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1. Fast paint change Um Smaller space requirements coupled with greate flexibility These are features that distinguish W booth systems Ranging from low cost boot intr applications and small operations to fully automatic powder coa units combined with pre and post coating WAGNER has the right solution for a rapid paint change and the efficient use of powder In combination with our recovery systems we offer optimal energy and material efficiency to lower costs 4 protect the environment 4 Booths 65 Manual booths 66 Automatic booths 72 81 Accessories Booths WAGNER Manual booths The WAGNER manual booths not only offer an introduction to powder coating but may also be integrated into automated systems The BASIC line offers two cost efficient booth variants that customers may upgrade according to their requirements Thanks to its numerous vari ants the ID booth line may be employed for coating individual parts for coating small volume productions and anything in between 1 Flexibility Here you find the right model for any coating requirements be it for coating small or bulky parts 2 Rapid Paint Change The comfortable handling of the
2. WAGNER IP 5000 The IP 5000 is a vacuum supported hose pump for intermediate dosing or feeding It makes high feed rates with low air requirements and long feed distances of up to 50 meters easily possible This new pump 15 suitable for all types of feeding options without restrictions for container sizes ue Mm lt gt E 0005 1 Rapid paint changes Easy operation all keys have a single function The automatic cleaning program for suction and feed direction as well as the adjustable flushing function ensure a quick paint change 2 Highest efficiency Four preset and freely programmable recipes for flat and complex parts as well as for the post coating avoid time consuming manual adjust ments of the electrostatics The active service interval indicator displays the remaining running time and ensures optimum maintenance processes 3 Reliability El The pump allows for high flow rates with low air requirements Long feed distances of up to 50 meters are easily possible 4 High performance The basis for the constant and above all high feed performance is the combination of vacuum and dense stream feed 5 Flexibility Feeding can be directly from the carton from 200 drums or from the Big Bag The IP 5000 is also suited for the emptying of final filter tank and
3. Industrial Solutions Complete system 12000 The complete system includes all required components for the installa tion of a complete system Several versions and accessories allow for individual customization It offers all functions required for a high coating quality and a fast paint change Special advantages e Booth housing with PVC sandwich construction 2 5 m length Rapid and easy paint change partially automated dependent on configuration e Suction power 12 000 m h For workpieces H1 400xW600 e Manually coated positioned on the front side Direct access to the workpiece ensures the highest coating quality e Variable arrangement Customized layout possible rimaCube 12000 4xPEA C4XL w o moving PrimaCube 12000 6xPEA C4XL w o moving rimaCube 12000 8xPEA C4XL w o moving PrimaCube 12000 10xPEA C4XL w o moving rimaCube 12000 12xPEA C4XL w o moving Included Items Booth housing made of PVC sandwich elements 3 gun slots per side front manual coating station Max work piece dimensions H 1 400 mm x W 600 mm Monocydone with final filter 12 00 m h Controller for final filter Peristaltic pump PrimaCenter integral powder center with centralized system operation Application equipment according to the configuration selection Assembly material The arrangement of the components is base
4. Special advantages Compact set up withsieving unit and flui dized container Less spae requirements good cost performance ratio ICF filter recovery air outlet box The sound insulated air outlet box collects the air that is sucked in and blown out by the fans and returns it to the environment Included Items Air outlet box Sound insulation elements Special advantages Hange mounted directly onto the booth hull Space saving construction ir outlet box assy 8000m h Air outlet box assy 12000m h Blow direction w fD Industrial Solutions ICF filter recovery fan box The fan box allows for a certain suction capacity of a booth If the pres sure loss in the air system is known the expected air power can be calcu 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI Three phase current connection 220 240 380 420 V lated on the basis of the fan characteristic curves It is optimally coordi nated with the ICF system 78 dB A Special advantages Included Items Hange mounted directly onto the booth Fan box hull s Two air motors Space saving construction Two radial fan wheels Ten pulse cleaning valves Fan box with cleaning 8000m h 3059100 ee Fan box with cleaning 12000m h 3059980 eee ICF Recovery System Filter trolley The powder air mixture s
5. jen X X Deflector cone assy D18 Tribo Deflector cone assy D25 Tribo jeans Deflector cone assy D32 Tribo SplittipTibo jepos Fngrmzltk je Finger nozzle 10x crosswise sertation Finger Nozzle T6xerosswise Adapter finger nozzle W fach jepos 59055922 Industrial Solutions Application accessories Wagner offers a comprehensive accessories range for the application of powder lacquers Please select the components you require from this table O Compatible with one another ozzule systems dapter 16 finger nozzle ozzle D10 ozzle D8 ound Nozzle owder shower E ee N PowderhoseDI2 _ JOA 44 PowderhoseD8 pss 1 Jejejejeeejeje ejeje e J Measurement tools 2 307502 Powder Measuring 4 TTT je 3 ___ Application accessories Wagner offers a comprehensive accessories range for the application of Compatible with one another powder lacquers Please select the components you require from this table _________
6. PumpftamelP5000 9S5 __ __ Schlauchklemme __ m Hoehoder b2 __ pw ___ Hosedip 0 22 FlangeforLevelcontrolcomplete eS __ Feeding preparing accessories Wagner offers a comprehensive accessories range for feeding and prepa Compatible with one another ring powder lacquers Please select the components you require from this table UCTION UNIT IP 5000 ASSY pen UCTION LANCE SN600 14 Jer 2301550 uction unit sn1500 14 901548 Injectorsocketsetx pem Injectorsocketset Ax80mm B9B Injectorsacketset j9 pee __ S naem A 1 19 pe 4 Blow out system pee ____ hw ssembly Thread adapter O BUS ower cable GheQplg BG JL ___ Sons Level probe assy 330mm gg Level probe assy 665mm ccessories Reductionsleeved1O O jejejeje Fatal jejejeje pasi __ enturi nozzle e 1 njek
7. e A e w lt 5905 922 Industrial Solutions Application accessories Wagner offers a comprehensive accessories range for the application of Compatible with one another powder lacquers Please select the components you require from this table CoronaStarPEMXtasy jejejej nme etrofit al Manual Se SPRINT e aw i1 ccessories eje jeje ws H seHWQOQN 01910900060 500 WedeXi 9 jeje 4 etrofit tot PRIMA SPRINT Aru TT feel TT lll pms tot PRIMA SPRINT OL V pw erf PRI SPRNT LI mem Switehbor ____ e J 1 9 Repetider ejeje jejeje ccessories rotective wedge C4 1 s ___ un accessories oronaStar set PEM PEA PEA XL C4 __ ___ orona tar WA C4 pt tt mes __ X un retrofit set IG OCAR 4 erofitset to CHF un accessories N CORONA STARET TT TTT e i1 un retrofit set Rotseo 4 _ B6 PS wn ST ws 5905 922
8. After filter unit monocyclones Final filters are required to operate a cyclone system They provide the necessary suction capacity and must be matched to the pressure loss in the overall system Special advantages Suitable for product Included Items e Filter cartridges application categories U e Monocyclone Filter unit with powder collecting trolley SAI Fan unit Meet the legal requirements for powder Vent silencer removal Filter control unit e Filter cleaning with compressed air pulses Low air consumption Differential pressure monitor Maintain the minimum suction capacity e Horizontal filter cartridges Easy to maintain and replace ilterunit 3DFP9 8000 R lterunit 4DFP16 16000 R Filterunit 4DFP16 20000 R lterunit 4DFP24 24000 R ilterunit 4DFP32 28000 R lterunit 4DFP32 32000 R lterunit 3DFP9 8000 L Filterunit 4DFP12 12000 L lterunit 4DFP16 16000 L ilterunit 4DFP16 20000 L ilterunit 4DFP24 24000 L lterunit 4DFP32 28000 L Filterunit 4DFP32 32000 L TI Filterunit 4DFP12 12000 R Industrial Solutions ICF filter recovery The filter is used to separate coating powders directly It is characterized by a very high separation efficiency of over 99 9 The ICF system can be flange mounted directly onto the booth The mobile filter trolley can be readily exchanged during a paint change Y Y
9. E i H di WAGNER application units are in use around the world and enable optimal coating results for all surface types The new gun genera tion achieves greater efficiency and perfection both in manual and in automatic coating applications The WAGNER manual units are the result of continuous development efforts for greater perfor mance Thanks to their user friendly design the devices are easy and faster to work with E P a 4 Go a a 4 4 s 1 Te T amp dd s amp Lao amp QU lt 11 a I gt TT LE o 4 Applying Manual application systems 44 Automatic application systems 54 Accessories 59 Applying WAGNER Manual application systems Manual guns set new standards and trends for all kind of surfaces in modern powder coating With the new gun generation maximum effi ciency and perfection may be achieved the product philosophy creates a completely balanced refinement and offers the longest service life plus optimum handling gt 1 Highest Flexibility The great accessories selection nozzles extensions hoses etc allows for a diverse range of applications 2 Hightest Efficiency WAGNER Air Flow Control AFC ensures opti
10. Epoxy powder coatings e Metallic powder coatings e Acrylic powder coatings UDS powder coatings e Effect powder coatings out Protection class Air inlet pressure 0 05 20 0 Nm h Operating temperature 5 45 C 41 0 113 0 F Weight 38 0 kg 83 8 Ib Exhaust air flow Airinlet connection G1 4 i Included Items Corona manual PEM X1 Control device EPG Sprint X e Injector PI F1 Device cart optional with a vibrating table Powder hose 5m 11mm Mains cable 3m Grounding cable 10m Connection hose Different stainless steel containers sold separately Cup gun case set This set is a ready to use coating device With air pressure and power supply the device is ready to start powder coating An ideal solution for small parts and mobile use with excellent coating results Airinlet connection Special advantages Processable materials Included Items Compact mobile and always ready to use e Polyester powder coatings Cup gun 1 CG A compact and very organized case set for e Hybrid powder coatings Hat spray nozzle system mobile use Metallic powder coatings Circular spray nozzle system e Perfectly balanced e Acrylic powder coatings Gun cable 4m secure grip on the gun that is easy on the e UDS powder coatings Mains cable joints in every situation Effect powder coatings s Air hose package 4m e Fully electronic con
11. PrimaCube MC Roof additonal pow 4 Moving package 2xVU1 2400 2xRS8 1000 B ___ __ Moving package 24VU1 1800 _ 06 BB ___ ___ Moving package 2xVU1 2400 2041 00 9 PrimaCube manualcoater2 6 6 po PrimaCube manual platform 12000 _ 6 Qm Reductionsleeved1O 1 y Fate 20 ms Manual UnitSpint AFUSA mmm ___ PrimaCenterintegral un gt e WJ cs Industrial Solutions Industrial Solutions J Wagner GmbH J Wagner Industrial Solutions Industrial Solutions D 88677 Markdor
12. ovable profil frame assy for Basic 800 o o mall ground panel Basic 8000 ig ground panel Basic 8000 3259 ccessories overing shoe 1 piece J ter trolley assy 8000m h ____ ___ fe mw ilter trolley assy 12000m h e 9 NM Reduction sleevedt0 Fase ms __ ___ PrimaCube manual oater2 o mue __ Accessories S PrimaCube MC Roof additional ao manual platform 12000 89939 59055922 84 Industrial Solutions a perfect environment WAGNER recovery systems separate the powder air mixture exhausted from the booth and return the powder to the powder circuit WAGNER offers two different systems filter and cyclone recovery Strong performance ensures alance Recovery Cyclones 86 Filter 88 Accessories 94 Recovery c lt a o 5 D N Industrial Solutions Multicyclone Multicyclone units are used as a powder recovery sys
13. c EM TTS Powder center PAM The new WAGNER PXM powder center is the powder supply centerpiece for a paint change system The PXM isincredibly easy to operate on the touch screen offers quick paint changes and comprehensive individual configuration options See page 22 Automatic powder guns PEA 4 amp PEA 4 AL The powder automatic guns PEA 4 and PEA C4 XL are now also available as FM certified variants See page 55 Light blocks CML 720 The new 720 light bars offer opti mized workpiece recognition and flexible operating modes for adapting to the workpiece geometry See page 129 8 Industrial Solutions Maximum flexibility for efficient supply As the heart of the powder supply the powder center ensures that the required quantity of powder is fed from the original container to each application area e g guns Regardless from which powder tank you feed the material whether from the original container drums etc our experts will assist you in selecting the right solution for your coating needs AAA Feeding preparation Venturi feed 10 IP 5000 14 Peristaltic feed system 16 PrimaCenter 18 PXM powder center 22 SuperCenter 32 Basic powder center 36 Feeding preparation WAGNER Venturi feed WAGNER powder injectors are based on the Venturi principle for the transport of the coating
14. Industrial Solutions Excellence for industrial coati e gt The big WAGNER Powder application 2015 Experience WAGNER WAGNER is one of the market leading manufacturers of high tech systems and components for the application of liquid and powder lacquers and other paints to surfaces WAGNER offers a complete product and technology range starting with feeding the material to mixing dosing motion and control technology including material logistics finishing with the application of various materials to the surfaces The WAGNER Group operates globally with approximately 1 450 employees 19 operative companies and about 300 international WAGNER sales branches We have seven technology centers for research and development worldwide In workshops equipped with the latest technology customers may apply coating to their product under real life production conditions and determine the most cost effective system configuration We ensure the high quality of all WAGNER products with a quality assurance system covering all business processes design and development production process technology marketing sales and service Consultation contact person We would be happy to advise you over the phone alternatively please send an email to Customer Service Export Tel 49 0 7544 505 1927 E Mail cs international wagner group com Technical Support Powder Tel 49 0 7544 505 1924 E Mail ts powder w
15. Incremental Encoder assy T4pulse _____ _ meos ___ lghbmerwtpug __ ___ Light curtain SCANS30 450 ___ ___ Light curtain SCAN S30 1200 06 9 __ ___ Light curtain SCAN S30 1650 ________ _ 148828 Light curtain SCANS30 2025 ____ 48829 Light curtain SCANS30 2400 ______ 48830 Incremental encoder 100 pulse O _______ 55239 Light curtain CML720 unit 160 05 CANopen a 345151 ight curtain CML720 unit 310 20 CAN 45152 ight curtain CML720 unit 470 20 45153 ight curtain CML720 unit 630 20 CAN 45154 ight curtain CML720 unit 950 20 CAN 345155 BR amp amp YW ww Ww UY O N ight curtain CML720 unit 1270 20 CAN ight curtain CML720 unit 1590 20 CAN ight curtain CML720 unit 1910 20 CAN ight curtain CML720 unit 2230 20 CAN ight curtain CML720 unit 2550 20 CAN ight curtain CML720 unit 2870 20 CAN ight curtain CML720 unit 610 40 CAN ight curtain CML720 unit 930 40 CAN ight curtain CML720 unit 1250 40 CAN m ight curtain CML720 unit 2530 40 CAN o Light curtain CML720 unit 2850 40 ccessories Orifice metal Rack PrimaTech Digitech ______ lug boxes Connectionbox 604207 CO Accessories mGuardrs2000TX TXVPN550 ______ _______ _ Installation set MCM mGuard O CAN Bus Terminator Fe
16. ___ sembly profile scan 2025 with ings 1e sme ___ _____ ssembly profile scan 2400 with fixings fe ges ube round aluminium 0403 mm ase damp de e me 1 o eg damp piece pe m X Stand for peristaltic pump cabinet Jj BOm M estrum OA mew BT 2L Holder set for ML720 OO ass __ __ BT 22 HoldersetforCML720 OJO asoa Assembly A Proflerall 9 TenonBlock8StMS Power cable Bw 5 e pem 4i gS ge Hans cable 9 gm Wmakhm 9 BB Gegen 9 gen Extensible ges as BB ENT 3 3 e e BS s _______ 9 mes Accessories Controlling WAGNER offers a comprehensive accessories range for control systems Compatible with one another Please select the components you require from this table ower cable Main connection primatech
17. 3057190 _ ID suspension booth circul mode rail 3082406 ID suspension booth spray to waste mode 3056720 ID spray wall The ID spray wall is especially suited for the coating of large parts in one color operation or for frequent color changes Special advantages Included Items e Slanted air baffles for directing the air Spray wall assy current Three filter cartridges Integratable in automatic coating systems Deflector grid with flow line operation e Base frame with stainless steel floor plate Robust scratch resistant floor e Booth on casters Mobile 10 Spraywall Spray to Recovery ID Spraywall Spray to Waste Input voltage 220 380 V Rated power drive motor 2 20 kW Frequency Filter surface area 30m 322 9 ft umber ofiter ads AO 20 Nm h Air consumption 3057870 A SA 3057905 EE A lt dud e e E gt eb D et a e UN WAGNER Automatic stainless steel booths Stainless steel booths are used where an automatic coating system needs to be built on a small budget and in a rough environment This indestructible and easy to maintain booth type ensures professional use over many years With the ICF filter and ICM multicyclone reco very versions units can be built for single paint or multi paint systems 1 Easy cleaning The accessible stainless steel booth floor and th
18. 59055922 Individual and modular Excellent reliability and high precisi that s what WAGNER control techn basis for advanced and powerful automation solutio coating Regardless of what your application may b right solution for you Control PrimaTech controllers 110 ProfiTech M controllers 120 ProfiTech S controllers 126 Accessories 128 Control WAGNER PrimaTech control system The PrimaTech controller range is a completely modular system with a diverse functional scope Combining various control units and peri pheral system components allows for the creation of a complete powder coating system The system is designed with plug in ready connec tions and thus ensures a safe and easy assembly The configuration options extend from simple gun control to controlling reciprocators and Sliding tables This allows for the construction of a semi professional all in one system with a functional scope for many diverse applications and offering a great price performance ratio 1 Plug and Play Easy configuration and assembly 2 High Flexibility PrimaTech can be used for controlling Corona as well as Tribo guns 3 Cost effectiveness Additional modules for example gap and height control
19. CPS control wall cabinet housing components Only one connection point e Main components connect using plug and socket Easy and reliable connection e Compact design Space saving does not require any specific installation site VCM CPS Cota 23000 un du e e a Industrial Solutions Gun control module EPG 2 The EPG 52 control unit is used for all WAGNER guns in an automated system 2 guns may be connected and independently remote controlled using the central control unit Special advantages Included Items e Fully electronic control unit for reprodu EPG 52 control unit for rack installation cible product quantity settings Power cable not included Storage and retrieval of programs with all coating parameters e Closed loop AFC air flow controller Exact and reproducible settings and their precise output e Controlling 2 guns Space saving construction ControlerEPG 52 231699 ontroler EPG S2 FM 2343176 FEM I V A A e D N 51911043402 W Old WAGNER ProfiTech S The 5 control system 15 a customer specific designed system with standard function and indivi
20. Maximum Application Efficiency The use of the high performance cascade offers maximum application efficiency and reduced powder consumption 5119155 uone i dde 4 Optimum Geometry The streamlined geometry ensures efficient automatic blowing off during the automated paint change 5 User Friendliness The use of quick couplings ensures an easy hose change Corona automatic guns Corona automatic guns for automatic powder coating Special advantages Processable materials e Classification according to ignition energy e Corona powder class A e Commercially available metallic powders Simple and inexpensive fire protection concept is adequate PEA CAXL 1 1 FM PEA CAXL 1 4 FM Max input voltage 22 Vpp Output voltage 100 0 kV Proteciondass Controller Included Items e PrimaTech CCM Gun ProfiTech Nozzle set Nozzle tool N Un a Un cS cs cs e du gt e 3 A oO gt e Un lt Uu e 3 Un Industrial Solutions Tribo automatic guns Tribo automatic guns for automatic powder Polarity Protection class IP 54 Special advantages Processable materials Controller Included Items e Processes conventional powder types and Tribo powder e Individual control unit Gun body assy metallic powders if suitable for Tribo Control cabinet module
21. Ponderalecingcontiner WW 9 BWS Rwewlytm A BW Wepwewhy 1 B9w BS iahoePKgeydisO d mw Pick up system Pideupsystem _ ____________ ___ _ ____ __ ___ _ _ Pickup tube ICM ICEcompl OJO Spersmmfriedorcomedon OJO mw Blow out system DO L S m Y sp Injectorretainerplate4fold 6 gom Blindinjector ___ _ me ___ ssembly Seinpug ______ mm wowrwons O d ower cable Groundingwire m s __ jejejeje jejejeje js j Bm Bmw T2000 ws 1119 19 ilter cartridge Ultraweb NE ilter cartridge Donaldson 0334 H672 Strainer chamber ass IMZ py el so __ eving chamber 315qmm assy peas brat screen assy IC 3 _ Bern __
22. ___ Accessories 59105 922 Industrial Solutions Booth accessories Wagner offers a comprehensive accessories range for powder booths Compatible with one another Please select the components you require from this table Noise reduction Noise reduction OSOS Silencerhood _ yO xv __ Blowoutsilencer J ___ SEmerodasy low off system Blowergun Je eje e eje e eje eje s Nozzleessayjustwithcluteh je eje e eje e ee eos 1 JO eje e eje e e e e e x Extension forblowinggun460mm n O eje e e e e 6 Extensionforblowinggun960mm O OJO e eje e e o e 65 Linknozzledomm J ejeeje eje on Extension forblowinggun 1460mm 6 e eje e JX Extension forblowinggun 1960mm 1 Extension forblowinggun 2500mm 6 6 066 6 6 wm Extension for blowing gun 300mm leaning nozzle for conveyor protector a 0 0 000 0 lot Cleaning Brush J ___ leaning tools utero in pido ower lance mna __ ubber scraper craper mns J lasticgranulate cyyclonecleaning Jejejejesos X2 __ ccessories oller set for Basic 4000 Boeno
23. an improved powder quality 19149 21569 2 High feed capacity The basis powder center ensure optimum supply of up to 12 powder injectors 3 High performance The fluidization of the complete tank content ensures an even powder feed 4 Optimum coating quality Optimal powder preparation using an optional vibration table ensures premium coating quality Basic powder center The powder center 15 available as a modular system with various stages of expansion The basic configuration consists of a fluid tank with corre sponding suction pipes can be individually expanded with other components Special advantages Powder container with up to 12 powder e Corona powder injectors e Tribo powder Large delivery capacity Commercially available metallic powders Fluidized container Even powder delivery Optional vibration table Optimal powder preparation for premium coating quality Optional sieving equipment ultrasonic or rotary sieve Maximization of surface quality Processable materials Included Items Ordering information Depending on the required functions Basic powder centers will be individually Fluidized container designed to fulfil specific customer e Pick up tubes demands Level sensors min and max The WAGNER engineering department will make an offer on request within a very short period of time Rotary sieve unit or ultrasonic sieve unit Fresh po
24. device using a complete CAN bus central control unit The Closed Loop Airflow Technology ensures constant set values 3 User Friendliness The modern operating concept Touch and Twist with touchscreen and turn and push knob ensures a central and flexible system control 4 Customer Specific Flexibility The comprehensive functional scope and the modular design with easy assembly and setup fulfill all your requirements y Ln D D UN ProfiTech Thanks to its modular design and comprehensive functional range the system delivers excellent coating results The logical menu structure and the Touch and Twist operating concept ensure efficient operation Special advantages Modular system Simple installation and quick expansion options Centralized system operation Comfortable and efficient operation e Graphic interface optimized for operation Simple and safe operation 1000 coating recipes with comprehensible logic Quick operation with repeatable results AAA n mmm a Included Items Ordering information Depending on the system configuration Special configurators are available for the components are required in different system configuration quantities Example of a typical configuration 1 master control module with touch screen for central system control 1 CPS contro
25. e Easy to operate and maintain No special training necessary e Collector nozzle as a separate wear part Lower wear part costs e Conductive hose sleeve Discharge of unwanted electric charge e Tribo powder e Commercially available metallic powders Powder injektor 1 Powder injektor 1 Powder injector PI F1 S Max delivery head 4 0 m 13 1 ft Max feed line length 15 m 492 ft Feed line inside 0 10 12 0 4 0 5 in Included Items Powder injector 2345418 Venturi feed Industrial Solutions HiCoat ED feed system Feed system for supplying powder to powder guns with little air accor ding to the Venturi principle Max delivery head 4 0 m 13 1 ft Max feed line length 10 m 32 8 ft Feed line inside 0 8 10 mm 0 3 0 4 in lt gt gt D D Special advantages Processable materials Included Items Supplies powder using little air Corona powder HiCoat ED feed system More even coating thickness e Tribo powder e Efficient material utilization Commercially available metallic powders Lower material consumption costs e Better coating coverage in depressions Higher coating speed e No pulsing of powder cloud Higher transfer efficiency 241623 HiCoat ED pump P pump nen
26. is particularly suited for the construc tion of a complete HiCoat system thanks to its mechanical properties robust repairable put also especially thanks to its electrostatic properties Depending on recovery system single paint systems with filter recovery or multi paint systems with monocyclone recovery can be constructed Here it has been proven that paint changes only take a few minutes Today these multi paint systems are used for all contract coating companies 1 Excellent Coating Results There is no paint carry over thanks to the optimized pipe geometry This ensures a safe change for critical powders 2 Rapid Paint Change An efficient paint change is ensured thanks to the compact design of the booth housing and the powder repulsion 3 Optimal Booth Cleaning Booth housings with PVC sandwich construction are dust repellent no sintering 4 Maximum Pressure Electrode Effect This ensures an increased application efficiency 1 2 3 4 6 5 Consistent Powder Quality The prevention of separation during powder circulation ensures a consis tently high powder performance during the coating process 6 High Application Efficiency The even suction for the complete booth length allows for an optimal E surface quality PrimaCube plastic booths The booth is made of PVC sandwich elements and provides the basis for a quick paint change system Two model sizes with manual coater station and practical accessories a
27. requirements Tribo color powder 2013 e High sieve performance e Common commercial metallic color Including sieve frame with sieve No restrictions to the surface coverage of powder The sieve performance depends on the the system mesh size and powder in general All mentioned powder flow information can only be seen as approximate values and can not be guaranteed e Integrated debris removal Achieve the highest coating quality US Sieving machine 350 200 for SuCe 2012 2335024 URS US Sieving machine 350 160 for SuCe 2012 2335025 US Sieving machine 350 400 for SuCe 2012 2335026 WAGNER Basic powder center The basis powder center is primarily designed for the powder feeding in single paint systems It is available as a modular system with various stages of expansion The basic configuration consists of a fluid tank with suction pipes as required for the number of guns to be supplied Depending on the particular task the system can be extended by adding the level sensor vibration table and sieve equipment modules ue Mm lt gt E 1 Excellent surface quality The optional use of ultrasound or rotary sieves allows for
28. 000 mm x W 800 mm allow for the coating of a wide range of work pieces 4 Safe Functioning Coordinated components ensure the functioning of the system PrimaCube booth system The PrimaCube booth system 15 fully functional booth system with monocyclone recovery unit and controller It can be combined with any Min compressed air hose cross section 125 40 mm 1 in application equipment and powder centers 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI Three phase current connection 220 240 380 440 V 50 Hz Special advantages Ordering information Booth housing with PVC sandwich The booth system is delivered without construction application equipment Rapid and easy paint change partially The arrangement of the components is automated dependent on configuration based on the standard layout Very low powder quantities in the cycle for consistently high quality coating results Direct access to workpiece ensures very high coating quality e Walk in booth Access to all locations Booth package PrimaCube System 12000 2329936 MEN Booth package PrimaCube System 16000 2313691 a ________ c UY lt du e e Industrial Solutions PrimaCube System movement packages PrimaCube movement packages consist of 2 reciprocators and manual or electrical sliding table with all required connecting cables configured to match the booth pac
29. 4 injectors 19149 NW Xd 2 User friendliness Touch screen user interface for an easy and self explanatory operation of all functions 3 Flexibility 2 Separate vibration tables for circulation supply and fresh powder supply 4 Rapid paint change Integrated automatic impulse flushing modules ensure a quick paint change and thus low downtimes NU WAGNER 5 High performance A constant infeed depth of the suction pipes allows for a constant powder output PXM powder center The PXM powder center can be individually configured large field of application is possible thanks to feeding from box or fluid tank with up to 34 injectors and add on modules such as filter extraction EPG rack fresh powder supply and ultrasonic screen Special advantages 1 Different equipment packages available Individual configuration based on specific customer requirements e Special components for the paint change Rapid paint change e 7 touch screen with graphics Easy and quick to operate PXM 20 22 IF Stand alone no filter XM 20 22 FF Stand alone no filter Ordering information Anticipated availability from March 2015 Select from the various basic variants Order accessories separately Box feed Fresh powder supply Ultrasonic screening Control expansion BigBag fresh powder supply Min compressed air hose cross section 25 40 mm 1 in 0 6 0 8 MPa 6 0
30. 8 0 bar 87 116 PSI 2350977 2350980 PXM powder center Industrial Solutions PXM injector set PI F1 The injector set contains the powder injectors and connection parts One set is needed for each gun PI F1 and HiCoat ED could be combined iii iit gt lt gt e e eA e Special advantages e Various combinations possible Optimized application EPG 52 set The EPG 52 set is needed to control the guns in combination with a master controller One set is needed for two guns It contains an EPG 52 and the connection cables needed Set x EPS ns a gt lt a gt lt gt e A Industrial Solutions PXM rack EPG 52 The rack is needed to install the EPG 52 modules Up to 11 EPG 52 can be installed Container box vibration table The vibration table can be used to vibrate the fluid container but is always needed in conjunction with feeding from the box vibration tbe 25087 gt e gt lt gt Industrial Solutions Box fluidizing unit The box fluidizing unit is needed to supply guns directly from the box lt takes up 2 injector spaces and therefore reduces the number of injectors to 20 gt lt lt gt e
31. I T eT As a market leading manufacturer of high tech systems we offer components for the application of liquid and powder lacquers and paints to surfaces As one of the few providers in this market we offer a complete product and technology range for the complete process sequence starting with feeding the product followed by mixing moving and controlling to finishing the optimal application to the surface Efficient use of resources maximum quality and cost effectiveness is our maxim in every case WAGNER Development center The modernly equipped WAGNER Development Center sets new standards for the development of products and solutions for the surface coating industry be it for the first idea or the series production start The WAGNER Development Center also ensures compliance with all national and international standards and regulation as part of the product development WAGNER Technology center At our Markdorf site WAGNER has a unique technology center with a floor space of more than 1 400 m for liquid and powder coating As well as using the center for our own product development and for training purposes it 15 also available to product manufacturers and coaters for them to work with WAGNER to develop process parameters and system configurations for optimum coating results WAGNER Service Always near you the WAGNER service network WAGNER offers its customers a global service At our locations you will always fi
32. Injector uperCenter 15 fold cpl w o Injector uperCenter 16 fold cpl w o Injector uperCenter 17 fold cpl w o Injector uperCenter 18 fold cpl w o Injector uperCenter 19 fold cpl w o Injector uperCenter 20 fold cpl w o Injector uperCenter 21 fold cpl w o Injector uperCenter 22 fold cpl w o Injector cn cn Ordering information Various blow out units for automated paint change Scraper system for the suction pipes Integrated fresh powder supply unit IP 5000 Powder level sensors for reclaimed powder and fresh powder Touch operating panel for coating paint change and setup mode Special operating mode for small batches SuperCenters are planned individually in the Wagner engineering departments 2329436 2329437 dy w gt N Industrial Solutions Ultrasound sieve unit SuperCenter The ultrasound sieve unit was especially developed for use with the SuperCenter and ensures a high sieve performance It is integrated in the Input voltage 100 240 V cleaning process The cool sieve technology provides process safety Input frequency 50 60 Hz thanks to the reduction of the sieve heating risk rn lt gt Special advantages Processable materials Ordering information e Compact integration in the SuperCenter e Corona color powder For installation in SuperCenter starting in No additional space
33. Injectors with upward hose guide 5 Automatic Carton Change System Left Empty carton center working position right new carton prepared 6 Fluid Tank with weighing device 7 Suction Pipes with cleaning system vi GNIER AAA II 4 SuperCenter The SuperCenter is a truly high tech powder supply unit for up to 22 guns The integrated weighing technology not only the keeps the powder level constant but measures the powder consumption at every paint change Special advantages Included Items The housing opens to the front and comes with a roof luminaire the supply area has transparent doors Suction opening with pneumatic throttle e Detailed operator guidance when perfor valve for connection to a final filter ming color changes Mounting console for up to 22 powder Safe and reproducible paint change injectors e Powder consumption measurement and documentation Calculation basis and monitoring options e Connection to the secondary filter No additional energy consumption e Automated processes Operating safety and repeatability Pneumatically powered reciprocator for the fluid tank uperCenter 6 fold cpl w o Injector uperCenter 8 fold cpl w o Injector uperCenter 9 fold cpl w o Injector uperCenter 10 fold cpl w o Injector uperCenter 11 fold cpl w o Injector uperCenter 12 fold cpl w o Injector uperCenter 13 fold cpl w o Injector uperCenter 14 fold cpl w o
34. ___ e Gurholdertormamalcains _____________ mms O mmn l eee O ejej e mw 1 j e esws 3 l ee ol _ TA Tee eje PondertosePaningSttn Jojo TA satone _______________ _ llllllpes 4 sconnesso e mem 4 __________________ _ 4 Power cable comeing eejjeejjeeesw omeia eam 3 ejjjeejjeesv ComcingablerEAQIGIA jejjeejjeeess memamkDm _____________ ____ 1 ComecingablerEAQin 1 ejjejejejjeess l ilter maintenance FiterPredpator fey __ ___ Tools 20weege pa 1 Spare parsstrterpadageXIR leje mss _ 1 me Wewywa E 4 Control ________________ I
35. agner group com Legend e 2 Powder application Y Products from WAGNER for maximum 6 requirements Furniture cabinets domestic appliances agri cultural machinery fences heaters bicycles 0 n te n t and rims virtually everything is coated these days The reason is obvious among others the Feeding preparation Applying Booths Recovery Moving Control surface determines the function durability DE feed and the attractiveness of an object DWG ig Peristaltic feed system 16 gt PrimaCenter 18 PXM powder center 22 SuperCenter 32 Basic powder center 36 Manual application systems 44 gt Automatic application systems 54 lt Accessories 59 Manual booths 66 Automatic booths 72 Accessories 81 pa Cyclones 86 Filter 88 Accessories 94 EX Linear units 98 t Accessories 106 PrimaTech controllers 110 ProfiTech M controllers 120 ProfiTech S controllers 126 6 Accessories 128 PrimaCube complete system 134 PrimaCube booth package 140 PrimaCube movement packages 142 Accessories 143 Complete system We accept offers devices equipment and systems for all industrial surface coating applications Our innovative products and solutions stand out due to their quality efficiency and productivity
36. ales partner for more informa tion un c e lt 9 V 3 o e A e D N Industrial Solutions PrimaTech rack The PrimaTech rack is a base frame with 6 shelves for 2 single modules or 1 double module It can hold up to 10 EPG Prima control units and 1 CCM Prima module If additional control units are used the available space is divided accordingly Included Items Air distributor block item no 0263325 Twelve straight threaded fittings item no 9992106 Twelve blind plugs item no 9998201 Ground cable assy item no 0264332 Primatechrack BN IE Control unit CCM The CCM Prima control unit is the central control and operating unit for the modular PrimaTech CCM control unit Eight gun control units can be connected Special advantages e Central supply for the individual modules Easy connection e Interlock with conveyor system No faulty coating e Emergency stop switch Safety in the event of a malfunction Control unit CCM Prima 263070 x _ E a 3 o e A D N Industrial Solutions Extension control unit SCM Prima The SCM Prima is an extension module for the PrimaTech CCM control unit for an additional 8 gun control units Special advantages e Con
37. allows for any feeding between the powder storage locations to be inte grated perfectly into the production process IP 5000 Feed system for the low air feed of large quantities Special advantages Processable materials e High delivery rate of up to 5 kg min e Corona powder e Low air feed system e Tribo powder Minimal dust formation Commercially available metallic powders Service interval display No unscheduled interruptions in produc tion e Automatic flushing and cleaning programs Safe and rapid color change Valve conta Airinlet pressure 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI Max delivery head 5 0 m 16 4 ft Max feed line length 50 m 164 0 ft Max powder feed rate 5000 g min 11 0 Ib min Powder pump IP5000 241004 IP 5000 WAGNER Peristaltic feed system The peristaltic feed pump also peristaltic feeder is used for the intermediate feeding of coating powders using little air by means of alter nating pinch valves This is a passive system that is filled from above A typical application is feeding powder recovered from cyclone The peristaltic feed pump includes a control that coordinates the alternating operation of the valves and thus the blow out cycles This system offers robustness and paint change reliability 3 z E i S 1 High Efficiency E The design of the feeder allows for large feed capacities with low invest 3 ment costs 2 Reliab
38. clones with final filter pipings powder center with central control system application techno logy with PrimaSprint gun control and reciprocators as well as installation material 1 Complete system The complete system includes booth mono cyclones with final filter pipings powder center with central control system application techno logy with PrimaSprint gun control and reciprocators as well as installa tion material 2 Variants for Individual Designs The systems allows for individual planning regarding the number of manual coaters number of guns and the gun arrangement 3 Extensive Work Piece Range The maximum work piece dimensions of H 2 000 mm x W 800 mm allow for the coating of a wide range of work pieces 4 Compact design The PrimaCube systems allow for a space saving installation thanks to their compact design and arrangement 5 High quality technology AFC air flow regulator with closed loop technology HVM digital high voltage module Optimized feeding systems efficiency wear Optimized nozzle systems layer thickness distribution charging Booth suction concept with 2 suction pipes for minimal impact on the powder cloud TTE CEST LO e e Mm e UM lt UM e 1935 939144102
39. d on the standard layout s Without motion package Total power consumption 32 kW Ordering information The complete PrimaCube system contains all components and assembly material for installing a complete powder coating system The arrangement of the components is based on the standard layout The system is available in versions with various numbers of guns and gun arrange ments The appropriate model is selected based on the work piece dimensions work piece geometry and conveyor speed WAGNER provides various design tools for determining the appropriate available version am o moe e mm 1935 939144102 12235 Aufbauoption Option for set up Machfilter Monozyklon 12 000m h 12 000m h Pfropfenf rderer c MER i ra Teileerkennung ae E LA af 4 Ow i nter Aufbauoption Option for set up 01835 Complete system 12000 Industrial Solutions Complete system 16000 The complete system includes all required components for the installa tion of a complete system Several versions and accessories allow for individual customization It offers all functions required for a high coating quality and a fast paint change Special advantages e Cabin housing constructed of PVC sandwi ches 2 5m long Rapid and easy pai
40. dual special functions The universal interfaces ensure the integration of the systems into the complete production process Secure communication complies with industrial stan dards The individual planning and design of these control systems ensure a degree of specific process reliability and high level functionality 1 Reliability Integration of industrial control for PC or PLC based hardware Touchs creen 9 16 9 format optional also with 12 and 15 16 9 2 Specific Interfaces In addition to standard interfaces to other components further specific data communication interfaces can be made available 3 Cost effectiveness and Performance The partially modular design allows for cost efficient and space saving solutions Precise control systems and specifically tailored software solu tions that set an industry benchmark are used to achieve optimum coating performance and quality 4 Flexibility and Automation In addition to the comprehensive standard functional scope customer specific requirements can be implemented o gt D en p UN an o D un E eo Jos e Ao Ges ProfiTech 5 This control system is used to control customer specific designed powder coating systems It allows for the implementation of simple and complex control tasks to achieve maximum coating performance E 4 Special advan
41. e A ox fuid un 2350988 DR Fresh powder supply box The box fresh powder supply module allows fresh powder to be automa tically supplied directly from the box with level control The set includes vibration table suction lance IP5000 and cleaning fixture Fresh powder feed 2350990 gt e gt lt gt gt lt lt gt e e A D Industrial Solutions PXM ultrasonic screening unit The ultrasonic screen unit developed for use in the PXM powder center makes a high screening performance possible The open design ensures easy operation and paint change safety The cool screening technology provides process safety Special advantages Compact integration in PXM Effective use of the space available e High sieve performance No restrictions to the surface coverage of the system e Integrated debris removal Achieve the highest coating quality Processable materials Corona color powder e Tribo color powder e Common commercial metallic color powder Input voltage 100 240 V Input frequency 50 60 Hz Ordering information Anticipated availability from March 2015 For installation in powder center Including tensioned screening frame The screening performance generally depends on the mesh size and powder All mentioned powder flow de
42. e distribution of the supply voltage for the MCS 1 CCM Prima und SCM Prima modules Special advantages Included Items e Central infeed distribution in combination Control unit for wall mounting with motion technology The customer only needs to provide a power supply line Power distribution modul CPD 1 2336208 e 51911043402 Lewd WAGNER ProfiTech The ProfiTech control system is a standardized industrial control system with a comprehensive range of standard functions Numerous interfaces ensure the integration of the system into the complete production process Secure communication complies with industrial stan dards The functional scope ranges from simple gun control to complex motion technologies to achieve coating results of the highest quality with efficient use of resources Various controlling and monitoring functions allow for safe and reproducible coating operations 1 Highly Efficient Coating Whether simple gun control or complex motion technology with specific single functions for efficient coating processes with ProfiTech you achieve an efficient safe and reproducible coating operation 2 Complete Control The control unit EPG 52 allows the independent remote controlling of up to two guns per
43. e not included After filter not included yclone box 8000m h left 2303371 yclone box 12000m h left 3301416 yclone box 16000m h left yclone box 20000m h left 301177 yclone box 24000m h left 301968 yclone box 8000m h right yclone box 12000m h right 3301417 yclone box 16000m3 h right 3301176 yclone box 20000m3 h right 3301178 yclone box 24000 right 3301969 Mm UY UY co Mm C NA 2 gt V o e fD Industrial Solutions After filter unit ICM multicyclone Final filters are required to operate a cyclone system They provide the necessary suction capacity and must be matched to the pressure loss in 120 1 291 7 f the overall system 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI Operating temperature 5 35 41 0 95 0 Special advantages Suitable for product Included Items e Filter cartridges application categories U e ICM multicyclone Filter unit with powder collecting container acne Fan unit Meet the legal requirements for powder e Vent silencer not included removal e Filter cleaning with compressed air pulses Low air consumption Differential pressure monitor Maintain the minimum suction capacity Filter modul ICM 8000m h cpl 3140956 Filter ICM 10000 cpl 3140957 E SS Filter modul ICM 12000m h kpl 3304378 e
44. e smooth surfaces ensure efficient cleaning 2 Cost effectiveness and efficiency Variable suction capacity thanks to the modular combination of recovery modules 3 Modular design Thanks to the modular and compact design the booth may be adapted easily to the users requirements 4 Optimal process sequences The booths offer integrated manual coating stations with optimal posi tioned illumination 5 Process reliability No sintering when directly connected to the multicyclone ICM multicyclone booths ICM Integral Compact Multicyclone stainless steel booths are designed for automatic powder coating and manual coating in multipaint opera tion Special advantages Booth housing and treadable booth floor of stainless steel Easy to clean surfaces Robust steel frame support structure Sturdy indestructible construction Variable suction capacity through modular combination of recovery modules at 8000 m h and higher Small footprint and low equipment height e Fluid container with integrated sieve directly equipped with injectors for optimum coating quality Attractive price Ordering information s ICM multicydone booths are configured to meet individual customer requirements The WAGNER engineering department will make an offer on request within a very short period of time u
45. echnology and easy opera tion All components are visible and the functions can easily be checked The compact design allows for the installation of this powder center into systems with limited available space and ensures the introduction of quick paint changes ue Mm lt gt E JojUa eullld 1 Compact design Easy integration into new and existing systems 2 Very easy operation All processes are controlled using very few operating elements 3 Pneumatic reciprocator Easy and safe to operate The automatic lifting and lowering of the powder injectors makes coating and paint changing processes easier 4 Supply from fluid tanks The use of fluid tanks for powder preparation ensures an optimal flow r rate and good atomization for the best coating results 5 Integrated level sensor Monitoring the filling level of the coating powder prevents faulty coating PrimaCenter stand alone The PrimaCenter stand alone can accommodate up to 12 powder injec tors It is designed for the powder feed into the paint change system and permits a simple paint change through partially automated cleaning procedures Special advantages Included Items e Robust compact design PrimaCenter case with attached controller Space saving construction Pneumatic reciprocator with injector Delivery from the fluid container socket High quality coating results e No power c
46. ening H 1530 mm x W 500 mm For workpieces up to H 1000 mm x W 300 mm Ceiling slots and inlet outlet vestibules Integratable in automatic coating systems with flow line operation e With stainless steel floor plate Robust scratch resistant floor e Booth on casters Mobile 1D Run Through Booth 3 5m Spray to Recovery ID Run Through Booth 2 5m Spray to Recovery D Run Through Booth Spray to Waste Included Items Booth housing assy Three filter cartridges Deflector grid Input voltage 220 380 V Rated power drive motor 2 20 kW input Frequency Filter surface area 30m 322 9 ft Number of filter cartridges AO 3063837 A lt dud e e E Industrial Solutions ID suspension booth The ID suspension booth is designed specifically for small series with multiple colors Input voltage 220 380 V Rated power drive motor 2 20 kW Filter surface area 30 m 322 9 ft Number of filter cartridges ACO Special advantages Included Items E e Spray opening W x H 1440 mm x 1530 Booth housing assy S mm Three filter cartridges For workpieces up to W 800 mm x e Deflector grid 2 H 1200 mm e Suspension hooks integrated in roof Reliable grounding of parts e Base frame with stainless steel floor plate Robust scratch resistant floor e Booth on casters Mobile 1D suspension booth for circulation mode
47. f CH 9450 Altstatten SG Tel 49 0 7544 505 0 Tel 41 0 71 7572211 Fax 49 0 7544 505 1200 41 0 71 7572323 WWW Wagner group com Printed in Germany 2353579 12 2014 Subject to change without notice We accept no liability for changes mistakes or printing errors Illustrations may vary from scope of delivery Our general terms and conditions apply All rights reserved
48. geometry and conveyor speed WAGNER provides various design tools for determining the appropriate available version met O 1935 939144102 appr 12519 Autbauoption Option for set up gt gt E 16 000m h T Monozykion 16 000m h Ft LAN Piropfent rderer Az 7 yam irs a m B E d Teilegrkennung Luckensteverung mei lt 5 e ks oooo onnl po 1 F 5 FA PA y I PrimaCenter a ma Aufbauaptian Option for set up Complete system 16000 abexped y100q e A Mm e UM lt UM e WAGNER PrimaCube booth package The PrimaCube booth package includes the booth mono cyclones with final filters pipings a peristaltic feed pump and a booth control cabinet 1 Complete Package The PrimaCube booth package includes the booth mono cyclones with final filters pipings a peristaltic feed pump and a booth control cabinet 2 Variants for Individual Designs The booth package can be selected with one or two manual coaters 3 Extensive Work Piece Range The maximum work piece dimensions of H 2
49. igned for processing Tribo powders They offer an excellent loading system great ergonomics and are very light Special advantages Processable materials e Very lightweight gun e Tribo powder Fatigue free working over long periods e Charging body can be dismantled Low wear part costs because high wear zones can be replaced separately e Round spray nozzle and fan spray nozzle included Greater flexibility to master any coating task e Easy to replace wear parts Low maintenance ribo cup gun PEM CG3 olay Protection class IP 54 Controller e Individual control unit Manual application systems WAGNER Manual application systems The new SPRINT manual system combines a functional and elegant design with comprehensive functionality All parameters are divided into four functional sections and are entered at the EPG Sprint X control unit using a central dynamic control dial Its unique cascade characteri stic curve settings together with its compatibility offer maximum flexibility for each and every powder In combination with the new manual gun PEM X1 this manual system delivers excellent coating results gt 1 Intuitive User Guidance The optimal arrangement of the operating elements and functions as well as the unique adjustment of recipes allow for intuitive device hand ling Advanced user functions allow you to store up to 50 coating recipes S and to adjust many other paramete
50. ile frame Simple solid technology e Base plate with 4 flanged rollers Highly durable Roller set RS 8 600 2327628 rr 2337074 ee Roller set RS 8 1200 2327630 p Z axes Z axes are used for moving individual guns in a straight line Generally one Z axis is used per gun In addition Z axes are used as positioning axes for gun groups or other axes Special advantages e Modular system with varying travel distances and loads Individual configuration depending on application e High positioning accuracy Reproducible settings Compact size Small space requirements e Combination of several axes possible Simple assembly of a coating robot Controller e ProfiTech 5 Protection class IP 54 Ordering information L and positioning axes are individually sized to meet customer requirements The WAGNER project division will make an individual offer upon request ua E Industrial Solutions Hose guide type Easy V1 The Easy hose guide is a simple system that prevents bending powder and air hoses In this way it helps ensure trouble free operation of the system Type H for horizontal type V for vertical gun arrangements Special advantages Included Items Ordering information e Hoses remain freely movable As per configuration table Please order the individual parts as speci No risk of kinking fied in the configuration table e Secure fixation Ver
51. ility Robust technology ensures high availability and safety 3 Optimal Maintenance Low wear feed technology ensures low maintenance 4 Energy Efficiency The low air feeding with little formation of dust reduces energy costs Peristaltic conveyor system The peristaltic conveyor system is used for the intermediate feeding of coating powders using little air by means of alternating pinch valves Special advantages Included Items e Feed requires little air Peristaltic conveyor system with pinch Minimal dust formation valves e Large delivery capacity Control cabinet with control unit Low investment costs e Low wear feed technology Low maintenance e Robust engineering High availability Stopper conveyor system 1 fold straight Stopper conveyor system 1 fold bent Double peristaltic pump system straight Double peristaltic pump system 90 Input voltage 24V IP 55 Input power Protection class 1 5 m 4 9 ft 12 39 4 ft 2000 g min 4 4 Ib min Max delivery head Max feed line length Max powder feed rate Aretpeswe OS MP6 87 ms WM NE A D MN N n N D Un d cs gt Un WAGNER PrimaCenter The WAGNER PrimaCenter fulfills all requirements for the powder supply of a simple paint change system Quick paint changes thanks to automated subprocesses reduce the system downtime significantly The PrimaCenter convinces with its robust t
52. kage Special advantages Included Items Ordering information Complete package including connecting 2 Reciprocator VU 1 1800 or VU 1 2400 Movement packages complete the cable 2 Roller set RS 8 1000 PrimaCube system A packet may be Simple configuration e As alternativ to roller set Elektric sliding selected depending on the booth size and e Configured according to booth size table HU 1 1000 the desired functional scope Visual and functional integration e Connection cable Moving package 2xVU1 1800 2xRS8 1000 8 m Moving package 2xVU1 2400 2xRS8 1000 2336140 A Moving package 2xVU1 1800 2xHU1 1000 2336143 ________ ee Moving package 2xVU1 2400 2xHUT 1000 2336144 V 3 o lt e gt lt gt e fD Complete system accessories Wagner offers a comprehensive accessories range for WAGNER complete Compatible with one another systems Please select the components you require from this table Container Poder Container Pimacente e e e i spiralhose PVC grey 4150 e e e jm 3093 Accessories Moving package 24VU1 1800 2xRS8 1000 _ 06 gms ___ ___ PrimaSprint manual set Find console J 4 pmo ___ ___ MawadUWtSpitAW d B ___ Extentionsetgapcontrol 6 Qgmes ___
53. l cabinet for power distribu tion and signal interlock EPG 52 for controlling the guns installed in the rack Movement technology with reciprocators and transfer carriage s Workpiece recognition via light strips Connection cables and hoses Powder cabins with powder recovery unit booth control cabinet and powder supply system are added un du c e e a V h e gt A e D N Industrial Solutions Master Control Module MCM The MCM is the central control and operation unit of the ProfiTech M for operating all functions of the peripheral system components The modern Touch and Twist operating concept ensures flexible operation Special advantages Included Items e Large 10 4 color touch screen with 4 3 control unit in housing ratio 2 keys for the key switch and twist concept e Clear and concise menu structure Easy and efficient operation e Special operator guidance for complex sequences Safe operation of the system in the right sequence for example for paint changes MCM Master Control 23300 Control cabinet CPS The CPS control cabinet ensures the power supply for various system components Additionally it serves as a signal interface to the MCM module and the peripheral components Special advantages Included Items e Central power supply for the connected
54. llow for the individual and universal use in a wide range of applications Special advantages Ordering information e Booth housing with PVC sandwich Automatic booths are configured to meet construction individual customer requirements Rapid and easy paint change partially The WAGNER engineering department will automated dependent on configuration make an offer on request within a very e Short booth only 2 5 m long short period of time Very low powder quantities in the cycle for consistently high quality coating results e Manual coater located at the front Direct access to workpiece ensures very high coating quality e Walk in booth Access to all locations Booth package PrimaCube 12000 2331525 ee Booth package PrimaCube 16000 2313690 Rd un lt de eo eo E 2 de cS de gt e 3 o a a e e e gt UM Industrial Solutions SuperCube plastic booths The SuperCube allows a quick paint change without entering the booth The PVC sandwich booth design offers an even flow distribution for the highest application efficiency during coating Special advantages e Booth housing with PVC sandwich construction Very rapid and simple paint change parti ally automated depends on configuration e Short booth only 2 5 m long Very low powder quantities in the cycle for consistently high quality coating results e Manual coate
55. lo 20m Jm 9 a Meiemumestz 9 9 ma ms 9 9 me AN Besa Wer xe CAN Bes Terminator ale 2 Spol 9 wm hay LL er plate EPG SA A me a omecioncablefor Sm 19 Comecion for 1720 04 lelepes 9 9men 5905 922 Our best standards q a 1 1 WAGNER complete systems and packages include high quality components which are also used for complex customer specific systems This is essential for excellent coating results Standardiza tion and intelligent modular concepts allow for customer specific adaptation Complete system PrimaCube complete system 134 PrimaCube booth package 140 PrimaCube movement packages 142 Accessories 143 Complete system WAGNER PrimaCube complete system The complete system includes booth mono cy
56. male M12 5pol _ 12 Bu Ststraight 8x0 25 yellow2m_ Light curtain CMLZ20 unit 1570 40 ANA Light curtain CML720 unit 1890 40CAN Light curtain 720 unit 2210 40CAN o NN 45156 45157 __ __ __ __ NENNEN ojo ojo ojo ojo ojo ojo ojo 2345158 ojo ojo ojo ojo ojo ojo ojo ojo ojo ojo ojo Uy Uy NO 345159 45160 45161 345162 345163 45164 45166 345167 45169 45170 345171 Ww HE Ww UJ N Ww Uy NO qo _ pes 2330002 l l 9 e mper __ ___ 9 po __ __ e jej mss 4 0 Accessories gt A A Un Un e Un Industrial Solutions Accessories Controlling WAGNER offers a comprehensive accessories range for control systems Compatible with one another Please select the components you require from this table ccessories e JO sm Protec M SFN em SS 9 mem Manswith3phae ISI Jue eR mw W chemfsngusOAydousm _______ Jj W chemfsngusO lem 9 JB Mabenta 025 e
57. mber ofhoses per gur 2 Item upport H 2 300 mm upport H 2 800 mm upport tube Kink protector assy L 600 mm Kink protector holder Cylinder head screw 8 100 Contact washer M8 Hexagon nut M8 Cylinder head screw M6x55 Washer A6 4 Lock washer 6 Hexagon nut Ring terminal M8 4 6 mm yellow Plastic insulated wire 6 0 mm green yellow Ground label self adhesive round Lock washer B8 ealing plug Screw anchor Building plan Mme _ Bus 3304976 1 D lt 19 otherwise 2 1 12 mum 3034 A E 59055922 Industrial Solutions Motion accessories WAGNER offers a comprehensive motion technology accessories range Compatible with one another Please select the components you require from the table ixture ase fixture ounterweight 1 1kg ase support VU 1 cpl un assembly VU 1 1R hor 4 gun un assembly VU 1 1R hor 6 gun un assembly VU 1 2R hor un assembly VU 1 2R ver 6 gun un mount assy square ounter weight for VU 15kg hain Set HU1 600 900 hain Set HU1 901 1200 hain Set HU1 1201 1500 hain Set HU1 1501 1800 nergy chain set RS8 600 1200 2334258 ________ 130 368 _ 362 par A 3055 4339412 aso AR 02308544 BS B ssembly rotective cap black quare tube quare tube ccessories ross clamping sq rd ross clamp rotective cap black
58. mum powder control and efficient coating processes 3 Design and User Friendliness The optimal arrangement of the user elements as well as the functional and elegant design allow for intuitive gun handling 519155 uone ijdde 4 Perfect Handling WAGNER manual guns are balanced to the final gram and ensure flexible and fatigue free operation PEM X1 Corona manual The PEM X 1 combines balance maximum service life and optimum handling perfectly Perfectly balanced ergonomics ensure flexible and fatigue free operation WAGNER combines first class design and functio nality to achieve a perfect surface Special advantages Very light gun 4900 Despite its light weight the gun is impres sive due to its robust design and ergo nomic working without tiring Homogeneous and stable powder cloud Even layer thickness distribution Optimally balanced Perfect grip in every situation due to a gun that is balanced down to the last gram Quick release coupling for the powder hose makes the paint change easier und quicker Manual Spray Gun 1 Manual Spray Gun PEM X1 R Processable materials Polyester powder coatings Hybrid powder coatings e Metallic powder coatings Acrylic powder coatings UDS powder coatings Effect powder coatings Protectionclass PE Operating temperature 5 456 41 0 113 0 F Included Items Circular sprayer or flat sprayer nozzle
59. n lt de eo eo E 2 de cS de 41004 Industrial Solutions ICF filter booths ICF Integral Compact Filter stainless steel filter booths are designed for automatic powder coating and manual coating Paint changes can be undertaken by changing the powder and filter trolley Special advantages e Booth housing and treadable booth floor of stainless steel Easy to clean surfaces e Robust steel frame support structure Sturdy indestructible construction e Variable suction capacity through modular combination of recovery modules at 8000 m h and higher Small footprint and low equipment height e Fluid container with integrated sieve directly equipped with injectors for optimum coating quality Attractive price Ordering information ICF filter booths are configured to meet individual customer requirements The WAGNER engineering department will make an offer on request within a very short period of time 41009 5neuiojny gt P 5 ect e r wen A WAGNER Automatic plastic booths Today automatic plastic booths are mainly used in modern powder coating systems The material PVC
60. nd the right contact person with an answer to all technical questions We recommend regularly undertaking preventative checks and maintenance on your system Various qualified and certified services e g maintenance contracts operational reliability checks are available for this purpose WAGNER Distribution support WAGNER has a large network of qualified distributors around the world Depending on their specialization they provide not just components and spare parts but also solutions and various user advice services For information about your nearest WAGNER dealer please visit our website http www wagner group com en service service for industry wagner service partners Are you interested in becoming an agent for WAGNER industrial products We can offer you comprehensive support with a wide range of services to assist you Extensive training providing information on applications products and services in the WAGNER Academy Marketing support for trade fairs events and your media presence Technical advice to help you design optimum solutions Competent service to support products during use Web based dealer information and the WAGNER dealer shop Friendly customer service for special orders and developments 6 Industrial Solutions Discover what is New at WAGNER Discover the new products and innovations for 2015 SPRINT E EX 2 C 1 B p 1
61. nection of 8 additional guns Easy expansion Ar contol unit SQ Prima T _____ Control unit EPG Sprint The EPG Sprint X control unit is used for all WAGNER manual and auto matic guns The precise and self regulating AFC technology with an intuitive user interface ensures optimum gun control and thus reprodu cible coating results Special advantages e Optimal arrangement of the operating elements Self explanatory and intuitive operation short training periods e Optimal arrangement of the operating elements Storage and retrieval of programs with all coating parameters e Optimal arrangement of the operating elements Exact and reproducible settings and their precise output EP Sprint X Included Items Control unit EPG Sprint X Additional safeguard Mounting material CE Declaration NO power cable country specific sepa rate un c e w Industrial Solutions GCM Prima gap control module Gap control module GCM Prima switches the powder feed off during gaps between workpieces Input voltage 18 36V nput power Input frequency Max number of guns Weight 3 3 kg 7 3 lb Protection class Special advantages e Less overspray Economy in the powder cycle Guns are only switched on when work pieces pass in front of them Lower wear part costs e Smaller powder quantities in cycle C
62. nt change partially automated dependent on configuration e Suction power 16 000 m h For workpieces H2 000xB800 e Manually coated positioned on the front side Direct access to the workpiece ensures the highest coating quality e Variable arrangement Customized layout possible rimaCube 16000 4xPEA C4XL w o moving PrimaCube 16000 6xPEA C4XL w o moving rimaCube 16000 8xPEA C4XL w o moving PrimaCube 16000 10xPEA C4XL w o moving rimaCube 16000 12xPEA C4XL w o moving Included Items Booth housing made of PVC sandwich elements 3 gun slots per side front manual coating station Max work piece dimensions H 2 000 mm x W 800 mm Monocyclone with final filter 16 000 m h Controller for final filter Peristaltic pump PrimaCenter integral powder center with centralized system operation Application equipment according to the configuration selection Assembly material The arrangement of the components is based on the standard layout s Without motion package Total power consumption 39 kW Ordering information The complete PrimaCube system contains all components and assembly material for installing a complete powder coating system The arrangement of the components is based on the standard layout The system is available in versions with various numbers of guns and gun arrange ments The appropriate model is selected based on the work piece dimensions work piece
63. nt system The system is a precise and stable sliding table with a drive unit that after a reference run is able to determine and move to the exact position at any time An ideal solution for the safe and reliable positioning of reci sinn Special advantages Controller e Intelligent drive concept MCS 1 Stand alone mode Ensures a precise and long life displace PrimaTech ment measurement with an intelligent e ProfiTech S frequency converter e ProfiTech M e Stable mechanical construction Lightweight but robust design thanks to aluminium sections and precision linear guiding and ball cages Maintenance friendly drive concept Wire enforced toothed belt ensures a long service life e Low vibration movement processes Stable mechanical construction ensures a stable powder cloud thus ensuring optimal Coating results Horizontal moving device HU 1 600 2327619 Horizontal moving device HU 1 1000 2335048 Horizontal moving device HU 1 1200 2327621 Horizontal moving device H 1 600 M 2327623 orizontal moving device H 1 1000 M 2336456 Horizontal moving device HU 1 1600 2327622 Horizontal moving device 1 1200 2327625 A ua E c e N Industrial Solutions Roller set RS 8 Manual slide unit for horizontally positioning the reciprocators and setting the distance of the gun to the workpiece Special advantages e Stable U prof
64. o g DeflectorconesleeveXI pos 2 Deflector Cone DIBassy pott __ Deflector cone D25assy Je oot Deflector Cone D34asy 02 je mnm __ Electrode Holder with Round Nozzles X1 ee 2322493 Round Nozzle Package x1 vL ____ 0 one Flat Spray NozzleXIVL __ ___ DeflectorconeD22 DeflectorconeD28 Wide Fan Spray Nozzle Nozzle Extension300 fos ELECTRODEHOLDERC4F sas ELECTRODE HOLDERCARET fos s Fan Spray NozeF2 15 JA Y 7 FmSpyNzeB s __ Fan Spray NozzleF4 mu Nel Deflector conec4D20 ejes soy Deflector cone C4D28 ers D etorone 4088 ANGLE ADAPTERWA90C4 ANGLE ADAPTERWAS0C4 sx _ ANGLE ADAPTERWABOC4 s Angled nozzle9O assy
65. offer on request within a very short period of time un lt de eo eo E 2 de cS de gt e e 3j e m e e e N Industrial Solutions Customized booths Wagner has extensive know how in building boothes for any workpiece size ranging from door handles to semitrailers The particular require ments in each case call for specific gun arrangements motion systems and process flows Special advantages Ordering information e Customized booths designed to meet indi Customized powder booths are tailored to vidual customer requirements individual needs Fulfilling customer specifications The WAGNER engineering department will make an offer on request within a short period of time Booth accessories Wagner offers a comprehensive accessories range for powder booths Compatible with one another Please select the components you require from this table Container Gewwmk ______________ B5 ___ ____ Pondertoleyasy DThecor BUB RweiymyDiem BUW Rwewlymd j Bw BUS 4 Dampingchamberasy BB amp Gmwhay A E Bwh BWA 4 BWh A
66. olume constant compressed air quantity despite e Ground cable 10 fluctuations in the mains Recipe sticker e Fully electronic control module for repea gt The gun and the control unit s printed OM table results Saving and accessing up to 50 coating programs PrimaSprint manual set F incl console 2313689 Powder set PEM X1 2331090 Powder set PEM X1 R 2335845 PrimaSprint manual set R incl console 2313687 Rr Sl suiajs s uone dde WAGNER Automatic application systems Two types of WAGNER HiCoat automatic guns are available The compact variant is designed for universal application The XL variant was conceived specifically for paint change systems and is characterized by its streamlined design Both guns are constructed for high coating output high efficiency and a long service life The high performance HiCoat charging and atomization system can achieve perfect work piece surfaces combined with optimal material utilization gt 5 1 Flexible Applications The use of various nozzles allows for diverse applications of the auto matic guns 2 Quick Nozzle Change The Quick Lock ensures a secure hold of the gun and allows for a quick nozzle change 3
67. onnection required 12 suction systems suction systems that are not required can be removed and used e Few control elements as spare parts Easy to operate Spring loaded weighing system for use as level sensor Pneumatic slide for opening closing the exhaust air connection Without powder tank 3918797 Min compressed air hose cross section 25 40 mm 1 in 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI Ordering information Art no PrimaCenter stand alone 2311500 Order powder container separately 3918797 Use for connection to a secondary filter spiral hose 2312336 PrimaCenter stand alone 2311500 _______ ______ Industrial Solutions PrimaCenter Integral The PrimaCenter Integral can accommodate up to 12 powder injectors It is designed for the powder supply in the paint change systems and ensures a simple paint change through partially automated cleaning 25 40 mm 1 in 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI 25 Nm h in compressed air hose cross section Air inlet pressure procedures Air consumption Width 800 mm 31 5 in 2216 mm 87 2 in epth 800 mm 31 5 in D Special advantages Included Items Ordering information e Robust compact design PrimaCenter case with attached controller Art No PrimaCenter Integral 2330014 Space saving construction e Delivery from the fluid containe
68. onsistent powder quality e Synchronization with conveyor speed No changing of switch on and switch off times as with simple time controllers Control Unit GCM Prima 263114 V 3 o e gt A e D N Motion Control stand alone MCS 1 The MCS can control up to 2 reciprocators VU 1 and 2 sliding tables HU 1 It is used as a stand alone device and integrated in the PrimaTech CCM Special advantages e Universal use as stand alone device or in combination with the PrimaTech CCM application control Flexible application e Controlling of max 2 reciprocators VU 1 and 2 sliding tables VU 1 Wide range of applications 50 movement profiles can be saved as recipes Coating parameters are quickly available Motion control stand alone MCS 1 2327643 __ O O O Included Items Control unit in EPG housing with rear mounting Control unit in EPG housing with rear mounting options 10 m current and CAN bus cables each for the first motion component 2 Key for key switch 1 Touch pen for easy operation of the touchscreen Plug for connecting the onsite power supply Attention connection onsite power supply 230 VAC 50 60 Hz protection 20 A N o c e lt w a 3 o e gt A e D N Industrial Solutions Infeed distributor CPD 1 The CPD module enables th
69. optimize the gun control This in turn reduces the powder consumption 4 Readily Extendable The modular design allows for gradual upgrading The control system expands depending on the requirements 5 High Coating Rate Up to 16 guns may be operated o ER D A Sp an o esp D un PrimaTech CCM PrimaTech CCM is a compact application control for installing an auto matic system The set includes a central control module complemented by gun modules and a motion technology control Application range up to 16 guns Special advantages Modular structure plug and play Simple configuration and installation no special installation knowledge required e Can be used with Corona and Tribo guns One system for 2 applications e Control intelligence including gap control Reduces powder consumption e Modules for motion equipment Can be used with full range of application technology Included Items Maximum equipment per rack 6 levels with 12 module spaces Configuration example 1 rack 1 CCM Prima central control module 1 MCS 1 movement control module 1 GCM Prima gap control module 8 EPG Sprint gun control modules 1 dummy plate Input frequency 50 60 Hz IP 54 Ordering information PrimaTech CCM control systems can be ordered on the basis of the configuration diagrams and tables Automatic configurators are also available Ask your s
70. ousing Suspension Booth Basic 4000 left 3305080 ee S Suspension Booth Basic 4000 right 3306210 ee Input voltage 230 400 V Rated power drive motor 3 00 kW input Frequency Filter surface area 40 m 430 6 ft Number f filter cartridges 25 Nm h Air consumption rn Ll o o 5 Industrial Solutions BASIC 8000 spray wall The BASIC 8000 spray wall is suitable for the coating of large parts and is equipped with the basic functions required for a cost effective system lt Input voltage 230 400 V meets the technical requirements specified by CE and ATEX Rated power drive motor 6 00 kW TES Input frequency Filter surface area 60 m 645 8 ft Number of filter cartridges Wromumpon Special advantages Included Items e Suitable for integration in manual Back wall in 2 segments a conveyor system Fan motor not installed S Small space requirements Three baffles not installed gt Three filter cartridges not installed us Parts are directly accessible Mounting material Compact size Low workpiece height Wide range of accessories Spray wall BASIC 8000 left hand side 3301920 7 Spray wall BASIC 8000 right hand side 3306211 b JR ID transfer booth The ID transfer booth is specially designed for the coating of small and large series in flow line operation Special advantages e Flow op
71. ove independently from each other WAGNER offers various systems ranging from simple linear units to dynamic 3D vd coating with Z axes Thus efficient coating can be achieved without investing in an expensive robot d Apnd Moving i 98 Linear units eq o 106 Accessories Moving o r N Industrial Solutions Vertical movement system The motion technology is flexibly applicable Whether long or short strokes with this technology any motion sequence can be executed with precision The horizontal sliding table allows for complex motions and thus ensures the coating of complex parts Special advantages Controller e Flexible application e MCS 1 Stand alone mode A device for both long and short stroke e PrimaTech applications and as a positioning device e ProfiTech M e Intelligent drive concept e ProfiTech S Ensures precise and durable path measure ment with an intelligent frequency converter Stable mechanical construction Lightweight but robust design thanks to aluminium sections and clearance free precision linear guiding and ball cages Maintenance friendly drive concept Wire enforced toothed belt ensures a long service life Pwednds Protection class Vertical Moving Device VU 1 1800 2327615 RR Vertical Moving Device VU 1 2400 2327616 3 Vertical Moving Device VU 1 3000 2327617 e Horizontal moveme
72. powder from a container to the gun Here WAGNER uses suspension feeding to ensure a constant powder output without spitter Suspension feeding allows also a highly flexible volume adjustment which is a basic requirement for some applications The powder volume is set by changing the supply or dosing air Here the relevant WAGNER control units automatically set the right ratio between supply and doing air using the precision regulator Thus the WAGNER injectors distinguish themselves by their easy operation and low maintenance This ensures high process reliability for the user T1 ue E 1 Easy operation and maintenance The use of quick couplings and intuitive connecting elements ensures easy operation and maintenance 2 High Surface quality The use of conductive materials allows for the dissipation of interfering charges which in turn ensures homogeneous surfaces 3 Cost effectiveness The separately usable collector nozzle and its robust design ensure low wear part costs for the WAGNER Venturi feed 4 Wide range of applications A high output ranges allows for diverse applications and such ensures high degree of flexibility Standard injectors Feed system for supplying powder to powder guns according to following the Venturi principle Special advantages Processable materials e High output range e Corona powder Wide range of applications
73. r High quality coating results e Electronic controller with 4 paint touchs creen Integratet application control in combina tion with EPG Sprint and moving devices VU HU e Icons and text Fasy to operate Pneumatic reciprocator with injector socket 12 suction systems suction systems that are not required can be removed and used as spare parts Spring loaded weighing system for use as level sensor Pneumatic slide for opening closing the exhaust air connection s Without powder tank 3918797 Peristaltic feed pump controller Order powder container separately 3918797 Use for connection to a secondary filter spiral hose 2312336 PrimaCenter integral 2330014 pM WAGNER PXM powder center The PXM powder center can be configured individually to customer requirements Basic version up to 20 22 injectors special version up to 34 injectors Add on modules such as filter extraction EPG rack box feeding fresh powder supply and ultrasonic screen broaden the range of uses ue gt D lt gt E 1 High overall feed performance The PXM powder center enables a supply from the box with up to 20 powder injectors and from the fluid tank with up to 3
74. r located at the front Direct access to workpiece ensures very high coating quality e Walk in booth Access to all locations bey ach OG 2 AM 0 NW Ww LN H IX UPS e Ordering information SuperCube plastic booths are configured to meet individual customer requirements The WAGNER engineering department will make an offer on request within a very short period of time SuperTech plastic booths The booth is a version ofthe SuperCube Manual coaters can be arranged at the front or on the sides The number of gun slots is individual Vertical and horizontal gun arrangement is possible Special advantages e Booth housing with PVC sandwich construction Very rapid and simple paint change parti ally automated depends on configuration e Booth length is variable to 7 5 m 1 6 gun slots per side universal arrangement options for manual coater stations Short design e Manual coater at the front or on the sides Optimal arrangement ensures excellent Coating results e Walk in booth Access to all locations WAA VN VA VE 2 y y 9M __ NON io uy N AN Y 7 d A 7 7 N NW Ordering information SuperTech plastic booths are configured to meet individual customer requirements The WAGNER engineering department will make an
75. rs individually S 2 RapidPaint Changes pre programmed key the suction lance positioning as well and the lt quick connector for the powder hose ensure a quick and safe paint 3 change 3 Modern Design The new SPRINT manual system convinces with its easy and modern design It provides the perfect solution for optimum manual coating thanks to its robust and reliable quality 4 Highest Flexibility The carton device can be transformed into a tank version in a few simple steps With various powder hoses and different injectors the SPRINT manual system can easily be adapted to your requirements Manual system Sprint Airfluid Using the Sprint Airfluid allows you to work directly out of the carton Ideal for small batches and frequent paint changes All parameters are set and saved via the EPG Sprint X In combination with the PEM X 1 perfect surfaces are achieved Special advantages Corona manual gun with an air flushed high performance cascade Constant and reliable coating performance e Control unit with a regulated air volume cycle A constant compressed air quantity despite fluctuations in the mains e Fully electronic control unit for reprodu cible results Saving and accessing up to 50 coating programs e Diagonal position of the powder container Powder carton is almost completely emptied Processable materials e Polyester powder coatings e Epoxy powder coatings e Metallic powder coatings Ac
76. rylic powder coatings e UDS powder coatings Effect powder coatings inputpover Opertingtempertare Operating temperature Weight 38 0 kg 83 8 lb Included Items Corona manual 1 Control device EPG Sprint X e Injector PI F1 Suction lance with fluid cap Device cart with vibrating table Powder hose 5m 0 11mm Mains cable 3m Grounding cable 10m Connection hose Manual Unit Sprint Airfluid 2329483 Manual Unit Spint 5 D NENNEN CE Manual application systems e A A e NA lt N 3 N Industrial Solutions Manual system Sprint 60 The Sprint 60L is used to fluidize the powder in a 60 liter stainless steel tank All coating parameters are set and saved using the control unit EPG Sprint X In combination with the PEM X 1 perfect surfaces are achieved Special advantages e Corona manual gun with an air flushed high performance cascade Constant and reliable coating performance e Fully fluidized stainless steel container Optimal powder preparation for high quality requirements e Clear and user friendly operating interface For quickly and easily adjusting the coating parameters e Up to 50 coating recipes can be saved Ideal for many color and object changes Powder Manual Unit SPRINT 60L Manual Unit Sprint 60L USA Processable materials Polyester powder coatings
77. s Nozzle system not included Wide range of applications e Charging body with multiple swirl stars Optimization of frictional charge over a broad range e Tribo air for adjusting the charge Individual tuning of each gun to the parti cular application and powder PEA T3 351018 PEA T3XL 1 4 351029 C PEA T3XL 1 1 351030 e Powder set Spraypack automatic Powder sets consist of the core components of application equipment namely a control unit guns feed system and connection components Powder set Sprint Corana Automatic 2305139 Powder set Sprint Tribo Automatic 2305140 N Un a Un cs 1 gt cs cs e du gt A A Un Un e Un Industrial Solutions High voltage tester High voltage tester for measuring high voltage for example of a gun HV tester HV200 N Protection class IP 54 259010 Application accessories Wagner offers a comprehensive accessories range for the application of Compatible with one another powder lacquers Please select the components you require from this table ozzle systems Nozzle Extension X1 EXPISO o Nozzle Extension X1 EXT300 9 Nozzle Extension X1 EXT500 Tf Electrode HolderXTF 8 ooo mo g Fat Spray Nozzle ojoj px HemdeBldrXiR TT oo
78. system Connection cable 6m Sprayer air hose Wedge changing tool Printed user manual 2322587 2335844 Manual application systems e A y lt gt o N lt N 3 N Industrial Solutions Cup gun PEM X1 CG The simple handling and perfect ergonomics of WAGNER cup guns make them ideal for lab and development purposes and for powder coating Max input voltage 22 Vpp individual items and very small quantities Output voltage 100 0 kV Special advantages e Simple plug in principle for the cup Short and safe paint change times of approximately 15 seconds e Funnel beaker with special geometry The different slope angles ensure constant flow even with difficult powder types e Integrated Venturi feeding principle Very fine and constantly homogeneous dosage dispensing of the powder quantity The coating parameters are set via the control module All coating relevant parameters are saved and accessed via the fully electronic control module Protectionclass PR Operating temperature 5 456 41 0 113 0 F Processable materials Included Items e Polyester powder coatings Gun cable 4m e Hybrid powder coatings Wedge tool e Metallic powder coatings Funnel beaker with cover Acrylic powder coatings e UDS powder coatings e Effect powder coatings Airmatic cup gun PEM X1 CG 2322588 Ep hand guns Tribo manual guns are des
79. tages Ordering information The controller consists of individual basic ProfiTech 5 control systems are planned modules configured to meet specific separately customer requirements The WAGNER project department will Fulfills all customer requirements at a good quickly draft an offer upon request price performance ratio e Industrial control with PC or PLC operating systems Powerful globally available system e System operation via touchscreen Central simple intuitive control of all system components e Links all control procedure equipment for powder coating with recipes synchronized gap height depth control 4D robotics and work piece sensors Maximum coating quality efficiency and automation Input frequency Protectionclass un X e vn e a 59105 922 Industrial Solutions Accessories Controlling WAGNER offers a comprehensive accessories range for control systems Compatible with one another Please select the components you require from this table onnector coupling Hosecipd2038mm_ Airhose O AirhosePEN8 5 5mmblak OO ise AirhosePEN6 4mmblack e e079 Airhose PEN8 S5mmred 9 Airhose PEN8 55mmblue __ _ Airhose PEN8 5 5 mmgreen ____ 9mm ___ ose rubber 37 25 mm yellow 20bar i __ ___ ounting rot transducer __
80. tails provided should be viewed as approximate values and cannot be guaranteed Add on set US Sieve 350 160 for PXM 2352340 e Add on set US Sieve 350 200 for PXM 2353306 19149 NXd D ue D lt gt E TEXTE SET ifs WAGNER SuperCenter The SuperCenter is at the heart of the powder supply for any paint change system It is designed for the supply of up to 22 spray guns Feeding from a small fluid tank ensures an efficient powder usage at the highest quality requirements Thanks to the integrated fresh powder supply an uninterrupted coating operation is ensured The SuperCenter offers smart user guidance for coating and paint changes as well as the unique powder consumption recording feature Various variants and accessories provide options to fulfill individual customer requirements For the highest quality requirements an ultrasound sieve may be integrated Thanks to the intelligent user guidance quick paint change is reliable and reproducible 1 8 Color Touchscreen USB interface for downloading consumption data 2 Fresh Powder Feed with automatic cleaning station pump positioned laterally 3 Semi automated tank blow out unit 4 Powder
81. tem in Wagner IC stainless steel booths They are characterized by their compact design and high separation efficiency Operating temperature 5 45 C 41 0 113 0 F 400 0 kg 882 0 Ib Special advantages Processable materials Included Items e Compact size e Corona powder Multicyclone box with 9 minicyclones Small space requirements e Tribo powder Pipe not included e High removal efficiency Commercially available metallic powders After filter not included Low waste volume in after filter e Powder container not included Usable with suction capacities from 8000 12000 m h High specific suction capacity Multcyclone Unit 3100315 _ F Monocyclone The monocyclone is used with automatic booths in paint change systems It separates the powder air mixture sucked out of the booth The exhaust 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI passes to the final filters via a pipe The sieved powder is returned to the Operating temperature 5 45 C 410 113 0 F guns Special advantages Processable materials Included Items e High removal efficiency at approx 95 e Corona powder Monocydone with frame depending on powder and powder load e Tribo powder Powder extraction with two hand control Minimal powder waste e Commercially available metallic powders s Vibration sieve 400 um Cyclone hopper with two hand contro e Peristaltic conveyor not included Meets safety requirements Pip
82. tor nozzle sd e mmn __ enturi nozzle HICOAT ED xe __ o ozzle HICOAT ED ul as ___ ervice kit IP5000 Pump hose E 4 ervice kit IP5000 Valve hose EN mes nlet valve hose adapter NM mme ul _ _ __ __ ose flange outlet valve ose sleeve bes d uick bleed valve assy ___ Bese __ ___ ack pressure val p pope d 0 VC cover for tank 120 no filter JO mo VCcoverforbox no fite le mos Cabinet for perstalticpump tgs Generator ee las CmererGsSwoblt 1 HF cable for 35 508 S jejepsen X Industrial Solutions Feeding preparing accessories Wagner offers a comprehensive accessories range for feeding and prepa Compatible with one another ring powder lacquers Please select the components you require from this table itanium bolt M10 M8x25mm Sieveframe 350 400 premounted Sieveframe 350 200 premounted 9 Sieveframe 350 160 premounted Je Holderforfeedhopper e Trolley for container 12000 Je Perfect Handling TT 94 ga did 7 E or d 4
83. trol module Store and query complete coating recipes Special funnel beaker Control device EPG Sprint X Check valves Thanks to various inclination angles Wedge tool virtually any powder type flows out until Funnel beaker with cover 210 ccm completely used up Operating manuals printed Manual application systems e A y lt gt p A o N lt N 3 N Industrial Solutions Powder set Spraypack manual The set consists of the central components for the installation of a powder coating system A manual gun a gun control unit an injector Input voltage 85 250 V and a connection hose set ensure high quality coating results Input frequency 47 440 Hz Airintetcomnection Operating temperature 5 456 41 0 113 0 F Special advantages Processable materials Included Items e Corona manual gun with an air flushed Polyester powder coatings PEM X1 Corona manual gun high performance cascade Epoxy powder coatings Flat or round jet nozzle package Constant and reliable coating performance Metallic powder coatings Control unit EPG Sprint X Ergonomic and perfectly balanced gun Acrylic powder coatings Power cable 3m Continuous pleasant working without e UDS powder coatings Injector PLE a wile gun TAROT td e Effect powder coatings Connection hoses Control unit with a regulated air v
84. ucked in from the booth is separated in the filter trolley The powder is captured in the ribs and is cleaned off by 0 6 0 8 MPa 6 0 8 0 bar 87 116 PSI compressed air impulses The recovered powder may thus be returned to Number of filter cartridges circulation Special advantages Included Items Filter cartridges application categories U Filter box with insertion opening for cn powder container Meet the legal requirements for powder e Ten filter cartridges removal e Large filter opening Minimal pressure loss e Flange mounted directly onto the booth Space saving construction e Considered to be an open recovery system Does not require a flame arrestor for fire protection Filter trolley assy 8000m h 3059060 Filter trolley assy 12000m h 3060002 7 qo Industrial Solutions Recovery accessories WAGNER offers a comprehensive accessories range for the recovery of Compatible with one another powder lacquers Please select the components you require from this table gt A Un Un Un 96 Industrial Solutions Highly dynamic for highest flexibility The coating of complex parts such as the inside of cabinets require guns to m
85. wder supply unit d c a N fo Industrial Solutions Feeding preparing accessories Wagner offers a comprehensive accessories range for feeding and prepa Compatible with one another ring powder lacquers Please select the components you require from this table ontainer owder Container PrimaCenter owder Container KPZ PXM owder hopper SuperCentre with US Sieve owder hopper SuperCentre w o US sieve owder hopper 120L for 12 pick up tube owder hopper 120L w cover onnector coupling nion with push in nipple oupling union ose adapter d9 d10 amlok socket part dapter for hose 420 R1 male thread jeje sse __ Plastictubing OO mo ___ HsePUSSSmmbe ejo ___ spiralhose PVC grey 4150 mu owder hose ouderhoseD1 ejo pe 4 ouderhoseD1 O O O O mm IS oseD1 e fe mw Bw Rem BWB PweheDMGemgmdm _________ 9 BW wowe Bwm 4 Measurement tools Check bottcollecornozle ___ DU MM AAA AAA MountingsetiPs000 __ M80 ___
86. work pieces in the easily accessible booth ensures efficient process steps 3 Modern Booth Concept Thanks to its compact design the booth needs a relatively small instal latin surface The booths include robust and scratch resistant stainless steel floor tiles e UN 4 Easy and Safe Operation From installation to setup the WAGNER manual booths offer the easiest operation of all functions for example ventilation and cleaning func tions 5 Energy Efficiency The booth offers energy saving recirculated air operation the exhaust air is returned to the working area The integrated exhaust system provides a dust free working environment BASIC 4000 suspension booth The BASIC 4000 suspension booth is suitable for the coating of individual parts or small series and is equipped with the basic functions required for a cost effective system It meets the technical requirements specified by CE and ATEX Special advantages Included Items e Coating opening W x H 1420 mm x 1420 Booth housing assy mm Fan motor not installed Small footprint Silencer hood not installed Optimal also for medium sized to small Two filter cartridges not installed parts Integrated rotatable workpiece suspension hook Integrated suction unit with 4000 m h Ergonomic and fatigue free working conditions through direct accessibility to workpiece e Connection for overspray collection bag below h
87. y short hose lengths e Simple robust design Low priced long lasting e N EASY V1 Vertical gun arrangement Vax number ofhoses per gur 2 Item upport H 2 300 mm upport H 2 800 mm ngle support bracket Kink protector assy L 600 mm Kink protector holder Cylinder head screw M8x55 Contact washer M8 Hexagon nut M8 ylinder head screw M6x16 Washer A6 4 Lock washer 6 Hexagon nut Ring terminal M8 4 6 mm yellow Plastic insulated wire 6 0 mm green yellow Ground label self adhesive round Lock washer B8 Screw anchor Building plan Number mn 3304976 N1 N2 2 round up result 3 12 2 F 3305078 A E e N Industrial Solutions Hose guide type Easy H The Easy hose guide is a simple system that prevents bending powder and air hoses In this way it helps ensure trouble free operation of the system Type H for horizontal type V for vertical gun arrangements Special advantages Included Items Ordering information e Hoses remain freely movable As per configuration table Please order the individual parts as speci No risk of kinking fied in the configuration table e Secure fixation Short hose lengths e Simple robust design Low priced long lasting EASY H Horizontal gun arrangement Vax nu

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