User manual
Contents
1. CAUTION Never use your hands to check for leaks in the hydraulic system Hydraulic oil under pressure can penetrate the skin causing serious injury CAUTION Implements connected to the tiltrotator rotator may not be used unless correctly locked into place ALWAYS make sure that the lock bolts protrude according to the specifications for the relevant quick hitch CAUTION Take care if using a ladder to install parts Risk of personal injury CAUTION Never attempt to increase the equipment s maximum capacity by making modi fications without the supplier s approval CAUTION Short circuits in electrical cables can cause injury and burning Insulate electri cal conductors and parts carefully when installing electrical equipment CAUTION Risk of burn injuries from hot hydraulic oil CAUTION The machine must never be operated with the implement lock switch turned on except when attaching or detaching a bucket or implement PEPPE PPP pb Page 6 engcon User manual SS10 u prop Symbols AN caunon E H id fo IH Safety instructions CAUTION If in any doubt regarding the machinery or the safety features contact an eng con dealer or engcon Nordic AB CAUTION Risk of catching in moving parts Risk of personal injury Implement lock switch Risk of damage and or personal injury Read the enclosed documentation for more information No Wrong action2. Montage av styrsystem ledningsdragning 7 Mounting of unit module Pos Art no Machine stick 1008739 3 810456 8 Line installation machine cable NB The connector piece reinforced with shrink sleeving should be mounted on the unit module engcon Page 15 User manual SS10 u prop Montage av styrsystem ledningsdragning 9 Line installation and mounting stick Page 16 engcon User manual SS10 u prop Montage av styrsystem ledningsdragning 11 Line installation and mounting boom 12 Boom root engcon Page 17 User manual SS10 u prop Montage av styrsystem ledningsdragning 13 Line installation cab NB The implement lock should be positioned so that it cannot be activated unintentionally 14 Connector machine cable Detach the connector from the machine cable if necessary Reassemble the cabling as shown in the picture NB The picture shows the back of the connector Page 18 engcon User manual SS10 u prop Montage av styrsystem ledningsdragning 15 Assembly of u prop joystick The two joysticks are identical It makes no difference which joystick is installed to the right and to the left ar 1 Adjust the distance A by carefully bending the joysticks as shown 1 so that they fit the machine s control levers 2 Mount the joysticks on the machine s levers Position the fork of the joystick underneath the machine s control lever Scre
3. engcon User manual SS10 u prop Table of contents User manual SS10 u prop Safety instructions General ATOR ATOM siaccarrexprxexensedenateanvicadinessotepeendeacaanccdscentve lt cusenees 4 System overview SS10 p prop rsernrnvrverrnvrranenervereserrenenersenesersnne 5 MTN ONS EEE NE 6 111510 gt ET ER 7 Control 1 Checklist electronics uunumumannsnarsmsismdminniaksinindnit 9 1b Checklist Prop JOYSTICK sessssesscscsstccseaeteccesercssissvcsstexcdoess 10 TG Checklist hydraulisk hen eee 11 2 Checking the type plate on unit smmmmeservererererserrvenerersens 12 Montage av styrsystem ledningsdragning 3 Picture diagram machine susssssessrsrsrsrsrssrnrnsrnsrnrrnrn an enar anar nr 12 4 Line installation and mounting stick and unit 13 5 Hydraulic coupling components sssssesesersrsrsrsrsrnrsrnrnrnnnnn ann 14 6 Checking the hydraulic pressure su 14 7 Mounting OT TON ae 15 8 Line installation machine cable rm rrrursrerravvvrrnsvernnveeens 15 9 Line installation and mounting stick eesse 16 10 Line installation and mounting DOOM cece 16 11 Line installation and mounting DOOM eee 17 2 Pot 17 13 Line installation Cab Lauuessmmnmmnmeinsmnmmveiisseuen 18 14 Connector machine Cable rrssrrrrsvernvvnnnsvennvennveensvennveennne 18 15 Assembly of u prop joystick ansat 19 16 Protecting the line from mechanical stress 19 17 Installation
4. Yes Correct action Implement lock switch not activated Implement lock switch activated engcon Page 7 User manual SS10 u prop Safety instructions The diagrams and tables below show the factory configurations for the buttons and thumb wheels on the joysticks Left u prop joystick 3 e Rotation clockwise Rotation anti clockwise Extra 1A 2A Extra 1B 2B i JR 3 Extra 1 2 JL 3 Extra 1 2 JL 8 SHIFT AUX AUX Right prop joystick JR 3 1 JR 3 2 Optional grabber close JR 6 or Extra 1B Optional grabber open or JR 7 AUX Extra 2B Extra 1A JL 3 1 Grab cl ons our rap Close 2 JL 3 2 Grab open E User options in cab module menu Function not available on tiltrotators ECO2 and ECO5 The buttons and thumb wheels can be configured according to the custom er s preferences using the Conf software Page 8 engcon User manual SS10 u prop Control Control 1 Checklist electronics de SE No Article Designation Quantity 1 1 2 3 1 4 5 1 6 1 7 1 8 1 9 810478 Blocking kit 1 1 engcon Page 9 User manual SS10 u prop Control 1b Checklist p prop joystick No Article Designation Quantity 1 810140 u prop joystick 2 Page 10 engcon User manual SS10 u prop Control 1c Checklist hydraulics No Article Designation Quantity 1 740408 Hydraulic hose with couplings 3 8 free end 2 740409 Hydraulic hose with
5. Kalibrering pytsarventil kontroll och montage 2 Checking the type plate on unit A Tiltrotator model B Quick hitch lower GR Integrated grab C Quick hitch upper D Control system WEIGHT 530 _ kg amgin Nordic AB Bow 111 26 835 22 Str maund Sweden Tel exch 46 670 TROD wenwengoen cam 3 Picture diagram machine Page 26 engcon User manual SS10 u prop Kalibrering pytsarventil kontroll och montage 4 Assembly pulse transmitter Install the pulse transmitter on the end of the tiltrotator s worm screw NB The pulse transmitter must be fitted at a specific depth or screwed ina certain number of turns depending on the tiltrotator model Damage may oc cur If the pulse transmitter is fitted incorrectly Model Dimensions A Number of turns ECO5 16 ECO5B 18 5 EC10 20 15 5 EC15 178 EC30 21mm 21 Connect the pulse transmitter cable to the pulse transmitter and to the connection for the tiltrotator cable assembly NB The tiltrotator will rotate during calibration Fix the pulse transmitter cabling into place to protect it from damage engcon Page 27 User manual SS10 u prop Kalibrering pytsarventil kontroll och montage 5 Cab module menu General information The left and right u prop joysticks are used to navigate in the cab module menu NB It is not possible to navigate in the cab module menu with u Conf con nected JL Left u prop joystick JR Right u prop joystick
6. CM Cab module Button Function CM JL 7 JR 6 5 sekunder Activate menu JL 6 JR 7 5 seconds Activate menu JR 3 Up down in menu JL 3 SELECT or EXIT JL 6 JL 7 JL 8 JR 6 JR 7 JR 8 Confirm selection continue mE mm m mc cc mm Em mm EE es EE Em mm m cu es mm E nme Ei mh JR 7 JR 6 5sec JL 6 JR 7 55ec A JL 6 JL 7 JL 8 JR 6 JR 7 JR 8 Page 28 engcon User manual SS10 u prop Kalibrering pytsarventil kontroll och montage 6 Calibration oil feeder valve Start the machine and run the motor at operating speed CM shows u prop then the screen is turned off Click on JL 7 and JR 6 or JL 6 JR 7 simultaneously for 5 seconds to show the system menu CM will show a list of menu functions Select AUTO using JR 3 Make sure that SELECT is selected if neces sary use JL 3 to move the cursor then press any key CM shows START AUTO Make sure that SELECT is selected if necessary use JL 3 to move the cursor then press any key CM shows Auto calibration NB The tiltrotator will move during calibration Push JL 3 as far as possible to the left and hold it there until calibration is completed see section 7 CM will now show the different calibration steps performed by the system The LED on the pulse transmitter indicates when the rotator s worm screw IS rotating CM shows Saved settings and the calibrated va
7. bly The system has automatic calibration functions and the system s functions can be customised A u prop calibration kit is required in order to customise the functions 1007528 These assembly instructions provide installation instructions and information relevant to the 10 u prop control system The safety information in these instructions relates directly to the 10 u prop and does not regard the base machine In addition to these assembly instruc tions you should carefully read the safety information regarding the base machine and any other equipment you will be using CAUTION Do not attempt to install use or perform maintenance on the tiltrotator rotator and its enclosed equipment before carefully reading all the information regard ing the tiltrotator rotator its related equipment and the base machine Observe all safety instructions carefully There are further safety instructions in the instruction manual for the rotator Identification and marking of the tiltrotator rotator Check that the information in Certification of conformity corresponds to the information on the machine see point 2 Checking the type plate the equipment and the documentation In the event of non conformities contact your supplier before first assembly Carefully read all warning texts before assembling or using the tiltrotator rota tor and its accompanying equipment The warning texts explain potential risks and how t
8. couplings 1 2 free end 2 2 4 3 Machine specific 4 2 5 2 6 Hydraulic coupling 2 7 E 9 8 790121 Dust guard 2 EC02 EC15 Hydraulic hose 3 8 EC20 EC30 Hydraulic hose 1 2 engcon Page 11 User manual SS10 u prop Control Montage av styrsystem ledningsdragning 2 Checking the type plate on unit A Tiltrotator model B Quick hitch lower GR Integrated grab C Quick hitch upper D Control system WEIGHT 530 kg MAXHOOKLFT kg engen Nordic AB a Box 111 56 834 22 Str msund Sweden Tel exch 46 670 TROD wenwengoen cam Montage av styrsystem ledningsdragning 3 Picture diagram machine Page 12 engcon User manual SS10 u prop Montage av styrsystem ledningsdragning 4 Line installation and mounting stick and unit 1 Cut the free end of the hydraulic hose to the correct length Press measurements 740408 20 0 mm 740409 23 4 mm 2 Connect the power line to 252297 engcon Page 13 User manual SS10 u prop Montage av styrsystem ledningsdragning 5 Hydraulic coupling components Pos Art no Tredo washer Adapter 710704 790114 790115 achinespecific AAO O 6 Checking the hydraulic pressure The pressure may only be adjusted by an authorised workshop according to the relevant specifications Max supply pressure 22 5 MPa 225 Bar 3263 PSI Max return pressure 2 5 MPa 25 Bar 363 PSI Page 14 engcon User manual SS10 u prop
9. lues after calibration is completed Release JL 3 Continued on next page engcon Page 29 User manual SS10 u prop Kalibrering pytsarventil kontroll och montage Page 30 Click on any key to complete the calibration CM shows START AUTO Exit the menu by selecting EXIT with JL 3 and then press any key Repeat until the display is turned off Problem solving If the cab module display signals an error during calibration check and correct the connections where the error may have occurred and check the mounting depth of the pulse transmitter For information on different error messages see the user manual For best results perform the calibration when the machine is running at the correct operating speed and has reached operating temperature If no errors are detected contact an authorised engcon workshop Check the tiltrotator functions Connect a PC to the cab module and use the u Conf software if further calibration setting adjustment is required engcon engcon Nordic i engcon Finland engcon Denmark engcon UK engcon Germany Germany engcon Poland engcon The noble art of digging engcon Sweden Nordic Holding PO Box 111 SE 833 22 Str msund Sweden Phone 46 670 178 00 Fax 46 670 178 28 info engcon com www engcon com U l Production Syre Print Berndtssons Tryckeri 2009 Uh
10. m solving If no text appears when the cab module display is switched on check the fuses and power supply connections to the cab module If the cab module display signals an error during calibration check and correct the connections where the error may have occurred For information on differ ent error messages see the user manual If no errors are detected contact an authorised engcon workshop Now continue with Calibration of oil feeder valve Page 24 engcon User manual SS10 u prop Calibration of oil feeder valve Calibration of oil feeder valve General information To calibrate the system and adjust the settings you can either use the u Conf PC software along with a pulse transmitter or you can use the system s au tomatic calibration with only a pulse transmitter The u Conf PC software and pulse transmitter are available in a separate calibration kit The software s help function provides information on now to use u Conf This document only describes the automatic basic calibration NB If a double oil feeder is installed the system must be configured for this prior to calibration See installation instructions for double oil feeder 1 Checklist calibration components No Article Designation Quantity 810467 USB cable 810464 Cable pulse transmitter 1 1 2 1 3 810461 Pulse transmitter with lock nuts 1 4 1 810466 USB with u Conf software engcon Page 25 User manual SS10 u prop
11. o avoid them If in any doubt contact your employer or supplier Remember that sound judgment and thorough knowledge of your machinery reduces many unnecessary risks Consequently operators should take the time to learn safe use of the tiltrotator rotator and its related equipment before starting operation Page 4 engcon User manual SS10 u prop Safety instructions Safety requirements The system meets the safety requirements according to SS EN ISO 13849 1 2006 Machine Safety Safety related Parts of Control Systems Part 1 General Design Principles EMC Electromagnetic Compatibility The system meets the following CE standards ISO 13766 2006 Earth Moving Machinery European Vehicle Requirements 2004 104 EC System overview SS10 u prop Article no 810456 810140 810454 810459 810462 Tiltrotator DIG 0 0 engcon Page 5 User manual SS10 u prop Safety instructions Cautions CAUTION Faulty installation can be dangerous If in any doubt contact your dealer or engcon Nordic AB CAUTION Ensure that the hydraulic system is decompressed before starting work on the system Risk of personal injury NB Observe the maximum input pressure and maximum input flow This ap plies to all control systems See technical data CAUTION Switch off the power when working with the electrical system and remove rings watches etc before starting work Risk of personal injury
12. of cab module sassssssssssrererererarnrsrsrarn rann nnnn rann nn nn nnn 20 18 Connections cab module smssserrssrrsrrsrrrsrrrsrrsr rn rr rn rr nr nr nn 21 19 Connection of oil feeder ValVe cesses 22 Calibration of thumb wheels and configuration 20 Cab module Menu aan 23 21 Calibration of thumb wheels and configuration 24 Calibration of oil feeder valve kontroll och montage 1 Checklist calibration components s ssssseresessrrsererernrnsnsnnnn nn 25 2 Checking the type plate on unit nmmerrvervrvrrerersrrseserensens 26 3 Picture diagram machine rrnvnnenvnnvnnvvvnvnnvrnnnennennensenennenenn 26 4 Assembly pulse transmitter rrsnrnrnnnnvnnvrvrnrnnernerrrnnnvennnn 27 5 Cab module Menu s ssssssrarssnsnsnsrnsrernrn rann rna nede Gps 28 6 Calibration oil feeder valve rsrrrsrrennvvnnnvennnvennsvennvvennnvennrer 29 engcon Page 3 User manual SS10 u prop Safety instructions Safety instructions General information This system is designed for controlling tiltrotators System Components Cab module 810454 controls the system functions Unit module 810456 controls the tiltrotator valves as commanded by the cab module Oil feeder valve 810462 proportionally controls the hydraulic oil flow as commanded by the cab module u prop joystick 810140 for manipulating the tiltrotator functions Implement lock switch 810459 Cables hoses and other components for assem
13. thumb wheels and configuration 20 Cab module menu General information The left and right u prop joysticks are used to navigate in the cab module menu NB It is not possible to navigate in the cab module menu with u Conf connected JL Left u prop joystick JR Right u prop joystick CM Cab module Button Function CM JL 7 JR 6 5 seconds Activate menu JL 6 JR 7 5 seconds Activate menu JR 3 Up down in the menu JL 3 SELECT or EXIT JL 6 JL 7 JL 8 JR 6 JR 7 JR 8 Confirm selection continue ms ne a Em m HFeHFH m hm EM nnn Henne FFF es mm mm nme ee ff I JR 7 JR 6 5sec JL 6 JR 7 55ec AY JLS JL 7 JLB FJR 6 JR 7 JR 8 engcon Page 23 User manual SS10 u prop Calibration of thumb wheels and configuration 21 Calibration of thumb wheels and configuration Power the system by switching it on CM shows u PROP then JOYSTICK CALIBRATION Release JL 3 and JR 3 then press any key CM shows zeroed calibrated values for the thumb wheels Push JL 3 and JR 3 to their end positions to the right and left CM shows zeroed calibrated values for JL 3 and JR 3 and Press any key to exit Press any key to continue CM shows list of available tiltrotator models Choose the relevant tiltrotator with JR 3 Make sure that SELECT is selected if necessary use JL 3 to move the cursor then press any key CM shows u PROP for a few seconds then SAVED SETTINGS Proble
14. w into place with the four screws 16 Protecting the line from mechanical stress 3 3 Position the lines so that they are not in the way of the machine operator Make sure the lines are free of stress when the levers are pushed to their end positions engcon Page 19 User manual SS10 u prop Montage av styrsystem ledningsdragning 17 Installation of cab module NB The cab module display must be visible when the system is later configured and calibrated Free space cab module Page 20 engcon User manual SS10 u prop Montage av styrsystem ledningsdragning 18 Connections cab module Pos 1 2 3 4 D Art no 810456 A 810462 B Power supply ignition on 810459 810140 left 810140 right NB Check that the left and right prop joysticks are connected to the correct connection points in the cab module NB Securely screw the connector for the u prop joystick and the implement lock into the connection points on the cab module DOOOG PR Ki hi dr PG 2 i engcon Page 21 User manual SS10 u prop Montage av styrsystem ledningsdragning 19 Connection of oil feeder valve Page 22 RED P pressure BLUE T tank YELLOW A B servo Also see the documentation hydraulic diagram for the machine Install underneath the cab floor next to the pedal engcon User manual SS10 u prop Calibration of thumb wheels and configuration Calibration of
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