MANUALplus 620
Contents
1. 41 HR 130 HR 150 HR 180 with Control Knob Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 36 7 0 5 M3 x 5_ 3x 0 25 Y SW 5 5 70 HRA 110 HR 150 58 1 Lag 3 53 SEI GE 1 0 5 116 0 2 GEI 20742 3 6 230 0 2 X31 24V gt H Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm Handwheel Selection Switch Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 0 2 mm 24 1 20 max 32 SW 14 M 10 2xM2 5x5 12 8 0 3 10 140 1 HR 410 Dimensions in mm Tolerancing ISO 8015 ISO 2768 mH 6 mm 0 2 mm 311 333 Adapter Cable for HR 410 Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm2. 44 PL 510 i 5 a 148 PL 510 550 139 PL 511 183 PL 512 227 L es _ Fd Y E On LA SH vd oH Th 8 es a ROW H iH LESE NN Ae d i icd i i T t gq il 1 e 78 Dimensions in mm 9 Le 8 Space for air circulation Tolerancing ISO 8015 ISO 2768 m H 1 lt 6 mm 0 2 mm 400 12 0 2 376 0 2 20 000 0000 000 000 Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm 356 5 Cutout in machine panel Mounting surface 384 0 5 45 Voltage Controller For Encoders with EnDat Interface Dimensions in mm Tolera
3. 10 Ss10 0 ees 69X XX 918 SZE SSC T 092 DLC Md DEL AN Ajddns samod A 2 0 10 s1010 JA 88S XX 918 SZE st 20 627 osz Pedwog A ddns 22 Accessories yuomjau 6 129 LL eqouduono XX GLL 729 LES 044 XX ZEE GEE zesegoL 19 19413 zesegoL 19u19u13 T T 9zx WX X m LOX 80 076 079 08L HH SSAL XX 66L OLE TA oO 022 SES 10 6 8 ZLE XX 69v 962 017 HH 99 967 0 6 079 DEL HH 6002 9091 aq jsnuu Buisnou 101280002 Bunoeuuoo Bunsixe Buipueixe 10 ajqeo Burnoeuuoo siurod 10 e qeo uoisua1x3 1A 2 Oct DIN m SG gt 8 182 1 9 0 LLE Xx 9v0 1 8 Xy WOE 019 23 MANUALplus 620 The Contouring Control for CNC Lathes and Cycle Lathes The MANUALplus 620 for cycle lathes Conceived for general repairs thread repairs single parts and short production runs Supports action oriented machining Quickly learned requires minimum training time Supports boring drilling and milling operations on
4. 18 EMCOGEIS tenets 29 Error 30 36 H 15 13 E 18 42 ER EE 18 42 Hip 18 42 PEA A 19 44 RA KI 18 43 Incremental 5 29 cL 28 Jerk Immo 28 Jerk 28 L License NC software 14 a 28 Machine operating 16 Machine operating panel MB 420 16 MainiCormputer haus 13 MB WEE 45 TEE 13 40 Monitoring functions 35 Mounting ImstmucHons inniinn 38 Online MONItOT 34 33 Deh 17 45 PLC basic program 32 PECdesignNT ecce 32 PLC expansion 31 PLC inputs outputs wi cessed aes 17 PLG Integrated 31 PLC programming 2 ccce trie 31 Probe contact 19 R RS 422 RS 232 C 46 S Selection 5 43 SEMINA S xoc itt 50 13 le Gel 20 Software options 14 25 TINGODL cette ete teet 34 TINGFORFIOIN T eic oet desta
5. Option Option ID Comment number 0 Additional axis 354 540 01 Additional control loops 1 to 3 1 353 904 01 2 353 905 01 8 Software option 1 632 226 01 Cycle programming Contour description with ICP Cycle programming e Technology database with 9 workpiece material tool material combinations 9 Software option 2 632 227 01 smart Turn Contour description with ICP e Programming with smart Turn Technology database with 9 workpiece material tool material combinations 10 Software option 3 632 228 01 Tools and technology Tool database expanded to 999 entries Technology database expanded to 62 workpiece material tool material combinations e Support of multipoint tools Tool life monitoring with exchange tools 11 Software option 4 632 229 01 Threads Thread recutting Handwheel superimposition during thread cutting 17 Software option 632 230 01 Tool measurement TCH PROBE functions e Determining tool setting dimensions with a tool touch probe e Determining tool setting dimensions with an optical gauge 41 Additional language 530 184 01 Slovenian 530 184 02 Slovak 530 184 03 Latvian 530 184 04 Norwegian 530 184 06 Korean 530 184 07 Estonian 530 184 08 Turkish 530 184 09 Romanian 530 184 10 Lithuanian 42 DXF import software 632231 0 DXF import option Loading of DXF contours 55 C axis machining 633 944 0 C axis machining software option 70 Y axis machining 661 881 0 Y axis machining 94 W axis machining 679 676 01 Su
6. 25 Live Tool Display and programming Speed limiting The live i e driven tool is used for drilling and tapping holes as well as for milling in M19 or C axis operation Programs for a driven tool be entered in manual operation via cycles with smart Turn or in the DIN editor Speed of the driven tool Constant shaft speed 1 to 99999 rpm Constant surface speed 1 to 9999 m min e The MANUAL plus monitors the actual speed Speed limiting can be adjusted via parameter and in the feed rate spindle tool menu Analog Control The MANUAL plus 620 can be used for analog drive control see the UV 106B product information sheet on www heidenhain de docu Digital Control Integrated inverters Position controllers speed controllers current controllers and inverters are integrated in the control HEIDENHAIN synchronous and asynchronous motors are connected to the MANUAL plus 620 Nominal velocity Nominal position Servo drive control Velocity feedforward Position controller Nominal acceleration SSS T WE ES Inverter Acceleration feedforward Current Speed controller controller Power stage Nominal speed otor with rotary encoder or shaft speed and rotor position Machine achine slide with linear or angle encoder Actual current Actual
7. For PLC basic program with 535220 05 296469 55 NC start stop spindle start With spindle right left stop 296469 54 Tool Touch Probe Tool calibration TT 140 Cuboid probe contact Before the MANUALplus620 leaves the factory it is already prepared for the use of a touch probe for workpiece measurement The touch probe generates a trigger signal that saves the current position value to the NC For more information on the touch probes ask for our Touch Probes brochure or CD ROM The touch probe for tool measurement from HEIDENHAIN is suited for probing tools directly on the machine The MANUALplus 620 offers standard cycles The MANUAL plus 620 automatically saves the results of measurement in a tool table It is also possible to measure tool wear between two machining steps The MANUAL plus 620 compensates the changed tool dimensions automatically for subsequent machining or replaces the tool after a certain limit as for example after tool breakage With the triggering TT 140 touch probe the cuboid probe contact is deflected from its rest position upon contact with a stationary or rotating tool sending a trigger signal to the MANUALplus 620 The standard TT 140 is shipped with a disk shaped probe contact For use with lathes it must be replaced by the cuboid probe contact ID 676497 01 19 Snap On Keys The snap on keys make it easy to replace the key symbols In this way the MB 420 machine ope
8. ELSE Simple geometry programming calculation of missing data Powerful machining cycles for area clearance recessing recess turning and thread machining Powerful machining cycles for boring drilling and milling with the C axis Powerful machining cycles for boring drilling and milling with the Y axis Subprograms Programming with variables Contour description with ICP Program verification graphics for workpiece blank and finished part Turret assignment and other setup information in the DIN PLUS program Conversion of smart Turn units into DIN PLUS command sequences Parallel programming Parallel simulation Graphic simulation of the cycle process or of the cycle smart Turn or DIN PLUS program Display of the tool paths as wire frame or cutting path graphics special identification of the rapid traverse paths Machining simulation 2 D material removal graphic Side or face view or 2 D view of cylindrical surface for verification of C axis machining Display of programmed contours View of face and YZ plane for verification of Yaxis machining Shifting and magnifying functions Machining time analysis Calculation of machining time and idle machine time Consideration of switching commands triggered by the CNC Representation of time per cycle or per tool change User functions 5 5 Sm Tool database e For 250 tools 10 For 999 tools Tool description can be entered for every tool
9. 27 Fast Machining Look ahead The MANUALplus 620 calculates the geometry ahead of time in order to adjust the feed rate In this way directional changes are detected in time to accelerate or decelerate the appropriate NC axes Jerk Limiting Jerk Jerk limiting Jerk smoothing 28 The derivative of acceleration is referred to as jerk A linear change in acceleration causes a jerk step This jerk causes oscillations that result in contour damage To prevent machine oscillations the jerk is limited to attain optimum path control The MANUALplus 620 machines smooth surfaces at the highest possible feed rate and yet keeps the contour accurate The machine manufacturer sets the permissible tolerance via parameter The jerk is smoothed by a nominal position value filter The MANUALplus 620 machines smooth surfaces at the highest possible feed rate The machine manufacturer sets the permissible tolerance via parameter X y gt y y Measuring Systems Incremental encoders Reference mark Output signals Absolute encoders EnDat interface Encoder inputs For speed and position control of the axes and spindle HEIDENHAIN offers both incremental as well as absolute measuring systems Incremental encoders have as measuring standard a grating consisting of alternate lines and spaces Relative movement between the scanning head and the scale causes ou
10. Automatic inspection of tooltip position with respect to the contour Compensation of tooltip position in the X Y Z plane Precision path correction handwheel transferring compensation values to the tool table Automatic tool tip and cutter radius compensation Tool monitoring for lifetime of the insert tool tip or the number of workpieces produced 10 Tool monitoring with automatic tool change after tool insert wear 10 Management of multipoint tools multiple inserts or reference points Technology database 8 9 Access to cutting data after definition of workpiece material cutting material and machining mode The MANUAL plus distinguishes between 16 machining modes Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the infeed for 16 machining modes 8 9 Automatic determination of the machining modes from the cycle or the machining unit 8 9 The cutting data are entered in the cycle or in the unit as default values 8 9 9 workpiece material tool material combinations 144 entries 10 62 workpiece material tool material combinations 992 entries Conversational languages Chinese simplified Chinese traditional Czech Danish Dutch English Finnish French German Hungarian Italian Polish Portuguese Russian Spanish Swedish 41 For more conversational languages see Option 10 Overview Options
11. Buffer battery e Fan Standards Standards ISO EN etc apply only where explicitly stated in the catalog 2 Contents Page Tables with Technical Specifications Machine Interfacing 4 User Functions and Accessories Control Systems 12 Cable Overviews 21 Technical Description 24 Overall Dimensions 40 Documentation 49 Service 50 Subject Index 51 Please refer to the page references in the tables with the specifications The features and specifications described here apply for the following control and NC software version MANUALplus 620 ID 548328 02 Some of these specifications require particular machine configurations Please note also that for some functions a special PLC program must be created by the manufacturer This catalog supersedes all previous editions which thereby become invalid Subject to change without notice Specifications Specifications MANUALplus 620 Page Control systems 12 Main computer MC 420 13 Controller unit CC 422 15 Operating panel 131 color flat panel TFT display 16 NC keyboard Inverter systems Compact inverters v Modular inverters Axes and spindles 25 Axes Up to 4 closed loop axes 25 X Z standard Y W option C axis With spindle motor or separate drive option 25 Driven tool Option 25 Main Spindle Closed loop 25 Shaft speed Max 60000 min 25 NC program memory A
12. C Storage 35 to 65 C Machine Interfacing Machine Interfacing MANUALplus 620 Page Error compensation 30 Linear axis error v 30 Nonlinear axis errors v 30 Backlash v 30 Hysteresis reversal peaks v 30 Thermal expansion v 30 Stick slip friction v 30 Integrated PLC 31 Program format Statement list 31 Program input via the control Via external USB keyboard 31 Program input via PC v 31 PLC memory Hard disk 31 PLC cycle time 18 ms 31 PLC inputs 24 V 56 expandable by PL PLC outputs 24 V 31 expandable by PL Analog inputs 10 V 3 expandable by PL Analog outputs 10 V 6 expandable by PL Inputs for thermistors 3 expandable by PL PLC soft keys v 31 PLC positioning v 31 PLC basic program v 32 Encoder inputs 29 Position 5 29 Incremental 1 Vpp 29 Absolute EnDat 2 1 29 Spindle speed 6 29 Incremental 1 Vpp 29 Absolute EnDat 2 1 29 Commissioning and diagnostic aids 33 Integrated oscilloscope v 33 Machine Interfacing Accessories Machine Interfacing MANUALplus 620 Page Trace function v 33 Logic diagram v 33 Table function v 33 OLM online monitor v 34 Log v 33 Data interfaces 36 Ethernet 100BaseT v 36 RS 232 C V 24 Can only be controlled via PLC 36 RS 422 V 11 Can only be controlled via PLC 36 USB 1 1 2 36 Accessories MANUALplus 620 Page Electro
13. 2nd additional axis 5th control loop 1 353 904 01 3rd additional axis 6th control loop 2 353 905 01 The features of the MC 420 can also be adapted with options retroactively to meet new requirements These options are described on page 11 They are enabled by entering keywords based on the SIK number and are saved in the SIK component Please indicate your SIK number when ordering new options Controller Unit Digital control CC 422 Analog control The CC 422 controller unit serves for digital drive control The components Speed controller Current controller e Interfaces to the UM 1xx UR 2xx UE 2xx power modules PWM outputs nterfaces to the shaft speed encoders nterfaces for power supply for controller unit and main computer supply via UVR 1xxD UE 2xxD UR 2xx The CC 422 can control up to 6 digital control loops The number of enabled control loops is saved in the SIK see Main Computer The CC 422 controller unit is combined with the MC 420 main computer The position controllers and position encoder inputs are located on the MC 420 main computer version with 5 position encoder inputs CC 422 Max 6 digital control loops Speed inputs 6 x 1 Vpp or EnDat 2 1 PWM outputs 6 Weight 4 0 kg ID 359651 For analog drive control UV 106B is required instead of the CC 422 to supply power to the main computer In this case the axes to be controlled are driven thro
14. service nc support heidenhain de PLC programming 49 8669 31 3102 E mail service plc heidenhain de NC programming 49 8669 31 3103 E mail service nc ogm heidenhain de Measuring systems amp 49 8669 31 3104 E mail service ms support heidenhain de Lathe controls 5 49 8669 31 3105 E mail service lathe support heidenhain de HEIDENHAIN provides technical customer training in the following subjects NC programming PLC programming MANUALplus 620 mounting and commissioning MANUALplus 620 service Encoder service Special training for specific customers For more information on dates registration etc call in Germany Q 08669 31 2293 or 31 1695 08669 31 1999 E mail mtt heidenhain de www heidenhain de Tee Betzen Liniendiagramm i WER n Subject Index A Absolute encoderz 29 ACCESSOMES 7 Additional 14 Analog Control 15 26 AKOS ee ee 25 B BETIS 41 131 Operating 16 C Cable overview 21 C AXIS ODerationi i2 eec ccc ee ec 25 CC 22 i iaces eee 15 40 Commissioning and diagnostic aids 33 D Data mtertaces 36 Digital Control 15 26 DOCUMENTATION EE 49 34 Driven too 26 Electronic handwheels
15. 37 TNGretrioPl s 2 thc ite teretes 37 TINGSCOBENT eicere te cett 33 sielen 25 Tool touch probe 19 TH tete a 19 U 36 WS BUD 47 51 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH gt Dr Johannes Heidenhain Stra e 5 83301 Traunreut Germany 49 8669 31 0 49 8669 5061 E mail info heidenhain de www heidenhain de DE AR AT AU BA BE BG BR BY CA CH CN CZ DK HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 08468 Heinsdorfergrund Deutschland 03765 69544 HEIDENHAIN Technisches B ro West 44379 Dortmund Deutschland 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345 NAKASE SRL B1653AOX Villa Ballester Argentina www heidenhain com ar HEIDENHAIN Techn B ro sterreich 83301 Traunreut Germany www heidenhain de FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fcrmotion com Bosnia and Herzegovina gt SL HEIDENHAIN NV SA 1760 Roosdaal Belgium www heidenhain be ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg DIADUR Industria e Com rcio Ltda 04763 070 Paulo SP Brazil www heidenhain com br Belarus GERTNER Servic
16. 4 Analog module with 4 analog inputs for PT 100 thermistors 4 analog inputs 10 V Weight 0 2 kg ID 366423 01 Empty housing For unused slots ID 383 022 01 17 Electronic Handwheels Function HR 180 HR 130 HRA 110 HR 150 18 The standard MANUALplus 620 supports the use of electronic handwheels The following handwheels can be installed For connection to the position inputs up to two HR 180 panel mounted handwheels e For connection to the handwheel input one HR 410 portable handwheel or one HR 130 panel mounted handwheel or up to three HR 150 panel mounted handwheels through the HRA 110 handwheel adapter Any combination is possible Cycle machines for example typically use HR 180 and if required one HR 410 or if there are not enough position inputs up to three HR 150 handwheels via the HRA 110 handwheel adapter CNC machines usually require only one HR 130 or HR 410 e Incremental traverse of the slide 1 um 10 um 100 um per increment The handwheels with detent have 100 stops per revolution Positioning the slide to the starting position of MANUALplus cycles Fine adjustment of tool position Panel mounted handwheel with ergonomic control knob for connection to a position encoder input Weight approx 0 7 kg HR 180 with detent ID 540940 08 Panel mounted handwheel with ergonomic control knob for connection to the handwheel input It is connected to the logic unit directly or via exten
17. 77 D 330 816 82 ID 330 816 88 ER 2s 2 g D 330 816 31 ID 330 816 78 ID 330 816 83 8 ID 330 816 94 FCT ERE D 330 816 32 08 ID 330 816 79 2 5 ID 330 816 84 ip 330 816 00 FN gt m 1 D 330 816 73 A ID 330 816 80 2 D 330 816 89 E ID 330 816 91 FN Ca EX 2 D 330 816 74 ID 330 816 05 ee D 330 816 85 Spindle functions 9 red D 330 816 08 D 1 330 816 40 D 330 816 47 T ID 330 816 48 9 m 1 D 330 816 09 D ID 330 816 41 D 330 816 46 d D 330 816 01 01 D 330 816 50 e D 330 816 90 X ID 330 816 93 D 330 816 61 330 816 33 D 330 816 27 D ID 330 816 0Y green a D 330 816 11 wW D 330 816 34 D 330 816 28 ID 330 816 4M red fee D 330 816 12 47 D 330 816 35 D 330 816 29 D 330 816 49 D 330 816 22 ID 330 816 92 20 Cable Overview Control Systems m Ces 62 69 XX 68 EZE 1 69 10 956 OLE AG wog 168 EZE SLL ddA L d 8 60 ddA 5 ES 661 OLE SE ddA L Xx 0 v 862 62 862 ue 900 XX y86 292 wor 10 089 SLE uid Ld 10 652 192 005 90 8 amp XX 60L 062 D XX OLL 067Z woz 50 099 SLE uld G eq 1 Buisnoy e qe Burnoeuuoo
18. Bunsixe Buipueixe 104 e qeo Buroeuuoo sjulod uonejedes 10 9 qeo uoisue1X3 XX LyL OLE E sjndui uonisod XX GLL ZEE peeds cee 0 m DN 2 gt 8X 9vX A 5 900 Pre 996 296 indino Bojeuy 296 Jeued N wor 9 958 ELI d 10 9cc OLE AG 4 09 sexy XX Z0E ore 10 722 OLE AG jequ3 DEC m 4109 5 sexy 682 8 DE m 68c 78 9 996 595 XX 292 EGE WO 10 589 289 LEL 138 WOE ejpuids sexy 21 Inverter Systems 10 0W 0 104 XX 918 SZE i 0 6 OSZ 5 024 Jeyy eur XXL YAN 4Jamod eseud g 40 0WW 0 10 s1010 JA XX 918 972 SE SO2d3 93 ur 10 866 875 oe or 706 vosz z9X Lex or 20677 052 5 EE 0
19. SMB Approx 40 to 80 Mbps depending on file type and network utilization Data interface according to DIN 66020 or EIA standard RS 232 C Maximum transmission distance 20m Data interface according to EIA standard RS 422 Maximum transmission distance 1 km The V 24 and V 11 interfaces can be addressed only by the PLC The two USB interfaces are available for connecting standard storage media They must not be loaded with a total supply current greater than 0 5 A The maximum cable length for external USB devices is 5 m without an amplifier For lengths of 6 m and greater USB connecting cables with integrated amplifiers are required If you need further USB ports or if the supply current is not sufficient a USB hub is required The USB hub from HEIDENHAIN offers four free USB ports Power supply 24 V max 300 mA ID 582884 01 The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside An optionally available cover can be used to protect the ports from contamination ID 508 921 01 Software for Data Transfer TNCremoNT accessory TNCremoPlus accessory This PC software package helps the user to transfer data between the PC and the MANUALplus 620 The software is available free of charge on the HEIDENHAIN home page in the Services Software area Functions e Data transfer File management e Data backup Reading out the log Reading out
20. signals e Absolute position with encoders with distance coded reference marks Current position following error monitoring Actual path traversed movement monitoring Position deviation at standstill Nominal speed value Checksum of safety related functions Supply voltage Buffer battery voltage Operating temperature of the MC and CPU Running time of the PLC program Motor current Motor temperature Temperature of power module DC link voltage In the case of hazardous errors an EMERGENCY STOP message is sent to the external electronics via the control is ready output and the axes are brought to a stop The correct connection of the MANUAL plus 620 into the machine s EMERGENCY STOP loop is checked when the control system is switched on In the event of an error the MANUAL plus 620 displays a message in plain language 35 Data Interfaces Ethernet Protocol Network connection Data transfer rate RS 232 C V 24 RS 422 V 11 USB USB hub Cover 36 The MANUALplus 620 is connected to PCs networks and other data storage devices via data interfaces The MANUALplus 620 can be interconnected via the Ethernet interface The MANUALplus 620 features a 100BaseT Ethernet Twisted Pair Ethernet connection to the data network Maximum transmission distance Unshielded 100m Shielded 400 m The MANUALplus 620 communicates using the TCP IP protocol NFS file server Windows networks
21. the face and lateral surface e Features a wide machining spectrum from simple turned parts to complex workpieces 100 000 4 2 000 42 D 1 19 1 wit 211 9 90 DEL The MANUALplus 620 for CNC lathes Conceived for medium sized and large production runs e Programming via smart Turn and or DIN PLUS e smart Turn is quickly learned and requires very little training time Supports boring drilling and milling operations on the face and lateral surface e Features a wide machining spectrum from simple turned parts to complex workpieces yo gm e o S1082 21882 x fee p xi 868 ____ 22 29 H f0 With 24 Technical Description Axes Display and programming Traverse range Tool carriers Spindle Display and programming Spindle positioning Spindle override Maximum speed Speed limiting Gear stages C axis operation The MANUALplus 620 is a contouring control for lathes with one spindle and a slide X Z and Y for tool movement The control can also offset the display of movements in the Z axis with those of its secondary axis W The MANUAL plus supports both horizontal and vertical lathes Feed rate in mm min mm revolution Feed rate override 0 to 150 e Maximum feed rate at fou 5000 Hz 60000 min No of pole pairs in motor screw pitch mm 99999 9999 to 99999 9999 mm
22. the screen content Managing more than one machine Requirements Operating system Windows 95 98 ME NT 2000 XP e At least 10 MB free hard disk space Ethernet interface In addition to the features you are already familiar with from TNCremoNT TNCremoPlus can also transfer the current content of the control s screen to the PC live screen This makes it very simple to monitor the machine ID 340 447 xx 37 Mounting Instructions Mounting attitude When installing the MC 420 CC 422 UV R 1xx UM xxx UE 2xxB take note of the minimum spacing space needed for servicing and the appropriate length and location of the connecting cables EEE gt 90 Leave space for air circulation Air out Temperatures of gt 150 C may occur with the UE 21xB with integrated braking resistor do not mount any temperature sensitive parts Leave space for servicing Leave space for air circulation and servicing gt 200 Leave space for exchanging the HDR hard disk Leave space for servicing and connecting cables 38 Mounting and electrical installation Degrees of protection Keep the following in mind during mounting and electrical installation National regulations for power installations nterference and noise immunity Conditions of operation Mounting attitude The following components fulfill the requirements for IP 54
23. 2x Inputs Signal level Input frequency Interface Position Spindle speed Incremental 1 Vpp 33 kHz 350 kHz 350 kHz Absolute EnDat 2 1 N 1 Vpp 33 kHz 350 kHz 350 kHz 1 Switchable 29 Types of Error Compensation Linear error Nonlinear error Backlash Hysteresis Reversal peaks Stick slip friction Thermal expansion 30 The MANUAL plus 620 features functions for automatic compensation of mechanical errors of the machine Linear error can be compensated over the entire travel range for each axis The MANUAL plus 620 compensates for axis errors and errors that result from other axes spindle pitch error sagging misaligned axes etc The play between table movement and rotary encoder movement on direction changes can be compensated in length measure ments by spindle and rotary encoder This backlash is outside the controlled system The hysteresis between table movement and motor movement is also compensated in length measurements In this case the hysteresis is within the controlled system In circular movements reversal spikes can occur at quadrant transitions due to mechanical influences The MANUALplus 620 can compensate for these reversal peaks At very low feed rates high static friction can cause the slide to stop and start repeatedly for short periods This is also known as stiction The MANUALplus 620 can compensate for this problem condition To compensate therma
24. 728 Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C www heidenhain com tw Gertner Service GmbH B ro Kiev 01133 Kiev Ukraine www gertner biz HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Advanced Manufacturing Solutions Pte Ltd HCM City Vi t Nam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
25. HEIDENHAIN MANUALplus 620 The Contouring Control for CNC and Cycle Lathes Information for the Machine Tool Builder October 2009 MANUALplus 620 Contouring Control with Drive System from HEIDENHAIN MANUALplus 620 e Contouring control for lathes with up to axes X Z and Y controlled spindle C axis and driven tools In addition a parallel VV axis can be offset to the Z axis e HEIDENHAIN inverter systems and motors e 12 1 inchTFT flat panel color display e Hard disk Cycle programming for turning drilling boring and milling operations smart Turn programming for turning boring drilling and milling operations DIN programming for turning boring drilling and milling operations Free ICP contour programming for turning and milling contours The MANUALplus supports quick change tool posts Multifix and tool turrets The tool carrier can be located in front of or behind the workpiece The MANUAL plus also supports vertical lathes Also suited for analog drive control BFT 131 MC 420 CC 422 with modular inverter System tests Controls motors and encoders from HEIDENHAIN are usually integrated as components in larger systems In these cases comprehensive tests of the complete system are required irrespective of the specifications of the individual devices Parts subject to In particular the following parts in controls from HEIDENHAIN are wear subject to wear Hard disk
26. The machine tool builder defines the traverse range It is also possible for the operator to limit the traverse range if he wishes to reduce the working space with software limit switches A protection zone for the spindle Z can also be specified The MANUALplus 620 supports quick change tool posts Multifix and tool turrets The tool carriers can be located in front of or behind the workpiece For machines featuring a higher level of automation you can position the spindle or switch to C axis operation Spindle speed Constant shaft speed 1 to 99999 rpm Constant surface speed 1 to 9999 m min Input resolution and display step 0 001 50 to 150 60000 min NPP 5000 Hz PWM frequency in Hz NPP Number of pole pairs The MANUALplus monitors the actual speed Speed limiting can be adjusted via parameter and in the feed rate spindle tool menu A specific parameter can be defined for each gear range The gears are switched via the PLC For milling drilling and boring cycles either the spindle is switched to C axis operation or a separate C axis drive is activated Input resolution and display step 0 001 p 2 S1 C1 E 1 54 2152 T 51 52
27. ads 8455 Cycles for axial and radial drilling pecking and tapping operations with the C axis 8455 Thread milling with the C axis 8455 Axial and radial milling cycles for slots figures single surfaces and polygons as well as for complex contours defined with ICP for machining with the C axis 8455 Helical slot milling with the C axis 8455 Linear and circular patterns for drilling and milling operations with the C axis 8 Context sensitive help graphics 8 Transfer of cutting values from technology database 8 Use of DIN macros in cycle programs 8 9 Conversion of cycle programs to smart Turn programs Interactive Contour 8 9 Contour definition with linear and circular contour elements Programming ICP 8 9 Immediate display of entered contour elements 8 9 Calculation of missing coordinates intersections etc 8 9 Graphic display of all solutions for selection by the user if more than one solution is possible 8 9 Chamfers rounding arcs and undercuts available as form elements 8 9 Input of form elements immediately during contour creation or by superimposition later 8 9 Changes to existing contours can be programmed User functions ICP continued Standard Option 8 9 55 9 70 8 9 42 C axis machining on face and lateral surface Description of individual holes and hole patterns only in smart Turn Description of figures and figure patterns for milling only in smart Turn Creation of freely definable mill
28. dust protection and splash proof protection Visual display unit when properly installed Keyboard unit when properly installed Handwheel Electromagnetic compatibility Intended place of operation Likely sources of interference Protective measures The unit fulfills the requirements for a Class A device in accordance with the specifications in EN 55022 and is intended for use in industrially zoned areas Protect your equipment from interference by observing the rules and recommendations specified in the Technical Manual Noise is mainly produced by capacitive and inductive coupling from electrical conductors or from device inputs outputs such as Strong magnetic fields from transformers or electric motors Relays contactors and solenoid valves High frequency equipment pulse equipment and stray magnetic fields from switch mode power supplies Power lines and leads to the above equipment Keep a minimum distance of 20 cm from the MC CC and its leads to devices that carry interference signals Keep a minimum distance of 10 cm from the MC CC and its leads to cables that carry interference signals For cables in metallic ducting adequate decoupling can be achieved by using a grounded separation shield Shielding according to EN 50178 Use potential compensating lines with a cross section of 6 mm Use only genuine HEIDENHAIN cables connectors and couplings 2 39 Overall Dime
29. e GmbH 50354 Huerth Germany www gertner biz HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland www heidenhain ch DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn HEIDENHAIN s r o 106 00 Praha 10 Czech Republic www heidenhain cz TPTEKNIK A S 2670 Greve Denmark www tp gruppen dk 634 867 22 75 10 2009 H Printed in Germany ES H FR GB GR HK HR HU JP KR ME MK MX MY NL NO Vollst ndige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 02770 Espoo Finland www heidenhain fi HEIDENHAIN FRANCE sarl 92310 S vres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk MB Milionis Vassilis 17341 Athens Greece www heidenhain gr HEIDENHAIN LTD Kowloon Hong Kong E mail service heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu PT Servitama Era Toolsindo Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumoQneumo vargus co il HEIDENHAIN Optics amp Electronics India Private Limited Chennai 600 031 I
30. ical soft key row on the screen All closed loop axes can be also positioned through the PLC PLC positioning of the NC axes cannot be superimposed on NC positioning Axes can be controlled by the PLC They are programmed by M functions or OEM cycles The PLC axes are positioned independently of the NC axes 31 PLCdesignNT accessory PLC basic program 32 PC software for PLC program development PLCdesignNT can be used to easily create PLC programs Comprehensive examples of PLC programs are included Functions Easy to use text editor Menu guided operation Programming of symbolic operands Modular programming method Compiling and linking of PLC source files Operand commenting creation of a documentation file Comprehensive help system Data transfer between the MANUALplus 620 and the PC Creation of PLC soft keys PC requirements Operating system Windows 98 NT 2000 ME XP Compatible computer Pentium 133 or higher e At least 32 MB RAM e At least 20 MB free memory on the hard disk Atleast VGA Serial interface Ethernet interface recommended nternet Explorer 4 01 or higher The PLC basic program serves as a basis for adapting the MANUALplus 620 to the requirements of the respective machine Registered customers can download it from the Internet The following functions are covered by the PLC basic program Controlling all axes Positioning the axes after the reference run Cla
31. ing contours Yaxis machining on the XY and ZY planes only in smart Turn Description of individual holes and hole patterns Description of figures and figure patterns for milling Creation of freely definable milling contours DXF import Import of contours for lathe and milling operations smart Turn programming 9 CO CO CO CO CO 94 55 70 CONDO The basis is the unit which is the complete description of a machining block geometry technology and cycle data Dialog boxes divided into overview and detail forms Fast navigation between the fillable forms and input groups via the smart keys Context sensitive help graphics Start unit with global settings Transfer of global values from the start unit Transfer of cutting values from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring drilling and milling operations with the C and Y axis for simple holes milling contours and drilling and milling patterns or those programmed with ICP Special units for activating deactivating the C axis subprograms and section repeats Verification graphics for blank and finished part and for C and Y axis contours Turret assignment and other setup information in the smart Turn program Parallel programming Parallel simulation DIN PLUS programming Test run graphics 55 70 8 9 Programming in DIN 66025 format Extended command format E
32. l 55 0 2 C axis and driven tool 70 0 2 Y axis 94 0 2 W axis as closed loop PLC axis e Digital current and speed control Modes of operation Manual operation Manual slide movement through manual direction keys intermediate switch or electronic handwheels Graphic support for entering and running cycles without saving the machining steps in alternation with manual machine operation 11 Thread reworking thread repair in a second workpiece setup Teach in 8 Sequential linking of fixed cycles where each cycle is run immediately after input or is graphically simulated and subsequently saved Program run All are possible in single block and fullsequence modes DIN PLUS programs 9 smart Turn programming 8 Cycle programs Setup functions Workpiece datum setting Definition of tool change position Definition of protection zone Tool measurement by touching the workpiece 17 Tool measurement with a tool touch probe 17 Tool measurement with an optical gauge Programming 8 Area clearance cycles for simple and complex contours and contours described with ICP Cycle programming 8 Contourparallel area clearance cycles 8 Recessing cycles for simple contours complex contours and contours described with ICP 8 Repetitions with recessing cycles 8 Recess turning cycles for simple and complex contours and contours described with ICP 8 Undercut and parting cycles 8 Threading cycles for single or multi start longitudinal taper or API thre
33. l expansion the machine s expansion behavior must be known The temperature can be recorded via temperature measurement thermistors connected to the analog inputs of the MANUAL plus 620 The PLC evaluates the temperature information and transfers the compensation value to the NC Integrated PLC PLC expansion Rated operating current per output PLC programming PLC soft keys PLC positioning PLC axes The PLC program is created by the machine manufacturer either with the PLC development software PLCdesignNT accessory or at the control with an external PC keyboard with a USB connection Machine specific functions are activated and monitored through the PLC inputs outputs The number of PLC inputs outputs required depends on the complexity of the machine If the PLC inputs outputs of the MC 420 do not suffice the external PL 510 PLC input output system can be connected Logic unit 0 15A For PL 5xx see PLC Inputs Outputs Format Statement list Memory PLC program on hard disk Process memory 512 KB RAM Data memory 124 KB RAM Cycle time 18 ms adjustable Instruction set Bit byte and word commands Logical operations e Arithmetical commands Comparisons Nested calculations parentheses Jump commands Subprograms Stack operations Submit programs 999 timers 48 counters Comments PLC modules 100 strings The machine manufacturer can display his own PLC soft keys in the vert
34. mped axes Homing the axes reference end positions Temperature compensation of the axes Feed rate control Controlling and orienting the spindle Spindle brake Gear switching via M functions C axis via main drive C axis via separate drive PLC soft keys Displaying and managing PLC error messages Hyaraulic control Hyaraulic chuck Electronic handwheels Controlling the coolant system Handling of M and G functions Lubrication Chip conveyo Door control Tool change for multipoint tools Positioning of the tool turret with three phase motor 1 1 e e e 99 09 09 1 Basic functions implemented Commissioning and Diagnostic Aids Oscilloscope Logic signals TNCscopeNT accessory Table function Trace function Log TeleService accessory The MANUALplus 620 provides internal commissioning and diagnostic aids The MANUALplus 620 features an integrated oscilloscope Both X t and X Y graphs are possible The following characteristic curves can be recorded and saved in six channels e Actual value of axis feed rate Nominal value of axis feed rate Contouring feed rate Actual position Nominal position Following error of the position controller Nominal values for speed acceleration and jerk Actual values for speed acceleration and jerk Nominal value of analog output Content of PLC operands Encoder signal 0 A Encoder
35. ncing ISO 8015 ISO 2768 m H 6 mm 0 2 mm Connection to KTY RS 422 RS 232 C Adapter Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H lt 6 mm 0 2 mm 46 USB Hub Dimensions in mm Tolerancing ISO 8015 ISO 2768 mH 6 mm 0 2 mm 100 0 2 68 50 X ez 1 ire Cutout for mounting USB Extension Cable with Hubs Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm L 1000 5000 n x 5000 0104 L Ordering length 47 Cuboid Probe Contact for TT 140 Dimensions in mm Tolerancing ISO 8015 ISO 2768 mH 6 mm 0 2 mm 48 Documentation Technical documentation User documentation Other documentation Items supplied with the control include One MANUALplus 620 User s Manual e One MANUAL plus 620 smart Turn and DIN programming User s Manual This documentation must be ordered separately in the language required Further documentation is available from HEIDENHAIN Tech
36. ndia www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0073 Japan www heidenhain co jp HEIDENHAIN LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr Montenegro gt SL Macedonia gt BG HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes Ags Mexico E mail info heidenhain com ISOSERVE Sdn Bhd 56100 Kuala Lumpur Malaysia E mail isoserve po jaring my HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands www heidenhain nl HEIDENHAIN Scandinavia AB 7300 Orkanger Norway www heidenhain no PH PL PT RO RS RU SE SG SK SL TH TR UA US VE VN Machinebanks Corporation Quezon City Philippines 1113 E mail info machinebanks com APS 02 489 Warszawa Poland www apserwis com pl FARRESA ELECTRONICA LDA 4470 177 Maia Portugal www farresa pt HEIDENHAIN Reprezentanta Romania Brasov 500338 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 125315 Moscow Russia www heidenhain ru HEIDENHAIN Scandinavia AB 12739 Skarholmen Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINATN s r o 91101 Trencin Slovakia www kopretina sk Posrednistvo HEIDENHAIN doo 2000 Maribor Slovenia www heidenhain hubl si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San ve Tic LTD STi 34
37. ndows 95 98 or NT 4 0 or 2000 At least VGA XGA recommended Atleast 16 MB RAM Atleast 15 MB of free hard disk space e Ethernet interface The DriveDiag software for PCs enables the service technician to make a simple and fast diagnosis of the drives It also makes it possible to display and evaluate the electronic ID labels The following diagnostic functions are available Reading and displaying the electronic ID labels of OSY motors with EON 1325 or ECN 1313 Reading and displaying the electronic ID labels of the UVR 1xxD and UM 1xxD inverter modules Displaying and evaluating the internal control conditions and the status signals of the inverter components Displaying the analog values available to the drive controller Automatic test for proper function of motors and inverters Automatic test of position and speed encoders The online monitor OLM supports the commissioning and diagnosis of control components through Display of control internal variables for axes and channels Display of controllerinternal variables Display of hardware signal states Various trace functions Activation of spindle commands Enabling control internal debug outputs The online monitor is a component part of the control and is called over a code number Monitoring Functions During operation the MANUALplus 620 monitors a number of parameters e Amplitude of the encoder signals e Edge separation of the encoder
38. nge Coolant Emergency stop Spindle start stop Spindle Spindle override Rapid Axis direction keys traverse Proposal for a machine operating panel Accessories PLC Inputs Outputs PL 510 If the PLC inputs outputs of the MC do not suffice additional PL 510 PLC input output units can be connected These external modular I O systems consist of a basic module and one or more input output modules vt Basic modules Basic modules for 4 6 or 8 I O modules are available They are mounted on standard NS 35 rails DIN 46227 or EN 50022 is i Supply voltage 24V Power consumption approx 20 W Weight 0 36 kg bare LN Basic modules with HEIDENHAIN PLC interface 510 Slots for 4 UO modules ID 358849 01 CR CP PLB 511 Slots for 6 I O modules ID 556941 01 PL 510 PLB 512 Slots for 8 I O modules ID 557 125 01 Up to four PLB 510 and up to two PLB 511 or PLB 512 can be connected to the control The maximum cable length to the last PLB 51x is 30 meters modules The modules consist of one module with digital inputs outputs and one analog module For partially assembled basic modules the unused slots must be occupied by an empty housing PLD 16 8 module with 16 digital inputs and 8 digital outputs Total current Outputs 0to7 lt 4A Outputs 0 to 3 or 4 to 7 2A Simultaneity factor 2 outputs 2 A each 4 outputs 1A each 8 outputs 0 5 A each Weight 0 2 kg ID 360916 01 PLA 4
39. nic handwheels One HR 410 one HR 130 or up to three HR 150 via HRA 110 18 e Up to two HR 180 Touch probes OneTT 140 tool touch probe 19 PLC input output systems Modular external input output systems PL 510 or PL 550 consisting of 17 Basic module with HEIDENHAIN PLC interface PLB 510 for 4 modules PLB 511 for 6 I O modules PLB 512 for 8 I O modules PLB 550 for 4 I O modules PLD 16 8 module with 16 digital inputs and 8 digital outputs PLA 4 4 Analog module with 4 analog inputs for 10 V and inputs for PT 100 thermistors USB hub v 36 PLC basic program v 32 DataPilot MP 620 programming station Control software for PCs for programming archiving and training Software PLCdesignNT PLC software developing environment 32 TNCremoNT Data transfer software 37 TNCremoPlus Data transfer software with live screen function 37 TNCscopeNT Software for data recording 33 DriveDiag Software for diagnosis of digital drive systems 34 TNCopt Software for putting digital control loops into service 34 TeleService Software for remote diagnostics monitoring and operation 33 For further information refer to the brochure MANUALplus 620 1 For registered customers these software products are available for downloading from the Internet User Functions User functions 5 5 S ARS Configuration Basic version Z axis spindle 0 2 Positionable spindle and driven too
40. nical Manual for MANUALplus 620 in English or German Technical Manual for Inverters and Motors User s Manual for MANUALplus 620 User s Manual for MANUALplus 620 smart Turn and DIN programming Miscellaneous User s Manual for TNCremo User s Manual for TNCremoNT User s Manual for TNCremoPlus User s Manual for PLCdesign MANUALplus 620 brochure Touch Probes brochure Inverter Systems brochure Motors brochure Remote Diagnosis with TeleService Product Overview Touch Probes CD ROM DataPilot IVIP 620 demo version CD ROM ID 634863 xx ID 208962 ID 634864 xx ID 685556 xx As integrated help and in PDF format As integrated help and in PDF format As integrated help and in PDF format As integrated help and in PDF format ID 634865 D 208951 xx D 622420 xx D 208893 xx D 348236 xx D 344353 xx D 662 178 01 49 HEIDENHAIN Service Technical support Replacement control system Hotline Seminars 50 HEIDENHAIN offers the machine manufacturer technical support to optimize the adaptation of the MANUALplus to the machine including on site In the event of a fault HEIDENHAIN guarantees the rapid supply of a replacement control system usually within 24 hours in Europe Our service engineers are naturally at your disposal by telephone if you have any questions on the interfacing of the control or in the event of faults TNC support gt 49 8669 31 3101 E mail
41. nsions MC 420 CC 422 Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm 0 2 mm MC 420 5 position encoder inputs CC 422 6 control loops CN N H di amp D 2 J Jr D HOH e 5 00 XC Jr HC tS 456 CC 422 174 25 1 CC 424 177 25 1 480 40 131 Dimensions in mm Tolerancing ISO 8015 ISO 2768 mH lt 6 mm 0 2 mm 410 386 0 2 OOOO z GE e L XL 00000 1 15x45 N Y e 1 ee 1 N e H zm TIT a aa HE E pel Ed res ET x eee N Space for air circulation M Na 0 5 ml S 386 0 2 _ 400 1 Cutout in machine panel Mounting surface 5 5 20 5 1 25 Space for air circulation
42. pport of W axis 11 HEIDENHAIN Control Systems The MANUALplus 620 lathe machine control from HEIDENHAIN includes various components which can be selected and combined to fit the application Model Page MANUALplus 620 Main computer MC 420 13 Controller unit for digital servo CC 422 15 control Power supply unit for analog UV 106B 15 servo control Operating panel BFT 131 16 Connecting cables 21 Accessories Machine operating panel MB 420 16 PLC inputs outputs PL 510 17 Electronic handwheels HR 410 HR 180 HR 130 or 18 HR 150 Tool touch probe TT 140 19 MC 420 CC 422 MC 420 CC 422 with compact inverter with modular inverter 12 Main Computer Main computer Power supply MC 420 HDR hard disk SIK component The MC 420 main computer includes Processor Celeron 400 MHz 512 MB RAM memory PLC Interface to the CC controller unit Interface to the control panel Interface to the handwheel Further interfaces PLC expansion Ethernet USB RS 232 C V 24 RS 422 V 11 To be ordered separately HDR hard disk with the NC software SIK component System Identification Key for enabling the control loops and software options The main computer is powered over the CC controller unit The MC 420 main computer features five position encoder inputs Position inputs 5 x 1 Vpp EnDat 2 1 Weight 4 2 kg ID 515929 02 The HDR hard disk i
43. rating panel and the HR 410 handwheel can be adapted to different requirements The snap on keys are available in packs of five keys Axis keys VW TT WM Orange A D 330 816 42 X ID 330 816 24 U D 330 816 43 IV ID 330 816 37 D 330 816 26 n ID 330 816 36 V D 330 816 38 1D 330 81623 Z ID 330 816 25 W D 330 816 45 Gray a 2 VE A D 330 816 95 V D 330 816 69 x D 330 816 0W _ ID 330 816 0R Ww a ER D 330 816 96 W D 330 816 0G SEH D 330 816 0V 10 330 816 0D B Wa Dm Y B D 330 816 97 W D 330 816 0H D 330 816 0N ID 330 816 0E IV xX KS B D 330 816 98 IV D 330 816 71 _ ID 330 816 0M 2 ID 330 816 65 c IV Ze D 330 816 99 IV D 330 816 72 iG D 330 816 67 ID 330 816 66 C D 330 816 0A X D 330 816 63 Y D 330 816 68 2 ID 330 816 19 X4 vz 714 U D 330 816 0B Xt D 330 816 64 ID 330 816 21 24 ID 330 816 16 E a U D 330 816 0C X ID 330 816 18 D 330 816 20 21 ID 330 816 0L V X Ys i V D 330 816 70 x ID 330 816 17 0 ID 330 816 0P ZH ID 330 816 0K Machine functions EN PET ID 330 816 0X 3 ID 330 816 75 D 330 816 0T E ID 330 816 86 SPEC EN 4 Sa 10 330 816 1Y _4 ID 330 816 76 4 ID 330 816 81 ID 330 816 87 a B D 330 816 30 5 ID 330 816
44. s removable It contains the NC software and a slot for the SIK component HDR for ID MANUAL plus 620 628935 51 The SIK component contains the NC software license for enabling control loops and software options It gives the main computer an unambiguous ID code the SIK number The SIK component is ordered and shipped separately It must be inserted in a special slot in the HDR Additional control loops and options can be enabled later by entering a keyword HEIDENHAIN provides the keyword which is based on the SIK number When ordering please indicate the SIK number of your control When the keywords are entered in the control they are saved in the SIK component This enables and activates the options MC 420 with 5 position encoder inputs HDR hard disk SIK component 13 Master keyword NC software license Additional axes Software options 14 For commissioning the MANUALplus 620 a master keyword can be used that will unlock all options for a duration of two weeks After this period the control loop options will be active only through the correct keyword Should service become necessary the SIK component must be inserted in the replacement control to enable all required options SIK with software license and ID enabling for Three control loops and options 530005 53 Cycle programming option 8 smart Turn Option 9 Thread option 11 C axis option 55 Option ID number
45. signal 90 B Simultaneous graphic representation of the logic states of up to 16 operands markers words inputs outputs counters timers Marker M I Output O e Timer T Counter C poLogik X PC software for transferring the oscilloscope files to the PC Note The trace files are saved in the TNCscopeNT data format The current conditions of the markers words inputs outputs counters and timers are displayed in tables The conditions can be changed through the keyboard The current content of the operands and the accumulators is shown in the instruction list in each line in HEX or decimal code The active lines of the instruction list are marked For the purposes of error diagnosis there is one log for all error messages and one for all keystrokes PC software for remote diagnosis remote monitoring and remote control of the MANUALplus 620 For further information ask for the Remote Diagnosis with TeleService Product Overview 33 TNCopt accessory DriveDiag accessory OLM Online monitor 34 PC software for commissioning digital control loops Functions Commissioning the current controller Automatic commissioning of the speed controller e Automatic optimization of sliding friction compensation Automatic optimization of the reversal spike compensation Automatic optimization of ky factor Requirements Operating system Wi
46. sion cable Weight approx 0 7 kg HR 130 without detent ID 254040 05 HR 130 with detent ID 540940 01 Handwheel adapter for connection of up to three HR 150 panel mounted handwheels and two switches for axis selection and for selecting the interpolation factor The first two handwheels are permanently assigned to axes 1 and 2 The third handwheel is assigned to the axes over a selection switch accessory or by machine parameters The position of the second selection switch accessory is evaluated by the PLC for example to set the proper interpolation HRA 110 ID 261 097 xx Weight approx 1 5 kg Handwheel selection switch with knob and cable ID 270908 xx Panel mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter Weight approx 0 7 kg HR 150 without detent ID 540940 06 HR 150 with detent ID 540940 07 HR 410 Portable electronic handwheel with Keys for the selection of 5 axes Traverse direction keys Keys for three preset feed rates Actual position capture key e Three keys with machine functions see below Two permissive buttons 24 V Emergency stop button 24 V Magnetic holding pads All keys are designed as snap on keys and can be replaced by keys with other symbols For key symbols see Snap On Keys Weight approx 1 kg HR 410 model Mechanical detent With Without Standard assignment 296469 53 with the FCT A FCT B FCT C function keys
47. speed Actual position 4 26 Axis feedback The MANUAL plus 620 operates with feedforward control control Operation with The term following error denotes the distance between the following error momentary nominal position and the actual position of the axis servo lag The velocity is calculated as follows v V velocity ky position loop gain Sa following error Operation with Feedforward control means that a velocity and acceleration input feedforward control is adapted to the machine while taking the jerk limiting into account Together with the values calculated from the following error it forms the nominal value This greatly reduces the following error to within a few um The feedforward is adjustable from 0 to 100 via a machine parameter Control loop The cycle time for the position controller is defined as the time cycle times interval in which the actual position value is compared to the calculated nominal position value The cycle time for the speed controller is defined as the time interval during which the actual speed value is compared to the calculated nominal speed value The cycle time for the current controller is defined as the time interval during which the actual current value is compared to the calculated nominal current value Position Position Speed Current controller controller controller MC 420 3ms 0 6 ms 0 1 ms pim Time CC 422 ims La gt
48. t least 15 GB on hard disk Input resolution and display step Linear axes X axis 0 5 um diameter 1 um Z axis 1 um Y axis 1 um W axis 1 um C axis 0 001 Interpolation Straight line In 2 axes max 100 m optional in 3 principal axes Circle In 2 axes radius max 999 m optional additional linear interpolation of the third axis C axis Interpolation of X and Z linear axes with the C axis did 1 As ordered On motors with two pole pairs For further information refer to the Inverters brochure ID 622420209 For further information refer to the brochure MANUALplus 620 Specifications MANUALplus 620 Page Axis feedback control Digital drive control for synchronous and asynchronous motors with CC 422 26 Analog drive control with UV 106B With following error v 27 With feedforward v 27 With jerk limiting 28 Maximum feed rate No Seo min TTE screw pitch mm at fPwm 5000 Hz Constant surface speed v 25 Input mm min or mm revolution 25 Cycle times of main computer MC 420 Block processing 3 ms Position controller 3 ms 27 Cycle times of controller unit CC 422 27 Speed controller 0 6 ms 27 Current controller PWM TiNT 27 Power supply Permissible temperature range 3333 Hz 150 us 4166 Hz 120 us 5000 Hz 100 us 6666 Hz 75 us 8333 Hz 60 us 10000 Hz 50 us Inverter with logic unit 3 x 400 V Color flat panel display and PLC 24 V Operation 0 C to 40
49. tput of sinusoidal scanning signals The measured value is calculated by counting the signals When the machine is switched on the machine axes need to traverse a reference mark for an accurate reference to be established between measured value and machine position For encoders with distance coded reference marks the maximum travel until automatic reference mark evaluation for linear encoders is only 20 mm or 80 mm depending on the model or 10 or 20 for angle encoders Incremental encoders with sinusoidal output signals with N 1 Vpp levels are suitable for connection to HEIDENHAIN numerical controls With absolute encoders the position information is contained in several coded tracks Thus an absolute reference is available immediately after switch on Reference mark traverse is not necessary Additional incremental signals are output for highly dynamic control loops The MANUAL plus 620 is fitted with the serial EnDat 2 1 interface for the connection of absolute encoders Note The EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with integrated absolute ECN EON rotary encoders Special adapter cables are available Incremental and absolute linear angle or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the MC Incremental and absolute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the CC 4
50. ugh the analog speed command interface of the MC 420 main computer For further information on the UV 1068 refer to the UV 1068 product information sheet on www heidenhain de docu CC 422 UV 106B 15 Operating Panel BFT 131 operating panel MB 420 machine operating panel Machine operating panel 16 ID 583 683 01 Weight approx 3 kg 12 1 inch color flat panel display 1024 x 768 Operating mode keys Horizontal and vertical soft keys Numeric keypad Editing keys smart Turn keys BFT 131 D 293757 45 Weight 0 9 kg e 21 snap on keys freely definable via PLC Operation keys Assigned according to PLC basic program with Control voltage on emergency stop NC start NC stop 5 axis keys rapid traverse retract axis tool change unclamp tool menu selection unlock door spindle start spindle stop coolant rinse water jet chip removal For further symbol keys see Snap On Keys e Additional connections Terminals for 3 PLC inputs and 8 PLC outputs The machine tool manufacturer can also design its own machine operating panel It should contain the following components Handwheels e Axis direction buttons or joystick e Emergency stop button e Feed rate override Spindle override Cycle keys Spindle keys Handwheel Z Feed rate override Handwheel resolution Handwheel X ra MB 420 Cycle start Cycle stop Tool cha
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