Book 3 : Appendix - AutomationDirect
Contents
1. Atmospheres containing acetone ammonia benzene butane butyl alcohol ethane ethyl alcohol asoline eptanes hexanes methane natural gas methyl alcohol methyl ethyl ketone MEK naphta octanes pentanes propane styrene toluene xylenes or gases or vapors of equivalent hazard Class Il Locations in which there are explosive mixtures of air and combustible dust DIVISION 1 Locations in which explosive or ignitable amounts of combustible dust are or may be in suspension of continuously intermit sd or periodically under normal operating conditions or Locations where mechanical failure or abnormal operation of Du or equipment might cause explosive or ignitable mixtures to be produced or Locations in which combustible electrically conductive dust is present DIVISION 2 Locations where combustible dust deposits exist but are not likely to be thrown into suspension in the air but where the dust deposits may be heavy enough to interfere with safe heat dissipation from electric equipment or Locations where combustible dust deposits may be ignited by arcs sparks or burning ateri al from electrical equipment GROUP E Atmospheres containing combustible metal dusts regardless of resistivity or dusts of similarly hazard ous characteristics having resistivity of less than 100 000 ohm centimeter GROUP F Atmospheres containing combustible carbon black charcoal or coke dusts which2. Title EMC For Systems and Installations Authors Tim Williams and Keith Armstrong Publisher Newnes Woburn MA Title CEFromAtoZ Authors Mette Winther Pedersen amp Gert Bukkjaer Publisher Levison amp Johnson amp Johnson a s Denmark EU Directive Handbook Understanding the European Union Compliance Process and What it Means to You Authors Allen R Bailey amp Melinda C Bailey Publisher St Lucie Press Boca Raton FL Title Title Practical Guide to the Low Voltage Directive Authors Gregg Kervill Publisher Newnes Woburn MA Title C E Marking Handbook A Practical Approach to Global Safety Certification Authors David Lohbeck Publisher Newnes Woburn MA Book 3 14 3 AX3 5 Book 3 Appendix e Direct v Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 NEC and NEMA The National Electrical Code NEC NEC provides regulations concerning the installation and use of various types of electrical equipment These classitications
3. enclosure or mechanisms Water tight dust tight Indoor outdoor Splashing water outdoor seepage of water falling or hose directed water Water tight dust tight Indoor outdoor Same as above plus corrosion resistant Dust tight Indoor Dust and falling dirt Water tight dust tight Indoor outdoor Temporary entry of water limited submersion formation of ice on enclosure Water tight dust tight Indoor outdoor Same as previous plus prolonged submersion Explosion proof Class I Group D Hazardous Locations Indoor Hazardous chemicals and gases Explosion proof Class Il Hazardous Locations Indoor Hazardous dust Drip proof corrosion Resistant Indoor Oil immersion corrosive effects of liquids and gases Drip tight dust tight Indoor Fibers lint dust and splashing and dripping condensation of non cor rosive liquids Oil tight dust tight Indoor Dust spraying of water oil and non corrosive coolant 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices How to interpret IP Ratings The first number defines the degree of protection against penetration of solid objects into the housing First Number VA The second number defines the degree of protection against penetration of liquid into the housing IP 67 sample IP rating Level of Protection Not evaluated Second Number Level of Pr
4. 14 for controller systems manutactured by Koyo Electronics Industries Host Engineering or FACTS Engineering When properly installed and used the approved components conform to the Electromagnetic Compatibility EMC Low Voltage Directive and Machinery Directive requirements of the standards on the next page EC 61000 3 2 Power Factor Correction The IEC 61000 3 2 standard is intended to reduce the amount of disturbance a device teeds back into its power source AutomationDirect power supplies all carry the CE mark Normally 61000 3 2 is met or does not apply Only our PS24 150D and PS24 300D could potentially be used in a manner not compliant with the 61000 3 2 standard RoHS The Restriction of Hazardous Substances RoHS Directive 2002 95 EC 1 was adopted in February 2003 by the EU The RoHS directive which took effect July 1 2006 restricts the use of six hazardous materials in the manufacture of various types of electrical and electronic equip ment RoHS is linked with the Waste Electrical and Electronic Equipment Directive WEEE 2002 96 EC which sets collection recycling and recovery targets for electrical goods and is part of a legis lative initiative to solve the problem of large amounts of toxic e waste Each EU member state will adopt its own entorcement and implementation policies using the directive as a guide Therefore there could be as many different versions of the directive as there are states in
5. E 5 c DC supply L 4 Cei t He mae ESRI Input S witch E Tn o oO L ne Il Output Load sali Input Bank DL05 CO X1 X3 Two banks of four inputs and two banks of three outputs DL05 AC D ACN CO XI X3 xa xe c2 v1 vs Ys eple xo x2 c X5 X7 yo y2 y4 c3 Two banks of four inputs and one bank of two DL105 BA OUT 5KHz HSC INT INP 12 24VDC INPUT SINK SRC ID 2avoc _ i r Say XO X1 COM X2 X3 X4 X5 COM X6 X7 FK10 COMX11 www automationdirect com Book 3 14 3 AX3 5 Book 3 Appendix a Direct v Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 Prices as of April 15 2015 Check Web site for most current prices ISO 9001 UL CUL EU RoHS Throughout the world there is a wide variety of regulatory codes agency approvals and other types of certification that may be required in order to install an automation system These requirements vary and depend on your exact loca
6. are being harmonized with the IEC and European Hazardous Location Ratings A source of information about this harmonization is the Instrument Society ot America ISA Contact the ISA at 67 Alexander Drive RTP NC 27709 Phone 919 549 8411 www isa or g Another resource is www ul com hazloc National Electrical Manufacturers Association NEMA NEMA publishes many different docu ments that discuss standards for industrial control equipment Please note that these standards are under going harmonization with the IEC and European standards and may be replaced Global Engineering Documents handles the sale of NEMA IEC and CE documents For more intormation please contact Global Information at 1 800 854 7179 within the U S 303 397 7956 international 303 397 2740 fax 15 Inverness Way East Englewood CO 80112 5776 www global ihs com ICS 1 General Standards for Industrial Control and Systems ICS 2 Controllers Contactors and Overload Relays Rated no more than 2000 Volts AC or 750 Volts DC ICS 3 Factory Built Assemblies e ICS 6 Enclosures for Industrial Control Systems Book 3 14 3 AX3 6 Book 3 Appendix Prices as of April 15 2015 Check Web site for most current prices National Electric Code NEC Article 500 Hazardous Location Classification Division Group Class Locations in which flammable gases or
7. have more than 8 total volatile material or carbon black charcoal or coke dusts sensitized by other materials so that they present an explosion hazard and having a resistivity greater than 100 ohm centimeter but equal to or less than 100 000 000 ohm centimeter GROUP G Atmospheres containing dusts having resistivi ty of 100 000 000 ohm centimeter Class III Locations in which there is the presence of easily ignited fibers or flyings but where the gt or flyings are not likely to be in suspension in the air in quantities great enough to produce ignitable mixtures DIVISION 1 Locations in which easily ignit able fibers or materials producing flyings are handled manufactured or used DIVISION 2 Locations in which easily ignit able fibers are stored or handled except in a manufacturing process NOT GROUPED Manufacturers include textile mills clothing plants and fiber processing plants Easily ignitable fibers include Cotton rayon sisal hemp and jute NEMA Electrical Enclosure Environmental Protection Ratings Protection Location Description General purpose Indoor Accidental contact Drip proof Indoor Falling non corrosive liquids and falling dirt dripping and light splashes Dust tight rain tight Outdoor Windblown dust water and sleet ice resistant Dust tight rain tight Outdoor Same as above plus melting of sleet ice will not damage external
8. vapors are or may be present in the air in quantities great enough to produce explosive or ignitable mixtures DIVISION 1 Locations in which hazardous concentrations of flammable gases or vapors exist continuously intermittently or periodical ly under normal conditions or Locations in which hazardous concentra tions of flammable gases or vapors may exist frequently because of repair or maintenance operations or because of leakage or Locations in which Lu or faulty operation of equipment or processes might release hazardous concentrations of flammable gases Or vapors DIVISION 2 Locations in which volatile flam mable liquids or flammable gases are handled processed or used but are normally kept in closed containers and can only escape due to accidental rupture or Locations in which hazardous concentra tions of gases or vapors are normally prevented by mechanical ventilation and might become hazardous due to failure of the ventilating equipment or Locations that are adjacent to Class I Division 1 locations GROUP A Atmospheres containing acetylene GROUP B Atmospheres containing acrolein inhibited butadiene ethylene oxide P gases containing more than 30 hydrogen by vol ume propylene oxide GROUP C Atmospheres containing allyl alcohol a monoxide cyclopropane diethyl ther hylene Fidia en sulfide methyl ether n propyl ether or gases or vapors of equivalent hazard GROUP D
9. 5R 5 20R 5 50R L5 15R L5 20R 5 30R L5 30R ML2 R 208V or 250V 208V or 250V 6 50R 6 15R 6 20R 6 30R L6 15R L6 20R L6 30R 277V AC 7 15R 7 20R 7 30R 7 50R L7 15R L7 20R L7 30R Book 3 14 3 www automationdirect com Book 3 Appendix AX3 9 yf Direct h Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories ZIPLink Connection System Multi wire Connectors Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 Wiring Devices NEMA Wiring Diagrams 2 Pole 3 Wire Grounding 480V AC A SNA L8 20R L8 30R 600V AC i ANNA RA PEN GA GR P 3 2 L9 20R L9 30R 3 Pole 3 Wire 125V 250V AC 125V AC yv250V AC 10 20R 10 30R 10 50R L10 20R L10 30R ML3 R 34 250V AC L12 20R L12 30R Book 3 14 3 AX3 10 Book 3 Appendix 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices Wiring Devices NEMA Wiring Diagrams 3 Pole 3 Wire Continued 38 600V AC 600V AC 600V AC 600V AC De ia Lj L13 30R 3 Pole 4 Wire Grounding 125 250V AC E ee I LI SYS a ITD A
10. Control Systems Inexpensive online PLC training available Interconnecting Automation offers an inexpensive subscription based online training program The online training section is a component of www interconnectingautomation com Visitors can view the complete list of videos in each library as well as watch sample videos when ready to purchase the prospective member registers and pays for their selected libraries on a monthly basis The member receives unlimited access from a maximum ot two PCs anytime during the 30 days videos can be viewed as many times as needed during the subscription period Most libraries range from 29 95 39 95 per month Libraries currently available include Introduction to PLC Principles For the novice non user with limited controls knowledge e CLICK series PLC Training includes Introduction to PLCs library Future libraries include Productivity3000 Training includes Introduction to PLCs library and C more HMI training Many of these video libraries will also be offered as interactive training courses with progress tests and certification upon completion For more information to view sample videos or register for a subscription visit www interconnectingautomation com Book 3 14 3 AX3 17 Book 3 Appendix CO tazp ffeerconmesingautomation cor gae p P A le abl Introduction to PLC Analog 1 0 ovo For the vork at your ovn pa
11. Device PNP Sourcing Field Device Example DC Sinking Input Module Optical Isolator Output gt Current Sinking Configuration Current Sourcing Field Device 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices Sinking and Sourcing Concepts Common terminals and how to use them In order for a PLC I O circuit to operate current must enter at one terminal and exit at another This means at least two terminals are associated with every I O point In the figure at the right the input or output terminal is the main path for the current One additional terminal must provide the return path to the power supply Together the main path and the return path create a loop or a complete circuit for current to flow If there was unlimited space and budget for I O terminals then every I O point could have two dedicated terminals However providing this level of flexi bility is not practical or even necessary for most applications So most input or output points on PLCs are in groups that share the return path called commons The figure at the right shows a group or bank of four input points that share a common return path In this way the four inputs require only five terminals instead of eight NOTE Assuming all input circuits have a similar resistance the current at the common terminal is four times greater than the current at any one of the
12. NTEGRATOR PROGRAM Would you like help planning and installing an AutomationDirect project ZIPLink Connection System Multi wire Connectors Sensor Cables and Connectors Check out SIDIRECT The AutomationDirect System Integrator Program M12 Junction Blocks Panel Interface To extend our award winning customer service and support Connectors into the field we ve formed a team of qualified system inte grators who are ready to help Whether you need an integrator to design build and install your next automation project or someone to troubleshoot your existing machinery simply contact one of our authorized system integrators You can be assured you re dealing with a company that has the expertise and experience to tackle your automation challenges Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products View our list of integrators at www automationdirect com si or use the link on our homepage to access the System Integrator section There search for integrators by geographical region Power Supplies product expertise or industry experience DC Converters Transformers Not sure which integrator is right for your particular and Filters project We ll be happy to assist you just email us at systemintegration automationdirect com Circuit Protection Tools Attention Integrators Are you a reputable system integrator with a proven history of installing and servicin
13. RD SUE 14 15R 14 20R 14 30R 14 50R 14 60R L14 20R L14 ED 34 250V AC 15 15R 15 20R 15 30R 15 50R 15 60R L15 20R L15 30R 3g 480V AC m 2 1H9 5 a Q D CI DD L16 20R L16 30R www automationdirect com Book 3 Appendix a Direct v Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories ZIPLink Connection System Multi wire Connectors Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 Prices as of April 15 2015 Check Web site for most current prices Wiring Devices NEMA Wiring Diagrams 3 Pole 4 Wire Grounding Continued 34 600V AC 600V AC 600V AC 600V AC sa G L PEN EQUIP ED L17 30R 4 Pole 4 Wire 304Y 120 208V AC TORRE TO 1 1 TT E _ E Piped eee TET TLE EEE SYS GR 18 15R 18 20R 18 30R 18 50R 18 60R L18 20R L18 30R 3 Y 277 480V AC ed T ER FOT CI RE SYS GR L19 20R L19 30R 3 Y 347 600V AC 600V AC 600V AC 347V AC FOCE TI SYS L20 20R L20 30R Book 3 14 3 AX3 12 Book 3 Appendix 1 800 633 0405 Prices as of April 15 2015 Che
14. WAUTOMATIONDIRECT Book 3 Appendix Bookmarks 75 Series Electrome chanical Relay Selection Guide La Search E Save File E Print this PDF E E mail this PDF 75 Series Electromechanical Relay Selection Guide PLC 75 Series Electromechanical Relay Specifications La 75 Series Socket Dimensions PLC DLL ULIVI ACI In this interactive PDF you can e Use bookmarks to navigate by product category e Use bookmarks to save search print or e mail the catalog section e Click on part s to link directly to our online store for current pricing specs stocking information and more compli ensuring ely we CUL EU ih Pe di n RE once bl BZ n union EU ore dll cope Manufacture ony tes 02 gle yment de Eur the Pur and Joo rocedure ois 0 3 9 Lis oduc lation PE ves sea tare Me Gama DIVOAINOS aci e Meir ma ee a Thr regular gg como won o wee of o ain di AO mne gnlimilt n ev m s as lev tree pi poets Pa ape ot ere How prone A mor ps ear The B pels s n x 4 PACE Sogod O gr Se WINI y to i Cs ME ih w sh 205 u panh aen BOM nt HON not eian and NO th mot iu bommert get WWW diet omeert io bs 1 bo nen 19 pae eve e nd o free Ya cor Tron ee N oor aur Rit 11305 Gree Fcc COM os A li ati iti per a ye ASI memm oye lei ie the e e i Prices as of April 15 2015 Check Web site for most current prices Up to date pric
15. as been using both our products and competitive products for over 25 years He has years of design and consulting experience has been the focus of PLC magazine articles and now offers training classes taught at various locations around the country Mr Bell started his career as an Electronics Technician on the factory floor at Crown Cork amp Seal one of the world s premier suppliers of cans and closure systems So he can relate to the day to day problems associated with using and troubleshooting PLC systems After his stint at Crown he established a very successful firm that designs and implements control applica tions including programming and startup Here s a brief list of Mr Bell s qualifications and applications experience Prices as of April 15 2015 Check Web site for most current prices Training Courses and Information Over 25 years of experience in PLC and control system design for more than 45 facilities worldwide including sites in the U S France Germany England and Mexico e Managed various automation projects including specification procurement programming site startup and maintenance Applications experience including electronic feeder controls HVAC controls automated test stations coating systems printing lines motion control systems high speed applications communication systems device level network applications PC based control solutions HMI systems etc e Experience in t
16. bank PLC Input sinking Input E D T Sensing Common y Book 3 14 3 X3 2 Book 3 Appendix Sinking provides a path to supply common Sourcing provides a path to supply source Sinking Input IEC pos itive logic Sourcing Input IEC negative logic Common L Input Sink source I O circuits combine sinking and sourcing capabilities This means that the I O circuitry in the PLC will allow current to flow in either direction as shown at the right The common terminal connects to one polarity and the I O point connects to the other polarity through the field device This provides flexibility in making connections to your field power supply Please note e Wire all I O points with a shared common as either sinking or sourcing Do not use an AC power supply on a DC sink source I O point Sinking Output IEC negative logic Sourcing Output IEC pos itive logic Sink S ource Input IEC pos neg logic E Common A gt gt Input Sensing Loco M PLC Sink Source Output IEC pos neg logic prese 7 Output Switch Field device examples 3 wire connections NPN Sinking Field Device Example 24VDC DC Sourcing Input Module Common i Optical Isolator Current Sourcing Configuration NPN Current Sinking Field
17. ck Web site for most current prices Wiring Devices NEMA Wiring Diagrams 4 Pole 5 Wire Grounding 34Y 120 208V AC 208V AC ogy AC 120V AC KA 120V AC 120V AC SYS 208V AC L21 20R L21 30R 34Y 277 480V AC 480V AC gan ac217V AC FE 277V AC 277V AC Tm BEREE T mi T lt De L22 20R L22 30R 38Y 347 600V AC solv AC cash aasi AG duna Sa avag sava ne a i a 600V AC L23 20R L23 30R Book 3 14 3 www automationdirect com Book 3 Appendix AX3 pi UT v Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 Product Compatibility Compatible products Here s a brief list to help you identify compatible products DirectLogic Compatible None None None None GE Series 1 Simatic TI 305 TI 405 Simatic T1405 Compatible communication drivers DirectLogic Compatible CCM GE DirectNet HM i Siemens A driver created for a compatible PLC will probably work with our PLCs However some o
18. e plus pre wired cable from the trainer to the module ready to plug into your DLO5 PLC trainer or any existing DLO5 PLC Benefits of this video course e Work in the privacy of your own home office No need to travel anywhere your fami ly won t have to do without you Learn at your own pace take a break when you need it Refer back to the video at any time you ll still have the hardware to experi ment with Overview of course content Analog I O principles voltage current thermocouples PLC analog modules input output ther mocouple e Configuring the analog I O modules in the PLC e DLO5 PLC analog tutorial includes con figuration wiring scaling standard and non standard and programming using the potentiometers and voltmeters on the trainer unit Application programming examples including controlling motor speed with a drive and an analog output card in a PLC To order the PLC Logic and Principles video or the PLC Analog I O video contact InterConnecting Automation directly at 414 425 8348 or online at www interconnectingautomation com www automationdirect com O interconnectine Automation Inc Mozilla Firefox n 7 JOE fe Rat yew tigiory Bookmarks Jook tep c CO InterConnecting Automation Inc INTERCONNECTION ONERE TRAINING lida An Automationdirect com Federation Compan TT INTERCONNECTING AUTOMATION INC Training for PLC Based
19. e list www automationdirect com pricelist FREE Technical Support www automationdirect com support FREE Videos www automationdirect com videos FREE Documentation www automationdirect com documentation FREE CAD drawings www automationdirect com cad Book 3 Appendix p ee E A Automation Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories ZIPLink Connection System Multi wire Connectors Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 Terms and Conditions Book 3 14 3 AX3 1 Prices as of April 15 2015 Check Web site for most current prices Sinking and Sourcing Concepts When choosing the type of input or output module for your system or DLO5 DLO6 DL105 I O type it is very important to have a solid understanding of sinking and sourcing concepts Use ot these terms occurs frequently in discussion of input or output circuits It is the goal of this section to make these concepts easy to under stand so you can make the right choice the first time when selecting the type of I O points f
20. ermine if an item must ship LTL check the part s shipping notes on our store Web site For orders under 49 a flat 6 shipping charge is applied Or you may request that your order ship via the 2 day transit method shipping charges will be added to invoice For complete details on shipping methods and charges see Terms and Conditions online on our Web site for the most up to date information We do not guarantee delivery times of the carriers AutomationDirect is not responsible for carrier delays due to weather mechanical failures or other issues Transit times for most in stock items shipped from Cumming GA
21. f our newer CPUs have more memory than similar products offered by previous vendors If using one of their drivers make sure you ask if their driver performs memory range checking If it does then you may not be able to access all of the memory locations Communication protocols Some vendors may specify a communi cation protocol instead of a PLC family name Use the chart shown on this page to help you identify the protocol and PLC port usage Book 3 14 3 AX3 14 Book 3 Appendix CPU device D0 05 Port Port 1 Prices as of April 15 2015 Check Web site for most current prices Protocol K sequence DirectNET and Modbus RTU slave Port 2 K sequence slave DirectNET and Modbus RTU master slave D0 06 Port 1 K sequence DirectNET and Modbus RTU slave Port 2 K sequence slave DirectNET and Modbus RTU master slave DO DCM Port 1 K sequence DirectNET and Modbus RTU slave Port 2 K sequence slave DirectNET and Modbus RTU master slave F1 130 Only one K sequence slave D2 230 Only one K sequence slave D2 240 Top port K sequence slave Bottom port K sequence and DirectNET slaves D2 250 1 Top port K sequence DirectNET and Modbus RTU slaves Bottom port K sequence slave DirectNET and Modbus RTU master slave D2 260 Top port K sequence DirectNET and Modbus RTU slaves Bottom port K sequence slave DirectNET a
22. g AutomationDirect components If so think about joining our team of integrators At www automationdirect com si you can take a look at SIDIRECT our authorized System Integrator Program There you can view the benefits and requirements associated with becoming an authorized SI and submit an application Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix If your company has expertise with our wide array of poe 00 industrial control components and wants to enter into a mutually beneficial relationship with AutomationDirect we want to hear from you Terms and Conditions Book 3 14 3 www automationdirect com Book 3 Appendix AX3 15 Training by seasoned veteran Doug Bell of InterConnecting Automation Inc Do you need training courses for PLCs or drives taught by someone who has used many of our products to solve difficult real world application problems Would you be even more interested if the training was held in a city near you We thought so For the most current schedule visit the InterConnectingAutomation website www inferconnectingautomation com If your city isn t listed there or if you need an on site class custom class etc then please call the folks at InterConnecting Automation They can usually create a class to suit a wide variety of special requirements Mr Doug Bell of InterConnecting Automation Inc h
23. g of mixed resistive and inductive loads including moderate overloads AC 23 Switching of motor loads or other highly inductive loads 60947 3 AC and DC A Protection of circuits with no rated short time withstand current B Protection of circuits with a rated short time withstand current 60947 2 Book 3 14 3 X3 8 Non Inductive or slightly inductive loads resistance furnaces heaters Shunt motors starting plugging 1 inching 2 dynamic breaking of motors Series motors starting plugging 1 inching 2 dynamic breaking of motors Switching of incandescent lamps Control of resistive loads and solid state loads with opto coupler isolation 60947 4 Control of DC electromagnetics Control of DC electromagnetic loads having economy resistors in the circuit Connecting and disconnecting under no load conditions 60947 5 Switching of resistive loads including moderate overloads Switching of mixed resistive and inductive loads including moderate overloads i e shunt motors Switching of highly inductive loads i series motors Book 3 Appendix 60947 3 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices Wiring Devices NEMA Wiring Diagrams Reference material only Please see Wiring Section in the catalog for product part number 2 Pole 2 Wire 125V 2 Pole 3 Wire Grounding 125V 5 1
24. inputs This effect is especially important to note for output circuits where the current through a common terminal can reach several amperes You will need to decide whether to fuse each output point individu ally or to put a fuse in the common terminal path I O Common Grouping Bar DL105 rr a N XO X1 COM X2 X3 i SKHz HSC INT INP CT I VO Circuit Wiring labels and how to interpret them DL205 DL305 DL405 Most DL205 DL305 and DL405 input and output modules group their I O points into banks that share a common return path The best indication of I O common grouping is on the wiring label such as the one shown at the right The miniature schematic shows two circuit banks with eight input points in each The common terminals are labeled CA and CB respectively In the wiring label example the positive terminal of a DC supply connects to the common terminals Some of the symbols you will see on wiring labels and their meanings are shown at the right DL05 DL06 DL105 Most DLO5 DLO6 and DL105 input and output AC or DC supply circuits are grouped into banks that share a common return path The best indication of I O common grouping is on the wiring label Sample DLO5 DLO6 and DL105 wiring labels and their mean ings are shown below AC supply DL405 input module shown 12 24VDC INPUT TB Car 82 0 4 0 4 3 7 3 D4 16ND2 cal _ L
25. mmersion in water under a specified pressure Protection against contact by small tools and wires Protection against small foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 1 0mm Complete protection against contact with live or moving parts Protection against harmful deposits of dust pope protection from live or moving parts Protection against penetration of dust Protection against high pressure steam jet cleaning Additional information on IP ratings can be found in the 1976 IEC Publication Classification of Degrees of Protection Provided by Enclosures or at www iec ch Example What is IP 67 Complete protection of live parts protection against the penetration of dust Additionally protection while immersed in water wWww automationdirect com Book 3 14 3 AX3 7 Book 3 Appendix pi MEO Direct v Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 Prices as of April 15 2015 Check Web site for most c
26. nd Modbus RTU master slave D2 DCM module used with D2 240 250 1 260 Only one K sequence slave DirectNET master slave Modbus RTU slave D3 330 Requires DCU DirectNET slave D3 330P Requires DCU DirectNET slave D3 340 Top port DirectNET slave Bottom port DirectNET master slave Modbus RTU slave D3 350 Top port K sequence and DirectNET slave Bottom port K sequence slave DirectNET and Modbus RTU master slave D3 DCM module used with D3 350 CPU Only one K sequence slave DirectNET master slave Modbus RTU slave D4 430 Top port 15 pin K sequence slave Bottom port 25 pin K sequence and DirectNET slave D4 440 Top port 15 pin K sequence slave Bottom port 25 pin K sequence and DirectNET slave D4 450 Phone jack K sequence and DirectNET slave Top port 15 pin K sequence slave Bottom port 25 pin K sequence slave DirectNET and Modbus RTU master slave D4 DCM module Only one K sequence slave DirectNET master slave Modbus RTU slave 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices Se Al Direct v Company Information SIDIRECT System Integrator Program Terminal Blocks Power Distribution Blocks Do you need local service and support for your AutomationDirect equipment Wiring Accessories SYSTEM I
27. o course e Work in the privacy of your own home office No need to travel anywhere your fami ly won t have to do without you Learn at your own pace take a break when you need it Refer to the video at any time you ll still have the hardware to experiment with Overview of course content e Basics introduction basic wiring logic AND amp OR sensors relays reasons for using a PLC AUTOMATIONDIRECT PLC families e CPU Internals scan time addressing I O Xs and Ys commands I O inside the I O boards octal addres ing programming methods hand held programmer DirectSOFT e DirectSOFT getting started the launch pad links offline vs online programming maneuvering through amp using DirectSOFT creating and editing rungs Programming amp Debugging using inputs and outputs debugging and status mode PLC commands troubleshooting PLC Analog I O Training Video Set Mr Doug Bell of InterConnecting Automation Inc offers a PLC Analog I O training video set The kit includes the following e Two 2 hour analog training videos firm ware upgrade instructional video a pre wired analog trainer and DL05 analog I O module and manual This unit is a plug and play add on to the DL05 PLC Trainer or any existing DL05 PLC PLC Pre wired Analog I O Trainer Two 0 10 VDC meters e Two 0 5 VDC potentiometers 24 VDC wall mount power supply DLO5 analog combo modul
28. ocedures from the generic stan dards to the product specific standards We do have separate Declarations of Contormity that cover the specitic prod ucts and part numbers approved Not all of the products have been labeled for CE as of this writing so you should check the tables on the following pages to be sure Please also check our Web site for the most up to date information on CE approvals or to obtain copies of our Declarations of Conformity Are there any special requirements neces sary when using controller equipment Yes the installation requirements to comply with the requirements of the Machinery Directive EMC Directive and Low Voltage Directive are slightly more complex than the normal installation requirements found in the United States First check the Declaration tor specitic application conditions required Then refer to the following manual DA EU M EU Installation Manual that covers special installation requirements to meet the EU Directive requirements You should download the manual from our Web site to obtain the most current information The manual is available for download at support automationdirect com compliance html Finally check your user manual for EU information re there any other sources of informa tion Although the EMC Directive gets the most attention other basic Directives such as the Machinery Directive and the Low Voltage Directive also place restrictions on the contr
29. oise immunity and noise generation e Low Voltage Directive Is also safety related and covers electrical equipment that has voltage ranges of 50 1 000 VAC and or 75 1 500 VDC Battery Directive Covers the produc tion recycling and disposal of batteries Who is responsible for ensuring compli ance with these Directives Ultimately we are all responsible for our various pieces of the puzzle Manutacturers must test their products and document any test results and or installation procedures necessary to comply with the Directives As a machine builder you are responsible for installing the products in a manner that will ensure compliance is maintained You are also responsible for testing any combinations of products that may or may not comply with the Directives when used together The end user of the prod ucts must comply with any Directives that may cover maintenance disposal etc of equipment or various components Although we strive to provide the best assistance available it is impossible tor us to test all possible configurations of the products we carry with respect to any specific Directive Because of this it is ultimately your responsibility to ensure that your machinery as a whole complies with these Directives and to keep up with applicable Directives and or practices that are required tor compliance Which programmable controller prod ucts carry the CE label See Tables on pp 35 11 through 35
30. ol panel builder Because of these additional require ments it is recommended that the following publications be purchased and used as guidelines BSI publication TH42073 February 1996 Covers the safety and electrical aspects of the Machinery Directive e EN60204 1 1992 General electrical requirements for machinery including Low Voltage and EMC considerations IEC 1000 5 2 EMC earthing and cabling requirements IEC 1000 5 1 EMC general considerations It may be possible tor you to obtain this information locally However the offi cial source of applicable Directives and related standards is The Office for Official Publications of the European Communities at www europa eu int Another source is Global Engineering Documents 15 Inverness Way East Englewood CO 80112 5776 1 800 854 7179 within the U S 303 397 7956 international 303 397 2740 fax www global ihs com wWww automationdirect com The information contained in this section is intended as a guideline and is based on our interpretation of the various standards and requirements Since the actual standards are issued by other parties and in some cases Governmental agencies the require ments can change over time without advance warning or notice Changes or additions to the standards can possibly invalidate any part of the infor mation provided in this section Books Following is a list of books that may be helpful to you
31. or your application This section provides short definitions followed by general example circuits First you will notice that the diagrams on this page are associated with only DC circuits and not AC because of the refer ence to and polarities Therefore sinking and sourcing terminology applies only to DC input and output circuits Input and output points that are sinking or sourcing can conduct current in one direction only This means it is possible to connect the external supply and field device to the I O point with current trying to flow in the wrong direction and the circuit will not operate However the supply and field device can be connected every time based on an understanding of sourcing and sinking The figure below depicts a sinking input To properly connect the external supply it must be connected so the input provides a path to supply common So start at the PLC input terminal follow through the input sensing circuit exit at the common terminal and connect the supply to the common terminal By adding the switch between the supply and the input the circuit is completed Current flows in the direction of the arrow when the switch is closed By applying the circuit principles to the four possible combinations of input output sinking sourcing types there are four circuits as shown above The common terminal is the terminal that serves as the common return path for all I O points in the
32. otection Not evaluated No protection against contact or entry of solids No Protection Protection against accidental contact by hand but not deliberate contact Protection against large foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 1 0mm Protection against drops of condensed water Condensed water falling on housing shall have no effect Protection FIGLI drops of liquid Drops of falling liquid shall have no effect when housing is tilted to 15 from vertical Protection against rain No harmful effect from rain at angles less than 60 from vertical oreuon against contact by fingers Protection against medium size foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 1 0mm Protection against splashing from any direction Protection against water jets from any direction Protection against conditions on ships and decks Water from heavy seas will not enter oe against contact by tools wires etc Protection against small foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 1 0mm Protection against immersion in water Water will not enter under stated conditions of pressure and length of time Protection against indefinite immersion in water under a specified pressure Protection against indefinite immersion in water under a specified pressure SEEN AAN 2 Sx Protection against indefinite i
33. raining both factory technicians and operations personnel Note PID class may be taught by guest instructors chosen by Mr Bell AUTOMATIONDIRECT does not set prices or take reservations for these class es For additional information course prices schedules reservations contact InterConnectingAutomation 12154 North Ridge Trail Hales Corners WI 53130 Phone 414 425 8348 Fax 414 425 8363 E mail info interconnectingautomation com Website www interconnectingautomation com Training tor PLC Based Control Systems Book 3 14 3 X3 16 Book 3 Appendix Introductory PLC course contents You ll use custom built training panels that contain our D4 450 CPU a variety of I O modules operator panels and DirectSOFT PLC family overview for all DirectLOGIC products e Basic PLC theory of operation including CPU bases discrete I O analog I O and commu nications System configuration techniques e Simple RLL programming including timers counters drums basic math and more e Advanced programming including number conversions subroutines RLL Plus PID theory etc Advanced PLC contents Using training panels that contain our D4 450 CPU a variety of I O modules operator panels and DirectSOFT you will e Create programs based on specs given to you in class Learn table and pointer commands e Wire program and use Terminator and 205 remote I O e Writing and structuring programs u
34. sing Stage e Debug diagnose and program PLC over cell phone Networking e Serial RS 232 and RS 422 Ethernet MAC IP PLC Addressing e Networking with multiple PLCs Control motor speed from a master PLC to a slave w motor encoder setup e Learn to use Read and Write com mands and the wiring of a network PID course contents You ll use custom built training panels to e Learn PID short cuts and tools e Learn to setup tune troubleshoot and debug PID loops e Adjust the gain reset rate and many other PID parameters to see how they affect the loop 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices Training Videos and Online Training INTERCONNECTING UNO Introduction to PLC Logic and Principles Training Video Set Mr Doug Bell of InterConnecting Automation Inc offers a basic PLC video training package The kit includes the following e Two video tapes showing examples of programming with DirectSOFT You can get Hands On experience by following along with the instructor who is using the same hardware DirectSOFT V2 4a or later can be used with this course e Pre wired PLC trainer based on the AUTOMATIONDIRECT DO 05AR PLC with push buttons lights selector switches and a programming cable ready to plug into your computer e A DLO5 Users Manual which is referred to throughout the video and is great for future reference Benefits of this vide
35. st current information European Union EU Directives This area of certification and approval is absolutely vital to anyone who wants to do business in Europe One of the key tasks that faced the EU member countries and the European Economic Area EEA was the requirement to bring several similar yet distinct standards together into one common standard for all members The primary purpose of a single standard was to make it easier to sell and Book 3 14 3 X3 4 Book 3 Appendix transport goods between the various countries and to maintain a safe working and living environment The Directives that resulted from this harmonization of standards are now legal requirements for doing business in Europe Products that meet these Directives are required to have a CE mark to signify compliance A few key questions are always asked when the subject of CE is discussed Which Directives apply to me Several Directives apply to our products and Directives may be amended or added as required Electromagnetic Compatibility Directive EMC Provides a means to ensure that products placed on the market do not generate electromagnetic disturbances that would affect other apparatus includ ing radio and or telecommunications equipment e Machinery Safety Directive Covers the safety aspects of the equipment installa tion etc There are several areas involved including testing standards covering both electrical n
36. te folks those that can not get away M Direct v Company Information Terminal Blocks Power Distribution Blocks Wiring Accessories Sensor Cables and Connectors M12 Junction Blocks Panel Interface Connectors Wiring Duct Cable Ties Wire Bulk Multi conductor Cables Wire Management Products Power Supplies DC Converters Transformers and Filters Circuit Protection Tools Test Equipment Enclosures Enclosure Climate Control Safety Electrical Components Safety Protective Wear Appendix Book 3 WAUTOMATIONDIRECT Get it fast AND with FREE shipping on orders over 49 7 14 YEARS Free standard 2 day transit shipping is available for orders over 49 within the U S and Puerto Rico We use our choice of carrier and a combination of ground and air services that allow us to reach any U S destination within 2 days transit time or less Canadian orders use the same method but may take longer based on destination Orders placed by 6 p m EST will ship the same day with approved company credit or credit card LTL items require 5 p m order cutoff Note that the 2 day transit time does not apply for LTL shipping of heavy items or drop shipped items We can ship heavy items to Alaska Hawaii and Puerto Rico but they will always incur a shipping charge SL 1 Day a nd Service g 2 Day Grou Mm 2 Day Air Seni AZ NM y To det
37. the EU RoHS is often referred to as the lead free directive however it restricts the use of the following six substances Lead Mercury Cadmium Hexavalent chromium chromium VI or Cr 6 Polybrominated biphenyls PBB Polybrominated diphenyl ether PBDE For a listing of all products and their compliance status see http support automationdirect com compliance html rohs 1 800 633 0405 Prices as of April 15 2015 Check Web site for most current prices EU European Union EMC Directive Standards Relevant to PLCs EN50081 1 Generic emission standard for residential commercial and light industry EN50081 2 Generic emission standard for industrial environment EN50082 1 Generic immunity standard for residential commercial and light industry EN50082 2 Generic immunity standard for industrial environment Low Voltage Directive Standards Applicable to PLCs EN61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Product Specific Standard for PLCs EN61131 2 Programmable controllers equipment requirements and tests This standard replaces the above generic stan dards for immunity and safety However the generic emissions standards must still be used in conjunction with the following standards EN 61000 3 2 Harmonics EN 61000 3 2 Fluctuations We are currently in the process of changing our testing pr
38. tion and situation For example there may be national codes state and local govern ment codes and even wide ranging requirements such as the European Union EU Directives The following are some of these codes and requirements and explanations of how they may affect you as a PLC and industrial controls user ISO 9001 Some companies require their suppliers to use products that are built by compa nies that adhere to a documented set ot quality related procedures ISO 9001 is one of the standards in the ISO 9000 family of standards for quality manage ment systems Koyo Electronics Industries Company Ltd the manufacturer of most of our PLC products is an ISO 9001 certified company as are many of our other Federation members Underwriters Laboratories UL CUL Underwriters Laboratories is one of the world s premier safety testing and certifi cation sources Many applications require UL approval for insurance and or other compliance purposes There are several areas of interest but the most applicable are UL508 the standard for Industrial Control Equipment and UL1604 the standard covering Hazardous Locations For more information on the Underwriters Laboratories check their Web site at www ul com There are several tables in this section that show which of our prod ucts have a UL listing They also indicate the cUL approval which is required in many applications in Canada Please check our Web site for the mo
39. urrent prices IEC Utilization Categories Current Category IEC Utilization Categories for Low Voltage Switchgear and Control Gear Typical Applications Relevant IEC Product Standard AC 1 Non inductive or slightly inductive loads resistance furnaces heaters AC 2 Slip ring motors switching off AC 3 Squirrel cage motors starting switching off motors during running most typical industrial application AC 4 Squirrel cage motors starting plugging 1 inching 2 AC 5a Switching of electric discharge lamps AC 5b Switching of incandescent lamps AC 6a Switching of transformers AC 6b Switching of capacitor banks AC 7a Slightly inductive load in household appliances mixers blenders AC 7b Motor loads for household applications fans central vacuum AC 8a Hermetic refrigerant compressor motor control with manual resetting overloads AC 8b Hermetic refrigerant compressor motor control with automatic resetting overloads 60947 4 AC 12 Control of resistive loads and solid state loads with opto coupler isolation AC 13 Control of solid state loads with transformer isolation AC 14 Control of small electromagnetic loads 60947 5 AC 15 Control of AC electromagnetic loads AC 20 Connecting and disconnecting under no load conditions AC 21 Switching of resistive loads including moderate loads AC 22 Switchin
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