TB6560HQT4-v3 4 AXIS DRIVER USER MANUAL
Contents
1. Load G Code Lo MDI Alt2 ToolPath Alt4 Offsets ans Settings Ate Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s 0 0000 0000 M Mas Exit Scale EN 1 0000 Scale MN 1 0000 UI gt as F amp 0 000000 m ER 0 000000 YO 000000 Z0 200000 CN G43H5 GO X0 000000 Y0 000000 Z0 200000 GO X1 179950 Y4 004260 Z0 200000 G1 x1 179850 Y4 004260 Z D 100000 24 v4 170085 wa nn ocn 7 n 1nnnnn IM File ID3Mach3YGCodetoadrunner tap Edit G Code Rewind Ctrl W l Recent File Single BLK Alt N l m Load Wizards l Last Wizard Conversational OverRidden FRO SRO Close G Code Reverse Run 100 100 Load G Code l a Block Delete Nl 9 amp 9 amp Set Next Line M1 Optional Stop B Line 0 Flood Ctrl F im Auto Tool Zero FRO 2 6 00 RPM mE _Run From Here Remember Return Feedrate S ov 0 290 UnitsiMin 0 00 Spindle Speed G Codes M Codes 0 000 UnitsfRev 0 00 History Clear Pro Mach3Mill Ge Eau OG TAJES H Sp Macrome Click Load G code then open the file which contain the MACH3 sofware Macha click G code file DScode to chose a G code as Fig 9 21 E Mach3 CNC Controller ax Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets ARD l Settings Alt6 Diagnosti2. 30 minutes after you run motors such as the motor 13 temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 11 MACH3 software use introduction 11 1 Mach3 activate Session Profile Current Profiles 0e Create Prafile IMachaMil pui A Mach Torn Delete Profile Cancel Figl open MACH3 Shown in bet open the MACH3 software and then select mach3MILL then OK 14 E Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 GIF Program Run Alt 1 Load Wizards Conversational File No File Loaded Edit G Code Rewind Ctrl W wel Recent File Single BLK Alt N m Close G Code Reverse Run m Last Wizard OverRidden FRO Spindle CW FS SRO 100 Lsomaecwes ios Set 9 amp Tool 0 Change Load G Code Block Delete m _SetNextLine im optional aen IM Line 0 Flood Ctrl F im Auto ToolZero FRO 6 00 RPM OT Run From Here Dwell Remember Return Feedrate S ov o On Off v cs i Emergency Mode z inhibit pem Units Min 0 00 Spindle Speed G
3. every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 In high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque
4. high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACH3 Series software support KCAMA Series software extensive application and mold machining engraving and other eraphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly
5. Codes M Codes 0 000 i Units Rev 0 00 A History Clear i Mach3Mill Y 2 JPG BE ad E Fig 2 mach3 main table Open the MACHS as Fig2 there are some common buttons then let us set up it 15 11 2 Mach3 software setting n Mach3 CNC Controller File Config Function Cfg s View Wizards Operator Plugin Control Help Select Native Lin A ToolPath Alt4 Offsets ARS Settings ARG Diagnostics Alt 7 Mil gt G15 G80 G1 Motor Tuning General Config System Hotkeys Homing Limits m ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe Z Setup Save Settings File No File Loaded Edit G Code Rewind Ctrl W Recent File Single BLK AIt N_ l m Close G Code Reverse Bun Load G Code Block Delete Nil Set Next Line _ M1 Optional Stop m Load Wizards l Last Wizard Conversational FRO 6 00 Line 0 Flood Cult NN Auto Tool Zero RPM QO Run From Here l Remember Return l Feedrate S ov d owon E HERR to Spindle Speed ess Reset Emerg Z inhibit TT kel H H G Codes M Codes 0 000 TunitsRey 0 00 pum History Clear FAS MEE fe FETE Fig 3 mach3 setting menu Shown in Fig3 open the CONFIG menu under the PORT amp PIN menu 16 DH Mach3 CNC Controller Program Run Alt 1 MDI Alt2 l T
6. TB6560HQT4 v3 4 AXIS DRIVER USER MANUAL QUPD LUTTE WII Catalogue NES i AM PP AA 2 TB6560AHQ advantag 2 1 At low speed operation System Adhvantages esses 2 2 In high speed operation System Advantages sss eene TB6560T4V1 Driver Board Introduction TB6560TAV I connection drawing The definition of interface pins Nn fw The setting of current microstepping decay mode Gb EE 7 6 2 MMCTOSIEDP INS BEE 8 Ts The confection01 E EI ge EE H 5 Thesconnecton Or III SCA E 11 9 The connection of 4 expand axis eese eds 12 10 The match between driver board and stepper motors sss 12 KEE 14 Hle ee se caidas 14 EZ mach9soHware Dt Los 16 11 3 The limit switch settino Tn MACAO A A A 19 HARTONEN 20 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 4 axis engraving machine drive using
7. ay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 6 2 microstepping setting Board marked MIM2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 6 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting OFF OFF 100 2 54 f The connection of kinds of stepper motors 4 lead wires stepper motor wi V d E H Fi d i l H i i o E a m mr l Se FU gU cS m s FP T Y i 6 lead wires stepper motor 1 d 1 J n sm ra d A rea Re k d d a 8 Be Ba T A d Ae ue 475 0 e ne me nx i i H H Y HU COMMEL I 8 lead wires stepper motor 10 Stepper motor A A B B connection AP AM BP BM of board port 8 The limit switch port connection A axis limit switch Z axis limit switch Y axis limit switch X axis limit switch com LC isl T ke ENS T rel Za etes de TE 11 9 The 5 aixs expansion port connection BY output PU CK Pulse GW Direction EM Enable GND 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a
8. cs Alt 7 Mill G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 M 1 4 Scale NEN 208 1 Co GCode gt E ball tap balld tap EA E Cross tap E NestCircle tap roadrunner tap SIS KE Shapes tap HAVIA 43 HAD File No File Loaded PENRE EET JI spinare cwrs 100 nume 2038 A THH T x tap y A 9 Hz RPM o a Dn 6 00 S ov 0 On Off s Reset Emergen 7 inhibit Spindle Speed G Codes M Codes 0 000 History Clear 15 3 ReConfiguration Estop Fria FA macho c ie 7 BIE tay TASKS db Macrome Fig 9 Open MACH3 with self G code testing procedures 22 Sis Config Yew tends Greet Help Pr gram Ren ANA RUE AG Teih ARA iere AJ Settings Aad Diagnastics MEF M21 G1 G1 640 600 GOD 644 644 649 Got Toolt Job Display F5000M3 F5000G1 X0 0936 Y 0 0037 G1 X0 1031 Y 0 0416 G1 X0 1130 Y 0 0795 G1 X0 1232 Y 0 1175 V PIR Beie RecentFile Spaiepran B I Close Golde RewerseRum Load G Code Block Delete 8 Sat Next Line M1 Opticos top Line Fiodor Rum From Hara Covell f H 0000 fuso Tool Zero Remember Return siccis NEU WT MulsPrass IL Loop Times on MoO Lower Zinhibitby 40 0900 on each pass Fig 10 Open the G code you can see the
9. he pin setting of Dir Step Pls click output signals as below Fig6 after set up the Dir and Step to set up the En and Relay 18 Encoder HG s Spindle Setup Port Setup and Axis Selection Motor Ont pats i L o Y Y aM 0 P E ae ir i 1 14 15 end IT ar ouipuk pins No other pin HA Flood CuLF 8 Auto Tool Zoro Run From Here Dwell ev Mode H 4 p geed FEIT Jm Sc Ls I Bee CEA A a anam MuliP ass id nnn Fig 6 En and spindle relay Pin setting 11 3 Limit switch mach3 setting Click input signal setting as Fig 19 d ad dol doo lizards Operator Help Program Run Alt 1 MDI Alt ToolPath Alta Offsets AS Settings AIt6 Engine Configuration Ports amp Pins Encoder MEF sz Spindle Setup l Mill Options Fort Setup and Axis Selection Motor Outputs utput Signals ort Fin Humber ctive Low HotKey a a uf a a et a a F 1 O 1 o 1 0 O 1 TTT PO YT e e c3 AMA ERA NNA Fins 10 13 and are inputs Only these 5 pin num Block Delete 8 EE Mt Optional Stop Stop Line Flood Ctrl F m Goes Dun From Here CV Mode Fig 7 11 4 G Code run G code is the instruction of CNC procedures mach3 sofware self with G code for customer testing machine easier click menu File as Fig 8 20 FA Mach3 CNC Controller emie let File Config Function Cfg s View Wizards Operator Plugin Control Help
10. is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined 3 1IB656013V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as fo
11. llows 1 it can drive four axis The 5 axis expansion to facilitate your needs 5 axis machining when working 2 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 3 Spindle relay output easy to use software such as mach3 to control spindle start and stop 4 Semi flow control functions and effective to stop the motor when the current is reduced to a minimum 5 Interface with a fan you can add fan under your choice 6 With 4 way 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 7 Standard parallel port interface support for MACH2 KCAMA series software 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 4 1B6560T4V1 Appearance 24 36V DC power supply port Lirnit switch for 4 axis The 5th expand axis port 5 Interface and its definition dn EE x Parallel port 25 pin parallel port control is defined as follows DB25 control Gg PIN The p of the drive board All axes enable oe NE X First axis pulse signal DIRX X First axis direction of the signal Y Second axis pulse signal DIRY Y Second axis direction of the signal Z Third axis pulse signal Z Third axis direction of the signal A Fou
12. oolPath Alt4 Sr Offsets Alt5 m Settings Alt6 P Diagnostics Alt 7 Mill gt 615 G80 G1 G40 G20 G90 G94 G54 G49 G99 G64 G97 Engine Configuration Ports Pins Encoder MPG s Spindle Setup Mill Options Port Setup and xis Selection Input Signals utput Signals Port 3H Port 2 MaxHC Mode Iw Port Enable Port Enable OR 0x378 Port 0x278 Port Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 8 Program restart Pins 2 8 as inp Max CL Mode enabled Restart if changed Sherline 1 2 Pulse mo File lN No File Load Kernel 3 ModBus Input utput Suppo C 25000Ra_ S5000Hz CASOO0Hz C 60000hz ModBus PlugIn Supported ESOOOhz Moh 100khz TCP Modbus support Event Driven Serial Co Servo Serial Link Feedb Note Software must be restarted and motors kernel speed is SRO 100 CV Mode On Off rgency Mode Active z inhibit G Codes M Codes 0 000 0 00 History Clear o MERE s mw FETE Fig 4 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 then will shown in below Fig5 to set up the Pulse and Direction 17 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Output Signals i levies f in cee Tall aum Fig 5 T
13. reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque 12 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor in parallel good performance in high speed 8 wire motor in series high tarque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15
14. red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run If you want to run yourself G code the way is same to find yourself G code file then open the code is ok Also if you need to manual then you can press TAB key to open the manual control panel as Fig 11 23 Load Wizards EditG Cede Pewee Carla Wocent Filo Fale OLH AR A im Cos CG Coda Rovere Fin m Load G Codo j Block Delete NN Line H Flood CF 8 Run From Hersi Dwcs cy Mode pls use desktop PC pls use Win2000 or XP system pls not connect or disconnect the motor when board is power on otherwise maybe burnt the ICs after install the mach3 pls re start the PC pls must be wiring connect right if wrong will burnt the board after mach3 setup check the motor whether is self locked 24
15. rth axis pulse signal A Fourth axis direction of LE SEU Fb E EE ke DIRB B Fifth axis direction of the BME 6 The setting of current microstepping and current decay mode adjustable d NO Microstepping setting M1 M2 Decay mode setting D1 D2 6 1 Current decay mode setting Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay D1 D2 ON ON 100 ON OF 25 OF ON 50 OF OF 0 7 OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay is the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay is a first a rapid dec
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