IP51FVL INTELLPAK Pulse/DC Converter User`s Manual
Contents
1. Response time sInput pulse interval 1s max 0 to 90 response At power up input pulse interval x 2 1s max 0 to 90 response Zero span adjustment Zero 2 FS Span 5 Power type AC DC Rated voltage 100 110 120Vac 50 60HZz 200 220 240Vac 50 60Hz 24Vde Operating voltage 80 to 132Vac 45 to 65Hz 170 to 264Vac 45 to 65Hz 24Vdc 10 Power consumption Approx 6 0VA Approx 2 9VA Starting current z 0 11A or less Inrash current at power on Insulation resistance 10A or less 1ms 5A or less 1ms Between I O terminal and power terminal Between I O terminals for isolated type 100M or more by 500Vdc megger Dielectric strength Between I O terminal and power terminal Between I O terminals for isolated type 2000Vac 1 minute Power characteristics 0 1 FS 80 to 132Vac or 170 to 264Vac 0 1 FS 24Vdc 10 Temperature characteristics 0 15 FS 10 C Operating ambient temperature 0 to 50 C Storage ambient temperature 20 to 70 C Operating ambient humidit Storage ambient humidity 90 RH or less without condensation 90 RH or less without condensation Vibration resistance 4 9m s2 or less_10 to 60Hz X Y Z each direction 2h with damping bracket Shock resistance 490m s2 or less upward and downward 3 times Case material Heat resistant ABS resin Case color Gray Munsell color scale 2 5PB3 5 12. 30 minutes or more after turning the power on 2 Do not input anything into input terminals 3 Turn the ZERO potentiometer so that the output signal is at the minimum for the output range 4 Use a signal generator to input a signal of the rated input frequency into the input terminals 5 Turn the SPAN potentiometer so that the output signal is at the maximum for the output range 6 Repeat steps 2 to 5 two or three times e Zero adjustment Output type 4 to 20mA Rotation The zero point shifts upward ZERO The zero point shifts downward e Span adjustment Output type 0 to 20mA Rotation The span mA Ss Ce expands a 20 cA SPAN f Output The span S 9 narrows Input 100 0 Input 10 Yo 0 5 Specifications E Specifications Input type DC voltage pulse For large signal input from proximity photoelectric switches 1 5 to 30V 0 30 to 1 5V Input impedance 20k or more ON OFF pulse For dry contact and open collector output OFF 5V ON 1mA voltage and current applied to contact Input impedance 20k or more Input frequency 0 1 to 50Hz FS pulse width 10ms or more Output type Allowable load resistance DC voltage and DC current see table 1 See table 1 Dropout frequency If the input frequency is less than 1 of the upper limit of the range the output is 0 Accuracy 0 2 FS at a reference temperature of 23 C
3. IP51FVL as relay terminals Doing so could cause electric shock fire or faulty operation Do not block ventilation holes Doing so could cause fire or faulty operation Do not touch electrically charged parts such as the power terminals Doing so could cause electric shock Do not disassemble the IP51FVL Doing so could cause electric shock or faulty operation Conventions Used in This Manual The following conventions are used in this manual CJ Handling Precautions Handling Precautions indicate items that the user should pay attention to when handling the IP51F VL Numbers within parentheses indicate steps in a sequence or parts of an explanation The IP51FVL is a thin plug in type pulse DC converter designed for extremely slow pulses It receives a slow input pulse signal calculates the frequency from the cycle with a built in microprocessor and generates an analog output signal with a voltage or current proportional to the calculated frequency E Mounting locations Install the IPS1FVL so as to avoid the following High and low temperatures and humidity Direct sunlight outdoor locations exposed to wind and rain Splashing liquid such as water oil or chemicals Corrosive or flammable gases Dust and soot Mechanical vibration and shock Strong electric or magnetic fields Sources of electrical noise such as high voltage ignition devices or welding machines CJ Handling Precautions e When installing the
4. IP51FVL in a place subject to mechanical vibration or shock attach a damping bracket like the QN718A sold separately A damping bracket cannot be attached if the IP51FVL is mounted on a DIN rail e When installing the IP51FVL in place with much dust or metal powder mount it in a case designed to be dustproof and take measures to prevent excessive heat E Installation The IP51FVL plugs into a socket which can be attached directly to a wall or to a DIN rail Lateral installation layout When installing multiple IPS51FVL units side by side use the layout shown below Unit mm Duct etc gt 80 min 80 min Duct etc Installation layout with damping bracket When installing the IP51FVL with the damping bracket use the layout shown below The QN718A damping bracket is sold separately Unit mm Duct etc 80 min 80 min Duct etc How to attach the IP51FVL to the DIN rail 1 Attach the socket first With the slider on the base of the socket facing downward hook the socket onto the DIN rail Then push in the base of the socket as shown in S the drawing lt 2 Attach the IPS1FVL Push the IPS1FVL straight into the socket The label lettering should be pointing the right way lt Be sure to push the unit firmly into the socket E Removing 1 If the damping bracket is attached to the IP51FVL remove the damping bracket fir
5. Terminal screw M3 5 Terminal screw tightening torque 0 78 to 0 98Nem Mounting Installed on wall or DIN rail Mass 200g Including the base socket Included accessories Base socket parts number QN719A Optional parts sold separately Damping bracket parts number QN718A If unit is mounted on a DIN rail these specifications do not apply mM Key to model numbers I m m IvV Vv W _ 1IP51FVL11AA001669 I I M IV V VI Description Basic number Input type Output type Power voltage Additional features Input range IP51FVL Pulse DC converter 11 ON OFF pulse dry contact and open collector 13 DC voltage pluse proximity photoelectric switches Select from table 1 A 100 110 120Vac 50 60Hz B 200 220 240Vac 50 60Hz D 24Vdc 00 None TO Tropicalization DO With inspection data BO Tropicalization and inspection data YO With traceability certification Table 1 Output type Select from table 2 Code Output type Allowable load resistance A 4 to 20mA 750Q or less f B T to 5mA 3kQ or less Table 2 How to specify the input range C 2 to 10MA 1 SkQ or less A Pulse frequency assignment unit Hz D O to 1mA 15kQ or less E O to 10mA 1 5kQ or less Code Multiplier F 0 to 16mA 9372 or less 9 x 0 1 te col A for range G 0 to 20mA 750Q or less G x 0 01 3 significant
6. digits of range H 1 to 5V 2 5kQ or more H 10 3 upper limit J 0 to 10mV 10kQ or more J Tos OM 1S Sretee eo K 0 to 100mV 100kQ or more 1669 L Oto 1V 5009 or more N 0 to 5V 2 5kQ or more P 0 to 10V 5kQ or more E External dimensions Lever Unit mm Base socket part number QN719A Terminal screw 8 M3 5 Input 3 ry DIN rail 1 2 EN50022 Se U shape amp mounting 5 DH recess for r base i mounting E hole 165 pS o Sy m z E pi x a Fy Op ONO 1 15 2 25 6 ail 25 6 H 136 5 Damping bracket part number QN718A 6 r 136 5 aj z K o S 8 3 8 i Y y z 2 2 3 3 hole Attached view 115 9 4 f Material S Cold rolled steel plate SPCC t1 m Galvanizing and chromate treatment vi 35 E Circuit block diagram ZERO SPAN Isolation Isolation k l haa 4 4O4 Input 4 MPU Output H5 Inpu
7. frequency The IPS51FVL frequency voltage converter calculates the period of an input pulse train and then converts it to DC output proportional to the pulse frequency For this reason if there is no input pulse for longer than a prescribed time the output automatically changes to zero or the minimum voltage This frequency is called the dropout frequency and is 1 of the input frequency The output of this converter is refreshed within 1 second of every pulse input If the input frequency exceeds the rated value the output is saturated at the rated voltage Dropout 1 frequency Output Time gt 100 Output Dropout frequency 100 Input frequency gt C Handling Precautions e Be sure to use insulated crimp contacts for terminal connections When installing the IP51FVL in a place with heavy mechanical vibration or shock use ring terminals so that they do not come loose e Make sure that nearby terminal lugs do not touch each other e Keep the input output signal line 50cm or more away from any power lines carrying over 100V Do not put them in the same conduit or duct e Before wiring double check the model No and terminal Nos on the attached label e Before turning the power on be sure that all wiring is correct e Though the IP51FVL is operational as soon as the power is turned on wait 30 minutes or more to satisfy the accuracy levels stated in the specifications e Do not short circuit output
8. terminals on the voltage output model Doing so could cause damage Use an integral analog to digital converter to convert the analog output into digital output When using a high speed analog to digital converter such as successive approximation type make sure to operate by combined test beforehand 4 Adjustment E Zero and span adjustment The IP51FVL is calibrated before shipping Generally it is not necessary to adjust the zero or span potentiometers on the front panel When an adjustment is required in order to coordinate with associated instruments or for periodic inspection follow the procedure below CJ Handling Precautions e For current output when the output range minimum value is OmA zero adjustment must be done in the following way Input a signal with a frequency slightly greater than the dropout frequency and adjust the output voltage so that its ratio to the rated voltage is the same as the ratio of the input frequency to the rated input frequency In this case the zero adjustment range is from 0 to 2 FS CJ Handling Precautions e The adjustable range for zero is 2 FS and for span the range is 5 FS e The potentiometer knob does not have a stop to limit turning Do not turn it too much Required equipment e Signal source standard voltage current generator with at least 10 times the accuracy of the IPS1FVL e Voltmeter ammeter e Frequency counter Adjustment procedure 1 Wait
9. CP SP 1220E _ SS Se IP51FVL INTELLPAK Pulse DC Converter User s Manual Thank you for purchasing the IP51FVL This manual contains information for ensuring correct use of the IP51FVL It also provides necessary information for installation maintenance and troubleshooting This manual should be read by those who design and maintain devices that use the IP51FVL Be sure to keep this manual nearby for handy reference RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection e Start stop control devices for transportation and material handling machines e Aeronautical aerospace machines e Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this user s manual in part or in whole is forbidden The information and specifications in this manual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omission please contact Yamata
10. ke Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2007 Yamatake Corporation ALL RIGHTS RESERVED SAFETY PRECAUTIONS Safety precautions are for ensuring safe and correct use of this product and for preventing injury to the operator and other people or damage to property You must observe these safety precautions Also be sure to read and understand the contents of this user s manual A WARNING Warnings are indicated when mishandling this product might result in death or serious injury to the user CAUTION Cautions are indicated when mishandling this product might result in minor injury to the user or only physical damage to this product Before wiring removing or mounting the IP51FVL be sure to turn the power OFF Otherwise touching electrically charged parts could cause electric shock CAUTION eUse the IP51FVL within the operating ranges given in the specifications for temperature humidity voltage vibration shock mounting direction atmosphere etc Failure to do so could cause malfunction Do not allow lead clippings chips or water to enter the case Doing so could cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws could cause electric shock or fire Do not use unused terminals on the
11. st Then remove the IP51FVL from the socket 2 How to remove the IP51FVL from the socket First make sure that the IP51FVL is fully pushed onto the socket Fully press both upper and lower levers on the IP51FVL and pull it straight off the socket Pulling it off when the levers are not sufficiently pressed can damage the socket 3 How to remove the socket from the DIN rail Insert a flat head screwdriver into the slit of the DIN rail holder and pull it down Then lift the socket off the DIN rail in the direction shown by the arrow in the figure right Wire the unit as shown in the figure below Use M3 5 crimp contacts for wiring Output m Load amp 24 Vdc or 100 110 120 Vac 200 220 240 Vac 50 60Hz E Input wiring Connect the input signals indicated on the label to terminal and terminal 2 The signal duty ratio should be between 25 and 75 Input type code 11 This input circuit is for a sensor with open collector output or no voltage contacts The applied voltage V at OFF is 5V and the current at ON Is is approximately ImA canes Input type code 13 This input circuit is for a sensor with voltage output that is either between 5V and 50V high range or voltage between 30V and 1 5V low range The input impedance is 20k Q or more big E Output wiring Connect the output to terminals 5 and 6 input output relationship and dropout
12. t O circuit Ww lh aa Yh circuit e Oui Power circuit AC DC DC DC MPU 3 Output 3 azbil Yamatake Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com Specifications are subject to change without notice 08 1st Edition Issued in Mar 2007 U 2nd Edition Issued in June 2008 A
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