INDUSTRIAL FLAT PANEL COMPUTERS
Contents
1. 5 840 148 323 4200 106 680 8 400 i 213 360 rale 181 13 asi 363 626 MAN UTPPC 002 Flat Panel Industrial Computer 13 5 EXTERNAL COMPONENTS CONNECTORS 14 Side Panel USB Connectors 2 Mouse Connector Keyboard Connector COM 1 Serial Port Connector Ethernet Connector LPT1 Parallel Port COM2 Serial Port Connector Connector PCMCIA Slot Location optional PCI Slots Video Connector Located on one side of the Industrial Panel Computers are the following con nectors Two USB Universal Serial Bus Connectors There are two USB connectors located on the side of the unit Many devices now use this type of connector i e scanner printer mouse etc You can also use the USB to connect to an external Floppy Disk Drive or external CD ROM Drive One or both ports may be used Flat Panel Industrial Computer MAN UTPPC 002 MAN UTPPC 002 5 EXTERNAL COMPONENTS One KEYBOARD Connector A personal system 2 PS 2 style keyboard port One MOUSE Connector A personal system 2 PS 2 compatible mouse port 10 100 ETHERNET 10 100 megabit per second Mbps network interface controller NIC provides all the functions of a separate network card with Wakeup on LAN technology The NIC supports both the 10 BASE T and 100 BASE TX Ethernet standards LPT1 Parallel Port LPT1 is a 25 pin male D Sub connector that is used to connect to a printer VIDEO A 15 pin D sub female connector f2. shortest possible time This manual covers Models ACCAT220 ACCAT240 and ACCAT250 Flat Panel Industrial Computer MAN UTPPC 002 1 INTRODUCTION What you need to get started Hardware Industrial Panel Computer Series ACCAT220 10 4 inch Windows 2000 Pro ACCAT240 12 1 inch Windows 2000 Pro ACCAT250 15 inch Windows 2000 Pro Software e Windows 2000 Pro Technical Support Technical Support If you are having difficulty with a particular aspect of installation or setup technical support is available at 1 800 832 3647 or FAX us at 1 563 359 9094 MAN UTPPC 002 Flat Panel Industrial Computer 3 1 INTRODUCTION This page intentionally left blank Flat Panel Industrial Computer MAN UTPPC 002 Models ACCAT240 ACCAT240 ACCAT250 2 MODELS AND EQUIPMENT 10 4 Windows 2000 Pro Industrial Panel Computer 12 1 Windows 2000 Pro Industrial Panel Computer 15 0 Windows 2000 Pro Industrial Panel Computer MAN UTPPC 002 Flat Panel Industrial Computer 5 2 MODELS AND EQUIPMENT Accessories There are replacement parts and optional equipment available to customize or upgrade the Industrial Panel Computer to fit your application The following tables provide you with a list of this equipment Accessories Part Number AC600 AC601 AC602 AC603 AC610 AC615 AC616 AC620 AC621 AC622 AC623 AC624 AC630 AC635 AC640 AC641 AC644 AC646 AC651 AC652 AC655 AC656 32MB Disk on Chip
3. t have a backup We recommend you back up the hard disk drive at least once a week with a daily backup of those files that have been changed External Components To clean the exterior computer cabinet perform the following steps 1 Place a grounding strap around your wrist to reduce the effects of electrostatic discharge ESD 2 Turn off the computer and any attached devices 3 Usea small vacuum cleaner to remove any dust from the slots and holes on the computer 4 Moisten a soft cleaning cloth with water and liquid dishwashing detergent DO NOT SOAK the cloth in the solution you must not let the solution drip inside the computer 5 Use the damp cloth to wipe the computer housing Touchscreen Display To ensure the longevity and effectiveness of the touchscreen please take note of the following precautions e Do not press sharp objects against the screen e Do not strike the panel with hard objects Do not press the screen with excessive force Once the panel is mounted and has power applied do not place any objects over the ventilation slots This will result in heat buildup and may damage the unit Flat Panel Industrial Computer 23 7 MAINTENANCE AND UPGRADES 24 Touchscreen Chemical Compatibility The touchscreen has a polyester surface The following list is provided to make you aware of the general compatibility between chemicals that may be present in your work environment and the polyester surface
4. Flash Memory 64MB Disk on Chip Flash Memory 128MB Disk on Chip Flash Memory 256MB Disk on Chip Flash Memory 40GB HDD 256MB MEM 512MB MEM Standard Keyboard Keyboard with Trackball Multimedia VR board 19 R M Industrial Membrane Keyboard 2 Button Mouse Modem PCI 56K V 90 2 way Video Splitter Repeater Shielded Video Cable 6 Shielded Video Cable 10 Shielded Video Cable 30 Shielded Video Cable 60 RS 232 Serial Cable 6 RS 232 Serial Cable 10 RS 232 Serial Cable 30 RS 232 Serial Cable 60 6 Flat Panel Industrial Computer MAN UTPPC 002 3 SPECIFICATIONS COMPUTER SPECIFICATIONS CPU Type Memory BIOS SSD Drive Serial Ports Parallel Port CD ROM LAN USB PS 2 Interfaces Floppy DD Operating System Watchdog Timer 700 Mhz Intel Celeron Processor 128 MB minimum expandable up to 512 MB Flash ROM Optional Disk On Chip 32 MB minimum up to 256 MB 40 Gb Hard Drive 1 dedicated RS 232 port 1 RS 232 RS 422 RS 485 port SPP EPP ECP supported configurable to LPT1 Optional external CD ROM drive through USB port 32 bit PnP Ethernet controller 10 Base T 100 Base TX RJ 45 2 Ports 1 1 compliant 1 Mouse 1 Keyboard Optional external Floppy Disk Drive through USB port Windows 2000 Pro Standard 12 level timer with timout intervals from 0 5 30 000 seconds DISPLAY SPECIFICATIONS Display Touch Screen View Angle Screen Pixels Display Br
5. INDUSTRIAL FLAT PANEL COMPUTERS Manual Part Number MAN UTPPC 002 WARNING Programmable control devices such as the Industrial Flat Panel Computers must not be used as stand alone protection in any application Unless proper safeguards are used unwanted start ups could result in equip ment damage or personal injury The operator must be made aware of this hazard and appropriate precautions must be taken In addition consideration must be given to the use of an emergency stop function that is independent of the programmable controller The diagrams and examples in this user manual are included for illustrative purposes only The manufacturer cannot assume responsibility or liability for actual use based on the diagrams and examples CAUTION Do not press the Panel Computer touchscreen with any sharp objects This practice may damage the unit beyond repair Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners AVG Automation disclaims any proprietary interest in the marks and names of others Manual P N MAN UTPPC 002 Copyright 2003 AVG Automation All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of AVG Automation AVG Automation retains the exclusive rights to all information included in this
6. MAN UTPPC 002 4 INSTALLATION INSTALLING THE INDUSTRIAL PANEL COMPUTER OVERVIEW Mount the Panel Computer Connections z D x MAN UTPPC 002 Installing the PANEL COMPUTER requires the following three major steps The Panel Computer is a front panel stud mount unit Mounting of the unit requires a panel cutout and drilling twelve 10 and 12 inch units or four teen 15 inch unit holes in the mounting surface for the mounting studs Please see the Mounting section beginning on page 10 for mounting dia grams and instructions Now that your Panel Computer is mounted you are ready to connect your unit to the power source and peripheral devices The Panel Computer s Serial Ports support one RS 232 COM1 and one RS 232 RS 422 RS 485 COM2 connector If RS 422 or RS 485 is required refer to the PCA1675 Embedded Processor Board Manual MAN P1675 002 The Parallel Port supports SPP EPP ECP The USB Port supports up to 2 ports 1 1 Note that the Panel Computer is a 115 230 VAC powered unit See the section on External Components beginning on page 15 for further information The Panel Computer has some adjustable features and tests To change any value enter the SETUP MODE on powerup and follow the procedures provided in the Communications Setup section beginning on page 19 Flat Panel Industrial Computer 9 4 INSTALLATION Mounting The Panel Computer is a panel mount unit The following diagrams show th
7. N UTPPC 002
8. document AVG Automation 4140 Utica Ridge Rd Bettendorf 52722 1327 ave Phone 1 563 359 7501 Fax 1 563 359 9094 www avg net Automation CONTENTS CHAPTER 1 INTRODUCTION Manual Organizationi Y 1 introduetionisss as 2 What you need to get started i 3 Technical SUppOtL ciere ore 3 CHAPTER 2 MODELS AND EQUIPMENT MOGEls azera 5 A CGeSSOLIGS erento nie Soaks eese raa NER p 6 CHAPTER 3 SPECIFICATIONS SpecitiCallOliS detto decuit 7 CHAPTER 4 INSTALLATION Installing the Industrial Panel Computer Overview 9 MOUNTAgia t 10 10 4 and 12 1 Industrial Panel Computers Models ACCAT220 and ACCAT240 Outline Dimensions 10 10 4 and 12 1 Industrial Panel Computers Models ACCAT220 and ACCAT240 Cutout Dimensions 11 15 Industrial Panel Computer Model ACCAT250 Outline Dimensions ertet ette 12 15 Industrial Panel Computer Model ACCAT250 Cutout 19 CHAPTER 5 EXTERNAL COMPONENTS COnDeGlOIS TE 14 CHAPTER 6 COMMUNICATIONS SETUP BIOS Set p iiit eal i 19 COM Serial Port Setup sese 19 CHAPTER 7 MAINTENANCE AND UPGRADES WpOrades e t E 20 Expansion Card Installation ii 20 alain 29 Preserving
9. dures eb te dudes ilari 23 Touchscreen Display er ieee ti tene 23 Touchscreen Chemical Compatibility eese 24 Touchscreen Cleaning essen 24 MAN UTPPC 002 Flat Panel Industrial Computer CONTENTS This page intentionally left blank Flat Panel Industrial Computer MAN UTPPC 002 Manual Organization 1 INTRODUCTION The table below provides an overall description of the topics covered within this manual Sections MAN UTPPC 002 Introduction Models and Equipment Specifications Installation External Components BIOS Setup Maintenance and Upgrades Provides Manual Organization and lists what you need to get started Discusses how to get help with questions or problems you might encounter through Technical Support Provides you with a table listing the various models their part numbers and features Lists the optional equipment available Specifications provide detailed information Included are display size connector and expansion card information CPU type service power requirements operating and storage temperatures available memory serial communications specs dimensions weight etc Shows the mounting and cutout dimensions for the panel models Provides location and description of the available connectors and expansion card slots Provides location and description of switches push buttons display brightness potentiometer and LEDs Discusse
10. e outline and cutout dimensions necessary to mount the panel using the studs 10 4 and 12 1 Industrial Panel Computers Models ACCAT220 and ACCAT240 Outline Dimensions 11 600 100 320 040 nM 17780 105 6928 175 971 645 732 i 16 383 18 593 2 667 13 000 330 200 i 11 000 279 400 boo 10 Flat Panel Industrial Computer MAN UTPPC 002 4 INSTALLATION 10 4 and 12 1 Industrial Panel Computers Models ACCAT220 and ACCAT240 Cutout Dimensions 12300 312 420 8 000 203 200 4 6 150 156 210 4 000 101 800 4 825 5 150 130 810 122 555 7 000 40 300 177 800 261 620 i 9 650 245 110 TYP 12 11 700 297 180 148 590 MAN UTPPC 002 Flat Panel Industrial Computer 11 4 INSTALLATION 15 Industrial Panel Computer Model ACCAT250 Outline Dimensions j 12500 17 500 105 pe l isi 196 850 645 16 383 16 250 TTT Massy 1483 75 37 661 19477 9516 10 990 242 244 279 146 14216 361 068 11 600 294 640 4017 25 832 2305 59 055 12 Flat Panel Industrial Computer MAN UTPPC 002 4 INSTALLATION 15 Industrial Panel Computer Model ACCAT250 Cutout Dimensions 15 360 390 144 12 600 320 040 285 SITDIA TYP 14 4200 106 680
11. ew is on other side of post 50606066 000000 Insert the expansion card into the backplane connector and reinstall the screw to secure the card s end plate to the enclosure Reinstall cover screw here to secure card end plate to enclosure Expansion Card seated in backplane connector Flat Panel Industrial Computer 21 7 MAINTENANCE AND UPGRADES 22 6 Reinstall card retainer bracket Slide bracket into the slot in the front post and secure with a screw in the back post 7 Adjust card retainer foot until it is securely against the top of the card that you have just installed Tighten the screw to ensure that the card will remain properly seated in the backplane connector 8 Replace the rear panel and reconnect the power source Card Retainer Foot 3 Foot inserted through bracket slot Bracket Card Retainer Bracket Secure foot to bracket with screw gt rt Rubber Foot Pads 3 Rubber foot pad that rests snugly against top of the expansion card Flat Panel Industrial Computer MAN UTPPC 002 MAN UTPPC 002 7 MAINTENANCE AND UPGRADES Maintenance Preserving Data Viruses can corrupt files files can be inadvertently deleted and hard disk drives can fail after extended used To avoid data loss regularly back up the data files on the hard disk drive If you lose the contents of your hard disk drive you can reinstall programs but your data files will be lost if you don
12. ightness Backlight Bulb Life VGA Output MAN UTPPC 002 ACCAT220 10 4 TFT Flat Panel ACCAT240 12 1 TFT Flat Panel ACCAT250 15 0 TFT Flat Panel Analog Resistive Type U D 150 R L 120 ACCAT220 ACCAT240 SVGA 800 x 600 ACCAT250 XGA 1024 x 768 ACCAT220 230 nits ACCAT240 ACCAT250 250 nits ACCAT220 20 000 hours manufacturer s expected half life rate ACCAT240 40 000 hours manufacturer s expected half life rate ACCAT250 35 000 hours manufacturer s expected half life rate XGA Output 60 ft maximum Flat Panel Industrial Computer 3 SPECIFICATIONS MECHANICAL SPECIFICATIONS Housing Material Connectors Dimensions Weight Expansion Slots Power Supply Cooling Fan Environmental Stud Mounted Metal Bezel Black COM 1 and COM2 D SUB 9 pin male Serial Ports LPT1 D SUB 25 pin female Parallel Port Two P S 2 Ports One RJ 45 for Ethernet One D SUB 15 pin female Video port Two USB ports 1 1 compliant ACCAT220 ACCAT240 11 00 x 13 00 x 6 928 279 40 x 330 20 x175 971 mm ACCAT250 12 50 x 16 250 x 7 750 317 50 x 412 750 x 196 850 mm ACCAT220 ACCAT240 7 0 kg ACCAT250 8 0 kg 3 PCI slots for I O cards PCMCIA Optional type 2 uses one PCI slot 115 230 VAC 9 50 60 Hz ATX 145 Watts Optional NEMA 4 4X indoor use only Temperature Operating 0 to 50 C Non operating 20 to 60 C Relative Humidity 10 to 95 noncondensing Flat Panel Industrial Computer
13. mation see the PCA1675 Em bedded Processor Board Manual part number MAN P1675 002 Flat Panel Industrial Computer 19 7 MAINTENANCE AND UPGRADES UPGRADES Expansion Card Installation The Panel Computers can accommodate up to 3 PCI expansion cards To install an expansion card 1 2 3 20 Disconnect the power source from the Panel Computer To open the rear of the enclosure remove 9 screws from back captive panel Panel is still held in place by 3 retaining tabs one on top and two on the bottom Just slide the rear panel to the right until the top tab aligns with the hole in the housing Swing top out and lift back panel away from housing Rear panel Retaining Tabs 3 Screws 9 Remove and set aside the screw that secures the slot cover where the expansion card will be installed Discard cover Slot cover screw 1 per cover PCI Expansion Card Connectors Flat Panel Industrial Computer MAN UTPPC 002 FRONT Center Post a SIDE VIEW E End of bracket inserted through gt slot in Front Center Post Front 5 MAN UTPPC 002 7 MAINTENANCE AND UPGRADES Remove the card retaining bracket from center posts by removing screw from back post holding card retainer Lift up retainer and slide out of the slot in the front post BACK Center Post a as CARD RETAINING BRACKET SHOWN INSTALLED Screw securing bracket to Back Center Post scr
14. of the touchscreen Use the chart to determine those chemicals that are safe to use around your Panel Computer and those that may harm the touchscreen The list rates these chemicals as E Excellent G Good F Fair and N Not Recommended Because the ratings are for ideal conditions at 57 C consider all factors when evaluating your application Chemical Rating Chemical Ratin Acetone G Aniline G Auto fuel E Auto lubricants E Auto Hydraulics E Bromine wet N Butyl Cellosolve E Butyl Ether G Chloroform G Clorox E Coffee E Cupric Sulfate E Cyclohexanone N Cyclohexanol E Downy E Diethyl Ether G Dioctyl Phthalate G Ethyl Acetate E Ethanol E Ethylene Chloride G Fantastic E Formula 409 E Grape Juice E Heptane E Hexane E Hydrogen Peroxide N Isopropyl Alcohol E Ketchup E Lemon Juice E MEK F Methylene Chloride N Mineral Acids dilute E Mineral Acids strong G Mr Clean E Mustard G Naphtha G Phenol N Sodium Hydroxide dilute G Sodium Hydroxide strong F Sodium Hypochlorite E Spray N Wash E Tea E Toluene E Tomato Juice E Top Job E Trichloroacetic acid F Triethanolamine G Vinegar E Wisk F Xylene E Zinc Chloride E Touchscreen Cleaning The touchscreen has a scratch resistant coating This adds a slight chemical barrier to the screen but the coating s primary purpose is to protect the screen from abrasion The touchscreen should be cleaned as needed with a soft cloth dampened with warm soapy water Flat Panel Industrial Computer MA
15. or attaching a VGA monitor to the Panel Computer The video signal sent to an external VGA monitor will duplicate the video resolution and image on the flat panel display COMI COM2 COM1 and COM2 serial ports are 9 pin male D Sub connectors COMI is a dedicated RS 232 port COM2 is a RS 232 RS 422 RS 485 port Please Note Manufacturer s default for COM2 is RS 232 To select RS 422 or RS 485 use the JP3 Jumper settings shown below JUMPER SETTING JUMPER pin closed ILLUSTRATION 2 gojojn sisieleelo e ele JP3 1 2 5 6 7 8 9 10 RS 422 11 12 13 14 15 16 17 18 19 20 1 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Flat Panel Industrial Computer 15 5 EXTERNAL COMPONENTS PCMCIA Slot optional uses one PCI slot PCMCIA Personal Computer Memory Card International Association are small form factor devices that are used in a variety of applications and devices par ticularly in digital cameras lap top computers PDAs and many other mobile devices You can order a Panel Computer with one installed or install your own 3 PCI Slots The Panel Computer will support the addition of three 32 bit PCI Peripheral Component Interconnect Cards if you want to upgrade your system 16 Flat Panel Industrial Computer MAN UTPPC 002 5 EXTERNAL COMPONENTS On the other side of the Panel Computer you will find the Power Connector and a Power Voltage Switch Use the power voltage switch to select 115 or 230 V AC Also sh
16. own is the location of the optional fan Side Panel Power Voltage Switch Power Connector Optional Fan Location MAN UTPPC 002 Flat Panel Industrial Computer 17 5 EXTERNAL COMPONENTS 18 Rear Panel z o x o amp Push Buttons Located on the bottom rear panel you will find a recessed POWER ON push button and a recessed RESET push button There is also a recessed DIM MER potentiometer to adjust the display brightness on the 10 4 and 15 mod els not available on the 12 1 model Use a small flat blade screwdriver to adjust the DIMMER pot and to access the POWER ON and RESET push but tons LEDs There are also 5 LEDs located on the bottom rear panel They are labeled PWR to indicate power is applied to unit HDD to indicate the hard disk drive is active 10Mb 100Mb and ACTIVE all indicate Ethernet activity Flat Panel Industrial Computer MAN UTPPC 002 MAN UTPPC 002 6 COMMUNICATIONS SETUP BIOS Setup Once you have the Panel Computer installed and the peripheral devices con nected you are ready to power up the computer Press the POWER ON push button located on the rear panel of the computer as described on page 18 Consult the PCA1675 Embedded Processor Board Manual part number MAN P1675 002 to set up your Industrial Panel Computer s BIOS COM Serial Port Setup The default setting is RS 232 For RS 422 or RS 485 communications install jumpers as shown on page 15 For more infor
17. s Communication Setup Consult PCA1675 Embedded Processor Board User Manual Part Number MAN P1675 002 Step by step instructions to install an expansion card are provided Provides basic maintenance tasks to preserve data Describes cleaning of touch screen and housing Lists chemicals that may or may not be compatible with the touchscreen Flat Panel Industrial Computer 1 1 INTRODUCTION Introduction AVG Automation s Panel Computer features a 700 Mhz Intel Pentium Celeron processor single board computer in various sizes to fit your application needs An active matrix LCD resistive type touchscreen is mounted in a rugged steel enclosure with Zinc plating for optimum noise immunity along with a flat NEMA4 4X sealing bezel to form an aesthetically pleasing package The Panel Computer is a full featured computer able to withstand harsh environments Its rugged design high performance and easy access for upgrade or maintenance make the Panel Computer ideal for applications requiring the highest reliability as with all AVG electronic components The computers are rated to operate from 0 to 50 C at a non condensing humidity of 10 95 The Panel Computer is currently available in 3 sizes 10 4 inch 12 1 inch and 15 inch and is designed to be protected from oil dust or water damage when properly installed This manual will take you through the steps necessary to get your Panel Computers installed and running in the
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