1775-10.1, PLC-3 Family Programmable Controllers, Quick Start for
Contents
1. DH b Install 1775 P1 power supply I Link page 2 3 step 3 Install Modules a Connect front panel cable page 3 1 Install the processor module page 4 1 page 4 1 C Install memory module s i COME 3 i 1775 SR5 Scanner FT PLC 3 10 Install I O scanner module s page 4 2 Publication 1775 10 1 March 1996 P 2 Overview Install and Connect I O step 4 a Install and wire I O modules page 5 1 b Connect I O to scanner page 5 2 step 5 page 6 1 System Components used in this Quick Start Publication 1775 10 1 March 1996 Configure and connect a programming terminal Product name Catalog number I O chassis 1771 A1B A2B A3B A4B power supply 1775 P3 PLC 3 10 1775 P1 P3 PLC 3 processor chassis 1775 A1 A2 PLC 3 1775 A3 PLC 3 10 front panel cable 1775 CAK processor 1775 L4 PLC 3 10 1775 L3 PLC 3 memory module s 1775 MS4 MS8 MSA MSD PLC 3 10 1775 ME4 ME8 MEA MED MEF PLC 3 I O scanner module s 1775 S4A S4B S5 SR5 SR 1 0 modules 1771 IE programming terminal 1770 T4 1784 145 T47 T50 IBM compatible PC using 6200 or Al series PLC 3 programming software PLC 3 industrial terminal cable 1775 CAT Belden 8723 cable or equivalent 1778 CR 25 pin male connector kits 1770 XXP DH cable 1784 C2. Allen Bradley PLC 3 Family Quick Start Programmable Controllers for Experienced Users Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc is prohibited Throughout this manual we
3. 0 000 e eee eeee _3 2 Install Wire and Connect I O 0000000eee 4 1 Install and Wire I O Modules 000eeeeeeues 4 1 Connectl O iaeei aias wtr i dcbobededatecteanddeetios x _4 2 Configure a Personal Computer n anaana 5 1 Configure and Connect 1770 T4 Programming Terminal _5 1 Connect to Personal Computer 0 00000 eee _5 2 Troubleshooting and Specifications 6 1 Power supply Module Indicators 00 0005 6 1 Specifications ocdnciediiegiadegadectcddieees cogs icess 6 1 Using this Quick Start What You Need to Do Preface Overview This quick start is designed to help you quickly install and connect a basic PLC 3 family programmable controller system Use this guide if you are knowledgeable about PLC 3 family products but may not have used one or more of the products for a period of time The information we provide is geared to jog your memory For more For more information see the PLC 3 Programmable Controllers information Installation and Operations Manual publication 1775 6 7 1 ste p 1 Install I O and Processor Chassis A Configure I O chassis page 1 1 b Ground 1 0 chassis page 1 1 c Configure processor chassis page 4 1 step 2 Install Power Supply a Install 1775 P3 power supply page 2 1 1775 S5 Scanner PLC 3 J Controller
4. 0ft OFF for unrestricted OFF OFF 115 2K Baud 5 000ft OFF ON 230 4K Baud 2 500ft A ATTENTION Link response switch must ON ON Not Used be ON when using the following scanner modules 1775 S4A 1230 4K Baud with 1775 S5 revision A G and 1775 S4B later and 1775 SR5 revision A G and later 1775 S5 scanners only 1775 SR5 1775 SR Always OFF Scan On for all but last 4 slots Off for all slots b Install keying bands 1771 0 See the appropriate product data for the module Module you are installing to determine the proper keying positions for each module gt 10 u 16 18 Keying 2 Bands SLVSSHSRTSRVLKSRRRVE Publication 1775 10 1 March 1996 1 2 Configure and Ground I O and Processor Chassis Set the backplane switches located near the upper left hand corner of the chassis backplane Publication 1775 10 1 March 1996 Configure Processor Chassis If you are using expansion chassis number the chassis consecutively starting with 0 are not using expansion chassis set the chassis number to 0 processor module must be in chassis 0 TTO ZO Switch Chassis Number 1 2 3 23 off off off 0 i i on off off 1 off on off 2 on on off 3 numbered chassis have the same power supply Failure to configure the A ATTENTION Number the chassis so that chassis o and the highest chassis in this way could result in unpredictable operatio
5. Insert and tighten all six screws on the outside of the chassis 20418 M Publication 1775 10 1 March 1996 2 2 Install Power Supply C Set the voltage switch for the proper range 115V ac operation S 230V 115V 115V AC 77 8 ooo e lector Switch Strip Li L2 N GND N C COM N O Terminal Stri 230V ac operation Selector Switch oeeo ole ATTENTION Be sure to set the voltage selection switch properly or you may damage the power supply module Connect the ac power line to the terminal strip on the power supply module d and connect any relay wires then insert the PLC 3 10 module s into the chassis and turn the ac power on e Close the front door of the chassis and rotate the two retaining screws approximately 2 1 2 turns counter clockwise f Turn on dc power and make sure the indicators on the o power supply module are lit as follows Indicator Normal Operation ac power is supplied to the unit ac line voltage is equal to or greater than the required minimum ac voltage AC ON red AC OK green DC OK green If you don t see this refer to chapter 8 for troubleshooting information Publication 1775 10 1 March 1996 the supply s internal dc voltages are in t
6. Modules Install I O Scanner Module s ATTENTION Do not change the thumbwheel setting on a scanner while power is on or equipment damage may result a Set each thumbwheel switch to a unique number between 1 and 15 You must have a scanner with the thumbwheel set for 1 If you are installing a multiple chassis PLC 3 system the scanner module whose thumbwheel you set to 1 must be in the chassis with the front panel b Set the necessary switches for your application of the scanner module For information about switch settings see the user manual for your For more particular scanner module Some examples of switch settings for a pais scanner modules include backup options DH communication station number identification and termination C Install the scanner module into any slot of the processor chassis Publication 1775 10 1 March 1996 Step 4 Install Wire and Connect I O Install and Wire I O Modules For more Specific wiring information for each type of I O module is contained in the product pa data publication for that specific module Therefore refer to the appropriate product data publication when you follow these steps Open each module locking bar and insert each I O module into the slot keyed for it After you install each module group secure the modules in place with the module locking bar Snap each field wiring arm onto the the horizontal bar on the lower fro
7. P If You Need Help Overview P 3 If you need additional assistance in installing or connecting your PLC 3 family programmable controller system start with the troubleshooting section in the appendix of this quick start If you still experience difficulty call 1 800 9NEWLIT to order one of the publications suggested below or contact your Allen Bradley service representative Publication ite Publication number PLC 3 Programmable Controllers Installation and Operation Manual 1775 6 7 1 PLC 3 Family Programmable Controllers Programming Reference Manual 1775 6 4 1 Allen Bradley PLC 3 Power Supply 1775 P1 Product Data 1775 2 4 PLC 3 3 10 Family Memory Modules Installation Data 1775 2 27 PLC 3 10 Power Supply Module Installation Instructions 1775 5 1 PLC 3 Family I O Scanner Communication Adapter Module User Manual 1775 6 5 5 I O Scanner Programmer Interface Module User s Manual 1775 6 5 2 I O Scanner Message Handling Module 1775 6 5 3 PLC 3 Programmable Controller Backup Systems User Manual 1775 6 3 1 Publication 1775 10 1 March 1996 Step 1 Configure and Ground I O and Processor Chassis Configure I O Chassis A Set the backplane switches Address Switch Assembly Pressed in at top Closed ON First I O group number Pressed in at bottom Open OFF I O rack number Maximum I O Off l chassis distance Link Response ON for series B emulation ON OFF 57 6K Baud 10 00
8. heir proper operating range Install Power Supply 2 3 Install 1775 P1 Power Supply into the PLC 3 a Connect the 1775 CAP chassis power cable to the processor chassis b Optionally connect the I O chassis to the power supply using an I O power cable O O hl i We do not recommend this connection My bes for backup system configurations o a 0 fe oJo000 O felddddadaicoidig o Power Cable C Make AC power connections L2 1 220 240V ac LI H Jumpers oe lt Jumper Isl a 120V ac Operation b 220 240V ac Operation Publication 1775 10 1 March 1996 for PLC 3 processor only d Step 3 Install Processor Memory and Scanner Modules Connect Front Panel Cable and Install Processor Install Memory Module s Remove power to the processor chassis Insert the memory module into the processor chassis guiding the module into the plastic tracks on the top and bottom of the slot Snap the chassis latch over the top of the module to secure its position If you are installing Set the thumbwheel switch es Set the thumbwheel switch one memory module 1 more than one memory module consecutively starting at 1 Publication 1775 10 1 March 1996 3 2 Install Processor Memory and Scanner
9. ication 1775 10 1 March 1996 4 lt i 320 04cm 126 1 ooo 14 23 3 24 18 2 r 25 eile Any Allen Bradley or IBM and IBM compatible machine can be used as a programming device using 6200 or Application Interface Al programming software Before you install the 6200 PLC 3 programming software you need the following 640 KBytes of RAM as base memory expanded or extended memory not required 10 MBytes of disk space for storing files Allen Bradley DOS version 3 2x if you use a 1784 T50 or 1784 T45 programming terminal If you use a 1784 147 programming terminal use DOS 4 01 If you use an IBM PC XT IBM PC AT or IBM compatible programming terminal use DOS 3 2 3 3 4 x or 5 0 monochrome or color graphics monitor installed 1785 KL KTP KT KT2 KTK1 card If your 1784 T50 has DOS version 2 11 or earlier you must upgrade to the current version of Allen Bradley DOS The current version of Allen Bradley DOS is version 3 21 Before you install the Al PLC 3 programming software you need the following IPM PC XT AT or compatible computer with DOS 2 1 or later monitor and graphics board These display types are supported monochrome display system CGA display system EGA display system VGA display system 640K RAM of system memory a floppy drive and a hard drive Power s
10. mit 25 of rated current Input Power 210W nom Fuses 2 5A 250 Volt Slow Blow Power Interlock Relay Contacts Rating 1A maximum 250V maximum Terminal Strip Wire Size 14AWG max External Transformer Rating if used 1000VA maximum 1 kVA l 2 Publication 1775 10 1 March 1996 Supercedes 1775 2 20 August 1988 1775 5 1 March 1995 1775 2 4 November 1985 1775 2 26 July 1988 PN 955124 60 Copyright 1996 Allen Bradley Company Inc Printed in USA
11. n Ground Processor and I O Chassis Enclosure Ground 0 O 0 0 0007 p Grounding electrode conductor bus l aari yes go To grounding electrode system 1 0 chassis wall washer Ground lug Step 2 Install Power Supply Install 1775 P3 Power Supply into the PLC 3 10 or single chassis PLC 3 a Install the dc power cable PLC 3 10 chassis Feed the dc power cable under the module guides along the backplane Squeeze the side tabs of the plugs as you connect them to the backplane 20417 M Plug the cable assembly into the connectors on the power supply module connect the 8 pin control connector cable to the power supply module and insert the power supply module in the right most slot of the chassis 1775 P3 power supply module Connect the cable When you install the 1775 P3 power supply into a PLC 3 10 if there is a jumper plug PN 967447 01 installed on the 8 pin control connector terminals remove and discard it ay PLC 3 10 chassis Squeeze the side tabs of the plugs as you connect them to the module
12. n for g Pushbutton for 5 1 0 Chassis Restart a 1 0 Chassis Restart T E T jms i 10 000 cable feet max __u Publication 1775 10 1 March 1996 Step 5 Configure a Personal Computer Configure and Connect 1770 14 Programming Terminal a Remove the keyboard from the industrial terminal and locate the switch assembly on the front of the terminal b Set the terminal switches Set switches 4 and 5 to the UP position ee A Fi T C Connect terminal to processor using a 1775 CAT cable Industrial Terminal System PLC 3 Processor Cat No 1770 T4 25 pin Male Connector with Pa Right Angle Hood Front Panel CHO or 1775 S4A Module CH 5 Cat No 1775 CAT PLC 3 Industrial Terminal Cable 15ft Channel B Publication 1775 10 1 March 1996 Configure a Personal Computer Connect to Personal Computer 1784 CP3 Interconnect Cable Using 6200 Programming Software For more information For specific information about using 6200 programming software see the PLC 3 Programming Software Configuration Manual publication 6200 6 4 16 Using Al Programming Software For more information For specific information about using Al programming software see the PLC 3 Ladder Logistics Manual publication 9399 L3man 06 01 89 Publ
13. nt edge of the I O chassis then swing each arm up to connect on the front edge of its module pushing each arm until the locking tab holds it in place Remove the terminal cover from each wiring arm and connect the wires be tween the I O devices and the wiring arm terminals publication 1775 6 7 1 for more information i Trim and strip the wires as necessary and make certain that each wire is firmly in place information See chapter 3 of the PLC 3 Programmable Controllers Installation and Operation Manual Connect the power and ground wires Use tie wraps to gather the wires at each wiring arm then bundle the wires so the arms can pivot freely Replace the terminal covers and label the terminal status indicators appropriately Publication 1775 10 1 March 1996 4 2 Install Wire and Connect I O Connect I O Connect the I O scanner to the RIO adapters Channel No 4 Line 1 Wen iai Line 1 amfa shield ION HON a smc r mei TE seee Channel Channel 1 0 Scanner Module I O Adapter Module I O Adapter Module Swing Arm Field Wiring Arm Field Wiring Arm Terminator Twinaxial Cable Terminator i Cat No 1770 XT Cat No 170 CD Cat No 1770 XT Blue Blue Blue Shield Shield ee Shield Clear Clear Clea Clear 7 Sales c ele o o kes m c a ic ic E d CG Optonal User supplied 5 Optonal User supplied 5 Pushbutto
14. upply Module Indicators Specifications Appendix Troubleshooting and Specifications If you don t see the power supply module indicators lit as specified on page 3 2 use the following table to troubleshoot the problem Indicator Normal Operation If Not Lit AC ON red no ac power is being supplied to the unit AC OK green an insufficient amount of ac power is being supplied to the unit DC OK green the supply s internal dc voltages are not in their proper operating range If the AC ON indicator is lit and either the AC OK or DC OK indicators are not lit you must shut down ac power or toggle the remote on off for the PLC 3 10 chassis or lift and return the module interlock bar on the PLC 3 chassis to reset the supply If this does not clear the situation you must troubleshoot the chassis using the PLC 3 Family Controllers Installation and Operation Manual publication number 1775 6 7 1 Specifications for PLC 3 processors follow PLC 3System 1775 P14 Power Supply 1 0 Capacity Input Voltage 4096 inputs and 4096 outputs maximum 120V AC 97 to 132V AC 220 240V AC 194 to 264 V AC Memory Capacity 1 92M words maximum 6 bits per word Memory Type Error Detecting and Correcting EDC Data Table Size Alternate Language Modules Expandable limited only by available 1775 S4B scanner module memory 1775 GA module Scan Time nominal Environmental Conditions 1 ms per 1K words of rela
15. use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to e identify a hazard e avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and understanding of the product Table of Contents Overview ox uence tienen wien ee eee ee a ee eee P 1 Using this Quick Start si 2icde daeid ea veddideadseaseyes P 1 What You Need to Do 0 cece eee eee eee P 1 System Components used in this Quick Start P 2 If You Need Help ics ovtdd ead cedbedt Roan dy eb eecburedes P 3 Configure and Ground I O and Processor Chassis 1 1 Configure I O Chassis 2 icscsdaeideaseadensivdaece ess 1 1 Configure Processor Chassis 00000 ec eeeeeeee _1 2 Ground Processor and I O Chassis 00000es _1 2 Install Power Supply 22 00 cece cece eee eeeee 2 1 Install 1775 P3 Power Supply into the PLC 3 10 or single chassis PLC 3 0 0 eee eeeeeaes _2 1 Install 1775 P1 Power Supply into the PLC 3 _2 3 Install Processor Memory and Scanner Modules 3 1 Connect Front Panel Cable and Install Processor _3 1 Install Memory Module s 0 000 c eee ee ee eae _3 1 Install I O Scanner Module s
16. y type Operational Temperature instructions 0 to 60 C 32 to 140 F 2 5ms per 1K words typical Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 without condensation Publication 1775 10 1 March 1996 A 2 Troubleshooting and Specifications Publication 1775 10 1 March 1996 PLC 3 10 System Dimensions 19 by 20 by 14 5 483by508 by 368 mm mainframe and power supply Mounting Panel or 19 inch rack mount 1 0 Capacity per system 2048 inputs and outputs total any mix 2048 inputs and 2048 outputs total complementary 2 scanners max Scan Time nominal 1 ms per 1K words of relay type instructions 2 5ms per 1K words typical Memory 16 32 64 or 128K of Error Detecting and Correcting EDC 128K maximum 16 bits per word Data Table Size Expandable limited only by available memory Environmental Conditions Operational Temperature 32 to 140 F 0 to 60 C Storage Temperature 40 to 185 F 40 to 85 C Relative Humidity 5 to 95 without condensation Specifications for PLC 3 10 processors follow 1775 P3 Power Supply Input Voltage 15V AC 230V AC Input Voltage Range 115V AC 97 to 132V AC 230V AC 194 to 264V AC Input Current 115V AC 3 0A 97V AC 230V AC 1 5A 194V AC Frequency Range 47 to 63Hz Output Voltage Rated Current 5V DC 28A 16V DC 1A total Overcurrent Shutdown Li
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