User manual
Contents
1. 99080180 rev 2015 05 11 Aquarius 35 Medium and Aquarius 35 Wide User Manual This manual describes the following products Product numbers 0313 0750 and 0313 0755 Aquarius 35 fitting Roblon 1 1 Product overview and packing list When opening the box the following items should be included number Focus Wide 9100 4213 4300 2008 1 2 Technical data Fitting Termination Fitting Termination or Compas Termination Metal Housing EN Din W no 1 4436 As recommended by the Danish Association for the Technology of Swimming Pools Plastic used PVC and POM IP class IP68 1 Bar 10 m water preassure 1 3 Light Cone Angles Producttype Fer mAr InWater Ce aw 17 25 i sf o page 2 2 0 Mounting instructions Aquarius 35 fitting is suitable for plate mounting or embedment 2 1 Mounting in moulded pools plate mounting 1E Placing Select a level place on the pool wall having a diameter of minimum 35 mm to ensure a level base for the seal ring Flatness must be within 0 05 mm corresponding to a radius of 2500 mm If no such place can be found seal using silicone or a suitable alternative product Bore a hole in the pool wall min 21 mm max 22 mm Trim the edges if necessary Mount the seal ring pos 1 on the screw joint pos 2 and place the screw joint in the hole made in the pool Be careful to clean the hole and the area around it for dust and dirt Mount the nut pos 3 from t2. ars against the pool wall Be also careful not to pack the thread too hard The tightening torque must be kept under 200 Nm We recommend moreover the use of a thread locker e g Loctite 222 J V Push the fiber through the screw joint Mount the fiber mount pos 4 on the fiber termination and lock it with the socket set screw pos 5 Now push the fiber back into the screw joint AY Screw the lens housing pos 7 on the screw joint and screw it home using tool 03 the sealing surface of the lens housing is clean To prevent the unintentional dismantling of the fitting the lens housing thread should be locked with a thread locker e g Loctite 222 page 5 2 2 2 Retrofitting embedment in bored hole using Epoxy The moulding material could for example be Sika Floor 156 If necessary adjust the consistency by adding silica sand grain size 0 01 and stone dust 1 Bore a hole for the fitting 34 50 mm Bore moreover an inlet hole and a vent hole at an angle to the fitting hole N SS S XX J IN SS SX EA AS AN NN N N N AN N N N o RR 75 RAN N NN TVL N NN SS TACT KS a Y WQ Se Connect the embedment unit pos 10 to the fiber conduit pipe Use either 20 mm conduit pipe or 20 mm fluted pipe Screw the pipe on the embedment unit while pressing them together a m To ensure a good adhesion in the embedment process paste the embedment unit holding the fiber conduit pipe wi
3. bears against the pool wall Be careful not to pack the thread too hard The tightening torque must be kept under 200 Nm We recommend moreover the use of a thread locker e g Loctite 222 CZ Push the fiber through the screw joint Mount the fiber mount pos 4 on the fiber termination and lock it with the socket set screw pos 5 Now push the fiber back into the screw joint Place the O ring pos 6 in the groove in the screw joint front Check that groove and O ring are clean Wi os C Pa a Screw the lens housing pos 7 on the screw joint and screw it home using tool 0313 0758 optional Check that the sealing surface of the lens housing is clean To prevent the unintentional dismantling of the fitting the lens housing thread should be locked using a thread locker e g Loctite 222 page 7 Roblon accepts no responsibility for possible errors in printed and electronic material Roblon reservesthe right to alter or discontinue products without notice 2012 Roblon A S Roblon Roblon Lighting Tel 45 9620 3300 Nordhavnsvej 1 Fax 45 9620 3399 9900 Frederikshavn info roblon com Denmark www roblon com
4. e a good adhesion in the embedment process paste the embedment unit holding the fiber conduit pipe with epoxy and sprinkle it with silica sand As an additional measure we recommend to paste the joint between the embedment unit and the conduit pipe with epoxy to ensure watertightness which is a must not only during concreting but also afterwards as a safeguard against water penetration if a non waterproof concrete is used page 4 Use the protective plug delivered pos 30 to position and fix the embedment unit and the fiber conduit pipe in the concrete formwork Fasten the plug in the formwork in the following way Bore a 4 mm hole in the formwork and screw in a 5 mm wood screw so that it sticks out about 25 mm on the other side Screw the plug on the formwork use the centre hole in the plug and screw holding the plain part This way it will be easy for example to Note that the direction in which the embedment unit is pointing will decide the direction of the light cone In some cases it will be necessary to mount supports for the fiber conduit pipe Remove the screw holding the plug before removing the formwork If the pool wall requires dressing the plug should not be removed until afterwards Remove the plug by means of the front holes Mount the screw joint pos 2 Pack the thread using for example Loctite 55 and screw the screw joint on the embedment unit using tool 0313 0758 optional just until the flange of the screw joint be
5. he rear Hold the screw joint at the front using tool 0313 0758 optional while tightening the nut from the rear To achieve appropriate compression of the seal ring the nut should be tightened until any gap is removed and the approximately 20 further A thread locker should be used e g Loctite 222 Push the fiber through the screw joint and mount the fiber mount pos 4 on the fiber termination and lock it with the socket screw pos 5 Push the fiber mount and the fiber back into the screw joint lA Place the O ring pos 6 in the groove in the screw joint front Check that groove and O ring are clean Screw the lens housing pos 7 on the screw joint and tighten it using tool 0313 0758 optional Check that the sealing surface of the lens housing is clean To prevent the unintentional dismantling of the fitting the lens housing thread should be locked with a thread locker e g Loctite 222 page 3 2 2 Embedment Roblon s aquarius fittings can be mounted in concrete pools using various methods Below two methods are described direct embedment and retrofitting The methods described presuppose that you have bought Roblon s embedment kit for Aquarius 35 Item Number 0313 0759 2 2 1 Direct embedment 1 Connect the embedment unit pos 10 to the fiber conduit pipe Use either 20 mm plain conduit pipe or 20 mm fluted pipe Screw the pipe on the embedment unit while pressing them together To ensur
6. th epoxy and sprinkle it with silica sand As an additional measure we recommend to paste the joint between the embedment unit and the conduit pipe with epoxy Place and fix the embedment unit and the fiber conduit pipe in the hole Mount the plug pos 30 to ensure a clean thread among other things The embedment kit includes a plastic foam disc pos 50 fitting the fiber conduit pipe and a 50 mm hole This will function as the rear sealing and as a guide for the conduit A plate fastened to the pool wall and the plug in the embedment unit will function as front sealing and at the same time fix the unit firmly In a tight fit hole as shown in the sketch the foam disc needs to be cut to size to fit in the hole The included extra foam disc could after being cut to size functions as front sealing and guide when placed on the embedment unit flushing the front wall Pour the epoxy through the inlet hole until it shows in the vent hole Note that the direction in which the embedment unit is pointing will decide the direction of the light cone Remove the cover plate and dress the front with epoxy if required Mount the tape disc pos 40 to protect the front and the thread Remove the tape disc and the plug after hardening page 6 Mount the screw joint pos 2 Pack the thread using for example Loctite 55 and screw the screw joint on the embedment unit using tool 0313 0758 optional just until the flange of the screw joint
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