User manual - Kumpan electric
Contents
1. Safety instructions Only use original KUMPAN batteries and original KUMPAN battery cables Charge the battery only with the original KUMPAN battery charger When charging the batteries in the vehicle the main switch of the scooter has to be in the ON position Be careful when charging the batte ries about e the correct connection of the charger with the battery or scooter directly e adequate ventilation e dry environment Never open a battery yourself or make repairs to a charger or battery Make regular visual inspections of the connector and the charger Replace these parts if damaged Never bring the charger and power cables in contact with water Do not touch them with wet hands The scooter must be turned off when the power cable is plugged into the socket remove the ignition key Never use the charger if the power cables is damaged or you see a visible defect due to damage by sharp edges heat or that the cables were Squeezed Only connect the charger to an exten sion cord is this extension cord is sui table for performance and protection class of the charger 31 Unplug this e if a fault occurs during operation e After use or e Before cleaning Always pull the power plug not the power cable to remove the plug from the socket Operation Driving Mirrors Installation and Adjustments jf y Adjust before every trip the rearview mirrors2. User manual Contents Safety intructions The Kumpan 1953 Operation Driving important information basic safety rules check before your first ride first steps overview location of controls and dispaly electrical control left electrical control right display ignition switch and steering lock bag hook vehicle identification number seat lock and storage compartment charging the batteries in the vehicle charging status indicator charging the Batteries hints safety instructions mirrors starting the engine acceleration safe driving and stopping first drives boost function cruise control stopping parking using the stand U U U U U U U U U U U U U U U U U U U U U U U U U u oo 14 16 18 19 20 21 24 25 26 27 28 29 30 31 32 34 34 36 37 42 44 46 47 Maintenance Cleaning and care Accessories Troubleshooting Technical Specifications DK removing batteries storage rack lighting front light turn signals front and rear rear light batteries and wiring brakes Front and rear brake main switch main fuse top case U 00 0 0 0 0 0 48 50 52 52 56 58 60 62 63 65 66 68 ae oe 74 Prolog Congratulations to your Kumpan electric 1953 We wish you much fun and joy with your new Kumpan KUMPAN would like to thank you We have written this manual to enable you to get the most out of it Please r
3. The mirror has to be aligned in a 90 degree angle to the driving direction of the vehicle Both rearview mirrors have a right hand thread Place the appropriate mirrow for the right and left side of the scooter in the opening provided If necessary slide the protective cap upwards Turn the mirror about 5 to 6 turns clockwise in the thread and align it Seen from above the mirror should always be aligned parallel to the handlebar Then lock the nut with a 14mm wrench clockwise to lock the mirror Seat yourself on in the driver s position to find the optimal mirror adjustment Slide the cap back down To align the mirror glass release the upper lock with a 17 mm wrench Place the mirror so that you can see what is happening behind you from the driver s position Now lock the upper nut again 33 Operation Driving Starting the engine Starting the engine ake sure that the main switch is in he ON position see page 60 Check whether the throttle is in the zero position Put the ignition key into the ignition Open the steering lock if necessary Pull the rear brake lever Turn the key to the ON position Note the charge indicator After one second the battery level indicators light up Now your KUMPAN is ready Acceleration fr N Side and center stand must be folded up before starting to drive Pull the throttle grip slo
4. conducted in compliance with regulations currently in force Batteries and cables 7 S WARNING Never touch with a ring or a conductive object the poles of the battery RISK OF ELECTRIC SHOCK Each LiFePo4 battery of Kunmpan Electric is equipped with a separate LCD display At any time this display indicates the current charge status of the battery On top of the battery block is a silver button If the button is pressed for several seconds the LCD display is activated First the 188 appears briefly These are all segments which can be 61 shown in the display If the 188 is not fully indicated the display is faulty If the button is pushed and hold for a few seconds the current charge status appears in percentage An empty battery displays only a few percentage points A full battery indicates 100 The display is only an indication of the approximate charge status of the battery the mathematical accuracy is around 10 Especially during loading the display will indicate 100 very rapidly even if the real charge status has only reached 10 Just after a few minutes of charging the LCD display returns to normal status Also the percentages rise slightly immediately after using the battery They will return to a stable level after a few minutes Maintenance Brakes REAR FRONT BRAKE Check
5. Contact your authorized service center who will provide for the necessary repairs It is very important for you safety that you always ride with the utmost attention Pay attention to your actions do not allow yourself to be distracted by other cars people or things near the street etc while riding your scooter If it becomes necessary to examine a road map pull overan do so safety Only use the fuel and lubricants specified for your scooter type found in the section RE COMMENDED PRODUCTS check the level of coolant fuel and oil regulary If you are involved in an accident with your vehicle make sure that the com mand levers tubes wires braking system and other vital components were not damaged If your vehicle is involved in an accident immedia tely contact your local service center which has the tools and knowledge necessary to assess any damages that may have been sustained which could compromise your safety Your dealer is able to resolve all safety problems on the condition 34 that you tell them about all mecha nical malfunctions Do not use the scooter if it is damaged A damaged scooter could lose stability or have other problems wich increase the risk of accidents along with serious or even fatal injuiry Do not attempt to modify the position angle or color of your license plate The license plate should not be covered in any way not even with transparent plastic Do not modify your vehicle
6. batteries Charge the battery after every ride when driving over 3km The smaller he depth of discharge the higher is he lifetime of the battery f possible charge the battery when you stop during your rides for ex ample charge the battery at work tis better to charge the battery 2 imes after a 10 km drive than one ime after a 20km drive The batteries need a few loads in order to reach their full capacity when starting to use a new battery you should any long maximum ran ge testing drives A total and deep discharge complete emptying of the battery may cause damage to the battery IMPORTANT Damage to the battery due to total or deep discharging or handling faults will void the warranty If storing the scooter for a longer time more than 3 months for example over Winter the batteries must be disconnected from the circuit of the scooter to prevent total or deep discharge To separate the battery from the scooter circuit simply remove the connection plug from each battery in the storage area under the seat During longer periods more than 3 months for example over Winter the batteries automatically get discharged by itself through internal chemical processes Therefore the scooter should always be fully charged and the main switch should be turned off After 2 to 3 months the batteries should be charged to avoid a total or deep discharge
7. caution or irregular road surfaces Avoid accelerating with the throttle body completely open unless unavoidable for passing Remember that turning too aggressively can cause the side of the tires to lose contact with the ground leading to a fall serious injury and even death Always respect the speed limits im posed by the law taking into account that depending on road conditions It is not always possible to maintain the speed indicated Slowing down sligh tly greatly increases your safety under all road conditions Do not ride your motorscooter off road Do not tamper with the exhaust or emissions control system not only because it could harm the environment but also because you could risk penal sanctions Clothing Before your motorscooter ensure that your riding gear is in a good condition Wear your hel met correctly making sure that the visor of your protective googles are clean Studies and expe rience demonstrate that other dri vers frequently do not see motorcyc les To render yourself more visible to these drivers wear reflective clothing such as reflective jackets more visible to these drivers wear reflective clothing such as reflective jackets or other types of clothing with reflective areas sewn on the jacket pants and gloves Pay particular attention to trucks and automobiles arriving from the other side of the road as they could suddenly turn right or left in front of you Many ac
8. cross section can create aerodynamic forces that influence the stability of the scooter especially at high speeds or in the presence of strong winds Make sure that all ob jects transported on the scooter are well secured and cannot become unattached and block the wheels the forks etc Do not install electric accessories and do not modify the scooter s electrical system Any component that could cause an electrical surge or an electrical problem could lead to the immediate stopping of the vehicle the lights and horn to turn off or lose intensity and malfunctioning of the other safety features Use only original Kumpan accessories Load Do not overload your motorscooter Secure bags and baggage as close to possible to the vehiule s center of balance and distribute the weight as uniformly as possible between the two sides to reduce imbalance as much as possible Always remember that the baggage will tend to loosen during the ride For this reason check frequenly that your baggage is secure Never allow objects to hang from the handlebars of your vehicle From the mudguards or the forks as thi scompromise the maneuve rability of your vehicle and impede your ability to avoid an accident Not observing these warning may lead to a fall resulting in serious injury and even death Do not ride with a helmet attached to the belt since in the po sition it could easily become entang ed in the weels the mudgu
9. held by four clips When the four clips are dissolved on the scooter panel pull the chrome cover firstly on the bottom and then on the upper side To remove these clips put on a small backwards screwdriver gently between chrome cover and rear light glass at the loca tions shown Gently press the clips outward u Za To remove the glass loosen and remove the two illustrated screws with a screwdriver counter clock wise 59 Now gently press the two upper To remove the bulb push it with a brackets of the reflector upwards cloth or glove into the socket so that the two notches of the lamp glass are exposed Turn the lamp counter clockwise until it stops and pull it out of the socket In this position pull the lamp glass backwards Maintenance Lighting WARNING Always hold the functional lamps just on the socket never touch the glass directly This could greatly affect the life time of the bulb Damages caused by own fault will void the warranty Single components are tightly fitted and difficult to reach Some bulb changes might need a more complex dismantle ment procedure Therefore vehicle repairs should always be carried out by a specialized workshop Bulb information Rear light lamps BA15D 12V 15 5W Dead batteries harm the environment Collection and disposal must be
10. in any helmet you buy USA only and always wear a face shield or gogles to protect your eyes and help your vision Additional riding gear In addition to a helmet and eye protection we also recommend 1 Boots worn correctly with an anti slip sole to protect your feet and calves 2 Leather gloves to keep your hands warm and help prevent blisters cuts burns ans scraped skin 3 A motorscooter riding suit or jacket to com fort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your motorscooter ACCESSORIES The vehicle owner is personally liable for the selection and installation of accessories Be extra careful when installing accessories that they don t affect the fuctionality of any other part of the vehicle It is important to not use any acces sories that affect the controls be cause this may extend your reaction time in an emergency Make sure that the equipment is well fastened to the vehicle to prevent dangerous situations while driving Never use electrical devices that may influence the Power output of your vehicle There is a risk that the vehicle suddenly stops or that there is a pow er outage and the horn turn signals and lights can not operate properly Kumpan electric recommends to use only original accessories 11 CHARGE Always load the vehicle very care
11. of the battery different capacity levels seem almost equal Once the battery is not discharged for a short moment the existing capacity levels become visible again The KUMPAN 1953 Ignition switch and steering lock 7 OFF The whole circuit is interrupted Motor and light can not be turned on The key can be removed ON The electric motor is started and on The lights are switched on automatically and the key can not be removed LOCK to activate the steering lock turn the key in the LOCK position and rotate the handlebar completely to the left or right Afterwards swivel the handlebar slightly until it clicks Remove the key WARNING Do not turn the key to the Lock or Off position while riding We recommend keeping the duplicate key together with its code in a safe place and not on the scooter Glove compartment Every KUMPAN has an glove compartment in the middle part under the handlebar Bag hook The bag hook is located above the glove compartment under the handlebar Warning The hook can carry a maximum of 1 5kg Never place too big bags on the hook as this may affect your legroom and stability during driving 25 USB charging socket 5 You will find the USB charging socket on the left side above the glove compartment This socket enables charging your cell phone as soon as the key is turned into the ON position The KUMPAN 19
12. on the socket never touch the glass This could greatly affect the life time of the bulb PARKING LIGHT The main switch must be in the OFF position see page 60 The parking light bulbs with their rub ber cover is splash proof and is fixed on the reflector To change the parking light bulb pull the rubber cover with light pressure downward out of the reflector Pull the bulb simply with a cloth or gloves out of its socket For installation simply proceed in reverse order WARNING Always hold and touch the functional lamps just on the socket never touch the glass This could greatly affect the life time of the bulb 55 WARNING Damages caused by own fault will void the warranty Single components are tightly fitted and difficult to reach Some bulb changes might need a more complex dismantlement procedure Therefore vehicle repairs should always be carried out by a specialized workshop Bulb information e Low high beam bulb HS1 12V 35W Parking light bulb WSW 12V Maintenance Lighting Turn signals front and rear The main switch must be in the OFF position see page 60 Loosen the central screw at the bottom of chrome cover with a screwdriver counter clockwise Pull the turn signal lens with reflector The turn signal is still connected by a and lamp socket first on the lower cable to the vehicle electronics side out of
13. s safety systems in par ticular components associated with the turn signals rearview mirrors the lights and the horns Any modifi cation to the vehiule renders the warranty null and void Do not modify the engine in order to increase its power This could lead to irreparable damage to the engine compromising its performance and manageability of the vehicle leading toa fall serious injuries and even death For vehicle repairs use only original kumpan spare parts and accessories Operation Driving Basic safety rules The use of aftermarket accesso ries and spare parts can seriously compromise the safety of your scooter and impact its performance stability and use All modifications that impact the performance and safety of the vehicle render the warrenty null and void For the above reasons tampering with the emission and noise control systems is prohi bited by law and can be penalized by extremely high fines In some coun tries states the use of the helmet is obligatory under the law and in all countries the vehicle must be correct ly registered with a current license plate In many countries a special driver s license is required for motorcycles and it is illegal to drive scooter without one This scooter was not designed to have a sidecar or to pull trailers other scooters motorcyles or bicycles Kumpan does not produce sidecars or trailers and for this reason is not able to predict the conseque
14. seater Riding with a passenger is not permitted This scooter has been Designed and produced for use on even and paved roads or surfaces only Do not use the scooter on unpaved surfaces in order to avoid overturning or other accidents Modification of any part of characterristic with the intent of increasing its power or performance is prohibited Modifica tions of this type are illegal There is also the risk of serious ly damaging the scooter and worse such modifications can make it unsafe leading to possible falls or accidents with serious or even fatal injuries In addition this type of modifi cation results in the immediate and total voiding of the war ranty Please contact your Kumpan store or dealer to determi ne which accessories can be installed without impacting the performance and voiding the warranty Caution Caution Modification of any part or characteristic with the intent of increasing its power or performance is prohibited Modifications of this type are illegal There is also the risk of seriously damaging the scooter and worse such modifica tions can make it unsafe leading to possible falls or accidents with serious or even fatal injuries In addition this type of modification results in the immediate and total voiding of the warranty Please contact your Kumpan dealer to determine which accessories can be installed without impacting the performance and voiding the warranty The vehicle identi
15. signal switch left right press at center to turn off 3 Horn The KUMPAN 1953 Electrical controls right r e i 1 Emergency engine off switch 2 Cruise control switch see page 44 3 Boost switch see page 42 Display unit 21 1 Malfunction Indicator Lamp 2 Warning light battery 3 Warning light controller 4 Turn signal indicator 5 Cruise control indicator 6 Boost indicator 7 Main beam indicator 8 Odometer 9 Battery indicator see page 22 10 Daily kilometer 11 light indicator 12 Tachometer The KUMPAN 1953 Display unit DIGITAL COCKPIT WITH SPECIAL FUNCTIONS The KUMPAN 1953 is equipped with a digital multifunction display The main functions e Speed Indicated as a graph and with large numbers in km h Conver tible into Miles e Light Appears as a green icon e High beam round blue icon symbol e Left indicator right green arrow icon Trip odometer Digital display of distance traveled during a trip Can manually be set to zero when pressing the button in the battery storage compartment under the seat Odometer Continuous odometer adjustable to Miles Special display indicators the display has three red warning symbols Should your Kumpan have unexpected technical difficulties he indicates which component has a fault 1 Engine This symbol lights up
16. the best clothing and helmey cannot protect you in case of a fall or collision with other vehicle Protective clothing will protect you from scratches and abrasions but their protective ability is minimal in the case of impact Make sure you have all the requirements under local law including driver s license minimum age adequate preparation insurance taxes registration license plate etc As soon as you re ceive your vehicle familiarize yourself with it practicing in an area wit h minimal traffic Avoid riding your vehicule in areas with high levels of traffic untill you have obtained ano opti mum level of experience and are completely sure of your ri ding skills In most countries it is illegal to drive on highways with a scooter of these dimensions Before entering these types of roads make sure that it is legal to ride on them New scooters need to go through a careful run in procedure See the associated section RUNNING IN Before starting the engine make sure that the brakes transmission and throttle control function properly and that the fuel and oil supply is adequate The ex haust system brakes and other components can become hot while riding Do not touch these components Taking some medeci nes or drugs either under a doctor s prescription or illegality as well as drinking alcohol increases the risk of an accident notably Do not ride under the effect of alcohol or medecine whethe
17. the brake fluid level on the basis of the sight glass in the brake fluid reservoir at the front and rear brake levers Place the vehicle on a level surface on the center stand and place the stee ring wheel in the center position If the sight glass is completely emp ty the brake fluid level is below minimum WARNING Safe operation is no longer guaranteed when the brake fluid level is at minimum In this case consult as quickly as possible a specialized workshop MAX MIN gt Check the brake hose and the brake cylinder for leaks Check the brake disc for scratches and damages Respect the recommended mainte nance intervals so that the brake discs and brake pads are replaced when necessary 63 picture shows front brake system f N gt WARNING Use only brake fluid that is classified dot 4 Brake fluid is extremely corrosive prevent it from coming into contact with the painted parts CAUTION Avoid the brake fluid coming into contact the eyes skin or clothes Wash with water if it acciden tally does Braking circuit fluid is hygroscopic so it absorbs humidity from the surrounding air Braking will be inefficient if the humidity in the brake fluid is higher than a certain value Never use brake fluid in containers that have already been opened or partly used CAUTION Braking force must begin af
18. when the engine is too hot or acable is defect in the engine 2 Battery This icon will light up when the battery voltage is too high or too low 3 Controller If this symbol lights the control unit is malfunctioning or a cable connection between the motor and control unit is defective In any case you should schedule an inspection with your KUMPAN store or dealer to solve the problem Blue display indicators e Cruise control This indicates that your KUMPAN is running in cruise control e Boost mode This confirms that your KUMPAN activated the Boost function to enab le more acceleration of the motor e Triple battery status display This display informs the driver while driving about the charging status of the LiFePo4 battery packs used 23 Each display provides information on the remaining capacity of each separate battery If no battery is connected on the corresponding cable under the seat or the connected battery is completely empty the display icon stays dark Once the icon is lit a functioning battery is connected The icon bars provide information about the capacity Once the capacity of the battery reaches the end the last red bar flashes Your KUMPAN scooter is constantly trying to empty the available batteries equally Therefore the most powerful battery will always be discharged prior to the possibly weaker batteries This is also noticeable in the display During driving of the scooter and usage
19. 4 times letting he engine perform a few revolu ons then remount the sprak plug Drain all fuel from the vehicle pread the antirust grease on the non painted metal parts keep the wheels lifted above the ground 4 For the battery follow the pro cedures described in the Battery section 5 Drain the gasoline from the carbu rator tank 6 Replace engine oil ao u wt tt CLEANING THE VEHICULE norder to soften the dirt and mud deposited on the painted surfaces use a low pressure jet of water Once softened mud and dirt must removed with a soft sponge for bodywork soaked in lots of water and sham poo 2 4 of car shampoo in water Finish by rinsing abundantly with water and dry with a shammy colth For the outside of he engine use fuel a brush and clean cloths Fuel can dammage paintwork Remember that any polishing with silicon wax must always be proceded by washing CAUTION Washing compounds could pollute the water The vehicle must be washed at a washing facility with equipment for purifying thewashingwater CAUTION You are advised to use a water clea ner for the washing of the engine and the vehicle if this not possible carry out this operation in another way it is necessary Only use the fan jet Do not place the gun closer than 2 ft 60 cm Do not use water at temperature of over 100 F 40 C Not use high pressure jets Not to steam wash D
20. 53 Vehicle identification number E The vehicle identification number is ocated in the glove box under a panel NOTE To view the number lift the panel gently with a screwdriver or your fingers as shown in the pictures above CAUTION Remember that alteration of the vehicle identification number can lead the serious penal sanctions impounding of the vehicle etc Seat lock and storage compartment Place the ignition key in the seat lock Underneath the seat you find the NOTE To close the seat press it and turn it to the right The bench slots for up to 3 KUMPAN battery back into the starting position can be opened now packs as well as some storage space until the seat locks into place 27 Operation Driving charging the batteries in the vehicle C N Your scooter was delivered with a battery charger This Battery Charger can be used with any conventional 110 volt household outlet Outside and on the front part under the seat you find the charging socket for charging all batteries directly on the scooter Place the waterproof charging system connector into the outside charging socket Then put the 110 Volt connection in the socket Do you want to individually charge the batteries at home or on the road put the waterproof charging system connector directly into the charging socket of each battery Then put the 110 Volt c
21. ARNING The rack is designed exclusively for transporting objects such as bags Never transport people or animals on the rear rack Always be sure that the load is safely secured Maintenance Lighting FRONT LIGHT The front light unit with reflector Loosen the bottom two by pulling the socket and chrome cover is secured unit forward and upward The main switch must be in the with four other clips OFF position see page 60 Now release the two top clips by gently pull the unit down and Loosen the central screw of the front forward light at the bottom of Chrome cover with a screwdriver The front light is connected by a cable counter clockwise to the vehicle electronics Now release the connections To change the low beam light source you need to remove the large connec tor on the back of the reflector WARNING Make sure that the front light glass is not damaged in this position and is on a soft surface Remove the connector by pulling it gently backwards Now remove the splash guard by pulling it on one of the ears back wards 53 Maintenance Lighting The bulb is locked with a steel spring in the reflector Loosen it as shown in the drawing Remove the bulb from the reflector For installation simply proceed in reverse order WARNING Always hold and touch the functio nal lamps just
22. S Warning Do not disassemble the front and rear shock absorber The shock absorbers have preloaded springs Disassembly can cause serious injury and even death BRAKE FLUID Warning Brake fluid is extremely poisonous Never allow brake fluid to be ingested or swallowed Should brake fluid accidentally be swallo wed drink large quantities of milk or pure water and immediately seek professional medical assistance Brake fluid is highly destrutive to skin and eye tissue Should you accidentally spill brake fluid on yourself remove the contaminated clothing wash your body with soap and warm water immediately and seek professional medical assistance Should you acciden tally splash brake fluid into your eyes flush with a large quantity of cool clear water and immediately seek professional medical assis tance Keep brake fluid away from children BATTERY HYDROGEN GAS AND ELECTROLYTE Warning Vehicle batteries give off noxious and explosive gases keep cigarettes flames ans sparks away from the battery Provide adequate ventilation when operating or recharging the battery During recharging or use make sure that the room is properly ventilated and avoid inhaling the gases released during the recharging 15 The battery contains sulfuric acid elctrolyte Contact with the skin or eyes may cause serious burns Always wear protective clothing rubber gloves and tight fitting goggles or a face shield w
23. ach their full performance after the first 100 kilometer of usage Boost fuction f Ne For the even sportier driver the KUMPAN is equipped with a boost switch Ka The combination switch Tempomat Neutral Boost on the right side of the electrical controls activates the boost mode with the driver s right thumb If the selector switch is pushed to the right the Boost mode is activated In the digital cockpit the function is J confirmed by the indication of a blue symbol double arrow Your KUMPAN can now accelerate with higher power than in the normal driving mode This uses slightly more energy from the battery so that the battery range decreases accordingly When using the brakes the boost mode will stop immediately After using the boost mode for 10 to 15 seconds it will automatically switch off The blue icon disappears and your KUMPAN waits for new commands 43 Cruise control a N _ 2 CAUTION We recommend in any case to leave the right hand constantly on the handlebar This will allow you to use the brakes at any time Any other movement with your right hand should be avoided Always observe the traffic espeaci ally when the cruise control mode is activated Cruise control is only a function to allow the driver to keep a constant speed The driver always has the responsibility for the speed driven and braking in time Don t u
24. ake hose for possible damage Rear disc brake e the function see page 63 e the return stroke of the brake lever e the brake fluid level e the brake hose for possible damage Throttle e for smooth operation see page 34 e if the throttle is functional to open and close in all steering positions Wheels tires see page 71 e the tire condition wear damage e the tire pressure Steering e if the steering is function smoothly al and rotating Rear view mirrors see page 32 e check for correct alignment main stand see page 47 e for smooth operation e on complete folding fixing elements e tightness Batteries see page 28 e level of battery status of charge display Safety instructions Basic safety rules First steps Before the first use of the vehicle please read the following steps ount the rear view mirrors see page 32 ake sure that the power switch of he scooter is in the ON position see page 65 ake sure that the vehicle batteries are fully charged If this is not the case fully charge the batteries with he charger before using the vehicle see page 28 Check the tire pressure e Front 2 5 bar e Rear 2 8 bar CAUTION Tire pressure should be checked when the tires are cold Incorrect tire pressure causes abnormal tire wear and makes driving dangerous Tires must be replaced when the tread reaches the wear limits set forth by law Check
25. ards or in the forks causing a fall serious injury or even death When you carry a passenger always remember that the vehicle s manageability is reduced the brakes are less efficient and the center of gravity is higher and farther back This increases the possibility of the front wheel losing contact with the ground especially while accelerating For this reason avoid abrupt accelerating and braking Many accidents are caused by inexpert riders who are carrying a passenger Remember to execute driving maneuvers with a greater allowance for safety in case of exces sive passenger weight Avoid abrupt and excessive acceleration Slow down in advance and calculate distances for stopping and for longer ma neuvers Not following these ins tructions could lead to the vehicle overturning or other accidents with consequent serious injuries and even death Never trans port objects that are packaged badly and make sure that all items on the scooter are carefully secured Do not carry packages that protrude from the luggage rack or which cover any the alarm devices or ights Do not allow animals or child ren to travel on the vehicle Overloa ding your vehicle can seriously decre ase its stability and maneuverability eading to a fall with consequent serious injury or even death 41 First drives Until you have driven your first 100 kilometer avoid sudden and exten ded brakes Allow the brake pads to re
26. cidents are caused by a driver on the other side of the road who turns left without advising the vehicle in front Inevitably the driver seems to look you right in the eyes and then swears to not have seen you a the moment when he she cuts you off Stay alert Wear protective clothing choosing bright and or reflective colors This will make you easily seen by other road users thus redu cing the risk of an accident an increa sing your protection level in the event of a fall Always wear a helmet Head injuries cause 39 many accidents to become mortal An open face helmet offers some protection but a full face offers more Regardless of the style look for a DOT Department Of Transportation sticker in any helmet you buy USA only and always wear a face shield or goggles to protect your yeyes and help your vision Additional riding gear In addition to a helmet and eye pro tection we also recommand Sturdy boots with non slip soles to help protect yout feet and ankles Leather gloves to keep you rhands warm and help prevent blisters cuts burns and scraped skin A motorscooter riding suit or jacket for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your motorscooter Operation Driving Basic safety rules Clothing must to adherent and closed around wrists an
27. d ankles Cords belts and ties should not dangle prevent these and other objects from interfering with your ride getting caught in moving parts or driving mecha nisms Do not keep sharp objects in your pockets as ina fall hey could become dangerous for example pens or mechanical pencils etc Also make sure hat your passengers obey this rule Accessories The owner of the vehicle is responsib e for the choice installation and use of all accessories The intallation of inappropriate accessories or overloading the vehicle could render it unsta ble and cause accidents with the consequent risk of serious injury and even death Windshields are particulary dangerous in the case of accidents because they can break and injure or cut the driver Incase of doubt about any accessory or installation or any freight to be carried It is recommended that you first consult your local Kumpan Dea lership Avoid installing accessories that cover the horn or the headlights or that could compromise proper functioning Do not install accesso ries that limit suspension stroke or steering angle that interfere with the use of the controls or that de crease the angle of inclination when turning the scooter In addition do not install accessories that block ac cess to the various vehicle controls as it could slow your reaction time in the case of an emergency Fairings and windshields or other accessories with a large
28. d or under the effect of drugs or certain medicines is extremely dangerous 35 CAUTION Any modification that changes the scooter s performance such as tampering with original structural parts is strictly forbidden by law and renders the scooter non con forming to the approved type and dangerous for driving safety WARNING To avoid possible accidents use the maximum prudence when adding accessories or baggage and when driving with them Adding accessories or baggage can reduce the stability and performance of the vehicle as well as decreasing safety levels during use see the section spare parts and accessories CAUTION Do not adjust the mirrors while driving This could cause you to lose control of the vehicle Operation Driving Basic safety rules The following instructions refer to normal use of the scooter and should be followed with care Observing hese rules will allow you to increase your level of savety and that of those around you as well as increasing he life and usefulness of your vehic e Obviously two wheeled vehicles do not offer any of the protection normally given by an automobile For this reason it is fundamental o wear the appropriate protective clothing In particular while ridding your vehicle you should always wear a helmet gloves protective glasses along with a heavy jacket sturdy shoes and long hard wearing pants In any case you should always bear in mind that even
29. e your vehicle onto solid ground so that it can not fall over Turn the ignition key to OFF Place the vehicle onto the side stand or main stand Activate the steering lock Pull off the ignition key Place the vehicle onto the main stand fe N Main Stand Place yourself on the left side of the scooter Hold the scooter on the left grip and grab the passenger handle Press with your foot the pedal of the main stand down until it reaches the ground Pull the passenger handle up and press the pedal down to place the scooter on the main stand SIDE STAND Hold the the scooter on the left grip and grab the passenger handle ow press the side stand with your right foot down until he pops out entirely Lean the vehicle on the side stand until it rests safely on the ground Xe S Lean the handlebars all the way to the left WARNING Always check that the scooter is in a stable position The scooter is in any case more stable and secure on the main stand especially if it has to stand fora longer time 47 The side stand is equipped with a safety switch Therefore please always check before starting the vehicle that the side stand is fully placed back in the driving position Operation Driving Removing the batteries f the ignition key still in the ignition Always switch off the blue main ow place t
30. ead it carefully before riding your motocycle for the first time It contains information advice and precautions regarding the use of your vehicle You will discover features details and devices wich will reassure you that you have made the right choice We believe that if you follow our suggestions you will soon find yourself in harmony with your new vehicle and ride it fully satisfied for along time The instructions contained in this booklet were written to provide simple and clear guide for use of the vehicle you will also find small maintenance operations and periodic cheks you shoud have done at your Autorized KUMPAN store or Dealer as well as intructions for some simple repairs Procedures not described in detail here require the use of special tools and or specific technical knowledge you are therefore advised to have them carried out at an Autorized KUMPAN store or Service Center Safety instructions Important information When using this vehicle the following papers need to be with the vehicle or carried by the driver e Identity card e Driving license e Insurance papers e License Plate Warning Rules on the road vary from country to country and state to state It is essential that you understand in advance the rules of the road of the country and state in which your vehicle will be used The use of the vehicle may be restricted by provincial authorities to certain roads The scooter is designed to operate as a single
31. fication number of the scooter are e Vehicle Identification Number see page 26 e Engine number see page 17 Before every ride the scooter should be checked about its road safety This test includes Function of the brake Correct tire pressure Function of all signal and lighting systems General functional condition To increase the output of motor or controller is punishable by law You endanger your own safety as well as the operational safety of the vehicle The lifetime of your vehicle will be re duced In addition the insurance coverage ECCertificate of Conformity COC as well as the warranty expire Use extra care during bad weather rides fog Snow ice Always drive with caution appropriate to the weather conditions and road conditions After long rides in rain and after washing the vehicle water may delay the reaction of the brake system Therefore please regulary use the brake system gently during rides in rainy conditions After washing the vehicle please use the brakes dry braking before starting your ride Warning In freezing temperatures please test all functions of your brake system befor using your vehicle Safety instructions Basic safety rules r The risk of accidents significantly increases when taking drugs or alcohol If your physical and mental health is affected don t use the vehicle Please also don t use the vehicle when feeling fatigue or re
32. fully and respect the total allowed weight Make sure to store the luggage as close as possible to the center of gravity of the vehicle and keep an even weight distribution Check that the load is firmly secured All load has to be constantly observed especially during long trips Safety instructions Basic safety rules a Never place bulky heavy or dange rous objects on the handlebars the mudguard or the forks Otherwise here is arisk that the vehicle responds more slowly in curves and he overall stability is impaired Don t fix large load to the sides of he vehicle to avoid hitting people or obstacles Only transport luggage that is fixed firm and secure to the vehicle Avoid to carry bags which overlap the lug gage rack or cover the lights the turn signals or the horn A transportation of children or animals on the luggage rack is prohibited N Excessive weight can affect the stability and the maneuverability of the vehicle Check before departure Please check the following list about function and safety before using the vehicle Very little time is needed to check all these points but they help to avoid vehicle damage or even phy sical injury Checkpoint To check 13 Front disc brake see page 63 e the function e the return stroke of the b e the brake fluid level rake lever e the br
33. harging of the batteries is not ssible in the scooter hen the main power switch is ON he circuit is closed and the vehicle can be started st he circuit is closed and the batteries can be charged Cleaning and care Instructions for cleaning and care To prevent rust we recommend that you clean and dry the vehicle after dri ving through rain We strongly recommend the use of rust preventive care products Use only suitable cleaning and care products and a soft sponge Never use solvents Never points a direct waterjet on the following components e headlights e switch buttons on the handlebar brake lever e Steering wheel lock e tire and hub bearings front e front and rear brake system After washing any cleaning residues should be removed with clear water Dry your vehicle with a leather cloth WARNING When freezing outside temperatu res make sure that the brake system is working properly before using the vehicle After washing your vehicle perform some braking tests at a secure location Water on the surface of the brake discs temporarily reduces the braking performance A PERIODS OF INACTIVITY You are advised to perform the following operations 1 General cleaning of the vehicle 2 When the engine is still and with the piston at the bottom dead center emove the spark lug and place 0 06 0 12 in 3 1 2cm of oil in its hole Operate he starter 3
34. he handle of the battery switch turn it to OFF power switch before each plugging in an upward position or unplugging of the batteries Open the seat see page 27 Now pull off the plug of the battery by pulling it upward Always pull on the plug not the connection cord Now the battery can be simply pulled upwards out of its compartment The battery can be easily carried by hand or with the Kumpan shoulder strap over your shoulder Always switch off the blue main 49 WARNING Damages caused by own fault will void the warranty Therefore vehicle repairs should always be carried out bya specialized workshop Operation Driving Rear rack Your Kumpan 1953 is equipped with a folding steel rear rack In addition to a classic look the rear rack allows you to transport bulkier luggage and to mount a top case see page 64 ff To unfold the rear rack hold the upper bracket with one hand and oosen the holding clip ow flap the top bracket upwards WARNING The upper bracket of the rear rack has biasing springs which keep it in its unfolded position When opened it can can quickly spring upwards 51 S J Place the holding clip on the upward To safely secure the bracket fix the Now you can easily tie down and bracket holding clip as shown in the picture transport larger and bulky loads W
35. hen working around the battery espe cially when filling the battery with either water or electrolite In case of contact with the skin flush im mediately with plenty of water In case of contact with the eyes flush with plenty of water for at least 15 minutes Immediately consult a health professional The electrolyte is poisonous If the electrolyte is accidentally swallowed dring lar ge quantities of water or milk and then follow with magnesia beaten eggs or vegetable oil Immediately consult a health professional Keep away from children The KUMPAN 1953 Overview Headlights Seat Seat lock Topcase Rear rack hub motor rear axle ain stand Sidestand Disc brakes front Serial number Front turn signals Reflector Rear turn signals r u u Lg Back and brake light The KUMPAN 1953 Location of controls and dispaly la 1 Electrical controls left see p 19 2 Rear brake Lever 3 Rearview mirror see page 32 4 Brake fluid indicator for rear brake see page 62 5 Display unit see page 21 6 Brake fluid indicator for front brake see page 62 7 Front brake lever 8 Electrical controls right see page 20 9 Ignition Steering lock see page 34 10 Glove compartment see page 25 11 Bag hook see page 25 12 USB mobile charging socket see page 25 1 a Dimmed headlights e b High beams 2 Turn
36. indicators lights or horn Any of these changes void the warranty the insurance coverage and the driving allowance on streets Any changes that are performed on the vehicle including the removal of original parts can affect the erformance of the vehicle and also ompromise the safety or make it egal Always respect all local and national regulations regarding the vehicle equipment Avoid changes that increase the vehicle performance or change the original characteristics of the vehicle Avoid off road driving pg Protective clothing For your safety we strongly recom mend that you always wear and approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury See your Kumpan dealer for stylish comfortable and effective riding gear suggestions Helmet and eye protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely A bright colored helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some protection but a full face helmet offers more Always remember to properly fasten your crash helmet Regardless of the sty le look for a DOT Department Of Transportati on sticker
37. nces that these accessories could have on the stability and maneuverabillity of your vehicle in any case your are advised that these may have a negative ef fect on your vehicle and the warranty will not be recognized for any dama ges the vehicle or its components may sustain due to a use of this type of accessory Never use your scooter to race against other vehicles When braking use both the front and rear brake In the case of abrut braking the use of only one brake could cause your vehicle to slide or cause you to lose control of the vehicle Always travel at a safe speed and avoid useless sharp acceleration In this way you can decrease fuel consumption and at the same time increase the life or your scooter When you ride your vehicle on wet or slippery roads always remember that your traction is notabily diminished In these con ditions always maneuver your vehicle with the maximum caution and care Sudden acceleration brakes or turns could cause you to lose control of your vehicle When the traction of the ridding surface is reduced accelerate gradually To decrease speed release the throttle grip and instead of suddenly braking downshift where possible Avoid braking suddenly and or too quickly In order to avoid sli ding of the rear wheel gradually open and close the throttle grip Slow down and drive with caution on irre gular road surfaces Avoid accelera ting with the throttle Slow down and drive with
38. o not direct the jet at the engine the electric cables the cooling slits in the transmission cover and the spiral cover 67 CAUTION Never wash the vehicle in the sun es pecially during the summer when the bodywork is still hot The shampoo may dry before being rinsed off and could damage the paintwork Never use cloths soaked in gasoline alcohol diesel or oil when washing painted or plastic surfaces to prevent them loosing their sheen or altering their mechanical properties Use of silicon waxes can damage painted surfaces depending on the color of the vehicle in particular satin colors Contact an authorized service center for information Accessories Top case installation The top case provides additional You open the top case using the key You need the following tools for storage space It can accommodate and turning the lock to the right installation top case plate and top another helmet or bag case IMPORTANT Always lock the top case when parking the scooter 1x screwdriver Leave no valuables in the top case 2x Allen wrench 10 size To install the top case place it on the folded down and fixed rear rack of your vehicle The green spots in the picture above indicate the connection points to install the top case Use the 4 pieces of M6 x 70mm hex bolts to install the top case each with a washer and a rubber O ring from the to
39. onnection in the socket Charging status indicator PowerLED Charging LED The charger has two LEDs e Power LED Lights up when the charger is connected to a power supply e Charger LED shows the current charge status When the Charger LED is red the char ging starts When a charging status of more than 95 is reached the Charger LED lights up green Until reaching 100 battery capacity is battery will only be charged in short cycles to incre ase the longevity of the batteries Upon completion of charging the charger LED lights green The charger monitors the battery voltage and if necessary renews the charging impulse to keep the battery fully charged Your Scooter is ready to drive Remove the charger Have a safe journey The charger is protected with a 10A 250V fuse which can be changed without tools by unscrewing the fuse holder 29 NOTE Make sure the ignition and the main switch are turned off see page 65 Only then plug the power cord into a 110 volt outlet Charge the batteries completely before first use this can take up to 6 hours for the first charging process Always connect first the charger to the scooter or the battery only afterwards with the socket The batteries should not be charged at temperatures below 0 C During Winter it is recommended to recharge the batteries inside the house Operation Driving Charging the Batteries HINTS to charge the
40. op e The range of the scooter decreases e The tire pressure is too low e Outdoor temperatures around freezing or below e The chargable capacity of your battery decreases e Check the tire pressure and correct it see page 14 e Connect your scooter to the battery charger and charge the batteries see page 28 Perform a visual inspection of all mechanical and electrical parts see page 60 e Check the batteries by a specialized workshop or replace the batteries Problem POSSIBLE CAUSE 73 TROUBLESHOOTING e The batteries can not be charged e The main fuse is in the OFF position e There is no longer any connection between scooter and charger e The charger is defect e Switch the main switch on again see page 65 e Connect the charger again with the charging port of the scooter see page 28 e Replace the defective charger e The charging proces is not working properly e There is a risk of short circuits or other defects e Stop the charging process immediately and consult a specialized workshop Technical Specifications Vehicle dimensions inmm r KUMPAN ELECTRIC INC Montreal Quebec Canada hello electronic mobility com www kumpan electric com 1 version 2015 75
41. p Each with a washer and a rubber ring from the top Place a mounting rail on two screws on each side and place a washer and a M6 nut on the opposite side Holding the scews in position from below with a 10 Allen key and fix the screws on the top with a 10 hex wrench or ratchet hand 69 To mount the top case onto the top case plate first set the two rear notches of the top cases in the guide handle of the plate After that place the top case with the front attachment point in the designated hole of the top case plate marked in green on the picture Accessories Now open the top case adjust the rubber mat and fix it with the short M6 hexagon screws and washer using a 10 Allen key from the top and an M6 nut from the bottom 71 Troubleshooting PROBLEM POSSIBLE CAUSE TROUBLESHOOTING e You turn the ignition key into the ON position use the throttle but the scooter will not start e The main switch is in OFF position e The side stand is not folded properly e The battery charge is insufficient e There is no battery connected e There is an electrical short circuit e Switch the main switch on again see page 65 Flipthe side stand completely in see page 47 e Connect your scooter with the bat tery charger and charge it see p 28 Connect a charged battery Find a specialized worksh
42. r they are illegal or prescribed by a doctor Make sure that your physical condition is appropriate before you beein to ride your vehicle Do not ride if you are particu lary fatigued or tired Alcohol mede cine and tiredness are the principal causes of accidents Many accidents are due to the rider s inexperience Do not ride your vehicle before you haver attended training held bya recognized organization such as the Motocycle Safety Foundation Always remember that riding a two weeled vehicle while easy and fun is very different from driving a car Expert automobile drivers are not necessary capable of safely riding a scooter ever lend you vehiule to other peo ple If you are not sure that they are experts and have a driver s license f the throttle grip becomes blocked while open there is a risk of collisions with other vehicles or falls If the hrottle grip is blocked turn off the engine with the engine stop button ocated on the right handle Do not attempt to restart the engine untill he throttle grip has been repaired and is completely functional Not observing these warnings may lead a fall resulting in serious injury and even death CAUTION Warning in case of emmergency always use the engine stop switch located on the right hand side of the handlebar In order to avoid serious accidents with fatal consequences do not use the scooter if the throttle grip does not automatically return to idle speed
43. se the cruise control mode in the following situations In traffic situations that do not permit driving at a constant speed eg in heavy traffic or winding roads You could otherwise cause an accident e On slippery roads The wheels could lose their grip when braking or accelerating e In poor visibility eg due to fog heavy rain or snow N Di Ke J To allow relaxed driving your KUM PAN is equipped with a cruise control function On the right handlebar is a combina tion selector Tempomat Neutral Boost The cruise control is activated while driving faster than 15 km h with the right thumb Cruise control Only when the acceleration grip is ina constant position for several seconds your KUMPAN activates the cruise control The blue symbol in the digital display confirms the activation of the cruise control function speedometer symbol The easiest way to activate the cruise control is when the scooter drives al ready several seconds with highest speed In general the cruise control should only be used outside of inner city traffic Each braking with front or rear brake or each acceleration has the immedi ate effect that the cruise control ope ration is terminated The blue icon will disappear in the digital display 45 Operation Driving Stopping parking Take away the gas and brake the vehicle slowly Pull the rear brake lever and hold it Plac
44. stlessness Most accidents are caused by the inexperience of the driver Always make sure that the driver is capable and has the knowledge to drive your vehicle Always follow the national and local traffic regulations Avoid sudden changes of direction with your vehicle or Any actions that could endanger your own safety Or the safety of other road users Always avoid driving agains obstacles that could damage the vehicle or make it unstable Do not drive too close behind preceding vehicles and respect the right distance to allow safe braking D A Always keep both hands on the handlebar and both feet on the footboard Ensure a correct driving posture and never stand up during driving Always remain focused and controlled when driving your vehicle Don t distract yourself during driving no smoking no eating no drinking etc In case of an accident fall or impact of the vehicle make sure that all controls the braking system and all main parts are fully functional If any component was affected bring you vehicle to a Kumpan electric Service station for repair and check up Please inform the Kumpan elec tric service station what happened to help indentify any fault Never continue to drive if you recognize a fault on you vehicle Safety instructions Basic safety rules Never change the position the incli nation or color of the following parts license plate turn
45. ter the brake lever has been pulled for approximately a third of its total CAUTION The thickness of the brake pads is checked by the dealer in accordance with the checks provided for in the scheduled main tenance chart However il you hear strange noises coming from the front and or rear braking system when you use it you should go to an authorized Kumpan service center or dealer After replacing the brake pads do not use the vehicle until you have pulled the brake lever several times to settle the small pistons and bring the lever travel into the right position CAUTION Sand mud snow mixed with salt etc on the road could reduce the life of the pads considerably To avoid this happening you are ad vised to wash the vehicle frequently when road conditions are like this Maintenance Main switch main fuse The scooter has a main power switch unter the seat see marking in the illustration In order to use the main switch open the seat The power switch is located in the front part of the battery compart ment behind the seat hinge AS The main power switch has two positions ON means the circuit is closed OFF means the circuit is interrupted 65 WARNING W st hen the main power switch is OFF he circuit is interrupted and the scooter can no longer be started st po W st he c
46. the chrome housing Never pull the unit too far out of the To remove the turn signal lens from housing and never force it out the upper clip press slightly down and pull the entire unit forward out of the housing To remove the socket from the reflector turn the socket clockwise and the reflector in the opposite directions Now pull the socket with bulb carefully out of the reflector a To remove the bulb from the socket press it with a cloth into the socket and turn the light bulb in this position counterclockwise For installation simply proceed in reverse order 57 WARNING Always hold the functional lamps just on the socket never touch the glass directly This could greatly affect the life time of the bulb Damages caused by own fault will void the warranty Single components are tightly fitted and difficult to reach Some bulb changes might need a more complex dismantlement procedure Therefore vehicle repairs should al ways be carried out by a specialized workshop Bulb information Turn signal lamps BA10 12V 5W Maintenance Lighting Oo Li ft 1 REARLIGHT The main switch must be in the OFF position see page 60 Loosen the central screws at the bottom of chrome cover with a screwdriver counter clockwise The chrome cover is
47. the vehicle lights before each ride The vehicle can only be started if the sidestand is completely folded Drive only with adequate protective clothing NOTE Depending on province and country law the driver is obliged to wear a helmet Kumpan electric strongly recommends to always wear a helmet and appropriate protective clothing Respect the service intervals see page 74 These service intervals are important in order to ensure a safe ride Respec ted service intervals are a prerequisi te to obtain the warranty The owner of the vehicle is respon sible for the insurance coverage of vehicle and driver The use of the ve hicle may be restricted by provincial authorities to certain roads Start the vehicle by turning the key in the ignition to the ON position see page 34 HOT COMPONENTS WARNING Warning the engine and all parts of the exhaust system as well as the braking system become very hot and remain hot for some time after the motorcycle and the engine are stopped Before handling any component of your motorcycle after riding ensure that is cooled sufficiently to be safe to handle REAR WHEEL Warning be very careful to keep your fingers all other body parts and any objects away from the rear wheel while the engine is running and the vehicle is resting on its stand Failure to observe this warning can lead to serious personal injury as well as damage to your engine SHOCK ABSORBER
48. wly and release the rear brake lever Once the vehicle starts to move forward place the feet on the footboard Safe driving Below are a few simple tips that will make your daily use of the vehicle safer and more secure Your mechanical knowledge and ability are the foundation for safe driving For this reason try out the vehicle somewhere without traffic until you have gained a good familiarity of the vehicle itself 1 Before starting to ride remember to put on your helmet and fasten it correctly 2 Slow down and drive carefully over bumpy roads 3 After driving over along stretch of wet road without using the brakes braking will not be as efficient the first time s you use them again When driving under conditions like this you should brake periodicaly 4 Do not brake hard on wet unmade or otherwise slippery road surfaces 5 Do not start off by getting on the vehicle while it is standing on its stand In any case the rear wheel should not be turning when it comes into contact with the ground in order to avoid abrut departures 6 If you are using the vehicle on roads covered with sand mud snow mixed with salt etc you should frequently clean the disc brake with a non aggressive cleaning compound so as to avoid the formation of abrasive agglomerates inside the slots with consequent premature of the brake pads CAUTION Always drive within the limits of your abilities Driving while intoxicate
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