Mountz EZ-TorQ II User Manual
Contents
1. change between sleep mode On Off When finished press Enter to end the process and store the set ting Caution The meter will have significantly less operational life if Sleep Mode is turned off Page 10 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com External Connections On the left side there are three slots for external connections External Power Supply Plug the provided transformer to charge the internal batteries in the unit RS 232 Connection The RS 232 can be used for printing or downloading torque values into a computer or used with an external PC to calibrate the unit Rate 9600 BPS Output Format 8 bits fixed 1 stop bit no parity Pin Out The following diagram and Table define the pins of the I O connectors for the EZ TorQ Torque Tester Pin Numbers RS 232 Connector Pin Signal Not used RXD TXD Not Used Ground Not Used RS 232 OD OI KR V NI Analog Output Connector provided for those that wish to monitor the amplified analog signal before the analog to digital conversion NOWEFIGIOE 1ESTUNE The run down adapters RDA are designed to provide consistent and reliable torgue readings for use with power driven torgue control tools The RDAS reduce the impact and irregular peaks that cause poor repeatability Each RDA has an effective torgue range and will2. external AC adapter to charge the batteries The torque readings may become inaccurate when the unit is used with a low battery Charging time is 4 hours mini mum but the unit may be used with charging Track 0 0000 n Menu Universal Charger Adapter The unit is supplied with a Universal Charger Adapter with auto volt feature 100 240 V and the user does not have to physically change the voltage setting Item 770300 Page 17 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com ACCESSORIES Model ltem Charger for EZ TorQ 770300 Case for EZ TorQ 600729 Battery Pack for EZ TorQ 603107 Brush Cap 14 501830 RS232 Cable 773064 Serial to USB Adapter 773069 1 4 F Hex Sq Dr Adapter 17mm F Hex 600727 Square Dr Adapter 1 4 Sq Dr x 1 4 Hex x 2 Oal 120143 Spring RDA10i 070600 Spring RDA50i 070605 Spring RDA100i 070610 Spring RDA150i 070615 Service Mountz Inc features an experienced calibration and repair staff Our trained technicians can calibrate and repair most any tool Mountz provides rapid service with quality that you can trust as we offer three state of the art cali bration lab and repair facilities that can calibrate up to 20 000 Ibf ft With over 40 years of experience Mountz s in depth knowledge of torque is reflected in our tool s craftsmanship and our ability to provide solutions to both
3. supply repeatable torgue data within that range if used correctly Always use a guality joint rate simulator run down adapter when testing power tools in a simulated application Use the peak mode The Peak mode is designed to meet the demanding freguency reguirements for testing dynamic torgue applications Hsing Run Down Adapters The EZ TorG includes a 1 4 Female Hex Sguare Drive Adapter which is used for testing hand tools It also includes a Run Down Adapter Operation 1 The run down adapter is placed in line between the tool drive and transducer of the torgue tester 2 The torgue tester should be properly secured on a solid surface or a test bench 3 Before each test run the Input drive run down adapter RDA should be completely backed up Unless using Mountz AURA run down adapter The RDA is designed to run in clockwise direction only Apply torgue until RDA is run down completely Then note or save reading with the torgue tester ap Page 11 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com The interface program allows the operator to conduct Tool Tests Data logging and Sensor Calibration 1 Put the CD in and the EZ TorQ II Interface Program splash screen will appear Click on the Install EZ TorQ II Program EZ TorQ Il Interface Program EZ TorQ II Installation Install EZ TorQ Il Program Manual 0 Mountz inc 1080 N
4. the Mode options J 3 Press Enter key to select a Mode Setting Note cN m is also available but you must scroll down 4 The Main or reading screen will display the value of the selected Mode Quick Test Units p Trac Mode Peak Setup Filter Selecting Setup E 1 Select Setup by highlighting and pressing Enter LL 2 Use the Scroll Up or Down key to toggle through the Setup options 1 3 Press Enter key to select a Setup Setting Backlight om Test Data Output Units Clear Memory Mode Auto Clear Setup Tolerance Filter Direction Co x E 4 D 9 ja a E Ent i a b Fr ae d eae a E a ey Enter TN D N s M P 7 A4 E dA Note Contrast Langauge amp Sleep Mode is also available but you must scroll Menu NY a S g Enter a 4 gt k A Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Menu Selections Selecting Filters E 1 Select Units by highlighting and pressing Enter LL 2 Use the Scroll Up or Down key to toggle through the Filter options 1 3 Press Enter key to select a Filter Setting Quick Test Age C 4 gt Units lt Po A Mode 500 Hz lt Enter J 7 A 2001 A Filter K k Enter Key The
5. Clear timer can be set from 1 to 5 seconds If a Quick Test is in operation the readings will be stored when the Auto Clear timer expires or the user presses Enter if in Manual Clear mode Use the Up Down scroll keys to change between Manual and Auto and press Scroll Left to move to the Time Use the Up Down scroll keys to select the Time When finished press Enter to end the process and store the setting Tolerance The Tolerance parameters control the Go and No Go multicolored Green Red LED and In Tolerance and Out of Tolerance indication on the meter screen The user sets a lower and upper torque threshold to get a visual warning signal when these limits are reached or breached during operation When you first enter the Tolerance Setting screen Low Tolerance will be in reverse video When this is true you can scroll between Low and High tolerance using the Scroll Up Down keys To set the Tolerance press Enter and the value will change to normal video and the cursor with be on the last digit Use the Scroll Up Down keys to increase or decrease digits and scroll left to move to the next digit When done with Low Tolerance press Enter and the Low Tolerance will appear in reverse video Use Scroll down to move to High Tolerance and then press enter to edit the value After completion press the Menu key Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 www mountztorque com Data Outp
6. ENTER key function is used for two functions CLEARING DISPLAY The first function is used to clear any torque reading on the display When the ENTER key is pressed it also sends the displayed reading to the RS 232 port for printing or downloading to an application program After sending the data the readings will automatically be cleared from the display VALIDATING SET UPS The other function is the validation of user selection during set ups see the Mode Selection Filter Selection and the Units Selection Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Mode Selection The EZ TorQ Torque Tester offers two different modes of displaying torque information during operation Track and Peak The user will determine which mode is best suited for the application The use of the two modes is described below Track TRACK This mode constantly tracks increasing or decreasing torque variations Use this mode to monitor varying torque on motors and machinery Also for calibration and testing of dial torque 2 Lbf in products small wrenches or dial screwdrivers Menu PEAK Peak The display retains the highest torque applied Use this mode during calibration or testing of any hand type torque wrench dial beam and screwdriver as well as power tools 2 2 3 D 0 z ozf in Menu Setup Selections Backlight This function allows the u
7. Meter 1 Download Results Retrieves the results of a QuickTest after it has been run It will offer a chance to add further notes to the test at this point The results will save in the PC in a location of your choice in a folder under the name entered in the Operator field in the upper portion of EZtorQ Meter Interface software The results are stored in a csv file which can be opened in Excel or using a text editor program such as Notepad The file name will be the QuickTest number followed by the date and the time at which the test was started 2 Clear Data in Meter Clears the test data for the QuickTest in the EZtorQ II meter The operator will be asked for confirmation before the action takes place Page 15 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Data Logging The Data Logging tab of the EZtorQ Meter Interface software provides a feature to graph torque vs time in real time The Data Logging tab also provides a Real time feature that allows the capture of meter readings into an Excel Spreadsheet Dr Meter Interface Program o Online Firmware Version Operator Homer Simpson Tool Tests Data Logging Sensor Calibration 1 K4 BAROK S A H 8A Start Averaging 40 msec Real time Torque vs Time Torque v 5 5 0 Seconds 1 Graph The real time torgue vs time graph can be accessed by clicking o
8. common and uncommon torque applications We perform calibrations in accordance with ANSI NCSL Z540 Mountz is dedicated solely to the manufacturing marketing and servicing of high quality torque tools Mountz Service Locations Tool Service amp Repair Capability Torque Wrenches Click Dial Beam Cam Over amp Break Over CUS Seryico Eaman 19051 Underwood Rd Foley AL 36535 Torque Screwdrivers Dial Micrometer Preset amp Adjustable Phone 251 943 4125 Fax 251 943 4979 Torque Analyzers Sensors All brands Electric Screwdrivers All brands Western Service Center 1080 N 11th Street Air Tools All brands r Sm Wrenches Drills Pulse Tools Grinders Percussive Fax 408 292 2733 Air Screwdrivers Nutrunners DC Controlled Nutrunners Mexico Service Center Torque Multipliers All brands Mountz Mexico SA de CV Chihuahua Av Cristobal Colon 15343 Col Paseos de Chihuahua Chihuahua Chih Mexico CP 31125 Phone 614 481 0023 Fax 614 481 0053 www mountztorque com Download a Service Form and include a copy when you send the tools in to be serviced Page 18 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com
9. lows for selection of a specific com port The default setting is Com 1 Go to File Menu select Com Port If using a USB connection Toggle through the com port selections and click ok on the available selections until the On Line indicator turns Green The EZ TorQ meter must be turned on to establish a connection The COM port setting can also be verified by checking port assignments via device manager Mountz 7 Tor Meter Interface Program Q Onine Firmware Version Operator Homer Simpson Tool Tests Data Logging Sensor Calbration Current Communications Port COM1 Require s Vv Commeris Download Results Clear Data In Meter Available COM Ports SN Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Quick Test Downloading The EZtorQ Meter Interface software can be used to download the results of the Quick test data stored in the meter The test data stored in the meter can be deleted using this program or deleted using the menu in the meter If you desire to add comments to the download check the Require Comments check box and you will be provided with a win dow to add comments to the downloaded results a Mountz EZ TorQ Meter Interface Program File Q Online Firmware Version Operator Homer Simpson Tool Tests Data Logging Sensor Calibration Require Download Resuts a Comments Download Results Clear Data In
10. mountz the torque tool specialists Operating Instructions Version 1 0 January 28 2010 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorgue com Heading Page Screen Display 4 Mounting 4 Menu Selections Units Mode Set Up Quick Test amp Filter 5 7 Enter Key amp Mode Selection 7 Set Up Selections Direction Data Output Contrast Language Sleep Backlight 8 10 Clear Memory Auto Clear amp Tolerance External Connection 11 Power Tool Testing 11 Mountz EZ TorQ Meter Interface Software 12 13 Com Port Selection 14 Quick Test Downloading 15 Data Logging 16 Battery Operation Universal Charger 17 Accessories 18 Features Features O System Accuracy 0 5 of reading from 20 to 100 of full scale System Accuracy 1 of reading from 10 to 20 of full scale O Recommended for hand screwdrivers most wrenches and power tools O Selection of two operating modes Track and Peak O Seven units of torque measurements ozf in Ibf in Ibf ft cN m N m kgf m kgf cm New O Features built in Quick Test operation O Includes PC Windows based software programs New Mountz EZ TorG II Interface Program to conduct Quick Tool Tests Data Logging and Sensor Calibration U Flash memory allows upgrades to be done by the user in the field amp internet through the RS 232 port O Easy to use Menu Structure U Six digit display New O Ability to downl
11. n the Data logging tab and then clicking on the Start button on the top left side of the screen After torgue has been applied and the desired graph has been obtained click the Stop button to stop the collection of readings There are different features available at the top of the Start button that can be utilized for the graph Page 16 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com 2 Real time The Real Time button on the upper right side of the Data Logging screen allows a user to connect the EZtorQ II Meter to a PC and get readings sent to the PC in Real Time which can be printed to a printer or saved as an Excel Spread Sheet The screen reading is sent from the Meter when Auto clear takes place or when Enter is pressed if the meter is in Manual Clear mode HE Real time Data Save Clear Value Units Time stamp 1 346 Lbf in 8 25 2008 11 40 01 AM 2 11 333 Lbf in 8 25 2009 11 40 04 AM 2 12 106 Lbf in 8 25 2009 11 40 08 AM 4 2 309 Lbf in 8 25 2009 11 40 12 AM BATTERY OPERATION The EZ TorQ II Meter is powered using Li lon batteries for long battery life The battery pack should last up to 40 hours with normal use and maximum charge The battery icon is always on the display It is filled in completely when fully charged and shows white space as the battery depletes When the battery strength appears low the unit should be connected to the
12. oad readings to PC via RS 232 or via USB New O Real time out via RS 232 New 1 High Capacity Li lon Batteries for long life New O The unit will store a total of up to 150 data points New O Real time graph of torque vs time using associated PC Windows software New O Features Go No Go LEDs that illuminate when high or low tolerance setting is achieved or out of tolerance O Two low pass filter settings 500 and 200 Hz Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Main Display Screen Quick Menu Structure Peak 23 8 Ibf in Menu Main Menu Quick Test Units Filter y y lbf in Track Backlight 500 Hz lbf ft Peak Data Output 200 Hz ozf in Sub Menu Clear Memory Sub Menu kgf cm Auto Clear Enter kgf m Tolerance N m Direction cN m Contrast Sub Menu Language Sleep Mode Enter Sub Menu Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Screen Display and Menu Structure When the Analyzer is turned on it will display a The Reading Mode Screen will appear as shown Screen similar to that below f
13. oggle through Quick Test Units Mode Setup 8 Filter J 2 Press Enter key to select a choice Quick Test PN PN U Menu 4 Units Y a S Mode g Enter Da Setup o b d pene Fil gt 4 4 Y ilter g 4 P lt P Selecting Quick Test Setup any operational parameters such as Auto Clear before starting a Quick test as settings can not be changed during a Quick Test operation 1 Press Menu button 1 2 With the Quick Test selected press Enter key Quick Test a 4 A Menu eui Ay OV lt Ty Mode E Enter Setup LL s m ST Filter U t QY F Once the Quick test is started the Menu indication at the bottom left of the EZ torQ screen will change to Stop When the desired number of readings are collected press the Menu key to end the Quick test Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Menu Selections Selecting Units E 1 Select Units by highlighting and pressing Enter LL 2 Use the Scroll Up or Down key to toggle through the Unit options 1 3 Press Enter key to select a Units Setting Quick Test Ibf in UME Ibf ft ozf in Mode kgf cm Setup kgf m Selecting Mode Options E 1 Select Mode by highlighting and pressing Enter L 2 Use the Scroll Up or Down key to toggle through
14. or 5 seconds and then below go into Reading Mode Mountz EZtorQ II Track Version 1 03 Sensor Model 0 0 0 0 0 EZtorQ 100i n Lbf in Serial Number EZ 09 05 007 Menu The Menu key is used to access the available menu items The scroll keys allow scrolling though various menu items The Enter key is used to select a menu item and is also used to clear readings from the display if the unit is in Manual Clear mode Scroll keys MOUNTING Loosen both black caps to It is recommend securing the analyzer to a workbench access before operating Immobilizing the analyzer is critical for mounting screw the safety of the operator as well as for the accuracy of torque measurements during operation Mounting the unit to a fixed surface offers the most secure way to immobilize the analyzer and is recommended when used at a permanent location It employs two spring loaded mounting screws from the unit into the mounting surface Note Remember that a loose Analyzer during utilization can impact the validity of torque readings Always make sure the unit is secure before operating as repeated usage may loosen the screws Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Menu Selections Pressing the Menu Key will present the following Screen LL 1 Use the Scroll Up or Down key to t
15. orth 11th Street San Jose CA 95112 408 292 2214 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com 3 Click Install 4 After the installation is successful click Finish ied EzTorQ Meter Interface Program InstallShield Wizard Ready to Install the Program The wizard is ready to begin installation IF you want to review or change any of your installation settings click Back Click Cancel to exit the wizard Current Settings Setup Type Typical Destination Folder C Program Files Mountz EzTorQ Meter Interface Program User Information Mame Faizan Shmed Company Mountz Inc InstallShield lt Back ma iy EzTorQ Meter Interface Program InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed EzTorQ Meter Interface Program Click Finish to exit the wizard lt Back cene 5 After installation of the EZtorQ Interface Program turn on the unit and connect it to a PC through the RS 232 port 6 A Green light will show on the Interface Program indicating that the software was installed and the unit is connected properly Page 13 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com COM Port Selection The EZ TorQ Interface Program contains a com port selection tab which al
16. ser to turn on the display backlight for low light environments BACKLIGHT SETTING Use the Up Down scroll keys to select the desired setting and press Backlight OFF Enter to select the setting Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www mountztorque com Setup Selections Data Output This function allows a user to toggle data output to On or Off Defaults setting is Off Use the Up Down Scroll keys to toggle the setting from Off to On Press enter to save the setting Note The unit should never be plugged into the Mountz Interface Program with Data Output turned to on Clear Memory This function clears the stored readings from Quick tests The user will be asked if they really want to perform this function If they do they must choose Yes The stored readings can also be deleted from the meter using the EZ Interface Program Scroll to Yes if you truly desire to clear the readings and press Enter Auto Clear This function controls the method of clearing the display of torque readings When Auto Clear is selected the torque values during operation will automati cally be cleared from the display The user can set the time threshold to control how long the values should be displayed before clearing When Manual Clear is selected the torque values during operation will indefinitely be display until the user presses the Enter key The Auto
17. ut ii Clear Tool Test Results Are You Sure Yes No AUTO CLEAR SETTING Mode MANUAL Time seconds 1 TOLERANCE SETTING Low 10 000 High 14 00 Units Lbf in Fax 408 292 2733 Setup Selections Direction Allows an operator to set the direction for capturing the torque readings Clockwise Counter Clockwise and Both directions DIRECTION SETTING Use the Up Down scroll keys to change between BOTH CW and A CCW When finished press Enter to end the process and store the set Direction BOTH ting Contrast This function sets the contrast of the Display Use the Up scroll key to increase the contrast and the Down scroll SET LCD CONTRAST key to decrease the contrast When finished press Enter to end the process and store the setting Contrast 60 Language The function allows the user to change the language of the meter Only two languages are available in the meter at one time LANGUAGE SETTING Use the Up Down scroll keys to change between languages When finished press Enter to end the process and store the setting Language English Sleep The meter will automatically turn off after 10 minutes of non use no torque readings or no presses of the key pad buttons SLEEP MODE SETTING This function is used to turn off the sleep mode for users that do not want the meter to go to sleep Auto Sleep On Use the Up Down scroll keys to
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