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Modicon M340 Using Unity Pro

1. Connection of The diagram below shows the connection of BMX FCC 1 cables BMX FCC C Cables Connector view Cabling view or Connector 3 T White T 2 Brown 2 Cabling 0 a 3 Green 3 view V 4 Yeow 4 5 Gry 5 1 2e Piik t5 ea de 1m m2 7 Blue SA a 5 6 8 Red 8 3 mA _ gek ZEE 5 m m6 10 Purple 10 28 9 10 3 7m m8 Gray Pink 55 1112 9 10 I2 Red Blue 12 55 1314 Q 13 White Green 13 11 12 14 Brown Green 14 15 16 131 mi4 15 White Yellow 15 17 18 16 Yellow Brown 16 19 20 15 mom 6 17 White Gray 17 pole At 17 18 18 Gray Brown 18 y i5 m mg 19 White Pink 19 Cable Output Output m 20 Pink Brown 20 2105 022 NC 23 24 72 NC 250 0 26 23 ops 24 N 25 NC 29 30 NC Color coded according to DIN47100 31o 082 27 NE 33 28 Nc 35 B6 30 te 3I N 37 5 088 321 NC 39 40 33 NC g uo 34 NC 35 NC 36 NC 37 NC 38 N
2. Illustration Description of the connection terminal blocks 424VDC ABE 7HOBRIL CHo OVDC ABE 7H16R11 16DigitalInputs Outputs m H 8 Digital 1 0 i 888838888832833339 35012474 02 07 2008 211 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor supply Module and pre ie actuator supply 44 0 24 0 VDC VD E ABE ESAR Tia ABE 7H08R 10 11 7H16R10 11 7HO8R 10 11 7H16R10 11 88 8 a 8 a ili I Via ii 0 0 y ARS L o Lo r N or N c c C c c c C c c c C c oO oO oO oO oO oO oO oO py lt lt ars lt lt en L O O O pretactuators Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for pre actuators e onto terminals 3 or 4 pre actuators to the of the supply positive logic outputs 212 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 4 TELEFAST 2 ABE 7H12R10 12R
3. Module This module can also be used with 24 VDC with positive or negative logic Connection DC The following diagram shows the connection of the module to the sensors using a Power Supply DC power supply Run oy Run ors Of 1 2 3 4 5 6 7 O41 2 3 4 5 6 7 8 9 12 13 14 15 8 9 10 11 12 13 14 15 e 0 e 0 Ont p 2 3 3 r o M c OHH i Oi 6 O 6 MEN C 2 e 4 oe 04 9 8 e 9 x d 4 mm D 10 ey 4 D 10 5o 11 AN 11 re Letts 2 E 14 _ 14 c od 15 15 6 16 SG d ap 0 VDC 24 VDC Ed 424 VDC D 0 VDC 0 VDC 24 VDQ G 24VDC OVDC 20 20 e e Fuse Fuse MR Positive Logic Wiring Negative Logic Wiring power supply 24 VDC fuse fast blow fuse of 0 5A 35012474 02 07 2008 95 BMX DAI 1602 96 35012474 02 07 2008 BMX DAI 1603 Input Modules At a Glance Subject of this This section presents the BMX DAI 1603 module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page
4. Illustration Description of the connection terminal blocks 424VDC OVDC ABE 7HOBR21 C CH OVDC ABE 7H16R21 16 Digital Inputs Outputs HO CH 8 Digital 1 0 012345678 9101112131415 101234567 PE Rise AOR i NE E g t 9 3 t MN z a GRAS BRASS AGA HHH a8 8 RRRRNRARRNRRRRRRRRR 35012474 02 07 2008 215 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator supply ot Supply 24 0 24 0 VDC VDC VDC VDC ABE ABE ABE ABE 7H08R21 7H16R20 21 THO8R21 7H16R 20 21 7H16R23 Ib Tosh un er 8 g 8 4 ink el na SF 8 9 8 4 Q a oe e 4 33 2 7 1 4 2 4 0 RR 0 sensors d pre actuators p 2 2 g c t c c c c c c oO oO oO sv oO oO oO oO C zc C lt X O Oo Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Connecting the common for pre actuators e In order to cr
5. Module The diagram below shows the connection of the module to the pre actuators nnection B Gonneerle Q0 Pre act Ge c Pre act Pre act re acc Pre act 5 8 Pre act Pre act 6 07 j ce 8 re act 1 Pre act 8 Q9 er Ys PERS S TI 4 Pre act 10 01 en Prea remi re act 12 013 EN Geo Pre act Pre act 147015 e wer je ee PPS1 PPS1 FUSE Dec PPS1 PPS s e 8 9 ee Pre act 4 16 017 po 4 s s 18 019 Pre act Wo ee ot Pre act 20 021 __ Eal 3 fof 05 Pre act _ ee 2 03 Pre act Ue Preact ee OPE RNC MENS UH ee Q24 Q25 Pre act ee O o Pre act ee oas onr Pre act Seo P re act Q28 7029 Pre act e Oeo Pre act c 0307031 Pre act S Geo Pre act ea 52 D PPS24 PPS2 power supply 24 VDC fuse fast blow fuse of 2 A for each 16 channel group pre act pre actuator PPS pre actuator power supply 152 35012474 02 07 2008 BMX DDO 6402 K Static Output Modules 1 6 At a Glance Subject of this This section presents the BMX DDO 6402 K module its characteristics and Section explains how it is connected to the pre actuators What s in this Th
6. At a Glance This is an overview of the actuator connections on TELEFAST 2 bases Illustration Description of the connection terminal blocks ABET H16F 43 16 Digital Outputs SEIU SM NE NE UE S 71 8 9 0 y R B M B PLC Fuse_ 2Amax II T I IV EAS L6xuse A v 1 204 BEERS 210 TE 35012474 02 07 2008 229 TELEFAST 2 for Discrete I Os Illustration Output connection functions Module and actuator supply Type and rating of fuse originally fitted to the base 2A fast blow 24 0 VDC 7 16 43 100 101 102 14 15 1234 200 201 202 214 215 L o o o gt gt oOo o Sh o o o 4 actuators P c c c c c c c c c oO oO oO oO oO ic oO O Functionality per channel e original fitted 0 125 A fuse e isolator cuts the and the channel signal simultaneously Note Terminals 200 215 are connected to the polarity of the supply 230 35012474 02 07 2008 TEL
7. At a Glance connection of sixteen input channels Input Circuit The following diagram shows the circuit of an alternating current input Diagram O f CY 4l M sensor power supply monitoring AY gt 5 X o a 7 Process Module 93 35012474 02 07 2008 BMX DAI 1602 Module The following diagram shows the connection of the module to the sensors using an Connection AC AC power supply Power Supply Run oy o 1 2 3 4 5 6 7 10m 2 13 15 e 0 pom 5 9 6 4 2 S O i To pene 4 3 5 1 6 Ort 0 4 m He 8 6 4 10 4 D 11 EE 4 L 12 13 14 13 O Sra 46 18 gt A 9 Go 2 i i Fuse Q power supply 24 VAC fuse fast blow fuse of 0 5A 94 35012474 02 07 2008 BMX DAI 1602
8. Y Iu ji Y J sensor power supply monitoring gt D E a Y V Process Module 35012474 02 07 2008 101 BMX DAI 1603 Module The following diagram shows the connection of the module to the sensors Connection o 1 2 3 4 5 8 7 8 9 12 13 14715 C O rallu a Iw 1 GHH a o 4 T 5 OHIS A 84 9 9 O 4 D 10 l A 11 F a2 12 14 13 8 14 6 LY 15 a 4 an 88 4 20 eo Ts Fuse power supply 48 VAC fuse fast blow fuse of 0 5A 102 35012474 02 07 2008 BMX DAI 1604 Input Modules At a Glance Subject of this This section presents the BMX DAI 1604 module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 104 Characteristics 105 Connecting the Module 106 35012474 02 07 2008 103 BMX DAI 1604 Introduction Function The BMX DAI 1604 module is a 100 120
9. Fuse 1 2 vu m e w re F u 35012474 02 07 2008 227 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and actuator suppl supply x po 24 0 24 0 VDC VDC VDC VDC ABE ABE 7H16R50 7H16R50 a g 8 s a g 8 Tae H T 44 8 E 8 8 8 8 4 7 0 sensors actuators LO or Ot N or 00 s N 070 o0 cC c c cC C c tC c t cc c c c c c C c c c CTO Gc oO co c OW oC Gc s X C X A M ens EX i lt OO OO O OO Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for actuators e onto terminals or 4 actuators to the of the supply positive logic outputs 228 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 12 TELEFAST 2 ABE 7H16F43 Connection Base Actuator Connections on ABE 7H16F43 Output Base with One Fuse and One isolator per Channel
10. Module The diagram below shows the connection of the module to the pre actuators Connection w B A B A Pre act n zl read C preact LM N a Pre act Preach Pre act aad Q34 935 Q2 Q3 Peat Pre act oOo Oo BUSY OS m Pre act OBO Oeo act Pre act z _Pre act ay Tole ee Pre act Preact act OLO JO re act Pre act Qj Q10 qii Pre act Pre act OB GB Pre act Pre act gai 045 B A UD eB Pre act Pre act O Pre act Pre act Pre act Pre act 0 b Pre act FUSE PPS34 PPS3 ee PPS1 PPS1 FUSE 4 53 MI int Hb Ceu PPS1 EUR 51 PPS1 Oeo Pre act act 3 198 eee ec Pre act react oo 3 Lx s H ogo O o ah _ _ ee dl n a k O G oc Pre act a Pre act Preact ot cel fee eo Peak Pre act 056 ot EUN Q24 70 Pre act Pre act Hx e GOC Pre act 058 059 ec 0 07 Pre act I Pre act Oe ee 9 Pre act l Missed ee LM Pre act reat 9 961 0 Pre act EL act O o O o re acl _ Pre act er 0300 Pre act vo T e Geo at oo PPS4 PPS4 5 n TUSE PPS2 PPS2 4 jn T Q PPSAA PPS pPS2 PPS2 F1 d O o Oe power supply 24 VDC
11. 93 BMX DAI 1603 Input Modules 97 IMtrod ctiom d ee emos xr este ech e edet da ede 98 Characteristics el RR p E eee SGH ea Ra 99 Connecting the Module 100 BMX DAI 1604 Input Modules 103 Introduction eme pene CEPI RI ee weed ewe ums 104 Characteristics p ee Ae ag eoe RU resur tps 105 Connecting the Module 106 BMX DDI 3202 Input Modules 109 Introductionis I LEE REI ubere Sete 110 Characteristics noe EU wat Rs 111 Connecting the Module 113 BMX DDI 6402 Input Modules 115 IntrOQUCtlOri iore Rr eere ENSE a vA e ud EY re e da Een 116 Characlteristies s oe eye erectas SD este ee e RUP RC Rr cd 117 Connecting the Module 119 BMX DDO 1602 Static Output Modules 121 Introduction cmo Godel aoe aioe ach aug Sakon ays Sopa Bae als 122 CharacteriStles cz tie eyeliner RIS adn des gin adie 123 Connecting the Module 125 BMX DDO 1612 Static Output Modules 127 Introd ctiori 2 Roth natur RUE Garewal eh REED RUNE MD 128 Characteristics c or tU beet adito
12. Section Topic Page 21 1 Introduction to the TELEFAST 2 Connection Interfaces for 194 Discrete I O 21 2 Connection Principles for the TELEFAST 2 Interfaces for 204 Discrete I O 21 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 211 16R11 Connection Bases 21 4 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases 213 21 5 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 215 16R23 Connection Bases 21 6 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases 217 21 7 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases 219 21 8 TELEFAST 2 ABE 7H12S21 Connection Base 221 21 9 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases 223 21 10 TELEFAST 2 ABE 7H12R50 Connection Base 225 21 11 TELEFAST 2 ABE 7H16R50 Connection Base 227 21 12 TELEFAST 2 ABE 7H16F43 Connection Base 229 21 13 TELEFAST 2 ABE 7H16843 Connection Base 231 21 14 TELEFAST 2 Connection Base Accessories 233 35012474 02 07 2008 193 TELEFAST 2 for Discrete I Os 21 1 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O At a Glance Aim of this This section describes the range of TELEFAST 2 products which allow the discrete section input and output modules to be connected quickly to the operating pieces What s in this This section contains the following topics ion Section Topic Page General Overview of TELEFAST 2 Connection Interfaces for Discrete I O 195 Modules TELEFAST 2 Connection Bases Catalog 1
13. MIN RD Bit 167 Connecting the 171 BMX DDM 16025 Mixed Relay Input Output module 175 Introduction e cett EIER odo Aare ers 176 Gh araGieristi6s 5 err eem item inact nde Da de NER d 177 Connecting the 180 BMX DDM 3202 K Mixed Static Input Output Module 183 INtFOGUCHION eR PPP 184 Characteristics sca cse Pac ee WA Pied es 185 Connecting the 189 TELEFAST 2 Connection Interface Links for the Discrete I O Modules a kernel he ions E De ed 193 Introduction to the TELEFAST 2 Connection Interfaces for Discrete I O 194 Ata Glance rv ep Ta tuto dt dris t 194 General Overview of TELEFAST 2 Connection Interfaces for Discrete I O Modules llle 195 TELEFAST 2 Connection Bases 196 Combination of Discrete I O Modules and TELEFAST 2 Connection Bases 203 Connection Principles for the TELEFAST 2 Interfaces for Discrete I O 204 patie dy Oath We MM 204 Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface 205 Dimensions and Mounting of the TELEFAST 2 Connection Bases 207 21 3 21 4 21 5 21 6 21 7 21 8 21 9 21 10 21 11 21 12 21 13 21 14 Part
14. Module slots 35012474 02 07 2008 37 General Rules for Installation The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module Terminal block Module Empty slots Slots filled with studs J Empty slots Slots filled with studs The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module Terminal block Module Empty slot Slots filled with studs Slots filled with studs 4 Empty slots A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH Terminal blocks must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury 38 35012474 02 07 2008 General Rules for Installation A WARNING UNEXPECTED BEHAVIOUR OF APPLICATION Code the terminal block as described above to prevent the terminal block from being mounted on another module Plugging the wrong connector could cause unexpected behaviour of the application Failure to follow these instructions can result in death serious injury or equipment damage A CAUTION DESTRUCTION OF THE MODULE Code the terminal block as described above to prevent the terminal block from being mounted on another module Plugging
15. lt C O O O O O O O Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Connecting the common for pre actuators e several terminals linked to the polarity 3 4 200 201 202 and 203 allowing sharing in groups of 4 or 2 channels positive logic outputs 214 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 5 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection Bases Sensor and Pre actuator Connections on the ABE 7H08R21 and ABE 7H16R20 R21 R23 Bases for Type 2 Inputs At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases Note The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16R base e 6 3 A quick blow on the ABE 7H08R base
16. E Lo L2 NA Fw Los Lun Lo Ho _ 0111213141 L d 101 102 108 104 105 L 106 L 107 108 109 110 11 12 13 35012474 02 07 2008 223 TELEFAST 2 for Discrete I Os Illustration Input function connections Module and sensor supply gen 24 0 VDC VDC ABE 7H16R 30 31 sans 8 8 T O o oO U fR R L mo 4 2 uju 8 UP qu o e c c c c s s oO lt Connecting the common for sensors e tocreate the shared sensor supply e position the jumper wire 1 on terminals 1 and 2 terminal blocks 200 to 215 will be at the of the supply e link terminal 4 to one of the C terminals of the 3rd level 2 terminal blocks 300 to 315 will be at the of the supply Note The ABE 7H16R30 R31 base can also be used for connecting actuators 224 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 10 TELEFAST 2 ABE 7H12R50 Connection Base Sensor and Pre actuator Connections on the ABE 7H12R50 Bases At a
17. BMX DAI 1602 50 nF BMX DAI 1603 60 nF BMX DAI 1604 70 nF 1 max admissible coupling capacity with a 240 VAC 50 Hz line Example A standard cable of 1 m in length has a coupling capacity that falls within 100 and 150 pF 44 35012474 02 07 2008 General Rules for Installation Outputs Cable Routing For the outputs of discrete I O modules follow the recommendations described here A WARNING UNEXPECTED EQUIPMENT OPERATION Use wires of a sufficient diameter to avoid drops in voltage overheating and unexpected equipment operation Failure to follow these instructions can result in death serious injury or equipment damage A WARNING UNEXPECTED EQUIPMENT OPERATION Observe the precautions below for the wiring system Failure to follow these instructions can result in death serious injury or equipment damage Precautions for use to be taken concerning the wiring system are as follows in order to reduce the number of alternating couplings separate the power circuit cables power supplies power switches etc from input cables Sensors and output cables pre actuators both inside and outside the equipment outside the equipment place the cables leading to inputs outputs in covers that make them easily distinguishable from those containing wires relaying high energy levels Place them in separate metal cableways which are grounded Route these variou
18. Current channel 0 125 Current module 3 2A Power of tungsten filament lamp Maximum 1 2W Leakage current at 0 100 uA for U 30 V Voltage drop at 1 lt 1 5Vforl 0 1A Load impedance minimum 2200 Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF in hours at ambient 360 412 30 Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 or not IEC Built in protection against overvoltage Yes by Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 lt Id lt 0 185 Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time on appearance 1ms T 3ms on disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V typical 125 mA maximum 166 mA 24 V pre actuator consumption typical 46 mA excluding load current maximum 64 mA Power dissipation 3 6 W max 35012474 02 07 2008 149 BMX DDO 3202 K Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC
19. 9 2 c S bli 2 wire sensors and negative logic source inputs all proximity sensors or other 2 wire sensors with an operating voltage of 24 VDC are compatible with all negative logic 24 VDC inputs ct I I l I I I po Module j 35012474 02 07 2008 61 General Rules for Installation Compatibility between 2 wire sensors and 24 48 VDC and 120 VAC inputs All IEC 947 5 2 compliant 2 wire AC proximity sensors able to withstand 100 120 VAC are compatible with all type 2 IEC 1131 2 type 1 and type 3 compliant 110 120 VAC inputs The following table provides a summary of compatibility between sensors and discrete input output module inputs Types of proximity sensor Types of input 24VDC_ 48 VDC 24VDC 24 Positive Type 1 Type 3 48 VDC logic Positive Positive Negative logic logic logic All PNP type 3 wire DC proximity sensors X X X All NPN type 3 wire DC proximity sensors gt X Telemecanique or other brand 2 wire DC X X proximity sensors with the following characteristics e Voltage drop in closed state lt 7 V e Minimum switched current x 2 5 mA e Residual current in open state x 1 5 mA Telemecanique or other brand 2 wire DC X X X proximity sensors with the following characteristics e
20. 7m m8 11 Gray Pink 9 12 Red Blue m m10 73 white Green 1 m 12 14 Brown Green 15 White Yellow 13m m14 16 Yellow Brown 15m 16 17 White Gray gdi 17 mig 118 Gray Brown n White Pink Cable Output 19 m 20 Pink Brown Nee 21 White 2328 24 55 Brown 25 26 23 Sad 24 ellow 27m 28 55 Gray 29m 30 26 Pink EA 31m m2 z ae E 33 34 50 _ Black 35m 36 30 m 31 Gray Pink 37 38 35 _ mej Ble 39m m 40 33 White Green 34 Brown Green 35 White Yellow 36 Yellow Brown 37 White Gray 4 38 Gray Brown 39 White Pink W Wired 40 Pink Brown Color coded according to DIN47100 The diagram below shows the connection of FCW 3 cables in accordance with standard DIN 47100 BMX FCW 93 54 35012474 02 07 2008 General Rules for Installation How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to TELEFAST Interfaces At a Glance The inputs outputs of discrete 40 pin connector modules are connect
21. Reference BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K 26 35012474 02 07 2008 Temperature Derating At a Glance The characteristics are specified for a load rate of 6096 of the channels at 1 at the same time A CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I O modules at the installation to prevent the device from overheating and or deteriorating Failure to follow these instructions can result in injury or equipment damage If the rate is greater than 6096 the following downgrade curve must be taken into consideration Total current per module A 100 80 60 40 20 0 p gt Temperature 0 10 20 30 40 50 60 Note There is no temperature derating for relay modules Users must therefore check that the overall consumption of the 24 VDC power supply is sufficient 35012474 02 07 2008 27 Note For static outputs temperature derating is carried out on the basis of the maximum current produced by the active outputs 28 35012474 02 07 2008 Examples e BMX DDO 1602 Suppose the BMX DDO 1602 module with sixteen 24 VDC 0 5 A outputs produces 0 5 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 16 x 0 5 8 A Above 40 C the downgrading cu
22. D E a Y V Process Module 35012474 02 07 2008 107 BMX DAI 1604 Module The following diagram shows the connection of the module to the sensors Connection o 1 2 3 4 5 8 7 8 9 12 13 14715 C O rallu a Iw 1 GHH a o 4 T 5 OHIS A 84 8 0 pee m He D 10 l A 11 F a2 12 14 13 8 14 6 LY 15 a 4 an 88 4 20 eo Ts Fuse power supply 100 120 VAC fuse fast blow fuse of 0 5A 108 35012474 02 07 2008 BMX DDI 3202 K Input Modules At a Glance Subject of this This section presents the BMX DDI 3202 K module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 110 Characteristics 111 Connecting the Module 113 35012474 02 07 2008 109 BMX DDI 3202 K Introduction Function The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic or sink module its 32 input channels receive current
23. Temperature derating See Premium and Atrium using Unity Pro Discrete I O Modules Temperature downgrading for the Discrete I O None modules 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 provide a fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16 channel group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 150 35012474 02 07 2008 BMX DDO 3202 K Connecting the Module At a Glance The BMX DDO 3202 K module is fitted with a 40 pin connector for the connection of thirty two output channels Output Circuit The following diagram shows the circuit of a direct current output positive logic Diagram 24 V y Y A y Command 1 r Output Detected Error 0v 35012474 02 07 2008 151 BMX DDO 3202 K
24. 1 for 0 5 x 109 maneuvers 240 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABS 7Exx Static input Relays At a Glance The general characteristics of the removable ABS 7Ee static input relays for TELEFAST 2 bases are described in this section General This table shows the general characteristics of the ABS 7E relays Characteristics ABS 7E reference C3AL C3B2 C3E2 A3E5 A3F5 A3M5 Relay width 12 5mm Command characteristics Assigned operating Direct 5V 24 V 48 V voltage Us Alternating 48 V 110 130 V 230 240 V Max operating voltage including ripple 6 V 30 V 60 V 53 V 143 V 264 V Max current at Us 13 6 15 12 mA 8 3 8 State 1 guaranteed Voltage 3 75 V 11V 30 V 32V 79 V 164 V Current 4 5 mA 6 mA 5 mA 4 5 mA State 0 guaranteed Voltage 2V 5V 10V 30V 40 V Current 0 09 mA 2mA 1 5 mA 2mA Maximum switching frequency cyclic 1000 Hz 25 Hz report 5096 Complies with IEC1131 2 Type 2 Type 1 Response time State 0 to 1 0 05 ms 20 ms State 1 to 0 0 4 ms 20 ms Voltage assigned to Input output 300 V insulation Voltage assigned to Input output 2 5 kV shock resistance 1 2 50 35012474 02 07 2008 241 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABS 7Sxx Static Output Relays At a Glance The general characteristics of the remo
25. 21 14 TELEFAST 2 Connection Base Accessories At a Glance Aim of this This section introduces the TELEFAST 2 connection bases range of accessories Section What s in this This section contains the following topics Section TELEFAST 2 Connection Base Accessories Catalog 234 Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 238 7P16Fxxx Bases Characteristics of the Removable ABR 7xxx Electromechanical Output Relays 240 Characteristics of the Removable ABS 7Exx Static input Relays 241 Characteristics of the Removable ABS 7Sxx Static Output Relays 242 35012474 02 07 2008 233 TELEFAST 2 for Discrete I Os TELEFAST 2 Connection Base Accessories Catalog At a Glance This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I O modules 234 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Catalog The table below shows the TELEFAST 2 connection base accessories catalog Product Illustration Description reference Additional shunt terminal block ABE 7BV10 Terminal block fitted with 10 screw terminal blocks ABE 7BV20 Terminal block fitted with 20 screw terminal blocks Adapter base ABE 7ACC02 Enables the connection of 16 channels in 2 x 8 channel groups Mounting kit ABE 7ACCO1 Enables the bases to be mounted on monoblock mounting plates Sealed cable lead through ABE 7ACC84
26. 198 35012474 02 07 2008 TELEFAST 2 for Discrete I Os The table below shows the catalog of bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels ABE 7R 08S111 08S210 16S111 16S210 165212 reference Base types Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels Sub groups 8 channel bases 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base TELEFAST 2 base Description 8 relay outputs 1 F 8 relay 16 relay 16 relay outputs 1 F 16 relay outputs 1 with or alternating outputs 1 F outputs 1 F 2 potential free with distribution of polarity distribution potential free 8 contact the 2 polarities by 8 contact alternating channel group The table below displays the catalog entry showing the connection base for the adapter splitting 16 channels into 2 x 8 channels ABE 7A reference CC02 Base types Bases for adapter splitting 16 channels into 2 x 8 channels Illustration TELEFAST 2 base mM p OD Description Allows splitting of e 16 channels into two x 8 channels e 12 channels into 8 channels 4 channels 35012474 02 07 2008 199 TELEFAST 2 for Discrete I Os The table below shows the catalog of output adaptation interface bases with or without removable electromech
27. 35012474 02 07 2008 237 TELEFAST 2 for Discrete I Os Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx Bases At a Glance The table for comparison between the TELEFAST 2 ABE 7R16T ABE 7P16T and ABE 7P16F link bases and the electromagnetic or static relays is described here 238 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Compatibility The table below shows the association possibilities for the electromagnetic or static Table relays on the TELEFAST 2 bases Bases ABE 7 equipped with electromagnetic relays not equipped with relays R16T21 R16T23 R16T33 R16T370 P16T21 P16T33 P16T318 P16F31 Electromagnetic relays from ABR 7 output 10 mm S21 1F X X S23 1OF X 1 X 12 5 533 1 X X X 537 20F X Static relays from ABS S output 10 mm C2E X 1 X 5 2 1 X 12 5 1 X 2 x C3E X 1 2 X X A3M X 1 x x Static relays from ABS 7E input 12 5 mm C3AL X C3B2 X C3E2 X A3E5 X ASF5 X A3F6 X A3M5 gt x 3 X A3M6 E 5 X 7 continuity block 10 mm ACC20 X x 12 5 21 z X X X 1
28. 24 V y T i Output Error 0v 35012474 02 07 2008 125 BMX DDO 1602 Module The following diagram shows the connection of the module to the pre actuators 819 10 11112 13 14 15 e e Q0 pre act M 01 2 pre act e 3 Q2 pre act e LL 03 0 Q pre act e 4 5 pre act 6 pre act e 6 et eee 2 0 pre act e 8 07 pre act 9 08 pre act e Nd 09 10 11 010 pre act on p 12 012 pre act 3 013 pre act 4 pre act 5e 014 15 pre act 4 6 95 18 18 mE 19 2 Fuse power supply 24 VDC fuse fast blow fuse of 6 3 A pre act pre actuator 126 35012474 02 07 2008 BMX DDO 1612 Static Output Modules 1 2 At a Glance Subject of this This section presents the BMX DDO 1612 module its characteristics and explains Section how it is connected to the pre actuators What s in this This chapter con
29. Mes ausrentlignitep and electric circuit Pre actuator voltage monitoring threshold OK 18V Error 14V Pre actuator voltage monitoring response time on appearance 8 ms lt T 30 ms on disappearance 1ms T 3ms Temperature downgrading for the Discrete I O modules Power consumption 3 3 V typical 79 mA maximum 111 mA PA ipta uate ransumption typical 23 mA maximum 32 mA Power dissipation 2 26 W max Dielectric strength Output ground or output internal logic 1500 V rms 50 60 Hz for 1 min Resistance of insulation 10 MO below 500 VDC Temperature derating See Premium and Atrium using Unity Pro Discrete I O Modules None 35012474 02 07 2008 129 BMX DDO 1612 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 provide a fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 6 3 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 130 35012474 02 07 2008 BMX DDO 1612 Connecting the Module At a Glance The BMX DDO 1612 module is fitted with a removable 20 pin terminal block for the
30. Yes type 3 and not IEC Built in protection against overvoltage Yes by Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In Id 2 In Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time at 24 V 15 20 on appearance 8 ms lt T lt 30 ms on disappearance 1ms lt T lt 3ms Power consumption 3 3 V typical 79 mA maximum 111 mA 24 V pre actuator consumption typical 59 mA excluding load current maximum 67 mA Power dissipation 3 7 W max Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Temperature derating See Premium and Atrium using Unity Pro Discrete I O Modules Temperature downgrading for the Discrete I O modules None 35012474 02 07 2008 169 BMX DDM 16022 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 provide a 2A fuse to the 24 V pre actuator supply Output Fuses Internal None External 1 fast blow fuse of 6 3 A for the output group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must b
31. power supply 24 VDC B A 0 7 nu an 01010 O lt B ERES Rd Geo 4 p 5 j 1 Geo c O 6 x 1 O So O 8 Z 9 tJ COBO 10 n M SN Geo D T3 O0 OQ So M T5 E s O O a FUSE SPS pes SPS SPS Geo e Pre act Pre act Pre act Pre act Pre act Pre act Pre act Pre act Pre act oec _ 010 QII Pre act Geo Pre act Q2 013 re act goo Pre act c Q14 015 Pre act Geo Pre act PPS PPS 7 FUSE PPS PPS PPS PPS CO o input fuse fast blow fuse of 0 5 A output fuse fast blow fuse of 2A pre act pre actuator SPS sensor power supply PPS pre actuator power supply 35012474 02 07 2008 191 BMX DDM 3202 K 192 35012474 02 07 2008 TELEFAST 2 Connection Interface Links for the Discrete I O Modules 21 At a Glance Aim of this Chapter What s in this Chapter This chapter describes the TELEFAST 2 interface links for the discrete input output modules This chapter contains the following sections
32. 1 ms 1 2xF Built in protection Agains inductive overvoltage in AC modes Non Fit an RC circuit or a ZNO type overvoltage limiter in parallel on each output appropriate to the voltage in use Against inductive overvoltage None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Command type Zero crossing Output protection no protection Dielectric maximum Voltage 2 830 VAC rms 3 cycles Altitude 2 000 m 6 557 38 ft Insulation Resistance 2 10 MO by insulation resistance meter Noise immunity By noise simulator of noise voltage 1 us noise width and 1 500 Vp p 25 60 Hz noise frequency Power consumption 3 3 Typical 79 mA Maximum 111 mA Temperature derating Apply the temperature derating curve see p 27 Fuses Internal None External 1 fast blow fuse of 3 A for each 4 channel group 35012474 02 07 2008 161 BMX DAO 1605 A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DAO 1605 Module must be connected or disconnected with sensor and pre actua
33. 12 channels ABE 7H12R ABE 7H12S21 16 channels ABE 7H16R ABE 7H16S21 ABE 7H16R23 Xx ABE 7H16F43 ABE 7H16S43 X Input adapter connection bases 16 channels ABE 7S16E2 X ABE 7P16F3 X Output adapter connection bases 8 channels ABE 7S08S2 ABE 7R08S 16 channels ABE 7R16S ABE 7R16T 7 16 1 with 16 to 2 x 8 channel adapter ABE 7ACC02 X compatible non compatible 35012474 02 07 2008 203 TELEFAST 2 for Discrete I Os 21 2 Connection Principles for the TELEFAST 2 Interfaces for Discrete I O At a Glance Aim of this This section describes the connection principles for the TELEFAST 2 products for section discrete input output modules What s in this This section contains the following topics Section Topic Page Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface 205 Dimensions and Mounting of the TELEFAST 2 Connection Bases 207 204 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Connecting a Discrete Input Output Module to a TELEFAST 2 Base Interface At a Glance A discrete input output module with a 40 pin connector can be connected to the TELEFAST 2 connection base with a connection cable See Premium and Atrium using Unity Pro Discrete I O Modules Connecting Discre
34. Active outputs can activate machine movements All power must be turned off before this check is carried out 1 remove power fuses from the motor controls 2 turn off the power of hydraulic and pneumatic units 3 power up the PLC fitted with its Discrete I O modules Failure to follow these instructions can result in death serious injury or equipment damage Description After this it is possible to check the connection of the Discrete I O modules e without a terminal activate each sensor and check whether the corresponding input LED changes If it remains unchanged check the wiring and correct operation of the sensor e with a terminal more in depth check on the connection of the inputs outputs An application with configured I Os in the PLC is required even if it is empty in that case do not declare any module in the FAST task e This check can be carried out with the PLC in RUN mode from a PC equipped with Unity Pro software giving access to debug functions e This check can also be carried out with an entire application loaded in the memory In this case stop the processing of the program by de activating the MAST FAST and event See Premium and Atrium using Unity Pro Discrete I O Modules How to Modify the Task Parameter of a Discrete Module tasks by setting system bits 96830 96831 and S38 to 0 35012474 02 07 2008 75 Discrete Modules Diagnostic Processing Input Check Output Check
35. Fast Discrete inputs Active Inactive None BMX DDI 1603 16 Mast Fast Discrete input Active Inactive None BMX DAI 1602 16 Mast Fast Discrete None Active Inactive BMX DAI 1603 16 Mast Fast Discrete None Active Inactive Note Parameters indicated in bold characters are part of the default configuration Note The BMX DDM 16022 and BMX DDM 16025 discrete mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 35012474 02 07 2008 255 Configuration Discrete Output Parameters for 8 Channel Modules in Rack At a Glance The discrete output modules include several parameters per channel The channels are divided into blocks of 8 or 16 consecutive channels 256 35012474 02 07 2008 Configuration Parameters The following table displays the parameters available for each of the discrete output module with more than 8 channels in the rack 8 channel group 16 channel Channel group by channel Reference Module Number Reset Associated Fallback Function Supply Fallback of task mode monitoring value outputs BMX DDO 1602 16 Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs None Inactive BMX DDO 1612 16 Programme Mast Fast Fallback Discrete Active 0 1 d Aut
36. TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor in a supply supply Module and pre actuator 24 0 24 0 VDC VDC VDC VDC ABE ABE 7H12R20 21 7H12R20 21 dame g g 8 dames 8 g 8 d n oO Df Ps ZL 1 H n 2 d U RIR A OR R o L o sensors prer actuators N or N I 8 ON E E c c c c c Dc c c oO oO oO s oO oO oO oO ic ici Vie c O O O O O O Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Terminals 216 217 218 and 219 are linked to the polarity Connecting the common for pre actuators e In order to create the shared supply for the pre actuators position the jumper 2 on terminals 3 and 4 terminals 200 to 215 will be on the of the supply positive logic outputs Terminals 216 217 218 and 219 are linked to the polarity 218 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 7 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases Sensor and Pre actuator Connections on ABE 7H08S21 16S21 Bases with One Isolator pe
37. The following table shows the procedure for checking input connections Step Action 1 Activate each sensor and check that the corresponding input LED changes status 2 Check on the terminal screen that the corresponding input bit 1 also changes status The following table shows the procedure for checking output connections Step Action 1 From the terminal set each bit Qs that corresponds to an output to 1 then 0 2 Check that the corresponding output LED turns on then off and that the corresponding pre actuator activates then de activates 76 35012474 02 07 2008 BMX DDI 1602 Input Modules At a Glance Subject of this This section presents the BMX DDI 1602 module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 78 Characteristics 79 Connecting the Module 81 35012474 02 07 2008 77 BMX DDI 1602 Introduction Function Illustration The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors 78 35012474 02 07 2008 BMX DDI 1602 Characteristics General Characteristics This table presents the general characte
38. lr m c the input channel c Error Bit The following table presents the CH ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Address CH ERROR BOOL R Indicates that c input channel is in error 9elr m c ERR 268 35012474 02 07 2008 Language Objects Details About T DIS IN STD Type IODDT Implicit Object Exchange This section presents IODDT implicit exchange objects of the T Drs IN sSTD type At a Glance applicable to discrete input modules Input Flag The following table shows the VALUE lr m c bit meaning Standard symbol Type Access Meaning Address VALUE EBOOL R Indicates that the status of the sensor controlling lr m c the input channel c Error Bit The following table presents the CH ERROR elr m c ERR bit meaning Standard symbol Type Access Meaning Address CH ERROR BOOL R Indicates that c input channel is in error 9elr m c ERR 35012474 02 07 2008 269 Language Objects Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange At a Glance This section presents IODDT explicit exchange objects of the T_DIS_IN_STD type applicable to discrete input modules This section includes the word type objects whose bits have a specific meaning These objects are explained in detail below Example of a declaration of a variable IODDT_VAR1 of type T DIS INT ST
39. and enables their modification in offline mode and on line mode function available for Unity Pro versions greater than 3 0 It also provides access to the debug screen in on line mode only Note It is not possible to configure a module by programming using direct language objects KW see p 277 these words are accessible in read only format 35012474 02 07 2008 251 Configuration Illustration This screen enables the display and modification of parameters in offline mode as well as debug in online mode 1 E 0 1 BMX DDO 1602 E m E Dig 16 Out Trans Source eoe Run Err 10 BMX DDO 1602 Channel 0 Channel 8 Function Discrete outputs Task MAST v Supply Monitoring Reactivate Programmed Fallback mode Fallback Configuration Debugging Symbol Fallback value 4 252 35012474 02 07 2008 Configuration Description The next table shows the various elements of the configuration screen and their functions Address Element Function 1 Tabs The tab in the foreground indicates the mode in progress Configuration in this example Every mode can be selected using the respective tab The Debug mode is only accessible in online mode 2 Module area Specifies the abbreviated headi
40. click on the Reset button situated in the General parameters field 35012474 02 07 2008 285 Debugging Applied Outputs of a Discrete Module At a Glance This check red Stop LED lit informs the user that a given group of output channels is not correctly applied by the PLC fallback status The possible causes are e processor error e rack connection error e inter rack link connection error 286 35012474 02 07 2008 Diagnostics of the Modules 26 At a Glance Subject of this This section describes the diagnostic aspect in the implementation of the Section application specific discrete modules What s in this This chapter contains the following topics 2 Chapter Topic Page How to Access the Diagnostics Function 288 How to Access the Channel Diagnostics Function of a Discrete Module 290 35012474 02 07 2008 287 Diagnostics How to Access the Diagnostics Function At a Glance The Module diagnostics function displays current errors and where they exist Errors are classified according to their category e Internal events e module inoperable e self tests running e External events e Other events e configuration error e module missing or off e inoperative channel s See Premium and Atrium using Unity Pro Discrete O Modules How to Access the Channel Diagnostics Function of a Discrete Module A module status is indicated when certain L
41. excluding load current maximum 67 mA Power dissipation 3 7 W max Temperature derating See Premium and Atrium using Unity Pro None Discrete I O Modules Temperature downgrading for the Discrete I O modules Input Fuses Internal None External 1 fast blow fuse of 0 5 A for the input group IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 168 35012474 02 07 2008 BMX DDM 16022 General Output Characteristics The following table shows the general characteristics of the BMX DDM 16022 module outputs BMX DDM 16022 Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 5A Power of tungsten filament lamp Maximum 6W Leakage current ato 0 5 mA Voltage drop at 1 1 2V Load impedance minimum 480 Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF in hours at ambient 447 581 30 Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 2 Compatibility with IEC 1131 2 DC direct inputs
42. from the sensors Illustration 110 35012474 02 07 2008 BMX DDI 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 3202 K module BMX DDI 3202 K Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 2 5 mA Threshold input values at 1 Voltage 211V Current gt 2 mA for U 2 11 V at 0 Voltage 5V Current 1 5 mA Sensor supply including ripple 19 30 V possible up to 34 V limited to 1 hour day Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Input impedance at nominal U 9 6 kQ Response time typical 4ms maximum 7 ms Reverse polarity Protected IEC 1131 2 compliance Type 3 2 wire 3 wire proximity sensor compatibility See Premium and IEC 947 5 2 Dielectric strength Primary Secondary 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Reliability MTBF in hours at 696 320 ambient 30 C Sensor voltage monitoring threshold OK gt 18 VDC Error lt 14 VDC Sensor voltage monitoring response time at 24 V 15 20 on appearance 1ms T 3ms on disappearance 8 ms lt
43. fuse fast blow fuse of 2 A for each 16 channel group pre act pre actuator PPS pre actuator power supply 158 35012474 02 07 2008 BMX DAO 1605 Triac Output Modules 1 7 At a Glance Subject of this This section presents the BMX DAO 1605 module its characteristics and explains Section how it is connected to the pre actuators What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 160 Characteristics 161 Connecting the Module 163 35012474 02 07 2008 159 BMX DAO 1605 Introduction Function The BMX DAO 1605 module is a 100 240 VAC discrete module connected via a 20 pin terminal block Its 16 triac output channels operate on alternating current Illustration 160 35012474 02 07 2008 BMX DAO 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DAO 1605 module BMX DAO 1605 Module 100 240 VAC triac outputs Nominal values Voltage 100 240 VAC Current 0 6 A points Threshold values Voltage 100 mA at 24 VAC 25 mA at 100 240 VAC Current channel 0 6A Current module 2 4 A max common 4 8 A max for all commons Maximum inrush current 20 cycle or less Leakage current at state 0 lt 3 mA for 240 VAC 60 Hz lt 1 5 mA for 120 VAC 60 Hz Residual voltage at state 1 lt 1 5 mA Response time
44. relays can be in line 2 except on ABE 7P16T334 X compatible not compatible 35012474 02 07 2008 239 TELEFAST 2 for Discrete I Os Characteristics of the Removable ABR 7xxx Electromechanical Output Relays At a Glance The general characteristics of the removable ABR 7 electromechanical output relays for TELEFAST 2 bases are described in this section General This table shows the general characteristics of the ABR 7 relays Characteristics ABR 7 reference 21 23 33 37 Relay width 10mm 12 5 mm Characteristics of the contacts Composition of the contacts 1F 10F 20F Max operating voltage according to IEC 947 5 1 Alternating 250 V 264 V Direct 125V Thermal current 4A 5A Frequency of current used 50 60 Hz Alternating current load Resistive load AC12 Voltage 230 VAC Current 1 5A 1 2A 3A 25A Inductive load AC15 Voltage 230 VAC Current 0 9A 0 7A 1 7 1 3 Direct current load Resistive load DC12 Voltage 24 VDC Current 1 5A 1 2A 3A 25A Inductive load DC13 Voltage 24 VDC ORS 18 ms Current 0 6A 045A 14 1A Minimum switching Current 10 mA 100 mA Voltage 5V Response time State 0 to 1 10 ms 13 ms 15 ms State 1 to 0 5 ms 13 ms 20 ms Maximum speed of function loading 0 5Hz Voltage assigned insulation Coil contact 300 V Voltage assigned shock resistance 1 2 50 Coil contact 2 5 kV
45. 07 Pre act 4 Power 0 supply Fuse 7 7 e Q8 Pre act e 12 Q9 e 3 010 Pre act 44 011 Pre act e LZ 35 Pont Fuse 4 supply 012 Pre act 013 Pre act an Q14 1 we recommend installing this 8 Pre act type of protection on the 19 Q15 Pre act terminals of each pre actuator 20 Power gt Fuse supply power supply 100 240 VAC fuse 1 fast blow fuse of 3 A for each 4 channel group 164 35012474 02 07 2008 BMX DDM 16022 Mixed Static Input Output Module 1 8 At a Glance Subject of this This section presents the BMX DDM 16022 module its characteristics and explains Section how it is connected to the sensors and pre actuators What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 166 Characteristics 167 Connecting the Module 171 35012474 02 07 2008 165 BMX DDM 16022 Introduction Function The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic module its 8 input channels receive current from the sensors sink and its 8 output channels provide current to the pre actuators source Illustration 166 35012474 02 07 2008 BMX DDM 16022 Characteristics General Input Characteristics The following table shows the general characteristics of the BMX DDM 16
46. 272 x 88 mm product shown has removable relays and non mounted screws 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 35012474 02 07 2008 209 TELEFAST 2 for Discrete I Os Mounting The TELEFAST 2 bases are mounted on 35 mm wide DIN mounting rails A WARNING UNEXPECTED EQUIPMENT OPERATION Install the input adaptation bases ABE 7S16E2E1 and static output adaptation bases ABE 7S S2Be lengthways and horizontally to prevent the device from overheating and unexpected operation Failure to follow these instructions can result in death serious injury or equipment damage 210 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 3 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H08R10 R11 and ABE 7H16R10 R11 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases Note The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2A quick blow on the ABE 7H16R base e 6 3 A quick blow on the ABE 7H08R base
47. 7 Cabling 25 m26 23 Green 3 view 27 m28 24 Yellow rF4 25 Gray 5 acm 1 2e 29 m30 26 Pink 6 N 3 4 31 m32 27 Bue 7 X 28 Red 8 ao 56 33 m34 59 9 do 787 35 36 30 geme o 9 10 5 31 Gray Pink e 37m mB38 352 Red Bue 12 Es 2s n 39 m m 40 33 White Green 13 8 uo 34 Brown Green 14 Bn 15 16 35 White Yellow 15 17 18 36 Yellow Brown 16 19 20 C 37 White Gray 17 38 Gray Brown 18 39 White 19 m Wired 40 Pink Brown 20 Color coded according to DIN47100 Note The maximum torque for tightening BMX FCC cable connection screws is 0 5 Nem 0 37 Ib ft 58 35012474 02 07 2008 General Rules for Installation A WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque Excessive torque may result in wire breakage resulting in poor or intermittent connection Failure to follow these instructions can result in death serious injury or equipment damage 35012474 02 07 2008 59 General Rules for Installation Sensor Input Compatibility and Pre actuator Output Compatibility At a Glance The compatibility between sensors
48. A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3A quick blow on the ABE 7H12S21 base Illustration Description of the connection terminal blocks 424VDC CHO EH OVDC 7 12521 12 Digital Inputs Outputs 0123 4567 8 9 101 PLC L cE p E d ed be oit Le Ss du l 11 3 onns RRRRRRARRRRRRRRA 35012474 02 07 2008 221 222 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions inl supply 0 0 Module and sensor Module and pre actuator mal supply 124 0 124 0 VDC VDC VDC VDC ABE ABE 7912521 7912521 ST 8 g J 8 g AN mM ST 8 a 7 8 O O O O o 19 1 8 8 5 d Q8 g 5 d 3 Lo Yeo o 2 Lol Le JES sensors pre gt actuators o c c c c C c c c C c c c oO oO
49. BMX DDO 6402 DRA 0805 BMX DRA 1605 BMX DDM 16022 BMX DDM 16025 BMX DDM 3202 K X X BMX DAO 1605 X X XK X X XX 1612 X Linked Not linked 266 35012474 02 07 2008 Language Objects What s in this This section contains the following topics Section Topic Page Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange 268 Details About T_DIS_IN_STD Type IODDT Implicit Object Exchange 269 Details About T_DIS_IN_STD Type IODDT Explicit Object Exchange 270 Details About T_DIS_OUT_GEN Type IODDT Implicit Object Exchange 272 Details About T_DIS_OUT_STD Type IODDT Implicit Object Exchange 273 Details About T DIS OUT STD Type IODDT Explicit Object Exchange 274 Details of the Language Objects of the IODDT of Type T GEN MOD 276 Modicon 340 Discrete I O Module Configuration Constants 277 35012474 02 07 2008 267 Language Objects Details About T_DIS_IN_GEN Type IODDT Implicit Object Exchange type IODDT Implicit Object Exchange that At a glance This section describes T DIS IN GE applies to all discrete input modules Input Flag The following table presents the VALUE lr m c bit meaning Standard symbol Type Access Meaning Address VALUE EBOOL R Indicates that the status of the sensor controlling
50. Glance This is an overview of the sensor and pre actuator connections on the TELEFAST 2 base Note The base is manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R50 base Illustration Description of the connection terminal blocks 2AVDCOVDC ABE 7H12R50 HOCH 12 Digital 1 0 Ec 0123 6 a 8 Fuse 1 6 35012474 02 07 2008 225 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator suppl supply pm pi 24 0 24 0 VDC VDC VDC VDC ABE ABE 7H12R50 7H12R50 anms BRE ARA F anms JER 888 F O O O O n O oO O R8 RS g gS R8 PIS Uj U 7 sensors pre actuators or o oo 0
51. Il Chapter 22 TELEFAST 2 ABE 7H08R10 08R11 and ABE 7H16R10 16R11 Connection Bases 211 Sensor and Pre actuator Connections on the ABE 7H08R10 R11 and ABE THA1SRT0 R11 Bases e Ire eo ated 211 TELEFAST 2 ABE 7H12R10 12R11 Connection Bases 213 Sensor and Pre actuator Connections on the ABE 7H12R10 R11 Bases 213 TELEFAST 2 ABE 7H08R21 and ABE 7H16R20 16R21 16R23 Connection Bases ect e dem 2 215 Sensor and Pre actuator Connections the 7 8 21 and ABE 7H16R20 R21 R23 Bases for 2 215 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases 217 Sensor and Pre actuator Connections on the ABE 7H12R20 12R21 Bases 217 TELEFAST 2 ABE 7H08S21 16S21 Connection Bases 219 Sensor and Pre actuator Connections on ABE 7H08S21 16S21 Bases with One Isolator per Channel 219 TELEFAST 2 ABE 7H12S21 Connection 221 Sensor and Pre actuator Connections on the ABE 7H12S21 Base with 1 Isolator per 221 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases 223 Sensor and Pre actuator Connections on the ABE 7H16R30 R31 Bases 223 TELEFAST 2 ABE 7H12R50 Connection Base 225 Sensor and Pre actuator Connections on the ABE 7H12R50 Bases 225 TELEFAST 2 ABE
52. Introduction 98 Characteristics 99 Connecting the Module 100 35012474 02 07 2008 97 BMX DAI 1603 Introduction Function Illustration The BMX DAI 1603 module is a 48 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current 98 35012474 02 07 2008 BMX DAI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1603 module BMX DAI 1603 Module 48 VAC inputs Nominal input values Voltage 48 VAC Current 5mA Frequency 50 60Hz Threshold input values at 1 Voltage gt 34 Current 22mA at 0 Voltage lt 10V Current lt 1mA Frequency 47 Hz to 63 Hz Sensor supply 40 52 V including ripple Peak of current on enabling 95 mA at nominal U Input impedance at nominal U and f 55 Hz 9 Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 1131 2 compliance Type 3 Reliability MTBF in hours at ambient T 30 C to be defined 2 wire 3 wire proximity sensor compatibility See Premium and Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 50
53. Parameter At a Glance This parameter defines the status activation or deactivation of external power supply error monitoring It runs in groups of 16 consecutive channels Monitoring is active by default box checked Procedure The following table shows how to disable or enable the external power supply monitoring function Step Action 1 Open the desired module configuration screen 2 Check the Supply monitor box in the General Parameters area Result The I O editor window appears Click OK 3 Validate the change by clicking Edit Validate 260 35012474 02 07 2008 Configuration How to Modify the Fallback Mode Parameter At a Glance This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due to e processor error e arack connection error e cable connection error The modes are as follows Mode Meaning Fallback Channels are set to 0 or 1 according to the defined fallback value for the corresponding 8 channel group Maintenance The outputs remain in the status they were in before switching to Stop Procedure The following table shows the procedure for defining the fallback mode to be assigned to a channel group Step Action 1 Open the desired module configuration screen 2 For the desired channel group click on the arrow of the Fallback mode drop down
54. T lt 3 ms Power consumption 3 3 V typical 79 mA maximum 111 mA 24 V pre actuator consumption typical 23 mA excluding load current maximum 32 mA Power dissipation 4 max Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Resistance of insulation 10 MQ below 500 VDC modules Temperature derating See Premium and Atrium using Unity Pro Discrete I O Modules Temperature downgrading for the Discrete I O None 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 35012474 02 07 2008 123 BMX DDO 1602 Fuses 2 provide a fuse to the 24 V pre actuator supply Internal None External 1 fast blow fuse of 6 3 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 124 35012474 02 07 2008 BMX DDO 1602 Connecting the Module At a Glance The BMX DDO 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen output channels Output Circuit The following diagram shows the circuit of a direct current output positive logic Diagram
55. VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current Illustration 104 35012474 02 07 2008 BMX DAI 1604 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1604 module BMX DAI 1604 Module 100 120 VAC inputs Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Nominal input values Voltage 100 120 VAC Current 5mA Frequency 50 60Hz Threshold input values at 1 Voltage 274V Current gt 2 5 mA at 0 Voltage lt 20V Current lt 1 Frequency 47 Hz to 63 Hz Sensor supply 85 132 V including ripple Peak of current on enabling 240 mA at nominal U Input impedance at nominal U and f 55 Hz 13 Type of input Capacitive Response time Activation 10 ms Deactivation 20 ms IEC 1131 2 compliance Type 3 Reliability MTBF in hours at ambient T 1 504 958 30 2 wire 3 wire proximity sensor compatibility See Premium and IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 82 Error lt 40V Sensor voltage monitoring response time at 24 V 15 20 on appearance
56. Voltage drop in closed state lt 4 V e Minimum switched current lt 1 mA e Residual current in open state lt 0 5 mA Types of proximity sensor Types of input 24 VAC 48 VAC 100 120 VAC Type 1 Type 3 Type 3 2 wire AC DC proximity sensor see note X X X 2 wire AC proximity sensor X X X Note 24 VDC inputs can be used in positive sink or negative source logic but are not IEC compliant X compatible not compatible AC AC voltage operation DC DC voltage operation 62 35012474 02 07 2008 General Rules for Installation AC DC AC or DC voltage operation Compatibility of Compatibility of DC Pre actuators with Outputs Pre Actuators _ Comply with the output s maximum current and maximum switching frequency as with Outputs specified in the module characteristics Note Where low consumption pre actuators are used special attention must be paid to the leakage current of the idle output to ensure that the maximum current is correctly calculated max nominal leakage Given that nominal Current required to operate by the pre actuator l leakage Maximum leakage current in idle output state Compatibility of Tungsten Filament Lamps and Static Outputs Static Current For outputs with protection against short circuits the maximum power of the tungsten filament lamps specified in the module characteristics must comply If not the lamp s pick up current might caus
57. and discrete module inputs depends on the type of sensor used Similarly the compatibility between pre actuators and discrete module outputs depends on the type of pre actuator used 60 35012474 02 07 2008 General Rules for Installation Sensor Input Compatibility The following table presents the compatibility between 3 wire sensors and 24 VDC and 48 VDC inputs 3 wire sensors and IEC 61131 2 compliant type 3 positive logic sink inputs all 3 wire PNP inductive or capacitive proximity sensors and photo electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all positive logic inputs 3 wire sensors and negative logic source inputs all 3 wire NPN inductive or capacitive proximity sensors and photo electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all negative logic inputs eq 1 leg Input Module cl 1 Input P Module The following table presents the compatibility between 2 wire sensors and 24 VDC and 48 VDC inputs 2 wire sensors and IEC 61131 2 compliant type 1 positive logic sink inputs all proximity sensors or other 2 wire sensors with an operating voltage of 24 VDC and 48 VDC and with the characteristics described in the next table are compatible with all positive logic 24 VDC inputs
58. connection of sixteen output channels Output Circuit The following diagram shows the circuit of a direct current output negative logic Diagram p 4 24V Regulation z Command Output Error i211 v 35012474 02 07 2008 131 BMX DDO 1612 Module The following diagram shows the connection of the module to the pre actuators 819 10 11112 13 14 15 e e Q0 pre act M 01 2 pre act e 3 Q2 pre act e LL 03 0 Q pre act e 4 5 pre act 6 pre act e 6 2 0 pre act e 8 07 pre act 9 08 pre act e Nd 09 10 010 pre act fen p 12 012 pre act 3 013 pre act 4 pre act 5e 014 15 pre act 4 6 Q15 pre act 8 18 e Fuse power supply 24 VDC fuse fast blow fuse of 6 3 A pre act pre actuator 132 35012474 02 07 2008 BMX DRA 0805 Relay Output Modules 1 3 At a Glance Subj
59. control them and check their operation There are two types of language objects e Implicit Exchange Objects which are automatically exchanged at each cycle pass of the task associated to the module e Explicit Exchange Objects which are exchanged upon demand from the application while using explicit exchange instructions Implicit exchanges concern the module inputs outputs measurement information and operation results Explicit exchanges enable module configuration and diagnosis Note In order to avoid several simultaneous explicit exchanges for the same channel it is necessary to test the value of the word EXCH_STS of the IODDT associated to the channel before to call EF using this channel 35012474 02 07 2008 265 Language Objects 24 2 Discrete Module IODDTs At a Glance Subject of this Section IODDTs Linked to the Discrete Modules This section presents the different IODDT languages and objects related to discrete input output modules The table below shows the IODDT linked to each discrete input output module Module Reference IODDTs linked to the discrete modules T DIS IN GEN T DIS IN STD T DIS OUT GEN T DIS OUT STD BMX DDI 1602 X X BMX DDI 3202 K BMX DDI 6402 K BMX DDI 1603 BMX DAI 1602 BMX DAI 1603 BMX DAI 1604 X X XXX x Xx Xx 1602 BMX DDO 3202
60. current maximum 111 mA Power dissipation 3 1 W max Temperature derating See Premium and Atrium using Unity Pro Discrete I O None 35012474 02 07 2008 177 BMX DDM 16025 Input Fuses Internal None External 1 fast blow fuse of 0 5 A for the input group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 178 35012474 02 07 2008 BMX DDM 16025 General Output Characteristics The following table shows the general characteristics of the BMX DDM 16025 module outputs BMX DDM 16025 Module eight 24 VDC 24 240 VAC relay outputs Nominal values Switching direct voltage 24 VDC resistive load Switching direct current 2 A resistive load Switching alternating voltage 220 VAC Cos 1 Switching alternating current 2A Cos 1 Minimum switching load Voltage Current 5 VDC 1 Maximum switching load Voltage 264 VAC 125 VDC On line module change Possibility Response time Activation 8ms Deactivation lt 10 ms Mechanical service life Number of switching 20 million or more Reliability MTBF in hours at ambient T 30 C 912 167 Max switching frequency Cycles per hour 3 600 Electrical
61. e functional direct or alternating inputs outputs with positive or negative logic e modularity 8 16 32 or 64 channels per module Inputs receive signals from the sensors and carry out the following functions e acquisition e adaptation e galvanic insulation e filtering e protection against interference Outputs store the orders given by the processor in order to control pre actuators via decoupling and amplification circuits 35012474 02 07 2008 Physical Description of Discrete Modules with 20 pin Terminal Block Connection At a Glance The I O modules are housed in plastic cases which provide IP20 protection for all the electronic parts Illustration The diagram below shows a 20 pin discrete module and a 20 pin terminal block C 2 5 a 4 bum Elements The following table describes the different elements of the discrete input output modules with 20 pin terminal block connections Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference label Note A label is also visible on the right hand side of the module Channel status display panel Connector housing the 20 pin terminal block 20 pin terminal block used to connect sensors or pre actuators Note Terminal blocks are supplied separately 35012474 02 07 2008 17 Physical Description of Discrete Modules with 40 Pin Conn
62. identified with the corresponding modules so that incorrect connection cannot occur Plugging the wrong connector into a module will result in unexpected equipment operation Failure to follow these instructions can result in death serious injury or equipment damage 50 35012474 02 07 2008 General Rules for Installation FCW They are made up of Connection Cables e atone end a compound filled 40 pin connector from which extend 1 or 2 cable sheaths each containing 20 wires with a cross sectional area of 0 34 mm AWG 24 BMX FCW 1 BMX FCW 93 e atthe other end free wire ends color coded in accordance with standard DIN 47100 The cables with 1 cable sheath containing 20 wires designed to connect the 40 pin connectors to the sensors or pre actuators come in 3 different lengths e 3 meters BMX FCW 301 e 5 meters BMX FCW 501 e 10 meters BMX FCW 1001 The figure below shows the BMX FCW 1 cables Connection on module to 40 pin connector Non stripped conductors Si Pre stripping of the external cabl Ness Sheath PA BMX FCW 1 Co 9 stripping thread The cables with 2 cable sheaths containing 20 wires designed to connect the 40 pin connectors to the sensors or pre actuators come in 3 different lengths 35012474 02 07 2008 51 General Rules for Installation e 3 meters BMX FCW 303 e 5 meters BMX F
63. inputs to the same module in parallel or to different modules for input redundancy 35012474 02 07 2008 79 BMX DDI 1602 Fuses Internal None External Fast blow fuse of 0 5 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 80 35012474 02 07 2008 BMX DDI 1602 Connecting the Module At a Glance The BMX DDI 1602 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse Sensor supply and voltage monitoring Input 96 1 0 Entry ots alec 35012474 02 07 2008 81 BMX DDI 1602 Module The following diagram shows the connection of the module to the sensors Connection n NENNEN o 1 2 3 4 5 8 7 8 9 12 13 14715 2 O rijs II 1 Gye O44 o Z inse 4 5 1 219 2 8 9 O 4 D 10 a l
64. mode in progress Debug in this example Every mode can be selected using the respective tab e Debug which can be accessed only in online mode e Configuration 2 Module area Contains the abbreviated title of the module In the same area there are 3 LEDs which indicate the module s operating mode e RUN indicates the operating status of the module e ERR indicates an internal event in the module e 1 O indicates an event from outside the module or an application issue 3 Channel area Allows you e by clicking on the reference number to display the tabs e Description which gives the characteristics of the device e Objects See Unity Pro Operating Modes I O Objects Tab for a Module which is used to pre symbolize the input output objects e Fault which shows the device status in on line mode e to select a channel e to display the Symbol name of the channel defined by the user using the variable editor 4 General Specifies the parameters of the channel parameters e Function specifies the function configured This heading is frozen The Global area unforcing button provides direct access to the global unforcing of channels function e Task specifies the MAST or FAST task configured This heading is frozen 5 Parameters in This field displays the state of inputs and outputs and the various current parameters progress field For each channel four items of information are available e Symbol displays the sym
65. pin terminal block It is a positive logic or source module its 16 output channels provide current to the pre actuators Illustration 122 35012474 02 07 2008 BMX DDO 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1602 module BMX DDO 1602 Module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 10A Power of tungsten filament lamp Maximum 6W Leakage current at 0 lt 0 5mA Voltage drop at 1 1 2V Load impedance minimum 480 Response time 1 1 2 ms Reliability MTBF in hours at ambient T 30 C 409 413 Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 2 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection against overvoltage Yes by Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 1 5 In Id 2 In Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time on appearance 8 ms lt T lt 30 ms on disappearance 1 ms lt
66. pre act e 05 pre act 1 Q6 pre act e 07 pre act l use Ce Le Lo oe amp amp amp e e e e e o eos 2 NV power supply 24 VDC input fuse fast blow fuse of 0 5 A output fuse fast blow fuse of 6 3 A pre act pre actuator 35012474 02 07 2008 173 BMX DDM 16022 174 35012474 02 07 2008 BMX DDM 16025 Mixed Relay Input Output module 1 9 At a Glance Subject of this This section presents the BMX DDM 16025 module its characteristics and explains Section how it is connected to the sensors and pre actuators What s in this This chapter contains the following topics 9 Chapter Topic Page Introduction 176 Characteristics 177 Connecting the Module 180 35012474 02 07 2008 175 BMX DDM 16025 Introduction Function The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a positive logic module its 8 input channels receive current from the sensors sink The 8 isolated relay outputs operate either on direct current 24 VDO or alternating current 24 240 VAC Illustration 176 35012474 02 07 2008 BMX DDM 16025 Characteristics General Input The following table shows the ge
67. sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury Connecting the Module At a Glance The BMX DDM 16025 module is fitted with a removable 20 pin terminal block for the connection of eight input channels and eight isolated relay output channels 180 35012474 02 07 2008 BMX DDM 16025 Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse a aa Sensor supply and voltage monitoring Sensor Input 1 0 Entry LEAT Ree SCORE Module Output Circuit The following diagram shows the circuit of relay outputs Diagram Q0 Pre actuator e mle A Command o Q7 Pre actuator exe T supply Module Outputs 35012474 02 07 2008 181 BMX DDM 16025 Module The diagram below shows the connection of the module to the sensors and pre Con
68. the wrong connector could cause the module to be destroyed Failure to follow these instructions can result in injury or equipment damage Note The module connector have indicators which show the proper direction to use for terminal block installation 35012474 02 07 2008 39 General Rules for Installation Presentation for Choosing Power Supplies for Sensors and Pre Actuators At a Glance External Direct Current Power Supplies The different choices of power supply for sensors and pre actuators linked to discrete input output modules require certain usage precautions to be observed A WARNING UNEXPECTED EQUIPMENT OPERATION When using an external 24 VDC direct current power supply use either e regulated power supplies or e non regulated power supplies with e filtering of 1000 with full wave single phase rectification and 500 uF A with tri phase rectification e a 5 maximum peak to peak ripple rate e amaximum voltage variation of 20 to 25 of the nominal voltage including ripple Rectified power supplies with no filtering are prohibited Failure to follow these instructions can result in death serious injury or equipment damage 40 35012474 02 07 2008 General Rules for Installation Ni Cad Battery Power Supplies Ni Cad battery power supplies can be used to power sensors and pre actuators and all associated inputs outputs that have a
69. variable editor Online Generation Project generation analysis and editing of links Offline Transfer Transfer project to simulator Online Simulation Program simulation without inputs outputs Online Adjustment Project debugging from debug screens animation tables Online Debugging Modifying the program and adjustment parameters Note The simulator is only used for the discrete or analog modules 35012474 02 07 2008 247 General Introduction 248 35012474 02 07 2008 Configuration 23 At a Glance Subject of this Section What s in this Chapter This section describes the configuration of application specific discrete modules for implementation This chapter contains the following sections Section Topic Page 23 1 Configuration of a Discrete Module General Points 251 23 2 Discrete Input and Output Channel Parameters 254 23 3 Configuration of Discrete Module Parameters 258 35012474 02 07 2008 249 Configuration 250 35012474 02 07 2008 Configuration Configuration of a Discrete Module General Points 23 1 Discrete Module Configuration Screen At a Glance The configuration screen is a graphic tool designed for configuring See Unity Pro Operating Modes Access to the Modicon Premium or Atrium I O Module Configuration Editor a module selected in a rack It displays the parameters defined for this module s channels
70. 0 VDC Sensor voltage monitoring threshold OK gt 36V Error lt 24V Sensor voltage monitoring response time at 24 V 15 20 on appearance 20 ms lt T lt 50 ms on disappearance 5ms lt T lt 15ms Power consumption 3 3 V typical 76 mA maximum 107 mA Sensor supply consumption typical 466 mA maximum 846 mA Power dissipation 4 W max Temperature derating None 35012474 02 07 2008 99 BMX DAI 1603 Fuses Internal None External Fast blow fuse of 0 5 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DAI 1603 Module must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury Connecting the Module At a Glance The BMX DAI 1603 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels 100 35012474 02 07 2008 BMX DAI 1603 Input Circuit Diagram The following diagram shows the circuit of an alternating current input
71. 022 module inputs BMX DDM 16022 Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values at 1 Voltage 211V Current gt 3mA forU gt 11V at 0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance at nominal U 6 8 Response time typical 4ms maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility See Premium and IEC 947 5 2 Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Reliability MTBF in hours at ambient 447 581 30 C Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VCC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15 20 on appearance 8 ms lt T lt 30 ms on disappearance 1 ms lt T lt 3 ms Power consumption 3 3 V typical 79 mA maximum 111 mA 35012474 02 07 2008 167 BMX DDM 16022 24 V pre actuator consumption typical 59 mA
72. 11 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R10 R11 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases Note The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R base Illustration Description of the connection terminal blocks 424VDC CHO CH OVDC ABE HI2RIL 12 Digital Inputs Outputs 0123 4567 8 9 10 11 MIN A EEBSERQSESBHEEERR 1 Fuse I 63Amgx 35012474 02 07 2008 213 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and sensor Module and pre actuator supply supply ig 97 bog 0 VDC VDC m VDC VDC ie 7H12R 10 11 7H12R 10 11 name 8888 8 anms gE RRIA ne i 0 0 actuators l 2 or N o or N 2 e E ee ee 9 c c c c c c c c c oO oO oO
73. 12 Oo 12 S o Ne 13 14 GL amp B Cd 0 VDC 18 L 24VDC 18 0 VDC Nee 24VDC 20 2 Fuse power supply 24 VDC fuse fast blow fuse of 0 5A 82 35012474 02 07 2008 BMX DDI 1603 Input Modules At a Glance Subject of this This section presents the BMX DDI 1603 module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 84 Characteristics 85 Connecting the Module 86 35012474 02 07 2008 83 BMX DDI 1603 Introduction Function Illustration The BMX DDI 1603 module is a 48 VDC discrete module connected via a 20 pin terminal block It is a positive logic or sink module its 16 input channels receive current from the sensors 84 35012474 02 07 2008 BMX DDI 1603 Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 1603 module BMX DDI 1603 Module 48 VDC positive logic inputs using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Nominal input values Voltage 48 VDC Current 2 5 mA Threshold input values at 1 Voltage gt 34 Current gt 2 mA for U gt 34
74. 16 output channels provide current to the pre actuators source Illustration 184 35012474 02 07 2008 BMX DDM 3202 K Characteristics General Input The following table shows the general characteristics of the BMX DDM 3202 K Characteristics module inputs BMX DDM 3202 K module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 2 5mA Threshold input values at 1 Voltage 211V Current 22mAforU2 11V at 0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance at nominal U 9 6 Response time typical 4ms maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility See Premium IEC 947 5 2 and Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Reliability MTBF in hours at ambient T 432 904 30 Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring OK gt 18V threshold Error lt 14V Sensor voltage monitoring on appearance 8 ms lt T lt 30 ms response t
75. 1605 142 BMXFTB2000 46 BMXFTB2010 46 BMXFTB2020 46 channel data structure for all modules T DIS IN GEN 268 T DIS IN STD 269 270 T DIS OUT GEN 272 T DIS OUT STD 273 274 T GEN MOD 276 connection bases 193 connection cables BMXFCOxxx 55 BMXFCWxxx 50 D debugging 279 diagnostics 287 290 F fallback mode 261 forcing 283 input parameters 255 O output parameters 256 output reset 262 P parameter settings 263 265 R reactivation of outputs 285 relays 233 242 RESET 284 294 S SET 284 simulator 245 T T DIS IN GEN 268 T DIS IN STD 269 270 T DIS OUT GEN 272 T DIS OUT STD 273 274 T GEN MOD 276 task parameter 259 TELEFAST 2 193 temperature derating 27 terminal blocks BMXFTB2000 46 BMXFTB2010 46 BMXFTB2020 46 installing 31 32 46 50 55 wiring precautions 42
76. 1A Load impedance minimum 220 0 Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF in hours at ambient T 432 904 30 Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection against overvoltage Yes by Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A Id 0 185 A Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time at 24 V 15 20 on appearance 8 ms lt T lt 30 ms on disappearance 1 ms lt T lt 3 ms Power consumption 3 3 V typical 125 mA maximum 166 mA 24 V pre actuator consumption typical 69 mA excluding load current maximum 104 mA Power dissipation 4 max Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC 35012474 02 07 2008 187 BMX DDM 3202 K Temperature derating See Premium and Atrium using Unity Pro Discrete I O Modules Temperature downgrading for the Discrete I O modules None Output Fuses 1 All outputs are
77. 2 07 2008 BMX DRA 1605 Connecting the Module At a Glance The BMX DRA 1605 module is fitted with a removable 20 pin terminal block for the connection of sixteen non isolated relay output channels Output Circuit The following diagram shows the circuit of relay outputs Diagram Q0 8 Pre actuator 7 A Command gt Q7 15 Pre actuator et e Power eT P supy Module Outputs 35012474 02 07 2008 145 BMX DRA 1605 Module The following diagram shows the connection of the module to the pre actuators Rin 012 3 4 5 67 9 10 11 12 13 14 15 y E Pre act in TN 2 Q0 je cc T 2 01 Pre act gt 2 Pre act 02 24 240 3 03 Pre act 4 04 Pre act 5 05 Pre act e pO 1 1 Pea n Q7 lt Pre act gt i 8 Pre act N Ld 0 7 Power 24 VDC t A 9 L use T 4 supply T 10 M Q8 We recommend installing this
78. 20 ms lt lt 50 ms 5 lt lt 15 Power consumption 3 3 V typical 76 mA maximum 107 mA Sensor supply consumption typical 228 mA maximum 510 mA Power dissipation 3 8 W max Temperature derating None 35012474 02 07 2008 105 BMX DAI 1604 Fuses Internal None External Fast blow fuse of 0 5 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DAI 1604 Module must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury Connecting the Module At a Glance The BMX DAI 1604 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels 106 35012474 02 07 2008 BMX DAI 1604 Input Circuit Diagram The following diagram shows the circuit of an alternating current input Y Iu ji Y J sensor power supply monitoring gt
79. 31 2 compliance Type 1 Reliability MTBF in hours at ambient T 30 C to be defined 2 wire 3 wire proximity sensor compatibility See Premium and Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15 20 on appearance 20 ms lt T lt 50 ms on disappearance 5ms lt T lt 15ms Power consumption 3 3 V typical 76 mA maximum 107 mA Sensor supply consumption typical 1 45 mA maximum 1 8 mA Power dissipation 3 W max Temperature derating None 35012474 02 07 2008 91 BMX DAI 1602 Fuses Internal None External Fast blow fuse of 0 5 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 92 35012474 02 07 2008 BMX DAI 1602 Connecting the Module The BMX DAI 1602 module is fitted with a removable 20 pin terminal block for the
80. 340 PLCs The data and illustrations found in this documentation are not binding We reserve the right to modify our products in line with our policy of continuous product development The information in this document is subject to change without notice and should not be construed as a commitment by Schneider Electric A WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage Schneider Electric assumes no responsibility for any errors that may appear in this document If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product 07 2008 35012474 02 About the Book For reasons of safety and to ensure compliance with documented system data only the manufacturer should perform repairs to components When controllers are u
81. 35012474 02 Modicon M340 Using Unity Pro Discrete Input Output Modules User Manual 07 2008 eng Electric Schneider www schneider electric com Table of Contents Part Chapter 1 Chapter 2 Chapter 3 Chapter 4 Safety Information About the Hardware Installation of the Discrete I O Modules General Introduction General Description of the Modules Physical Description of Discrete Modules with 20 pin Terminal Block Connection Physical Description of Discrete Modules with 40 Pin Connectors Discrete Input Modules Catalog Discrete Output Modules Discrete Mixed Input Output Modules Catalog Temperature General Rules for Installing the Modules Fitting of the Modules Fitting the 20 Pin Terminal Block Presentation for Choosing Power Supplies for Sensors and Pre Actuators Wiring Precautions imum e en ERR REESE IRR dn How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block Modules 1 or Reeve yan Rech ee How to Connect Discrete Input Output Modules Connecting 40 Pin Co
82. 48 35012474 02 07 2008 General Rules for Installation Labeling of 20 Pin Terminal Blocks The labels for the 20 pin terminal blocks are supplied with the module They are to be inserted in the terminal block cover by the customer Each label has two sides e One side that is visible from the outside when the cover is closed This side features the commercial product references an abbreviated description of the module as well as a blank section for customer labeling e One side that is visible from the inside when the cover is open This side shows the terminal block connection diagram 35012474 02 07 2008 49 General Rules for Installation How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules Introduction 40 pin connector modules are connected to sensors pre actuators or terminals using a cable designed to enable trouble free direct wire to wire transition of the module s inputs outputs A DANGER HAZARD OF ELECTRIC SHOCK ARC FLASH OR EXPLOSION 40 pin connectors must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury The following diagram shows the connection of the cable to the module Module Cable A WARNING UNEXPECTED EQUIPMENT OPERATION During the installation process ensure that the connectors are
83. 7H16R50 Connection 227 Sensor and Actuator Connections on the ABE 7H16R50 Base 227 TELEFAST 2 ABE 7H16F43 Connection 229 Actuator Connections on ABE 7H16F43 Output Base with One Fuse and One isolator per 229 TELEFAST 2 ABE 7H16S43 Connection 231 Sensor Connections on ABE 7H16S43 Output Base with One Fuse and One Isolator per 231 TELEFAST 2 Connection Base Accessories 233 Ata Glance 5 E E RE NDERIT ixi DR QURE UM 233 TELEFAST 2 Connection Base Accessories Catalog 234 Association Table for the Relays on ABE 7R16Txxx ABE 7P16Txxx and ABE 7P16Fxxx 238 Characteristics of the Removable ABR 7xxx Electromechanical Output Relays cres EUER RARO DEDE 240 Characteristics of the Removable ABS 7Exx Static input Relays 241 Characteristics of the Removable ABS 7Sxx Static Output Relays 242 Discrete Input Output Modules Software Implementation 243 General Introduction to the Application Specific Discrete 245 os dcn E RI ecg RAE Miei i iet 245 Chapter 23 23 1 23 2 23 3 Chapter 24 24 1 24 2 Chapter 25 Chapter 26 Glossary Index Con
84. 96 Combination of Discrete I O Modules and TELEFAST 2 Connection Bases 203 194 35012474 02 07 2008 TELEFAST 2 for Discrete I Os General Overview of TELEFAST 2 Connection Interfaces for Discrete I O Modules At a Glance The TELEFAST 2 system is a group of products which enableS discrete input and output modules to be quickly connected to operational components It replaces 20 pin terminal blocks thus doing away with single wire connections The TELEFAST 2 system which consists of connection bases for interfaces and connection cables can only be connected to modules which are fitted with 40 pin connectors Several base types can be identified e connection interface bases for 8 12 16 channel discrete inputs outputs e bases for connection and adaptation interfaces for inputs with 16 isolated channels e bases for connection and adaptation interfaces for static outputs with 8 and 16 channels e bases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channels e bases for adapter splitting 16 channels into 2 x 8 channels e bases for connection and adaptation interfaces relating to outputs with or without removable electromechanical or static relays with 16 channels e input bases for 12 5 mm wide static relays 35012474 02 07 2008 195 TELEFAST 2 for Discrete I Os TELEFAST 2 Connection Bases Catalog At a Glance The cat
85. Allows transit through cabinets without cutting the cables Transit through cabinet ABE 7ACC83 40 pin connectors for 8 12 channels gt M23 cylindrical connector ABE 7ACC82 40 pin connectors for 16 channels gt M23 cylindrical connector 35012474 02 07 2008 235 TELEFAST 2 for Discrete I Os Product Illustration Description reference ABE 7ACC80 40 pin connectors for 32 channels gt HARTING type connector ABE 7ACC81 Plug in connector for ABE 7ACC80 Removable continuity module ABE 7ACC20 Width 10 mm ABE 7ACC21 Width 12 5 mm Customer identification label marking software ABE 7LOGV10 z 5 x 20 quick blow glass fuse ABE 7FU012 0 125A ABE 7FU050 0 5A ABE 7FU100 1A ABE 7FU200 2A ABE 7FU630 6 3A Adhesive marker holder AR1 SB3 For AB1 R AB1 G type markers Relays for ABE 7R 16T ABE 7P16T and ABE 7P16F bases ABR 7S 1 ABE 7S3 and 752 ABS 7S 2 Output electromechanical relay 4 Output static relay 4 ABS 7E 3 Input static relay 4 236 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 1 For electrical characteristics see p 240 2 For electrical characteristics see p 242 3 For electrical characteristics see p 241 4 Contingency table of relays for bases see p 238
86. C 391 NC D Notwired 40 NC m Wired 35012474 02 07 2008 57 General Rules for Installation The diagram below shows the connection of BMX FCC 3 cables C Connector view Cabling view C connector Connector 3A 3B 1 White I 7 2 Brown 2 Cabling E KON e Green 1 3 view d 4 Yelow 4 5 Ga 5 E 6 Pink 6 1m m2 7 Blue X 3 4 3 4 8 Red 8 5 6 Bak 9 67 8 0 Purple 10 9 10 3A 7m m8 11 Gray Pink TI 1112 9 10 12 Blue 12 5B 13 14e 13 White Green 13 H i lig m12 14 Brown Green 14 2 187 15 White Yellow 15 13 mi 16 Yellow Brown 16 19 20 15m 06 17 Whit Gray 17 17 18 18 Gray Brown 18 i9 50 19 Whie Pink 19 20 Pink Brown 20 21m m22 21 White m 29m m 1755 Bom
87. CH_CMD The table below shows the CH command is made by a WRITE_CMD IODDT_VAR1 _CMD 96MWr m c 3 status word bit meanings The Standard symbol Type Access Meaning Address REAC_OUT BOOL R W Reactivation of tripped outputs protected outputs MWr m c 3 0 PS_CTRL_DIS BOOL R W Inhibit control of external supply MWr m c 3 1 PS_CTRL_EN BOOL R W Validation of the external supply control MWr m c 3 2 Note This object is specific to output modules with reactivation 35012474 02 07 2008 275 Language Objects Details of the Language Objects of the IODDT of Type T GEN MOD Introduction Observations All the modules of Modicon M340 PLCs have an associated IODDT of type T GEN MOD In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit Some bits are not used List of Objects The table below presents the objects of the IODDT Standard Symbol Type Access Meaning Address MOD ERROR BOOL R Module error bit ir m MOD ERR EXCH_STS INT R Module exchange control word MWr m MOD 0 STS IN PROGR BOOL R Reading of status words of the module in MWr m MOD 0 0 progress EXCH_RPT INT R Exchange report word MWr m MOD 1 STS_ERR BOOL R Event when reading module status words MWr m MOD 1 0 MOD_FLT INT R Internal
88. CW 503 e 10 meters BMX FCW 1003 The figure below shows the BMX FCW 3 cables Connection on module to 40 pin connector 53 Jim Om 7 m Ay ZAN BY BI P BMX FCW 3 7 N Non stripped conductors EE ESI Pre stripping of the external cable sheath Aaa BN gt Stripping thread 5 Note A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease Note The maximum torque for tightening FCW e cable connection screws is 0 8 Nem 0 59 lb ft A WARNING UNEXPECTED EQUIPMENT OPERATION Do not exceed the maximum tightening torque Excessive torque may result in wire breakage resulting in poor or intermittent connection Failure to follow these instructions can result in death serious injury or equipment damage 52 35012474 02 07 2008 General Rules for Installation Connection of The diagram below shows the connection of BMX FCW 1 cables in accordance FCW with standard DIN 47100 Cables C ms Connector view Cabling view C connector i w
89. D Note In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit Note Not all bits are used Execution The following table shows exchange control bit meanings for channel EXCH_STS Indicators for an Z6MWr m c 0 Explicit Exchange EXCH STS Standard symbol Type Access Meaning Address STS_IN_PROGR BOOL R Read channel status words in progress MWr m c 0 0 CMD_IN_PROGR BOOL R Command parameter exchange in progress MWr m c 0 1 Explicit The table below presents the meaning of the EXCH_RPT exchange report bits Exchange MWr m c 1 Report EXCH_RPT Standard symbol Type Access Meaning Address STS_ERR BOOL R Error in reading status words of the channel MWr m c 1 0 1 error CMD_ERR BOOL R Error during a command parameter exchange MWr m c 1 1 1 error 270 35012474 02 07 2008 Language Objects Standard Channel Status The table below shows the meaning of the bits of the status word CH_FLT MWr m c 2 Reading is performed by a RI EAD STS IODDT_VAR1 CH FLT Standard symbol Type Access Meaning Number TRIP BOOL R External event Tripped MWr m c 2 0 FUSE BOOL R External event Fuse MWr m c 2 1 BLK BOOL R Terminal block incorrectly wired MWr m c 2 2 EXT_PS_FLT BOOL R External supply event
90. ED s change to red such as e in the configuration editor at rack level e the LED of the rack number e the LED of the slot number of the module on the rack e in the configuration editor at module level e the I O LED according to the type of event e the Channel LED in the Channel field e the Fault tab 288 35012474 02 07 2008 Diagnostics Procedure The following table shows the procedure for accessing the Module status screen Step Action 1 Access the module s debugging screen 2 Click on the module reference in the channel zone and select the Fault command Result The list of module errors appears Es 0 4 BMX DDM 16025 Dig 8 In 24 VDC 8 Out Relays Version 2 00 Run Err IO m BMX DDM 16025 fi Description e Error f 1 0 objects Channel 0 Internal errors External errors r Other errors st ddi out Faulty channel s e Channel 8 Remark It is not possible to access the module diagnostics screen if a configuration error major breakdown error or module missing error occurs The following message then appears on the screen The module is not present or is different from the one configured in this position 35012474 02 07 2008 289 Diagnostics How to Access the Channel Diagnostics Function of a Discrete Module At a Glance Procedure The Channel diagnostics function displays cur
91. EFAST 2 for Discrete I Os 21 13 TELEFAST 2 ABE 7H16S43 Connection Base Sensor Connections on ABE 7H16S43 Output Base with One Fuse and One Isolator per Channel At a Glance This is an overview of the sensor connections on TELEFAST 2 bases Illustration Description of the connection terminal blocks 7 16543 16 Digital Inputs 16 x fuse 24VDC 0VDC igita 120 125 A Fuse 2Amax 010202005 00070 sfogudnd spuds 35012474 02 07 2008 231 TELEFAST 2 for Discrete I Os Illustration Input function connections Module and sensor Type and rating of fuse fitted during supply manufacture to the base 2 A quick blow 24 0 VDC VDC 424 VDC ABE 7H16 543 114 115 200 201 101 102 202 214 215 Leia pee 74 o qj Channel 0 Channel 1 Channel 2 Channel 14 Channel 15 Functionality per channel e 0 125 A fuse fitted during manufacture e isolator cuts the and the channel signal simultaneously Note Terminals 200 215 are connected to the polarity of the supply 232 35012474 02 07 2008 TELEFAST 2 for Discrete I Os
92. MWr m c 2 3 INTERNAL_FLT BOOL R Internal event module inoperative 9eMWr m c 2 4 CONF FLT BOOL R Hardware or software configuration error 9eMWr m c 2 5 COM FLT BOOL R Communication interruption 9eMWr m c 2 6 SHORT CIRCUIT BOOL R External event Short circuit on a channel MWr m c 2 8 LINE_FLT BOOL R External event Line open or short circuit MWr m c 2 9 Status Word The table below shows the CH_CMD MWr m c 3 status word bit meanings The CH_CMD command is made by a WRITE CMD IODDT VARI Standard symbol Type Access Meaning Number PS CTRL DIS BOOL R W Inhibit control of external supply MWr m c 3 1 PS_CTRL_EN BOOL R W Validation of the external supply control MWr m c 3 2 35012474 02 07 2008 271 Language Objects Details About T DIS OUT GEN Type IODDT Implicit Object Exchange At a Glance This section presents T DIS OUT GEN type IODDT Implicit Object Exchange that applies to discrete output modules Output Flag The following table presents the VALUE Qr m c bit meaning Standard symbol Type Access Meaning Number VALUE EBOOL R W Indicates the status of the c output channel Qr m c Error Bit The following table presents the CH_ERROR lr m c ERR bit meaning Standard symbol Type Access Meaning Number CH_ERROR BOOL R Indicates that c output channel is in error lr m c ERR 272 35012474 02 07 2008 Language Obje
93. O O U 46 MT l4 15 C D i OBO s ee Ge o o FUSE SPS3 SPS3 ee o SPS1 5 51 SE prs De ecl 9 Ce FUSE _ bd ee ee j sess l1 1 pre aa e O o d e O 2 e ee ee 16 17 2 C Sol 60 o o 0 o O O e c j oo 4 Ta 7 LB oo E E O OBO ow e ogo Oc I N ee ee 20 esl Q 3 e ee ee COO C C3 ee ee A gt TD oA 184 5 6 1 22103 l ODO oe OOO ee ee 24 125 m e O A ee ee gt ote oe jee Decl 60 61 28 7 129 e fec o o 62 163 0 BT O o FUSE SPS44 SPS4 SPS2 5 52 FUSE SM pum Deo Oeo SPS2 pus SPS44 SPS4 SPS2 5 2 O o O o power supply 24 VDC fuse fast blow fuse of 0 5 A for each 16 channel group SPS sensor power supply 120 35012474 02 07 2008 BMX DDO 1602 Static Output Modules 1 1 At a Glance Subject of this This section presents the BMX DDO 1602 module its characteristics and explains Section how it is connected to the pre actuators What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 122 Characteristics 123 Connecting the Module 125 35012474 02 07 2008 121 BMX DDO 1602 Introduction Function The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20
94. OPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions will result in death or serious injury 118 35012474 02 07 2008 BMX DDI 6402 K Connecting the Module At a Glance The BMX DDI 6402 K module is fitted with two 40 pin connectors for the connection of sixty four input channels Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse Sensor supply and voltage monitoring Sensor Input 96 1 0 Entry odie een 35012474 02 07 2008 119 BMX DDI 6402 K Module The following diagram shows the connection of the module to the sensors Connection B A QM 0 O 2 1 4 4 5 Oe o o 2 67 7 DO O Tm p 9 D B A OBO 2 n2 T3 z OBO o e O 0 o
95. Positive N A N A or Negative Proximity sensor 2 wire DC and 3 wire PNP proximity sensor N A 2 wire DC and 3 wire PNP compatibility IEC 947 5 2 standard compliant proximity sensor IEC 947 5 2 standard compliant Response time 4ms 4ms 15 ms 10 ms 10 ms Type of Interface 20 pin terminal block 20 pin terminal block 20 pin terminal block 20 pin terminal block 20 pin terminal block Reference BMX DDI 1602 BMX DDI 1603 BMX DAI 1602 BMX DAI 1603 BMX DAI 1604 35012474 02 07 2008 19 Catalog of 40 pin Connector Input Modules Catalog of discrete input modules with 40 pin connectors Type of module Inputs with connection via 40 pin connectors Illustration Discrete input module Discrete input module Number of channels 32 inputs 64 inputs Range 24 VDC 24 VDC Insulation Inputs insulated per group of 16 Inputs insulated per group of channels 16 channels IEC 61131 2 compliance Type 3 Not IEC Logic Positive Positive Proximity sensor compatibility See Premium and Atrium using Unity Pro Discrete modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility 2 wire proximity sensor 3 wire PNP proximity sensor 3 wire PNP proximity sensor Response time 4 ms 4 ms Type of Interface 1 x 40 pin connector 2 x 40 pin connectors Re
96. RUN eae 129 Connecting the Module 131 BMX DRA 0805 Relay Output Modules 133 PE 134 Characteristics ee E IG 135 Connecting the Module 138 Chapter 14 Chapter 15 Chapter 16 Chapter 17 Chapter 18 Chapter 19 Chapter 20 Chapter 21 21 1 BMX DRA 1605 Relay Output Modules 141 IN OGUCHION a tees oleae pees Rt oe ERAN ERR ae e 142 Characteristics 2 024 aie Sede obs ee m IA EY Y ya 143 Connecting the Module 0 0 eee tee eee 145 BMX DDO 3202 K Static Output Modules 147 Introduction ER 148 Characteristics a XN ak 149 Connecting the 151 BMX DDO 6402 K Static Output Modules 153 INtCOGUCTION PER 154 Ch aracteristi68 5 3085 Bod eti Ee D EM acca iusserat ARR 155 Connecting the 157 BMX DAO 1605 Triac Output Modules 159 IntrOGUCtiON PR np 160 Characteristics s ce ge reweks sese Mor A Re COR NE DERE 161 Connecting the 163 BMX DDM 16022 Mixed Static Input Output Module 165 Introduction zn ERE RR SCR EAR EID uae ETE 166 Characteristics n na ue rbi iret
97. S1 e ee 16 7 n7 o O0 Q ee 18 1 ee lt q ee oeo ee ee ee ee ee ee ee ee t e ogo 307 1 S Oe o O SPS24 SPS2 FUSE SpS24 5 2 SPS2 SPS2 o power supply 24 VDC fuse fast blow fuse of 0 5 A for each 16 channel group SPS sensor power supply 114 35012474 02 07 2008 BMX DDI 6402 K Input Modules 10 At a Glance Subject of this This section presents the BMX DDI 6402 K module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 116 Characteristics 117 Connecting the Module 119 35012474 02 07 2008 115 BMX DDI 6402 K Introduction Function The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40 pin connectors It is a positive logic or sink module its 64 input channels receive current from the sensors Illustration 116 35012474 02 07 2008 BMX DDI 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDI 6402 K module BMX DDI 6402 K Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 1mA Threshold input values at 1 Voltage 215V Current g
98. Standard symbol Type Access Meaning Address STS IN PROGR BOOL R Read channel status words in progress MWr m c 0 0 CMD_IN_PROGR BOOL R Command parameter exchange in progress MWr m c 0 1 Explicit The table below presents the meaning of the EXCH_RPT exchange report bits Exchange MWr m c 1 Report EXCH_RPT Standard symbol Type Access Meaning Address STS_ERR BOOL R Error in reading status words of the channel 1 error MWr m c 1 0 CMD_ERR BOOL R Error during a command parameter exchange 1 error MWr m c 1 1 274 35012474 02 07 2008 Language Objects Standard The table below shows the meaning of the bits of the status word CH_FLT Channel Status MWr m c 2 Reading is performed by a READ_STS IODDT_VAR1 CH_FLT Standard symbol Type Access Meaning Number TRIP BOOL R External event Tripped MWr m c 2 0 FUSE BOOL R External event Fuse 9eMWr m c 2 1 BLK BOOL R Terminal block incorrectly wired MWr m c 2 2 EXT_PS_FLT BOOL R External supply event MWr m c 2 3 INTERNAL_FLT BOOL R Internal event module inoperative MWr m c 2 4 CONF_FLT BOOL R Hardware or software configuration error 9eMWr m c 2 5 COM FLT BOOL R Communication interruption MWr m c 2 6 SHORT_CIRCUIT BOOL R External event Short circuit on a channel MWr m c 2 8 LINE_FLT BOOL R External event Line open or short circuit MWr m c 2 9 Status word
99. T lt 30 ms Power consumption 3 3 V typical 121 mA maximum 160 mA Sensor supply consumption typical 92 mA maximum 145 mA Power dissipation 3 9 W max Temperature derating None 35012474 02 07 2008 111 BMX DDI 3202 K Fuses Internal None External 1 fast blow fuse of 0 5 A for each 16 channel group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 112 35012474 02 07 2008 BMX DDI 3202 K Connecting the Module At a Glance The BMX DDI 3202 K module is fitted with a 40 pin connector for the connection of Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse Sensor supply and voltage monitoring Sensor Input 96 1 0 Entry a 35012474 02 07 2008 113 BMX DDI 3202 K Module The following diagram shows the connection of the module to the sensors Connection B A 0 Z 1 V A ee 0 3 gt ee SPS1 oe er You FUSE dmm es 5PS1 SP
100. T DIS IN STD Type IODDT Explicit Object Exchange 270 Details About T DIS OUT GEN Type IODDT Implicit Object Exchange 272 Details About T DIS OUT STD Type IODDT Implicit Object Exchange 273 Details About T DIS OUT STD Type IODDT Explicit Object Exchange 274 Details of the Language Objects of the IODDT of Type T GEN MOD 276 Modicon 340 Discrete I O Module Configuration Constants 277 Debugging i229 2 vx ydo Eno dU reed ow ie e RR RC E 279 Introduction to the Debugging Function of a Discrete Module 280 Debugging 5 281 How to Access the Forcing Unforcing Function 283 How to Access the SET and RESET 284 How to Access the Reactivation of Outputs Command 285 Applied Outputs of a Discrete Module 286 Diagnostics of the Modules 287 How to Access the Diagnostics Function 288 How to Access the Channel Diagnostics Function of a Discrete Module 290 nr 291 eee ee ee ee ee ee 321 Safety Information WAZA Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may app
101. Transil diode against inversions Yes by inverted diode 2 against short circuits and overloads Yes by current limiter and electric circuit breaker 0 125 A Id 0 185 A Pre actuator voltage monitoring threshold OK gt 18V Error lt 14V Pre actuator voltage monitoring response time on appearance 8 ms lt T lt 30 ms on disappearance 1ms T 3ms Power consumption 3 3 V typical 160 mA maximum 226 mA 24 V pre actuator consumption typical 92 mA excluding load current maximum 127 mA Power dissipation 6 85 W max 35012474 02 07 2008 155 BMX DDO 6402 K Dielectric strength Output ground or output internal logic 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Temperature derating See Premium and Atrium using Unity Pro Discrete I O Modules Temperature downgrading for the Discrete I O Apply the temperature derating curve see Temperature Derating p 27 modules 1 All outputs are equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 provide a 2A fuse to the 24 V pre actuator supply Fuses Internal None External 1 fast blow fuse of 2 A for each 16 channel group A CAUTION IMPROPER FUSE SELECTION The correct rating and type
102. V at 0 Voltage 10V Current 0 5 mA Sensor supply 36 60 V including ripple Input impedance at nominal U 19 2 Response time typical 4 ms maximum 7 ms Reliability MTBF in hours at ambient 798 237 T 30 Reverse polarity Protected IEC 1131 2 compliance Type 1 2 wire 3 wire proximity sensor compatibility See Premium and Atrium IEC 947 5 2 Dielectric strength 1 500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs 1 Yes Sensor voltage monitoring threshold OK gt 36 VDC Error lt 24 VDC Sensor voltage monitoring response on appearance 1ms T 3ms time at 24 V 15 20 on disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V typical 76 mA maximum 107 mA Sensor supply consumption typical 47 mA maximum 60 mA Power dissipation 3 6 W max Temperature derating None 1 this characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy 35012474 02 07 2008 85 BMX DDI 1603 Fuses Internal None External Fast blow fuse of 0 5 A A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can
103. a Pre act type of protection on the 2 Q9 t terminals of each pre actuator L 10 Pre act 012 Pre act 5 013 Pre act 014 Pre act 17 015 Pre act Pre act 20 power supply 24 VDC or 24 240 VAC fuse 1 fast blow fuse of 12 A for each 8 channel group 146 35012474 02 07 2008 BMX DDO 3202 K Static Output Modules 1 5 At a Glance Subject of this This section presents the BMX DDO 3202 K module its characteristics and Section explains how it is connected to the pre actuators What s in this This chapter contains the following topics Chapter Topic Page Introduction 148 Characteristics 149 Connecting the Module 151 35012474 02 07 2008 147 BMX DDO 3202 K Introduction Function The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic or source module its 32 output channels provide current to the pre actuators Illustration 148 35012474 02 07 2008 BMX DDO 3202 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 3202 K BMX DDO 3202 K Module 24 VDC positive logic static outputs including ripple Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage 19 30 V 34 V possible for 1 hour day
104. ages are of a sufficiently high level for correct operation of the module s output channels This voltage must be greater than 18 V 24 VDC supply or 36 V 48 VDC supply for modules with direct current static outputs In the event of pre actuator voltage being less than or equal to this threshold the error is shown by the I O LED lighting up on the front panel of the module Note The sensor pre actuator voltage check is unique to terminal block modules In 32 or 64 channel connector modules there is one checking device per connector equivalent to one per group of 16 channels A sensor or pre actuator voltage error leads to all the inputs and outputs of the group affected by the error i e groups of 8 or 16 channels for a terminal block module and the group of 16 channels for a 32 or 64 channel connector module to be set to inactive Note Relay output modules do not contain pre actuator voltage checking devices Other Events The other errors category includes loss of power to the modules 72 35012474 02 07 2008 Discrete Modules Diagnostic Processing Description The following table can be used to determine the module s status on the basis of the LEDs located on the discrete input output modules display panel State of module LEDs RUN green ERR red I O red Normal operation Internal Module analysis events needed CPU communication interruption External Overload s
105. alog of TELEFAST 2 bases for discrete input output modules is shown here Catalog The table below shows the catalog of connection interface bases for 8 12 16 channel discrete I Os Reference 08R10 08S21 12R50 12R10 16R10 12521 16543 1 ABE 7He 08R11 16R50 12R20 16R11 16521 16F43 2 08R21 12R21 16R20 16R21 16R23 16R30 16R31 Base types Connection interface bases for 8 12 16 channel discrete I Os Sub groups 8 channel bases Compact 12 12 and 16 channel bases and 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description with 1 with 1 with 1 fuse isolator isolator 1 isolator channel channel channel 1 for inputs 2 for outputs 196 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Illustration The principle for identifying the connection interface bases for 8 12 16 channel discrete I Os is as follows ABE 7H e e 4 am 3 2 1 Description The table below describes the different elements which make it possible to identify the connection interface bases for 8 12 16 channel discrete I Os Number Description 1 08 8 channel base 12 12 channel base 16 16 channel base 2 Primary function e R simple connection e S isolator channel e F fuse channel 3 1 with 1 screw terminal per channel on 1 level 2 with 2 screw terminals per channel on 2 levels 3 with 3 screw terminals per channel on 3 levels 4 wit
106. anical or static relays with 16 channels ABE 7 R16T210 P16T210 P16T214 R16T212 P16T212 P16T215 P16T318 reference Base types Output adaptation interface bases with or without removable electromechanical or static relays with 16 channels Sub groups Output bases 1 potential free Output bases 1 F distribution of Output base 1 F contact the 2 polarities by 8 channel distribution of group the 2 polarities by 4 channel group Illustration TELEFAST 2 base Description with 10 mm 10 mm wide 10 mm with 10 10 mm 10 mm 12 5 mm wide wide electro relay not wide relay mm wide wide relay wide relay relay not mechanical provided not electro not not provided 1 fuse relay provided 1 mechanical provided provided 1 1 isolator channel fuse relay fuse channel channel 200 35012474 02 07 2008 TELEFAST 2 for Discrete I Os The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels continued ABE 7 R16T230 8167330 P16T330 P16T334 R16T231 R16T332 P16T332 R16T370 reference Base types Output adaptation interface bases with or without removable electromechanical or static relay with 16 channels continued Sub groups Output bases 1 OF potential free contact Output Outp
107. ay A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DRA 0805 Module must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury 35012474 02 07 2008 137 BMX DRA 0805 Connecting the Module At a Glance The BMX DRA 0805 module is fitted with a removable 20 pin terminal block for the connection of eight relay output channels Output Circuit The following diagram shows the circuit of a relay output Diagram Q0 Pre actuator Power Command supply Module Output 138 35012474 02 07 2008 BMX DRA 0805 Module The following diagram shows the connection of the module to t
108. bles specific modules and variables of the project Online Programming Project programming Offline Online Configuration Declaration of modules Offline Module channel configuration Entry of configuration parameters Association Association of IODDTs with the channels configured Offline variable editor Online Generation Project generation analysis and editing of links Offline Transfer Transfer project to PLC Online Adjustment Project debugging from debug screens animation tables Online Debugging Modifying the program and adjustment parameters Documentation Building documentation file and printing miscellaneous Offline information relating to the project Online Operation Displaying miscellaneous information necessary for Online Diagnostic supervisory control of the project Diagnostic of project and modules 246 35012474 02 07 2008 General Introduction Implementation Phases with Simulator The following table shows the various phases of installation with the simulator Phase Description Mode Declaration of Declaration of IODDT type variables for the application Offline variables specific modules and variables of the project Online Programming Project programming Offline Online Configuration Declaration of modules Offline Module channel configuration Entry of configuration parameters Association Association of IODDTs with the modules configured Offline
109. bol associated with the channel when it has been defined by the user using the variable editor e Value displays the state of each channel of the module e Error provides direct access to channel by channel diagnostics when these are inoperable indicated by the LED built into the diagnostics access which turns red 282 35012474 02 07 2008 Debugging How to Access the Forcing Unforcing Function At a Glance This function allows you to modify the state of all or part of the channels of a module Note The state of a forced output is frozen and can only be modified by the application after unforcing However in the event of a detected error leading to output fallback the state of these outputs assumes the value defined when configuring the Fallback mode See Premium and Atrium using Unity Pro Discrete I O Modules How to Modify the Fallback Mode Parameter of a Discrete Output Module parameter The various commands available are e for one or more channels e force to 1 e force to 0 e unforcing when the channel or channels selected are forced e for all the channels on the module when at least one channel is forced e global unforcing of channels Procedure The following table shows the procedure for forcing or unforcing all or part of the channels of a module Step Action for one channel Action for all channels 1 Access the module s debugging screen 2 In the Value column rig
110. channels channel state filtering value etc e access to the diagnostics and adjustment functions for the selected channel channel forcing channel masking etc The function also gives access to module diagnostics in the event of a detected error Note This function is only available in on line mode 280 35012474 02 07 2008 Debugging Debugging Screen At a Glance The debugging screen See Unity Pro Operating Modes Access to the Modicon Premium or Atrium I O Module Configuration Editor shows in real time the value and state of each channel of the selected module It also allows access to the channel commands forcing of the input or output value reactivation of outputs etc Illustration The figure below shows a sample debugging screen 1 0 4 BMX DDM 16025 2 i 6 6 Dig 8 In 24 VDC 8 Out Relays Version 2 00 Rm ear BMX DDM 16025 El Configuration fi Debugging Channels Symbol Value Error il 0 e 2 0 e 3 0 o 4 0 e B 0 e 6 0 e 7 0 e Global U nforcing Task MAST AT 35012474 02 07 2008 281 Debugging Description The following table shows the various parts of the debugging screen and their functions Number Element Function 1 Tabs The tab in the foreground indicates the
111. crete input output modules link the sensor pre actuator power supply to each connector except in the event where the corresponding channels are not in use and are not assigned to any task A DANGER IMPROPER GROUNDING HAZARD Install the 24V supply according to applicable codes The OV terminals of the 24V power supplies must be connected to metallic ground and safety ground as close as possible to the supply This is to ensure personnel safety in the event of a power phase coming into contact with the 24V supply Failure to follow these instructions will result in death or serious injury Note If an input ouput module is present on the PLC connect the sensor and pre actuator power supply to the power supply of the module otherwise an external power supply error occurs causing the input output LED to flash 42 35012474 02 07 2008 General Rules for Installation Inputs Recommendations for use concerning the inputs of discrete modules are as follows e for 24 VDC inputs and line coupling with an alternating current network A WARNING UNEXPECTED EQUIPMENT OPERATION Avoid excessive coupling between AC cables and cables relaying signals intended for direct current inputs e Follow the cable routing rules Failure to follow these instructions can result in death serious injury or equipment damage This case excessive coupling is illustrated in the following circuit dia
112. cts Details About T DIS OUT STD Type IODDT Implicit Object Exchange This section presents T DIS OUT STD type IODDT Implicit Object Exchange that At a Glance applies to discrete output modules Output Flag The following table presents the VALUE Qr m c bit meanings Standard symbol Type Access Meaning Number VALUE EBOOL R W Indicates the status of the c output channel Qr m c Error Bit The following table presents the CH ERROR elr m c ERR bit meaning Standard symbol Type Access Meaning Number CH ERROR BOOL R Indicates that c input channel is in error 9elr m c ERR 35012474 02 07 2008 273 Language Objects Details About T DIS OUT STD Type IODDT Explicit Object Exchange At a Glance This section presents T DIS OUT STD type IODDT Explicit Object Exchange that applies to discrete output modules It includes the word type objects whose bits have a specific meaning These objects are explained in detail below Example of a declaration of a variable IODDT VARI ofthe T DIS OUT STD type Note In general the meaning of the bits is given for bit status 1 In specific cases an explanation is given for each status of the bit Note Not all bits are used Execution The table below shows the meanings of channel exchange control bits from channel Indicators foran STS MWr m c 0 Explicit Exchange EXCH STS
113. d input output modules with connections by 20 pin terminal block and by 40 pin connectors 24 35012474 02 07 2008 Catalog Catalog of discrete mixed input output modules with connection via 20 pin terminal blocks and 40 pin connectors Type of module Mixed inputs outputs with 20 pin terminal block connections Mixed inputs outputs with 40 pin terminal block connections Illustration Discrete mixed input output modules Discrete mixed input output modules Number of 8 inputs 8 inputs 16 inputs channels 8 outputs 8 outputs 16 outputs Inputs Range 24 VDC 24 VDC 24 VDC Insulation Insulated inputs Insulated inputs Insulated inputs IEC 61131 2 Type 3 Type 3 Type 3 compliant Logic Positive Positive Positive Response time 4ms 4ms 4ms 35012474 02 07 2008 25 Outputs Range Static outputs Relay outputs Static outputs 24 VDC 24 VDC or 24 VDC 24 240 VAC Insulation Outputs insulated from Outputs insulated from Outputs insulated from ground ground ground 1 common per group of 8 channels Current 0 5A 2A 0 1A IEC 61131 2 Yes Yes Yes compliant Overload Outputs are protected N A Outputs are protected protection against overloads and against overloads and short circuits short circuits Logic Positive N A Positive Response time 1 2 ms 10 ms max 1 2 ms Connections 20 pin terminal block 20 pin terminal block 1 x 40 pin connector
114. e a tripped output at the time of power up Compatibility of AC Pre actuators and Relay Outputs Inductive AC pre actuators have a pick up current of up to 10 times their holding current for a duration of 2 F seconds F alternating current frequency Relay outputs are therefore set to withstand these conditions AC14 and AC15 The table of characteristics for relay outputs gives the maximum authorized running power in AV according to the number of operations A CAUTION SHORTENED RELAY LIFE Ensure that currents switched by the relay outputs do not exceed the relay ratings Excessive currents will shorten relay life Failure to follow these instructions can result in injury or equipment damage 35012474 02 07 2008 63 General Rules for Installation 64 35012474 02 07 2008 Discrete Input Output Module Diagnostic Processing 3 At a Glance Subject of this Section What s in this Chapter This section explains the processing of hardware detected faults related to discrete input output modules This chapter contains the following topics Topic Page General Protective Measures 66 Module and Channel Status Display 67 Diagnostics 71 Checking the Connection 75 35012474 02 07 2008 65 Discrete Modules Diagnostic Processing General Protective Measures At a Glance Some general protective measures are integrated into the channels o
115. e installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 170 35012474 02 07 2008 BMX DDM 16022 Connecting the Module At a Glance The BMX DDM 16022 module is fitted with a removable 20 pin terminal block for the connection of eight input channels and eight output channels Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse Sensor supply and voltage monitoring Input I 0 n Entry ots alec 35012474 02 07 2008 171 172 BMX DDM 16022 Output Circuit The following diagram shows the circuit of a direct current output positive logic Diagram 24 V y T v Command Output Detected Error 0V 35012474 02 07 2008 BMX DDM 16022 Module The following diagram shows the connection of the module to the sensors and pre Connection actuators Run 0 1 2 3 4 5 6 7 819 10 m 12 13 14 15 SYD W rn 11 00 pre act 01 pre act e Q2 pre act Q3 pre act e Q4
116. eKWr m c 2 INT byte 0 byte I O chanel configuration 0 input 1 output for channel bit 0 0 8 16 24 32 40 48 56 bit 1 1 9 17 25 33 41 49 57 bit 2 2 10 18 26 34 42 50 58 bit 3 3 11 19 27 35 43 51 59 bit 4 4 12 20 28 36 44 52 60 bit 5 5 13 21 29 37 45 53 61 bit 6 6 14 22 30 38 46 54 62 bit 7 7 15 23 31 39 47 55 63 byte 1 byte not used There are one KWr m c 0 one KWr m c 1 and one KWr m c 2 common for all channels for a group in this FB_type Note It is not possible to configure a module by programming using direct language objects KW these words are accessible in read only format 278 35012474 02 07 2008 Debugging 25 At a Glance Subject of this This section describes the debugging aspect of the application specific discrete Section module for implementation What s in this This chapter contains the following topics Chapter Topic Page Introduction to the Debugging Function of a Discrete Module 280 Debugging Screen 281 How to Access the Forcing Unforcing Function 283 How to Access the SET and RESET Commands 284 How to Access the Reactivation of Outputs Command 285 Applied Outputs of a Discrete Module 286 35012474 02 07 2008 279 Debugging Introduction to the Debugging Function of a Discrete Module Introduction For each discrete input output module the Debug function enables e display of the parameters of each of its
117. ear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates A that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage 07 2008 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2008 Schneider Electric All Rights Reserved About the Book A At a Glance Document Scope Validity Note Product Related Warnings This manual describes the hardware and software installation of discrete modules for Modicon M
118. eate the shared supply for the pre actuators position the jumper 2 on terminals 3 and 4 terminals 200 to 215 will be on the of the supply positive logic outputs 216 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 6 TELEFAST 2 ABE 7H12R20 12R21 Connection Bases Sensor and Pre actuator Connections on the ABE 7H12R20 12R21 Bases At a Glance This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases Note The bases are manufactured with a general purpose quick blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions 6 3 A quick blow on the ABE 7H12R base Illustration Description of the connection terminal blocks 24VDC CH OVDC ABEJHI2R21 12 Digital Inputs Outpu tS E 0123 4567 8 9 10 11 UE Fuse 1 6 r 217 104 D 105 106 107 218 219 35012474 02 07 2008 217
119. ect of this This section presents the BMX DRA 0805 module its characteristics and explains Section how it is connected to the pre actuators What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 134 Characteristics 135 Connecting the Module 138 35012474 02 07 2008 133 BMX DRA 0805 Introduction Function The BMX DRA 0805 module is a 24 VDC or 24 240 VAC discrete module connected via a 20 pin terminal block Its 8 relay output channels operate either on alternating current or direct current Illustration 134 35012474 02 07 2008 BMX DRA 0805 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 0805 module BMX DRA 0805 Module Relay outputs for alternating and direct current Threshold service voltage Direct 10 to 34 VDC Alternating 10 to 264 VAC Thermal current 3A Minimum switching load 5 VDC 1 mA Alternating current loadin Voltage 24 VAC 48 VAC 100 120 VAC 200 240 VAC resistive mode AC12 Power 50 VA 5 50 VA 6 110 VA 6 _ 220 VA 6 110 VA 4 220 VA 4 Alternating current load in Voltage 24 VAC 48 100 120 200 240 VAC inductive mode AC15 Power 24 VA 4 10 VA 10 10 VA 11 10 VA 11 24 VA 8 50 VA 7 50 VA 9 110 VA 2 110 VA 6 220 VA 1 Direct current load in Vol
120. ectors At a Glance The input output modules are housed in plastic cases which provide IP20 protection for all the electronic parts Illustration The diagram below shows a 40 pin discrete module CbP S FOLD Elements The following table describes the different elements of the discrete input output modules by 40 pin connectors Number Description 1 Rigid structure which supports and protects the electronic card 2 Module reference labels Note A label is also visible on the right hand side of the module 3 Channel status display panel 4 40 pin connector used to connect sensors or pre actuators 18 35012474 02 07 2008 Discrete Input Modules Catalog At a Glance Catalog of Terminal Block Input Modules The tables below present the two catalogs of discrete input modules e with 20 pin terminal block e with 40 pin connectors Catalog of discrete input modules with 20 pin terminal block connection Type of module Inputs with 20 pin terminal block connection Illustration Discrete input module C Number of channels 16 inputs 16 inputs 16 inputs 16 inputs 16 inputs Range 24 VDC 48 VDC 24 24 48 VAC 100 120 VAC Insulation Insulated Insulated Insulated inputs Insulated inputs Insulated inputs inputs inputs IEC 61131 2 Type 3 Type 1 Type 1 N A Type 3 Type 3 compliance Logic Positive Positive N A
121. ed screwdrivers Screw clamp terminal blocks have captive screws On the supplied blocks these screws are not tightened Caged terminal blocks have slots that accept flat tipped screwdrivers with a diameter of 3 mm Caged terminal blocks have captive screws On the supplied blocks these Screws are not tightened The wires are connected by pressing on the button located next to each pin To press on the button you have to use a flat tipped screwdriver with a maximum diameter of 3 mm Max screw tightening torque 0 5 Nem 0 37 Ib ft 0 5 Nem 0 37 lb ft N A 35012474 02 07 2008 47 General Rules for Installation Connection of 20 Pin Terminal Blocks A DANGER RISK OF ELECTRIC SHOCK ARC FLASH OR EXPLOSION Terminal block must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury The following diagram shows the method for opening the 20 pin terminal block door so that it can be wired OP ary The connection cables for 20 pin terminal blocks come in three different lengths e meters BMX FTW 301 e 5 meters BMX FTW 501 e 10 meters BMX FTW 1001 Note The connection cable is installed and held in place by a cable clamp positioned below the 20 pin terminal block
122. ed to TELEFAST quick wiring connection and adaptation interfaces using specific cables for 40 pin to HE10 connectors Illustration The drawing below shows the connection of a discrete 40 pin connector module to a TELEFAST interface Cos BMX FCC cable TELEFAST 2 ABE 7Heeeee 35012474 02 07 2008 55 General Rules for Installation BMX FCC The cables designed for connecting 40 pin connectors to 1xHE10 come in 6 Connection different lengths Cables e 0 5 meters 20 wires BMX FCC 051 1 meter 20 wires BMX FCC 101 2 meters 20 wires BMX FCC 201 3 meters 20 wires BMX FCC 301 5 meters 20 wires BMX FCC 501 10 meters 20 wires BMX FCC 1001 Connection BMX FCC ee1 Connection on module to fF on interface connector J TELEFAST 40 pin The cables designed for connecting 40 pin connectors to 2xHE10 come 6 different lengths Connection on module to connector 40 pin 0 5 meters 20 wires BMX FCC 053 1 meter 20 wires BMX FCC 103 2 meters 20 wires BMX FCC 203 3 meters 20 wires BMX FCC 303 5 meters 20 wires BMX FCC 503 10 meters 20 wires BMX FCC 1003 ys FCC 3 TIN Connection N on interface TELEFAST 56 35012474 02 07 2008 General Rules for Installation
123. equipped with fast demagnetization circuits for electromagnet Electromagnet discharge time lt L R 2 provide a 2A fuse to the 24 V pre actuator supply Internal None External 1 fast blow fuse of 2 A for the output group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 188 35012474 02 07 2008 BMX DDM 3202 K Connecting the Module At a Glance The BMX DDM 3202 K module is fitted with a 40 pin connector for the connection of Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse Sensor supply and voltage monitoring Sensor Input 96 1 0 Entry a 35012474 02 07 2008 189 190 BMX DDM 3202 K Output Circuit The following diagram shows the circuit of a direct current output positive logic Diagram Command Error y v v rk A 24V Output 0V 35012474 02 07 2008 BMX DDM 3202 K Module Connection The following diagram shows the connection of the module to the sensors and pre actuators gt
124. error word of the module MWr m MOD 2 MOD FAIL BOOL R Internal error module inoperable MWr m MOD 2 0 CH_FLT BOOL R Inoperative channel s MWr m MOD 2 1 BLK BOOL R Terminal block incorrectly wired MWr m MOD 2 2 CONF_FLT BOOL R Hardware or software configuration error MWr m MOD 2 5 NO_MOD BOOL R Module missing or inoperative MWr m MOD 2 6 EXT_MOD_FLT BOOL R Internal error word of the module Fipio extension MWr m MOD 2 7 only MOD_FAIL_EXT BOOL R Internal detected fault module unserviceable MWr m MOD 2 8 Fipio extension only CH_FLT_EXT BOOL R Inoperative channel s Fipio extension only MWr m MOD 2 9 BLK_EXT BOOL R Terminal block incorrectly wired Fipio extension MWr m MOD 2 10 only CONF_FLT_EXT BOOL R Hardware or software configuration error Fipio MWr m MOD 2 13 extension only NO_MOD_EXT BOOL R Module missing or inoperative Fipio extension MWr m MOD 2 14 only 276 35012474 02 07 2008 Language Objects Modicon 340 Discrete I O Module Configuration Constants Module level The table following presents the KW common for each channel group of the constants module Object Type Detail Channel group KWr m c 0 INT For each channel group 0 71 8 15 16 23 24 31 32 39 40 476 48 55 56 63 with c 0 8 bit 0 Validation input st 2nd 3rd 4th 5 th thgrp 7thgrp 8 th 16 24 32 function 1 grp grp grp grp grp grp 40 48 56 bit 1 Validation output functi
125. f discrete input ouput direct current modules DC Outputs Every static output except where specifically labeled Non Protected features a protective device which allows the following to be detected when an output is active e An overload or short circuit Events such as these cause the output to be deactivated tripped and the event to be indicated on the display on the front panel of the module the LED corresponding to the channel flashes the I O LED comes on e Reversal of polarity An event such as this causes the power supply to short circuit without damaging the module In order to obtain optimal protection a quick blow fuse must be installed on the power supply and upstream from the pre actuators e Inductive overvoltage Each output is individually protected against inductive overvoltage and has a fast electro magnet demagnetization circuit using a zener diode which allows the mechanical cycle of certain fast machines to be reduced DC Inputs 24 VDC and 48 VDC inputs are of constant current type The input current is constant for a voltage greater than e 15V for 24 VDC inputs e 25 V for the 48 VDC inputs This characteristic has the following advantages e guaranteed minimum current in active state in accordance with IEC standards e limited consumed current when input voltage increases to avoid the module overheating unnecessarily e reduced consumed current to the power supply sensor supplied by the PLC power su
126. ference BMX DDI 3202 K BMX DDI 6402 K 20 35012474 02 07 2008 Discrete Output Modules Catalog At a Glance Catalog of Output Modules The tables below show the catalogs of static and relay output modules Catalog of discrete static output modules with connection via 20 pin terminal blocks and 40 pin connectors Type of module Static outputs with 20 pin terminal block Static outputs with 40 pin connectors connections Illustration Discrete output module Discrete output Discrete output module module Number of 16 outputs 16 outputs 32 outputs 64 outputs channels Range 24 VDC 24 VDC 24 VDC 24 VDC Insulation Insulated outputs Insulated outputs Outputs insulated per group of 16 channels Current 0 5A 0 5A 0 1A 0 1A Overload Outputs protected against short circuits and overloads with automatic or controlled reactivation protection and fast electromagnet demagnetization circuit Logic Positive Negative Positive Positive Response time 1 2 ms 1 2 ms 1 2 ms 1 2 ms Type of Interface 20 terminal block 20 pin terminal block 1 x 40 pin connector 2 x 40 pin connectors Reference BMX DDO 1602 BMX DDO 1612 BMX DDO 3202 K BMX DDO 6402 K 35012474 02 07 2008 21 Catalog of Relay Output Modules Catalog of discrete relay output modules with 20 pin terminal block connection Type of module Relay outputs with 20 pin te
127. figuration rir EIER ERE RR E IRE RE votes 249 Configuration of a Discrete Module General 251 Discrete Module Configuration 251 Discrete Input and Output Channel 254 Ata glance 2i ok E ba ey Lae NG xv e CEU EROS 254 Discrete Input Parameters the Rack 255 Discrete Output Parameters for 8 Channel Modules in Rack 256 Configuration of Discrete Module Parameters 258 AU ar C mur ots tear 258 How to Modify the Task Parameter 259 How to Modify the External Power Supply Error Monitoring Parameter 260 How to Modify the Fallback Mode 261 How to Modify the Output Reset 262 Application Specific Discrete Module Language Objects 263 Yee e seen See 263 Language Objects IODDT 265 Description of the Discrete Function Objects Languages 265 Discrete Module IODDTs 266 Ata Glance oL nV e URS di Re MEE QS 266 Details About T DIS IN GEN Type IODDT Implicit Object Exchange 268 Details About T DIS IN STD Type IODDT Implicit Object Exchange 269 Details About
128. gram Module R3 r E Gra E el 24 VDC Input l F 0 VDC E ae Output Q ET M e V Y L N The alternating current neutral connection is directly or indirectly linked to the ground When the input contact is open the alternating currents may induce a current in the input which might cause it to be set to 1 For a 240 VCA 50 Hz line coupling do not exceed the line capacity values given in the summary table at the end of this section For a coupling with a different voltage use the following formula Capacitance tolerated Capacity at 240VCA x 240 Line voltage 35012474 02 07 2008 43 General Rules for Installation e for 24 to 120 VAC inputs and line coupling When the line that controls the input is open the current passes according to the coupling capacity of the cable see circuit diagram below N L Module p x F Input l a Do not exceed the line capacity values given in the summary table below The following summary table shows the acceptable line capacity values Module Maximum coupling capacity 24 VDC inputs BMX DDI 1602 45 nF 1 BMX DDI 1603 BMX DDM 16022 BMX DDM 16025 BMX DDI 3202 K 25 nF 1 BMX DDI 6402 K BMX DDM 3202 K 24 to 120 VAC inputs
129. h 2 screw terminals per channel on 1 level 5 with 1 screw terminal per channel on 2 levels 4 0 or even number without LED display per channel odd number with LED display per channel 35012474 02 07 2008 197 TELEFAST 2 for Discrete I Os Catalog The table below shows the catalog of bases for connection and adaptation interfaces for inputs with 16 isolated channels ABE 7S 16E2B1 16E2E1 16E2E0 16E2F0 16E2MO reference Base types Bases for connection and adaptation interfaces for inputs with 16 isolated channels Illustration TELEFAST 2 base Description 16 x 24 VDC 16 x 48 VDC 16 x 48 VAC 16 x 110 120 16 x 220 240 inputs inputs inputs VAC inputs VAC inputs The table below shows the catalog of bases for connection and adaptation interfaces for static outputs with 8 and 16 channels ABE 7S 08S2BO 08S2B1 16S2B0 16S2B2 reference Base types Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels Sub groups 8 channel bases 16 channel bases Illustration TELEFAST 2 base TELEFAST 2 base Description 8 static 24 VDC 0 5A outputs 8 static 24 VDC 2 16 static 24 VDC 16 static 24 VDC with error detection transfer to outputs with error 0 5A outputs with 0 5A outputs PLC detection transfer to error detection without error PLC transfer to PLC detection transfer to PLC
130. h output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Maximum switching frequency 3 600 cycles per hour Power dissipation 3 W max Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Noise immunity In noise simulation below 1500 V actual noise width of 1s and frequency of 25 to 60 Hz Reliability MTBF in hours at ambient T 30 2 463 296 35012474 02 07 2008 143 BMX DRA 1605 Power supply 3 3 V Typical 79 mA consumption Maximum 111 mA 24 V relay 3 Typical 89 mA Maximum 100 mA Temperature derating None 1 1 x 10 cycles 2 3 x 10 cycles 3 per channel at 1 Fuses Internal None External 1 fast blow fuse of 12 A for each 8 channel group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DRA 1605 Module must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury 144 35012474 0
131. he 2 Brown FA Ne 4 Yellow E 5 Gray 6 Pink 1m m 7 Pu 8 Re ae d 9 Black 5m 19 Purple 7m m8 11 Gray Pink 9 12 Red Blue m 0 13 white Green 1 11 m12 14 Drowns Green 15 White Yellow 13m m14 16 Yellow Brown 15m m16 17 White Gray 17 18 Gray Brown K m 18 10 White Pink Cable 19m m20 50 Pink Brown Output 21o 002 5 21 230 0024 22 NC 25 26 2 4 270 0 28 55 NC 29 30 26 NC 31 32 27 330 nB4 28 Ne 35 B6 30 WE 31 370 OBB 37 NC FCW 4 39 5140 33 INC 34 NC 35 36 N C 37 NC 38 NC 39 NC Notwired L40 NC m Wired Color coded according to DIN47100 35012474 02 07 2008 53 General Rules for Installation E Connector view Cabling view PT or White EE 2 Brown F Green Yellow 5 Gray 6 Pink lm m2 7 8 Re 2m ae 9 Black 10 Pupe
132. he pre actuators Connection Run En OR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 p Pre act PR Q0 O CT Pre act over gt Fuse wi Z MOV G 01 pply react 24 240 VAC_ 7 4 C1 P Power G Q2 supply Fuse 5 Pre act one 2 C2 Power Q3 supe Rue y Peat cT Pre act gt Power 8 4 gt Fuse Q4 50 Pat bi 2VDC 4 re act EN O C4 Power EE EN 05 supply We recommend installing this ey C5 Pre act type of protection on the 2 T Fuse terminals of each pre actuator 3 Pre act C6 4 Power Fue 5 Q7 supply LA Pre act 6 C7 Power 4 gt Fuse supply NC 18 NC NC 91 5 NC A power supply 24 VDC or 24 240 VAC fuse 1 fast blow fuse of 3 A for each relay NC not connected 35012474 02 07 2008 139 BMX DRA 0805 140 35012474 02 07 2008 BMX DRA 1605 Relay Output Modules 1 4 At a Glance Subject of this This section presents the BMX DRA 1605 module its characteristics and explains Section how it is connected to the pre actuators What s in this This chapter contains the following topics 9 Chapter Topic Page Introduction 142 Characteristics 143 Connecting the Module 145 35012474 02 07 2008 141 BMX DRA 1605 Introduction Function The BMX DRA 1605 module is a 24 VDC or 24 240 VAC discrete module connec
133. hort circuit events sensor pre actuator voltage error Configu Self test of the module ration at start up Not configured module OOS eeoe Occ O8 BO eO OO Other Module loss of power events Key 7 LED Z LED flashing O LED off Note After the sensor power outage the I O red LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED s The following list gives the 24 VDC modules e BMX DDI 1602 BMX DDI 3202 BMX DDI 6402 BMX DDM 16022 BMX DDM 3202 BMX DDM 16025 35012474 02 07 2008 73 Discrete Modules Diagnostic Processing A WARNING RISK OF INCORRECT DISPLAY When the I O LED is on the input LEDs will display the last recorded state of the sensors After a sensor power outage e Ignore the input LEDs e Verify the actual state of the sensors Failure to follow these instructions can result in death serious injury or equipment damage 74 35012474 02 07 2008 Discrete Modules Diagnostic Processing Checking the Connection At a Glance In order to check the discrete I O connection ensure that e sensor data is registered by the corresponding inputs and by the processor e control orders from the processor are registered by the outputs and transmitted to the corresponding pre actuators A WARNING UNEXPECTED EQUIPMENT OPERATION
134. ht click the cell Click on the Global unforcing of the required channel button found in the general parameters field 3 Select the required function e forcing to 0 e forcing to 1 35012474 02 07 2008 283 Debugging How to Access the SET and RESET Commands At a Glance These commands are used to change the state of a module s outputs to 0 RESET or 1 SET Note The state of the output affected by one of these commands is temporary and can be modified at any time by the application when the PLC is in RUN Procedure The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels of a module Step Action for one channel 1 Access the module s debugging screen 2 In the Value column right click the cell of the required channel 3 Select the desired function e Set e Reset 284 35012474 02 07 2008 Debugging How to Access the Reactivation of Outputs Command At a Glance When an event has caused a tripped output this command is used to reactivate the output if no error remains at its terminals Reset is defined by a group of 8 channels It has no effect on an inactive channel or channel without a detected error Procedure The following table shows the procedure for reactivating tripped outputs Step Action 1 Access the module s debugging screen 2 For the chosen group of channels
135. ime at 24 V 15 20 on disappearance 1ms T 3ms Power consumption 3 3 V typical 125 mA maximum 166 mA 35012474 02 07 2008 185 BMX DDM 3202 K 24 V pre actuator typical 69 mA consumption maximum 104 mA excluding load current Power dissipation 4 W max Temperature derating See Premium and Atrium using Unity None Pro Discrete I O Modules Temperature downgrading for the Discrete I O modules Input Fuses Internal None External 1 fast blow fuse of 0 5 A for the input group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 186 35012474 02 07 2008 BMX DDM 3202 K General Output Characteristics module outputs The following table shows the general characteristics of the BMX DDM 3202 K BMX DDM 3202 K module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 125A Current module 3 2A Power of tungsten filament lamp Maximum 1 2W Leakage current at 0 100 pA for U 30 V Voltage drop at 1 1 5Vfor120
136. ing torque 0 4 Nem 0 30 lb ft Note If the screws are not tightened there is a risk that the terminal block will not be properly fixed to the module 36 35012474 02 07 2008 General Rules for Installation Coding the 20 Pin Terminal Block When a 20 pin terminal block is installed on a module dedicated to this type of terminal block you can code the terminal block and the module using studs The purpose of the studs is to prevent the terminal block from being mounted on another module Incorrect insertion can then be avoided when replacing a module Coding is done by the user with the STB XMP 7800 guidance wheel s studs You can only fill the 6 slots in the middle of the left side as seen from the wiring side of the terminal block and can fill the module s 6 guidance slots on the left side To fit the terminal block to the module a module slot with a stud must correspond to an empty slot in the terminal block or a terminal block with a stud must correspond to an empty slot in the module You can fill up to and including either of the 6 available slots as desired The diagram below shows a guidance wheel as well as the slots on the module used for coding the 20 pin terminal blocks p Y f Guidance wheel C 3 LUST Ce Detachable stud Guidance slots sy seit F Oe e e e e e e o
137. is chapter contains the following topics Chapter Topic Page Introduction 154 Characteristics 155 Connecting the Module 157 35012474 02 07 2008 153 BMX DDO 6402 K Introduction Function The BMX DDO 6402 K module is a 24 VDC discrete module connected via two 40 pin connectors It is a positive logic or source module its 64 output channels provide current to the pre actuators Illustration 154 35012474 02 07 2008 BMX DDO 6402 K Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 6402 K module BMX DDO 6402 K module 24 VDC positive logic static outputs Nominal values Voltage 24 VDC Current 0 1A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 125A Current module 6 4A Power of tungsten filament lamp Maximum 1 2W Leakage current at 0 100 uA for 30V Voltage drop at 1 lt 1 5Vforl 0 1A Load impedance minimum 220 0 Response time 1 1 2 ms Max overload time before internal damage 15 ms Reliability MTBF in hours at ambient T 30 C 173 792 Frequency of switching to inductive load 0 5 LI2 Hz Paralleling of outputs Yes maximum of 3 Compatibility with IEC 1131 2 DC direct inputs Yes type 3 and not IEC Built in protection against overvoltage Yes by
138. ith a push button located on the top of the module By default the first 32 channels are displayed Note For a mixed input output module the first line of channel status LEDs represents the inputs for example for a mixed 16 input 16 output module LEDs 0 to 15 represent the inputs and LEDs 16 to 31 represent the outputs Note After the sensor power outage the I O red LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED s The following list gives the 24 VDC modules e BMX DDI 1602 BMX DDI 3202 BMX DDI 6402 BMX DDM 16022 BMX DDM 3202 BMX DDM 16025 68 35012474 02 07 2008 Discrete Modules Diagnostic Processing A WARNING RISK OF INCORRECT DISPLAY When the I O LED is on the input LEDs will display the last recorded state of the sensors After a sensor power outage e Ignore the input LEDs e Verify the actual state of the sensors Failure to follow these instructions can result in death serious injury or equipment damage 35012474 02 07 2008 69 Discrete Modules Diagnostic Processing Display Panels When a voltage is present on an input or output the corresponding LED is lit Display of internal or external events is only effective once the module has been configured After powering up or a cold start all the LEDs flash twice for 2 seconds to show that the module i
139. lect the required reactivation mode 4 Validate the modification by clicking Edit Confirm 262 35012474 02 07 2008 Application Specific Discrete Module Language Objects 24 At a Glance Subject of this Section What s in this Chapter This chapter describes the language objects associated with application specific discrete modules from various IODDT This chapter contains the following sections Section Topic Page 24 1 Language Objects and IODDT 265 24 2 Discrete Module IODDTs 266 35012474 02 07 2008 263 Language Objects 264 35012474 02 07 2008 Language Objects 24 1 Language Objects and IODDT Description of the Discrete Function Objects Languages General Points Language Object Types Discrete modules have different associated IODDTs The IODDTs are predefined by the manufacturer They contain input output languages objects belonging to a channel of a specific application module There are 4 IODDT types for the discrete modules T DIS IN GE T DIS IN STD T DIS OUT GEN T DIS OUT STD Note IODDT variables may be created in two ways e using the I O objects See Unity Pro Operating Modes I O Objects Tab for a Module tab e using the Data Editor See Unity Pro Operating Modes Create a type IODDT data instance Each IODDT contains a group of language objects which are used to
140. menu Result The following list appears Fallback mode allbac Y Fallback Maintenance Select the desired fallback mode For Fallback mode configure each channel of the selected group To do this click on the drop down menu arrow of the channel to be configured located in the Fall Back Value column Click on the desired value 0 or 1 Confirm the modification with the Edit gt Validate menu command 35012474 02 07 2008 261 Configuration How to Modify the Output Reset Parameter At a Glance Procedure This parameter defines the reactivation mode of disconnected outputs The modes are as follows Mode Meaning Programmed Reactivation is executed with a command from the PLC application or through the appropriate debug screen Remark In order to avoid repeated reactivations the module ensures an automatic 10s delay between two resets Automatic The reactivation is executed automatically every 10s until the error disappears The reactivation mode is defined for 8 channel groups The following table shows the procedure for defining the module output channel reset mode Step Action 1 Open the desired module configuration screen 2 For the desired channel group click on the arrow of the Reactivate drop down menu Result The following list appears Reactivate Programmed w Programmed Automatic Se
141. nection actuators n O 1 2 3 4 5 8 7 8 9 10 11 12 13 14 15 2 aio 1 ee 670 4 3 3 4 4 OH 6 6 gt n 7 8 O Eu 10 L3 y Pre act N Q0 7 m D 01 Preact LE L Meat t DC L _ 02 Prat 4 15 Pre act oe e Q5 Pre act y Prat N q8 Pre act gt N E Power A rA 7 4 supply id iu e d A We recommend installing this type of protection on the terminals of each pre actuator input power supply 24 VDC output power supply 24 VDC or 24 240 VAC input fuse 1 fast blow fuse of 0 5 A output fuse 1 fast blow fuse of 12 A pre act pre actuator 182 35012474 02 07 2008 BMX DDM 3202 K Mixed Static Input Output Module 20 At a Glance Subject of this This section presents the BMX DDM 3202 K module its characteristics and Section explains how it is connected to the sensors and pre actuators What s in this This chapter contains the following topics Chapter Topic Page Introduction 184 Characteristics 185 Connecting the Module 189 35012474 02 07 2008 183 BMX DDM 3202 K Introduction Function The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40 pin connector It is a positive logic module its 16 input channels receive current from the sensors sink and its
142. neral characteristics of the BMX DDM 16025 Characteristics module inputs BMX DDM 16025 Module eight 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5 mA Threshold input values at 1 Voltage 211V Current 22mA forU gt 11V at 0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possibly up to 34 V limited to 1 hour day Input impedance at nominal U 6 8 Response time typical 4 ms maximum 7ms IEC 1131 2 compliance Type 3 Reverse polarity Protected 2 wire 3 wire proximity sensor compatibility See Premium and Atrium using Unity Pro Discrete IEC 947 5 2 I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Reliability MTBF in hours at ambient T 30 C 912 167 Dielectric strength Primary secondary 1500 V actual 50 60 Hz for 1 min Between input output groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24V 15 20 on appearance 8ms T 30ms on disappearance 1ms T 3ms Modules Temperature downgrading for the Discrete I O modules Power consumption 3 3 V typical 35 mA maximum 50 mA 24 V pre actuator consumption typical 79 mA excluding load
143. ng of the module In online mode this area also includes the three LEDs Run Err and IO 3 Channel area Allows you by clicking on the reference number to display the tabs e Description which gives the characteristics of the device e l OObjects See Unity Pro Operating Modes I O Objects Tab for a Module which is used to pre symbolize the input output objects e Fault which shows the device status in on line mode to select a channel to display the Symbol of the channel defined by the user using the variable editor 4 General Allows you to select the associated function and task in groups of 8 channels parameters e Function defines the configuration de configuration of the channel group area selected other than groups 0 to 7 e Task defines the task MAST FAST in which channel default exchange objects will be exchanged The check box Supply monitoring defines the active or inactive state of the external power supply monitoring available only on some discrete modules The Reset and Fallback mode drop down menus enable you to configure the output reset and output fallback mode available only on some discrete modules 5 Configuration Enables the configuration of parameters for the various channels This field includes zone various items displayed according to the selected discrete module The Symbol column displays the symbol associated with the channel when it has been defined by the user using the variable edito
144. nnector Modules 2 erreur EI A eee vun How to Connect Discrete Input Output Modules Connecting 40 Pin Connector Modules to TELEFAST Sensor Input Compatibility and Pre actuator Output Compatibility Discrete Input Output Module Diagnostic Processing General Protective Measures Module and Channel Status Diagnoslties ii lex es m PIRE ER S ive eee ad Checking the Connection BMX DDI 1602 Input Modules Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 esi tcc at ah a ha Ba es eA NM 78 Gharacteristics 27 sesane ise pie we Fees eee dap Eua ad dug 79 Connecting the Module 81 BMX DDI 1603 Input Modules 83 IntrOCluCtlOri tte cto e Ree dane Et Re natalie e PAP ge beast 84 Characteristl6s dest restet gd ee aor m bue Gees YA den ata 85 Connecting the Module 86 BMX DAI 1602 Input Modules 89 INntrOGUCTION te festa ete ae ah T hele ek 90 Characteristics elie bites he 91 Connecting the Module
145. normal operating voltage of 30 VDC maximum While being charged this type of battery can reach for a duration of one hour a voltage of 34 VDC For this reason all input output modules with an operating voltage of 24 VDC can withstand this voltage 34 VDC for up to one hour every 24 hours This type of operation entails the following restrictions e at 34 VDC the maximum current withstood by the outputs must under no circumstances exceed the maximum current defined for a voltage of 30 VDC e temperature downgrading imposes the following restrictions e 80 of inputs outputs at 1 C to 30 C e 50 of inputs outputs at 1 C to 60 C A CAUTION OVERHEATING HAZARD Take into account the temperature derating of the discrete I O modules at the installation to prevent the device from overheating and or deteriorating Failure to follow these instructions can result in injury or equipment damage 35012474 02 07 2008 41 General Rules for Installation Wiring Precautions At a Glance External Power Supplies for Sensors and Pre Actuators Discrete inputs outputs feature protective measures which ensure a high resistance to industrial environmental conditions Nevertheless the rules described below must be followed Use quick blow fuses to protect external sensor and pre actuator power supplies associated with discrete input output modules against short circuits and overloads For 40 pin connector dis
146. ns for Modicon M340 PLCs and describes their implementation with the Unity Pro software This part contains the following chapters Chapter Chapter Name Page 22 General Introduction to the Application Specific Discrete 245 Function 23 Configuration 249 24 Application Specific Discrete Module Language Objects 263 25 Debugging 279 26 Diagnostics of the Modules 287 35012474 02 07 2008 243 Application Specific Discrete Modules 244 35012474 02 07 2008 General Introduction to the Application Specific Discrete Function 22 Overview Introduction The software installation of the application specific modules is carried out from various Unity Pro editors in both online and offline modes If you do not have a processor to connect to Unity Pro allows you to carry out an initial test using the simulator In this case there are differences in the installation see p 247 The following order of installation phases is recommended but it is possible to change the order of certain phases for example starting with the configuration phase 35012474 02 07 2008 245 General Introduction Installation Phases with Processor The following table shows the various phases of installation with the processor Phase Description Mode Declaration of Declaration of IODDT type variables for the application Offline varia
147. oO oO oO t t oO lt lt L o Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Terminals 216 217 218 and 219 are linked to the polarity Connecting the common for pre actuators e In order to create the shared supply for the pre actuators position the jumper 2 on terminals and 4 terminals 200 to 215 will be on the of the supply positive logic outputs Terminals 216 217 218 and 219 are linked to the polarity 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 9 TELEFAST 2 ABE 7H16R30 16R31 Connection Bases Sensor and Pre actuator Connections on the ABE 7H16R30 R31 Bases At a Glance This is an overview of the sensor connections on TELEFAST 2 bases Note The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5A quick blow Illustration Description of the connection terminal blocks 24VDC CH OVDC ABE 7H16R31 16 Digital Inputs Outputs H PLC Fuse 1 2
148. of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage 156 35012474 02 07 2008 BMX DDO 6402 K Connecting the Module At a Glance The BMX DDO 6402 K module is fitted with two 40 pin connectors for the connection of sixty four output channels Sy G Output Circuit The following diagram shows the circuit of a direct current output positive logic Diagram T 24 V y T v Command K Output Detected Error ov 35012474 02 07 2008 157 BMX DDO 6402 K
149. omatic Maintenance output None Inactive BMX DAO 1605 16 Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance output None Inactive BMX DDO 3202 32 Programme Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs None Inactive BMX DDO 6402 K 64 Programme Mast Fast Fallback Discrete Active 0 1 d Automatic Maintenance outputs None Inactive BMX DRA 0805 8 5 Mast Fast Fallback Discrete 0 1 Maintenance outputs BMX DRA 1605 16 Mast Fast Fallback Discrete 2 0 1 Maintenance outputs None BMX DDM 16022 8 Programme Mast Fast Fallback Discrete Active 0 1 outputs d Automatic Maintenance outputs None Inactive BMX DDM 16025 8 Mast Fast Fallback Discrete Active 0 1 outputs Maintenance outputs None Inactive BMX DDM 3202 K 16 Programme Mast Fast Fallback Discrete Active 0 1 outputs d Automatic Maintenance outputs None Inactive Note The parameters in bold correspond to the parameters configured by default Note The BMX DDM 16022 and BMX DDM 16025 discrete mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 35012474 02 07 2008 257 Configuration 23 3 Configuration of Discrete Module Pa
150. on 1 bit 2 Strategy of fallback 1 get value 0 stay at current value bit 3 Input filtering 1 fast 0 normal fixed at 0 bit 4 Ouput protection 1 yes 0 no bit 5 Rearm outputs 1 automatic 0 by command bit 6 Not used bit 7 Power supply control inhibition 1 yes 0 0 Fallback value ouputs or sensor type inputs for channel bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 KWr m c 1 INT 35012474 02 07 2008 277 Language Objects Object Type Detail Channel group byte 0 byte Validation of Input output open line control for channel bit 0 0 8 16 24 32 40 48 56 bit 1 1 9 17 25 33 41 49 57 bit 2 2 10 18 26 34 42 50 58 bit 3 3 11 19 27 35 43 51 59 bit 4 4 12 20 28 36 44 52 60 bit 5 5 13 21 29 37 45 53 61 bit 6 6 14 22 30 38 46 54 62 bit 7 7 15 23 31 39 31 55 63 byte 1 byte Validation of value memorization for channel bit 8 0 8 16 24 32 40 48 56 bit 9 1 9 17 25 33 41 49 57 bit 10 2 10 18 26 34 42 50 58 bit 11 3 11 19 27 35 43 51 59 bit 12 4 12 20 28 36 44 52 60 bit 13 5 13 21 29 37 45 53 61 bit 14 6 14 22 30 38 46 54 62 bit 15 7 15 23 31 39 47 55 63 9
151. onnection Bases At a Glance Here is an overview of the dimensions of different TELEFAST 2 connection products and their mounting methods 35012474 02 07 2008 207 TELEFAST 2 for Discrete I Os Illustration The illustration below shows the dimensions in mm of the products ABE 7H R1 ABE 7H R5 ABE 7H R2 ABE 7H S21 ABE 7H16R3 ABE 7S08S2B0 ABE 7R S1 ABE 7R08S210 1 000000000000 000000000000 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 The illustration below shows the dimensions in mm of the products ABE 7H16843 ABE 7816E2 ABE 7S08S2B1 ABE 7816S2B ABE 7H16F43 ABE 7916521 206 ol 9 E 35 70 The illustration below shows the dimensions in mm of the product ABE 7ACCO2 57 48 208 35012474 02 07 2008 TELEFAST 2 for Discrete I Os The illustration below shows the dimensions in mm of the products ABE 7R16T2 and ABE 7P16T2 74 65 a 35 88 15 Reference measuring 211 x 88 mm product shown has removable relays and non mounted screws 1 Dimension with additional shunt terminal block ABE 7BV20 or ABE 7BV10 The illustration below shows the dimensions in mm of the products ABE 7R16T3 and ABE 7P16T3 74 272 35 15 Reference measuring
152. pply or a process power supply 66 35012474 02 07 2008 Discrete Modules Diagnostic Processing Module and Channel Status Display At a Glance The discrete I O modules are equipped with a display block featuring LEDs that displays the module s channels status the overall module status Illustration The figure below shows the position of the channel status display LEDs as well as the 3 or 4 module status LEDs on the front panel of the discrete I O modules LEDs RUN ERR I O 32 Channel status LEDs 35012474 02 07 2008 67 Discrete Modules Diagnostic Processing Description The following table explains how the LEDs located on the discrete I O display block operate LEDs Continually Flashing Off P o RUN module operating normally N A module inoperative or green off ERR internal event Module Communication loss no detected internal red analysis needed between the discrete error module and the CPU 1 0 external event overload Terminal block incorrectly no detected external red short circuit sensor pre wired error actuator voltage error 32 selection of channels 32 to N A selection of channels 0 Green 63 to 31 Channel channel at 1 channel error overload or channel at 0 status short circuit Note The 32 LED is only present on the 64 channel modules It is enabled disabled w
153. r 35012474 02 07 2008 253 Configuration 23 2 Discrete Input and Output Channel Parameters At a glance Subject of this Section What s in this Section This section presents the various parameters of input and output channels for discrete modules This section contains the following topics Topic Page Discrete Input Parameters on the Rack 255 Discrete Output Parameters for 8 Channel Modules in Rack 256 254 35012474 02 07 2008 Configuration Discrete Input Parameters on the Rack At a Glance The discrete input module includes different parameters per channel The channels are divided into blocks of 8 or 16 consecutive channels Parameters The following table displays the parameters available for each in rack discrete input module Reference Module Number of inputs Associated task Function Supply monitoring 8 channel group 8 channel group 16 channel group BMX DDI 1602 16 Mast Fast Discrete inputs Active Inactive None BMX DAI 1604 16 Mast Fast Discrete inputs Active Inactive None BMX DDI 3202 K 32 Mast Fast Discrete inputs Active Inactive None BMX DDI 6402 K 64 Mast Fast Discrete inputs Active Inactive None BMX DDM 16022 8 inputs Mast Fast Discrete inputs Active Inactive BMX DDM 16025 8 inputs Mast Fast Discrete inputs Active Inactive BMX DDM 3202 K 16 inputs Mast
154. r Channel At a Glance Illustration This is an overview of the sensor and pre actuator connections on TELEFAST 2 bases Note The bases are manufactured with a general purpose quick blow fuse rated 2 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5 A quick blow e output functions e 2 quick blow on the ABE 7H16S21 base e 6 3 A quick blow on the ABE 7H08S21 base Description of the connection terminal blocks 24VDC OVDC pit ABE 7H08521 CH CH OVDC 7 16521 16 Digital Inputs Outputs 8 Digital 1 0 0123 45 67 8 9 101112 131415 PL n n V A e pe Spr 16 Lx 1 N Fuse I 6 3Amgx 2 1 i Fuse 1 2 at H 8 8 ReaSaiggs QN NNNNNRNNNNN 35012474 02 07 2008 219 220 TELEFAST 2 for Discrete I Os Illustration Connections for input and output functions Module and senso
155. r Module and pre actuator C supply 4 ra supply 24 0 24 0 VDC VDC VDC VDC ABE ABE ABE ABE 7H08S21 79165 21 79085 21 7916521 fab de fun wr 8 a 8 tak Nh tea sp 8 5 8 O e O O n 7 f 7 _ RIRI R N Oo Zo o JA gt pre sensors actuators To To oO r or N o om un c c es c c c c c c c c c c G oO c G C C E lt am O Connecting the common for sensors e In order to create the shared sensor supply position the jumper 1 on terminals 1 and 2 terminals 200 to 215 will be on the of the supply positive logic inputs Connecting the common for actuators e In order to create the shared supply for the actuators position the jumper 2 on terminals 3 and 4 terminals 200 to 215 will be on the of the supply positive logic outputs 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 8 TELEFAST 2 ABE 7H12S21 Connection Base Sensor and Pre actuator Connections on the ABE 7H12S21 Base with 1 Isolator per Channel At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base Note The base is manufactured with a general purpose quick blow fuse rated 6 3
156. r ODF co ooo o coo cc c cc c c cc c c cc c cc c cc c cc c cc c cc c QOO GO OO Gc CO Gc d c LCS cc c Connecting the common for sensors e onto terminals 1 or 2 sensors to the of the supply positive logic inputs Terminals 200 201 202 and 203 are linked to the polarity Connecting the common for pre actuators e several terminals linked to the polarity 3 4 200 202 and 203 allow sharing in groups of 4 or 2 channels positive logic outputs 226 35012474 02 07 2008 TELEFAST 2 for Discrete I Os 21 11 TELEFAST 2 ABE 7H16R50 Connection Base Sensor and Actuator Connections on the ABE 7H16R50 Base At a Glance This is an overview of the sensor and actuator connections on the TELEFAST 2 base Note The base is manufactured with a general purpose fast blow fuse rated 6 3 A To guarantee optimum protection this fuse should be rated according to the application connection to input or output functions and the maximum current allowable in the base Type and rating of fuse to be fitted to the base e input functions 0 5A fast blow e output functions 2A fast blow on the ABE 7H16R50 base Illustration Description of the connection terminal blocks 24VDCOVDC ABE7 H16R50 H CH 16 Digital 1 0 sJ REE
157. rameters At a Glance Subject of this This section presents general rules for implementing various configuration Section parameters for discrete input output channels What s in this This section contains the following topics Section z Topic Page How to Modify the Task Parameter 259 How to Modify the External Power Supply Error Monitoring Parameter 260 How to Modify the Fallback Mode Parameter 261 How to Modify the Output Reset Parameter 262 258 35012474 02 07 2008 Configuration How to Modify the Task Parameter At a Glance This parameter defines the processor task where input acquisitions and output updates are performed The task is defined for 8 consecutive channels in the case of on rack discrete modules The possible choices are as follows e MAST task e FAST task Note Modifying the Task parameter is only possible in off line mode Procedure The following table shows how to define the type of task assigned to module channels Step Action 1 Open the desired module configuration screen 2 Click on the Task button of the drop down menu to assign a task to the group you wish Result The following list appears MAST FAST MAST Choose the desired task Confirm the modification with the Edit gt Validate menu command 35012474 02 07 2008 259 Configuration How to Modify the External Power Supply Error Monitoring
158. rent errors and where they exist Errors are classified according to their category e Internal events e inoperative channel e External events e link or sensor supply fault e Other events e terminal block incorrectly wired e configuration error e communication interruption A channel error appears in the Debug tab when the om LED located in the Error column turns red The following table shows the procedure for accessing the Channel error screen Step Action 1 Access the module s debugging screen 2 Click on the button em situated in the Error column of the inoperative channel Result The list of channel errors appears Dialog box m Internal errors m External errors External supply Other errors OK Note Channel diagnostics information can also be accessed by program using the READ_STS instruction 290 35012474 02 07 2008 Glossary Channel group CPU Channels of the same type with common parameters This notion concerns certain application specific modules such as discrete modules Central Processing Unit generic name used for Schneider Electric processors Discrete Module Discrete inputs outputs IODDT IP20 Type of data derived from inputs outputs Input Output Derived Data Type This index is present on all device labels It specifies the device s level of protection e against an intrusion of solids and d
159. result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DDI 1603 Module must be connected or disconnected with sensor and pre actuator voltage switched off Failure to follow these instructions will result in death or serious injury Connecting the Module At a Glance The BMX DDI 1603 module is fitted with a removable 20 pin terminal block for the connection of sixteen input channels 86 35012474 02 07 2008 BMX DDI 1603 Input Circuit The following diagram shows the circuit of a direct current input positive logic Diagram Fuse Sensor supply and voltage monitoring Sensor Input 96 1 0 Entry 35012474 02 07 2008 87 BMX DDI 1603 Module The following diagram shows the connection of the module to the sensors oe 5 6 7 8 9 12 13 14 15 e qu G 1 mE C ec Tnm EN 4 E 3 OHH 54 5 o L 6 ES NE 12 St OH rq 9 2 D 10 l a2 i s4 3 12 O 0 13 l E T 14 a d Q6 ESSI 15 fa 0 VDC A L O 0 VDC i D o _ 48 VDC Fuse power supply 48 VDC fuse fas
160. ristics for the BMX DDI 1602 module BMX DDI 1602 Module 24 VDC positive logic inputs Nominal input values Voltage 24 VDC Current 3 5mA Threshold input values at 1 Voltage 211V Current gt 2 mA for U 211 V at 0 Voltage 5V Current lt 1 5 mA Sensor supply including ripple 19 30 V possible up to 34 V limited to 1 hour day and Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility Input impedance at nominal U 6 8 Response time typical 4ms maximum 7ms Reliability MTBF in hours at 798 237 ambient 30 Reverse polarity Protected IEC 1131 2 compliance Type 3 2 wire 3 wire proximity sensor compatibility See Premium IEC 947 5 2 Dielectric strength 1500 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs 1 Yes Sensor voltage monitoring OK gt 18 VDC threshold Error 14 VDC Sensor voltage monitoring response on appearance 1ms T 3ms time at 24 V 1 5 20 on disappearance 8 ms lt T lt 30 ms Power consumption 3 3 V typical 76 mA maximum 107 mA Sensor supply consumption typical 46 mA maximum 73 mA Power dissipation 2 5 W max Temperature derating None 1 this characteristic is used to connect several
161. rminal block connections Illustration Discrete output module Discrete output module Number of 8 outputs 16 outputs channels Range 24 VDC or 24 240 VAC 24 VDC or 24 240 VAC Insulation Outputs insulated from ground Outputs insulated from ground Type of contact 8 insulated channels 1 common per group of 8 channels Current 3A 2A Overload No protection No protection protection Logic Positive negative Positive negative Response time 10 ms max 10 ms max Type of Interface 20 pin terminal block 20 pin terminal block Reference BMX DRA 0805 BMX DRA 1605 22 35012474 02 07 2008 Catalog of Triac Output Module Catalog of discrete triac output module with connection via 20 pin terminal blocks Type of module Triac outputs with 20 pin terminal block connections Illustration Discrete output module Number of 16 outputs channels Range 100 240 VAC Insulation Outputs insulated by group of 4 channels Current max 0 6 A points with derating see p 27 Overload Snubber circuit and varistor protection Logic Response time 1 ms 1 2xF where F frequency in Hz Type of Interface 20 pin terminal block Reference BMX DAO 1605 35012474 02 07 2008 23 Discrete Mixed Input Output Modules Catalog At a Glance The table below presents the catalog of discrete mixe
162. rve must be applied At 60 C the maximum current in 24 VDC must not exceed 8 x 60 4 8 A This value corresponds to 10 outputs at 0 5 A or 16 outputs at 0 3 A or other combinations BMX DDO 6402 Suppose the BMX DDO 6402 K module with sixty four 24 VDC 0 1 A outputs produces 0 1 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 64 x 0 1 6 4 A Above 40 C the downgrading curve must be applied At 60 C the maximum current in 24 VDC must not exceed 6 4 x 60 3 8 A This value corresponds to 38 outputs at 0 1 A or 64 outputs at 0 05 A or other combinations BMX DAO 1605 Suppose the BMX DAO 1605 module with sixteen 220 VAC outputs producing 0 3 A per channel For an ambient temperature reading of between 0 C and 40 C the maximum admissible current in the module is equal to 16 x 0 3 A 4 8 A 2 4 A per 8 channel group maximum Above 40 C the downgrading curve must be applied At 60 C the maximum current in 220 Vac must not exceed 4 8 A x 0 6 2 9 A 1 5 A per 8 channel group maximum This value corresponds to 10 outputs at 0 3 A or to 16 outputs at 0 18 A 35012474 02 07 2008 29 30 35012474 02 07 2008 General Rules for Installing the Modules 2 At a Glance Subject of this This chapter presents the general rules for installing discrete input output modules Section What s in thi
163. s This chapter contains the following topics 2 Chapter Topic Page Fitting of the Modules 32 Fitting the 20 Pin Terminal Block 35 Presentation for Choosing Power Supplies for Sensors and Pre Actuators 40 Wiring Precautions 42 How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block 46 Modules How to Connect Discrete Input Output Modules Connecting 40 Pin Connector 50 Modules How to Connect Discrete Input Output Modules Connecting 40 Pin Connector 55 Modules to TELEFAST Interfaces Sensor Input Compatibility and Pre actuator Output Compatibility 60 35012474 02 07 2008 31 General Rules for Installation Fitting of the Modules At a Glance Installation Precautions The discrete input output modules are powered by the bus of the rack The modules may be handled without turning off power supply to the rack without causing any danger and without there being any risk of damage or disturbance to the PLC Fitting operations installation assembly and disassembly are described below The discrete modules may be installed in any of the positions in the rack except for the first two marked PS and 00 which are reserved for the rack s power supply module BMX CPS and the processor BMX P34 respectively Power is supplied by the bus at the bottom of the rack 3 3 V and 24 V Before installing a module you must take off the protective cap from the module connector loca
164. s cables at least 100 mm 4 in apart 35012474 02 07 2008 45 General Rules for Installation How to Connect Discrete I O Modules Connecting 20 Pin Terminal Block Modules At a Glance There are three types of 20 pin terminal blocks e BMX FTB 2010 screw clamp terminal blocks e FTB 2000 caged terminal blocks e BMX FTB 2020 spring terminal blocks Cable Ends and Each terminal block can accommodate Contacts e bare wires e wires with DZ5 CE type cable ends 1 46 35012474 02 07 2008 General Rules for Installation Description of the 20 Pin Terminal Blocks The table below shows the description of the three types of 20 pin terminal blocks Screw clamp terminal blocks Caged terminal blocks Spring terminal blocks Illustration fri 7 7 7 ri 1 5 zi zi C Bo Ko D Pa go B Da go Gl o gs Gl Pa Fo Gl Eo Pa go Da go LOB Pa go 9 c 0 0 Number of wires 10r2 Wire min AWG 22 0 34 mm AWG 22 0 34 mm AWG 22 0 34 mm auge gaug max AWG 15 1 5 mm AWG 18 1 mm AWG 18 1 mm Wiring constraints Screw clamps have slots that accept e flat tipped screwdrivers with a diameter of 5 mm posidriv n 1 cross tipp
165. s operational When an event is detected the channel status is recorded until the cause of the event is cleared There are several display blocks depending on the type of discrete I O module BMX DDO 1602 BMX DDO 1612 BMX DRA 0805 1 BMX DRA 1605 BMX DAO 1605 Modules Display Panel illustration Description BMX DDI 1602 These modules have BMX DDI 1603 e module status LEDs RUN ERR I O BMX DAI 1602 e 16 channel status LEDs BMX DAI 1603 BMX DAI 1604 BMX DDI 3202 K BMX DDO 3202 K BMX DDM 3202 K BMX DDM 16022 2 BMX DDM 16025 2 These modules have e 3 module status LEDs RUN ERR I O e 32 channel status LEDs BMX DDI 6402 K BMX DDO 6402 K These modules have e module status LEDs RUN ERR I O 32 LED to display channels 32 to 63 e 32 channel status LEDs a switch to display channels 32 to 63 1 The BMX DRA 0805 is a 8 channel module channel 0 to 7 2 The BMX DDM 16022 and BMX DDM 16025 mixed input output modules have 2 groups of 8 channels The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23 70 35012474 02 07 2008 Discrete Modules Diagnostic Processing Diagnostics At a Glance Internal Events The diagnostics function detects any conditions that may affect module operation Three diagnostic groups can be identified e internal events e external events e other e
166. sed for applications with technical safety requirements please follow the relevant instructions Failure to observe this product related warning can result in injury or equipment damage User Comments We welcome your comments about this document You can reach us by e mail at techpub schneider electric com 12 07 2008 35012474 02 Hardware Installation of the Discrete I O Modules At a Glance Subject of this Section What s in this Part This section presents the range of discrete I O modules on Modicon M340 PLCs This part contains the following chapters Chapter Chapter Name Page 1 General Introduction 15 2 General Rules for Installing the Modules 31 3 Discrete Input Output Module Diagnostic Processing 65 4 BMX DDI 1602 Input Modules 77 5 BMX DDI 1603 Input Modules 83 6 BMX DAI 1602 Input Modules 89 DAI 1603 Input Modules 97 8 BMX DAI 1604 Input Modules 103 9 BMX DDI 3202 K Input Modules 109 10 BMX DDI 6402 K Input Modules 115 11 BMX DDO 1602 Static Output Modules 121 12 BMX DDO 1612 Static Output Modules 127 13 BMX DRA 0805 Relay Output Modules 133 14 BMX DRA 1605 Relay Output Modules 141 15 BMX DDO 3202 K Static Output Modules 147 16 BMX DDO 6402 K Static Output Modules 153 17 BMX DAO 1605 Triac Output Modules 159 18 BMX DDM 16022 Mixed Static Input Output Module 165 19 BMX DDM 16025 Mixed Relay Input Ou
167. service life Switching voltage current 200 VAC 1 5 A 240 VAC 1 A Cos b 0 7 1 200 VAC 0 4 A 240 VAC 0 3 A Cos 0 7 2 200 VAC 1 A 240 VAC 0 5 A Cos 0 35 1 200 VAC 0 3 A 240 VAC 0 15 A Cos 0 35 2 200 1 5 A 240 VAC 1 A Cos 0 7 1 200 VAC 0 4 A 240 VAC 0 3 A Cos 0 7 2 Noise immunity In noise simulation 1500 V actual width 1s and 25 to 60 Hz O modules Discrete I O Modules Temperature downgrading for the Discrete 1 Power consumption 3 3 V typical 79 mA maximum 111 mA 24 V pre actuator typical 36 mA consumption maximum 58 mA Power dissipation 3 1 W max Dielectric strength Max voltage 2830 VAC rms cycles Resistance of insulation 10 MQ Temperature derating See Premium and Atrium using Unity Pro None 1 1 x 10 cycles 2 3 x 10 cycles 35012474 02 07 2008 179 BMX DDM 16025 Output Fuses Internal None External 1 fast blow fuse of 12 A for the output group A CAUTION IMPROPER FUSE SELECTION The correct rating and type of fuse must be installed Using no fuse or an improper rating can result in damage to the module Failure to follow these instructions can result in injury or equipment damage A DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH BMX DDM 16025 Module must be connected or disconnected with
168. set in position 3 Tighten the retaining screw to ensure Step that the module is held in place on the rack Tightening torque Max 1 5 Nem 1 11 Ib ft N S N N S S S S S S S S S N N 34 35012474 02 07 2008 General Rules for Installation Fitting the 20 Pin Terminal Block At a Glance All the discrete input output modules with 20 pin terminal block connections require the terminal block to be connected to the module These fitting operations assembly and disassembly are described below A CAUTION EQUIPMENT DAMAGE Do not plug an AC terminal block into a DC module This will cause damage to the module Failure to follow these instructions can result in injury or equipment damage 35012474 02 07 2008 35 General Rules for Installation Installing the 20 The following table shows the procedure for assembling the 20 pin terminal block Pin Terminal onto a discrete input output module Block Assembly Procedure Step Action 1 Once the module is in place on the rack install the terminal block by inserting the terminal block encoder the rear lower part of the terminal into the module s encoder the front lower part of the module as shown above 2 Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block Tighten
169. t 1 mA for U 2 15 V at 0 Voltage 5V Current 0 5 mA Sensor supply including ripple 19 30 V possible up to 34 V limited to 1 hour day Input impedance at nominal U 24 Response time typical 4 ms maximum 7 ms Reverse polarity Protected IEC 1131 2 compliance Not IEC 2 wire 3 wire proximity sensor compatibility See Premium and Atrium using Unity Pro Discrete I O modules User manual Sensor Input Compatibility and Pre Actuator Output Compatibility No compatibility only 1 contact per sensor allowed Dielectric strength Primary Secondary 1500 V actual 50 60 Hz for 1 min Between channel groups 500 VDC Resistance of insulation gt 10 MQ below 500 VDC Type of input Current sink Paralleling of inputs No Reliability MTBF in hours at 362 681 ambient 30 C Sensor voltage monitoring threshold OK gt 18V Error lt 14V Sensor voltage monitoring response time at 24 V 15 20 on appearance 1ms T 3ms on disappearance 8ms T 30ms Power consumption 3 3 V typical 160 mA maximum 226 mA Sensor supply consumption typical 96 mA maximum 125 mA Power dissipation 4 3 W max Temperature derating None 35012474 02 07 2008 117 BMX DDI 6402 K Fuses Internal None External 1 fast blow fuse of 0 5 A for each 16 channel group A DANGER IMPR
170. t blow fuse of 0 5A 88 35012474 02 07 2008 BMX DAI 1602 Input Modules At a Glance Subject of this This section presents the BMX DAI 1602 module its characteristics and explains Section how it is connected to the various sensors What s in this This chapter contains the following topics 2 Chapter Topic Page Introduction 90 Characteristics 91 Connecting the Module 93 35012474 02 07 2008 89 BMX DAI 1602 Introduction Function Illustration The BMX DAI 1602 module is a 24 VAC discrete module connected via a 20 pin terminal block This module has 16 input channels that operate on alternating current This module can also be used with 24 VDC with positive or negative logic 90 35012474 02 07 2008 BMX DAI 1602 Characteristics General Characteristics This table presents the general characteristics for the BMX DAI 1602 module BMX DAI 1602 Module 24 VAC inputs Nominal input values Voltage 24 VAC Current 3mA Frequency 50 60Hz Threshold input values at 1 Voltage 215V Current gt 2mA at 0 Voltage lt 5V Current lt 1mA Frequency 47 Hz to 63 Hz Sensor supply 20 26 V including ripple Peak of current on enabling 5mA at nominal U Input impedance at nominal U and f 55 Hz 6 kQ Type of input Resistive Response time Activation 15 ms Deactivation 20 ms IEC 11
171. tage 24 VDC resistive mode DC12 Power 24 W 6 40 W 3 Direct current load in Voltage 24 VDC inductive mode DC13 Power 10 W 8 L Rz60 ms 24 W 6 Response time Activation lt 10 ms Deactivation 8ms Built in protection Against inductive overvoltage in AC modes None Fit an RC circuit or a ZNO type overvoltage limiter in parallel on each output appropriate to the voltage in use Against inductive overvoltage in DC modes None Fit a discharge diode on each output against short circuits and overloads None Fit a fast blow fuse on each channel or channel group Reliability MTBF in hours at ambient T 30 1573341 Power dissipation 2 7 W max Dielectric strength 2000 V actual 50 60 Hz for 1 min Resistance of insulation gt 10 MQ below 500 VDC 35012474 02 07 2008 135 BMX DRA 0805 Power supply consumption 3 3 V Typical 79 mA Maximum 111 24 V relay Typical 51 12 Maximum 56 Temperature derating None 1 0 1 x 108 cycles 2 0 15 x 106 cycles 3 0 3 x 108 cycles 4 0 5 x 108 cycles 5 0 7 x 108 cycles 6 1 x 106 cycles 7 1 5 x 108 cycles 8 2 x 106 cycles 9 3 x 106 cycles 10 5 x 108 cycles 11 10 x 108 cycles 12 per channel at 1 136 35012474 02 07 2008 BMX DRA 0805 Fuses Internal None External 1 fast blow fuse of 3 A for each rel
172. tains the following topics 9 Chapter Topic Page Introduction 128 Characteristics 129 Connecting the Module 131 35012474 02 07 2008 127 BMX DDO 1612 Introduction Function The BMX DDO 1612 module is a 24 VDC discrete module connected via a 20 pin terminal block It is a negative logic or sink module its 16 output channels receive current from the pre actuators Illustration 128 35012474 02 07 2008 BMX DDO 1612 Characteristics General Characteristics This table presents the general characteristics for the BMX DDO 1612 module BMX DDO 1612 Module 24 VDC negative logic static outputs Nominal values Voltage 24 VDC Current 0 5A Threshold values Voltage including ripple 19 30 V 34 V possible for 1 hour day Current channel 0 625 A Current module 10A Power of tungsten filament lamp Maximum 6W Leakage current at 0 lt 0 5mA Residual voltage at 1 lt 1 2V Load impedance minimum 480 Response time 1 1 2 ms Reliability MTBF in hours at ambient T 30 C to be defined Frequency of switching to inductive load 0 5 LI Hz Paralleling of outputs Yes maximum of 3 Compatibility with DC inputs Yes source and not IEC inputs Built in protection 2 against overvoltage Yes by Transil diode against reverse polarity Yes by reverse mounted diode against short circuits and overloads
173. te I O modules Connecting Modules to TELEFAST Interfaces using an HE10 Connector Illustration Module with 40 pin connector The following diagram shows the connection of a discrete input output module with a 40 pin connector to a TELEFAST 2 connection base 900000000 Oo Oo oo OOo OOOOooooo 000000000000 OOOOOOOOOOOO OOOOOOOO 35012474 02 07 2008 205 TELEFAST 2 for Discrete I Os Illustration Module with 40 pin connector The following diagram shows an example specific to the connection of 16 channels in 2 x 8 channel groups via the ABE 7ACCO2 adapter base 00000000 OOOOOOOO 00000000 O9IOO0000000 206 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Dimensions and Mounting of the TELEFAST 2 C
174. ted on the rack A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Disconnect the power to the sensors and pre actuators and disconnect the terminal block to carry out assembly and disassembly of the modules Failure to follow these instructions will result in death or serious injury 32 35012474 02 07 2008 General Rules for Installation Installation The diagram below shows discrete input output modules mounted on the rack 1 2 3 4 The following table describes the different elements which make up the assembly below Number Description 1 20 pin terminal block module 2 40 pin connector module 3 2 x 40 pin connector module 4 Standard rack 35012474 02 07 2008 33 General Rules for Installation Installing the The following table shows the procedure for mounting the discrete input output Module on the modules in the rack Rack Step Action Illustration 1 Position the locating pins situated at Steps 1 and 2 the rear of the module on the bottom part in the corresponding slots in the rack Remark Before positioning the pins make sure you have removed the protective cover See Modicon M340 Using Unity Pro Processors Racks and Power Supply Modules BMX XEM 010 Protective Cover for an Unoccupied Position 2 Swivel the module towards the top of the rack so that the module sits flush with the back of the rack It is now
175. ted via a 20 pin terminal block Its 16 non isolated relay output channels operate either on alternating current or direct current Illustration 142 35012474 02 07 2008 BMX DRA 1605 Characteristics General Characteristics This table presents the general characteristics for the BMX DRA 1605 module BMX DRA 1605 Module Relay outputs for alternating and direct current Threshold service voltage Direct 24 VDC 2 A resistive load Alternating 240 VAC 2 A Cos 1 Minimum switching load 5 VDC 1 Maximum switching load 264 VAC 125 VDC Mechanical service life Number of switching 20 million or more Electrical service life Switching voltage current 200 VAC 1 5 A 240 VAC 1 A Cos 0 7 1 200 VAC 0 4 A 240 VAC 0 3 A Cos 0 7 2 200 VAC 1 A 240 VAC 0 5 A Cos 0 35 1 200 VAC 0 3 A 240 VAC 0 15 A Cos 0 35 2 24 VDC 1 A 100 VDC 0 1 A L R 7 ms 1 24 VDC 0 3 A 100 VDC 0 03 A L R 7 ms 2 Response time Activation 8ms Deactivation lt 10 ms On line module change Possible Built in protection Against alternating current inductive overvoltage None Fit an RC circuit or a ZNO type overvoltage limiter in parallel on each output appropriate to the voltage in use Against direct current inductive overvoltage None Fit a discharge diode on eac
176. tor voltage switched off Failure to follow these instructions will result in death or serious injury 162 35012474 02 07 2008 BMX DAO 1605 Connecting the Module At a Glance The BMX DAO 1605 module is fitted with a removable 20 pin terminal block for the connection of sixteen triac output channels Output Circuit The following diagram shows the circuit of a alternating current triac output Diagram so Internal V Ay N T N 3 Power t T 9 supply 35012474 02 07 2008 163 BMX DAO 1605 Module The following diagram shows the connection of the module to the pre actuators Fur ET O 1 273 4 5 6 7 8 9 12 13 14 15 2 v Prat Be Q0 1 1 Pre act 2 E Pre act LY Q2 24 240 VAC 3 03 Pre act s ee 4 Power me 4 5 supply Fuse 1 6 Q 7 05 Pre act Q6 Pre act e 9
177. tput module 175 20 BMX DDM 3202 K Mixed Static Input Output Module 183 21 TELEFAST 2 Connection Interface Links for the Discrete I O Modules 193 35012474 02 07 2008 13 Application Specific Discrete Modules 35012474 02 07 2008 General Introduction At a Glance Subject of this Section What s in this Chapter This chapter provides a general introduction to discrete input output modules This chapter contains the following topics Topic Page General Description of the Modules 16 Physical Description of Discrete Modules with 20 pin Terminal Block 17 Connection Physical Description of Discrete Modules with 40 Pin Connectors 18 Discrete Input Modules Catalog 19 Discrete Output Modules Catalog 21 Discrete Mixed Input Output Modules Catalog 24 Temperature Derating 27 35012474 02 07 2008 General Description of the Modules At a Glance Inputs Outputs The discrete input output modules of the Modicon M340 range are standard format modules occupying one single position fitted with either e one 20 pin terminal block or e one or two 40 pin connectors For modules fitted with 40 pin connector outputs a series of products known as TELEFAST 2 see p 193 is available that enables discrete input output modules to be quickly connected to operational parts A wide range of discrete inputs and outputs make it possible to meet the following requirements
178. ust against contact with parts that are powered up in our case IP2 protection against solids larger than 12 mm e against permeation of liquids in our case IP 0 Negligeable presence of water 35012474 02 07 2008 291 Glossary P PLC Type of computer dedicated to controlling industrial processes Programmable Logic Controller T TELEFAST 2 A group of products which enable discrete input and output modules to be quickly connected to operational components This system which consists of connection bases for interfaces and linking cables can only be connected to modules which are fitted with 40 pin connectors U Unity Pro Schneider Electric PLC programming software 292 35012474 02 07 2008 A ABE 7H08R10 211 ABE 7H08R11 211 ABE 7H08R21 215 ABE 7H08821 219 ABE 7H12R10 213 ABE 7H12R11 213 ABE 7H12R20 217 ABE 7H12R21 217 ABE 7H12R50 225 ABE 7H12821 221 ABE 7H16F43 229 ABE 7H16R10 211 ABE 7H16R11 211 ABE 7H16R20 215 ABE 7H16R21 215 ABE 7H16R23 215 ABE 7H16R30 223 ABE 7H16R31 223 ABE 7H16R50 227 ABE 7H16821 219 ABE 7H16843 231 ABR 7xxx relays 240 ABS 7Exx relays 241 applied outputs 286 B BMXDAI1602 90 BMXDAI1603 98 BMXDAI1604 104 BMXDAO1605 160 BMXDDI1602 78 BMXDDI1603 84 BMXDDI3202K 110 BMXDDI6402K 116 BMXDDM 6022 166 BMXDDM 6025 176 BMXDDMS202K 184 BMXDDO1602 122 BMXDDO 1612 128 BMXDDO3202K 148 BMXDDO6402K 154 BMXDRA0805 134 BMXDRA
179. ut bases 1 OF Output bases 1 distribution of the 2 bases 2 OF polarities by 8 channel OF shared by group potential 8 channel free group contact Illustration TELEFAST 2 base Description with10 mm with 12 5 12 5 mm 12 5 mm with 10 with 12 5 12 5 mm with 12 5 wide mm wide wide relay wide relay mm wide mm wide wide relay mm wide electro electro not not electro electro not electro mechanical mechanical provided provided mechanical mechanical provided mechanical relay relay 1 fuse relay relay relay channel 35012474 02 07 2008 201 TELEFAST 2 for Discrete I Os The table below shows the catalog of input bases for 12 5 mm wide static relays ABE 7P reference 16F310 16F312 Base types Input bases for 12 5 mm wide static relays Illustration TELEFAST 2 base Description potential free distribution of the 2 polarities by 8 channel group 202 35012474 02 07 2008 TELEFAST 2 for Discrete I Os Combination of Discrete I O Modules and TELEFAST 2 Connection Bases Compatibility Table The following table summarizes compatibility between Discrete I O modules and TELEFAST 2 connection bases BMX DDI 3202 K BMX DDM 3202 K BMX DDI 6402 K BMX DDO 3202 K BMX DDM 3202 BMX DDO 6402 K 1 connector 2 connectors 1 connector 2 connectors Connection bases 8 channels ABE 7H08R ABE 7H08S21
180. vable ABS 7S static output relays for TELEFAST 2 bases are described in this section General This table shows the general characteristics of the ABS 7S relays Characteristics ABS 7S reference C2E A2M C3BA C3E A3M Relay width 10 mm 12 5 mm Output circuit characteristics Voltage assigned to job Direct 5 48 V 24V 5 48 V Alternating 24 240V 24 240 V Max voltage 57 6 264 VAC 30 VDC 60 VDC 264 VAC Alternating Resistive load Current 0 5A 2A current load AC12 Direct current Resistive load Current 0 5A 2A 1 5A load DC12 Inductive load Current 0 3A DC13 Filament lamp load DC6 10 Leakage current at state 0 20 5mA lt 2 mA lt 0 3 mA lt 2 MA Breakdown voltage at state 1 lt 1V lt 1 1 V lt 0 3 V lt 1 3 V Minimum current through channel 1 mA 10 mA 1 10 mA Response time State 0 to 1 0 1 ms 10 ms 0 1 ms 10 ms State 1 to 0 0 6 ms 10 ms 0 02 ms 0 6 ms 10 ms Switching frequency on inductive load z 0 5 LI gt Voltage assigned to Input output 300 V insulation Voltage assigned to shock Input output 2 5 kV resistance 1 2 50 242 35012474 02 07 2008 Discrete Input Output Modules Software Implementation At a Glance Subject of this Section What s in this Part This section describes the application specific discrete functio
181. vents Internal events concern all internal module conditions and all communication loss occurrences that prevent a discrete input output module from operating correctly A communication loss can be caused by e a hardware detected fault at rack bus level e a processor malfunction or power cable circuit open or short e a power cable circuit open or short 35012474 02 07 2008 71 Discrete Modules Diagnostic Processing External Events External events include e Overload and Short Circuit Static output modules contain a device for checking the load status In the event of an overload or short circuit of one or more outputs they are tripped to open circuit The status will be shown on the front panel of the module the LEDs corresponding to the tripped outputs will flash and the red I O LED will light up e Sensor Voltage Error All input modules contain a device for checking sensor voltage for all module channels This device checks that sensor and module power supply voltages are of a sufficiently high level for correct operation of the module s input channels When sensor voltage is less than or equal to the defined threshold the status is shown by the I O LED lighting up on front panel of the module e Pre actuator Voltage Error All 24 VDC and 48 VDC transistor output modules contain a device for checking the pre actuator voltage of all module channels This device checks that pre actuator and module power supply volt

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