Connections - Advanced Technology Services
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1. Note Stud nuts must be tightened enough to obtain a proper seal but not over tightened to the point where the threads are stripped or the gasket is rendered useless Always use a torque wrench when installing your PanelMate unit Safety Considerations This equipment is suitable for Class I Division 2 Groups A B C D or non hazardous locations only A CAUTION EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 A ADVERTISSMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PUET RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I DIVISION 2 A WARNING EXPLOSION HAZARD DO NOT REPLACE COMPONENTS UNLESS POWER HAS BEEN SWITCHED OFF OR AREA IS KNOWN TO BE NON HAZARDOUS A ADVERTISSMENT RISQUE D EXPLOSION COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT ES DESIGNE NON DANGEREUX AVANT DE REPLACER LE COMPOSANTS 2 Connections Connect DC Power Your PanelMate unit is designed to operate at 24VDC 15 20 A removable three position DC power connector attaches to the unit s connector receptacle The DC input common terminal and the chassis GND terminal are both internally connected to the PanelMate chassis Note Use 18 AWG 0 82mm copper wire for power and ground lead connections Note Power conditioning may be required when the PanelMate unit is installed in areas of poor power quality QA GND t ela A CAUTION Your PanelMate unit c2. 3 Refer to your PLG use the termination switch on the left of Serial Port 1 Lanni ain Driver ee Manual for termination For setting the termination on Serial Port 2 use the information termination switch to the right of Serial Port 2 1202AG SERIAL PORT 1 SERIAL PORT 2 weal 2202 psa l _ NONE mazz N ch FAULT RELAY Figure A A CAUTION Your PanelMate unit is equipped with isolated serial ports for improved communications reliability If you are replacing a 120VAC Power Series unit or a Power Series 1500 unit and are using an RS422 or RS485 cable for PLC communications you may need to install a new cable equipped with a ground wire Consult your PLC Communications Driver Manual or contact Cutler Hammer Support Services for more information 3 Tests amp Adjustments PanelMate Diagnostic Tests Display System Configuration Information When power is applied to your PanelMate unit the This selection displays your PanelMate unit s unit will display a listing of internal diagnostic current configuration Your PanelMate unit is checks as they are executed After completing its shipped with a demonstration PanelMate internal diagnostic checks the unit will display the configuration Once you have downloaded a new Offline Mode Menu This menu displays five configuration this information will be updated to selections described below refle
3. EXPRESS SETUP Sas ee ee PanelMate 1700 Series PanelMate Power Pro Powered by A Installation Unpacking Carefully remove all equipment from the packing cartons and inspect all parts for damage in shipment Check packing cartons for all items shown on the packing list Keep the cartons and packing materials for future shipment If there is equipment damage due to shipment report the damage to the carrier who delivered the equipment Note The Interstate Commerce Commission has a time limit on reporting concealed damage Parts Checklist Your packing carton contains one parts kit containing e 1 Packet of mounting nuts and washers e 2 Two terminal connectors audio output amp security keyswitch e 1 Three terminal connector 24VDC power e 1 Four terminal connector fault relay Mounting Your PanelMate unit is designed for Type 4 4X and 12 installations when properly mounted in a correspondingly rated enclosure Proper installation and enclosure sizing is essential to ensure long life and trouble free operation Your PanelMate unit should always be mounted in a vertical position Flat or angled mounting positions will severely shorten the unit s life Refer to ATS s PanelMate Installation Guide for installation recommendations The Guide is available on the ATS s web site www buypanelmate com Panel cutout dimensions and stud torque limits are shown on the reverse side of this Express Setup sheet
4. Parts Services we offer some of the world s top companies high quality repairs that look and perform like new We also provide customers a variety of on site Industrial Parts Services including Repair Parts Management Reliability Engineering Power Tool Asset Management and Calibration Services No one offers greater expertise in Repair Parts Services than ATS ATS state of the art repair centers are ISO 9001 registered assessed by the British Standards Institute BSI Our calibration labs are ISO 17025 accredited assessed by A2LA with standards traceable to the National Institute of Standards and Technology Avanced Technology Services 8201 N University Peoria IL 61615 1 800 328 7287 www buypanelmate com 01 00414 04 Powered by W ATS gt
5. ct the new configuration information Enter Run Mode Execute Wetman eye Enter WOT eM P Run downloaded to the PanelMate unit and Diagnostics Transfer Config Mode Information Run Mode allows you to display the configuration communicate to the PLC or Host of your choice If a new configuration has not been downloaded the unit will display the demonstration configuration For Execute Diagnostics more information on Run Mode refer to your PanelMate Getting Started Manual This template allows you to perform a series of tests e Set Date and Time e Display test e Keypad test e Tone relay and battery test e System status For information on performing these tests refer to your PanelMate Getting Started Manual Enter Serial Transfer Mode To download upload or read system information over a serial port your PanelMate unit must be in Serial Transfer Mode For more information on downloading and uploading PanelMate configurations refer to your PanelMate Getting Started Manual Enter Network Transfer Mode Network transfer mode is used to read system information over a remote network or remotely place your PanelMate unit into Run Mode For more information refer to your PanelMate Transfer Utility User s Manual Powered by W ATS PanelMate Operation The most basic job of a PanelMate unit is to replace the functions of traditional hard wired operator station devices such as pushbuttons lamps and
6. ess Always use a torque wrench when installing your PanelMate unit 5 70 Le 78 a4 E 5 2 as Bee 4 0 101 o 4 0 101 9 2 ay 11 00 279 4 Notes Dimensions are in inches Millimeter dimensions are in parentheses A CAUTION The reproduction process may distort this cutout template Always check your dimensions prior to cutting your panel Torque Limits for Studs 7 inch pounds for 8 32 nuts Se 201 DIA HOLE 4 00 oe me 107 6 Cutout o t tae a i O hl 50 O hl 7 Specifications Temperature Operating 0 to 50 degree C grayscale amp TFT color 0 to 40 degree C dual scan color Non Operating 20 to 60 degree C Humidity non condensing Operating 20 80 grayscale 20 90 color Non Operating 20 90 grayscale 20 95 color Installation Rating Type 4 Type 4X or Type 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 1g at 10 500Hz Non Operating 1g at 10 500Hz Shock Operating 30g Non Operating 30g Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only Altitude Operating 10 000 feet above sea level Non Operating 40 000 feet above sea level ESD Immunity Air IEC 1000 4 2 Level 4 15kV Contact IEC 1000 4 2 Level 4 8kV Radiated Immunity IEC 1000 4 3 10V m 27mHz to 1GHz 80 AM modulation Conducted Immunity IEC 1000 4 6 10V from 150kHz to 80mHZ 80 AM
7. message displays To replace each category of hard wired devices the PanelMate unit supplies a specific visual tool or template which can be arranged onscreen with other templates During operation you can select a template to arm control buttons or numeric entry To select a template touch the TouchPanel area with your finger Moving you finger around the TouchPanel will cause templates to become outlined or selected As you move your finger you will see a correlation between the position of your finger on the TouchPanel and the position of the templates of the screen Once a template has been selected or armed you can press any desired control button to take action For more information on PanelMate online operation refer to your PanelMate Getting Started User s Guide or Online Operation User s Guide PanelMate Templates TouchPanel POWER PRO a TouchPanel Information A CAUTION Never use foreign objects pens screwdrivers or similar to activate the TouchPanel numeric keypad or control buttons Foreign objects may damage the membrane surfaces causing unreliable operation or failure Control Buttons Numeric Entry Pad Representative PanelMate TouchPanel Unit 5 Cutout Template A CAUTION Care should be taken when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not over tightened to the point where the threads are stripped or the gasket is rendered usel
8. modulation with 1kHz sine wave Surge Immunity IEC 1000 4 5 500V Radiated Conductive CISPR 22 Class A Emission Electrical Fast Transient IEC 1000 4 4 Level 3 2kV on power lines 1kV on I O lines Line Frequency Magnetic IEC 1000 4 8 Level 3 30A m at 50Hz Field Immunity and 60Hz Specifications Current 1 3A with high speed interface installed 1 1A without high speed interface installed Peak Inrush Current 5A Serial Port Rate Selectable 110 to 38 400 baud Serial Port 1 Configuration DB9S connection selectable for RS232 RS422 or RS485 2 signal levels Serial Port 2 Configuration DB9S connection selectable for RS232 RS422 or RS485 2 signal levels Weight 8 Lbs 9 Lbs with high speed interface attached At ATS our Legacy Products Division continues to support factories worldwide through partnerships with industry leading OEM s This PanelMate product is our latest acquisition It continues our tradition of assisting customers like you by allowing for capital investment decisions to be made within your timeframe Through our support of end of life components existing production lines stay running without the need for expensive upgrades ATS didn t earn its reputation for making factories run better by accident We earned it by proving ourselves in some of the most advanced and demanding factories in the world Our breadth of expertise stretches much farther than Legacy Products With our award winning Industrial
9. ould be damaged if it is connected to voltages outside the range of 18 to 30VDC Your PanelMate unit is fully protected against polarity reversal and will not operate if input polarity is reversed A CAUTION If you are replacing a PanelMate Power Series 1500 unit check the rating of your existing 24VDC power supply The PanelMate 1700 unit requires a power supply rated for 1 5A operation Connection to a Personal Computer Executive firmware and PanelMate configurations are uploaded downloaded to a personal computer using the PanelMate unit s serial port A transfer serial cable is provided with your PanelMate Configuration software Refer to your PanelMate Getting Started Manual for more information Connection to the Fault Relay The fault relay may be wired in normally open or normally closed configuration It is a Form C contact rated for 2 amps at 120VAC 2 amps at 230VAC and 2 amps at 28VDC resistive load During normal operation the fault relay will energize after entering Run Mode Whenever the PanelMate unit detects a communication error or system failure the fault relay will be de energized It is also possible to de energize the fault relay whenever an alarm condition occurs You can set the fault relay to de energize on alarms by using the System Parameters Table Refer to the System Parameters topic in the Configuration Software Online Help and in the Configuration Editor User s Guide for more information Connec
10. tion to the Audio Output The Audio Feedback Kit is an optional accessory to your PanelMate unit To connect the external 8 Ohm speaker to your PanelMate unit connect the speaker to the audio connector Connection to the Security Keyswitch The Security Keyswitch connection is provided for external security password applications Powered by W ATS Connection to Serial Ports Pi Descripti Serial Port 1 may be used for a printer for PLC or 10 ee Data Output Host communications or for connection to a l 6 2 RS232 Receive Data Input personal computer for upload or download Serial 20 3 RS232 Transmit Data Output Port 2 may be used for a printer or for PLC or Host 7 3 RS422 Receive Data Input communications 30 30 5 Signal Ground Selection of Port 1 for a Serial Printer must be done 4 i ne ree Transmit Data 1 0mpul with the Configuration Software Refer to the PLC 9 i ine poet pene mpu Name and Port Table topic in the Configuration 5 9 RS422 o a Software Online Help and in the PanelMate Configuration Editor User s Guide Serial Port Termination Your PanelMate unit is sent without termination For bn i Communication Position Termination serial port termination switch locations refer to RS232 None factory Setting Figure A Recommended termination for RS232 DH485 and RS422 communication is shown in the eae 3 TEO Dini AE coimig table For setting the termination on Serial Port 1 RS422 R9485 28
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