LXL Series Hydraulic Slide Gate Operators
Contents
1. N TRANSFORMER 120 40 24 AN C2 5 4 Sy L O ZZ 9 e 3 j C J OO I e ae WKY Wi C7 lt ON KP n 120 240 24VAC RECTIFIER 1 Aca DAA y ut 1 604 A cat 240 1evDC INPUT OUT 1 sa puaL le VDC DUT 2 I L iw Bb lt T m e 120 40 222 2021 1112 lt lt lt lt m m m 5 120 240vAC JUMPER GOES ON BATTERIES ONLY 1 2 7 SHOWN HERE FOR REFERENCE NOTES 1 ONLY BATT B TERMINAL IS TIED TO EARTH GROUND NOT BATT A 2 JUMPER BETWEEN 2 12V BATTERIES IS UN BATTERIES B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 21 Battery backup Parts List ITEM QTY B amp B ARMR DESCRIPTION 1 1 XTRAN 416 1181 TRANSFORMER 2 1 5 124 4 O l c C gt EIN D 3 XCHGR CT500 3 230 BATTERY CHARGER _ 4 XBRKR QUU S0 604 CIRCUIT BREAKER XBRKR QUU220 204 CIRCUIT BREAKER FUR XBRKR QBU 40 404 CIRCU2. anian 15 4 2 Hydraulic System e red REQUE EN RE ERE RUE PU REG RR RUE ERO E eR e 15 I3 Electronic Components ena eaae PIU nha Eae 15 9 Appendices 17 LA General Parts BredkdOWn Sasa ahaa haaa PER re AS 18 ES Battery Backup SCHEMAUC vas ect Red HR a Ne HER RUE 20 10 ETOUBDIES 04456 o a e E aaa EUER A ERBEN ES QR NV TRA SUNT OR dU ASQ US IST e 28 1 6 Alarm Definitions 4 DRE HR 28 1 7 4 Definitions e usu au e PR pe e Y 28 1 6 Equipment Maintenance Log Form sassa asha ROR 31 1L Warranty Informatio eee 32 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 6 1 UL 325 And Gate Operators 1 1 What Is UL Underwriters Laboratories Inc a non profit organization established in 1894 is self described as the leading third party certification organization in the United States and the largest in North America UL s primary stated mission is to evaluate products in the interest of public safety Note that while UL declares it is the leading third party certification it is not the only one There are other testing laboratories and certification organizations in the United States 1 2 Development Of UL 325 The first edition of UL 325 was released in 1973 That
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4. jjubuAdoo Qc SNOILO3NNOO Ps 9 z SLIOA H9IH 61 91 81 51 1 vl 9d gl Sd 4l vd H 1 21 pa AOBv Ovv ONS LSVHS 3Hl WOH4 5 01328341 NYNL OL 38 LSNW YOLOW f ONIMOTIOS YANYOSSNVYL 335 GSONVHO 38 OSIY LSNW SNIMIM S3AHOJSNVHL YOLOW LINA NO Wveovid OL ONIYWdWOO A8 SNOILO3NNOO MOLON L SALON Q9 AOcC 80Z7 SNOILO3NNOO QVil 2 802 SLTOA MOT 9d a1 07 802 SYOLOW OF SNOILOJNNOO ONY SONIMYVA IVNIWMS3L 0054 9001UL Revision A2 A Division of B amp B Roadway and Security Solutions B amp B ARMR 25 Installation and Operations Manual LXL Gate Operator L 69000500 ONIMIM H3AHOJSNVML cuiua amp 9 008 19404 7 66 XOE O d LS NIVA EIT g 2 ET E zu am mm speugiucsd Anais s BH 8 49 woubapo vl pezpoujno ijocjoeds as ume esodund Auo 10 uonpidopo wonongoidai uomuuod SWS yg GI 5X sb jemup gau 5 SIHIN 1 UNIV 8 2002 jusu doo 43A803SNV
5. the equivalent See 31 1 6 31 1 9 Type B2 Provision for connection of or supplied with a contact sensor edge device or equivalent See 31 1 7 and 31 1 10 31 1 12 Type Inherent adjustable clutch or pressure relief device See 31 1 13 Type D Provision for connection of or supplied with an actuating device requiring continuous pressure to maintain opening or closing motion of the gate See 31 1 14 and 31 1 15 Type E An inherent audio alarm See 31 1 16 31 1 17 and 31 1 18 This table is re created from the 5th edition of the Standard for Safety for door drapery gate louver and Window Operators and Systems UL 325 and is reprinted with permission of Underwriters Laboratories Inc 1 4 Gate Operator Classifications Four distinct types of classifications have been established Class I Residential usage covering one to four single family dwellings Class II Commercial usage where general public access is expected a common application would be a public parking lot or gated community Class III Industrial usage where limited access is expected one example is a ware house property entrance not intended to serve the general public Class IV Restricted access this includes applications such as a prison entrance that is monitored either in person or via closed circuit television Gate speed shall be no greater than 1 foot per second in Class I and II applications B amp B ARMR A Division of B amp B
6. 609 NOL Ose s OLN Il 31INS 3 wt EOE Ses m 3ONVHIN3 LINGNOS x 009 00 NIN d330 4 40 3NIILSOMJ MO138 9 38 OL Qvd v NM 3015 31v9 M3TMISNI NIN 51108 MOHONY 0075 X 2 1 M3TWISNI 31349NOO Z 30N333338 NMOHS 3ON34 ANY 31V9 TVOIdAL S310N EN MIA 3GISN A 3015 NIN avd 313M9NOO INOT ZE X 12 AVMOVOM ni a ae gt t y 310N 335 pi E LO39 CX 2012 00712 wu gt awe Ya 130 335 0S1 3199 e 8000090600 SMG 335 F 325 31 9 4 7 M3A NV 319 GNVH 1441 JIA 3199 LHOIM _ 325 0 325 3 9 L QO ONTO SNIN3dO 9NIN3dO 009 h 3ZIS 31 9 e L 3215 31 9 1 INDIAINTA Move 115 009 31vV9 e 3lv9 135 009 c 1 5 9 8 2 1510 1 0054 9001UL Rev 1005 f amp Roadway and Security Soluti iVision o B amp B ARMR A Divi Installation and Operations Manual LXL Gate Operator 20 1 5 Battery Backup Schematic pe RD IT 6 W 27 34000uF 40V Sy i
7. f B amp B Roadway and Security Soluti iVision o AD 23 Installation and Operations Manual LXL Gate Operator SYOLOM 3SVHd 315 5 NOISH3ANO2 39YLIOA suuosa av don umuy were VN alld A By 19404 5 ran pr es asoy 18 auo way a a a EOT X38WNN SH3HlO 43002 SHOLON 3WOS ONIMOTIO3 ONIMIA H3WHOJSNVHI 33S 039NVHO OSIY ISNW ONIMIM H3AHOJSNVHL F 35 51 M3MOd 022 802 39VI10A H9IH N3HA YNOLOW 3HL 40 NOILONAL SHL NI SHIM Zd AHL NO INN 32Vld Z YOLOW LINN M3MOd NO OL SNIHVdWO2O2 AG SNOILO3NNOO GV31 YOLOW L 53 0 l ASLL l Aocc 80Z SNOILOJ3NNOO QV3l SNOILO3NNOO QV3l Z ALON 33S M 1 v O Z 80Z SAILVD 981 404 SNOILO3NNOO ONY SONIMYVAN TVNIINMSH3L L I 2 E I 5 9 8 0054 9001UL Revision A2 A Division of B amp B Roadway and Security Solutions B amp B ARMR 24 Installation and Operations Manual LXL Gate Operator L z L orooavosoo 5 EL rm SMOION 3SVHd 33H NOISH3ANOO 39V110A Tun TOETS TSS ON 18E0 Z9E C008 19404 0 66 XOE 0 4 4S NIVW ET m X pes m Q3ANH3S3H 51 TN BINEY
8. B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 5 Table of Contents Intgroduction a a rr nr reno noua sei rna a pa ba sre 2 aiias uito aded apatawa UU PIS M dE IO 2 How to 5 Su O O D a u SSS uu u ias 4 1 UL 325 And 6 TT What Is mE 6 1 2 Develobment OffrUL 3258 SaaS Rae 6 13 Overview OF ULE 325 Arid Gates sime ttt e d d kasha mh eave pee tte e 6 14 Gate Operator Classifications nrerin eseat xu ie e e TH poche ete aS 7 2 Operator Models And Featutes 9 2 1 General D scriptionzsi e aa DP EE EPOR CE OE ahs ee RU us 9 2 2 EXL Operator Features sd vote doe eh ee bd ipd m Dees des e Dee givin eee E 9 2 3 Models Available iie ASSASSIN 10 4 The epi RAS WR RN RARUS RUE RM VEND UR ENVIAR VUE 11 Ba Secondary Safety Devices ope oa e FEAST SERM UNI RAE TU A SR PUES NIE 12 6 M ster Slave Connections seeds FOR VERRE HR eeu 13 7 Other Device Connections n a namn asin a Hisus ua Sion sssi 14 8 4 Raa 15 1 1 Hardware Drive Wheels
9. The exclusive remedy for breach of any warranty by BBRSS shall be the repair or replacement at BBRSS s option of any defects in the equipment IN NO EVENT SHALL BBRSS BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF PERSONAL DAMAGES Except as provided herein BBRSS makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against BBRSS as well as any other person for the design manufacture sale installation and or servicing of the Products THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than BBRSS will render the warranty herein as null and void B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2
10. COM NO NC CUM NO NC COM NO NC AUX PWR OUTPUTS MAX 1 AMP TOTAL CONNIS e e e PWR LDSS eel 24 VAC 24 1 LIMIT e e um CONNI6 24 VIC Re 24 VIC LF COM HYD VA CHM HYD VAL 2 24 INHS ALARM CUNN14 CUNN1 5 CLOSE HS2 A Q i B amp B ARMR 24 COM LIMIT A 24 COM LIMIT B 24 COM BRN BLUE BLK BRN BLUE BLK BRN BLUE 1 AMP mM A q 5 ese 00000006 43 4 ____ 1 AMP B amp B ARMR 75 w LXL GATE 3 AMP T4 les JH Bal 24V AC 24VDC auxiliary power Processor Controller Built in 3 button station Position indication and power loss relays Secondary safety device connections Control inputs open devices safety loops etc A Division of B amp B Roadway and Security Solutions RMP DN SW CLOSE STOP RESET 24 STP RST OPEN CLOSE 24 INT OPEN 24 LOOPSAFE COM COM CONN4 5 BH z MASTER CIINNG 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator Input power for control board Contactor output 1 amp fuse processor protection 0 Factory connections 5 Secondary Safety Devices Connecting safety devices to the secondary safety connectors will stop the gate on the detection of the safet
11. Operations Manual LXL Gate Operator 15 8 Maintenance Here is a list of items that should be checked on a routine basis 1 1 Hardware Drive Wheels Check for normal wheel wear Look for cracks or pieces of the wheel tread that may have worn or broken off The drive wheels require periodic replacement under normal service when the wheels become out of round or have cracked Over tightening of the wheel clamping spring will shorten the wheel life Check for loose or broken fasteners This check should also include the fasteners on the gate panel A broken fastener on the gate panel could cause undue stress on the operator Also inspect the anchor bolts that hold the gate operator in position While inspecting these bolts check for signs the operator has walked out of its original mounting position Cycle test the operator Run the gate through several cycles to confirm that there is no binding of the gate panel and that the drive rail is properly aligned with the gate operator Also monitor the wheels for slippage If the wheels slip tighten down on the spring adjustment nut until no slippage occurs during normal gate travel Tighten the spring only enough to eliminate slippage during normal travel 1 2 Hydraulic System Remove the vent cap and check the hydraulic fluid level The vent cap is located on the reservoir assembly bottom right of the operator After removing the vent plug a visual inspection should s
12. Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 8 Photo beams to prevent entrapment during closing cycle recommended on each side of gate Entrapment Zone Photo beams to prevent_entrapment during opening cycle Roadway Edge device on leading edge to prevent entrapment during the closing cycle Entrapment Zone Gate Post Edge device on trailing edge to prevent entrapment during the open cycle Roadway Figure 2 Contact Sensor Detail B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 9 2 LXL Operator Models And Features 2 1 General Description B amp B ARMR s model LXL hydraulic sliding gate operator is designed to reliably operate many styles of sliding gates including overhead track ground track and cantilever style gates Our LXL series of operators are designed to operate in all four UL 325 classes of operators The operator is unobtrusive in appearance yet durable under heavy use The design of the LXL Series incorporates numerous features intended to improve safety maintain security increase reliability and reduce maintenance The operator actuates the gate by two rotating wheels the LXLR uses an idler wheel and pinion gear A drive rail bolted to the gate is drawn between the two drive wheels The wheels are spring loaded against the
13. SNOUVNINII Mut E3ODSNvHI 38055384 Z JAWA QAH 1 3AWA OAH fo SI NNOD 91 NNOD Zi NNOD LL NNOD OL NNOD ON 2 Loe 126 ONSE zanz 5501 8 un v un 583114 LNdNI i 81 e Su s w MOA NOI1dl39S3Gg L e e v s 9 2 2 15100 0054 90017 Rev 1005 f amp Roadway and Security Soluti iVision o B amp B ARMR A Divi 27 Installation and Operations Manual LXL Gate Operator WSINVHOAW ONIHO1V1 4J413S HLM ASN 2 3 9n913 MOOTOVW HLIM 3S0 38n9l4 33vs 8001 vee N3dO INI 223 3s012 N3d0 13538 815 13538 4015 35010 05505500005 050050 0550559 o s 06600 ooo 000070 2 59 8 98202121 M3N3dO 31v9 1X1 EST UNV AOOO L TER p o o 9 OOS vO se 5 9 1V80 008W1 SS0 o eo 10 dO1S Nnu O d 4015 Hele 20999999 5952929925 T N3dO eo 60 5501 B v Wn aN oN 2 bog 2555505005050 lt 0550550 005550 2 3375 4001 INI vze 35012 N3d0 135
14. drive rail to produce a positive friction feed in both directions Spring loading the wheels also serves to correct for wheel wear The drive wheels are rotated by series connected hydraulic motors to minimize uneven rotation between the wheels Rotation direction is determined by the hydraulic valve system not by the rotational direction of the electric motor Independence from the electric motor rotation has the advantage that the direction of gate travel can be instantly reversed without the use of brakes Also the hydraulic valve when not energized rests in the neutral position This effectively locks the hydraulic system drive wheels and the gate in the stopped position Controls operate on safe and reliable 24VDC regulated voltage 2 2 LXL Operator Features The LXL hydraulic slide gate operator incorporates the following features and options Designed to meet UL 325 Class I IV Inherent entrapment sensing on all units Simple user interface utilizes a 12x4 character LCD display User Programmable right hand to left hand conversion no hose swapping required Delay on reverse standard 24VAC and 24VDC auxiliary control power Low maintenance No sprockets chains or pulleys to adjust Built in fully adjustable maximum run and auto close timers Soft start soft stop option Plug in loop detectors option Hand operated quick release drive system for manual operation Master slave capability Interlocking capability Proximity
15. edition was primarily focused on the electric operation of garage doors and did not contain provisions for gates After federal laws were enacted in the early 1990 s citing the provisions of UL 325 as applicable to garage door operation DASMA members of the gate operator industry initiated the inclusion of electric gate operator provisions in UL 325 Some government agencies and other interested groups have monitored the standard s progress and have provided input on the final format of the provisions of the standard that relate to gate operators 1 3 Overview Of UL 325 And Gates Highlights of UL 325 include the following A glossary which defines each type of operator Different classes of gate operators Entrapment protection criteria for each class of operator e Entrapment alarm criteria Requirements for gate construction and installation Instructional requirements placing increased responsibility on installers A key part of the UL 325 standard is a table that summarizes the entrapment device options for different classes of operators of the various types of gates included in the standard The table labeled Table 31 1 is reproduced here from the 5th edition of the Standard for Safety for Door Drapery Gate Louver and Window Operators and Systems UL 325 It is reprinted with the permission of Underwriters Laboratories Inc Refer to the table as you read about the provisions that are described in the f
16. limit switches eliminate false tripping due to misaligned drive rail B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 10 2 3 Models Available NOTE To order any of the LXL models substitute the required input voltage for the v and the Woo required input phase for Typical Available Models Travel Speed Gate Size Pull Force UL Class LXL 15vp SS Standard Speed 1 0 ft s 2 000 lbs 400 Ibs I IV LXL 15vp HS High Speed 2 0 ft s 1 000 Ibs 300 Ibs HI amp IV LXL 20vp HD Heavy Duty 1 0 ft s 3 000 Ibs 600 Ibs I IV LXLR 15vp SS Rack amp Pinion 1 0 ft s 3 000 168 350 Ibs I IV LXLR 20vp HD Rack amp Pinion 1 0 ft s 4 700 165 450 Ibs I IV LXLB 13vp SS Battery Back up 1 0 ft s 2 000 165 350 Ibs I IV LXLB 13vp HS Battery Back up High Speed 1 0 ft s 1 000 Ibs 350 Ibs HI amp IV LXLD 20vp SS Extra Heavy Duty 0 8 ft s 20 000 Ibs 1 700 Ibs I IV LXLT 30vp SS Extreme Heavy Duty 0 8 ft s 25 000 16 1 800 Ibs M IV a Travel speed on all operators limited to 1 foot per second in Class I and applications Other models for extra heavy duty operation are available for extremely long and heavy gates Contact your local distributor or the factory for more information B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001 UL Revision A2 Installation and Operations Manual LXL Gate Operator 3 4 The LXL Interface Board
17. 38 815 vZ 1353 015 35012 N3dO dme 31v9 1X71 1V80 008W1 SS0 GO GJ 8 8 E 4000 L TEN Qo laps 59 59 59 90 SO ao s nny O 4 gt 801 20999999 2999409994 HHH dois 35012 5501 gt indino 3sv313N WSINVHO3A 3sv313u 0054 9001UL Revision A2 A Division of B amp B Roadway and Security Solutions B amp B ARMR Installation and Operations Manual LXL Gate Operator 28 10 Troubleshooting The table below provides a general guidance on identifying and correcting any problems with your LXL Series gate operator If you encounter problems that you cannot fix contact B amp B ARMR and we will gladly work with you to correct them 1 6 Alarm Definitions Continuous solid beep Gate is moving or a Stop command is active 5sec On lsec Off MaxRun Time Error Isec On 1sec Off Forward and or Reverse Safety 0 25sec On 0 5sec Off Inherent Safety Error 1 7 PLC Input Output Definitions u Connector Names Input Terminals Output Termina
18. 617 801 HSM 830N33 2 1 159 1 73380SINGC HSVMX N3ONI INN 4 1 Did HUM va GEVOEG INON GBYOBTX1 9500 123 25 1 NIV 5 1 HOIIMS 19X IMSX 193NNOOSIO NIV 3SvHd HOUMS ZOX IMSx 3180 ON 3NnSS3Nd v3 OO dSN SNVMIX INOVA 3N3MdON M SS3INVIS 3N38303N SHSM SS 919 60 96 5 1111 1919 2 0960 0800 3968 IO BHM 0160 9600 4 Typical Installation 0054 9001 UL Revision A2 A Division of B amp B Roadway and Security Solutions B amp B ARMR 19 Installation and Operations Manual LXL Gate Operator 9 L 8 4 2000 0900 8 MES ss Ia um S MJA ONIINNOW SYOIVYIdO 31v9 531435 1X1 SIN NOLLVTIVISNI WOldAL i TILL ONIMVAC Boom ee REDS 00 81 0311015 00
19. 8 090 00 3559 15911 NOLOW 7050 2600 538 9x9 154 0002 13345 QNVONVIS 50 0 90914 0 538 9x9 154 0002 03395 dnd 01 0 90 N GAHX V L1S0 S00 3SOH 0334 1 1 1 350 0 V 8150 9500 3soH YIAN Z Xi 3soH ainx V 6180 9600 ISOH 3830333 dOL 1 1 350 0 XONd V3 H LIWS 8188 494 185 NOIVTISNI 834 291022 02 HOLOW 2 1 081 1001 NOUVTVISNI ad OVAO9v OZZ v z 081 001 421 X 1 009 v3 1708 2 0 190 011 82935 11 V3 NV8Z92S WTvx 8 5160 59800 Qv3H 5160 9600 SNOT 006 X 621 V3 ONmdS 6 206 11 1 3808 001 vi XOVIB I33HM DG 1X9 0600 1 600500 3IONY 1S3 6050 9600 2 8060 5600 13XOvM8 ONUNDOW 8060 9600 SNOT 005 X V3 9NDI201 413S 800 0986 5 NMOHS LON x 1331S SS31NIVIS OL SYVMGYVH 11 ONO X S601 V3 5 Z WZl1 21 0900 73315 Gilvid 9101 wi B3HSVM amp 9SvZH 0S00 1160 5600 55 JAIM 1160 9600 8058 1300 YOLOW OAH 30 80s1A QAHX SQA 92 1366 4015 1305 V3 INVA WNIT V3 3IV1IS3AVN 0250 0000 2 8150 9600 ONIBdS 30945 6160 9600 9221505800 INNON ANIKI 190 0800 2 2160 9600 39110 NOD 2160 9600 13315 2
20. BUC Saye pest 2 If not using an external push button ensure there is activated jumper wire between stop reset and 24 stp rst on CONN 3 Check the connection of the wire between the J1Pin 9 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 30 Symptom Actions connector and 17 of the PLC Verify shunt is present on 7 1 between pins 1 and 2 Check F3 Electric Motor turns but gate does not move SS de Check the fluid level in the reservoir Check PLC outputs to see if Q1 turns on for an OPEN and or 2 turns on for a CLOSE Disengage drive wheels and check to see if they move If drive wheels move check for binding in the gate If drive wheels do not move check for loose coupling between the electric motor and pump assembly Check for voltage between COM and HYD VAL 1 and 2 on CONN 1 of LXL board and ensure wires connections are tight If voltage is correct manually shift the detent in the center of the solenoid on either side of the hydraulic valve if wheels move suspect hydraulic valve If wheels do not move after manually shifting the detent suspect pump assembly If unit is a phase unit and a new installation reverse two of the incoming power leads B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installa
21. IM AOCC ONIMIM OF ASOC OVA vc OWA rC OWA vC OVA vC Es z l ol 6 elz 812 211101 6 elz 21111018 4 9 L n lt o o o m 8 ott z i ssi zz L afk OVA OWA OLY OVA Occ OVA 802 ONIMIM OL AOS ONIMIM OL ASO ONIMIM OL AGLL ONIHIM 2L AVOL OVA vC OVA vC OWA E 0 6 Biz 21110 6 812 21110 8 82 zio 8 02 9 LHWHIHIHGUH 9 HBHBHBHBHBL O Dis 0 lt or o o 4 o o HIHI o s se zhi GW 2 dd 97 d X OVA OEZ OVA SLL OVA FOL L y 9 z 8 0054 9001UL Revision 2 A Division of B amp B Roadway and Security Solutions B amp B ARMR 26 Installation and Operations Manual LXL Gate Operator SNOILYNINY3L XOSNIS 3903 XOV8 vz x SNOILYNINY3L UIN SNOILVNINY3L 30193130 4001 IO8IN02 N3dO AON3943N3 SNOILVNINY3L AON3ON3W3 5 L NNO oval WOO xs XL Z XL S NNOD At WOO XL Z XL 33454001 INI Nt 3S015 N3dO 165 915 13538 4015 35019 Nado z 113 8 un 134 v unn
22. IT BREAKER FUR 120 6 34000 40 34000uF CAPACITOR YR838 MS0100S B 1004 RECTIFIER T 8 XLUG LAM2AI 0 GROUND LUG gt 9 XRLY 2W929 24vac RELAY W M Heuer Sept 19 2006 B amp B AE t MR JATTERY BACKUP UNIT LXLB PXLB NXLB COPYRIGHT ALL RIC THIS DOCUMENT AND THE INFORMATION IT SUE ag DWG NU REV CONTAINS SHALL NOT BE COPIED IN VHDLE __ 77 S ie erat gt DR PART WITHOUT THE E D XLBBU CT MAN WRITTEN CENSENT DF BB SCALE DO NUT SCALE PRINT SHEET 1 OF 1 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 22 Installation and Operations Manual LXL Gate Operator 1299 9 A 02 0729 ovv z 802 6229 EL ASIL Sq v 8826 A 02 6626 ovv g A 802 5 Aen jjam esey auauna 10j sduuy p O Woy si e ujesiseJ pue 59215 SVM 9 SIOnUoO 10 VA 001 18U eq jueuno dn peo inj SI Bunes ejeduiy pue ung 220 Jad 15SUU0O jesoj Jed peuuo 9662 0 dn swojje pue p puens
23. Installation and Operations Manual LXL Gate Operator 1 z LXL Series Hydraulic Slide Gate ARMR Operators OPERATIONS amp MAINTENANCE MANUAL Model No Serial No B amp B ARMR Corporate Office amp Tech Support 2009 Chenault Drive Suite 114 Carrollton TX 75006 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator Your safety 18 extremely important 0 us If you have any questions or are in doubt about any aspect of the equipment please contact us Introduction Welcome Congratulations on your purchase of a B amp B gate operator In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your operator If you require additional assistance with any aspect of installation or operation please contact us Safety CAUTION DO NOT OPEN CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK DO NOT REMOVE COVER OR BACK NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL SYMBOL MEANING The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of non insulated dangerous voltage within the product s enclosure th
24. ML 30 1nO SHOLO3NNOO 1104 LON Od S3MIM 0510 ISN SYOLVYIdO NY NO 962108LvV vS91A HJAHOJSNVHI JSN SHOlVH3dO l NO 9461081 vV vS91A HJAHOJSNVHLI ASN 06 S N3ldv 5 01 340 SO 1X Tiv NO 9350 SYAWYOASNVYL 3S3HL VAOS Q31VHN SYSNYOSSNVYL SALON SNOISNAWIG Mni ro Cd v 6 2 7 ONIMIM OF AOtt ONIMIM OF ONIM
25. TOP RESET 24 STP RST 24 STP RST n 201 OPEN CLOSE OPEN CLOSE 24 24 INT INT DPEN 24 24 L 4 LOOPSAFE LDOPSAFE 5 NC TX 24 TX 24 RX 24 RX 24 cons RX COM i COM ROAD ROAD 24 crs TX 24 TX 24 TX COM TX COM RX 24 RX 24 COM COM x BACK 24 R CONNU BACK Lg si 10 conductors required for master slave connection between operators 16 18 gauge wire plus 4 for safety devices Each operator must be programmed separately Secondary safety devices must be connected to their respective operators for proper operation and to ensure UL 325 compliance B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 14 7 Other Device Connections TO 24VAC OR 24VDC AUX PWR KEYPAD OR CARD READER MASTER mays AUX PWR aed STUP RESET 4 STP RST OPEN CLOSE 24 LOOP LEADS INT OPEN 1 24 LOOPSAFE FREE EXIT LOOP VEHICLE LOOP EE EXIT LO i ROAD 24 TX 24 TO 24VAC OR 24VDC RX 24 AUX PWR mu um LOOP LEADS _ _ INSIDE OUTSIDE VEHICLE LOOP SAFETY LOOP DETECTOR B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and
26. at may be of sufficient magnitude to constitute a risk of electric shock to persons The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 3 Important Safety Information TO REDUCE THE RISK OF SERIOUS INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS PROVIDED IN THIS MANUAL 1 Hydraulic slide gate operators are intended for vehicular use only Pedestrians should use a separate walkthrough entrance designed for on foot traffic Keep children away from gate movement area and off the gate operator Never let children operate or play with gate controls Install all warning signs provided with the gate operator so that they are clearly visible from both sides of the gate It is the responsibility of the specifier designer purchaser installer and end user to ensure the gate system is properly configured for its intended application Use the emergency manual release only when the gate is not in motion Test gate operator and all related safety devices monthly The gate must reverse or stop when a safety device is tripped The gate must stop upon sensing a second sequential safety violation before reaching a
27. how the fluid level no more than 1 below the vent plug If fluid needs to be added use Envirologic EL132 hydraulic fluid Other available hydraulic fluids are Texaco Aircraft Oil 15 Mobil DTE 24 IMPORTANT NOTE B amp B ARMR operators ship with Envirologic EL132 hydraulic fluid If another hydraulic fluid is substituted the existing fluid must be drained to avoid mixing Never mix hydraulic fluids Check for leaks in the hydraulic system This includes the hydraulic lines reservoir and fittings Leakage may occur in the fittings after a period use If this happens moderate tightening of the hose fittings should stop the leakage If the leak persists replace the leaking hose assembly 1 3 Electronic Components Check for loose or frayed wires Carefully inspect all input and output connections to ensure all wires are seated properly in the terminal blocks A loose or frayed wire can create different phantom problems B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 16 Check gate input devices for proper operation These devices include push buttons keypads loops etc An improperly functioning input device could give the impression the gate operator is malfunctioning Test all safety devices for proper operation Test the inherent safety to ensure the gate reverses after coming in contact with an obstruct
28. ion Adjust the hydraulic pressure by following step 12 in the Installation and Programming section of this manual B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 17 9 Appendix Note There are some changes in the drawing below Standard speed setup is shown For high speed and rack and pinion users please note that these item numbers are different Number 31 will be XHYD 103 1572 for standard and high speed units Number 31 will be 0050 RS 1001010 for rack and pinion units Number 9 will be XHYD M406 0103 for high speed units Also note for electrical components such as transformers or motors your voltage and phase may change the part number required LXL electrical cubical B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 18 Installation and Operations Manual LXL Gate Operator 1 4 General Parts Breakdown 1511 SLuvd NOLLdI82S3q TVIH3LYN ON 5NIAJLINSGI ON _ NOLLdPNOSSG _ TV1831VA SNIMAVHO 25301 NZa Aro 1060 0600 3578 1050 9600 1 2060 9600 TXT 78300 2060 9600 v 0S0 S00 1X1 HOION GAH INNON 1080 9600 6250 9600 M XO8 701010313 8 3 6250 9600 8 9050 9500 35Y3138 WINN H3A3l 9060 9600 0 5680 0600 9NILO3NNOO 6680 0600
29. limit switch If the gate utilizes a transmitting device on a safety edge check the battery on a regular basis to ensure proper operation Failure to adjust and re test the gate operator properly can increase the risk of injury This gate operator utilizes a pumping system which contains hydraulic fluid Consult local EPA Environmental Protection Agency regulations for damming requirements if any around the base of the gate operator Service and maintenance of the gate operator should be performed on a routine basis by a qualified technician Attempts to service the gate equipment by non qualified personnel could result in serious injury and will void all applicable warranties SAVE THESE INSTRUCTIONS THIS MANUAL SHOULD BE LEFT WITH RESPONSIBLE INDIVIDUAL AT THE INSTALLATION SITE AND KEPT IN A DESIGNATED LOCATION FOR MAINTENANCE OR TROUBLESHOOTING OPERATIONS B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 4 How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us directly at Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com
30. ls OPEN VALVE 1 CLOSE 7 VALVE 2 LIMIT A 5 LIMIT B 5 ALARM RDWY IR UNLOCK NEG LK BACK IR LOCK POS LK STPIRST INHERENT SAFETY HANDING CHANGED OPENICLS INT OPENILOCKPIN UF EMERGENCY OPEN LOOP SAFE nes B amp B A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 29 Symptom Actions 1 Check CONN 9 for power when command is given Gate OBES 2 Check overload protector SOL hE 3 Check PLC output 4 Check that safeties are clear and that IR Beams are aligned 5 Check PLC input 6 Check the 24VDC at CONN3 pins 8 and 10 1 Refer to step 4 10 of Installing and Programming the LXL Gate operator drives Operator for setting the handing the gate in the 2 Refer to step 4 5 of Installing and Programming the LXL incorrect direction Operator to check for correct installation of the Limit Switch Plates 1 Check for any binding of the gate 2 Check for slippage of the drive wheels e ie EE 3 Check the fluid level in the reservoir 4 Check the quality of the hydraulic fluid Old fluid will become sludgy and clogging of internal filter is possible 1 Check for a
31. ny binding of the gate 2 Check for slippage of the drive wheels 3 Check fluid level in the reservoir 4 Check TIME setting in Parameters to insure sufficient time is set for the gate size 5 REMEMBER Gate only may only move 1 ft sec 1 Refer to step 4 11 of Installing and Programming the LXL Operator for setting the date and time Optional not on the PLC required to be set 1 Refer to step 4 15 of Installing and Programming the LXL Operator for setting the Inherent Safety Gate does not stop 2 Check for system pressure Inherent Safety screen of the automatically when lat PLC if no reading is evident while gate is running suspect a encountering an faulty pressure transducer 3 Check functionality of safety devices 4 Check safety device wiring refer to sections 6 and or 8 Operator drive 1 Check for binding by disengaging the drive wheels and wheels slip on gate ensuring that the gate rides smoothly manually and gate does not 2 Check the tension of the drive wheels adjust as needed move 3 Check for any water or precipitation on the drive rail 1 Check for incorrect incoming power to the LXL board Fuses are blowing 2 Ensure all external devices are sending the correct voltage to the LXL board and that there are no shorts 1 If using an external push button ensure that the stop button is a normally closed contact
32. ollowing sections 1 In this document entrapment is defined as the condition when an object is caught held in a position that increases the risk of injury B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 7 PROTECTION AGAINST ENTRAPMENT VEHICULAR USAGE GATE OPERATOR CATEGORY CLASS Horizontal Slide SWING GATE VERTICAL LIFT VERTICAL BARRIER ARM VERTICAL PIVOT PRIMARY SECONDARY PRIMARY TYPE SECONDARY TYPE TYPE TYPE Class I amp II A B1 B2 or D A or C A B1 B2 C or D Class III A B1 or B2 A B1 B2 D or E A B1 B2 or C A B1 B2 C D or E Class IV A B1 B2 or D A B1 B2 D or E A B1 B2 C or D A B1 B2 C D or E NOTE The same type of device shall not be utilized for both the primary and secondary entrapment protection means Use of a single device to cover both the openings and closing directions is in accordance with this requirement however a single device is not required to cover both directions A combination of one Type B1 for one direction and one Type B2 for the other direction is the equivalent of one device for the purpose of complying with the requirements of either the primary or secondary entrapment protection means Entrapment protection types Type Inherent entrapment sensing system See 31 1 5 TypeB1 Provision for connection of or supplied with a non contact sensor photoelectric sensor
33. peseq s eqe Z oj swojje pue pepueujs uo p seq sjeqe e 0002 Ue s eiwep MOWY eSuetsIp JI e ueduioo JO pun eseud sn uwous enje JejeJ6 51 ounoS 0 eoueisip J 18U10 40 uopnqusng 40jejed peanseeui s e2uejsip 1 40 oi JOMOg 51 oo __ a At 9 ossz 8 0 ZEL A 02 9 8 zL 9 8 43 9 8 zL 9 8 43 9 8 OL 43 9 8 oL 2 9 8 Ol e 9 ovv ZL 5 noez wna A 802 ovv zi 2 g 802 ayol 7 noez 9066 69 A SIL 022 ovv tec A 062 1912 ovv A 802 022 OF ASI L 1nduj dnyoeg Aiepeg A 802 sdwy eDeyoA 5 pioweedo jeng 1 Or 08 520107900 1ojeledO eng mm 91M ovv 16 e noez syet zn Ago SL ar ASIL sduiv abeyon 9 L B amp B ARMR A2 1510 0054 9001 UL Rev 1005
34. tion and Operations Manual LXL Gate Operator 31 1 8 Equipment Maintenance Log Form e Product Type B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 32 11 Warranty Information BBRSS warranties for a period of one 1 year FOB manufacturing facility unless otherwise specified by BBRSS in writing from defects due to faulty material or workmanship Damage due to handling during shipment and installation are not covered under warranty BBRSS assumes no responsibility for service at customer site BBRSS is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and replacements necessary to maintain the equipment as warranted shall be furnished by others BBRSS shall not have any liability under these specifications other than for repair or replacement as described above for faulty product material or workmanship Equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by BBRSS authorized personnel incoming supply power is outside the tolerance for the product failure to perform manufacturer s suggested preventative maintenance modifications misuse accident catastrophe neglect natural disaster are not under warranty
35. y and proceed in the event of clearing the safety To reverse the gate on the event of a safety you must connect the safety device to the loopsafe terminal on connector 3 INFRARED BEAMS ROADWAY IR BEAMS BACKPLANE IR BEAMS SAFETY EDGES SAFETY EDGE ON ROADWAY SIDE OF GATE LEADING EEDGE TO 24VAC XMTR TX 24 TX COM RX 24 RX COM ROAD 24 OR 24VDC AUX POWER DUAL CHANNEL GATE EDGE RECEIVER TX 24 TX COM RX 24 RX BACK 24 Note The ROAD and BACK connections are normally open connections UL Approved Secondary Safety Devices IMPORTANT NOTE UL 325 approved secondary safety devices MUST be used for the gate installation to comply with the requirements of UL 325 Refer to the UL approved manufacturer s documentation for proper installation of secondary safety devices SAFETY EDGE ON BACK END OF GATE TRAILING EDGE XMTR Miller Edge manufacturer of contact sensors for all types of gates 800 220 EDGE website http www milleredge com EMX Industries manufacturer of non contact sensors for gates 800 426 9912 B amp B ARMR A Division of B amp B Roadway and Security Solutions 0054 9001UL Revision A2 Installation and Operations Manual LXL Gate Operator 13 website http www emxinc com 6 Master Slave Connections MASTER OPERATOR SLAVE OPERATOR SLAVE MASTER SLAVE MASTER 7 1 CLOSE CLOSE E STOP RESET S
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