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Installation and User manual – SPIM / H
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1. Defaults Save Parameter d 05 serves mainly to store entire configurations in permanent flash memory of the inverter as well as to restore written configurations When the inverter is power supplied the configuration parameters specifying the behavior of the drive are kept in an energy dependent operational memory RAM By switch off of the power all parameters from the running configuration are automatically saved in energy independent non volatile FLASH memory By switching on of the power all parameters from energy independent memory FLASH are transferred into operational memory So the inverter configuration is restored from the last switch off This is so called automatic configuration which is preserved and restored automatically without external command Inappropriate changes of configuration parameters could lead to unwanted behavior of the drive compared to the one before the changes In case that multiple changes are done reversion to the previous working configuration could be difficult to do by memory To secure taking out from such unfavorable situation it is foreseen a possibility for saving the backup configuration This configuration is saved in separate zone in flash memory that is not affected by automatic writing at power down It is recommended after change of configuration parameters by reaching well working configuration this configuration to be written as a backup one This can
2. L 03 sets the boost frequency value for the U f curve According to the considerations given above Voltage Boost is hardly needed for pump drives so normally L 03 may preserve its default zero value Menu 11 n Solar Control n 00 and n 01 parameters set respectively the P component gain and I component gain of a Proportionally Integral Controller PI Controller which produces the drive output frequency setpoint depending on the measured value of the DC voltage coming from the PV panels Solar Pl controller prevents the drive from drawing too much power from the PV panels in case of insufficient solar radiation So it reduces the output frequency setpoint if the measured PV voltage tends to fall below some critical threshold This Critical Voltage threshold is defined as proportion of the PV voltage under load towards the PV voltage in idle state Open Circuit PV voltage OC So setting the Critical Voltage presumes knowledge of the Open Circuit PV voltage Open Circuit PV voltage can be easily measured by the inverter in idle state But this is true only on condition that there is only one inverter connected to the PV string If there are two or more inverters supplied by common PV string automatic determination of the Open Circuit PV voltage is not possible as there is no guarantee that when some inverter is idle the PV panels are not being loaded by some other inverter Parameter n 02 is used for
3. Multifunctional outputs we find the parameter corresponding to digital output 1 this is parameter F 00 Then we assign the value 3 to F 00 So the output function 3 is assigned to digital output 1 By activating of output function 3 the relay on digital output 1 closes its contacts Example 4 We change the conditions of Example 3 so that activating of output function 3 should open digital output 1 contact and deactivating of function 3 should close digital output 1 In accordance with principal depicted above we assign value 3 100 i e 103 to parameter F 00 So the output function 3 is assigned to digital output 1 but by activating of the function the contact is open and by deactivating it is closed Description of Inverter Menus and Parameters Menu 0 A Setting of inverter output frequency Parameter A 00 Frequency Reference sets the maximal output frequency which the inverter can achieve in case of high irradiance ensuring enough energy flow from the solar panels In lower irradiance conditions the output frequency set point is provided by the Solar PI Regulator which sustains the highest possible output frequency for given irradiance conditions Parameter A 01 Minimal operational Frequency sets a lower limit for the inverter oump operation In poor irradiance conditions the highest achievable output frequency motor velocity might be too low for the pump to ensure any water flow So the motor pump
4. Table 4 1 Drive parameters description 4 1 1 MenuQ A Frequency Set point Parameter Explanation Freq Ref Hz Frequency Reference Hz Freq Min Hz Minimal operational Frequency Hz 4 1 2 Menu 1 b Display Parameter Explanation Choice of variable for visualization voltage across the capacitor battery output phase current of the inverter motor synchronous speed of the motor output frequency of the inverter drive condition software version state of digital inputs of the inverter state of digital outputs of the inverter liquid pressure analog input calculated inverter output line voltage 10 calculated motor power factor Displ Value Present value of selected variable Disp Par ID OCOONODORWN O 4 1 3 Menu2 C Motor Parameters Parameter Explanation Unom V Nominal Line Voltage lnom A Nominal Phase Current Pole pairs Number of Pole Pairs Frq Max Hz Maximal Frequency Frq Base Hz Base Frequency IUM SPIM_H Rev 01_May 2015 docx MODBUS address 0x0000 0x0001 MODBUS address 0x0100 0x0101 MODBUS address 0x0200 0x0201 0x0202 0x0203 0x0204 Range Range 0 7 Range 100 420 0 5 48 0 4 25 65 25 65 Factory setting 50 0 35 0 Factory setting Factory setting 230 Depends on drive output power 2 55 50 12 34 Copyright ELECTROINVENT Q eleckroinvent 4 1 4 Menu3 d General Setup No Parameter d 00 M
5. 760 hex 02F8 Request Response 01 03 02 06 00 01 65 B3 01 03 02 02 F8 B8 A6 FuncCode 03 Function Code FuncCode 03 Function Code Param RegVal_Hi 02 Register Value RegCnt_Lo 01 CRC_Lo CRC_Hi Menu 3 Parameter 2 Reading of Real parameter value 0 52 presented as 0 52 x 100 52 hex 0034 Request Response 01 03 03 02 00 01 25 8E 01 03 02 00 34 B9 93 FuncCode 03 Function Code FuncCode 03 Function Code Param RegVal_Hi 00 Register Value RegCnt_Lo 01 CRC_Lo B9 CRC Reims i250 che See orien ee ea CRC_Hi 8E Write Single Register MODBUS Function Code 0x06 Menu 2 Parameter 4 Writing Integer parameter value 2500 hex 09C4 Request Response 01 06 02 04 09 C4 CE 70 01 06 02 04 09 C4 CE 70 NodelID 01 Slave Address ss NodelD 01 Slave Address FuncCode 06 Function Code FuncCode 06 Function Code aaaeeeaa amn Param Param KEE LOE e E E E RegCnt_Lo c4 RegVal_Lo C4 CRCDET INGEN CCS CRC_Hi 70 CRC_Hi 70 IUM SPIM_H Rev 01_May 2015 docx 27 34 Copyright ELECTROINVENT Q electroinvent Menu 2 Parameter 1 Writing Real parameter value 3 2 presented as 3 2 x 10 32 hex 0020 Request Response 01 06 02 01 00 20 D8 6A 01 06 02 01 00 20 D8 6A NodelD 01 Slave Address NodelD 01 Slave Address FuncCode 06 Function Code FuncCode 06 Function Code Menu 02 Register Address Menu 02 Register Address Param 01 Param 01 RegCnt_Hi 00 Register Value RegVal_Hi 00 Register Value RegCnt_Lo 20 RegVal_Lo 20 CRC_Lo D8 CRC CRC_Lo D8 C
6. Rev 01_May 2015 docx 31 34 Copyright ELECTROINVENT Index COON DOOoahWDND O k oO Q eleckroinvent Operating Value DC bus Voltage Motor Phase Current Motor Synchronous Speed Inverter Output Frequency Drive System Status Software Revision Number Digital Inputs State Digital Outputs State Liquid Pressure Output line to line Voltage Estimated Power Factor Table 4 9 Operating Values Dimension V A rpm Hz refer to NOTE 1 refer to NOTE 1 V When the Operating Values Observation Display level is entered the present display index is shown for a while and then respective operating value appears on the display If the selected operating value is variable for instance the DC bus voltage the value changes are continuously shown on the display the displayed value is automatically refreshed To go to the next operating value you briefly press UP key to go to the previous one V DOWN key In both cases previous next Operating Value selection the respective Operating Value index is shown briefly before the value itself is displayed You cancel Operating Values Observation and return to MENUS Display by pressing the ESC NOTE 1 Digital Inputs Outputs states Index 6 7 are shown in a special graphical way The state Active Inactive of Each Input or Output is visualized through a pair of LED segments in a position corresponding to this Input or O
7. cccccccceceseeesseeeeeteeeeeneeeees 12 4 1 4 Menu 3 d General Setup cceccceeceeeeeeeeeeeeeeseeeeeneeeeeeeeees 13 4 1 5 Menu 4 E Multifunctional inputs 0 0 eeeeeeeeenneeeeeenee 13 4 1 6 Menu 5 F Multifunctional outputs 2 0 eeeeeeeeeneeeeeeeee 13 4 1 7 Menu 6 G Analog Input Configuration 0 ccceeeeeeeee 13 4 1 8 Menu 7 H Ramp generatot ceccseeeeeeneeeeeeeeeeeeenaeeeeeeaas 14 4 1 9 Menu 8 1 Current limitation 0 cccceeeeeeeceeeeeeeeeeeneeeeeeeeeees 14 4 1 10 Menu 9 J Communication cccccecceeeseeceeeeeeeeeeeneeeeees 14 4 1 11 Menu 10 L V HZ curve oo eee ee eeteee ee eeeeeeeeteteeeeeeeeeaees 14 4 1 12 Menu 11 1 Solar Control 00 ec eceeeeeeeeeeeeeeeeeeseeeeneeeeees 15 4 1 13 Menu 12 0 Pump Control cccceeeeeceeeeeeeeeeeeeeeeeeeeeesaees 15 4 2 Configuration and Activation of Digital Input Output Functions 16 4 2 1 Configuration and Activation of Digital Input Functions 16 4 2 2 Configuration and Activation of Digital Output Functions 17 4 3 Description of Inverter Menus and Parameters ccceeeeeseeseeeeeeeees 18 4 3 1 Menu O A Setting of inverter output frequency ee 18 4 3 2 Menu 1 b Display E E A T EN 18 4 3 3 Menu 2 C Motor Parameters 0 ccceccceceeeeesseeeeeneeeeeeeeees 19 4 3 4 Menu 3 d General Setup ssssseess
8. 4 6 2 3 PARAMERTERS Display On entering PARAMERTERS Display level the first parameter number 0 is shown in the rightmost display digit The menu designation still stays in the leftmost display digit You may select the next 1 parameter number by briefly pressing UP key Next key brief pressing moves you further to the 2 parameter etc till the last parameter in the selected menu Instead of consecutive brief pressing of key you may also press and hold it for a while until the needed parameter number appears then release the key You may move through the parameters list in opposite direction using the V DOWN key To return to the upper MENUS Display level press ESC When the needed parameter is reached you may press DATA ENTER key to enter the PARAMERTER Modification Display level 4 6 2 4 PARAMERTER Modification Display On entering PARAMERTER Modification Display level the presently set value of the selected parameter is shown on the Control Panel display To be able to modify the displayed parameter value you must have been granted appropriate permission by providing a password in advance refer to paragraph 6 4 for details on Password Protection In case that you have acquired modification permission you may press UP or V DOWN key to increase decrease the configured parameter value The modified value is shown on the display but the actual parameter value stays intact until
9. Rev 01_May 2015 docx 33 34 Copyright ELECTROINVENT Q celectroinvent using the UP key and if needed the V DOWN key change the displayed parameter value to the needed access level password value which for the present software revision is e 8 for the password level 1 e 88 for the password level 2 e 127 for the password level 3 press ENTER DATA In case you have acquired Password Level 1 then A appears in the leftmost display position this indicates that you are now at MENUS Display level from where you can navigate to the needed Menu and parameter and change the parameter value as described in previous paragraphs In case you have acquired Password Level 3 then HP 0 appears on the display which indicates that you are in the Hidden Parameters menu and Hidden Parameter 0 is selected You can navigate to the needed Hidden Parameter and change its value as described in previous paragraphs You can also navigate to some explicit parameters menu and do appropriate modifications NOTE 1 If you press ENTER DATA with invalid Password value selected then Eror appears on the display Now you have a choice between pressing ESC to go back to MAIN Display level or pressing ENTER DATA to try again setting a valid password value NOTE 2 When valid password is entered the system starts monitoring the keyboard activity If more than 5 minutes without any keyboard activity elapses then access rights
10. This is a convenient way of browsing the values of all parameters in this menu When you are done with hidden parameters browsing modification you return to MAIN Display level by consecutively pressing ESC key ATTENTION As already mentioned hidden parameters modification is not a common procedure and normally is NOT performed by the customer So we suggest that if needed it is done only with assistance from the manufacturer Password Protection As incompetent parameters change may harm drive operation modification of most configuration parameters is protected by simple password mechanism The aim of this mechanism is to guarantee that parameters modification is performed only by a person familiar with the drive system which is verified by performing certain procedure and knowledge of a simple password There are three access levels with three different passwords password levels password level 1 gives access to all explicit parameters password level 3 gives access to both explicit and hidden parameters refer to paragraph 6 3 for explanation of explicit hidden parameters concept password level 2 is not used in this software version To enter a password In MAIN Display level press ESC key then without releasing it press the V DOWN key In result PASS inscription appears on the display release the pressed keys then press ENTER DATA key 0 appears in the rightmost display position IUM SPIM_H
11. a function to given digital input is done in Menu 4 Multifunctional inputs where each of the digital inputs is presented by separate parameter We choose the digital input to which we want to attach a function and then we set the parameter corresponding to this input to the value corresponding to the needed function After a function has been configured assigned to a digital input activation of the input activates also the attached function Activating the input means to feed an active level voltage by closing or opening of contact connected to it The type of active level if activating is done by closing or opening also can be chosen individually for each input this will be described further below in this chapter Summary In order to activate some digital input function you need to attach this function to some digital input and then the input has to be activated by feeding the chosen active level Digital Input Functions Table 4 2 Digital Input Functions Description red There is no function assigned to this input By activating of this function the motor stops Until this function is active inverter cannot be started If voltage is present at the inverter input we activate Function 2 to start the drive If Function 2 is permanently active corresponding input switch permanently ON the inverter does not start automatically when input voltage appears Instead the inverter control system waits until Function 2
12. byte is the number of the menu to which belongs the parameter gt Least significant byte is the index of the parameter within the menu Representation of Parameters Presentation of parameter values inside the MODBUS Protocol Data Units is depicted below To add clarity some examples are included please refer to the screenshot on the next page Both Integer and Real configuration parameters transmitted through MODBUS frames are coded as 16 bit integer values Representation of any parameter sent over the serial line depends on the adopted position of the Decimal Point DP for the parameter A parameter value is transformed to Integer through multiplying it by a factor equal to the N th power of 10 where N is the DP position For an Integer parameter DP position is zero so the transformation factor in this case equals 1 and the value is sent exactly as it appears in the Set Value field on the screen For a Real parameter the transformation factor being a power of 10 is big enough to shift the decimal separator to the zero position converting the Real value into Integer one Knowing the DP position for any parameter of interest the receiving side restores the actual parameter value through dividing the integer number coded in the MODBUS frame by the same transformation factor The screenshot on the next page shows part of a Drive Unit configuration downloaded through the ConfigMaster tool Conversion of Real parameter v
13. is deactivated then activation of the function starts the inverter In case that the drive is stopped by any electronic self protection subsequent disappearance of the fault condition does not restore normal drive operation Instead the inverter control system waits until Function 2 is deactivated then the function activation starts the inverter If voltage is present at the inverter input we activate Function 3 to start the drive stop Start If Function 3 is permanently active corresponding input switch permanently ON Auto Mode the inverter starts automatically when input voltage appears In case that the drive is stopped by any electronic self protection subsequent disappearance of the fault condition restores normal drive operation Level above if this function is activated by exceeding the upper limit level of the tank the upper limit inverter stops and the pump stays switched off until activation of function 6 Level below lower limit If this function is activated by the water level gone bellow lower limit the inverter Level below drives the motor on condition that some Start function 2 or 3 is active and ower limit Emergency stop function 1 is not active Note if neither 5 nor 6 functions are configured the inverter is controlled by the Start and Emergency Stop functions only Inverter Output This function must be activated to enable drive operation Enable Otherwise Manual Start Auto Start commands are
14. manual setting of the Open Circuit PV voltage for the case where there are several inverters supplied by a common string of PV panels A simple procedure to set this parameter is described below 1 Put all inverters supplied by the PV string in idle state 2 Set one of the inverters into Operating Values Observation mode refer to paragraph 6 2 5 3 Select DC bus Voltage as a variable for monitoring and use the displayed value as input for n 02 If only one inverter is connected to the PV string you set n 02 to zero In this case the inverter software automatically sets the PV voltage measured in idle state as Open Circuit voltage n 03 parameter configures the relative value of the drive operating DC voltage Critical Voltage towards the Open Circuit PV voltage Typically the value of the n 03 coefficient is about 0 80 which means that when the inverter is in operation its control system tries to ensure maximal possible output frequency without letting the DC voltage drop below 80 of the PV panels OC voltage value IUM SPIM_H Rev 01_May 2015 docx 23 34 Copyright ELECTROINVENT Q electroinvent 4 3 13 n 04 Restrt sec sets the time interval in seconds between two consecutive attempts to accelerate the pump motor above the configured minimal operational frequency Refer to the description of Parameter A 01 Minimal operational Frequency for more details n 05 and n 06 para
15. pins 2 DGND and 3 COM_IN must be connected to each other Multifunctional digital input 1 Active level 24VDc Default configuration is Start in Auto Mode digital input function 3 Multifunctional digital input 2 Active level 24VDc Default configuration is Start in Manual Mode digital input function 2 Multifunctional digital input 3 Active level 24VDc Non configured by default Open collector type output transistor permissible collector emitter voltage 30VDC and collector current 20mA Non configured by default Common outputs Isolated safety potential Isolated safety potential 12VDc potential for the isolated digital 9 34 Copyright ELECTROINVENT Q eleckroiinvent Connector Pin Designator Ne Pin Signal Name Description 1 10VDC_OUT Isolated safety potential 10VDc 2 ANA_IN Differential analog input hardware configurations e Differential line 4 20mA Input CON24 3 ANA IN resistance 2500 7 e Voltage input 0 5VDc 0 10VDC using offset see Menu 6 G on p 13 4 ANA GND Analog ground 1 N C Not Connected 2 REL_OUT NC Normally closed contact in relation to the CON25 common node 1 3 REL_OUT_ COM Common node 1 4 REL1_NO Normally opened contact in relation to the common node 1 The power connections and the input output interface from Table 3 3 and Table 3 4 are shown on Figure 3 5 CON23 CON24 CON22 CON25 CON21 CON12 CON11 CON13 PE Grounding Figure 3 5 I
16. the order of 0 20 is easily distinguished from the full load condition with power factor around 0 80 or more But if the drive is operated at speed load much smaller than the rated ones the power factor at this smaller load may occasionally drop below the default value of 0 35 so some decrease of 0 0 parameter value will prevent unwanted activation of the dry run protection In these unlikely cases setting the proper value of the power factor threshold is facilitated by the Power Factor monitoring capability of the drive system refer to the description of Menu 1 Display in paragraph 3 2 Power factor value is monitored by selecting the value of 10 for the Display Index parameter b 0 IUM SPIM_H Rev 01_May 2015 docx 24 34 Copyright ELECTROINVENT Q clectroinvent 4 4 4 4 1 4 4 2 4 4 3 4 4 4 MODBUS Communication Supported Functions of MODBUS Protocol The system supports MODBUS functions with the following functional codes Table 4 5 Functional codes Read Holding Registers 04 0x04 Read Input Registers Write Single Coil Write Single Register 16 0x10 Write Multiple Registers Addressing of Parameters and Variables of the Drive by MODBUS Protocol Each of described inverter configuration parameters may be read modified by standard MODBUS protocol functions Principle of Addressing Two byte address for access to any configuration parameter is formed this way gt Most significant
17. voltage even if the unit main supply is turned OFF After turning OFF the main supply of SPIM H unit please wait 10 minutes to allow the DC bus capacitors to discharge IUM SPIM_H Rev 01_May 2015 docx 3 34 Copyright ELECTROINVENT eleckroinvent A i The unit operates with voltages dangerous for human life The strings from photovoltaic modules can be under voltage when the circuit breaker of the unit is OFF and the fuses of the strings are taken out The DC link of the unit stays under voltage even if the unit s main DC circuit breaker is switched OFF After turning OFF the SPIM H unit please wait 10 minutes to allow the DC bus capacitors to discharge If some information is not clear please contact with the service center of ELECTROINVENT LTD ATTENTION Loss of warranty The unit must not be damaged as well as it is forbidden to make holes on it Any transport damage has to be established and reported to supplier before unit installation 1 2 Warranty The data and instructions for assembling and maintenance given in this manual are revised regularly and all corrections are included in the next issues In case of breaking the assembling instructions the warranty claims will not be accepted We cannot bear any responsibility also in cases of incidents and material damages caused from wrong use as well as from actions of not authorized persons with resulting from these consequences IUM SPIM_
18. you press DATA ENTER key to confirm the change Pressing UP or V DOWN key modifies the displayed parameter value until the upper lower parameter value limit is respectively reached While DATA ENTER is not pressed you may cancel any change by pressing ESC key In both cases accepting or canceling the change you return to the upper PARAMERTERS Display level You are informed that parameter change is committed by a short display wink after pressing DATA ENTER while pressing ESC returns you instantly to the PARAMERTERS Display level NOTE When in PARAMERTER Modification mode you press and hold the UP or V DOWN key parameter value keeps on going up down till the upper lower parameter value limit The increment of change increases with time so the longer you keep the key pressed the faster parameter value changes This feature helps you set the needed new value in reasonably short time when making large changes 4 6 2 5 Operating Values Observation Display This is a special display mode which applies to the Display Menu b only You enter this display level from MENUS Display level by pressing DATA ENTER key on condition that the b menu is selected A set of operating values parameters may be monitored You select the needed operating parameter by changing the operating parameter index Correspondence between operating parameters and indices is listed in the table below IUM SPIM_H
19. 106 0 Refer to Chapter 2 1 for detailed explanation of Multifunctional Inputs configuration and usage 4 1 6 Menu5 F Multifunctional outputs Ne Parameter Explanation eee Range oe H F 00 loOuti Func Function on digital output 1 open collector 0x0500 0 103 0 F 01 loOut2 Func Function on digital output 2 relay 0x0501 0 103 1 Refer to Chapter 2 2 for detailed explanation of Multifunctional Outputs configuration and usage 4 1 7 Menu6 G Analog Input Configuration Ne Parameter Explanation aces Range sa H G 00 Analnp Gain Analog input Gain 0x0600 0 000 4 000 1 00 G 01 Analnp Ofst Analog input Offset 0x0601 9999 9999 0 G 02 Pressure Hi Liquid pressure threshold High 0x0602 0 00 1 00 1 00 G 03 Pressure Lo Liquid pressure threshold Low 0x0603 0 00 1 00 1 00 IUM SPIM_H Rev 01_May 2015 docx 13 34 Copyright ELECTROINVENT Ne H 00 H 01 H 02 1 00 1 01 1 02 1 03 J 00 J 01 J 02 J 03 J 04 L 00 L 01 L 02 L 03 4 1 8 Menu7 H Ramp generator Parameter Explanation Acc x100 ms Positive acceleration from 0 to fret Dcc x100 ms Negative acceleration from fre to 0 Emg x100 ms Negative acceleration for emergency stop 4 1 9 Menu8 1 Current limitation Parameter Explanation llimLo Inom Current limitation Low level IlimHi Inom Current limitation High level Ovrid Timer Timer protection against Overload Ovrld Scale Overload Current Rated Current ratio 4 1 10 Menu9 J Communica
20. Copyright ELECTROINVENT Q electroinvent Installation and User Manual Solar Power Inverter Module Hybrid May 2015 Rev 01 IUM SPIM_H Rev 01_May 2015 docx Copyright ELECTROINVENT Q eleckroinvent Contents T Safety IMfOnmMation ivccsaccccccccstacectecdeeccccec eeeehecteccdacscteteheaecesdezececuetenecessetssocustenaeecccars 3 1 1 Warnings for danger and attention c cc eeeceeeenneeeeeeneeeeeeaeeeeeeaeeeeeeaas 3 V2 WANA A E E A E A A E A 4 2 MMroducioN sA E AAA 5 3 Hardware Description ccccsecccceeeeeceeeeneeeeeeeneeseeeeneeseeesneesesesneeseeesneeseeeenenseeeenes 6 31 Technical Parameters sonses taian RAA NAARAAN 6 3 2 SPIM H Label with Technical Parameters cccccecceeeeeeecseeeeeseeeeneeeees 6 3 3 Mechanical Installation 2 ceceeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeaaeeeseeaaeeeeeeaeeeeneaas 7 3 4 Power Connections 0cceececeeececeeeeeeeeeeeeeeeeaeeeceaeeseaaeseneeeseaeessaeeeeeeseeneess 8 3 5 Input Output Interface Description of the Inverter Module 05 9 4 Software Functional Description cs ccseeeeeseeeeseeeeseeeeneeeeeeeeeeseeeenseeeeeseeess 12 4 1 Parameters of the Inverter Software Rev 37 ccceceesseeeeeteeeeeneteeees 12 4 1 1 Menu 0 A Frequency Set point cccccceeeeeeeseeeseeeeeeeeeees 12 4 1 2 Menu 1 Db Display 2 ee ceeeeeeeeeeneeeeeeaeeeeeeaeeeeeeaeeeeeeaas 12 4 1 3 Menu 2 Motor Parameters 0
21. DBUS protocol possible values range from 1 to 247 Default value is 1 J 04 is a scalar used for modifying the MODBUS inter frame timeouts from their standard values This may be needed for interoperation with devices which don t strictly abide by MODBUS standard Default setting for J 04 is 1 00 which ensures standard MODBUS inter frame timeout Rev 01_May 2015 docx 22 34 Copyright ELECTROINVENT Q cleckroinvent 4 3 11 4 3 12 Menu 10 L V Hz curve The inverter implements the well known Constant Volt per Hertz control method The parameters of this menu set the ratio between the amplitude and frequency values of inverter s output voltage L 00 and L 01 configure voltage boost at zero frequency and at the boost frequency respectively the boost frequency is set by L 03 parameter The voltage boost increases motor torque at very low rotation speed at the price of somewhat bigger motor power losses in the low speed range For pump drive systems the load at very low rotation speed is inconsiderable so boosting of output voltage is normally redundant so L 00 and L 01 parameters may keep their default zero values L 02 sets the ratio between the voltage at the base nominal voltage frequency and the nominal motor Line Voltage configured through Menu 2 Motor Parameters Ordinary setting for L 02 e 1 00 the voltage amplitude at the nominal frequency is equal to the configured motor line voltage
22. ECTROINVENT Q eleckroiinvent 3 Hardware Description 3 1 Technical Parameters The basic technical parameters of SPIM H are listed in Table 3 1 Table 3 1 Technical parameters Inverter Model SPIM H Pos E haa Units Parameter Value 1 Applicable Motor Power kW 0 8 1 5 3 0 2 Input AC Grid Voltage Vac 230 1 phase 3 AC Grid Voltage Frequency Hz 50 60 4 Input AC Current max Ame 6 11 22 5 Input PV Voltage Voc 350 580 6 Open Circuit PV Voltage Voc 575 7 Input DC Current max Apc 8 16 16 8 Output Voltage Vac 0 230 3 phase 9 Output Voltage Frequency Hz 0 50Hz max 70Hz 10 Rated Output Current Aims 4 7 14 3 2 SPIM H Label with Technical Parameters The label with the main technical parameters of the unit is located on the right side of the inverter module The label is shown on Figure 3 1 F Solar Power Inverter NET Module Hybrid Model SPIM H 1 5 kW 230V C Applicable Motor Power 1 5 kW Input AC Voltage 230 Vac 1 50 60 Hz Input AC Current 11 A max Input PV Voltage 350 580 Voc Voc 575 Voc max Output Voltage 230 Vac 3 0 60 Hz Output Current 7 A Made in Bulgaria Figure 3 1 SPIM H label with technical parameters IUM SPIM_H Rev 01_May 2015 docx 6 34 Q eleckroinvent Copyright ELECTROINVENT 3 3 Mechanical Installation The SPIM H unit has to be mounted on the wall or on the frame The inside parts of the inverter module must be protected from water or other liquid su
23. H Rev 01_May 2015 docx 4 34 Copyright ELECTROINVENT eleckroinvent Introduction Solar Power Inverter Module Hybrid SPIM H are a variable frequency drives for three phase induction motors in solar pumping systems The inverters have a hybrid power input They could be supplied simultaneously from a 1 phase AC power grid and from a PV array Figure 2 1 Example diagram of SPIM H installation PV Panels Water tank SPIM H DC Voltage DC and AC arresters DC and AC switches 1x230 Vac Fuses mersible Pump Sub Figure 2 1 Example diagram of a typical SPIM H application The inverter module works in a proportional mode when it is supplied from both an AC grid and PV panels the device consumes the maximum possible energy from the PV array and if the solar energy is not enough to feed the pump then it consumes the rest necessary energy from the AC power grid The SPIM H module could be supplied only from one power source For example only from a PV array The AC power grid could be switched on off from an outside automation system only when the customer needs it The SPIM H module must be installed properly with the needed protection devices between the power sources and the inverter For more detailed information regarding to the drive power connections please see Table 3 3 and Figure 3 4 IUM SPIM_H Rev 01_May 2015 docx 5 34 Copyright EL
24. Output Functions A set of digital outputs provide inverter state feedback Each digital output can be assigned some of the available set of digital output functions All output functions will be listed and explained in this chapter further bellow Assigning a function to given digital output is done in Menu 5 Multifunctional outputs where each of the digital outputs is presented by separate parameter We choose the digital output to which we want to attach a function and then we set the parameter corresponding to this output to the value corresponding to the needed function After a function has been configured assigned to a digital output activation of the assigned function activates also the related output Activating of relay output means its transition to active condition closed or open contact The type of the active condition closed or open contact is configured individually for each input this will be described further below Digital Output Functions Table 4 3 Digital Output Functions Description There is no function assigned to this output This digital output function is activated after drive power up initialization is complete provided that there is no electronic self protection activated by some fault condition This digital output function is activated when the inverter is started A C voltage is present on its output terminals The digital function is deactivated when there is no voltage on the out
25. RC CRC_Hi 6A CRC_Hi 6A 4 5 Electronic Protections of the Inverter The inverter is supplied with a set of protections preserving it and the connected motor from harmful conditions Over Voltage OSF Under Voltage USF Short Circuit SC Over Current OC Over Heating OH Over Load OL Earth Fault EF Output Phase Interruption out Activation of any protection disables the inverter output and stops the drive Flashing designation of the active fault protection appears on the drive display In case that the drive is configured for Automatic Start next attempt to start it is initiated after expiration of time interval set by n 03 parameter During this time the flashing fault indication persists even if the fault condition has already gone away The next automatic start clears the fault indication and rdY inscription is displayed again If Manual Start mode is configured the fault state lasts until Manual Start input is set inactive OFF Then rdY inscription is displayed and the drive can be started by setting Manual Start input active ON Special treatment is provided for the Short Circuit and Earth Fault protections If any of these faults appear three times in sequence then the fault condition cannot be automatically or manually cleared and the drive stays disabled until the next power down power up sequence Earth Fault and Output Phase Interruption
26. ainsVtg V d 01 flnvert kHz d 02 Fan On Levl d 03 Prot Enable d 04 Stop Mode d 05 Defaults Save Explanation EE Range ane H Grid Voltage 0x0300 127 440 V 230 Inverter Switching Frequency 0x0301 1 10 kHz 4 Cooling Fan switch on level 0x0302 0 00 1 00 0 73 Activation Deactivation of Earth Fault protection EF Output Phase Interruption protection out 0 both protections disabled 0x0303 0 3 0 1 EF disabled out enabled 2 EF enabled out disabled 3 both protections enabled Inverter Stop Mode 0 controlled stop with speed ramp 0x0304 0 1 0 1 free uncontrolled stop 1 Loading of saved backup configuration from flash memory into operational memory 2 Creation of backup configuration by copying the adjusted parameter values from operational memory into flash memory 0x0305 0 3 0 3 Forced copying of adjusted parameter values from operational memory into automatic area in flash memory Refer to Chapter 4 3 4 for more details 41 5 Menu4 E Multifunctional inputs Ne Parameter Explanation AE Range e Multifunctional Analog input In present software version the External Analog i Exo e n Input is used solely for measurement of liquid Leat te t pressure no other function can be assigned to it E 01 Diglnp1 Fnc Multifunctional Digital input 1 0x0401 0 106 2 E 02 Diglnp2Fnce Multifunctional Digital input 2 0x0402 0 106 6 E 03 Diglnp3 Fnc Multifunctional Digital input 3 0x0403 0
27. alue to Integer one is illustrated with the example of Parameter 6 in Menu 2 Figure 4 1 There are three digits to the right of the decimal separator there so the DP position is equal to 3 The transformation factor should be 10 3 1000 Hence the value of 0 760 is transformed into 1000 x 0 760 760 before being inserted into the MODBUS message frame On reception the real value is restored through dividing of 760 by 1000 IUM SPIM_H Rev 01_May 2015 docx 25 34 Copyright ELECTROINVENT mu Configuration Master File Target Data Settings Help Spd Ref pm Q eleclkroinvent Min Val ue e Default Value Speed Setpoint Max km h 10 unsigned integer Lim km h 10 unsigned integer Display Disp Par ID unsigned integer Displ Value unsigned integer unsigned integer unsigned real unsigned integer Motor params 7 unsigned integer unsigned integer unsigned integer unsigned real unsigned integer flnvert kHz unsigned integer Fan On Levl unsigned real General Setup Stop Mode unsigned integer Gen Cmd wrd bitfield Deflts Save unsigned integer erR unsigned integer an Anlnp2 Func unsigned integer Dglnp1 Func unsigned integer Dalnp2 Func unsigned integer Dglnp3 Func unsigned integer Dglnp4 Func unsigned integer Dalnp5 Func unsigned integer Dalnp6 Func unsigned integer unsigned integer DgPot Step unsigned real unsigned real DgPo
28. are canceled So after long periods without any key press you ll have to enter the password again You may also manually cancel access rights by repeating the Password entering procedure and provide an invalid password value for instance 0 Then when Eror inscription appears you just press ESC to go to MAIN Display level with access permissions taken away NOTE S Modification of parameters A O output frequency set point and A 1 minimal output frequency is NOT protected by a password Contacts Q eleckroinvent Tel 359 2 862 14 06 868 70 65 43 Cherni Vrah blvd Fax 359 2 962 52 63 1407 Sofia PO Box 74 E Mail office elinvent com Bulgaria Web site www electroinvent com IUM SPIM_H Rev 01_May 2015 docx 34 34
29. be done as on d 05 is assigned value of 2 d 05 2 after writing of configuration the value on d 05 automatically returns to 0 So written reserve configuration stays unchanged until not being overwritten in already described manner Recovering of backup configuration from flash memory into operative memory is done by setting d 05 to 1 d 05 1 The running configuration can also be written in the flash memory not only automatically at power down but also forcefully as on d 05 is assigned value 3 d 05 3 Note Each of these operations can be performed only in idle inverter state when the Start input is inactive IUM SPIM_H Rev 01_May 2015 docx 20 34 Copyright ELECTROINVENT Q electroinvent 4 3 5 4 3 6 4 3 7 4 3 8 Menu 4 E Multifunctional inputs Each of parameters E 0 E 3 in this menu corresponds to one physical input of the inverter Input E 00 is analog and in the present version of the software it is not used The other inputs are digital Digital inputs E 01 E 03 are multifunctional and each of them can be assigned some of the available digital input functions as described in 2 1 Configuration and activation of digital input functions Menu 5 F Multifunctional outputs Each parameter F 00 F 01 of this menu corresponds to one of inverter s two digital outputs F 00 corresponds to the open collector output F 01 corresponds to the relay output Both d
30. bstances even during the installation The mounting dimensions of the inverters are shown in the Table 3 2 and Figure 3 2 down below W max D max gee i Q electoiwent mm o Qe Il Oe 1 A C Cmm H 1 Jey o n d Figure 3 2 Overall and mounting dimensions Table 3 2 Overall dimensions H W D C h w d ae o uA e mm mm mm mm mm mm mm SPIM H 0 8 kW 280 128 140 250 265 105 6 SPIM H 1 5 kW 280 128 140 250 265 105 6 SPIM H 3 0 kW 280 128 140 250 265 105 6 The following steps Figure 3 3 must be complied while the SPIM H device is mounted JIN Figure 3 3 Mounting a SPIM H device IUM SPIM_H Rev 01_May 2015 docx 7 34 Copyright ELECTROINVENT Q eleckroinvent 3 4 Power Connections Power connections of the drive are shown on Figure 3 4 Figure 3 5 and Table 3 3 down below Table 3 3 Input Output interface of the inverter module Connector Pole Connector Pole Designator Ne Name Description Comment PV PV Input PV PV Input CON12 350 580Vpc Solar Power Inverter Module Hybrid UVW PE r PE DC ARRESTER PV PV eodens se Figure 3 4 SPIM H block diagram of power connections Note For more detailed information regarding to positions of the drive power co
31. eesestecceseeniceeneabtncens 29 4 6 3 Hidden Parameters Menu cccccceeseeeeeeeeeeeeeeseeneeeeeenaeeeeeeaas 33 4 6 4 Password Protection ccccceeeeseeeeeeseeeeeeeeeeeeeeeeeeeeeeeseneaeeeeeneaees 33 GOMMAGCIS sirios nana d hie lie e aaa a aa aaas 34 IUM SPIM_H Rev 01_May 2015 docx 2 34 Copyright ELECTROINVENT eleckroinvent 1 1 gt gt amp pD Safety Information The present manual contains important instructions for safety operation start running into exploitation and operation with complete units type SPIM H This manual has to be kept together or near the equipment any time Used symbols and warning signs DANGER means risky situation which if it is not avoided can bring to death or to serious injury ATTENTION ATTENTION refers to cases which are not connected with human injury Not conforming to this warning sign can bring to material damages Warnings for danger and attention Read and understand this manual before installing or operating the SPIM H drive Installation exploitation and maintenance of the unit must be performed only by qualified personnel Regional standards for installation must be observed DO NOT touch unshielded components or terminal strip screw connections with voltage present Install and close all covers before applying power or starting and stopping the drive The unit operates with voltages dangerous for human life DC capacitors of the unit stay under
32. gned in 0 1 second units For example adjustment 100 of the time for positive acceleration H 00 corresponds to 100 x 0 1 10 Sec This is a small acceleration corresponding to smooth start up of the pump and such adjustment for positive acceleration is typical for this type of drives Parameter H 02 assigns negative acceleration applied in during Emergency Stop IUM SPIM_H Rev 01_May 2015 docx 21 34 Copyright ELECTROINVENT Q clectroinvent 4 3 9 Menu 8 I Current limitation 1 00 specifies a low limitation threshold for the motor phase current In case of exceeding this limit the motor acceleration is temporarily stopped the output frequency reference is frozen at its present value until the phase current drops below the low limitation threshold then the motor acceleration is resumed 1 01 specifies a high limitation threshold for the motor phase current In case of exceeding this limit the output frequency reference is being gradually reduced until the phase current drops below the high limitation threshold then the motor acceleration is resumed Both 1 00 and 1 01 are non dimensional values specified against the adjusted nominal motor current If sufficiently long acceleration time is set by H 00 parameter the pump acceleration goes smoothly so in practice there is rather small probability of entering any of the current limitation regimes 1 02 is a parameter which sets a timer for drive overl
33. igital outputs are multifunctional and each of them can be assigned some of available digital output functions as described in 2 2 Configuration and activation of digital output functions Menu 6 G Analog Input Configuration Coefficient of amplification as well as the offset of the analog input of the inverter can be adjusted by parameters G 00 and G 01 Parameters G 02 Pressure Hi and G 03 Pressure Lo determine the drive operation In case that the pressure in the liquid container is chosen to perform additional control over start stop commands When the Start auto or manual digital input is activated the drive runs until the signal on the external analog input goes above the High pressure level set by G 02 Then it s disabled and stays so until the signal falls below the Low pressure level set by G 03 If this functionality is not needed then both G 02 and G 03 should be set to the maximum value of 1 00 then the drive is controlled solely by the Start digital input as the input signal can never go above the maximal measurable value Menu 7 H Ramp generator By parameters H 00 and H 01 can be specified positive acceleration and negative motor acceleration Acceleration is assigned as time for change of output frequency of the inverter from 0 to maximal specified frequency for positive acceleration from maximal specified frequency to 0 for negative acceleration The time is assi
34. ignored IUM SPIM_H Rev 01_May 2015 docx 16 34 Copyright ELECTROINVENT Q electroinvent 4 2 2 Neo Name 0 Not configured Ready Start Stop Pump Running By configuring input functions with numbers values shown in above table activation of given function is done by closing the contact that connects the corresponding digital input to the source of operational voltage Deactivation becomes by opening of the same contact In case that the reverse logic is needed activation by contact opening the values of functions from the table have to be modified by adding an offset of 100 Example 1 We want to assign input function 2 Manual Start to digital input 1 so that this function is activated by closing of a contact In Menu 4 Multifunctional inputs we find the parameter corresponding to digital input 1 this is parameter E 01 We give E 01 the value of 2 So function 2 is assigned to digital input 1 Function 2 is activated by closing the contact connected to input 1 Example 2 We change the conditions in Example 1 so that the function 2 is activated by opening of a contact and is deactivated by closing the contact In accordance with the principle depicted above we set parameter E 01 to the value 2 100 i e 102 So function 2 is assigned to digital input 1 but it is activated by opening of a contact connected to input 1 and it is deactivated by closing the same contact Configuration and Activation of Digital
35. imal frequency can be specified equal or a little higher than the base frequency This parameter specifies the upper limit to which can be increased the frequency reference in Menu 0 Parameter C 05 Power factor is used to calculate the active output power of the inverter and can be taken also from the label of the motor or pumps documentation Parameter C 02 Number of pole pairs is not substantial for this mode of motor control Menu 3 d General Setup d 00 MainsVtg By supply from electrical grid this is the nominal effective value of the line voltage By supply from solar panels the value of this parameter is specified equal to their nominal voltage depending from the type and number of in series connected panels multiplied by coefficient equal to 0 707 reciprocal value of squire root of 2 d 01 flnvert kHz This parameter specifies the inverter switching carrier frequency The range for setting is 2 10 kKHz The main considerations for the choice of switching frequency are higher output frequency of inverter requires also higher switching frequency but higher switching frequency causes higher commutation losses in the inverter power stage lower switching frequency produces higher acoustic noise in the motor As the drives for water pumps operate with low output frequency up to 60 Hz it is preferred the carrying frequency not to exceed 5 kHz Typical adjustment would be be
36. layout and is not accessed in the usual way Instead a different procedure is designed to browse the hidden parameters and separate strong password is needed to gain modification permission for hidden parameters refer to paragraph 6 4 for details on Password Protection To access the Hidden Parameters Menu In MAIN Display level press ESC key then without releasing it press the UP key Then HP 0 appears on the display indicating that you are in the Hidden Parameters menu and Hidden Parameter 0 is selected You can traverse all hidden parameters in ascending descending order using the Up V DOWN pair of keys When the hidden parameter of interest is reached you can press ENTER DATA to view its configured value Further action depends on whether strong password has already been entered to acquire hidden parameter modification permission or not if modification permission has been granted you can proceed the usual way described above for the explicit parameters using Up V DOWN ENTER DATA and ESC keys to modify the hidden parameter value and confirm or cancel modification if no modification permission is present then the 4 Up V DOWN keys do not change the displayed value Instead they increase decrease the hidden parameter number so pressing key lets you see the value of the next hidden parameter while pressing V shows you the value of the previous one
37. meters configure the MPPT Maximum Power Point Tracking operation MPPT performs continuous automatic correction of the Critical Voltage value configured via n 03 in order to achieve maximal possible frequency on the inverter output The Critical Voltage value set by n 03 is internally summed with a correction value which is periodically re calculated using the well known Perturob amp Observe algorithm The intervals for calculation of the correction are set in milliseconds through n 05 MPPT Timeout The perturbation step is set by n 06 MPPT Step MPPT operation is possible only in the case of one inverter connected to a PV string If several inverters are supplied from common string MPPT function on each of them should be cancelled by giving the MPPT Step n 06 the value of 0 Menu 12 0 Pump Control As continuous operation of the pump system without fluid is considered an emergency protection against it is implemented in the drive control system Menu 12 provides parameters for customizing this protection There are two decisions to be made regarding the timing of the dry run protection a How long the dry run condition must exist before turning the drive off This timeout value is set in seconds via 0 01 Timeout sec parameter It shouldn t be too short because transient dry run conditions normally occur during initial drive acceleration The timeout must not be too long either as p
38. nnections on the main board please see Figure 3 5 IUM SPIM_H Rev 01_May 2015 docx 8 34 Copyright ELECTROINVENT Q eleclkroinvent 3 5 Input Output Interface Description of the Inverter Module The Solar Power Inverter Module Hybrid SPIM H has the following built in Input Output interface which can be used for configuring the unit is a part from bigger automation system The Input Output interface of the inverter module is described in the Table 3 4 below Connector Pin Designator iT CON21 ON OoaktWN CON22 AON Oa WN a CON23 Table 3 4 Input Output interface of the inverter module Pin Signal Name N C N C TX_RS232 A_RS485 B_RS485 RX_RS232 5V_COMMUNICATION GND_COMMUNICATION N C N C N C A_RS485 B_RS485 N C 5V_COMMUNICATION GND_COMMUNICATION 24VDC_OUT DGND COM_IN DIG_IN1 DIG_IN2 DIG_IN3 DIG_OUT COM_OUT DGND 12VDC_OUT IUM SPIM_H Rev 01_May 2015 docx Description Not connected Not connected Transmit signal Data Data Receive signal Isolated safety potential 5VDC Isolated safety potential Not connected Not connected Not connected Data Data Not connected Isolated safety potential Isolated safety potential Isolated safety potential 24VDc Isolated safety potential Common potential for the isolated digital inputs If the 24V_Safe supply is used for driving the inputs
39. nput Output interface of SPIM H device IUM SPIM_H Rev 01_May 2015 docx 10 34 Copyright ELECTROINVENT Q eleckroiinvent The DIP switches descriptions are shown in the Table 3 5 below Table 3 5 DIP switch description DIP Switch SW Designator Pos Termination resistor with value 1 N N FF 2 9 9 1200 is connected to the RS 2 ON OFF ON 485 network Switch state Combination Description Comment swi 1 OFF The termination resistor is OFF disconnected 1 ON 2 ON RS 232 communication is 3 OFF available through CON21 4 OFF All other switch SW2 combinations are not 1 OFF functional 2 OFF RS 485 communication is available through CON21 and 3 ON CON22 4 ON 1 ON 250Q are connected to the The factory setting of differential analogue input for vos widh be al ain 2 ON 4 20mA input signal positions OFF because the analog OFF input is specified as 5 OFF The 2500 load is disconnected voltage input The positions of the DIP switches on the board are shown in the Figure 3 6 SW2 swt hilka Re aly il i i EASA w ojas s zls o oi l4 273T2 Figure 3 6 DIP switches positions IUM SPIM_H Rev 01_May 2015 docx 11 34 Copyright ELECTROINVENT 4 4 1 A 00 A 01 b 00 b 01 C 00 C 01 C 02 C 03 C 04 Software Functional Description Q eleckroinvent Parameters of the Inverter Software Rev 37 Parameters of frequency inverter are grouped in 12 functional menus described below
40. ntrol MODBUS Factory address Range setting Integral l Gain of the Pl regulator which _ n 01 SolarPiRegl controls the inverter output frequency 0x0B01 0 000 0 100 0 008 Proportion of the Minimal allowable operating n 03 VtgCritical voltage to the Open Circuit voltage of the solar 0x0B03 0 40 0 95 Ne Parameter Explanation panel n 04 Restrt sec Interval in seconds for restarting the inverter 0x0B04 10 1800 gt n 05 MPPT To ms MPPT Cycle Time in milliseconds 0x0B05 500 9999 2000 4 1 13 Menu12 0O Pump Control MODBUS Factory address Range setting Sets the time interval in seconds the dry run Ne Parameter Explanation condition must persist before dry run _ am eee protection is activated and the drive is eeu Sel disabled IUM SPIM_H Rev 01_May 2015 docx 15 34 Copyright ELECTROINVENT Q electroinvent 4 2 4 2 1 Name Not configu Emergency Start Manual Mode Configuration and Activation of Digital Input Output Functions Configuration and Activation of Digital Input Functions A set of digital inputs is provided to control the inverter Each digital input can be assigned different function according to the characteristics of the technological process and the customer preferences This is done by assigning any of the available set of digital input functions to some digital input All input functions will be listed and explained in this chapter further bellow Assigning
41. oad protection The overloading protection is activated in case of continuous operation at motor phase current greater than the adjusted overload current of the motor set by 1 03 The time is assigned in milliseconds For example the adjustment of 1 02 15000 means that the overload protection will be activated after operation longer than 15 seconds at current bigger than the overload value 1 03 sets the motor current threshold above which overload timer is started 1 03 is a dimensionless value the ratio between the overload current and the nominal motor current 4 3 10 Menu 9 J Communication IUM SPIM_H The RS485 serial port CON15 operates at fixed communication parameters as follows Speed 9600 bit sec No Parity Control Number of Stop Bits 1 J 00 J 01 and J 02 parameters set the communication parameters for the RS232 serial port CON14 J 00 sets the communication speed Available values are 9600 19200 and 38400 bit sec The preferred speed value is entered in J 00 as listed above The trailing two zeroes are omitted As an example the 19200 bit sec speed is set by J 00 192 J 01 sets the parity control O No Parity 1 Odd Parity 2 Even Parity J 02 sets the Stop Bits number 1 or 2 Default CON14 settings are 19200 N 8 1 number of data bits in character is always 8 J 03 sets the device identifier number in a MODBUS network MODBUS Node ID In accordance with MO
42. pon first or second column of Menu 1 and from the open context menu should be chosen Download Menu 1 thus refreshing the content of parameter b 01 where the chosen variable in correct format appears NOTE The visualization cell Parameter b 01 can be chosen for continuous observation by a mouse right click upon the last column on Menu 1 Parameter 01 Thus the cell colors are changed and the software starts periodical refreshment of its content Exit from the regime of continuous observation is done by a new right click upon the same cell on the grid Similarly any other read only parameter can be chosen for continuous observation It is not possible simultaneous setting in regime for observation of two or more parameters Menu 2 C Motor Parameters For the motor control mode Constant U f proportion used in this type of inverters some of parameters in Menu 2 are important for control of the pump motor others are used only to calculate the values which are visualized or are written into the log file preserved in the internal energy independent memory of the inverter The important parameters for the control of AC induction motor are C 00 Nominal line voltage 01 Nominal phase current C 03 Maximal frequency C 04 Base frequency Nominal voltage and current as well as the base frequency can be taken from the motor label or from producer documentation of the pump The value of C 03 Max
43. protections could be masked Each of them can be disabled masked by clearing its corresponding bit in d 03 parameter Prot Enable please refer to General Setup menu description for details IUM SPIM_H Rev 01_May 2015 docx 28 34 Copyright ELECTROINVENT Q clectroinvent 4 6 Control Panel All explicit and hidden parameter values can be browsed and modified through the drive unit control panel Drive status and some operating values are also monitored through the control panel display 4 6 1 Outline 00 oJ Figure 4 2 SPIM H Drive Control Panel Control Panel consists of 4 digit 7 segment LCD display and 6 key keyboard The Keyboard keys assignment is listed below Table 4 7 Control Panel Description KEY Brief description of usage assignment Scroll through menus parameters in increasing UP direction OR increase parameter values V DOWN Scroll through menus parameters in decreasing DOWN direction OR decrease parameter values A UP ESC Go to upper display level refer to paragraph 6 2 OR cancel parameter value modification Go to lower display level refer to paragraph 6 2 OR confirm parameter value PATAENTER modification START Start the drive STOP Stop the drive As the brief description above implies the rightmost key column is dedicated solely to manual starting stopping the drive Navigation through menus parameters and modification of parameter values is done through the 4 leftmos
44. put terminals the inverter is switched off So the Start Stop output may become active only when some Start input function is activated and there is no fault condition present This digital output function is activated when the inverter is switched on and supplies to the motor voltage with frequency bigger than the configured minimal operating output frequency of the pump Active condition of this function is an indication that the motor secures the pump high enough speed to be able to pump the water Summary In order to activate some digital output we attach some digital output function to it Then activation of the configured function activates the output to which the function is attached the output goes to the chosen active state IUM SPIM_H Rev 01_May 2015 docx 17 34 Copyright ELECTROINVENT Q clectroinvent 4 3 4 3 1 4 3 2 By configuring of digital output functions with numbers values given in above table activation of given function leads to closing of contact on digital output to which this function is assigned Deactivation of output function leads to opening of the same contact In case that the reverse logic is needed opening of contact by activation the values of functions in the table will be modified by adding an offset of 100 Example 3 We want to assign output function 3 Pump Running to digital output 0 so that by activating of the function the relay contact on output 0 is closed In Menu 5
45. rolonged dry rotation may be harmful for the pump By default the timeout is set to 5 seconds b How long the drive should stay inactive in case it has been turned off due to dry run condition This interval is set in minutes via 0 02 Restrt min parameter The maximal value of 0 02 is 1440 minutes 24 hours By default the restart interval is set to 30 minutes Besides a Minimal Power Factor threshold is set which is used for dry run condition detection Normally you don t need to change the default value of 0 35 set for this 0 0 Min PwrF ctr parameter But in some rare cases it might need modification especially if the pump regime allows continuous operation at speed or load substantially smaller than the nominal ones In such cases faulty activation of the dry run protection may occur To avoid it you may need to slightly decrease the 0 0 setting To help figure out the meaning of this Minimal Power Factor threshold here is a brief description of the principle on which the dry run protection implementation is based Induction motors are notorious for their poor power factor in case of idle running or when driving small loads The power factor grows up when the motor load increases and reaches values of about 0 80 or even 0 90 and more at nominal load and nominal speed depending on motor specifications So knowing the power factor value the dry run condition with respective power factor of
46. rreessrnesesnneernnnnnsenneennnneneen 19 4 3 5 Menu 4 E Multifunctional inputs eee eeeeeeeeeeeenteeeeeeaee 21 4 3 6 Menu 5 F Multifunctional outputs cee eeeeeeeeeeeteeeeeeaee 21 4 3 7 Menu 6 G Analog Input Configuration 0 cceeeeeeeeee 21 4 3 8 Menu 7 H Ramp generator ceeseeeeeeeeeeeeeeeeeeeenaeeeeneaas 21 4 3 9 Menu 8 l Current limitation eee ceeeeeeeneeeeeeneeeeeenaeeeeeeaas 22 4 3 10 Menu 9 J Communication T TE Soi set deine caesar 22 4 3 11 Menu 10 L V HZ curve oo eeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeaees 23 4 3 12 Menu 11 n Solar Control oo eeceeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeaees 23 4 3 13 Menu 12 0 Pump Control ececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 24 4 4 MODBUS Communication cccccecececeeeeeceeeeeeeeeeeeaeeseeeeeseaeeesaeeseneessaees 25 4 4 1 Supported Functions of MODBUS Protocol s 25 4 4 2 Addressing of Parameters and Variables of the Drive by MODBUS Protocol rrisnin iiaeaa dade 25 4 4 3 Principle of Addressing saasssseessrseessrneseirnesrsnnnsrennenrnnnnsrenneenenns 25 4 4 4 Representation of Parameters ssassseessrreessrresrerresrirnnerenneerenn 25 4 5 Electronic Protections of the Inverter sssssssseseessssrrssrsrrssrrrrssrrrnssrernssens 28 46 Control Panelian sinia aa iiei iaa 29 4 6 1 OuUING icc cents iann daisies 29 4 6 2 Display Levels cisc c cscccecectecescetceeseeteedetesbic
47. sition again after rdY indication appears as automatic start after Power on is not permitted in Manual Start mode If a fault condition occurs the activated fault protection inscription is shown in a blinking manner The fault protection designations are listed below Table 4 8 Faults Fault Designation Fault Type OSF Over Voltage USF Under Voltage sc Short Circuit oc Over Current OH Over Heating OL Over Load EF Earth Fault out Output Phase Interruption You leave the MAIN Display level by pressing DATA ENTER key to enter MENUS Display level You may also press the UP or V DOWN key to go from MAIN to MENUS Display level 4 6 2 2 MENUS Display On entering MENUS Display level the first menu designation A is shown in the leftmost display digit You may select the next b menu by briefly pressing UP key Next key brief pressing moves you further to the C menu etc until the last menu is reached Instead of consecutive brief pressing of key you may also press and hold it for a while until the needed menu designation appears then release the key You may move through the menus list in opposite direction using the V DOWN key To return to the upper MAIN Display level press ESC When the needed menu is reached you may press DATA ENTER key to enter the PARAMERTERS Display level IUM SPIM_H Rev 01_May 2015 docx 30 34 Copyright ELECTROINVENT Q celectroinvent
48. t Ramp unsigned real DgPot Ramp unsigned real AnaDut Func unsigned integer 140 Out Dg0utl Func unsigned integer DgQOut2 Func unsigned integer Figure 4 1 ConfigMaster User Interface Parameter 6 Menu 2 The following examples illustrate reading modification message sequences for various parameter formats Read Holding Registers MODBUS Function Code 0x03 Menu 2 Parameter 4 Reading of Integer parameter value 2500 hex 09C4 Table 4 6 Examples Request Response 01 03 02 04 00 01 C473 01 03 02 09 C4 BF 87 NodelD 01 Slave Address NodelD 01 Slave Address FuncCode 03 Function Code FuncCode 03 Function Code Menu 02 Starting Address ByteCount 02 Byte Count Param 04 RegVal_Hi 09 Register Value RegCnt_Hi 00 Quantity of Registers RegVal_Lo C4 RegCnt_Lo 01 CRC_Lo BF CRC CRC_Lo C4 CRC CRC_Hi 87 CRC_Hi 73 IUM SPIM_H Rev 01_May 2015 docx 26 34 Copyright ELECTROINVENT Q eleckroinvent Menu 2 Parameter 1 Reading of Real parameter value 3 2 presented as 3 2 x 10 32 hex 0020 Request Response 01 03 02 01 00 01 D4 72 01 03 02 00 20 B9 9C NodeID 01 Slave Address ss NodelD 01 Slave Address FuncCode 03 Function Code FuncCode 03 Function Code oe Param RegVal_Hi 00 Register Value STONE LOOM KATES SVE IST ER RegCnt_Lo 01 CRC_Lo B9 CRG ERCE ha cic SSS cen he SSS CRC_Hi 72 Menu 2 Parameter 6 Reading of Real parameter value 0 760 presented as 0 760 x 1000
49. t keys 4 6 2 Display Levels Providing the depicted Control Panel functionality is fulfilled through 5 distinct display levels modes Moving between the display levels is done through DATA ENTER and ESC keys The first 4 menu levels are listed below in descending order MAIN Display shows the Drive Status MENUS Display shows the menu designation PARAMERTERS Display shows the menu designation plus parameter number index PARAMERTER Modification Display shows the parameter value The 5 th display level provides monitoring of some selected operating parameter Operating Values Observation Display shows the selected operating parameter value IUM SPIM_H Rev 01_May 2015 docx 29 34 Copyright ELECTROINVENT Q clectroinvent 4 6 2 1 MAIN Display After power up the Control Panel enters MAIN Display level Drive status is shown Normally the following status indications are consecutively displayed CLd Capacitor battery charging loading OFF Capacitors charging completed drive initialization still proceeding rdY Drive initialized and ready for operation on Drive running NOTE After power up the oFF state may persist infinitely in case that the drive is configured for manual control from the terminal board and the Manual start switch is in active ON position To leave this state you have to cycle the Manual start switch put in inactive OFF position and then put it in active ON po
50. tion Parameter Explanation Choice of speed on RS232 serial port Baud 100 9600 19200 38400 57600 115200 bit sec The value is entered without the two trailing zeroes Parity control Parit 0 No parity control y 1 Odd number of ones in each symbol 2 Even number of ones in each symbol Stop bits Number of stop bits Node ID MODBUS Node Identifier Mbs timescl MODBUS communication timeout correction 4 1 11 Menu10 L V Hzcurve Parameter Ustart Umax Uboost Umax Ubase Umax Fboost Fmax Explanation Output voltage at Zero Frequency Output voltage at Boost Frequency Output voltage at Motor Base Frequency Boost Frequency IUM SPIM_H Rev 01_May 2015 docx Q electroinvent MODBUS address 0x0700 0x0701 0x0702 MODBUS address 0x0800 0x0801 0x0802 0x0803 MODBUS address 0x0900 0x0901 0x0902 0x0903 0x0904 MODBUS address Ox0A00 Ox0A01 0x0A02 0x0A03 Range 0 32760 0 32760 10 1000 x 0 1s x 0 1s x 0 1s Range 0 60 1 70 0 60 2 00 500 32750 ms 1 00 1 50 5 Range baud 96 1152 100 1 247 gt 0 100 1 900 Range 0 00 0 20 gt 0 00 0 25 0 25 1 00 0 000 0 500 Factory setting 65 65 50 Factory setting 1 35 1 60 32000 1 20 Factory setting 192 1 000 Factory setting 0 00 0 00 1 00 0 00 14 34 Copyright ELECTROINVENT Q eleckroinvent 4 1 12 Menu 11 nN Solar Co
51. tween 2 and 5 kHz The acoustic noise from the motor is of no importance for this type of drives and relatively low switching frequency helps against overheating of power transistor unit IUM SPIM_H Rev 01_May 2015 docx 19 34 Copyright ELECTROINVENT Q electroinvent d 02 Fan On Levl This parameter sets the temperature of power unit at which the inverter cooling fan is switched on Lower value of this parameter secure lower temperature for the fan switching on By value zero the fan will be permanently switched on irrespective of the temperature of the power unit d 03 Prot Enable The inverter Earth Fault and Output Phase Interruption protections can be masked disabled or enabled using this parameter Possible values of this parameter and their meaning are shown below Table 4 4 Value Earth Fault Output Phase Interruption 0 disabled disabled 1 disabled enabled 2 enabled disabled 3 enabled enabled d 04 Stop mode Parameter d 04 defines the drive behavior on removing the Start signal setting the Start input to inactive state while the pump motor is rotating If d 04 is set to the value of 0 then the inverter brings the motor to standstill by decreasing the output frequency in accordance with the Deceleration Ramp configured by parameter H 01 controlled stop If d 04 is set to the value of 1 then the motor coasts freely to standstill uncontrolled stop d 05
52. utput in the 4 digit LED display Inactive Input Output is designated through the lower segment in respective position Active Input Output is designated through both lower and upper segment Four segment pairs correspond to four Digital Inputs displayed listed from right to left Analog Input configured as digital one rightmost segment position Digital Input 1 Digital Input 2 Digital Input 3 For instance the condition where Digital Input 1 is active while all remaining inputs are inactive is shown below Four segment pairs correspond to four Digital Outputs displayed listed from right to left Digital Output 1 rightmost segment position Digital Input 2 relay output Pre charge control internal output Fan control internal output For instance the condition where Pre charge control output and the relay output are active while the remaining outputs are inactive is shown below NOTE 2 When the Operating Values Observation mode is exited the Display Index is kept till the next time this mode is entered so the displayed value index is not changed IUM SPIM_H Rev 01_May 2015 docx 32 34 Copyright ELECTROINVENT Q eleckroiinvent 4 6 3 4 6 4 Hidden Parameters Menu Hidden parameters are a special set of parameters that under normal circumstances do not need to be modified by the customer So hidden parameters menu is not a part of the common explicit menu parameter
53. would rotate at low speed to no avail Therefore normal pump operation assumes that the pump motor rotation speed does not fall below some minimal value at which water flow stops If the incoming energy flow from the PV panels is not sufficient to sustain this minimal output frequency then the inverter control system disables the inverter output and the pump stops for certain time interval before a new attempt to accelerate the drive above the minimal frequency is tried This retry interval is configured in seconds through the n 03 Restrt sec parameter in Menu 11 Automatic restart is launched only in case that the Automatic Start input is active Menu 1 b Display The menu consists of two parameters The first b 00 is index by which can be chosen some of the liable to visualization variables The second b 01 is read only parameter only for reading in which the chosen for visualization variable appears The values which can accept b 00 as well as the corresponding list of variables for visualization are shown in paragraph 1 2 For visualization of given variable by operation with the ConfigMaster software the following sequence should be followed Itis assigned the desired value of index b 00 with this it is choosing the variable for visualization IUM SPIM_H Rev 01_May 2015 docx 18 34 Copyright ELECTROINVENT Q electroinvent 4 3 3 4 3 4 With right button of the mouse should click u
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