Exalto windshield wiper type 250 BS 12/24 Volt
Contents
1. 1 Check if the arms are well fastened If not open the housing follow instructions of chapter 5 and check all joints and parts to see if they are loose broken or worn 14 7 Declaration of conformity MANUFACTURER S DECLARATION according to Appendix II sub B of Directive 89 392 EEG Machines Exalto B V Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlands 31 0 184 61 58 00 Fax 31 0 184 61 40 45 hereby declares that Exalto windshield wiper type 250 BS is intended to be built into another machine or as a component or is to be integrated with other machines to a machine where Directive 89 392 EEG appltes to does not fully comply to the requirements of mentioned Directive complies to the following harmonised standards Pleasure yachts e NEN EN ISO 10133 Extra low voltage D C installations 1997 regarding colour codes and declares that the sub assembly in question shall not be set into operation until the complete machine into which the sub assembly is fitted shall be complete and conforms to all aspects of Directive 89 392 EEG Hardinxveld Giessendam 6 15 2000 m d y 15 8 Parts list Nr Qua Part Dimensions Cat nr 1 1 Motor 12 V 50 Nm 210x100x130 2100 315 Motor 24 V 50 Nm 210x100x130 2100 325 2 3 Rings s DIN 125a M6 2100 690 3 1 Wiper housing for 250BS 250x73x125 2197 026 4 4 Serrated Lock washer s s M6 2100 090 5 3 Hexagon head bolt s s A4 M6x16 21002. J Test the motor briefly Wait until the motor stops after turning off the switch If the motor is installed correctly and a switch with park feature is used it will stop in the park position The standard park position is shown in the figure under point 9 Hint If you bave doubts regarding the park position make a vane with tape to simulate the position of the arms Attention The 250 BS 15 suitable for wiper arms model P10 up to 1000 mm and matching blades up to 1200 mm 10 Place the wiper arm with the blade on the shafts Fasten the nuts onto the shafts but not too tight yet 11 Test the motor again to check the wiped area Ey 4 XN AJ park position 16 3 Nm tightening torque 12 02 ft lbs 12 If the wiped area is not correct adjust the position and the length of the arm if necessary change the wipe arc Also see 5 3 Tighten the nuts properly now 13 To complete the installation the wiper must be enclosed by means of a panel or cover Provide the wiper with sufficient ventilation Place a protection cover or panel Provide sufficient ventilation 4 Operation and use 4 1 Preparation for first use If the wiper has been installed and been adjusted the system can be prepared for first use We recommend a thorough inspection of the system to ensure proper operation Check if there are no leaks where the bearings go through the window if the set wipe arc cleans the e
3. covers moving parts and electrical connections The installer MUST provide a self made cover or place the wiper behind a panel e Make sure the wiper has enough ventilation when placing it behind a panel or cover e Place a fuse see specifications in the main cable Safety requirements Before the Exalto wiper is installed we strongly recommend the following e Read the entire manual before installation e Keep your working environment as well as the wiper parts clean e Check to be sure no parts are missing or damaged e Use only well maintained tools and have them within reach when installing e Handle the parts with care e Never install or maintain the wiper with the electrical voltage applied unless this is specifically mentioned in the manual e Clear your tools after installation Ou Use of the manual Read the entire manual before installatton In this manual you will find the following expresstons and symbols Hint Gives you advice on how to perform a task more easily Attention Alerts you to possible problems and safety warnings Careful Warns if the product can be damaged when working carelessly Warning You could hurt yourself or damage the product severely At the back of the manual Look at the back of the manual for a drawing Contents Jo ANMOGUCHON soporni a bin bi ko k d pios boo k l is aso ibabdobo kisak 4 ELE EPO GUC ON sasinan po n kask a an bit ea ao ape ia ize 4 We AAC
4. OMA CMAN AAC LOS ekspe de ske ia ea e any dan ka pra da e A n teen kana e t ase 4 Lo Mogitied USE and otarantee oirinn kita eske oka ni b dark edike 4 ZO CUCI ay tas soti bite dada ae ob E oo ao ia io aki boko ba 5 Z l General ai ekate boko ba aa baba afe a ak kaa poo bani baba ata 5 AA EN CH CAN Ata UZ OWE ai pose atanta ao ina defakto EE 5 Zo Fl ctricakcati Ol seteoniiosta dokte instal toi taste sona a si io ke be petite 5 Aa N ehane SO ANN aes koke n b et ee yen kasab e pa kt oka eti ask ea 5 3 SOSCANACDON sis saki EEE EE saaa E ao sos isaol ea z kana dsid see EA 6 Jal AeA ANA inite ott an bate a ee es ke ta ae tues ei sea anba ee ba ia sees 6 5 2 Installation ot mechanical Parts sirasini torini ke bis d peso E 6 MO Eletica AS A FA NOTE oak at ko dot abi pei ke net lath dan ie pi e apele 8 Dar le Wi AUSTEN AA YOUR Sects setae teed as ket a ate ert e utter ea a ai etat 8 4 AIPCTAUON ANG USE renome pei y do sikisal koka sesancusbaveveastacestanse seas 10 AA Preparaton Tor TISI USE bal fait bobin ki cite kk bk deta a ki kak ki kk ik fan nana ra lo 10 Cee ME tatoo ti E ake au n a n e ki aa en EE ean ne toute ie 10 D WVIAIN LENA CE deu dsid awa dize oila E E ea taa som ka bio ai olobin k kons pas gov ak aze 11 Del Genetak mai At n EN aerae ana de kisa bois bs a les nana see ata e akasan dans EI Dr OATH CINE SEER e A Te eI Coreen N no TOC NC T 11 5 3 Changing the wipe arc and park position lrirtestereereer
5. 075 6 1 Hexagon head bolt s s A4 M6x25 2100 077 7 1 Nuts s DINO34 M6 2100 080 9 1 Motor lever linking pin 60x16x36 2197 081 10 2 Rings s DIN 125A M10 2197 092 12 1 Nuts s DIN934 M10 2197 090 13 1 Push rod 200x26x14 2100 939 14 1 Shaft with lever pin bh 35 mm 2197 073 1 Shaft with lever pin bh 65 mm 2 197 074 15 1 Hexagon head bolt s s A4 M10x35 2197 091 16 1 Support shaft with lever pin bh 35mm 2197 086 1 Support shaft with lever pin bh 65mm 2197 087 18 2 Nut316s s M20x1 2 100 350 19 4 Plain washer s s 18x12x1 2 100 400 20 2 Bearing house bh 35 mm M20x151 2 197 030 Bearing house bh 65 mm M20x178 2197 031 21 2 Retaining ring for shaft A4 VI12x1 2100 410 22 2 Gasket rubber 105x45x3 2100 492 23 1 Gasket s s 105x45x3 2100 482 24 2 Dust cap rubber 26x20 2100 361 25 2 Nuts s nylock A4 M8 2100 071 26 1 Hex flange nut with teeth M10 2100 069 21 1 Push rod 82x22x12 2100 940 28 6 Nut 304 s s M20x1 2100 349 29 2 Retaining ring 6mm 2 197 097 30 2 Wave spring washer A2 M8 2197 098 16 9 Drawings and schemes 9 1 Assembly overview 17 9 2_Internal wiring diagram The following diagram is to help understand the principle of the wiper motor i 0 1 2 I 53b i i l l l i l l l l I l l onl n l ont l l l l i qel l l P LI l I O OB I 31b I a L a ti 153e 53a oi I I TI Function Polarity Motor Switch Cable code code sinc
6. Exalto USER MANUAL Catalogue Nr 2175 30 35 12 Volt Catalogue Nr 2176 30 35 24 Volt version 6 2007 Exalto B V Nijverhetdsstraat 12 e 3371 XE Hardinxveld Giessendam P O Box 40 e 3370 AA Hardinxveld Giessendam Telephone 31 0 184 615800 e Fax 31 0 184 614045 The Netherlands sales exalto com Copyright 2007 Exalto B V Ou Ou y Safety Although Exalto windshield wipers are easy to install a fair amount of technical knowledge mechanical and electrical is required of the technician Consult the manual or your vendor in case of doubt on installation or functioning Safety symbols An exclamation mark in front of the text indicates if a procedure is executed incorrectly injury or damage may occur Dangers The installation and use of Exalto wipers doesn t inflict any personal dangers or damage provided that installation is done according to the requirements e Never remove covers or other safety provisions unless maintenance is being performed and all safety requirements are obeyed e The installer must provide all necessary covers e Always isolate the electrical circuit when performing maintenance Prevent the installation from being started accidentally by others Safety provisions Safety provisions protect the user against contact with moving electrical or hot parts Some of them must be provided by the installer There are several safety provisions e Cover or panel compelled
7. aximum wiped area width W W 0 9 GW e find the intersection of L and W in the diagram below Determination of wipe arc Wipe arc 40 45 50 55 60 65 70 75 80 85 90 Armlength L 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 Units in mm Wiped area width W e the wipe arc line closest to the intersection shows the wipe arc 12 Ou e findinthe table below the vertical displacement of the blade H Determining the vertical displacement of the wiper blade Units in mm Vertical displacement of the blade H e Now the length of the wiper blade can be calculated Length of wiper blade 0 9 2 E H 9 9 Disassembly and_assembly To prevent injuries when disassembling disconnect the wiper from the power supply Keep all necessary tools within reach and remember the chapter on safety Provide a protective packaging if you re going to stock or transport the wiper 5 5 1 Removing the wiper assembly from the bulkhead Disconnect all the electric connections of the wiper Remove the wiper arms Remove the nuts 25 18 and plates 22 23 on the outside Remove the wiper from the bulkhead If you want to replace the wiper follow the instructions of chapter 3 0 2 Removing the motor from the wiper assembly Disconnect all the electric connections and remove the wiper Disassemble the motor lever 9 Unscrew the motor and remove it When replacing screw the motor on the
8. e 6 1999 high speed 53b H white low speed 53 L yellow earth 31b black common leg 53e P blue parking 53a B red Some older wipers may have different wire colours Check the diagram below to compare the colour combinations Function Current cable Previous cables since 6 1999 before 6 1999 high speed white red 6 low speed yellow yellow or white 5 earth black blue 4 common leg blue green 3 parking red black 7 18 Exalto B V Nijverheidsstraat 12 e 3371 XE Hardinxveld Giessendam P O Box 40 e 3370 AA Hardinxveld Gtessendam Telephone 31 0 184 615800 e Fax 31 0 184 614045 The Netherlands sales exalto com Exalto
9. e opening the housing Adjusting the wipe arc e Disconnect the power supply connection lever smaller arc e loosen the nut of the wipe shaft lever see figure on the right larger arc e move the pin away from the shaft for a smaller and towards the shaft for a larger Ni wipe atc Yo e fasten the nut again max 33 Nm 24 34 ft lbs e run the motor briefly to park it wipe shaft lever e place the motor lever in the desired park position see the text below Adjusting the park position e Place the motor lever loose on the shaft parking right or left see the drawing in paragraph 3 4 and below for reference e place the motor lever in such a way that it forms an almost straight line with the connection lever see the drawing on the next page e tighten the motor lever well e mount the wiper motor assembly e adjust the wiper arm to the correct length if necessary 11 wipe shaft lever standard park position 1 wrong park position 2 xe PV V v x y 5 4 Rough determination of wipe arc and wiper blade With this method the wipe arc and the wiper blade can be determined roughly Contact your vendor to determine your configuration more accurately D distance top side glass to center of spindles E eye height GH glass height GW glass width H height displacement L length of arms W width of wiped area e Determine length of panto graph arm L L SE D e get the m
10. errersoeonoonosooaonaones 11 5 4 Rough determination of wipe arc and wiper blade rerrerrerreroeroosoes 12 5 5 Disassembly and assembly aste osi aie aaa aaa 13 6 ATOUDICSNOOUINE sasestossssbzvisoossas aRU duo d s kosa EEA ASA AEA 14 7 Declaration OF COnIOFITMIY sereine eiren swa bn yes as REE 15 O MAUS LIST apse salon N O E koko i ia ske ka E kids As 16 9 MITAWINGS and SCHENICS s seyesssz ssasyos anyen so bad vonteiskosbavasdab sodo asi AAa sese 17 Je ZO DONC W aaa ase e ko et pain ke Re a e a e AN kif DA JACCCHAL SAD CAO TANN a saji ia ao ka in a et ti a ta ba de ea l an 18 1 Introduction With this user manual we want to guide you in the installation and use of the Exalto windshield wiper Follow all instructions and install all safety provisions 1 1 Introduction The Exalto windshield wipers are especially designed to keep working even with the most extreme weather conditions at sea All external parts are made of corrosion resistant materials The housing of the self lubricating bearings is made of bronze All arms and blades have a black weather resistant coating to prevent reflection Wiper type 250 BS is designed to be mounted in the bulkhead The wiper arc is steplessly adjustable from 40 to 90 By standard the 250 BS can be supplied for bulkhead thicknesses of 35 and 65 mm The pantograph arms are adjustable in length to set the wipe area accurately Both motors of the 250 BS are in
11. high 50 rpm Recommended cable reeeeeeeeeeree 5 wires 115 16 g or 212 mm 14 g erite ie a E ik E up to 10 m long Recommended Tase aszisssesateessstass kann 4 A slow blow SOUND is bisietai eta fa e ian ae Insulated 2 4 Mechanical data ENS 1195 gost dou its ie lx wxh 313 x 130 x 142 mm Bearno ANEL AS pita paten apati ne Drive shaft 20 support shaft 20 mm MOMUS sespe ae data sioe ese bayo ia In bulkhead 35 or 65 mm BOUDON Bronze housing self lubricating WIPE EE Model P10 up to 1000 mm W IDCLDIAGES srera a dadou bain se Up to 1200 mm WIPO ALE sesyon yo ee atanta ko boost det Slotted lever 40 90 steplessly adjustable WoL daoen obstak ekta biaisks skidan approx 4 5 kg 3 Installation Read the chapter on safety Check before installation if all parts are present and undamaged In case of errors contact your vendor 3 1 Preparation The complete wiper with packaging can be handled and transported by hand Leave the wiper in the packing until you re ready to install it this is to reduce the risk of damage Make sure all parts tools and other means are ready 3 2_Installation of mechanical parts 1 If your wiper is supplied with the wipe arc lever uninstalled please follow steps 5 3 and 5 4 pages 11 12 to set the wiping arc prior to installation Determine the position where the wiper is to be installed The dimensions are shown below The wiper can be installed in any position Atten
12. housing Follow the instructions of section 5 3 to install the motor lever in the correct park position Eon OF Cee Sy 13 Ou 6 Troubleshooting In this chapter several malfunctions are mentioned combined with possible causes Please leave servicing to qualified mechanics 6 17_Wiper doesn t run_after switching on e Possible causes 1 Wiper switch is not working properly 2 Burned fuse 3 Electrical connections are incorrect or damaged 4 The wiper motor has failed e Solutions 1 Test and replace it 2 Check if the current is and keeps being too high See solution 1 3 Measure the voltage across the motor and check all connections if there is none 4 Replace the motor and check for drag or a high current 6 2 Wiped_area or park position not correct e Possible causes 1 The wiper arms were placed without parking the motor first 2 The wipe arc is set wrong or changed due to high loads e g spring pressure arms to high drag 3 The wires are connected incorrectly e Solutions 1 Remove the wiper arms Run the motor shortly to park it and re install the arms according to chapter 3 2 Determine the wipe arc if needed see section 5 4 and set the wipe arc again see chapter 5 3 3 Check and reconnect the wiring see the scheme in section 3 3 6 3 Motor runs but arms don t move e Possible causes 1 Mechanical joints are loose 2 Parts are broken 3 Grooves of shafts are worn e Solutions
13. ntire window if the park position is correct If the wipe arc or the park position is wrong adjust them again Follow the procedure in section 5 3 4 2 Use All Exalto windshield wipers are provided with the following functions e low speed e high speed e self parking Don t run the wiper on a dry window excessive wear of the blades and the motot may occur in this case Because of the big variety of wiper switches refer to the user manual of the installed switch to learn about the functions of that specific switch 10 5 Maintenance 5 1 General maintenance To keep the Exalto wiper in good condition you are advised to e clean wiper arms and wiper blades with fresh water after every journey in salt water to prevent salt from clogging moving patts e prevent running the wiper on a dry window 5 2 Servicing As long as the wiper system functions normally and kept in good shape see section 5 1 servicing the motor is not necessary Check yearly monthly when used intensively if the wiper blades are worn Replace blades when worn or when the blades leave many stripes across the glass In case of failure or adjustments have servicing done solely by qualified mechanics In chapter 6 Troubleshooting a listing is given of possible troubles 5 3 Changing the wipe arc and park position If the wiped area is not optimal the wipe arc and park position can be changed Always disconnect the power supply befor
14. sulated 1 2 Environmental factors In the wiper materials are used that are harmful for the environment e g copper Upon disposal of the wiper parts can be re used or recycled No harmful materials are released when using or disassembling the wiper 1 3 Modified use and guarantee conditions All modifications or defects in the product are subject to the Orgalime General Conditions of Sale Contact your vendor if you want to use Exalto wipers for a non maritime environment or for another application or in case of any doubt 2 Technical data 2 1 General PAGE esye ate ea Exalto windshield wiper DV DES G ses east aa f mal panda 250 BS 12 Volt and 24 Volt Catalogue numbers 12V oe 2175 30 35 Catalogue numbers 24V oe 2176 30 35 2 2 Electrical data 12 Volt Torge MaA outs evac ass obi blad cates 50 Nm VONAGE arain a bit alonj s a as 12 Volt KOUT F TIL piba dis ai ou e ek aaa ni be pate 2 5 Power consumption MAX wee 30 W Number of revolutions oe Low 31 rpm high 50 rpm Recommended cable sccaccanscesccen 5 wires 112 16 g or 2 mm 14 g E kaki asa bak ko ii ai up to 10 m long Recommended fuse wout sisi passe sseibksan 6 A slow blow GROUNANIO oti aoe osito ian Insulated 2 3 Electrical data 24 Voit Torge MAG evanant ooeoseaotapiatofets 50 Nm MONACE dininin aaa tite leti tance 24 Volt CH CH auto ebre E 1 3 A Power consumption max seses 30 W Number of revolutions oo eee Low 31 rpm
15. tion When installing the wiper reserve space for a housing or cover Extra fixing hole 25 6 Nm 16 3 NM Tightening torque 18 88 ft lbs 12 02 ft Ibs 2 Place the windshield wiper in the pre drilled holes of the bulkhead See above fioure A nitrile plate must be placed at both sides of the bulkhead 3 To ensure that the arm has the right springpressure install the wiper arm in such a way that the shaft makes a 90 angle with the window and use a spacer from the inside when there is too much space between the bulkhead and the rubber dustcap _ Space afi ki A Too much Correct Correct Not Correct Correct 4 Do not fit the wiper arm before finishing the electrical connections 3 3 Electrical installation a Install a wiper switch in the dashboard Wiring diagram 250 BS 12 24 Volt 6 A slow blow fuse for 12 Volt motor 4 4 A slow blow fuse for 24 Volt motor 6 3 as since 7 1 99 black minus earth blue commonleg selfparking high speed Connect the wiper to the ship s electrical installation see the schemes above Use a cable consisting of 5 wires with cross sections of at least 112 mm 16 g up to a maximum of 10 m Use larger cross sections when using longer cables Place a slow blow fuse of 6 A 12 Volt or 4 A 24 Volt in the main cable Connect a switch to the wiper refer to that specific manual for installation 3 4 FinaLinstallation
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