Model PH8HS, PH8HSF Submersion Type Holders
Contents
1. 74 47 C M 280 4 i 245 176 142 TIIS flameproof packing adapter optional 622 634 L431 L 323 49 i 248 6 i 379 Approx 232 75 L Normal holder length Standard 1000 mm 1500 mm 2000 mm Weight Approx Nominal Holder Length L Specification of Holder Model and Code 1000mm 1500mm 2000mm Code 10 Code 15 Code 20 With Flameproof Ultrasonic Cleaner PH8HSF S3 LIL T 83 TN HC idus 43kg ol Rd Ng Figure 1 4 Submersion Holder 4 IM 12B07M01 01E lt 1 Specifications gt 1 9 4 Mounting Bracket for Submersion Type Holder UNIT mm IMS1 1 set MS2 2 sets For Holder without cleaner UNIT mm 2 inch OD 60 5 68 64 Stanchion pa mm fh 94 1 1 90 E 9 3 3 Sensor Holder _ 54 L 515 110 T 600 _ For Holder with Cleaner a Max 515 Min 110 E 248 6 ee HI 600 Cleaner Holder 2 inch OD 60 5 n L Stanchion Ph ia if 130 90 PAY Sp just E Ei eg La 100 ble FO8 ai Figure 1 5 Mounting Bracket 1 IMS3 1 set MS4 2 sets Weight Approx 1kg Stainless Steel Mounting Bracket2. i Ju I 1 FR Tt 105 105 Rc1 2 105 Rc1 2 Hdi ty Code JP tt Code JP aN EN E 222 022 L 40 L 40 L 323 L 40 L 323 L 145 L 165 L 165 T 55 55 t CJ 138 5 Y Y A j Y M 4 4 1 a 50 Approx 155 Approx 155 Approx 155 Y Y Y ki Y Y 175 175 Weight Approx Nominal Holder Length L Specification of Holder Cable Length I gth L Model and Code 1000mm 1500mm 2000mm 2500mm 3000mm Code 10 Code 15 Code 20 Code 25 Code 30 Without Cleaner PH8HS PP OO O NN NN With Ultrasonic Cleaner PH8HS PP LILI LI S3 C PH8HS PP LILI LI TN C PH8HS PP LILI L1 HC C With Jet Cleaner PH8HS PP LILI LI JT P With Brush Cleaner PH8HS PP LILI LI BR P F03 ai Figure 1 1 Submersion Holder 1 IM 12B07M01 01E 1 6 lt 1 Specifications gt 2 Submersion Type Holder Stainless Steel PH8HS S3 UNIT mm Without Cleaner With Ultrasonic Cleaner With Jet Cleaner With Brush Cleaner i i 1 2NPT 83 Cable for ultrasonic cleaning 35 55 ausim 62 42 T L8 Es 176 ve Vo
3. amp mette De 1 1 1 1 General Specifications vunnet 1 1 1 1 1 PH8HS Submersion Type Holder sess 1 1 1 1 2 PH8HSF Explosionproof Type 1 2 1 2 Model and Suffix codes eese nennen nennen 1 3 1 2 1 Submersion Type Holder PH8HS 1 3 1 2 2 Submersion Type Holder Explosionproof Type PH8HSF 1 4 1 3 External Dimensions Kb GANAN 1 5 2 Installation Piping and Wiring eren 2 1 2 1 Installing the Holder oerte rennen xerunt trn dte 2 1 2 1 1 Shipping and Checking the Specifications 2 1 2 12 Selecting the Holder Installation 5 2 1 2 1 3 Installation Procedure 22 2 1 2 2 Mounting the Sensor aaa 2 2 2 3 Cleaner Piping EE EE 2 2 2 3 1 Piping Precautions 2 2 2 3 2 Piping Procedure sess 2 4 2 3 3 Installation of PH8PU1 Washer Pump and Water Tank 2 4 2 4 etit Le tutius Let AER 2 5 2 4 1 Solenoid Valve Circuit Wiring eene 2 5 2 4 2 Wiring for PH8PU1 Washer Pump and 2 6 3 Maintenance Inspection eee
4. K9319RF 1 1 1 for PF option K9319RS 111 for PF option 10 L9832AT 1 1 Connector for suffix code NP 5 Vibrator Assembly K9143QA 1 for suffix code S3 K9143QB for suffix code TN K9143QC 1 for suffix code HC 7th Edition Sep 2015 YK CMPL 12B05M01 03E Customer Maintenance Parts List Model PH8HSF Submersion type Holder Explosionproof type Pipe Mounting Kit Option code MS1 MS2 1 23 4 5 6 EC Holder Assembly Mounting Pipe kia w o 8 Qty 3 Qty U c c 2 569 208 622 Item Part No Description Item Part No Description 1 Y9801BU 2 4 Nut 5 K9145LL 112 2 Y9400WU 214 Washer 6 L9813VN 112 3 K9145LM 1 2 Bracket 7 K9144AM 1 2 Pipe 4 L9800JF 112 U Bolt 8 L9813VP 1 2 Clamp Flange Mounting Kit Option code F 4 Qty a 8 lu al 55 5 I Ang Item PartNo 21 a Description 1 19800 1 1 U Bolt for with cleaner 1 2 Y9635HU 4 Pan Screw M6 x 35 3 Y9600SU 4 Spring Washer 4 Y9601WU 4 Washer 5 K9144SB 1 1 Bracket 6 Below Bolt L9800AY 2 L9800AV 2 7 Y91208U 2 2 Spring washer 8 Y9800WU 2 2 Washer 3 9 Y9801BU 2 2 Nut pp 10 K9144SD 2 Plate 11 Below Flange K9144TA 1 K9144TB 1 equivalent to JIS 10K 200 FF YOKOGAWA 9 Yokogawa Electric Cor
5. H Style A Option Mounting Bracket Mounting bracket 1 set 6 Mounting bracket 2 sets 6 Stainless steel mounting bracket 1 set 6 Stainless steel mounting bracket 2 sets 6 With flange JIS 10K 200 FF Adaptor 3 4 inch Stainless steel tag plate Perfluoroelastomer FFKM 5 Special Mounting Flameproof Packing Tag Plate O ring 1 General purpose Normal pH3 to 14 2 For salt water 3 For acid Normal pHO to 4 4 Use PH8HS for no cleaning Jet cleaning or brush cleaning 5 Choose Perfluoroelastomer FFKM when this holder is used in organic solvent high alkali or high temperature alkali 6 The required number of mounting bracket sets depends on the installation location and flow rate In general one set is sufficient for pipe lengths of 1 meter and otherwise two sets are required IM 12B07M01 01E lt 1 Specifications gt 1 5 1 3 External Dimensions 1 Submersion Type Holder Polypropylene PH8HS PP UNIT mm lt Without Cleaner gt lt With Ultrasonic Cleaner gt lt With Jet Cleaner gt lt With Brush Cleaner gt Cable for ultrasonic cleaning 83 I Cable length 1 2NPT 1 2NPT 62 35 Code NP 35 Code
6. Code JP Code JP 42 142 EE 142 kt ra A HL 0 34 22 L 31 31 1 323 L 31 L 323 31 1 323 L 56 L 56 L 56 T Y 49 ha Ka 141 0 bi y Y Y 948 6 Approx 200 Approx 200 Approx 200 h Y Y y Y 175 _175 275 Weight Approx Nominal Holder Length L Specification of Holder Model and Code 1000mm 1500mm 2000mm 2500mm 3000mm Code 10 Code 15 Code 20 Code 25 Code 30 Without Cleaner PH8HS S3 LILI LI NN With Non Explosionproof Ultrasonic Cleaner PH8HS S3 LILI LI S3 TN HC With Jet Cleaner PH8HS S3 LILI LI JT With Brush Cleaner PH8HS S3 LILI LI BR F07 ai Figure 1 2 Submersion Holder 2 IM 12B07M01 01E lt 1 Specifications gt 1 7 3 Submersion Type Holder Explosionproof UNIT mm Polypropylene PH8HSF PP 74 260 TIIS flameproof packing adapter optional L 40 L 323 333 Approx 155 Weight Approx Tu Nominal Holder Length L Specification of Holder Model and Code 1000mm 1500mm 2000mm Code 10 Code 15 Code 20 With Ultrasonic Cleaner PH8HSF PP 001 1 3 TN HC alii ibis i AN Figure 1 3 Submersion Holder 3 IM 12B07M01 01E 1 8 lt 1 Specifications gt UNIT mm Stainless Steel PHSHSF S3
7. 4 O Ring K9142QU 111 Fluoro rubber FKM K9142QV 1 Fluoro rubber FKM K9319RS 1 1 for PF option K9319R 1 for PF option 10 K9115RS 1 1 Connector for suffix code NP 5 Vibrator Assembly K9143QA 1 for suffix code S3 K9143QB 1 for suffix code TN K9143QC 1 for suffix code HC 7th Edition Sep 2015 YK CMPL 12B05M01 03E 8 Movable Sealing Flange Mounting type with Ultrasonic Jet Brush cleaning Material SUS PH8HS S3 R 415 PH8HS S3 JT R 415 PH8HS S3 R 420 PH8HS S3 JT R A F420S Cable X C 1 T 10 I C 2 2 i po 3 3 F LO e PH8HS S3 BR R 415 PH8HS S3 BR R AJFA20S 4 4 5 8 7 8 3 a Ultrasonic Cleaning Jet Cleaning Brush Cleaning 8 o Qty 8 Qty BIG T 9 lt 3 FEME FEME Item PartNo 0 Description Item PartNo O 9 5 M Description 1 K9144NB 1111 Cap 6 K9143JN 1 Nozzel Assembly 2 Y9614NU 2 22 Bolt 7 K9143KA 1 Brush Assembly 8 O Ring 3 K9673GN 2 2 2 Bracket K9142QT 1 Fluoro rubber FKM K9673GP 2 2 2 Bracket K9319RD 1 for PF option 4 O Ring 9 O Ring K9142QV 111 Fluoro rubber FKM K9142QU 111 Fluoro rubber
8. 2 inch pipe 1 vertically and mount a 40 mm arm pipe perpendicularly on as shown in Figure 2 1 Mount the holder assembly on the arm pipe so the sensor can be submerged in the measurement solution correctly For the holder with cleaner 2 install the cleaner holder on the arm pipe using a clamp The holder assembly should be mounted on the arm pipe Notes 1 If there is a rigid vertical 2 inch pipe near the submersion type holder installation site mount a 40 mm arm pipe perpendicular to it 2 Do not submerge the holder assembly in the solution without sensor If the holder assembly is likely to become submerged in the solution remove it from the stanchion The cleaner holder may be left on the pipe Flange Mounting Holder The flange mounting submersion type holder is normally used with a fixed flange A flange to mate with the holder flange should be provided by the user When the mounting a submersion type holder no gasket is required between the flange All bolts are not required so determine the number of bolts according to the condition of holder installation Observe Note 2 above when installing the submersion type holder IM 12B07M01 01E 2 2 lt 2 Installation Piping and Wiring gt Bracket Sensor Holder _ __Right angled Pipe Clamp Sensor Holder Nut Dy MEN 4 N Arm Pipe Sensor Holder Pipe Mounting without cleaner When stainless bracket used specify option
9. OR8ERG OR8EFG Special ORP Sensor HA485 DPA485 OR4 Sensor OR4P OR4C Note An adapter is required when using special pH ORP sensor or PH4 OR4 sensor When using with special pH ORP sensor or PH4 OR4 sensor this holder cannot be used outdoors due to exposure to rain or due to condensation at a high humid place Mounting 2 inch pipe mounting vertical or horizontal with 1 set of mounting hard bracket Note Make sure the mounting pipe is firmly installed Cleaning method Jet cleaning brush cleaning or ultrasonic cleaning Note Brush cleaning and ultrasonic cleaning cannot be used when using special pH ORP sensor or PH4 OR4 sensor Material Holder Polypropylene or stainless steel equivalent to SUS316 O ring Fluoro rubber FKM or Perfluoroelastomer FFKM Mounting bracket Stainless steel equivalent to SUS304 Cleaning unit wetted parts Ultrasonic Stainless steel equivalent to SUS316 titanium or Hastelloy C Jet Polypropylene Brush Polypropylene titanium shaft Rulon bearings Weight Holder Approx 0 5 to 5 kg polypropylene Approx 1 5 to 11 5 kg stainless steel Mounting bracket Approx 1 kg set Flange Approx 0 5 to 1 8 kg polypropylene Approx 2 9 to 15 6 kg stainless steel Temperature range No Cleaning 5to 100 C With Cleaning 5 to 80 Note The temperature range may be limited by the specifications the sensor Flow rate 2 mis or less Note The flow speed may be limited by the specif
10. for Submersion Type Holder Max 500 Holder with cleaner 236 1 Holder without cleaner AD WA EE 7 91 X t 148 5 ju i 28 Y H pr 55 22 44 44 44 44 44 ag KD HESSE EEE 55 65 leu A 600 EU b Cleaner holder Sensor holder Figure 1 6 Mounting Bracket 2 2 inch OD 60 5 Stanchion F09 ai Weight Approx 1kg IM 12B07M01 01E 1 10 lt 1 Specifications gt 6 Flange Mounting IF1 Flange of holder without cleaner Material Polypropylene UNIT mm IF2 Flange of holder with cleaner Material Polypropylene PH8HSF PP F 210 6330 JIS 10K 100 FF Note flange JIS 10K 200 FF Note OY HE 8 019 holes 12 923 holes CH BE TE dE E E id a 74 mr B Le EM T TIT 4 9175 1 7 7 Plate and screws E L 31 Material 55304 TITT FE i Li 22 150 tii L 115 1 1 ze E Min 405 L 130 Di m i ld Note Only mating dimensions are Approx 155 according to flange standard Gil Flange weight Approx 1 kg IF1 Flange of holder without cleaner Material SUS316 Stainless steel a210 JIS 10K 100
11. screwdriver into the cleaner hole to prevent the rotor from turning and then turn the brush assembly counterclockwise The brush can be easily removed from the rotor See Figure 3 3 When mounting a new brush reverse the disassembly procedure Brush Cleaning Loosen Element i To prevent the rotor turning 4 insert screwdriver into the hole then turn the brush assembly F3 3E ai Figure 3 3 Disassembling the Brush IM 12B07M01 01E lt 3 Maintenance Inspection gt 3 3 3 2 3 3 2 4 Ultrasonic Cleaning Element For several weeks after starting the operation check the ultrasonic cleaning element for corrosion If corroded replace it with the type most suitable for the measurement solution selecting from among the element materials SUS316 stainless steel titanium and Hastelloy C If a corroded element is not replaced the solution may enter the ultrasonic element and cause problems If this occurs replace the cleaning element immediately Non explosionproof ultrasonic cleaning element 1 Toremove a defective ultrasonic cleaning element unscrew the cleaning element mounting Screw so the cleaning element holder can be removed from the screw connector Move the cleaning element out until the connector appears and disconnect the vibrator leadwire connector from the holder side connector See Figure 3 4 F3 4E ai Figure 3 4 Non Explosionproof Cleaning Element 2 Check that there is no corrosion around t
12. 12B05M01 04E PartNo Qty Description 1 F9203SB 1 Clamp 2 Y9400SU 1 Washer 3 Y9410ZU 1 Bolt 4 1 Gland Assembly 5 1 Gland 6 F9203QJ 1 Clamp 7 Y9412JB 2 Pan H Screw M4 x12 8 Y9400SP 2 Washer 9 L9811CP 1 Cover 10 1 Packing Set 11 gt 1 Gasket for cable diameter 10 0 to 10 7 mm F9203WW 1 Gasket for cable diameter 10 8 to 11 4 mm F9203WX 1 Gasket for cable diameter 11 5 to 12 0 mm 12 1 Instruction Card 13 E9135GY 1 Allen Wrench 14 F9203XD 2 Washer 15 X9930CK 1 Vinyl Bag 4th Edition Nov 2011 YK CMPL 12B05M01 04E Revision Information Title Model PH8HS PH8HSF Submersion Type Holders e Manual No IM 12B07M01 01E Nov 2015 4rd Edition Revision by the version up of GS List of related items Addition PH40 OR40 FLXA202 Deletion DPAS405 PH400G PH100 and PH8PU1 Some revision name of materials Page 1 1 Addition of PH4 OR4 detector to Applicable sensors Some revision of flange material some of PH8HS and PH8HSF Page 1 10 Some revision of solenoid valve of PH8MV and PH8MVF Page 2 3 Some revi sion of specification of PH8MV and PH8MVF CMPL 12B05M01 03E revised to 7th edition because some revision of page 3 P N correction for Item 10 of Table 2 Some revision of page 3 on CMPL 12B05M01 04E 4th edition P N deletion for explosion proof type Oct 2011 3rd Edition Page layout changed by InDesign p 1 1 Some addition of Caution on use and some correction of jet cleaning unit mater
13. FF Note flange 8 219 holes L 31 5 Min 150 L 115 Note Only mating dimensions are according to flange standard Flange weight Approx 5 kg IM 12B07M01 01E Approx 232 Flange weight Approx 1 5 kg F06 ai IF2 Flange of holder with cleaner Material SUS316 Stainless steel 2330 PH8HSF S3 F JIS 10K 200 FF Note flange 12 623 holes LB hl 029017 i bi I 78 i 22 H Eli kal Min 430 m 1 80 ini A Flange weight Approx 15 kg F10 ai lt 1 Specifications gt 1 11 T Solenoid Valve UNIT mm General Purpose Solenoid Valve Explosionproof Solenoid Valve PH8MV D PH8MVF B 103 146 5 2 1 2 G1 2 Cautions on Installation of Solenoid Valve for Jet Brush Cleaning 1 Do notallow a sample solution to flow backward into the solenoid valve or to be replaced with the driving fluid For this take relevant measures e g install a check valve to prevent inverse pressure between the inlet and outlet of the solenoid valve or install the solenoid valve higher than the holder especially when using the air jet brush cleaning system 2 Make sure to avoid the risk of corrosi
14. Rc1 2 1 2 Style Code Style A Option Mounting bracket 1 set Mounting bracket 2 sets Stainless steel mounting bracket 1 set Stainless steel mounting bracket 2 sets With flange Without Cleaning System With flange With Cleaning System Perfluoroelastomer FFKM 74 4 General purpose Normal pH3 to 14 2 For salt water 3 For acid Normal pHO to 4 4 Choose Perfluoroelastomer FFKM when this holder is used in organic solvent high alkali or high temperature alkali 5 The required number of mounting bracket sets depends on the installation location and flow rate In general one set is sufficient for pipe lengths of 1 meter and otherwise two sets are required IM 12B07M01 01E 1 4 lt 1 Specifications gt 1 2 2 Submersion Type Holder Explosionproof PH8HSF Model Suffix Code PH8HSF Submersion type holder Option Code Description Material 2 2 2 Polypropylene Stainless steel Pipelength 10 Na 1 0m PEE Ere EH 1 5m EE 2 0m Always Cleaning System 44 53 SUS316 Transducer 1 Ultrasonic cleaning only TN Titanium Transducer 2 Hastelloy C Transducer 3 Explosion Protection JS J j TIIS Flameproof d2G4 StyleCode
15. User s Manual Model PH8HS PH8HSF Submersion Type Holders IM 12B07M01 01E vigilantolant YOKOGAM 9 IM 12B07M01 01E 4th Editi Yokogawa Electric Corporation Ton INTRODUCTION INTRODUCTION This manual covers the PH8HS PH8HSF Submersion Type Holders Other related items are described in the following manuals PH8ERP PH8EFP PH8EHP PHA4LI ORALI HA405 HA406 DPA405 DPA406 HF405 FLXA202 FLXA21 PH201G B PH450G PH202G 202 PUS400G PH8USF PH8AL WTB10 PHO PH8TBG OR8EFG OR8ERG OR8TBG Media No IM 12B07M01 01E All Rights Reserved Copyright 2004 Yokogawa Electric Corporation 4th Edition Nov 2015 YK IM 12B7K1 02E IM 12B7J1 01E IM 12B7J2 01E IM 12B10B00 01EN IM 12B7E1 01E IM 12B07E02 01E IM 12B7H1 01E IM 12B07H02 01E IM 12B07L01 01E IM 12A01A02 01E IM 19B1E4 02E IM 12B07C05 01E IM 12B07D02 01E IM 19C1B3 01E IM 12B5U2 E IM 19D01B01 01E IM 12B07W01 01E IM 12C07J01 01E IM 12C04K01 01E IM 12C04W01 01E IM 12B07M01 01E ii INTRODUCTION For the safe use of this equipment m Safety Protection and Modification of the Product In order to protect the system controlled by the product and the product itself and ensure safe operation observe the safety precautions described in this user s manual We assume no liability for safety if users fail to observe these instructions when operating the product fthis instrument is used in a manner not specified in thi
16. anual CAUTION This symbol gives information essential for understanding the operations and functions NOTE This symbol indicates information that complements the present topic IM 12B07M01 01E INTRODUCTION iii After sales Warranty Do not modify the product During the warranty period for repair under warranty consult the local sales representative or service office Yokogawa will replace or repair any damaged parts Before consulting for repair under warranty provide us with the model name and serial number and a description of the problem Any diagrams or data explaining the problem would also be appreciated If we replace the product with a new one we won t provide you with a repair report Yokogawa warrants the product for the period stated in the pre purchase quotation Yokoga wa shall conduct defined warranty service based on its standard When the customer site is located outside of the service area a fee for dispatching the maintenance engineer will be charged to the customer Returned goods that have been in contact with process fluids must be decontaminated and disinfected prior to shipment Goods should carry a certificate to this effect for the health and safety of our employees Material Safety Data sheets must be included for all compo nents of the process to which the sensor have been exposed In the following cases customer will be charged repair fee regardless of warranty period Failure of components wh
17. code MS3 or MS4 Fixing Bolt Clamp Cleaner Holder Flange Sensor Holder Pipe Mounting with cleaner Flang Mounting Type F2 1 ai Figure 2 1 Sensor Holder Replaceable Parts 2 2 Mounting the Sensor For the sensor installation refer to the relevant section of the sensor 2 3 Cleaner Piping This section applies only to the submersion type holder with cleaner 2 3 4 Piping Precautions 1 Provide a slight slack in a flexible tubing between the cleaner and a mating device to allow ease of maintenance 2 Determine the cleaner pipe size to allow sufficient flow and pressure Use 15 mm pipe for air cleaning piping If the water jet cleaner pipe or water brush cleaner pipe is subject to freezing temperature during winter cover it with a suitable insulation material 3 Use anormally open opens when relay is energized 15 mm diameter solenoid valve for the cleaning line The solenoid valve supplied by Yokogawa meets the following specifications IM 12B07M01 01E lt 2 Installation Piping and Wiring gt 2 3 Model PH8MV Solenoid Valve Pilot kick operated 2 port valve Open when energized Fluid Normal tap water industrial water or air Operating Pressure 1 MPa Forward reverse Pressure Resistance 2 MPa Fluid Temperature Water 5 to 60 Air 10 to 60 Cv 4 5 Process Connection Rc 1 2 Power Supply 100 110 200 220 V AC 50 60 Hz Power Consumption 10W Construction IP53 Material Bod
18. emove the cable from the terminal board and pass it through the O ring before reinstalling the sensor See Figure 3 1 pH Sensor O ring Protector F3 1E ai Figure 3 1 pH Sensor Mounting O ring Cleaner Mounting O ring This procedure applies to the submersion type holder with ultrasonic cleaner If the measurement solution enters the holder where the cable is stored the internal holder parts may be corroded and must be replaced To prevent this check them periodically However if the O ring has not been damaged by the measurement solution the internal holder parts need not to be checked As preventive maintenance it is recommended that the O ring be replaced every two years To replace the O ring in the explosionproof ultrasonic cleaner refer to Sec 3 2 3 IM 12B07M01 01E 3 2 lt 3 Maintenance Inspection gt 3 2 Checking the Cleaning Element This section applies to the flow through type holder with cleaning element Check the cleaning element to maintain the flow through type holder in good operating condition 3 2 1 Jet Cleaning Element If the cleaner does not clean the sensor electrode check if the sensor nozzles are clogged Use a 0 8 mm diameter wire to remove any material clogging the sensor nozzles F3 2E ai Figure 3 2 Cleaning the Nozzle Holes 3 2 2 Cleaning the Brush If the electrode becomes dirty the brush may be excessively worn When the brush is worn out replace it Insert a
19. er piping examples Drive Signal From 201 Distributor Regulator Ball Valve Industrial Water Pressure 200 kPa 2 kgf cm or more e TEE N Nominal 16A Wire Reinforced Vinyl Tube F2 3 ai Figure 2 3 Industrial Water Piping for Typical Brush Jet Cleaner 3 Tap water piping examples Nominal 16A Pump Drive Signal Wire Reinforced Vinyl Tube From 201 Distributor Tap Water Stop Valve Cleaning Water Tank F2 4 ai Figure 2 4 Tap Water Piping for Typical Brush Jet Cleaner Installation of PH8PU1 Washer Pump and Water Tank The PH8PU1 Washer Pump and Tank are used to provide water jet and brush cleaning in drinking water applications For details refer to the separate IM 19C1E1 01E on PH8PU1 Washer Pump and Tank IM 12B07M01 01E lt 2 Installation Piping and Wiring gt 2 5 2 4 Wiring 2 4 1 This section describes the wiring between the ultrasonic oscillator and cleaner and between the solenoid valve pump and PH201G distributor For the sensor wiring refer to the chapter describing the sensor For the non explosionproof ultrasonic oscillator connect the cable from the cleaner directly to the terminals inside the PUS400G Ultrasonic Oscillator For details of PUS400G refer to the separate IM 19C1B3 01E For the explosionproof ultrasonic oscillator connect the cable from the cleaner directly to the terminals inside
20. h Pump Power contact signal F2 6 ai Figure 2 6 Internal and external wiring for the PH8PU1 Washer Pump and Tank As shown in the figure connect terminals A1 and L1 from the PH201G distributor to terminals A1 and L1 in the terminal box and connect the power supply to operate the pump between terminals L1 and L2 Also connect together terminals A2 and L2 as shown in the figure Be sure to ground the ground terminal G IM 12B07M01 01E 3 3 1 lt 3 Maintenance Inspection gt 3 1 Maintenance Inspection Checking the O ring that Seals Wetted Parts The O ring used in the wetted parts of the submersion type holder is made of a chemical resistant fluorocarbon rubber which is not effected by corrosive liquids Thus it normally does not require any special checks other than the preventive maintenance procedure described in Sec 3 1 2 However if the O ring should be damaged replace it immediately to prevent future problems pH Sensor O ring When removing the sensor to the holder after maintenance check that the surface of O ring is free from corrosion If corrosion is present remove it completely or the sealing effect be lost and the measuring solution enters the holder The solution can corrode the cable and KCI supply tube If they become corroded dismount the sensor from the holder and check if the O ring is free from corrosion If the O ring loses its sealing effect replace it with a new one When installing a new O ring r
21. he O ring sealed surface It is recommended that the O ring be replaced whenever the element cleaned 3 Mounting a new ultrasonic cleaning element After attaching the connector rotate the cleaning element two to three turns and store the cable inside the holder Secure the cleaning element mounting screw Check the cleaning element material by the marking on the surface of the vibrator element H for Hastelloy T for titanium none for SUS316 stainless steel Ultrasonic Cleaning Element Cleaning Element Mounting Nuts O Ring F3 5E ai Figure 3 5 Non Explosionproof Ultrasonic Cleaning Element Replace the explosionproof cleaning element For replacing the ultrasonic cleaning element consults with Yokogawa service personnel Maintenance of PH8PU1 Washer Pump and Tank For details refer to the separate IM 19C1E1 01E IM 12B07M01 01E Customer Model PH8HS Submersion type Holder Maintenance Non Explosionproof type Parts List excluding chemical cleaning type Pipe Mounting Kit Option code MS1 MS2 123 4 5 6 Ne Holder Assembly EJ Mounting Pipe E gt o 3 Qty 8 Qty 5 5 ala 59 5 nn 622 oEE ltem Part No Description Item Part No Description 1 Y9801BU 2 4 Nut 5 K9145LL 1 2 Spacer 2 Y9400WU 214 Washer 6 L9813VN 112 Clamp 3 K9145LM 1 2 Bracket 7 K9144AM 1 2 Pipe 4 19800 112 U Bolt 8 L9813VP 112 Clamp Option code MS3 MS4 see page 4 Se
22. ial p 1 4 Some of Section 1 2 2 PH8HSF MS code modified p 1 8 Some of flange mounting dimensions and weight modified p 2 5 Section number are corrected in Section 2 5 p 2 6 Subsection number is corrected in Section 2 4 3 p 3 4 to p 3 7 Deletion of procedure for Replace the explosionproof cleaning ele ment CMPL 12B05M01 03E revised to 6th edition because some revision of P N on page 1 Some revision of P N on page 1 for CMPL 12B05M01 04E Dec 2005 2nd Edition Some error correction Dec 2004 1st Edition Newly published IM 12B07M01 01E
23. ications of the sensor IM 12B07M01 01E lt 1 Specifications gt Measuring pressure Submersion depth 3m max Note The pressure may be limited by the specifications of he sensor Utility required for cleaning unit Type Pressure kPa Flow Rate Water jet 200 to 400 Liquid pressure 5 to 20 l min Water brush 100 to 250 Liquid pressure 20 to 30 l min Air jet 200 to 400 Liquid pressure 100 to 300 Nl min Air brush 100 to 250 Liquid pressure 300 to 600 Nl min Note 1 Pressure and flow rate must be simultaneously satisfied at the holder inlet port Note 2 A large braid reinforced tube of 222 x 815 is recommended for supply due to the flow rate PH8HSF Explosionproof Type The holder is used only when using Ultrasonic cleaning system in the explosionproof area Use PH8HF when using no cleaning jet cleaning or brush cleaning Applicable sensors General pH Sensor PH8ERP PH8EFP General ORP Sensor OR8ERG OR8EFG Mounting 2 inch pipe mounting vertical or horizontal with 1 set of mounting bracket Note Make sure the mounting pipe is firmly installed Cleaning method Ultrasonic cleaning Material Holder Polypropylene or stainless steel equivalent to SUS316 Flange Polypropylene or stainless steel equivalent to SUS316 O ring Fluoro rubber FKM or Perfluoroelastomer FFKM Mounting bracket Stainless steel equivalent to SUS304 Cleaning unit wetted parts Ultrasonic Stainless stee
24. ich are out of scope of warranty stated in instruction manual Failure caused by usage of software hardware or auxiliary equipment which Yokogawa Electric did not supply Failure due to improper or insufficient maintenance by user Failure due to modification misuse or outside of specifications operation which Yokogawa does not authorize Failure due to power supply voltage frequency being outside specifications or abnormal Failure caused by any usage out of scope of recommended usage Any damage from fire earthquake storms and floods lightning disturbances riots warfare radiation and other natural changes Yokogawa does not warrant conformance with the specific application at the user site Yokogawa will not bear direct indirect responsibility for damage due to a specific application Yokogawa Electric will not bear responsibility when the user configures the product into systems or resells the product Maintenance service and supplying repair parts will be covered for five years after the pro duction ends For repair for this product please contact the nearest sales office described in this instruction manual IM 12B07M01 01E lt CONTENTS gt Model PH8HS PH8HSF Submersion Type Holders IM 12B07M01 01E 4th Edition CONTENTS gpielblfieqig Mew i For the safe use of this equipment esses ii After sales Warranty emet iii 1
25. l equivalent to SUS316 titanium or Hastelloy C Construction TIIS flameproof type for d2G4 gas Cable entrance port of terminal box G 3 4 Weight Holder Approx 2 2 to 3 2 kg polypropylene Approx 3 3 to 5 7 kg stainless steel Mounting bracket Approx 1 kg set Flange Approx 1 5 kg polypropylene Approx 15 kg stainless steel Temperature range 5 80 Note The temperature may be limited by the specifications of the sensor Flow rate 2 m s or less Note The flow speed may be limited by the specifications of the sensor Pressure Submersion depth 3 m max Note The pressure may be limited by the specifications of the sensorr IM 12B07M01 01E lt 1 Specifications gt 1 2 1 2 1 Model and Suffix codes Submersion Type Holder PH8HS Option Code Description Submersion type holder Polypropylene Stainless steel Pipe length 1 0m 1 5m 2 0m 2 5m 3 0m pH Measuring System Always Cleaning System NN 77 None For ultrasonic cleaning Transducer SUS316 1 For ultrasonic cleaning Transducer Titanium 2 For ultrasonic cleaning Transducer Hastelloy C 3 For jet cleaning The solenoid valve must be specified separately For brush cleaning The solenoid valve must be specified separately Cable Length for Ultrasonic Cleaning NN 777777777777 Connector for Jet or Brush Cleaning None 3m 5m 7m 10m 15m 20m
26. leaning Material SUS PH8HS S3 R NN NN A F305S PH8HS S3 R NN NN A F310S F ABE LI HI Item Part No Qty X Description 1 K9144NB 1 Cap 2 O Ring K9142QV 1 Fluoro rubber FKM K9319RF 1 for PF option 3 K9144LB 1 Cap CMPL 12B05M01 03E 7th Edition Sep 2015 YK Movable Sealing Flange Mounting type with Ultrasonic Jet or Brush cleaning Material PP PH8HS PP S3 R PH8HS PP S3 R A F415P A F420P Cable PH8HS PP JT R PH8HS PP JT R A F415P A F420P NG Cap ha KO EI PH8HS PP BR R O0 A F415P PH8HS PP BR R O0 A F420P 4 4 0 5 6 7 9 8 9 Ultrasonic Cleaning Jet Cleaning Brush Cleaning o Qty amp o Qty Pe SEN SENSE Sc 7 Sc 7 9 2 Item Part No O 2 5 M Description Item Part No 2 gt m Description 1 K9144NB 1111 Cap 6 K9143JN 1 Nozzel Assembly 2 L9800AH 2 2 2 Screw 7 K9143KA 1 Brush Assembly L9800LQ 4 4 4 Washer 8 O Ring K9021PB 2 2 2 Nut K9142QT 1 Fluoro rubber FKM 3 K9673HS 2 2 2 Bracket K9319RD 1 for PF option K9673HT 2 2 2 Bracket 9 O Ring
27. on of the solenoid body bronze and seal nitrile rubber by vapor or gaseous components generated from a sample solution especially when using the air jet brush cleaning system F43 ai IM 12B07M01 01E lt 2 Installation Piping and Wiring gt 2 1 2 2 1 24 1 Installation Piping and Wiring Installing the Holder Shipping and Checking the Specifications When shipping the PH8HS or PH8HSF Submersion Holders they should be suitably packed to avoid possible damage in transit When you receive them unpack them and check for visible signs of damage Selecting the Holder Installation Site Install the submersion type holder so the sensor is mounted in the correct position Install the holder in a site where a typical measurement value is obtained and the holder can be easily maintained Avoid an area where the measurement value varies significantly as this can cause indicator hunting When selecting the holder installation site first check that the solution temperature and flow velocity meet the sensor and holder specifications and also consider ease of maintenance CAUTION Installation Location of Holders The holder should be used in a place that is as vibration free as possible Using the holder in a place where it is affected by vibration may result in damage to the holder Installation Procedure Pipe Mounting Submersion Type Holder The submersion type holder can be installed on a rigid vertical
28. oro rubber FKM K9319RF 1 1 for PF option 5 K9144LA 1 Cap Assembly K9144LB 1 Cap Assembly 6 K9143KA 1 1 Brush Assembly for brush cleaning 6A K9143KM 1 1 Brush 7 K9143JN 1 1 Nozzle for jet cleaning 8 Below 1 1 Vibrator K9143QA For Ultrasonic Cleaning transducer stainless steel K9143QB For Ultrasonic Cleaning transducer Titanium K9143QC For Ultrasonic Cleaning transducer Hastelloy C 9 O Ring K9142QT 1 1 Fluoro rubber FKM for Ultrasonic Cleaning K9319RD 1 1 PF option for Ultrasonic Cleaning K9142QU 1 1 Fluoro rubber FKM for Jet Cleaning or Brush Cleaning K9319RS 1 1 PF option for Jet Cleaning or Brush Cleaning 10 1 1 Wash Holder Assembly see Table 2 3 11 L9813WA 1 Clamp 12 K9115RS 1 Connector For Jet or Brush Cleaning L9832AT 1 Connector 1 2 Female Table 1 Item 3 Holder Number With Cleaner Material Material Without Cleaner Polypropylene Stainless Steel Polypropylene Stainless Steel K9144GA K9144GN K9144HA K9144HN K9144GE K9144GS K9144HE K9144HS K9144GJ K9144GW K9144HJ K9144HW K9144GK K9144GY K9144HK K9144HY Table 2 K9144GL K9144GX Item 10 Wash Holder Assembly K9144HL K9144HX Table 3 Item 10 Wash Holder Assembly Part Number for Ultrasonic Cleaning Part Number for Jet or Brush Cleaning Ultrasonic Cleaner Part No Material Wash Holder Assembly Part No Item 10 Material Poly
29. poration Copyright Mar 1988 4th Edition Nov 2011 Subject to change without notice CMPL 12B05M01 04E CMPL 12B05M01 04E 4th Edition Nov 2011 4th Edition Nov 2011 Qy e jo LE LL 10 o 35 5 OT I Item PartNo Zla 1 K9144NB 1 1 2 1 1 3 Below K9144GA 1 K9144GE 1 K9144GJ 1 K9144GN 1 1 1 4 E K9142QV 1 1 K9319RF 1 1 5 K9144LA 1 K9144LB 1 6 Below K9143SA 1 1 K9143SB 1 1 K9143SC 1 1 7 _ 1 1 1 1 8 Below 1 1 1 1 1 1 9 L9813WA 1 10 1 1 11 2 2 12 1 1 13 4 4 14 4 4 1 1 15 1 1 16 1 1 17 F9202FY 2 2 18 1 1 19 1 1 20 1 1 21 1 1 22 1 1 23 Y9416LB 2 2 24 G9303AK 1 1 25 F9281AJ 1 1 26 F9273WE 1 1 27 Y9400SU 1 1 28 Y9410ZU 1 1 29 Y9500SU 1 1 30 1 1 31 1 1 Description Cap Nameplate Holder Assembly 1 0m 1 5m For PH8HSF PP 2 0 1 0 1 5 For PH8HSF S3 2 0 O Ring Viton for PF option Cap Assembly Cap Assembly Vibrator Assembly Transducer Stainless Steel Transducer Titanium Transducer Hastelloy C O Ring Viton for PF option Pipe Assembly 1 0m 1 5m For PH8HSF PP 2 0m 1 0m 1 5m PH8HSF S3 2 0 O Ring Washer Gasket Washer Bolt Bolt Gland Assembly Sheet Nameplate Screw Label Case Nameplate Terminal Washer B H Screw M4 x 16 O Ring Case Bracket Assembly Washer Bolt Washer B H Screw M5x6 Tag Plate CMPL
30. propylene Stainless Steel K9144EA K9144EN K9144EE K9144ES K9144EJ K9144EW K9144EK K9144EY Note Jet or Brush Cleaner Pipe Conduit is Rc1 2 K9144EL 7th Edition Sep 2015 YK K9144EX Cable Length Polypropylene Stainless Steel 3m K9144CA K9144CN 5m K9144CB K9144CP 3m K9144CE K9144CS 5m K9144CF K9144CT 3m K9144CJ K9144CW K9144CK K9144CX K9144JN K9144KJ K9144JP K9144KK K9144JS K9144KN K9144JT K9144KP CMPL 12B05M01 03E Option Code MS3 MS4 Mounting Hardware IMS3 1 set A A Item Part No Qty Description m 1 L9800JJ 1 U Bolt 2 Y9800WU 6 Washer 3 Y9801BU 4 Nut 4 K9145LU 1 Bracket 5 L9800PV 2 Nut 6 K9145LW 1 U Bolt 7 K9145LV 1 Bracket Set part No K9145LT for option code MS3 7th Edition Sep 2015 YK CMPL 12B05M01 03E Movable Sealing Flange Mounting type without cleaning Material PP PH8HS PP LILI R NN NN A F305P PH8HS PP ON0 R NN NN A F310P ltem Part No Qty Description 1 K9144NB 1 Cap 2 O Ring K9142QV 1 Fluoro rubber FKM K9319RF 1 for PF option 3 K9673KY 1 Cap 7th Edition Sep 2015 YK Item Part No Qty Description 1 K9144NB 1 Cap 2 O Ring K9142QV 1 Fluoro rubber FKM K9319RF 1 for PF option 3 K9144LA 1 Cap CMPL 12B05M01 03E Movable Sealing Flange Mounting type without c
31. s user s manual the protection pro vided by this instrument may be impaired Besureto use the spare parts approved by Yokogawa Electric Corporation hereafter sim ply referred to as YOKOGAWA when replacing parts or consumables Modification of the product is strictly prohibited B Notes on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manuals on hand for convenient reference Please read the information thoroughly before using the product The purpose of these user s manuals is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product No part of the user s manuals may be transferred or reproduced without prior written con sent YOKOGAWA YOKOGAWA reserves the right to make improvements in the user s manuals and product at any time without notice or obligation e Ifyou have any questions or you find mistakes or omissions in the user s manuals please contact our sales representative or your local distributor Warning and Disclaimer The product is provided on an as is basis YOKOGAWA shall have neither liability nor respon sibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance B Signal Words The following words are used in this m
32. sees e eesee eene nn nennen nnn nnn nana 3 1 3 1 Checking the O ring that Seals Wetted Parts 3 1 3 1 1 PH Sensor iecit RO HROH DONO 3 1 3 1 2 Cleaner Mounting O ring seen 3 1 3 2 Checking the Cleaning Element eene 3 2 3 2 1 Jet Cleaning Elemert eto paan 3 2 3 2 2 Cleaning the Brush uet teret et eet e 3 2 3 2 3 Ultrasonic Cleaning Element ene 3 3 3 2 4 Maintenance of PH8PU1 Washer Pump and Tank 3 3 IM 12B07M01 01E vi lt CONTENTS gt Customer Maintenance Parts List PH8HS CMPL 12B05M01 03E Customer Maintenance Parts List PH8HSF CMPL 12B05M01 04E Revision Information IM 12B07M01 01E lt 1 Specifications gt 1 1 1 1 1 Specifications The Model PH8HS Submersion Type Holder is designed for use in open tanks reactors or wastewater drains and allows the whole sensor to be submerged with only the sensor tip exposed to the solution Holders with ultrasonic or brush cleaning options are available The Model PH8HSF is a version with ultrasonic cleaning for high pressure explosionproof applications General Specifications PH8HS Submersion Type Holder Applicable sensors General pH Sensor PH8ERP PH8EFP Special pH Sensor HA405 DPA405 HF405 PH4 Sensor PH4P PH4PT PH4F PH4FT PH4C PHACT General ORP Sensor
33. t P N K9145LK for Option code MS1 for without cleaning K9145LH for Option code MS1 for with cleaning General Flange Mounting Kit Option code F1 F2 YOKOGAWA Yokogawa Electric Corporation Copyright Mar 1988 7th Edition Aug 2015 Subject to change without notice 4 3 2 5 6 7 89 Qty eo o 9 Loo 35 5 SII Item PartNo Z amp Description 1 L9800JF 1 1 U Bolt for without cleaner L9800JG 1 1 U Bolt for with cleaner 2 Y9635HU 3 or 4 Pan H Screw M6 x 35 3 Y9600SU 3or4 Spring Washer 4 Y9601WU 3 or 4 Washer 5 K9144SB 1 1 Bracket 6 L9800AW 2 Bolt for without cleaner L9800AU 2 Bolt L9800AY 2 Bolt for with cleaner L9800AV 2 Bolt 7 Y9120SU 2 2 Spring washer 8 Y9800WU 2 2 Washer 9 Y9801BU 2 2 10 K9144SE 1 Plate for without cleaner K9144SD 2 Plate for with cleaner 11 Below Flange K9144TM 1 For without cleaner K9144TN 1 JIS 10K 100 FF K9144TA 1 For with cleaner K9144TB 1 JIS 10K 200 FF 12 K9144SH 1 1 Sheet CMPL 12B05M01 03E Holder with Ultrasonic Jet or Brush cleaning of pipe mounting type For the parts information of holder with chemical cleaning type see CMPL 12B07M01 05E 7th Edition Sep 2015 YK CMPL 12B05M01 03E Qty 0 99 0 DII I OJI I 2 PartNo gt Q Description 1 K9144NB 1 1 2 1 1 3 1 1 Holder Assembly see Table 1 4 O Ring K9142QV 1 1 Flu
34. the PH8USF Ultrasonic Oscillator and PH8AL Alarm Box For detailsof PH8USF PH8AL refer to the separate IM 12B5U2 E Solenoid Valve Circuit Wiring This is the wiring for the water jet or brush cleaning The wash timer in the Intelligent pH transmitter outputs a contact signal via the 201 Distributor You should wire this contact to operate the solenoid valve If you are using the PH8PU1 Washer Pump and Tank then the wiring is described in Sec 2 5 3 PH201G Distributor Washing contact Signal Terminals Solenoid Valve General purpose Explosionproof Solenoid Valve Solenoid Valve Power supply F2 5 ai Figure 2 5 Wiring the Solenoid Valve Circuit Non explosionproof solenoid valve Use a 2 conductor vinyl sheathed cable with an outer diameter of 10 to 12 mm for the wiring Explosionproof solenoid valve When the PH8MVF explosionproof solenoid valve is used use tapped screw in explosionproof conduit for wiring IM 12B07M01 01E 2 6 lt 2 Installation Piping and Wiring gt 2 42 Wiring for PH8PU1 Washer Pump and Tank Figure 2 6 shows the internal and external wiring for the PH8PU1 Washer Pump and Tank Terminal Box For 100 V AC wiring Spark Killer L 1 Solenoid Actuator Terminal box in field 626 For 200 V AC wiring Terminal box in field Ground Distributor was
35. y Bronze Sealing Nitrile rubber Ambient Temperature Maximum 50 Cable Inlet Connection 1 2 Weight Approx 0 9 kg Model PH8MVF Explosionproof Solenoid Valve Pilot kick operated 2 port valve Open when energized Fluid Normal tap water industrial water or air Operating Pressure 0 05 to 1 MPa Forward reverse Pressure Resistance 1 5 MPa Fluid Temperature Water 5 to 60 Air 10 to 60 Cv 4 5 Process Connection Rc 1 2 Power Supply 100V AC 50 60 Hz 110V AC 60 Hz 200V AC 50 60 Hz 220V AC 60 Hz Power Consumption 10W Construction TIIS flameproof for d2G4 gas Material Body Bronze Seal Nitrile rubber Ambient Temperature Maximum 50 Valve Seat Leakage 300 Nml min At air pressure 50 to 700 kPa Cable Inlet Connection G 1 2 Flameproof packing adaptor Mounting Position Vertical mounting with coil in top Weight Approx 1 9 kg IM 12B07M01 01E 2 4 2 3 2 2 3 3 lt 2 Installation Piping and Wiring gt Piping Procedure 1 Air piping examples Solenoid Valve Drive Signal NS bw From PH201G Distributor Regulator Air Supply Pressure 200 kPa Nominal 15A Hard Pipe 2 kgf cm or more DE Nominal 16A Reinforced Vinyl Tube Note If corrosive gas is produced at the measuring site consider using a corrosion resistant solenoid valve F2 2 ai Figure 2 2 Typical Brush Jet Cleaner Air Piping 2 Industrial wat
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