Installation Instructions - Kirby Risk Electrical Supply
Contents
1. Publication 56AMXN INOO2A EN P November 2002 20 DCSNet RE RIO Module Specifications Parameter Specification Module Location ControlLogix chassis Maximum Backplane Current Load 650mA 5 1V dc and 75mA 24 V dc from I O chassis backplane Power dissipation 5W maximum Environmental Conditions Operational Temperature Storage Temperature Relative Humidity 0 60 C 32 140 F 40 to 85 C 40 to 185 F 5 95 without condensation Shock Unpackaged 30g operational 50g non operational Vibration Unpackaged 2g from 10 150Hz Agency Certification when product or packaging is marked Listed Industrial Control Equipment Uus LISTED IND CONT EQ Marked for all applicable directives Ce User Manual Publication S6AMXN UM002A EN P Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 21 Local Drive Solutions Contact Directory New England Southeast Gulf Coast Ph 508 357 8431 Ph 770 277 0277 Ph 281 233 0300 Fax 508 485 5059 Fax 770 682 6491 Fax 281 233 0101 Boston MA Atlanta GA Houston TX West Coast Eastern Carolinas Ph 626 969 7647 Ph 732 225 1360 Ph 704 525 1455 Fax 626 334 8320 ext 110 Fax 704 525 9025 Los Angeles CA Fax 732 225 7833 Charlotte NC Edison NJ Midwest St Louis Ohio Valley Ph 630 860 1090 Ph 314 770 0168 Ph 513 943 1145 Fax 630 787 0309 Fax 314 770 0268 Fax 513 9432. l D 19 T Push on upper and lower module tabs ash ses to disengage them Slide module out of chassis If you are replacing an existing module with an identical one and you want to resume identical system operation you must install the new module in the same slot You must also set the switches to the same settings and run the configuration program and download the appropriate configuration to the module Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 13 Wire the Connector for the AutoMax Network Use a drop cable 612574 36R available through Rockwell Automation Systems Business and passive tap M N 57C380 to connect the module to the coaxial network cable This cable turns down and has a ferrite to reduce EMI This cable must be used in CE applications You can also use drop cable 612403 036R but it points up The drop cable is a 3 foot long multi conductor cable with 9 pin D shell connectors at each end Connect one end to the connectot on the module and the other end to the passive tap The passive tap has two BNC connectors for connection to the coaxial cables and terminating loads The network coaxial cable must be terminated with 75 ohm terminating loads attached to the taps at the physical ends of the network There should be two and only two terminators on the netwotk For DCS the network cable can be RG 59 U or RG 11 U For remote I O the
3. 7438 Chicago IL St Louis MO Cincinnati OH Great Lakes North Central Ph 0 604 8421 Ph 651 633 0540 Fax 0 604 8437 Fax 651 633 7181 Cleveland OH Minneapolis MN Drive Systems Headquarters Ph 262 512 8636 Fax 262 512 8573 Mequon WI If you need to make a return contact the nearest office to obtain a return authorization number Publication 56AMXN INOO2A EN P November 2002 22 DCSNet RE RIO Module Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 23 Publication 56AMXN INOO2A EN P November 2002 24 DCSNet RE RIO Module pessum ET Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 2
4. DCS Master The module is configured as a DCS master and has heard another DCS master on the network DCS Master The module is a DCS master Displayed during normal operation Drop xx OffLine DCS drop xx has gone offline DCS Slave Invalid Depth 0 The drop number switches are set for a drop number from 1 to 55 but the drop depth switches are set to 0 DCS Slave Drop Depth xx Too High The combination of drop number and drop depth results in invalid drop numbers gt 55 Check the switch settings DCS Slave Drop xx Depth xx Waiting The module is configured as a DCS slave with the drop number and depth displayed but is not currently being scanned by a DCS master Error Heard Duplicate DCS Slave Drop xx The module is configured as a DCS slave and has heard a drop on the network with a drop number that overlaps one of its active drops DCS Slave Drop xx Depth xx The module is configured as a DCS slave with the drop number and drop depth shown Displayed during normal operation Drop xx Timeout DCS drop xx has timed out Mon Drop xx Timeout Monitored DCS drop xx has timed out Firmware Update The firmware on the module is being updated Publication 56AMXN INOO2A EN P November 2002 16 DCSNet RE RIO Module Message Description Error Heard Another RIO Master The module is configured as a Remote I O master and has heard another Remote
5. for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 3 Throughout this manual we use the following notes to make you aware of safety considerations Identifies information about other practices ot ATTENTION l pracie circumstances that can lead to personal injury or death property damage or economic loss Warning and Attention statements help you to Identifies information about practices ot circumstances that have the potential to create an explosion hazatd e identify a hazard avoid a hazard recognize the consequences We use the following note to call attention to critical info
6. found or any other configuration mismatch exists CLX LED ControlBus Status The CLX LED indicates the status of communication with the ControlLogix processor Color Meaning Red The module has returned an error received an error or refused a connection from the backplane Look at the debug log in 56AmxnMon for further information Yellow No errors but no activity Green An active connection is open or Bridging is active or DCS registers are being accessed Publication 56AMXN INOO2A EN P November 2002 18 DCSNet RE RIO Module OK LED Module Health A bicolor OK LED indicates module health A red LED indicates that module startup diagnostics have failed or a major module fault such as watchdog bite or jabber inhibit has occurred Green indicates that the card has passed all power up diagnostics and is functioning normally This LED is red during powerup If all three LEDs are solid red and the 4 character display shows something like M 66 this indicates that a fatal error has occurred Refer to the User Guide for information on clearing fatal errors Where to Find Information on Configuring Your 56AMXN B Module Now that you have installed your AutoMax DCS RIO module you must configure it For this information refer to the configuration chapters of your 56AMXN User s Guide publication 56AMXN UMO002A EN P This manual is supplied on the 55AMXN B distribution CD The CD also contains the Adob
7. under power For hardwate versions O 57677 1 and above you can install or remove the module while chassis power is applied if you observe the following precautions When you insert or remove a module while backplane owet is on an electrical arc may occur An electrical arc b y can cause personal injury ot property damage by sending an erroneous signal to your system s actuators causing unintended machine motion or loss of process control causing an explosion in a hazardous environment Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 11 Install the Module ATTENTION Do not force the module into the backplane connector If you cannot seat the module with firm pressure check the alignment Forcing the module into the chassis can damage the backplane connector or the module Align the circuit board with top and bottom guides in the chassis Slide the module into the chassis Make sure the module properly connects to the chassis backplane The module is fully installed when it is flush with the power supply or other installed modules Publication 56AMXN INOO2A EN P November 2002 12 DCSNet RE RIO Module Removing or Replacing the Module When Applicable
8. 80 1756 PB72 B 1756 5 67 1756 PA75 A Pub No 1756 PB75 A 1756 5 78 Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 9 Determine Module Slot Location The figure below shows chassis slot numbering in a 4 slot chassis Slot 0 is the first slot and is always the leftmost slot in the rack the first slot to the right of the power supply You can use any size ControlLogix chassis and install the module in any slot You can also install multiple 56AMXN B modules in the same chassis You can install as many modules as your power supply can accommodate i e number for which the power supply is rated Slot 0 Slot 2 Slot 1 Slot 3 Power Supply D gun FV JM B W HB Chassis m m n nu o o Publication 56AMXN INOO2A EN P November 2002 10 DCSNet RE RIO Module Installing or Removing the Module While Power Is Applied Versions of the 56AMXN hardware prior to O 57677 1 do NOT support removal and insertion under power The hardware version can be identified by looking for a sticker with the part number O 57677 1 or above on the module s printed circuit near the serial number you do not need to disassemble the 56AMXN to find the sticker Modules with no stickers are hardware version O 57677 and do NOT support removal and insertion
9. 81 2433 Europe Rockwell Automation BrihlstraRe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Publication 56AMXN INO02A EN P November 2002 Copyright 2001 Rockwell Automation All rights reserved Printed in Canada Publication 56AMXN INOO2A EN P November 2002
10. I O master active on the network RIO Master The module is configured as a Remote I O master Displayed during normal operation Drop x Config Mismatch The configuration for remote I O drop x in Flash memory on the module doesn t match the drop on the network Drop x OffLine Remote I O drop x is offline RIO FLASH Config Invalid The module is configured as a Remote I O master and the configuration in FLASH memory is invalid Run 56AmxnRioCfg and configure the module Flash config drop mismatch Configuration in FLASH is incompatible with current switch settings Thumb Test Mode The module is in thumbwheel test mode Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 17 Interpreting the LED Status Indicators The three LED status indicators on the module provide information about your module and the status of each channel The following tables outline the indicator condition and the corresponding status and explain what each condition means NET LED DCS RIO Network Status The NET LED indicates the status of the network connection It is green if the network status is good If it is red the following table shows possible causes Operating Meaning Mode DCS Slave Red if no master is heard or Active DCS Master Red if no Drops are found or if a Drop goes offline 1 Sec RIO Master Red if not all drops in configuration are active or if extra drops are
11. Installation Instructions ControlLogix AutoMax DCSNet and AutoMax Remote I O Communication Interface Module Catalog Number 56AMXN B Use this document as a guide to install the ControlLogix AutoMax DCS and AutoMax Remote I O communication interface module The following table lists what this manual contains and where to find specific information Topic See Page Important User Information 2 Understand Compliance to European Union Directive 4 Preventing Electrostatic Discharge 5 Identify Module Features 6 Set the Network Type and Drop Address Switches 7 Prepare the Chassis for Module Installation 8 Determine Module Slot Location 9 Install the Module 11 Wire the Module for the AutoMax Network 13 Apply Chassis Power 14 Interpreting the Alphanumeric Display 15 Interpreting the LED Status Indicators 17 Specifications 21 Support 22 Publication 56AMXN INOO2A EN P November 2002 2 DCSNet RE RIO Module Important User Information Because of the vatiety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely
12. cable must be RG 59 U Apply Chassis Power Turn the rack power supply on Publication 56AMXN INOO2A EN P November 2002 14 DCSNet RE RIO Module Check Power Supply and Module Status The rack power supply indicator should be green The module OK LED should be solid red then solid green The alphanumeric display shows the following messages at powerup Alphanumeric Status Display Powerup Messages B nn Stages in the startup processes Boot 56AMXN Ver Module firmware version 1 XX XX Troubleshooting the Power Supply If the alphanumeric indicator on the 56AMXN B module does not cycle through these messages on powerup refer to the following table and to the Troubleshooting section that follows Power Supply Indicator If the POWER Power Supply Status is Recommended Action indicator is Off Not operating Turn power switch ON Check power wiring connections Check fuse On Operating None normal operation Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 15 Interpreting the Alphanumeric Display The 56AMXN B module displays alphanumeric messages that provide diagnostic information about your module The alphanumeric display displays warning messages twice then resumes the normal display The following table summarizes the messages Message Description 56AMXN Ver x xx xx The module s firmware version displayed at powerup Error Heard Another
13. e PDF reader Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 19 Hazardous Location information The following information applies when operating this equipment in hazardous locations The 56AMXN is NOT suitable for use in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class I Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been removed ot the area is known to be nonhazatdous Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class I Division 2 e If this product contains batteries they must only be changed in an area known to be nonhazardous
14. nfigure the 56AMXN B as a DCS slave with drop number 17 drop depth 5 set the switches to 0 5 1 and 7 from left to right Any other settings are invalid and result in the module going into Thumbwheel test mode In thumbwheel test mode the display shows the current switch settings It doesn t go out of thumbwheel test mode until you cycle power In thumbwheel test mode the 56AMXN B initially displays Thumb Test Mode on the 4 character display displays the switch settings for 5 seconds then resumes displaying Thumb Test Mode For DCS slave operation if the drop number and drop depth are individually valid but the combination results in invalid drop numbers for example drop number 55 drop depth 2 the module displays an error message on the 4 character display but does not enter Thumbwheel test mode Publication 56AMXN INOO2A EN P November 2002 8 DCSNet RE RIO Module Prepare the Chassis for Module Installation Before you install the 56AMXN B module you must install and connect a ControlLogix chassis and power supply KESU Tum cum Seah wm dA AE E UMS de CERE ER EE pe Chassis For information on installing these products refer to the publications listed in the following table Chassis Type Chassis Power Power Supply Installation Supply Installation Series B 1756 A4 AT Pub No 1756 PA72 B Pub No A10 A13 1756 IN0
15. r additional information refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 56AMXN INOO2A EN P November 2002 6 DCSNet RE RIO Module Identify Module Features Refer to the following figure to identify the hardware components of the 56AMXN B module The module has IXXXxx e A label to indicate that it is a scanner for AutoMax DCSNet and remote I O L3 L3 L3 e A 4 character scrolling display XXX NET CLX OK e 3LEDs labelled NET CLX and OK to indicate the status of the netwotk the connection to the ControlLogix processor and its own internal state e a9 pin D shell connector to connect to the DCS or remote I O network e switches at the top of the module to set the mode of operation and the drop number and drop depth Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 7 Set the Network Type and Node Address Switches Before you install the module you must set the network type drop number and drop depth using the switches at the top of the module The two switches at the left set the drop depth the two at the right set the drop numbet The following table shows how to set the switches for each mode of operation Depth 10 Depth 1 Drop 10 Drop 1 DCS 0 0 0 0 Master DCS slave Drop depth Drop depth Drop Number Drop number 10 s digit 1 s digit 10 s digit 1 s digit Remote 0 1 0 0 I O Master For example to co
16. rmation IMPORTANT Identifies information that is critical for successful application and understanding of the product Publication 56AMXN INOO2A EN P November 2002 4 DCSNet RE RIO Module Understand Compliance to European Union Directive If this product bears the CE marking it is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file e EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment e EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 e Automation Systems Catalog publication B113 Open style devices must be provided with environmental and safety protection by proper mounting in enclosures de
17. signed for specific application conditions See NEMA Standards publication 250 and IEC publication 529 as applicable for explanations of the degrees of protection provided by different types of enclosure Publication 56AMXN INOO2A EN P November 2002 DCSNet RE RIO Module 5 Enclosure and Environmental Requirements Specific To This Product The 56AMXN B is NOT suitable for use in hazardous locations This product must be mounted within a suitable system enclosure to prevent personal injury resulting from accessibility to live parts The interior of this enclosure must be accessible only by the use of a tool This industrial control equipment is intended to operate in a Pollution Degree 2 environment in overvoltage category II applications as defined in IEC publication 664A at altitudes up to 2000 meters without derating Preventing Electrostatic Discharge The 56AMXN B module is sensitive to electrostatic discharge Electrostatic discharge can damage integrated circuits or ATTENTION f semiconductors if you touch backplane connector pins Follow these guidelines when you handle the module e Touch a grounded object to discharge static potential e Wear an approved wrist strap grounding device Do not touch the backplane connector or connector pins Do not touch circuit components inside the module e If available use a static safe work station e When not in use keep the module in its static shield packaging Fo
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