RS 6-35 - Clean Machine (UK)
Contents
1. 18 BA INTRODUCTION cioe e me ie oie re ira ie e Te 18 DA AL kx port a 18 5 32 EVERY THREE MONTHS vincia ed aai Qan a fd Daun editado aita a eod ada haqa den dite 18 54 EVERY SIX MONTHS a tus ed ede d vee de 18 5 5 STEAM OR WATER FEIETER itii ia 19 5 6 TIGHTENING OF BOLTS tiria ea iera a iyul 19 5 7 DOOR SEAL ziii ste eo me tiro tela etti da mra on dde diee die ee ae 20 5 S BELTS OF DRIVE ipt o ete i tidad 21 b 9 EUSES Ai ates ut En deese aw kt 24 6 TROUBLE SHOOTING AIDS L 25 6 1 EMERGENCY DOOR OPENING 2 otto teeth ya tere b p a saba Fl 25 6 2 FILLING TIME TOO LONG u A A aka ERE iE e e etel qus 25 6 3 HEATING TIME TOO LONG a tive a A yapa RE daa 25 6 4 DRAIN TIME TOO LONG Lee cnn 25 6 5 PROGRAMMER PROBLEMS rra 25 7 LIST OF RECOMMENDED SPARE PARTS 26 8 PUTTING THE MACHINE OUT OF SERVICGCE nnmnnn 27 8 1 DISCONNECTING THE MACHINE enne n n nn der nnt nnt nnn nnn renis 27 8 2 MACHINE LIQUIDATION u uu 1 uuu aa nennen nn 27 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 2 WARNINGS AND SVMBOLS OF PERSONS OR PROPERTV DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING2. 6 Existing floor 7 Shim for machine type 18 kg 40 Ib and 22 kg 50 Ib type 8 Bolt 9 Metal socle Fig 4 3 E Base description 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL SN e w 6 513270 Fig 4 3 D Position of foundation bolts for machine 27 kg 60 Ib 35 kg 80 Ib 505515A 11 Machine 6 7 kg 10 kg 13 kg 18 kg 22 kg 27 kg 35 kg capacity 15 18 Ib 25 Ib 30 Ib 40 Ib 50 Ib 60 Ib 80 Ib A 530 mm 530 mm 594 mm 700 mm 700 mm 636 mm 820 mm 20 9 20 9 23 4 27 6 27 6 25 32 3 B 65mm 65mm 78mm 77 5 mm 77 5 mm 117 mm 140 mm 2 6 2 6 3 1 3 1 3 1 4 6 5 5 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm C 4 4 4 4 4 4 4 40 40 40 40 40 100 mm 100 mm 1 57 1 57 1 57 1 57 1 57 4 4 E 86 mm 86 mm 68 mm 110 mm 110 mm 91 mm 131 mm 3 4 3 4 2 7 4 3 4 3 3 6 5 2 F 275 mm 365 mm 400 mm 360 mm 500 mm 675 mm 295 mm 10 8 14 4 15 8 14 2 19 7 26 6 11 6 90 mm 295 mm 232 mm 295 mm 251 mm 230 mm 565 mm G 3 5 11 6 9 1 11 6 9 9 9 1 22 2 H 169 mm 34 mm 40 mm 90 mm 90 mm 47 mm 52 mm 6 7 1 3 1 6 3 5 3 5 1 9 2 1 600 600 600 600 mm 600 mm 600 mm 600 mm min 23 6 23 6 23 6 23 6 23 6 23 6 23 6 700 mm 700 mm 700 mm 700 mm 700 mm 1000 m
3. U 2 L3 U F S l 100 434 Fig 4 4 A Example of electrical connection 504615F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 13 Supplv cable of the machine must have copper wires The cross section of the supplv wires depends on the supplv voltage and on the total electrical power input of the machine see table 3 1 3 2 The supplv cable safetv device against a short circuit fault and overloading must be performed bv automatic breakers or fuses in the laundrv switchboard The recommended minimal cross section of the supplv wires as well as the values of fuses F for the supplv are stated in table 4 4 A In all cases were the local standards requirements are higher these has to be followed above the recommendation in table 4 4 A If the local standards require installation of the earth leakage trip we suggest to install one of 100 mA for the machines equipped with frequency inverter The main contacts of the earth leakage trip must comply with the specified power input of the machine POWER SUPPLY CONDUCTOR SECTION PROTECTION A mm 16 2 5 25 32 4 40 6 50 10 60 80 16 Tab 4 4 A minimal wire section is recommended bv manufacturer INSTALL SUPPLV CABLE TO THE MACHINE N WARNING 1 THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN THE CABLE IS PULLED OUT ACCIDENTALLV THIS CONDUCTOR IS DIS
4. 1215 1215 1245 1320 38 2 38 2 41 8 45 1 47 8 47 8 49 51 9 Q 133 mm 133 mm 133 mm 182 mm 205 mm 205 mm 120 mm 250 mm 5 2 5 2 5 2 7 2 8 1 8 1 4 7 9 8 R 875 mm 875mm 962 mm 1025 mm 1110 mm 1110 mm 1135 mm 1220 mm 34 4 34 4 37 9 40 4 43 7 43 7 44 7 48 3 S 55 mm 55 mm 55 mm 53 mm 100 mm 100 mm 135 mm 100 mm 2 2 2 25 2 2 2 1 3 9 3 9 5 3 3 9 T 395 mm 395 mm 395 mm 333 mm 435 mm 435 mm 470 mm 972 mm 15 6 15 6 15 6 13 1 17 4 17 4 18 5 38 3 U 92 mm 92 mm 92 mm 86 mm 135 mm 135 mm 90 mm 90 mm 3 6 3 6 3 6 3 4 5 3 5 3 3 5 3 5 330 330 330 375 427 5 427 5 435 400 13 13 13 14 8 16 8 16 8 17 1 15 7 pL m X 106 mm 106 mm 106 mm 175 mm 203 mm 203 mm 195 mm 245 mm 4 2 4 2 4 2 6 9 8 8 7 7 9 7 Y 415 mm 415 mm 415 mm 530 mm 530 mm 530 mm 630 mm 630 mm 16 3 16 3 16 3 20 8 20 8 20 8 24 8 24 8 Z 350 mm 350 mm 390 mm 355 mm 450 mm 450 mm 380 mm 430 mm 13 8 13 8 15 4 13 98 17 7 17 7 14 96 16 9 Tab 3 3 504615F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 4 INSTALLATION OF THE MACHINE 4 1 HANDLING TRANSPORT STORAGE AND UNPACKING Only a qualified person can handle or operate the machine STORAGE The machine is delivered to the customer in a cardboard packing only for m
5. e Testing force of the correctly tight belt is 150 180N measured by tension meter for measuring the force in the belt Drum pulley Belt Motor Bolt 5 16 x11 4 Spring washer 8 Washer 8 Spring holder Spring Spring case 5 G N Fig 5 8 A Flat belt valid for 6 7 kg 15 18 lb REPLACEMENT OF THE FLAT BELTS FOR THE MACHINE WITH CAPACITY 10 kg 25 Ib e Remove the rear panel e Remove the belt PJ1473 fig 5 8 B pos 2 pulling it while the drum pulley 1 is rotating at same time e Remove the belt PJ559 6 by pulling it off e Put a new belt PJ559 6 on the tension pulley Installation of the belt is done in reverse order compared to its removal Take care so that the tension springs 7 would be fasten to openings in the pulley support and to the frame hinge e The belt must be placed in the correct grooves of the motor pulley so that it could move in the middle of the tension pulley width elf it is not possible to install the belt on the tension pulley we can move the motor 16 Loosen the bolt M8 11 which ensures the correct position of the motor Move the motor to enable the belt installation and fasten it Tighten the securing bolt 11 carefully so that it would not deform the plastic washers 14 15 e Put a new belt PJ1473 2 on the pulley Installation of the belt is done in reverse order compared to its removal Take care so that the tensio
6. Flush the water system in order to remove any particles that may be in the water system Insert a screenseal hose washer into the faucet connection end of the inlet hose and the standard hose seal washer at the opposite end of the inlet hose applicable for export USA When connecting inlet hoses be sure hose connections are not cross threaded on the water valves Tighten securely by hand plus 1 4 turn with pliers DO NOT over tighten as this will strip threads on the water valve s WATER HARDNESS The water hardness can have an influence on the wash results It is advisable to contact the water supplier for information concerning the properties of the water in your area Good wash results are dependent also on the water hardness For medium to very hard water consideration should be made to make the water softer Only in some cases is the use of hard water desirable such as adding softener in the linen The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to have the best wash results gr gal 0 125 0 7 128 28 7 14 25 875 14 21 above 375 above 21 Tab 4 4 B HOT WATER The hot water supply needs to be large enough to provide the required hot water for the installed washers For good wash results we advise a hot water supply that is set between 140 160 F 70 80 C 504615 F PUBLICATION DATE 20 FE
7. 14 5 116 PSI BSP 3 4 90 C 194 F 0 3 0 5 MPa 3 5 bar 43 73 PSI DRAIN CONNECTION Dimension Capacity 76 mm 3 3 51 s 2x 76 mm 2x3 2x3 51l s STEAM CONNECTION Steam connection Steam pressure low Steam pressure high G1 2 1 3 bar 14 5 44 PSI 3 8 bar 44 116 PSI 93 4 1 3 bar 14 5 44 PSI 3 8 bar 44 116 PSI Connections to external liquid soap supply standard 6 pcs see electrical scheme Soap hoppers 3 CONSUMPTION STEAM Average steam 18 kg cycle 22 kg cycle 27 kg cycle 35 kg cycle consumption depends 40 Ib cycle 49 Ib cycle 60 Ib cycle 77 Ib cycle on selected programme Maximum steam 0 021 kg s 76kg h 0 025 kg s 90 kg h 0 032 kg s 115 kg h 0 089 kg s 140kg h consumption 0 038 lb sec 137 lb h 0 055 b sec 199 lb h 0 071 bsec 256lb h 0 086Ibsec 309 b h WORKING CONDITIONS Ambient temperature Relative humidity Height above sea level Storage temperature 5 41 F to 35 95 up 1000 m 3280 ft 30 to 90 without condensation 0 C 32 F to 55 C 131 F ANCHORING Bolt 6 pcs M16 x 160 6 pcs M20 x 320 FLOOR DATA Max static floor load 3 1 kN 675 lb 3 2 kN 698 Ib 4 5 kN 985 Ib 7 2 kN 1598 Ib Max dynamic floor load 8 9 KN 1994 Ib 9 6 kN 2165 Ib 13 3 kN 2996 Ib 21 6 kN 4863 Ib Frequency of dynamic loa
8. Electrical heating 6kW 3x220 240V 6kW 3x220 240V 6kW 3x220 240V 6kW 3x220 240V 20A 20A 20A 20A 6kW 3x400V 16A 6kW 3x400V 6kW 3x400V 16A 6kW 3x400V 16A 9kW 3x220 240V 16A 9kW 3x220 240V 9kW 3x220 240V 32A 9kW 3x220 240V 32A 32A 9kW 3x400V 20A 32A 9kW 3x400V 20A 9kW 3x400V 20A 9kW 3x440V 16A 9kW 3x400V 9kW 3x440V 16A 9kW 3x440V 20A 20A 12kW 3x220 240V 12kW 3x220 240V 9kW 3x440V 40A 40A 16A 12kW 3x400V 12kW 3x400V 25A 25A 12kW 3x440V 25A 12kW 3x440V 25A Without electrical heating 1x220 240V 10A 3x220 240V 10A 3x400V 10A 3x440V 10A 1x220 240V 10A 3x220 240V 10A 3x400V 10A 3x440V 10A 1x220 240V 10A 3x220 240V 10A 3x400V 10A 3x440V 10A 1x220 240V 10A 3x220 240V 10A 3x400V 10A 3x440V 10 Overload protection of the motor electronic protection by the frequency inverter maximum dimensions including protruding parts INSTALLATION AND MAINTENANCE MANUAL Tab 3 1 504615 F PUBLICATION DATE 20 FEB 2008 DOC on selected programme Maximum steam consumption 0 01 kg s 36 kg h 0 02 lb sec 79 Ib h 0 01 kg s 36 kg h 0 02 Ib sec 79 Ib h 0 011 kg s A0 kg h 0 024 lb sec 88 Ib h CAPACITY 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib WASHING FUNCTION RPM OF THE DRUM washing 48 rpm 45 rpm e
9. other workers are informed about it e Dismantle the rear machine panel and check if the belt of wash motor is not damaged and if it has the correct tension see chapter 5 8 e Check visually that all tubing piping and connections inside machine are free from leaks e Wipe and clean the inside of the machine making sure that the control components are protected from moisture and dust during the cleaning operation e Put on the cover panels and turn on the power supply 5 4 EVERY SIX MONTHS e Regulariv clean the filters of the water inlet and the steam pipes e Check the tightness of the bolts according to chapter 5 6 e For serious defects the technical service of your dealer is always available N BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION e Clean and remove dirt and dust from the cooling fin of the inverter the motor cooling fins the internal ventilator of the inverter if present the external ventilator if present the external air relieves of the machine check if ventilator in coolfins of inverter if present is functional check if external ventilator if present is functional 18 INSTALLATION AND MAINTENANCE MANUAL 504615 F PUBLIC
10. INJURIES A Caution high power voltage electrical devices Press push button in case of emergency 505511 2 INSTALLATION AND MAINTENANCE MANUAL 504615F PUBLICATION DATE 20 FEB 2008 DOC 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE DOOR LOCKS ETC TO AVOID INJURIES eNever push pull or exert pressure on components protruding from the machine contour line controls door locks etc e Make sure that these components are secured so as to avoid damages during machine manipulation and installation In case of the machine transportation by the customer follow the manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine bv the customer the manufacturer is not responsible for possible damage of machine in the course of transportation e The ambient temperature of transportation and storage must be between 25 C 55 C Relative humidity must be between 3096 9096 without condensation In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors FOR INSTALLATION ELECTRICAL CONNECTION EARTHING AND VENTING OF THE MACHINE WATER INLETS AND DRAINAGE MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WI
11. cable against the water Provided that this mechanical securing is insufficient use the securing clamp 9 The supply cable is connected to the main switch of the machine see fig 4 4 C pos 1 or connection clamp 2 The phase terminals are marked by U V W L1 L2 L3 If the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 Connect the protection conductor directly to the protection terminal located on the switchboard side The terminal is identified by means of PE 14 INSTALLATION AND MAINTENANCE MANUAL 504615F PUBLICATION DATE 20 FEB 2008 DOC N WV U L1 L2 L3 N PE 1 Main switch 3 LTE E KIKE O O OoQa 2 Connection clamp 3 Bush 2 L1 L2 L3 N PE PE J U L Fig 4 4 C Connection of power supply cable to the machine 2 PROTECTION 505517 The circuit breakers and fuses are available in the laundry switchboard against the occurrence of short circuit or overloading Verify please the number of phases and the machine voltage according to the name plate Look for an adequate value of the circuit breaker in technical information MACHINE PROTECTIVE CONNECTION From the safety reasons it is necessary to connect the washing machine to the laundry protection system The external
12. height 1180 mm 46 5 1180 mm 46 5 1280 mm 50 4 1380 mm 54 3 transportation capacity 0 6m 21 2 f 0 6m 21 2 f 0 79m 27 9 f 0 95m 33 6 f MACHINE x width 660 mm 26 660 mm 26 660 mm 26 750 mm 29 5 depth 710 mm 28 710 mm 28 865 mm 34 820 mm 32 3 height 1045 mm 41 1 1045 mm 41 1 1140 mm 44 9 1225 mm 48 2 INNER DRUM diameter 530 mm 21 530 mm 21 530 mm 21 650 mm 25 6 depth 270 mm 10 6 330 mm 13 420 mm 16 5 395 mm 15 6 drum capacity 60dm 15 8gal 73 dm 19 3 gal 95 25 gal 131 dm 34 6 gal door opening 290 mm 11 4 290 mm 11 4 290 mm 11 4 410 mm 16 1 WEIGHT Netto 140 kg 309 Ib 140 kg 309 Ib 185 kg 408 Ib 195 kg 430 Ib Brutto 145 kg 320 Ib 145 kg 320 lb 195 kg 430 lb 205 kg 452 Ib ELETRICAL DATA Permitted deviations of feeding voltage Permitted deviations of frequence 6 to 10 V 1 Hz Electrical system of the machine 1x220 240V 50 60Hz not applicable for electrical heating 1x208 240V 50 60Hz not applicable for electrical heating 1x220V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz 3x208 240V 50 60Hz 3x200V 50 60Hz 3x380 415V N 50 60Hz 3x380 480V 50 60Hz Minimal power supply voltage 342V 180V 342V 180V 345V 180V 342V 190V NOMINAL OUTPUT OF THE MOTOR AT RPM 0 6 kW 0 6 kW 0 6 kW 0 75 kW INPUT PROTECTION FOR ONE MACHINE
13. into the following groups RON 1 Plates of printed circuits incl LCD L waste group 160215 2 Electrolytic CAPACILOIS uu na waste group 160215 cere u n Z a a a fee eed waste group 160216 4 Other electrical components motor frequency converter contactors heating elements sse enne waste group 160216 A e ue ad etd ege pue elg eee ae ll waste group 191204 6 i HE de Ede waste group 191204 Te MO tal ama aa tee ee waste group 160117 8 Hubs with bearings waste group 170410 Offer the sorted waste to the company which is competent for further treatment REMARKS 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 27 IMPORTANT MACHINE TVPE PROGRAMMER ELECTRONIC TIMER INSTALLATION DATE INSTALLATION CARRIED OUT BV SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
14. to handle the machine by the fork lift or the manual truck in such a way so that the forks would not damage the components located in its lower part After unpacking check if the machine has not been damaged and if all the accessories are included according to your order Verify the type of your machine by a name plate located on the machine rear and find corresponding information in the manual The accessories and the manual are placed inside the drum which can be opened according to chapter 6 1 4 2 SPACE REQUIREMENTS REQUIRED MACHINE WORKING CONDITIONS See chapter 3 TECHNICAL SPECIFICATION The machine may not be installed within the reach of directly spraying water Do not install the machine where it will be exposed to weather condition and excessive humidity When steamed up due to temperature changing water must not run over the machine walls and covers nor to cover the floor under and around it REQUIRED ROOM DIMENSIONS Provided that the requirements in respect to room dimensions are not met the maintenance of the machine may be difficult Leave at least a 0 6 m 23 6 free space between the rear panel of machine and the wall Leave at least a 0 04 m 1 57 free space between the side panel of machine and the wall or other machine and 0 1 m 4 for 27kg 60 Ib 35 kg 80 Ib version Leave at least a 0 7 m 27 6 1 m 39 for 27kg 60 lb 35 kg 80 Ib version free space between the top panel of machine and the ceilin
15. 2 of same type on the pulley Installation of the belt is done in reverse order compared to its removal Take care so that the tension spring 6 would be fasten to the motor board 5 and to the holder on the frame e The belt must be placed in the correct grooves of the motor pulley so that it could move in the middle of the drum pulley width 1 e Machine 13 kg 30 Ib testing force of the correctly tight belt is 210 245N measured by tension meter for measuring the force in the belt e Machine 18 kg 40 Ib 22 kg 50 Ib testing force of the correctly tight belt is 250 300N measured by tension meter for measuring the force in the belt e You can change tension of belts 2 if you change clamping of spring on the motor board or possibly on the frame 1 1 Drum pullev 2 Belt 3 Motor 4 Motor pullev 5 Motor board 6 Spring 3 2 4 6 9 52346 Fig 5 8 C Flat belt valid for 13 to 22 kg 30 to 50 Ib 22 INSTALLATION AND MAINTENANCE MANUAL 504615F PUBLICATION DATE 20 FEB 2008 DOC REPLACEMENT OF THE V BELT FOR THE MACHINE WITH CAPACITY 27 kg 60 Ib 1 Drum V pullev 2 Belt 2 3 Nut 4 Bolt with eve 5 Spring 6 Motor V pullev 7 Motor 3 8 Motor board 22 4 5 6 7 i 7 __ 523470 Fig 5 8 D V belt applicable for 27 kg 60 Ib e Remove the rear panel e Loose
16. 20 240V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz 3x380 415V N 50 60Hz 3x380 480V 50 60Hz pb power supply 342V 190V 342V 190V 342V 190V 342V 190V NOMINAL OUTPUT OF THE MOTOR AT RPM 1 5 kW 1 5 kW 2 2 kW 3 kW INPUT PROTECTION FOR ONE MACHINE Electrical heating Without electrical heating 12kW 3x220 240V 50A 18kW 3x220 240V 63A 12kW 3x 400V N 32A 18kW 3x 400V N 40A 12kW 3x400V 25A 18kW 3x400V 40A 12kW 3x440V 25A 18kW 3x440V 32A 18kW 3x220 240V 63A 24kW 3x220 240V 80A 18kW 3x 400V N 40A 24kW 400V N 50A 18kW 3x400V 32A 24kW 3x400V 50A 18kW 3x440V 32A 24kW 3x440V 50A 1 3x220 240V 16A 1 3x220 240V 20A 3x400V N 16A 3x400V N 20A 3x400V 10A 3x400V 16A 3x440V 10A 3x440V 16A Overload protection of the motor electronic protection by the frequency inverter maximum dimensions including protruding parts INSTALLATION AND MAINTENANCE MANUAL Tab 3 2 504615F PUBLICATION DATE 20 FEB 2008 DOC CAPACITV 18 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib 35 kg 80 Ib WASHING FUNCTION RPM OF THE DRUM washing 44 rpm 44 rpm 42 rpm 38 rpm extracting 505 rpm 480 rpm 490 rpm 510 rpm G factor of spinning 100 90 100 133 CONNECTIONS WATER CONNECTION Water pressure Recommended water pressure Water inlet Maximal water temperature 0 1 0 8 MPa 1 8 bar
17. 20V Contactor LC1D32M7 220V Contactor LC1D40M7 220V Two way inlet valve 220V 50 60Hz Three way inlet valve 220V 50 60Hz One way inlet valve 220V 50 60Hz pro 35 kg 80 Ib gt gt x U FOR MACHINES WITH CAPACITY 6 7 10 13 kg 15 18 25 30 Ib PRI 503 000 004 509 940 515 257 515 258 345 805 005 020 358 251 632 263 358 251 632 240 Door rubber Belt PJ 1549 applicable for 6 kg 15 Ib 7 kg 18 Ib Belt PJ 1473 applicable for 10 kg 25 Ib Belt PJ 559 applicable for 10 kg 25 Ib Fuse 0 5A applicable for 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib Fuse 6 3A applicable for 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib Fuse 4A applicable for 6 kg 15 Ib 7 kg 18 lb 10 kg 25 Ib U FOR MACHINES WITH CAPACITY 13 18 22 kg 30 40 50 Ib 273 112 994 945 517 939 516 762 345 805 163 032 PRI 401 022 021 Door rubber Belt PJ 1752 applicable for 13 kg 30 Ib Belt PJ 1956 applicable for 18 kg 40 Ib 22 kg 50 Ib Fuse 1A Fuse 0 5A L FOR MACHINES WITH CAPACITY 27 35 kg 60 80 Ib R35 108 001 814 PRI 607 000 072 272 111 002 137 345 805 163 032 PRI 401 022 021 Door rubber V belt XPZ 1950 applicable for 27 kg 60 Ib V belt XPZ 2137 applicable for 35 kg 80 Ib Fuse 1A Fuse 0 5A U FOR MACHINES WITH ELECTRONIC PROGRAMMER MCB EC 100 052 PRI 348 000 123 516 666 101 490 101 584 PRI 340 015 019 Black keyboard Grey keyboard Grey keyboard MCB 6B Keyboard vandal proof Nortec keyboard Ther
18. ATION DATE 20 FEB 2008 DOC 5 5 STEAM OR WATER FILTER CLEANING OF FILTER Close the main steam water supply IF MACHINE STEAM HOT WATER SUPPLY LINE IS TOO HOT DO NOT CONTINUE 1 DANGER OF INJURVI If machine steam hot water supply line is cold and closed remove the plug see fig 5 5 pos 4 and screen 2 from filter Water filter is accessible after disconnecting the supply hose Clean up the filter and put it back 1 Filter body 2 Filter screen 3 Seal 4 Plug Fig 5 5 Steam filter 5 6 TIGHTENING OF BOLTS e Check protective connection of the machines and fixation by bolts in terminals e Disconnect the machine power supply in laundry electrical box Otherwise the supply terminal box of the machine is still under electricity If the machine is not warm dismantle the rear panel and tighten bolts of terminal electrical wires Check properly attachments of power electrical conductors in terminals i e main supply terminal or switch contactors motor heating unites After that install the panel back on the machine FOR MACHINE 13 kg 30 Ib e Check the tightness of the bolts M16x80 DIN 933 which fix the trunnion to the frame Use a torque wrench to tighten the bolts at the value of 200 Nm 505518 FOR MACHINE 27 kg 60 Ib 35 kg 80 Ib VERSION Check the tightness of the bolts M16x50 DIN 933 applicable for 27 kg 60 Ib M16x80 DIN 912 applicable for 35 kg 80 Ib see fig 5 6 pos 1
19. B 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 15 WATER CONSUMPTION The water consumption depends on the programmed values in the controller These default values can be found in the program manual For a pre wash and wash the low water level LL is used The high water level HL is used for rinsing The programmed units correspond to an average amount of water Vou can calculate the total water consumption in one washing program bv counting up the amount of water bv each washing step Be aware of the fact that these are only indicative values An example is shown for a svstem with cold and warm water supplv for a machine with capacitv of 10kg 25lb Program 60 C 140F Light soiled linen Consumption Cold water Hot water f Total liter gal liter gal liter gal 1 Wash 60 C 11 2 9 20 5 28 31 8 19 2 Rinse 2x 76 20 08 76 20 08 3 Last rinse 38 10 04 38 10 04 TOTAL 125 33 02 20 5 28 145 38 31 Tab 4 4 C Average hot water consumption The values received from this calculation is only an estimation of the real water consumption The deviation depends on many circumstances In the wash cycle for example there will be taken a mix of warm water and cold water The mix of the water depends on the temperature of both The total amount of water consumed depends also on the loading type of linen and the the drum rotation WATER DRAIN CONNECTION The machine is equipped with a dr
20. CONNECTED AS THE LAST ONE When using the cable hard copper conductors strip individual cores in such a way to avoid the protrusion of a stripped part from the terminal when the conductor is connected into the device fig 4 4 B poz 7 dimension X When using a cord stranded copper conductors the individual cores can be stripped in a similar way as in the case of a cable or use moulded tubes 6 In this case use tubes with an insulated neck to avoid a contact to a part under tension after the conductor connection 1 Green yellow protection conductor 6 A neck of the moulded tube 2 Black phase conductor 7 The stripped length of conductors 3 Brown phase conductor 8 Bush 4 Black phase conductor 9 Securing clamp 5 Blue neutral conductor 8 9 AM 5 7 x X Fig 4 4 B Adaptation of conductor ends and supplv power cable attachment 209916 The cable can be attached to the machine in two ways From a cable channel from below and from a cable grate from above If the cable is attached from above it is recommended to secure the cable against sagging in front of the entry into the cable bush In this way an ingress of the running condensed water into the bush and or machine can be avoided Open the top cover of the machine When the cable is put through the bush 8 tighten the sealing bolt of the bush In this way the rubber ring in the bush is pressed thus securing the
21. EPLACEMENT OF DOOR RUBBER FOR MACHINES WITH CAPACITY 6 to 22 kg 15 to 50 Ib e Open the door Pulling the rubber from the stainless door casting towards inside the drum remove the door glass with rubber Do it carefully not to damage the glass Remove the rubber from the glass e Moisten the groove for door with soap water Place a smooth cord in the groove all around Tighten up the margin by cord and fit the unit to the door opening Hold one end of the cord firmly on the door Pull the other cord end towards the center of the glass for the rubber edge properly fit in FOR MACHINES WITH CAPACITY 27 kg 60 Ib 35 kg 80 Ib e Open the door and dismantle the door seal from the stainless door casting e Put new seal on the stainless door casting and seal with silicone 20 INSTALLATION AND MAINTENANCE MANUAL 504615 F PUBLICATION DATE 20 FEB 2008 DOC 5 8 BELTS OF DRIVE REPLACEMENT OF THE FLAT BELT FOR THE MACHINE WITH CAPACITY 6 kg 15 lb 7 kg 18 Ib e Remove the rear panel e Remove the belt fig 5 8 A pos 2 by pulling it while the drum pulley 1 is rotating at same time e Put a new belt 2 of same type on the pulley Installation of the belt is done in reverse order compared to its removal Take care so that the tension spring 8 would be fasten to the motor 3 and to the holder on the frame e The belt must be placed in the correct grooves of the motor pulley so that it could move in the middle of the drum pulley width 1
22. HE STEAM VALVE AND CAUSE ITS LEAKAGE Machines with steam heating have a device for a steam connecting see fig 3 3 pos 7 with diameter 1 2 3 4 for 27 kg 60 Ib 35 kg 80 Ib in rear left part rear right part for 7 kg 18 Ib machine Use inlet steam pressure hoses adapted to the valves with seal The condition for proper function of inlet valves is the pressure between 0 1 0 3 MPa 14 5 44 PSI applicable for steam pressure low and 0 3 0 8 MPa 44 116 PSI applicable for steam pressure high Machines with a higher linen load capacity 22 kg 50 Ib 27 kg 60 Ib 35 kg 80 Ib require connection to separate steam supply which is not used for the steam heating of dryers or ironers because there is a risk of their working time prolongation AIR VENT CONNECTION N WARNING WATCH OUT VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING DO NOT COVER OR CONNECT TO ANYTHING On the backside the washers are provided with an air vent opening of O D 75 mm 3 Do not cover the washer air vent opening It is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water this allows for proper measuring of the water level For the safety of everyone make sure that unauthorized persons cannot reach the backside of the machine 4 5 PUTTING INTO SERVICE CHECKING BEFORE PUTTING INTO SERVICE 1 Put out all items from w
23. INSTRUCTIONS 2 1 PERSONAL SAFETY RULES GENERALLY e This English version is the original version e This instruction is not complete without User s Programming and Spare parts manual e Before installation operation and maintenance of the machine read carefully the complete instructions supplied with the machine i e this Installation and maintenance manual User s manual Programming manual and Instruction manual for frequency inverter Keep the manuals in a handy place e Do not bypass the safety instructions stated in manuals and warnings on the labels Basic safety instructions stated in chapters 2 Warnings and symbols of the supplied manuals should be printed and located near the machine for the operator s use The labels must be readable and permanently located on the machine e Follow all valid local safety instructions and laws 1 e Do not use the machine with its parts damaged missing parts or opened covers 1 e Do not store any flammable materials near the machine Storing of chemicals near the machine or operating dry cleaning machines in bad technical conditions can cause a health damage or the machine parts corrosion e Do not tamper with the machine controls e The washer extractor is intended to be permanently connected to fixed wiring e The machine must be connected to the power ground water ventilation and steam supply according to the installation manual in compliance with the loc
24. RNED OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT THAT IS THE WAY TO AVOID INJURIES When replacing any parts of the machine exchange them with original parts obtained from your dealer or ordered through the spare parts manual 5 1 INTRODUCTION Preventive maintenance has been reduced to a minimum by the careful design of the machine and the choice of reliable components and materials 5 2 DAILY CHECK e Water steam inlets for leaks e Check that the drain valve is not leaking during the washing process and that it opens properly afterwards valve is open without electrical power e The machine should always be clean e Clean upper side and body regularly in order to remove all soap traces e The soap hopper should be cleaned at the end of each working day Scrap sediments which may have set inside the soap hopper with a plastic spatula and flush them with warm water e Clean the sediments from the door seal mainly bottom part e After cleaning the machine at the end of a working day open the door of the machine to enable airing the machine At the end of the day it is recommended to shut off all main water steam and electrical supply However we don t mean the individual faucets of the machines that may not be touched once adjusted but only the main valves 5 3 EVERY THREE MONTHS e Make sure that the machine is switched off by the main switch when maintenance work is being performed and that the
25. RS 6 35 INSTALLATION AND MAINTENANCE MANUAL INDUSTRIAL WASHER EXTRACTORS PUBLICATION DATE 20 Feb 2008 RS 6 7 10 13 18 22 27 35 504615 F 505523B 1 CONTENTS Publication date 20 Feb 2008 Page TS CONTENTS a aa aaa a a aa aaa aaa a a a aaa Da a eE taaa aaa HE aea AAA EEE Aaaa reai 1 2 WARNINGS AND SYMBOLS U J J 2 2 1 PERSONAL SAFE TY R E O u u ssid L tad date Bes e nt on eae g tat enge 2 2 2 SYMBOLS ON THE MACHINE 2 2 3 IMPORTANT INFORMATION BEFORE INSTALLATION nn nn nr 3 3 TECHNICAL INFORMATION i i ae 4 3 1 TECHNICAL SPECIFICATIONS 6 7 10 13 kg 15 18 25 30 Ib 4 3 2 TECHNICAL SPECIFICATIONS 18 22 27 35 kg 40 50 60 80 Ib CAPACITY 6 3 3 DIMENSIONS AND COMPONETS OF THE MACHINE nn nn ener 8 4 INSTALLATION OF THE MACHINE 10 4 1 HANDLING TRANSPORT STORAGE AND UNPACKING sess 10 4 2 SPACE REQUIREMENT a nn 10 4 83 MAGHINE S POSITIONIN Gina a a A i 10 4 4 GONNECTIONS 2c Ht beide A ted ei ded odo 13 4 5 PUTTING INTO SERVIGE iiiter tdt He bnt er a E CH en bra 17 9 iHd n hlei
26. SUPPLY The machines have been designed for connecting to the electrical network according to the specifications of your order Before connection check if the electrical values stated on the serial plate of the machine correspond to your electrical network If not do not connect the machine please contact your dealer If the machine is not equipped with a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance EMERGENCY STOP DEVICE The machines are equipped with an emergency stop device in accordance with ISO13850 category 0 stop function Nevertheless the emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide remote located emergency stop device s This emergency stop device s needs to stop each machine in accordance with 15013850 category 0 There are made provisions in the wiring harness were immediate removal of power to the actuators can be accomplished See the electrical schematic of the machine for correct connection of the device SUPPLY CABLE AND SAFETY DEVICES
27. TH LOCAL STANDARDS APPLICABLE ALSO FOR STEAM CONNECTION ON STEAM HEATED MACHINES e Do not install the machine at places exposed to climatic effects or excessive humidity The machine is not designed to accept environment with sprayed water e Any changes in the machine installations must be approved by dealer or manufacturer Otherwise the dealer manufacturer is not responsible for possible injuries or damages Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases e Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE VERSION e This manual contain information for the whole series of rigid mounted machine types with filling of dry linen 6 7 10 13 18 22 27 and 35 kg 15 18 25 30 40 50 60 and 80 Ib Check please the type of your machine on the production label located on back of machine and look for right information in the manual e Machines are equipped with electronic programmer The OPL is a version with a programmer controlled only by push buttons without coin meter e Motor is controlled by frequency inverter e Starting of the machine comes by an automatic coin slot or a start push button e Heating is provided by electrical heating elements or by steam from your steam system e Water valves are used for cold hard cold soft and if necessary warm water e The machine electr
28. achines with capacity 6 to22 kg 15 to 50 Ib wooden box or wooden lath packaging and the machine is additionally protected by polyethylene foil Do not store or install the machine where it can be exposed to environmental conditions rain wind or extreme humidity HANDLING DURING INSTALLATION All activities can be done only by a worker which knows all information about the machine The machine is fixed to the wooden palette by four bolts M12x60 M10x45 applicable for 6 7 10 kg 15 18 25 Ib To remove the machine to its final location follow these precautions e Check all passages and spaces where the machine has to be transported through they must have sufficient dimensions to meet the height and width of the machine including the package e Never push pull or press the components protruding from the contour line of machine front part filling door control elements belt cover water inlet and outlet pipes etc MAKE SURE THAT THESE COMPONENTS ARE PROTECTED TO AVOID THEIR DAMAGE DURING HANDLING AND INSTALLATION OF THE MACHINE e Make sure that the filling door are secured to avoid its opening during the handling e Lift the machine up by lift truck or hand operated pallet truck using a transport skid to which the machine has been attached UNPACKING Before you install the machine in its place remove the package release four bolts and lift up the machine using the high lift truck and remove the wooden palette It is possible
29. acity 15 Ib 18 Ib 25 Ib 30 Ib 40 Ib 50 Ib 60 Ib 80 Ib A 660 mm 660 mm 660 mm 750 mm 855 mm 855 mm 870 mm 1100 mm 26 26 26 29 5 33 7 33 7 34 3 43 3 B 1045 mm 1045 mm 1140 mm 1225 mm 1315 mm 1315 mm 1380 mm 1460 mm 41 1 41 1 44 9 48 2 51 8 51 8 54 3 57 5 C 420 mm 420 mm 460 mm 420 mm 515 mm 515 mm 455 mm 510 mm 16 5 16 5 18 1 16 5 20 3 20 3 17 9 20 1 D 710 mm 710 mm 865 mm 820 mm 900 mm 1000 mm 1140 mm 1140 mm 28 28 34 32 3 35 43 39 37 44 9 44 9 E 620 mm 620 mm 780 mm 740 mm 810 mm 905 mm 1043 mm 1041 mm 24 4 24 4 30 7 29 1 31 9 35 6 41 1 41 F 100 mm 100 mm 100 mm 100 mm 125 mm 125 mm 160 mm 125 mm 3 9 3 9 3 9 3 9 4 9 4 9 6 3 4 9 G 86 mm 86 mm 86 mm 86 mm 90 mm 90 mm 85 mm 85 mm 3 4 3 4 3 4 3 4 3 5 3 5 3 3 3 3 H 90 mm 90 mm 90 mm 90 mm 100 mm 100 mm 90 mm 100 mm 3 5 3 5 3 5 3 5 3 9 3 9 3 5 3 9 J 190 mm 190 mm 190 mm 190 mm 190 mm 190 mm 190 mm 195 mm 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 7 K 75 mm 75 mm 75 mm 75 mm 75 mm 75 mm 70 mm 124 mm 3 3 3 3 3 3 2 8 4 9 360 L l ki I I i I i 14 2 M 270 mm 270 mm 270 mm 270 mm 305 mm 305 mm 260 mm 305 mm 10 6 10 6 10 6 10 6 12 12 10 2 12 N 60 mm 60 mm 60 mm 60 mm 75 mm 75 mm 170 mm 355 mm 2 4 2 4 2 4 2 4 3 3 6 7 14 O 970 970 1062 1145
30. ain valve of O D 76 mm 3 35 kg 80 Ib type 2 x 76 mm 2 x 3 The drain outlet is situated on the rear of the machine The drain has to be connected to the waste channel You can use the elbow which is a part of the delivery Secure the elbow with a clamp THE WASTE CHANNEL MUST BE LOCATED LOWER THAN THE DRAIN PIPES BECAUSE THE WATER DISCHARGES FROM THE MACHINES BY GRAVITY DO NOT REDUCE THE DIAMETER OF THE MACHINE DRAIN PIPES The main drain pipe must have the capacity to be able to handle the total output of all connected machines There must also be a hole every twenty meter in the drainpipe fig 4 4 D pos 1 to assure the good working of the drain This allows air in the main drain and facilitates drainage of the water flow Every time a machine is coupled on the drainpipe the diameter of the tube or the width of the waste channel must be more See fig 4 4 D D1 D2 D3 The recommended drain pipes diameter are D1 75 mm 3 for one machine D2 100 mm 4 for two machines D3 125 mm 5 for three machines If the main E n cannot be sufficiently deodorized install a deodorizer per machine 2 100 437 Fig 4 4 D Recommended drain pipe diameters 16 INSTALLATION AND MAINTENANCE MANUAL 504615 F PUBLICATION DATE 20 FEB 2008 DOC STEAM CONNECTION N WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITV UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE T
31. al standards done by qualified technicians with proper authorization The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the washer may not be suitable for connecting to an IT supply system e If you have a machine with frequency inverter do not change the parameters of the inverter Doing so can cause serious injury fire machine damage etc e Instructions and warnings included in this manual do not cover all possible conditions and situations that can occur at installation maintenance or operations of the machine They must be understand in common sense Caution and carefulness are factors that can not be achieved by the design of machine These factors are conditioned by qualification and competence of personnel who install operate and maintain the machine e Incase of a problem or situations that you can not solve by yourselves contact your qualified serviceman manufacturer or the dealer Always state the model and serial number of your machine from the completed last page of the manual e The emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide a remote located emergency stop device that is connected to each machine FOR MAINTENANCE e When the main switch is off the inlet terminals of the switch are still under current e Do not bypa
32. ash drum Check the machine horizontal position Check connection and clearance of your drain channel or central drainage Check protective connection earth and electrical supply connection Open water valves to machine and check hose and connections for leaks Read carefully the User s manual and Programming manual which are a part of delivery Initialize the programmer after machine installation The calibration of the zero level must not happen anymore This calibration is executed in the factory and is not changeable 8 Start a wash program as test 9 Check the drum rotation direction during extracting according to the extracting label 10 Check the emergency function 504615F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 17 5 MAINTENANCE N WARNING ALWAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS AND OTHER MACHINE PARTS DISCUSS THIS ISSUE WITH YOUR SUPPLIER OF WASHING PRODUCTS THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SEDIMENTS DO NOT OPERATE THE MACHINE WITH BROKEN MISSING PARTS OR OPENED COVERS BEFORE MAINTENANCE WORK DISCONNECT THE MACHINE POWER SUPPLY WHEN THE MAIN SWITCH IS TU
33. d 8 42 Hz 8Hz 8 17 Hz 8 5 Hz NOISE Sound level Leq dB A lt 70 dB A Tab 3 2 continuation 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 7 3 3 DIMENSIONS AND COMPONETS OF THE MACHINE 6 11 10 A S 5 E E E E U gt V X 7 8 9 7 only for 6 7 10 13 kg 15 18 25 30 Ib 2 har 60 lb Fig 3 3 INSTALLATION AND MAINTENANCE MANUAL 523467A V pe W z le 8 35 kg 80 lb 504615F PUBLICATION DATE 20 FEB 2008 DOC 1 Control panel 11 Cold soft water connection 2 Door handle 12 Cold hard water connection 3 Service panel 13 Fuses 4 Air vent 14 Main switch 5 Liquid soap hose connections 15 Switch electrical heating steam heating 6 Name plate 16 Electrical connection of machine 7 Steam connection 17 Electrical connection to liquid soap pumps 8 Drain connection 18 Soap hoppers 9 Earthing connection 19 Keyswitch run mode programming mode 10 Hot water connection Machine 6 kg 7 kg 10 kg 13 kg 18 kg 22 kg 27 kg 35 kg cap
34. g which cannot be dismantled see fig 4 3 E dimension 4 3 MACHINE S POSITIONING MACHINE S POSITIONING ON THE FLOOR The machines must always be fixed to the floor which complies with static and dynamic machine stress There are two systems possible The machine can be fixed to a concrete socle by bolts see fig 4 3 A pos 1 It can also be bolted on a metal socle fig 4 3 B pos 9 which is fixed to the floor by bolts The manufacturer recommends to fix machines of the 18 kg 40 Ib and 22 kg 50 Ib type to the base of height 18 cm 7 for easier manipulation with the linen For 27 kg 60 Ib 35 kg 80 Ib machine concrete base must be built with 50 cm 19 7 total height and 20 cm 8 under the floor level For 18 kg 40 Ib and 22 kg 50 Ib type In case there are gaps between the frame of the machine and the concrete or metal socle before tightening the bolts use the shims delivered with the machine see fig 4 3 A fig 4 3 B pos 7 to fill this gaps 10 INSTALLATION AND MAINTENANCE MANUAL 504615 F PUBLICATION DATE 20 FEB 2008 DOC EROS Z NI TES E 3 SS 5 415055138 Fig 4 3 A O N We 2 7 4 uy I E 5 6 Z 513269 Fig 4 3 C Position of foundation bolts for machines 6 kg 15 Ib to 22 kg 50 Ib 1 Foundation bolt 2 Nut 3 Machine socle 4 Washer 5 Concrete base LESS
35. ical connection is single phase 1AC 220V three phases 3AC 220V or three phases 3AC 380 415V Machines in accordance to CE directives are CE marked on the machine name plate e The machine design which fulfils The European Agreement requirements is stated in the name plate by the symbol e All machines types are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s e The product fulfils the technical requirements for a product determined by the law no 22 1997 of Digest of Czech Republic e The used electrical standard for concerned machines covered by this manual depends on the scope of the considered standards in which the machine best fits The chosen electrical standard is mentioned in the declaration of conformity that is delivered by each machine 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 3 3 TECHNICAL INFORMATION 3 1 TECHNICAL SPECIFICATIONS 6 7 10 13 kg 15 18 25 30 Ib CAPACITY CAPACITY 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib DIMENSIONS PACKING carton box carton box carton box carton box width 700 mm 27 6 700 mm 27 6 700 mm 27 6 810 mm 31 9 depth 730 mm 28 7 730 mm 28 7 880 mm 34 6 850 mm 33 5
36. m 1000 mm J min 27 6 27 6 27 6 27 6 27 6 39 4 39 4 K 40 mm 40 mm 40 mm 40 mm 40 mm 80 mm 80 mm 1 6 1 6 1 6 1 6 1 6 3 15 3 15 L 120 mm 120 mm 120 mm 120 mm 120 mm 240 mm 240 mm 4 7 4 7 4 7 4 7 4 7 9 4 9 4 M 300 mm 300 mm 400 mm 400 mm 400 mm 500 mm 500 mm min 11 8 11 8 15 7 15 7 15 7 19 7 19 7 N 50 mm 50 mm 50 mm 50 mm 50 mm 50 mm 50 mm 2 2 2 2 2 2 2 135 135 mm 140 mm 140 mm 140 mm 190 mm 190 mm 5 3 5 3 5 6 5 6 5 6 7 5 7 5 P M16 x M16 x M16 x M16 x M16 x M20 x M20 x 160 160 160 160 160 320 320 for machine 27 kg 60 Ib 35 kg 80 Ib build the concrete base with N dimension bigger than the machine contour INSTALLATION AND MAINTENANCE MANUAL Tab 4 3 Dimensions of machine 504615F PUBLICATION DATE 20 FEB 2008 DOC 4 4 CONNECTIONS ELECTRICAL CONNECTION GENERAL N WARNING 1 THE MACHINE MUST BE CONNECTED TO THE POWER GROUND WATER VENTILATION AND STEAM SUPPLV ACCORDING TO THE INSTALLATION MANUAL IN COMPLIANCE WITH THE VALID LOCAL STANDARDS DONE BV QUALIFIED TECHNICIANS WITH PROPER AUTHORIZATION THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK TT TN IT MUST BE FOLLOWED IN THE STANDARD EXECUTION THE WASHER MAY NOT BE SUITABLE FOR CONNECTING TO AN IT SUPPLY SYSTEM THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED TO THE ELECTRICAL
37. mostat sensor U FOR MACHINES WITH ELECTRONIC PROGRAMMER MCB FC 100 521 100 629 Grey keyboard Black keyboard U FOR MACHINES WITH ELECTRICAL HEATING PRI 342 000 011 PRI 342 000 028 PRI 342 000 031 PRI 342 000 032 PRI 342 000 040 PRI 342 030 027 26 INSTALLATION AND MAINTENANCE MANUAL Heating element 2000W 220V Heating element 3000W 220V Heating element 4000W 220V Heating element 6000W 220V Heating element 2x1500W 220V Heating element 4000W 220V 504615 F PUBLICATION DATE 20 FEB 2008 DOC 8 PUTTING THE MACHINE OUT OF SERVICE 8 1 DISCONNECTING THE MACHINE Disconnect the outer electric power supplv from the machine Switch off the main switch located on the back of the machine Turn off the outer water or steam inlet Make sure the inlets of power supplv water and steam are closed Disconnect all power water or steam inlets 5 Insulate the outer power supply cables 6 Mark the machine by OUT OF SERVICE 7 Unscrew all nuts bolts which attach the machine to the floor 8 2 MACHINE LIQUIDATION For the machine liquidation after finishing its usage period respect the following instructions 8 2 1 POSSIBILITV OF THE MACHINE LIQUIDATION BV THE SPECIALIZED COMPANV Machine liquidation is executed bv the competent companv which respects material sorting and conditions for the waste liquidation 8 2 2 POSSIBILITV OF THE MACHINE LIQUIDATION BV OWN POTENTIAL It is necessary to divide material
38. n springs 7 would be fasten to openings in the pulley support and to the frame hinge e The belt must be placed in the correct grooves of the tension pulley so that it could move in the middle of the drum pulley width e Testing force of the correctly tight belt between the drum pulley and tension pulley is 180 210N measured by tension meter for measuring the force in the belt e Testing force of the correctly tight belt between the tension pulley and motor is 120 150N measured by tension meter for measuring the force in the belt elf the belt tension does not correspond to determined values we can adjust the belt tension by means of the bolt which holds the springs or by additional moving the motor 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 21 Drum pullev Belt PJ1473 Pullev complete Securing ring Bolt M6x6 Belt PJ559 Spring Bolt with eve M8x50 Nut M8 10 Pin 11 Bolt 5 16 x11 4 12 Spring washer 8 13 Washer 8 14 Plastic washer 8 4x25x2 15 Plastic washer 8 2x12x3 16 Motor O Q gt G N s _ 513375 16 11 12 13 14 15 Fig 5 8 B Flat belt valid for 10 kg 25 Ib REPLACEMENT OF THE FLAT BELT FOR THE MACHINE WITH CAPACITY 13 to 22 kg 30 to 50 Ib e Remove the rear panel e Remove the belt fig 5 8 C pos 2 pulling it while the drum pulley 1 is rotating at same time e Put a new belt
39. n the nut fig 5 8 D pos 3 on the tightening bolt with eye 4 which secure position of the motor board 8 e Lift up the motor board 8 together with motor 7 by means of assembly lever This way you decrease tension of belts 2 and you can remove them easily e Put the new belts of the same type on the pulley e Take care that the spring 5 is fixed in the frame and in the bolt eye 4 e Installation is done in reverse order The motor pulley 6 and the drum pulley 1 must be in the same level e Tighten the belts 2 by tightening the nut 3 on the tensioning bolt with eye 4 e Testing force of the correctly tight belt is 180 210N measured by tension meter for measuring the force in the belt REPLACEMENT OF THE V BELT FOR THE MACHINE WITH CAPACITY 35 kg 80 Ib 1 2 1 Drum V pulley 2 Belt 3 Motor 6 7 8 4 Motor V pulley 5 Motor board 9 6 Washer 10 7 Spring washer 8 Nut 9 Tightening bolt 10 Spring 3 mE 4 5 Fig 5 8 E V belt IN i B applicable for 35 kg 80lb 5 513378 504615F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 23 e Remove the rear panel e Loosen the nut fig 5 8 E pos 8 on the tightening bolt with eye 9 which secure position of the motor board 5 e Lift up the motor board 5 toge
40. protective terminal M6 M8 for 35 kg 50 Ib type of the washing machine located on the right rear part of the washing machine frame serves for this purpose and it identified with an earthing mark see fig 3 3 pos 9 The protection conductor enabling this connection is not part of the delivery with the washing machine However for the protection purposes with the supply cable section of min 4 mm we recommend to select a larger conductor section i e 6 WATER CONNECTION The washer is equipped with 3 4 BSP British Standard Pipe Thread hot and cold water inlet valves indicated by a sticker next to the inlet Use the water inlet hoses that accompany the washer as they are properly adapted to the water valves and appliance NEVER use a rigid connection to the water supply There are 2 kinds of water inlet hoses water inlet hoses with at both sides BSP threaded nuts or at one side a BSP nut and a NPT nut on the other end The NPT Nut is marked with groove For best operation of the washer water pressure must between 43 73PSI pound per square inch or 0 3 0 5 MPa Water pressure that is below minimum requirements can lengthen the wash cycle or and not allow proper function of the washer It is also necessary to connect ALL available water inlets to a water supply If a hard water supply is not present connect it with soft cold water If no hot water supply is present contact your dealer for the proper required action TO INSTALL
41. s are filling up in the same time Filter of inlet valve is blocked clogged Stop the main water supply remove filters from inlet valves clean up the filters and put them back L THE HOSE IS LEAKING Replace the broken hose or seal on connection Defected inlet valve Replace the inlet valve 6 3 HEATING TIME TOO LONG SEDIMENT OR DEFECT ON THE ELECTRICAL HEATING ELEMENTS Replace the heating elements L LACK OF STEAM Too many other steam heaters connected to one source Leaks in the steam system Too much condensation in the steam system CLOGGED STEAM FILTER Clean up the filter according to chapter 5 5 6 4 DRAIN TIME TOO LONG DRAIN PIPE SYSTEM IS CLOGGED Clean it up Ll NON FUNCTIONAL DRAIN VALVE Clean or replace the drain valve 6 5 PROGRAMMER PROBLEMS e See the chapter Troubleshooting in the programming manual 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 25 7 LIST OF RECOMMENDED SPARE PARTS Vou can find more exact information in the spare part manual for individual machines PRI 346 000 003 PRI 610 012 077 PRI 610 008 077 PRI 610 011 077 PRI 610 032 077 PRI 340 055 051 514 038 514 039 514 042 PRI 345 002 019 PRI 345 001 019 PRI 340 020 035 PRI 340 030 038 PRI 340 040 056 Bimetal 230V Coil Coil Microswitch Microswitch Drain valve 3 220V 50 60Hz Contactor LC1D09M7 220V Contactor LC1D12M7 220V Contactor LC1D18M7 2
42. ss any safety devices or their parts Any interference to the machine function and design are prohibited and the manufacturer does not bear any responsibilities in such cases e Before maintenance activities always disconnect the machine power supply e Do not repair or replace any machine parts and do not perform machine service work if it is not recommended in the maintenance instructions All other service activities should be provided by qualified service workers e Do not repair or adjust the machine belt drives while in operation Turn off the main switch e Original or identical parts must be used for replacement in this machine After servicing replace and secure all panels in the original way Take these measures for continued protection against electrical shock injury fire and or property damage e Once in 3 months check the earthing and the emergency function e Keep the machine top clean and free of flammable materials Do not wash or spray the machine by water e For the steam heated version In case of steam leakage shut off the main valve of steam supply and call the maintenance worker INSTALLATION AND SERVICE CAN BE DONE BY A SERVICE ORGANIZATION WITH PROPER AUTHORIZATION FROM THE MANUFACTURER The machine warranty can be cancelled if the instructions of this manual are not followed 2 2 SYMBOLS ON THE MACHINE N Danger read and follow written instructions T TO MINIMIZE THE RISK OF FIRE INJURV BY ELECTRIC SHOCK OR SERIOUS
43. sure After removing the shims the pressure increases e Assembly of the front panel door and door lock is done in the reverse order of the assembly The door is centered towards the lock by means of an alignment pin which is mounted on the door FOR MACHINES WITH CAPACITY 13 to 35 kg 30 to 80 Ib e Unscrew 2 left bolts on the front side of the front panel which fix the front panel to the side panel e Unscrew 2 bolts inside the machine which fix the front panel to the control panel e Screw out 2 bolts connecting the lock cover with the front panel pull the front panel on the left side your direction and dismount the lock cover e To remove the door lock disconnect the lock electrical connection white terminal e Under the door lock there are shims which can be removed to increase the pressure from the door on the tub After removing the shims the pressure increases e There are similar shims under the hinge blocks and under the hinge which can be also used for adjusting the door pressure After removing the shims the pressure increases e Consider when you remove one top and one bottom shim under the lock it is necessary to remove one top and one bottom shim under the door hinge blocks in order to keep equable pressure e Assembly of the front panel with lock cover door and door lock is done in the reverse order of the assembly The door is centered towards the lock by means of an alignment pin which is mounted on the door R
44. ther with motor 3 by means of assembly lever This way you decrease tension of belts 2 and you can remove them easily e Put the new belts of the same type on the pulley e Installation is done in reverse order The motor pulley 4 and the drum pulley 1 must be in the same level e Tighten the belts 2 by tightening the nut 8 on the tensioning bolt with eye 9 e Testing force of the correctly tight belt is 180 210N measured by tension meter for measuring the force in the belt 5 9 FUSES FUSE VALUES You can find values of fuses on electrical scheme delivered with the machine or on the machine label See also chapters 3 1 and 3 2 24 INSTALLATION AND MAINTENANCE MANUAL 504615 F PUBLICATION DATE 20 FEB 2008 DOC 6 TROUBLE SHOOTING AIDS 6 1 EMERGENCV DOOR OPENING Whenever the door fails to open e g in case of a current failure or in emergencv situation we recommend vou to proceed as follows e Before the door is open check the washing water temperature and machine parts temperature IF THESE PARTS ARE TOO HOT DO NOT OPENI DANGER OF INJURVI e After cooling down remove the lower service panel bv loosening the bolts Behind this service panel at the left side of the machine you ll find a string for emergencv door opening e While pulling this string downwards vou will unblock the door lock e You can open the door e Install the service panel 6 2 FILLING TIME TOO LONG LOW WATER PRESSURE More machine
45. vel 70 dB A 3 2 TECHNICAL SPECIFICATIONS 18 22 27 35 kg 40 50 60 80 Ib CAPACITV CAPACITV 18 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib 35 kg 80 Ib DIMENSIONS PACKING carton box carton box wooden crate wooden crate un 935 mm 36 8 935 mm 36 8 950 mm 37 4 1150 mm 45 3 height 955 mm 37 6 1050 mm 41 3 1220 mm 48 1200 mm 47 2 transportation capacity 1530 mm 60 2 1530 mm 60 2 1570 mm 61 8 1630 mm 64 2 1 37 m 48 4 ft 1 5 m 53 ft 1 82 m 64 3 ft 2 25 m 79 4 ft MACHINE x width 855 mm 33 7 855 mm 33 7 870 mm 34 3 1100 mm 43 7 depth 900 35 43 1000 39 37 1140 mm 44 9 1140 mm 44 9 height 1315 mm 51 8 1315 mm 51 8 1380 mm 54 3 1460 mm 57 5 INNER DRUM diameter 700 mm 27 6 700 mm 27 6 750 mm 29 5 914 mm 36 depth 470 18 5 565 22 4 610 mm 24 505 mm 19 9 al capacitv 181 dm 47 8 gal 217 57 3 gal 269dm 71 gal 355dm 93 7 gal oor opening 410 mm 16 1 410 mm 16 1 504 mm 19 8 504 mm 19 8 WEIGHT Netto Brutto 280 kg 617 Ib 290 kg 639 Ib 280 kg 617 Ib 300 kg 661 Ib 410 kg 904 Ib 470 kg 1036 Ib 710 kg 1565 Ib 740 kg 1631 Ib ELETRICAL DATA Permitted deviations of feeding voltage Permitted deviations of frequence 6 to 10 V 1 Hz Electrical system of the machine 1x2
46. which hold the trunnion Using a torque wrench to tighten the bolts at the value of 150 Nm applicable for 27 kg 60 Ib 320 Nm applicable for 35 kg 80 Ib 320 Nm 505 519 Fig 5 6 Bolts of trunnion holding for 27 kg 60 Ib 35 kg 80 Ib 504615 F PUBLICATION DATE 20 FEB 2008 DOC INSTALLATION AND MAINTENANCE MANUAL 19 5 7 DOOR SEAL ADJUSTMENT OF DOOR SEAL THRUST Marking the parts during the disassembly can simplify the assembly procedure afterwards FOR MACHINES WITH CAPACITY 6 to 22 kg 15 to 50 Ib e Remove the lower service panel which is fixed by 2 bolts e Unsrew 4 bolts which fix the front panel to the machine frame e Unscrew 4 bolts on the front side of the front panel which fix the front panel to the side panels e Unscrew 2 bolts inside the machine which fix the front panel to the control panel e Remove the front panel from the machine by pulling over the door frame e Loosen 6 bolts fastening the stainless steel foil and remove the foil from the machine e To remove the door lock disconnect the lock electrical connection white terminal e Under the door lock there are shims which can be removed to increase the pressure from the door on the tub After removing the shims the pressure increases e To remove the loading door loosen the bolts which fasten the door to the hinge e There are similar shims under the hinge which can be also used for adjusting the door pres
47. xtracting 580 rpm 525 rpm G factor of spinning 100 CONNECTIONS WATER CONNECTION Water pressure 0 1 0 8 MPa 1 8 bar 14 5 116 PSI Recommended water pressure 0 3 0 5 MPa 3 5 bar 43 73 PSI Water inlet BSP 3 4 Maximal water temperature 90 C 194 F DRAIN CONNECTION Dimension 76 mm 3 Capacity 3 5l s STEAM CONNECTION Steam connection G1 2 Steam pressure low 1 3 bar 14 5 44 PSI Steam pressure high 3 8 bar 44 116 PSI Connections to external standard 6 pcs liquid soap supply see electrical scheme Soap hoppers 3 CONSUMPTION STEAM Average steam 6 kg cycle 7 kg cycle 10 kg cycle 13kg cycle consumption depends 13 2 lb cycle 15 4 lb cycle 22 lb cycle 28 7 Ib cycle 0 016kg s 57 6kgh 0 031b sec 111 6b h WORKING CONDITIONS Ambient temperature Relative humidity Height above sea level Storage temperature 5 C 41 F to 35 C 95 F 30 to 90 without condensation up 1000 m 3280 ft 0 32 F to 55 C 131 ANCHORING Leg dB A 504615 F PUBLICATION DATE 20 FEB 2008 DOC Tab 3 1 continuation INSTALLATION AND MAINTENANCE MANUAL Bolt 6 pcs M16 x 160 FLOOR DATA Max static floor load 1 7 KN 370 Ib 1 7 kN 370 Ib 2 1 kN 474 lb 2 6 kN 577 Ib Max dynamic floor load 3 6 kN 801 Ib 3 6 kN 801 Ib 4 5 kN 1020 Ib 6 5 kN 1450 Ib Frequency of dynamic load 9 67 Hz 9 67 Hz 9 67 Hz 8 75 Hz NOISE Sound le
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