Quick Reference Guide
Contents
1. Oxygen left after combustion Should be 20 9 in fresh air Fc 55 1 Flue temperature C Te 17 2 Inlet temperature Normally set by flue probe during fresh air purge ETC 98 3 Condensing boiler efficiency EfC Can be changed via Menu Press SEND to print a full combustion test Also sends to PC if Bluetooth fitted Hold SEND for 2 seconds to log a full combustion report AUX display a user defined display 02 20 9 The default AUX auxiliary display is shown COP 00 The parameters on lines 1 2 3 and 4 can be set independently 11 55 02 To customise the AUX display select MENU SCREEN AUX BAT 59 They remain the AUX parameters until changed again by the user Press SEND to print a full combustion test Also sends to PC if Bluetooth fitted Hold SEND for 2 seconds to log a full combustion report PRESSURE TEST Also see section 9 Select Prs The pump stops Press the PUMP button to auto zero the pressure sensor Using the black connectors and manometer hose connect to P1 for single pressure or P1 and P2 for differential pressure PRS display PRESSURE Defaults to smoothing off on start up Can be changed via Menu P 0 04 Defaults to low resolution on start up Can be changed via Menu mbar Pressure units can be changed via Menu 12 56 29 Displays time to enable manually timed tests Press SEND to print a pressure test Also sends to PC if Bluetoo2. 457 V 1 00G SERIAL NO 000000000 SERIAL NO 000000000 SERIAL NO 000000000 YOUR COMPANY NAME amp PHONE NUMBER HERE YOUR COMPANY NAME amp PHONE NUMBER HERE YOUR COMPANY NAME amp PHONE NUMBER HERE DATE 01 07 14 PRESSURE DIFF TEMP TIME 120008 pes sese soe ee eite ea sula DATE 01 07 14 DATE 01 07 14 COMBUSTION TIME 12 00 08 TIME 12 00 08 FUEL NAT GAS PRS mbar 0 037 T1 6 60 1 02 5 4 T2 C 47 0 CO2 8 8 AT 96 13 1 CO ppm 12 Customer FLUE C 55 1 INLT C 17 2 Appliance X Customer NETT 20 37 9 Ref Appliance EFF C 98 3 LOSSES fe eo ee MM E MAN XAIR FAB PERENNEM Cal due on 01 07 15 0 0 Ui j A E KANE457 V 1 00G CO CO2 0 0001 SERIAL NO 000000000 ANNE NONE PRS mbar 0 00 YOUR COMPANY NAME amp ee SERIAL NO 000000000 N YOUR COMPANY NAME amp Customer ROOMAIRTEST OOOO PHONE NUMBER HERE Appliance LOG 01 LOG 01 DATE 01 07 14 DATE 01 07 14 Re TIME 12 00 08 TIME 12 00 08 E get ee RR TEST COppm CO2 ppm LET BY TEST a ee ae _ a gen PL AN EAE eec cem esi 0 222 PRS 1 mbar 10 12 KANE457 V 1 00G 2 0 192 PRS 2 mbar 10 11 3 0 177 LET BY MINS 1 00 SERIAL NO 000000000 o 75 YOUR COMPANY NAME amp 5 0 183 TIGHTNESS TEST PHONE NUMBER HERE 6 0 189 O ee 7 0 192 PRS 1 mbar 20 12 AMBIENT CO CO2 8 0 200 PRS 2 mbar 20 10 45 0 235 APRS mbar 0 02 DATE 01 07 14 STABIL N MINS 1 00 TIME 12 00 08 MAXIMUM CO 0 TIGHTN S MINS 2 00 MAXIMUM CO2 235 CO ppm 0 Customer CO2 ppm 223 C sto
3. bilisation in minutes Default 1 minute TIGHTN S Set duration of tightness test in minutes Default 2 minute REPORT PRESSURE Stored pressure tests VIEW DEL ALL or EXIT max 20 tests TIGHTN S Stored let by and tightness tests VIEW DEL ALL or EXIT 20 tests Stored differential temperature tests VIEW DEL ALL or EXIT TEMP 20 tests SCREEN CONTRAST Factory setting is 04 Enables users to customise the parameters on the AUX display User can set any parameter on lines 1 2 3 and 4 HEADER Sets printout header 2 lines 20 characters per line Sets printout header 2 lines 20 characters per line header 2 lines 20 characters per line SERVICE CODE Password protected for authorised service agents Leave set to 0000 AMBIENT MENU SETUP PASSKEY 1111 SET TIME Uses Military time am 07 00 7pm 19 00 SET DATE Uses DD MM YY format REPORT ROOM AIR Stored Room AIR tests VIEW DEL ALL or EXIT max 20 tests AMBIENT Stored Amb CO2 amp CO tests VIEW DEL ALL or EXIT 20 tests TIMED Stored Timed Logs VIEW DEL ALL or EXIT 20 tests SCREEN CONTRAST Factory setting is 04 Enables users to customise the parameters on the AUX display User can set any parameter on lines 1 2 3 and 4 HEADER Sets printout header 2 lines 20 characters per line SERVICE CODE Password protected for authorised service agents Leave set to 0000 13 Printouts KANE457 V 1 006 KANE457 V 1 00G KANE
4. f on the dial In fresh air the O reading 20 9 Select Status on the dial to view the following STATUS display BAT a Battery status If less than 1 bar recharge or replace see section 10 11 46 29 Current time Can be set via the Menu see section 11 15 05 13 Current date Can be set via the Menu see section 11 CAL 283 Number of days until re calibration is required Note Boiler inlet air temperature can either be a Set automatically by the flue probe during the fresh air purge or b Continuously measured if a thermocouple is plugged into the T2 socket COMBUSTION TESTS Select Ratio on the dial to check that the analyser is set for the correct fuel To change fuel select MENU SETUP SET FUEL then use scroll and enter see section 11 Position the flue probe as per the boiler manufacturer s instructions typically the tip of the flue probe is inserted to the centre of the flue The readings will stabilise after 60 seconds assuming the boiler conditions are stable The rotary switch can be used to display the following information RATIO display NAT GAS Fuel type can be changed via Menu see section 11 R 0 0001 CO CO ratio COP 12 Carbon Monoxide ppm CO2 8 8 Carbon Dioxide 96 Press SEND to print a full combustion test Also sends to PC if Bluetooth fitted Hold SEND for 2 seconds to log a full combustion report O2 EFF display 02 9 4
5. mer MAXIMUM CO 0 Appliance MAXIMUM CO2 223 Appliance nn Rel Customer Ref Appliance fee ub UM M ee ReL 4 PRODUCT REGISTRATION Please complete detach and return to Kane International Ltd Kane House Swallowfield Welwyn Garden City Hertfordshire AL7 1JG MA o E o CompanyName Company adress ts MAA o MEA oo Sy Posteos MA Phone Nambe ooo IO AN A Mobile Number Email Address Product Details Note Proof of Purchase may be required for warranty claims Date Purchased as numbers 28 01 14 Model Number KANE457 Product Serial Number Located on the rear product label beneath the protective rubber sleeve Why did you buy a Kane Product O Made in the UK Previous Owner O Value for Money O Our Fixed Price Servicing Programme L Kane Brand O Dealer Recommendation O Not your Decision O Other What brand was your previous analyser How did you hear about Kane O Magazine Advert O Trade Counter O Training School O Previous Owner L Personal Recommendation O Internet Search O Exhibition O Other Which do you read most often Often sometimes Hardly Ever Registered Gas Engineer O 1 O Gas Installer O O O P H P I O O O P H A M News O O O Heating Ventilating amp Plumbing O O O Heating amp Plumbing Monthly O 1 O Your feedback is important to us please add any additional comments you would like to make with regard to your recent Kane purchase Tha
6. ness test P2 20 26 Pressure at end of tightness test PRINT Y The test can be printed immediately or later from the memory The analyser s memory can store up to 20 tightness tests Tightness tests are logged automatically therefore the tightness section of the memory will be full after the 20 tightness test is complete Before the 21 tightness test can be performed the tightness section of the memory must be cleared To do this select MENU REPORT TIGHTN S DEL ALL YES then press N DIFFERENTIAL TEMPERATURE Select Diff Temp to measure flow return and differential temperatures DIFF TEMP display Pump automatically switches off when dial is moved to Diff Temp Use the T1 connection for the flow temperature sensor Use the T2 connection for the return temperature sensor Real time temperature difference Press SEND to print a differential temperature test Also sends to PC if Bluetooth fitted Hold SEND for 2 seconds to log a differential temperature report AMBIENT TESTS ROOM AIR TESTING Select Room Test for CO and CO2 investigations Tests can be 15 or 30 minutes and can be stopped at any time by pressing the PUMP key Please refer to user manual ROOM AIR display Real time CO reading ppm Real time CO2 reading ppm Test 00 start To stop the Room CO test press the PUMP button The complete Room CO test is automatically stored as a log number Ambient CO2 amp CO ideal for
7. nk you for completing this survey All the information we have collected is confidential We do not sell or share data with any other company or organisation Thank you for buying this analyser Before use please register on our website WWW kane co uk ocan the QR code to go directly to Register your Product on line or complete detach and return the Product Registration form in this manual
8. play will show BATTERY CHARGING 12 USING THE MENUS Select Menu on the rotary switch and navigate using the function buttons Scroll up V Soroll down COMBUSTION MENU NAT GAS L OIL 28 35 sec PROPANE BUTANE LPG PELLETS NCCG EfN nett efficiency EfG gross efficiency EfC condensing efficiency SET TIME Uses Military time am 07 00 7pm 19 00 SET DATE Uses DD MM YY format OUTPUT KMIRP1 or KMIRP2 or BLUETOOTH or XML DATA REPORT COMB N Stored combustion tests VIEW DEL ALL or EXIT max 99 tests SCREEN CONTRAST Factory setting is 04 Enables users to customise the parameters on the AUX display AUX User can set any parameter on lines 1 2 3 and 4 Ld HEADER sets printout header 2 lines 20 characters per line SERVICE CODE Password protected for authorised service agents Leave set to 0000 To EXIT each Sub MENU select EXIT To EXIT the MENU move the rotary switch to any position other than Menu Any changes that have not been entered will be ignored TEMP PRESS MENU SETUP PASSKEY 111 1 SET TIME Uses Military time 7am 07 00 7pm 19 00 SET DATE Uses DD MM YY format OFF normal response MI ON slower damped response LOW e g 0 01mBar resolution BES VE HIGH displays to an extra decimal place PS UNITS mBar mmH gt O Pa kPa PSI mmHg hPa InH20 LET BY Set duration of let by test in minutes Default 1 minute STABIL N Set duration of sta
9. th fitted Hold SEND for 2 seconds to log a pressure report LET BY and TIGHTNESS TESTING Also see section 9 Select Tightness The pump stops Press the PUMP button to auto zero the pressure sensor Select yes or no for the let by test by using A or V then press Connect from the test point to P1 using a black connector and manometer hose Adjust the gas pressure as you would with a U tube manometer Press lt p to start either the let by test or the stabilisation period LET BY Let by test display P1 10 35 Pressure at the start of the let by test P2 10 35 Real time pressure reading TIME 99 Let by default time is 1 minute Can be changed via Menu Note When complete adjust the gas pressure if necessary then press lt p to start the stabilisation period STABIL N Stabilisation display P1 20 00 Real time pressure reading mbar TIME 59 Stabilisation default time is 1 minute Can be changed via Menu When complete adjust the gas pressure if necessary then press lt p to start the tightness test TIGHTN S Tightness test display P1 20 33 Pressure at start of tightness test P2 20 33 Real time pressure reading TIME 119 Tightness default time is 2 minute Can be changed via Menu When complete the display will show LOG 06 Let by and tightness test are automatically stored as a log number P1 20 33 Pressure at start of tight
10. walk around testing COp 8 Real time CO reading ppm CO2P 900 Real time CO2 reading ppm COx 14 Maximum CO reading ppm CO2x 985 Maximum CO2 reading ppm Timed LOG Select logging period from 4 to 24 hours to take 240 sets of readings COp 9 Real time CO reading ppm CO2P 800 Real time CO2 reading ppm COv 11 Average CO reading ppm CO2v 950 Average CO2 reading ppm ZERO Follow the instructions on the screen 60 second ambient zero is followed by a true zero ZEROING CO2p 0 TIME 59 60 second countdown 10 11 OTHER DISPLAY CODES PO Pump Off OC Open Circuit on temperature input FOR BEST PRESSURE SENSOR ACCURACY 1 Switch the analyser on for 5 minutes to let the temperature stabilise 2 Zero the pressure sensor when the analyser in the exact position that it will be used MANO MODE A limited mode for pressure and temperature only that avoids the 90 second countdown With the KANE457 switched off press and hold down co and then press and release Release after MANO_MOD is displayed on top line The KANE457 will now operate as a fixed display thermometer pressure meter with the pump off and inhibited The readings can be printed but not stored TO FULLY CHARGE NiMH RECHARGEABLE BATTERIES 1 The analyser must be switched on 2 Connect the charger and switched it on charging indicator illuminates 3 Switch the analyser off the dis
11. www kKane co uk Kane International Limited Kane House Swallowtield WYelwyn Garden City Hertfordshire ALY 1J6 UK T 44 0 1707 375550 F 44 0 1707 393277 E sales kane c6 uk KANE45 7 Quick Reference Guide ON OFF BACKLIGHT Turns the analyser ON OFF owitches backlight amp torch light ON OFF PUMP SEND ENTER Turns the pump ON OFF oend readings to printer Hold button to zero pressure Press button for 1 second oend readings to memory Hold button down for 2 secs otock No 19294 2 July 2014 Kane International Ltd Flue probe temperature T1 S Battery charger 5 457 j connection Inlet temperature T2 i m Gas Inlet Watertrap Drain Pressure connection P1 with Red Screw Plug Fit Spigot to Hose before connecting to Analyser BEFORE USING ANALYSER CHECK THE FOLLOWING Particle filter is not dirty or wet Water trap and flue probe hose are empty of water Water trap and red screw plug are fitted correctly to the analyser Flue probe hose is connected properly to the flue gas inlet Flue probe temperature plug is connected into T1 temperature connection Please read the Safety Warnings in the User Manual FRESH AIR PURGE Position the flue probe in fresh air then press the On Off button The analyser auto calibrates for approximately 90 seconds When complete Select Ratio on the dial In fresh air the CO reading Oppm Select O2 Ef
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