Instruction Manual
Contents
1. Item numbers in bold refer to illustration below If still fitted remove the nose casing and the adaptor nut Insert drive shaft 4 into spindle Fit drive screw 3 onto drive shaft 4 Insert reducing sleeve 5 if specified into the adaptor nut Screw the adaptor nut onto the spindle Hold the spindle with a spanner and tighten the adaptor nut clockwise While holding the adaptor nut with the spanner tighten the lock nut anti clockwise Screw on the nose casing and nose tip 1 with the nose tip lock nut The reverse operation is carried out for equipment removal With tool still disconnected from air supply screw one insert onto drive screw manually making sure the insert is flush with the end of drive screw e Set nose tip in exact position and lock nose tip nut clockwise with spanner e Remove the insert from drive screw LOCK NUT SPINDLE FRICTION RING Items in grey are included the base tool Items in black make up the nose assembly ADAPTOR NUT NOSE CASING Servicing Instructions Nose assemblies should be serviced at weekly intervals Remove the complete nose assembly using the reverse procedure to the Fitting Instructions Any worn or damaged part should be replaced by a new part Particularly check wear on drive screw Assemble according to fitting instructions Refers to items included in the 74200 service kit For complete list see page 11 gt lt Avdel 8 An Acume2. Avdel An Acument Global Technologies Company Instruction Manual 74200 Threaded Insert Power Tool Contents Safety Rules Tool Specifications Intent of Use Tool Dimensions Putting into Service Air Supply Stroke Adjustment Operating Procedure Nose Assemblies Fitting amp Servicing Instructions Selection Servicing the Tool Daily Weekly Molykote 55M Safety Data Service Kit Maintenance Pneumatic Cylinder Rod Guide Trigger Swivel Air Inlet Differential Valve Head Assembly Rear Casing Distributor Hydraulic Piston amp Air Motor Assembly General Assembly of Base Tool General Assembly and Parts List Priming Oil Details amp Safety Data Priming Procedure Fault Diagnosis Symptom Possible Cause amp Remedy LIMITED WARRANTY N Oo 10 10 11 12 12 12 13 13 13 13 13 14 15 16 16 17 18 Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions This Limited Warranty is contingent upon 1 the product being installed maintained and operated in accordance with product literature and instructions and 2 confirmation by Avdel of such defect upon inspection and testing Avdel makes the foregoing limited warranty for a period of twelve 12 months following Avdel s delivery of the product to the direct purchaser from Avdel In the event of any breach of the forego
3. gt lt Avdel An Acument Global Technologies Company 1 1 Maintenance Every 500 000 cycles the tool should be completely dismantled and components replaced where worn damaged or when recommended All O rings and seals should be replaced with new ones and lubricated with Molykote 55M grease before assembling IMPORTANT Safety Instructions appear on page 4 The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel The operator should not be involved in maintenance or repair of the tool unless properly trained The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise It is recommended that any dismantling operation be carried out in clean conditions Before proceeding with dismantling empty the oil from the tool Remove oil plug 42 oil seal washer 43 bleed screw 48 and bleed screw washer 49 from the handle assembly and drain the oil into a suitable container Prior to dismantling the tool it is necessary to remove the nose assembly For simple removal instructions see the nose assemblies section pages 8 9 For total tool servicing we advise that you proceed with dismantling of sub assemblies in the order shown below Pneumatic Cylinder Remove rubber base 2 Place tool base uppermost in vice fitted with soft jaws e Using a spanner unscrew end plug 3 Pneumatic piston 9 should move upwar
4. It is necessary to fit the appropriate nose equipment and adjust the tool stroke prior to operating the tool Item numbers in bold refer to general assembly drawings and parts list pages 14 15 gt lt Avdel 1 6 An Acument Global Technologies Company Fault Diagnosis Symptom Pneumatic motor runs slowly Insert does not deform properly Drivescrew turns independent of motor Insert will not place onto drivescrew Tool is jammed on placed insert Drive screw breaks Possible Cause Air leak from motor Low air pressure Air way blockage Worn drive screw Vanes jamming Stroke incorrectly set Air pressure outside the tolerance Low oil level Insert out of grip Worn or damaged drive shaft Worn or damaged drive screw Adaptor nut loose Locking ring 90 missing Incorrect Insert thread size Incorrect drive screw fitted Worn or damaged drive screw Nose equipment incorrectly assembled Excessive stroke Defective insert Worn or defective drive screw Stroke of tool excessive Side load on drive screw Remedy Check for worn seals Replace Increase Clear restriction in air supply Replace Lubricate tool through air inlet Adjust Adjust Prime tool Check grip range of Insert Replace Replace Tighten Fit new locking ring Change to correct insert Change to correct drive screw Replace Disconnect air supply re fit nose equipment carefully DO NOT DEPRESS TRIGGER Unlock stroke locking d
5. set finger 88 and lift off bridge washer 95 Disengage stroke set finger 88 by pushing it back against spring 89 Unscrew rear casing 86 Remove rear casing rubber band 87 if necessary Extract circlip 84 using circlip pliers and remove sintered silencer 85 Complete assembly in reverse order of dismantling Locate pawl 102 in head before screwing on rear casing 86 Distributor Using an Allen key remove two screws 40 Withdraw distributor 83 together with air motor end plug 81 and O rings 82 amp 31 taking care not to drop ball 79 and push rod 78 Using an Allen key remove four countersunk socket head screws 58 and withdraw stroke stop 57 Pull out two air supply tubes 59 and four O rings 60 Assemble in reverse order of dismantling Hydraulic Piston amp Air Motor Assembly 74200 12610 Wrap adhesive tape around hydraulic piston 54 thread and move assembly backwards slowly and firmly Using circlip pliers remove circlip 52 and front seal 51 Remove O rings 76 and 77 Using two spanners separate the hydraulic piston 54 from air motor casing 75 Shim adjustment ring 55 movement pivot 56 and O ring 101 will come out with hydraulic piston 54 Remove air motor assembly out of air motor casing 75 remove circlip 61 using circlip pliers then tap air motor casing 75 on bench to free components Parts 62 to 74 can be pulled out as an assembly taking care not to drop pin 74 Remove bearing 62 planet gear spindle 63
6. 5 00958 07555 00950 07555 00948 07555 00940 07555 00950 07555 00948 07555 00940 07555 00950 07555 00948 07555 00996 07555 00950 07555 00934 07555 07103 07555 07104 07555 07105 07555 07106 07555 07108 07555 07158 07555 07150 07555 07148 07555 07158 07555 07150 07555 07148 07555 08103 07555 08104 07555 08105 07555 08106 07555 00998 07555 09003 07555 09004 07555 09005 07555 09005 07555 09006 07555 09008 07555 09010 07555 09012 07555 09054 07555 09056 07555 09058 07555 09050 07555 09048 07555 09040 07555 09042 07555 09070 07555 09068 07555 09060 07555 09062 07555 09016 07555 09018 07555 09019 FS38 9650 9488 07555 09003 07555 09004 07555 09005 07555 09006 07555 09008 07555 09010 07555 09012 07555 09054 07555 09056 07555 09058 07555 09050 07555 09048 07555 09040 07555 09070 07555 09068 07555 09060 07555 09016 07555 09018 07555 09030 07555 09032 07555 09034 07555 09003 07555 09004 07555 09005 07555 09006 07555 09008 07555 09058 07555 09050 07555 09048 07555 09078 07555 09070 07555 09068 07555 09003 07555 09004 07555 09005 07555 09006 07555 09008 Places all inserts listed in this section except 5 large flange Thin Sheet Nutsert Places 5 large flange Thin Sheet Nutsert 09698 00516 ONLY T These nose assemblies include an adaptor nut part number 74200 12119 to replace the one on the tool 07555 01003 07555 01004 07555 01005 07555 01005 07555 01006 075
7. 55 01008 07555 01010 07555 01012 07555 00754 07555 00756 07555 00758 07555 00750 07555 00748 07555 00740 07555 00742 07555 00750 07555 00748 07555 00740 07555 00742 07555 00750 07555 00748 07555 00740 07555 01003 07555 01004 07555 01005 07555 01006 07555 01008 07555 01010 07555 01012 07555 00754 07555 00756 07555 00758 07555 00750 07555 00748 07555 00740 07555 00750 07555 00748 07555 00740 07555 00750 07555 00748 07555 01006 07555 00750 07555 00756 07555 01003 07555 01004 07555 01005 07555 01006 07555 01008 07555 00758 07555 00750 07555 00748 07555 00758 07555 00750 07555 00748 07555 01003 07555 01004 07555 01005 07555 01006 07555 01008 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 091 07555 09103 07555 09104 07555 09105 07555 09106 07555 09108 07555 09154 07555 09156 07555 09158 07555 09150 07555 09148 07555 09140 07555 09150 07555 09148 07555 09140 07555 09150 07555 09148 07555 09106 07555 09150 07555 09134 07555 09103 07555 09104 07555 09105 07555 09106 07555 09108 07555 09158 07555 09150 07555 09148 07555 09158 07555 09150 07555 09148 07555 09103 07555 09104 07555 09105 07555 09106 07555 09108 gt lt Avdel An Acument Global Technologies Company 9 Servicing the Tool Regular servicing should be
8. 700 0 LAN 45901 0 00 ONY 9ND 001 82000 60020 Wie LNOY v0020 S9 20 AEN AlddAS ON 21061 0020 ENG 680c T 00cvZ NOISN3dSf TC080 99CL0 9 5 90200 49940 439NH 135 3 0818 8802 TOP S YSHSWM 03418 WAS 10 000 0020 431515 310 NOLSId OTOcTO0cvZ 0 00 109 CNV H38afd 9NISVO 180 00 5 93219 9 62 00 100 0 NOLSId OLLVINNAN 600 1 00 ONISWO 980c l 00cvZ NS NHnc3s 19061 00201 NOLSId OLLWWINANd TWAS d 800c T00cvZ 439N3 IS Q3H31NIS 980Z T 00cvZ 1f1NM901 ENKE Ne 38 9 0 00 NI 0 120000040 di0ulo v80cT 00 7 LAN 4901 0800 S5520 5 JOOSd39VHS t 6010020070 Ho1nagnacsia ESOU T 00cv ZONE 00 1108 9NIN31SV3 QOH NOLSId G00 T00cvZ 0 C80CL00CtL 1V3S 10 00 PO T00cvZ 90114 GNA YOLON 180 1 00 7Z 9019 10 VLcT10 500 0 Q3M389S 9019 GNA 00 00 1391 08910 00 0 FWN 31900 Hir 170 1 00201 3519 c00 TO0cvZ sauvds REI D 438g Tva 530 6 0 00 oN LUWd wau EELER REI MAY
9. 74200 00116 74200 00118 74200 00130 74200 00132 74200 00134 74200 00283 74200 00284 74200 00285 74200 00286 74200 00288 74200 00258 74200 00250 74200 00248 74200 00278 74200 00270 74200 00268 74200 00683 74200 00684 74200 00685 74200 00686 74200 00688 07555 09883 07555 09884 07555 09885 07555 09185 07555 09886 07555 09888 07555 09880 74200 09882 07555 09854 07555 09856 07555 09858 07555 09850 07555 09848 07555 09840 07555 09842 07555 09870 07555 09868 07555 09860 07555 09862 07555 09816 07555 09818 07555 09810 THIN SHEET NUTSERT 9468 07555 09983 07555 09984 07555 09985 07555 09986 07555 09988 07555 09980 74200 09982 07555 09954 07555 09956 07555 09958 07555 09950 07555 09948 07555 09940 07555 09970 07555 09968 07555 09960 07555 09916 07555 09918 07555 09930 07555 09932 07555 09934 07555 09583 07555 09584 07555 09585 07555 09586 07555 09588 07555 09558 07555 09550 07555 09548 07555 09578 07555 09570 07555 09568 07555 09283 07555 09284 07555 09285 07555 09286 07555 09288 07555 00903 07555 00904 07555 00905 07555 00915 07555 00906 07555 00908 07555 00910 07555 00912 07555 00854 07555 00856 07555 00858 07555 00850 07555 00848 07555 00840 07555 00842 07555 00850 07555 00848 07555 00840 07555 00842 07555 00850 07555 00848 07555 00840 07555 00993 07555 00994 07555 00995 07555 00996 07555 00998 07555 00999 07555 00992 07555 00954 07555 00956 0755
10. Base Tool 74200 12000 chnologies Compan Avdel 14 An Acument Global Te Parts List for 74200 12000 ONO 08 OOH HSnd 8L0cT00cv4 YJHSYM 6 0 00 o O 90 00 0020 LIINI ONITTSAIMS 8 0 T00cvZ oo e NS 10900 09620 0 40800 600 0 1108 LE0 T00cvZ 1I9WN3SSVJ3INI 00 00 SNISVO SOLON 0 1 00 O 62000600 0 lt o AT8N3SSV 40193143 00 cT 00cvZ 916260 444 0 39018 141 ON 860 1 0020 LO 42 NATW WI 69100 006 0 41260 444 0 16 Bi vEOc TO0cvZ YANNWdS 1V 1H WIN ZT 1919395 1 900 006 0 31V ld QN3 v1c60 GSS20 Sir 0 F00 vZ e HONNd 12900 00670 3av 18 YOLOUY 1260 S5S20 O 910000070 CN o NN G 4 200 006 0 YOLOY 0Z0cT 00cv4 0 92000 60070 eo NATW NWN tv V2200 006 0 YOLVLS 11260 444 0 O 0900060020 e o W3NNvdS T ZT 60700 00640 31V ld 01660 444 0 NI 0 98000 60020 eo e YANNVdS NHL WIN 61 71 2 900 00670 9NI4V3 90260 49940 NOLSId JAVA 8202 T 00 rL oo N TWANVA 1001 Y 1900 00620 990
11. S GH 131205 NOLLNE YIN 3 0 0 00 0 oN LUVd SLYYd 0002 T 0027Z EE LE GEI 3 ON 7 NOILdidoS3q 100 F00 vZ DB E WALI 15 An Acument Global Technologies Company Priming Priming is ALWAYS necessary after the tool has been dismantled and prior to operating It may also be necessary to restore the full stroke after considerable use when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger Oil Details The recommended oil for priming is Hyspin VG32 available in 0 5 part number 07992 00002 or one gallon containers part number 07992 00006 Please see safety data below Hyspin VG 32 Oil Safety Data First Aid SKIN Wash thoroughly with soap and water as soon as possible Casual contact requires no immediate attention Short term contact requires no immediate attention NGESTION Seek medical attention immediately DO NOT induce vomiting EYES rrigate immediately with water for several minutes Although NOT a primary irritant minor irritation may occur following contact Fire Flash point 232 C Not classified as flammable Suitable extinguishing media dry powder foam or water fog DO NOT use water jets Environment WASTE DISPOSAL Through authorised contractor to a licensed site May be incinerated Used product may be sent for reclamation SPILLAGE Prevent entry into drain
12. c T 00cv4 OM ld JAVA LcO0c TO0cv4 N 9 5 0121 00202 90 00 N 9c0c TO0cvZ oO N 90 0TcT00cv4 I13NVI 80260 444 0 4399 Sc0c T00 vZ LO N 388114 1 261 1 0020 ZONE 3V39 LANV 907 LOD 3903M HSN VcOc T 00 rL N 0 161 1 0020 9 S 4V39 L3NV Id d d g 290cT00cv4 0 00 eo N AWLI T3OAV 138 1 39 9281070070 doydly 190 00 N cc0 TO0cvZ N N USHSWM 660 T 00 rZ O 090c T 00 v4 41600600 20 a N O vE100 0020 3901 AlddNS YOLON 690 00 doy 439914 0202 T 00 rL N dlodlD L60cT 00cvZ MAYS QV3H 1334908 ASI 9 LcV00 100 0 610 1 0020 aust 13 G3H31NIS 960 00 4015 4 0815 190 00 WAS d 810c T00cvZ 39qI49 S60c T 00cv4 LOAld LN3W3AO 980 1 00 SEI L102 T00 vZ 38V 1AL33VS NO v6 00 006 0 NI LNAWLSAPCY WIHS 0 00 D 00100 0070 T38V1 03400109 EU T 00cvZ NOLSId vSOcT 00 bZ 3ano dou 410 1 0020 OTW OL dN LAN HO LdvOv 26021 0007 Wa 0 00 Was 00 SNISV9 JSON 160 00 S 419 000
13. carried out and a comprehensive inspection performed annually or every 500 000 cycles whichever is sooner IMPORTANT The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel The operator should not be involved in maintenance or repair of the tool unless properly trained Daily Daily before use or when first putting the tool into service pour a few drops of clean light lubricating oil into the air inlet of the tool if no lubricator is fitted on air supply If the tool is in continuous use the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours Check for air leaks If damaged hoses and couplings should be replaced by new items e If there is no filter on the pressure regulator bleed the air line to clear it of accumulated dirt or water before connecting air hose to tool Check that the nose assembly is correct e Check the stroke of the tool is adequate to place selected insert See stroke adjustment page 7 e Inspect the drive screw in the nose assembly for wear or damage If any renew Weekly e Check for oil leaks and air leaks on air supply hose and fittings Molykote 55m Safety Data Grease can be ordered as a single item the part number is shown in the service kit page 11 First Aid SKIN Wipe off and wash with soap and water INGESTION No adverse effects are normally expected Treat symptomatica
14. d hole size as workpiece be used If deformation is insufficient the insert will rotate inside the application If deformation is excessive thread distortion will occur and possibly drive screw fracture The stroke is adjusted by the amount the rear casing 86 is screwed in or out To shorten stroke screw in to lengthen stroke unscrew the rear casing but never more than 5 turns from the fully IN position unless dismantling the tool Adjust until optimum deformation is obtained Lock the stroke set finger 88 into the rear casing Operating Procedure Connect tool to air supply Offer up insert lip first to drive screw A light pressure will start the motor and automatically thread the insert up against nose and stop e Insert fastener into application squarely e fully depress trigger This will both place insert into the application and reverse it off the drive screw Item numbers in bold refer to the General Assembly drawing and parts list pages 14 15 gt lt Avdel An Acument Global Technologies Company 7 Nose Assemblies It is essential that the correct nose assembly is fitted prior to operating the tool By knowing the details of the fastener to be placed you will be able to order a new complete nose assembly using the selection tables on page 9 Fitting Instructions IMPORTANT The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise
15. d under spring 11 pressure it may be necessary to exert hand pressure to pneumatic piston 9 Remove O ring 4 Withdraw pneumatic piston 9 Remove lip seal 8 and O ring 36 Hold piston rod 10 in soft vice jaws to avoid scratching rod diameter Separate piston rod 10 from pneumatic piston 9 by unscrewing piston rod fastening bolt 5 using a spanner e e e e e Inspect air tube 12 for damage or distortion Air tube is screwed internally into handle and set in position with Loctite 222 it is necessary to remove air tube the base of the air tube will require warming to a temperature of 1000 C to soften the Loctite adhesive The air tube 12 can then be unscrewed from the handle using an Allen key Check spring 11 is not distorted or damaged Assembly is in reverse order to dismantling Rod Guide e With tool in upside down position in vice unscrew rod guide 15 using a spanner and bar e Withdraw rod guide 15 e Unscrew locknut 13 using an Allen key remove seal 14 and ring 98 Remove 0 ring 16 Assembly is in reverse order to dismantling Trigger e With tool held in vice remove pin 26 using a pin punch Remove trigger 25 pin 22 roller 23 and push wedge 24 e Gently push on the head of trigger rod 20 and remove together with rings 7 and 21 guide 19 lip seal 18 and plug 17 Assembly is in reverse order to dismantling Ensure lip of lip seal 18 is towards head of tool Sw
16. ent Australia Pty Ltd 891 Wellington Road Rowville Victoria 3178 Tel 61 3 9765 6400 Fax 61 3 9765 6445 Email info acument com au CANADA Avdel Canada a Division of Acument Canada Limited 87 Disco Road Rexdale Ontario M9W 1M3 Tel 1 416 679 0622 Fax 1 416 679 0678 Email infoAvdelLCanada acument com CHINA Acument China Ltd RM 1708 17 F Nanyang Plaza 57 Hung To Rd Kwun Tong Hong Kong Tel 852 2950 0631 Fax 852 2950 0022 Email info acument com hk FRANCE Avdel France S A S 33 bis rue des Ardennes 4 75921 Paris Cedex 19 Tel 33 0 1 4040 8000 Fax 433 0 1 4208 2450 Email AvdelFrance acument com GERMANY Avdel Deutschland GmbH Klusriede 24 30851 Langenhagen Tel 49 0 511 7288 0 Fax 49 0 511 7288 133 Email AvdelDeutschland acument com ITALY Avdel Italia S r l Viale Lombardia 51 53 20047 Brugherio MI Tel 39 039 289911 Fax 39 039 2873079 Email vendite acument com JAPAN Acument Japan Kabushiki Kaisha Center Minami SKY 3 1 Chigasaki Chuo Tsuzuki ku Yokohama city Kanagawa Prefecture Japan 224 0032 Tel 81 45 947 1200 Fax 81 45 947 1205 Email info acument com jp SINGAPORE Acument Asia Pacific Pte Ltd 05 03 06 Techlink 31 Kaki Bukit Road 3 Singapore 417818 Tel 65 6840 7431 Fax 65 6840 7409 Email Tlim acument com SOUTH KOREA Acument Korea Ltd 212 4 Silchon Eup Kwangju City Kyung
17. evice and bring rear casing forward to zero stroke position Depress trigger Tool should spin off Reset stroke If not disconnect air to tool Insert a 4 mm pin through nose casing slo Page Ref 13 16 13 89 ts into spindle 44 Turn until drive screw leaves Insert Use new insert AND drive screw Re set stroke Hold tool square to application when placing Insert Item numbers in bold refer to general assembly drawings and parts list pages 14 15 Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre continued overleaf gt lt Avdel An Acument Global Technologies Company 1 7 Fault Diagnosis Symptom Tool does not spin on Trigger inoperative Drivescrew does not return and or keeps spinning off Tool does not spin off Possible Cause Screw adaptor nut loose No air supply Insufficient gap between locknut 45 and spindle 44 Push rod 78 too short Air motor jammed Static friction Low air pressure Valve piston remains stuck Lip seal 18 is defective Adaptor nut 92 loose No air supply Rear casing unscrewed by more than 5 turns O ring 82 leaking air Distributor stuck Air motor jammed Remedy Page Ref Tighten Connect 7 Adjust to 1 5 mm gap to 2mm gap 13 Replace 13 Lubricate tool at air inlet If insufficient dismantle and clean air motor thoroughly Depress trigger a few times Increase air pressure Depress
18. gi Do Korea 464 874 Tel 82 31 798 6340 Fax 82 31 798 6342 Email info acumentkorea com SPAIN Avdel Spain S A C Puerto de la Morcuera 14 Poligono Industrial Prado Overa Ctra de Toledo km 7 8 28919 Legan s Madrid Tel 34 0 91 3416767 Fax 34 0 91 3416740 Email ventas acument com UNITED KINGDOM Avdel UK Limited Pacific House 2 Swiftfields Watchmead Industrial Estate Welwyn Garden City Hertfordshire AL7 1LY Tel 44 0 1707 292000 Fax 44 0 1707 292199 Email enquiries acument com USA Avdel USA LLC 614 NC Highway 200 South Stanfield North Carolina 28163 Tel 1 704 888 7100 Fax 1 704 888 0258 Email infoAvdeLUSA acument com Manual No Issue Change Note No Date AA 11 01 07900 00614 B 07 044 01 07 B2 07 103 03 07 www avdel global com O Avdel UK Limited 2007
19. ing warranty the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel s option THE FOREGOING EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES ANY IMPLIED WARRANTY AS TO QUALITY FITNESS FOR PURPOSE OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice gt lt Avdel An Acument Global Technologies Company 3 Safety Rules This instruction manual must be read with particular attention to the following safety rules by any person installing operating or servicing this tool 1 Do not use outside the design intent 2 Do not use equipment with this tool machine other than that recommended and supplied by Avdel UK Limited 3 modification undertaken by the customer to the tool machine nose assemblies accessories or any equipment supplied by Avdel UK Limited or their representatives shall be the customer s entire responsibility Avdel UK Limited will be pleased to advise upon any proposed modification 4 The tool machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained competent personnel Any dismantling procedure shall be undertaken only by personnel t
20. ions shown in bold are millimetres Other dimensions are in inches gt lt Avdel 6 An Acument Global Technologies Company Putting into Service Air Supply All tools are operated with compressed air at an optimum pressure of 5 5 bar We recommend the use of pressure regulators and automatic oiling filtering systems on the main air supply These should be fitted within 3 metres of the tool see diagram below to ensure maximum tool life and minimum tool maintenance Air supply hoses should have a minimum working effective pressure rating of 15096 of the maximum pressure produced in the system or 10 bar whichever is the highest Air hoses should be oil resistant have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged All air hoses MUST have a minimum bore diameter of 6 4 millimetres or 1 4 inch Read servicing daily details page 10 STOP COCK USED DURING MAINTENANCE OF FILTER REGULATOR OR LUBRICATION UNITS 0 9 a METRES MAXIMUM 2 A E onan TAKE Ge OINT P d r FROM MAIN SUPPLY i J j SS Ew i LUBRICATOR PRESSURE REGULATOR MAIN SUPPLY AND FILTER DRAIN POINT P DRAIN DAILY Stroke Adjustment This adjustment is necessary to ensure optimum insert deformation It is suggested therefore that a test plate with the same thickness an
21. ivel Air Inlet 74200 12700 Using an Allen key remove screw 40 and washer 39 Remove swivelling inlet 38 Unscrew double male connector 41 from swivelling inlet 38 and remove nylon washer 33 Using a spanner remove drilled bolt 37 Remove two nylon washers 33 and air inlet block 35 Remove circlip 97 from double male connector 41 using circlip pliers and withdraw sintered filter 96 Assemble in reverse order of dismantling Refers to items included in the 74200 service kit For complete list see page 11 Item numbers in bold refer to the General Assembly drawing and parts list pages 14 15 gt lt Avdel 1 2 An Acument Global Technologies Company Maintenance Differential Valve Using special flat spanner unscrew valve locking plug 27 withdraw and remove spring 104 and O ring 29 Remove silencer 34 using a spanner and remove nylon washer 33 Push valve piston 28 out from its housing together with O rings 30 31 amp 32 Check spring 104 for distortion and renew if required Assemble in reverse order of dismantling Head Assembly Remove nose equipment prior to commencing dismantling Using spanners remove spindle 44 and locknut 45 Remove return spring locknut 46 using a spanner Remove return spring 47 washer 99 and locking ring 90 Check return spring 47 for distortion and renew if required Assemble in reverse order of dismantling Rear Casing Using an Allen key remove screw 40 from stroke
22. lly EYES Irritant but not harmful Irrigate with water and seek medical attention Environment Scrape up for incinerating or disposal on approved site Fire FLASH POINT 101 C Not classified as flammable Suitable extinguishing media Carbon dioxide foam dry powder or fine water spray Handling Plastic or rubber gloves should be worn Storage Away from heat and oxidising agent gt lt Avdel 1 0 An Acument Global Technologies Company Servicing the Tool Service Kit For all servicing we recommend the use of the service kit part number 74200 99990 supplied in its own plastic case ITEM PART N 07900 00618 07900 00619 07900 00478 07900 00624 07900 00157 07900 00161 07900 00625 07900 00623 07900 00006 07900 00434 07900 00621 07900 00637 07900 00643 SERVICE KIT DESCRIPTION PUSHER GUIDE BUSH 3mm PIN PUNCH 4mm PIN PUNCH INTERNAL CIRCLIP PLIERS EXTERNAL CIRCLIP PLIERS SOFT MALLET 25mm SOCKET SPATULA 32mm SPANNER 28mm SPANNER 17mm SPANNER PUSHER KNOB ITEM PART N 07900 00393 07900 00409 07900 00626 07900 00469 07900 00351 07900 00224 07900 00225 07900 00620 07900 00456 07992 00075 07900 00627 07900 00632 SERVICE KIT Continued DESCRIPTION 14mm 15mm SPANNER 12mm 13mm SPANNER 11mm SPANNER 2 5mm ALLEN KEY 3mm ALLEN KEY 4mm ALLEN KEY 5mm ALLEN KEY 12mm ALLEN KEY T BAR MOLYKOTE 55M 100 gm TUBE PLASTIC CASE 17mm 19mm SPANNER
23. ment of loose clothes ties long hair cleaning rags etc in the moving parts of the tool which should be kept dry and clean for best possible grip 15 When carrying the tool from place to place keep hands away from the trigger lever to avoid inadvertent start up 16 Excessive contact with hydraulic oil should be avoided To minimise the possibility of rashes care should be taken to wash thoroughly gt lt Avdel 4 Acument Global Technologies Company Specifications Tool Specification Minimum Maximum 5 bar 75 Ibf in Air Pressure Free Air Volume Required Stroke Maximum Motor Speed Spin On Spin Off Pull Force 5 bar 75 Ibf in Cycle time Approximately Noise Level Less than Weight Without nose equipment Vibration Less than 5 7 bar 75 100 Ibf in 8 litres 28 ft 7 mm 276 in 2000 rpm 2000 rpm 19 1 kN 4300 Ibf 2 5 seconds 75 dB A 2 2 kg 4 85 Ib 2 5 m s 8 ft s Avdel An Acument Global Technologies Company 5 Intent of Use The hydro pneumatic 74200 tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow line assembly in a wide variety of applications throughout all industries A complete tool is made up of the base tool part number 74200 12000 and the appropriate nose assembly for the insert as described on page 9 NOSE ASSEMBLIES MUST BE FITTED AS DESCRIBED ON PAGE 8 Tool Dimensions Dimens
24. nt Global Technologies Company Nose Assemblies Nose tips vary in shape according to the insert type Each nose assembly represents a unique assembly of components which can be ordered individually All nose assemblies also include a nose tip locknut 2 part number 07555 00901 Component numbers refer to the illustration on the opposite page We recommend some stock as items will need regular replacement Read the Nose Assemblies servicing instructions opposite carefully INSERT SIZE COMPLETE TOOL NOSE ASSEMBLY LARGE FLANGE INSERTS 9698 FS58 9408 9418 9498 STANDARD NUTSERT 9500 SQUARESERT GK08 EUROSERT GJO8 M3 M4 5 Miss M6 M8 M10 M12 4 UNC 6 UNC 8 UNC 10 UNC Li UNC 5 6 UNC 3 8 UNC 10 UNF UNE 5 16 UNF 3 UNF 3 16 BSW A BSW 5A6 BSW M3 M4 M5 M6 M8 M10 M12 4 UNC 6 UNC 8 UNC 10 UNC 14 UNC 5 16 UNC 10 UNF 14 UNF 5A6 UNF 3 16 BSW 14 BSW OBA 2BA 4BA SUPERSERT OPEN AND CLOSED END FB 74200 00083 74200 00084 74200 00085 74200 00485 74200 00086 74200 00088 74200 00080 74200 00082 74200 00054 74200 00056 74200 00058 74200 00050 74200 00048 74200 00040 74200 00042 74200 00070 74200 00068 74200 00060 74200 00062 74200 00016 74200 00018 74200 00010 74200 00183 74200 00184 74200 00185 74200 00186 74200 00188 74200 00180 74200 00182 74200 00154 74200 00156 74200 00158 74200 00150 74200 00148 74200 00140 74200 00170 74200 00168 74200 00160
25. rained in Avdel UK Limited procedures Do not dismantle this tool machine without prior reference to the maintenance instructions Please contact Avdel UK Limited with your training requirements 5 The tool machine shall at all times be operated in accordance with relevant Health and Safety legislation In the U K the Health and Safety at Work etc Act 1974 applies Any question regarding the correct operation of the tool machine and operator safety should be directed to Avdel UK Limited 6 The precautions to be observed when using this tool machine must be explained by the customer to all operators 7 Always disconnect the airline from the tool machine inlet before attempting to adjust fit or remove a nose assembly 8 Do not operate a tool machine that is directed towards any person s or the operator 9 Always adopt a firm footing or a stable position before operating the tool machine 10 Ensure that vent holes do not become blocked or covered and that hoses are always in good condition 11 The operating pressure shall not exceed 7 bar 100 Ibf in 12 Do not operate the tool without full nose equipment oil plug and oil bleed screw in place 13 When using the tool the wearing of safety glasses is required both by the operator and others in the vicinity to protect against pin ejection should a fastener be placed in air We recommend wearing gloves if there are sharp edges or corners on the application 14 Take care to avoid entangle
26. s sewers and water courses Soak up with absorbent material Handling Wear eye protection impervious gloves e g of PVC and a plastic apron Use in well ventilated area Storage No special precautions Priming Procedure IMPORTANT All operations should be carried out on a clean bench with clean hands in a clean area Ensure that the oil is perfectly clean and free from air bubbles Care MUST be taken at all times to ensure that no foreign matter enters the tool or serious damage may result The tool must remain on its side throughout the priming sequence e Place tool on its side oil plug 42 side up Pull back stroke set finger 88 and unscrew rear casing 86 by a maximum of 5 turns from the fully IN position With an Allen key unscrew oil plug 42 and remove with oil seal washer 43 e Fill tool with priming oil rocking gently to expel air e Replace oil seal washer 43 and oil plug 42 and tighten You must now bleed the tool This operation is to ensure air bubbles are eliminated from the oil circuit Ensuring oil bleed screw 48 is fully tightened unscrew by ONE TURN only using an Allen key Connect the tool to the air supply and depress the trigger Wait until oil appears all around oil bleed screw 48 then re tighten Wipe excess oil away Release the trigger Using an Allen Key open oil plug 42 Top up with priming oil to reset level Replace oil seal washer 43 and oil plug 42 and fully tighten e
27. three planets 64 planet gear 65 and spacer 66 Using a soft mallet tap splined head of rotor 70 Bearing 67 and front end plate 68 will come out with stator 69 and five rotor blades 71 rotor 70 remains in hand Place rear end plate 72 in vice with soft jaws Using a pin punch tap centre of rotor 70 to remove bearing 73 turn rotor 70 upside down and bearing 73 will come out When assembling air motor rear side of rotor 70 must just touch rear end plate 72 without any axial gap any existing gap will disappear when bearing 73 is fully located When inserting air motor into air motor casing 75 carefully align parts so that pin 74 locates in centre hole between spin on off ports of air motor casing 75 and rear end plate 72 When assembling hydraulic piston 54 onto air motor assembly tighten parts by hand and blow air into one of the outer ports of air motor casing 75 checking to see air motor rotates freely When assembling front seal 51 ensure larger diameter faces rear of tool Complete assembly in reverse order to dismantling IMPORTANT Check the tool against daily and weekly servicing Priming is ALWAYS necessary after the tool has been dismantled and prior to operating Refers to items included in the 74200 service kit For complete list see page 11 Item numbers in bold refer to the General Assembly drawing and parts list pages 14 15 gt lt Avdel An Acument Global Technologies Company 1 3 General Assembly of
28. trigger several times Lubricate tool through air inlet If unsuccessful dismantle clean and lubricate trigger elements Replace Tighten Connect Set tool stroke Replace Lubricate Lubricate tool at air inlet If insufficient dismantle and clean air motor thoroughly Item numbers in bold refer to general assembly drawings and parts list pages 14 15 Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre gt lt Avdel 1 8 An Acument Global Technologies Company 12 13 Declaration of Conformity We Avdel UK Limited Watchmead Industrial Estate Welwyn Garden City Herts AL7 11Y declare under our sole responsibility that the product Model Type 74200 Serial No to which this declaration relates is in conformity with the following standards EN ISO 12100 parts 1 amp 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 following the provisions of the Machine Directive 89 392 EC as amended by Directive 91 368 EC 93 44 EC and 93 68 EC and superseded by 98 37 EC Dall AAA M Delle Fave Quality Manager Date of issue This box contains a power tool which is in C 4 conformity with Machines Directive 89 392 EC The Declaration of Conformity is contained within Avdel An Acument Global Technologies Company 19 Avdel An Acument Global Technologies Company AUSTRALIA Acum
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