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DSD-201™ DSD-91E™ User Manual
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1. 666666666 66666666 Set automatic printing enable 9 4 9 5 Set SSG water mixer valve temperature ss 16 16 Ame 2 5 9 7 Calibrate Dasim AVO aaa 16 9 8 Display al SSO DSD TOS Sg oeecia 1 1 1 1 1 1 1 101000000 17 9 9 Disinfectant 5611 i sscsicevdseseiessdnssacnceosossssavancehattusodvassesesend bncoaosedeselendawsodvessennie 17 9 10 Set SSG PWM rates for chemical pumps 066666666666666 666660666606666 18 9 11 Special SS MC commands rueda 18 9 12 O 1 turbine cd UL 214 0 E ee ee 28 9 13 SSG temperature circuit calibrati0D oooooonnnnnnnnnnnnnnnnnnnnnnnnnononnnnnnnncncnnnnnnnos 28 29 66666666666 Reservoir low high level sense inhibit 9 14 ao E ES 30 9 10 DSD SSI MA 30 Warrants 35 2 50090 946 Revision A 1 0 2 0 3 0 4 0 4 1 2003 Medivators Reprocessing Systems DSD 201 DSD 91E Single shot Generator User Manual Scope This document is used with the SSG option for the DSD 91E and DSD 201 high level disinfectors and is intended as an addendum to the existing manuals Definitions DSD Dual sided Disinfector e g DSD 91E or DSD 201 SSG Single shot Generator purchased with this kit Installation Installation of kit components DSD 201 per 50090 944 DSD 91E per 50090 945 Setup These steps are required in sequence to set up the DSD SSG system after instal
2. 1 TA d y 32 MEDIVATORS REPROCESSING SYSTEMS HLD into H2O Leak Test Option ml liter Water Option N A Part A Mix Ratio Part B Mix Ratio Prime Err Prime SSG PrintQueue Cleared Ratio SSG A Low SSG A Turb En SSG B Low SSG B Turb En SSG Comm Err SSG Command SSG Conc Err The SSG reported an Excess Press alarm to the DSD After the user pressed Start to continue the DSD tried to relieve the excess manifold pressure into the selected basin This failed and the SSG reported a second Excess Press alarm to the DSD After the user pressed Start again the DSD then tried to relieve the pressure into the rinse water system potentially adding a small amount of high level disinfectant into the rinse system An additional rinse cycle may need to be performed to ensure that the HLD is no longer in the rinse water system Enable Disable the sheath integrity tester leak test option diag nostic 88 Displayed in diagnostic 35 The selected option is not available on this system Possible solu tion If the DSD is equipped with this option turn it on using diagnos tic 88 oet the part A mix ratio in milliliters per liter of water diagnostic 35 Set the part B mix ratio in milliliters per liter of water diagnostic 35 Displayed when the SSG fails to prime either part A or part B Log the start of the SSG prime cycle Log that the print queue was cleared by the
3. 2 2 2 lt gt 1 Air B SSG Water Temperature C A station Basin Temperature C B station Basin Temperature C If the SSG option is disabled Rinse 1 Air Rinse 2 Alcohol C S T A A 20 0 z U S C W A R N N G e A station Reservoir Temperature C B station Reservoir Temperature C 9 3 Clear print queue Perform setup 22 to clear all jobs currently in the print queue for both stations The DSD will display the prompt Clear Print Queue The printing will continue if the Cancel key is pressed All print jobs currently printing and waiting to be printed will be cleared if the Enter key is pressed If the print queue is cleared the DSD will print the message PrintQueue Cleared 2003 Medivators Reprocessing Systems 1 5 gt MEDIVATORS REPROCESSING SYSTEMS TN 9 4 9 5 9 6 9 7 16 Set automatic printing enable Perform setup 33 for the automatic dynamic print at the end of a cycle option This has been modified from the DSD 201 operation and must be set for each station A number from 0 to 3 may be entered with the following effect 0 Disable the automatic printout for the selected station 1 Print one copy of the cycle after the cycle is completed for the selected station 2 Print two copies of the cycle after the cycle is completed for the selected station 3 Print three copies of the cycle after the cycle is completed for the selected st
4. enter 1 to display registers This display does not update and shows the following all 1n hex Job Register 0 SSG copy Job Register 1 Job Register 2 Job Register 3 Setup Select Basin Select t rests Jas Los temp c in tenths from 14 5 C A R N XXXX XXXX XX XXXX XX S T A XX XX XX XX XX XX XX T U S e Station B Job Register 0 DSD master Copy ADC Counts at the Calibration Temp Calibration Temp c in tenths from 14 5 C Part B Rate tenths of ml litre water Part A Rate tenths of ml litre water 2003 Medivators Reprocessing Systems 2 1 ZB MEDIVATORS REPROCESSING SYSTEMS 9 11 2 Display volume and counts delivered Use diagnostic 37 enter 2 to display volume and counts delivered This display updates once each second and shows the following all 12 hex Part A Delivered in ml Part B Delivered in ml Water Delivered in dl Pump A Pulses number of times the pump was shut down during disin fectant generation Turbine Rollovers number of times turbine counters were rolled over during disinfectant generation A Pump 8 Pulses number of times the pump was shut down during disin fectant generation 2 2 lt lt 2 oz Water Delivered in counts Part B Delivered in counts Part A Delivered in counts 2 2 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 9 11 3 Display status regist
5. it from the machine Dispose of container Remove the used container from the machine and follow the facility s prescribed method for disposal Disinfect part B lance Use a sanitary wipe to disinfect the part B lance as needed Install new container Place the new container in the machine and replace the lance s 5 4 1 Attach lance with red take up tube to the Part A container 5 4 2 Attach lance with clear take up tube to the Part B container Clear disinfectant cycle count Perform setup 11 on both stations to clear the disinfectant count Using the DSD SSG system Pre clean endoscope Pre clean the endoscope following the endoscope manufacturer s recommended procedure 2003 Medivators Reprocessing Systems 1 1 gt MEDIVATORS REPROCESSING SYSTEMS TN 6 2 6 3 6 4 6 5 6 6 6 7 7 0 7 1 2 12 Load endoscope Load the endoscope into one of the basins and connect it to the machine using the appropriate hookup kit Select station Select the desired station by pressing either station key select program Select the desired program by pressing the Program key the program number and then the ENTER key Enter data Press the Scope Number DSD 91E or ID Data DSD 201 key to enter the following data up to 10 digits each Endoscope number e Operator number e Patient number e Physician number start the reprocessor Press the Start key to begin the cycle The DSD will perfor
6. line disinfection cycle as follows If equipped with optional leak tester the leak tester system is pressurized Disinfectant is generated and sent through the 0 2 micron water filter housing into the A and B station basins for two minutes The disinfectant 15 held in the water system for the programmed time set by diagnostic 69 2003 Medivators Reprocessing Systems 1 3 gt MEDIVATORS TN REPROCESSING SYSTEMS e A quick purge of the water system is performed followed by two complete rinses of each basin After the cycle is complete a report will be printed if enabled 9 0 New and modified setups diagnostics 9 1 9 2 14 Software version Perform setup 4 to display the Micro Controller DSD Flash and SSG Flash software versions Rinse 1 Air Rinse 2 Alcohol O S T A Software Version NM uV4 00 74 00 0 S 3 Air Alcohol Micro Controller DSD Flash SSG Flash Version Version Version OZ ZN lt lt Station B Display temperature Perform setup 713 to display the A and B basin temperatures This display updates once per second It will also display either the SSG temperature or the two reservoir temperatures depending on how the system options are set up 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual If the SSG option 15 enabled Rinse 1 Air Rinse 2 Alcohol e S T A A 20 0 SSG 24 0 T 6 U B 20 1 S e 0
7. liters Used for water turbine calibration check Check Exp Date Prompts the user to check the disinfectant expiration date prior to priming the SSG Clear Print Queue Used both to prompt the user if they want to clear the print queue setup 22 and to indicate on the printout that the print queue had been cleared Dis Expired The current batch of disinfectant has been sitting for more than one hour This cycle must be canceled and restarted can happen if the power fails long enough while the disinfectant is being generated Enter LGC Temp Enter the desired SSG disinfectant temperature setting diagnostic 35 Enter Turbine Cal Enter the SSG turbine calibration values diagnostic 38 Excess Flow Water flowing too fast for the part A B pumps to keep up Therefore the disinfectant concentration may be incorrect Possible solution Reduce the water flow to the SSG Excess Press System pressure exceeded Fill Basin Used for diagnostic 33 to calibrate the basin A volume on installa tion Fill the A basin to the level sensor The DSD will beep once when the water is detected Used for water turbine calibration check Full Chamber The basin chamber level indicator sensed a full chamber prior to completing the scope channel purge during the disinfect phase should have been preceded with a no flow error Possible solu tion Solve the scope channel flow error 2003 Medivators Reprocessing Systems 3
8. user Log the disinfectant mix ratio in the format part A part B water Parts A and B are in milliliters and water is in liters Disinfectant Part A is Low Possible solution Replace the part A solution with a new container Enable Disable the SSG part A turbine error detection Disinfectant Part B is Low Possible solution Replace the part B solution with a new container Enable Disable the SSG part B turbine error detection SSG communications error Possible solution Check connection of the DSD to SSG communications cable IC cable Prompts the user for a SSG command diagnostic 37 SSG could not maintain the specified disinfectant concentration Possible solution s Check inlet water pressure Check part A B tubing for air 50090 946 Revision A SSG CRC Fail SSG Data Err SSG Error SSG Initialized SSG No Water SSG Option SSG Part A En SSG Part B En SSG Press Dis SSG Press En SSG PWM SSG Temp Dis SSG Temp Err En SSG Temp Hi SSG Temp Low SSG Temp Sen Cal SSG Test SSG Valv Err SSG Warm up SSG Water En SSG Water Mx Set DSD 201 DSD 91E Single shot Generator User Manual SSG system error NVRAM in the SSG has become invalid All SSG settings must be re initialized SSG failed to respond on the 20 bus Possible solution Check SSG power and I C cable SSG NVRAM has been initialized This should only happen the first time it is powered up All SSG settings must be r
9. with the SSG option installed onds onds 65 Add Air Time This is the air purge time that is added 600 sec default when the air purge button is pressed onds Partial Fill This is the amount of time the basin is 30 sec default Seconds filled during the partial rinse after the dis onds infectant phase and before the first rinse phase Partial Drain This is the amount of time the basin is 30 sec default Seconds drained during the partial rinse after the onds disinfectant phase and before the first rinse phase 2003 Medivators Reprocessing Systems 5 a a MEDIVATORS REPROCESSING SYSTEMS 4 1 5 4 1 6 4 1 7 Note Rinse Top off This is the amount of time the basin is 30 sec filled after the level sensor has been onds reached This should be set such that the rinse water briefly flows down the over flow prior to shutting off to ensure the entire basin is rinsed Disinfectant This is the amount of time the basin is 180 sec default Top off Time allowed to be filled after the level sensor 5 has been reached The DSD will jump out of this state when 2 liters of disinfec tant has been delivered If this time out is reached a Top off Error will be posted Recircula This time is only used on DSD 201s with 15 sec tion rinse the recirculation feature installed This is onds time the time the recirculation system is run during the partial rinse after the disinfec tant phase an
10. 00 to skip Alcohol Minutes and seconds for the air purge portion of the alcohol phase 00 00 to skip Alcohol Inject Seconds for the alcohol inject 00 to skip The DSD 201 will inject 3 milliliters of alcohol per sec ond set The DSD 91E should be set for 1 sec ond Minutes and seconds for the air phase 00 00 to skip 8 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 4 1 10 Printer initialization Initialize the printer if required This step should not be required fora DSD 201 A DSD 91E not previously set up with a DSD 201 CPU board will require the printer to be set up This is done by powering up the printer in setup mode and using the rocker switch on the front of the printer Press the rocker switch to the left Next to change the selection Press the rocker switch to the right OK to accept the current Setting Unplug the power input to the back of the printer Hold the printer rocker switch to the left On Standby position and connect power to the printer Release the switch 4 seconds after the printer head stops making a loud noise SETUP MENU Configure Next OK should be displayed If not repeat the previous three steps Press the rocker switch to the right and release OK CONFIGURATION MENU Load Defaults Next OK should be displayed Press the rocker switch to the left and release Next Baud 1200 Next OK should be displayed Press the r
11. Corporation Business Group Minntech Corporation Minntech BV 14605 28th Avenue North Sourethweg 11 Minneapolis MN 55447 USA 6422 PC Heerlen Phone 763 533 3300 The Netherlands Toll Free 800 328 3340 Phone 31 45 5471 471 Fax 763 553 3387 Fax 31 45 5429 695 Website www minntech com E mail info minntechbv com Minntech International Singapore Representative Office 138 Robinson Road 15 09 10 The Corporate Office Singapore 068906 Tel 65 6277 9698 Fax 65 6225 6848
12. G PWM rates for chemical pumps Use diagnostic 36 for development testing to enter the disinfectant pump PWM rates The PWM is limited to 0 255 The effective pump range 15 approximately 30 240 9 10 1 SSG PWM A Enter the desired PWM rate for pump A 9 10 2 SSG PWM B Enter the desired PWM rate for pump B 9 11 Special SSG IIC commands Use diagnostic 37 for troubleshooting the DSD SSG system The following prompt is displayed A complete list of commands follows Enter the desired command as shown Rinse 1 Air Rinse 2 Alcohol 5 T A SSG Command xx E U S OZ ZND gt S Rinse 1 Air Stat B 2n Rinse 2 Alcohol SSG Command Number SSG Monitoring Commands Read and display job registers 2 Display volume delivered counts delivered and temperatures Display status registers and delivery counts speed us oras 1 8 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual SSG Cycle Start Stop Commands Terminate all cycles 25 Run approximately 10 liter cycle on the selected station Run SSG Test 30 Run SSG water turbine calibration test SSG Manual Pump Commands 40 Manually turn on chem pump per selected station at selected PWM for one minute then close all valves amp shut down both pumps 41 Manually turn on chem pump per selected station at selected PWM 42 Manually turn on both chem pumps at selected PWM for one minute then c
13. PWM Part B Average PWM Part A Cycles Remaining after low chemical level detected Part B Cycles Remaining after low e mod EA eA e chemical level detected S I C Bus Retries Since Power up a XX XX XX XX XX XX U S e Xx XX XXX XX 2 2 2 lt 3 A Basin Volume Used To Check QUEEN M EV Rinse Water Turbine Calibration dl Station B Water flow rate ml minute decimal Current Water Temperature in tenths from 14 5 C 2003 Medivators Reprocessing Systems 25 a a 26 MEDIVATORS REPROCESSING SYSTEMS 9 11 6 Display IIC bus error status Use diagnostic 37 enter 6 to display IIC bus error status Non updated display shows the following hex Rinse 1 Air Rinse 2 Alcohol e S T A SSG Command SSG Errorxx xx xx xx S O oz zu gt 20 Station B Rinse Rinse 2 IIC Bus Status IIC Slave Address SSG Data Error Code IIC Bus Error Code 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 9 11 7 Display air detection values Use diagnostic 37 enter 7 to display air detection values Display updates once each second and shows the following hex Part A Turbine Count Part A IRQ Counts total of interrupt requests for Part6 A Flow Meter Part A Air Counts Pump A Pulses number of times the pump was shut down during disinfectant generation Pump B Pulses number of times the pump was shut down during disinfectant gener
14. WA MEDIVATORS We REPROCESSING SYSTEMS User Manual Single shot Generator Kit for DSD 201 DSD 91E Endoscope Reprocessors 50090 946 Revision A 2003 Medivators Reprocessing Systems a Minntech Corporation Business Group 50090 946 Revision A All rights reserved This publication is protected by copyright Copying disclosure to others or the use of this publication 5 prohibited without the express written consent of Medivators Reprocessing Systems Medivators Reprocessing Systems reserves the right to make changes in the specifications shown herein without notice or obligation Contact your representative or Medivators customer service for more information DSD 201 DSD 91E Single shot Generator User Manual TABLE OF CONTENTS A 1 1 1 1 121 121 12 1212121212 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 02 2 2 2 2 2 2 2 3 PA iti 1 1 1 1 1 100100 3 amp MMPibi erc 3 1 0 M M 3 1 AS A a 3 4 2 Disinfectant container installation oooccccccccnnncnnnnonononnnnnnnccnncnncnnnnnnnnnnnnnos 10 4 5 CalnbratesAsDasim VOUT 10 44 Check mixer valve AO ii 10 4 5 Prime disinfectant TU DING oe oa as a to sa pd as eae OR Sd aia 10 2 6 Conti device operatio ensima did 11 5 0 Changing Disinfectant Containers scscsssssscccccssssssssssssscccccsscccssssssssccssssseeees 11 ais 11 2 2 12015005601 CON ai iaa 11 5 5 Drm Pa
15. age of trade Notwithstanding the foregoing sentence in the event an implied warranty is determined to exist the period of performance by Medivators Reprocessing Systems thereunder shall be limited to one 1 year after the date of shipment of the product to distributor No employee representative or agent of Mediva tors Reprocessing Systems has any authority to bind Medivators Reprocessing Systems to any affirmation representation or warranty except as stated in this written warranty policy F LIMITATION OF REMEDY Medivators Reprocessing Systems shall not be liable to any person for any indirect special incidental or consequential damages including without limitation lost profits or medical expenses caused by the use or sale of the products whether arising under warranty or other contract negligence or other tort or other theory the remedy provided in paragraph 11 a hereof shall constitute distributor s sole remedy for breach of warranty 2003 Medivators Reprocessing Systems 35 a 36 MEDIVATORS REPROCESSING SYSTEMS Medivators Reprocessing Systems reprocessors were tested and validated with approved Medivators Reprocessing Systems filters Medivators Reprocessing Systems is not responsible for cost of repairs associated with use of non Medivators Reprocessing Systems approved filters 50090 946 Revision A A 72 Manufactured in the UK by R F E for MEDIVATORS REPROCESSING SYSTEMS A Minntech
16. ation Part B Air Counts Part B IRQ Counts total of interrupt requests for Part6 A Flow Meter Part B Turbine Count 9 11 8 Run SSG Test Use diagnostic 37 enter 26 to run SSG test The SSG will step through the following stages e Depressurize SSG manifold then close all valves Pump up part A pressure then hold and check for decay e Depressurize SSG manifold then close all valves Pump up part B pressure then hold and check for decay Depressurize SSG manifold then close all valves 2003 Medivators Reprocessing Systems 27 ZB MEDIVATORS REPROCESSING SYSTEMS Display updates once each second and shows the following hex Status Register 0 Status Register 1 Status Register 2 Test Time ozZ Z27r e i Rinse 1 Air Stat B Alcohol 9 12 SSG turbine calibration 9 13 28 Use diagnostic 38 to display the SSG turbine calibration prompts Note This should only be used when replacing a turbine Changing this value could have a negative effect on the accuracy of the disinfectant generated Enter part A part B and water turbine K factor calibration values that are provided with the turbines 5 digit number PROMPT ENTER Enter Turbine Cal A Part A turbine calibration value that is marked on the turbine limited to 2 000 20 Enter Turbine Cal Water Water turbine calibration value that is marked on the turbine limited to 1 200 20 Enter Turbine Cal B Part B turbi
17. ation Set SSG water mixer valve temperature Perform setup 41 to set the mixer valve temperature The DSD will prompt SSG Water Mx Set Press Cancel to cancel or Enter to continue turn water on This setup will turn on the SSG water to the A basin drain while set The water mixer valve is adjusted by turning the set screw and should be set to 24 0 C Turn the mixer valve setscrew clockwise to lower the set point and counterclockwise to raise the set point The display updates once per second and shows the following Rinse 1 Air Rinse 2 Alcohol e S T A SSG 24 0 U S B 0 2 lt gt Air Alcohol e EA D SSG Water Temperature C Water flow rate ml min Prime disinfectant tubing Perform setup 43 to prime the disinfectant uptake tubing after replacing the containers This setup will prime both part A and part B tubing see 4 5 Prime disinfectant tubing Calibrate basin A volume Use diagnostic 33 to set the A basin volume on installation This value is used to test the water turbine accuracy after the SSG prime is complete see 4 3 Calibrate A basin volume 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 9 8 Display all SSG DSD inputs Use diagnostic 34 to monitor the SSG and DSD inputs This display updates once per second and shows the following SSG A turbine Counts hex SSG Water Turbine Counts hex SSG Water Temperature of
18. contains defective workmanship or materials Medivators Reprocessing Systems will refund to distributor the purchase price for the defective product or return the repaired product or a replacement product to distributor freight and insurance prepaid as soon as reasonably possible following receipt and inspection of the product by Medivators Reprocessing Systems If Medivators Reprocessing Systems determines in its sole reasonable discretion that the product does not contain defective workmanship or materials Medivators Reprocessing Systems will return the product to distributor freight and insurance billed to distributor D VOIDING WARRANTY This warranty is voided immediately as to any product which has been repaired or modified by any person other than authorized employees or agents of Medivators Reprocessing Systems or which has been subjected to misuse abuse negli gence damage in transit accident or neglect Any and all modifications must be approved by the company E DISCLAIMER OF WARRANTY Except as provided in paragraph i a all products and accessories are being sold to distributor on an as is basis The warranty provided in paragraph i a is intended solely for the benefit of distributor and Medivators Reprocessing Systems disclaims all other warranties express or implied including but not limited to any implied warranties of merchantability fit ness for a particular purpose and warranties arising from course of dealing and us
19. cts more than 50 psi in the system or the SSG test fails see 9 11 8 Run SSG Test SSG Water En enable SSG water turbine error enable triggered if the water flow disable rate drops below a fixed value SSG A Turb En 1 enable SSG part A turbine error enable triggered if the part A flow O disable rate falls below a fixed value also used for the part A B PWM comparison SSG Temp Err En 1 enable SSG temperature error enable triggered if the SSG reports O disable that the desired disinfectant temperature can not be reached SSG Part B En enable SSG part B level low error enable triggered if the SSG disable reports that the part B liquid level is low SSG B Turb En 1 enable SSG part B turbine error enable triggered if the part B flow O disable rate falls below a fixed value also used for the part A B PWM comparison 9 16 DSD SSD swap Use diagnostic 98 to change the DSD SSD station configuration determined on power up for diagnostics only This feature is enabled by moving J302 on the control panel to the outside of the board Caution Using this diagnostic will adversely affect the DSD performance by disabling station B 30 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 10 0 New Prompts Error Messages Basin Volume Used for diagnostic 33 to calibrate the basin A volume on installa tion Enter the volume of water poured into the basin in tenths of
20. d before the first rinse phase Water Line This is the disinfection hold time used for 3 hours default Disinfectant the water line disinfect cycle Hold Time Set maximum disinfectant count Perform diagnostic 71 for each station to enter the maximum number of cycles to be generated by each batch of disinfectant Refer to the high level disinfectant label instructions for value Set language Perform diagnostic 80 to enter the desired language English 15 used for languages that are not available 0 English 1 German currently not available 2 French 3 Italian currently not available 4 Anglo Set time limit Perform diagnostic 81 to enter the disinfectant cycle time limits Enter the number of the limit that will meet the minimum effective soak time Setting a time limit below the required value could result in a disinfectant soak time that is below the required value Set time limit 7 for the SSG 5 minute minimum disinfect cycle 1 second minimum rinse time See the DSD User manual for a list of available time limits 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 4 1 8 Temperature Monitor optional Note If optional temperature monitor is installed perform the following on both stations 4 1 8 1 Set temperature monitor enables Perform diagnostic 49 to disable the disinfectant reservoir temperature monitor PROMPT ENTER Basin Temp Enable Basin Temp
21. e initialized ify water supply to the SSG Water temperature still too high to generate disinfectant after flush ing to drain for two minutes Possible solution Verify mixer valve operation see 9 5 Set SSG water mixer valve temperature Water temperature still too low to generate disinfectant after flushing to drain for two minutes Possible solution Verify mixer valve opera tion see 9 5 Set SSG water mixer valve temperature 2003 Medivators Reprocessing Systems ZB MEDIVATORS REPROCESSING SYSTEMS The generator did not provide 2 0 liters of disinfectant after the basin level sensor was reached within the specified time Possible solu tions 1 Increase the disinfectant topoff time diagnostic 67 2 increase the water flow to the SSG W Turb Err SSG waiter turbine failure Set the water turbine calibration point diagnostic 38 Log that the water turbine error detection is disabled 34 50090 946 Revision A LIMITED WARRANTY A WARRANTY Medivators Reprocessing Systems warrants to the distributor and to no other person that the products as such term is defined in the distributor agreement with the exclusion of accessories as defined in b below and the component parts thereof distrib uted or manufactured by Medivators Reprocessing Systems shall be free from defects in workmanship and materials the warranty for a period of fifteen 15 months after the date of shipment of the product by Med
22. equire modification for the SSG installation Use the times shown below as a starting point and then adjust to an appropriate value for the system Use the default times for a DSD 201 Use the times below for the DSD 91E DSD 201 Initial Adjusted Diagnostic Description Default Value Value Value DSD 91E 61 Rinse Drain Rinse water drain time with water purge 60 sec 70 Time through scope channels A 30 second onds drain without water purge follows this If this is set too short water will remain in the basin when the next phase starts Disinfectant Disinfectant drain time If this is set too 90 sec default Drain Time short disinfectant will remain in the basin onds when the rinse phase starts Rinse Fill This is the portion of the rinse fill phase 90 sec 140 Time that is required prior to checking for the onds level switch If your facility has low water pressure and the DSD is getting Low Chamber errors extend this time Disinfectant Not used with SSG option this time is 70 sec Fill Time hard coded to 12 minutes onds Fluid Purge This is the amount of time the scope 30 sec default Time channels are purged with rinse water onds before each of the rinse phases Air Purge This is the amount of time the scope 30 sec default Time channels are purged with air after the dis onds infect phase and each of the rinse phases Disinfectant This time is not used in the DSD 91E or in 15 sec n a pulse Sec a DSD 201
23. erature Enable Set to 1 Res High Temp En Reservoir High Temperature Enable Set to 0 Res Low Temp En Reservoir Low Temperature Enable Set to 0 4 1 8 2 Set minimum basin temperature Perform diagnostic 75 to set minimum basin temperature PROMPT ENTER Min Bas Temp Set to the lowest effective disinfect temperature C The DSD will alarm if the disinfectant falls below this level as directed by the disinfectant label instructions 4 1 9 Input program Perform setup 5 to enter the desired user program times PROMPT ENTER Program number to be modified 1 through 9 Soak Minutes and seconds for the soak wash phase 00 00 to skip Flush Minutes and seconds for the flush phase 00 00 to skip Detergent Inject seconds for the detergent inject 00 to skip The DSD 201 will inject 3 milliliters of detergent per second set The DSD 91E should be set for 1 second Dis Soak Minutes and seconds for the disinfectant soak time the minimum time allowed is limited by diagnostic 81 as directed by the disinfectant label instructions 2003 Medivators Reprocessing Systems 7 ZB MEDIVATORS REPROCESSING SYSTEMS Rinse 1 Minutes and seconds for the first rinse soak recir culate time the minimum time allowed is limited by diagnostic 81 Rinse 2 Minutes and seconds for the second rinse soak recirculate time 00 00 to skip Rinse 3 Minutes and seconds for the third rinse soak recirculate time 00
24. erify that the disinfectant that 1s being used has not yet expired Press Start to continue 50090 946 Revision A 4 6 9 0 5 1 32 5 3 5 4 5 5 6 0 6 1 DSD 201 DSD 91E Single shot Generator User Manual Confirm device operation Run a test cycle on both stations simultaneously to verify the system settings and operation Watch the operation and check for the following items When draining disinfectant does it all go down the drain before the air purge starts If not extend the disinfectant drain time diagnostic 61 When draining rinse water does it all go down the drain before the air purge starts If not extend the rinse drain time diagnostic 61 e When filling both stations simultaneously with rinse water does the water drain down the overflow for the last few seconds If not extend the rinse top off time diagnostic 67 e Verify the disinfectant hold time Changing Disinfectant Containers Load the disinfectant according to the manufacturer s instructions Note Itis very important that special attention be paid to all aspects of the manufacturer s instructions and that personnel loading disinfectant follow all label directions such as those pertaining to use of protective equipment gloves goggles use of test strips and logging the date the product package was opened Disconnect lance s Disconnect lance s take up tube with float switch from the used container and remove
25. ers Use diagnostic 37 enter 3 to display status registers This display updates once each second and shows the following all in hex Status Register 0 Status Register 1 Status Register 2 Fail Status 0 Fail Status 1 vepe se H w ra gt A A XX XX XX XX XX 4 y XXXX XXXX XXXX seven s I meii eene Water Delivered Counts B Delivered Counts A Delivered Counts 2003 Medivators Reprocessing Systems 23 a a 24 MEDIVATORS REPROCESSING SYSTEMS 9 11 4 5 T A in U 5 e Display disinfectant life timers Use diagnostic 37 enter 4 to display disinfectant life timers used to check for expired disinfectant This display updates once each second and shows the following all in hex Today s Date in days since Jan 01 2000 Elapsed Days since disinfectant cycle was started LGC Filling SSG status flag to indi cate which stations are filling with disinfectant Air Icohol E 0 2 2 lt 2 Air Alcohol Start Time in minutes from midnight Elapsed Time in minutes since disinfectant cycle was started 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 9 11 5 Display miscellaneous SSG parameters Use diagnostic 37 enter 5 to display average PWM values and temperature Display updates once each second and shows the following hex unless otherwise noted PWM Average Difference Part A Average
26. fset hex SSG Job Status Flag 0 hex SSG B turbine Counts hex Rinse 1 p 8 Rinse 2 0 Q S if A XXXX XXXX XXXX XX KX i Axxx XX Bxxx xx Sxx 5 Station B DSD System Sensors hex DSD A station sensors hex B station Sensors ai DSD B basin T t DSD A basin Temperature t oe dA tenths of a C decimal 9 9 Disinfectant Setup Use diagnostic 35 for system diagnostics only The LCG temperature and mix ratios are hard coded into the software and can not be modified for normal operation Changing these settings will affect the ratios delivered in diagnostic functions only Enter the disinfectant temperature and mix ratio settings The temperature is in C and the ratio is in the format milliliters of part A milliliters of part B one liter of water 9 9 1 LCG Temp Enter the target disinfectant temperature Set approximately 2 C higher than the lowest effective disinfectant temperature to allow for cooling during the cycle This temperature range 15 limited to 14 5 40 0 C 9 9 2 Part A Mix Ratio ml liter of water Enter the milliliters of part A to be used per liter of water This ratio is limited to 14 0 30 0 ml liter 9 9 3 Part B Mix Ratio ml liter of water Enter the milliliters of part B to be used per liter of water This ratio is limited to 14 0 30 0 ml liter 2003 Medivators Reprocessing Systems 1 7 ZB MEDIVATORS REPROCESSING SYSTEMS 9 10 Set SS
27. ivators Reprocessing Systems to distributor the warranty period B ACCESSORIES Accessories including but not limited to printer and hook ups have a 90 day warranty Il LIMITATIONS OF LIABILITIES AND DISCLAIMER OF WARRANTIES A MEDIVATORS REPROCESSING SYSTEMS OBLIGATION Medivators Reprocessing Systems sole obligation in the case of any breach of the warranty shall be at Medivators Reprocessing Systems option to repair or replace the product without charge to distrib utor or to refund the distributor s purchase price of the product In order to recover under the warranty distributor must send Medivators Reprocessing Systems written notice of the defect describing the problem in reasonable detail prior to the expiration of the warranty period and within thirty 30 days of discovery of the defect B RETURN PROCEDURE Upon receiving Medivators Reprocessing Systems official return goods authorization RGA distributor shall return the product to Medivators Reprocessing Systems freight and insurance prepaid for inspection In the case of international shipment contact Medivators Reprocessing Systems international customer service representative for shipping and customs broker instructions Medivators Reprocessing Systems will not be responsible for damage due to improper packaging or shipment C REFUND REPAIR OR REPLACEMENT If Medivators Reprocessing Systems determines in its sole reasonable discretion that the product
28. l prompt Fill Basin Fill the basin with a measured amount of water to the level sensor As the water level approaches the level sensor pour slowly 4 3 2 Enter basin volume When the water level reaches the level sensor for 3 seconds the DSD will beep and the display will prompt A Basin Volume Enter the volume of water poured into the basin in tenths of liters and press ENTER The volume is limited to 9 2 liters 5 for small basin DSD 91Es and 10 9 liters 5 for all other DSDs 4 3 3 Drain basin The basin will drain for 90 seconds and then the DSD will return to the diagnostic mode Check mixer valve setting Perform setup 41 to verify that the water mixer valve 15 set correctly Enter setup 41 then wait for the water temperature to stabilize The value should be within 1 0 C of 24 C Press CANCEL to exit see 9 5 Set SSG water mixer valve temperature Prime disinfectant tubing Perform setup 43 on station A to prime the uptake tubing for both parts A and B 4 5 1 Prime SSG Enter setup 43 when both stations are idle The DSD will prompt Prime SSG Press the Start button to continue 4 5 2 Connect Restrictor The DSD will prompt Attach Restrictor Connect the scope restrictors provided with the DSD to the A and B station scope hookup if nothing 15 connected the DSD will alarm with a No Flow error Press Start to continue 4 5 3 Check Disinfectant Dates The DSD will prompt Check Exp Date V
29. lation Note To enter the diagnostics mode enter Setup 88 with input code 135 Initialize the DSD SSG system 4 1 1 Initialize NVRAM Perform diagnostic 86 to initialize all program settings Note If this is done later it will erase all user logs settings and programs 4 1 2 Set serial number Perform diagnostic 82 to enter the last four digits of the DSD serial number which can be found on the left inside panel of the cabinet PROMPT ENTER Input S N Major Middle two digits of the serial number Input S N Minor Last two digits of the serial number 4 1 3 Set options Perform diagnostic 88 to set the DSD system options Note This must be performed on both stations Set to 1 if machine is equipped with option otherwise set to 0 PROMPT ENTER Leak Test Option Sheath integrity test option Recirc Option Basin water recirculation option DSD 201 only set to 0 for DSD 91E ZB MEDIVATORS REPROCESSING SYSTEMS Auto Dis Option Automated waterline disinfection option set to 1 when SSG option is installed Heat Option Heated disinfectant reservoir option set to 0 when SSG option is installed SSG Option Single shot use chemistry option set to 1 when SSG option is installed Temp Option Basic temperature monitoring option 4 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 4 1 4 System cycle times The default cycle times are for the standard DSD 201 and will r
30. lose all valves amp shut down both pumps Manually turn on both chem pumps at selected rate Manually turn on chem pump per selected station at max rate 43 44 45 Manually turn on both chem pumps at selected rate for two minutes pulsing on off in ten second intervals Manually turn off chem pump of selected station Manually turn off both chem pumps and close all valves Manually turn off both chem pumps and close all valves with 3 sec water purge 50 52 4 5 2003 Medivators Reprocessing Systems 1 9 A a 20 MEDIVATORS REPROCESSING SYSTEMS SSG Manual Valve Commands Clear water turbine counter and open water and A LCG Valves for one minute Close all valves Activate SSG_SPARE_VALVE 1 not connected 1 Activate SSG water valve 2 Activate SSG rinse water valve 4 Activate SSG A basin LCG valve 0x08 Activate SSG SPARE VALVE3 used as input 0 Activate SSG B basin LCG valve 0x20 Activate SSG foldback auto disinfect valve 0 Activate SSG pick off valve 2 used as power 0 po ease sse spre vave oor a Deactivate SSG foldback auto disinfect valve 0x40 Deactivate SSG pick off valve 2 0 SSG Initialization Commands 98 Initialize database to defaults 99 Initialize database to all zero 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 9 11 1 Display Job Registers Use diagnostic 37
31. m a self test on the SSG unit 1f both stations are idle The machine will perform the high level disinfection of the endoscope and print a report 1f enabled when the cycle is complete Note Stop mode is entered by pressing the stop button during a cycle or by an alarm condition Do not leave one station in stop mode for a prolonged period of time this will inhibit the SSG self test Remove endoscope Remove the endoscope from the basin and dry it according to the facility s prescribed method DSD SSG system operation SSG warm up phase The DSD will run water through the basin and down the drain for up to two minutes to bring the SSG water up to the required temperature for mixing the disinfectant If the water stabilizes 1n time the DSD will drain the water and continue If the water does not stabilize in time either an SSG Temp Hi or SSG Temp Low alarm will occur SSG test phase If both stations are idle at the start of a cycle an SSG valve and pump test will be performed to ensure that none of the SSG valves are leaking If the test passes the cycle will continue If any of the SSG test parameters fail the DSD will stop operation and an SSG Valv Err alarm will occur 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual 73 Flush wash phase If enabled the DSD will perform the flush wash phase The water used will be warm and may be diverted to the drain for up to three minutes prior to s
32. ne calibration value that is marked on the turbine limited to 2 000 20 SSG temperature circuit calibration Use diagnostic 39 to calibrate the SSG temperature circuit The DSD will prompt SSG Temp Sen Cal Press Enter to continue The SSG temperature circuit may be calibrated as follows 50090 946 Revision A DSD 201 DSD 91E Single shot Generator User Manual Allow the DSD SSG to sit idle for several hours to ensure that room temperature has been reached Perform diagnostic 39 and input the current room temperature using a calibrated thermometer followed by Enter 9 14 Reservoir low high level sense inhibit Use diagnostic 43 to disable the low and high level sensors for the multiuse chemistry reservoirs Set to 0 for both stations when the SSG option is installed PROMPT ENTER Res Low Enable Res High Enable 1 enable 0 disable SSG setting 2003 Medivators Reprocessing Systems 29 ZB MEDIVATORS REPROCESSING SYSTEMS 9 15 SSG Sensor Inhibit Use diagnostic 44 to enable or disable the DSD s response to SSG errors Note Disabling sensors during operation is not recommended An unsafe condition could occur PROMPT ENTER COMMENTS SSG Part A En enable EMEN part A level low error enable triggered if the SSG disable reports that the part A liquid level is low SSG Press En 1 enable SSG overpressure and leak test error enable triggered if the O disable pressure switch dete
33. ocker switch to the left and release Next Baud 2400 Next OK should be displayed Press the rocker switch to the left and release Next Baud 4800 Next OK should be displayed Press the rocker switch to the right and release OK DATA 8115 8 Next OK should be displayed Press the rocker switch to the right and release OK STOP 2115 1 Next OK should be displayed Press the rocker switch to the right and release OK HSHAKE BUSY LINE Next OK should be displayed Press the rocker switch to the right and release OK COLS 32 Next OK should be displayed Press the rocker switch to the right and release OK INVERT NO Next OK should be displayed Press the rocker switch to the right and release OK FONT 5x8 Next OK should be displayed Press the rocker switch to the right and release OK 2003 Medivators Reprocessing Systems 9 gt MEDIVATORS REPROCESSING SYSTEMS TN 4 2 4 3 44 4 5 10 e MAG NONE Next OK should be displayed Ready should be displayed Disinfectant container installation Install the disinfectant containers following the procedure for changing containers see 5 0 Changing Disinfectant Containers Calibrate A basin volume Use diagnostic 33 to set the A basin volume on installation This value is used to test the water turbine accuracy after the SSG prime is complete 4 3 1 Calibrate A basin volume Enter diagnostic 33 with both stations idle The DSD wil
34. rt a 11 SA Sta mew COM aime AAA AA 11 5 9 Clear disinfectant Cycle COBDE ad 11 6 0 Using the DSD SSG systemi sscccciscscssiccsacsevecscccdesscesedsssccccceasanssstsoseondesesesedsssccascdseosene 11 6 1 Proc O Pta 11 02 Load Endoscope 0000020 2 dont das 12 05 DCIECE SUA MOM ais 12 Ob Select DrOPLAUD 12 6 BRUT 0 ne ne Per cb tan atus totos a Con ee or er ae 12 6 6 Start ilie REPrOCe SSOP 00000011110 12 6 7 REMOVE Endoscopia 12 T 0 DSD SSG system OPEV allOMs si iessascscswecedaiecsvevssesssncedessaassdeccvedsnescvevorsseededessesssasecusdods 12 TU SSW PHASE sace eee eee ae ese ae ee 12 IS A LN 12 d Jes vas 0008 13 TA egt E UTE 13 ko RINSE phase Suede orte loreet Posee div temas A tees cuis 13 7 0 A TCOBOL MAS Co comet ue tas vn tuse eni cS a bud Ned TUE CI aetna 13 LLAPI TU O E 13 8 0 Waterhue dieintecton Cycle 25i 00000 13 Sl e io soos a RE IN 13 2003 Medivators Reprocessing Systems 1 m MEDIVAT TE REPROCESSING ORS 5 2 CODDnceb SNC rotas 13 5 9 Mater lincre 0 ae ae ae are 13 9 0 New and modified Setups diag nostics cccccccccccrsssssssssscccccccscsccsssssssccccssssseeees 14 DL DON O cetus dmt vm eO ERU MEME UR MM MEN 14 22 Display temper UTE nai 14 SR OEA T TT 15 16
35. tarting 7 4 Disinfect phase The part A and part B pumps will start and the disinfectant will start entering the DSD basin If the water temperature falls below the minimum specified value an alarm will occur The first stage of the phase 15 to prime the DSD disinfectant pumps Once primed the endoscope channels are purged with disinfectant for 30 seconds The basin is then filled to 2 liters past the basin level sensor When full the programmed disinfect soak time 15 After the programmed time has elapsed the disinfectant is dumped to the drain 7 5 Rinse phases From one to three warm water rinse cycles will take place depending on user settings 7 6 Alcohol phase The alcohol phase remains unchanged from unmodified DSD 201 operation 7 Air phase The air phase remains unchanged from unmodified DSD 201 operation 8 0 Waterline disinfection cycle 8 1 Initialize disinfection 8 1 1 With both stations idle perform setup 6 The machine will prompt Auto Line Dis 8 1 2 Press Start to continue 8 2 Connect restrictor The DSD will now prompt Attach Restrictor 8 2 1 Connect the endoscope restrictors provided with the DSD to the A and B station hookups Note f standard endoscope hookups are used more disinfectant may be used than is required If nothing is connected the DSD will alarm with a No Flow error 8 2 2 Press Start to continue 8 3 Water line disinfection The DSD will proceed with the water
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