Instruction Manual - EXP-Tech
Contents
1. Ver2 01 ee Niel Pg When plugged into DC12 24V power adaptor TS100 will display its logo Version number and its standby screen in sequence When plugging into DC 12 24V power adaport pressing Button A at the sametime will enter DFU mode DFU1 0 will appearon OLED screen To exit DFU mode unplug and plug in the device again without pressing any button then it will enter standby mode 4 T Operation OTA TOSA gt o 4 3 Basic Control cof 4 3 2 Automatic Calibration In thermometer mode press 2 buttons at the same time to enter the calibration mode Lz ot hss Display shows when calibration failed Long press any button to exit thermometer mode Z Note Calibration shall be done when TS100 in room temperature Operation A EOL Sete a NES 4 3 Basic Control cof 4 3 3 Heating up 3002. Instruction Manual Version 1 0 1 Please read this manual before operating the TS100 this instruction manual is based on APPV2 11 WARNING Failure to comply a A WARNING may result in serious injury to the user or others Content CAUTION Failure to comply a CAUTION may cause damage to the product or other equipments NOTE Annotations operation notes or additional information Safety Statement P1 N Overview N Ps NI Power Adaptor Selection N P5 NI Operation P6 N Soldering Iron Tip P14 IN Trouble Shooting Guide P16 N Technical Support P18 Se 8 Legal Statements P20 1 Safety Statememt Day HOM STETOT ATE en ORORO yeh z 1 1 General Safety Use only certified power source adaptors from your region please refer to 3 0 for specifications o Do not operate in humid environment a Do not operate in inflammable explosive environment e Keep the surface of the product clean and dry 1 2 Working condition Working condition Requirements Operating Condition from 0 C to 50 C Temperature Non operating Condition from 20 C to 60 C Operating Condition from 40 C to 50 C 0 to 60 RH Humidity Operating Condition from 0 C to 40 C 10 to 90 RH Non operating Condition from 40 C to 60 C 5 to 60 RH Non operating Condition Low temperature from 0 C to 40 C 5 to 90 RH eth a o A E 3 Warnings r 4 Cautions
3. ao When pressing Button Ain standby mode TS100 will heat up to preset temperature When OLED displays as picture means it s ready for soldering Cae In operation mode holding both buttons for 3 senconds will return to standby mode 4 Operation ED Tay a a fel 4 3 Basic Control cof 4 3 4 Temperature Adjustment In standby mode press Button A will enter C 300 CE g Temperature down In temperature adjusting preset temperature mode hold Button A for at least 2 seconds until display reads the temperature you want 246 C 200 C Release Button A when display reads the expected temperature and TS100 will automatically adjust to it C gt 300 C fk a Temperature up In temperature adjusting mode hold Button B for at least 2 seconds w until display reads the temperature you want LZ OC oci LESS Release Button B
4. r Safety Statememt When using TS100 Turn the power off when notin use or left unattended When power is ON tip temperatures will between 100 C 400 C 212 F 752 F please be careful Please don t operate TS100 when it s wet or operate it with wet hands which will cause an electric shock When using TS100 e The handle is constructed with precision dropping shall be avoided e After continuous use up to 40 minutes the handle surface temperature will reach 50 C 60 C e For the first time using TS100 may generate a light smoke due to the heating of heating elements which is anormal phenomenon 5 Liability Statement oe Any damage of the product or losses related to the product damage if its man caused or assumed to be man caused the liability will belong to the user Overview Va Gay 1 The tip setscrew 2 ButtonA 3 Button B 4 Ground cable fixing screw 5 Power connector 6 Micro USB 7 DC5525 12 24V port 8 Soldering tip port 9 Soldering tip connector 10 Soldering tip heating end 2 A A 2 2 Specifications Overview DOR Neti Veron Za KRESS y Oo ei Moma Screen OLED USB port Micro USB Power port DC5525 Operation unit Length 96mm Diameter 16 5mm Dimensions Heating unit Length 72 33mm Diameter 5 5mm Weight 2 3 Operation Specifications e Power Temperature range Temperature stability Operation temperatu
5. s Button A to enter DFU mode once a DFU1 0 notice appears on the screen A virtual disk with 8 serial numbers will appear on your PC 3 Copy the hex firmware to the root directory of that disk When the extension of the firmware changes from hex to rdy disconnect USB and the firmware is upgraded Create your own 96 16 pixel image save as BMP in single e color bitmap Cees gt HRN TEIAS C LE Copy the file to soldering iron s USB drive change file name to LOGOIN Note When the LOGOIN BMP exists in the USB drive the boot up logo will be using the file if the file doesn t exist it will be using the default logo instead Legal Statements ED Tay HOM SHEOL ALE a OFS Os Op a 8 1 Disposal A Do not dispose this product with domestic waste Handling and recycle Disposal of the product shall be manipulated according to laws and regulations in your area 8 2 Statement of Fulfilling FCC Standard re This device fulfills part 15 of the FCC regulations Device must fulfill below 2 C conditions 1 Device must not generate interference 2 Device must be able to resist any interferences on it including interferences that could cause dangerous manipulation 8 3 Statement of Fulfilling CE Standard jm This is a trademark of Europe Union This product with CE logo on it fulfills related Euro Union laws and regulations
6. when display reads the expected temperature and TS100 will automatically adjust to it 10 Operation Oia OE o Bit O SNR O RO 4 3 Basic Control cof 4 3 4 Temperature Adjustment lt 400 gt LESS Z Note When screen displays arrow pointing to left or right dor which means the adjustment has already reached its upper lower limit temperature settings will not be saved when power is off Remark Maximum temperature 400 C Minimum temperature 100 C 298 C LESS When TS100 temperature stabilizes for 60 seconds it will automaticall yenter feedback mode temperature status will feedback every 5 8 seconds The last digit on the right end of the display shown as below Fae ie IE jy m p Arrows up heating arrows down cooling horizontal lines temperature stabilizeb 4 Operation EO Tay a a fel 4 3 Basic Control 4 3 5 Sleep Mode Lz Oot wi In operation mode when leaving TS100 for more than 180 seconds 3 minutes in Default will trigger the sleep mode and temperature will automactically adjust to preset sleep temperature When working TS100 will restar
7. Tighten the screw Note When TS100 displays sen err it means the soldering iron tip is not installed properly Soldering Iron Tip DOR NOs VelOrTacel ald 9 oan O O gt 5 2 Choosing Soldering Iron Tips Note Choosing the right tips will help you to work more efficient EE TS D24 TS K 2 5 3 Soldering Iron Tip Maintenance TS B2 1 Before switching off wipe the tip s soldering side with some solder 2 Do not leave the tip in high temperature for long time which may causeit burn out 3 Do not push too hard while soldering which will damage the tip 4 Do not use rough material or files to clean the tip 5 If the tip surface is oxidized and makes it hard to apply solder on it you may use 600 800 grit sandpaper to wipe the tip with Ethanol or Isopropyl alcohol heat up to 200 C and apply solder immdeiately to avoid it oxidize again 6 Do not use Flux that contains high chlorine or acid use only resin based flux a 5 4 Soldering Iron Tip Lifespan Soldering iron tips lifespan is related to its maintenance refer to 5 3 and use intensity Kor Problem 1 No Display Problem 2 Every time when installing a new tip the temperature status display random numbers Trouble Shooting Guide BOT HOE a as Boe Check If the cable is broken Check Is there any data in USB mode Check If the screen needs to be replaced Means the machine is che
8. cking status which is normal Problem 3 Soldering iron restart automatically Problem 4 Soldering iron is heating up and cooling down simultaneously Check 1 Is it properly plugged into the power source Check 2 Is the voltage too low need to be set up in the config file Check 1 Is the tip first time in use Check 2 Is the power cord in loose or defective contact Check 3 Is the tip overheating Set the temperature in appropriate level Check 4 Is the soldering iron clean refer to Soldering iron tip maintenance Problem 5 OLED shows Warning Check 1 ls the TS100 overheating Is TS100 temperature higher than the maximun operation temperature When temperature is lower than maximum operation temperature the warning sign will disappear and it will return to operation mode Kor Problem 6 OLED displays High Vt Trouble Shooting Guide morron e a o OE O OTRO OA Check Is the voltage too high over 24V Problem 7 OLED displays Sen err Check 1 Is the soldering iron installed propely Check 2 If check 1 passes then replace the soldering iron tip Problem 8 The tip doesn t stick to the solder Problem 9 TS100 return to standby mode during operation 1 Tip temperature is over 400 C 2 The soldering side of the tip is not applied with solder properly 3 Lack of flux during operation 4 Rub the tip against dry or high sulfur sponge or fabric 5 Tip touched organic mate
9. re under heat Soldering tip resistance to the ground 33g power adaptor not included 65W 100 C 400 C max 2 40 C lt 2Q Power Adaptor Selection SOO ROA TOCAT valOranw al Before connecting DC5525 12 24V power adaptor check if the adaptor is in good condition as below standard We would recommend the DYS404 190210V 19V 2 1A power supply as an accessory for 4 TS100 a Time required to increased tip ee PEREI Di temperature from 30 C to 300 C 12V 17W gt 1 4A 40s 16V 30W gt 1 9A 20s 19V 40W gt 2 1A 15s Operation EO Ta HOM SHEOLAT Bit ald O SGV Om yeh 4 17S100 Installation E AA 1 Loosen the tip setscrew insert the soldering tip connector and tighten the screw 2 Connect the ground wire to the ground wire setscrew 3 Connect the DC connector to TS100 connect the power cord and turn on the power accordingly 7 Note If the screen displays sen err when it s plugged means the soldering iron tip is not properl fixed please re install it properly 4 2 Default Settings r Default temperature unit Default temperature 300 C Default Sleep mode temperature 200 C Default Adjustable temperature range 100 C 400 C Max Operation 4 A OMT a ATE a J yeh 4 3 Basic Control cof 4 3 1 Screen Display
10. rial like plastic silicone oil or other chemicals 6 Using impure solder or solder that contains low proportion of tin Checl Is the voltage lower than default 10V Wait until voltage recovers it could work normally when the voltage is over 10V Technical Support EO Tay HOM SHEOU ANE a O Soom yal 7 1 Standard service 1 year of warranty will be provided for one year if the damage was not caused by false manipulation by the user Plesae contact your retailer for warranty detail Tips are consumables once it s used no replacement will be provided 2 7 2 Default Parameter Setting eee CONFIG ica XFA SE ERO SEV BH T_Standby 200 1007400 T_Work 300 100 400 Wait_Time 180 60 9999 Idle_Time 360 300 9999 T_Step 1 5 25 Turn_Off_v 10 9 12 TempShowF 1 ag 0 0 1 A ReadOnly Connect TS100 to your PC with USB data cord OLED will display CONFIG and means it s in setting mode Open config txt file from the USB drive set the default parameters 18 CO A 2 7 3 Firmware Update gt N DDEO9CD7 E N TS100APP hex HEX Tri 84 4 KB UN Ie waar Ve 0 FG Technical Support a NOES ha la a 2S S f CIG J Ea we TSLOOAPP RDY RDY 324 84 4 KB 1 Visit www miniware com cn and download the latest TS100 firmware to your PC 2 Connect TS100 to your PC with USB data cord meanwhile press TS100
11. t to operation mode and temperature will automatically heat up to preset temperauture 300 C in Default Press A In sleep mode if it s not being operated for longer than the IDLE_TIME setting TS100 will then enter the standby mode Note IDLE_TIME can be adjusted 6 minutes in Default Preset minimum IDLE time 5 minutes Operation ay SOE SOA Bait O SIGNO ROE Tal 4 ao z 4 4 System Parameters lt Adjustable Parameter Explanation Default range T_Standby Standby mode temerature 200 C 100 C 400 C T_Work Operating temperature 300 C 100 C 400 C Wait_Time Time from operation mode 180 60 9999 to sleep mode seconds seconds Idle Time Time from sleep mode 360 300 9999 to standby mode seconds seconds When preset 1 each step will progress in 1 2 5 25 when preset 2 25 each step will progress according to settings T_Step 5 25 When operation voltage is Turn Off v lower than default voltage TS100 will return to stadby mode 9 12V Temperature calibration No ianual ZeroP_Ad parameter TS100 automatical setting required adjustment K Notice Preset parameter s will be updated to TS100 after saved 1 Unplug TS100 before changing 2 Loosen the tip setscrew 3 Pull out the tip replace with another one 4
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