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Gas Alert Quattro Manual

1. Bump test gas cylinder Displays when the Stealth option is enabled p ma Displays during calibration and when startup is complete Indicates pass for startup sensors calibrations and bump tests Displays when the detector is in alarm not applicable to TWA and STEL Battery full charge Indicates fail for startup sensors calibrations and bump tests Displays when there is a warning failure error or low battery Battery half charge Pushbutton displays when screen provides an option to end or skip Heartbeat pulses continually during normal operation to verify the detector is operating correctly Low battery warning 20 9 02 Reading displays with white back ground during normal operation Displays for STEL alarms and setpoints Displays when the detector is connected to an IR Link Reading displays with alternating black background when the sensor is in alarm Displays for TWA alarms and setpoints Displays when the detector is communicating with Fleet Manager II Grey check box displays during bump tests or calibration when a gas Is not due Displays during peak gas exposure information screens Displays when the detector s firmware is being updated Displays when the most recent calibration or bump test failed but a previous calibration or bump test is still valid within the due date Also displays during auto zero palZo e 6 lt
2. Note Ifthe Cal IR Lock option is enabled and a manual calibration is attempted the sensor s will auto zero but they will not be calibrated AN CAUTION Do not use for gas detection while connected to a PC Flip Display The detector can display screens at 0 upright or 180 upside down depending upon how the detector is worn by the worker If the Flip Display option is enabled the LCD is viewed at 180 upside down 18 Stealth When enabled the following features are disabled backlight audible alarms visual alarms IntelliFlash and confidence compliance beep Only the vibrator and the LCD readings activate during an alarm condition Note Should the user wish to comply with European performance certifications stealth mode must be disabled Datalog Interval The Datalog Interval seconds field defines how often the detector records a datalog every 1 120 seconds Enter the desired value The total number of 8 hour days datalogs that can be recorded is assuming 90 of the day has no gas concentrations When the memory is full the detector replaces the oldest datalogs with the most recent datalogs IntelliFlash Interval The IntelliFlash Interval seconds field defines how often every 1 120 seconds the IntelliFlash occurs Confidence Compliance Beep Interval Define how often every 1 120 seconds the confidence compliance beep occurs Language The Language field provides a drop down menu
3. the battery at a 30 angle and insert into the battery pack before pushing the negative end down Ensure the batteries are not inserted over the tab 23 GasAlertQuattro Operator s Manual 24 Note Ensure all three batteries are inserted with the positive end pointing toward the top of the battery pack 8 Before replacing the battery pack ensure the seal on the instrument and battery pack is free of debris and moisture 9 Replace the battery pack by inserting the bottom first then lower top into place Ensure the tab is tucked in before replacing the battery pack Press until the release tab engages If required tighten the retaining screw using 3 4 in lbs torque WEEE Directive and Battery Directive Failure to comply with the following battery removal and disposal instructions may result in battery shorting battery leakage and or other damage Ensure a qualified technician completes the following procedures Removal and Disposal of the Alkaline Battery Pack Only a qualified technician should complete the following procedures To remove the alkaline batteries refer to steps 1 to 6 in Replacing the Alkaline Batteries on page 22 Removal and Disposal of the Rechargeable Battery Pack To remove the rechargeable battery pack refer to steps 1 to 3 in Replacing the Battery Pack on page 21 Dispose of the battery pack according local laws GasAlertQuattro Removal and Disposal o
4. Damaged detector Contact BW Technologies by Honeywell Automatic deactivation due to critical low battery Detector automatically Replace alkaline batteries Refer to Replacing the Alkaline Batteries on page 22 Refer to Charging the Rechargeable Battery Pack on page 21 deactivates Lockout on Self Test Error is the startup self test enabled and a sensor s has failed Refer to Replacing the Sensors on page 26 and Lockout on Self Test Error in the GasAlertQuattro Technical Reference Guide Sensor s requires calibration Refer to Calibration on page 10 35 GasAlertQuattro Operator s Manual Problem The detector enters alarm immediately when activated Possible Cause Sensor needs to stabilize Solution Used sensor Wait 60 seconds New sensor Wait 5 minutes Low battery or critical low battery alarm Replace alkaline batteries Refer to Replacing the Alkaline Batteries on page 22 Refer to Charging the Rechargeable Battery Pack on page 21 Hazardous environment Leave the area immediately Deactivate and reactivate the detector in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen A new sensor has been inserted Calibrate the sensor The activation startup self test fails General fault Contact BW Technologies by Honeywell Sensor error Refer to Startup Troubleshooting on page 40 If required
5. Heartbeat K d pulses once every second to verify detector is operating correctly Screen H S ppm on 20 9 o v a iv Note Confidence compliance beep and IntelliFlash automatically deactivate during a low battery alarm calibration fail bump test fail self test fail and in an alarm condition CO ppm 0 P 0 LEL Critical Battery Alarm Fifteen minutes after low battery alarm activates sequence of 10 rapid sirens and alternating flashes with 1 second of silence in between sequence reactivates seven times Vibrator alarm pulses Low Battery Powering Off displays and the detector deactivates Low battery CH aN Powering off Note If the Low Alarm Acknowledge option is enabled the audible alarm can be disabled during a low alarm condition The LED and visual alarm indicators remain active until the alarm condition changes or the detector deactivates Press to acknowledge the low alarm and deactivate the audible alarm If the alarm escalates to a high TWA or STEL alarm the audible alarm reactivates 16 GasAlertQuattro User Options and Sensor Configuration User Options and Sensor Configuration In order to modify user options and detector configuration the following items are required Detector IR Link adapter or MicroDock II FleetManager II software The following section describes some of the c
6. Quattro 1 2 3 and 4 Gas Detector OOOO Operator s Manual IB Technologies lI by Honeywe Limited Warranty and Limitation Liability Contacting BW Technologies by 2008 Introduction Zeroing the Sensors Safety Information Read First Parts of the GasAlertQuattro Screen Elements Pushbutton Sensor Poisons and Contaminants Connecting the Gas Cylinder to the Detector Calibration OONDOUNAAOSDOO Bump Test Alarms User Options and Sensor Configuration 17 Device Configuration 17 Sensor Configuration 19 Maintenance 20 Rechargeable Battery Capacity Battery Pack Retaining Screw Replacing the Battery Pack Charging the Rechargeable Battery Pack Replacing the Alkaline Batteries GasAlertQuattro Table of Contents WEEE Directive and Battery Directive 24 Removal and Disposal of the Alkaline Battery PACK JANE OMAS DL DE IRE OIT 24 Removal and Disposal of the Rechargeable Battery Pack agait ee Seether eg Removal and Disposal of the Coin Cell Replacing the Sensors Replacing the Sensor Filter Specifications European Performance Approval Performance Data According to EN 45544 1 Part 1 and 2 Troubleshooting Startup Troubleshooting Calibration Troubleshooting Bump Test Troubleshooting
7. B Displays during an operation such as auto zeroing Displays when gas should no onger be applied after a bump test or calibration GasAlertQuattro Pushbutton Pushbutton Pushbutton Description To activate the detector press and hold Jin a safe area that is free of hazardous gas and in an atmosphere of 20 9 oxygen To deactivate the detector press and hold Y during the powering off countdown Release when OFF displays To view the date time current battery power calibration due date bump test due date TWA STEL and peak readings press Y twice rapidly To clear the TWA STEL and peak readings press and hold Y when the LCD displays Hold Y to reset peaks TWA STEL To initiate calibration press and hold Y while the detector performs the OFF countdown v Continue holding Y while the LCD briefly deactivates and then reactivates to begin the calibration countdown Release Y when Calibration started displays To activate the backlight press Jand release To acknowledge latching alarms press 1 To acknowledge a low alarm and disable the audible alarm press Y The Low Alarm Acknowledge option must be enabled in FleetManager II To acknowledge any of the due today messages calibration and bump test press 1 If enabled the force calibration and force bump features cannot be bypassed GasAlertQuattro Operator s Manual Sensor Poisons and Contaminants S
8. CO 1 Sensor Filters 200 ppm QT SS Sensor filters kit of 2 1 Quad calibration kit with regulator CK Q34 4 quad gas cylinder CG Q34 4 1 QT SS K1 Sensor filters kit of 10 4 hose and carrying case Regulators Quad calibration kit with regulator REG DF 1 Demand flow regulator 1 CK Q58 4 quad gas cylinder CG Q58 4 1 hose and carrying case REG 0 5 0 5 I min regulator 1 43 GasAlertQuattro Operator s Manual MicroDock II station w charging cable DOCK2 0 1C1N 00 N GasAlertQuattro docking module w charging cable Accessories GA BQT Concussion proof boot GA HQT Carrying holster 44 QT SCREW K1 and screwdriver Model No Description Qty Model No Description Qty QT TC 1 Calibration cap QT AF K1 Auxiliary pier w LCD protector 1 Battery Packs wi ilter QT BAT R01 Rechargeable lithium battery pack 1 QT SS AF K1 Pil dN a filters kitofS 4 AT BAT A01 fear pack Patteries QT VMB 1 Vehicle mount attachment 1 Chargers and Power Options XT AG 1 Alligator clip stainless steel 1 SETE GasAlertQuattro multi unit power GA NS 1 Neck strap w safety release 1 adapter GA LY 1 Short strap 6 in 15 2 cm 1 QT C01 MC5 real arias multi unit cradle GA ES 1 Extension strap 4 ft 1 2 m 1 9 GA ARM 1 Arm band 1 GA VPA 1 Vehicle power adapter GA CH 2 Chest harness 1 GA PA 1
9. www gasmonitors com Declarations of Conformity Approvals Approved by CSA to both U S and Canadian Standards CAN CSA C22 2 No 157 and C22 2 152 ANS UL 913 and ANSI ISA S12 13 Part 1 30 CSA Class I Division 1 Group A B C D ATEX CE 0539 II 1 G Ex ia IIC Ga T4 for Zone 0 Group IIC KEMA 09 ATEX 0137 EN 60079 0 EN 60079 11 EN 60079 26 Ex ia IIC T4Ga IECEx CSA 09 0006 IEC 60079 0 IEC 60079 11 IEC 60079 26 BAM BAM 11 ATEX 1102 X EN 60079 29 1 for 0 up to 100 LEL methane BAM ZBF 006 11 EN 50104 for 0 up to 25 v v oxygen BAM EN 50271 2010 without Clause 4 8 SIL 1 assessment Release version GAAF 04 000 IECEx Firmware This eguipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules and ICES 003 Canadian EMI reguirements These limits are designed to provide reasonable protection against harmful interference in a residential installation This eguipment generates uses and can radiate radio freguency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more
10. Reference Guide TWA Alarm The time weighted average TWA is a safety measure used to calculate accumulated averages of gases Using the US Occupational Safety and Health Administration OSHA method or the American Conference of Governmental Hygienists ACGIH method an average is calculated to ensure the detector alarms when the TWA has accumulated STEL Alarm The short term exposure limit STEL is the maximum permissible gas concentration a worker can be safely exposed to for short periods of time 5 15 minutes maximum Correction Factor LEL The Correction Factor option defines compensation factors for hydrocarbons other than methane The correction factor is only applicable to LEL and can only be applied if the LEL sensor has been calibrated with methane Detector operation using LEL correction factors has not been tested by BAM STEL Interval Define the short term exposure limit STEL from 5 15 minutes toxic sensors only TWA Period hours Define the time weighted average TWA from 4 16 hours toxic sensors only TWA Method Select either the US Occupational Safety and Health Administration OSHA or the American Conference of Governmental Industrial Hygienists ACGIH TWA calculating method 19 GasAlertQuattro Operator s Manual 20 50 LEL CH4 Enter a percentage value to display the LEL reading as vol assuming a methane environment LEL only Auto Zero on Startup When enabled the senso
11. Replacement Parts and Accessories 43 Limited Warranty and Limitation Liability BW Technologies LP BW warrants the product to be free from defects in material and workmanship under normal use and service for a period of two years beginning on the date of shipment to the buyer This warranty extends only to the sale of new and unused products to the original buyer BW s warranty obligation is limited at BW s option to refund of the purchase price repair or replacement of a defective product that is returned to a BW authorized service center within the warranty period In no event shall BW s liability hereunder exceed the purchase price actually paid by the buyer for the Product This warranty does not include a fuses disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use b any product which in BW s opinion has been misused altered neglected or damaged by accident or abnormal conditions of operation handling or use c any damage or defects attributable to repair of the product by any person other than an authorized dealer or the installation of unapproved parts on the product or The obligations set forth in this warranty are conditional on a proper storage installation calibration use maintenance and compliance with the product manual instructions and any other applicable recommendations of BW b the buyer promptly notifying BW of any defec
12. chlorinated hydrocarbons Although certain organic vapors such as leaded gasoline and halogenated hydrocarbons may temporarily inhibit sensor performance in most cases the sensor will recover after calibration Caution For safety reasons this equipment must be operated and serviced by qualified personnel only Read and understand the technical reference guide completely before operating or servicing e If using the detector near its upper or lower operating temperature BW Technologies by Honeywell recommends zeroing or activating the detector in that environment Charge the detector before first time use BW recommends the detector be charged after every workday Do not use an external power supply or charger to operate the detector for periods greater than 24 hours If powering from an external source power cycle the detector once every 24 hours to ensure proper operation To power cycle the detector press and hold until OFF is displayed Release 7 then press and hold until the detector begins the start up sequence Do not use an external power source or charger to operate the detector in a hazardous environment The chargers intended for use with the GasAlertQuattro detector are not certified for use in hazardous or potentially explosive environments e Calibrate the detector before first time use and then on a regular schedule depending on use and sensor exposure to poisons and contaminants BW recommends th
13. of the following measures Reorient or relocate the receiving antenna k Increase the separation between the eguipment and receiver A Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help GasAlertQuattro European Performance Approval European Performance Approval Special conditions for safe use To comply with ATEX performance approval requirements the detector must be operated in the following manner Operating manual Read and understand the operating manual It is essential that the instructions for correct use are followed Instrument power up The instrument must be powered up in a safe area that is free of hazardous gas and in an atmosphere of 20 9 oxygen The detector must be turned on and verified to be operating in the normal measurement mode before it can be brought into a hazardous area Low battery alarm In the event of a low battery alarm the user must leave the hazardous area immediately Operating environment The operating environment ranges that apply for use of the GasAlertQuattro according to ATEX performance approvals for LEL and oxygen measurements are shown in Specifications on page 28 These specify the climatic range within which the instrument can be used in conformity to the performance certifications General use For use only in potentially explosive atmospheres where ox
14. that includes the following language options English Fran ais French Deutsch German Espa ol Spanish Portugu s Portuguese Select the language from the drop down menu in FleetManager II GasAlertQuattro User Options and Sensor Configuration Sensor Configuration Sensor Disabled Enables disables the selected sensor A WARNING Use extreme caution when disabling a sensor The disabled sensor cannot detect and alarm against the applicable gas Calibration Gas ppm Define the span gas concentration for each sensor The span gas concentration must match the span value on the gas cylinder Calibration Interval Define how often a sensor should be calibrated 0 365 days in the Calibration Interval days field A different calibration interval can be defined for each sensor A CAUTION BW recommends that the sensors be calibrated at least once every 180 days 6 months Bump Interval Define how often a bump test should be performed for each sensor 0 365 days in the Bump Interval days field A different bump interval can be defined for each sensor Low Alarm Define the low alarm setpoints for each sensor Refer to Sample Gas Alarm Setpoints for factory defined alarm setpoints in the GasAlertQuattro Technical Reference Guide High Alarm Define the high alarm setpoints for each sensor Refer to Sample Gas Alarm Setpoints for factory defined alarm setpoints in the GasAlertOuattro Technical
15. the GasAlertQuattro detector are not certified for use in hazardous or potentially explosive environments 1 Press and hold Y to deactivate the detector then plug the charger into an AC outlet Note The time required to charge will increase if the detector is activated 2 Connect the charging adapter to the detector IR receptacle Refer to the following illustration IR receptacle Charging adaptor 3 The lithium battery may require 6 hours to reach full capacity 22 Replacing the Alkaline Batteries A WARNING To avoid personal injury and or damage to the detector use only BW recommended alkaline batteries Refer to Specifications on page 28 Change the alkaline batteries only in safe area that is free of hazardous gas 1 Press and hold Y to deactivate the detector 2 If using the retaining screw loosen the retaining screw 1 2 turns Remove the alkaline battery pack Refer to Replacing the Battery Pack on page 21 3 Unhook the ejector bar from the release clasp Move the ejector bar towards the top of the battery pack until it is aligned horizontally over the batteries GasAlertQuattro Maintenance 4 Using the tab pull on the ejector bar 6 Remove the spent batteries Reset the ejector bar to its original flat position Ensure the ejector bar engages the release clasp 5 7 Insert the new batteries Position the positive end of
16. the span gas values on the cylinder match the span gas values set for the detector Ensure gas is applied at a flow rate of 250 500 ml min Ensure cylinder is not empty or expired Replace immediately if required Replace the regulator if required Bump Test Troubleshooting For bump test troubleshooting recommendations refer to Table 1 Startup Troubleshooting 42 GasAlertQuattro Replacement Parts and Accessories Replacement Parts and Accessories Model No Description Qty Gas Cylinders and Kits A WARNING Quad gas cylinder CH4 2 5 O2 To avoid personal injury and or damage to the detector CG Q58 4 18 0 H2S 25 ppm CO 100 ppm 1 use only the specified replacement parts bal N2 58 1 To order parts or accessories contact BW Technologies by Quad gas cylinder CH 2 5 Oz Honeywell CG Q34 4 18 0 H2S 25 ppm CO 100 ppm 1 bal N2 34 1 Table 3 Replacement Parts and Accessories ERST Dual gas cylinder 60 LEL CH PARET 7 2 5 O2 20 9 bal No 34 1 Model No Description Qty 0 Ox 20 96 Dal Na 9 1 Sanco G0042 H25 Single gas cylinder H2S 25 ppm 4 bal N2 58 1 SR W04 75C Combustible LEL sensor 1 ial ke CO 200 ingle gas cylinder ppm SR X10 C1 Oxygen 02 sensor 1 CG2 M 200 103 bal Ny 103 1 1 SR M04 SC Carbon monoxide CO sensor 1 Bump alarm gas aerosol CH4 SR H04 SC Hydrogen sulfide H2S sensor 1 CG BUMP1 2 5 O2 10 H2S 40 ppm
17. zero Refer to Sample Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide Define the alarm setpoints in FleetManager II Detector is in calibration mode Complete the calibration procedure 37 GasAlertQuattro Operator s Manual Problem Detector intermittently enters alarm without reason Possible Cause Ambient gas levels are near alarm setpoint or the sensor is exposed to a puff of the target gas Solution Detector is operating normally Use caution in suspect areas Check peak gas exposure reading Alarm setpoints are set incorrectly Refer to Sample Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide Define the alarm setpoints in FleetManager II Sensor s requires calibration Refer to Calibration on page 10 Missing or faulty sensor s Refer to Replacing the Sensors on page 26 Features and options are not operating as expected Changes in FleetManager II Verify that the settings in FleetManager II are correct LCD display freezes An external power supply or charger has been used to operate the detector for periods of time greater than 24 hours If powering from an external source power cycle the detector once every 24 hours to ensure proper operation To power cycle the detector press and hold Y until OFF is displayed Release KA then press and hold until the detector begins the start up segu
18. Countdown initiates OFF a OFF displays 02 LEL vik i Gv Note If enabled during an alarm condition the Latching Alarms option causes the low and high gas alarms audible visual and vibrator to persist until the alarm is acknowledged by pressing Y and the gas concentration is below the low alarm setpoint The peak concentration values display continually until the alarm no longer exists Enable disable Latching Alarms in FleetManager II Local regulations may require the Latching Alarms option be enabled The Latching Alarms option must be enabled if the detector is to be used in accordance with performance requirements for European certification 15 GasAlertQuattro Operator s Manual Alarm Low Battery Alarm Sequence of 10 rapid sirens and alternating flashes with 7 seconds of silence in between continues for 15 minutes flashes Vibrator alarm pulses After 15 minutes of the low battery alarm sequence the detector enters critical battery alarm see Critical Battery Alarm below Screen HS ppm 0 0 20 9 02 vi gt v CO ppm 0 P 0 LEL Alarm Confidence compliance Beep One beep every 1 120 seconds beep frequency is defined with Confidence compliance Beep Interval option IntelliFlash default one flash every 1 second One flash every 1 120 seconds flash frequency is defined with IntelliFlash Interval option
19. LEL performance Storage temperature range tested by BAM 25 C to 60 C Operating pressure as tested by BAM 80 kPA to 120 kPa Storage duration Two years from purchase date Dust and moisture ingress P66 67 with screw engaged Alarm setpoints May vary by region and are user defined GasAlertQuattro Specifications Detection range H2S 0 200 ppm 0 1 ppm increments from 0 0 to 39 9 ppm 1 ppm increments above 40 ppm CO 0 1000 ppm 1 ppm increments 02 0 30 0 vol 0 1 vol increments Combustible LEL 0 100 1 LEL increments or 0 5 0 v v methane Sensor type H2S CO Oz Single plug in electrochemical cell Combustibles Plug in catalytic bead O measuring principle Capillary controlled concentration sensor Bump test specified limits BW recommends using a gas cylinder that will ensure the combustible sensor has an accuracy of 0 to 20 of actual reading reference CAN CSA C22 2 No 152 Alarm conditions TWA alarm STEL alarm low alarm high alarm multi alarm over limit OL alarm low battery alarm critical low battery alarm sensor failure alarm IntelliFlash confidence compliance beep Audible alarm 95 dB at 30 cm 12 in variable pulsed beeper Visual alarm Red light emitting diodes LEDs IntelliFlash Green light emitting diode Flash freguency is user defined with IntelliFlash interval option Confidence compliance beep Audible beep from variable pulsed beeper Beep freguen
20. Link or MicroDock II must be used to calibrate Sensor self test ERROR A ms co oY teki Press to accept Self test Failed Sensor s fails the self test during startup Press L Jto accept the failed sensor s The Sensor self test error accepted screen displays Replace the sensor when startup is complete Refer to Replacing the Sensors on page 26 Force Calibration enabled Hold G to off or continue te 8 hold 65 to cal 13 waiting 272 Force Calibration If the Force Calibration option is enabled the sensors must be calibrated to enter normal operation Press and hold Jto calibrate the sensors or press and release to deactivate the detector Refer to Calibration on page 10 If Cal IR Lock is enabled an IR device IR Link or MicroDock II must be used to calibrate 40 GasAlertQuattro Troubleshooting Table 1 Startup Troubleshooting Error Screen Problem Solution Error Screen Problem Solution ensors Fal allure of all sensors libration Overdue Press to continue and All sensors FAILED self test aS Powering off If the Lockout on Self test Error option is enabled and all sensors fail the detector automatically deactivates can be caused by poisoning alcohol and silicon Allow sensors to recover for 1 hour If sensors fail startup again refer to Replacing the Sensors
21. O ppm 25 0 100 0 18 0 WED 0 LEL Press G to end calibrating Turn gas off nsh co W oN LELA Press i to skip waiting 17 11 GasAlertQuattro Operator s Manual 8 When calibration is complete the following screen displays Note The calibration due date cannot be reset for a sensor that fails calibration If a sensor fails or an error screen displays refer to Calibration Troubleshooting in the GasAlertQuattro Technical Reference Guide 9 All successfully calibrated sensors automatically reset to the number of days defined in the Cal Interval field in FleetManager II The calibration due dates can be changed in FleetManager II 10 The detector now enters normal operation 12 Calibration complete E Press to skip HS days CO days 180 180 NEXT 34 CAL Oz days LEL days Press 6 to skip CO ppm HS ppm oe 20 9 0 02 LEL vis a Gy Bump Test A bump test applies test gas to force the detector into alarm A bump test should be performed regularly to confirm the sensors are responding correctly to gas and that the audible visual and vibrator alarms activate during an alarm condition The detector can also prompt for a bump test during startup when the Bump Test Interval is defined Refer to the GasAlertQuattro Technical Reference Guide A CAUTION BW recommends to bump test the sensors before each da
22. Replacement power adapter 1 Hard sided carrying case for IR Devices SPAK CC1 GasAlertQuattro and or motorized 1 GA USBI1 IR GasAlertQuattro IR connectivity kit Sampling Pump Replacement Parts DOCK2 2 1 A C1N 00 N GasAlertQuattro docking module Replacement screw kit 40 screws EU for Europe AU for Australia China Add one of the following applicable suffixes to the end of the order number to ensure power adapter is correct for region UK for United Kingdom a Wear yellow Work safe 50104941 536 Rev 3 English 2013 BW Technologies by Honeywell All rights reserved
23. ane measurement Year of manufacture The detector s year of manufacture is determined from the serial number The second and third number after the second letter determines the year of manufacture E g QA111 001000 2011 year of manufacture Approved lithium battery for GasAlertQuattro product Lithium ion polymer AT BAT R01 as per standards UL913 EN 60079 11 EN60079 0 IEC 60079 0 IEC 60079 11 EN 60079 29 1 EN 50104 and C22 2 No 157 29 GasAlertQuattro Operator s Manual Rechargeable battery AT BAT R01 Temperature code Lithium polymer 20 C lt Ta lt 50 C T4 Lithium battery operating time One rechargeable lithium polymer battery provides the following operating runtimes 20 hours at 20 C 68 F 18 hours at 20 C 4 F Lithium battery operating time European performance approval 26 hours tested according to EN 60079 29 1 2007 and EN 50104 2010 Approved alkaline battery pack for GasAlertQuattro QT BAT A01 as per standards UL913 EN 60079 11 EN 60079 0 EC 60079 0 IEC 60079 11 C22 2 No 157 Approved alkaline batteries for GasAlertQuattro product Duracell MN1500 20 C lt Ta lt 50 C T4 129 9 C Energizer E91VP 20 C lt Ta lt 50 C T3C 135 3 C AA alkaline battery operating time 14 hours at 20 C 68 F Battery charger Charging adapter First time charge 6 hours Normal charge 6 hours Warranty 2 years including sensors EC Declaration of Conformity http
24. at are configured for 1 2 or 3 gases may contain a dummy sensor in one of the four sensor locations To replace a sensor or sensor filter refer to the illustration Replacing the Sensors on page 26 and the following steps 1 8 1 Press and hold Y to deactivate the detector Press the release latch and remove the battery pack 2 Remove the six machine screws from the rear shell 3 Remove the front shell 4 Remove the spent sensor s Ensure no damage occurs to the LCD 5 Insert the new sensor s 6 Before reassembling the detector ensure the sealing surfaces on the front and rear shells is free of debris and moisture 7 Reassemble the detector Press the front and rear shells together firmly to ensure a proper seal Ensure the front and rear shells have a tight uniform 1 16 in 1 5 mm seal on all sides of the detector 8 Replace the six machine screws using 3 4 in lbs torque Do not overtighten the screws Replace the battery pack 9 New sensors must be calibrated prior to use Calibrate the new sensor s immediately Refer to Calibration on page 10 Replacing the Sensor Filter To replace the filter refer to the illustration Replacing the Sensors on page 26 and the following steps 1 6 1 Press and hold Y to deactivate the detector Press the release latch and remove the battery pack 2 Remove the six machine screws from the rear shell 3 Remove the front shell Remove the sensor filter 4 Refer to
25. at the sensors must be calibrated regularly and at least once every 180 days 6 months Performance standards for European certification EN 60079 29 2 and EN 45544 4 contain guidance on implementing a suitable calibration routine e Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen The combustible sensor is factory calibrated to 50 LEL methane If monitoring a different combustible gas in the LEL range calibrate the sensor using the appropriate gas Only the combustible gas detection portion of this instrument has been assessed for performance by CSA International GasAlertQuattro Safety Information Read First BW recommends that the combustible sensor be checked with a known concentration of calibration gas after any exposure to contaminants poisons such as sulfur compounds silicon vapors halogenated compounds etc BW recommends to bump test the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints Manually verify that the audible visual and vibrator alarms are activated Calibrate if the readings are not within the specified limits For an additional bump test caution relating to the European performance certification refer to Bump Test on page 12 Caution High off scale LEL readings may indicate an explosive concentration Any rapid upscaling reading followe
26. contact BW Technologies by Honeywell e Do not use a gas cylinder past its expiration date Note Only use the calibration cap during the calibration process Gas Cylinder Connection Read the following steps 1 5 prior to initiating calibration 1 Verify the calibration gas being used matches the span concentration value s that are set for the detector ir 2 Connect the calibration hose to the 0 5 I min regulator on the gas cylinder O For use with the MicroDock II use a demand flow regulator and refer to NA the MicroDock II User Manual Ty 3 Connect the calibration hose to the intake inlet on the calibration cap Arrows on the calibration cap indicate the direction of gas flow 4 Begin the calibration procedures Do not attach the calibration cap until instructed to apply gas When instructed place the calibration cap on the detector and tighten the knob NOTE Ensure the cap is securely fastened before applying gas 5 When calibration is complete disconnect the hose from the calibration cap and the regulator Remove the calibration cap from the detector GasAlertQuattro Operator s Manual Calibration Calibration is performed to adjust the sensitivity levels of sensors to ensure accurate responses to gas This calibration procedure is written as the procedure is intended If an error or alarm screen displays refer to Calibration Troubleshooting in the GasAlertQuattr
27. cy is user defined with confidence compliance beep interval option Minimum performance compliance IntelliFlash should be set to no slower than 4 seconds to comply with European Regulations Display Alphanumeric liguid crystal display LCD with flip display 0 or 180 capability user defined in FleetManager II Backlight Activates upon startup and deactivates when self test is complete Activates when the pushbutton is pressed and deactivates after 10 seconds Also activates during an alarm condition and remains lit until alarm ceases Internal vibrator Vibrates during activation deactivation and all alarms Self test Initiated during activation self test runs continuously on the battery and electrochemical sensors H2S and CO while detector is operational Calibration Zero and automatic span User options Startup message lockout on self test error safe mode IntelliFlash confidence compliance beep latching alarms force calibration force bump calibration IR lock flip display stealth mode datalog interval IntelliFlash interval confidence compliance beep interval and language selection Sensor options Sensor enable disable calibration gas values calibration interval bump test interval alarm setpoints low high TWA STEL STEL interval TWA period auto zero at startup enable disable LEL correction factor 10 of reading over span low alarm acknowledge O measurement LEL gas measurement vol meth
28. d by a declining or erratic reading may indicate a gas concentration beyond upper scale limit which can be hazardous For use only in potentially explosive atmospheres where oxygen concentrations do not exceed 20 9 v v Oxygen deficient atmospheres lt 10 v v may suppress some sensor outputs Extended exposure of the GasAlertQuattro to certain concentrations of combustible gases and air may stress the detector element that can seriously affect its performance If an alarm occurs due to a high concentration of combustible gases a calibration should be performed or if needed the sensor replaced Before using common products around sensors refer to Sensor Poisons and Contaminants on page 8 High concentrations of certain toxic gases for example H2S may have an adverse effect on the LEL sensor This effect known as inhibition is usually temporary but in extreme circumstances can impair the sensitivity of the LEL sensor After any gas exposure that causes an alarm in the toxic gas sensors the LEL sensor should be verified with a bump test and recalibrated if necessary Warning The lithium battery QT BAT R01 may present a risk of fire or chemical burn hazard if misused Do not disassemble heat above 212 F 100 C or incinerate Warning Do not use any other lithium batteries with the GasAlertQuattro detector Use of any other cell can cause fire and or explosion To order and replace the QT BAT R01 lithium battery c
29. ence A WARNING Do notuse an external power source or charger to operate the detector in a hazardous environment The chargers intended for use with the GasAlertAuattro detector are not certified for use in hazardous or potentially explosive environments 38 GasAlertQuattro Operator s Manual Problem Charging Possible Cause Solution Battery has been charging for 6 hours Charging indicator on LCD shows the battery is still charging Battery is trickle charging Battery is fully charged and is ready for operation Battery indicator does not display when charging Battery is depleted below normal levels Charge the battery for 8 hours If the battery indicator does not light after charging contact BW Technologies by Honeywell 39 GasAlertQuattro Operator s Manual Startup Troubleshooting Table 1 Startup Troubleshooting Error Screen Problem Solution Error Screen Problem Solution uto zero Error alibrate the Sensor alibration Tess Y and calibrate the Zeroing ERROR Last Calibration Failed sensor s immediately aS usi coli oY Lek Sensor s failed to auto zero FAILED fe ns col oY eM Press to accept Displays when the last calibration failed If the Force Calibration option is enabled the sensors must be calibrated Refer to Calibration on page 10 If Cal IR Lock is enabled an IR device IR
30. ess Cto deactivate the detector Refer to Bump Test on page 12 BW recommends to bump test the sensors before each day s use to confirm their ability to respond to gas by exposing the detector to a gas concentration that exceeds the alarm setpoints 41 GasAlertQuattro Operator s Manual Calibration Troubleshooting Table 2 Error Screen OFF Problem etector deactivates while trying to calibrate Detector does not enter calibration Displays OFF and then deactivates Solution aliprate the sensor Error Screen Calibration IR lock enabled s Connect to MicroDock or Fleet Manager Press to end Problem a OC mable IR lock enabled screen displays Solution levice must be use to calibrate IR Link or MicroDock II For manual calibration refer to Calibrating Using an IR Device in the GasAlertOuattro Technical Reference Guide For automated calibration refer to the MicroDock Il User Manual HS ppm w 20 9 0z v ap by CO ppm LEL Self test Fail If a sensor s fails auto zero an error message displays showing which sensor s failed Replace the sensor or contact BW Technologies by Honeywell Refer to Replacing the Sensors on page 26 Calibration gas not detected x press 5 to skip Calibration Error Insufficient amount of gas detected Verify
31. everal cleaners solvents and lubricants can contaminate and cause permanent damage to sensors Before using cleaners solvents and lubricants in close proximity to the detector sensors read the following caution and table A CAUTION Use only the following BW Technologies by Honeywell recommended products and procedures e Use water based cleaners e Use non alcohol based cleaners Clean the exterior with a soft damp cloth Do not use soaps polishes or solvents The following table lists common products to avoid using around sensors Cleaners and Lubricants Silicones Aerosols Silicone cleaners and Bug Brake cleaners repellents protectants and sprays Silicone based Lubricants adhesives sealants Lubricants and gels Hand body and Rust Rust inhibitors medicinal creams that fey aia inhibitors contain silicone Window and glass Tissues containing Window cleaners silicone cleaners Dishsoaps Mold releasing agents Citrus based cleaners Alcohol based cleaners Polishes Hand sanitizer Anionic detergents Methanol fuels and antifreezes GasAlertQuattro Connecting the Gas Cylinder to the Detector Connecting the Gas Cylinder to the Detector Gas Cylinder Guidelines Fy e To ensure accurate calibration use a premium grade calibration gas Use gases approved by the National Institute of Standards and Technology e If a certified calibration is required
32. f the Coin Cell Removal and Disposal of the Coin Cell The detector contains a coin cell to power the real time clock Only a qualified technician should complete the following procedure q Item Description 1 Rear machine screws 6 Rear shell Front shell and PCB AJOJN Coin cell 1 Press and hold Jto deactivate the detector 2 Ifthe battery pack has not yet been removed refer to Removal and Disposal of the Alkaline Battery Pack on page 24 or Removal and Disposal of the Rechargeable Battery Pack on page 24 Remove the six machine screws on the rear shell Remove the two screws on the main PCB Remove the main board The coin cell is connected to the board by four leads 9 91 E 09 7 Clip the four leads individually to remove the coin cell 4 CAUTION Do not touch two or more leads when disconnecting the battery cell 8 Dispose of the coin cell according to local laws 25 Replacing the Sensors Rear shell Sensor filter with gasket L 2 T Fm Front shell Machine LH screws 6 j A 2 JAI Cac G 74 duh te al EA D E OE T N ye Battery pack CO sensor GasAlertQuattro Removal and Disposal of the Coin Cell A WARNING To avoid personal injury and or property damage only use sensors that are specifically designed for the detector Replace the sensors in a non hazardous area Note Detectors th
33. figuration changes to the GasAlertQuattro To conform with configuration requirements for European gas performance Latching alarms must be enabled See page 17 Stealth mode must be disabled See page 18 Force Bump must be enabled See page 12 31 GasAlertQuattro Operator s Manual Bump Interval days must be set to 1 for all sensors IntelliFlash must be enabled See page 18 LEL Low Alarm and High Alarm values cannot be 0 When detectors are configured using FleetManager II BW strongly recommends that detector settings are reviewed prior to operation to ensure that they have been applied successfully and comply with performance requirements AN CAUTION Do not use for gas detection while connected to a PC Special conditions for safe use oxygen measurement Performance approval The EC type examination certificate applies to the measurement of oxygen up to 25 v v Baseline and span zone blanking Please note that oxygen measurements in the range from 20 5 v v up to 21 3 v v are indicated as 20 9 oxygen on the instrument display Measurement values in the range within 0 2 v v of the span gas concentration are displayed as the span gas concentration For example if the span gas concentration used for oxygen bump testing is configured as 18 v v measured values in the range of 17 8 v v to 18 2 v v will be indicated as 18 0 oxygen on the instrument display Oxygen
34. formance Approval LEL correction factors Detector operation using LEL correction factors has not been tested by BAM Changing measurement range from LEL to Vol If changing the measurement unit from LEL to Vol or from Vol to LEL a calibration must be completed and the alarm setpoints changed For calibration information refer to Calibration on page 10 and for alarm setpoint information refer to Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide Measuring values from 6 LEL to 3 LEL are indicated as 0 LEL in the measuring mode Measuring values in the 3 LEL ranges of the configured span gas concentration are indicated as the configured span gas concentration Special Conditions for Safe Use When used in accordance with BAM certificate BAM ZBF 010 12 the GasAlertQuattro complies with EN 45544 The following special conditions are in addition to those already stated in the manual for Oz and LEL 1 Measuring ranges a The Type Examination Certificate applies to the measurement of carbon monoxide in the measuring range from 0 ppm to 500 ppm hydrogen sulphide in the measuring range of 0 ppm to 100 ppm b The overall indicating ranges are carbon monoxide 0 ppm to 1 000 ppm hydrogen sulphide 0 ppm to 200 ppm Carbon monoxide measuring values from 5 0 ppm to 8 9 ppm and hydrogen sulphide measuring values from 1 4 ppm to 1 4 ppm are indicated during operation as 0
35. h the Confidence Compliance Beep Interval option every 1 120 seconds Note Confidence Compliance Beep automatically disables during a low battery alarm self test fail calibration fail bump test fail and when an alarm event occurs A CAUTION Remove the unit from use and contact BW if the confidence compliance beep or IntelliFlash is not working Latching Alarms If enabled during an alarm condition the Latching Alarms option causes the low and high gas alarms audible visual and vibrator to persist until the alarm is acknowledged and the gas concentration is below the low alarm setpoint The LCD displays the peak concentration until the alarm no longer exists Local regulations in your region may reguire the Latching Alarms option be enabled 17 GasAlertQuattro Operator s Manual Force Calibration If enabled during startup if a sensor s is past due for calibration the sensor s must be calibrated to continue and enter normal operation A value must be entered in the Cal Interval days field before enabling Force Calibration Force Bump If enabled during startup if the sensor s is past due for a bump test a bump test should be performed and the overdue sensor s must enter into alarm A value must be entered in the Bump Interval days field before enabling Force Bump Cal IR Lock If enabled the sensor s can only be calibrated using an IR device IR Link or the MicroDock II station
36. measurement performance as tested by BAM Oxygen response time tgp 15 seconds for oxygen deficiency Oxygen response time tg 15 seconds for oxygen enrichment 32 Measurement stabilization time gt 120 seconds Instrument warmup time 32 seconds Special conditions for safe use LEL measurement Performance approval The EC type examination certificate for LEL measurement applies only to the measurement of methane from 0 to 100 of the Lower Explosion Limit The LEL of methane is equal to 4 4 v v methane in air Additional tests of a notified body would be required in addition to this certificate for European performance approval of the GasAlertQuattro with respect to other combustible gases Effect of other toxic gases on the LEL sensor If substances e g sensor poisons that could interfere with and affect the sensitivity of the sensing device are to be expected in the atmosphere to be monitored which may cause a rapid change of sensitivity the calibration interval shall be reduced Measuring gases of other installed measuring channels of the GasAlertQuattro e g hydrogen sulphide may decrease the sensitivity of the LEL sensor The calibration interval should be reviewed taking into account any degradation in performance Methane LEL measurement performance as tested by BAM Methane response time tgo 15 seconds Stabilization time for methane sensor 120 seconds Warmup time 32 seconds GasAlertQuattro European Per
37. new battery pack Insert the bottom of the battery pack first then lower the top into place Press until the release tab engages Tighten the retaining screw if required Charging the Rechargeable Battery Pack A WARNING To avoid personal injury and or damage to the detector adhere to following Charge only in a safe area that is free of hazardous gas within temperatures of 32 F to 104 F 0 C to 40 C Charge the battery immediately when the detector emits a low battery alarm Charge the lithium battery pack using the BW supplied charger and charger adapter only The charging adapter is specific to your region Use of the charging adapter outside your region will damage the charger and the detector Failure to adhere to this caution can lead to fire and or explosion Charge the lithium battery after each workday Ensure the charging connector surface is free of debris and moisture Do not use an external power supply or charger to operate the detector for periods greater than 24 hours If powering from an external source power cycle the detector once every 24 hours to ensure proper operation To power cycle the detector press and hold 21 GasAlertQuattro Operator s Manual until OFF is displayed Release 7 then press and hold until the detector begins the start up sequence Do not use an external power source or charger to operate the detector in a hazardous environment The chargers intended for use with
38. o Technical Reference Guide A CAUTION Calibrate only in a safe area that is free of hazardous gas in an atmosphere of 20 9 oxygen If performing single gas calibration calibrate O first Note The maximum hose length for calibration is 3 ft 1 m The following steps are written for use with a standard quad gas cylinder Calibration can only be aborted after the sensors have been zeroed If Y is pressed to abort CALIBRATION cancelled displays Aborting the calibration procedure after applying gas may result in an undesired calibration being saved BW recommends calibrations be verified following an adjustment operation 10 1 Press and hold Y as the detector performs the Powering off countdown Continue holding Y when OFF displays and the detector briefly deactivates 2 The detector activates again and performs the calibration countdown Continue holding until Starting Calibration displays OFF Powerif joffill OFF Starting Calibration Continue holding amp 5 to calibrate or zero GasAlertQuattro Calibration 3 The detector enters the zero function zeroing displays while the detector zeros all of the sensors A CAUTION If a sensor fails to zero it cannot be calibrated Refer to Startup Self Test Troubleshooting in the GasAlertQuattro Technical Reference Guide If the IR Lock option is enabled the following screen displays to indicate calibration can only be pe
39. on page 26 calibrate the sensor s HS days CO days Displays when immediately Refer to 180 180 calibration is past AA t amp mmi due ifthe Force Calibration on page 10 180 xe Calibration option is If Cal IR Lock is enabled PEPE Wa enabled the an IR device IR Link or Rca aD sensor s must be MicroDock II must be calibrated to enter used to calibrate normal operation Last Bump Test Last Bump Test Failed Use the MicroDock II station to perform a bump Bump Test Overdue Apply gas directly or use the MicroDock II other Bump Test due Use MicroDock or adone A apply gas now Screen displays l If the last bump test test otheniso press when sensors are wise press to enter failed and the Force i se oL overdue for a bump normal operation with the us co B apa If you do not have a y bump test overdue OW iw ump Test option is MicroDock II change the og wo test and the Force p Press to accept enabled a bump test S interval in Press io ignore Bump test option is Refer to Bump Test on must be performed P disabled page 12 FleetManager II refer to Bump Test on page 12 Force Bump Test Apply gas immediately or force Bump Tee use the MicroDock II A CAUTION apply gas now nso 00 op ag Press G to shut off If the Force Bump Test option is enabled the sensors must be bump tested to enter normal operation station otherwise pr
40. onfiguration options available in the detector Refer to the GasAlertQuattro Technical Reference Guide and FleetManager I Operator s Manual for complete information Device Configuration The Device Configuration section displays data about the detector allows for a startup message to be entered and defines and enables disables settings for the detector Serial Number Field This field displays the serial number e g QA111 001000 of the detector Firmware Version This field displays the current firmware version that displays on the detector LCD during the startup sequence If new firmware is uploaded to the detector the Firmware Version field automatically updates Hardware Version This field displays the current hardware version of the detector Startup Message Enter text to display on the detector LCD during startup 50 characters maximum Enter information such as employee name plant area emergency number s etc Lockout on Self Test Error If Lockout on Self Test Error is enabled and a failure occurs during the self test the screen displays Sensor Self Test Error Lockout Enabled and the detector deactivates Safe Mode If enabled SAFE displays continuously on the LCD unless an alarm condition occurs Confidence Compliance Beep If enabled the Confidence Compliance Beep provides continuous audible confirmation that the detector is operating correctly Frequency of the beep is defined wit
41. ontact BW Technologies by Honeywell Warning Lithium polymer cells exposed to heat at 266 F 130 C for 10 minutes can cause fire and or explosion GasAlertQuattro Operator s Manual ER Warning This instrument contains a lithium polymer battery Dispose of used lithium cells immediately Do not disassemble and do not dispose of in fire Do not mix with the solid waste stream Spent batteries must be disposed of by a gualified recycler or hazardous materials handler Keep lithium cells away from children e Deactivating the detector by removing the battery pack may cause improper operation and harm the detector Parts of the GasAlertQuattro GasAlertQuattro Parts of the GasAlertQuattro Hydrogen sulfide H2S sensor CO sensor Oxygen 02 sensor Item Description Item Description Item Description Item Description IntelliFlash Liguid crystal display E A green LED Pushbutton LCD Alligator clip Z Visual alarm indicator AT Combustible LEL 8 i T red LED Sensor Audible alarm Battery pack 3 6 Carbon monoxide y TZ Charging connector and IR interface GasAlertQuattro Operator s Manual Screen Elements fie Calibration gas cylinder 69 Display during startup to indicate audio and visual alarm pass or fail during a MicroDock bump test ED Displays if calibration is initiated and the Cal IR Lock option is enabled
42. ppm H2S over ranging is shown on the display above 200 ppm H3S as OL CO over ranging above 1 000 ppm CO is indicated as OL Sensor cross sensitivities shall be considered For further information contact BW Technologies by Honeywell or an authorized agent Some types and concentrations of dust in the measured atmosphere may impair the measuring function of the gas detector 33 GasAlertQuattro Operator s Manual Performance Data According to EN 45544 1 Part 1 and 2 Target Gas co H2S Time of response 13s 10s Time of recovery 15s 10s Alarm response time 4s 4s Zero variation 2 ppm v v 0 3 ppm v v Overall uncertainty 8 of the measuring value 2 8 Lower limit of measuring range 1 ppm v v 0 2 ppm v v Drift under zero gas 3 months 1 ppm v v 0 2 ppm v v Drift under standard test gas 3 months 1 ppm v v 2 3 ppm v v Maximum calibration period under test conditions 3 months 3 months Under operation conditions the calibration period may differ from value under test conditions 34 Troubleshooting If the problem persists contact BW Technologies by Honeywell GasAlertQuattro Troubleshooting Problem Possible Cause Startup Solution Depleted batteries The detector does not activate Replace alkaline batteries Refer to Replacing the Alkaline Batteries on page 22 Refer to Charging the Rechargeable Battery Pack on page 21
43. refer to Replacing the Sensors on page 26 Detector Operation Detector does not display normal gas reading after startup sequence Sensors not stabilized Used sensor Wait 60 seconds New sensor Wait 5 minutes Sensor s requires calibration Refer to Calibration on page 10 Target gas is present Detector is operating properly Use caution in suspect areas 36 GasAlertQuattro Troubleshooting Problem Detector does not respond to pushbutton Possible Cause Battery is in critical low battery state or is completely depleted Solution Replace alkaline batteries Refer to Replacing the Alkaline Batteries on page 22 Refer to Charging the Rechargeable Battery Pack on page 21 Detector is performing operations that do not require user input Pushbutton operation restores automatically when the operation ends Detector does not accurately measure gas Sensor s requires calibration Refer to Calibration on page 10 Detector is colder hotter than gas temperature Allow the detector to attain ambient temperature before use Sensor filter is blocked Refer to Replacing the Sensor Filter on page 27 Detector does not enter alarm Alarm setpoint s are set incorrectly Refer to Sample Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide Define the alarm setpoints in FleetManager II Alarm setpoint s set to
44. rformed using an IR device MicroDock II or IR Link 4 When the following screen displays attach the calibration cap and apply calibration gas at a flow rate of 250 500 ml min Refer to Connecting the Gas Cylinder to the Detector on page 9 If a sensor is not yet due for calibration its box will have a greyed out checkmark H2S ppm CO ppm 0 0 0 209 0 LEL zeroing Calibration IR lock enabled s Connect to MicroDock or Fleet Manager Press i to end waiting 24 Apply Calibration gas now as HS co 02 LEL Press to end IKT 5 The detector initially tests for gas When a sufficient amount of gas is detected J displays beside each gas that is detected 6 The detector then begins calibrating the sensors The following activities occur during the span calibrating displays at the bottom of the screen Gas values adjust during the span Target gas values that are defined in FleetManager II display above or below the adjusting gas value To abort calibration after the sensors have been zeroed press al 7 When the following screen displays close the valve on the gas cylinder and remove the calibration cap from the detector A check mark displays beside each sensor that has calibrated successfully Apply Calibration gas now 6 HS co E Oz LEL M Press Gj to end HS ppm C
45. rs automatically zero during the startup sequence The Auto Zero on Startup option is available for the CO H2S LEL and O sensors each sensor is enabled individually LEL by Volume CH4 If enabled the detector displays the LEL value as vol assuming a methane environment Note If changing the measurement unit from LEL to Vol or from Vol to LEL a calibration must be completed and the alarm setpoints changed For calibration information refer to Calibration on page 10 and for alarm setpoint information refer to Gas Alarm Setpoints in the GasAlertQuattro Technical Reference Guide 10 LEL of reading Over span If enabled the detector automatically over spans the LEL sensor by 10 of the span concentration Enable 10 LEL of reading Over Span to ensure the detector is in compliance with CAN CSA C22 2 No 152 20 8 Base Reading If enabled the detector is configured to detect 20 8 O2 as ambient air When disabled the detector is configured to detect 20 9 O as ambient air Low Alarm Acknowledge If enabled the audible alarm can be temporarily disabled during a low alarm by pressing 1 The vibrator alarm LEDs and LCD remain operational toxic and LEL only Maintenance To maintain the detector in good operating condition perform the following basic maintenance as required Calibrate bump test and inspect the detector on a regular schedule Maintain an operations log of all maintenance b
46. t and if required promptly making the product available for correction No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW and c the right of BW to require that the buyer provide proof of purchase such as the original invoice bill of sale or packing slip to establish that the product is within the warranty period THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE BW SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT TORT OR RELIANCE OR ANY OTHER THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Contacting BW Technologies by Honeywell USA 1 888 749 8878 Canada 1 800 663 4164 Europe 44 0 1295 700300 Other countries 1 403 248 9226 Email us at info gasmonitors com Visit BW Technologies by Honeywell s website at w
47. the following illustration before inserting the new filter Ensure the filter is laying flat and that the holes are correctly aligned over the filter posts Facing sensors Facing front shell 27 GasAlertQuattro Operator s Manual 5 Before reassembling the detector ensure the sealing surfaces on the front and rear shells is free of debris and moisture 6 Replace the front shell Press the front and rear shells together firmly to ensure a proper seal Ensure the front and rear shells have a tight uniform 1 16 in 1 6 mm seal on all sides of the detector 7 Replace the six machine screws using 3 4 in lbs torque Do not overtighten the screws Replace the battery pack 28 Specifications Instrument dimensions 13 x 8 1 x 4 7 cm 5 1 x 3 2 x 1 5 in Weight 316 g 11 15 oz with rechargeable battery pack 338 g 11 92 oz with alkaline battery pack Operating temperature 20 C to 50 C 4 F to 122 F Storage temperature 40 C to 60 C 40 F to 140 F Operating humidity 10 to 100 relative humidity non condensing Operating environment specifications for use according to European performance approvals Oxygen and methane measurements Operating temperature range certified by BAM 20 C to 50 C Operating humidity as tested by BAM 5 r H to 95 r H Extended Range of Use for Temperature and Humidity as Compared To EN 50104 Oxygen performance and EN 67009 29 1
48. ump tests calibrations and alarm events Clean the exterior with a soft damp cloth Do not use solvents soaps or polishes Refer to Sensor Poisons and Contaminants on page 8 Rechargeable Battery Capacity A rechargeable battery s runtime decreases approximately 20 over a two year period of typical use Battery Pack Retaining Screw The retaining screw QAQD 20x provided with the detector must be used to lock the battery pack on all European and IECEx scheme detectors and on all Canadian and U S Zone Certified detectors The screwdriver included with the detector has a double ended driver Loosen the brass nut to switch between a Phillips head and a hex head GasAlertQuattro Maintenance A hex tool is required to tighten and loosen the retaining screw Tighten the screw 1 2 turns using 3 4 in Ibs of torque Do not overtighten the screw Hex tool Retaining screw Battery release latch Replacing the Battery Pack The alkaline and rechargeable battery packs can be changed in hazardous locations 1 2 Press and hold to deactivate the detector If using the retaining screw loosen it 1 2 turns Push the battery release latch toward the top of the detector to release the battery pack From the top of the battery pack lift upward to remove 4 Before replacing the battery pack ensure the seal on the instrument and battery pack is free of debris and moisture 5 Insert a
49. und gas flashes Vibrator alarm activates Screen H3S ppm CO ppm 0 0 0 O LEL vi ap by Alarm TWA Alarm Fast siren downward tone Fast flash Black box around gas flashes Vibrator alarm activates Screen em co ppm m prem 209 0 0 LEL v am by High Alarm Fast siren downward tone Fast flash Black box around gas flashes Vibrator alarm activates HS ppm AE 00 Yu HIGH KE Jh o ji E 20 9 0 02 LEL v m by STEL Alarm Fast siren downward tone Fast flash Black box around gas flashes Vibrator alarm activates HS ppm E a Bn 208 0 02 LEL vb am by 14 GasAlertQuattro Alarms Alarm Screen Alarm Screen Multi Alarm Over Limit OL Alarm Alternating low and high alarm HS ppm SS Fast siren downward tone HS ppm CO ppm siren and flash 00 200 Fast flash 0 0 0 Black box around gas flashes a AO Black box around gas flashes men 4a ALARM Type of alarm alternates e Vibrator alarm activates Vibrator alarm activates 19 5 0 Note LCD may also display 20 9 L a iibe WEL Ga an under limit reading OL 924 LET v by v m v Sensor Failure Alarm Normal Deactivation HS ppm CO ppm j A displays gt Sequence of alternating beeps d 0 0 0 and alternating flashes i Vibrator alarm activates v v m 20 9
50. ww gasmonitors com GasAlertQuattro GasAlertQuattro Introduction GasAlertQuattro Introduction The operator s manual provides basic information to operate the GasAlertQuattro gas detector For complete operating instructions refer to the GasAlertQuattro Technical Reference Guide provided on the CD ROM The GasAlertQuattro gas detector the detector is designed to warn of hazardous gas levels above user defined alarm setpoints The detector is a personal safety device It is your responsibility to respond properly to the alarm Note The detector is shipped with English as the default displayed language Additional languages provided are French German Portuguese and Spanish The screens for the additional languages are displayed on the detector and in the corresponding operator s manual Zeroing the Sensors To zero the sensors refer to steps 1 3 in Calibration on page 10 GasAlertQuattro Operator s Manual Safety Information Read First Use the detector only as specified in this operator s manual and the technical reference guide otherwise protection provided by the detector may be impaired Read the following Cautions before using the detector A CAUTION Warning Substitution of components may impair Intrinsic Safety Before using the detector refer to Sensor Poisons and Contaminants on page 8 Protect the combustible sensor from exposure to lead compounds silicones and
51. y s use to confirm their ability to respond to gas by exposing the sensors to a gas concentration that exceeds alarm setpoints To operate the detector in accordance with performance requirements for European certification the user must complete a bump test before each day s use Per EN 60079 29 1 and EN 60079 29 2 1 Connect the calibration hose to the 0 5 I min regulator on the gas cylinder Refer to Connecting the Gas Cylinder to the Detector on page 9 To bump test using the MicroDock II station refer to the MicroDock II User Manual 2 Connect the calibration hose to the intake inlet on the calibration cap Arrows on the calibration cap indicate the direction of gas flow GasAlertQuattro Bump Test 3 Attach and tighten the calibration cap onto the detector and apply gas Verify the visual audible and vibrator alarms activate 4 Close the regulator and remove the calibration cap The detector temporarily remains in alarm until the gas clears from the sensors Note In normal operating mode it is possible to display measured values with calibration gas applied to determine any measurement errors 13 GasAlertQuattro Operator s Manual Alarms Refer to the following table for information about alarms and corresponding screens For more information about alarms refer to the GasAlertQuattro Technical Reference Guide Alarm Low Alarm Slow siren upward tone Slow flash Black box aro
52. ygen concentrations do not exceed 20 9 v v Oxygen deficient atmospheres lt 10 v v may suppress some sensor outputs Daily bump test To comply with performance requirements for European certification a bump test must be completed before each day s use Calibration To minimize measuring errors the ambient conditions of temperature humidity and pressure during calibration should be as close as possible to the actual environmental conditions in which the instrument is intended to be used Calibration interval If the detector is to be used in atmospheres which may contain compounds known to interfere with inhibit or poison the sensors the calibration intervals must be specified to take into account the possibility of a rapid loss in measurement sensitivity See page 7 Sensor Poisons and Contaminants Sensor impairment Some types and concentrations of dust in the monitored atmosphere may impair the measuring function of the gas detector Cross sensitivities described in the sensor manufacturer s data sheet must be considered Response time verification Before use confirm that the gas detector s response time is fast enough to trigger alarms so that unsafe situations are avoided If necessary set the alarm levels below the standard safety related limit values to allow enough time for protective measures to be carried out Instrument configuration FleetManager II version 2 6 0 or higher must be used to make con

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