SLC™ 500 4-Channel Analog I/O Modules
Contents
1. Environmental Conditions Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 non condensing Agency Certification when product or packaging is marked cus C UL Listed Industrial Control Equipment C Marked for all applicable directives Marked for all applicable acts N223 TUV Functional Safety 1002D AK 1 to 6 SIL 1 to 3 according to DIN V 19250 and IEC 61508 respectively Category 1 to 4 according to EN954 1 1 For calibrating the 1746 FI041 and 1746 FI04V analog modules refer to the customer calibration program and procedure in the SLC 500 Fast Analog 1 0 Modules User Manual publication number 1746 6 9 2 5 63 524 gl Publication 1746 INOO8C EN P May 2004 0 11 1 0 4 81 81 K 6A CL n OL Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ CO 22 SLC 500 4 Channel Analog 1 0 Modules Backplane Current Specification for NI4 NIO4I NIO4V NO4I NO4V Flo4l and FI04V Catalog Input Channels per Output Backplane Current Draw External 24V de 1746 Module Channels per 5V max 24V max Power Supply Module Tolerance NI4 4 differential NA 35 mA 85 mA NA voltage or curren selectable per channel not individually isolated NIO41 2 differential 2 current 55 mA2. A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED DL A UT DU Contact us 888 88 SOURCE sales artisantg com www artisantg com RU IT Tr 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com SLC 500 4 Channel Analog 1 0 Modules Catalog Numbers 1746 N14 NIO4I NIO4V NO4I NO4V FIO4I and FIO4V Inside sn ne on ahi MAR aha page Important User Informations human 2 For More Information 3 Types of Analog Modules 4 Hazardous Location Considerations cccccccccecssecsteeeeeeeteeeeeeesee 7 Environnements dangereux 7 Choosing a Slot in
3. MODULE __ TIP The black dot on the terminal block label indicates the position of terminal 0 Once you have wired your analog module and properly labeled the terminal block install the terminal block on the analog module To install the terminal block C2 1 Align the terminal block with the receptacle 2 Insert the terminal block and press firmly at the top and bottom until it is properly secured To remove the terminal block grasp it on the top and bottom and pull outward and down Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n r 4 14 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ a TH SLC 500 4 Channel Analog 1 0 Modules 17 Minimizing Electrical Noise on Analog Modules Inputs on analog modules employ digital high frequency filters that significantly reduce the effects of electrical noise on input signals However because of the variety of applications and environments where analog modules are installed and operating it is impossible to ensure that all environmental noise will be removed by the input filters Although it is not the purpose of this installation instruction to address SLC 500 system procedures several specific steps can be taken to help reduce the effects of environmental noise on analog signals e Install the SLC 500 system in a properly rated i e NEMA enclosure Make
4. 5 63 524 gl 6A CL n O Publication 1746 IN008C EN P May 2004 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN 6 SLC 500 4 Channel Analog 1 0 Modules Analog Module Hardware Features The module contains a removable terminal block providing connection for the analog input and or output channels which is specifically designed to interface with analog current and voltage input signals The channels can be wired as either single ended or differential inputs There are DIP switches on the circuit board for selecting voltage or current input Function Label Power Status LED 1 IN 0 1 INO Removable Terminal Block Door Label 2 ANL COM Door D fol lal Hardware Feature Function Function Label Indicates input output or both Power Status LED Indicates when backplane power is applied to the module Removable Terminal Block Provides physical connection to input devices Door Label Permits easy terminal identification Door Protects terminal connections and label Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n ry 4 Feeds Os 24 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN SLC 500
5. 63 1 524 g1 6A CL n r 0 10 1 0 4 1 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN SLC 500 4 Channel Analog 1 0 Modules 13 System Wiring Guidelines Use the following guidelines in planning the system wiring for the analog modules e all analog common terminals ANL COM are electrically connected inside the module ANL COM is not connected to earth ground inside the module e voltages on IN and IN terminals must remain within 20 Volts with respect to ANL COM to ensure proper input channel operation This is true for current and voltage input channel operation e voltage outputs OUT 0 and OUT 1 of the NIO4V and NOAV are referenced to ANL COM Load resistance R1 for a voltage output channel must be greater than or equal to 1K ohms e current output channels OUT 0 and OUT 1 of the NIO4I and NO4I source current that returns to ANL COM Load resistance R1 for a current output channel must remain between 0 and 500 ohms After the analog input module is properly installed in the chassis follow the wiring procedure below using Belden 8761 cable amp ATTENTION Care should be taken to avoid connecting a voltage source without a current transmitter etc to a channel configured for current input Improper module operation or damage to the module can occur Grounding Your Cable Belden cable 8761 has two signal wires b
6. CO 24 SLC 500 4 Channel Analog 1 0 Modules Current Loop Input Specifications for NI4 NIO4I NIO4V FIO4I and FIO4V Description Specification NI4 NIO4I NIO4V FIO4I FI04V Input Range Normal Operation 20 to 20 mA 0 to 20 mA nominal Absolute Maximum Input Current 30 to 30 mA 0 to 30 mA maximum Absolute Maximum Input Voltage 7 5V de or 7 5V ac RMS Current Input Coding 20 to 20 mA 16 384 to 46 384 0 to 2047 Input Impedance 250 Ohms Resolution 1 22070 pA per LSB 9 765 mA per bit Full Scale 20 mA Overall Accuracy at 25 C 77 F max I 0 365 of full scale 0 510 of full scale Overall Accuracy at 0 to 60 C 32 to 140 F max 0 642 of full scale I 0 850 of full scale Overall Accuracy Drift max 79ppm 5 C of full scale 98 ppm C of full scale Gain Error at 25 C 77 F max 0 323 0 400 of full scale Gain Error at 0 to 60 C 0 556 0 707 of full scale 32 to 140 F max Gain Error Drift max 67ppm C 89 ppm C Offset Error at 25 C 77 F max 7 LSB 2 LSB lin 0 Vem 0 Offset Error at 0 to 60 C 14 LSB 4 LSB 32 to 140 F max lin 0 Vem 0 Offset Error Drift max lin 0 Vem 0 0 20 LSB C 14LSB C 2 Overvoltage Protection 7 5V ac RMS maximum 1 For improved accuracy over temperature see SLC 500 Analog 1 0
7. 0 to 60 C 32 to 140 F max I 0 384 of full scale Overall Accuracy Drift max 54ppm C of full scale Gain Error at 25 C 77 F max 0 208 Gain Error at 0 to 60 C 0 374 32 to 140 F max Gain Error Drift max 47ppm C Offset Error at 25 C 77 F max 9 LSB Offset Error at 0 to 60 C 11 LSB 32 to 140 F max Offset Error Drift max 0 05 LSB C 6A CL n Rp 5 Publication 1746 INOO8C EN P May 2004 05 11 1 0 4 1 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN Rockwell Automation Support Rockwell Automation provides technical information on the web to assist you in using our products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 h
8. 0 20 LSB C 0 14 LSB C max Overvoltage Protection max across IN either 220V ac RMS continuously 220V ac RMS to IN terminals or 220V de continuously continuously 1 The value listed is for Series B and greater For series A the input impedance is 1M ohm 2 For improved accuracy over temperature see SLC 500 Analog 1 0 Modules User Manual publication 1746 UM005 3 See the SLC 500 Fast Analog 1 0 Modules User Manual publication 1746 6 9 Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n n93 03 Piette 0 24 7 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com CO SE 26 SLCTM 500 4 Channel Analog 1 0 Modules Current Output Specifications for NIO4I NO4I and FIO4I Description Specification NIO4I NO4I FIO4I Converter Resolution 14 bit Location of LSB in 1 0 image word 0000 0000 0000 01XX Non linearity 0 05 Conversion Method R 2R Ladder Step Response 2 5 ms at 95 Load Range 0 to 500 Ohms Maximum Load Reactance 100 pH Current Output Coding 0 to 1 mA 1 LSB 0 to 32764 Output Range Normal 0 to 20 mA 0 to 20 mA 1 LSB Overrange Capability 5 0 to 21 mA 1 LSB 5 0 to 20 mA 1 LSB Resolution 2 56348 pA per LSB Full Scale 21 mA Overall Accuracy at 25 C 77 F max 0 298 of full scale Overall Accuracy at 0 to 60 C 32 to 140 F max 0 5
9. Modules User Manual publication 1746 UM005 2 See the SLC 500 Fast Analog 1 0 Modules User Manual publication 1746 6 9 Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n n2 02 Piet Oe 24 7 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ CO SLC 500 4 Channel Analog 1 0 Modules 25 Voltage Input Specifications for NI4 NIO4I NIO4V FIO4I and FIO4V Description Specification NI4 NI041 NIO4V FIO4I FIO4V Input Range 10 to 10V de 1 LSB 0 to 10V de Voltage Input Coding 10 to 10V de 1 32 768 to 32 767 0 to 4095 LSB Input Impedance 760K ohms 1M ohms Resolution 305 176 UV per LSB 2 4414 mV per LSB Full Scale 10V de Overall Accuracy at 25 C 77 F max 0 284 of full scale 0 440 of full scale Overall Accuracy at 0 to 60 C 0 504 of full scalel2 0 750 of full scale 32 to 140 F max Overall Accuracy Drift max 63ppm C of full scale 88 ppm C max Gain Error at 25 C 77 F max 0 263 0 323 of full scale Gain Error at 0 to 60 C 0 461 0 530 of full scale 32 to 140 F max Gain Error Drift max 57ppm C 79 ppm C max Offset Error at 25 C 77 F max 7 LSB 2 LSB C max Offset Error at 0 to 60 C 14 LSB 4 LSB max 32 to 140 F max D Offset Error Drift max
10. binary values for storage in the SLC processor s input image table The decimal range number of significant bits and converter resolution depend on the input range that you use for the channel Analog Input A D Characteristics N14 NIO4I amp NIO4V Input Decimal Range input Number of Nominal Resolution Range image table Significant Bits 10V de 1 LSB 32 768 to 32 767 16 305 176 pV LSB 0 to 10V de 1 LSB 0 to 32 767 15 0 to 5V de 0 to 16 384 14 1 to 5V de 3 277 to 16 384 13 67 20 mA 16 384 15 1 22070 pA LSB 0 to 20 mA 0 to 16 384 14 4 to 20 mA 3 277 to 16 384 13 67 FIO4I and FIO4V Input Decimal Range input Number of Nominal Resolution Range image table Significant Bits 0 to 10V de 1 LSB 0 to 4095 12 2 4414 mV LSB 0 to 5V de 0 to 2047 11 1 to 5V de 409 to 2047 10 67 0 to 20 mA 0 to 2047 11 9 7656 pA LSB 4 to 20 mA 409 to 2047 10 67 Analog Output D A Characteristics The analog modules have the same output characteristics Module Output Range Decimal Range output Significant Bits Resolution image table FIO4I 0 to 21 mA 1 LSB 0 to 32 764 13 bits 2 56348 LA LSB 0 to 20 mA 0 to 31 208 12 92 bits logi Fto 20 mA 6 242 to 31 2089 12 6 bits OAI FIO4V 10V de 1 LSB 32 768 to 32 764 14 bits 1 22070 mV LSB 0 to 10V de 1 LSB 0 to 32 764 13 bits ne Dto 5V de Dto 16 384 TZ bits 04V 1 to 5V de 3 277 to 16 384 11 67 bits 2
11. unused 9 O IN3 NIO4I NIOAV FIOAI and inputs 0 0 IN3 FIO4V 10O ANLCO analog source 0 O NO f 1 OJIN0 2 O ANL CO amp li amp unused 4 O IN1 inputs 5 O ANLCO 6 O not used 7 O OUTO 8 O ANLCO 9 O not used NO4I and NO4V 10 O ouT 1 11 O ANL CO 24V dc power supply if external power is selected Cable length from external 24V de power supply to analog module gt Ext pwr 24V de a SUP o de COM om 7 v Do not jumper ground unused outputs Analog commons are internally connected in the module Channels are not isolated from each other Publication 1746 IN008C EN P May 2004 2 5 63 1 524 g1 6A CL n n 6 1 6 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSN UN SLC 500 4 Channel Analog 1 0 Modules 19 ATTENTION Any individual single ended input device can be connected to any single differential input shown on page 18 The single ended input common is connected to the negative differential input point Wiring Schematics for 2 3 and 4 Wire Analog Input Devices IMPORTANT The module does not provide loop power for analog inputs Use a power supply that matches the transmitter specifications 2 Wire Transmitter Transmitter 3 Wire Transmitter Transmitter Supply Signal Power Supply Publ
12. 145 mA NA voltage or curren outputs not selectable per individually channel not isolated individually isolated NIO4V 2 differential 2 voltage 55 mA 115 mA NA voltage or curren outputs not selectable per individually channel not isolated individually isolated NOA4I NA 4 current 55 mA 195 mA 24V de 10 at 195 outputs not mA max D individually isolated 21 6 to 26 4V de NO4V NA 4 voltage 55 mA 145 mA 24V de 10 at 145 outputs not mA max individually isolated 21 6 to 26 4V de FIO4I 2 differential select 2 current 55 mA 150 mA NA V or per channel outputs not not individually individually isolated isolated FIO4V 2 differential select 2 voltage 55 mA 120 mA NA V or per channel outputs not not individually individually isolated isolated 1 Required for some applications if sufficient power is not available from SLC power supply Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n K po 00 Pied Os 4 7 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ a TH SLC 500 4 Channel Analog 1 0 Modules 23 General Analog Input Specifications for NI4 NIO4I NIO4V FIO4I and FIO4V Description Specification NI4 NIOAI NIO4V FIO4I FIO4V Converter Resolution 16 Bit 12 bit Repeatability 1 LSB Location of LSB in 1 0 ima
13. 4 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1746 INOO8C EN P May 2004 PN 40071 085 01 3 Supersedes Publication 1746 INOO8B EN P May 2001 Copyright 2006 Rockwell Automation Inc All rights reserved Printed in Singapore 2 5 63 1 524 g1 6A CL n K p6 0 6 Pie 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED DL A UT DU Contact us 888 88 SOURCE sales artisantg com www artisantg com
14. 4 Channel Analog 1 0 Modules 7 Hazardous Location Considerations This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only The following WARNING statement applies to use in hazardous locations WARNING EXPLOSION HAZARD e Substitution of components may impair suitability for Class I Division 2 e Do not replace components or disconnect equipment unless power has been switched off e Do not connect or disconnect components unless power has been switched off e All wiring must comply with N E C article 501 4 b Environnements dangereux Cet quipement est con u pour tre utilis dans des environnements de Classe 1 Division 2 Groupes A B C D ou non dangereux La mise en garde suivante s applique une utilisation dans des environnements dangereux DANGER D EXPLOSION e La substitution de composants peut rendre cet quipement impropre une utilisation en environnement de Classe 1 Division 2 e Ne pas remplacer de composants ou d connecter l quipement sans s tre assur que l alimentation est coup e e Ne pas connecter ou d connecter des composants sans s tre assur que l alimentation est coup e Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n QS 5 1 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com CO SE 8 SLC 500 4 Ch
15. 41 of full scale Overall Accuracy Drift max 70ppm C of full scale Gain Error at 25 C 77 F max 0 298 Gain Error at 0 to 60 C 32 to 140 F max 0 516 Gain Error Drift max 62ppm C Offset Error at 25 C 77 F max 10 LSB Offset Error at 0 to 60 C 32 to 140 F max 12 LSB Offset Error Drift max 0 06 LSB C Publication 1746 INOO8C EN P May 2004 2 5 63 524 gl 6A CL n Rp 4 04 E 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 5 4 63 1 524 gl CO SE SLC 500 4 Channel Analog 1 0 Modules 27 Voltage Output Specifications for NIO4V NO4V and FIO4V Description Specification NIO4V and NO4V FI04V Converter Resolution 14 bit Location of LSB in 1 0 image word 0000 0000 0000 01XX on linearity 0 05 of full scale Conversion Method R 2R Ladder Step Response 2 5 ms at 95 2 5 ms normal Load Range 1K to Ohms 1K to co ohms aximum Load Current 10 mA aximum Load Reactance 1 pF Voltage Output Coding 10 to AOV de 1 LSB 32 768 to 32 764 32 768 to 32 764 Output Range Normal 10 to 10 volts 1 LSB 10V de 1 LSB Resolution 22070 mV per LSB Full Scale OV de Overall Accuracy at 25 C 77 F max I 0 208 of full scale Overall Accuracy at
16. Related Publications For Refer to this Document Pub No Amore detailed description on how to configure the SLC 500 Analog 1 0 Modules User 1746 UM005 SLC 500 Analog 1 0 Modules Manual A more detailed description on how to install and SLC 500 Fast Analog 1 0 Modules 1746 6 9 integrate SLC 500 Fast Analog 1 0 Modules User Manual A more detailed description on how to install and use SLC 500 Modular Hardware Style 1747 UM011 your modular SLC 500 system User Manual A reference manual that contains status file data SLC 500 Instruction Set Reference 1747 RM001 instruction set and troubleshooting information Manual If you would like a manual you can e download an electronic version from the internet www theautomationbookstore com e order a printed manual by contacting your local distributor or Rockwell Automation representative amp visiting www theautomationbookstore com and placing your order calling 1 800 963 9548 USA Canada or 001 330 725 1574 Outside USA Canada Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n QE 1 1 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ a TH 4 SLC 500 4 Channel Analog 1 0 Modules Types of Analog Modules 1746 NI4 Analog Input Module The NI4 Analog Input module contains 4 analog input channels that are user selectable per channel
17. age during factory calibration to 2 5 volts It is set and sealed at the factory and does not require any adjustments 1 Verify that all switches are set correctly for the application ATTENTION Care should be taken to avoid connecting a voltage source amp without a current transmitter etc to a channel configured for current input Improper module operation or damage to the module can occur 2 Align the circuit board of the analog module with the card guide of the chassis as shown on page 12 3 Slide the module in until both top and bottom retaining clips are secured 4 To remove the module depress the retaining clips at the top and bottom of the module and slide the module out Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n n 11 11 1 0 4 1 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 12 SLC 500 4 Channel Analog 1 0 Modules a w Ww W Sw WH WH WW IEEE ET o Top and Bottom Module Release s up PPD Wiring Considerations The following section provides system wiring guidelines how to ground your Belden cable and how to determine the cable length ATTENTION Before wiring any analog module disconnect power from the SLC 500 system and from any other source to the analog module Publication 1746 IN008C EN P May 2004 2 5
18. annel Analog 1 0 Modules Determining Your Power Requirements for a Modular Controller Analog modules require both 5V dc and 24V dc power from the backplane of the SLC 500 system However the NO4I and NO4V analog modules can use an external 24V dc power supply This eliminates the 24V dc backplane power requirements providing configuration flexibility if SLC power supply loading is critical These two modules provide user supplied external 24V dc power supply connections The following table shows the power requirements for each analog module using backplane power Use this table to calculate the total load on the modular system power supply For more information refer to the SLC 500 Modular Hardware Style User Manual publication 1747 UM011 IMPORTANT The analog modules do not supply loop power for the input device You must supply the appropriate loop power for loop powered input devices Catalog Number 5 Volt Current 24 Volt Current 1746 NI4 35 mA 85 mA amp 1746 NI041 55 mA 145 mA 1746 NI04V 55 mA 115 mA 1746 N041 55 mA 195 malt 2 1746 NO4V 55 mA 145 malt 2 1746 Fl04 55 mA 150 mA 1746 FI04V 55 mA 120 mA 1 The 24V de user power connection on a fixed SLC 500 can power an NO4I or NO4V analog module However the regulation of the 24V dc user connection on a modular SLC 500 power supply catalog number 1746 P1 P2 and P4 is outside of the requirements of the NO4I and NO4V ana
19. ed for current input Improper module operation or damage to the module can occur Switch Settings for the 1746 NI4 The NI4 has 4 individual DIP switches that control the input mode of channels 0 through 3 A switch in the ON position configures the channel for current input A switch in the OFF position configures the channel for voltage input Current Switch 1 Channel 0 1234 Switch 2 Channel 1 4 i i D I Switch 3 Channel 2 Switch 4 Channel 3 Voltage Publication 1746 IN008C EN P May 2004 2 5 63 1 524 g1 6A CL n K 7 1 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN 10 SLCM 500 4 Channel Analog 1 0 Modules Switch Settings for the 1746 NI041 NIO4V FIO4I and FIO4V The NIO4I and NIO4V have 2 individual switches labeled 1 and 2 These switches control the input mode of channel 0 and 1 A switch in the ON position configures the channel for current input A switch in the OFF position configures the channel for voltage input Current o12 Switch 1 Channel 0 i A A Switch 2 Channel 1 Voltage External Power Switch for the 1746 NOA4I and NO4V The NO4I and NO4V analog output modules have an external 24V dc power switch SW1 which gives you the option of using an external power supply In the UP position power is drawn from an external power source In the DOWN posit
20. for voltage or current to support a variety of monitoring and controlling applications 1746 NO4I and NO4V Analog Output Modules The NO4I and NO4V Analog Output Modules provide 4 analog output channels The NO4I module contains 4 current outputs The NO4V module contains 4 voltage outputs Both of these modules support a variety of control applications 1746 N1041 and NIO4V Analog Combination Modules The NIO4I and NIO4V Analog Combination I O modules provide 2 input and 2 output channels in a single slot module The 1746 NIO4I module contains 2 current or voltage inputs user selectable per channel and 2 current outputs The 1746 NIO4V module contains 2 current or voltage inputs user selectable per channel and 2 voltage outputs 1746 F1041 and FIO4V Fast Analog Combination Modules The FIO4I and FIO4V Fast Analog Combination modules are 2 input 2 output combination modules ideal for high speed applications with more rapidly changing analog signals These fast response modules are best suited for control of pressure and position in equipment such as hydraulic presses and molding machines Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n N 2 Pleta bert 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ a TH SLC 500 4 Channel Analog 1 0 Modules 5 Analog Modules Operation The module converts analog input signals to 16 bit
21. ge word 0000 0000 0000 0001 Non linearity 0 01 0 073 of full scale max Common Mode Voltage Range 20 to 20 volts 0 to 20 Volts max Common Mode Rejection at 0 to 10 Hz min 50 dB Common Mode Rejection at 60 Hz min 105 dB 50 dB min with 1K ohm imbalance Normal Mode Rejection at 60 Hz min 55 dB NA Channel Bandwidth 10 Hz 7 0 kHz min at 3dB point Step Response 60 ms at 95 100 psec Conversion Method Delta Sigma Modulation Successive approximation Impedance to ANL COM 380K ohms 500K ohms Impedance channel to channel 760K ohms 1M ohms 1 The value listed is for Series B and greater For series A the impedance to ANL COM is 500K ohms D 2 The value listed is for Series B and greater For Series A the impedance channel to channel is 1M ohms Other Analog Input Specification for FIOAI and FIO4V Descriptions Specifications Signal Convert from Hold 6 0 usec nominal Track and Hold Time to Acquire the Analog Signal 1 5 usec nominal Before Conversion Conversion Time 7 5 sec every 512 msec nominal Image Format HEX OFF Module Throughput Delay 1 10 ms maximum 512 usec typical 1 Worst case throughput occurs when the module just misses seeing an event occur Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n K p1 01 Pieds Os 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ
22. ication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n K 7 17 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN 20 SLC 500 4 Channel Analog 1 0 Modules Wiring Schematic for Single Ended Analog Input Connections When wiring single ended analog input devices to the analog input card the number of total wires necessary can be limited by using the ANALOG COMMON terminal Note that differential inputs are more immune to noise than single ended inputs Transmitter Signal ANL COM N 2 N 2 Transmitter ANL COM C2 Supply Signal Ground N 3 Publication 1746 IN008C EN P May 2004 2 5 63 1 524 g1 6A CL n N 0 Pete 0 54 1 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com nn I 1 E SLC 500 4 Channel Analog 1 0 Modules 21 Specifications General Specifications for NI4 NIO4I NIO4V NOAI NO4V FIO4I FIO4V Description Specification SLC Communication Format 16 Bit Two s Complement Binary Field Wiring to Backplane 500V de solation Update Time 512 us for all channels in parallel Recommended Cable Shielded Belden 8761 aximum Wire Size 14 AWG maximum Terminal Block Removable Location 1746 chassis Calibration Factory Calibrated oise Immunity NEMA Standard ICS 2 230
23. included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams o patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a D hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT eae information that is critical for successful application and understanding of the ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid a hazard e recognize the consequence Publication 1746 INOO8C EN P May 2004 2 5 63 4 5244 g1 6A CL n rp 0 Fristen 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ZZ CO SLC 500 4 Channel Analog 1 0 Modules 3 For More Information
24. ion power is drawn from the backplane of the module The switch is located amp on the analog module board Switch orientation is also provided on the nameplate amp of the module External 24V de SW Power Selector Backplane Choosing a Slot in the Chassis Two factors determine where the analog module should be located in the chassis ambient temperature and electrical noise Consider the following conditions when selecting a slot for an analog module Position the module e in a slot away from an ac or high voltage dc modules e in the chassis closest to the bottom of the enclosure where the SLC 500 system is installed e away from the chassis power supply if installed in a modular system Publication 1746 INOO8C EN P May 2004 2 5 634 5244 g1 6A CL n r 1 1 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com EE CO Ts SLC 500 4 Channel Analog 1 0 Modules 11 Installing Your Module All modules are mounted in a single slot Remember that in a modular system the processor always occupies the first slot of the first chassis ATTENTION Never install remove or wire modules with power applied to the chassis Also do not expose analog modules to surfaces or other areas that may typically hold an electrostatic charge Electrostatic charges can destroy the analog circuitry IMPORTANT The potentiometer sets the volt
25. lack and clear one drain wire and a foil shield Refer to illustration on page 14 for Belden cable 8761 The drain wire and foil shield must be grounded at one end of the cable Do not earth ground the drain wire and foil shield at both ends of the cable Input Channel Use a chassis mounting tab as a ground for the drain wire and foil shield Output Channel Ground the drain wire and foil shield at the analog load IMPORTANT If you cannot ground the output channel at the load ground the drain wire and foil shield at the chassis mounting tab Do not connect the foil shield or drain wire to the analog terminal block They must be connected to an earth ground which is not provided at the analog module Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n K 1 11 1 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN 14 SLCM 500 4 Channel Analog 1 0 Modules Belden Cable 8761 Foil Shield Black Wire Clear Wire Drain Wire Determining the Cable Length Determine the length of cable you will need to connect a channel to its input or output device Remember to leave additional length to route the drain wire and foil shield for earth grounding Wiring the Analog Module After the analog module is properly installed in the chassis use the following wiring procedure Belden cable 8761 is recommended
26. log modules and cannot be used 2 Omit these values from your SLC power supply loading calculations if you decide to use an external power supply Determining Your Power Requirements for a Fixed Controller IMPORTANT The 2 slot SLC 500 fixed I O expansion chassis 1746 A2 will support only specific combinations of modules If you wish to use an I O module in a 2 slot expansion chassis with another SLC I O or communication module refer to the SLC 500 Analog I O Modules User Manual publication 1746 UM005 for valid combinations of modules Publication 1746 INOO8C EN P May 2004 2 5 63 524 gl 6A CL n r s 11 1 0 4 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE T7 CSSS UN SLC 500 4 Channel Analog 1 0 Modules 9 Configuring Your Module The NI4 NIO4I NIO4V FIO4I and FIO4V analog modules have user selectable DIP switch settings which allow you to configure the input channels as either current or voltage inputs The switches are located on the analog module board The following illustration shows the ON and OFF switch settings Switch orientation is also provided on the nameplate of the module ON Configures channel for current input jy OFF Configures channel for voltage input ATTENTION Care should be taken to avoid connecting a voltage source without a current transmitter etc to a channel configur
27. nnel connect END 2 at the module Ground the drain wire and foil shield at the analog load 7 Repeat steps 1 through 6 for each channel on the analog module Jumper the unused plus minus and common terminals of each input channel individually Unused output and common terminals should be left unconnected The following illustrations depict the proper cable preparation for END 1 and END 2 Shrink wrap is applied to each cable end Make sure the foil shield and drain amp wires on END 1 are long enough to reach their designated earth ground points Cable Preparation END 1 Foil Shield and Drain Wire Insulation Black Wire Clear Wire Black Wire Cable Preparation END 2 Insulation Clear Wire Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n n 3 13 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSSS UN 16 SLCM 500 4 Channel Analog 1 0 Modules Labeling and Installing the Terminal Block The terminal block has a write on label Labeling the terminal block will help ensure that it is installed on the correct module When installing the analog module in a chassis it is not necessary to remove the terminal block from the module However if the terminal block is removed use the write on label located on the side of the terminal block to identify the module location and type Terminal Block
28. ours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3223 Monday Friday 8am 5pm EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for return States procedure SLC is a trademark of Rockwell Automation Inc Belden is a trademark of Belden Inc C UL is a registered trademark of Underwriters Laboratories www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 1
29. sure that the SLC 500 system is properly grounded e Use Belden cable 8761 for wiring the analog modules making sure that the drain wire and foil shield are properly earth grounded e Route the Belden cable separate from any other wiring Additional noise immunity can be obtained by routing the cables in grounded conduit e Group analog and low voltage dc modules away from ac I O or high voltage dc modules A system may malfunction due to a change in the operating environment after a amp period of time Periodically check system operation particularly when new D machinery or other noise sources are installed near the SLC 500 system For further details on system installation and start up refer to e SLC 500 Modular Hardware Style User Manual publication 1747 UM011 e SLC 500 Fixed Hardware Style User Manual publication 1747 6 21 e Safety Guidelines for the Application Installation Maintenance of Solid State Control publication SGI 1 1 Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n K 5 15 1 0 4 81 81 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RE CSN UN 18 SLC 500 4 Channel Analog 1 0 Modules Wiring Diagram showing differential inputs NI4 analog source 0 O INO a 1 O INO 2 O ANLCO os 3 O IN1 analog 4 O IN1 source 5 O ANLCO j 6 O IN2 IN 2 Jumper i z ANL CO
30. the Chassis 10 Installing Your Module c ccccececcscesteseesesteseesesteseeseseseeseaeseeseaeseesens 11 Wiring Considerations nne 12 Wiring the Analog Module 14 Labeling and Installing the Terminal Block c cccccceeetesteeeteeeeee 16 Minimizing Electrical Noise on Analog Modules 17 SPECIAL ONS mener natiednd 21 Installation Instructions Publication 1746 INOO8C EN P May 2004 5 63 5244g1 6A CL4n ry fis Fs 81 807 K RE CSSS UN 2 SLCM 500 4 Channel Analog 1 0 Modules Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves hat each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are
31. when wiring analog modules This section assumes that you have properly installed the analog module ATTENTION Before wiring any analog module disconnect power from the SLC 500 system and from any other source to the analog module To wire your analog module follow these steps and refer to the illustrations on page 15 1 Designate the end of the cable where the drain wire and foil shield is earth grounded as END 1 Designate the other end as END 2 2 At each end of the cable strip some casing to expose the individual wires 3 Trim the signal wires to 50 mm 2 inch lengths Strip 5 mm about 3 16 inch of insulation away to expose the end of the wire Publication 1746 INOO8C EN P May 2004 2 5 63 1 524 g1 6A CL n n 2 12 fie teO 24 81 807 K Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com RU IT SLC 500 4 Channel Analog 1 0 Modules 15 4 At END 1 twist the drain wire and foil shield together bend them away from the cable and apply shrink wrap 5 At END 2 cut the drain wire and foil shield back to the cable and apply shrink wrap 6 Connect the signal wires black and clear to the terminal block and the input and output devices The recommended maximum torque is 0 57 Nm 5 Ib in for all terminals e Input channels connect END 1 at module Use a chassis mounting tab as a ground for the drain wire and foil shield e Output cha
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