900W biscuit jointer
Contents
1. Location of purchase Description of malfunction Return your completed warranty card to Circuit Tech Ltd Units 1 9 Stanley Mill e Kirkebrok Road Deane Bolton Lancs England BL3 4JE Contact and internet www servotool eu Fax 44 0 1204 659607 BJM6003 Ma EN IRL 1202 22 indd 23 AFTER SALES SUPPORT ara GE 0203 5142281 1800 719901 MODEL WBJ 900 06 2012 50932 JEV www servotool eu YEAR WARRANTY 2 22 12 4 26 PM _RBR 1202 16 BJM6003 Ma EN IRL 1202 22 indd 24 2 22 12 4 26 PM2. BJM6003 Ma EN IRL 1202 22 indd 7 2 22 12 4 26 PM En Assembly and parts list 3 Fig A 1 On off switch 2 Lock off button 3 Spindle lock 4 Angle stop 5 Scale for the fence angle 6 Cutting depth adjustment knob 7 Knob for angle adjustment 8 Knob for height adjustment 9 Scale for the height adjustment 10 Base plate 11 Dust bag connection AFTER SALES SUPPORT amp 0203 5142281 BJM6003 Ma EN IRL 1202 22 indd 8 1800 719901 E www servotool eu WBJ 900 2 22 12 4 26 PM Fig B D Fig C Fig D AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 9 2 22 12 4 26 PM Fig E E Fig F Fig G 10 AFTER SALES SUPPORT 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 10 2 22 12 4 26 PM Fig H A Part no 102038 102039 102040 102041 102042 102043 Before assembly always switch off the machine and remove the mains plug from the wall outlet Description Saw blade screw M6x16 Flange Spindle lock Carbon brush set Switch Dustbag 11 AFTER SALES SUPPORT 4 00203 5142281 1800 719901 BJM6003 Ma EN IRL 1202 22 indd 11 E www servotool eu Position 39 40 52 54 56 57 72 74 WBJ 900 2 22 12 4 26 PM 12 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servo
3. blade e Disconnect the plug from the socket e Move the motor base as far as possible backwards Set the cutting depth in the maximum position by turning the depth adjustment knob 6 Move the motor base forwards till the pin will fall in the notch of the adjustment knob 7 Turn the saw blade till one tooth of the saw blade is in the front position e Measure the distance from the side of the base plate to the tooth of the saw blade 16 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 16 2 22 12 4 26 PM _ ae _ Hs e Check if the distance is 18 mm the maximum position is 18 mm Setting the cutting depth When the cutting depth is not correct it can be adjusted as following e Move the motor base 15 as far as possible backwards e Loosen the pin Set the cutting depth by turning the screw the screw is positioned at the back of the pin Repeat the procedure till the cutting depth is correct e Fasten the pin These machines have been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon proper machine care and regular cleaning Cleaning Keep the ventilation slots of the machine clean to prevent overheating of the motor Regularly clean the machine housing with a soft cloth preferably after each use Keep the ventilation slots free from dust and dirt If the dirt does
4. during this procedure e Remove the flange nut from the spindle using the wrench e Position the saw blade on the flange Be aware that the arrow on the sawblade indicates the same direction as the arrow on the inside of the housing e Place the flange nut on the spindle and tighten it with the wrench The flange nut has two sides One for sawblades with bore 20 mm and the otherside for sawblades with bore 22 mm Take care that the flange nut will be placed with the correct side on the spindle 13 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 2 www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 13 2 22 12 4 26 PM ET 1 es Release the spindle lock and check that the spindle is unlocked by rotating it Close the top of the base plate and fasten the allen screw with the supplied allen wrench Make sure that the top of the base plate is securely closed before operating the machine Mounting the dust bag Fig A For dust extraction the dust bag can be used Insert the dust bag into the vacuuming connection 11 Empty the dust bag regularly so that the vacuuming performance remains intact 14 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 14 2 22 12 4 26 PM ET 1 Instructions E AN Never use the spindle lock while the machine is working Switching on and off Fig A This machine is equipped with a safe
5. transport 19 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 19 2 22 12 4 26 PM 20 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 20 2 22 12 4 26 PM 21 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 21 2 22 12 4 26 PM ET 1 CE DECLARATION OF CONFORMITY 7 We declare under our sole responsibility that this product WBJ 900 900W biscuit jointer is in conformity and accordance with the following standards and regulations EN60745 1 EN60745 2 19 EN55014 1 EN55014 2 EN61000 3 2 EN61000 3 3 2006 42 EC 2006 95 EC 2004 108 EC 2002 95 EC 2002 96 EC 01 01 2012 ZWOLLE NL Authorized to compile the technical file A yw Il Monnink CEO Ferm BV It is our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice Ferm BV Lingenstraat 6 8028 PM Zwolle The Netherlands 22 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 22 2 22 12 4 26 PM WWORK C0 NE 900W BISCUIT JOINTER Your details Name Address rer fe E mail Date of purchase We recommend you keep the receipt with this warranty card
6. 900W BISCUIT JOINTER ORIGINAL MANUAL Now you have purchased a Workzone product you can rest assured in the knowledge that as well as your 3 year parts and labour guarantee you have the added peace of mind of dedicated helplines and web support BJM6003 Ma EN IRL 1202 22 indd 1 2 22 12 4 26 PM ET 1 Contents 03 Introduction 04 General Information and safety instructions 09 Assembly and parts list 14 Instructions 18 Other useful information 22 CE Declaration 23 Warranty card AFTER SALES SUPPORT 0203 5142281 1800 719901 amp www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 2 2 22 12 4 26 PM ET 1 Congratulations You have made an excellent choice with the purchase of this quality Workzone product By doing so you now have the assurance and peace of mind which comes from purchasing a product that has been manufactured to the highest standards of performance and safety supported by the high quality standards of ALDI We want you to be completely satisfied with your purchase so this Workzone product is backed by a comprehensive manufacturer s 3 year warranty and an outstanding after sales service through our dedicated Helpline We hope you will enjoy using your purchase for many years to come If you require technical support or in the unlikely event that your purchase is faulty please telephone our Helpline for immediate assistance Faulty product claims made within the 3 year
7. and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts Use clamps or a vice to hold work It s safer than using your hand and it frees both hands to operate the tool Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and more safely at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures AFTER SALES SUPPORT Z 0203 5142281 1800 719901 2 www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 5 2 22 12 4 26 PM En reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool accessories an
8. at the work piece is sufficiently supported or clamped Keep your hands away from the surface to be cut Use the machine only with the auxiliary handle When saw blades have to be mounted on the thread of the spindle make sure that the spindle has sufficient thread Make sure that the saw blade has been mounted and fastened properly Do not use reducing rings or adapters to make the saw blade fit properly Apply the machine to the work piece only when the machine is switched on When working with the machine always hold the machine firmly with both hands and provide for a secure stance AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 6 2 22 12 4 26 PM BAN Persons under 16 years of age are not permitted to operate this machine e Always wear safety goggles and hearing protection If desired or required also use another protection for example an apron or helmet e Always disconnect the plug from the socket before carry out any work on the machine Only plug in when the machine is switched off Keep mains lead clear from working range of the machine Always lead the cable away behind you Donotstop the blade by hand after switching off The base plate must not be clamped down while the blade is extended Lowering and raising the blade must be a smooth operation Always use the protective shields on the machine e Use only cutting discs whose allowable
9. crease the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common Sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of carelessness while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce the risk of personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing
10. d tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Damaged switches must be replaced at a customer service repair centre Do not use power tools that cannot be switched on and off Do not leave power tools unattended while they are switched on Always switch off the tool and wait until it has come to a full standstill before leaving If the mains cable has been damaged it must be replaced by a suitably qualified person with a special mains cable These can be obtained from the manufacturer or the manufacturer s customer service department 5 Service Please use a qualified expert who uses original replacement parts to repair your power tool Caution The use of any accessories or additional tools other than those recommended in this manual may lead to an increased risk of injury and may invalidate your warranty Only use original replacement parts Additional safety instructions Sawdust and splinters must not be removed while the machine is running Do not use cutting discs or circular saw blades in the machine Protect saw blades against shocks and impacts Only use properly sharpened blades otherwise increased cutting forces will shatter the work piece Before use inspect the saw blade for any damage Do not use saw blades which are cracked ripped or otherwise damaged Make sure th
11. g depth Fence adjustment Spindle dimension Weight Lpa sound pressure Lwa sound power level Vibration value Vibration level 230V 50 Hz 900 W 10 800 min 9100 mm 22 mm 19mm 0 1359 M10 3 12 kg 91 9 3 dB A 104 9 3 dB A 5 3 1 5 m s The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745 it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned e using the tool for different applications or with different or poorly maintainted accessories may significantly increase the exposure level e the times when the tool is switched off or when it is running but not actually doing the job may signifi cantly reduce the exposure level Protect yourself against the effects of vibration by maintaining the tool and its accessories keeping your hands warm and organizing your work patterns AFTER SALES SUPPORT amp 0203 5142281 BJM6003 Ma EN IRL 1202 22 indd 18 E www servotool eu WBJ 900 2 22 12 4 26 PM ET 1 Contents of packing 1 Biscuit Jointer 1 Saw blade 30 biscuits 10x0 10x10 10x20 1 Wrench 1 Carbon brush set 1 Allen wrench 1 Dustcollection bag 1 Instruction manual 1 Quick start guide 1 Aftersales support card Check the appliance any loose parts and accessories for damage caused during
12. ng the height the groove for the biscuit dowel must be in the middle of the workpiece For workpieces thinner than 16mmitis not possible to make the groove for the biscuit dowel in the middle of the workpiece without the aid of the adjustment plate Sawing grooves e Move the motor base backward Place the machine near the workpiece e Position the machine see positioning of the machine e Hold the machine with both hands and switch the machine on Push the motor base carefully forward as far as possible e Move the motor base backward and switch the machine off Move the machine in the same direction as the direction of rotation See arrow on top of the machine Joining the workpieces When the grooves in both workpieces have been made the workpieces can be joined together e Putglue in both grooves e Place the biscuit dowel in the groove of one workpiece e Place the other workpiece on the biscuit dowel e Fasten the workpieces and wait till the glue is dry User tip for connecting two workpieces Fig H Saw a groove as big as one biscuit into the first workpiece Place the biscuit with good glue according the material into the groove Saw a longer groove into the other workpiece Now both workpieces can be positioned easily towards each other clearance to correct e Fasten the workpieces and wait till the glue is dry Checking the cutting depth Fig G Always check the cutting depth after mounting a saw
13. not come off use a soft cloth moistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts Lubrication The machine requires no additional lubrication Faults Should a fault occur e g after wear of a part please contact the service address on the warranty card On page 10 and11 of this manual you will find an exploded view showing the parts that can be ordered Environment To prevent damage during transport the appliance is delivered in packaging which consists largely of reusable material Therefore please make use of options for recycling the packaging X Faulty and or discarded electrical or electronic apparatus has to be disposed of at ee the appropriate recycling locations Do not dispose of power tools into domestic waste According to the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way The product and the user manual are subject to change Specifications can be changed without further notice 17 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 17 2 22 12 4 26 PM Technical specifications Voltage Frequency Power input No load speed Disc diameter Blade bore diameter Max cuttin
14. ous injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions 1 Work area a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gasses or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not A AFTER SALES SUPPORT Z 0203 5142281 1800 719901 www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 4 2 22 12 4 26 PM BNN use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords in
15. speed is at least as high as the highest noload speed of the machine Electrical safety rating plate Also check that your mains voltage corresponds to the input voltage Always check that the voltage on the machine corresponds to the voltage on the of the battery charger r The machine is double insulated therefore no earth wire is required Do not use the machine if the mains cable or the mains plug is damaged Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1 5 mm If you use an extension cable reel always fully unroll the cable Mains plug replacement If the moulded 3 pin plug attached to the unit is damaged and needs replacing it is important that it is correctly removed and replaced by an approved BS 1363 13A fused plug and that the following wiring instructions are followed The wires in the mains cable are coloured in accordance with the following code blue neutral brown live As the colours of the wires in the mains cable of the unit may not correspond to the coloured markings identifying the terminals in the plug proceed as follows e The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black e The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red AFTER SALES SUPPORT Z 0203 5142281 1800 719901 www servotool eu WBJ 900
16. tool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 12 2 22 12 4 26 PM ET 1 Adjusting the cutting depth Fig A e Move the motor base as far as possible backwards e Set the cutting depth by turning the cutting depth adjustment knob 6 e Move the motor base forwards and check if the pin will fall in the notch of the adjustment knob The following table shows the relationship of the markings on the adjustment knob to cutting depth thickness of material and associated biscuit dowel Marking Thickness of material Biscuit dowel Cutting depth in mm 0 0 12 mm No 0 8 0 10 12 15mm No 10 10 0 20 gt 15 mm No 20 12 3 M 19 0 Adjusting the cutting angle Fig A The cutting angle can be set by unlocking the Angle adjustment knob 7 and put the angle stop 4 in the required angle Adjusting the height Fig A The correct height can be set by turning the knob for the height adjustment 8 to the desired height with aid of the scale 9 The height must corresponds to half of the material thickness of the working piece the groove for the biscuit dowel must always be in the middle of the working piece Saal Prior to mounting an accessory always unplug the tool Mounting the saw blade Fig B e Loosen the allen screw with the supplied allen wrench and open the top of the base plate Press the spindle lock and turn the spindle until it engages in the lock Keep the spindle lock pressed
17. ty switch To switch the machine on first press the lock off button 2 and then press the on off switch 1 e To switch the machine off depress the on off switch the switch will automatically move to the off position A Never use the spindle lock to stop the motor Marking the workpieces Fig C Before starting with the Biscuit Jointer the workpieces must be marked as following e Place the two workpieces which must be connected on top of each other e Fasten the workpieces and mark the center of the groove e The space between two grooves should be 10 15 cm this doesn t concerns for smaller workpieces Smaller workpieces don t have to be marked Positioning of the machine Based on the size of the workpieces the machine can be positioned in several ways Large workpieces Fig D e Place the machine near the workpiece The middle of the base plate this point is marked on the base plate must facing the centre of the groove in the workpiece see marking the workpiece Small workpieces Fig E e Place the machine near the workpiece The side of the machine must be facing the side of the workpiece Workpieces thinner than 16 mm Fig F e Place the machine near the workpiece 15 AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 15 2 22 12 4 26 PM ET 1 Place the adjustment plate on the angle stop 4 Take care for setti
18. warranty period will be repaired or replaced free of charge provided that you have satisfactory proof of purchase keep your till receipt safe This does not affect your statutory rights However be aware that the warranty will become null and void if the product is found to have been deliberately damaged misused or disassembled AFTER SALES SUPPORT Z 0203 5142281 1800 719901 E www servotool eu WBJ 900 BJM6003 Ma EN IRL 1202 22 indd 3 2 22 12 4 26 PM ET 1 ee General Information and Safety Instructions 2 For your own safety and that of others we recommend that you read this instruction manual carefully before using this machine Keep this instruction manual and the documentation provided with the machine for future reference Explanation of the symbols Denotes risk of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual Indicates electrical shock hazard Contact with or inhalation of dust generated during use e g lead painted surfaces wood and metal can endanger your health and the health of bystanders Always wear appropriate protective equipment such as a dust mask Always use proper dust extraction during use Wear safety goggles Wear hearing protection e gt General safety instructions Warning Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or seri
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