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1. Parameter name Display Function Parameter values Unit Factory setting Customer setting aa turn part turn actuator 1 YFCT Dan 7 Type of actuator WAY linear actuator WAY LWAY linear actuator without sine correction ncSt part turn actuator with NCS ncSt ditto inv direction of action ncSL linear actuator with NCS 1 Rated angle of rotation of feedback 90 2 YAGL MENTI Set transmission ratio selector 7 appropriately a Degrees 33 33 II see view of device 2 Stroke range optional setting t OFF ERU Peer mm OFF 5 10 15 20 VIL IET When used the value must correspond with short lever 33 3 YWAY j DENKT e sstoFthsleveraderstionontfheachlator be e the set of the leverage ratio on the actuator 25 30 35 Driver pin must be set to the value of the actuator hort lever 80 2 LET travel or if this value is not scaled to the next 40 50 60 70 90 110 130 larger scale value long lever 90 INI TI ini 4 INITA HONTE initialization automatically nein no LAA Strt no ENTE TM i d 5 INITM ivi tpt Initialization manually noini no A Strt no Eg Current range of setpoint 0 to 20 mA OMA 6 SCUR B SEUR g p yir AMA 4MA T T rising risE 7 SDIR A 5 R Setpoint direction falling FALL ver 8 SPRA H SPRA setpoint for start of split range 0 0 to 10
2. HART Communicator Positioner 6DR5210 xGxxx 6DR5220 xGxxx 6DR5211 xGxxx Digital input 1 Figure 3 27 Two wire connection EEx n Non hazardous area Hazardous area zone 2 18 to 30 V U E 0 4 to 20 mA ie SE J e HAR Communicator D L to a D D Positioner 6DR5210 Gxxx 6DR5220 Gxxx 6DR5211 Gxxx Digital input 1 Only for three wire connection Figure 3 28 Three Four wire connection EEx n 60 SIPART PS2 Manual A5E00074631 038 Preparing for Operation Current output Non hazardous area Hazardous area zone 1 or zone 2 62 J Jy module E 6DR4004 6J Ss D lt 30V Figure 3 29 Jy module 6DR4004 6J EEx n Digital inputs and outputs Non hazardous area Hazardous area zone 2 Alarm module 6DR4004 6A Digital e input 2 3 V 82 V ik JI 4 Faut message tt e A 2K1 Bav Jiok T Limitvalue A1 tt l 2K1 82 V 10K J IT Limitvalue A2 Figure 3 30 Alarm module 6DR4004 6A EEx n SIPART PS2 Manual A5E00074631 038 61
3. SIPART PS2 Manual A5E00074631 038 Operation 1 YFCT SIPART PS2 Manual A5E00074631 03 Normally adjustment of the first three following parameters is com pletely sufficient to enable a positioner to be operated by a drive If you wish to become familiar with all details of the positioner try out incre mentally the effects of the remaining parameters by selective trials NOTE In particular if the positioner has previously been operated using a different actuator it must always be reinitialized in order to restore the factory settings Only in this way can the positioner matching process start from known conditions The parameter 51 PRST is provided for this purpose This is also recommended if multiple parameters have been changed in a single session the effects cannot be assessed and unintended consequences may result Positioning actuator type This is to match the positioner with the respective actuator and where necessary to the position sensor being used The following adjustment capabilities are provided e YFCT turn This adjustment is necessary for the rotary actuator If turn is selected the following parameter 2 YAGL is automati cally set to 90 and cannot be changed e YFCT WAY Factory setting This is necessary for a linear actuator This allows the positioner to compensate for the non linearity that arises due to the conversion of the linear
4. a Es eme Vo 1 Digital n input 2 UN CERE Intrinsically 2K1 safe A E Switching am EEx 8 2 V Did e E Fault plifier to message EN 50227 gt 2K1 4 md Leg T Limitvalue At EEx l e 2K1 Ji 82 V 10K l Limit value A2 EEx e Figure 3 24 Alarm module 6DR4004 6A EEx i SIPART PS2 Manual 58 A5E00074631 03 Preparing for Operation SIA module Intrinsically safe Switching ampli fier to EN 50227 Non hazardous area SIA module 6DR4004 6G Hazardous area zone 1 or zone 2 Fault message mmm Limit value A1 D I sv EEx A F 8 2 V gt D E lt 82 V k wmm Limit value A2 Figure 3 25 SIA module 6DR4004 6G EEx i 3 4 3 Connection in type of protection n version Standard controller Non hazardous area 4 to 20 mA Hazardous area zone 2 Positioner yon Digital input 1 6DR5010 xGxxx 6DR5020 xGxxx 6DR5011 xGxxx Figure 3 26 Two wire connection EEx n SIPART PS2 Manual A5E00074631 038 59 Preparing for Operation Non hazardous area Hazardous area zone 2 4 to 20 mA
5. NOTE If the message RANGE appears in the bottom line the selected end position is outside the permissible measuring range There are several ways to correct the error e move to another end position with the increment and decrement key or abort initialization by pressing the operation mode key You then have to change to P manual operation and correct the travel and the posi tion detection according to step 1 If the message Set Middl appears the lever arm must be driven to horizontal position using the increment and decrement key and then the operation mode key pressed This sets the reference point of the sine correction in linear actuators 9 The rest of the initialization now runs automatically RUN1 to RUNS appear one after another in the bottom line of the display The following display appears on successful completion of initiali zation SIPART PS2 Manual A5E00074631 038 69 Preparing for Operation The first line additionally contains the determined stroke in millimeters if the set lever length was specified with parameter 3 YWAY 5 INITM appears in the bottom line again after pressing the operation mode key IN briefly This brings you back to the Configuration operating mode To exit the Configuration mode press the operation mode key for longer than 5 seconds The software version is displayed after about 5 seconds The instrument is in manua
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7. 4 Figure 3 9 Assembly procedure for explosion proof version rotary actuator SIPART PS2 Manual A5E00074631 03 Preparing for Operation CUTA B 4 2 14 15 positioner mc c rotary actuator 7 E ji t 3 16 17 10 4 1 9 2 Coupling wheel 10 Feedback shaft 3 Carrier 14 Hexagon head screw M6 x 12 4 Multiple plate 15 Lock washer S6 4 1 Scale 16 Fillister head screw M6 x 12 4 2 Pointer mark 17 Washer 9 VDI VDE 3845 mounting bracket 18 Hexagon socket head screw Figure 3 10 Mounted positioner for rotary actuator SIPART PS2 Manual A5E00074631 038 49 Preparing for Operation fastening level positioner FO5 Lkr 50 Figure 3 11 Attachment of rotary actuator mounting console scope of delivery actuator manufacturer dimensions 3 4 Electrical Connection NOTE Any necessary options modules must be installed before electrical connection see chapter 2 5 page 25 N B The transmission ratio selector can only be set when the positioner is open Therefore check this setting before closing the controller WARNING The specifications of the examination certificate valid in your country must be observed Laws and regulations valid in your country must be observed for the electrical installation in explosions hazardous areas In Germany these are for example Working reliability re
8. 383 P UF NDINI value on the lever and check the setting of the transmission ratio selector E continue with a set the next highest travel P h Fd P value on the lever and NIINI check the setting of the transmission ratio selector continue with om 198 E manual intervention Figure 3 35 Automatic initialization part 2 in linear actuators 76 SIPART PS2 Manual A5E00074631 038 Preparing for Operation RUN 3 RUN 4 RUN 5 determine travel times display travel times flashes LI bd drol alternating no A T within 5s determine minimum positioning increments if setting of travel times is desired continue with V or A flashes NUZZL alternating NOZZ NOZZL actuator comes to standstill after atl LERKG 1 minute PoMIN if leakage test of actuator is desired continue with optimizing of transient behavior and determining of prediction horizon continue with T configure 4 INITA display of stroke in mm or angle of rotation in degrees is also the identification for complete initialization set restrictor s to change the travel times display of travel times in s display of leakage in min A manual intervention Figure
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10. HART Communicator Only for 6DR52x5 xExxx Figure 3 14 Two wire connection S Positioner 6DR53x0 Nxxx 18t V 6DR52x5 Exxx SON 6DR53x5 Exxx U _ i 0 4 to 20 mA e WA l A J d T Digital input 1 HART Communicator Only for 6DR52x5 xExxx only for three wire connection Figure 3 15 Three four wire connection SIPART PS2 Manual A5E00074631 038 53 Preparing for Operation Current output Uy 35V Jy module lik da 6DR4004 8J Figure 3 16 Jy module 6DR4004 8J Digital inputs and outputs Alarm module 6DR4004 8A Digital input 2 Fault message Limit value A1 Limit value A2 Figure 3 17 Alarm module 6DR4004 8A SIPART PS2 Manual 54 A5E00074631 08 Preparing for Operation SIA module SIA module 6DR4004 8G A i Faul deg gt See e D 8 2 V i J m Limit value A1 e 4 A 8 2V Limit value A2 Figure 3 18 SIA module 6DR4004 8G 3 4
11. If the parameters 48 and 49 are both set to Auto factory setting the fault message is set if the short step zone is not reached within a certain time This time is 5 times the initialization travel time within 5 to 9596 of the travel and 10 times this time outside 10 to 9096 of the travel Limit value for monitoring the way integral A limit value for the way integral can be set here If the way integral exceeds the limit value the fault message output optional is activated This function enables a preventive maintenance of the fitting see also chapter 4 5 Diagnostics page 98 This monitoring function can be deactivated with the OFF setting factory setting Limit value for monitoring the changes of direction A limit value for the direction change counter can be set here If this counter exceeds the limit value the fault message output is activated This function enables a preventive maintenance of the fitting see also chapter 4 5 Diagnostics page 98 This monitoring function can be deactivated with the OFF setting factory setting Tolerance value for monitoring the bottom hard stop With this value a limit value in percent related to the total mechanical distance can be preset for the monitoring of the bottom hard stop If this tolerance value is exceeded or dropped below of the fault message output optional is activated This function detects when the bottom stop has changed by more then the specified
12. 0 7 Delivery Notes The scope of delivery is listed on the dispatch papers accompanying the delivery in accordance with the valid contract of sale When you open the packaging please observe the information on the packaging Check that the delivery is complete and undamaged If possible compare the order number on the rating plates with the ordering data For the scope of delivery please see Chapter 7 page 119 0 8 Standards and Regulations 10 As far as possible the harmonized European standards were used to specify and manufacture this equipment If harmonized European standards have not been applied the standards and regulations of the Federal Republic of Germany apply see also the Technical Data in Chapter 6 page 113 If this product is used outside the area of applicability of these standards and regulations please observe the standards and regulations in force in the country where the product is operated SIPART PS2 Manual A5E00074631 038 Introduction 1 1 1 General information about the positioner The positioner is used to adjust and control pneumatic actuators The controller operates electropneumatically with compressed air as an energy supply Purpose For example the positioner can be used to control valves as follows with linear actuator figure 1 1 page 13 or with rotary actuator VDI VDE 3845 figure 1 2 page 13 Different mounting types are available for linear actuators es NAMUR or IEC 534
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14. IA IV U 15 5 V DC U 252 V DC The 3 outputs the input BI2 and the basic device are electrically isolated from each other 6DR4004 8G without Ex pro tection Without 840V DC 1s 6DR4004 6G with Ex protec tion Two wire connection Il 2 G EEx ia ib IIC T6 6DR4004 6G with Ex protec tion II 2 G EEx nA L L IIC T6 Two wire system to DIN 19 234 NAMUR for series connected switching amplifiers Rated voltage 8 V Current consumption gt 3 mA limit not triggered lt 1 mA limit triggered Type SJ2 SN Opener NC normally closed Intrinsically safe switching amplifier DIN 19 234 U lt 15 5 V DE 25 mA P lt 64 mW 41nF lt 100 pH U lt 15 5 V DC P lt 64 mW The 3 outputs are electrically isolated from the basic device 840 V DC 1s See alarm module 1 Only in conjunction with the basic device GDR5 N II N EL MM Only T4 permissible when using with ly module 2 Switching thresholds with supply to DIN 19 234 Uy 8 2 V R 1 KQ Low is also the state if the basic device is faulty or without an electrical power supply SIPART PS2 Manual A5E00074631 03 117 Technical Data E Technical data continued Option modules Electrical data Ex protection to EN 50 014 EN 50 020 and 50 021 Mounting location Permissible ambient temperature for operation Without Ex protection With Ex protection Il 2G EEx ia ib II C T4 T5 T6 Il 3G EEx nA L L
15. Max perm external capacitance C Max perm external inductance Lo Between Uy and Ay Screw terminals 2 5 AWG28 12 Cable bushing M20 or 1 2 NPT see Ordering data DC 840 V 1 s or Screw terminals 2 5 AWG28 12 EEx d certified cable bushing M20x1 5 1 2 NPT or M25x1 5 see Ordering data Between Up and hy 2 intrinsically safe cir cuits 700 V 50 Hz 1 s Screw terminals 2 5 AWG28 12 Cable bushing M20 or 1 2 NPT see Ordering data Between Up and Aw Screw terminals 2 5 AWG28 12 Cable bushing M20 or 1 2 NPT see Ordering data Female thread G1 4 DIN 45 141 or 1 4 18 NPT see Ordering data lt 5V lt 75mA lt 160 mA lt 120 mW lt 1 uF lt 1mH 116 SIPART PS2 Manual A5E00074631 03 Technical Data E Technical data With Ex protection Option modules Electrical data Ex protection to EN 50 014 EN 50 020 and 50 021 Mounting location Permissible ambient temperature for operation Without Ex protection 30 to 80 C 22 to 176 F I 2G EEx ia ib Il C T4 T5 T6 Zone 1 T4 30 to 80 C T4 22 to 176 F T5 30 to 65 C T5 22 to 149 F T6 30 to 50 C T6 22 to 122 F II 3G EEx nA L L II C T6 Zone 2 T4 30 to 80 C T4 22 to 176 F T5 80 to 65 C T5 22 to 149 F T6 30 to 50 C T6 22 to 122 F Alarm module EH Binary alarm
16. No barrier is required for division 2 zone 2 installation Equipment must be wired per the NEC Division 2 zone 2 wiring methods 10 Diameter of cable for delivered cable gland is 6 to 12mm Beete Contro DrawingV0602 cdr Fab Gr 4759 Pasitioner SIPART PS2 H Layout koul moet 79439567 Batum 712122000 DS FK Urheber t NER Document status 06 PI Author schm adicke Aend Datum Pruefer mie REIN ES Bearbeiter Artikal Itam Modified by Eckthaler A amp D PA13 Unterlage fuer EX Baugruppe Dokument Documant Bacunent for explostonproof module S1emens AG A5E00065622D wectung und Mittellung ihrea Inhalis nichtgestattet sawie Weitergabe sowle Vervielfaltigung dieser Unterlage Ver nicht ausdr cklich zugestanden Zuwiderhandl pflichten zu Schadenersatz Alle Rechte vorbehalten Insbe sondere fur Fall derPatentertellung oder GM Eintragung wo OND i how Control Drawing This document affects approval agency certification No change or deviation permitted without prior approval of Factory Mutal System SIPART PS2 Manual 148 A5E00074631 03 Appendix mMuyg s gq vugg 5 OU AS SLS XA Synouo sayo Aer zs TA Zag Mom ae uoqqni JSAUQ SAJEA HW 07 JN gt 09 MU Od vul p0L o ASS on 40sueg ewopa j nog jeurejur jo x Oe ur sosuag pod ewo t 7 i E ControlDrawingV0602 cdr jeuieqxe 104 T OEPV LSYELI 82d 1044 Control Drawi
17. UP 41YCUP 95 0 12 SFCT Lin factory setting 1 25 12 SFCT 1 25 1 33 12 SFCT 1 33 1 50 12 SFCT 1 50 25 1 12 SFCT n1 25 33 1 12 SFCT n1 33 50 1 12 SFCT n1 50 12 SFCT FrEE 10096 D Tight closing 12 SFCT FrEE Setpoint turning point Example 18 SL5 45 0 A Limit for tight closing Example 39 YCLS DW 12 SFCT Lin 40 YCDO 12 5 Modulation duty 12 SFCT 1 50 Tight closing Figure 4 9 SIPART PS2 Manual A5E00074631 038 12 13 14 15 16 17 Setpoint characteristic manipulated variable standardization and tight closing function 91 Operation 34 DEBA 35 YA 36 YE 37 YNRM 92 The setpoint vertex values can only be input at 12 SFCT FrEE You may only enter a strictly monotonous characteristic and two consecu tive vertex values must differ by at least 0 2 Dead zone of the controller At dEbA AUto the dead zone in automatic operation is adapted con tinuously to the requirements of the control circuit The dead zone is gradually increased on detecting a control oscillation The reverse adaptation takes place by a time criterion In the other discrete settings the fixed value is used for the dead zone Manipulated variable limiting start see figure 4 9 and 4 10 and Manipulated variable limiting end see figure 4 9 and 4 10 With the parameters YA and YE the mechanical actuating distance from stop to stop
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19. G SONEA WnWIXeNw 99IA9p oIseq au 0 pejoeuuoo fAjjeotue je6 OM q X33 Oli e X33 Aleyes orsuuju uonoejoud yo adAj ul Jejawonuajod jeux 8 T 0 PV L6p 42 Od A Gjejeuionuejod 10sues Jeujejxe ue 10 ajnpoW pied yews AiqiSyGeu si souejonpur jeujsjur eanoaye ous JU Lp 9 aouryoedes jewojui saqoeys M L WM vu OOk 901 ep aISEeqg ay A 0 2h pue uondo uueje SenjeA LNWIXEN ay Woy pajesedas Ajjeo1ueA e6 Ajajes Sproo ayes georsuujut pennis oj uonoeuuoo ayy JO Ajuo za oue Lo steuluep Olt q x43 On er x33 Mayes aisuuju uonosjoud JO BJAP urhis DE e andjno 180g Auo Li pL sasse eunjesedwaj je asn ay 104 C9 v00YAYAJ adAj ainpou A H Q00L PI aauejonpul jeuojut N p y JU Lp zs D eouejpoedeo jeusajui eajoaye mw yo d vu gs SSL n PNO Jed senjeA WNUWKEN SynoJ ejes 25 pue L seutua jeoisuijul Dette oj uonoeuuoo ayi JO Ajuo Sp pue Lp Seurue Sil 4 x33 Ol er x33 ABLE Suu UONJGJO4A jo edA up Un gojegqui oe 3ndjno Geug POOL Xa1V 00 ANL ON aayy uogeuruex3 ed 33 0 zuewajddns 1 SIPART PS2 Manual A5E00074631 038 136 Appendix we bad pog uonsoynieo oui jo peeh yn AMAOUURH 64906 0 AQL UN sies Bunierzunaez LH39 ANL 71 90 2002 1SAOUUCH Ae YEYUEUBEODS IMAQUURH ATL B60tZ L XJA ZO N Hodes 788 out ui Deel ee sjUeWUNDOP 1S6 L HU L ep e uejonpul Jeng eAgoeye dt 9 0oueyoedeo opno eAnoeje MW OZ d Agiodue yw ogrs A oas yu oz
20. If the digital input 1 is activated in P manual operation by a jumper between terminals 9 and 10 when the ope rating mode key is pressed the firmware version will be displayed line of the display If one of the above named functions is selected with the parameters BIN1 and BIN2 simultaneously then Blocking has priority over Up and Up priority over Down SIPART PS2 Manual A5E00074631 08 Operation 44 AFCT 45 A1 46 A2 47 FCT SIPART PS2 Manual A5E00074631 03 Alarm function The actuator can report the exceeding max or dropping below min of a specified stroke or angle of rotation The response of the alarms limit contacts is related to the MPOS scaling see figure 4 10 page 93 The alarms are reported by the alarm module order no 6DR4004 6A or 8A In addition the alarms can be read out through the HART interface optional The direction of action of the digital outputs can be adapted from high active to low active sequence systems Limit A Alarm module A2 4 A1 A1 48 AB BS AFCT MIN MAX A1 H Travel 45 Activated Travel 50 A2 gt way Travel 55 Activated MIN 4 MAX A1 48 Y A2 252 AFCT MIN MAX Tavel 45 Activated MIN MIN Travel 50 Activated v Travel 55 Activate MAX MAX v Travel 45 Activated MIN MA MAX Travel 50 Activated Activated Travel 55 Activat
21. NOTE You can abort an ongoing initialization at any time by pressing the ope ration mode key Your previous settings are retained All the parame ters are set to the factory setting only after performing a Preset 3 6 6 Manual initialization of rotary actuators The positioner can be initialized with this function without the actuator being driven hard against the limit stop The start and end positions of the travel are set manually The other initialization steps optimization of the control parameters run automatically as in automatic initializa tion Manual initializa 1 Make preparations as described in chapter 3 6 4 page 70 for tion procedure in rotary actuators In particular make sure by manually driving the rotary actuators whole travel that the displayed potentiometer setting moves in the permissible range between P5 0 and P95 0 2 Press the operation mode key N for longer than 5 s This brings you to the Configuration mode RY VET V ILI SIPART PS2 Manual 72 A5E00074631 03 Preparing for Operation IER SIPART PS2 Manual A5E00074631 038 3 Set the parameter YFCT to turn with the decrement Ee key Display turn eta 4 Switch to the second parameter by pressing the operation mode key A briefly Display no IL CAL NOTE Make sure that the transmission ratio selector is in position 90 5 Switch on to the following display by pres
22. Only for three wire connection Figure 3 21 Three four wire connection EEx i 56 SIPART PS2 Manual A5E00074631 038 Preparing for Operation Split range area Non hazardous Power supply Hazardous area zone 1 or zone 2 W L 8 EEx 18 to 30 V 2 9 M g U g 0 E gt E S EEx y 0 4 to 20 mA Ko E E KM total setting range ly Instrument 1 Positioner 6DR5210 xExxx 6DR5220 xExxx 6DR5211 xExxx setting range 1 Digital input 1 Instrument 2 Positioner 6DR5210 xExxx 6DR5220 xExxx 6DR5211 xExxx setting range 1 Digital input 1 Figure 3 22 Series circuit of two positioners e g split range separate power supply EEx i SIPART PS2 Manual A5E00074631 038 57 Preparing for Operation Current output Non hazardous area Hazardous area zone 1 or zone 2 EEx NH Uu U lt 30V Es Jy module 6DR4004 6J We Intrinsically safe power source Figure 3 23 Jy module 6DR4004 6J EEx i Digital inputs and outputs Non hazardous area Hazardous area zone 1 or zone 2 Alarm module 6DR4004 6A
23. SIPART PS2 Manual A5E00074631 038 37 Preparing for Operation IER 3 3 1 Instructions 38 NOTE The positioner will be equipped at the factory and delivered complete with the necessary options at the customer s request Options modules may only be retrofitted by our service technicians The positioner must be assembled especially in a moist environment in such a way as to rule out freezing of the positioner axle at low ambient temperature The operating keys must be covered to prevent liquid getting in WARNING In the combination of components it must be ensured that only positioners and options modules are combined which are approved for the respective area of application This applies especially for safe operation of the positioner in areas in which the atmosphere is potentially explosive zone 1 and 2 The instrument categories 2 and 3 of the instrument itself and those of its options must be observed In addition you must always make sure that no water gets into an open housing or screw type gland This may be the case for example when the positioner cannot be finally assembled and connected immediately It generally applies that the positioner may only be operated with dry compressed air Therefore use the normal water traps An additional drying unit may even be necessary in extreme cases This is particularly important when operating the positioner at low ambient temperatures Please set the
24. This chapter describes all the preparations necessary for operating the positioner 3 4 Instrument identification type key The order number of the positioner is printed on the rating plate and on the packaging Compare this with the order number in chapter 7 2 page 121 Installation of any modules required is described in chapter 2 5 page 25 of this technical manual 3 2 Dimensional drawings 50x4 x M6 M A ut L 9 deep FY 65 80 9 deep All air connections G 1 4 or 1 4 NPT M20 x 1 5 or NPT adapter i FT o Figure 3 1 Dimensional drawing version plastic housing 6DR5xx0O SIPART PS2 Manual A5E00074631 038 35 Preparing for Operation 90 79 5 Lem 3x 50 G 1 4 or 1 4 NPT el OS CTG 2xM6 L 29 5 58 75 Dv o a S 6 vl 82 M4 Thread depth 5 5 Figure 3 2 Dimensional drawing terminal strip for plastic housing 50 x 4x M6 9 deep vd All air connections G 1 4 or 1 47NPT 112 M20 x 1 5 or NPT adapter aes Figure 3 3 Dimensio
25. Y2 deaerated e Connect actuating pressure Y1 or Y2 only in double acting actua tors according to the desired safety position Connect supply air to Pz NOTE In order for spring loaded pneumatic actuators to be able to reliably exploit the maximum possible travel the supply pressure must be sufficiently greater than the maximum required final pressure of the actuator After installing the device check the pneumatic connections of the entire assembly for leakage Any leakage would cause not only continuous consumption of compressed air but also would cause the positioner to continually endeavor to compensate for the variance in position leading in time to premature wear of the whole control mechanism 3 6 Commissioning SIPART PS2 Manual A5E00074631 038 Once the positioner has been fitted to a pneumatic actuator it must be provided with electrical and pneumatic auxiliary power Then you can then adapt the position controller to the respective actua tor by parameterizing and initializing it Mode operating mode which can also if necessary be attained by PRST NOINI will flash If the positioner has not been initialized it will be in the P Manual Mode operating mode which can also if necessary be attained by PRST NOINI will flash This initialization can be effected in three different ways Automatic initialization Initialization takes place automatically Hereby the positioner deter
26. is limited to the set values In this way the mechani cal setting range of the actuator can be limited to the active flow and the integral saturation of the commanding controller avoided NOTE YE must always be set to greater than YA Manipulated variable standardization see figure 4 9 and 4 10 With limiting of the manipulated variable by 35 YA and 36 YE two different scalings are produced for the display and the position feed back via the current output MPOS or FLOW The MPOS scaling shows the mechanical position 0 to 10096 be tween the hard stops of the initialization This is not affected by the pa rameters 35 YA and 36 YE The parameters 35 YA and 36 YE are displayed in the MPOS scale The FLOW scale is the standardization 0 to 100 to the range be tween 35 YA and 36 YE The setpoint w 0 to 100 is always re ferred to this range This gives also by using valve characteristics a quasi flow proportional display and position feedback ly To calculate the control difference the setpoint is also shown in the ap propriate scale on the display SIPART PS2 Manual A5E00074631 038 Operation YNRM MPOS or YNRM FLOW Presetting YA 0 and YE 100 50 Input current l l l l l setpoint 4mA 7 2mA 10 4mA 13 6mA 16 8mA 20mA X display W displ 096 20 40
27. nostic values in reverse order Certain values can be set to zero by pressing the increment key AN for at least 5 seconds This is noted in the last column in the table Some diagnostic values may be greater than 99999 In this case the display switches to exponential display Example the value 1234567 is displayed as 1 23E6 No Abbrevia Meaning Displayable Unit Rest tion values poss 1 STRKS Number of strokes 0 to 4 29E9 x 2 CHDIR Changes of direction 0 to 4 29E9 x 3 CONT Fault counter 0 to 4 29E9 x 4 A1CNT Alarm counter 1 0 to 4 29E9 x 5 A2CNT Alarm counter 2 0 to 4 29E9 x 6 HOURS Operating hours 0 to 4 29E9 Hours 7 WAY Determined travel 0 to 130 mm or 8 TUP Travel time up 0 to 1000 S 9 TDOWN Travel time down 0 to 1000 S 10 LEAK Leakage 0 0 to 100 0 Yo 11 PO Potentiometer value lower stop 0 96 0 0 to 100 0 96 12 P100 Potentiometer value upper stop 100 0 0 to 100 0 96 13 IMPUP Impulse length up 2 to 100 ms 14 IMPDN Impulse length down 2 to 100 ms 15 DBUP Dead Band Up 0 1 to 100 0 96 16 DBDN Dead Band Down 0 1 to 100 0 926 17 SSUP Short step zone up 0 1 to 100 0 Yo 18 SSDN Short step zone down 0 1 to 100 0 19 TEMP Current temperature 40 to 85 C 20 TMIN Minimum temperature drag pointer 40 to 85 C 21 TMAX Maximum temperature drag pointer 40 to 85 C 22 T1 N
28. x Measurement range exceeded po Set transmission ratio selector to 90 tentiometer is in the inactive zone degrees in particular for rotary actua transmission ratio selector or effec tors tive lever arm are not matched to the Match effective arm length for linear travel actuators to measurement range NOINI x Positioner not initialized e Start initialization Messages during initialization 5 5 Meaning Cause Actions Do So 2o 55885 P x See above See above RUN 1 x lnitialization started part 1 active e Wait direction of control action being de termined RUN2 x Initialization part 2 active e Wait travel check and determination of the end stops 106 SIPART PS2 Manual A5E00074631 08 Operation 5 5 Meaning Cause Actions 38 38 RUN 3 Initialization part 3 active e Wait determination and display of positio ning times RUN 4 Initialization part 4 active determina Wait tion the minimum positioning incre ment length RUN 5 Initialization part 5 active optimiza e Wait until FINSH is displayed initia tion of the behavior on transients lization completed successfully e Press operating mode key briefly to acknowledge or longer to quit confi guration mode YEND1 enly during manual initialization e Move to first end position using the first end position can be moved to r or key e Press operating mode key to ack nowled
29. 0 anje uunuuixejw SPN ayes A je2isutgut pappas oj uonoeuuoo y Joj Aug Dll 01 x33 Oil erx33 S orsuuur uonoeyod jo adA ur yews Aqi6yBeu si souejonpui jeujejur eAg aje ayy JU Z s IO eouepioedes ue eAnoeye MU v9 d vu ge A fsb n S NJEA WNWIXEW Synoun ayes Ajjesisuyut Daten oj uonoeuuoo auy JO Ajuo oll d X33 OI erxga Ayes ASUU uogosyoud jo ed ui 77 Ze pue LE sjeunwa eee Bureus une yndyno Aeug 99 PO0TYAI ed ejnpoui vis eot ep oiseq ou WOU uonejedoes SlueAjeD ou ueu jeduin e BIA payeanoe osje ueo jnq eot ep JISEY ay pue sjndino Areuiq y wou pajesedas Ayeoiueseb Ajajes edwin zz pue Lz seule Zi pug Li seu ei eee ut eu Ni Jeujo uoee WOU pejeledos AjeoiueAje6 Ajajes zS pue Lg sjeunuwa Zy pue Lp speuiue ZE pue LE sjeuiunue sndino Kieuig VI POOVYAJ ed ajnpow uuejy suondo 98 u02 Uwe amp 0 pejoeuuoo JO pejeduun HU ZL O eougjonpui jeujgjui anqoaya JU ZZ IO edueyoedeo jeusjui eAnoejjo M L d vw 001 2 H A DE n SenjeA WNWIXEN SYNIO ejes AjjedisuLjUI payeo oj uonoeuuoo y 104 juo On q x33 Olle x33 Asjes sunu Uooejoud jo ed ul HU pz 0 eougpnpul ewajui sayoeya du 4 9 bouepoedeo puisjui annoaya M L d vu 00L 1 A og n SenjeA WNWIXEW Sun ayes Ajjesisuisju payas oj uonoeuuoo y 10 juo l d x33 On 2 x33 AJS oisuuu uonoejoud jo ed ui eougjonpul j
30. 1 15 fs c a 27 i l Ee 2W 3 4W k e 2 De BE k SCT mi ll 4 SE I gt EA Es oe 8 Q 8 Sb SN 1 13 n zz Li D V A lt f sifas A f 3 C c cepi 2 Se AY w j di 10 8 Sa m 2 i fi 12 k H d 61 62 11 10 9 8 7 6 5 1 Input Supply air 7 Silencer 2 Output Actuating pressure Y1 8 Transmission ratio selector 3 Display 9 Adjusting wheel slip clutch 4 Output Actuating pressure Y2 10 Terminals options modules 5 Operating keys 12 Dummy plug 6 Restrictor 13 Screw type cable gland 6 1 Restrictor Y1 14 Terminal plate on cover 6 2 Restrictor Y2 15 Purging air switch in double acting actuators Figure 2 1 View of the positioner in normal version cover open SIPART PS2 Manual 16 A5E00074631 038 Design and Functional Principle 1 Input Supply air 7 2 Output Actuating pressure Y1 3 Display 8 4 Output Actuating pressure Y2 9 5 Operating keys 10 6 14 Restrictor Y1 12 6 2 Restrictor Y2 In double acting actuators Transmission ratio selector only possible with positioner open Adjusting wheel slip clutch Terminals standard controller Terminals options modules Safety catch Figure 2 2 View of the explosion proof version of the positioner 2 2 1 Motherboard The motherboard contains all the electronic elements such as the CPU memory A D converter It also contai
31. 2 Connection in intrinsically safe version LI NOTE Only certified intrinsically safe circuits may be connected as power supply control and signal circuits Standard controller Non hazardous Hazardous area zone 1 or zone 2 area LI 4 to 20 mA EE Positioner 6DR5010 xExxx 6DR5020 xExxx J n 6DR5011 xExxx a E Digital input 1 Intrinsically safe power source Figure 3 19 Two wire connection EEx i SIPART PS2 Manual A5E00074631 038 55 Preparing for Operation Non hazardous area Hazardous area zone 1 or zone 2 HART Communicator Positioner 6DR5210 xExxx EEx 4 to 20 mA l 6DR5220 xExxx d 6DR5211 xExxx J D Intrinsically YA safe power i source D Digital input 1 Figure 3 20 Two wire connection EEx i Non hazardous Hazardous area zone 1 or zone 2 area 18 to 30 V FEX Positioner 6DR5210 xExxx 6DR5220 xExxx 6DR5211 xExxx U ur EEx 4 to 20 mA BA EA i i 4 A S A X Digital input 1 Intrinsically safe power source D HART Communicator L
32. 8 page 23 The valves are controlled with continuous contact at large control errors fast step zone At medium control errors the valve is controlled by pulse length modulated pulses short step zone No actuating pulses are output in the small control error zone adaptive dead zone The dead zone adaptation and the continuous adaptation of the minimum pulse lengths in automatic operation cause the best possible control accuracy to be achieved at the lowest switching fre quency The start parameters are determined during the initialization phase and stored in a non volatile memory These are basically the real travel with the mechanical limit stops the travel times the size of the dead zone etc In addition the number of fault messages changes in direction and the number of strokes are determined and stored every 15 minutes during operation These parameters can be read out and documented by the communication programs such as PDM and AMS Conclusions as to the wear on the fitting can be drawn diagnostic function especially by comparing the old value with the currently determined values Figure 2 9 page 24 shows the block diagrams for single and double acting actuators with the linear actuator as an example SIPART PS2 Manual A5E00074631 08 Design and Functional Principle IS NOTE The exhaust air valve is always open when there is no current range of positive control difference range of neg
33. CIO JO HEH Wout HNI auM Z einen oIseg SECTEUR D008 01 O 0E LL PL 3 99 01 9 08 SL Oe 01 DDE 91 ebue eunjejedue ssep jueiquie ejqissiuued eunje1eduie ee Bumojjo eu Wouj voye eq 0 seu sept ounyeladwe eu Jo eouepuedep ui fue emgeet uaque eiqissiued eur LL pl Sessep oinjglodwe eui 10 ejgissiuued juo si anpow A uondo eu ui Dot jeuonisod eui jo esn eur 19jewonuajod j0sues euo xo ue JO BINPOU preg BIO Lob f 9 F00vHG9 ainpow 59 100Hrya9J einpou yis v9 voorya9 einpou wey suondo z fuoDajeo jo sjuewayinbey eur sjeou jeu pue mojeq peisi suondo eur YIM paejeledo aq kew yeu snyeredde ojes Ajeorsuijur ue si ZSd LHVdlS Jeuonisog oneuneudouioera eu soyen pe oneuineud jo suonisod dey jo dea eA eA jo JONUOD OUI JO Deen SI rwa moman awa SHI9 GAL ZSd LUIS Jeuogisod oneuineudodoe 3 SUL juawdinbe jo uonduoseg yS9L XALV 00 ANJ N 31VOl3ILH3O NOLLVNIINVX3 3dAL 03 a1NdaHoOS ai v1 ei SIPART PS2 Manual A5E00074631 038 132 Appendix g g abed GuiBseyo oneisoJ1 eje sNOPJEZEL jo eoueunooo eui 1sureDe pe de o1d eq O SEU pann nane Oas SHA edA eai ep orseq eui jo BUISNOU ogserd ou 1 uorioeJe eui Jo SION Hu L eouejonpul 181no eAj29jje jd sep eoueyoedeo jejno eAmoege AU oe d vw 9 9 Ss Sen eA WnuIXeN aaen oISeq eut 0 peioeuuoo AjjealueAjeb Syno ayes Ajpedisumui panao oy uonaeuuoo SU JO iuo Jejewonu
34. II C T6 Zone 1 Zone 2 80 to 80 C T4 30 to 80 C T4 80 to 80 C H 22 to 176 F T4 22 to 176 F T4 22 to 176 F T5 30 to 65 C T5 30 to 65 C T5 22 to 149 F T5 22 to 149 F T6 30 to 50 C T6 30 to 50 C T6 22 to 122 F 1 T6 22 to 122 F ly module Direct current output for position feedback terminals 61 62 Rated signal range Operating range Power supply Uy External load Ap kQ Transmission error Temperature influence Resolution Residual ripple nternal capacitance C nternal inductance L For connection to circuits with Electrical isolation Test voltage NCS sensor Positioning range Linear actuator Rotary actuator Linearity after correction by SIPART PS2 Linear actuator Rotary actuator Hysteresis Continuous operating temperature Degree of housing protection 6DR4004 8J without Ex prot 6DR4004 6J with Ex prot 6DR4004 6J with Ex prot Two wire system 4 to 20 mA short circuit proof 3 6 to 20 5 mA 12 to 35V 12 to 30V 12to 30V U V 12 V i mA 0 396 lt 0 196 10 K 0 1 18 F 0 196 196 11nF Negligible Intrinsically safe U 30 V DC U 30 V DC I 100 mA P lt 1W only T4 100 mA P 1 W only T4 Electrically isolated from basic device 840 V DC 1s max 14 mm max 0 55 inch ma
35. INO je se edA e Sengen ym pesuedsip eq ue 9L0 05 N3 JO L9 uonoes UM goueiidwoo uj 15e eunno ayi 380 oupnoy 9 08 pue 9 OS ueewjeq seJnjeleduaj juerquue je v sse ounjejeduaj Ut De 694 pue 9 0E Uewen seunjeeduiey juerqiue je GL sep eunjeledwaj UI D 064 pU 2 0E USeMjeq seunjejedui juorquue je 9 ssejo emjesedwe ul pesn eq ueo 3 50 7 09 ed p xaa Z Sd LYYdIS ed jo Jauayisod oneuneudoyoe s eur eunje1edure juajquiy LOLL XFLV 66 Old 31V2ldLLH32 NOLLYNIINVXS SdAL 94 OL JINAFJKIS uag pun Bemyosuneig d d yesuesepung euosiuu2o uosijexyrsAud jomuosuneig 9LLBE C 00L eenesepung qejsuesepung eupspuuae YOENEYISAY jfe o d peys pre Ueuuee ety eyndstp jo eseo uj EE eu Aq eaosdde o j2e qns are suoneieye Jo spenxa vogereye Nou Ajuo E OG JOU peys dues uo pue enjeuBis nou SIE uoneuturexe ad 3 ymsuesepung euosiuuae AR PALM eq KEW Gegen eu ER oos uuo ejqeyns uj smejedde yore Aueduio22e yenu sejou e oqe su 810 0S N3 JO ELL uonoes uy souelidwoo ui pesojo eq jsnw pesn jou sue yom seunyedy c Buisnou eu uo poeurp peBueue eq jsnw eot ep Buees pajewosse oy esodind SIU 10 peAcudde Ayue jinpuoo e el pejoeuuoo si 3 90 7409 edA p x33 zsa LYVdIS eui usyM D st eq jou jsnw UBisep ejdwis yo sBnjd pue sauue ynpuoo pamaos souge egeo Z ejqei e e S open 469 ejejedas E uoiuM Jo pue BLO OS NF JO Z EL pue UEL suonoes Jo sjueureambeJ y jeew uoi esodind siu Joj ejgeyns seujue j
36. L II C T6 Mounting location Zone 1 Zone 1 Zone 2 T4 30 to 80 C T4 22 to 176 F T5 30 to 65 C T5 22 to 149 F T6 30 to 50 C T6 22 to 122 F T4 30 to 80 C T4 22 to 176 F 1 T5 30 to 65 C T5 22 to 149 F T6 30 to 50 C T6 22 to 122 F T4 30 to 80 C T4 22 to 176 F T5 30 to 65 C T5 22 to 149 F T6 30 to 50 C T6 22 to 122 F Permissible ambient temperature for oper 30 to 80 C ation 22 to 176 F Electrical data Input Two wire system terminals 6 8 Rated signal range 4 to 20 mA Current to maintain power supply 23 6 mA e Required load voltage Up Q at 20 mA without HART 6DR50 typ lt 6 36 V 2318 Q lt 7 8 V 390 Q lt 7 8 V 390 Q max lt 6 48 V 324 Q lt 8 8 V 8 415 Q lt 8 3 V 415 Q without HART 6DR53 typ 7 9 V 2395 Q max lt 8 4 V 8 420 Q with HART 6DR51 typ lt 6 6 V 330 Q max 6 72 V 8 336 Q with HART 6DR52 typ lt 8 4 V 420 Q lt 8 4 V 8 420 Q lt 8 4 V 8 420 Q max lt 8 8 V 440 Q lt 8 8 V 440 Q 8 8 V 2 440 Q Static destruction limit 40 mA e Internal capacitance Ci without HART lt 22 nF with HART 7 nF e Internal inductance L without HART 0 12 mH wit
37. M 9 JO enje Dette Ajsnolasid ey pesoxo jou seop jndui Jemod eut OUAZ2 6 uojnpuoo Burpuoq jenusyodinbe snqyoig e DAASE 84 jun Jojonpuoo p e e eq enn uj ii ebeyon Ajddns eu uoisieA uBisep y uo Buipuedeg p ensojus joo1deuje uonoejoud Jo ed eur uo peye ou eAeu SeJnseeu esayj uw pesuedstp eq osje sny ueo ejejd eseq y uo sBuuds joejuoo eu pejeoo eaw Jebuoj ou si jeujejuoo out ui jquiesse saluo2e o eu speid YOM ISAO Jeurejuoo eu e pi pesuedsip aq ueo oppe ui padde Ajsnolasud ejyejd UN 4 eu jeu os syreyep jeuonippe sepi oud eyerd eureu ayi poyy oasy Aq paonpoud jueyedsue WI J9jSUEJ ua EJ JO ALG 1 93 en 0 peBueuo si wuy vonoeyoud eu pue WE Aq peonpoud Sun LABZWE JO J9AJS GZEZINE eae oj pabiueyo si ejed eureu ay Joj jeuejeul eseq ayi Z seiquiosse pesn A snojeJd y o Sesedwoo uou eunjo e osye papy sjueuoduwoo eu um pue suoisueulip SWES eu BABY selquiesse sojuoJjoeje Meu eu pesn si ujejs s Une payipoul y L JepPao sqesuao dA ed qw pepuejxe SI eyeoynieo eu fueuuec eurusuey 79 97 Og suexoniquieu euoinso 889Jppy WUES Ugen 9Y SUAUS eme OL PLOUPXSS OZIN ke Bupe P X33 ZSd Live Jeuonisod syeunsudoyjoajy 3ueuidinb3 uonejsueuy LOLL XALV 66 amp 1d FIVIIJLLAJI NOLLVNINVXIF AIJAL IIF 9 STI xeuuv 95 6 76 eAn2e1q A Bujp1osoe INFJWITddns puc ueg pun Bjeayosuneug did yezsues pung eu2siuu o uosijexisAug JopjeulpsBurueGey ueKeusne y np Bu va sepio Ag 0002 J
38. Madiftad by Eckthaler A amp D PA13 s Unterlage fuer EX Baugruppe Dokument Document Dak aa Document for explosionproof module Siemens AG ASE00065622D Hilo Artikel Item This document affects approval agency certification No change or deviation permitted without prior approval of Factory Mutal System SIPART PS2 Manual 156 A5E00074631 038 Appendix CAD los derechos gredo empresarial Reservados todos os direltos vese Praprietary data company confidential All rights reserved Canfid A titre de secretd entreprise Tous droitsresdr Comunicado como se Conf tado como secreto industrial Nas reservamos todos halts nichtgestattet sowie Zuwiderhandlungen ver ng dieser Unterlage Ver Ti pf iichten zu Schadenersatz Alle Rechte vorbehalten insbe sondere fur Fall derPatentertellung oder GH Elntragung Weitergabe sowie Vervielfalt wertung und Mitteilung ihres nicht ausdr cklich zugestanden This document affects approval agency certification No change or deviation permitted without prior approval of Factory Mutal System Hazardous location zone1 or division 1 Filter PCB C73451 A430 L8 Position Figure 10 Filter PCB C73451 A430 L8 terminals 1 to 4 for the connection of a passive potentiometer or of a position sensor Maximum values U lt 5V l 100mA P s 33mW max allowed capacitance C s 1pF max allowed inductance L 1mH for Division 2 application Max
39. PS2 Manual A5E00074631 03 155 Appendix CAO Notice Non hazardous location Hazardous location zone1 or division 1 jal Reservados todos na direitas Confie titre de secratd entraprise Tous droitaresdrvas Approved associated apparatus or barrier ly module 6DR4004 7J Conf lado como secreto industrial Nos reservamos todos los derechos Proprietary data company confidential All rights reserved Comunicado como segredo emoresar Figure 9 ly module 6DR4004 7J Output circuit 4 to 20 mA With type of protection Intrinsically safe only for connection to certified intrinsically safe circuits with the following maximum values Temperature class T4 Ui 30V li 100 mA Pi 1W Effective intemal capacitance Ci 11nF Effective intemal inductance Li 4 2uH For Division 2 application Temperature class T4 V max 30 V max 100 mA wertung und Mittellung ihres Inhalts nichtgastattat sowle Weitergabe sowie Vervielfaltigung dieser Unterlage Ver nicht ausdr cklich zugestanden Zueidornandiungen var pfliehten zu Schadenersatz Alle Rachte vorbehalten insbe sondere fur Fall derPatenterte lung oder GM EIntragung Nonincendive field wiring Nonincendive Parameters are the same As intrinsically save 4759 Positioner SIPART PS2 renee 79A39567 peters 1212 2000 i DSt nent eius OB Control Drawing fomite 05 12 2002 of
40. PS2 Manual A5E00074631 038 Contents 0 Information for the Operator 000 cece nn knn nn ka nan na kan aa na kana n 5 0 1 General Information 5 0 2 Classification of Safety Related Notices s soou 6 0 3 Qualified Personne 7 0 4 Use as intended oeuicecnesencevceresfevve gebcnce ureri 9 0 5 Technical Documentation 9 0 6 Warranty Information 00 0 se kana a ka eee 10 0 7 Delivery Notes nns detan misi sak Zeck ge headin IDE Mare Due EE 10 0 8 Standards and Regulations 10 1 iip Dir vue ER ieee a n n ak eee ee AT AY ee 11 1 1 General information about the positioner ss oun 11 2 Design and Method of Operation 15 2 1 OVEIMIOW a ap eei onus ea e tr eei EE EE EE Ee E Ai civ be 15 2 2 Instrument Components eee cece eee eres 16 2 2 1 Motherboard is 22 real ese pare kivet creases EE aste Ei 17 2 2 2 Electrical Connections l 0 0 cece aa ee enn aa ka ennan 17 2 2 3 Pneumatic Connections x sx cese o nane EX e aba ap ao EE E 18 2 2 4 Mounting Kit 21 2 2 5 Purge air switching not in the explosion proof version 21 2 2 6 Kee fw Ee 21 2 3 Method of Operation 22 2 4 State as supplied le elle nn eee kana va nan aa banann anan 24 2 5 Options modules 0 c cece ee kak aa ka kan nh 25 2 5 1 Options modules in normal and intrinsically safe versions 25 2 5 2 Options modules in explos
41. TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 99 ATEX 1101 4 Equipment Electropneumatic positioner type SIPART PS2 EEx d type GDR4 05 E 5 Manufacturer Siemens AG Automatisierungstechnik 6 Address D 76181 Karlsruhe 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive 2 The examination and test results are recorded in the confidential report PTB Ex 99 19094 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 EN 50018 1994 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design and construction of the specifi
42. V max 15 5 V Binary output circuits G Apwe kilke V max 25 2 V Binary input circuit connected by jumper or connection to switching contact Maximum output V 5V 0 01 mA Nonincendive field wiring Only connection with approved barrier Parameters are the same as intrinsically save Fat Gr ControlDrawingV0602 cdr 4759 Positioner SIPART PS2 beier SE 79A39567 Datum 13 12 2000 Document statue O6 prs Author Schmadicke Control Drawing fedifeaste 05 12 2002 date k on 9 Fi Artikel Item ecm come wore id Unterlage fuer EX Baugruppe Dokument Document Siemens AG ok This document affects approval agency certification No change or deviation permitted without prior approval of Factory Mutal System SIPART PS2 Manual 154 A5E00074631 03 Appendix CAD redo empresarial Reservados todos as direitos rietary data company confidantial All rights reserved Confid titra de sacretd entreprise Tous drottsresdrves municado como seg Conf lado como secreto industrial Nos reservamos todos los derechos Prop Coi ten insbe en ver 1 wertung und Mitteilung lhres Inhalts nichtgestattet sovle sondere fur Fall derPatenterteilung oder GM Eintragung nicht ausdr cklich zugestanden Zuwiderhandlun Weitergabe sowie Vervielfaltigung dieser Untarlage Ver pflichten zu Schadenersatz Alle Rechte vorbaha This document affects approval agency certification No change
43. at digital input DI2 the actuator can be blocked or driven to its limit positions for example depending on the configuration The configuration is described in chapter 4 4 page 85 with the parameters 43 The alarm module is available in two versions explosion protected for connecting to switching amplifier DIN 19234 non explosion protected for connection to voltage sources with a maximum 35 V The semiconductor outputs of the alarm module report an alarm signal state Low by switching off with high resistance They are conductive in the High state without alarm The dynamic control makes them error self reporting 31 Design and Functional Principle Installation 2 5 5 Jy module Function Installation 2 5 6 SIA module 32 The outputs are potentially isolated from the basic circuit and each other The digital input is double one potential isolated for voltage level one not potential isolated for floating contacts These two inputs are designed as logic OR links The alarm module is pushed in underneath the motherboard into the module rack up to the stop and connected by the enclosed 8 wire rib bon cable 5 to the motherboard see figure 2 10 page 28 With the Jy option module the current actuator position can be output as a two wire signal Jy 4 to 20 mA potentially isolated from the standard controller The dynamic control of the Jy module makes it also error self reporting The Jy mod
44. but must be ordered separately under order number 6DR4004 8L NOTE The setting of the transmission ratio selector on the positioner see figure 2 1 page 16 and figure 2 2 page 17 must correspond to the angle value selected under 2 YAGL Lever arm transmission NOTE The use of this parameter is optional You only need to set this parameter if you want to have the way in mm displayed at the end of the initialization Selection of the lever arm range serves to display the real stroke after initialization This parameter is only relevant for linear actuator If the parameter value oFF is selected here the real stroke is not displayed after initialization NOTE The specification Y WAY must match the mechanical lever arm trans mission The carrier must be set to the value of the actuator stroke if this is not scaled to the next highest scaled value SIPART PS2 Manual A5E00074631 08 Operation 4 INITA 5 INITM 6 SCUR 7 SDIR 8 SPRA 9 SPRE SIPART PS2 Manual A5E00074631 03 Automatic initialization see chapter 3 6 page 63 By selecting Strt and pressing the increment key AN for at least 5 seconds automatic initialization is started The initialization process is displayed by RUN 1 to RUN 5 see figure 3 33 page 74 to figure 3 36 page 77 Manual initialization By selecting Strt and pressing the increment key AN for at least 5 seconds manual initializati
45. cece cece eens 64 3 6 2 Automatic initialization of linear actuator 65 3 6 3 Manual initialization of linear actuator s aseessa 67 3 6 4 Preparations for rotary actuator aseessa aaeeea 70 3 6 5 Automatic initialization of rotary actuator s 71 3 6 6 Manual initialization of rotary actuators sess 72 3 6 7 Automatic initialization Structograms 74 3 7 Copying initialization data positioner exchange 78 Operation edel ee ee a a 79 4 1 Display ER Sea tees eel ede kc ae A a AE 79 4 2 Input KGyS ee det ee Rene die oat eat es eee 79 4 3 Operating modes 82 4 4 Parameters iss nos eee See wee ee Sa eee ee wot s 84 4 5 Diagnosis eor denie Lad hed Eat Rund Catia edad Cece 98 4 5 1 Diagnostic display ele eke eka a ven I 98 4 5 2 Meaning of the diagnostic values ee eee ee eee 99 4 5 3 ONNNE DIBONOSIS See EES EE a 103 4 6 Meanings of other display texts eee eee ee 106 4 7 Optimization of the control data 110 Service and Maintenance 111 Technical Data alle l tenn n knn n nn nn ann ann nan n nan anana nnn nnn 113 scope Of DEIIVENY eke aie pe pe ee uL kon ase AA kn ake aE 119 7 1 Ordering ge E WEE 120 7 2 Scope of delivery of standard controller e esssoue 121 7 3 Scope of delivery of options sele ee eee anne eee 121 7 4 Scope of delivery
46. e Manometer block 2 or 3 manometers for single and double acting positioners Connection block NAMUR for safety valve block Mounting kits for linear and rotary actuator For decentralized installation of the positioner and position sensor External position detection system e Non Contacting Position Sensor NCS Only environmentally friendly materials have been used in the construction of the positioner The technical manual is printed on chlorine free bleached paper SIPART PS2 Manual A5E00074631 08 Introduction Actuator Positioner single acting in metal housing Lantern Manometer block single acting Valve OP oh A Figure 1 1 Positioner mounted on linear actuator single acting 1 Positioner double acting in plastic housing 2 Rotary actuator 3 Manometer block double acting Figure 1 2 Positioner mounted on rotary actuator double acting SIPART PS2 Manual A5E00074631 03 13 Introduction 4 1 Actuator 2 Positioner single acting in explosion proof metal housing 3 Lantern 4 Manometer block single acting Figure 1 3 Explosion proof positioner mounted on linear actuator single acting Positioner double acting in explosion proof metal housing Rotary actuator Manometer block double acting On Figure 1 4 Explosion proof positioner mounted on rotary actuator double acting 14 SIPART PS2 Manual A5E00074631 08 Design and Meth
47. gfe afed OL pue 6 jeuuwo OSz1 pue oOz 1 eInpou ur Bnigd 1081009 YIJMS 01 peroeuuoo JO pasaduunt m eer DU Areuig HW zo 4 SOUEIODDU euJgjur SAYI Ju SL 9 soueyoedeo usau SANS 8 4 Sfp S euiuue M L d iurod eseq uouuuJoo e saBy 10 vu L pejeredes AjjeoiueA eB ase noun A ce n yuana Jo3uoo eu pue Ajddns 190g senjeA WNWIXEN 8 4 pue 9 sreuiuJe1 sunouo ayes Wl OZ v Uu jonNUOJ jreoisuujur Detten o uonoeuuoo OU JO Aug pue Oll qi x33 S p pue z sjeuiuJo1 vwe A 0e 81 Ajddns jeMod 00Z1 einpoui ul 6nig vea ss CGAY 10 eH YUM YNO ai DIE x43 Atejes oisuuju uonoejoud jo ed ur HW pzo0 H eougjonpul Puau sAnoeye 4U og 3 eoueuoedeo pewojui eandeye M L ld vu ois 4 oc m S NJEA LUNWIXEW SynoJi ayes 9 Git seule uee eq 1edunf Ajeoisuujui Dette oj uonoeuuoo eu 404 AJUO 8 4 pue E sjeu on a x33 uonoauuoo senes Oll e x33 S suu uonoejoud yo BAJ ure vu Oc r JUBUND JoJjuco Aiddns Jamog 00Z1 peoga oN grax ressa EECH JO eH YUM YNI asm z SIL Xa 1V 00 ANL oN 918590497 uonguiuex ed 1 53 einpeuog ove bed Hw zL O eougjonpur ISL SAPA JU Sk 9 eoueyoedeo jewojui Saale M L d vu oL 4 A Gsm S NJEA WNWIXeYW Su ejes jreorsuinur peyyeo op uonoeuuoo eui JO Ajuo 8 2 pue 9 sjeulwe Oil qi X33 uognoeuuoo Seas j i X33 ABS orsuiur uonoejoud yo adAy ur 77777 tits vu Og v 1094n9 Jo4u09 Ajddns Joan OSc 1 PaABOQUOUION sax ennen a SH
48. initialization part 1 SIPART PS2 Manual 74 A5E00074631 03 Preparing for Operation actuator moves into closed position tolerance band 4 dw 10 2 RUN 2 actuator moves into open position hard stop up 97 Yo Span up dw 25 96 turn slip clutch until O appears in the bottom line of the display 4 dili P Q continue with em 983 P UP gt NOINI continue with e P h pag d NJINI check mechanics continue with a manual intervention Figure 3 34 Automatic initialization part 2 in rotary actuators SIPART PS2 Manual A5E00074631 038 75 Preparing for Operation set lever arm vertical to stem with AV MITIL actuator moves into closed position tolerance band 496 dw 2 yes RUN 2 actuator moves into open position hard stop up 97 yes no span up dw gt 25 96 no vertical position to stem of the lever no P bh dul continue with om yes continue with WV no has slip clutch been moved continue with correct height adjustment or turn slip clutch until O appears in the bottom line of the display 4 dili set the next lowest travel
49. integrated mounting to ARCA e integrated mounting to SAMSON non explosion proof version This means the positioner can be installed and operated on all common actuator systems Versions The positioner is available for the following actuators e double acting and single acting For following applications potentially explosive or not potentially explosive applications Housing The electronics with display position feedback and valve block are integrated in the housing The housing is available in three versions Plastic housing for single and double acting actuators Metal housing for single acting actuators e Explosion proof metal housing for single and double acting actua tors SIPART PS2 Manual A5E00074631 03 11 Introduction Degree of protection Explosion Protection Options Accessories Environmental Protection 12 The device is designed with IP65 NEMA4x degree of protection The intrinsically safe version can be used in hazardous areas in zone 1 or zone 2 The explosion proof version can be used in hazardous areas in zone 1 or zone 2 The positioner can be expanded with various options modules chapter 2 5 page 25 The following modules are available in all e Jy module Two wire current output 4 to 20 mA for position feed back e Alarm module 3 digital outputs and 1 digital input e SIA module one digital output for fault messages two digital out puts for limit value alarms
50. jumper or connection to switching contact For Division 2 application V max 30 V max 100 mA wertung und Mitteilung ihre Inhalts nichtgestattet sowie Weitergabe sowie VervielFaltigung dieser Unterlage Ver nicht ausdr cklich zugestanden Zuwiderhandlungen ver pf lichten zu Schadenersatz Alle Rechte vorbehalten Inabe sondare fur Fall derPatentertellung oder GM Eintragung Binary input circuit terminals 9 and 10 Maximum output V 5V 0 25 mA Nonincendive field wiring Only connection with approved barrier Parameters are the same as intrinsically save Layout t Fab Gr t 4759 Positioner SIPART PS2 t Kach 79A39567 Datumi 12 12 2000 Control Drawing reari astar 05 12 2002 Artikel Item Eat Ede Je ras PO Unterlage fuer EX Baugruppe Daumen rDseumet Stemens AG ASEO00656220 This document affects approval agency certification No change or deviation permitted without prior approval of Factory Mutal System SIPART PS2 Manual A5E00074631 03 151 Appendix CAD Base Unit or basic instrument type GDR52xx XExxx Notice Only certified intrinsically safe electric circuits must be connected as auxiliary power control and Non hazardous Hazardous location zone1 or division 1 location 6DRS52xx xExxx rial Reservados todos os direitos Positioner grada empresa Confid 4 titre de secretd entreprise Tous droltsr
51. manually manual initialization 5 INITM An appropriate diagnosis is made for the top hard stop The limit value for this is set with the parameter Activation of the tight closing top function parameter 39 YCLS is therefore a prerequisite SIPART PS2 Manual A5E00074631 038 105 Operation 8 Monitoring of the dead zone adaptation If the dead zone increases unproportionally in operation in automatic adaptation of the dead zone parameter DEBA Auto this points to an error in the system e g a marked increase in stuffing box friction play in the displacement detection leakage Therefore a limit value can be specified for this value 54 DEBA limit value for dead zone monitoring which activates the fault message output when it is exceeded 4 6 Meanings of other display texts Notes on the tables nn stands for variable numerical values L Fault symbol slash the texts to the left and right of the slash flash alternately Reports before initializing first commissioning Meaning Cause Actions D o Q o Zo SE St CPU x Report after connecting the electrical je Wait START X auxiliary power P nnn n x Potentiometer voltage for non initiali e Check using the and keys zed positioner P manual mode Set whether the overall travel can be tra ting actual value in 6 of measure versed without ever P being dis ment range played e Perform initialization P
52. mounting Kit 2 2 5 Purge air switching not in the explosion proof version The purge air switch is accessible above the pneumatic terminal strip with the housing open figure 2 6 In the IN position the inside of the housing is purged with very small amounts of clean dry instrument air In the OUT position the purge air is fed directly to the outside air SAT ene Figure 2 6 Purge air switch on the valve block view of the positioner onto pneumatic connection side with cover open 2 2 6 Restrictors In order to achieve travel times of 1 5 s in small actuators the air rate can be reduced with the restrictors Y1 and Y2 figure 2 7 in explosion proof version see figure 2 4 page 18 By turning to the right the air rate is reduced up to shutting off To set the restrictors it is advisable to close them and then open them slowly see initialization RUNS In the case of double acting valves make sure that both chokes are set approximately equal Hexagon socket 2 5 mm es ae LI Y1 Y2 Figure 2 7 Restrictors SIPART PS2 Manual A5E00074631 03 21 Design and Functional Principle 2 3 Method of Operation 22 The electropneumatic positioner SIPART PS2 forms a control circuit with the pneumatic actuator in which the actual value x is the position of the actuator bar in linear actuators or the position of the actuator shaft in
53. movement of the linear actuator into the rotary movement of the feedback shaft For this the positioner is factory set so that it shows between P 49 0 and P 51 0 when the arm on the feedback shaft is vertical to the linear actuator spindle e YFCT LWAY This must be adjusted if an external linear potentiometer is to be connected to a linear actuator TIP use this adjustment also for rotary actuators with reverse direc tion of control action e YFCT ncSt Use this when an NCS is fitted to a rotary actuator e YFCT ncSt This must be set when an NCS is used with a rotary actuator with reverse direction of control action e YFCT ncSL This must be set when an NCS is used with a linear actuator 87 Operation 2 YAGL 3 YWAY 88 IER NOTE After LWAY ncSt ncSt or ncSL have been adjusted both the following parameters 2 YAGL and 3 YWAY will not be displayed Rated angle of rotation of the feedback shaft In rotary actuators an angle of 90 is preset automatically by 1 YFCT turn see above In linear actuators 1 YFCT WAY a value of 33 or 90 can be selected depending on the stroke range e 33 for strokes lt 20 mm e 90 for strokes gt 20 mm When using the lever up to 35 mm both angles of rotation 33 and 90 are possible The long lever gt 35 mm stroke is only designed for an angle of rotation setting of 90 It is not part of the mounting kit set GDR4004 8V
54. of options Option SIA module non Ex SIA module Ex CENELEC FM 2 Alarm module non Ex Alarm module Ex PTB Alarm module Ex FM 9 Jy module non Ex Jy module Ex PTB Jy module Ex FM 1 EC type examination certificates 2 Approval Reports of Factory Mutual System SIPART PS2 Manual A5E00074631 038 Order number 6DR4004 8G 6DR4004 6G 6DR4004 8A 6DR4004 6A 6DR4004 7A 6DR4004 8J 6DR4004 6J 6DR4004 7J 121 Scope of delivery 7 4 Scope of delivery of accessories Accessories Mounting kit set linear actuators IEC 534 6 including lever arm for 3 to 35 mm way Additional lever for gt 35 to 130 mm way Mounting kit rotary actuators VDI VDE 3845 Solenoid valve block for SAMSON actuator integrated mounting Manometer block single acting Manometer block double acting Solenoid valve block single acting NAMUR Mounting set for SAMSON actuator integrated mounting NCS Sensor not explosion protected explosion protected cable length 6m for rotary actuators for linear actuators up to 14 mm EMV filter module External position detection system Operating software SIMATIC PDM 122 Order number 6DR4004 8V 6DR4004 8L 6DR4004 8D 6DR4004 1C 6DR4004 1M 6DR4004 2M 6DR4004 1B 6DR4004 8S 6DR4004 _N__0 6DR4004 8N 6DR4004 6N 6DR4004 _NN 6DR4004 _N_10 6DR4004 _N_20 C73451 A430 D23 C73451 A430 D78 on request SIPART PS2 Manual A5E00074631 08 Index A Acc
55. of the position feedback is also detected as an error if the tolerance values are exceeded as a result 54 DEBA Limit value for monitoring the dead zone adaptation The automatic adaptation of the dead zone can be monitored with this value 96 If the dead zone exceeds the set value the fault message output optional is activated Prerequisite for this function is the setting of the parameter 24 DEBAT Auto This monitoring function can be deactivated with the OFF setting factory setting 55 PRST Preset Establishing the factory setting and resetting the initialization NOTE The positioner must be re initialized after Preset All previously de termined maintenance parameters are cleared SIPART PS2 Manual A5E00074631 038 97 Operation 4 5 Diagnosis 4 5 1 Diagnostic display You go to the diagnostic display from automatic or manual operation by simultaneously pressing all three keys for at least two seconds The following table shows an overview of the displayable values The diagnostic display has a similar structure to in the Configuration operating mode the top line shows the value of the diagnostic variable the bottom line the number and abbreviation of the displayed variable The respective next diagnostic value can be selected with the operation mode key W By pressing and holding the operation mode key and additionally pressing the decrement key you can select the diag
56. operation change position p 4 H 6 with LI YA NOTING 1E 1 NT HAN ti D D a Configure 225 ER Manual operation change position N N gt 5s S 963 with VA MED M Jh FU CIE N TE Automatic HTI L E i d gt 2s gt 2s Diagnosis di l 7 l T Crowe WIMAX HIRKG Change between the operating modes SIPART PS2 Manual A5E00074631 03 Operation P manual mode The display of the positioner shows you the current potentiometer ex factory state setting in the top line and NOINIT flashes in the second line You can move the actuator with the decrement and increment key In order to adapt the positioner to your actuator you have to change to the Configuration menu See also chapter 3 6 page 63 Commissioning Output of alarms and position feedback is possible after successful init ialization Configuration and To go to the Configuration menu press the operation mode key for initialization at least 5 seconds In the Configuration menu you can adapt the positioner individually to your actuator and start initialization Only a few parameters need to be set in the positioner prior to initialization The others are defaulted so that they do not normally need to be adjusted You can block the Configuration menu against manipulation by an appropriately paramet
57. or deviation permitted without prior approval of Factory Mutal System SIPART Hazardous location zone1 or division 1 Alarm Limit 1 i Limit 2 SIA module I Non hazardous location Approved associated apparatus or barrier 6DR4004 6G Figure 8 SIA module 6DR4004 6G With type of protection Intrinsically safe only for connection to certified intrinsically safe circuits with the following maximum values Ui 15 5V li 20mA Piz64mW Binary output circuit Effective intemal capacitance Ci 5 7 nF Effective internal inductance Li 2 6uh Binary output circuits terminals 41 and 42 With type of protection Intrinsically safe only for connection to certified intrinsically safe circuits with the following maximum values Ui 15 5V liz20mA Pi 64mW Effective internal capacitance Ci 71nF Effective internal inductance Lis 100pH for Division 2 application Binary output circuit V max 15 5V Pi 64mW Binary output circuits V max 15 5V terminals 41 and 42 Pi 64mW Nonincendive field wiring Only connection with approved barrier Parameters are the same as intrinsically save 4759 Positioner SIPART PS2 Pedir eno 79A39567 Goen status 06 Pii Co ntrol D rawi ng reser 05 12 2002 Bearbeiter 1 Artikel Item Unter 1 f EX B Dakument Documant Siemens AG ABE000656220 Dok Typ
58. outputs A1 A2 and alarm output terminals 41 42 51 52 and 31 32 Signal status High not triggered Signal status Low triggered Internal capacitance C Internal inductance L Power supply Uy Connection to circuits with Binary input BI2 Electrically connected to basic device terminals 21 22 Signal status O Signal status 1 Contact rating Electrically isolated from basic device terminals 11 12 Signal status O Signal status 1 Inherent resistance Static destruction limit Internal inductance and capacitance Connection to circuits with Electrical isolation Test voltage SIA module Limit monitor with slot type initiators and alarm output terminals 41 42 and 51 52 Ex protection Connection 2 slot type initiators Function Connection to circuits with Internal capacitance Internal inductance Electrical isolation Test voltage Alarm output terminals 31 32 6DR4004 8A without Ex pro tection Conductive H 1 kQ 3 1 Non conductive lp lt 60 pA 35V 22 95 W 6DR4004 6A with Ex protec tion 2 1 mA 2 mA 1 5 2 nF egligible lt lt N Intrinsically safe switching amplifier DIN 19 234 U 15 5 V DC I 25 mA P lt 64 mW Floating contact open Floating contact closed 3 V 5 pA lt 4 5 V or open 213V 2 25 kQ Negligible Intrinsically safe U lt 25 2 V 6DR4004 6A with Ex protec tion 2 1 mA 1 2 mA
59. permitted without prior approval of Factory Mutal System SIPART PS2 Manual A5E00074631 03 153 Appendix 8 Binary input 2 Approved associated apparatus or barrier Proprietary data company confidential All rights reserved Comunicada como segredo empresarial Reservados todos os direitos Confid titre de secratd entreprise Tous droitsresd rves Confiado como secreto industrial Noa reservamos todos los derechos 1 Limit A1 LI Limit A2 Alarm module 6DR4004 7A Zuviderhandlungen ver Figure 7 Alarm module 6DR4004 7A Binary output circuits With type of protection Intrinsically safe only for connection to certified terminscals 31 32 intrinsically safe circuits with the following maximum values 41 42 Uiz15 5V li 25mA P i 64mW 51 52 Effective internal capacitance Ci 5 7 nF Effective internal inductance Li 2 6yH ng dieser Unterlage Var halts nichtgestattet sovie in nicht ausdr cklich zugestanden With type of protection Intrinsically safe only for connection to certified e 1 Aras intrinsically safe circuits with the following maximum values Binary input circuit Uiz25 2V i 155mA Pi 3 9W Effective internal capacitance Ci 0 Effective internal inductance Li 0 pFlichten zu Schadanersatz Alle Rechte vorbehalten Insbe sondere fur Fall derPatentertellung oder GM Elntragung Weltergabe sowle Varvlelfalti wertung und Mitteilung Ihres for Division 2 application
60. positioner on the replacement instrument Mount the replacement instrument on the fitting Move the transmission ratio selector to the same position as the defective instrument Copy the instrument data and initialization data from the PDM or handheld 5 If the displayed actual value does not match the noted value of the defective positioner set the correct value with the slip clutch 6 The positioner is now ready to operate The accuracy and dynamic behavior may be restricted in relation to correct initialization The position of the hard stops and the rela ted maintenance data may show deviations in particular Therefore initialization must be performed at the earliest opportunity SIPART PS2 Manual 78 A5E00074631 03 Operation 4 1 Display 4 2 Input keys SIPART PS2 Manual A5E00074631 03 4 The following chapter describes the operation of the positioner The LC display has two lines whereby the lines have different segmentation The elements of the top line consist of 7 those of the bottom line of 14 segments The contents of the display depend on the selected operating mode see chapter 4 3 page 82 NOTE If the positioner is operated in ranges with temperatures below 10 C the liquid crystal display becomes sluggish and the display refresh rate is reduced considerably Figure 4 1 shows you the various display options The meaning of fur ther display capabilities is detailed in chapter 4 6 page 106 T
61. purge air switch on the valve block above the pneumatic terminals additionally to the OUT position Use a sufficiently rugged console e g plate thickness 4 mm with reinforcements for rotary actuators and the mounting kit linear actuator or integrated connection for linear actuators for using positioners in a wet environment This information gives you important instructions for the assembly and operation of the positioner in a wet environment frequent heavy rain and or prolonged tropical condensation in which the IP65 degree of protection is no longer sufficient and especially when there is a danger that water may freeze To prevent water getting into the instrument in normal operation e g through the exhaust air openings or the display being poorly legible please avoid the unfavorable installation positions illustrated in figure 3 5 SIPART PS2 Manual A5E00074631 038 Preparing for Operation Figure 3 5 Procedure SIPART PS2 Manual A5E00074631 038 Favorable and unfavorable installation positions If conditions oblige you to operate the positioner in a unfavorable installation position you can take additional precautionary measures to prevent penetration by water NOTE Never clean the positioner with a high pres
62. rails of the container establish the electrical connection with the enclosed ribbon cable 5 Slot Initiator Alarm module Proceed as follows for installation 1 Remove all the electrical connections from the basic electronics 2 2 Loosen the two fixing screws 2 1 of the basic electronics Snap out the basic electronic board by carefully bending the four holders 4 Insert the SIA module 7 from above up to the top pcb rail of the container 25 Design and Functional Principle 5 Push the SIA module in the pcb rail of the container about 3 mm to the right 6 Screw the special screw 7 1 through the SIA module into the axle of the positioner Torque 2 Nm CAUTION The pin pressed into the actuating disc bearing 11 must be adjusted to just before touching with the special screw The actuating disc bea ring and the special screw must then be turned simultaneously so that the pins slot into the special screw 7 Place the insulating cover 10 over the SIA module underneath the surface of the basic electronics board at the container wall on one side The recesses in the insulating cover must slot into the corresponding lugs on the container wall Place the insulating cover on the SIA module by carefully bending the container walls 8 Snap the basic electronics board into the four holders and screw it tight again with the two fixing screws 2 1 9 Make all the electrical connections between the mothe
63. rotary actuators and the command variable w is the actuating current of a controller or a manual control station of 4 to 20 mA The stroke or rotary movement of the actuator is transferred by the appropriate mounting accessories the feedback shaft and a play free switchable gearwheel to a high quality conductive plastic potentiometer and to the analog input of the microcontroller This may correct the angle error of the stroke tap compares the potemtiometer voltage as actual value x with the setpoint w fed in at the terminals 3 and 7 and calculates the manipulated variable increments Ay Depending on the size and direction of the control error x w the piezo controlled supply air or exhaust air valve is opened The volume of the actuator integrates the positioning increments to actuating pressure y open which moves the actuator bar or actuator shaft approximately proportionally These positioning increments change the actuating pressure until the control error becomes zero The pneumatic actuators are available in single and double acting versions Only one pressure chamber is aerated or deaerated in the single acting version The resulting pressure operates against a spring In the double acting version two pressure chambers are counteractive In this case the one volume is deaerated when the other volume is aerated See the block diagram figure 2 9 page 24 The control algorithm is an adaptive predictive five point switch see figure 2
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65. the parameter 44 AFCT The counters can be reset to zero with the increment key A Operating hours The operating hours counter is updated every hour as soon as the positioner has been supplied with electrical power Determined actuating way This value indicates the actuating way determined during initialization according to the display at the end of an initialization Prerequisite in linear actuator Specification of the lever arm with the parameter 3 YWAY Travel time up and travel time down These values show the travel times which have been determined dur ing initialization The unit is seconds Leakage If a leakage message has been output during initialization the value of the leakage can be read here in min Potentiometer value bottom stop and Potentiometer value top stop These two values indicate the measured values of displacement mea surement potentiometer at the bottom and top hard stops as deter mined in automatic initialization In manual initialization the values of the manually reached limit positions are indicated here Impulse length up and Impulse length down During initialization the smallest impulse lengths are determined with which a movement of the actuator can be achieved They are deter mined and displayed here for the Up direction and the Down direc tion These two parameter can be used for special applications see chapter 4 7 page 110 SIPART PS2 Manual A5E000746
66. with ribbon cable 12 Safety catch 5 Ribbon cable for alarm module 13 Rack 6 Ribbon cable for Jy module 18 4 Fixing screws Figure 2 11 Installation of the options modules in the explosion proof version 30 SIPART PS2 Manual A5E00074631 03 Design and Functional Principle 2 5 3 HART function Function The positioner is also available with built in HART functions The HART protocol allows you to communicate with your instrument with a handheld communicator PC or programming unit This enables you to configure your instrument comfortably save configurations call dia gnostic data display online measured values and much more Commu nication takes place as frequency modulation over the existing signal lines for the command variable from 4 to 20 mA The SPART PS2 is integrated in the following parameterization tools e Handheld communicator e PDM Process Device Manager e AMS Asset Management System update in preparation e Cornerstone NOTE Operation on the positioner has priority over the settings via the HART inetrface Communication is aborted by a power failure at the positioner 2 5 4 Alarm module Function SIPART PS2 Manual A5E00074631 038 The alarm module contains e 3 digital outputs and 1 digital input The digital outputs serve to output fault messages and alarms The configuration is described in chapter 4 4 page 85 with the parameters 44 to 54 By an external signal applied
67. 0 SIPART PS2 Manual A5E00074631 038 Scope of deliver 7 2 Scope of delivery of standard controller Versions SIPART PS2 2L without HART SIPART PS2 2L without HART SIPART PS2 2L with HART SIPART PS2 4L with HART Housing Valve Ex protection Order numbers Plastic housing single action non Ex 6DR5010 xNxxx 0AAO Plastic housing double action non Ex 6DR5020 xNxxx 0AA0O Metal housing single action non Ex 6DR5011 xNxxx 0AAO Plastic housing single action CENELEC FM 6DR5010 xExxx OAAO Plastic housing double action CENELEC FM 6DR5020 xExxx OAAO Metal housing single action CENELEC FM 6DR5011 xExxx 0AA0O Explosion proof housing single action CENELEC FM 6DR5015 xExxx OAAO Explosion proof housing double action CENELEC FM 6DR5025 xExxx OAAO Plastic housing single action non Ex 6DR5110 xNxxx 0AA0O Plastic housing double action non Ex 6DR5120 xNxxx 0AAO0 Metal housing single action non Ex 6DR5111 xNxxx 0AAO0 Plastic housing single action CENELEC FM 6DR5210 xExxx OAAO Plastic housing double action CENELEC FM 6DR5220 xExxx OAAO Metal housing single action CENELEC FM 6DR5211 xExxx 0AA0O Explosion proof housing single action CENELEC FM 6DR5215 xExxx OAAO Explosion proof housing double action CENELEC FM 6DR5225 xExxx OAAO 2L corresponds to two wire operation 4L corresponds to four wire operation x Stands for sub variant 7 3 Scope of delivery
68. 0 0 0 0 9 SPRE H GERE Setpoint for end of split range 0 0 to 100 0 100 mi Auto 10 TSUP 10 1 SUP Setpoint ramp up 0 to 400 s 9 11 TSDO 1 l TEE Setpoint ramp down 0 to 400 s 0 Setpoint function Linear Lin fromm Equal percentage 1 25 1 33 1 50 1 25 1 33 1 50 i 12 SFCT lg SFI Inverse equal percentage 1 25 1 33 1 50 ni 25 n1 33 n1 50 tin Freely adjustable FrEE 13 SLO Setpoint turning point at 0 0 0 14 SL1 950 596 5 0 usw bis 3 example to 0 0 to 100 0 Yo etc to 32 SL19 95 95 0 33 SL20 100 100 0 Auto 34 DEBA ER TESA Dead zone of controller 0 1 to 10 0 Yo Auto 35 YA 35 YA Start of manipulated variable limiting 0 0 to 100 0 0 0 36 YE 3B YE End of manipulated variable limiting 0 0 to 100 0 100 0 7 vni Standardization of To mech travel MPOS 37 YNRM j A manipulated variable To flow FLOW MEOS 38 vmi Direction of manipulated Rising riSE SE 38 YDIR MT variable for display Falling FALL nc Tight closing with ROME UP M 4 manipulated variable op only 39 YCLS 3g VOLS pi Seton oy us no Top and bottom uP do 40 YCDO YO TEES Value for tight closing bottom 0 0 to 100 0 05 41 YCUP HI YELP Value for tight closing top 0 0 to 100 0 99 5 Function of BI 1 None OFF Only message on on Block configuring amp bLoc1 Es oo pm 2 Y2 FIN Block configuring and manual 8 bLoc2 E OFF Drive valve to position up 8 uP uP S Drive valve to position down O doWn doWn o Block movement Z StoP StoP lt 4 Function of BI 2 None OFF
69. 00074631 Appendix CAD MES 4g wunnt 5 9 Ace 5 A HL 405 fi pooruds ainpow A Mugg 5 a wuer s OY assi 5 HA Sp JayO wers ia EA vi roopuag i npow WUER i ko Mtvg5 d xeu vuoz 5 AS SL 5 MA HOA pea 99 r00P3q09 SINPOW VIS aqeg uoqqJ Hui gt 01 Josuas pa dni o5 MUt gt Od vu 00L o ASS on LJoeues jeuieyx3 Blatt Shaet 3 von of 10 AE in 10d OND nog jeuurequ jo ese uj 0suos Jeu jeujeyxe 104 TOSPY LSPELD 82d Jo ee ControlDrawingV0602 cdr Layout Control Drawing Figure 2 Block diagram of actuator 4 wire operation 8 i ib xeu L qp ow tU H meu BORAT LYvH Datum Date 12 12 2000 Lr haber Schrm dicke Pruefer t A amp D PA13 79A39567 05 12 2002 Eckthaler FK PI UOLDAUUOD SJM p JO 007 T 0 PV LSF 4D EWERS W 06 XXXQX XXZGUOY 1ouonisog ZSd LNVdlS 0q28JBp Foi Sapo OugAJacsJ SON erujenpup oisj2Be ouo2 opat jucj SEBAJPSBUSf IOUP eno se Jdsjqus pis ae ap 24343 pr juo so1 12J1p so copo sopeasasoy e JecsJdua opssGac DWOJ opeoiunuo pB J8684 1q613 iv ej3U9p1 juo fiueduoo epep fioezor4doag GunGeg1uiz 49 Jepo Sunt paquazuazequeap R3 Jn avapuce Bqsur usi eUBqJDA BAUER BT Ly ZeCJauapeEYyss nz Rut Jd Ley Jeptanz uepuejes nz qorpXopJpene 3uo1u 3u21U SZTEYUT sayit Gunirajjin pun Bun A n Stage i511e4el a6e uequr Jessr p GunbtipejiatAJan atmos
70. 1005 NI a FiOS Na 9681 TV AV TV SCEIO NH Dom O mmm jenn magni Spuapueys Bupnopoj eui yo uogeojdde eu 4ONaAp pemsse s eed uo pajeopur Saba eu o Aywayuon UON S Some orp Yosnp usar pum woran uaunquetiue HEE jme usp yor Eu d atq uopyduosep Bou XXXX Jopgo squsNQo Zompeag P XIA Sd LYVdIS pinpoug TOS Ot0 ObTZI ON 3rt 10ju0 Jo uorei1e 2e T Og ey 01 v xouuy SunigpresmrunoJuoy 5gq nz y Bueyuy SN3F3WA31S el IER W pajepisuoa aq HEYS Dad ayi Buuedusoooe uogeguowmoop ies ayi soten Jo exueinsse ou sujeguoo yg sanyoeup peyoads au oj Ajunbjuco eu Seite uonelejoep sir uejujaeeq nz puis uonequreuayoppnpoig ususjaroByu Jep esiemuusmaureuots atq ueyeuosuabra uoA Bunseyaisnz ou eg yoopal 75 Upyay uejuueues uap yw Pumusneiean UONE 36iu1syosaq Duniepug eserg Dune Jasaip pajpuejseg seesboju 3s y Bueyuy ameubs uogounj oway omputis Doum SWEN Vuen uonyuny PWEN guuossixur a voun g SUEN d DEET E E ME v d ory A DV SUWAS C007 L0 9c ams COD Dou 30 Bunaqorezauy qo sesydsouye enrsojdxe Ajaguejod ur een Joj papuejur swajsAs ae pue juawdmnbe Guuaguon SEIS gien OU JO SMEJ oui JO uogetuxordde eg WO PEEL ON EZ JO KAUNOO BY pue juowegreg ueodoin ayi Jo BAJING upg ujopaqegosisuorsojdxo ur gunpusaueA uossguisdsaunumumsoq Mz eurejs szinipos pun AII INJ uojeejsporany op HSIJLIJISIOASPYIDY Jap Bunyolo BUY INZ 66 z1EJA EZ WOA Sale sop pun syusurepreq usgosredoq
71. 3 36 Automatic initialization part 3 SIPART PS2 Manual A5E00074631 038 77 Preparing for Operation 3 7 Copying initialization data positioner exchange With this function you have the possibility of starting up a positioner without running the initialization routine This allows for example a posi tioner to be changed on a running system in which automatic or manual initialization cannot be performed without disturbing the process NOTICE Initialization automatic or manual should be performed as soon as possible afterwards because only then can the positioner be optimally adapted to the mechanical and dynamic properties of the actuator Data are transmitted from the positioner to be replaced to the replacement instrument via the HART communication interface The following steps must be performed to exchange a positioner 1 Read in and save instrument parameters and initialization data determined in initialization of the instrument to be replaced with PDM Process Device Manager This step is unnecessary if the instrument has been parameterized with PDM and the data have already been stored 2 Fix the actuator in its momentary position mechanical or pneumatic 3 Read and note the current position actual value of the positioner to be changed If the electronics are defective determine the current position by measuring on the actuator or valve 4 Disassemble the positioner Mount the lever arm of the
72. 31 08 Operation 15 DBUP Dead zone up and 16 DBDN Dead zone down Here the dead zone of the controller is displayed in Up direction or in Down direction The values correspond either to the manually set value of the parameter 34 DEBA or the value adapted automatically by the instrument when DEBA has been set to Auto 17 SSUP Short step zone up and 18 SSDN Short step zone down The short step zone is the range of the controller in which pulse shaped control signals are output The impulse length here is propor tional to the control error If the control error is outside the short step zone the valves are controlled in continuous contact These two parameter can be tuned for special applications see chap ter 4 7 page 110 19 TEMP Current temperature Current temperature in the positioner housing The sensor is on the electronics board The temperature display can be switched between C and F by pres sing the decrement key 20 TMIN Minimum temperature drag pointer and 21 TMAX Maximum temperature drag pointer The minimum and maximum temperature inside the housing is determi ned and stored continuously in a kind of drag pointer and can only be reset in the factory 22 T1 to Number of operating hours in temperature range T1 to T9 SSC Statistics how long operation takes place in which temperature ranges is kept in the instrument To do this the measured temperature over one hour respect
73. 60 80 10086 P ZS Mechan Stroke I actual value Omm 16mm 32mm 48mm 64mm 80mm 4 YA 0 AYE 100 Example YNRM MPOS with YA 10 and YE 80 50 l l l l Input current 4m 72mA 104m 13 0mA 16 8mA Boma Setpoint X display 0 20 40 60 80 10094 JN display Mechan Stroke l actual value Omm 16mm 32mm 48mm 64mm 80mm AYA 1096 AYE 80 Example YNRM FLOW with YA 10 and YE 80 50 i i l i Input current setpoint 4mA 7 2mA 10 4m 13 6mA 16 8mA OmA X display 096 40 60 80 10026 W display Mechan Stroke actual value Omm 16mm 32mm 48mm 64mm 80mm d YA 10 AYE 80 Figure 4 10 Dependence on the stroke of standardization and on YA and YE in the example of an 80 mm linear actuator 38 YDIR Manipulated variable direction of action The direction of action rising or falling of the display and the position feedback ly can be set with this 39 YCLS Tight closing with manipulated variable See figure 4 9 page 91 With this function the valve can be driven to the seat with the maximum actuating force of the actuator continuous contact of the piezo valves The tight closing function can be activated on one side or for both limit positions YCLS becomes active when the setpoint is below the value set with parameter Y CDO or above that set with parameter YCUP SIPART PS2 Manual A5E00074631 03 93 Operation 40 YCDO 41 YCUP 42 BIN1 43 BIN2 94 IER Value f
74. 631 038 Some important variables and parameters are monitored continuously during operation In the Configuration operating mode you can config ure this monitoring so that the fault message output is activated when a certain event such as exceeding a limit value occurs Table 4 2 page 104 shows which events can activate the fault message output how the parameters must be set for this event to be monitored when the fault message disappears again and where the possible causes of the fault lie In automatic and manual operation response of the fault message output on the display shows which is the fault message trigger The two digits at the bottom left indicate the corresponding error code If several triggers occur at the same time these are displayed cyclically The instrument status which also contains all fault messages can be called via HART with the command 48 103 Operation Error Event Parameter Fault message dis Possible causes code setting appears when 41 Remaining con always active the control error has Compressed air missing trol error disappeared again actuator fault valve fault e g blockade 42 Instrument not 474FCT 4nA the instrument is The instrument is configured in automatic or 4nAB brought into automatic or is in manual operation mode mode 43 Digital input DI 474 FCT 4nAB the digital input is no The contact connected to or DI2 active
75. 6G inductive limit switch and fault output fs gt Filter PCB type C73451 A430 L8 for external potentiometer l The positioners SIPART PS2 type 6DR50xx xExxx and 6DR52xx xExxx are suitable for hazardous S locations i Intrinsically safe Class Div 1 Groups A B C D 5 Class Zone 1 AEx FM Ex CSA ib IIC a indoor and outdoor NEMA 4X Division 2 Class Div 2 Groups A B C D Class Zone 2 Group IIC indoor and outdoor NEMA 4X ver en Temperature classes T6 Ta 30 C 50 C T5 Ta 30 C 65 C T4 Ta 30 C 80 C Notes 1 Approved associated apparatus or approved barrier must be installed in accordance with manufacturer instructions 2 Approved associated apparatus or approved barrier must meet the following requirements Uo lt U max and lo l max and Po lt P max and Ca gt Ci Ccable and La gt Li Lcable The maximum non hazardous area voltage must not exceed 250 V The installation must be in accordance with the National Electrical Code NFPA 70 Article 504 505 and ANSI ISA Rp 12 6 The screen must be connected to earth potential in accordance with ANSI ISA Rp 12 6 Caution Use only supply wires suitable for 5 C above surrounding temperature Warning Substitution of components may impair intrinsic safety For division 2 installations without the use of conduit Associated Nonincendive Field Wiring Apparatus is required for connection to the power supply
76. CAY CAUTION preset results in NO INIT 1 If turn is selected you cannot set 33 2 Parameter does not appear if 1 YFCT turn has been selected 3 Turning points only appear wih selection 12 SFCT FrEE Figure 4 6 SIPART PS2 Manual A5E00074631 038 Parameter table of the positioner 4 NC contact means NO contact means 5 Normal means Inverted means High level without fault Low level without fault action with opened switch or Low level action with closed switch or High level 85 Operation The following configuration block diagram shows the effects of the parameters position A D setpoint processing SCUR SDIR SPRA SPRE TSUP TSDO SFCT SLO SL20 actual value processing YFCT YAGL YWAY YA YE SFCT YNRM YDIR digital signal processing Figure 4 7 86 Configuration block diagram v BIN1 BIN2 sealing function YCLS YCDO YCUP adaptive 5 posi tion controller DEBA INIT A INIT M valve 1 Evel valve 2 BAVA alarm detection 4 FCT alarm module gt W TIM VUM 4 STRK 4 DCHG 4 ZERO 4 OPEN 4 DEBA limit value detection A2 AFCT e gt A1 alarm module
77. DUUM DIS SADUSOUILON AJUS Xp CGAL O08 2L FL 0 989581 GL 0 098281 OL ONS ZAN IN 9 08281 PL 0 9929 SL DOGZBL OL COG 2 1 1N OO iua VWZZOGAOVODASY 2 08201 EL 0 S9 81 QL 9 09781 OL ON A XAY 1 1 SOOSI4 Anus vvzz86900038V 0 08281 HL 0 598J SL OASE 9L OO LIN SI ZSd LUVdIS 4euopisod opewnoudon9913 reuo Bsepa qess4qa Jo Z L Q uondo xoojq eBneB ounssaid POJUNONN f Jo v uonejueuunoop jo eBenDue1 E10 z L o uondo ainpow y 145 SIPART PS2 Manual A5E00074631 038 Appendix 9 2 8 CSA Certificate of Compliance G i ra CSA INTERNATIONAL Certificate of Compliance Certificate 1233781 Master Contract 185289 LR 104225 Project 1233781 Date Issued December 18 2001 Issued to SIEMENS AG Dept A amp D PITG Oestl Rheinbrueckenstr 50 76187 Karlsruhe GERMANY Attention Mr Michael Eberlein The products listed below are eligible to bear the CSA Mark shown Issued by E Foo CET Ge Authorized by Brian Rossborough Operations Manager PRODUCTS CLASS 2258 04 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Hazardous Locations Class I Zone 1 Ex ib HIC Class I Division 1 Groups A B C D Positioners SIPART PS2 types GDRSOxx xExxx and 6DR52xx xExxx Intrinsically Safe with Entity Parameters Temperature Codes and maximum Ambient Temperatures per Installation Dwg A5E00065622D Enclosure Type 4X CLASS 2258 02 PROCESS CONTROL
78. EQUIPMENT For Hazardous Locations Class L Zone 2 Group IIC Class I Division 2 Groups A B C D Positioners SIPART PS2 types 6DR50xx xExxx and 6DR52xx xExxx Wiring connection via conduits when Certified barriers not provided Temperature Codes and maximum Ambient Temperatures per Installation Dwg A5E00065622D Enclosure Type 4X SIPART PS2 Manual 146 A5E00074631 03 Appendix uoneognie PWSHO 1007 81 oed uondppsoq ong ost Gong janpouj appaifysay poouoaafos ayy nd aoubptooop uj pasen aq 02 3191319 240 mojaq poquiosap uogstao4 521 ays Sutpnjouy aen sponpoad our S ZPOT WD GSTSBT 399 m07 1995 8 A I8L ETI aouvydwo fo apoyyAa 01 uoutajddns Aa E RA aaa Well vsa CCZ9SSOOOSY Faq oa Jed presu pue amsopous opawkjod UO Sue 9 QISTA v ur adde ABIYI oneisonooje proAt o WEST IPH ONINAV M SSuryren tione Xp FIJAL Toneufysap oe asodmd reroods guorjguSirsap suorjpao snopzezer fepoo ayep 10 Joqumu ea ineo WSO suoneuS1sop opo 682681 ENUON Jose VS 10 DUE SUIEUSDEJ swen 5 30 RUqns SONDISVA samsopoug osodmq epeds Lettre ON CCCO VSO NVO T8LEEZI Suopeoo SACPTEZEJ H PWE jg sdnoin Tpssep Masyp 107 samsopouy 9961 50 ON CCCO PIS VSD SUOLO snoprezey paforg Z UOISIAMT seet ur asn Joy JoudmMby Pompey 9AIpusouLUoN L6TW IZ ON C CCO PIS WSO SUOTJBOO T Snoprezep ui asf 107 jueuidmbzeATpusou uoN pue ages ANBoismnu Z6 L6T ON Z ZZO VSD NYO u Alopeg asunu 11
79. Manual Edition 07 2003 Elektropneumatic Positioner for Linear and Rotary Actuators 6DR50xx 6DR51 xx 6DR52xx 6DR53xx SIEMENS SIPART PS2 6DR50xx 6DR51xx 6DR52xx 6DR53xx Edition 07 2003 Manual Electropneumatic Positioner for Linear and Rotary Actuators SIPART PS2 Manual A5E00074631 03 Copyright Siemens AG 2000 All rights reserved The reproduction transmission or use of this docu ment or its contents is not permitted without ex press written authority Offenders will be liable for damages All rights including rights created by pa tent grant or registration of a utility model or design are reserved Siemens AG Bereich Automatisierungs und Antriebstechnik Gesch ftsgebiet Prozessinstrumentierung und Analytik D 76181 Karlsruhe Trademarks Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software descri bed Since deviations cannot be precluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary corrections included in subsequent edi tions Suggestions for improvement are welcomed 9 Siemens AG 2000 Technical data subject to change SIMATIC SIPART SIREC SITRANS are registered trademarks of Siemens AG Third parties using for their own purposes any other names in this document which refer to trade marks might infringe upon the rights of the trademark owners SIPART
80. Only message S on on E 43 BIN2 4J H i Ne Drive valve to position up uP uP OFF Drive valve to position down 8 doWn doWn 8 Block movement Q StoP StoP 9 Z z 5 Alarm function Without OFF _ 44 AFCT my A1 min A2 max T N NA nin OFF 44 HET A1 min A2 min E mmi nmnm s At max A2 max 2 mana RARMAN amp 45 A1 45 A Response threshold of alarm 1 0 0 to 100 0 10 0 46 A2 46 Hc Response threshold of alarm 2 0 0 to 100 0 90 0 5 Function of alarm output on fault s ki A m A 3 47 4FCT A mmm Fault not automatic n mm Tik ut Fault not automatic BI 6 4nfb atb d means logical OR operation LTIM Monitoring time for fault message Auto kis YO TIM control deviation Oto 100 a Auto LI AM Response threshold for fault message Auto 3 GSM 49 UU H scontrot deviation 0 0 to 100 0 i Auto T imi i OFF 50 4STRK 50 ug T RH Limit for stroke integral 1 to 1 00E9 OFF VULLE pes I ce ra OFF 51 5DCHG 5 1 H Limit for direction change 4 to 1 00E9 OFF Leon umi net OFF 52 4ZERO 52 ERE Limit for end stop monitoring bottom 0 0 to 100 0 Yo OFF LIICHT Limit adi OFF 53 40PEN 53 ALPEN Limit for end stop monitoring top 0 0 to 100 0 OFF L nr nn Tent meye OFF 54 4DEBA 54 att Hr Limit for dead zone monitoring 0 0 to 10 0 Yo OFF Preset factory setting m no nothing activated no 55 PRST 55 PRS T Strt start of factory setting after pressing key for 5 s Strt oCAY display following successful factory setting o
81. P tolerance range exceeded or Match effective arm length for linear inactive zone of potentiometer ent actuators to measurement range or ered set transmission ratio selector to 90 degrees Press operating mode key briefly to acknowledge e Re start initialization 490 95 Only applies to rotary drives travelis Use the and keys to move into not within range 90 to 95 the range of 90 to 95 Press operating mode key briefly to acknowledge SIPART PS2 Manual A5E00074631 038 107 Operation 5 5 Meaning Cause Actions 58 38 4 U d gt Measurement span Up Down is in e Reduce effective arm length for linear sufficient actuators or set transmission ratio selector to 33 degrees e Press operating mode key briefly to acknowledge e Re start initialization Unn n Display the positioning time Up Wait or D gt U To change the travel time interrupt initialization with the key or e Activate the leakage test with the key d nn n Display the positioning time Down e Wait or U gt d To change the travel time interrupt initialization with the key or e Activate the leakage test with the key NOZZL Actuator stationary initialization inter e Travel time can be adjusted by vary rupted with the key during actua ing the choke s tion speed display e Use the key to repeat the deter mination of the positioning speed e Cont
82. Pqe usos Unterlage fuer EX Baugruppe Dokument Document Document for explos lonprooF module Slemens AG A5E00065622D Document status Bearbelter Modif ted bu Modif sno Aend Datum Modif edate Aend Nr DS WajsAS en 103284 jo jeaoidde aoud 3noud1 payed uonelAap 10 aBueyo oN uoneo2nmnaoeo Asuebe jeAo1dde sj328jje puoumnoop siut s8 e Bi 8 ae DS e H E a o CH L yon Appendix S Base Unit or basic instrument type GDR5Oxx xExxx Notice Only certified intrinsically safe electric circuits must be connected as auxiliary power control and Non hazardous Hazardous location zone1 or division 1 location GDR50xx xExxxx gredo empresarial Reservados todos os direitos Confid titre de secretd entreprise Tous drolisres rves Approved associated apparatus or barrier Conf 1ado como secreto industriel Nos reservamos todos los derechos Proprietary data company confidential All rights reserved Comunicado como sei Figure 3 2 wire connection basic instrument 8DR50xx xExxx auxiliary power from the signal current c 2 wire system With type of protection Intrinsically safe only for connection to certified intrinsically safe circuits with the following maximum values Ui 30V li 100 mA Pi 1W Effective internal capacitance Ci 22nF Effective internal inductance Li 0 12 mH Binary input circuit terminals 9 and 10 connected by
83. Preparing for Operation SIA module Non hazardous area Hazardous area zone 2 a SIA module 6DR4004 6G H H 82 V zA 8 2 V Limit value A1 EXC bd 82 V Limit value A2 D Figure 3 31 SIA module 6DR4004 6G EEx n 3 5 Pneumatic Connection 62 AN WARNING For reasons of safety the pneumatic power may only be supplied after assembly when the positioner is switched to operating level P manual operation with electrical signal applied as delivered state see figure 4 4 page 82 NOTE Note the air quality Oil free industrial air solid content 30 um pressure dew point 20 K below the lowest ambient temperature chapter 7 Techni cal Data page 119 Connect a manometer block for supply air and actuating pressure if necessary Connection by female thread G 1 4 DIN 45141 or 1 4 NPT Pz Supply air 1 4 to 7 bar Y1 actuating pressure 1 for single and double acting actuators Y2 actuating pressure 2 for double acting actuators E exhaust air outlet remove silencer if necessary see figure 2 3 and 2 4 page 18 SIPART PS2 Manual A5E00074631 03 Preparing for Operation e Safety position when the electric power supply fails single acting Y1 deaerated double acting Y1 Max Actuating pressure supply air pressure
84. RT PS2 EEx d Positioner Includes electronics model 6DR4004 7x where x H J or A a Electrical design 0 without Profibus or 1 with Profibus b Function 1 or 2 c Connections N or none 6DR5ab5 cEdef SIPART PS2 EEx d Positioner a Electrical design 0 1 2 3 4 or 5 b Actuator 1 or 2 c Clutch 0 or 1 d Connection thread G N M P or Q e Limit monitor 0 or 1 f Option module O or 1 Equipment Ratings Explosionproof for Class Division 1 Groups A B C and D for Class I Zone 1 Group IC hazardous classified locations indoors and outdoors NEMA Type 4X IP65 Approved for Siemens AG Oestliche Rheinbrueckenstrasse 50 D 76187 Karlsruhe Germany DE Enterprise FM Approvais HLC 8 02 3005166 Page 1 of 2 SIPART PS2 Manual 142 A5E00074631 03 Appendix FM Approvals This certifies that the equipment described has been found to comply with the following FM Approval Standards and other documents Class 3600 1998 Class 3615 1989 Class 3810 1989 Including Supplement 1 1995 ANSI NEMA 250 1991 IEC 60529 1989 Amendment2 1999 Original Project ID 3005166 FM Approval Granted February 9 2000 Subsequent Revision Reports Date FM Approval Amended Report Number Date Report Number Date 3015306 January 9 2003 FM Global Technologies LLC Dete pi Sa Enterprise rew Lozinski Technical Team Manager FM Approvals HLC 8 02 3005166 Page 2 of 2 SIPART PS2 Manu
85. The above parameters are usually selected from the diagnostics menu and activated for general adjustment by pressing the increment or decrement key Any adjustment to a parameter will be immediately effective This means the effect of the new values on the control results can be immediately tested On leaving the diagnostic menu the activation of the parameter for adjustment will be deactiva ted again SIPART PS2 Manual 110 A5E00074631 03 Service and Maintenance 5 SIPART PS2 Manual A5E00074631 03 The positioner is largely maintenance free The positioners are fitted with filters in the pneumatic connections as protection against coarse particles of dirt If the pneumatic energy supply contains particles of dirt the filters may clog and impair the function of the positioner In this case the filters can be cleaned as follows Positioner in metal housing and explosion proof version 1 Switch off the pneumatic power supply and remove the pipes 2 Remove the metal filters carefully from the holes and clean e g with compressed air 3 Insert the filters 4 Re connect the pipes and supply pneumatic energy Positioner in plastic housing Removal 1 Switch off the pneumatic power supply and remove the pipes 2 Unscrew the cover 3 Remove the three screws from the pneumatic connector strip 4 Remove the filters and O rings behind the connector strip 5 Clean the filters e g with compressed air Installation 6 F
86. ake sure that the hose has no kinks and the exhaust air can flow out unhindered 3 3 2 Instructions for using positioners which are exposed to strong accelerations or vibrations Fittings under heavy mechanical stresses such as from breakaway flaps violently shaking or vibrating valves or steam jets can be exposed to strong acceleration forces far above those specified This can result in extreme cases to a shifting of the friction clutch For such cases the position controller equipped with a fixing device for the slip clutch with which adjustment due to the above mentioned influences can be prevented The setting possibility is accessible below the black knurled wheel and is recognizable from slots on the yellow wheel The zero point adjustment and the setting possibility of the slip clutch are identified by symbols on an additional plate see figure 3 6 page 41 Procedure After you have mounted the position controller and commissioned it completely you can set the slip clutch torque as follows Plug a conventional 4 mm wide screwdriver into a slot in the yellow wheel Then turn the yellow wheel to the left with the screwdriver until it snaps in audibly This increases the torque of the slip clutch A fixed slip clutch is recognizable from an approx 1 mm wide gap between the yellow and black wheel e f you have to make a zero point setting e g after changing the drive please reduce the torque first by turning the yell
87. al A5E00074631 038 143 Appendix 9 2 7 FM Approval Report FM Approvals Coats P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmglobal com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is Issued for the following equipment 6DRSabe defgh DIA Electropneumatic Positioner SIPART PS2 15 1 1 ABCD T6 Ta 50 C T5 Ta 65 C T4 Ta 80 C ABEO0065622D Entity Type 4X 1 1 AEx ib lC T6 Ta 50 C TS Ta 65 C T4 Ta 80 C ABEO0065622D Entity Type 4X NI 1 2 ABCD T6 Ta 50 C TS Ta 65 C T4 Ta 80 C Type 4X NH 1 2 11IC T6 Ta 50 C T5 Ta 65 C T4 Ta 80 C Type 4X Entity Nonincendive Field Wiring Parameters a Communications option 0 or 2 b z Function 1 or 2 c Housing material 0 or 1 d Friction clutch option 0 or 1 e Explosion protection option E or G f Electric Pneumatic thread option G N M or P g Limit switch option 0 1 or 2 n F Enterprise FM Approvals HLC 8 02 3010184 Page 1 of 3 144 SIPART PS2 Manual AS5E00074631 03 Appendix 10 abed v810L0 ZON OTH eIBAOIddy Wy seBeueyy wees jeojuyoos aed Spe m pea EE KEE ana OTT seiBojouuoe eqo WA e002 az Aransqey 90ZIL0E Z002 BL JegopO G9BEL0E aea 4equiny yodey apa sequiny wodey pepuewy qpAo1ddy wy ejeg suodey vojsiaex yuenbesqne ooz ez1snBny pojue4c jeAouddy Wd paLO10 A1 12e o1g PUB 1661 092 VW3N 6961 018
88. al Connection 55 59 62 single acting 13 14 Split range 57 89 Electrical Connection 57 Standard controller 55 59 Standards 10 Structograms of automatic initialization 74 T Technical data 113 Three wire connection 53 56 60 Two wire connection 52 53 55 56 59 60 Type key 35 U Use as intended 9 V Versions 11 Vibrations 40 View of the instrument 16 W Warranty 10 wet environment 38 SIPART PS2 Manual A5E00074631 038 Appendix 9 1 Nr 1 2 3 Literature and catalogs Title Industrial Communication and Field Devices Catalog IK PI 2002 2003 Field Instruments for Process Automation Catalog Fl 01 2003 SIMATIC PCS 7 Process Control System Catalog ST PCS 7 2002 SIPART PS2 Manual A5E00074631 038 Issue by Siemens AG Siemens AG Siemens AG Order no E86060 K6710 A101 B2 7600 E86060 K6201 A101 A3 7600 E86060 K4678 A111 A5 7600 125 Appendix 9 2 Certificates 9 2 1 EC Declaration of Conformity EEx d HO TIP M pt pituco og ways Sol oq BAEC vogejuewanaop Gent o Sedan JO eg OU Suuoo yq SAND PROS a oj dng i mot meer iz Weieng NZ Puls uojeyusoimoppinpoig eise Dun JOP vtrewuuteuieuos eg wejsuosuetra von Bunsenayenz ey uoopef 151 enu uony ueyinntuoaf uap yu Gonwansuyosenn ep Y5juegoeen Buruppus arag 8LIZI ZO YA ld Lezol 0 X4 aLd 16061 66 X8 ALA TOL XALV 66 ELI Deene bal eg we 3
89. and digital function longer activated the binary input has become BIN1 or BIN2 to active e g stuffing box on monitoring excess pressure temperature switch 44 Limit value 50 4STRK4OFF the stroke counter is The total distance traveled Number of stro reset or the limit value by the actuator exceeded kes exceeded increased the set limit value u5 Limit value 51h DCHGzZOFF the change of direction The number of changes of change of di counter is reset or the limit direction exceeded the set rection excee value increased limit value ded 46 Limit value bot 52 4ZEROAOFF the deviation of the stop Wear of the valve seat de tom hard stop 39 YCLS do or disappears or the posits or foreign bodies in exceeded up do instrument is re initialized the valve seat mechanical maladjustment slip clutch maladjusted 47 Limit value 53 50PENAOFF _ the deviation of the stop Wear of the valve seat de top hard stop 39 YCLS up or disappears or the posits or foreign bodies in exceeded up do instrument is re initialized the valve seat mechanical maladjustment slip clutch maladjusted 48 Limit value 54 4DEBAAOFF _ the limit value is Increased stuffing box dead zone 34 DEBA Auto dropped below again friction mechanical lots of adaptation ex the position feedback ceeded Table 4 2 Events which can activate the fault message output Explanations of column Error codes 104 Monitoring of control er
90. anteed as long as the positioner is open WARNING The explosion proof positioner may only be supplied with electrical power in areas in which the atmosphere may be potentially explosive when the housing is closed The feed though openings for the electronic connections must be sealed with EEX d certified cable glands or EEx d certified plugs or an ignition lock must be mounted at a maximum distance of 46 cm 18 inches when using the conduit system Disconnect or isolate the power supply cables first To open the positioner the safety catch 12 must be opened and the screw on cover unscrewed After loosening the four fixing screws 13 1 the complete rack 13 can be removed The actuator may have to be turned so that the clutch can be easily disengaged Remove the module cover 1 To do this the two screws 1 1 must be removed with a screwdriver NOTE To prevent premature wearing of the fixture by the self tapping screw 1 1 next to the display the following method of mounting the module cover 1 has proven effective 1 Turn the screws counterclockwise until you feel them snap into the thread 2 Tighten both screws carefully in clockwise direction 29 Design and Functional Principle 1 Module cover 7 Transmission ratio selector 1 1 Fixing screws 8 Adjusting wheel for slipping clutch 2 PA module 10 Housing 3 Jy module with ribbon cable 11 Screw on cover 4 Alarm module
91. areg seraydsouny ser ostsojdxq Joy snyereddy Micron susmannbay pwp jmg seregdsoumy ser sasojdxq Joj snyereddy eouyoo S6 TI 6LI VSD NYD 6 0 6LE VSO NVO STE I IddV ai IBLEEZI syoeforg 1002 81 quoq ae Ganin cio 682587 9 100 INSEW l TBLEEZI e nn TYNOIYHNAINI YSO 147 SIPART PS2 Manual A5E00074631 038 Appendix 9 2 9 Control Drawing A5E00065622D CAD 1 DESCRIPTION General The electropneumatic positioner SIPART PS2 acts as a coupling module between electrical A controllers or control systems and pneumatic actuators The positioner is available for single action or double action actuators The device type 6DR50xx xExxx can operate in 2 wire mode and type 6DR52xx xExxx can operate additionally in 4 wire mode The x in the model key stand for sub variants They are powered by 4 20mA current loop or 24V supply voltage and have a power consumption of less than 160 mW The base units GDR5Oxx xExxx or 6DR52xx xExxx can be equipped with the following options gt ly module 6DR4004 7J analog position feedback gt Alarm module type 6DR4004 7A electronic limit monitors fault output binary input rial Reservados todos os direitos prise Tous droltsresdrves Confiado como secreto industrial Nos raservames todos ios derechos Proprietary data company confidential All rights reserved af Z gt SIA module type 6DR4004
92. ated or with common root terminals 4 5 7 8 Power supply 18 to 30 V terminals 2 and 4 5 Control current 4 to 20 mA terminals 6 and 7 8 With type of protection Intrinsically safe only for connection to certified intrinsically safe circuits with the following maximum values Ui 30V ls 100 mA Pi 1W Effective internal capacitance Ci 30nF Effective internal inductance Li 0 12 mH per circuit wertung und Mitteilung Ihres inhalts nichtgestatiet sowle nicht ausdr cklich zugestanden Zuwlderhandlungen ver pflichten zu Schadenersatz Alle Rechte vorbehalten Inabe sondere fur Fall derPatentertellung oder GM Eintragung Weltergabe sowie Vervielfaltigung dieser ter Lage Var Binary input circuit terminals 9 and 10 connected by jumper or connection to switching contact For Division 2 application V max 30V 1 max 100 mA Binary input circuit Maximum output V 5V 1 0 25 mA terminals 9 and 10 Nonincendive field wirlng Only connection with approved barrier Parameters are the same as intrinsically save 4759 Positioner SIPART PS2 Layout i Fecit nosi 79A39567 Datum 12 12 2000 Ko tent status 06 F Control Drawing reai aetas 05 12 2002 Bearbeiter Eckthal Artikel Itum Modiflad by CKtnaler A amp D PA13 Unterlage fuer EX Baugruppe Dokument Document Document for explos tonproof module Slemens AG A5E00065622D This document affects approval agency certification No change or deviation
93. ative control difference duty cycle 0 to 1 xd valve closes xd 96 valve opens slow step zone slow step zone variable duty cycle variable duty cycle Aa Rm RM Figure 2 8 Method of operation five point switch SIPART PS2 Manual A5E00074631 038 23 Design and Functional Principle Tamy de Supply air EO 1 Exhaust air Dr Exhaust air 8 9 In n n P1 P1 T WECKER AACHEN a ai F L I store SEL stroke Motherboard with microcontroller and input circuit Control panel with LC display and momentary action switch Piezo valve unit always built in Valve unit with double acting positioner always built in ly module for positioner SIPART PS2 Alarm module for three alarm outputs and one digital input SIA module Slot Initiator Alarm module Spring loaded pneumatic actuator single acting Spring loaded pneumatic actuator double acting OANDABRWN Figure 2 9 Block diagram of the electro pneumatic positioner functional diagram NOTE Alarm module 6 and SIA module 7 can only be used alternatively 2 4 State as supplied There are no mechanical mounting accessories on the controller in the state as supplied These must be ordered and installed according to the operating instructions depending on the applicat
94. ctrical power failure The automatic mode is the normal mode In this mode the positioner compares the setpoint current with the current position and moves the actuator until the control deviation reaches the parameterizable dead zone Error messages are output if this is not possible for various reasons In this operating mode you can have the current operating data such as number of strokes number of changes in direction number of faults messages etc displayed see table 4 1 page 99 From the automatic or manual mode you go to the diagnostic display by simultaneously pressing all three keys for at least two seconds See chapter 4 5 page 98 for further information NOTE The respective operating mode MAN or AUT of the positioner is retai ned when you switch to the diagnostic display i e in automatic opera tion the specified setpoint is still used for controlling and in manual operation the position last reached is retained 4 4 Parameters 84 All the parameters of the positioner are listed in this chapter Figure 4 6 shows an overview of the parameters The parameter name is shown once in plain text and once as it ap pears in the display The function of the parameter is described briefly in the Function column In addition the possible parameter values the physical unit and the factory setting of the parameters are shown SIPART PS2 Manual A5E00074631 038 Operation
95. d to small actuation increments and frequent control drive activations Note that if the value is too small no movement will result If drive volumes are large then it is better to use larger actuation increments Note also that large actuation incre ments will still lead to large movements for small drives 17 Short step zone up 18 Short step zone down The short step zone is the range in which the control variation between the fast step zone and the dead band In this zone the drive is activated in pulses If the value is small even small changes of setpoint will evoke relatively large positioning speeds and can thus lead to overshoots If the value is large the overshoots will be reduced particularly on large changes of setpoint but will lead to slow positioning speeds particularly as the target setpoint is approached closely 34 Prediction up These parameters operate on the damping factor and have the effect of 35 Prediction down adjusting the control dynamics If the value is small responses will be quick but with overshoots If the value is large response will be slow but without overshoots It is recommended that the firstly an automatic initialization is performed and only thereafter that the positioner parameters are matched to any special requirements TIP So as to have a fixed reference value it is advantageous for special control optimization to set a fixed value for the dead zone parameter DEBA instead of Auto
96. e Overview explains in visualized form the principle of operation and parameterization and automatic commissioning e Operating Instructions contains the information required for assembly connection and commissioning The following list contains all the documents available for these instruments Title Language Order no Operating Instructions German English A5E00074600 French Italien Spanish A5E00074601 Manual German A5E00074630 English A5E00074631 Leaflet German A5E00074610 English A5E00074611 French A5E00074612 Italien A5E00074613 Spanish A5E00074614 SIPART PS2 Manual A5E00074631 03 9 Information for the Operator The following list contains all the documents available for explosion proof version Title Language Order no Operating instructions German English A5E00165376 French Italian Spanish A5E00165377 Leaflet German A5E00165371 English A5E00165372 French A5E00165373 Italien A5E00165374 Spanish A5E00165375 This document is also available in electronic form on the Internet under the address www fielddevices com 0 6 Warranty Information We should like to point out that the content of this manual is not part of and does not modify a previous or current agreement undertaking or legal relationship Siemens is bound solely by the contract of sale which also contains the complete and exclusive warranty The contractual warranty conditions are neither extended nor restricted by this document
97. e actuator can be monitored for two programmable limit values which respond on exceeding or dropping below the stroke or angle of rotation The limit value alarms are output by the alarm option module which can monitor and report the function of the positioner and the actuator addi tionally through a fault message output The value of the control diffe rence dependent on the travel time is monitored in automatic mode The fault signal is always set when the control error cannot be leveled after a certain time because for example the valve is blocked or the mains pressure is insufficient The three digital outputs are implemen ted as semiconductor outputs and are error self reporting i e the out 15 Design and Functional Principle puts respond even when the power supply fails or the electronics are defective The actuator can also be blocked or driven to its final positions depen ding on the configuration for example by an external event via a digital input DI2 on the alarm module If you require electrically independent limit value messages from the standard controller you will have to use the SIA module with the slot initiators instead of the alarm module Communication with the controller is possible via the optional HART interface 2 2 Instrument Components 14 3
98. e block Vibration resistance Harmonic oscillations sine wave according to DIN EN 60 062 2 6 05 96 Repetitive shocks half sine wave according to DIN EN 60 068 2 29 03 95 Noise digitally controlled accord ing to DIN EN 60 068 2 64 08 95 Recommended continuous range of use for complete fitting Glass fiber reinforced Macrolon GK AISi12 GK AISi12 Aluminium AIMgSi anodized 3 5 mm 0 14 inch 2 to 27 Hz 3 cycles axis 98 1 m s 321 84 ft s 27 to 300 Hz 3 cycles axis 150 m s 492 ft s 6 ms 1000 shocks axis 1 m s 2 Hz 3 28 fus Hz 200 to 500 Hz 0 3 m s Z Hz 0 98 ft s Hz 10 to 200 Hz 4 hours axis lt 30 m s lt 98 4 ft s without magnification factor Weight basic device Plastic casing Metal casing Metal casing EEx d version Dimensions Climatic class e Storage Transport Operation Without purging air With purging air Approx 0 9 kg 1 98 Ib Approx 1 3 kg 2 87 Ib Approx 5 2 kg 11 46 Ib See Fig 5 14 and Fig 5 15 To IEC 721 1K5 but 40 to 80 C 1K5 but 40 to 176 F 2K4 but 40 to 80 C 2K4 but 40 to 176 F 3K3 but 30 to 80 C 2 3K3 but 22 to 176 F 2 3K4 but 30 to 80 C 3K4 but 22 to 176 F Certificates and approvals Classification according to pressure equipment directive DGRL 97 23 EC For gases of fluid group 1 and liquids of fluid group 1 c
99. e ex factory state these connections are sealed by screws see figure 3 1 page 35 figure 3 3 page 36 and figure 3 4 page 37 SIPART PS2 Manual A5E00074631 038 Design and Functional Principle SIPART PS2 Manual A5E00074631 038 The exhaust air output E can be provided for supplying dry instrument air to the tapping chamber and spring chamber to prevent corrosion Figure 2 5 page 20 shows the pneumatic connection variants for the different actuator types the positioning action and the safety position after power failure 19 Design and Functional Principle Positioning Safety position after power failure pressure Actuator type Connection electrical pneumatic In rotary actuators the direction of rotation counterclockwise looking NW onto the actuating shaft of Closed Closed Pd the valve is usually defined as Open Closed Open WF Yo Closed Open NE Closed Open Close 3 Open Last position before power failure e Closed Close 3 Open Last position before power failure Figure 2 5 Pneumatic connection positioning SIPART PS2 Manual 20 A5E00074631 03 Design and Functional Principle 2 2 4 Mounting Kit The positioner can be mounted on almost all actuators with the appro priate
100. ea rves Approved associated apparatus or barrier Confiado como secreto industrial Nos raservamos todos los derechos Proprietary data company confidential All rights reserved Comunicado como sei HART Communicator approved certified For instaliation consult the manufacturer s control drawing Figure D 2 wire connection basic instrument 6DR52xx xExxx auxiliary power from the signal current 2 wire system Power supply and control circuits connected in series 4 to 20 mA terminals 3 and 7 8 jumpers across terminals 4 5 6 With type of protection Intrinsically safe only for connection to certified intrinsically safe circuits with the following maximum values Ui 30V D li 100 mA Pi 1W Effective internal capacitance Ci 7nF wertung und Mittellung ihres Inhalts nichtgestattet sowle nicht ausdr cklich zugestanden Zuwiderhandlungen ver Pflichten zu Schadenarsatz Alle Rechte vorbahalten 1nsbe sondere fur Fall derPatenterteilung oder G Eintragung Weltergabe sowie Vervlalfaltigung dieser Unterlage Ver Effective internal inductance Liz 0 24 mH Binary input circuit terminals 9 and 10 connected by jumper or connection to switching contact V max 30V max 100 mA For Division 2 application Binary input circuit terminals 9 and 10 Maximum output V 5V l 7 0 25 mA Nonincendive field wiring Only connec
101. ection 53 56 60 G General information 5 H HART module 31 Housing 11 Initialization 89 Automatic Structogram 74 automatic 63 65 71 74 changing the operating mode 83 copying 63 manual 63 67 72 Initialization data Copying the 78 Input keys 79 123 Index Installation positions favorable and unfavorable 39 41 Instrument identification 35 J Jy module 32 54 58 61 L Lever arm transmission 88 Linear actuator 13 14 automatic initialization 65 manual initialization 67 preparation 64 Literature 125 Maintenance 111 Manometer block 33 Manual mode Changing the operating mode 84 P manual mode 83 Method of operation 15 22 Mounting kit linear actuator 42 rotary actuator 45 O Operating mode AUT 84 MAN 84 Operating Modes 82 Operating modes Change 82 Operation 79 Options 12 25 P Parameter table SIPART PS2 85 Parameters 84 PDM Process Device Manager 78 102 Personnel Qualification 7 Pneumatic connection 18 62 Positioner exchange 63 78 Positioning 20 Preset 97 Purge air switching 21 124 Q Qualified Personnel 7 R Reset 97 Restrictors 21 Rotary actuator 13 14 49 50 Automatic initialization 71 manual initialization 72 preparation 70 S Scope of Delivery 119 125 Series circuit of two positioners 57 Service 111 Setpoint 103 Setpoint characteristic 91 SIA module 55 59 62 Electric
102. ection of the housing and for the necessary tensile strength use only cables with a cable diameter 2 8 mm or for smaller diameters use a suitable sealing insert NOTE for use in zone 2 Non sparking equipment for Zone 2 may not be connected or discon nected under power in normal operation However during installation or repair work the positioner may be con nected or disconnected even under power see also certificate for zone 2 NOTE for use in two wire systems Never connect the current input terminal 6 and 7 to a voltage source as this could destroy the positioner Always use a current source with a maximum output current of 20 mA To maintain the power supply the input current must be 2 3 6 mA 3 4 1 Connection in non intrinsically safe and explosion proof version 4 to 20 mA 6DR50x0 xNxxx Positioner 6DR5011 xNxxx 6DR51x0 xNxxx 6DR5111 xNxxx 6DR50x5 xExxx Digital input 1 6DR51x5 xExxx Only for HART Communicator 6DR51x0 xNxxx 6DR5111 xNxxx 6DR51x5 xExxx Figure 3 13 Two wire connection 52 SIPART PS2 Manual A5E00074631 08 Preparing for Operation 6DR53x0 xNxxx 6DR52x5 xExxx 6DR53x5 xExxx 4 to 20 mA Positioner k Digital input 1
103. ed BI S Ce E Ae MIN MIN MIN A2 48 AFCT MIN MAX Y i Taver 45 Activated Taizo Mos F MAX Travel 5 Activated Response threshold alarm 1 and Response threshold alarm 2 The alarm thresholds are related to the mechanical path MPOS scale Function of the fault message output The fault message output serves as a group message for following faults Control error e g by actuator fault valve fault compressed air fai lure with the parameters 48 5TIM and 49 1LIM e Positioner not in automatic mode e Digital input activated see parameter 42 BIN1 and 43 BIN2 e Exceeding of a limit value e g way integral or valve seat see para meter 50 to 54 It also responds at Power failure Processor fault The direction of action of the digital outputs can be adapted from high active to low active sequence systems 95 Operation 48 TIM 49 LIM 50 STRK 51 DCHG 52 ZERO 96 Monitoring time for setting the fault messages The set value s serves as a specification for the time within which the positioner must have reached the controlled state The corresponding response threshold is specified with 49 5LIM The fault message output is set on exceeding the set time Response threshold of the fault message Here a value can be set for the permissible variable of control error for releasing the fault message
104. ed equipment in accordance with Directive 94 9 EC Further requirements of this Directive apply to the manufacture and supply of this equipment 12 The marking of the equipment shall include the following 12G EExd llc T4 T6 Braunschweig August 17 1999 sheet 1 3 EC type examination Certificates witfdUt signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig SIPART PS2 Manual 128 A5E00074631 038 Appendix Byemyosuneag 9L L9 Q 00 eaiesepung yeysuesepung euosquuoo uosi exis Aug Head eus ep ueunec eu eyndsp jo eseo uj yeysuesepung euostuuoe uosiiexisAud eu Aq jeaoudde o Dale ee suonggieye Jo SECH uonereqe jou Ajuo pejejnoup eq Io sejeogpue3 uj pi e eq jou jus dure epyo pue emeus mounn sejeoguer vonreuturexe ed amp 53 EI 19eus 6661 ZL 18n6ny Blemyosuneig 81 eJetdsouye ansojdxe ue Jo uojeuloj ay oj peaj yyw wnpaw sy ut eouose d esoym seouejsqns Woy say 91e uoiq pesn eq kew seseB yons Auo ot aloydsoujye eA sojdxe ue woj joOUUES wnpaw Buom etu yeu ensue jsnw snjeledde ay Jo sasn oui uopoas opeuwneud eu uj wnipou BupuoM passed sem z or uooes uy soueydwoos ui anssesd e2usJejei ay sawn
105. entally adjusted during opera ting they are relatively sluggish The following remedy might be of help if you are having trouble with the adjustment open and close the ac tuator several times while holding the actuating discs This temporarily reduces the friction This allows an easier and finer adjustment The positioner can also be driven by an external position sensor po tantiometarLorINCS L bRe page40 T ANEMIC fier miaidule erderrumE ber C73451 A430 D23 is required for this 27 Design and Functional Principle 1 Module cover 7 SIA module 1 1 Fixing screws 7 1 Special screw 2 Motherboard 7 2 Actuating disc for A1 terminals 41 and 42 2 1 Fixing screws 7 3 Actuating disc for A2 terminals 51 and 52 3 Jy module with ribbon cable 6 8 Adjusting wheel slip clutch 4 Alarm module with ribbon cable 5 9 Transmission ratio selector 5 Ribbon cable for alarm module 10 Insulating cover 6 Ribbon cable for Jy module 11 Actuating disc bearings Figure 2 10 Installation of Options Modules SIPART PS2 Manual 28 A5E00074631 08 Design and Functional Principle 2 5 2 Options modules in explosion proof version Open the positio ner SIPART PS2 Manual A5E00074631 03 The options modules are protected and mechanically fixed by a module cover 1 see figure 2 11 page 30 NOTE The housing must be opened to install the options modules The degree of protection IP65 NEMA4x is not guar
106. eod pewopa g1 0 v V 19t 42 ed 1ajouonuajod 10sues eULa Xe ue loj ainpou DIR ews AqibiBou si soueyonpul jeusajul AY Y UL Ju LL IO eougyoedeo pewojui oanooye H d M L vu 001 ednaP AISBA eui A os iN pue uondo were SONfBA Unum elq eu Wou pojesedas AjjeorueAje Ajajes synouo ayes jeoisuujui pappas oy uonoeuuoo ey J0J AjUO Ou a xa Ol el XII APPS ASUU YONDEJOIA jo ed ur Auo LL p1 sesse GINEJSAWAJ ye een eui 104 f 9 poorHuao edA ajnpow A z9 pue L seurue RT AON temere ndjno JeMod H H4 eoueyonpur jewaui eAn2eje o eoueyoedeo jewojui eAoeje HU 001 du 0 n a AU v9 vu Sc S 8L 3unouto Jed senjBA WnWwIXeN iu 5 SynoJ ejes ZS pue 16 sjeuiuue Ajeoisuujur payeo oj uonoeuuoo eui JO Ajuo Zy pue Lp SjeuiuJej Oii a xaa Ol i x33 S Suu UORda O d jo edA ui 1012 11018 andino Areulg PSOL XILY 00 ANL N SIE uoneuruex edA1 3 ainpeyos ar abed yews Ajqi6yGeu si souejonpul jeusojui eAn2eye SUL du eg 9 seoueyoedeo pewojut eanoaye Mu yo d yw Sc LI A got n 8n eA LUNWIXEIN SynoJm ejes jreorsuuiui payeo oj uonoeuuoo eut 10 Ajuo ou q xa Ou el xaa LS ASUMU uonaejoid jo edu u ze pue LE sjeuiuue Aere ts GuyjeuBbls yney 3nd3no Areulg 59 P00rHQ9 ed ejpoui vis aot op JISEY eut woy uonejedes ojueA eD ou uay Jedunie BIA DejeAnoe ospe ueo ING A ese m eoinep JIseq eu pue anjeA WNWIXEWN sjndyno fuguiq
107. equaveg EL Blemyosuneig zinuossuojsojdxa ererssDuruerzymez 22201 00 XA ald TIGUBTISSI Dujsnou ely WOL Seu g JO eouejsip wntwuprew je peBueve eq nu agep Bujees pejeposse eu esodund SIU 20 peAosdde Anye ynpuoo e ej pejoeuuoo sj p X33 ZSd LHYdIS eu ueuM Deen eq jou Aew usep ejdwis jo end pus seuyue jinpuoo pemeuos seujue ejqua Smojjoj se pesi e1 eq uA eyeounieo uoneuruexa BdAL OF eui jo 71 uonoes Z uoroeuuoco Jo uonipuoo eu Z Z800 01 peBueuo eq oj st ALoune Bunse peyjoeds eu 10 epoo eu Wa Aq Dee mou re oudde juewdinbe en Aq peyueweddns eq iiv juud eur we Aq epeui JeAJS 264 xreuuooos eyeujure jejSe jog 0 pefusyo eq o si ejerdeuusu et Joj jeuereur EYL L Wa eunusuey Z8L9Z G pe eegesueuieis sselppy yluyos sBurue sqewoIny Hy sueuers Jeinjoenueyy S1 tLON P xaa ONT Buppen P X33 ZSd LHYdIS 1euonisod opeumeudonoe aueudinb3 LOLL XALV 66 gid SLYOISILYAD NOLLVNINVXIF 3dAL 23 o ol xipueddy O2 6 re SAROOP YUM BouBPIOJOB U AN3WFlddNS XL i ujieg pue Bjomyosuneig yeisuesepung euosjuus29j uosiexsAud SIPART PS2 Manual A5E00074631 038 130 Appendix 9 2 4 EC Type Examination Certificate TUV 00 ATEX 1654 Headofthe Certification Bo AR GERTNORDY 208 This certificate may only be reproduced without any change schedule Included Excerpts or changes shall be allowed by the TUV Hannaver Sachsen Anhait e V page 1 6 SIPART PS2 Manual A5E00074631 03 131 Appendix
108. erized and activated digital input Which parameters you need to set and all other parameters are explained in chapter 4 4 page 84 Parameters The configuration mode can be reported by outputting a parameterizable fault message a position feedback or output of limit values A1 and A2 is not possible NOTE If the electric power supply fails during configuration the positioner switches back to the first parameter after recovering the power supply values which have already been parameterized are retained Without a power failure you re enter the configuration menu at the point you exited it when you call the Configuration menu again e at be SN time Strt PRST Figure 4 5 Overview Configuration SIPART PS2 Manual A5E00074631 03 83 Operation Manual mode MAN IER Automatic AUT Diagnostic display In this operating mode you can move the actuator with the decrement 57 and increment keys A and the current position is held regardless of the setpoint current and any leakages NOTE You can move the actuator quickly by pressing the other direction key additionally whilst keeping the direction key selected first pressed The manual mode can be reported by outputting a parameterizable fault message a position feedback or output of limit values A1 and A2 is only possible in automatic mode NOTE The positioner switches over to automatic mode automatically after an ele
109. essories 33 Alarm function 95 Alarm module 31 54 58 61 Application positioner in a wet environment 38 under great accelerations and vibrations 40 Assembly 37 Screw type gland with plastic hose 40 Assembly procedure 43 46 linear actuator 44 rotary actuator 47 48 Automatic Changing the operating mode 84 B Base plate 51 Block diagram Mode of operation 24 C Catalogs 125 Certificate CSA 146 148 EC Declaration of Conformity 126 127 EC Type Examination 128 EC Type Examination 131 FM Approval Report 142 144 Statement of conformity 139 Certificates 126 Commissioning 63 Configuration changing the operating mode 83 CSA Certficate of Compliance 146 148 Current output Electrical Connection 54 58 61 D Delivery 10 Diagnosis 98 Online 103 Diagnostic Display 98 Diagnostic display Changing the operating mode 84 Diagnostic values Meaning of the 99 SIPART PS2 Manual A5E00074631 038 8 Digital input electrical connection 54 58 61 Digital output electrical connection 54 58 61 Dimensional drawings 35 Display 79 distance class 102 Documentation 9 double acting 13 14 E EC Declaration of Conformity 127 EEx d 126 EC Type Examination Certificate PTB 99 ATEX 1101 128 T V 00 ATEX 1654 131 T V 01 ATEX 1786 X 139 Electrical connection 17 50 F Filters Cleaning the 111 Firmware version 81 FM Approval Report 144 EEx d 142 Four wire conn
110. etting range 2 Figure 4 8 10 TSUP 11 TSDO 12 SFCT 90 Example Split range operation with two positioners Setpoint ramp UP and Setpoint ramp DOWN The setpoint ramp is effective in automatic operation and limits the speed of alteration of the active setpoint When switching over from manual operation to automatic the active setpoint is adjusted to the set point on the positioner with the setpoint ramp This bumpless manual automatic switchover avoids excessive pressure increases on long pipelines In the position TSUP Auto the slower of the two travel times deter mined during initialization is used for the setpoint ramp TSDO is then ineffective Setpoint function see figure 4 9 page 91 Non linear valve characteristics can be linearized with this function and any flow characteristics simulated in linear valve characteristics SIPART PS2 Manual A5E00074631 03 Operation 13 SLO to 33 SL20 Six valve characteristics are stored in the positioner linear equal percentage equal percentage equal percentage inverse equal percentage inverse equal percentage inverse equal percentage freely adjustable Setpoint turning points A flow parameter can be assigned to the respective setpoint turning value at an interval of 5 These points lead to a polygon chain with 20 straight lines which therefore represents a projection of the valve characteristic Limit for tight closing Example 39 YVLS
111. eulejui sAnDSJE 9 eougjioedeo eujejur sANDSJE HU ZL O AU ZE OL pue e jeu OSZ1 pue ooz einpou ur Bnjg Ce eee ee eens jndui jeuig 8 2 Sip Sieten yulod eseq uowwos e aney JO pejeJedes Ajjeojueajefi ase zno Juana JOJJUOJ eu pue Ajddns Jaemog 8 4 pue 9 sjeuua VU OZ t juano oJu025 pue 9 4 pue z sjeuwe A 0 8L Ajddns iamog 00ZT einpou ur Dol at aaa aa GED Joj HEH YUM 302412 e11 p 9 Git sjeuiuue usanmaq jedunf 8 2 pue E sjeunwle uonoeuuoo Sales A A DON det Vu 0Z p jueuno 0309 Aiddns Jomog 002 1 peoga on a ena on SUG JO HEH YA ND ez PSOL XALY 00 ANL ON IAU uopeupuex3 edA 53 oj juewojddng PSIL XALV 00 ANL ON 9I uoneuiuex3 ed 23 o1 juowayddns 1 135 SIPART PS2 Manual A5E00074631 038 Appendix 42 107 L002 18AOUUEH pog uopeognie ayi yo peoH ym J8 O0UUEH 6LSOC Q V AQL ug apajssBunssziy ez 13432 ANL A9 JEYUY UBSYIES 48AOUUEH ANL Seuo euonippe ou sjueurejnbey Ajayeg pue yyesy jenuess3 gi euou Sen ejes Joj suoyipuoo jeroeds ZL OLSPL Xd LO AN Uode eet au ui pajsy eje sjuewndop ysa 9L PSS XALY 00 ANL ON IPAH uogeuruex3 ad JI 03 jueursjddng BuiBueuo onejsogoe e snoplezey jo eoueunooo su jsureBe pajpejoud aq O SEU nn enne Dan SAAI SAA 801ABP DISEG ay jo Dueno onsejd y OKT Sui Joy SYON Hu L eouejonpur Jejno eAgoejoe Jd oze eougjedeo 19jno sayoa Au EE gd vu OOk I
112. eut Wouj pajeredas Auge Ajajes ews Aa si eoueyoedeo pue aouejonpul puau sANJEYE oul Sno yes Ajeorsuujui peumeo oj uonoeuuoo ey JO Ajuo edwin zz pue Lg sevwa On q x33 SL pue Li speuiuiugp Olle x33 BS ASUU uonoeyoud jo ed ur indui Aeug jews Aiqi6yGeu si souetonpu EU SAROY eur Ju zg 9 90ueyoedeo jewojui eAnoege 19440 YORE WOU peyeredes Ajeoueajeb Ajajes MW 79 d vu sz A ssh n S9nj8A WNWXEWN eg pue ig sjeuuwaj SNID eyes er pue Lp Speutuue Ajpeoisuyjul peyijeo oj uonoeuuoo eui 10 juo ZE pue LE sjeuiuJo Ol qi x33 Ou erx33 9S Asuu uogoejoid jo d ur sindino Aueug v9 bO0rHd9 ed ainpou wey suondo POL XILV 00 ANL AN IPHI WONBUIWEXI ed 1 03 einpayos SIPART PS2 Manual A5E00074631 03 133 Appendix sit obed M t vuU OOL DE senjeA Unueyy synod ejes Apjeorsuujur pereo oj uon2euuoo eu 10 Auo 8 4 pue 9 Sue Olt 3 xaa uonoeuuoo sanas ON 1x33 LS DISUVAU uogosjoud jo edA ups RIDE WU OZ p juano OO kiddns samog OST preoqieujoN ee eee OSHG9 JO HEH nouj 3in24r ouja Z eajAap oiseg Beg eoms 3 08 9 2 0 LlL pL 5 89 01 9 08 SL 5 05 01 D 0 9L abuel sinjeiadwa ssejo jueiquue ejqissiuuod ainyesodwia oo Buimoyjo ay Wou veye aq 0 seu sse aunjesedwia y jo eouepuedep ui ebues eunjeiedua jusiquie ejgissiuued eu LL rvisessep ginjejedwaj eu JO ejqissiuued Aug
113. ge SIPART PS2 Manual A5E00074631 03 Information for the Operator NOTICE indicates a potential situation which if not avoided may result in an undesirable result or state NOTE highlights important information on the product using the product or part of the documentation that is of particular importance and that will be of benefit to the user 0 3 Qualified Personnel SIPART PS2 Manual A5E00074631 03 The result of unqualified intervention in the instrument or nonobservance of the warnings given in this manual or on product labels can be severe personal injury and or serious material damage Therefore only properly qualified personnel must make changes and settings in the instrument For the purpose of the safety information in this manual and on the product labels qualified personnel are those who e inthe case of ex proof equipment are trained instructed or authorized to perform work on electrical circuits of equipment subject to explosion hazard e if they are configuration personnel are familiar with the safety concepts of automation technology e if they are operating personnel have been instructed in the handling of automation equipment and know the content of this manual relating to operation e if they are commissioning and or service personnel are trained to repair such automation equipment and authorized to energize de energize clear ground and tag circuits and equipment according t
114. ge YEND2 only during manual initialization e Move to second end position using second end position can be moved the or key to e Press operating mode key to ack nowledge RANGE only during manual initialization Using and keys move to the End position or measurement span other end position and press operat are outwith the permitted measure ing mode key to acknowledge ment range Or e Adjust slip clutch until ok is dis played and press operating mode key to acknowledge or e Interrupt initialization by pressing the operating mode key switch to P manual mode and correct the travel and position sensing ok only during manual initialization e Press operating mode key to ack permitted measurement range for nowledge the remaining steps end positions reached RUN1 to FINSH will run through automatically RUN 1 Fault in RUN 1 Ensure compressed air is sufficient ERROR no movement e g no compressed air e Open any choke s e Re start initialization d U Bar display of the zero point e With slip clutch set to P 4 0 to P Zero point is outwith the tolerance 9 9 gt 0 lt range e Continue using the or key SEt Slip clutch misaligned P 50 0 no e For linear actuators use the and MIDDL displayed when arm horizontal keys to bring the arm to the cor rect angle on the spindle Press operating mode key briefly to acknowledge initialization will re sume 4 UP gt U
115. gulations Regulations for installing electrical equipment in hazardous areas DIN EN 60079 14 in the past VDE 0165 T1 The EC Type Examination Certificates SIPART PS2 Manual 50 A5E00074631 03 Preparing for Operation WARNING If the intrinsically safe version is operated with a higher operating vol tage by mistake the positioner must no longer be used for intrinsically safe application The explosion proof positioner may only be supplied with electrical power in areas in which the atmosphere may be potentially explosive when the housing is closed The feed though openings in the explosion proof version for the electronic connections must be sealed with EEX d certified cable glands or EEx d certified plugs or an ignition lock must be mounted at a maximum distance of 46 cm 18 inches when using the conduit system The plastic housing is metal lined to increase the electromagnetic compatibility EMC against high frequency radiation This screen is connected electrically to the threaded bushes shown in figure 3 12 page 51 Please bear in mind that this protection can only be effective if you con nect at least one of these bushes with grounded fittings by electrically conductive blank mounting parts Shield Figure 3 12 Base plate SIPART PS2 Manual A5E00074631 038 51 Preparing for Operation NOTE Use standard M20 x 1 5 cable gland nuts to ensure leakage IP prot
116. h HART 0 24 mH For connection to circuits with Intrinsically safe U lt 30 V DC U lt 30 V DC Il 100 mA Il 100 mA P lt 1W Three wire four wire system terminals 2 4 and 6 8 only 6DR52 and 6DR53 e Power supply Uy 18 to 35 V DC 18 to 30 V DC 18to 30 V DC e Current consumption Au Uy 7 5 V 2 4 KQ mA Internal capacitance C lt 22 nF Internal inductance L 0 12 mH For connection to circuits with E Intrinsically safe U lt 30 V DC U lt 30 V DC Il 100 mA l 100 mA Ps1W Current input lw Rated signal range 4 to 20 mA Load voltage at 20 mA 0 2 V 8 10 Q 1V 85090 1V 850 Q e Internal capacitance C S22 nF Internal inductance L lt 0 12 mH For connection to circuits with Intrinsically safe U lt 30 V DC U lt 30 V DC Il 100 mA I 100 mA P 1W 1 Limited refresh rate of LCD below 10 C 14 F Only T4 permissible when using with ly module SIPART PS2 Manual A5E00074631 03 115 Technical Data H Technical data continued SIPART PS2 Basic device without Ex protection Basic device with Ex protection EEx d flameproof cas ing Basic device with Ex protection EEx ia ib Basic device with Ex protection EExn Electrical data Electrical isolation Test voltage Connections Electric Pneumatic External position sensor potentiometer or NSC option Uo lo ls Po
117. he positioner is operated by three keys figure 4 2 the function of which depends on the selected operating mode In the explosion proof version of the positioner the input keys are underneath a key cover which can be lifted up after loosening the cover screw NOTE The input keys of the explosion proof version must be covered to prevent liquid getting in The IP65 NEMA4x degree of protection is not guaranteed when the housing is open or the key cover is open The housing cover must be removed to operate the keys in the normal and intrinsically safe versions of the positioners 79 Operation P manual operation Initialization mode Configuration menu __ Potentiometer setting PI L NOTIN ILI LIN Flashing indicator for non initialized state p 7 c Potentiometer setting l ___ Display of current initialization state or is poss error message Indicator for current initialization state or poss error message L Parameter value Parameter name Parameter number Manual mode MAN 9 6 _ Position 96 X Setpoint Fault message Automatic AUT __ Position Setpoint Fault message Diagnosis menu ST Diagnosis name Diagnosis number Figure 4 1 IER 80 Meaning of the various display options NOTE The degree of protection IP 65 NEMA4Xx is not guaranteed as long as the p
118. imum values Use DN le lt 100mA P s 33mW max allowed capacitance C s 1pF max allowed inductance L 1mH Fab Gr n neh ControlDrawingV0602 cdr 4759 Positioner SIPART PS2 SR GER 79A39567 Control Drawing Modif adata 05 12 2002 Artikel ie Se ae oe Unter lage fuer EX Baugruppe Dokument Dacument S Document For exp laa loner cB s d t Siemens AG A5E00065622D SIPART PS2 Manual A5E00074631 03 157 Appendix SIPART PS2 Manual 158 A5E00074631 03 019169 118101 1P A5E00074631
119. inue using the key TESt Leakage test active initialization inter e Wait 1 minute LEAKG rupted with the key during travel e Continue with the key speed display nn n Value and units of results of the leak e Remove leakage if value is too high oMIN age test e Continue with the key nn n Initialization completed successfully e Press operating mode key briefly to FINSH with display of the travel or positio acknowledge or longer to quit confi ning angle as appropriate guration mode Reports on leaving configuration operating mode a __ Meaning Cause Actions 8 Er og So S S ES ZE EZ Es 2 GE E S E a Cn Software version e Wait VER Error Monoticity transgression of e Correct value SLnn the free characteristic line at support point n SIPART PS2 Manual 108 A5E00074631 03 Operation Reports on leaving configuration operating mode A IM Meaning Cause Actions o o 62 Sa S 2 o 58 EB Bo 2 DE E S E a CPU x Message after applying Wait START se auxiliary electrical power HW Fault in the hardware e Exchange electronics ERROR NOINI Positioner not initialized e Start initialization nnn n Setting actual value in 96 for initialized positioners Flashing decimal point in dicates communication with a class 2 master AUTnn Automatic mode nn set point MANnn Manua
120. ion The respective connections for single or double acting versions are prepared at the factory as ordered The pneumatic connections on the rear are sealed SIPART PS2 Manual 24 A5E00074631 03 Design and Functional Principle 2 5 Options modules 2 5 1 Options modules in normal and intrinsically safe versions Opening the instrument Jy module Alarm module SIA module SIPART PS2 Manual A5E00074631 038 The options modules are protected and mechanically fixed by a module cover 1 see figure 2 10 page 28 and figure 2 11 page 30 NOTE The housing must be opened to install the options modules The degree of protection IP65 is not guaranteed as long as the positioner is open To open the positioner the four screws of the housing cover must be loosened with a Phillips screwdriver Disconnect or isolate the power supply cables Remove the module cover 1 To do this the two screws 1 1 must be removed with a screwdriver NOTE To prevent premature wearing of the fixture by the self tapping screws 1 1 the following method of mounting the module cover 1 has proven effective 1 Turn the screws counterclockwise until you feel them snap into the thread 2 Tighten both screws carefully in clockwise direction Insert the Jy module 3 in bottom pcb rails of the container establish the electrical connection with the enclosed ribbon cable 6 Insert the alarm module 4 in the top pcb
121. ion by pressing the increment key for longer than 5 s Display Strt 5 EN EE TIM NO 4 4 After 5 s the display changes to PJeJ VENITI 1 EN The display of the potentiometer setting is shown here and below as an example only Now move the actuator to the position which you want to define as the first of the two end positions with the increment and decre ment key Then press the operation mode key N This accepts the current position as end position 1 and switches on to the next position SIPART PS2 Manual A5E00074631 038 Preparing for Operation NOTE If the message RANGE appears in the bottom line the selected end position is outside the permissible measuring range There are several ways to correct the error e Adjustthe slip clutch until OK appears and press the operation mode key again or e move to another end position with the increment and decrement key or abort initialization by pressing the operation mode key You then have to change to P manual operation and correct the travel and the posi tion detection according to step 1 8 If step 7 was successful the following display appears Poe VENTI l d VUE Now move the actuator to the position which you want to define as the second end position with the increment AN and decre ment X key Then press the operation mode key N This enters the current position as end position 2
122. ion proof version s o 29 2 5 3 HARBT fU nctlon 4 3 2 ert peri PAG epar bue Eu Me ertet 31 2 5 4 Alarm module er mmm bay tene eoe ur Past Bates 31 2 5 5 Jy module o a he ona st ME REEL EST Eu 32 2 5 6 SIA module sei sicot bre detan at e DUE dovute 32 2 5 7 ACCOSSOTIGS x pa nannan kos kana pan panne ka pe MADRE Ae NE 33 3 Preparing for Operation 35 3 1 Instrument identification type kel 35 3 2 Dimensional drawings 35 3 3 ASSembly x teak Rats Gael weds n kn even Ya ranpa een eds van s 37 3 3 1 Instructions for using positioners in a wet environment 38 3 3 2 Instructions for using positioners which are exposed to strong accelerations Or vibrations oues digas tis duos heat neediest Sadler eas 40 3 3 3 Mounting kit linear actuator 6DR4004 8V and 6DR4004 8L 42 3 3 4 Assembly procedure see figure 3 7 page 44 e 43 3 3 5 Mounting kit rotary actuator 6DR4004 8D eeeooen 45 3 3 6 Assembly procedure see figure 3 8 and figure 3 9 46 3 4 Electrical Connection 50 3 4 1 Connection in non intrinsically safe and explosion proof version 52 SIPART PS2 Manual A5E00074631 038 3 3 4 2 Connection in intrinsically safe version 55 3 4 3 Connection in type of protection n version 59 3 5 Pneumatic Connection 62 3 6 Commissioning 0000 cece cette eee 63 3 6 1 Preparations for linear actuators 0 0
123. irst insert the filters in the recesses in the plastic housing and then place the O rings on the filters 7 Align the pneumatic connector strip on the two lugs and screw tight with the three self tapping screws Important Make sure that the same thread is used To do this turn the screws counterclockwise until they snap into the thread audibly Only then should you tighten the screws 111 Care and Maintenance 8 Replace the cover and screw it tight 9 Re connect the pipes and supply pneumatic energy DANGER Electrostatic charging must be prevented in hazardous areas These could be caused by example when cleaning the positioner in plastic housing with a dry cloth SIPART PS2 Manual 112 A5E00074631 038 Technical Data 6 General data for basic device 6DR5 see following pages SIPART PS2 Manual A5E00074631 038 113 Technical Data P Technical data SIPART PS2 SIPART PS2 EEx d General data Travel range linear actuators Angle or rotation part turn actuators Installation On linear actuators On part turn actuators Controller Five point switch Dead zone dEbA Auto dEbA 0 1 to 10 Controllable response time A D converter e Scanning time Resolution Transmission error Temperature influence Binary input BI1 terminals 9 10 electrically connected to basic device Degree of protection Mounting position CE marking EMC requirements 3 to 130 m
124. ively is averaged and incremented in the counter which is assigned to the corresponding temperature range every hour This enables you to draw conclusions about the past operating condi tions and thus the whole fitting The temperature ranges are divided up as follows 2s e oo OL oo Lo Temperature 2 30 2 15 0 215 230 245 260 275 range C 2 30 15 let lt 15 lt 30 lt 45 lt 60 lt 75 F 2 22 z5 232 259 286 2113 z140 167 22 5 32 59 86 113 140 lt 167 SIPART PS2 Manual A5E00074631 03 101 Operation 31 VENT1 Number of cycles pre control valve 1 and 32 VENT2 Number of cycles pre control valve 2 These two counters add up the control processes of the pre control valves 33 STORE Store maintenance data A store function is triggered by pressing the increment key A for at least 5 seconds Here the diagnostic data 7 to 17 are stored in a non volatile memory as Data of the last maintenance These diagnostic data are selected values the changes of which can provide information on the mechanical wear of the valve Normally this function is operated via PDF menu item Instru ment Store maintenance info It is possible to compare the data of the last maintenance with the current data via PDM 34 PRUP Prediction up 35 PRDN Prediction down see chapter 4 7 page 110 36 WTOO to Number of operating hours in distance class WTOO to WT95 43 WT95 If the positioner is in automatic mode
125. ization 5 Assemble the hexagon socket cap screw 17 spring washer 16 washer 12 and square nut 19 on the lever D Push the premounted lever onto the positioner axis up to the stop and fix with the hexagon socket cap screw 17 7 Fit the mounting bracket 1 with two hexagon head screws 9 lock washer 10 and flat washer 11 on the rear of the positioner 8 Selection of the row of holes depends on the width of the actuator yoke The roll 5 should engage in the pick up bracket 2 as close as possible to the spindle but may not touch the clamping assembly 9 Hold the positioner with the mounting bracket on the actuator so that the pin 4 is guided within the pick up bracket 2 10 Tighten the pick up bracket 11 Position the mounting parts according to the type of actuator Actuator with ledge Hexagon head screw 8 flat washer 11 and lock washer 10 Actuator with plane surface Four hexagon head screws 8 flat washer 11 and lock washer 10 Actuator with columns Two U bolts 7 four hexagon nuts 21 with flat washer 11 and lock washer 10 12 Secure positioner onto the yoke using the previously positioned mounting parts IC NOTE Set the height of the positioner so that the horizontal lever position is reached as close to the stroke center as possible You can use the lever scale as orientation It must be guaranteed that the horizontal lever position is passed through withi
126. jod sosues f ewape ue 10 ejnpoul pied f9 r00ryds einpoui Aj 59 r00rHa9 einpou vis v9 roorHag ejnpou gv ssuondo Moje Pete suondo ay y pereredo OSIE Aeu y PUB puus uxann SSH I9 SI eoep Seq siu JO UOHeUBISEp ed EYL uonoeuuoo snqyoid uui pepiAold eoi ep ojseq e Aq pepuejxe ueeq eAeu zSd Iyvals Senas eur Jo sieuonisod ogeuneudonoeje eu eunisyuey 48192 A Og egesuexonaquieud yaso q ev iuuoeisqeuiuy pun s uniasgewony Hy SUeWAIS Auedwos eu jo PS9L XAFLV 00 ANL ON ALVOMILHAD NOILVNIWVX3 3d4AL 93 OLINSFWJ dans uopejsuBIy 7 3 1 SIPART PS2 Manual A5E00074631 03 Appendix vy ated Apog Gogo ayi yo pesy wW 987 996 1150 APA 0 v1 906 1160 ei APAQUUBE St pp V ANL Uv Apog uoneogiti2 Lu32 AML Se Z0 E00OZ IAOUEN 9302 9 HAWS LYAO QUON ANL 9 0 6 XIA 0 AN Hodes jse eu ur Datei eje SJUEWUNDOP 159 quewarddns siu Jo peSueyoun Adde eyep 1eujo pe pue eyep jeoujosye ayi u6itsep euiejur ay uraouoo sjueupueuie eu uodai 199 ou ui persi sjueuinoop 188 au 0 Bujpiooog peunjoegnueui dq osje Aew ZSd lMVdls sees ou jo sieuonisod oneuneudoa eje eu am eu ul eunuspex 29194 Q og egensueyonixquieus SYINEQ agy xuuoejsqeuyuy pun s6unseisyewonny ov sueueiS Aueduioo eu Jo PSOL Xa LV 00 ANL ON 31VOIHELLH3O NOLLVNIINVXSI SdAT 23 93 INaW3riddns uopesuesy Anu weoeve SIPART PS2 Manual A5E00074631 038 138 Appendix 9 2 5 Statement of conformit
127. l mode nn setpo Press operating mode int key to change to auto matic mode oFL 127 9 Display range exceeded e Adjust slip clutch so that Possible causes when moving the drive Slip clutch or the actual value display e Transmission ratio se remains within 0 0 to lector switch changed 100 0 or or man Prater ae Change transmission e Positioner installed wi s thout reinitialization selector switch or having previously been Carry out factory setting fitted to another drive preset and initialization EXSTP Actuator stopped by bi nary input EX UP Actuator moved by binary input to upper stop EXDWN Actuator moved by binary input to lower stop HTCNF HART configuration is run ning SIPART PS2 Manual A5E00074631 038 109 Operation 4 7 Optimization of the control data The data automatically determined during initialization for control qua lity are optimized for short duration commands with small overshoots In special cases e g extremely small and specially quick actuators or when operating with boosters it can however occur that these data need to be revised to achieve quick responses or heavy damping The following six parameters are available for this purpose 13 Pulse length up This determines for any sense of actuation the smallest drive move 14 Pulse length downment pulse length The optimum value is dependent particularly on the volume of the drive Small values will lea
128. l operation after releasing the operation mode key 3 6 4 Preparations for rotary actuator IER 70 NOTE Very important Switch the transmission ratio selector in the positioner 8 figure 2 1 page 16 to position 90 normal angle for rotary actuator 1 Mount the positioner with the appropriate mounting kit see chapter 3 3 5 page 45 2 Connect the actuator and the positioner with the pneumatic lines and supply pneumatic power to the positioner figure 2 3 and 2 4 page 18 3 Connect a suitable current or voltage source see figure 3 13 page 52 and figure 3 19 page 55 4 The positioner is now in the operating mode P manual operation The current potentiometer voltage P is displayed in 96 in the top line of the display e g P12 3 and NOINI flashes in the bottom line HI NOTING IML 5 Check the free running of the mechanics in the whole actuating range by moving the actuator with the keys N and and driving to the respective end position NOTE You can move the actuator quickly by pressing the other direction key additionally whilst keeping the direction key selected first pressed SIPART PS2 Manual A5E00074631 03 Preparing for Operation 3 6 5 Automatic initialization of rotary actuator SIPART PS2 Manual A5E00074631 038 If you can move the actuator correctly through the actuating range leave it standing in a central position and start automatic ini
129. m 0 12 to 5 12 inch angle of feedback shaft 16 to 90 30 to 100 Using mounting kit 6DR4004 8V and additional lever arm 6DR4004 8L if required on actua tors according to IEC 534 6 NAMUR with ledge columns or plane surface Using mounting kit 6DR4004 8D on actuators with fixing platform according to VDI VDE 3845 and DIN 3337 the mounting plate must be pro vided on the actuator side shaft with nut and M6 female thread see Fig 5 16 Self adjusting Self adjusting or fixed setting 21 88 reduced resolution with smaller positioning times 10 ms lt 0 05 0 296 lt 0 1 10 K x 0 1 18 F Can only be used for floating con tact max contact rating lt 5 uA at 3V IP 65 to EN 60 529 NEMA 4x Any in wet environment pneu matic connections and exhaust opening not upwards Conforms to EMC guideline 89 336 EEC in compliance with the following standards EN 61 326 A1 Appendix A 1 and NAMUR NE21 August 1998 1 When commissioning at lt 0 C x 32 F make sure that the valves are purged with the dry medium for a sufficiently long time 2 Limited refresh rate of LCD below 10 C 14 F Only T4 permis sible when using with ly module 3 With the EEx d version GDR5 IN lll 5 the values are reduced by approx 20 114 Technical data continued Material of Casing 6DR5 W Ii O plastic 6DR5 Bi 1 metal 6DR5 B li 5 metal Pressure gaug
130. mines the direction of action the stem travel and the angle of rota tion the travel times of the actuator one after the other and adapts the control parameters to the dynamic behavior of the actuator Manualinitialization The stem travel or angle of rotation of the actuator can be set ma nually the other parameters are determined as in automatic initiali zation This function is useful in actuators with soft limit stops Copying initialization data positioner exchange In the devices with HART function the initialization data of a positio ner can be read out and copied to another positioner This enables a defective device to be changed without having to interrupt an ongo ing process by initialization 63 Preparing for Operation Only a few parameters need to be set in the positioner prior to initializa tion The others are defaulted so that they do not normally need to be adjusted You will have no problems with commissioning if you observe the following points The possible operating modes and parameters together with the adjustment capabilities and their effects are described in chapter 4 page 79 Operation NOTE N B The operating pressure should be at least one bar greater than is necessary for closing opening the valve during initialization N B The transmission ratio selector can only be set when the positioner is open Therefore check this setting before closing the housing 3 6 1 Preparations f
131. n steps optimization of the control parameters run automatically as in automatic initializa tion Manual initializa 1 Make preparations as described in chapter 3 6 1 page 64 for tion procedure in linear actuator In particular make sure by manually driving the whole linear actuator travel that the displayed potentiometer setting moves in the permissible range between P5 0 and P95 0 Y N Press the operation mode key you to the Configuration mode BAY VET V OYEES for longer than 5 s This brings 3 Switch to the second parameter by pressing the operation key briefly One of the following displays appears 3398 8888 VOT Vr d HH d Hi LI NOTE It is vital that this value corresponds to the setting of the transmission ratio selector 33 or 90 SIPART PS2 Manual A5E00074631 038 67 Preparing for Operation 68 Switch on to the following display N with the operation mode key OFF J VI Uu ITI You only need to set this parameter if you want to have the total stroke in mm displayed at the end of the initialization phase To do this select the same value in the display to which you have set the carrier pin to the scale on the lever or the next highest position in intermediate positions Switch on to the following display by pressing the operation mode key twice d INCL Thu NI 4 4 Start initializat
132. n the stroke range SIPART PS2 Manual A5E00074631 038 43 Preparing for Operation Figure 3 7 Assembly procedure linear actuator SIPART PS2 Manual 44 A5E00074631 03 Preparing for Operation BA Mounting on yoke 11 with ledge 11 10 PS NZ CN H EN n Mounting on yoke with plane surface Mounting on yoke with columns K 4 21 fs as required Figure 3 7 Assembly procedure linear actuator continued 3 3 5 Mounting kit rotary actuator 6DR4004 8D The scope of delivery of the mounting kit Rotary actuator contains ser no see figures 3 8 and 3 9 Ser no Pieces 2 1 3 1 4 4 1 4 2 14 15 16 17 18 19 Table 3 2 a Pl A SIPART PS2 Manual A5E00074631 03 Designation Coupling wheel Carrier Multiple plate Scales Pointer mark Hexagon head screw Lock washer Fillister head screw Washer Hexagon socket head screw Allen key Note Mounting on position feedback shaft of the SIPART PS2 Mounting on end of actuator shaft Indication of actuator position comprising 4 1 and 4 2 Different divisions Reference point for scale DIN 933 M6 x 12 S6 DIN 84 M6 x 12 DIN 125 6 4 Premounted with coupling wheel For item 18 Scope of delivery of the mounting kit rotary actuat
133. nal drawing version metal housing 6DR5xx1 SIPART PS2 Manual 36 A5E00074631 03 Preparing for Operation 23 All air connections MB 14 deep AK m GI or 1 4 NPT Ou LW L Em N A Ed S f wi OES r1 7 1 amp C 12 e T S3 J A 18 l an M ki ki e IER i LLL l g i Z N N i i x 2 13 O 8 g ol Mme 2 p M6 11 deep 4 E ao 1 EE 8 M6 8 deep 2x 87 2 M20 M25 or 75 25 7 14 8 1 5 NPT 2x nas 129 5 35 1 Connection 238 Y2 only in double action version J 1 8 CH jo j l g co s8 Ren 235 3 8h9 Figure 3 4 Dimensional drawing for positioner with metal housing in explosion proof version 6DR5xx5 3 3 Assembly General f WARNING To avoid injury or mechanical damage to the positioner mounting kit the following order must be observed for assembly 1 Mechanical fitting of positioner this chapter 2 Connection of electric power supply see chapter 3 4 p 50 3 Connection of pneumatic power supply see chapter 3 5 p 62 4 Put into operation see chapter 3 6 p 63 Please also observe the warning on page 51
134. ng Block diagram of actuator 2 wire operation suong Massstab Artikel Item Scale Figure 1 SIPART PS2 Dat Betum 12 12 2000 Urheber schm dicke Pruefer n A amp D PA13 Positioner 79A39567 05 12 2002 Eckthaler FK PI uon2auuoo 941 Z JO OSEN DEPW LSYELI 1 S2d3Iseg m 06 xxx3x xxogHq9 1euogisod Sd Ls VdlS Fab Gr Document status ak I ud EF a N N e L el CH CH e Li L t E a E st Q 8 N bd Len 2 E o ja t5 n c e E D ed an ke i ou ano as 2c ca ac 20 Fe xe Wa x ca o t wa L o gae oc ag LE od 20 58 a 2 tb 5 D o Du La oD de Aand Datum Modif datet DS 149 03 SOYDBJAP SA Opo coweAUAGAS SON e J enpui Oojauoss OWT apwi juo BunBeJ1ui3 4f Jspo Gun 1044au ej uni avapuoes SBAJBSB46470Jp ENO acpadasjgius pisJoss Bp B331 v Stu sqeup usijeusqunA Suen a y ZzeGJauapeyog nz uazyon Ad usage jenn 1012 4 jo jeaosdde a s03115J0P SO 6opoi eopeAJsgem er 4ess4dua opac6es ouo3 apeajunwon 48 uabun puguusepianz uspueicafinz usi 32napgne zyaju 9 poavasay miuBpo Iv er3usp juo3 Auedwon tegep AJvezajudaug araos zazzezEabzyotu EIST eat unitaz n pun Gungan soud znouyam peniuuaed uonelAap 10 eBueu oN sabe unG 6 Jan eberuayon Jaser GUNG 4 Sj atAueA ajae aqeGuajian uongeaji Aouefe peao1dde saje juounoop siut SIPART PS2 Manual A5E
135. npuco JO seua GE ei pejoeuuoo eq 0 si Jeuonisod opeuneudodoele 3 50 5 9 edA p x33 ZSd LHVdlS oui L uon2euuoo 104 suonipuo 357 9JeS 10 SUD 7 2i v6061 66 X3 gld UO 91 AA O L Ajewxew uonduinsuoo JeMod Aoe ewxewu a eyoa Addng Rep eI eAup eut pue sjuawaje Guyenjpe pue ejdsip se jem se yooq SARA ogeuineud ay pue ste Gununous eei Ajeuurxeu ui peDueue spreoq syinojo peyuud ur Bnid au pue jeurejuoo souogosje euj uy yoddns ur peweJos eut eseq sy ui suonoeuuoo oipewnaud pue eoupaya ey sejepoulluoooe pue eJnsopue JooJdeuep uonoejoId Jo adA eu Jo SI Jeuoyisod 3 50 709 edA p X33 ZSd LHYdIS eu Jo Bursnou eu senge oyeuneud pue seojAep KOU Jo sJejojuoo jeouroeje ueewjeq aINPOW Buydnoo e se sawas 3 50 79 ed p x33 ZSd lHVdis 9d4 Jo jseuopsod opeuwneudojoeje pejpejoud uoisojdxe ayi SL LOL X31V 66 81d 21VOI4ID432 NOLULVNINVXF FdAL D3 e AINGAHOS en uljjeg pun Bemyosuneig g d jie1suesopung oyosiuyJe1 YISI BXISAYA 129 SIPART PS2 Manual A5E00074631 03 Appendix Byamyosunesg Ob 486 00 eejesepung jieysuesepung ayosyuyon uosijexis Aud je eud peys pray u amp uxec eu ejdstp Jo 9869 uj Wejsuesepung eussputpoe 1 49s exIS Aud eu Aq jecidde ap palqns ere suogereye Jo spes WOENE moujnm Ajo POEMA eq ABW SEHMI ou PIBA eq JOU eus duiejs ergo PUB aJmeubis POYA SEU uoneutuexe edA 53 LL 1994S u zooz 01 eunr Blemyosunesg mue 1SSGUNJEIZYILEZ SLIZI ZO XA Ld HodeJiss
136. ns the display and the operating keys In addition the terminal strips for connecting the options modules are also on the motherboard 2 2 2 Electrical Connections The terminals of the standard controller the Jy and alarm option mo dule are arranged at the left hand front edges and offset against each other in staircase form A module cover protects the modules from being pulled out and pre vents incorrect installation SIPART PS2 Manual A5E00074631 03 17 Design and Functional Principle 2 2 3 Pneumatic Connections The pneumatic connections are on the right hand side of the positioner figure 2 3 and figure 2 4 OS GO Figure 2 3 Actuating pressure Y1 in single and double acting actuators Feedback shaft Supply air Pz Actuating pressure Y2 in double acting actuators Exhaust air output E with silencer on the bottom of the instrument Pneumatic connection in normal version RON Figure 2 4 18 Restrictor Y2 Restrictor Y1 5 Actuating pressure Y1 6 Exhaust air output E Actuating pressure Y2 7 Housing ventilation 2x Supply air PZ in double acting actuators Pneumatic connection in explosion proof version In addition there are pneumatic connections on the back of the positio ner for integrated installation in single acting linear actuators e Actuating pressure Y1 Exhaust air output E not in explosion proof version In th
137. nsole with ledge column or plane surface Guides the roller with carrier pin and turns lever arm Mounting of pick up bracket on actuator spindle Assembly with roll 5 on lever 6 For stroke range 3 mm to 35 mm For stroke ranges 35 mm to 130 mm special deli very lever 6DR4004 8L is required additionally Only for actuators with columns M8 x 20 DIN 933 A2 M8 x 16 DIN 933 A2 A8 DIN 127 A2 B 8 4 DIN 125 A2 B 6 4 DIN 125 A2 A6 DIN 137A A2 3 2 DIN 6799 A2 A6 DIN 127 A2 M6 x 25 DIN 7984 A2 M6 DIN 934 A4 M6 DIN 557 A4 M8 DIN 934 A4 Scope of delivery of the mounting kit linear actuator SIPART PS2 Manual A5E00074631 08 Preparing for Operation 3 3 4 Assembly procedure see figure 3 7 page 44 1 Mount clamping assembly 3 with hexagon socket cap screws 17 and lock washer 16 on the actuator spindle 2 Insert the pick up bracket 2 into the recesses of the clamping assembly Set the necessary length and tighten the screws so that the pick up bracket can still be shifted e Insert the pin in the lever 6 and assemble with nut 18 spring washer 14 and washer 12 4 The value of the stroke range specified on the actuator or if this does not exist as a scaling value the next greatest scaling value is set The center of the pin must be in line with the scaling value The same value can be set later under parameter 3 YWAY in commissioning to display the way in mm after initial
138. o 20 mA gt 0 with HART without explosion 1 Operating Instructions protection except EEx d German English A Two wire three wire four wire French Spanish ltalian B S mae with Explosion prose S Attached manometer assembly without HART without explo 3 Without gt 0 sion protection only with plas Single G1 4 1 tic casing Double G1 4 2 PROFIBUS PA connection 5 Single NPT 3 For actuator Double NPT 4 Single action gt 1 Available ex stock Double action gt 2 Housing Plastic gt 0 Aluminium only single action gt 1 Stainless steel only single action 2 on request not for EEx d ver sion not FM CSA Aluminium EEx d casing flame 5 proof Sliding clutch Standard gt Reinforced Explosion protection Without With explosion protection Ex ia ib or EExd CENELEC FM CSA With explosion protection EEx n CENELEC Connection thread electric pneumatic M20 x 1 5 G1 4 gt 1 2 NPT 1 4 NPT M20 x 1 5 1 4 NPT 1 2 NPT G1 4 Limit monitor built in incl 2nd cable gland Without gt Alarm module electronic 6DR4004 A SIA module slot initiators GDR4004 M G not with EEx d version Option modules built in incl 2nd cable gland Without L ly module for position feedback 4 to 20 mA 6DR4004 MUJ EMC filter module for external position sensor C73451 A430 D23 ly module and EMC filter module for external position sensor uzzo 12
139. o safety engineering standards e and instructed additionally in first aid Information for the Operator ZN WARNING The instrument must only be installed and commissioned by qualified personnel The device may be used solely for the purposes described in this manual The instrument is designed for connection to functional and safety extra low voltage Electrical safety depends only on the power supply equipment Pneumatic actuators exert considerable positioning forces The safety precautions of the actuator used must therefore be scrupulously observed during installation and commissioning in order to prevent injuries We explicitly draw your attention to the necessity of observing safety regulations regarding operation in zones subject to explosion hazard if applicable The specifications of the examination certificate valid in your country must be observed Laws and regulations valid in your country must be observed for the electrical installation in explosions hazardous areas In Germany these are for example Working reliability regulations Regulations for installing electrical equipment in hazardous areas DIN EN 60079 14 in the past VDE 0165 T1 It should be checked whether the available power supply insofar as this is required is compliant with the power supply specified on the rating plate and specified in the examination certificate valid in your country Take care to avoid electrostatic discha
140. od of Operation 2 2 1 Overview Introduction SIPART PS2 Manual A5E00074631 038 The following chapter describes the mechanical and electrical design the instrument components and method of operation of the positioner The electropneumatic positioner forms a control system in connection with an actuator The current position of the actuator is detected by a servo potentiometer and fed back as actual value x The setpoint and actual value are output simultaneously on the display The setpoint w is formed by a current fed to the positioner which at the same time serves to supply the positioner in two wire operation In 3 4 wire operation the supply comes from a 24 V voltage input The positioner operates as a predictive five point switch by the output variable Ay of which the integrated actuating valves are controlled with pulse length modulation These actuating signals cause fluctuations in pressure in the actuator chamber s and thus adjustment of the actuator until the control error is zero Operation manual and configuration structuring initialization and pa rameterization is effected by three keys and a display with the housing cover removed The standard controller has one digital input DI1 This can be configu red individually and can be used for blocking the operating modes for example With the Jy option module the current actuator position can be output as a two wire signal Jy 4 to 20 mA In addition th
141. of accessories 0 0c cece ee eee 122 Je EE 123 APPON ANK Gem Up m 125 9 1 Literature and catalogs 125 9 2 GertifiGates E eke Lu DEE eae ad ie 126 9 2 1 EC Declaration of Conformity EEx di 126 9 2 2 EC Declaration of Conformity 127 9 2 3 EC Type Examination Certificate PTB 99 ATEX 1101 EExd 128 9 2 4 EC Type Examination Certificate TUV 00 ATEX 1654 131 9 2 5 Statement of conformity TUV 01 ATEX 1786 X 139 9 2 6 FM Approval Report EEX di 142 9 2 7 FM Approval Report 144 9 2 8 CSA Certificate of Compliance 146 9 2 9 Control Drawing ASEOOOG5622D 0 ee 148 SIPART PS2 Manual A5E00074631 038 Information for the Operator 0 Dear customer Please read this manual before starting work It contains important information and data which when observed ensure full availability of the equipment and save service costs This simplifies handling of this control instrument considerably and provides accurate measuring results You have purchased an instrument which can be installed in various configurations e SIPART PS2 without Ex protection in a metal or plastic housing e SIPART PS2 with EEx ia ib protection in a metal or plastic hou sing e SIPART PS2 EEx din a pressurized explosion proof metal housing This manual takes each of these possibilities into consideration Any differences between the devices are indicated specially Scope of delive
142. omplies with requirements of article 3 paragraph 3 sound engineering practice SEP Pneumatic data Supply inlet air Pressure Air quality according to ISO 8573 1 e Size and density of particulates Pressure dew point Oil concentration Unrestricted flow of Inlet air valve Nm3 h USgpm 3 Outlet air valve Nm3 h USgpm 3 Valve leakage Throttle ratio Consumption of inlet air in stable state Types of actuators n plastic casing n metal casing In flameproof casing 1 4 to 7 bar 20 3 to 101 5 psi sufficiently larger than max actu ator pressure positioning pres sure Class 2 Class 2 min 20 K 36 F below ambient temperature Class 2 At 2bar 4bar 6 bar 29 psi 58 psi 87 psi 4 1 Tal 9 8 18 1 31 3 43 1 82 13 7 192 36 1 60 3 84 5 lt 6 x 10 Nm3 h 0 0026 USgpm Adjustable up to ee 1 8 6 x 10 Nm3 h 0 158 USgpm Single action and double action Single action Single action and double action SIPART PS2 Manual A5E00074631 038 Technical Data a Technical data SIPART PS2 Basic device Basic device Basic device Basic device without Ex protection with Ex protection with Ex protection with Ex protection EEx d flameproof cas EEx ia ib EExn ing Explosion protection to Without EExd EEx ia ib EExn EN 50 014 EN 50 020 and EN 50 021 ll 2 G EEx ia ib II C T6 Il 2 G EEx ia ib II C T6 II 3 G EEx nA L
143. on is started The manual initialization process is described in chapter 3 6 3 page 67 and chapter 3 6 6 page 72 NOTE If the positioner has already been initialized for INITA and INITM it is possible to transfer it to its non initialized state without changing the remaining parameters by pressing the decrement key for 5 s Current range of the setpoint The selection of the current range depends on the connection type OmA 0 to 20 mA is only possible in three four wire connections see figure 3 22 page 57 Setpoint direction see figure 4 8 page 90 The setting of the setpoint direction serves to reverse the direction of action of the setpoint It is used mainly for the split range mode and in single acting actuators with the safety position up Split range start see figure 4 8 and Split range end see figure 4 8 The parameters 8 SPRA and 9 SPRE in connection with the parameter 7 SDIR serve to restrict the active setpoint range In this way split range tasks can be solved with the following characteristics rising falling e falling rising e falling falling rising rising 89 Operation y x 100 0 A Positioner 1 d 6 SDIR FALL SE Total setting range m S E d Positi 2 P ositioner 6 SDIR riSE Pd p P d 100 SPRE SPRE 100 Jw 0 to 100 100 SPRA Positioner 1 Setting range 1 SPRA Positioner 2 S
144. or Preparing for Operation 3 3 6 Assembly procedure see figure 3 8 and figure 3 9 46 1 Attach VDI VDE 3845 mounting console 9 actuator specific Scope of delivery actuator manufacturer onto rear of positioner and secure using hexagon head screws 14 and lock washers 15 Adhere pointer 4 2 onto mounting console in the center of the centering hole Push the coupling wheel 2 onto positioner axis pull back by about 1 mm and tighten the hexagon socket head screw 18 with the Allen key provided Place the carrier 3 onto the end of the actuator and secure using Fillister head screw 16 and washer 17 Carefully place positioner with mounting console onto the actuator such that the pin of the coupling wheel engages in the driver Align the positioner mounting console assembly in the center of the actuator and screw tight Screws not included in delivery they are part of the actuator mounting console Following startup as described in Chapter 3 6 page 63 Drive the actuator to the end position and adhere scale 4 1 on the coupling wheel 2 according to direction of rotation and rotary actuator The scale is self adhesive SIPART PS2 Manual A5E00074631 08 Preparing for Operation Figure 3 8 Assembly procedure rotary actuator SIPART PS2 Manual A5E00074631 038 47 Preparing for Operation blo Jo do so t s
145. or linear actuators 64 1 Assemble the positioner with the appropriate mounting kit see chapter 3 3 3 page 39 NOTE Particularly important is the position of the transmission ratio selector 8 figure 2 1 page 16 in the positioner Stroke Lever Position of the transmission ratio selector 5 to 20 mm short 33 i e down 25 to 35 mm short 90 i e up 40 to 130 mm long 90 i e up 2 Push the carrier pin 4 figure 3 7 page 44 2 onto the lever 6 figure 3 7 2 to the scale position corresponding to the rated stroke or next highest position and screw the carrier pin tight with the nut 18 figure 3 7 2 3 Connect the actuator and the positioner with the pneumatic lines and supply pneumatic power to the positioner figure 2 3 and 2 4 page 18 4 Connect a suitable current or voltage source see figure 3 13 page 52 and figure 3 19 page 55 5 The positioner is now in the operating mode P manual opera tion The current potentiometer voltage P is displayed in percent in the top line of the display e g P12 3 and NOINI flashes in the bottom line P 15 NOTING ALFA ALE SIPART PS2 Manual A5E00074631 03 Preparing for Operation 6 Check the free running of the mechanics in the whole actuating range by moving the actuator with the keys N and X and driving to the respective end position NOTE You can move the actuator quickly by pres
146. or tight closing bottom and Value for tight closing top NOTE YCDO must always be set to less than YCUP The tight closing function has a fixed hysteresis of 1 96 Function digital input 1 see figure 4 6 page 85 and Function digital input 2 see figure 4 6 The parameters BIN1 and BIN2 can be set individually depending on the purpose The direction of action can be adapted to an NCC or an NOC e BIN1 or BIN2 on or on Digital messages of the periphery e g pressure or temperature switches can be read out via the HART interface or lead to respon ding of the fault message output by OR linking with other messages e BIN1 Doc The Configuration operating mode is locked to prevent it being adju sted e g by a wire jumper between terminals 9 and 10 e BIN1 bLoc2 If digital input 1 has been activated manual operation is also locked in addition to the Configuration operating mode e BIN1 or BIN2 uP or doWn contact closes or uP or doWn con tact opens The actuator drives the linear actuator to the upper or lower stop when the digital input is activated with continuous contact e BIN1 or BINZ contact closes StoP or StoP contact opens With activated digital input the piezo valves are blocked and the actuator remains in the last position Leakage messages can then be executed without initialization function e BIN1 or BIN2 oFF factory setting no function special function of DI1
147. ositioner is open SIPART PS2 Manual A5E00074631 038 Operation Display Operation mode key Decrement key Increment key RON Figure 4 2 Display and input keys of the positioner Firmware version Explanations of the input keys The operation mode key manual key serves to switch over the operating mode and pass on parameters NOTE By pressing and holding the operation mode key and additionally pressing the decrement key you can select the parameters in reverse order e The decrement key serves to select parameter values in configuration and to move the actuator in manual operation e The increment key serves to select parameter values in configuration and to move the actuator in manual operation The current firmware state is displayed when you exit the configuration menu LH EU V LIN Figure 4 3 Firmware version example C4 SIPART PS2 Manual A5E00074631 038 81 Operation 4 3 Operating modes Figure 4 4 82 The positioner can be operated in five operating modes 1 P manual mode ex factory state 5 om Automatic AUT 5 Diagnostic display Configuration and initialization Manual mode MAN Figure 4 4 gives you an overview of the possible operating modes and the change between them select parameter with W or W change value with A Operating mode Display P manual
148. ow wheel to the right stop After the zero point setting you can fix the slip clutch as described above SIPART PS2 Manual 40 A5E00074631 08 Preparing for Operation ake gt eS eg till Weg e Ma ll E i SR UNS A C FE SIPARTPS Up Positlon iBR5010 ONGO0 O440 Sp etii ec Vel p 1 4 7bar A node EN N P212 12 4567 Made in France L Alam module Figure 3 6 Fixing device for the slip clutch External external travel detection SIPART PS2 Manual A5E00074631 038 Applications in which the measures described above are inadequate are also conceivable This applies for instance with continuous and heavy vibration increased or too low ambient temperatures and in the case of nuclear radiation The separate attachment of position displacement sensor and controller unit can help here A universal component is available which is suitable both for linear and rotary actuators You require the following The external position detection system order no C73451 A430 D78 This consists of a SIPART PS2 housing with integrated slip clutch built in po
149. perating hours in distance class WT50 0 to 4 29E9 Hours x 41 WT70 Number of operating hours in distance class WT70 0 to 4 29E9 Hours x 42 WT90 Number of operating hours in distance class WT90 0 to 4 29E9 Hours x 43 WT95 Number of operating hours in distance class WT95 0 to 4 29E9 Hours x 44 mA Current setpoint 0 0 to 20 0 mA Table 4 1 Overview diagnostic values 4 5 2 Meaning of the diagnostic values 1 STRKS 2 CHDIR 3 CNT SIPART PS2 Manual A5E00074631 03 Number of strokes The actuator movements during operation are totaled and can be read here as number of strokes Unit 100 stokes The value is written ev ery 15 minutes in a non volatile memory It can be reset to zero with the increment key AN Number of direction changes Every change in direction leaving the dead zone is noted in the controller and added to the number of changes of direction The value is written every 15 minutes in a non volatile memory It can be reset to zero with the increment key Fault counter Every fault is noted in the controller and added to the number of fault messages The counter can be reset to zero with the increment key A 99 Operation 4 A1CNT 5 A2CNT 6 HOURS 7 WAY 8 TUP 9 TDOWN 10 LEAK 11 PO 12 P100 13 IMPUP 14 IMPDN 100 Alarm counter 1 and Alarm counter 2 Responses of alarm 1 and alarm 2 are counted with these two counters The prerequisite is the activation of the alarms with
150. r protective system is subject to special conditions for safe use specified in the schedule to this certificate 11 This statement of conformity certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this Sr or protective system These are not covered by this certificate 12 The marking of the equipment or protective system shall include the dilo e 13G EEXnALILIICTS T V Hannover Sachsen Anhalt e V e Hanover 2002 06 04 TUV CERT Certification Body i i DAL Am TUV 1 D 30619 Hannover eut 0 0o T VNORDCERD Head ofthe mox SRI SE oa Certification Body TON GERT M BEY his statemant of conformity may only be reproduced without any change schedule included Excerpts or changes shall be allowed by the T V NORD CERT GmbH amp Co KG page 1 5 SIPART PS2 Manual A5E00074631 03 139 Appendix ave eBud YORIUD youms 0 pejoeuuoo Jo peleduni vu 0015 A GES mm suonasedo jeuwou ui SenjeA Wnuixeu Duwojo eut UNM sinou oj uonoeuuoo eg JO A ws Wm tuolevedo BLWOU uj sen eA wnwxew umoja eu ux synoun oj uonoeuuoo eui 10 vu oos 4 s uopmesedo peuuou ur sanea wnwjxew Sumoo ou ym ena oj uopoeuvoJ eu i0 yw 0015 I A DE 5 n uomeJedo euuou ui senjea twnuIxeu Dumont eu UM SPNO o uonoeuuco eui Joj OL pue 6 Puiu
151. r pin to the scale on the lever v 4 Switch on to the following display with the operation mode key SN NO 4 INITA 5 Start initialization by pressing the key for longer than 5 s BBBB y INTE H yl During the initialization phase RUN1 to RUN5 appear one after an other in the bottom display see also structograms figure 3 33 page 74 to figure 3 36 page 77 NOTE The initialization process may last up to 15 minutes depending on the actuator The initialization is complete when the following display appears The following display appears after pressing the operation mode key N briefly To exit the Configuration mode press the operation mode key N for longer than 5 s The software version is displayed after about 5 s The instrument is in manual operation after releasing the operation mode key SIPART PS2 Manual A5E00074631 03 Preparing for Operation c NOTE You can abort an ongoing initialization at any time by pressing the operation mode key Your previous settings are retained All the para meters are reset to the factory setting only after performing a Preset 3 6 3 Manual initialization of linear actuator The positioner can be initialized with this function without the actuator being driven hard against the limit stop The start and end positions of the travel are set manually The other initializatio
152. rboard and the options with the ribbon cables provided and between the mo therboard and potentiometers with the potentiometer cable 10 Fix the enclosed module cover instead of the standard version with the two screws 11 Select the plates which already exist on the standard version of the module cover from the set of plates enclosed Stick the selected plates according to the standard version to the mounted module cover 12 Make the electrical connections Setting the two limit values c NOTE Connect a suitable display instrument such as the Initiator Tester type 2 Ex made by Peperl Fuchs to the terminals 41 and 42 or terminals 51 and 52 of the SIA module to be able to see the switching state of the slot initiators 13 Drive the actuator to the first desired mechanical position 14 Adjust the top actuating disc 7 2 by hand until the output signal on terminals 41 and 42 changes SIPART PS2 Manual 26 A5E00074631 03 Design and Functional Principle ENC filter module for connection of external position sensor SIPART PS2 Manual A5E00074631 038 15 Drive the actuator to the second desired mechanical position 16 Adjust the bottom actuating disc 7 3 by hand until the output si gnal on terminals 51 and 52 changes NOTE If you turn the actuating disc beyond the switching point up to the next switching point you can set a high low or a low high change To avoid the actuating discs being accid
153. rges within the hazardous area such as can arise if a dry cloth is used to clean the positioner in the plastic housing Devices with the protection type flameproof enclosure may only be opened when the power is off WARNING Devices with the protection type intrinsically safe lose their certifica tion as soon as they are operated with circuits that do not conform to the specifications laid down in the examination certificate valid in your country The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance SIPART PS2 Manual A5E00074631 08 Information for the Operator 0 4 Use as intended Use as intended for the purpose of this manual means that this product must only be used for the applications described in the technical description see also Chapter 3 of this manual The product described in this manual has been developed manufac tured tested and documented observing the relevant safety standards If the handling rules and safety information for configuration installa tion use as intended and maintenance are observed there is normally no danger with regard to material damage or for the health of personnel Extra low voltages that are connected must be fed in by safe isolation 0 5 Technical Documentation In addition to this manual the following documentation is also supplied with the instrument e Leaflet Operation Concis
154. ror In automatic operation the error between setpoint and actual value is monitored continuously The fault message is activated with unchanged control error according to the setting of the parameters 48 4 TIM moni toring time for setting the fault messages and 494LIM response thresh old of the fault message As soon as the control error drops back below the response threshold the fault message is reset Monitoring automatic operation A fault message is generated when the instrument is not in the auto matic mode at the appropriate parameter setting 47 4FCT In this way the control system can be warned for example when the instrument has been switched to manual operation or Configuration on site SIPART PS2 Manual A5E00074631 03 Operation 3 Digital input DI1 or DI2 active A fault message is generated when the digital input is activated at the the corresponding setting of the parameter 47 4FCT function of the fault message output and the parameter 42 BIN1 function digital in put 1 This may be a switch for stuffing box monitoring a temperature switch or a limit value switch for example Digital input 2 on the alarm module option can be configured in the same way 4 Monitoring of number of strokes 5 Monitoring of number of changes of direction The two values number of strokes and number of changes of direction are compared continuously with the limit values which are specified with the paramete
155. rs 50 5STRK and 51 5DCHG The fault message output responds when exceeded Both functions can be deactivated with the parameter setting OFF 6 Monitoring of the bottom hard stop valve seat 7 Monitoring of the top hard stop Monitoring of the bottom hard stop is activated when the parameter 52 5ZERO has a value4OFF Errors of the valve seat can be detected with this function for example Exceeding of the limit value may hint at deposits or foreign bodies in the valve seat Exceeding the limit value may be caused by wear of the valve seat Mechanical maladjustment of the position feedback may also trigger this error message Monitoring takes place every time the valve is in tight closing position The current position is compared with the one determined during initiali zation as a bottom end stop Activation of the tight closing bottom func tion parameter 39 YCLS is therefore a prerequisite Example 3 is set as a value Normally the setting 0 is adopted when closed If a value gt 3 or lt 3 is determined instead a fault is reported The fault message remains activated until either a subsequent monitoring remains within the tolerance or a new initialization is performed The deactivation of the monitoring 52 ZERO OFF also clears any existing fault message This monitoring function supplies no useful results when the stops have not been determined automatically in initialization but the limits set
156. ry see chapter 7 page 119 0 1 General information SIPART PS2 Manual A5E00074631 03 The product described in this manual left the factory in a perfectly safe and tested condition To maintain this condition and to achieve perfect and reliable operation of this product it must only be used in the way described by the manufacturer Successful and safe operation of this equipment is dependent on proper handling installation operation and maintenance This manual contains the information required for use as intended of the product it describes It is addressed to technically qualified personnel specially trained or having relevant knowledge of instrumen tation and control technology hereafter called automation technology Familiarity with and proper technical observance of the safety notes and warnings contained in this manual are essential for safe installation and commissioning and for safety in operation and maintenance of the product described Only qualified personnel as defined in Chapter 0 3 has the necessary specialist knowledge to interpret the general safety notes and warnings given in this document in specific cases and to take the necessary action The documentation supplied with the instrument is listed in Chapter 0 5 Information for the Operator This manual is not a permanent part of the scope of supply For reasons of clarity it does not contain every detail about every version of the product described and canno
157. si ejpoui Aj uondo eu ym payy Jeuonisod ay JO aen ayj Gummojjoj ay ui pejeedei og een s yi jueuejddng 1 siy 10 pebueyoun Ajdde een Jayo iiy Iam se peBueuo ase ejep jeoijoaja awos pue eol ep oiseq eu jo pue sejnpou Eje es jo ufisep euuejul a ureouoo sjueupueuie eu STOP LSPELO 4sjewonuajod josues Jetsojxe ue los anpoul peg Fo rooryqg9 i ainpou A S9 r00rYAJ ainpow vis V9 V00PHQ9 ainpow wey suondo yoda eat eu ui pejsi sjueumoop eet ay a Dujpjoooe peinjoesnuew eq osje eui Mojaq pas sepou SU GARDE nn onn SHI 9d ZSd LNS jeuonisod ogeuneudogo9r3 eu ounjny eu uj eunisuex ABL9L Q 0G egensuexoniquieuy euoiso Q8 v xwyoajsgaunuy pun sBurualsyewojny Dy suawag Aueduioo ay jo V 91 XALV 00 ANL ON FLVOISILYSD NOLLVNIWVX3 3dA1 23 93 LNSW31ddNs L uone sueJ 9 9 bed souo euonippe ou g1ueweunbey jejes pue uyeeH enuessy gt ouou aen ayes 10 suonipuoo jeroede ZL 00892Xd00 ON poda 788 94 Ul pasy ee S USWNDOP 1991 91 7991 X31V 00 ANL oN ereonmien uoneuruex ed 3 einpeuos SIPART PS2 Manual A5E00074631 038 134 Appendix ews Agfufeu si souBjonpui euayui sanooya eu du Z S 9 souepoedes jewoyui anjoaya AM 79 d vu gt M A Sst n SonjeA WnWwixeW SynoJio ejes AESISULJUL POYIUSO oj uonoeuuoo eut 104 Ajuo oll 4 x33 OH 8x33 ejes Ou uonoejoid jo odp ui petus AjqiGi Bay si eoueyoedeo pue souejonpul Suen eAnoege ayy A Zo
158. sing the operation mode key twice The following steps are identical with the steps 6 to 9 for initiali zation of linear actuators After successful initialization the determined rotary range appears in the top display S INITM appears in the bottom line again after pressing the op eration mode key briefly This brings you back to the Configura tion mode To exit the Configuration mode press the operation mode key for longer than 5 seconds The software version is displayed after about 5 seconds The instrument is in manual operation after re leasing the operation mode key 73 Preparing for Operation 3 6 7 Automatic initialization structograms Linear actuator Rotary actuator A L Up 1 Down Closed Beg Open Figure 3 32 Direction of action of the actuators The initialization procedure should be taken from the following structo gram figure 3 33 to figure 3 36 The terms Open Closed and up down in the structogram refer to the direction of action of the actuators as illustrated in figure 3 32 configure 5 INITR l start press ZAN gt 5s B move the actuator into the travel range with AVY E NOINI piezo valve 1 opens continue with AN RUN 1 yes piezo valve 2 opens 4 m E C no yes manual intervention Figure 3 33 Automatic
159. sing the other direction key additionally whilst keeping the direction key selected first pressed 7 Now move the actuator to the horizontal position of the lever A value between P48 0 and P52 0 should be visible in the display If this is not the case adjust the slip clutch 8 figure 2 10 page 28 until P50 0 is displayed with a horizontal lever The more accurately you hit this value the more exactly the positioner can determine the path 3 6 2 Automatic initialization of linear actuator If you can move the actuator correctly leave it standing in a central po sition and start automatic initialization 1 Press the operation mode key N for longer than 5 s This brings you to the Configuration mode Display HAY VFI 2 Switch to the second parameter by pressing the operation mode key LAN briefly 3390 90 Display VET VEI d li HGL d IFL IE NOTE It is vital that this value corresponds to the setting of the transmission ratio selector 8 figure 2 1 page 16 33 or 90 SIPART PS2 Manual A5E00074631 038 65 Preparing for Operation 66 a Ee 3 Switch on to the following display with the operation mode key OFF U J Wm You only need to set this parameter if you want to have the total stroke in mm displayed at the end of the initialization phase To do this select the same value in the display to which you have set the carrie
160. ssuorso dxo ur Sunpuow49A uogguiaBsSunununsoq mz aurjs szjngas pun GIE TY uarevispar 33 jA Jp USYLATOSI0AS qO9y Jop Bunyota Bury nz p66 ZBL EZ WOA soey sop pun sjucure req uotostedounq sep AUNA OFULOE6 pue Oqgyho 6 Ogg 1t t6 JHg C9c 16 AY popusun Grrrandwuoo otjousbuto4roa2 0 FUND BA saps daquiayy ou fo unt out fo uogpugxo4ddo au uo 6961 doy E fo 2440241 Junoy Lora PON DALH BS CG DATI EZE DAN E9C 16 np popuyaB HOYYOUSRAOA aqosouseuopro o arp 12qr uayeerspot Sury IOP uogunosioAsqqse Jop SuntgorofSu JAZ 6861 TEIN WOA SIWY sop IPONA DH 6 F6 DA 9E 68 epAgoesjq ee BUONO ei JO suorsjAoHd eig IM Aguuojuoo ti sp Pan se ULOJ etg ur BADGE pequosep jonposd e PHA uogpnpstoA Wap pur mysy app A Up sun HOA Jop Up BI pRpolq apaart et MPO AWA 8T OEVV ISPELID npo uusmv VO b00bAG9 POUW VIS D9 P00r A9 po AT 9 tO0r A9 D S3 N 9 7O 4 SEZI Q B xxxxooxox qxeojiqdo que APIE EN a sete te n ierra ema iacet te te m a e E ZSd LNV4IS PEE PEN A ASA pusuosyoq xmqndazsopung eunispre 73197 0 nsuexonqureqy APM DY simus TOS O10 OtZI ON Ayuuojuo3 jo uonteiepooq og Sunie y1esygtWIOJUOY DA SNJWIJ1S uoydyosap Jenene py 23 9 8J9 127 SIPART PS2 Manual A5E00074631 03 Appendix 9 2 3 EC Type Examination Certificate PTB 99 ATEX 1101 EEx d type of protection flameproof enclosure Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC
161. statistics are constantly kept for how long a valve or a flap has been operated in which section of the setting range To do this the total setting range 0 to 100 is divided into 8 sections distance classes The positioner continuously regi sters the current position and increments the operating hours meter assigned to the corresponding section distance class every hour This allows returns to previous operating conditions and is particularly used to evaluate the control properties of the control circuit or the entire fit ting The setting range is divided as follows ues Turns Twri Twrao Twrso Twrro Twreo ers 25 Yo 21026 230 2502 2309 90 95 5 96 lt 10 30 6 lt 50 lt 70 lt 90 95 Yo You can collectively set the 8 operating hours meters to zero by press ing the increment key for at least 5 seconds TIP As the distance classes at the end of the diagnostic menu have the numbers 36 to 43 in addition to the operating mode key press the decrement key repeatedly This takes you quickly to the diagnostic numbers 36 to 43 SIPART PS2 Manual 102 A5E00074631 03 Operation 44MA Setpoint You can display the current setpoint in mA here NOTE All diagnostic values are updated every 15 minutes to a non volatile memory so that in the event of a loss of electrical power only the events of at most the last 15 minutes will be lost 4 5 3 Online Diagnosis SIPART PS2 Manual A5E00074
162. sure water jet because the IP65 degree of protection is inadequate protection for this The necessary additional measures to prevent penetration by water depend on the installation position chosen and you may additionally require e screw type gland with sealing ring e g FESTO CK 1 4 PK 6 plastic hose approx 20 to 30 cm e g FESTO PUN 8X1 25 SW cable straps number and length depends on local conditions Connect the pipes in such a way that rain water which runs along the pipes can drip off before it reaches the terminal strip of the posi tioner e Check the electrical connections for perfect firm contact Check the seal in the housing cover for damage and contamination Clean and replace if necessary Mount the positioner if possible so that the sinter bronze silencer faces downwards on the underside of the housing vertical installa tion position If this is not possible the silencer should be replaced by a suitable screw type gland with a plastic hose 39 Preparing for Operation Assembly of the screw type gland with plastic hose e Unscrew the sinter bronze silencer from the exhaust air opening on the underside of the housing Screw the screw type gland mentioned above into the exhaust air opening Mount the above mentioned plastic hose on the screw type gland and check the good fit e Fix the plastic hose with a cable strap to the fitting so that the opening faces downwards M
163. t take every eventuality in installa tion operation maintenance and use in systems into account If you require further information or if problems occur that have not been dealt with in sufficient detail in this document please request the required information from your local Siemens office or the office responsible for you Functionality commissioning and operation are described in this manual Please pay special attention to the Warning and Note texts These are separated from the remaining text by horizontal lines and specially marked with symbols see Chapter 0 2 0 2 Classification of Safety Related Notices gt This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger DANGER indicates an immenently hazardous situation which if not avoided will result in death or serious inury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a potentially hazardous si tuation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property dama
164. tentiometer and various dummy plugs and seals e or a Non Contacting Position Sensor e g 6DR4004 6N e The controller unit any positioner version The EMC filter module this is is a set together with cable clips and M 20 screw type cable gland and has the order number C73451 A430 D23 The EMC filter module must be installed in the positioner The installation instructions enclosed with the EMC filter module explain how to assemble the components e A 3 wire cable for connecting the components This EMC filter module should always be used for the controller unit when any actuator mounted potentiometer resistance 10 kohms is to be used instead of the external position detection system C73451 A430 D78 41 Preparing for Operation 3 3 3 Mounting kit linear actuator 6DR4004 8V and 6DR4004 8L Ser no 7 8 9 10 11 12 14 15 16 17 18 19 21 Table 3 1 42 pieces 1 paj GC oj PM OO OD NI AJ N A The scope of delivery of the mounting kit linear actuator IEC 534 8 mm to 35 mm are contained ser no see figure 3 7 page 44 Designation NAMUR mounting kit bracket IEC 534 Pick up bracket Clamping assembly Carrier pin Lever NAMUR U bolt Hexagon head screw Hexagon head screw Lock washer Flat washer Flat washer Spring washer Lock washer Spring washer Socket cap screw Hexagon nut Square nut Hexagon nut Note Standardized connection for mounting co
165. tialization 1 Press the operation mode key N for longer than 5 s This brings you to the Configuration operating mode HAY muni 2 Set the parameter with the X7 key to turn Display turn VET V i ILI 3 Switch to the second parameter by pressing the operation mode key A briefly This has set automatically to 90 Display A guo VEI I d VAL N Ee 4 Switch on to the following display with the operation mode key 5 Start initialization by pressing the key LA for longer than 5 s SEFE y INTE IH RI During the initialization phase RUN1 to RUNS appear one after another in the bottom display see also structograms in figure 3 33 page 74 to figure 3 36 page 77 NOTE The initialization process may last up to 15 minutes depending on the actuator 71 Preparing for Operation The initialization is complete when the following display mm 8359 LINES MH The top value indicates the total angle of rotation of the actuator example 93 5 The following display appears after pressing the operation mode key S briefly g 35 Oo u IN TE INL AT To exit the Configuration mode press the operation mode key for longer than 5 s The software version is displayed after about 5 s The instrument is in manual operation after releasing the operation mode key LI
166. tion with approved barrier Parameters are the same as intrinsically save Layout f Fett 79439567 Datum 12122000 pi Author Schm dicke Control Drawing GE D Pedii sdate 05 12 2002 ru Modified by Eckthaler A amp D PA13 Unterlage fuer EX Baugruppe Dokument Dasiumant Dok Document for explosionproof modula Siemens AG A5E00065622D Paas tups Artikel Item This document affects approval agency certification No change or deviation permitted without prior approval of Factory Mutal System SIPART PS2 Manual 152 A5E00074631 03 Appendix 8 Base Unit or basic instrument type 6DR52xx xExxx Notice Only certified intrinsically safe electric circuits must be connected as auxiliary power control and Non hazardous Hazardous location zone1 or division 1 location Positioner 6DR52xx xExxx mpresacial Reservados todos as direitos Conf td 4 titre de secretd entreprise Tous droltaresdeves redo ei g Conflada como sacrato industrial Nos reservamos todas los derechos Proprietary data company confidential All rights reserved Comunicado como se Approved associated apparatus or barrier HART Communicator approved certified For installation consult the manufacturer s control drawing For 3 wire connection use only Figure 6 3 4 wire connection basic instrument 6DR52xx xExxx 3 4 wire system Power supply and control circuits electrically isol
167. tolerance related to its initialization value Monitoring takes place when the valve is in tight closing bottom Activation of the tight closing bottom function parameter 39 YCLS is therefore a prerequisite The fault message remains activated until either a subsequent monitoring remains within the tolerance or a new initialization is performed This monitoring function can be deactivated with the OFF setting factory setting See also chapter 4 5 Diagnostics page 98 SIPART PS2 Manual A5E00074631 08 Operation 53 OPEN Tolerance value for monitoring the top hard stop With this value a limit value in percent related to the total mechanical distance can be preset for the monitoring of the top hard stop If this tolerance value is exceeded or dropped below of the fault message output optional is activated This function detects when the top stop has changed by more than the specified tolerance related to its initialization value Monitoring takes place when the valve is in tight closing top Activation of the tight closing top function parameter 39 YCLS is therefore a prerequisite The fault message remains activated until either a subsequent monitoring remains within the tolerance or a new initialization is performed This monitoring function can be deactivated with the OFF setting factory setting NOTE But the monitors of the bottom and top hard stop do not only react to valve errors Adjustment
168. ues aue xe ue 10j 6 npout pieg M LS d vu 0015 M A os Dn 29 pue 19 sjeuruse tuoesedo ewou ur sanea unurxeuas Bus OUI Up sm o uogoeuuoo eub Joyce undino je Mog Ajuo LL pL sesse enyexeduis je esn y 104 Po pooruag ed amp sinpou A Mw 49 5 d Ss s n 23 pue 16 sjeumua Sp pue Ly Sieuwe uonejedo euuou ur senjeA WNWKEW sindino 2 Bumonoj eui YW synod o uogoeuuoo ou oi 10pemu 301S ndino Aseulg MU p9 5 d A SSL Ss n Ze pue LE seutua uomnejedo punou ui senjeA unuieuu Bumoyoj eu UUM synoso oj uonoeuuon ou 01 Guyjeubis unie ndino Aeug 159 po0tqo ed ejnpoui vis A ese 5 n eduinf zz pue LS suwe ZL pue LL Sjeuiue uoneJedo jeuuou ur senjea wnwxewu ndut Heug Buwo oj eut YIM SINO oj uonoouuoo el oi zg pue 19 seua A Ssa s n Zy PUB Ly Sjeuuuey er pu LE Sjeuiuuey uonejedo pewsou uj senje unumeul sindino umoo eui up Sunou o uonaeuuoo au Lop seer sindino Aen V9 po0ptHia9 SAA ejnpour WIBIY suopdo X 98LI XILY LO ANL ON AUUWOJUOD jo uawas aINPSyIS SIPART PS2 Manual A5E00074631 03 141 Appendix 9 2 6 FM Approval Report EEx d FM Approvals FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmglobal com CERTIFICATE OF COMPLIANCE HAZARDOUS CLASSIFIED LOCATION ELECTRICAL EQUIPMENT This certificate is issued for the following equipment 6DR4a05 bEc SIPA
169. ule is pushed in to the bottom compartment of the module rack up to the stop and connected by the enclosed 6 wire ribbon cable 6 to the motherboard see figure 2 10 page 28 The SIA module contains e adigital output for outputting a group fault message see alarm module The floating digital output is implemented as a self error reporting semiconductor output two digital outputs for reporting two mechanically adjustable limit values L1 L2 by slot initiators These two outputs are electrically independent of the rest of the electronics SIPART PS2 Manual A5E00074631 038 Design and Functional Principle 2 5 7 Accessories Figure 2 12 Manometer block left for single acting right for double acting actuators Manometer block The manometer block for single acting actuator contains two manometers which are screwed to the lateral pneumatic connection of the positioner with O rings The values for the input pressure supply air PZ and output pressure actuating pressure Y1 are displayed The manometer block for double acting actuators contains three manometers which are screwed to the lateral pneumatic connection of the positioner with O rings The values for the input pressure Supply air PZ and output pressure actuating pressure Y1 and Y2 are displayed SIPART PS2 Manual A5E00074631 038 33 Design and Functional Principle SIPART PS2 Manual 34 A5E00074631 03 Preparing for Operation 3
170. umber of operating hours in temperature range 1 0 to 4 29E9 Hours 23 T2 Number of operating hours in temperature range 2 0 to 4 29E9 Hours 24 T Number of operating hours in temperature range 3 0 to 4 29E9 Hours 25 TA Number of operating hours in temperature range 4 0 to 4 29E9 Hours 26 T5 Number of operating hours in temperature range 5 0 to 4 29E9 Hours 27 T6 Number of operating hours in temperature range 6 0 to 4 29E9 Hours 28 Te Number of operating hours in temperature range 7 0 to 4 29E9 Hours 29 T8 Number of operating hours in temperature range 8 0 to 4 29E9 Hours 30 T9 Number of operating hours in temperature range 9 0 to 4 29E9 Hours 98 SIPART PS2 Manual A5E00074631 08 Operation No Abbrevia Meaning Displayable Unit Rest tion values poss 31 VENT1 Number of cycles pre controlvalve 1 0 to 4 29E9 32 VENT2 Number of cycles pre controlvalve 2 0 to 4 29E9 33 STORE Store current values as last maintenance press increment key for 5 s 34 PRUP Prediction up 1 to 40 35 PRDN Prediction down 1 to 40 36 WTOO Number of operating hours in distance class WTOO 0 to 4 29E9 Hours x 37 WT05 Number of operating hours in distance class WT05 0 to 4 29E9 Hours x 38 WT10 Number of operating hours in distance class WT10 0 to 4 29E9 Hours x 39 WT30 Number of operating hours in distance class WT30 0 to 4 29E9 Hours x 40 WT50 Number of o
171. upueds uou e si ZSd LHYdIS Jeuonisog ogeumneudouoerg oul siojenjoe oneuineud yo suonisod dey jo dsa aajea yo 011000 eui 104 pesn SI L Q q S z O 8 XON XXXOX QXESUAY DAL ZSd LUVdIS reuonisog oneuneudouoers eu weudinbe jo uonduoseg X 9821 Xa3 1V LO ANL oN ALIWHOJNOO 30 LNAWALVLS 317naaHos ai pi el SIPART PS2 Manual A5E00074631 038 140 Appendix seuo jeuopippe ou su weunbay Eege pue yyeoH eyuoss3 z euoz ui Ajexijun se pessesse si sesodind sedea dee soueueureu uopeitasu pue e1eudsouge snopzezeu uojsojdxe jo eouepiouioo jesodwej eut ejoN sesodund sede 10 JO eoueuejuyeun Joj vonsye su Suunp penruued Auo Si jem se efeyon Jepun sIopeLUOI 194909 pus Bnid EL ue eu jo BujBBnidun dee BuyB6nid ou pue speuuwe eu o SYNOD peut ADjeue jou eui jo Bunseuuoostp pue Duroeuuoo eur eD eurep jeorueuoeu JO PBZEY JO ese MO 0 pesodxe Ajuo si mopUIM onseid au yeu ABM YONS ui Deeg eq oj GALU 2Sd LHYalS Sieuonisod oneuneudogaele oul esn eyes 10 suonipuoo jeroeds pLOPEL XIA ZO oN Hode 458 OU ui Pays ee sjueuinoop 1591 gi n 91 X 9811 XALV LO ANL ON AN Wojuon jo jueuereis einpeyog av Gwd Hu p en eouejanpui Im eAn268 a Ee ant eouByoedeo ano eat2elle mu 0ozi d vu gf Ii s Sep aiseq eur SONA WNWIXBN 01 peyoeuuoo Ayeaueneb Oll qu uoneuuir ABseug 1de2uoo uopoggoud uj 777mm jeyeuroguerod ue 81 0 bV LGpE42 ed Jezawonuayod 10s
172. x 120 x 196 x 196 x 0 296 40 C to 90 C 40 F to 194 F Only without Ex protection 50 C to 120 C 58 F to 248 F with limited service life IP 68 NEMA 4x 1 Only in conjunction with the basic device GDR5 II N EL MM Only T4 permissible when using with ly module 118 SIPART PS2 Manual A5E00074631 03 Scope of Delivery d SIPART PS2 Manual A5E00074631 038 The positioner and its options modules are delivered as separate units and in different versions Positioners and options modules for operation in hazardous areas and non hazardous areas are available These ver sions are identified respectively by a special rating plate WARNING In the combination of components it must be ensured that only positio ners and options modules are combined which are approved for the respective area of application This applies especially for safe operation of the positioner in areas in which the atmosphere is poten tially explosive zone 1 and 2 The instrument categories 2 and 3 of the instrument itself and those of its options must be observed 119 Scope of delivery 7 1 Ordering data EI Ordering data Order No E Ordering data Order No SIPART PS2 PA electropneu 6DRbEENE EENHNHE EHHAN SIPART PS2 PA electropneu 6DRbEEE HENHNHE HNHAN matic positioner AA AAAAA AA A matic positioner AAA 44444 A Design see Customer specific design see left Two wire Ls Without gt 0 without HART 4 t
173. y TUV 01 ATEX 1786 X SRT Translation a STATEMENT OF CONFORMITY 2 Equipment or Protective System intended for use in potentaly explosive atmospheres Directive 94 9 EC jM Ex 3 Test certificate number TUV 01 ATEX 1786 X 4 Equipment Electropneumatic Positioner SIPART ps2 type 6DRSaxb XGXXX XXXX a 0 2 5 b 0 1 with options 5 Manufacturer Siemens AG Automatislerungs und Antriebstechnik A amp D 6 Address stliche Rheinbr ckeristraBe 50 D 76187 Karlsruhe 7 Tfiis equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 The TUV NORD CERT GmbH amp Co KG T V CERT Certification Body N 0032 notified body in accordance with Article 9 of the Council Directive 94 9 EC of March 23 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex ll to the Dir ctive The examination and test results are recorded i in confidential report N 02 YEX 134074 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021 1999 10 If the sign X is placed after the certification number it indicates that the equipment o

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