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ABB ACS350 VFD Inverters
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1. Acceleration and deceleration selection DI configuration ROCOM E PNP connected source with ES Ai2 Not in use by default 0 10V 6 GND Analog input circuit common AN O ROCO Relay ouput RONG h 17 18 RONC No Fault Fault 1 external power supply BIS gt Digital output max 100 mA DOOUT s No Fault Fault 1 20 DOSRC ES 21 _DoouT 22 DocNo N NIN NM JO O Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com
2. ci acson RO 70 380 05 087 seen DrivePM Drive Parameter Manager is a software tool to create edit and copy parameter sets for FlashDrop For 3 phase supply voltage 200 240 V units each parameter group the user has the ability to hide it ACS350 03U 02A4 2 RO 70 390 0 5 0 37 preventing the user from seeing the parameter or parameter ACS350 03U 03A5 2 RO 70 260 0 75 0 55 en ACS350 03U 04A7 2 0 75 DrivePM requirements a Windows 2000 XP m Serial port from a PC 3 phase supply voltage 380 480 V units TACSS50 0aU 0TAR4 Ro 200 1180 05 037 A TACSSG0 0GU 01A0 4 Ro 175 800 075 05 ad racseso oeu c2ae4 Bo 185 580 1 07 P ACS350 03U 03A3 4 m DrtvePM software on a CD Rom ACS350 03U 04A1 4 m User s manual on CD Rom ACS350 03U 05A6 4 100 200 m Cable OPCA 02 for connection between the PC and ACS350 03U 08A8 4 FlashDrop ACS350 03U 12A5 4 ACS350 03U 15A6 4 m Batter charger ACS350 03U 23A1 4 Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options Software tools A separate order line is required for any of these external options DriveWindow Light 2 x DriveWindow Light 2 x is an easy to use start up and maintenance tool for ACS350 drives It can be used in an offline mode enabling parameter setting at the office before going to the actual site The parameter browser enables viewing editing and savin
3. Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Dimensions weight and noise El IP20 cabinet u Option Noise level Frame NEMAi Noise level H2 H3 Weight Size H4 H5 Weight in in in lb in in a in Ib rrr ees ros afer eae 24 o o vo12 mo2 276 as ss 00 Pri fees zos eat are 634 zear co Pat ro AIN e e eepe efe lt 2 er Cro ess 7o o2 ees 66 s5 e re rozajn less 5 TEET V 2 9 lb U 380 480 V 2 6 Ib 2 Y 200 240 V 3 7 lo U 380 480 V 35 Ib NOTES H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options The options shown in the table are available with the ACS350 Each has an option unique 4 digit code which is shown in Potentiometer the first column This option code is added to the end of the J402 Potentiometer MPOT 01 basic drive option code using a code For example an ACS350 03U 01A2 4 400 would be a base drive with an Advanced Control Panel shipped together Option descriptions are provided in the subsequent pages Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options User interfa
4. 12 enclosures ACS H CP EXT IP66 permits permanent mounting of panel to external surface of NEMA 4x enclosures FlashDrop MFDT 01 FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting This tool can be used to download parameters to a drive in as little as two seconds Using this tool it is also possible to hide selected parameters to protect the machine Only the parameters needed in the application are shown FlashDrop does not require the drive to be powered The drives shipping container is also designed to allow use of the FlashDrop tool without removing the drive The MFDT 01 includes the DrivePM Drive Parameter Manager FlashDrop software tool to create edit and copy MEDT 01 pat ameter sets Basic control panel Panel cover Ce Potentiometer Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Advanced control panel Options E Machine interfaces Plug in fieldbus modules bring connectivity to major automation systems single twisted pair of wire avoids large amounts of conventional cabling thereby reducing costs and increasing system reliability The ACS350 supports the following fieldbus protocols m DeviceNet PROFIBUS DP CANopen Modbus RTU m m m Modbus TCP IP Ethernet IP Available Q3 2007 Protection and installation NEMA 1 kit The NEMA 1 kit inclu
5. a PC ee ob en TT TEA AAA AL 2 PEA DEMI I Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Technical data Ml CT Fuses The ACS350 is configured with cooling fans as standard Standard semi conductor fuses can be used with the ACS350 The cooling air must be free from corrosive materials and Recommended fuse ratings are shown in the table below must not be above the maximum ambient temperature of 40 C 50 C with derating For more specific limits see the Technical specification Environmental limits in this catalog Selection table IEC Fuses UL Fuses Frame m m Cooling air flow A type A type 1 phase supply voltage 200 240 V units Heat dissipation Frame oe ee Air flow Type code r main circuit acs350 010 02A42 Ro 10 96 10 ULoassT W BTU Hr m h ft min ACS350 01U 04A7 2 q 3 phase supply voltage 200 240 V units ACS350 01U 06A7 2 MEA EA 242 ACS350 01U 07A5 2 ACS350 03U 02A4 2 RO 10 G 10 ULcassT ACS350 01U 09A8 2 R2 06 328 ACS350 03U 03A5 2 RO 10 gG 10 ULciassT 3 phase supply voltage 200 240 V units acsssoosu02a42 Ro 19 6 gt ACS350 03U 03A5 2 Ro sr 106 ACS350 03U 04A7 2 R1 38 UL class T rere ie E R1 3 phase supply voltage 380 480 V units ACS350 03U 17A6 2 R2 152 519 ACS350 03U 01A9 4 Ro 10 ga 10 UlolassT 3 phase supply voltage 380
6. 480 V units ACS350 03U 02A4 4 RO 10 gG 10 ULclassT ACS350 03U 01A2 4 eden ato ACS350 03U 01A9 4 ld ACS350 03U 02A4 4 POSO Roa ACS350 03U 03A3 4 AA gG ACS350 03U 04A1 4 ACS350 03U 12A5 4 gG ACS350 03U 05A6 4 g ACS350 03U 15A6 4 G UL class T ACS350 03U 23A1 4 50 UL class T ACS350 03U 08A8 4 Eo ACS350 03U 12A5 4 ACS350 03U 15A6 4 ACS350 03U 23A1 4 00 de R1 R1 R1 R1 R3 According to IEC 60269 standard R3 R3 Frame Size RO with free convection cooling Free space requirements Enclosure Space above Space below Space on left right type mm in mm in mm in All frame sizes 75 3 83 75 3 83 Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Control connections E These connections are shown as examples only Please refer to the ACS350 User s Manual 34FE68462401 for more detailed information ACS 350 Default I O connections X1A a Signal cable shield screen 0 10V l 2 Al1 Output Frequency reference 0 10V 0 4 20 mA FAUR 3 GND Analog input circuit common ee Reference voltage 10 VDC max 10 mA 1 10kOh Max 500 ohm 24 Analog input circuit common 24V 24V Auxiliary voltage output 24 VDC max 200 mA EE Analog input circuit common 11 bcom Digital input common kpa Stop 0 Start 1 Forward 0 Reverse 1 Constant speed selection Constant speed selection
7. ABB general machinery drives ACS350 0 5 to 15 Hp Technical Catalog PRODUCTS AA ED ED PN ED ED Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Contents E Choice 1 Simply contact your local ABB drives sales office Choice 2 Build up your own ordering code using the and let them know what you want Use page 4 as a reference O simple 7 step approach below Then contact your local section for more information ABB Drives sales office Type code om 2 oo Ratings and Types AAN Voltages Dimension Options Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com ABB general machinery drives occccccococccoconcnonnnnononononanonos 4 COMBINES ecm OC re neve eter rein cee nere anette eh cinta rir cemaaeh ar S 4 TechinicaliSpecilicaliGinie nee eee 5 QUIDUL CUERNO it cs 6 Inputwollage Fallin aene nae E Pacem 6 PNAS CS Fe or ee eres ea ren oan are Seen meee et 6 Electro Magnetic Compatibility EMOC ooooccccnccccconnccnncnoo 6 PS IANS MSO Ned beian ticle teo 7 MOW tO Select ODIOS msc E ea tawemewrs 7 Interfaces A cmi eror a tonal eceae da hand ete teee 8 WACMINGAIMLSH ACCS oe dilatan 9 External options BRAKGIRESISIONS ereraa sareseeet rei detalles 10 Flac ADOD ss renee armsaat E onan rites 10 Software tools DOVSWINGOW CIONT 2 e recerca 11 Cooling e a eres a ee er e
8. CS 1502 Y RAL 9002 PMS 420 C Reiresh rate as between drive and fieldbus Contamination levels IEC 60721 3 1 2 3 No conductive dust allowed IS ea O Mbit s i lass 1C2 chemical Transportation e E a PROFIBUS DP and PROFIBUS DPV1 Storage Class 2C2 chemical gases podi side based on PROF Idrive Class 252 solid particles pama S Class 3S2 solid particles Baud rate up to 500 kbit s Network side based on ODVA AC DC Product compliance drive profile n CANopen 9 pin D connector Low Voltage Directive 73 23 EEC with supplements Baud rate up to 1 Mbit s Machinery Directive 98 37 EC Network side based on CiA DS402 EMC Directive 89 336 EEC with supplements profile Quality assurance system ISO 9001 z Environmental system ISO 14001 oen A seth US UL cUL and CE approvals C Tick GOST R p RoHs Verify RoHS label Modbus TCP Available Q3 2007 EtherNet IP IEC EN 61800 5 1 2003 IEC EN 60204 1 1999 IEC EN 61800 3 2004 Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Ratings types voltages and construction Ei EMC Standards in general EMC according to EN61800 3 EN 61800 3 A11 EN 61800 3 2004 EN 55011 product 2nd environment filter unrestricted distribution C3 with 2000 product product standard family standard for 30m 98 ft cable built in as standard standard industrial scientific and medical ISM equip ment 1st environment Group 1 l o C
9. M machine building sector In this sector the manufacturing time per unit is critical The ACS350 is designed to be the fastest drive in terms of installation setting parameters and commissioning The ACS350 has been designed to be as user friendly as possible yet provide high application flexibility The ACS350 offers diverse functionality to cater to the most demanding needs What are the ACS350 s Main Features and Benefits supporting Customer Value CT E notes O OO FlashDrop Faster and easier drive set up and commissioning New fast safe and trouble free method to download parameters available without electricity Patented Sequence programming Logic programming included as standard with Application specific 8 state programming with PLC like functions comprehensive triggering conditions Software State of the art technology and performance with Sensorless vector and closed loop vector control exceptional flexibility User interfaces Cost efficient approach offering different control panels Blank cover according to functionality need Basic panel with numerical display Advanced control panel with clear alphanumerical dynamic menus real time clock and 14 languages Cabinet Optimum installation layout and efficient cabinet space Screw DIN rail sideways and side by side mounting compatibility usage Unified height and depth Fieldbuses High speed communication with compact and robust Enclosed plug in type of fieldbus adapter f
10. V 1 max 10 mA R lt 10 kQ capability Resolution 0 1 constant torque at a max ambient Accu racy 1 temperature of 40 C One analog output Auxiliary voltage Five digital inputs 0 4 to 20 mA load lt 500 Q 24 V DC 10 max 200 mA 12 to 24 V DC with internal or external supply PNP and NPN pulse train Overload capacity 1 5 X lon for 1 minute every 10 minutes at a max ambient temperature of 40 C 1 8 x lo for 2 s every 10 minutes Switching frequency Default 4 kHz 0to 16 kH Selectable 4 to 12 kHz with 4 kHz steps 16 kHz v l c 2 414 Input impedance 2 4 KQ Acceleration time 0 1 to 1800 s One Palay CUS a Type NO NC Deceleration time 0 1 to 1800 s Maximum switching voltage 250 V AC 30 V DC Braking Brake chopper standard 100 braking Maximum switching current 0 5 A 30 V DC 5 A 230 V AC capability Maximum continuous current 2 A rms One digital output Type Transistor output Environmental limits i 3 3 Maximum switching voltage 30 V DC Ambient temperature a e E As e ae es allowed Maximum switching current 100 mA 30 V DC short circuit protected Altitude Frequency 10 to 16 kHz Output current Rated current available at 0 to 1000 m Resolution 1 Hz 0 to 3281 ft reduced by 1 per 100 m Accuracy 0 2 328 ft over 1000 to 2000 m 3281 to 6562 ft TEE Relative humidity Lower than 95 without condensation Protection class IP 20 Protected Chassis Fieldbuses Plug in type Enclosure color N
11. ategory C1 unrestricted distribution Class B 1st environment Group 1 l S Category C2 restricted distribution Class A 2nd environment Group 2 Category C3 unrestricted distribution Class A 2nd environment l E Category C4 Not applicable restricted distribution Type code ados P P l 1 phase supply voltage 200 240 V units This is a unique reference number that clearly identifies the ACS350 01U 02A4 2 RO 05 037 24 drive by power rating voltage and construction Once you ACS350 01U 04A7 2 have selected the type code the frame size can be used to ACS350 01U 06A7 2 A 01U 07A5 2 R2 2 ile Ws determine the ave dimensions shown on the rest page Acssootomsz Re e fis 78 nosasooruoee2 re s ee es 3 phase supply voltage 200 240 V units The ACS350 is available in two voltage ranges ACS350 03U 04A7 2 ASC350 08U 06A72 2 200 240 V AOSG50 08U 07A52 ACS350 03U 09A8 2 R2 3 2 2 4 380 480 V ACS350 03U 09A8 2 R2 3 22 98 ACS350 06U 17A62 3 phase supply voltage 380 480 V units rosassa mo os 0397 12 Type code Voltages 01U or the 03U within the type code indicates the ACS350 03U 02A4 4 RO 1 075 24 number of input phases for the power and EMC filtering E Ri 3 A a OT 03 3 phase 200 240V and 380 480V U EMC filter disconnected 60 Hz motor data ACS350 03U 15A6 4 In case the filter is required it can easily ACS350 03U 23A1 4 be connected 1
12. ces Panel cover The purpose of the panel cover is to protect the drive s connection surfaces In addition there are two alternative control panels available as options Basic control panel The basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another Advanced control panel For easy drive programming a detachable multi lingual alphanumeric advanced control panel is available The control panel provides assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate Potentiometer Potentiometer MPOT 01 with two switches start stop and forward reverse Polarity PNP or NPN is selected with DIP switches No external power soutce is needed for the potentiometer Panel mounting kits The panel mounting kits enable mounting of control panels on cabinet doors They include a 3m extension cable gasket and all mounting hardware OPMP 01 Permits mounting of panel to external sutface of NEMA 1 or NEMA 12 enclosures The panel remains removeable ACS H CP EXT permits permanent mounting of panel to external surface of NEMA 1 or NEMA
13. des a conduit box and hood for protection against dirt and dust Two kits are available to covet all frame sizes of the ACS350 MUL1 R1 covers frame sizes RO through R2 and MUL1 R3 covers frame size R3 Terminal Cover The terminal cover is for protection of the I O connections Clamping Plates The clamping plates are used for protection against electrical disturbances when compliance to EMC is mandated The clamping plates are included in the drive package as standard FlashDrop connection Analog I O Relay output Digital inputs Digital output Terminal cover Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Options E External A separate order line is required for any of these external options FlashDrop is a powerful palm sized tool for fast and easy The brake resistor is selected using the table below For more parameter selecting and setting It provides the ability to information about the selection of brake resistors see the hide selected parameters to protect the machine Only the ACS350 Price List ACS350 PNPLO1U EN parameters needed in the ap canon are shown The tool Selection table can copy parameters between two drives or between a PC T e code Frame Rmin Ra P BRmax and a drive All this can be accomplished without a power P size ohm ohm hp kW connection to the drive in fact it is not even necessary to 1 phase supply voltage 200 240 V units
14. g of parameters The parameter comparison feature makes it possible to compare parameter values between a drive and a saved file With the parameter subset you can create individual parameter sets Controlling the drive is also available using DriveWindow Light With DriveWindow Light you can monitor up to four signals simultaneously both in graphical or numerical format Any sional can be set to stop being monitored at a pre defined level Sequence Programming Tool For ACS350 drives DriveWindow Light 2 x offers sequence programming This tool is useful for setting the drive sequence programming parameters The tool draws the program graphically on the PC screen showing used states active state transition conditions possible transition delay as well as references and ramps Sequence programming enables application specific programming This new and easy way to preset sequences reduces the need for an external programmable logic control PLC Start up Wizards Start up wizards make the setting of parameters easy Simply launch the wizard select an appropriate assistant e g for setting analog outputs and all parameters related to this function are shown together with help pictures Highlights Sequence programming tool for ACS350 Editing saving and downloading parameters Graphical and numerical signal monitoring Drive control Start up wizards DriveWindow Light requirements a Windows NT 2000 XP m Serial port from
15. ieldbus design Built in EMC filter No extra space parts time or cost required 2 environment filter complying with IEC 61800 3 as standard Coated boards Longer lifetime in hostile environments Reduced Protections against moisture and hostile particles as service standard Built in Brake Chopper Reduced costs saved space and simple wiring 100 braking capability Drive Protection Latest solutions to protect the drive and offer trouble Motor output and I O protected against miswiring free use and the highest quality Protection against unstable supply networks Coated boards included as standard Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com Technical specification E EMC according to EN61800 3 Voltage and 1 phase 200 to 240 V 10 2 environment filter unrestricted distribution with 30 m 98 ft power range 0 37 to 2 2 kW 0 5 to 3 hp cable standard 3 phase 200 to 240 V 10 Programmable control connections 0 37 to 4 kW 0 5 to 5 hp 3 phase 380 to 480 V 10 0 37 to 11 kW 0 5 to 15 hp Two analog inputs Frequency 48 to 63 Hz Voltage signal Power factor 0 98 Unipolar 0 2 to 10 V Ri gt 312 kQ Bipolar 10 to 10 V Rn gt 312 KQ Output connection Current signal i Unipolar 0 4 to 20 mA Rn 100 Q nolage A Bipolar 20 to 20 mA Ri 100 Q Frequency 0 to 500 Hz Potentiometer reference Continuous loading Rated output current lan value X1A 4 10
16. te ere erie eee ae 12 USAS e es et ee ere 12 Conmectiomexamples eterna ce te aetna en cee cee ta E 13 Clearwater Tech Phone 800 894 0412 Fax 208 368 0415 Web www clrwtr com Email info clrwtr com ABB general machinery drives E What is the ACS350 Customer Value Where can it be used m Dramatically reduces programming time and costs with ABB general machinery drives are designed to meet FlashDrop the requirements of an extensive range of machinery m Optimal installation layout with unified height and depth applications The drive is ideal for food and beverage for all frames and DIN rail mounting up to 15Hp material handling textile printing rubber and plastics and m Reduced cost with built in brake chopper and EMC filter woodworking applications m Reduced wiring time and costs for easy access I O and plug in Fieldbus modules m Increased standard or custom programming capacity flexibility and capabilities for simple to complex motor a FlashDrop control with m Sensorless Vector Motor Control Built in intelligent triggering m Sequence programming Supervising parameters m Impressive software and compact hardware Speed compensation m Optimized interfaces for users and machines User specified macros m Unified height and depth PLC like functions m Convenient installation Coated boards as standard The ABB ACS350 general machinery drive is designed Built in brake chopper as standard specifically for the OE
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