen 5 to include the latest in electronic and differential pressure measurement technologies The new design includes accurate liquid level reading using differential pressure a graphical display and a simplified logic with nine selectable units of measure that eliminate the need for lookup charts The Cyl Tel amp Tank Tel gauges are telemetry ready with built in outputs which eliminate the need for additional boards and is completely compatible to most current telemetry system requirements Highlights e Improves customer readability by eliminating calibration charts Programmable to tank model or by tank geometry e Telemetry ready outputs compatible with many systems e Standard Pulse and 4 20 mA output signals for level and pressure if pressure is equipped e Power Battery 2 x 1 5V Long Life Lithium powered or optional 12V dc adapter for continuous power
7. NEXT button 8 The currently selected units will appear on the left side of the screen Use the up down arrows to change the units 9 When the desired units are displayed press the NEXT button to proceed 10 At this point you are done setting up the tank To exit press the EXIT button A SETTINGS CHANGED notification will appear on the left side of the screen The unit is asking you if you would like to save the new settings Press the SAVE button at the bottom of the screen to save the settings and return you to the main menu 11 Ifyou do not need to or have already set the DP zero for the unit you can skip to step 16 12 Using the up down arrow buttons highlight the DP ZERO option on the main menu 13 Make sure the equalization valve is open or set to 14 15 16 17 equalization service Press the NEXT button to display the current DP ZERO along with the new DP ZERO on the left side of the screen Press the NEXT button to accept the new DP ZERO At this point the unit should be fully setup Press the EXIT button to exit to the main display A SETTINGS CHANGED notification will appear on the left side of the screen The unit is asking if you would like to save the new settings Press the SAVE button on the bottom of the screen DP Sensor selecting correct sensor type Note The gauge can come with a variety of f different sensors depending on th
8. ZERO 10 Press the NEXT button again to accept the new DP ZERO If you think the number is wrong press the EXIT button to cancel the new DP ZERO 11 At this point you are done Press the EXIT button to leave the MAIN MENU The unit will inform you the SETTINGS CHANGED Press the SAVE button to save the new settings 12 Close the equalization valve or rotate the isolation valve back into normal operation Setting DP Zero l Press and release the ON button to turn on the gauge display 2 To access the menu hold the ON button for 10 15 seconds The screen will read PLEASE WAIT 3 Once the ON button has been held long enough the MAIN MENU will display with the SET TANK option highlighted 4 Use the arrow buttons to highlight the DP ZERO N Caution option in the MAIN MENU Make sure the Equalization Valve is open or set to equalization service before setting the DP ZERO Press the NEXT button to display the current and new DPZERO Press the NEXT button to accept the new DP ZERO If you think the number is wrong press the EXIT button to cancel the new DPZERO At this point you are done Press the EXIT button to leave the MAIN MENU The unit will inform you that the SETTINGS CHANGED Press the SAVE button to save the new settings Close the equalization valve or rotate the isolation valve back into normal operation Instructions
9. e range a needed for the tank To ensure an accurate reading the correct sensor must be chosen Note Changing the sensor type also resets the f DP Zero setting Upon changing the DP Vn Sensor type remember to follow the DP Zero procedure l Press and release the ON button to turn on the gauge display To access the menu hold the ON button for 10 15 seconds The screen will read PLEASE WAIT Once the ON button has been held long enough the MAIN MENU will display with the SET TANK option highlighted Use the arrow buttons to highlight the DP SENSOR option in the MAIN MENU Press the NEXT button to change the DP SENSOR Use the arrow buttons to cycle through the DP Sensors To determine which DP Sensor to select look for a white label on either the back or top of the enclosure Refer to the table at the end of this guide to help you determine which DP Sensor you should be using Once the correct DP Sensor is highlighted press the NEXT button to select Caution Any time the DP Sensor is changed it is suggested that a AN new DP Zero is set Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges 8 Use the arrow buttons to highlight the DP ZERO option in the MAIN MENU Caution Make sure the Equalization Valve is open or set to equalization service before setting the DP ZERO 9 Press the NEXT button to display the current and new DP
10. icance That is check out the first cause listed before proceeding to the next If you need further assistance please call the Customer Support Hotline at 1 800 400 4683 Cyl Tel Tank Tel gauge does not turn on Symptom or missing Transformer not plugged in or faulty wiring Electrical supply circuit breaker tripped Possible Cause Battery dead low installed incorrectly Faulty Cyl Tel Tank Tel Physical keypad not connected to Cyl Tel Tank Tel circuit board Solution Replace battery Inspect wiring and insure transformer is plugged in Reset circuit breaker Reset breaker Replace Cyl Tel Tank Tel front Verify that the ribbon cable for the keypad is connected to the Cyl Tel Tank Tel circuit board Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Symptom Cyl Tel Tank Tel display always reads 0 Display always reads 100 Display reads OUT OF RANGE Liquid level display does not drop to 0 when in equalization mode Liquid level display is not accurate Display reads OPEN LOOP Optional pressure display always reads 0 Possible Cause No product in tank Equalization valve in the equalization position Equalization valve installed incorrectly Phase lines installed incorrectly Tank parameters are improperly set Faulty Cyl Tel Tank Tel gauge The gauge thinks the tank is over 100 full Cyl Tel Tank Tel DP zero setting i
11. ing this button for 15 seconds will allow the user to enter the MAIN MENU for the gauge 4 Instructions Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Cyl Tel Tank Tel Quick Start Guide First Time Setup NO TANK SET displayed l Press and release the ON button to turn on the gauge display 2 Hold the ON button for 10 15 seconds to access the menu The screen will read PLEASE WAIT 3 Once the ON button is held long enough the SETUP STD TANK screen will ask you to select a standard tank Use the up down arrow buttons to select from the tank on the tanks list To set up a custom tank select the first tank on this screen as you will need to access the custom tank menu to change the tank dimensions 4 With the correct tank highlighted press the NEXT button to select this tank Press the NEXT button again to move to the next screen 5 Set the contents of the tank by pressing the up down arrow buttons The options for the contents are Nitrogen N Oxygen O Argon Ar Carbon Dioxide CO and Nitrous Oxide N O When the correct contents are highlighted press the NEXT button to move to the next screen 6 Ifthe default units of display are you are finished You can press the EXIT button and can skip to step 10 7 To read the level in units other than highlight the TANK UNITS option in the menu and press the
12. l J18 on the back of the Cyl Tel Tank Tel circuit board 7 8 Instructions Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Standard MicroBulk Tank List e Note This table includes recommended pressure settings for the Cyl Tel Liquid Level Gauge pape Display PN Length Diameter Orientation RV PB Pressure Tank Model in in PSI PSI Setting PSI a PERMACYL2 0MP 371 240 vertical 250 125 100 e 10907634 PERWA cYLasovHP ste 272 veRTCAL 600 450 50 Ls eRweovT wwe ars ama vernon _ 20 o 10679864 PERWA cYL1000Me 652 ara vermont 250 120 100 12 tisoieos PERWA CYL 1s00HP 600 440 VERTICAL 350 soo 20 18 m2241 PERWACYL i500 VHP 690 440 vERTCAL soo 450 250 a __ Perwa cyi2o00HP 942 440 vermicat so soo 20 ie Fro 9 ss Womzowac 9 ie dS rao eres s Womzowmc Io Co PBumcvosesMe 422 240 vertical 230 100 10 Ca bumecvezssne 422 240 vermicaL so 100 100 si _carsomax7so 493 240 vernon 300 Order Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Cyl Tel Tank Tel Sensor Names The following tables explain the sensor names used in the Cyl Tel Tank Tel liquid level gauge firmware on rev 2 6M and later If the Cyl Tel Tank Tel gauge has rev 2 6M or later then the sensor name will
13. nge the saturation pressure setting in the program Once the pressure 1s set press the NEXT button to enter the pressure Troubleshooting Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges 14 15 16 17 18 19 20 21 22 Use the arrow buttons to highlight the orientation option on the menu Press the NEXT button to change the tank orientation When the NEXT button is pressed a will appear next to the tank orientation Use the arrow buttons to change the tank orientation Once the orientation 1s set use the right arrow button to move the cursor to the right until the goes away Use the arrow buttons to highlight the CONTENTS option and press the NEXT button to move to the next screen Use the arrow buttons to set the contents in the tank and press the NEXT button to move to the next screen At this point you are done with the custom tank setup Press the EXIT button to return to the MAIN MENU The unit will inform you that SETTINGS CHANGED and will ask if you would like to save the changes Press the SAVE button to save the new settings At the MAIN MENU press the EXIT button to return to the main display Refer to the table below for troubleshooting procedures The table is arranged in a Symptom Possible Cause Solution format Note that possible causes for specific symptoms are listed in descending order of signif
14. r from damage ensure that the equalization valve is in the EQUALIZATION SERVICE position before removing or installing a Cyl Tel Tank Tel Gauge onto a Chart tank If the valve is not in equalization then the diaphragm in the sensor can be permanently damaged Refer to the user manual for more information Initial Setup Upon receiving the Cyl Tel Tank Tel Gauge will look one of two ways If it has been setup at the factory it will show 0 left If it has not been setup it will show a sad face right If NO TANK SET is displayed refer to First Time Setup in this guide ON Button Pressing the ON button will turn the Cyl Tel Tank Tel Gauge display on and run through the startup diagnostics and tests When the test 1s complete the screen will display the tank s liquid level and pressure pressure display is optional Once the unit is on and the level is displayed holding the ON button for 15 seconds will access the Cyl Tel Tank Tel Gauge setup menus Keypad Use There are four buttons on the Cyl Tel Tank Tel Gauge face Each one has a different purpose Each button performs the operation of the text box above the button on the screen FILL This button will lock the display on for 15 minutes UNITS This button will toggle the different units available ALARMS This button will toggle the display of any setup alarms on and off It will not clear any alarms MENU When on hold
15. s incorrect DP zero setting is incorrect Incorrect differential pressure sensor selected Incorrect pressure setting Incorrect tank dimensions Incorrect tank orientation DP sensor not connected to Cyl Tel Tank Tel circuit board Incorrect differential pressure sensor selected Pressure sensor not connected to the Cyl Tel Tank Tel circuit board Instructions Solution Ensure there is liquid in tank Turn valve to the Normal Operation position See user manual to confirm proper installation See user manual to confirm proper installation Verify each parameter in the Cyl Tel Tank Tel focusing on the tank selection and DP zero setting Replace Cyl Tel Tank Tel front Tank parameters are improperly set Verify each parameter focusing on the tank selection and DP zero setting Verify each parameter focusing on the tank selection and DP zero setting Follow the DP zero section to reset the DP zero setting Follow the DP zero section to reset the DP zero setting Refer to user manual to ensure correct sensor selected Follow pressure section to reset the pressure setting Follow tank selection section to select tank Follow tank selection section to select tank Verify that the sensor is connected to the back of the board J21 Refer to user manual to ensure correct differential pressure sensor is selected Verify that the pressure sensor is connected to termina
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