Manual For Microcomputer-controlled Semi
Contents
1. Guarantee 1 For the purpose of expressing our gratitude towards various customers who support and trust us and protecting their benefits our company provides one year guarantee for all our products 2 The guarantee is not available under the conditions stipulated below 1 Without our company s guarantee card 2 The malfunction is caused by the operation that violates the Operation Manual 3 The malfunction is not result from poor quality 4 The guarantee card is fake or has been modified 5 Itis not in the guarantee period 6 Open the machine box without authorization from the manufacturer2. bubbles in the outlet pipe After filling for several times and the air or bubbles in the outlet pipe have been drained out set the filling flow and time until the filling is satisfied VI System Sketch refer to the figure below uenc Magnetic pump lt EA lt conta tea stan Control the driving system VII General Malfunctions and Solutions The fase is burned out fuse is burned out Replace the fuse Not working Pipes are blocked by foreign Clean foreign substances substances Pumps don t work Pumps don t work t work Contact with the manufactur _4 Check the Filling Time setting Fail to stop Display garbled value Contact with the manufacturer There are air leakages in the There are bubbles in the pipe ng ome Check the joint when filling There material is not There material is not enough Add materia material There are continuous bubbles in There are foreign substances in l Disassemble and clean the check valve the outlet pipe when stopping the check valve i Adjust the filling head until it is The filling head is not vertical vertical There are drippings in the filling The liquid specific gravity is too Use a smaller filling head head small The inlet outlet pipe is not made l Choose a suitable hose from proper material VIII List of Accessories E E _ Specification Model _ Quantity sm R o4 sae o Soe a o os do o ome ooo w a o IX
3. Manual For Microcomputer controlled Semi automatic Filling Machine I Introduction The microcomputer controlled semi automatic filling machine is equipped with imported microcomputer controlled chips which can control the filling time and filling flow precisely Besides it uses internationally famous frequency conversion speed controller and imported magnetic gear stainless pump 316L as key components therefore it is of high quality and wearable It is widely used in the industries such as pharmacy food cosmetic daily chemical domestic chemical agricultural chemical and so on It is able to fill almost all kinds of liquid such as various medicaments chemicals beverage cosmetic food and other kinds of granule free liquid II Functional Features 1 Equipped with microcomputer controlled chips it features in precise control and easy operation 2 Digital display precise and free from parallax 3 Touch panels comfortable hand touch and good sensitivity 4 Data saving function in the chips 5 Large filling range For small pump machine it is adjustable from Iml tol0 000ml for large pump machine from 10ml to 80 000 ml 6 The whole shell is made of stainless steel HI Technical Parameters Rated Tolera Machine Packing Voltage nce Size mm Size mm 220V Single pump 400x350x280 CY I B 400W 1 15Kg 470x390x345 50 60Hz gt 10L M mm IV Caution 1 Use 220V 5 50 60Hz AC power supply Use the rated fuse
4. al mode the machine only fills after you press the foot pedal or press the action mode key one press for one fill In automatic mode the machine will work automatically according to your settings after you press the action mode key until the filling reaches the preference in preference count mode or repress the action mode key to stop the machine In setting mode it is almost the same as automatic mode only no counting in setting mode Action mode to start or to stop the filling Flow control to adjust the filling speed the bigger valve the higher filling speed Can be used with the filling time to control the filling volume Introduction of the Back Panel f i f ie 5 N WS We y WY A 1 AC220V 50 60Hz AC socket 2 Fuse holder 3 Foot switch socket 4 Operation Methods 1 Put the machine on a working table prepare the material barrel and bottles to be filled connect the power supply and turn on the power switch the microcomputer controlled panel starts and carries out a quick self check after the buzzer of the panel makes a long buzz the panel finishes the self check and is standby The filling time interval pump flow are the same with the value saved last time 2 When using for the first time fill some liquid into the inlet outlet pipe of the pump manually so that it is possible to fill the liquid from the material barrel to the target bottles 3 At the beginning there may be some air or
5. correctly Disconnect the power supply before putting the fuse in or removing the fuse 2 To avoid body injury please use grounded AC sockets The plug and the socket should be in good contact otherwise the filling machine may be broken easily 3 The filling machine should be installed in a ventilated dry place with few dust it should be placed horizontally and 20CM away from the wall or other objects so that 1t can exhaust normally The check valve should be vertical and downward otherwise the precision may be affected The filing head should be vertical and downward otherwise there may be drippings The angle of the pipe elbow should not be too small otherwise the flow and precision may be affected YH Nn Ff There should not be obvious difference in the level of the material barrel otherwise the precision may be affected Volatile liquid should be used in a ventilated environment O Do not use with a high frequency wave machine 10 Do not use with high voltage devices 11 Please tell the features of the liquid to be filled to the manufacturer so the manufacturer can ct aj suitable inlet outlet pipe 12 To avoid burn or electric shock please do not open the machine box at will During operation do not put any metal into the box or touch the heat dispelling components otherwise serious electric shock may happen 13 The material to be filled should be free from hard granules high adhesive objects or line shap
6. d count preference the three indicated lights on the left side of control panel will indicate correspondingly Cursor key after choosing the parameter which needs to adjust press the cursor key the number in the digital display 1 amp 2 will flash then you can adjust the number Adjust key when the digital display is in flash press the adjust key the number will increase one from 0 9 Time base key beside setting the time you can also set the time base There are two time bases 0 lsecond and 0 01second Press the time base key the radix point will move The filling time base and the interval time base are the same Clear key to clear the actual filling times Note the above five keys setting should be before the filling while the below three keys setting can be at any time 6 7 8 9 Count mode there are preference count mode and accumulated count mode In preference count mode when the count reaches the preference the count indicated light will flash and the machine stops filling At this time pressing the action mode key will not start the machine If you need to continue the filling change the count mode to accumulated or clear the actual filling times and press the action mode key to restart In accumulated count mode the machine will count the filling automatically up to 99999 then recount from 0 Operation mode there are automatic manual and setting three operation modes In manu
7. ed objects V General Operation 1 Equipment Structure Introduction 1 Outlet pipe 12 Magnetic gear pump 11 Stainless steel body 2 Filing head holder 10 Control panel 3 Filling head 9 Power cord 4 Glass Valve 5 Inlet pipe 7 power switch 8 Foot pedal Model SF 2 1L Figure 1 Single Filling Head Small Pump Machine 13 digital display 1 aisi E Filing 112 count mode 1 filling indicated light a B Distanc Sah e E 2 interval indicated light Bu operation mode e B10 digital display 2 3 count indicated light gt gt O action mode parameter time base cursor adiust stor j cleared 8 clear ke 4 parameter ke e l 6 cursor key __7 adjust key 5 time base key Figure 2 Operation Panel of Single Pump Machine 2 Operation of the Control Panel When power on the machine the control panel is in manual operation mode and accumulated count 9 mode the corresponding indicated light will be on The digital display 1 will flash and shows last interval setting the interval indicated light will be on The digital display 2 shows last preference setting The flash will stop in 4 seconds and all the keys become effective Then you can set each parameter and operation mode according to your needs 1 2 3 4 5 Parameter key use to set the filling time interval an
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