Home

User Manual - TerraTekIntl

1. Symbols IMPORTANT Some of the following symbols may be used on your tool A VOILS Anosa o AMPEres A ones Erte MH iieductneneweeddssoallLernaung current LAM acne enenenees revolutions per minute eee class II construction double insulated Kg a Kilograms Massa NO Oad Speed C Eeee o Conforms to European Harmonised New Approach Directives DC aereos Direct Current Carefully remove the product and any accessories from the box Make sure that all items listed in the packing list are included In The Box A Bench grinder B Eye shields C Workpiece supports D Manual 12 ACL Group Intl Ltd Email eusales terratekintl lt Using Your Tool 9 Proper use The double grinder is a multi function tool for the rough and precision grinding of metals plastics and other materials using a selection of grinding wheels The machine must only be used for its intended purpose Even if the machine is used as intended certain residual risk factors cannot be completely eliminated The following hazards may arise in connection with the machine construction and layout Contact with the grinding wheel where it is not covered Catapulting of parts from damaged grinding wheels Catapulting of workpieces and parts of workpieces from the machine Damage to hearing if hearing protection is not used as necessary The machine is to be used only for its prescribed purpose Any other use is deemed to be a case of misuse
2. T 6 HEAVY DUTY BENCH GRINDER WITH LED WORKLIGHT TBG150E A ACL Group Intl Ltd PX Email eusales terratekintl com Gd www terratekintl com User Manual Please read and retain for future reference Contents 1 Parts List Technical Information Safety Instructions Using Your Tool Maintenance And Cleaning Warranty Parts List 2 aon DS 8 Nameplate of whee 16 Stator 7 ene sane Eye shield Bracket Motor housing OCT CI ACL Group Intl Ltd Email eusales terratekintl CC IN sen _ e coe EA NA 2 ACL Group Intl Ltd Email eusales terratekintl com Exploded Assembl b ZT 9T S5TyTETZITT OL 6 8 i 9 S iT 61 8l En a Fa la Fa Ea w Ja ba 07 TE ZE EE ESE 9E LERE GE OF TP pe tt TTIT 87 ATIT ST 0t 62 NOTICE Actual product may vary from pictures shown ACL Group Intl Ltd Email eusales terratekint 1 ON OFF switch 2 Eye Shield 3 Eye Shield Mount 4 Wheel Guard 5 Grinding wheel 6 Workpiece support fastening screw 7 Workpiece support 8 Mounting holes 9 Foot 10 Eye Shield Adjustment Screw 11 LED Work Light ACL Group Intl Ltd Email eus pn Technical Information 3 i Bench Grinder Model TGB150E Rated voltage 230 V 50 Hz Power rating 200 W S2 30 min Idle speed n 2950 min Grinding wheel diameter 150 mm Grinding wheel thickness 20 mm Grinding wheel hole diameter 12 7
3. The user operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this Before starting the equipment Pull the power plug before doing any maintenance or assembly work on the equipment The machine must be set up so that it stands firmly i e it must be securely screwed to a work bench or similar All covers and safety devices have to be properly fitted before the machine is switched on Grinding wheel must turn freely Check that the voltage on the rating plate is the same as your supply voltage before you connect the machine to the power supply 13 ACL Group Intl Ltd Email eusales terratekint Fitting The Eye Shields Fit the Eye shield 2 to the wheel safety guards using the Eye shield adjustment screw 10 Adjusting The Eye Shield Adjust the Eye Shield Mount 3 using the adjustment screw 10 so that the distance between the dry grinding wheel 5 and the Eye Shield Mount 3 is as small as possible and DOES NOT exceed 2 mm Adjust the Eye Shield Mount 3 periodically to compensate for wear on the wheel ACL Group Intl Ltd Email e Fitting The Work Piece Supports Undo the fastening screws 6 Secure the work piece supports 7 to the double wheel grinder using the fastening screws 6 Adjusting the workpiece supports Adjust the workpiece supports 7 using the fastening screws 6 so that the distance between the dry grinding whe
4. mm Weight N W G W 10 5 11 5 kgs Protection category Load factor A load factor of S2 30 min intermittent periodic duty means that you may operate the motor continuously at its nominal power level 200 W for no longer than the time stipulated on the specifications label 30 minutes ON period If you fail to observe this time limit the motor will overheat During the OFF period the motor will cool again to its starting temperature Noise emission levels The noise emitted by this saw is measured in accordance with EN ISO 3744 EN ISO 11201 The noise at the workplace may exceed 85 db A The user will require noise protection measures if this is the case Wear ear muffs No Load operation Sound pressure level L 63 dB A Sound power level Ly 76 dB A Uncertainty K 3dB A ACL Group Intl Ltd Email eusales terratekintl Read this entire manual before using this product Failure to do so can result in serious injury Save this manual for future reference Copyright 2013 by ACL Group Intl Ltd All rights reserved This manual or any artwork contained herein must not be reproduced in any shape or form without the express written consent of ACL Group Intl Ltd Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein 6 ACL Group Intl Ltd Email eusales terratekint Read and Keep This Manua
5. anufactured according to our full quality assurance procedures The declaration is to certify that it conforms to CE EMC LVD MD and RoHS directives EN55014 1 A1 2009 EN55014 2 A2 2008 EN61000 3 2 A2 2009 EN61000 3 3 2008 All provisions of Annex 1 of Council Directive 2004 108 EC EMC directive EN61029 1 A11 2010 EN61029 2 4 2011 All provisions of Annex 1 of Council Directive 2006 42 EC the Machinery Directive the low Voltage Directive RoHs 2011 65 EU Mr Alan Garnett UK QA Manager Environmental Protection RECYCLING WASTE ELECTRICAL PRODUCTS SHOULD NOT BE DISPOSED OF WITH HOUSEHOLD WASTE PLEASE RECYCLE WHERE FACILITIES EXIST CHECK WITH YOUR LOCAL AUTHORITY OR RETAILER FOR RECYCLING ADVICE g ACL Group Intl Ltd Email eusales terratel intl 18 Warranty 7 Please read the following carefully ACL Group Intl Ltd and or it s distributor has provided the parts list and assembly diagram as a reference tool only Neither ACL Group Intl Ltd or its distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to do any repairs or replace any parts of this product ACL Group Intl Ltd and its distributor expressly state that all repairs or parts replacement should be done by certified or licensed technicians The buyer assumes all risk and liability arising out of his or her repairs or parts replacement to the original product 12 Months Limited Warrant
6. e the correct tool for the job Never force the tool to work harder than it is designed to do Never use your power tool with broken parts such as switches guide fences or leg stands ALWAYS keep your power tools away from children Keep cutting tools sharp to ensure less stress on the motor Only have your power tool serviced by a qualified repair agent using manufacturers recommended parts ACL Group Intl Ltd Email eusales terratekintl c ARNI NG For your own safety read Instruction Manual before operating your tool A Eye protection required B Keep hands away from grinding wheels C Do not operate without guards in place D Do not perform any operation freehand E F Never grab wheel while it is turning Turn off tool and wait for tool to stop before moving workpiece or changing settings Safety Instructions 4 Read this owner s manual completely and make sure you understand all of its safety guidelines To work safely with this machine and to prevent accidents it is imperative to read the following safety and operating instructions in full and to put all the information into practice Always check the machine the power cable and the plug before use Only ever use the machine if it is in perfect undamaged condition Damaged parts are to be repaired or replaced immediately by a qualified electrician Always pull the plug out of the power socket before carrying out any work on the machine before chan
7. el 5 and the workpiece support 7 is as small as possible and certainly does not exceed 2 mm Adjust the workpiece supports 7 periodically to compensate for wear on the dry grinding wheel 15 ACL Group Intl Ltd Email eusales Changing The Grinding Wheel Remove the 3 screws A holding the side section of the Wheel Guard B and remove the Wheel Guard Undo the nut D Important The left grinding wheel is fastened with a left handed thread and the right grinding wheel with a right handed thread by holding the nut of the grinding wheel mount on the opposite side remove the flange C and replace the grindingwheel 5 To assemble proceed in reverse order ON OFF switch 1 To switch on the grinder set the On Off switch 1 to position I Move the ON OFF switch 1 to position 0 to switch off the grinder After switching on the equipment wait for the equipment to reach its maximum speed of rotation before commencing with the grinding work TWA lh ACL Group Intl Ltd Email eusales ter1 Grinding We recommend that you use the fine grained grinding wheel for fine grinding work and the coarse grained grinding wheel for coarse grinding work Place the work piece onto the work piece support 7 and slowly guide the work piece towards the grinding wheel 5 at the desired angle to the point where the work piece and grinding wheel make contact Move the work piece slightly back and forth to
8. ging the grinding tool and in periods of non use Always run the power cable away from the back of the machine to guard it from damage Keep the machine in a safe place and out of the reach of children It is prohibited to use the machine on asbestos materials Please note the accident prevention regulations in force in your country Use only original spare parts Repairs are to be carried out by qualified electricians only The level of noise at the workplace may exceed 85 dB A In this case you will need to introduce noise protection measures for the user The noise produced by this electric tool is measured in accordance with IEC 59 CO 11 IEC 704 DIN 45635 Part 21 NFS 31 031 84 537 EEC 09 ACL Group Intl Ltd Email eusales terratel intl Make sure of your footing Avoid abnormal working positions Keep electric tools out of the rain Never use electric tools in wet or damp conditions and never use them near flammable liquids Keep the power cable safe from damage Oil solvent and sharp edges can damage cables Keep your workplace tidy Make sure the power switch is OFF before plugging into outlet Wear suitable clothing Never wear loose fitting clothes or jewelry Use a hair net on long hair For your own safety use only the manufacturers accessories and attachments Always wear safety goggles safety gloves and hearing protection on grinding brushing and cutting jobs Check that the speed marked on the
9. grinding wheel is the same as or higher than the grinders rated speed Make sure that the dimensions of the grinding wheel are suitable for the grinder It is essential to store and handle grinding wheels in accordance with the manufacturers instructions Each time before using a grinding wheel check it carefully Never use a grinding wheel which is broken cracked or damaged in any other way If backing layers are supplied with or stipulated for the grinding wheels make sure they are used Before beginning with your work make sure that the grinding wheel is correctly mounted and secured Allow the tool to run in a safe position for 5 minutes in idle mode Stop the tool immediately if notable vibrations develop or if you discover any defects In this case examine the machine to find the cause of the trouble Never use the grinder without the supplied wheel guard Never use a separate reducer sleeve or adapter to mount grinding wheels with too large a hole Make sure that no danger results from any sparks produced during use e g injury to persons or ignition of flammable substances Always wear safety goggles and hearing protection Use other personal safety items such as gloves an apron and a helmet when necessary Please note that the workpiece will get hot when grinding or cutting Caution Risk of burns Allow the workpiece to cool Some materials become glowing hot when subjected to grinding On lengthy jobs interrupt your wor
10. k and allow the workpiece to cool Use no coolant of any kind 10 ACL Group Intl Ltd Email eusales terratekir tl Special safety instructions 1 Before you begin to work with the grinding machine carry out an acoustic test on its grinding wheel if a grinding wheel is in good condition it will produce a clear tone when tapped e g with a plastic hammer It is also important to perform this test when fitting new grinding wheels risk of damage in transit Always have the machine run in idle mode for a test period of at least 5 minutes Leave the danger zone for this period 2 Use only grinding wheels which are marked with data specifying the manufacturer type of bonding dimensions and permissible RPM 3 Keep grinding wheels in a dry place where the temperature is as constant as possible 4 Use only the supplied clamping flanges to mount the grinding wheels 5 The clamping flanges used to mount the grinding wheels must be of identical size and format Backing layers between the clamping flange and the grinding wheel must be made of elastic materials e g rubber soft board etc 6 It is prohibited to enlarge the mounting hole in a grinding wheel by re drilling 7 The workpiece supports and the adjustable upper guards must always be positioned as close as possible to the grinding wheel max gap 2 mm 8 Never use a grinding wheel without a safety guard Make sure that the following distances are not exceeded w
11. l Please read carefully all instructions within this manual Failure to follow all safety warnings can result in serious personal injury The term Power Tool in all of the following warnings refers to your mains operated corded or battery operated cordless power tool Important SAFETY Information This symbol is to warn you of potential personal injury hazards Please read carefully the notes along side this warning to avoid possible injury or death General Safety Rules A WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed refers to corded or cordless power tools Work area safety Keep work area clean and well lit Cluttered or dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 7 ACL Group Intl Ltd Email eusales terratekintl Electrical safety Before use ensure that the power outlet you are using matches the plug on your power tool and that the voltage of the outlet matches that of your power tool Only use grounded extension cords with power tools fitted with proper plugs and if using outdoors ensure a
12. ny extension cord is suitable for outdoor use Always try to avoid body contact with grounded surfaces such as radiators cooking ranges and any other fixed appliance with metal surfaces Do not expose your power tool to wet or damp conditions and NEVER use in rain Check regularly the power cord of your machine and any extension cord that you are using for damage Do not carry or pull the machine with the power cord Ensure the cord is clear from hot surfaces oil or sharp objects Personal safety Never use your power tool whilst under the influence of alcohol drugs or medication Tiredness can often cause accidents stay alert Never use your power tool without the correct guards in place Always use ANSI approved eye protection and dust mask Non slip safety shoes and hearing protectors should be worn at all times when using your power tool Ensure any dust collecting device supplied with your power tool is connected correctly before use Ensure all loose clothing long hair or jewelry is kept clear of the power tool Before plugging your power tool into the power outlet ensure the power tool is in the OFF position Check that wrenches or adjusting keys have been removed Any wrench or key left attached to a moving part can result in injury Power tool use and care Keep your power tool clean and well serviced at all times Never adjust or service any power tool before disconnecting from the mains electricity supply Always us
13. orkpiece support grinding wheel max 2 mm safety guard grinding wheel max 2 mm 9 The guard holder workpiece support and Eye shield must all be fitted before you use the double grinder 10 Always pull out the power plug before changing a grinding wheel 11 The maximum peripheral speed of the dry grinding wheel is m s d x 3 14 x n 60 x 1000 d n motor rpm diameter of the grinding wheel in mm 12 Maximum permissible motor housing temperature 80 C 13 Before starting work firmly screw the grinder to the workbench etc using the 4 mounting holes in the base plate 14 Adjust the Eye shield mount periodically in order to compensate the wear of the wheel Please note that the distance between the Eye shield and the wheel is to be kept as small as possible and should in no case exceed 2 mm 15 The grinding wheel must be replaced at the latest when the Eye shield mount 3 and the workpiece support 7 can no longer be set a maximum distance of 2 mm from the grinding wheel 11 ACL Group Intl Ltd Email eusales terratekintl c Power Extension Cords When using any extension cord the machine will suffer a power reduction due to the drop in voltage caused by the length of the cord This can be partially offset by selecting extension cords with lower gauge wire Check all extension cords for damage before use Avoid sharp objects Do not position the cord where it could be subject to traffic passing over it
14. produce an optimal grinding result This way the grinding wheel 5 is evenly worn Allow the work piece to cool between grinding Maintenance And Cleaning 6 Warning Always pull out the mains power plug before starting any cleaning work Cleaning Keep all safety devices air vents and the motor housing free of dirt and dust as far as possible Wipe the equipment with a clean cloth or blow it with compressed air at low pressure We recommend that you clean the device immediately after each time you have finished using it Clean the equipment regularly with a moist cloth and some soft soap Do not use cleaning agents or solvents these could attack the plastic parts of the equipment Ensure that no water can seeps into the device Maintenance There are no parts inside the equipment which require additional maintenance Disposal Power tools accessories and packaging should be sorted for environmentally friendly recycling Only for EC countries Do not dispose of power tools into household waste According to the European Directive 2002 96 EC on waste electrical and electronic equipment and its incorporation into national right products that are no longer suitable for use must beseparately collected and sent for recovery in an environmentally friendly manner 17 ACL Group Intl Ltd Email eusales terratel intl Declaration of Conformity We ACL Group Intl Ltd England DN6 8LZ declare that the Bench grinder has been m
15. y If within 12 months from the date of purchase you experience any problems with your product please return the product to its distributor dealer for repair or replacement This warranty DOES NOT COVER normal wear or any damage as a result of accidents misuse abuse or negligence 19 ACL Group Intl Ltd Email eusales t rrat JERRATEK ACL Group Intl Ltd Email eusales terratekintl com www terre t

User Manual - TerraTekIntl

Contents

Download Pdf Manuals

Related Search

Related Contents