Series 962
Contents
1. 16 Remote Regeneration 17 Relay Output Option 17 DECLARATION OF CONFORMITY gt b OSMONICS Rockford Operations This Declaration of Conformity is suitable to the European standard EN 45014 General criteria for suppliers declaration of conformity Applied Council Directive s Electromagnetic Compatibility Directive 89 336 EEC Council Directive as amended by Council Directive 92 31 EEC and Council Directive 93 68 EEC Low Voltage Directive 73 23 EEC Council Directive as amended by Council Directive 93 68 EEC We Manufacturer OSMONICS Rockford Opertions Authorized OSMONICS France 2412 Grant Ave European 230 rue Robert Schuman Rockford IL 61103 3991 Contact ZA des Uselles USA 77350 Le Mee Sur Seine France Tel 011 331 64 10 2000 Fax 011 331 64 10 3747 declare under our sole responsibility that the product s Model E948 E951 E958 E959 and E996 Electronic Controls for Water Filters and Softeners to which this declaration relates is are in conformity with the relevant provisions of the following Harmonized European standard s or other normative document s Standard amp date EN 61010 1 1993 Safety requirements for electrical equipment for measurement control and A2 1995 laboratory use Part 1 General Requirements EN 50081 1 1992 Electromagnetic Compatibility Generic Emission Standard Residential Commercial Light Indust2. Autotrol turbine 3 User defined K factor PPG 4 User defined pulse equivalent GPP K factor or pulse 0 01 255 00 Number used for meter equivalent K factor or pulse equivalent Remote P21 regeneration switch 1 254 1 seconds MT MUST delay active to start a regeneration See Table 2 for conversions W hen using options 6 or 9 programming C values per Table eliminates the need to program P9 through P11 P rogram C values per Table 4 0 Description depends on value Table 2 Conversions To E Capacity Into Capacity in Multiply by kilograms kg kilograins kgr 15 43 kilograins kgr kilograms kg 0 0648 moles of CaCO3 kilograms kg equivalents of CaCO kilograms kg Table 3 Level Ill History Data 3 L4 0 200 0 50 0 Peak flow gallons per meters per hour since ocation reset 12 Table 4 Level IV Parameters pren orane o RN me D StagerCycle PI7 6or9 CI Position Cycle Time Omn O Stager Cycle P17 6 or C2 Positon2CycleTime Omn 255mn Imn 0 StagrCyde Pl7 6or9 C3 Postion3CycleTime Omin 255min Imn 0 StegerCyde PlI7 60r9 C4 Positon4 Cycle Time Omn 255mn Imn 0 StagrCyde Pl7 60r9 C5 Position Cycle Time 0min 255mim Imn 0 StegerCyde PlI7 60r9 Stager Cycle P 17 6 or 9 Stager Cycle P17 6 or 9 Stager Cycle 17 6 or 9 Stager Cycle P
3. d J E 4 Figure 2 Parallel Interlock Connections NOTE The lockout feature is void when using the relay output option Twin Alternating using a model 58 TA stager The 962 Stager control can be used for Twin Alternating applications by combining a single 962 controller with a single model 58 TA Twin Alternating stager The alternating of the system is performed by the stager and is independent of the controller When using a model 58 TA the Tank in Service is indicated by two NEMA 4 rated door mounted lights that are operated by the stagers second auxiliary switch When using a model 58 TA Twin Alternating stager P17 must be set to a 4 or 6 depending on the number of positions 15 Twin Alternating using a model 58 TB stager Timed Brine The 962 Stager control can be used for Twin Alternating applications that require a timed brine function by combining a single 962 controller with a single model 58 TB stager The 58 TB stager does not use door mounted lights to indicate the Tank in Service The controller will display the Tank in Service in the left most digit of the 6 digit display It will display a 1 or 2 depending on which tank is in service Flow is also displayed during this time If any error condition occurs the Tank in Service display will be set to a 2 by default The controller will reset the display to the proper tank in Service once a regeneration is p
4. aspects of programming the 962 control and retrieving historical operating data A label provided with the control should be filled out with programming parameters on system start up Factory Default Values The control is shipped from the factory pre programmed with the correct operation type Capacity and Hardness values are set to 0 and must be changed to appropriate values before the control will operate Err 4 will be displayed until a valid number is entered for each of these items Program variable P 12 is presetto U S units of measure or metric units to match geographical shipping locations Program Levels The Series 962 Stager controls have been designed to facilitate different levels of programming requirements Level includes program variables that are frequently referenced by users operators installers and service personnel They are accessible withoutthe requirement of codes Level Il includes variables that are most typically used atthe time of installation and initial setup They are accessible only with access codes Level locations are used primarily for accessing operation history information Level IV locations are used to set the regeneration days of the week Level Ill and IV parameters also require access codes Programming levels are further defined in Tables Il and Ill None Required Press and hold the T and j arrow buttons for 3 seconds Press and hold the T ar
5. regenerate every one to thirty days Manual Regeneration A separate REGEN button is provided for manual regenerations A double manual regeneration feature is included that allows back to back regenerations Operating Histories Important operating data is stored in memory and is retrievable upon demand The historical data includes peak flow data as well as average daily water usage for each day of the week Remote Regeneration A set of input terminals with a programmable delay are provided as a standard feature of the 962 Stager that allows regeneration to be initiated from a remote location This feature can be used to facilitate remote manual regeneration requirements or assist in further automating the control system such as the use of a differential pressure switch Selectable Automatic Regenerations There are four automatic regeneration methods delayed with immediate override delayed only day of week and calendar override Immediate regeneration is used to start an automatic regeneration immediately when the capacity remaining in a tank is reduced to zero Delayed regeneration is used to start an automatic regeneration at a predetermined time of day when the capacity remaining is below a defined reserve The reserve capacity may be fixed or variable The variable reserve is determined by past usage history Regeneration can be accomplished based on the day of the week at a specific time of
6. 17 6 or 9 Stager Cycle P17 6 or 9 Position 8 Cycle Time Omin 255min Imin 0 Position 11 Cycle Time 0 min 255 min 1 min O Stager Cycle P17 6 or 9 Position 12 Cycle Time 0 min 255 min 1 min L 30 4 Stager Cycle 17 6 or 9 I min Stager Cycle P17 6 or 9 I min Stager Cycle 17 6 or 9 I min Stager Cycle 17 6 or 9 I no day of week regen this day no day of week regen this day 0 no day of week regen this day d Wednesday o1 1 o 0 nodayofweekregenthisday ds Thursday 01 1 o 0 nodayofweekregenthis day d 01 1 0 Ono day of week regen this day 7 Saturday 0i 1 o _0 no day of week regen this day Note The number of values MUST equal exactly the number of stager regeneration cycles 0 0 Example If the parameter Position 5 Cycle Time is programmed then C1 through C4 must also be programmed Table 5 Error Code Identification Data stored in NOVRAM has been corrupted and is incorrect Home switch SW 2 closed when it should be open Home switch SW 2 open when it should be closed j 4 One or more parameters are below the minimum value in Table 5 System capacity less than 10 gallons or 0 1 m Capacity 15 set too low Hardness 15 set too high 13 Table 6 Installation Programmed Values Chart Installation Date i Descrip
7. 20 The K factor is defined as pulses per gallon for U S units or pulses per liter for metric units The K factor can be obtained from the flow sensor manufacturer If a 4 is entered in P 19 then the definition of the number in P20 becomes gallons or liters per pulse depending on the units of measure selected Capacity Based Regeneration Start Options The following is an explanation of the regeneration start options for single tank 962 Stager controls At the time of regeneration time set in P2 the control will check to see if a regeneration should start This check depends on the value programmed in P 15 P15 0 or 2 Variable Reserve The control calculates an average water usage for each day of the week when it is using variable reserve A regeneration will start if the capacity remaining is less than 1 2 times the average water usage for the next day P15 1 or 3 Fixed Reserve The reserve capacity is calculated using the fixed reserve Capacity programmed in P16 The value in P16 is the percentage of the calculated system capacity used for the reserve Example If the programmed capacity is 10 000 grains and the hardness is 10 grains gallon the calculated system capacity is 1000 gallons The reserve capacity is 300 gallons if the fixed reserve is set to 3096 A regeneration will start if the capacity remaining at the time of regeneration is less than 300 gallons The parameter P 15 is also used to select immediate
8. OSHONICS Rockford Operations 2412 Grant Avenue Rockford IL 61103 3991 USA Phone 815 964 9421 Fax 815 964 4449 2002 Osmonics Inc Printed in the USA 06 02 P N 1076301 Rev D
9. P2 The automatic regenerations will occur at the time set in P2 regardless of the capacity remaining in the system A value of 0 indicates no regeneration on that day The default value is 0 for all d values Viewing a Program Value Programmed values may be viewed at any time Program values may not be changed during a regeneration Level To locate and display a P value in Level 1 press the T or Q arrow button until the desired value is displayed Level parameters are indicated by the legend on the face plate of the control Level Il To locate and display a P value in Level Il simultaneously press the T and J arrow buttons for 3 seconds to gain access Press the T or arrow buttons until the desired location is displayed Press lt 4 to display the value in the P location Level IlI To locate and display an L value in Level Ill simultaneously press the Gand T arrow buttons for 3 seconds to gain access an then press the T or arrow buttons until the desired location is displayed Press lt to display the value in the L location Level IV To locate and display a d value in Level IV simultaneously press the and j arrow buttons for 3 seconds to gain access and then press the T or 4 arrow buttons until the desired location is displayed Press lt to display the value in the d location Manual Regeneration To initiate a manual regeneration simply press and hold the
10. REGEN button for 3 seconds If an immediate second regeneration is desired wait for at least one minute after the first regeneration begins and then press and hold the REGEN button for 3 seconds A second regeneration will be performed immediately following the first The display will freeze and only show the Regeneration Time Remaining as an indication that the second regeneration will be initiated When the first regeneration is complete the second regeneration will begin and the display will alternate between Flow Rate and Regeneration Time Remaining The second regeneration will be performed on the offline tank in twin alternating applications Lock Out Feature The lock out feature may also be used to prevent regenerations when a signal is present at the lock out terminals Two or more 962 controls can be connected together see Figure 2 to prevent one from regenerating while another is in regeneration This signal can also come from external equipment that can provide a dry contact closure CONNECTION MUST BE A DRY CONTACT NOTE When using the Relay Output Option the lockout feature cannot be used Flow Sensor Select Options P19 is used to select the flow sensor type Numbers 1 and 2 are for the Autotrol 1 inch and 2 inch turbine type flow sensors The number in P 20 will be ignored when P19 is programmed with a 1 or 2 Other flow sensors can be used by entering a 3 in P 19 and entering the correct K factor in P
11. Series 962 Electronic Stager Control TIME OF DAY TIME OF REGEN HARDNESS FLOW PM SERIES 962 4 CAPACITY REGEN TIME REMAINING lt S A V SET REGEN JJ Table of Contents Declaration of Conformity 3 Caution and Warning Symbols 4 Series 962 Electronic Stager Controls 6 Special Features of the Series 962 Stagers 6 Memory Retention Programmable Cycles Double Regeneration Capacity Setting Lockout Selectable Reserve Options U S or Metric Units of Measure Calendar Override M anual Regeneration Operating Histories Remote Regeneration Selectable Automatic Regeneration Optional Battery Backup Flow Rate Display Programming the Series 962 Stager 7 Factory Default Values Program Levels Level Programming Setting Time of Day Level Il Programming Changing a Program Value Level Ill Programming Level IV Programming Entering C Values Entering d Values Viewing a Program Value Manual Regeneration Lock out Feature Flow Sensor Select Options 9 Capacity Based Regeneration Start Options 9 Immediate Regeneration Only Option Installation Programmed Values Chart Advance Cycle Function 7 Cancel Regeneration Function 7 Parallel Operation 15 Twin Alternating Operation 15 Flow Sensor Connections 16 AC Power Wiring
12. cleared 10 Table 1 Level l and Parameters Parameter Units of Range of Values Measure Range depends on value 1 7 1 00 12 59 selected for P13 P1 do AM or PM oe None hour minute For day of week SUN 1 1 7 0 00 23 59 MON 2 TUE 3 WED 4 THU 5 FRI 6 SAT 7 1 00 12 59 Range depends on value P2 Bc n AM or PM 1 minute 2 00 am hour minute selected for P 13 9 0 00 23 59 Use only ifP15 1 sapa naa 3 250 grains gallon Unit of measure depends value p 2500 selected for P12 NotUsed pee r emm 1 510 0 kilograms 5 selected for P 12 Backwashtime time ELM minutes If P17 6 or 9 Do not program P9 P17 6 or If P17 6 or 9 Do not program P9 Do not program P 9 12 C E clock Calendar override 03 o 1 0 das 0 0 no calendar override 0 no calendar override override 0 Variable reserve 1 fixed Resne Toe reserve 2 variable reserve with yP immediate regeneration 3 fixed reserve with immediate regen Initial average 5 Am entered for P 15 reserve P 16 usage or fixed 70 0 2 Not Used 3 3 cycle filter 4 4 cycle softener 5 4 cycle P17 Operation type 3 9 180 182 butterfly config 6 User defined cycle 9 User defined 58 only Capacity change 0 None 1 Capacity change P18 lock out locked out 1 1 0 Autotrol turbine 2 2 0 P19 SR NE
13. completed by qualified electricians and in accordance with the requirements of all state and local electrical codes as well as the National Electrical Code NEC A separate ground post has been provided inside this equipment enclosure and is indicated by the NEC ground symbol as shown below o NEC Ground Symbol Warning Overcurrent Protection This equipment is not supplied with built in overcurrent protection fuses or circuit breakers An external switch and or circuit breaker must be installed by a qualified electrician in accordance with all state and local electrical codes as well as the National Electrical Code NEC The external switch and or circuit breaker must be in close proximity to this equipment and in easy reach of the operator It must be clearly marked to indicate that it is the disconnecting device for this equipment Recommend fuse size is 1 AMP Voltage Range 230 115VAC 10 Frequency Range 50 60Hz Max Rated Power 4 Watts Pollution Degree 2 Overvoltage Category 1 Altitude 6500 Ft 2000 Meters Max Rated Fluid Air Water Pressures Model Model Model Model E948 E951 E958 E959 E996 125 psi 125 psi 125 psi 250 psi 8 6 bar 8 6 bar 8 6 bar 17 bar NEMA 4X Enclosure Intended for indoor or outdoor use primarily to provide a degree of protection against corrosion windblown dust and rain splashing water undamaged by the formation of ice on the enclosure The enclosure door m
14. d the control will beep Level IV Programming Press and hold the and j arrow buttons for 3 seconds to enter the Level IV programming mode Level IV programming is used to enter the user defined cycle times and day of week regeneration All controllers have default settings for 4 cycle softener or 3 cycle filter operation The operation type is determined by the value that is programmed in 9177 Entering Values C values are used to define a specific number of cycles to meet the application needs and are accessible through level IV programming mode Example If the control is used in a system that has a total of 10 cycles of operation select 6 for P17 and program C1 C10 for the amount of time desired for each cycle up to 255 minutes Each C value represents 1 position of the rotary pilot stagerthat is being used A maximum of 15 cycles may be used each programmable from 0 255 minutes While the controller is in regeneration the display will show a C value in the far left display and the time remaining in minutes for that C value Example C1 15 15 min remaining in Cl Entering d Values Regeneration Days d values are used to start a regeneration on a certain day of the week There are seven d values numbered from 1 to 7 with 1 representing Sunday and 7 representing Saturday Set a 1 in d7 to initiate an automatic regeneration every Saturday at the Time of Regeneration
15. day or after programmable number of days since the last regeneration Optional Battery Backup An optional backup battery can be provided so that the Time of Day and water usage will be maintained for up to 8 hours during a power outage All 962 Stager controls are provided as Battery Backup Capable Batteries can be purchased separately The control has a trickle charge circuit that will recharge the battery in the event It is depleted by a power outage If the Optional battery backup is provided with the Series 962 make sure that It is properly connected Caution A standard 9V alkaline battery may be used as a Substitute but will not be rechargeable BATIERY BACKUP CONNECTIONS YELLOW BATTERY BATTERY P N 1075768 Figure 1 Flow Rate Display In the normal operating mode the series 962 Stager control will alternate between Capacity Remaining gallons or m and Flow Rate gallons per minute or m hr In the event of power loss including battery power the display will alternate between Time of Day and Capacity Remaining once power has been restored The control will remain in this display mode until the Time of Day is reset or until any button is pressed The flow rate display is indicated by a small L E D in the top left corner of the display When P 19 is set to 4 user defined pulse equivalent flow rate will not be displayed Programming the Series 962 Stager Control This section contains common
16. erformed on any tank When using a model 58 TB Twin Alternating stager P17 must be set to a 9 Flow Sensor Connections The 962 Stager control may be connected to a number of different flow sensing devices Figure 3 shows the connections for the Autotrol turbine type flow sensor Figure 4 shows the connections for the Signet flow sensor Most of the flow sensors that are used will be wired similarly though the wire colors may vary GREEN SHIELD BARE __ GREEN 7 WHITE GROUND WHITE _ WHITE SIGNAL BLACK Turbine BLACK Probe 12 0 RED _ RED 12 SHIELD BARE 13 SIGNAL RED Flow mm Sensor 14 412VDC BLACK BLACK RED TB2 LOW VOLTAGE TB2 LOW VOLTAGE Figure 3 Autotrol Flow Sensor Connections Figure4 Signet Flow Sensor Connections AC Power Wiring The 962 Stager controls have standard voltage configurations of 115 VAC 50 60 Hz or 230 VAC 50 60 Hz Power requirements must be specified when ordering For 115 VAC jumpers are placed between terminals 1 and 3 and 2 and 4 For 230VAC jumpers are placed between terminals 2 and 3 only Figure 5 Line voltage and neutral inputs are always on terminals 1 and 4 respectively 115 VAC 50 60 Hz 230 VAC 50 60 Hz NEUTRAL IN 4 NEUTRAL IN m m m I lt JUMPER I JUMPER 1 Bess P all 4 LINE VOLTAGE IN LINE VOLTAGE IN TB1 HIGH VOLTAGE TB1 HIGH VOLTAGE Figure 5 AC P
17. et Press and hold the T and j arrow buttons for 3 seconds to enter the Level programming mode The display will show the letter P in the far left display digit The parameter P number is displayed in the far right display digit See Table 1 for Level and II programming values Changing a Program Value Once the P value you want to change is displayed press the lt j arrow button to display the current entry for that value To change or modify the value press the SET button The digit on the right hand side of the display will begin to flash Use the T or J arrow buttons to select the desired entry Once the desired entry is obtained press the lt button to move to the next digit and change as needed Once you have completed the appropriate changes press the SET button When you press the SET button the new entry is stored and the control automatically scrolls to the next P value If a beep sounds the new entry was not accepted Table 1 lists the range available for a specific program value Level Ill Programming Press and hold the and T arrow buttons for 3 seconds to enter the Level lll programming mode The display will show the letter L in the far left display digit The parameter L number is displayed in the far right display digit The SET button is inactive exceptfor L4 If SET is pressed when L4 is displayed Peak Flow Is reset to zero If SET is pressed when any other location is displaye
18. low the control to keep track of time and water usage for up to 8 hours during a power outage The control will not initiate a regeneration while on battery backup Programmable Cycles The control is flexible in defining the appropriate cycles of operation Double Regeneration For single tank applications the control automatically calls for a second regeneration the following day if the current operation cycle exceeds the programmed capacity by 15096 or more Capacity Setting Lockout The control can be programmed to lock the capacity so it cannot be altered after installation Selectable Reserve Options To meet the application requirements the control allows selection of one of two reserve types Fixed Reserve The reserve is fixed at a programmable percentage 3096 factory preset of the total capacity Variable Reserve The controller monitors the daily water usage and at the programmed time of regeneration calculates the average water used for each day of the week The reserve capacity is setto 12096 of the average water usage for the next day U S or Metric Units of Measure To meet your display and programming requirements the 962 Stager uses grains per gallon of hardness and kilograins of capacity for U S units or parts per million of hardness and kilograms of capacity as gallons or cubic meters Calendar Override If the volume of water used has not caused a regeneration the 962 Stager can be set to
19. nput TB2 Terminal 13 Turbine Meter Signal Input Series 962 Electronic Stager Controls The Series 962 Electronic Stager Controls provide sophisticated demand based water conditioning by combining a microprocessor with a flow meter to electronically monitor the amount of water used This fully programmable series of controls provide the ability to fine tune the operation to meet the application requirements There are several 962 Stager models avallable Single Unit Controls Model No Basic Softeners amp Filters E948 Complex Softeners amp Filters E951 Multiple Unit Controls Unit Controls ___ _ Twin Twin Alternating Softeners amp Softeners amp E958 TA Filters E958 TB Sequential Filters Backwash Only i 2 Unit Sequential Filters E951 3 or 4 Unit Sequential Filters E958 Special Features of the Series 962 Control Memory Retention During a power outage critical operating information is stored in nonvolatile memory This information includes the time of day water usage all programming data and the number of days since the last regeneration When power Is restored the information is returned to the microprocessor and operation resumes as if an outage never occurred The time of day will be late by the length of the power outage The time of day should be reset after an extended power outage No other reprogramming is necessary An optional rechargeable backup battery will al
20. ower Connections 16 Remote Regeneration A set of terminals with a programmable delay P21 provided as a standard feature of the 962 control Figure 6 This feature allows for a regeneration to be Initiated from a remote location This feature can also be used to accommodate a differential pressure switch input or any dry contact closure from external equipment Programmable value P21 is used to monitor this input for the amount of time that Is programmed in seconds P21 is the length of time in seconds that the remote input signal will be ignored before starting a regeneration CONNECTION MUST BE A DRY CONTACT REMOTE DELAYED START INPUT PROGRAMMABLE DELAY P21 TB2 LOW VOLTAGE Figure 6 Remote Regeneration Start Connections Relay Output Option A single pole double throw SPDT relay may be added for outputs during Regeneration and Service mode The relay output option is available on single unit and Twin Alternating models only This feature may not be used however with the parallel multi tank systems using the lockout feature The contacts of this relay are supplied as Dry Contacts un powered See Figures 7 and 8 for wiring information NOTE The lockout feature is void when using the relay output option RELAY SPDT COIL 12VAC 1 z CONTACTS 9 6 15A 120VAC 28VDC 10A 240VAC COM 7 8 COIL WIRING DIAGRAM N C Figure 7 Relay Out
21. put Option 17 y 11 SWNIWY3L NO SAVA TW SLAJNI WalN3N GNV ANIT 2 09 0S SI 2 STVNINN31 N33A138 Su3dWwnr JVADCO 03 2H 09 08 SI NOLLV33dDU 2 NV T STVNINS3I N33A138 4 32474 SVAST N04 39VLIOA H9IH 181 NI 39V1TOA p ELS NE NOWNOD HOLMS Ol SNOLLISOd YO SNRING LNALNO YOLON 15 OVAZI 1 335 IVNOIS 707207 7 oz L 129 VAYN 510 4 ONRING LNdLNO Sz fy HE NI jej ___ d Bine Zz ANNONS p INANI NONNOD gt JONA LNdLNO AYTAY OVAZL AV71334 WNOILdD AV1334 19 011 0 ONISN NIJHA 39NVUO wog T f 3nma 1 83SO3d Ds Z wm t u 3 39n1v34 SNINOH HOLIMS Noan HOLS 151 39 15 L HOLIMS HOLMS ONIX3QNI u39v1S I 4 lt N3335 7 HAIN A6 I AUALLVE EN 1 eet ALINM r QuvOS LINOYIO 296 TIDA 51 N llONnd 1 0 01 f LON Figure 8 E948 E951 Standard Wiring Design 18 19 gt
22. regenerations or delayed regenerations only 15 0 or 1 Delayed Regeneration Only Automatic regenerations will occur at the time of regeneration only The control will delay the start of regeneration until the time of regeneration even if the capacity remaining is reduced to zero gallons P15 2 or 3 Immediate Regeneration Override In addition to delayed regenerations automatic regenerations will occur at any time during the day if the Capacity remaining reaches zero Immediate Regeneration Only Option Automatic regenerations performed at the time of regeneration P2 can be eliminated by setting the control for fixed reserve with immediate regeneration override P15 3 and setting the reserve capacity percentage P16 to 0 This will create a reserve Capacity of zero gallons and override the Time of Regeneration P2 to allow for an immediate regeneration These are the preferred settings for a Twin Alternating softener system Advance Cycle Function While in a regeneration cycle you can advance the stager to the next cycle by pressing and holding the left arrow key 4 for 3 seconds The stager and controller will then advance to the next regeneration cycle Cancel Regeneration Function To cancel abort a regeneration press and hold the left arrow c and SET keys for 3 seconds The control will display an ERROR 3 and return the stager to the service Home position Once in the service position ERROR 3 will be
23. rial EN 50082 2 1995 Compatibility Generic Immunity Standard Part 2 Technical Information is maintained at OSMONICS Rockford Operations 2412 Grant Ave Rockford IL 61103 3991 USA Year of CE Marking 2002 We the undersigned hereby declare that the product s specified above conforms to the listed directive s and standard s Manufacturer Ln ha Signature On date 18 Jul 02 Full Name Colin J McDonough Position Plant Manager Caution and Warning Symbols The following international symbols appear in this manual to highlight caution and warning messages Cautions Not heeding these messages could result in personal Injury and or damage to equipment Caution This symbol indicates caution messages Refer to User Manual Warnings Not heeding these messages could result in serious personal injury Warning This symbol is intended to alert the user to the presence of dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons Specifications Warning Class equipment The composite enclosure used in this equipment does not automatically provide grounding between conduit connections Use grounding bushing and jumper wires as part of the installation To avoid electric shock grounding must be installed by the customer as part of the installation Installation should be
24. row buttons for 3 seconds bie Press and hold the and the Gand 4 arrow buttons for seconds Level Programming Level program values are identified by the legend on the faceplate of the control A green LED is illuminated when a Level P value is displayed Following are the Level I P values Time of Day Pl Time of Regeneration P2 Hardness Capacity 5 P4 is used to program the salt amount The 962 Stager does not require a salt amount Setting Time of Day Press the SET button The display will show the time of day with the minutes digit blinking Press the UP T arrow button to increase the number or the DOWN J arrow button to decrease the number To skip the number without changing press the LEFT arrow button The first digit will stop flashing and the next digit will start flashing When the far left digit is reached pressing the LEFT arrow button returns the flashing to the far right digit Continue changing numbers until the desired Time of Day is obtained Press the SET button to enter the value The PM indicator will toggle when the tens digit of the hours 15 increased The far left digit is used to indicate the day of week Number 1 being Sunday and number 7 being Saturday The time of Regeneration Hardness and Capacity are set in a similar manner Level ll Programming The control will automatically enter Level programming if P 19 or P20 have not been s
25. tion Install Values vidis Description Install Values Value Value gnum eem P2 Tmeofrgeneion C2 Poston2CydeTme ENNRE x c notus _ P5 Capxiyofunt cs jPostonsCydeTme P6 Notwed ce Position6CycleTime EL esten teeetme _ EN i o ee NENNEN Position 8 Cycle Time Backwash time Position 9 CycleTme _ Position 10 CycleTime _ C PostonliCydeTme _ a a CbckMode Postoni3CyeTme _ 15 Reserve p cs 15 mum emm PII Opemtontpe 2 senor tn P19 turbine select Regenerate Wed K factor or pulse Regenerate on Thursday equivalent Remote regeneration Reqenerate on Frida switch delay E Factory use only Do not program Regenerate on Regenerate on Saturday Parallel Operation The 962 Stager control can be used for twin and triple tank applications operating in a parallel mode Parallel systems can be implemented with up to three Individual controls by using the lock out feature Each control will provide a lock out signal when it is in UNIT 1 TB2 LOW VOLTAGE UNIT 2 regeneration This lock out signal will prevent other controls from starting a regeneration when the controls are connected as in Figure 2 UNIT 3 LOCKOUT SIGNAL LOCKOUT SIGNAL d
26. ust be kept tightly closed using all fasteners provided Any modifications to this enclosure i e added holes for cable entry mounting conduit connections etc may void the intended NEMA 4X rating NEMA 4 and UL rated fittings should be used when modifying the enclosure Relative Humidity Operating Range Temperate Ranae Allowed Relative p 9 Humidity 0 to 37 C 10 to 100 Condensing 10 to 75 Non Condensing 32 F to 99 F 38 to 55 100 F to 131 F Inputs Terminal Strip 1 TB1 High Voltage TB1 Terminal 1 Line Voltage Input TB1 Terminal 4 Neutral Input TB1 Terminal 6 Input to Aux Switch Common Optional Relay Inputs Relay Terminal 6 Relay Common Input Terminal Strip 2 TB2 Low Voltage TB2 Terminal 11 Turbine Meter Ground Input TB2 Terminal 12 Turbine Meter Shield Input TB2 Terminal 13 Turbine Meter Signal Input TB2 Terminal 17 Delayed Start Input Dry Contact TB2 Terminal 18 Delayed Start Input Dry Contact TB2 Terminal 19 Lockout Input Dry Contact TB2 Terminal 20 Lockout Input Dry Contact Outputs Terminal Strip 1 TB1 High Voltage TB1 Terminal 7 Aux Switch N C Output TB1 Terminal 8 Aux Switch N O Output Optional Relay Outputs Relay Terminal 2 Relay N C Output Relay Terminal 3 Relay N O Output Terminal Strip 2 TB2 Low Voltage TB2 Terminal 14 Turbine Meter 12VDC Output TB2 Terminal 12 Turbine Meter Shield I
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