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EPAS-4 - Schneider Electric

1. Keyword Default Description EPAS Segment Ox7FFF size of data segment Size EPAS DumpSource No load project sources into control Download EPAS SendASCIIS No transmit ASCII symbol file to gateway ymbolFile EPAS OnlineChange Yes ImportExportDir empty import export directory Language German German English LibraryDir emply library directory MaxNumOfPOUs 1024 max number of Program Organisation Units ProjectlnfoAuto No automatically open project information dialog ProjectsDir empty project directory SDBVersion Version of the created symbol file 0 compatibility with V6 V7 SP2 see also problem report TabWidth 4 tab width TraceDir empty save load trace directory UserCompany empty company name for documentation Userlnitals empty initials for documentation UserName empty name for documentation WatchDir empty variable list directory WatchPercent 50 width of variable window in percent Table 6 9 Settings in EPAS 4 ini file NOTE The default value is always used page 58 EPAS 4 if there is no entry in EPAS 4 ini PacDrive 06_us FM pMaEPAS4 PDM_O gStd us FM PDM Anhan 7 1 PacDrive 7 1 Contact Appendix Contact For repair Please send the components to be repaired or checked along with the error report to this address ELAU AG Abt Kundendienst house address Postfach 1255 Dillberg 12 97821 Marktheidenfeld 97828 Marktheidenfeld Phone 4
2. PDM OpMaEPAS A us Article number 17130070 001 Helease 04 2003 t H PacDrive EPAS 4 Operating Manual ELAU m m The Future f Packaging C PacDrive page 2 Imprint All rights reserved to ELAU AG also in case of patent right applications No part of this documentation and the related software and firm ware may be reproduced rewritten stored on a retrieval system transmitted or translated into any other language or computer lan guage without the express written consent of ELAU AG Any possible measure was taken to ensure that this product docu mentation is complete and correct However since hardware and software are continuously improved ELAU makes no representati ons or warranties with respect to the contents of this product documentation Trademarks PacDrive is a registered trademark of ELAU AG All other trademarks mentioned are the exclusive property of their manufacturers ELAU AG ELAU Inc Dillberg 12 4201 W Wrightwood Ave D 97828 Marktheidenfeld Chicago IL 60639 Phone 49 0 93 91 606 0 Phone 773 342 8400 Fax 49 0 93 91 606 300 Fax 713 342 8404 eMail info elau de sales elau com Internet http www elau de http www elau com EPAS 4 PacDrive PDM_OpMaEPAS4_00_us FM PDM_OpMaEPAS 4_uslVZ fm Contents 1 1 1 2 2 1 2 2 2 3 2 4 3 1 3 2 3 3 3 3 1 3 3 2 3 3 3 3 3 4 3 3
3. 6 2 PacDrive Visualization EPAS 4 provides visualisations so that you can display your project variables You can draw geometric elements off line with the help of the visualization They can then change their form online depen ding upon certain variable values Help When You Need It Should you encounter any problems with EPAS 4 during your work online help is available to help to solve them There you will find all the information contained in this manual The Help menu The menu help contains the contents command to open the help topics window EPAS 4 MultiCaniStartStop C4 pro iol x File Edit Project Insert Extras Online Window Help aig 1 p e 1 o d amp Ba t Contents 4 B zm u t me Search SFE vaschine About inl x Ps n PLE PRC EA PacDrive Automation Toolkit EPAS 4 Datei Bearbeiten Lesezeichen Optionen Hifethemen zur ck li Inhalt Index d Suchen Safety 2 5afet E EX This chapter describes the general ef Depiction of Safety Notes requirements for working safely If the work jesse reded involves any remaining risk we will E General Safety Instruction Point this out in the respective passages H Use of this Online Help e warn you of any possible danger and m Overview m System requirements H Installation 5 8 Communication EPAS 4 J Pace Coe also 3 8 what is What in EPAS 4 m First Steps
4. a the universally valid local and national rules for safety and the prevention of accidents PDM SicherhMin us neu fm PacDrive page 7 2 2 page 8 Depiction of Safety Notes Risk categories The safety notes in this manual are grouped into different risk categories The table below shows which risk and possible consequences the symbol pictograph and the signal words indicate Pictograph Signal word DANGER Definition Indicates an immediately dangerous situation that will result in death or very serious injuries if the safety rules are not observed WARNING Indicates a possibly dangerous situation that can result in serious injuries or major material damage if the safety rules are not observed CAUTION Table 2 1 Risk categories Indicates a possibly dangerous situation that might result in material damage if the safety rules are not observed PacDrive PDM_SicherhMin_us_neu fm 2 3 Use as Directed The ELAU components are designed for installation in a machine plant or for combination with other components to form a machine plant The components may only be used under the installation and operating conditions described in this documentation You must use the accessories and ancillary parts components cables etc mentioned in the documentation You must not use any foreign objects or components that are not explicitly approved by ELAU Use as directed also me
5. 6 4 6 4 1 page 52 EPAS 4 Does Not Support MAx 4 Firmware The first four digits of the EPAS 4 firmware version must be equal to or greater than the firmware version of the MAx 4 PacController If this is not the case the following error message will be generated when logging into the MAx 4 PacController x Ma description File available For MAx 4 Firmware version 001000 Ask ELALI AG For an update Fig 6 11 Dialog if firmware version is not supported NOTE Description files are files stored in the ConfigFiles directory EPAS 4 PacController MAx 4 00 10 00 00 10 00 OK 00 07 00 00 10 00 update EPAS 4 version Table 6 1 Examples for firmware compatibility Using the Keyboard Shortcuts If you would like to run CoDeSys using only the keyboard you will find it necessary to use a few commands that are not found in the menu a The function key F6 allows you to toggle back and forth within the open POU between the Declaration and the Instruction parts m lt Alt gt lt F6 gt allows you to move from an open object to the Object Organiser and from there to the Message window if it is open If a Search box is open lt Alt gt lt F6 gt allows you to switch from Object Organiser to the Search box and from the there back to the object EPAS 4 PacDrive PDM_OpMaEPAS4_06_us FM 06 us FM pMaEPAS4 PDM_O 6 4 2 PacDrive Press Tab to move through the input fields an
6. German Art No English Art No 17 18 00 62 000 17 13 00 62 001 17 18 00 62 002 17 18 00 62 003 17 13 00 66 000 17 13 00 66 001 17 13 00 67 000 17 18 00 67 001 17 13 00 68 000 17 13 00 68 001 17 13 00 68 002 17 13 00 68 003 17 13 00 70 000 17 13 00 70 001 Operating Manual MAx 4 PacController German Art No English Art No Italian Art No French Art No Operating Manual OPC Server German Art No English Art No Operating Manual Device Net German Art No English Art No 17 13 00 71 000 17 13 00 71 001 17 13 00 71 002 17 13 00 71 003 17 13 00 73 000 17 13 00 73 001 17 13 00 76 000 17 13 00 76 001 PacDrive gStd_us FM PDM_Anhan gStd us FM PDM Anhan 7 2 Further Literature Operating Manual HMI Libraries German Art No 17 13 00 77 000 English Art No 17 13 00 77 001 Operating Manual INC 4 Incremental Encoder Module German Art No 17 13 00 78 000 English Art No 17 13 00 78 001 Operating Manual CANopen German Art No 17 13 00 79 000 English Art No 17 13 00 79 001 Operating Manual VarioCam Editor ECAM 4 German Art No 17 13 00 80 000 English Art No 17 13 00 80 001 Operating Manual PacNet Module PN 4 German Art No 17 13 00 81 000 English Art No 17 13 00 81 001 Operating Manual SR Motor German Art No 17 13 00 82 000 English Art No 17 13 00 82 001 Operating Manual BusTe
7. Network select protocol gt Under Manufacturers select Microsoft gt Under Network Protocols select TCP IP gt Confirm with OK gt In the dialog window Network confirm again with OK v The message Please insert your Windows CD appears gt Insert the Windows CD into the CD Rom drive Y Some files will be copied from the Windows installation CD to the PC gt Now you will be asked to restart your computer page 22 EPAS 4 PacDrive 05 us FM pMaEPAS4 PDM_O 05 us FM pMaEPAS4 PDM_O C Properties of TCP IP TCPAIP Properties El Bindings Advanced Nabos DNS Configuration Gateway WINS Configuration F Address An IP address can be automatically assigned to this computer IF wour network does nat automatically assign IP addresses ask pour network administrator for an address and then type it in the space below C Obtain an IP address automatically Specify an IP address eee A ee RR pe IP Address 10 205 10 10 Fig 5 10 Control Panel Network TCP IP Protocol Properties gt In the dialog window Network doubleclick the TCP IP protocol gt Select Specify an IP address gt In the input field IP Addess enter the desired IP address NOTE You will have to ask your system administrator or IT department for the IP address of your computer If you connect a computer to a MAx 4 PacController via TCP IP network direct
8. EPAS 4 professional company licence 20 63 00 31 003 EPAS 4 upgrade basic to company licence professional 20 63 00 31 004 EPAS 4 upgrade professional to new company licence version 20 63 00 31 005 EPAS 4 professional for end user single licence Table 3 2 EPAS 4 order numbers and variants Overview of EPAS 4 functionality How is a project structured EPAS 4 differentiates between the different kinds of objects ina project POUS data types display elements visualisations and resources The Object Organiser contains a list of all the objects in your project How do I set up my project First you should configure your PLC in order to check the accuracy of the addresses used in the project Then you can create the POUs needed to solve your problem Now you can program the POUS you need in the desired languages Once the programming is complete you can compile the project and remove errors if there should be any How can test my project Once all errors have been removed log in to the PLC and load your project in the PLC Now EPAS 4 is in Online mode Now open the window with your PLC Configuration and test your project for correct sequence To do this enter input variables manually and observe whether outputs are as expected You can also observe the value sequence of the local variables in the POUs In the Watch and Receipt Manager you can configure data records whose values yo
9. as follows declaration part the same as with IL FBD call PRG FBD 0 Ed Doo PROGRAM FEDcall 0002 AR Instance FUB ER IMT GUAR BOOL Instanz FUB Instanz FUB MS SPAR MULERG RG 5 PAR2 VERGL QUAD Fig 6 7 Function Block Call in FBD In SFC function block calls can only take place in steps Program A program is a POU which returns several values during operation Programs are recognised globally throughout the project All values are retained from the last time the program was run until the next DOD PROGRAM PRGexample OO02 VAR a 0003 PAR INT 0004 END VAR hd Og 0001 LD PAR 0002 ADD 1 B OO03 ST PAR m mm H Fig 6 8 Example of a program Programs can be called by programs and function blocks A pro gram call in a function is not allowed There are also no instances of programs If a POU calls a program and if thereby values of the program are changed then these changes are retained the next time the pro EPAS 4 PacDrive 06 us FM pMaEPAS4 PDM_O 06 us FM pMaEPAS4 PDM_O PLC_PRG PacDrive gram is called even if the program has been called from within another POU This is different from calling a function block There only the values in the given instance of a function block are changed These changes therefore play a role only when the same instance is called A program declaration begins with the keyword PROGRAM and e
10. e describe how the danger can be avoided Depiction of Safety Motes The Individual Components e Use as Directed Editors in EPAS 4 e General Safety Instructions Z Pous D The Resources Data types Liste contents of he nm ll The TEC Cnarstare Fig 6 9 EPAS 4 Windows Help The help window is divided into three main components The navi gation bar the navigation window and the text window You don t have to switch between navigation window and text window like earlier help systems The Contents tab displays the chapters of the help file in a folder structure You can open or close the books by a double click With a click on a specific topic its content will be displayed in the text window EPAS 4 page 49 page 50 A click on the Index tab shows a input field to search for a keyword and with a click on the search tab you can perform a fulltext search Windows help buttons The following buttons are available Help topics opens the help topics window Back shows the help entry displayed previously Print opens the dialog box for printing shows the help entry that comes prior in sequence to the present entry gt gt shows the help entry that is next in sequence In addition you can use the following menu commands With File gt Print Topics command you can print out the pre sent help entry If you use the Edit gt Copy command the selected text will be copied
11. expertly and to use it as directed Observe this manual This will help to avoid risks reduce repair costs and down times and increase the lifetime and reliability of the products You also need to observe the valid rules for the prevention of accidents and for environmental protection in the country and place where the device is used page 5 1 On this manual 1 2 page 6 Symbols Signs and Forms of Depiction The following symbols and signs are used in this document Depiction Meaning H First level enumeration sign Second level enumeration sign Action symbol The text following this symbol inclu gt des an instruction for action Execute the instruction actions in the given order from top to bottom 7 Result symbol The text following this symbol con tains the result of an action Italics If the describing text contains special terms e g parameters these are written in italics Serif font If the manual contains program code this is marked by Serif font Information symbol This symbol marks notes and useful tips for using the product Warning sign Safety notes can be found in the rele vant places They are marked by this symbol Table 1 1 Symbols signs and forms of depiction PacDrive PDM VerwendStd us FM 2 General Safety Notes This chapter contains general requirements for working safely Every person using ELAU components or working on ELAU components
12. page 63 Il zi Wa sn uevpSvd3eWdO Wdd PacDriveTM EPAS 4 page 64 PDM OpMAaEPAS 4 usSIX fm 7 9 PacDrive index C contact 59 contents 3 D data types 48 E ELAU AG eMail 2 homepage 2 internet 2 F function 41 function block 43 calling 45 function block instances 44 H help 49 contents and index 49 help window 49 imprint 2 K keyboard key combinations 53 using the keyboard 52 L libraries 48 literature 60 M manuals 60 O operating manual 60 overview 11 P PLC PRG 47 program 46 EPAS 4 R repair 59 resources 48 risk classification 8 S safety notes 8 seminare 62 service personnel 59 T trademarks 2 training 62 V visualization 49 W warning notes 8 page 65 II zi Index ujxissn v Svd3eWdo Wdd PacDriveTM EPAS 4 page 66 WP he HH HH ELAU Ps T The Future ef Packaging Te PacDrive
13. the network connection Make sure that the connection between the PacController MAx 4 and the PC has been established via Ethernet First start to send a request to the PC gt Change to MS DOS promt gt Enter the command ping 127 0 0 1 see picture below Enter IP address without leading zeroes 2 MS DOS Prompt ma A SES MicrosoftCh Windows 95 CC3Copyright Microsoft Corp 1961 1996 C2 WOADOWS gt ping 127 0 0 1 Pinging 127 0 0 1 with 32 bytes of data 7 0 0 1 bytes 32 time ims TIL 1278 7 0 0 1 bytes 32 tiume lt 1Oms TTL 128 7 0 0 1 bytes 32 time lt 1Oms TTL 178 7 0 0 1 Reply from 12 bytes 372 tiume lt 10ms TTL 128 Ping statistics for 127 0 0 1 Packets Sent 4 Received 4 Lost 0 COX loss fipproximate round trip times in milli seconds Hinimum Oms Maximum ims Average Oms C WINDOWS _ Fig 5 18 MS DOS prompt EPAS 4 PacDrive PDM_OpMaEPAS4_05_us FM If the reply is as shown in the picture the TCP IP connection to your own computer localhost is up and running Reply from 12 bytes 3 time ims TIL 128 Reply from 12 bytes 3 time lt ifms TTL 178 Reply from 12 bytes 32 time lt 10ms TTL 128 Ping statistics for 127 0 0 1 Packets Sent 4 Received 4 Lost O COR loss Approximate round trip times in milli seconds Minimum Oms Maximum ims Average iims CoSWIRDOWS ping localhost Pinging 190 2705 10 24 elaucde 1
14. to the clipboard From here you can insert the text into other applications and use it there If you use the Edit gt Annotate command a dialog box will be opened There is an editing field on the left side of the dialog box in which you can enter an annotation to the help page On the right side there are buttons for storing the text for cancelling the program for deleting the notation for copying a highlighted text to the clipboard and for pasting a text from the clipboard If you have made an annotation to a help entry a small green paper clip will appear in the upper left hand corner By clicking the mouse on the paper clip you can open the dialog box with the annotation that has been made If you would like to mark a page from help then you can set a bookmark To do so in the menu Bookmark choose the Define command A dialog box will appear in which you can enter a new name The name of the page can serve as a starter or can delete an old bookmark If bookmarks were defined then these will be displayed in the Bookmark menu By choosing these menu items you can access the desired page Under Options you can define whether the help window always appears in the foreground or in the background or in the standard setting With the command Display Previous Topics under Options you are furnished with a selection window with the previously displayed help topics Double click the entry you wish to view Under Option
15. 0 XP Prof EPAS 4 page 17 5 2 5 2 1 page 18 NOTE The TCP IP address can be an internet address e g 190 205 100 1 or a symbolic name e g max 4 pc 01 target name The target name must be an unique name for an also unique IP address If a target name is used it must be entered in the hosts file in the Windows directory so that the target name can be allocated to the corresponding IP address It is common usage that the IP address 127 0 0 1 corresponds to the target name localhost This is always your own computer Example for hosts file 127 0 0 1 localhost 190 205 100 1 max 4 pc 01 Set up TCP IP Protocol on the PC Operating System Windows 98 A Set up virtual network device if you have a network device you can skip this point rs Control Panel Microsoft Mail Modems Postothice Printers s Configures network hardware and software F Fig 5 2 Control Panel Win 98 gt From the Control Panel select Network EPAS 4 PacDrive PDM_OpMaEPAS4_05_us FM 05 us FM pMaEPAS4 PDM_O PacDrive Select Network Component Type Te x Communication EPAS 4 MAx 4 PacController Hetwork HEA Configuration Identification Access Control The following network components are installed m Client for Microsoft Networks m Novell Netvfare Client D Link DFE 530Tx PCI Fast Ethernet Adapter Dial Up Adapter IP 32 bit Protocol for the Novell Net are Client gt a
16. 27 0 0 1 with 32 bytes of data Reply from 127 0 0 1 bytes 32 time ims TTL 128 Reply from 127 0 0 1 bytes 32 time lt ifms TTL 123 Reply from 127 0 0 1 bytes 32 time lt 10ms TTL 123 Reply from 127 0 0 1 bytes 3 time lt ifms TIL 178 Ping statistics for 127 0 0 1 Packets Sent 4 amp Received 4 Lost 0 0 loss approximate round trip times in milli seconds Minimum fms Maximum ims Average ims GC WINDOWS gt Fig 5 19 MS DOS prompt ping gt Now enter the command ping localhost Ping now additionally shows its own PC identification If the reply is as shown in the picture the basic TCP IP connection has been established gt If a connection to the MAx 4 is to be established via TCP IP protocol now ping the standard address 190 201 100 100 of the MAx 4 NOTE The factory default IP address of the PacController MAx 4 is 190 201 100 100 05 us FM pMaEPAS4 PDM_O PacDrive EPAS 4 page 30 byutes 32 time 1ms TIL 1278 NE bytes 32 time lt itms TTL 178 ll byutes 37 time clllms TTL 128 Reply from 127 0 0 1 bytes 32 timesl ms TTL 128 Reply from 12 fi Reply from 127 0 Reply from 177 0 Ping statistics for 127 0 0 1 Packets Sent 4 Received amp Lost 0 COX loss fipproximate round trip times in milli seconds Minimum Oms Maximum ims Average ims C MWIHDOWS ping 10 205 17 9 ing 10 705 11 9 with 32 bytes of data t t
17. 6 Communication parameter New channel Name gt Click the OK button Under localhost the entry is inserted as follows Communication Parameters x Channels El localhost via Tepp ST CPAP 190 201 100 1 Cancel 190 201 100 100 IF address or hostname FOO0 Motorola byteorder Ma New Remove Fig 5 27 Communication parameter New channel inserted EPAS 4 PacDrive 05_us FM pMaEPAS4 PDM_O 05 us FM pMaEPAS4 PDM_O 5 5 3 PacDrive How to change the IP address gt Click on the Value 190 201 100 100 Fig 5 27 in the Address line The address will be marked gt Double click to change it to an input field in which you can change the IP address gt Complete the entry by pressing the return button or clicking out side the entry field Port must be set to 5000 standard setting do not change Moto rola byteorder is No Set up New Serial Connection gt Select New in the Communication Parameters window gt The following dialog box will appear xj Nene FE Cancel Device Tcp lp 35 Tepelp driver Seral H5 232 35 Seral H5232 driver Senal H5 232 8 bit 35 Seral H5232 driver Tepilp Level 2 35 Tep lp level 2 drive Serial M adem 35 Modem driver Pipe 35 Pipe driver CANopen D 5P3UZ 35 CANopen m k Fig 5 28 Communication parameter New channel Inthe Name field change the name to a significant n
18. 9 0 93 91 606 142 Fax 49 0 93 91 606 340 Service team Should you need to talk to a member of our service team or require on site service please contact ELAU AG Dillberg 12 D 97828 Marktheidenfeld Phone 49 0 9391 606 0 Fax 49 0 9391 606 300 e mail info elau de Internet www elau de ELAU Inc 4201 West Wrightwood Avenue Chicago Illinois 60639 USA Phone 1 773 342 8400 Fax 1 773 342 8404 e mail sales elau com Internet www elau com ELAU SYSTEMS ITALIA S r l Via Tosarelli 300 40050 Villanova di Castenaso BO Phone 39 051 7818 70 Fax 39 051 7818 69 e mail info elau it Internet www elau it NOTE Further contact addresses you can find on the ELAU homepage www elau de page 59 7 Appendix 7 2 page 60 Further Literature ELAU can provide you with these manuals and instructions on the PacDrive System Project Manual German Art No English Art No French Art No Programming Manual German Art No English Art No 17 13 00 58 000 17 13 00 58 001 17 13 00 58 003 17 18 00 61 000 17 13 00 61 001 Operating Manual MC 4 MotorController German Art No English Art No Italian Art No French Art No Operating Manual CAN L2 German Art No English Art No Operating Manual PROFIBUS DP German Art No English Art No Operating Manual SM Motor German Art No English Art No Italian Art No French Art No Operating Manual EPAS 4
19. 9 3 3 6 4 1 4 2 4 2 1 4 3 4 4 5 1 5 2 5 2 1 5 2 2 5 2 3 5 3 5 4 5 4 1 5 4 2 On this manual 5 MUOQUCHON er esenndaneiie tale unin Seneca andseNned eae Henna Matomibiaund 5 symbols Signs and Forms of Depiction pp 6 General Safety Notes 7 arci f C a E a 7 Depiction of Safety Notes essseeesseeeeneeeen nennen 8 WSC ESI ize e et p 9 Selection and Qualification of Staff eeesseeeeesseseeessss 10 Overview 11 Whats ERAS 11 EPAS 4 COMDONGIIS ara a A pot stia eoo M Id e 11 Overview of EPAS 4 functionality seeeeeeeeeereeeeeeee 13 How is a project structured oo cecccceccccesceceeeeeceeeceeeeeneeeessuseeseeeensess 13 How do I set p my Project suus enc esae tl vete vesc elu vau bbeuueid Ga 13 HOW calm Htesb my DrOl6Cl 2 actors cioe EU uod cuanta ca Exo Quee Edu Sut 13 Debugging with EPAS 4 ssessssesseseeeneeen nennen 14 Aaditional online TUBCcllOhis a eoo o epa eet eta oe tete recur o qi edt 14 ConeUsiIoA atis iene Ney De LC MOM ener tometer a ere tr nt ane ner ar 14 Installation of EPAS 4 15 System TEQUINCIMGINS etai aora n uti ad ru iat asi cun Qut en cene 15 stalan Procede Em 15 It 15 Stanting EPA S o pueadiete i ua eate Dci uiae ao p eade duit quoad e S don adds 16 Language settings in Windows NT pp 16 Communication EPAS 4 MAx 4 PacController 17 Principle of Communication seeeeseseesse
20. L files of the gateway server are instal led in the Windows system directory NOTE In case of problems e g no connection with localhost check whether the following files can be found in the Windows system directory e CommSsym dll m Commu sr dll a Gateway exe m GClient dll GDrvBase dll a GDrvStd dll a GSymbol dll a GUtil dll Setting or Changing the Password With EPAS 4 versions 00 05 00 or higher you can set a password for the gateway server All clients that want to connect to the gate way server have to transmit the correct password In EPAS 4 this is set in the dialog Communication Parameters Gateway The password for the gateway server is set on the computer on which the gateway server is installed To change the password do the following steps Fig 5 21 Gateway server icon Start the gateway server by starting EPAS 4 gt Try to establish a connection EPAS 4 page 31 v This action will automatically start the gateway server and an icon will appear in the task bar on the right hand side gt Click on the gateway server icon in the task bar with the right mouse button gt Select Change password to open the following dialog box EPAS 4 Gateway Server Change password Ea Curent password Mew password Cancel L anfirm password Fig 5 22 Change gateway server password v The dialog window EPAS 4 Gateway Server Change password opens Enter the current
21. OGCK AMETE seca trate TERT TES 43 PLOCA T TETTE 46 Pale SOURCES Rc CHIEN RR REPRE 48 48 rime c r 48 MAS WUIZATI OWN oto cT 49 Help When You Need It uscite hae ond a ner rk ob dtu vu E opas 49 Adaptation of EPAS 4 to PacController MAx 4 Firmware Version 51 Manually Adaption of the Firmware V00 11 00 and higher 51 Automatically Adaption of EPAS 4 to MAx 4 Firmware 51 EPAS 4 Does Not Support MAx 4 Firmware pp 52 Using the Keyboard er rr 52 wlgolgre m E E A 52 Key GOMPINAUONS sisii as eens bieeied hac 53 Special settings in EPAS 4 ini ccceeccecssseeccseseeeeseeeeeeseeeeeseeseeesseneeess 56 APPENDIX 59 GOM ACI TTE ER 59 POMC TEC FAT CY m P 60 ciere Brei E SINING cenae rt RE 62 Miete rifercuileTa MEER ER LITT 63 dale e C 65 EPAS 4 PacDrive PDM_OpMaEPAS 4_uslVZ fm 1 1 PDM VerwendStd us FM PacDrive 1 1 Introduction On this manual Introduction Before using ELAU components for the first time you should familiarize yourself with this operating manual In particular observe the safety notes described in chapter 2 Only persons who meet the criteria for Selection and Qualification of Staff see chapter 2 4 are allowed to work on ELAU components One copy of this manual has to be available for staff working on the components with access at any time This manual is to help you use the component safely and
22. PAS4 PDM_O 06 us FM pMaEPAS4 PDM_O 6 1 6 1 1 6 1 2 6 1 3 PacDrive Working with EPAS 4 Project Components The following chapters contains the most importent terms to faci litate the EPAS 4 introduction Project A project contains all of the objects in a PLC program A project is saved in a file named after the project The following objects are included in a project POUs Program Organisation Units data types visualisations resources and libraries POU Program Organisation Unit Functions function blocks and programs are POUs Each POU consists of a declaration part and a body The body is written in one of the IEC programming languages which include IL ST SFC FBD LD and CFC EPAS 4 supports all IEC standard POUs If you want to use these POUS in your project you must include the library standard lib in your project POUS can call up other POUs However recursions are not allowed Function A function is a POU which yields exactly one data element which can consist of several elements such as fields or structures when it is processed and whose call in textual languages can occur as an operator in expressions When declaring a function do not forget that the function must receive a type This means that after the function name you must enter a colon followed by a type A correct function declaration can look like this example FUNCTION Fct INT In addition a result must b
23. PAS4 PDM_O Communication EPAS 4 MAx 4 PacController Network H E Configuration dentification Access Control The following network components are installed m Client for Microsoft Networks Novell Netware Client D Link DFE 530Tx PCI Fast Ethernet Adapter Dial Up Adapter j IP 32 bit Protocol for the Novell Net are Client gt aa Primary Network Logor Novell Netware Client Ele and Print Sharing Description Fig 5 7 Control Panel Network Win 98 gt In the dialog window Network select Add If the TCP IP protocol is already installed proceed with C Select Network Component Type Tx Click the type of network component you want to install Cancel Protocol isa language computer uses Computers must use the same protocol ta communicate Fig 5 8 Control Panel Network add protocol gt Select Protol and then click on Add 05 us FM pMaEPAS4 PDM O PacDrive EPAS 4 page 21 Communication EPAS 4 MAx 4 PacController Select Network Protocol s Click the Network Protocol that you want to install then click OK IE pou have 3 an installation disk for this device click Have Disk Manufacturers Network Protocols PSS P amp compatible Protocol 3 Microsoft 32 bit DLC 8 Microsoft DLC 4 NetBEUI Banyan a Digital Equipment DEC 3 IBM Microsoft Have Disk Cancel Fig 5 9 Control Panel
24. S 4 EPAS 4 is a complete development environment for the PacDrive system EPAS 4 puts a simple approach to the powerful IEC language at the disposal of the PLC programmer Use of the editors and debugging functions is based upon the proven development program environments of advanced programming languages such as Visual C The PacControl CD contains the documentation for the PacDrive system in Portable Document Format PDF The document can be read and printed with the enclosed Acrobat Reader program EPAS 4 components The following table gives you an overview of the components of the EPAS 4 professional version Components Explanation Message Logger Trace Recorder Editors for structured text ST function plan FBD instruction list IL ladder diagram LD sequential function chart SFC Continuous Function Chart CFC Visualization commissioning visualization Configurators PROFIBUS DP master and slave CANopen master and slave IEC libraries Standard lib standard IEC library with elementary functions e g counter string functions timer etc EPAS 4 page 11 Components Explanation MAx 4 lib interface library for AxisBuf functions COM IEC functions control functions diagnosis encoder manipulations file services EC task message logger overload functions standard VarioCam motion funct
25. _O 6 1 4 PacDrive CheckBounds FUN ST OF x Du FUNCTION CheckBounds INT DO02 VAR_INPUT Bug END IF mI Fig 6 2 Example of the Implementation of the CheckBounds The following typical program for testing the CheckBounds function goes beyond the boundaries of a defined array The CheckBounds function makes sure that the value TRUE is not assigned to the position A 10 but rather to the upper area boundary A 7 which is still valid Therefore the CheckBounds function can be used to cor rect extensions beyond array boundaries DOO PROGRAM PLC PRG 000a AR DOO AARRAT D 7 GF BOOL oo04 B INT 10 8 d oou4 gus A B TRUE Bus El AE m mE Ni Fig 6 3 Program for the CheckBounds Function Function block A function block is a POU which provides one or more values during the procedure As opposed to a function a function block provides no return value A function block declaration begins with the keyword FUNCTION BLOCK and ends with END FUNCTION BLOCK EPAS 4 page 43 Function Block Instances page 44 Example in IL of a function block with two input variables and two output variables One output is the product of the two inputs the other a comparison for equality FUB FB AWL Torx DOMI UNCTION BLOCK FUB a D002 AR INPLT PAR1 INT PARZINT MULERG INT VERGL BOOL PAR1 PARZ MULERG PAR 1 PAR 2 VERGL Fig 6 4 Function Block Reproduct
26. ace below Adapter C Obtain an IP address from a QHCP server Specify an IP address IP Address 130 205 10 13 Subnet Mask 255 255 255 0 Default Gateway 190 205 O 1 Advanced Fig 5 17 Properties TCP IP gt Select the desired network card if several cards are installed gt Select Specify an IP address gt Select the input field IP address gt Enter the IP address NOTE You will have to ask your system administrator or IT department for the IP address of your computer If you connect a computer to a MAx 4 PacController via TCP IP protocol directly via RJ45 cable without network you can use any IP addresses But you may not use identical IP adresses The same goes for a connection via the RS 232 interface with MAx 4 gt In the input field Subnet Mask enter e g 255 255 0 0 depen ding on the network gt In the Default Gateway field enter the gateway number PacDrive EPAS 4 page 27 5 2 3 5 3 page 28 NOTE You will have to ask your system administrator or IT department for the gateway number gt Click OK gt In the network configuration click OK Restart the computer Operating system Windows 2000 XP Professional To use EPAS 4 with Windows 2000 XP Prof you don t have to do any additional installation The network protokol TCP IP is aktivated as a standard Checking the TCP IP Connection Check the proper installation of
27. ame e g as shown below Communication Parameters New Channel a x Name eria COM1 Cancel Device 35 Tcp lp driver Seral AS 232 35 Seral AS232 driver Senal H5 232 8 bit 35 Seral H5232 driver Tepilp Level 2 35 Tep lp level 2 drive Serial M adem 35 Modem driver Pipe 35 Pipe driver CANopen D SP3UZ 35 CANopen me 4 k Fig 5 29 Communication parameter New channel Name gt From the Device tab choose Serial RS232 gt Click the OK button EPAS 4 page 35 9 9 4 page 36 EmA LA AAA L j A Al NA A A Em AA i FAVYRVKNILTIATRAAaTIRAN LJAN Q VL Ny A rT sd F v3 TI fry Communication EPAS 4 MAx 4 PacControllei l Communication Parameters l I 1 X Channels Te DK E localhost via Tcp lp 2 TCP IP 190 207 100 11 ae Serial COM _ Camel COM 38400 a 1 Motorola buteorder Ma Fig 5 30 Communication parameter v The new connection will be entered under localhost For the serial interface COM1 standard settings are given and should not be changed here To choose a different interface e g COMO change the column Value in the line Port NOTE The communication parameter dialog box will automatically detect the available COM ports and display them i e if only COM1 and COM2 are available on the PC only COM1 and COM2 will be shown Selecting the Connection Communication Parameters Channels E localh
28. ans that you observe the Operating Manuals and other documentations see appendix observe the instructions for inspection and maintenance Use other The operating conditions at the place where the device is used than directed must be checked on the basis of the given technical data performance information and ambient conditions and observed PDM SicherhMin us neu fm PacDrive page 9 2 4 Working on electrical equipment page 10 Selection and Qualification of Staff This manual is aimed exclusively at technically qualified staff with detailed knowledge in the field of automation technology Only qualified staff can recognize the significance of safety notes and implement them accordingly This manual is aimed in particular at design and application engineers in the fields of mechanical and electrical engineering at programmers service and commissioning engineers Work on electrical equipment must only be done by qualified electricians or by instructed staff supervised by an electrician according to the electrotechnical rules An electrician is a person who due to his vocational training know how and experience as well as knowledge of the valid regulations is able to evaluate the work he is supposed to do m identify potential risks implement suitable safety measures PacDrive PDM_SicherhMin_us_neu fm 03 us FM pMaEPAS4 PDM_O 3 1 3 2 PacDrive Overview What is EPA
29. cation across diverse interconnected networks Fig 5 15 Control Panel Network add protocol gt In the Network dialog box select Add under Protocols if no TCP IP protocol has been set up else proceed with C Select Network Protocol HE Click the Network Protocol that you want to install then click OF If LUE you have an installation disk Far this component click Have Disk Network Protocol 4 AppleTalk Protocol 4 DLL Protacol 4 NetBEUI Protocol d MWwLink IPSS PF Compatible Transport Em Point To Point Tunneling Protocol gt Fig 5 16 Control Panel Network Select Network Protokol gt Select TCP IP protocol and confirm with OK gt Click again on the button OK v The message Please insert your Windows CD appears Insert the Windows CD in your CD drive Y Some files will be copied from the Windows installation CD to the PC page 26 EPAS 4 PacDrive 05 us FM pMaEPAS4 PDM_O 05 us FM pMaEPAS4 PDM_O C Properties for TCP IP gt In the Network dialog window mark the TCP IP protocol and click on the button Properties gt Select the TCP IP protocol and click on Properties Microsoft TCP IP Properties i E IP Address DNS WINS Address Routing An IP address can be automatically assigned to this network card by a DHCP server IF your network does not have a DHCP server ask your network administrator For an address and then type it in the sp
30. combs in light color Error Ez Communication Error Logout Performed Fig 5 34 Dialog Communication error The above dialog box will appear if no connection could be esta blished with the MAx 4 PacController gt Quit the dialog box and check the following settings n case of serial connection check the serial connection set tings such as port baud rate etc n case of TCP IP connection check the settings for IP address port etc EPAS 4 page 37 5 5 5 page 38 Selecting a Connection Globally or in the Project If a connection to the MAx 4 PacController could be established with a selected connection the Gateway server will add it to the Windows registry It will be shown in an indented line under Chan nels in the Communication Parameter dialog see below Communication Parameters Channels El localhost via Tcp lp Le Taststand JF SeriallRS 232 TCP 190 201 100 100 IF address or hostname SD Motorola butear Ma Update Fig 5 35 Communication parameter The entries under localhost are stored in the Windows registry of the computer The other entries are stored in the project To create the communication connection in the project make your selection confirm with OK and save the project If a connection could be established it is stored in the windows registry NOTE If you are using the indented connection and want to transfer the pr
31. commended configuration m Windows 2000 XP Prof or Windows NT 4 0 Service Pack 5 or higher recommended m Pentium ll 350 or higher m 128 MB RAM free serial interface and TCP IP network connection 10 Mbps free hard disk memory gt 500 MB colour screen with a resolution of 1024x768 pixels CD ROM drive Installation procedure Method NOTE Switch off the energy saving mode of your PC Otherwise communi cation errors may occur between EPAS 4 and MAx 4 PacController How to install EPAS 4 Insert the PacControl CD into the CD ROM drive of your PC v The PacControl CD menu will be startet automatically gt Click on the button Software EPAS 4 page 15 4 3 4 4 page 16 v The installation starts with the dialog window Choose Setup Language gt Follow the instructions of the installation program NOTE To install EPAS 4 on a PC with Windows NT Windows 2000 XP operating system you need administrator rights If necessary con tact your system administrator You can also proceed as follows gt Select Run from the start menu gt In the dialog window Run enter the following line d setup exe if d is your CD ROM drive v The installation starts with the dialog window Choose Setup Language gt Follow the instructions of the installation program Starting EPAS 4 Double click with the left mouse button on the EPAS 4 icon on your desktop NOTE Please check whe
32. d buttons in the dialog boxes he arrow keys allow you to move through the register cards and objects within the Object Organiser and Library Manager All other actions can be performed using the menu commands or with the shortcuts listed after the menu commands Shift F 102 opens the context menu which contains the commands most fre quently used for the selected object or for the active editor Key Combinations The following is an overview of all key combinations and function Keys General Functions Keys Move between the declaration part an the lt F6 gt instruction part of a POU Move between the Object Organiser the object Alt lt F6 gt and the message window Context Menu lt Shift gt lt F10 gt Shortcut mode for declarations Ctrl lt Enter gt Move from a message in the Message window lt Enter gt back to the original position in the editor Open and multi layered variables lt Enter gt Open and close folders lt Enter gt Switch register cards in the Object Organiser lt Arrow keys gt and the Library Manager Move to the next field within a dialog box Tab Context sensitive Help F1 Table 6 2 Key combinations for general operation EPAS 4 page 53 page 54 General Commands Keys File Save lt Ctrl gt lt S gt File Print lt Ctrl gt lt P gt File Exit lt Al
33. e k i enue H penes Primary Network Logar Hovell Hetw are Client Eile and Print Sharing Description Fig 5 3 Panel Network Win 98 gt In the dialog window Network select Add If there is already a Dial Up Adapter installed proceed with B lick the type of network component you want to insta Ir Ad Cancel A network adapter ie a hardware device that physically connects your computer to a network is Fig 5 4 Control Panel Network Add network card gt Now select Adapter and then click on Add EPAS 4 page 19 Communication EPAS 4 MAx 4 PacController gt Under Microsoft select Dial Up Adapter Select Network adapters x Click the Network adapter that matches your hardware and then click DK If you have an installation disk For this device click H ave Disk Manufacturers Network Adapters E gaj Dial Up Adapter E sis Microsoft DA Lan Driver Have Disk Fig 5 5 Control Panel Network Select network card gt In the selection field Manufacturers choose Microsoft gt In the selection field Network Adapters click on Dial Up Adapter gt Confirm with OK B Set up TCP IP protocol f Control Panel Microsott M ail Modems Mouse Postotfice TN Passwords Printers Fig 5 6 Control Panel Win 98 gt From the Control Panel select Network page 20 EPAS 4 PacDrive 05 us FM pMaE
34. e assigned to the function That means that function name is used as an output variable A function declaration begins with the keyword FUNCTION and ends with END FUNCTION EPAS 4 page 41 Example page 42 Example in IL of a function that takes three input variables and returns the product of the first two divided by the third Fct FUN Awl OF x IOUFUNCTION Fet INT 2VAR_INPUT d 1041 LE PAR1 0a MUL PAR 03 DOW PARS 4 ST Fct ERA mu Em Fig 6 1 Function The call of a function in ST can appear as an operand in expressions Functions do not have any internal conditions That means that cal ling up a function with the same argument input parameters always produces the same value output Calling up the function described above in IL LD 7 Fct 2 4 ST Result in ST Result lt Fot 7 2 4 in FBD Fct 7 PARI Ergebnis 4 PAR 2 JPAR3 In SFC a function call can only take place within a step or a transition NOTE If you define a function in your project with the name CheckBounds you can use it to check for range overflows in your project If you define a function in your project with the name CheckBounds you can use it to check for range overflows in your project The name of the function is defined and may have only this identifier An example of how this function is implemented is shown below EPAS 4 PacDrive PDM_OpMaEPAS4_06_us FM 06 us FM pMaEPAS4 PDM
35. has to read and observe these general safety notes If activities involve a residual risk you will find a clear note in the respective places The note describes the risk that may occur and preventive measures to avoid that risk 2 1 Basics The ELAU components are built according to the state of technology and generally accepted safety rules Nevertheless their use may cause a risk to life and limb or material damage if you do not use the components as directed work on the components is not done by experts or instructed staff you inexpertly alter or modify a component you fail to test the protective measures in place after installation commissioning or servicing you do not observe the safety notes and regulations Only operate the components in perfect technical condition as directed with regard to safety and risks and observe this manual The flawless and safe operation of the components requires appropriate transport storage mounting and installation as well as careful maintenance In case of any circumstances that impair the safety and cause changes in the operating behavior immediately put the component s to a stop and inform the service staff in charge In addition to this manual observe a the prohibiting warning and mandatory signs on the component the connected components and in the switching cabinet the relevant laws and regulations a the operating manuals of the other components
36. he gateway server on the other computer Checking the Physical Connection In case of communication problems check the following points of the physical connection Was the network card inserted correctly in the PC and is it working Are the plug and socket connections okay EPAS 4 page 39 qn A AA v rT 4 vr pm ow PacControllet m z amp AA A LT Al LCA A Eam 2 V NIV A rl p a VIFAA t PAW T VIF ANA 1 Communication E a ls the network cable okay Incase of BNC connection Are the terminal resistors in place Incase of RJ45 connection on the PC Is the hub okay Is the hub carrying voltage Is the RJ45 cable correct transposed non transposed ver sion 5 7 Connector Occupation of the RS232 Interface max 10m cable E SS 054 1 CO NO amp oO1C5h2 CO NO amp 0100 DO E Oar pes Qo C XQ UO O J ee ere ee EXACTES Qo eese eec id nien NC Uo tn LI LI c gt x lt O PC with 9 pole D SUB connector max 10 m TxD ESTE XD TxD 3 GND 7 E 5 GND DCD 48 HD D 1 DCD DTR 420 4 DTR DSR 6 DSR RTS 4 DES cre je E MEC Sis DUSE T J a N BS Ss PC with 25 pole D SUB connector MAx 4 Fig 5 37 Connector occupation of the RS232 interface page 40 EPAS 4 PacDrive 05_us FM pMaE
37. imed out timed out timed out timed out Ping statistics for 10 2705 11 Packets Sent 4 Received O Lost 4 amp CID0 loss Approximate round trip times in milli seconds Minimum Oms Maximum Oms Average ims CIKIS Fig 5 20 MS DOS prompt ping error If as shown in the picture there is no reply from the PacController MAx 4 check the physical connection oee also Checking the Physical Connection page 39 If the MAx 4 replies correctly you can now start connecting the MAx 4 to a network if you wish to integerate it in a network If the MAx 4 is operated as a stand alone unit you can now establish the connection in EPAS 4 see Kapitel 5 4 Setting up the Gateway Server If there is no reply from the MAx 4 this can be due to the following reasons he IP address of the MAx 4 is not set to 190 201 100 100 he physical connection to the MAx 4 is not correct NOTE If the IP address of the MAx 4 is not known or no TCP IP connection to the MAx 4 can be established you should establish a serial connection to the MAx 4 and then read or change the IP address in the Control Configuration EPAS 4 PacDrive 05_us FM pMaEPAS4 PDM_O 05 us FM pMaEPAS4 PDM O 9 4 1 5 4 2 PacDrive Communication EPAS 4 MAx 4 PacController Setting up the Gateway Server Installation The gateway server is automatically installed when installing EPAS 4 All necessary EXE and DL
38. ions System functions measuring functions touchprobe Check lib interface library for checking ARRAYS divide by zero string functions debugging functions Basic lib IEC library with motion functions It is based on the functions of MAx 4 lib auf ECsfc lib use of IEC interfaces with SFC for V00 06 00 or higher CSpline lib interface library for VarioCam CSpline function to convert supporting point data into cam data online TorqueCam lib interface library for torque cams CANL2 lib interface library for CAN layer 2 CANopen M lib interface library for CANopen master CANopen S lib interface library for CANopen slave PBDP M lib interface library for PROFIBUS DP master PBDP S lib interface library for PROFIBUS DP slave DNet S lib interface library for Device Net slave in preparation HMI pcs lib interface library for connection to Lauer PCS HMI Simatic lib interface library for connection to Simatic ModBus lib interface library for connection to ModBus TSC lib interface library for connection to ModBus see also Operating Manual HMI Libraries remote diagnosis modem connection EPAS 4 lt gt MAx 4 Table 3 1 Overview of components for EPAS 4 EPAS 4 PacDrive 03_us FM pMaEPAS4 PDM_O 03 us FM pMaEPAS4 PDM_O 3 3 3 3 1 3 3 2 3 3 3 PacDrive Order number Product name Explanation 20 63 00 31 001
39. ions or instances copies of a function block can be created Each instance possesses its own identifier the instance name and a data structure which contains its inputs outputs and internal variables Instances are declared locally or globally as variables whereas the name of the function block is indicated as the type of an identifier Example of an instance with the name INSTANCE of the FUB function block INSIANCE FUB Function blocks are always called through the instances described above Only the input and output parameters can be accessed from outside of an function block instance This means the internal variables of the function blocks remain invisible to the user of the function block Example Accessing an input variable The function block FB has an input variable in1 of the type INT PROGRAM prog VAR 1nstl fo END VAR np 17 ST L stlrmnil CAL instil END PROGRAM The declaration parts of function blocks and programs can contain instance declarations Instance declarations are not permitted in functions EPAS 4 PacDrive 06 us FM pMaEPAS4 PDM_O 06 us FM pMaEPAS4 PDM_O Calling a function block PacDrive Access to a function block instance is limited to the POU in which it was declared unless it was declared globally The instance name of a function block instance can be used as the input for a function or a function block NOTE All values are retained after proces
40. ly via the RJ45 cable without network you can use any IP address But you may not use identical IP adresses The same goes for a connection via the RS 232 interface with MAx 4 gt In the input field Subnet Mask enter e g 255 255 0 0 depen ding on the network gt Under the Gateway tab enter the gateway number NOTE You will have to ask your system administrator or IT department for the gateway number gt Confirm with OK gt In the network configuration click OK gt Restart the computer PacDrive EPAS 4 page 23 Communication EPAS 4 MAx 4 PacController 5 2 2 Operating system Windows NT 4 0 A Set up virtual network card RAS service if you have a network card you can skip this point Es Control Panel Fie Edi View Help E U oo e Add Hemove Console Date Time Devices Opti F pat plions i nel ud Display Internet Keyboard Modems OQ gt Mouse Multimedia Network PC Card Forts Pr MEI 25 obiect s Z Fig 5 11 Control Panel Win NT gt From the Control Panel select Network Network Identification Services Protocols Adapters Bindings Network Services m Computer Browser Microsoft DHCP Server mi NetBIOS Interface mi Remote Access Service m RFC Configuration m Server mi Windows Internet Name Service e workstation Remove ee Update Description Automatically assigne IP addresses to other computers running the DHCP Dynamic Host Co
41. nds with END PROGRAM Examples Calls of the program described above In IL CAL PRGExample LD PRGexample PAR ST ERG TD OT PRGExample Erg PRGexample PAR In FBD PH beispiel PAH PAH Erg Example A possible call sequence for PLC PRG LD O ST PRGexample PAR Default setting for PAR is O0 CAL IL call ERG in IL call results in 1 CAL ST call ERG in ST call results in Z2 CAL FBD call ERG in FBD call results in 3 If the variable PAR from the program PRGexample is initialised by a main program with O and then one after the other programs are called with above named program calls then the ERG result in the programs will have the values 1 2 and 3 If one exchanges the sequence of the calls then the values of the given result parame ters also change in a corresponding fashion The PLC PRG is a special predefined POU This POU is triggered all 10 ms from V00 10 00 if you don t use the task configuration The first time the PROJECT OBJECT ADD command is used after a new project has been created the default entry in the POU dialog box will be a POU named PLC PRG of the program type You should not change this default setting If tasks have been defined then the project may not contain any PLC PRG since in this case the procedure sequence depends upon the task assignment EPAS 4 page 47 6 1 6 6 1 7 6 1 8 page 48 NOTE The POU PLC PRG should not be used by you in the normal case U
42. nfiguration Protocol Client Service OF Cancel Fig 5 12 Control Panel Network Win NT In the Network dialog box select Add under Services if there is no Remote Access Service installed Else proceed with B page 24 EPAS 4 PacDrive 05 us FM pMaEPAS4 PDM_O 05 us FM pMaEPAS4 PDM O ELAU fm PacDrive Communication EPAS 4 MAx 4 PacController Select Network Service A DHCP Relay Agent Gateway and Client Services for Netware Microsoft DHCP Server Microsoft DNS Server Remote Access Service Windows Internet Mame Service Workstation Fig 5 13 Control Panel Network RAS service Now select RAS Service Remote Access Service and confirm with OK B Set up TCP IP protocol I3 Control Panel File Edit View Help Accessability Add Remove i Options Programs LIE TEE E Display Internat Keyboard Jh m 255 Q i 2 Mouse Multimedia Metwork FC Card Forts IDEM Fig 5 14 Control Panel Win NT gt From the Control Panel select Network EPAS 4 page 25 Communication EPAS 4 MAx 4 PacController Network EAE Identification Services Protocols Adapters Bindings Network Protocols d MetBEUI Protocol a TCP IP Pratacal Add Remove Properties Update Description Transport Control Pratacal Intermet Protocol The default wide area network protocol that provides communi
43. oject to another computer make sure that the connection is already stored in the registry of that computer Otherwise a commu nication error will occur if you open the project and establish an online connection NOTE If there are two connections with different names that uses the same COM port or IP address no second connection will be stored in the registry EPAS 4 PacDrive PDM_OpMaEPAS4_05_us FM 05 us FM pMaEPAS4 PDM_O 5 5 6 5 5 7 5 6 PacDrive Delete Connection Entries If a connection is no longer needed delete it in the Communication Parameter dialog using the button Delete NOTE There will be no safety check The delete action cannot be reversed In this case you will have to set up the connection anew Setting up a New Gateway If the gateway server is located on another computer you will have to enter the IP address of the computer on which the gateway server has been set up For this purpose gt Click on the Gateway button in the Communication Parame ters dialog window v The following dialog box appears Connection Address Cancel Password fo Fart hao Fig 5 36 Dialog Communication parameter Gateway gt In ther Address field enter the symbolic name of the gateway or the IP address Do not change the entries under Data Port and Service Port Under Passwort enter the password of the gateway if a pass word was set in t
44. ost via Tcp lp i e Teststand JP SevilfS232 H TOPVIP MAs 4_11_9 E TCP IP 10 2017 100 701 Serial COM 1 Serial R5232 Cancel Hew Motorola bpteor Mo Remove ai Gateway Update Fig 5 31 Communication parameters In the left field select the connection marked in blue Click the OK button EPAS 4 PacDrive 05 us FM pMaEPAS4 PDM_O 05 us FM pMaEPAS4 PDM_O PacDrive Predefine IP configuration IP Address 150 201 100 100 Subnet Mask 255 255 D Gateway 0 D 0 amp Back Cancel Help Fig 5 32 Input assistant for TCP IP parameters v The input assisstant for entering TCP IP parameters will appear V00 10 00 or higher gt Confirm with Finishing gt In the menu Online choose menu item Login to establish a connection to the PacController MAx 4 Setup connection to M x 4 Ea Program has changed P Gnine trange Update changed ordam units I Update Program File P lose Proorenn ate aera erin Update SymbolFile Iv Update Project File Configuration has changed Iv Update Parameter File Iw Update Configuration File zuerst deles X eed lopnerkile Fig 5 33 Dialog Establish connection with MAx 4 v fthe above box appears the connection with the MAx 4 Pac Controller has been set up and established v The gatway server will indicate an active connection in the task bar three honey
45. password in the input field Current password If no password has been set leave the field blank gt Enter the new password at New password and Confirm pass word with OK Gateway connection Password Password Cancel Fig 5 23 Gateway connection Password When EPAS 4 first connects with the gateway the password will be requested if a password has been allocated Login is only possible with the correct password NOTE If you fogot the password contact a member of our application department page 32 EPAS 4 PacDrive PDM_OpMaEPAS4_05_us FM 05 us FM pMaEPAS4 PDM_O 9 9 9 9 1 PacDrive Setting up a Communication Channel Establish Connection with Gateway Server If EPAS 4 has not been installed first install EPAS 4 using the setup program gt Start EPAS 4 via the file manager or the shortcut on the desktop Create a new project by navigating to the menu File and choose New this opens the Communication Parameter dialog Or gt in the menu Online choose Communication Parameters while a project is open v The following dialog appears Communication Parameters IE localhost via Tcp lp 2 Prakt_ ser MAx 4 108 Fig 5 24 Communication parameter dialog If the TCP IP protocol has been set up correctly as described in the above chapters the entry localhost will appear under Channels This channel is connected with the gateway server on your o
46. rd Default Description Autodeclare no automatic variable declaration Autoformat Yes automatic formating Autoload Yes automatically load last project Autosave No automatically store the project when compiling Autosavelnterval 10 interval time for Autosave in minutes AutoScroll Yes Backup No backup copy CompareDir empty directory for comparing projects CompileDir empty compilation directory DisplayMode 1 1 DEC_ MODE 2 BIN MODE 3 HEX MODE DocuframeDir empty directory for document frames Documentation DEFAULT DFR document frame file Frame EPAS Standard 5 standard communication timeout in Timeout seconds EPAS Extended 20 timeout for specific services Timeout compare parameters LZS OBJ VERIFY PAR set parameters LZS OBJ SET PAR program download LZS BOOT PROJECT EPAS Comm 3 number of tries when establishing Retries communication EPAS FileTransferB 4096 Block size for seriel file transfer lockSize EPAS RetainSize 1024 retain variable range entry only up to V00 04 00 then in OV INI RetainArea EPAS Memory Size 1024 marker range default up to V00 07 00 256 EPAS OutputSize 1024 output range EPAS ProgramFileD Yes ownload Setting for login dialog project file EPAS LogFileUpload Yes load message logger in case of error 06 us FM pMaEPAS4 PDM_O EPAS InputSize input range EPAS 4 page 57
47. rminal BT 4 DIO1 German Art No 17 13 00 83 000 English Art No 17 13 00 83 001 Operating Manual TTS German Art No 17 13 00 88 000 English Art No 17 13 00 88 001 User Manual Automatic Controller Optimization German Art No 17 13 00 89 000 English Art No 17 13 00 89 001 Operating Manual Servo Drive SCL German Art No 17 13 00 93 000 English Art No 17 13 00 93 001 Italian Art No 17 13 00 93 002 Operating Manual Power Supply PS 4 German Art No 17 13 00 94 000 English Art No 17 13 00 94 001 Italian Art No 17 13 00 94 002 z in preparation page 61 7 Appendix 7 3 page 62 Product Training We offer practical workshops and seminars Our experienced seminar leaders will enable you to make optimum use of the vast possibilities of the PacDrive system NOTE Please contact us for further information or to order our seminar program See also our homepage www elau de PacDrive gStd_us FM PDM_Anhan PDM OpMaEPAS4Aen us FM 7 4 PacDrive Modifications 07 1998 Manual created 03 2000 m Manual restructured m Corrections of various mistakes and amendments a Update to Version 00 07 00 10 2000 a Update to Version 00 10 00 04 2003 m Correction of various mistakes and amendments NOTE The latest documentation application notes and the revision ser vice for this product can be found on ELAU s Homepage http www elau de EPAS 4
48. s you can select the desired Font in small nor mal or large EPAS 4 PacDrive PDM_OpMaEPAS4_06_us FM 06 us FM pMaEPAS4 PDM_O 6 3 6 3 1 6 3 2 PacDrive a If Options gt Use System Colors has been chosen help will not be displayed in the colours that were set but in the system colours instead Context Sensitive Help Shortcut lt F1 gt You can use the lt F1 gt key in an active window in a dialog box or above a menu command When you perform a command from the menu the help for the command called up at that time is displayed You can also highlight a text for example a key word or a standard function and have the help displayed for that item Adaptation of EPAS 4 to PacController MAx 4 Firmware Version Manually Adaption of the Firmware V00 11 00 and higher The EPAS 4 Version 00 11 00 and higher contains a command to choose the firmware version under Extras Select MAx4 Version You can only switch to an other firmware if there is no project ope ned in EPAS 4 Automatically Adaption of EPAS 4 to MAx 4 Firmware When logging into the MAx 4 PacController EPAS 4 recognizes the firmware version and automatically adapts to it However you will have to end EPAS 4 and restart it EPAS 4 j M s firmware version O01000 does not match the descnption file version 000700 Restart EPAS4II Fig 6 10 Dialog to adjust firmware versions EPAS 4 page 51 6 3 3
49. se the Taskkonfiguration to steer the program calls Resources You need the resources for configuring and organising your project and for tracing variable values a Global Variables which can be used throughout the project Message logger to show and archive system messages and dia gnostic messages PLC Configuration for configuring your hardware Task Configuration for guiding your program through tasks Sampling Trace for graphic display of variable values a VarioCam functions to execute motion tasks a Watch and Receipt Manager for displaying variable values and setting default variable values a Library manager a Log More information concerning resources see the online help section The Resources Libraries You can include in your project a series of libraries whose POUS data types and global variables you can use just like user defined varia bles The library Standard VOOXXXX lib and MAX4 VOOXXXX lib are a standard part of the program and are always at your disposal More information concerning libraries see the online help section Library Manager Data types Along with the standard data types the user can define his own data types Structures enumeration types and references can be created More information concerning data types see the online help sec tions Standard and Defined data types EPAS 4 PacDrive PDM_OpMaEPAS4_06_us FM 06 us FM pMaEPAS4 PDM_O 6 1 9
50. sert Assignment lt Ctrl gt lt A gt Insert Jump lt Ctrl gt lt L gt Insert Return lt Ctrl gt lt R gt Insert Operator lt Ctrl gt lt O gt Insert Function lt Ctrl gt lt F gt Insert Function Block lt Ctrl gt lt B gt Insert Input lt Ctrl gt lt U gt Extras Negate lt Ctrl gt lt N gt Extras Zoom lt Shift gt lt Enter gt Table 6 4 Key combinations for commands of the FBD editor LD Editor Commands Insert Network after Keys lt Shift gt lt T gt Insert Contact lt Ctrl gt lt O gt Insert Parallel Contact lt Ctrl gt lt R gt Insert Function Block lt Ctrl gt lt B gt Insert Coil lt Ctrl gt lt L gt Extras Paste below lt Ctrl gt lt U gt Extras Negate lt Ctrl gt lt N gt Table 6 5 Key combinations for commands of the LD editor EPAS 4 page 55 6 5 page 56 SFC Editor Commands Keys Insert Step Transition before Ctrl lt T gt Insert Step Transition after Ctrl lt E gt Insert Alternative Branch right Ctrl lt A gt Insert Parallel Branch right Ctrl lt L gt Inser
51. sing a function block until the next it is processed Therefore function block calls with the same arguments do not always return the same output values You can use the variables of the function block by entering the instance name a point and then the variable name If you would like to set the input parameters when you open the function block you can do this in the text languages IL and ST by assigning values to the parameters after the instance name of the function block in parentheses this assignment takes place using just as with the initialisation of variables at the declaration position Examples for calling function block FUB described above The mul tiplication result is saved in the variable ERG and the result of the comparison is saved in QUAD An instance of FUB with the name INSTANCE is declared In IL the function block is implemented as follows 0001 PROGRAM ILcall A INSTAMZIPART 25 PAR2 5 INSTAMZVERGL RJAD INSTAMZ MLILERG ERG Fig 6 5 Function Block Call in IL EPAS 4 page 45 g DAC D A XM AlArlLinn anth 4 Working with E Ao 4 U 6 1 5 page 46 5 Eum B In the screenshot below the call is shown in ST The declaration part is the same as with IL D001 PROGRAM STcall J Bun INSTANZIPART 25 PAR2 5 y D002 auAD INSTANZMVERGL D003 ERGZINSTANZ MULER G Fig 6 6 Function Block in Call in ST In FBD it would look
52. sseeeneeenen nnns 17 Set Up FOP IPAPrIOIDOOLOn the PO ea coe it PETS ED ebo HOME PESE 18 Operating System Windows 98 esseeesssessseeeenenee nennen 18 Operating system Windows NT 4 0 pp 24 Operating system Windows 2000 XP Professional 28 Checking the TCP IP Connection ccccccceseeeceeseeeeseeeesseeeesseeeeesens 28 Setting up the Gateway Server pp 31 HVS TAN eM TO NR TETTE 31 Setting or Changing the Password pp 31 PacDrive EPAS 4 page 3 5 5 9 9 1 9 9 2 5 5 3 5 5 4 DIO 5 5 6 5 9 7 5 6 o 6 1 6 1 1 6 1 2 6 1 3 6 1 4 6 1 5 6 1 6 6 1 7 6 1 8 6 1 9 6 2 6 3 6 3 1 6 3 2 6 3 3 6 4 6 4 1 6 4 2 6 5 7 1 fg 7 3 7 4 7 9 page 4 Setting up a Communication Channel pp 33 Establish Connection with Gateway Server pp 33 Set up New TCP IP Connection cccccccceccseeeeceeeeeseeeeeseeeeesseeeeseas 34 Set up New Serial Connection pp 35 Selecting the Connection sese 36 Selecting a Connection Globally or in the Project 38 Deleleeceonneciiao ES 39 Setting up a New Gateway Ne 39 Checking the Physical Connection pp 39 Connector Occupation of the RS232 Interface 40 Working with EPAS 4 41 miissen cU LM 41 OO 41 POU Program Organisation Wilt tee ont veia AR ib titu teret 41 FUNCION act 2s DURER TTC EEERTS 41 FUNC TIONMNDI
53. t Jump SFC Ctrl lt U gt Extras Zoom Action Transition lt Alt gt lt Enter gt Move back to the editor from the SFC Overview lt Enter gt Table 6 6 Key combinations for commands of the SFC editor Work with the PLC Keys Open and close organisation lt Enter gt Place and edti control box around the name Spacebar Extras Edit Entry Enter Table 6 7 Key combinations for operating the control configuration Work wirth the Task Configuration Keys Place an edit control box around the task or Spacebar program name Table 6 8 Key combinations for operating the task configuration Special settings in EPAS 4 ini EPAS 4 ini is an initialization file for EPAS 4 The standard settings of EPAS 4 can be modified here The EPAS 4 ini file is stored in the program folder Using versions earlier than V00 11 00 you can find the EPAS 4 ini in the Windows directory e g C Windows Almost every data entry you modify in the EPAS 4 ini you can also change very easy via the menu Project gt Options in EPAS 4 and that should be the preferred way Anyhow if you modify the file make sure not to damage the file by incorrect data entries Always create a copy of the EPAS 4 ini before you modify it EPAS 4 PacDrive 06_us FM pMaEPAS4 PDM_O Below you will find a list of the most important entries Keywo
54. t gt lt F4 gt Project Delete Object Del Project Add Object Ins Project Rename Object lt Spacebar gt Project Open lt Enter gt Edit Undo lt Ctrl gt lt Z gt Edit Redo lt Ctrl gt lt Y gt Edit Cut lt Ctrl gt lt X gt or lt Shift gt lt Del gt Edit Copy lt Ctrl gt lt C gt Edit Paste lt Ctrl gt lt V gt Edit Delete lt Del gt Edit Find next lt F3 gt Edit Input Assistant lt F2 gt Edit Next Error lt F4 gt Edit Previous Error lt Shift gt lt F4 gt Online Run lt F5 gt Online Toggle Breakpoint lt F9 gt Online Step over lt F10 gt Online Step in lt F8 gt Online Single Cycle lt Ctrl gt lt F5 gt Online Write Values lt Ctrl gt lt F7 gt Online Force Values lt F7 gt Online Release Force lt Shift gt lt F7 gt Window Messages lt Shift gt lt Esc gt Table 6 3 Key combinations for general commands EPAS 4 PacDrive 06 us FM pMaEPAS4 PDM_O 06 us FM pMaEPAS4 PDM_O PacDrive FBD Editor Commands Insert Network after Keys lt Shift gt lt T gt In
55. ther the following settings exist in Project gt Opti ons Directories under the field name Common and adjust them if necessary Libraries C Program Files ELAU EPAS 4 V 1 4 Library Compilation files C Program Files ELAU EPAS 4 V14 Ob Language settings in Windows NT NOTE If you want to change the language in Versions earlier then V14 a project must be opened Dialog boxes provided by the functions of the operating system will remain in the Language of the operating system EPAS 4 PacDrive PDM_OpMaEPAS4_04_us FM 05 us FM pMaEPAS4 PDM_O 9 1 PacDrive Communication EPAS 4 MAx 4 PacController Principle of Communication In principle there are two ways of establishing a connection between EPAS 4 and MAx 4 Pac Controller Serial or m TCP IP The principle of how to establish a connection is always the same PC MAx 4 EPAS 4 Gateway MAx 4 PDM PrinKomEpMa de0899 fh8 Fig 5 1 Principle of communication NOTE As all connections both serial and TCP IP are done via the gate way server the PC must have a network card or a virtual network card must be set up In versions 00 06 00 or higher a serial connection can be esta blished without a network card and without TCP IP on the EPAS 4 PC To do this you need to select Gateway gt local when setting up a communcation channel in EPAS 4 The further steps are described separately for Win 98 and Win NT or Windows 200
56. u wish to examine EPAS 4 page 13 3 3 4 3 3 5 3 3 6 page 14 Debugging with EPAS 4 In case of a programming error you can set breakpoints If the process stops at such a breakpoint you can examine the values of all project variables at this point in time By working through sequentially single step you can check the logical correctness of your program Additional online functions An additional EPAS 4 debugging function You can set program variables and inputs and outputs at certain values You can use the flow control to check which program lines have been run The oampling Trace allows you to trace and display the actual course of variables over an extended period of time Conclusion EPAS 4 is a complete development tool used to program your PLC which will save you a measurable amount of time setting up your applications EPAS 4 PacDrive PDM_OpMaEPAS4_03_us FM 04 us FM pMaEPAS4 PDM_O 4 1 4 2 4 2 1 PacDrive Installation of EPAS 4 System requirements Before installing EPAS 4 please check if your system meets the following minimum requirements minimum requirements m Windows 98 Windows NT 4 0 Service Pack 5 or higher recom mended or Windows 2000 XP Prof m Pentium 200 MMX or higher a 64 MB RAM free serial interface or TCP IP network connection 10 Mbps m free hard disk memory gt 100 MB colour screen with a resolution of 800x600 pixel CD ROM drive re
57. wn computer Opening the dialog box also starts the gateway server on the com puter three honeycombs in the task bar on the right hand side NOTE If you get a message localhost not connected EPAS 4 could not establish a connection with the gateway server This can be due to several reasons The TCP IP protocol has not been set up correctly Check the configuration of the TCP IP protocol Gateway exe cannot be found in the folder Windows System EPAS 4 page 33 Communication EPAS 4 MAx 4 PacController 5 5 2 page 34 Set up New TCP IP Connection Select New in the Communication Parameters window v The following dialog box will appear x Name ET Cancel Device Tcp lp 35 Tcp lp driver Serial H5 232 35 Seral H5 232 driver Senal H5 232 8 hit 35 Seral H5 232 driver Tep lp Level 2 35 Tep lp level 2 drive Serial M adem 35 Modem driver Pipe 35 Pipe driver CANopen OSP S02 35 CANopen e 4 k Fig 5 25 Communication parameter New channel gt Change name to a significant name e g as shown below Communication Parameters New Channel Ep x Mame TEPAF 150 201 100 100 Cancel Device Tcp lp 35 Tep lp driver Seral H5 232 35 Seral H5232 driver Seral F5 232 8 bit 35 Seral H5232 driver Tep lp Level 2 35 Tep lp level 2 drive Serial M adem 35 Modem driver Pipe 35 Pipe driver CANopen D S5P3UZ 35 CANopen omm k Fig 5 2

EPAS-4 - Schneider Electric

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