user manual – magmatherm laboratory furnaces
Contents
1. 21 IMPORTANT BEFORE OPERATING THE FURNACE OPERATING MANUAL MUST BE READ CAREFULLY IMPORTANT AFTER READING OPERATING MANUAL DIRECTTIONS THAT ARE EXPLAINED IN THE SECTION 8 FIRST HEATING SHOULD BE FOLLOWED VERY CAREFULLY DURING FIRST HEATING OPERATING PROCESS 1 DEFINITION Magmatherm is a laboratory type heating furnace Heating is performed up to 1100 C Magmatherm MT 1100 series and 1200 C Magmatherm MT 1200 series directly and or by stepped control procedure 2 SAFETY Magmatherm heating furnace may harm operating people or surrounding any other materials unless this operating manual is applied during operating process Thus Periodical maintenance should be applied Cautions against accidents should be main concern of operators All operating directives warnings and recommendations in this operating manual have to be followed and applied carefully Unless operating directives warnings and recommendations in this operating manual is followed and applied company TETRA ISI SISTEMLERI LTD STI is not dedicated for the accidents that may occur 2 1 PROPER OPERATION e Magmatherm can reach up to 1100 C and 1200 C Depending on MT100 and MT1200 series Thus materials that can stand up to 1100 C and 1200 C can be heated in the chamber The conditions that should be considered during operating or the points which are the reason no to start operational process are as follows Furnace is n2. 8 FIRST HEATING Following conditions should be considered directions must be applied step by step and the importance of the first heating process should be kept in mind when Magmatherm Furnace is operated and heated up for the first time 8 1 Enough free field surrounding the furnace should be kept Recommended distance is minimum 30 cm This free space will increase the furnace performance because of air circulation At the same time any fire or explosion danger which may occur due to any material left around the furnace Please don t forget when the furnace reaches to high temperatures the surface of the furnace reaches to high temperatures too Any flammable and explosive material which is close to furnace can be a reason for the fire or explosion danger 8 2 Some gas and fumes due to some chemicals which is used on the electronic parts in the isolation materials and due to outer furnace surface paint can be harmful if it is breathed directly during the first heating process Protective glasses and breathing masks should be definitely used during first heating and very good air circulation in the working room should be kept 8 3 During the first heating up process furnace should be heated up according to following temperature time table Heating up to 1000 C Waiting for 2 hours Heating up to 1100 C Waiting for 30 minutes This procedure can be completed by Magmatherm Programs easily Please don t touch fur
3. it is possible to reach sub menu options via pressing ENTER and A ve Y buttons are used to change options and MENU BACK button is used come back to top menu 6 2 TO ENTER amp TO CHANGE VALUES If you see ENT at the corner of present menu value is entered amp changed by ENTER button Changing value is between gt lt signs A ve W buttons are used to increase and decrease the values ENTER button enables the user to reach options which can be altered Altered values are saved when gt lt signs disappear via pressing ENTER You may come out the present menu and you can reach to top menu by MENU BACK button STARTING When START STOP button pressed following display appears together with Bip sound MAGMA THERM MT 12k WS BE HEAT UNDER CONT RUL Menu below is traced to change furnace language as soon as the Furnace starts following display appears on the screen 252 listem 0111 Turkce Changing furnace language is enabled by pressing A ve Y andENTER buttons Than main menu here below appears at the display AA A LED Lie kr AUS FURNACE Stor Heri 10 AUTOMATIC START his is main display to follow menu options and change the values MENU BACK button enables to enter menu AUTOMATIC START is first page on the menu This option enables the end user to start furnace autom
4. ARY 3 Liter 5 Liter Technical Data 21 kg GUARANTY PERIOD _ _ SS Certificates CE CE ISO 9001 2008 ISO 9001 2008 20 APPENDIX 2 Primary Basic Extended Ultimate Superior Differences Primary Basic EXTENDED 1075C 1175C 1250C 1075C 1175C 125 5 20C min 5 20C min 4 line 4 leve A Memory 2 4 Automatic Start Program YES Follow up for the waiting level remaining time NO NO YES Skip the waiting level YES YES pame o e Working Temperature NO YES YES peneem A Via Menu NO NO YES pO Guaranty Period P 2 YEAR 2 YEAR 2 YEAR CONTROL UNIT 2 YEAR 3 YEAR 3 YEAR O ULTIMATE SUPERIOR Working Temperature 1075C 1175C 1250C Adjustable independently fi each level Heating Rate 5 20C min 5 20C min Display 4 line 8 level Heating Program 8 level 5th Memory 16 level Memory 6 O 5 Automatic Start Program Follow up for the waiting level remaining time YES YES 21 Skip the waiting level YES YES YES YES Working Temperature YES YES Via Menu YES YES Guaranty Period SS 2 YEAR 2 YEAR CONTROL UNIT 3 YEAR 3 YEAR 22
5. MAGMA OPERATIONAL MANUAL LABORATORY TYPE FURNACES MAGMATHERM SERIES 950 C PRIMARY 1100 C BASIC EXTENDED ULTIMATE SUPERIOR 1200 C BASIC EXTENDED ULTIMATE SUPERIOR 1300 C BASIC EXTENDED ULTIMATE SUPERIOR Machine Serial No All rights reserved belongs to TETRA ISI SISTEMLERI SAN TIC LTD ISTANBUL Any part of this publication can not be reproduced copied without permission of Tetra Is Sistemleri San Tic LTD Istanbul You can download the operational manual by http tetra1s1 com en page_1d 63 l Contents IFDERPINITION nuit aaa aa 3 O aaa 3 2 ROPERO Ni 3 2 2 OPERATION IN SAFE CONDITIONS wasjasssscsnscnevessaversecnseeaverpavensecnsenevenies 3 3 PID CONTORL UNIT PROPERTIES occccccccccccccccccccccccccccccccccccccccccccccccccnss 6 DISPLAY amp MENU rr a 1 IEA E oo 7 6 OPERATING BY MENU AND STARTING THE FURNACE 8 a TING MEIN A EA 8 62 TO ENTER TO CHANGE VALUES reset cdeie 8 L cad Uns A A II ee N 9 TRO AUS BO MATT GS PAI AMM A ns seareedivetustiare 9 PAO oh Gol cits Baw 62 i AAA AAA T E O Terr renee rrr re 10 DUT GIES bi 11 Dd IES oi 13 7 START AND STOP PROGRAM siscssessssssnrasesecvsevesevarovencensevervsoravenesssqvessoanenes 15 S FIRST HEATING wo ssecssnsenesssvcsvsetanstusestossesssondeoesysvesvevsaesevesyevssosvyenseusseevesoeessy 17 APPENDIX 1 TECHNICAL SPECIFICATION Sooononcccocoocococcccccccccoooooooos 18 APPENDIX 2 PRIMARY BASIC EXTENDED DIFFERENCES
6. al number of furnace and total heating time of the furnace from the first operiton of the furnace MENU 25 indicates average temperature of cumulative working of furnace life This data is used to determine extra guaranty period danger as bare resistances do If your furnace includes this optional sensor MENU 26 is displayed in SYSTEM STATUS title If you set this alarm as ON and if the door is open heating resistances are shut down Red heater led is turned off You are warned by a sound sensor if the door is open more than 120 seconds When the door is closed heating program continuous ERITREA ER Precision Thermocouple Calibrator o OA ar But if you need to calibrate your CORRECTION a furnace by a certified calibrator eee et E chat MENU 27 enables you to correct any ALF i i temperature diffraction between 10 C And you can keep absolute temperatures which you want to work Magmatherm Furnaces are calibrated by Martel TC 100 30 PROGRAMS HEATING PROGRAM 1 Chamber temperature temperature heating rate temperetaure witing steps waiting times can be set by this menu option Programs which are called 40 50 60 are similar options for other program settings MENU MOD is character of heating process that means PROGRAMS DIRECT or STEPPED heating HEATING PROGRAM 1 RAMP is to determine the heating rate which specify the time to let your furnace reach to set maximum
7. arning starts to warn you If the PCB temperature exceeds 65 C this message is followed by sound warning and heating power is cut off When the PCB is cooled down and if 55 C is kept heating program starts to continue CONTROL BOARD TOO HIGH ar ALARI CHAMBER TEMPERATURE RAMP OVERSHOOT If the furnace is heated up faster than set value this message is displayed and sound warning starts to work The furnace time is powered by a battery in the control unit If you see this message on the display battery DATETIME FAULTY should be replaced REPLACE BATTERY 7 START AND STOP PROGRAM You should reach this menu to be able to start heating If ENTER button is pressed HEATING option is activated and heating program selection appears on the display FURNAC Meru LLL RUF 1 1 m dim 15 Any heating program can be selected by A ve Y buttons and program starts by pressin green colour Lea dt LY FURHACE y Prog Hoz 2 Meru START button and heating is activated When heating is activated the proces can be followed by this screen Continuing program chamber temperature waiting time if the process is at the waiting level can be observed by this screen While furnace is working program can be stopped by pressing STOP button You should press START to continue Double pressing STOP lets you come out from the program 16
8. atically at the set value of the date and time 11 Be Pus THE T TIMER 212 2601H Ir Prod Ho fa coat 20 SYSTEM STATUS SYSTEM STATUS 21 Temperature Chamber T PLE Teme Back 10 This display is simulation of auto start option which indicates set of the date time and program including heating receipt of end user Value between lt gt signs can be changed and values are saved via ENTER button As soon as lt gt signs disappear on the display furnace is ready to start heating If START button is pressed heating program starts to heat up the furnace It is an informative display You can get short info which explain the status and conditions of furnace You can see sub menus included in SYSTEM STATUS menu respectively as followes Indicating furnace chamber instantaneous temperature and temperature of control PCB Menu 22 lets see the date hour information and enables to change these values Zo SY TERM INFU AYARAGE FUENACE TEMPERATURE 1623C BALK i E 26 DOOR OFEH ALARM ALARM OM BALE 4 K EHT DOOR OPEN sensor is optinal for Magmatherm furnaces In quartz tubes placed resistances are not a cause of short circuit or electrical 11 Furnace language is altered by using ENTER button A ve Y buttons enable to change the language and ENTER button enables to continue furnace process by set language MENU 24 is to see seri
9. evel Date and time Total working time indicator Auto start by setting date and time Indicator for the temperature of control PCB and warning for the overheating of control PCB User friendly control menu by only 6 buttons User friendly 4 line display First start warranty time saving mode Thermocouple failure warning Automatic stop control over 1100 C MT 1105 Automatic stop control over 1200 C MT 1205 Door switch Heating is cut off when the door is open Optional 4 DISPLAY 8 MENU 3 4 5 READY STAR MAGMA HEATER STOP MENU v A 1 On off button 2 Led indicating on going heating process 3 Led indicates that furnace works 4 Display 5 Heating start 6 Heating stop 7 Menu process input enter change 8 Menu process selection 9 Menu process selection 10 Menu options 95 MENU STRUCTURE START 10 AUTO START 20 SYSTEM STATUS 30 PROGRAMS Heating Program 1 40 PROGRAMS Heating Program 2 50 PROGRAMS Heating Program 3 60 PROGRAMS Heating Program 4 90 ERROR LIST 6 OPERATING BY MENU AND STARTING THE FURNACE 6 1 ENTERING MENU After the furnace is started if MENU BACK button is pressed it is possible to reach menu options A ve Y buttons are used to chnage menu options 34 PROGRAMS HEATING FPRUGbFHM 1 2212 10 15 00 FURNACE Stor Erit Mern Main Menu Display for Menu Options If you see ENTER at the right hand corner
10. hould be set as 0 For example if you need to use 3 step program ending at 965 C you should set your third step temperature as 965 C and fourth step temperature as 0 When the third step is over fourth step is not considered and all heating program is ended after the third step 90 ALARM LIST It is informative menu if some failure 9h IRT FHU occurs such as thermocouple failure 417 JT PCB over heating 13 21 ALARM CHAMBER TEMPERATURE SEMSOR FAULT a ALARM COMTROL BOARD TEMP SEMHSOR FAULT Control unit protected against over heating by a sensor If the control unit is overheated heating power is Eje ALARM CONTROL BOARD SEMSOR FAULT aq ALARI CHAMBER TEMPERATURE HIGH ALARM CHAMBER TEMPERATURE TOO HIGH 14 Temperature sensing system has problem Most probably thermocouple has a defect If you have this message please get in touch with your distributor or TETRA ISI directly cut off This automatic system is directed by control board sensor You get this message If this sensor has a defect and If you have this message on the display please get in touch with your distributor or TETRA ISI directly This message is displayed if actual time Date and time circuit has any problem If the heating chamber exceeds continious working temperature of the furnace If the heating chamber exceeds maximum temperature of the furnace Menu 95 is displayed and sound w
11. m WxDxH 25x23x18 cm Outer Dimension WxDxH 58x67x67 cm MAGMA Moet Under Contro GUARANTY PERIOD Certificates CE CE ISO 9001 2008 ISO 9001 2008 ISO 9001 2008 Furnace is durable at this temperature but control unit does not enable to set this value If the inner chamber exceeds this temperature deformation starts to occur and guaranty period is not valid any longer Guaranty Period of PID Control Unit for EXTENDED ULTIMATE SUPERIRO models is 3 years 1300 C BASIC EXTENDED ULTIMATE SUPERIOR 7 Liter 10 Liter PRODUCT MT1307 B2 MT1310 B2 MT1307 E4 MT1310 E4 MT1307 U8 MT1310 U8 MT1307 S16 MT1310 S16 1300 C Continues Working T 1250 C Maximum Power 2000W Maximum Amper I max 10A Main Voltage Frequency 220V 50Hz Heating Chamber Volume 7 Liter 10 Liter Maximum Working T m Heating Chamber Dim WxDxH 20x23x16cm 25x23x18 cm 58x67x67 cm 60x69x69 cm AAA 2 Years 2 Years CE ISO 9001 2008 ISO 9001 2008 Furnace is durable at this temperature but control unit does not enable to set this value If the inner chamber exceeds this temperature deformation starts to occur and guaranty period is not valid any longer Guaranty Period of PID Control Unit for EXTENDED ULTIMATE SUPERIRO models is 3 years Outer Dimension WxDxH Package Dimension Net Weight Gross Weight GUARANTY PERIOD Heating Resistance PID Control Unit Certificates 19 950 C PRIM
12. nace without gloves especially during first heating process due to hot surfaces 17 APPENDIX 1 Technical Specifications 1100 C BASIC EXTENDED ULTIMATE SUPERIOR 5 Liter 7 Liter 10 Liter PRODUCT MT1105 B2 MT1107 B2 MT1110 B2 MT1105 E4 MT1107 E4 MT1110 E4 MT1105 U8 MT1107 U8 MT1110 U8 MT1105 S16 MT1107 S16 MT1110 S16 1100 C 1100 C 1100 C Maximum Working T T 11000 Continues Working T Maximum Power Maximum Amper max Main Voltage Frequenc Heating Chamber Volume Heating Chamber Dim WxDxH Outer Dimension WxDxH Package Dimension Net Weight Gross Weight GUARANTY PERIOD IO E E Heating Resistance PID Control Unit Certificates CE CE CE ISO 9001 2008 ISO 9001 2008 ISO 9001 2008 Furnace is durable at this temperature but control unit does not enable to set this value If the inner chamber exceeds this temperature deformation starts to occur and guaranty period is not valid any longer Guaranty Period of PID Control Unit for EXTENDED ULTIMATE SUPERIRO models is 3 years 1200 C BASIC EXTENDED ULTIMATE SUPERIOR 5 Liter 7 Liter 10 Liter PRODUCT MT1205 B2 MT1207 B2 MT1210 B2 MT1205 E4 MT1207 E4 MT1210 E4 MT1205 U8 MT1207 U8 MT1210 U8 MT1205 S16 MT1207 S16 MT1210 S16 Maximum Working T 1200 C Continues Working T 1175 C Maximum Power 3000W Maximum Amper I max 14A Main Voltage Frequency 220V 50Hz Heating Chamber Volume 10 Liter Heating Chamber Di
13. ot started if there is any living thing in the chamber Any burning flammable exploding poisoning Benzene LPG Acetylene etc material that may harm when it is heated etc is not stored or put inside the chamber These types of materials should be kept away from the furnace Outside case of the furnace may be hot lt should be considered Especially when the furnace is heated above 1000 C and if it is kept above this temperature 30 minutes or more you shouldn t touch to outside case surfaces without using gloves Instant high heat should be considered when the front door is open Electronic and or Electrical components may create induction current or magnetic field lt may harm any electronic equipment surrounding the furnace Especially cardiac pacemaker users should be away from the furnace It should not be operated in closed environments such as in cupboard etc Furnace should not be operated by multi plug in tools It should be operated by stationary plugs which are mounted on the wall Explosive flammable burning poisonous materials don t heat up DANGER Hot Surface WARNING Instant high temperature when the front door is opened DANGER 2 2 OPERATION IN SAFE CONDITIONS Contribute in to SAFETY CAUTIONS in the work shop Please obey to safety rules Please inform responsible person as soon as you notice any abnormal condition for the furnace Please use protective glas
14. s or protective gloves when you are working Don t let non permitted person contact to any electrically alive parts Possible electrically alive parts should be processed by responsible persons and by experts Cables should be protected against away from any heat oil oily material sharp tools and materials Cables should be kept away from furnace surface Any cable may kill if any parts of the cable are broken damaged or cable touches on to the furnace surface Any broken cable should be replaced by the new one Danger of life due to electrical shock DANGER Danger of life due to electrical shock To touch in to the electrically alive parts may kill if cable is broken or damaged Be aware of the environmental affects Don t use electrical tools equipments and machines in wet circumstances Keep light intensity enough to make easier for the working people Plug off the machine before any cleaning repair and maintenance process 5 3 PID CONTORL UNIT PROPERTIES Following properties are included in EXTENDED model Please check the differences between PRIMARY BASIC EXTENDED models at the page appendix 2 PID control 4 stepped heating control 10C min 400C min heat acceleration control 4 memory easy working via saved process Sound warning during step changes Sound warning at the end of process Remaining time indicator which may be required during the step where temperature is kept at the same l
15. temperature of the steps of the heating programs a ri T Values can be set as it was explained in title OPERATING BY Heating rate can be selected ai troar an Bi dz between 10 C min 25 C min If you Moce niz at ae tend to choose higher value than Bark eta ENT 25 C min Maximum appears on the display On this mode furnace heating rate is set maximum value automatically 12 Temp 1 indicates the first step where temperature IS kept stable constant for the stepped 2 Peodram es program If Direct heating is set a A Ss E Temp 1 is target temperature for a Wait Time 1 43 min continious heating without any Back e waiting step Waiting Time is time to keep the temperature of furnace stable at the set value Depending on the set values furnace heating continues to reach the next target temperature after the step temperatures time is ended If Direct Heating program is choosen Temp 1 is the value to keep the furnace stable at the set temperature as soon as target temperature is reached for the program If waiting temperature is tended to be decreased after value 1 is reached waiting temperature is set as Infinite In this mode heating program can be stopped manually rn Ae Program 5et Temer 1 hack Menu 33 34 ve 35 options can be processed if stepped program is choosen lf you would like to skip any step step temperature s
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