64,000 BTU GAS GRILL USER MANUAL
Contents
1. position FLAME CHARACTERISTICS Check for proper burner flame characteristics Each 26 a ete Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air Visually check the burner flames prior to each use the flames should look like this picture if flames do not refer to the CARE amp MAINTENANCE of this manual If these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air TO MATCH LIGHT THE GRILL If the burner will not light after several attempts then the burner can be match lit 1 Open lid before lighting 2 Turn the burner control knobs to OFF 3 Place a paper match in the end of the match lighter Strike the match and place through the cooking grate to the LEFT burner of 1 2 1 to 2 cm away 4 Turn_on the LEFT burner control knob to MAX position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 Once lit light adjacent burners in sequence by pressing in_and rotating the control knob to the MAX2. BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being put into operation The replacement pressure regulator and hose assembly shall be that specified by the manufacturer Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators for those supplied with the grill If a replacement is necessary contact the factory for proper replacement Screw the regulator type QCC1 onto the cylinder Leak check the hose and regulator connections with a soap and water solution before operating the grill see leak testing section TO LIGHT THE GRILL BURNER Always keep your face and body as far from the grill as possible when lighting Read instructions before lighting Open lid during lighting Ensure knobs are in OFF position Turn on the cylinder valve oO A O N gt Push and turn control knob counter clockwise to MAX position until click is heard and burner is lit Then release knob Adjust the flame by turning control knob between MAX and MIN positions 6 If ignition does not occur in 5 seconds turn the burner control off wait 5 minutes and repeat the lighting procedure 7 To turn off turn control knob clockwise until it locks in OFF
3. Open the lid to the side burner before lighting 2 Turn the burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the MAX position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual on page 31 CARE amp MAINTENANCE STAINLESS STEEL Under extreme conditions stainless steel can rust and the rust may not be removable These conditions may become more prevalent in coastal areas Always use extra precautions while cleaning the stainless steel by using a soft non abrasive cloth and a stainless steel cleaner polish to minimize the risk of scratching the surface BURNERS Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean th
4. burn hazard or other injury SECTION FOUR Operating Instructions 005 25 Lighting Instructions ceeeeeees 26 SECTION FIVE Using the Side Burner 65 28 Care amp Maintenance 068 29 How to Replace Main Burner 30 Trouble Shooting cccceee ences 31 SECTION SIX Limited Warranty ccceeee eee eens 32 SAFETY INSTRUCTIONS RECOGNIZED SAFETY SYMBOLS WORDS AND LABELS WARNING DO NOT USE ALUMINUM FOIL TO LINE THE Do not try lighting this appliance without first GRILL RACKS OR GRILL BOTTOM This can reading the LIGHTING INSTRUCTIONS section severely upset combustion airflow or trap excessive of this manual heat in the control area GAS INSTALLATION CODES The installation must conform with local codes or in INSECT WARNING Spiders and insects can nest in the burners of this and any other grill and cause the absence of local codes with the national fuel gas code ANSIZ223 1 NFPA 54 natural gas and propane installation code CSA B149 1 or propane storage and handling code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable the gas to flow improperly This is a very dangerous condition which can cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Ins
5. position 7 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual on page 31 LIGHTING INSTRUCTIONS Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use Do not attempt to light the grill if odor of gas is present Call for customer service 1 866 814 0585 21 USING THE SIDE BURNER WARNING IMPORTANT USING THE SIDE BURNER Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the side burner if the odor of gas is present WARNING Always keep your face and body as far away from the burner as possible when lighting LIGHT THE SIDE BURNER 1 Read instructions before lighting 2 Open lid during lighting 3 Ensure the knob is in off position 4 Turn on the cylinder valve 5 Push and turn control knob counter clockwise to MAX position until click is heard and burner is lit then release knob adjust the flame by turning control knob between MAX and MIN positions NOTE If the side burner igniter is not functioning see the following section for match lighting 28 MATCH LIGHTING THE SIDE BURNER 1
6. If the smell of gas is detected at any time you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed from the grill including the burner tie down straps DO NOT SMOKE WHILE LEAK TESTING NEVER LEAK TEST WITH AN OPEN FLAME Make a soap solution of one part liquid detergent and one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the L P cylinder is full TO TEST Make sure all control valves are in the OFF position Turn the gas supply on Check all connections from the L P cylinder up to and including the connection to the manifold pipe assembly the pipe that goes to the burners Use the soap solution and spray or brush it onto all of these connections Soap bubbles will appear where a leak is present If a leak is present immediately turn off the gas supply tighten any leaking fittings turn gas on and recheck Should the gas continue to leak from any or all of the fittings turn off the gas supply and contact our customer service at 1 866 814 0585 Only those parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak 24 GAS FLOW CHECK Each grill burner is tested and adjusted at the factory prior to shipment however variations in the local ga
7. hole close the LP cylinder and gas control valves Wait 10 minutes and re start When turning the LP cylinder valve on do not cover vent hole on the regulator Check your flames for proper performance Replace regulator if the flames are not correct Purge The lines Grill only heats to 200 300 degrees Ensure the temperature gauge is functioning properly Hold a flame to the probe or compare the grill gauge to an oven thermometer placed in the grill Ensure correct start procedure Prior to lighting grill the gas control knobs should be off The propane bottle should be turned off If not wait 15 minutes Turn cylinder all the way on Turn left burner to ignite wait 5 seconds ignite Repeat for additional burners Check all gas connections for leaks with bubble test If leaks are found replace the part or tighten the fitting Grill takes a long time to Normal preheat 500 600 degrees takes about 10 15 min Cold weather and wind preheat may effect your preheat time Volcanic rock and Briquettes should not be used in this BBQ Burner flames are not light Too much or not enough air mixes for the flame Elevation is the principal cause however cold weather can affect the mixture blue Grill is in a windy location 31 SSS SS ONE YEAR LIMITED WARRANTY True Value Company warrants your gas grill to be free from manufacturer s defects in workmanship or material under normal operati
8. keep LP gas cylinders in an upright position e Do not store or or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill e Do not subject the LP gas cylinder to excessive heat e Never store an LP gas cylinder indoors If you store your gas grill in the garage or other indoor location always disconnect the LP gas cylinder first and store it x safely outside Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP gas cylinders must be stored outdoors out of reach of children Disconnected LP gas cylinder must not be stored in a building garage or any other enclosed area sss aaa GAS HOOK UP e When your gas grill is not in use the gas must be turned off at the supply cylinders Storage WARNING A strong gas smell or the hissing sound of gas indicates a serious problem with your gas grill or the of an outdoor cooking gas appliance indoors is permissible only if the cylinder is LP gas cylinder Failure to immediately follow the disconnected and removed from the outdoor steps listed below could result in a fire or explosion COOKING JAS AppPIanGE that could cause serious bodily injury death or e The pressure regulator and hose assembly property damage must be inspected before each use o
9. painted surfaces nor does it cover corrosion or discoloration due to misuse lack of maintenance hostile environment accidents alterations abuse or neglect e This warranty does not cover damage caused by heat abrasive and chemical cleansers resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill Some provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some provinces do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from province to province If you require service please first see the Troubleshooting section of the Owner s Manual Additional assistance can be found by calling our toll free customer service line at 1 866 814 0585 Monday to Friday from 9 00 AM to 5 00 PM EST 32
10. safety relief device that has a direct connection with the vapor space of the cylinder 2 The cylinder supply system must be arranged for vapor withdraws 3 The LP gas cylinder used must have a collar to protect the cylinder valve PROPER PLACEMENT AND CLEARANCE OF GRILL Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas grill is to be used outdoors only at least 3 feet from the back and 2 feet from side of any combustible surface Your gas grill should not be used under overhead combustible construction Do not obstruct the flow of ventilation air 22 around the gas grill housing This outdoor gas grill is not intended to be installed in or on recreational vehicles and or boats e Never connect an unregulated LP gas cylinder to your gas grill The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11 water column W C 2 74KPA for connection to an LP gas cylinder e Replacement regulators and hose assemblies must be those specified in this manual e Have your LP gas cylinder filled by a reputable propane gas dealer and visually inspected and re qualified at each filling a Do not store a spare LP gas cylinder under or near this appliance b Never fill the cylinder beyond 80 percent full c If the information in a and b is not followed exactly a fire causing death or serious injury may occur e Always
11. 0 bolts and M5 nuts 1 Line up burner and nozzle 2 Assembly ignition hole of the burner downwards 30 TROUBLE SHOOTING SPIDER AND INSECT WARNING Spiders and insects can nest in the burners of the grill and cause the gas to flow from the front of the burner This is a very dangerous condition which can cause a fire to occur behind the valve panel thereby damaging the grill and making it unsafe to operate WHEN TO LOOK FOR SPIDERS You should inspect the burners at least twice a year or immediately after any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The grill does not reach temperature 3 The grill heats unevenly 4 The burners make popping noises BEFORE CALLING FOR SERVICE If the grill does not function properly use the following checklist before contacting your dealer for service You may save the cost of a service call PROBLEM SOLUTION When light the grill it does Make sure you have turned on the gas not flame immediately Make sure it has a spark while you are trying to ignite the burner Push in control knob and turn to ignite preheat and hold for approximately 5 seconds and then ignite the grill Make sure your burner is clean Vent hose on the regulator may be plugged or regulator may be faulty Regulator makes noise Make sure the vent hole on the regulator is not obstructed Clear the
12. GRILL ZONE 64 000 BTU GAS GRILL USER MANUAL MODEL NO SRGG41207 TV NO 143758 Consumer Retain this manual for future reference Installer Leave this manual with consumer FOR OUTDOOR USE ONLY PLEASE CONTACT 1 866 814 0585 FOR ASSISTANCE DO NOT RETURN TO PLACE OF PURCHASE OFFICE HOURS 9AM TO 5PM EST SAFETY INSTRUCTIONS i wee If you smell gas Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department A WARNING 1 Do not store or use gasoline or other flammable liquids OR vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance TABLE OF CONTENTS SECTION ONE Safety INstructiOnS ccee eee eeees 4 Placement of the Grill 00 8 SECTION TWO Exploded VieW cccceeeeeeeeeeeeees 9 Part List and Hardware List 10 Assembly Instructions ccc cece eeeee 11 Gas cylinder Installation Instruction 20 SECTION THREE Gas Hook Divi a costed sntnaatantia a inari 21 Leak TeSting cccceeeeseeeeeeeeeeeees 24 Installer Final Check 0eee eee 25 Read this User Manual carefully and completely before using your grill to reduce the risk of fire
13. LL PARTS ARE INCLUDED ASSEMBLY REQUIRED IDENTIFY MISSING OR DAMAGED PARTS PLEASE CALL CUSTOMER SERVICE 1 866 814 0585 DO NOT RETURN TO RETAILER A EXPLODED VIEW PART LIST 1 Lid 1pc 20 Axle 1pc 2 Warming rack 1pc 21 Front right pole 1pc 3 Cooking grid 2pcs 22 Rear right pole 1pc 4 Flame tamer 5pcs 23 Right transom 1pc 5 Main burner 5pcs 24 Right side shelf 1pc 6 Grease tray 1pc 25 Right side burner bowl 1pc 7 Left side shelf 1pc 26 Ignition pin 1pc 8 Side shelf handle bezel 2pcs 27 Right side burner 1pc 9 Side shelf handle 1pc 28 Right side burner rack 1pc 10 Towel hook 4pcs 29 Right burner lid 1pc 11 Control knob bezel 6pcs 30 Grill body 1pc 12 Control knob 6pcs 31 Side burner valve 1pc 13 Left transom 1pc 32 Regulator amp gas hose 1pc 14 Rear left pole 1pc 33 Grease cup hanger 1pc 15 Front left pole 1pc 34 Grease cup 1pc 16 Condiment shelf 1pc 35 Bottom panel 1pc 17 Lower front panel 1pc 36 Cylinder fixing hook 1pc 18 Wheel cap 2pcs 37 Connection bar 1pc 19 Wheel 2pcs HARDWARE LIST PP washer 1pc R pins 4pcs D5 washers 4pcs 10 ASSEMBLY INSTRUCTIONS STEP 1 Insert the axle 20 through the front right pole 21 and rear right pole 22 secure them with 2pcs R pins l T R pin 2pcs STEP 2 Attach 1pc pp washer 2pcs D10 washers 2pcs M10 nuts 2pcs R pins 2pcs wheels 19 and 2pcs wheel caps 18 to the axle 20 and secure them in turn as sh
14. e exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects or other obstructions are blocking the flow of gas through the burner see the TROUBLE SHOOTING section of this manual 29 GREASE TRAY CLEANING The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution Check the grease tray frequently don t allow excess grease to accumulate and overflow out of the grease tray SIDE BURNER CLEANING Clean the exterior of the burner with a brush Clear any clogged burner ports with a straightened steel wire Never enlarge the burner ports Never use a wooden toothpick as it may break off and clog the port Check your grill for the following items every six months Make sure the area around the grill free and clear of combustible materials 1 Make sure the combustion and_ ventilation openings are not obstructed 2 Make sure the ventilation openings of the cart are not obstructed 3 Visually check the burner flames 4 Clean your grill as described above 5 Check the grill for insect nests as described in the troubleshooting section on page 31 HOW TO REPLACE MAIN BURNER Main burner image Ignition hole upwards 3 Line up burner and burner supporter and secure both parts by using M5x1
15. e in a well ventilated area out of the reach of children DO NOT USE BRIQUETTES OF ANY KIND IN THE GRILL The grill is designed for optimum performance without the use of briquettes Do not place briquettes on the fame tamers as this will block off the area for the grill burners to vent Adding briquettes can damage ignition components and knobs and void the warranty Keep the back of the cart free and clear from debris Keep any electrical supply cord or the rotisserie motor cord away from the heated areas of the grill Never use the grill in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required see below Always adhere to the specified clearance NEVER USE A DENTED OR RUSTY PROPANE CYLINDER PLACEMENT OF THE GRILL MINIMUM CLEARANCE LOCATION 2 Clearance from both sides of combustible When determining a suitable location take into material and 3 Clearance from the back account concerns such as exposure to wind proximity to traffic paths and keeping any gas supply lines as short as possible Locate the grill only in a well ventilated area Never locate the grill in a building garage breezeway shed or other such enclosed areas During heavy use the grill will produce a lot of smoke Lock the wheels after the grill is placed in a suitable position Al atention AA REMOVE ALL PARTS FROM THE CARTON IDENTIFY PARTS AND HARDWARE TO BE SURE A
16. en connecting regulator assembly to the valve hand tighten the nut clockwise to a complete stop Do not use a wrench to tighten Use of a wrench may damage the quick coupling nut and result in a hazardous condition GAS HOOK UP 6 Open the cylinder valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light the grill See below If a leak is found turn the cylinder valve off and do not use the grill until a local LP gas dealer can make repairs To disconnect LP gas cylinder 1 Turn the burner valves off 2 Turn the cylinder valve off fully turn clockwise to stop Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise A cylinder of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size LP gas cylinder to use You must use an OPD gas cylinder which offers an Overfill Prevention Device This safety feature prevents the cylinder from being overfilled which can cause malfunction of the LP gas cylinder regulator and or grill In Canada the LP gas cylinder must meet the National Standard of Canada Can CSA B339 Cylinders spheres and Tubes for Transportation of Dangerous Goods and Commission 1 The LP gas cylinder must have a shutoff valve terminating in an LP gas supply cylinder valve outlet that is compatible with a Type 1 cylinder connection device The LP gas cylinder must also have a
17. essure regulator connected and set for 11 necessary to turn the heat to a lower setting after the W C LP gas Gas connections to grill using initial browning This cooks the food through without hose amp regulator assembly provided pre set for burning the outside Foods cooked for a long time or 11 0 water column foods basted with a sugary marinade may need a lower Unit tested and free of leaks heat setting near the end of the cooking time User informed of gas supply shut off valve location Q Q TO BIGIN 1 Make sure the grill has been leak tested and is properly located 2 Remove any remaining packing material 3 Light the grill burners using the instructions 4 Turn the control knob s to MAX and preheat the grill for 15 minutes The grill lid is to be closed during the appliance preheat period 5 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between MAX and MIN NOTE The grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner NOTE The hot grill sears the food sealing in the juices The longer the preheat lasts the faster the meat browns and the darker the grill marks DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING 25 LIGHTING INSTRUCTIONS WARNING IMPORTANT
18. f the grill Shut off gas supply to the gas grill If there is excessive abrasion or wear or if the Turn the control knobs to OFF position hose is cut it must be replaced prior to the Put out any flame with a proper fire extinguisher grill being used again Open Grill Lid e Keep the gas regulator hose away from hot Get away from the LP gas cylinder grill surfaces and dripping grease Avoid Do not try to fix the problem yourself unnecessary twisting of hose Visually inspect If odor continues or you have a fire you can not extinguish call your fire department Do not call from near the LP gas cylinder because your telephone is a form of electrical device and the hose prior to each use for cuts cracks excessive wear or other damage If the hose appears damaged do not use the gas grill Call 1 866 814 0585 for an authorized could create a spark resulting in fire and or replacement hose explosion e Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices 23 LEAK TESTING GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below
19. grease deposits collect in the grease slide panel bottom at the bottom of the grill s firebox Clean this area often For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill with caution Avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite if applied to a hot surface Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the grill for cooking excessively fatty meats or products which promote flare ups Do not operate the grill under construction Use only in well ventilated areas Do not use in buildings garages sheds breezeways or other such enclosed areas THIS UNIT IS FOR OUTDOOR USE ONLY Keeps the area surrounding the grill free from combustible materials trash or combustible fluids and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors ensure that it is cool If propane is used the cylinder must be unhooked and the propane cylinder stored outsid
20. m must be arranged for vapor withdrawal The cylinder must include a collar to protect the cylinder valve 21 Other cylinder may be acceptable for use with the appliance provided they are compatible with the appliance retention means Main Manifold operating pressure 11 water column W C 2 74KPA LP Gas Cylinder must be fitted with Overfill Prevention Device OPD LP Gas Cylinder must be provided with a cylinder connection device compatible with the connection for outdoor cooking appliances LP GAS HOOK UP Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head CONNECTION Your grill is equipped with gas supply orifices for use only with liquid propane gas It is also equipped with a high capacity hose regulator assembly for connection to a standard 20lb LP cylinder 18 1 4 high 12 1 4 diameter TO CONNECT THE L P GAS SUPPLY CYLINDER 1 Make sure cylinder valve is in its full off position turn clockwise to stop 2 Check cylinder valve to ensure it has proper external male threads type 1 connection per ANSIZ21 81 3 Make sure all burner valves are in the off position Inspect valve connections port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or obstructed equipment See your local LP gas dealer for repair 5 Wh
21. nded to be installed in or boats DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART Never let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface Fabric may ignite and result in personal injury For personal safety wear proper apparel Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Only certain types of glass heatproof glass ceramic earthenware or other glazed utensils are suitable for grill use These types of materials may break with sudden temperature changes Do not heat unopened food containers as a build up of pressure may cause the container to burst Never lean over an open grill The outdoor cooking gas appliance shall not be used under overhead combustible construction SAFETY INSTRUCTIONS When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and could cause burns Use only dry potholders Moist or damp potholders on hot surfaces may cause burns from steam Do not use a towel or bulky cloth in place of potholders Do not let potholders touch hot portions of the grill rack Grease is flammable Let hot grease cool before attempting to handle it Avoid letting excess
22. ng conditions for one 1 year from the original date of purchase This warranty applies only to products sold at retail True Value Company will at its option repair or replace free of charge any defective part where the Purchaser has notified their Retailer within the warranty period In the event of product replacement the current equivalent model will be provided The obligation of True Value Company under this warranty is expressly limited to such repairs or replacement This warranty does not cover the freight costs to and from the authorized repair facility Warranty Program Proof of purchase is required to access this warranty program which is in effect from the date of purchase If you are not able to provide proof of purchase before or after the warranty has expired you will be subject to parts shipping and handling fees Full 30 Day Warranty Any missing parts can be replaced at no charge within 30 days from the date of purchase with a valid proof of purchase Limited Warranty One 1 year warranty on all parts in regards to damage affecting the operation of the gas grill Warranty Provisions e This warranty is non transferable and does not cover failures due to misuse or improper installation or maintenance e This warranty is for replacement of defective parts only We are not responsible for incidental or consequential damages or labour costs e This warranty does not cover chips and scratches of porcelain non stick or
23. nstalled bolts on condiment shelf 16 to position as shown Then fix condiment shelf 16 onto front left amp right poles 15 amp 21 with 2pcs M5 x 12 bolts as illustrated M5 x 12 bolts 2pcs STEP 8 Insert the cylinder fixing hook 36 into 2 holes on bottom panel 35 ASSEMBLY INSTRUCTIONS STEP 9 Insert the ends of connection bar 37 into the holes on front left pole 15 and bottom panel 35 Q as illustrated A STEP 10 Place the grill body 30 onto the assembled cart secure it with 4pcs D5 washersand 4pcs M5x12 wing bolts M5 X 12 wing bolts 4pcs D5 washers 4pcs 15 ASSEMBLY INSTRUCTIONS Step 11 1 Hang 4pcs towel hooks 10 on the side shelf handle 9 Install side shelf handle 9 and 2pcs side shelf handle bezels 8 to left side shelf 7 with 2pcs M6 x 12 bolts 2 Install left side shelf 7 onto grill body 30 with 4pcs M5 x 16 bolts which are pre installed on the grill body not to tighten them instantly Locking front panel of left side shelf 7 to main control panel with 2pcs M5 x 12 bolts CC Finally tighten all the 6pcs bolts 3 Repeat the same procedure to install right side shelf 24 M5 x 16 bolts 4pcs pre installed ASSEMBLY INSTRUCTIONS STEP 12 Insert the metal hose into the main burner gas pipe and screw to tighten with two wrenches LY a Wg VIG i Caution pay attention to metal hose posi
24. own M10 nuts 2pcs R pin 2pcs Na PP washer 1pc D10 washers 2pcs ASSEMBLY INSTRUCTIONS STEP 3 Insert the 4pcs pre installed bolts on right transom 23 into the four key holes on front right pole 21 and rear right pole 22 secure them with 4pcs M5 x 12 wing bolts Pre installed bolts 4 pcs M5 X 12 wing bolt 4pcs STEP 4 Insert the 4pcs pre installed bolts on left transom 13 into the 4 key holes on front left pole 15 and rear left pole 14 secure them with 4pcs M5 x 12 wing bolts 13 Pre installed bolts 4 pcs M5 X 12 Wing bolts 4pcs a ASSEMBLY INSTRUCTIONS STEP 5 Insert the 4pcs pre installed bolts on lower front panel 17 into the 4 key holes on front left pole 15 and front right pole 21 press down to position m STEP 6 1 Insert the 2pcs pre installed bolts on bottom panel 35 into the 2 key holes on front left pole 15 and front right pole 21 2 Insert the 2pcs pre installed bolts on bottom panel 35 into the 2 key holes on rear left pole 14 and rear right pole 22 3 Press down the bottom panel 35 to position and secure it to the rear left pole 14 and rear right pole 22 with 3pcs M5x12 bolts 15 M5 X 12 wing bolt 3pcs ASSEMBLY INSTRUCTIONS STEP 7 Insert the 2pcs pre installed bolts on condiment shelf 16 into the holes on top of front left pole 15 and front right pole 21 slide down and then place another 2pcs pre i
25. pect the grill twice a year LP gas cylinder must be fitted with Overfill Protection Device OPD A warnie a DO NOT store a spare LP gas cylinder under or near this appliance b NEVER fill the cylinder beyond 80 full c If the information in a and b is not followed exactly a fire causing death or serious injury may occur DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING SAFETY INSTRUCTIONS RECOGNIZED SAFETY SYMBOLS WORDS AND LABELS y_ t WARNING Always keep your face and body away from the burner when lighting t WARNING IMPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being put into operation The replacement pressure regulator and hose assembly shall be that specified by the manufacturer Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators for those supplied with the grill If a replacement is necessary contact the customer service number below for proper replacement Attach the regulator onto the cylinder Check the hose and regulator connections using a soap and water solution before operating the grill Keep a spray bottle of soap water near the gas supply valve and check the connections before each use See leak testing sec
26. s supply may make it necessary to adjust the burners the flames of the burners should be visually checked Flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist check to see if the air shutter or burner ports are blocked by dirt debris spider webs etc If you have any questions regarding flame stability please call customer service at 1 866 814 0585 ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE Check all gas supply fittings for leaks before each use It is handy to keep a spray bottle of soapy water near the shut off valve of the gas supply line Spray all the fittings Bubbles indicate leaks Disconnected L P cylinders must have threaded valve plugs tightly installed and must not be stored in a building garage or any other enclosed area Test leak side burner connections where shown e Metal gas hose e Hose connection to burner inlet fitting e Main gas hose connection ee a SSS INSTALLER FINAL CHECK OPERATING INSTRUCTIONS O Specified clearance maintained 2 feet from USING THE GRILL sides of combustibles and 3 feet from the back Grilling requires high heat for searing and proper All internal packaging removed browning Most foods are cooked at the MAX heat Knobs turn freely setting for the entire cooking time However when Burners are tight and sitting properly on orifices grilling large pieces of meat or poultry it may be Q QQ Pr
27. tion Do not attempt to light the grill if odor of gas is present Call for customer service 1 866 814 0585 SAFETY INSTRUCTIONS TESTED IN ACCORDANCE WITH ANS Z21 58 2007 CSA 1 6 2007 ANS 21 58 2008 CSA1 6a 2008 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES THIS GRILL IS FOR OUTDOOR USE ONLY Check your local building codes for the proper method of installation In the absence of local codes you must conform with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 or CAN CSA B149 1 Natural Gas and propane Installation Code Electrical Code ANSI NFPA 70 CALIFORNIA PROPOSITION 65 WARNING The burning of gas fuel generates some byproducts which are known by the State of California to cause cancer or reproductive harm To minimize exposure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for your grill will give safe reliable service for many years However extreme care must be used since the grill produces intense heat and that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified technician This outdoor cooking gas appliance is not inte
28. tioning Main burner gas pipe WARNING KEEP FLEXING OF THE METAL HOSE MINIMAL TO PREVENT FUTURE LEAKS PERFORMA LEAK TEST WITH A SOAPY SOLUTION BEFORE USING PLEASE REFER TO LEAK TESTING SECTION OF THE USER MANUAL ASSEMBLY INSTRUCTIONS STEP 13 Insert the end of ignition wire to the ignition pin 26 on the right side burner bowl 25 Note manually adjust the gap between the ignition pin and the flame orifice around 3 5mm 0 1 0 2inch to ensure proper ignition Ignition wire 3 5mm 2 Ignition pin Flame orifice ASSEMBLY INSTRUCTIONS STEP 14 Fix grease tray 6 onto the grill body 30 with 2pcs M5 x 12 bolts install grease cup 34 into grease cup hanger 33 and then hang them onto the bottom of grease tray STEP 15 Place 4pcs flame tamers 4 2pcs cooking grates 3 and 1pcs warming rack 2 into the grill body 30 in turn GAS CYLINDER INSTALLATION INSTRUCTIONS STEP 1 Place gas cylinder not included into the hole at bottom panel 35 Life the cylinder fixing hook 36 to secure the gas cylinder STEP 2 1 Check to ensure that the valve of gas cylinder is securely turned off prior to making the connection If not turn the valve clockwise to turn it off 2 Connect the hose and regulator assembly to the gas cylinder Turn the requlator clockwise to make sure it s securely tightened Shut off gas supply by rotating valve of gas cylinder clockwise Fix b
29. y rotating it regulator clockwise Gas cylinder 20 GAS HOOK UP Only the pressure regulator and hose assembly supplied with the grill should be used Any replacement pressure regulator and hose assembly must be those specified by the grill manufacturer This is a liquid propane configured grill Do not attempt to use a natural gas supply Total gas consumption per hour of this grill with all burners on MAX Main burner 52 000 Btu hr Side burner 12 000 Btu hr Total 64 000 Btu hr The installation of this appliance in Canada must be in with the Standard CAN CSA B149 2 installation code for gas burning appliances and accordance equipment and local codes LP GAS CYLINDER REQUIREMENTS 20LB CYLINDER A dented or rusty LP Gas Cylinder may be hazardous and should be checked by your LP supplier Never use a cylinder with a damaged valve The LP gas cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation D O T or the Standard for Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission CAN CSA B339 as applicable The 20lb cylinder must be provided with a shut off valve terminating in an LP gas supply cylinder valve outlet specified as applicable for connection type QCC1 is the standard for compressed gas cylinder valve outlet and inlet connection ANSI CSA V 1 The cylinder supply syste
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