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CC-Link/LT Bridge Module Type AJ65SBT

1. 4 18 Transmission Delay Time 3 27 Transmission speed setting 4 6 Troubleshooting ees 6 1 IW Wiring check seenne 4 23 INDEX 1 INDEX 2 INDEX 2 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before rep
2. in ede ede eet det ede e e deed 3 26 3 9 2 GC Link ET link Scan IME s oit gt tegmen tea tege de egentes 3 26 3 9 Transmission Delay Time detnr te 3 27 3 10 Automatic return timo iiec tete er tette ree Per e dE tne eri nne era eti ebd 3 28 4 1 Procedure Up to Data aed E eee engine 4 1 4 2 Mounting and 4 3 4 21 Handling precautions 4 3 4 3 Part Names and Settings 3 n ce gendo iq a det gn qid ied 4 4 4 4 Facing Direction of the Module Installation 4 7 4 5 Connecting Modules by CC Link LT Side Cables 4 8 4 5 1 How to connect dedicated flat cable connector sssssssseeeeeeeeeneen enn 4 9 4 5 2 How to connect or high flexible cable connector sseeenen 4 12 4 5 3 Mixture of different kinds of cables sssssssssssseeeeeeeeeeneen nennen nennen ens 4 15 4 5 4 Mounting terminating nre 4 18 4 6 CC Link Side Conriectlon tete eiat nete aite tite ed 4 19 4 6 1 Connection of the CC Link dedicated cables nennen 4 20 4 7 Wiring the One Touch Connector Plug 1
3. Description Use the switches in STATION NO 10 20 and 40 to set the tens of the station number Use the switches in STATION NO 1 2 4 and 8 to set the units of the station number Station Number 40 2 40 8 4 2 1 Stationnumber reno sudes M UE Lo cox iue s he factory settings are all OFF he station number can be set within the range 1 to 63 when two stations are occupied 1 to 61 when four stations are occupied or 1 to 57 when eight stations four occupied stations o modules are occupied Setting a value other than the above will result in a setting error The L ERR LED on the CC Link side is lit Setting Setting Switches Transmission Speed Value Transmission 0 OFF OFF OFF 156 kbps factory set i 625 kbps CC Link side 2 5 Mbps RATE 5 0 Mbps Orr Orr 10 Mbps Setting a value other than the above will result in a setting error The L ERR LED on the CC Link side is lit Setting Setting Switches Number of occupied stations Value Number of 0 occupied stations fact t etting switches fac 25 set CC Link side ha 2j NOS Numbers of Occupied stations 2 four occupied stations two modules Setting a value other than the above will result in a setting error The L ERR LED on the CC Link side is lit OFF OFF 2 stations OFF ON 4 stations ON OFF 8 stations 4 PROCEDURE UP TO DATA LINK MELSEC A Description Se
4. nnne 6 8 6 6 1 Troubleshooting when the CC Link LT side L RUN LED of the AJ65SBT CLB has turned off 6 8 6 6 2 Troubleshooting when the CC Link LT side L ERR LED of the AJ65SBT CLB has turned on is Fee ER ERR 6 9 6 6 3 Troubleshooting when the CC Link LT side ERR LED of the AJ65SBT CLB has turned on is HEKO tivities ied native en dine atl ahaa ii ats 6 10 6 6 4 Troubleshooting when the PW LED of the CC Link LT remote I O station has turned off 6 11 6 6 5 Troubleshooting when the L RUN LED of the CC Link LT remote station has turned off 6 12 6 6 6 Troubleshooting when the L ERR LED of the CC Link LT remote I O station has turned on is liie 6 13 6 6 7 Troubleshooting when input cannot be imported from the CC Link LT remote I O station 6 14 6 6 8 Troubleshooting when output cannot be provided from the CC Link LT remote I O station 6 15 6 7 CC Link CC Link LT Diagnostics Using GX Developer 6 16 6 8 Checking the Module Status Self loopback Test seems 6 19 APPENDICES APPX 1 to APPX 4 APPENDIX 1 External Dimensions 1 APPENDIX 2 I O Assignment Sheet eene nnde nnn ndn enne APPX 2 Appendix 2 1 Assignment Sheet for 4 Point Mode APPX 2 Appendix 2 2
5. AJ65SBT CLB Remote I O station Remote I O station Partner company s product 1 OVERVIEW MELSEC A 1 2 Features The AJ65SBT CLB has the following features 1 Seamless connection of two networks The AJ65SBT CLB is a bridge module that can connect CC Link and CC Link LT seamlessly Using RX and RY bit devices one bridge module can control up to 224 points 448 points when both inputs and outputs are used 2 Confirmation of communication status of CC Link LT remote stations The data link statuses and I O errors of CC Link LT remote stations can be confirmed from the programmable controller CPU of the CC Link master station 3 Configuration of CC Link LT using A QnA series A CC Link LT system can be configured using the MELSEC A QnA series via CC Link 4 Wire saving and easy installation The one touch connectors ensure easy installation by using as the CC Link side communication connectors 5 Compact size The AJ65SBT CLB has the same size as the AJ65SBTB1 8__ compact remote module Width 87 0 3 43 x height 49 0 1 93 depth 40 0 1 57 mm inch Either of screws or DIN rail can be used to mount the module to a control panel 2 SYSTEM CONFIGURATION 2 SYSTEM CONFIGURATION 2 1 Overall Configuration MELSEC A This section explains a system including the AJ65SBT CLB For the transmission sp
6. Are the master station link special registers SW0080 to SW0083 other station data link status on Master station failure NO Are the master station link special registers SW0098 to SWOO9B station overlap status on Check the modules in which SW0098 to SWOO9B are on Check the master side Check the modules in which PWV DOE tO SYMONS are on Check the slave station side Refer to Section 6 4 or later Y the corresponding bit indicate the AJ65SBT NO Set the station number switches correctly Power on again press the reset switch Are the station number switches set correctly 1 the power supply on Power on Corresponding module failure 15 the POWER LED on Is the supplied voltage within the specified range Set the supplied voltage within the specified range Corresponding module failure NO Wire the communication cable correctly Malfunction of the corresponding module Is the RD LED on Is the communication cable correctly installed 1 v To the next page To the next page To the next page TROUBLESHOOTIN 6 OU SHOOTING MELSEC A From the previous page From the previous page From the previous page Is the SD LED on flickering Is the ls the SD LED transmission speed on flickering s
7. 1 Remote I O signal list for 4 point mode setting a The following table lists the I O signals for 2 occupied station setting Remote input RX 0 CC Link zTeTeTeTeTa 0 Ta T3 2T T5 RXnF to RXnO Station number 4 Station number 3 Station number 2 Station number 1 RX n 2 F to RX n 2 0 Station number 12 Station number 11 Station number 10 Station number 9 RX n 3 F to RX n 3 0 Use prohibited Remote output RY of CC Link 81 312 116 RY n 3 F to RY n 3 0 Use prohibited b The following table lists the I O signals for 4 occupied station setting Remote input RX 0 CC Link e 4 3 2 I3 7 to RX n 7 0 Use prohibited Remote output RY 0 CC Link ETeTsTe slafele rls ea s T2 T3 To RY n 7 F to 7 0 Use prohibited PECIFICATION MELSEC A c The following table lists the I O signals for 8 occupied station 4 occupied stations 2 modules setting Remote input RX of Remote input X of CC Link LT Remote input x of CC LinwLT _ __ ccu 9817 616514 312 110 a AS RX n E F to 0 Station number 56 Station number 55 Station number 54 Station number 53 RX n F F to RX n F O Use prohibited Remote output RY of cc rje p c s ajo e rje s a s 2 1 0 WEN re eee RY n E F to RY n E O Station number 56 Station number 55 Station number
8. Assignment Sheet for 8 Point Mode APPX 3 Appendix 2 3 Assignment Sheet for 16 Point Mode APPX 4 INDEX INDEX 1 to INDEX 2 MANUALS The following manuals are also relevant to this product Order each manual as needed referring to the following list Relevant manuals Manual number Manual name model code CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 User s Manual System configuration performance specifications functions handling wiring and troubleshooting of the AJ61BT11 and A1SJ61BT11 CC Link System Master Local Module Type AJ61QBT11 A1SJ61QBT11 User s Manual System configuration performance specifications functions handling wiring and troubleshooting of the AJ61QBT11 and A1SJ61QBT11 MELSEC Q CC Link System Master Local Module User s Manual System configuration performance specifications functions handling wiring and troubleshooting of the QJ61BT11N IB 66721 13J872 Sold separately IB 66722 13J873 Sold separately SH 080394E 13JR64 Sold separately MELSEC L CC Link System Master Local Module User s Manual SH 080895ENG Settings specifications handling data communication methods and troubleshooting of the built in CC 134741 Link function of the CPU module or the CC Link system master local module Sold separately Type
9. Connecting terminating resistor on AJ65SBT CLB side Terminating resistor CL9 TERM 2 7 JL Install High flexible High flexible cable connector cable connector dio ce For 655 SSS ms For processing procedure for the high flexible cable connector V for terminating resistor refer to Section 4 5 2 M Power supply adapter General power supply 24V DC 3939 Remote I module Remote module module 2 Commercially Trunk line High flexible cable VCTFihigh frexible cable connector RIZ available terminal Drop line Dedicated flat cable Dedicated flat cable connector Drop line VCTF cable High flexible cable Terminating resistor CL9 TERM 4 PROCEDURE UP TO DATA LINK MELSEC A 4 5 4 Mounting terminating resistors Use the CL9 TERM Gray for the terminating resistor For the system configuration using the dedicated flat cables only the CL9 RYVK Black can be also used Note that the same type must be used for both ends of the trunk line 1 Mounting terminating resistor to AJ65SBT CLB side Mount the terminating resistor to the AJ65SBT CLB side as shown below Note that it should be placed within 20 cm from the AJ65SBT CLB Within 20cm ELIT AJ65SBT CLB Terminating resistor
10. 3 21 Data of remote station 3 24 E EMG Directive surumu A 9 Error status flag 3 20 External Dimension APPX 1 H Handling precautions 4 3 How to connect dedicated flat cable connector werdende ere 4 9 How to connect high flexible cable connector pou addon mL LI en 4 12 How to connect VCTF cable connector 4 12 1 VO sigrial 1 a 3 5 L Last station number setting 3 20 Link scan time eee 3 26 M Mixture of different kinds of cables 4 15 Mounting and Installation 4 3 Mounting terminating resistors 4 18 IN Network Wiring Specifications 3 3 Number of occupied stations setting 3 15 4 6 INDEX 1 P Part Names and Settings 4 4 Performance Specifications 3 2 Point mode setting 3 15 4 7 Procedure Up to Data Link 4 1 Programming eene 5 1 R Remote I O error 3 23 S Station Status at Error Occurrence 6 1 System Configuration 2 1 T Terminating
11. nennen nnne enne 4 21 4 8 CR A 4 23 4 9 Maintenance and Inspection 4 24 5 1 Conditions of Program 1 nnne nnne n nnne rennen nnns 5 1 5 2 Program Example for Use of QCPU Mode nennen nnne 5 4 5 3 Program Example for Use of 5 6 5 4 Program Example for Use of ACPU QCPU A Mode Dedicated Instructions 5 8 5 5 Program Example for Use of ACPU QCPU A Mode FROM TO 5 11 6 TROUBLESHOOTING 6 1 to 6 19 6 1 Station Status at Error Occurrernce 5 ioi d a b e E aed tld aed teas 6 1 6 2 Troubleshooting FOW ei e ort hee eie ea eite te Ht pe pei irs 6 2 6 3 Troubleshooting when the ERR LED the Master Station is 6 3 6 4 Troubleshooting when the PW LED of the AJ65SBT CLB has Turned 6 5 6 5 CC Link Side Troubleshooting ecelesie edi eeise deett tantae dae na aaie 6 6 6 5 1 Troubleshooting when the CC Link side L RUN LED of the AJ65SBT CLB has turned off 6 6 6 5 2 Troubleshooting when the CC Link side L ERR LED of the AJ65SBT CLB is flickering 6 7 6 6 CC Link LT Side Troubleshooting gt
12. with a nipper to the same length so as to insert them Drain wire 20 AWG neatly into a connector Stretch the drain wire and twist it from the base 3cm in length 7 times or more 3 Insert the cable Lift the end of the plug cover and insert the cable until it reaches the other end of the cover Insufficient cable insertion may cause improper press fitting 4 the plug cover After inserting the cable put down the plug cover so that its face is horizontal to the plug surface allowing the metal contacts to be fitted into the plug cover l 4 Pliers 5 Press the center part of the plug cover Using pliers press the center part of the plug cover vertically and strongly For the one touch connectors use adjustable pliers so that their jaws can be widely opened To the next page 4 PROCEDURE UP TO DATA LINK MELSEC A From the previous page Pliers Latches 6 Press both ends of the plug cover After pressing the center part of the plug cover press both ends of the plug cover where latches are located Verify that the latches engage with the plug body Correct example 7 Check the press fit condition viewing from the wiring side Viewing from the wiring side check that the plug surface is flash with the plug cover The difference between the plug cover and the plug surface must be 0 2mm or less SS9 10 0 Note
13. Corrective Action LRUN LERR PW When normal On n _ of _ ____ Change the module because of hardware fault When faulty o o om Reset the operation setting switch setting APPENDICES APPENDICES Appendix 1 External Dimensions 40 1 57 MELSEC A APPX 1 87 3 43 sj le 78 0 4 3 07 0 02 m 4 5 0 18 10 e a 0 39 WS CC Link CC Link LT CC Link CC Link LT PW LRUNLERR LRUN LERR ERR STATION NO BRATE NOS ST VODE ERATENC QA 1 oem o o o 4 2 1 a 2 1 2 1 21 2 1 Y 5 1234567891012 3 45 678 5 JessBT cLB n y A MTSUBSH 5 8 FG CC Link CC Link LT ol TAN LT Ke 2 4 5 5 1 mounting hole M4 mounting screw o Center of DIN rail Unit mm inch 1 APPENDICES MELSEC A Appendix 2 I O Assignment Sheet The following is the Assignment Sheet for the case that the start number of the AJ65SBT CLB is X Y00 Make photocopies and use them as necessary Appendix 2 1 I O Assignment Sheet for 4 Point Mode Setting Assignment Sheet for 4 Point Mode Setting Station No Mo
14. ELECTRIC CORPORATION OKYO Pr MAGO aon o ADAMIN ER ON GA m KUN ABD n AM When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
15. NN module Power supply 20 EE 20cm or less adapter module TS Remote module with cable module emote G module Bauer uer Remote Remote 24V DC y module module Trunk line Dedicated flat cable Drop line Dedicated flat cable Drop line VCTF cable High flexible cable Bofe i VCTF high frexible cable connector Commercially Bi available terminal Dedicated flat cable connector m Terminating resistor CL9 TERM 4 System configuration example for using VCTF cable as trunk line Connecting terminating resistor on AJ65SBT CLB side Terminating resistor CL9 TERM Lu p ial Install VCTF cable connector VCTF cable connector For AJ65SBT CLB VCTF cable For the processing procedure for the VCTF cable connector for the terminating resistor refer to Section 4 5 2 J Power supply adapter General power supply 24V DC module mmmm Trunk line VCTF cable Drop line Dedicated flat cable Drop line VCTF cable High flexible cable 1 VCTF high frexible cable connector B Commercially ig available terminal Dedicated flat cable connector m Terminating resistor CL9 TERM 4 16 4 PROCEDURE UP TO DATA LINK MELSEC A 5 System configuration example for using high flexible cable as trunk line
16. When 8 stations 4 occupied stations 2 module 33 to 56 stations modules are occupied 1 When 2 stations are occupied Address b15 b14 bis b12 bti bio bo bs bz bo bs ba bs b2 bi vo RWmi Station Station Station Station Station Station Station Station Station Station Station Station 12 11 10 9 8 7 6 5 4 3 2 1 0 Normal 1 Data link error 2 When 4 stations are occupied Address b15 b14 b13 b12 bf brio bo bs br be b3 b2 bt vo 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 pol LLL EE 28 27 26 25 24 23 22 21 20 19 18 17 0 Normal 1 Data link error 3 When 8 stations 4 occupied stations 2 modules are occupied first module 1 to 32 stations second module 33 to 56 stations Address b15 b14 b13 b12 b brio bo be br be b5 ba b3 b2 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 RWE 4g 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 eed rone A RWr n 2 2 56 55 54 53 52 51 50 49 0 Normal 1 Data link error PECIFICATION MELSEC A 3 7 7 Remote error data 2 occupied stations Address RWrn 2 common to 4 and 8 occupied stations 4 occupied stations 2 modules Address RWrn 3 RWrn 4 The remote I O error occurrence statuses of the CC Link LT remote stations during data link are s
17. 9s 4 NC OS 4 NC 5 SLD Terminating O 5 SLD 4 resistor A6CON TR11 N 4 4 1 10 Compatible CC Link dedicated cable FANC 110SBH CS 110 FA CBL200PSBH For this module use the Ver 1 10 compatible CC Link dedicated cable FANC 110SBH CS 110 FA CBL200PSBH You cannot use the Ver 1 10 compatible CC Link dedicated cables CC Link dedicated cables or CC Link dedicated high performance cables of other than the above models The shield wire of the CC Link dedicated cable should be connected to SLD in each module and both ends should be grounded through FG SLD and FG are connected inside the module 4 PROCEDURE UP TO DATA LINK MELSEC A 4 7 Wiring the One Touch Connector Plug This section describes wiring the one touch connector plug Refer to section 2 4 for more information on the models and specifications of the one touch connector plugs which comply to the AJ65SBT CLB Plug cover Plug body Z 1 Check the connector Check that the plug cover is attached to the plug body Note Do not push the plug cover into the plug body Once pressed the plug cannot be used any more i Cut the shield wire aluminum tape and braid 2 Processing for communication cable Strip the cable 3cm or more and perform the processing DA Blue indicated at left DB White If the electric wire lengths are not even trim their ends DG Yellow
18. a Terminal Processing 1 Correctly place the dedicated flat cable 2 Close the cover so that the flat cable 3 Assemble the cover with the body and in the cover Check that the position will be held between both sides of the pressure weld them using pliers or of the orange part is correct cover similar device Orange Note 1 This setting position is wrong Note 2 If the orange part is seen through the guide hole in the front cover the wiring is not correct Open 4 Check that all of four latches are the cover and perform the engaged Pressure welding is previous step again completed 0 4 PROCEDURE UP DATA LINK MELSEC A b T Branch Processing 5 Cut 2 portions of the edge of the cover 6 Set the cover at the point where 7 Execute pressure welding as with nippers and remove the edge T branch is to be set instructed in step 3 to 4 Orange Orange c T Branching procedure 8 Connect a dedicated flat cable connector to the connector set for T branch as shown below Dedicated flat cable connector Dedicated flat cable connector Drop line Trunk line 4 PROCEDURE UP DATA LINK MELSEC A 4 5 2 How to connect VCTF or high flexible cable connector This section describes how to connect the VCTF cable connector or high flexible cable connector 1 Components The components are shown below Component 1 Cover Component 2
19. manual of the CPU module For example when the A1SCPU is used devices of X100 Y100 and later cannot be used Use the devices such as B and M 5 PROGRAMMING MELSEC A 3 Devices used by the user The devices used by the user are indicated below Data link stop instruction signal see X21 Data link restart instruction signal eee X22 CC Link side data link error confirmation Y90 CC Link LT side remote station connection error confirmation signal Y91 CC Link LT side data link error confirmation signal Y92 CC Link LT side all station fault confirmation signal Y93 CC Link LT side remote I O error confirmation signal Y94 CC Link side data link status read MO instruction execution flag see M10 instruction normally completed flag M11 instruction abnormally completed flag M12 instruction execution 0 sene M13 Network parameter setting flag M20 CC Link side data link normal flag eene M100 Control start flag aai deti tede tat idet eite M1
20. 2 Mounting terminating resistor to another end of trunk line Mount the terminating resistor to the opposite end to the AJ65SBT CLB side as shown below Terminating resistor 4 PROCEDURE UP TO DATA LINK MELSEC A 4 6 CC Link Side Connection This section explains the wiring the CC Link dedicated cables that connect the AJ65SBT CLB and master module 4 PROCEDURE UP TO DATA LINK MELSEC A 4 6 1 Connection of the CC Link dedicated cables Connect the CC Link dedicated cable between the AJ65SBT CLB and master module as shown below One touch connector plug for communication Online connector for communication lunii One touch connector plug with terminating resistor A6CON TR11 N CC Link dedicated cable wiring diagram Online connector Online connector Master module for communication for communication Terminating mp IE ed resistor Blue Blue iL CONA No White 221 4 DA a Whitey C2 Blue Ew 31 DG gt Yellow L 14 NC O 4 NC SLD x5 SSID SLD SI SD White 2 4 D 2 1 DA el Yellow lt 3 3 OF 3 DG 3 DG s p
21. Body Aqua Component 3 For VCTF cable connection Green VCTF cable High flexible cable For high flexible cable connection Red Yellow green White is Black Cable colors and relevant signals Signal name Cable color 24V Red DA White DB Black Green 4 PROCEDURE UP DATA LINK MELSEC A 2 Operating steps The operating steps are shown below a Processing Cable End 1 Place each wire of the VCTF cable 2 Close the cover so that the wires 3 Assemble the cover with the body or high flexible cable so that its wire are properly fitted When the and press fit them with pliers color matches the color inside the wiring is correct the green cable cover can be viewed through the hole If a red white or black cable is viewed through the hole open the cover and correct the wiring Incorrect wiring may cause failure of the module un 4 Verify that 4 latches are engaged Press fitting is complete Green Correct wiring Red white or black Incorrect wiring 5 1 When using a terminal block for T branching When connecting VCTF cables or high flexible cables to the terminal block cable colors must be matched for each terminal VCTF cable Zi High flexible cable Red White VCTF cable Black High flexible cable Green Note When connecting a dedicated flat cable to the terminal block
22. The CC Link LT side L ERR LED of the AJ65SBT CLB has turned on is flickerin Flickering Is the LED flickering or on station fault RWr of the AJ65SBT CLB Is the test mode switch in the OFF position Please consult your local Mitsubishi representative Please consult your local Mitsubishi representative Are the remote stations connected within the control range NO Remove the remote station outside the control range Increase number of the occupied stations Reset the last station number according to the system Is faulty station data RWr of the AJ65SBT CLB on YES Power off then on again Check the remote station that Please consult your local turned on in faulty station data Mitsubishi representative Check the AJ65SBT CLB side Check the CC Link LT remote station side Is the PW LED of the CC Link LT remote station on Refer to the remote station PW LED troubleshooting Is the L RUN LED of the CC Link LT remote station on Refer to the remote station L RUN LED troubleshooting NO Refer to the remote station L ERR LED troubleshooting Is the LERR LED of the CC Link LT remote station off Are there any problems on the line Correct the communica
23. 01 4 occupied stations stations 10 8 occupied stations 4 occupied stations x 2 modules 11 Setting prohibited Setting statuses of the CC Link side switches SW8 SW9 b2 to b3 Transmission speed SW10 for operation setting setting 00 156kbps 01 625kbps 10 2 5Mbps 11 Setting prohibited Setting statuses of the CC Link side switches SW4 SW5 for operation setting b4tob5 Point mode setting 00 8 point mode 01 4 point mode 10 16 point mode 11 Setting prohibited Setting status of the CC Link side switch SW3 for operation setting Test mode 0 Under usual conditions 1 At self loopback test execution time b7 Notused b8 to b13 Data link last station The last station number of the remote station that can number perform a data link is stored bidtobi5 Notused CdS 0 Switch OFF 1 Switch ON e The values of this remote register change depending on the occupied station number setting point mode setting and last station number setting e If any CC Link LT remote station connected has a station number setting greater than the value of the data link last station number an error of station outside control range occurs PECIFICATION MELSEC A 3 8 Data Link Processing Time The CC Link side data link and CC Link LT side data link operate asynchronously 3 8 1 CC Link link scan time Refer to the user s manual of the master module 3 8 2 CC Link LT link scan time This section ex
24. 2 In the Module No or I O Address box specify the master module connected with the AJ65SBT CLB for which Monitoring Other Station will be executed 3 Check the CC Link Bridge check box At this time the station number of the 655 is searched for 4 In the Station box select the station number of the AJ65SBT CLB for which Monitoring Other Station will be executed 5 Click the Start Monitoring button 6 Click the Monitoring other station button CC Link 7 CC Link LT Diagnostics Other station 6 TROUBLESHOOTING MELSEC A b Monitor items 1 Station Shows the head station number of each station 2 Station Type Shows the station type Input Remote station input type Output Remote station output type Remote I O station input output type Device Remote device station 3 Occupied Number Shows the number of occupied stations 4 Status Shows the link statuses of the modules 3 Loop Test The operation statuses of the connected CC Link LT remote stations are checked A normal station is shown blue and an abnormal station red a Operation procedure Choose Diagnostics CC Link CC link LT diagnostics 1 In Module Setting box select CC Link 2 In the Module No or I O Address box specify the master module connected with the AJ65SBT CLB on which Loop Test will be executed 3 Check the CC Link Bridge check box At
25. 54 Station number 53 RY n F F to 0 Use prohibited PECIFICATION MELSEC A 2 Remote I O signal list for 8 point mode setting a coan FEto ele alele zels 4 110 The following table lists the I O signals for 2 occupied station setting to RX n 2 F to RX n 2 0 Station number 6 Station number 5 RX n 3 F to RX n 3 0 Use prohibited CC Link 5 4 21 to to RY n 2 F to RY n 2 0 Station number 6 Station number 5 RY n 3 F to RY n 3 0 Use prohibited b cotink re elo cls ale es zle sla sla2 1 o to The following table lists the I O signals for 4 occupied station setting RX n 6 F to RX n 6 0 Station number 14 Station number 13 RX n 7 F to RX n 7 0 Use prohibited Remote output RY of cc 17 6 5 4 12 10 RY n 6 F to RY n 6 0 Station number 14 Station number 13 RY n 7 F to RY n 7 0 Use prohibited PECIFICATION MELSEC A c The following table lists the I O signals for 8 occupied station 4 occupied stations 2 modules setting Remote input RX of ccu r E pjc Bja oe e r e s a s 2 1 0 Use prohibited cc rje p cis ajo e r je s a s 2 1 0 to 0 7 to 7 0 Use prohibited 0 Jo __ b O of _ Useprohibted O t to RY n E F to RY n E O Station number 28 Station number 27 RY n F F to 0 Use prohibited PEC
26. Checking the wiring of the input module and external device 1 Turn on the switch which corresponds to X400 of the external device connected to the input module of Station No 1 2 Using GX Developer choose Online Monitor Device batch set X400 in the Device field and click Monitor Start 3 When X400 is on the connection of the input module and external device is normal b Checking the wiring of the output module and external device 1 Using GX Developer choose Online Debug Device test set Y408 in the Device field of Bit device and click Forced ON 2 If the connection of the output module and external device is normal the lamp of the external device corresponding to Y408 turns on 4 PROCEDURE UP TO DATA LINK MELSEC A 2 When making refresh with FROM TO instruction After network parameter setting refresh RX RY to X400 Y400 using the FROWM TO instruction a Data link start The operation in this section is not required when the network parameters have been set using GX Developer or dedicated instruction 1 Using GX Developer choose Online Debug Device test set YO in the Device field of Bit device and click Forced ON Using GX Developer choose Online Debug Device test set Y6 in the Device field of Bit device and click Forced ON Using GX Developer choose Online Monitor Device batch set X6 in the Device field and click Monitor Sta
27. Description Shows the module status by turning the LED on off Description Tee CC Link side p Module normal Off Module fault or not supplied with power 1 LED display Data link communication normal During normal operation Off Data link communication off time Data link being executed out Off Data link stopped In self loopback test mode On Self loopback test completed Off Self loopback test failed 4 PROCEDURE UP TO DATA LINK MELSEC A CC Link side switch setting error lt During normal operation gt Data link communication fault error On Data link error station detected Flicker CC Link side switch setting is Station outside control range changed during operation detected Off No error Flicker Data link error stations all L ERR stations Off No error 1 LED display In self loopback test mode Self loopback test failed Off Self loopback test completed Setting error detection CC Link LT side switch setting error ERR Flicker CC Link LT side switch setting is changed during operation Off No error 4 PROCEDURE UP TO DATA LINK MELSEC A Diagram 1 CC Link CC Link LT STATION NO BRATE NOS TSTIMODEBRATENC 402010 8 42142121 21 2 1 1234567891012 3 45 67 8 Case silkscreen No k The case silkscreen No corresponds to switch silkscreen No Switch silkscreen
28. LT side L RUN LED of the AJ65SBT CLB has turned off Refer to the flowchart in Section 6 6 2 Troubleshooting when the CC Link LT side L ERR LED of the AJ65SBT CLB has turned on is flickering Refer to the flowchart in Section 6 6 3 Troubleshooting when the CC Link LT side ERR LED of the AJ65SBT CLB has turned on is flickering Refer to the flowchart in Section 6 6 4 Troubleshooting when the PW LED of the CC Link LT remote I O station has turned off Refer to the flowchart in Section 6 6 5 Troubleshooting when the L RUN LED of the CC Link LT remote I O station has turned off Refer to the flowchart in Section 6 6 6 Troubleshooting when the L ERR LED of the CC Link LT remote I O station has turned on is flickering Refer to the flowchart in Section 6 6 7 Troubleshooting when input cannot be imported from the CC Link LT remote I O station Output cannot be provided from the Refer to the flowchart in Section 6 6 8 Troubleshooting when output CC Link LT remote I O station cannot be provided from the CC Link LT remote I O station TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 3 Troubleshooting when the ERR LED on the Master Station is Flashing The ERR LED on the master station is flickering Is the parameter setting consistent with the mounting system configuration NO Modification of parameter setting or mounting system configuration
29. Q80BD J61BT11N Q81BD J61BT11 CC Link System Master Local Interface Board User s Manual For SW1DNC CCBD2 B SH 080527ENG Describes the system configuration performance specifications handling wiring and troubleshooting of 13JR77 the ABOBDE J61BT11 Sold separately COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals User s manual for the CPU module or head module used Safety Guidelines This manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 The product is tested for compliance in Zone except for the CC Link LT interface part which is tested in Zone 1 Zone defines categories according to industrial environment specified in the EMC and Low Voltage Directives EN61131 2 Zone C Factory mains isolated from public mains by dedicated transformer Zone B Dedicated power distribution secondary surge protection rated voltage 300V or less Zone A Local power distribution protected
30. applicability and confirm that no problems will occur in the system control Refer to the user s manual of the master module for details of that module to Section 3 7 for the remote registers and to the ANSHCPU AnACPU AnUCPU QCPU A A Mode Programming Manual Dedicated Instructions for details of the dedicated instructions 5 1 Conditions of Program Examples The program examples in this chapter are based on the following conditions 1 System configuration Programmable controller CPU Master station to X1F YO to Y1F I O 64 input points X20 to X5F 5 64 output points Y60 to Y9F Number of occupied stations setting CC Link side 2 stations Transmission speed setting CC Link side 156kbps Point mode setting CC Link LT side 4 point mode Transmission speed setting CC Link LT side 156kbps Remote I O station Remote station Station No 1 Station No 3 i D T Terminating resistor D TH Power supply adaptor P d CL2X8 D1C3V CL2Y8 TP1C2V Input module Output module X400 to X407 Y408 to Y40F Terminating resistor 5 5 PROGRAMMING Programmable MELSEC A 2 Relation between programmable controller CPU CC Link master station AJ6E5SBT CLB and CC Link LT remote I O stations CL2X8 D1C3V CC Link mast
31. data in the master module are maintained Establish an interlock circuit in the sequence program using communication status information so that the safety will be ensured NCAUTION e Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9inch or more from each other Not doing so could result in noise that would cause erroneous operation e Do not write data to Reserved area of remote areas or remote devices Doing so may cause malfunctions of the product Installation Precautions NCAUTION e Use each product in an environment as specified in the general specification in this manual Using the programmable controller outside the range of the general specifications may result in electric shock fire or malfunction or may damage or degrade the product e Securely fix the product with DIN rails or module mounting screws Failure to do so may cause a fall or malfunctions of the product e Do not touch the conducted area or electric parts of the product Doing so may cause product malfunctioning or breakdowns Wiring Precautions NCAUTION e For application to the CC Link LT use cables specified by the CC Link Partner Association Otherwise performance of the CC Link LT cannot be guaranteed Also wire a network properly in accordance with the specifications given in Chapter 3 If not normal data transmis
32. from dedicated power distribution by AC DC converter and insulation transformer rated voltage 120V or less A 9 GENERIC TERMS AND ABBREVIATIONS Unless otherwise specified this manual uses the following generic terms and abbreviations Generic Term Abbreviation Description AJ65SBT CLB Abbreviation for AJ65SBT CLB CC Link CC Link LT bridge module GX Developer GX Works2 The product name of the software package for the MELSEC programmable controllers Master module Station that controls data link system One master station is required for each system Remote module Remote device module Remote module that handles bit unit data only Performs input and output with external devices Remote module that handles bit unit and word unit data only Performs input and output with external devices and analog data conversion Remote module Generic term for remote I O module and remote device module Remote station Remote station that handles bit unit data only Performs input and output with external devices Remote device station Remote station that handles bit unit and word unit data only Performs input and output with external devices and analog data conversion Intelligent device station Station that can perform transient transmission such as the AJ65BT R2N including local stations Dedicated power supply Power supply adapter Module connected for pow
33. not disassemble or modify the module Doing so may cause a failure malfunction injury or fire Do not touch the conductive and electronic parts of the module directly Doing so may cause a malfunction or failure of the module Since the case of the module is made of resin do not drop it or give it a shock Doing so may damage the module Tighten the terminal screws within the specified torque range Loose tightening may cause a short circuit or malfunction Overtightening may cause a short circuit or malfunction due to damage to the screws or module When disposing of this product handle it as industrial waste Use the module in the environment specified in this manual Failure to do so may cause an electric shock fire malfunction or damage to or deterioration of the product Securely fix the module with DIN rails or mounting screws and securely tighten it within the specified torque range of the mounting screws Loose tightening may cause a drop or malfunction Overtightening may cause a drop or malfunction due to damage to the screws or module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the product to or from the panel Failure to do so may cause a failure or malfunctions of the module Before handling the module always touch grounded metal etc to discharge static electricity from the human body Failure to do so can cause t
34. occupied Station 3 Station 5 Station 7 4 output 16 input 4 output points points points CL1Y4 T1B2 CL2X16 D1M1V CL1Y4 T1B2 Station 6 Station 8 4 input output 4 output points points CL1XY8 DT1B2 CL1Y4 T1B2 16 point mode 16 points station Number of occupied stations 4 stations maximum 112 points Total number of stations 8 stations W16 point mode 4 points station Number of occupied stations 8 stations 4 occupied stations x 2 stations maximum 224 points Total number of stations 8 stations 1 4 points XYO 1 4 points X Y80 1 4 points Empty 12points 1 station Empty 12points 1 station Empty 12points 1 station 10 o XIYSO0b ez 4 2 8 points 2 8 points Pron 1 station F 7777777774 1 station Empty 8 points Empty 8 points XIY20 XIY20p 3 4 points 3 4 points 1 station 1 station Empty 12points Empty 12points XiY30L 2 oor y 2 points 1 station 1 station Empty 14 Empty 14points mpty 96points XIY40 X IY40 4 5 16 points 1 station 5 16 points 1 station XIY50 X Y50 6 4 points 1 station 1 station Empty 12points XIY60Es Luis X Y60 4 points 1 station 1 station Empty 12points XIYTO XIY7TO SB A eee eee zl Use Use 1station prohibited prohibited 16 points 16 points First module Seco
35. prohibited RWrn F Second module Remote Register Definition Data of operating states Sec 3 7 5 RWr n 1 1 Data of faulty station Station number 33 to 56 Sec 3 7 6 RWr n 1 RWr n 1 3 Remote error data Station number 33 to 56 Sec 3 7 7 RWr n 1 4 RWr n 1 5 Data of remote station connection Sec 3 7 8 RWr n 1 6 RWr n 1 7 Setting data Sec 3 7 9 RWr n 1 8 to Use prohibited RWr n 1 F n Address assigned to the master station in station number setting The prohibited remote register areas are used by the system and therefore cannot be used by the user data is written to the buffer memory area corresponding to the prohibited remote register area or to the device specified for auto refresh the functions of the AJ65SBT CLB cannot be guaranteed PECIFICATION MELSEC A 3 7 2 Last station number setting common to 2 4 and 8 occupied stations 4 occupied stations 2 modules Address RWwn The setting status of the last station number is stored Initial value botob7 Empty Fiedato rure Set the last station number for a data link This eliminates the processing of data link to the non connected stations reducing the link refresh time If the value is set beyond the number of connectable stations refer to Section 3 6 2 the setting will be ignored Last station number b8 to b13 lt Setting range gt setting S 2 occupied stations Station 1 t
36. that has the least number of empty points Example In the case of one 2 point remote station five 4 point remote stations one 8 point remote station and one 16 point remote station Station 1 Station 2 Master 2 stations 1 station station occupied occupied AJ65SBT CLB CC Link LT side Station 1 Station 2 4 input 8 input points points CL1X4 D1B2 CL2X8 D1B2 8 point mode 8 points station Number of occupied stations 4 stations maximum 112 points Total number of stations 9 stations W4 point mode 4 points station Number of occupied stations 2 stations maximum 48 points Total number of stations 12 stations 1 4 points 1 station 1 4 points hz zn PEE mpty 4 points 1 station 2 8 points 2 station 3 M station 2 8 points 1 station X Y10 X Y10 S OR 4 i oints 1 station 3 4 points 4 points 4 2 points 5 16 points 4 station mpty 6 points 1 station X Y20b X Y20 4 XY SA points 1 stati oints station 5 16 points 2 station 7 4 points 1 station 8 4 points 1 station XIY30 oints Use 5 4 points 1 station 4 prohibited 7 4 points 16 points 1 station 4 points 8 4 points 1 station 4 points mpty 48points Use prohibited 16 points Station 4 2 output points CL1Y2 T1D2S Station 3 1 station
37. 01 Operation status data read flag M200 to M215 Data link stop instruction flag seee M300 Data link restart instruction flag seeeeee M315 5 PROGRAMMING MELSEC A 5 2 Program Example for Use of QCPU Q Mode The network parameters and auto refresh parameters are set using GX Developer 1 Parameter setting a Network parameter setting 00 Ew Remote net Ver 1 mode f Master station synchronous Elo 5 4 4 Remote device station b Automatic refresh parameter setting 0000 Master station Remote net Ver 1 mode Asynchronous 5 PROGRAMMING CC Link side data link status confirmation CC Link LT side data link status confirmation CC Link LT side error confirmation 2 Program example MELSEC A X0 XOF Xl Mov 80 KIMO Data link status read MO wc M100 AJ65SBT CLB data link normal MO Y90 2 AJ65SBT CLB data link abnormal NO M100 0300 1 Remote station connection 0303 HOF error occurrence confirmation 0303 HOF ir M101 Control starts when remote v station connection status MC MOI is normal Y02 5 Data link error occurrence confirmation 93 gt All station fault occurrence confirmation Y94 gt Remote error SSS SSS SSS SS SSSso SSeS SSS SS SSS 1 occurrence c
38. 1201 D4 remote device station 2 occupied stations Station No 1 10 HO 20 D4 KI Write to master station mo SET Yo Refresh instruction FSET Y6 Data link start according to parameters in buffer memory X6 Turns off start request signal at i 9 19 Data link start 4 St start up normal completion X7 H FROM HO H668 100 Ki Parameter status read at 1 start up abnormal completion rRST Y6 Turns off start request signal at start up abnormal completion 5 PROGRAMMING X0 XOF Xi ME FROM H0 HOEO K4x400 1 Li i Xo XOF Xl ce Link ME FROM H680 KINO Kl data link 1 E status HO confirmation Mr M100 MO 1 Y90 No M100 M9036 oH 20 0300 1 CC Link LT 0300 200 1 side data iioi link status 0 0303 HOF Qi x confirmation 0303 1 M101 M101 M208 1 192 2 CC Link LT M209 side error Y93 2 confirmation M210 Peele ese 1 Control program p T a MCR 1 MCR NO 1 21 x22 M200 300 X22 X21 200 Mt Mt N315 P M9036 uov K4M300 0201 X0 XOF Xl HO HIEO 0200 K3 i H160 K4Y400 1 END 1 MELSEC A Re
39. 3 3 3 2 CC Link LT network wiring specifications 3 3 3 4 Concept of Remote Input Output sess ennemi tente te nnne nnne ente nanena enn 3 5 3 5 Remote I O Signals for CC Link Master Module eene 3 6 3 5 1 Remote I O signal list when 2 stations are occupied 3 6 3 5 2 Remote I O signal list when 4 stations are occupied sssseeeenenee 3 7 3 5 3 Remote I O signal list when 8 stations are occupied 4 occupied stations 2 modules 3 8 3 5 4 Details of remote signals eiecit inei diti thiet 3 9 3 6 Concept of the Number of Control Points Point Mode Setting for CC Link LT and Number of Occupied Stations Setting itor dte cede Deer dee ete pep epe Dn n epe 3 15 3 6 1 Setting number of occupied stations ssssssssssseeeeneenenneneeneenee nennen 3 15 3 6 2 Setting point mode 22 cece een eee tenet eee need ent d eee du dre doe eL e d ite e do e Lee dua dae e doe aedis 3 15 3 7 Remote Registers esee teo dote te pea a the dta entente eate ia 3 18 3 7 1 Assignment of remote registers sse nnnm nnns 3 18 A 6 A 6 3 7 2 Last station number setting to 2 4 and 8 occupied stations 4 occupied stations x 2 modules Address RW wn eene 3 20 3 7 3 Data link stop restart instructions common to 2 4 and 8 occupied stations 4 occupied stations
40. 3 8 b AJ65SBT CLB remote station output Calculation expression LS x 2 remote station input response time ms LS Link scan time refer to Section 3 8 Example When the CC Link master station sequence program scan time is 10ms the CC Link link scan time is 2 5ms the CC Link LT remote I O station input response time is 1 5ms the CC Link LT transmission speed is 2 5Mbps the number of stations is 28 and the point mode setting is the 4 point mode 1 For input CC Link side 10 2 5 2 15 ms CC Link LT side 22 46 x 28 x 0 4 0 54 ms 15 0 54 15 54 ms 2 For output CC Link side 10 2 5 X 3 17 5 ms CC Link LT side 22 46 X 28 X 0 4 X 2 1 08 ms 17 5 1 08 18 58 ms 3 SPECIFICATIONS MELSEC A 3 10 Automatic return time The automatic return time is the time taken for a module recovered from an error to automatically restart data link Calculation formula 37401 A B C LS us A Constant B Constant C Constant LS Link scan time Refer to Section 3 8 zaw 3008xN 4 point mode 19 2 1 6 x N 76 8 6 4 N 307 69 25 64 x N C 8 point mode 19 2 3 2 N 76 8 12 8 307 69 51 28 16 point mode 19 2 6 4 x 76 8 25 6 307 69 102 56 x N Last station number 4 PROCEDURE UP TO DATA LINK MELSEC A 4 PROCEDURE UP TO DATA LINK This chapter provides the procedure from AJ65
41. 303 HOF 91 y 0303 NI Mt01 1 M101 0300 8 92 x 0300 9 93 0300 1 94 2 eS ee ee Control program m cece et Nt 1 NCR 1 21 X22 D300 0 1 0201 0 gt X22 X21 D300 0 r r TEND MELSEC A Data link status read AJ65SBT CLB data link normal AJ65SBT CLB data link abnormal Remote station connection error occurrence confirmation 1 Control starts when remote station connection status is normal Data link error occurrence confirmation All station fault occurrence confirmation Remote error occurrence confirmation Data link stop instruction Data link restart instruction 5 PROGRAMMING MELSEC A 5 4 Program Example for Use of ACPU QCPU A Mode Dedicated Instructions The network parameters and auto refresh parameters are set using a sequence program 1 Program example Xo XOF DI wv 0 j Synchronous mode disable 1 Number of connected modules 1 Station data of AJOSSBT CLB Mv 201 2 remote device station 2 Network occupied stations Station No 1 parameter LEDA RLPA Dedicated instruction setting with lt dedicated 508 0 Head I O number of master instruction module RLPA 0 1 Parameter storage head evice LEDC M11 y Device that turns on one s
42. 6 0456 4 200 Operation status data read CC Link LT side data W201 ro 0469 HOF 1 5 Remote station connection error link status 5 occurrence confirmation confirmation gt 0450 WF M 101 Control starts when remote station D connection status is normal Nt M101 M208 j Data link error occurrence k_y ee niece confirmation Lin Side eor Lm C93 All station fault occurrence confirmation confirmation E Y94 j Remote error occurrence potter 4 confirmation 1 Control program sce N TERN 4 MCR 1 x21 X22 200 r s 300 gt Data link stop instruction X22 x21 M200 315 2 Data link restart instruction 9036 K4N300 0201 Data link stop restart instruction write n 1 5 PROGRAMMING MELSEC A 5 5 Program Example for Use of ACPU QCPU A Mode FROM TO Instructions The network parameters are set using a Sequence program 1 Program example XOF 4 PLS N20 M20 m uov Kl Do Number of connected modules 1 K3 DI Number of retries 3 times KI D2 Number of modules that return to system automatically 1 Network parameter 10 1 00 K3 Write to master station setting FMOV 03 Operation specified when CPU becomes faulty Continue HO 6 03 Write to master station M20 _ Station data of AJ65SBT CLB MOV H
43. IFICATION MELSEC A 3 Remote I O signal list for 16 point mode setting a The following table lists the I O signals for 2 occupied station setting Remote input RX of Remote input X of CC Link LT Remote input x of CC LinkkT _ ___ o cc 76 514 2 110 RX n 2 F to RX n 2 0 Station number 3 RX n 3 F to RX n 3 0 Use prohibited CC Link 7 6 5 4 2 1 0 Station number 1 to to RY n 2 F to RY n 2 0 Station number 3 RY n 3 F to RY n 3 0 Use prohibited b The following table lists the I O signals for 4 occupied station setting cotink 7 5 4 2 Remote output RY of Station number 1 PECIFICATION MELSEC A c The following table lists the I O signals for 8 occupied station 4 occupied stations 2 modules setting CC Link 7 6 5 4 211 RX n 7 F to RX n 7 O Use prohibited RX n 8 F to RX n 8 0 Station number 8 to to RX n E F to RX n E O Station number 14 RX n F F to RX n F 0 Use prohibited Remote input RY of Remote input Y of CC Link LT CC Link 1 10 9 81716 151413121110 4 Functions of remote I O signals Signal Name Turns on when a remote I O error occurs on CC Link LT side or when all RX n 3 A 1 Error status flag stations or remote stations become faulty Automatically tu
44. MITSUBISHI CC Link CC Link LT Bridge Module Type AJ65SBT CLB User s Manual Mitsubishi Programmable Controller e SAFETY PRECAUTIONS e Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly The precautions given in this manual are concerned with this product For the safety precautions of the programmable controller system please read the user s manual of the CPU module to use In this manual the safety precautions are classified into two levels INWARNING and CAUTION Indicates that incorrect handling may cause hazardous conditions N WARNING resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions NCAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under NCAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference N N 2 2 i i oM Design Precautions NWARNING e When a communication error has occurred in data link
45. NA 080362E F Manuals Compliance with the EMC Directive and Low Voltage Directive Generic Terms and Abbreviations Section 2 2 3 7 1 3 8 1 3 9 4 5 2 4 6 4 7 1 6 2 6 6 6 Sep 2011 SH NA 080362E G Addition CONDITIONS OF USE FOR THE PRODUCT Section 3 10 Correction PLC was changed to programmable controller SAFETY PRECAUTIONS MANUALS COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES GENERIC TERMS AND ABBREVIATIONS Section 2 4 3 1 3 2 4 2 1 4 3 4 5 1 4 6 1 4 7 5 2 Appendix 1 WARRANTY Jun 2012 SH NA 080362E H Correction MANUALS COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 2 4 3 1 4 6 1 6 4 6 5 2 6 6 1 to 6 6 8 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property Japanese Manual Version SH 080361 H rights which may occur as a result of using the contents noted in this manual 2002 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC A series programmable controllers Before using this product please read this manual carefully and develop familiarity with the functions and performance of the MELSEC A series programmable controller to handle the product correctly CONTENTS SAFETY FRECAU TIONS
46. R turns on 2 CC Link LT side operation check When data link is normal L RUN turns on When data link is abnormal L ERR turns on When switch setting is outside range ERR turns on Confirm the connection status of each module Check the remote station connection data 4 Perform CC Link CC Link LT diagnostics to make operation check Programming 1 If the station number of a CC Link LT remote station is duplicated the station may malfunction false input output 2 Depending on the combination of the point mode setting and the number of I O points for the CC Link LT remote station used multiple station numbers may be assigned Carefully check if the station number of the remote station of 8 or more I O points is not duplicated with the number of the next station 3 When any of the operation setting switches of the AJ65SBT CLB or the CC Link LT remote station has been changed with the system power ON be sure to turn OFF and then ON the power of the entire CC Link LT system 4 PROCEDURE UP TO DATA LINK MELSEC A 4 2 Mounting and Installation 4 2 1 Handling precautions This section explains the precautions for handling the AJ65SBT CLB Do not touch the terminals while the module is energized Doing so may cause malfunctions Be careful not to let foreign matter such as dust or wire chips get inside the module This may cause a fire failure or malfunctions Do
47. SBT CLB mounting to data link start 4 1 Procedure Up to Data Link The following flowchart indicates the procedure to start the data link of the system using the AJ65SBT CLB Start Mount the AJ65SBT CLB to the control panel or device f Refer to Section 4 2 Set the switches etc of the AJ65SBT CLB 1 CC Link side Station number Transmission speed Number of occupied stations 2 CC Link LT side Point mode setting Transmission speed Self loopback test setting RENI Refer to Section 4 3 Connect the modules on the CC Link LT side with dedicated flat cables Connect terminating resistors to the ends of the trunk line Connect the dedicated power supply or power supply adaptor of CC Link LT Check prior to power on Confirm the power supply voltage 24V DC to be input to the power supply adaptor Check that the RUN STOP switch of the programmable controller CPU is in the STOP position Check for overlapping remote station numbers Power on CC Link LT Confirm that the PW LED of the AJ65SBT CLB turns on To the next page 4 PROCEDURE UP TO DATA LINK MELSEC A Continued from the previous page Power the CC Link side 4 Start data link the CC Link side Make operation checks with the LEDs 1 Check the CC Link side operation When data link is normal L RUN turns on When data link is abnormal L ER
48. The condition where the plug cover is tilted as shown in Wrong example or protrudes from the plug surface 0 2mm or more is an improper press fit condition Press the plug cover securely with pliers until it looks like Correct example condition illustrated on the left Wrong example Correct example 8 Check the press fit condition viewing from the top Viewing from the top check that there is no clearance between the plug body and plug cover Note Clearance may occur between the plug body and plug cover when the latches do not engage securely as shown in Wrong example Press the plug cover firmly with pliers until it looks like Correct example condition illustrated on the left 4 PROCEDURE UP TO DATA LINK MELSEC A 4 8 Wiring Check Check the wiring of the CC Link LT remote I O stations and external devices Wiring check example Master station to 1 AJ65SBT CLB Station No 1 2 occupied stations 4 point mode CL2X8 D1B2 CL2Y8 TP1B2 Input module Output module Station No 1 2 Station No 3 2 occupied stations occupied stations Power supply adaptor 1 When making auto refresh After network parameter setting set Remote input RX refresh device to X400 and Remote output refresh device to 400 a
49. ads RX00 to RX3F into X400 to X43F Data link status read AJ65SBT CLB data link normal AJ65SBT CLB data link abnormal Reads RWr0 to RWr4 into D300 to D304 Operation status data read Remote station connection error occurrence confirmation Control starts when remote station connection status is normal Data link error occurrence confirmation All station fault occurrence confirmation Remote I O error occurrence confirmation Data link stop instruction Data link restart instruction Data link stop restart instruction write Writes D200 to D202 into RWwO to RWw2 Writes Y400 to Y43F into RYOO to RY3F TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 TROUBLESHOOTING This chapter explains troubleshooting 6 1 Station Status at Error Occurrence The following table indicates the station status at error occurrence CC Link Master Station CC Link LT Remote I O Station Error Condition Input RX Input Output When a communication error occurs between the CC Link master station Clear hold 1 Continue Continue Clear hold 2 and AJ65SBT CLB When a communication error occurs between the AJ65SBT CLB and Clear Continue Continue Clear hold 2 CC Link LT remote I O station 1 Depending on the switch setting of the CC Link master station 2 Depending on the switch setting of the CC Link LT remote I O station 6 TROUBLESHOOTING 6 2 Troubleshooting Flow MELSEC A This section explains error d
50. air term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice SH NA 080362E H CC Link CC Link LT Bridge Module Type AJ65SBT CLB User s Manual MODEL AJ65SBT CLB U SY E MODEL MODE 13JR63 SH NA 080362E H 1206 MEE A MITSUBISHI
51. airs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous rep
52. ange of the AJ65SBT of the AJ6E5SBT YES Please consult your local Mitsubishi representative C Complete 1 Check for a short reversed connection wire breakage insulation displacement status terminating resistors overall distance drop line distance overall drop line length maximum drop line length and peripheral environment noise etc 2 Note the following Any of 0 to 9 should be in the units digit The switch should not be mistaken for the output hold setting switch or response speed setting switch 3 All station numbers occupied by the host module should be within the controllable range of the AJ65SBT CLB Refer to Section 3 6 2 4 When the station number setting of the remote I O station has been changed power the whole system off then on TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 6 6 Troubleshooting when the L ERR LED of the CC Link LT remote I O station has turned on is flickering For troubleshooting of the remote device station refer to the user s manual for your remote device station The L ERR LED of the CC Link LT remote I O station turned on is flickering YES Changed Has any setting switch setting been changed after power on Return to the previous setting NO Not changed YES With problem Correct the wiring of the communication cables Are there any pro
53. b10 bo b8 oz be b5 ba b3 b2 bt vo 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SS EE 28 27 26 25 24 23 22 21 20 19 18 17 0 Remote station not connected 1 Remote station connected 3 When 8 stations 4 occupied stations 2 modules are occupied first module 1 to 32 stations second module 33 to 56 stations Address b15 bia b13 b12 b bio bo b8 br be b5 ba b3 b2 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 Rr 46 45 44 43 2 1 40 7 5 55 34 56 55 54 53 52 51 50 49 0 Remote station not connected 1 Remote station connected 3 SPECIFICATIONS MELSEC A 3 7 9 Setting data 2 occupied stations Address RWm 4 common to 4 and 8 occupied stations 4 occupied stations 2 modules Address RWrn 7 The setting statuses of the switches for occupied station number setting transmission speed setting point mode setting test mode and data link last station number are stored e When 2 stations are occupied the setting data of CC Link LT are stored into RWrn 4 e When 4 or 8 stations 4 occupied stations x 2 modules are occupied the setting data of CC Link LT are stored into RWrn 7 Setting statuses of the CC Link side switches SW1 SW2 for operation setting Number of occupied bO to b1 00 2 occupied stations
54. b2 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 s 56 55 54 53 52 51 50 49 0 No remote I O error occurred 1 Remote error occurred PECIFICATION MELSEC A 3 7 8 Data of remote station connection 2 occupied stations Address RWrn 3 common to 4 and 8 occupied stations 4 occupied stations 2 modules Address RWrn 5 RWrn 6 The CC Link LT remote stations connected on the line are detected and the connection statuses of the remote stations are stored Note that if any remote station is disconnected from the system the corresponding bit does not turn off turn to 0 after the connections of the CC Link LT remote stations have been detected e When 2 stations are occupied the data of remote station connection of CC Link LT is stored into RWrn 3 e When 4 or 8 stations 4 occupied stations 2 modules are occupied the data of remote station connection of CC Link LT is stored into RWrn 5 RWrn 6 1 When 2 stations are occupied Address b15 bra b13 b12 ott bro bo bs bz we b5 ba os b2 bi vo RWm43 Station Station Station Station Station Station Station Station Station Station Station Station 12 11 10 9 8 7 6 5 4 3 2 1 0 Remote station not connected 1 Remote station connected 2 When 4 stations are occupied Address 615 b14 b13 b12 b
55. blems on the line NO Without problem Please consult your local Mitsubishi representative Complete 1 Check for a short reversed connection wire breakage insulation displacement status terminating resistors overall distance drop line distance overall drop line length maximum drop line length and peripheral environment noise etc TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 6 7 Troubleshooting when input cannot be imported from the CC Link LT remote I O station For troubleshooting of the remote device station refer to the user s manual for your remote device station Input cannot be imported from the CC Link LT remote I O station Is the input recognized by the AJ65SBT CLB Refer to Section 3 7 8 YES With problem Correct the wiring of the communication cables Are there any problems on the line NO Without problem Please consult your local Mitsubishi representative Is the external wiring normal Is the input LED on Correct the external wiring gt gt Please consult your local Mitsubishi representative Review the program gt parameters and or wiring NO Not overlapping Is the wiring check correct Refer to Section 4 8 NO Are the station Please consult your local numbers overlapping Mitsubishi representa
56. can at completion 2 FROM H668 03 Parameter status read at V abnormal completion 5 PROGRAMMING Auto refresh parameter setting with dedicated instruction RRPA uov WOV uov MOV MOV uov MOV gt MOV MOV WOV MOV 400 K64 H K200 K264 Ho H4 512 H8 K512 LEDA SUB LEDC 00 02 03 04 05 06 07 09 MELSEC A Setting of RX head number Setting of X Setting of X400 Setting of 64 points Setting of RY head number Setting of Y Setting of Y400 Setting of 64 points Setting of RW head number Setting of D Setting of D200 Setting of 264 points Setting of SB head number Setting of B Setting of BO Setting of 512 points Setting of SW head number Setting of W Setting of WO Setting of 512 points Dedicated instruction RRPA Head number of master module Parameter storage head device 5 PROGRAMMING MELSEC A X0 XOF NOV 80 KINO Data link status read CC Link i side data M wc AJ6SSBT CLB data link normal link status confirmation Ho Y90 AJ65SBT CLB data link abnormal NOT M00 M903
57. ce specified for auto refresh the functions of the AJ65SBT CLB cannot be guaranteed PECIFICATION MELSEC A 3 5 3 Remote I O signal list when 8 stations are occupied 4 occupied stations 2 modules Out of 256 points 32 points are used as a system area When 8 stations 4 occupied stations 2 modules are occupied two 4 station occupying modules are placed in series Signal Direction AJOo5SBT CLB Master module Signal Direction Master module gt AJ65SBT CLB Remote input RX Remote output RY Used by CC Link LT remote Used by CC Link LT remote Use prohibited RX n 7 A Error status flag Remote READY Use prohibited Use prohibited Used by CC Link LT remote Used by CC Link LT remote RX n F O to Use prohibited RX n F 9 RY n FJO RX n F B to Use prohibited RX n F C RY n F F RX n F D Use prohibited RX n F E RX n F F e The prohibited devices are used by the system and therefore cannot be used by the user If data is written to the buffer memory area corresponding to the prohibited device or to the device specified for auto refresh the functions of the AJ65SBT CLB cannot be guaranteed e Set the station data as two modules that occupy four remote device stations e The same data is stored into RXn 7A RXn 7B and RXn FA RXn FB PECIFICATION MELSEC A 3 5 4 Details of remote I O signals This section explains the assignment and functions of the CC Link remote inputs outputs
58. d connection wire breakage insulation displacement status terminating resistors overall distance drop line distance overall drop line length maximum drop line length and peripheral environment noise etc 6 TROUBLESHOOTING MELSEC A 6 7 CC Link CC Link LT Diagnostics Using GX Developer After connecting all the modules with connection cables check the status of each module to see if data link can be performed Data link can also be performed when the master module is mounted on the remote station of MELSECNET H 1 Line Monitor Host station The data link status etc of the AJ65SBT CLB are monitored a Operation procedure Choose Diagnostics CC Link CC link LT diagnostics 1 In Module Setting box select CC Link 2 In the Module No or I O Address box specify the master module connected with the AJ65SBT CLB for which Line Monitor will be executed 3 Check the CC Link Bridge check box At this time the station number of the AJ65SBT CLB is searched for 4 In the Station box select the station number of the AJ65SBT CLB for which Line Monitor will be executed 5 Click the Start Monitoring button CC Link 7 CC Link LT Diagnostics Line Monitor Host station Module Setting T Host Station Master Station Data Link Status Data linking 5 Module No 1 7 Action Status C p etats Barer m F CCL
59. del Name Output Station No Model Name Output X ajo N A mn F X hy 2 APPX 2 APPENDICES MELSEC A Appendix 2 2 Assignment Sheet for 8 Point Mode Setting Assignment Sheet for 8 Point Mode Setting Station No Model Name Output Station No Model Name Output lt lt o N aja o m m m 2 o c 5 o lt N aja o0 m Jo m m 2 o L 6l 9 ee 6l 7 N aja o m o m gt o 3 APPENDICES MELSEC A Appendix 2 3 Assignment Sheet for 16 Point Mode Setting Assignment Sheet for 16 Point Mode Setting Station No Model Name Output Station No Model Name Output lt o wv 2 m m rm fo 4 APPX 4 INDEX A Applicable 2 2 Assignment of remote registers 3 18 C Checking the Module Status 6 19 Connecting Modules by CC Link LT Side Cables 4 8 D Data Link Processing Time 3 26 Data Link stop restart instructions 3 20 Data of faulty 3 22 Data of operating statuses
60. e ee 8 4 to 150Hz ER msg Y Z directions 3502 and vibration IEC61312 Unde 5to84Hz me Storage ambient humidity continuous 2 8 4 to 150Hz 4 9m s vibration Shock resistance Compliant with JIS B 3502 and IEC 61131 2 147 m s 3 times each in 3 directions X Y Z No corrosive gases atmosphere Operating altitude to 2000m Installation location Inside a control panel Overvoltage ll or less category 1 Pollution degree 2 2 max 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 3 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi representative PECIFICATION MELSEC A 3 2 Performance Specifications The following table pro
61. e g in a case where a VCTF cable is used for the trunk line and dedicated flat cables for drop lines each of 24 cable flexible cable DA DB and 24G printed on the dedicated flat cable 24 Red must match the color of the VCTF or high flexible cable as shown in the right table Black Split the dedicated flat cable into discrete 24V DA DB and 246 cables Green 4 PROCEDURE UP TO DATA LINK MELSEC A 5 2 When using a connector for T branching After removing the sheath 7cm or more make a T branch wiring with a connector in the same way as the T branch method for the dedicated flat cable VCTF cable High flexible cable Trunk line VCTF cable 3 High flexible cable Drop line Connector for VCTF cable High flexible cable Connector for VCTF cable High flexible cable c T Branching procedure Trunk line Dedicated flat cable Drop line VCTF cable High flexible cable 6 Make a T branch wiring with the connector in the same way as the T branch method for the dedicated flat cable Dedicated flat cable Trunk line VCTF cable 39 High flexible cable Drop line Connector for dedicated flat cable Connector for VCTF cable High flexible cable d Processing procedure for VCTF cable High flexible cable connector Connecting terminating resistor 7 Cut off the 2 portions of the covers 8 Place the cover at the poi
62. ecifications station to station distance overall cable distance maximum transmission distance etc of CC Link refer to the user s manual of the 2 master module Refer to Section 3 3 for the wiring specifications Master station CC Link LT side Remote station Remote station Table 2 1 Network Wiring Specifications Remote station Remote I O station Intelligent Power General supply power adapter supply Transmission speed 25 mops 625kbps O E EE length between terminating resistors T branch interval Not limited Max length of drop line ES SEI cable length for one branch line Overall length of drop lines Total length of all drop lines T branch connection Master station gt Interval length of T branch Length of trunk line Drop line not included Remote station station station station Remote Remote Remote Remote Terminating station resistor Remote station Distance Remote station between stations Remote T station Xi Remote station _ Remote station Trunk line Drop line 1 The length of the drop line includes the length of 2 The max length of drop line and overall length of drop lines include the length of 2 x3 Refer to Section 4 5 4 for the terminating resistor mounting meth
63. efinitions by phenomenon Error occurrence The ERR LED of the CC Link master station is flickering The PW LED of the AJ65SBT CLB has turned off The CC Link side L RUN LED of the AJ65SBT CLB has turned off The CC Link side L ERR LED of the AJ65SBT CLB is flickering The CC Link LT side L RUN LED of the AJ65SBT CLB has turned off The CC Link LT side L ERR LED of the AJ65SBT CLB has turned on is flickering The CC Link LT side ERR LED of the AJ65SBT CLB has turned on is flickering The PW LED of the CC Link LT remote station has turned off The L RUN LED of the CC Link LT remote I O station has turned off The L ERR LED of the CC Link LT remote I O station has turned on is flickering Input cannot be imported from the CC Link LT remote I O station Refer to the flowchart in Section 6 3 Troubleshooting when the ERR LED of the CC Link master station is flickering Refer to the flowchart in Section 6 4 Troubleshooting when the PW LED of the AJ65SBT CLB has turned off Refer to the flowchart in Section 6 5 1 Troubleshooting when the CC Link side L RUN LED of the AJ65SBT CLB has turned off Refer to the flowchart in Section 6 5 2 Troubleshooting when the CC Link side L ERR LED of the AJ65SBT CLB is flickering Refer to the flowchart in Section 6 6 1 Troubleshooting when the CC Link
64. er station L AJ65SBT CLB controller CPU Station No 1 Device X Address Remote input RX Remote input RX Input X400 to X40F RX00 to RXOF RX00 to RXOF X410 to X41F RX10 to RX1F X420 to X42F RX20 to RX2F X430 to X43F RX30 to RX3F CL2Y8 TP1C2V Station No 3 Device Y Address Remote output RY Remote output RY Output Y400 to Y40F 160 RYOO to RYOF RY00 to RYOF Y410 to Y41F RY10 to RY1F RY10 to RY1F Y420 to Y42F 162H RY20 to RY2F RY20 to RY2F Y430 to Y43F 163 RY30 to ee RY30 to RY3F Device D Remote register RWw Remote register RWw D200 RWw0 Last station D201 RWw1 epe Mm D202 RWw2 5797 199 D203 RWws3 Use prohibited D204 RWw4 Use prohibited D205 RWw5 Use prohibited D206 RWw 6 Use prohibited D207 RWw7 Use prohibited Device D Remote register RWr Remote register RWr D300 RWrO TR statuses D301 RW faulty station D302 RWr2 Remote error D303 RWS station connection D304 RWr4 Setting data D305 RWr5 Use prohibited D306 RWr6 Use prohibited D307 RWr7 Use prohibited In the program example created with the instruction auto refresh parameter setting the ACPU QCPU A mode RWr0 RWr7 are assigned to D456 to D463 Depending on the CPU module the devices used in the program examples of this chapter may be unusable For the valid ranges of the devices refer to the users
65. er supply to CC Link LT system At least one dedicated power supply or power supply adapter is required for a system RX Remote input for CC Link Information input in bit unit from the remote station to the master station Represented as RX Remote output for CC Link Information output in bit unit from the master station to the remote station Represented as RY Remote register Write area for CC Link Information output in 16 bit unit from the master station to the remote device station Represented as RWw PRODUCT LIST Remote register Read area for CC Link Information input in 16 bit unit from the remote device station to the master station Represented as RWr This product consists of the following Product Name Quantity AJ65SBT CLB AJ65SBT CLB CC Link CC Link LT Bridge Module 1 OVERVIEW MELSEC A 1 OVERVIEW This manual provides the specifications part names setting etc of the AJ65SBT CLB CC Link CC Link LT bridge module hereafter referred to as the AJ65SBT CLB that is designated to be used as a remote device station in a CC Link system 1 1 Overview The AJ65SBT CLB includes the bridge function to establish a connection between CC Link and CC Link LT Using the AJ65SBT CLB connects the remote I O of CC Link LT to a CC Link system Any of the A series QnA series and Q series can be used to configure a system realizing a compact wire saving system
66. etting correct YES Y Set the transmission speed The corresponding correctly module failure v Power on again press the reset switch Is the communication cable wired correctly Y Wire the communication cable correctly The corresponding module failure Transmission speed setting switch Is the Station number switch correctly set not overlapping with other stations Power on press the reset The corresponding module switch failure Station number Switch Are the station number switches set correctly not overlapping with other stations corresponding module Power on press the reset failure Station number switch switch Complete 1 Check for a short reversed connection wire breakage terminating resistor FG connection overall distance and station to station distance TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 4 Troubleshooting when the PW LED of the AJ65SBT CLB has Turned Off PW LED of the AJ65SBT CLB turns off Is power supplied Supply power Is supply voltage within specified range Make supply voltage within control range Please consult your local Mitsubishi representative END 1 Check for short circuit inverse connection cable break or excessive pressure to a cable 2 Measure the voltage using the check terminals of the terminating resistors Check
67. h connector A6CON TR11 With terminating resistor 1100 plug with terminating resistor one piece AGCON TR11N With terminating resistor 1100 built in type x1 Mitsubishi s AGCON L5P includes 10 plugs 2 Once insulation displaced the one touch connector plugs cannot be reused 3 Mitsubishi s AGCON LJ5P includes 5 plugs e As following table indicates the optional plugs connectors are compatible with the connectors for this module Connector for this Module Optional Parts One touch connector plug for communication One touch connector for Online connector for communication communication One touch connector plug with terminating resistor e Cables connectors and terminating resistors on the CC Link LT side For inquiries about the cables connectors and or terminating resistors on the CC Link LT side access the home page of the CC Link Partner Association on the Internet at http www cc link org PECIFICATION MELSEC A 3 SPECIFICATIONS This chapter provides the specifications of the AJ65SBT CLB 3 1 General Specifications Table 3 1 General specifications Specifications Operating ambient 0 to 55 C temperature Storage ambient 25 to 75 C temperature Operating ambient humidity 5 to 95 RH non condensing Constant Half Frequency Sweep count EE RS Compliant Under 5 84 to 8 4Hz 10 times each in with JIS B intermittent Vibration resistanc
68. he QJ61CL 12 3 Connect terminating resistors to the both ends of the trunk line of CC Link LT Calculate the number of required connectors referring to the following example Example When using a dedicated flat cable as a trunk line and VCTF cables as drop lines 4 14 15 Remote Remote module module 18 Power Supply 5 20cm or less adapter Remo Module module with cable NS REM Remote Remote 24V DC module module Remote module Trunk line Dedicated flat cable a VCTF cable connector Commercially Bale available terminal Drop line Dedicated flat cable Dedicated flat cable connector Drop line VCTF cable Terminating resistor CL9 TERM The number of required connectors can be obtained as follows 1 Dedicated flat cable connectors No of L 19 2 VCTF cable connectors No of 8 3 Terminal blocks No of 4 Terminating resistors No of 4 PROCEDURE UP DATA LINK MELSEC A 4 5 1 How to connect dedicated flat cable connector This section explains the connection method of the connector for the dedicated flat cable 1 Components The components are as follows Component 1 Cover Component 2 Body Component 3 Dedicated flat cable Orange 4 PROCEDURE UP DATA LINK MELSEC A 2 Operating procedure The operating procedure is illustrated below
69. he module to fail or malfunction 1 Tighten the module mounting screws within the following ranges Tightening Torque Range Module mounting screw M4 screw 0 78 to 1 08N m FG terminal block terminal screw M3 screw 0 42 to 0 58N m 2 A protective film is attached on the module s surface for the purpose of scratch prevention during transportation Prior to use be sure to remove it 3 Mount a DIN rail while paying full attention to the following points a Applicable DIN rail model name compliant to IEC 60715 TH35 7 5Fe TH35 7 5A1 b DIN rail mounting screw interval The pitch of 200mm or less should be ensured for screwing 4 When mounting the AJ65SBT CLB to a DIN rail push the centerline of the DIN rail hook at the module bottom with your finger until it clicks 4 3 4 PROCEDURE UP TO DATA LINK MELSEC A 4 3 Part Names and Settings This section explains the part names LED displays and setting methods of switch etc for the AJ65SBT CLB 1 Diagram 1 P OOO _ CC Link CC Link LT CC Link CC Link LT PW LRUN LERR L RUN L ERR ERR STATION NO _ BRATE NOS TST MODE BRATEINC i O O O z010 8 4 2 1 4 2 1 21 21 21 1234567891012 345678 MELSEG A JessBT cLB 2 D MITSUBISHI FG CC Link CC Link LT
70. he number of I O points of the remote station refer to the following table and set the number of occupied stations Station I O Points of AJ65SBT CLB AJ65SBT CLB 48 points or less 2 stations 49 to 112 points 4 point mode 8 stations 4 occupied stations 2 modules Since the default setting is the 8 point mode change it to the 4 point mode 113 to 224 points 3 6 2 Setting point mode This section explains the point mode setting and the application method for number of occupied stations setting 1 If the number of occupied stations is set the same the number of controllable remote stations changes depending on the point mode setting as the following table shows Number of Occupied 2 Occupied 4 Occupied 8 Occupied Stations Stations Setting Stations Stations 4 occupied stations 2 modules 4 point mode 12 stations 28 stations 56 stations Point mode x 7 setting 8 point mode 6 stations 14 stations 28 stations 16 point mode 3 stations 7 stations 14 stations 2 If the remote module is the same the number of occupied stations changes due to the point mode For example if a 16 point module is used the occupied station number changes from 4 occupied stations to 2 occupied stations to 1 occupied station when the point mode changes from the 4 point mode to the 8 point mode to the 16 point mode 3 15 3 15 3 SPECIFICATIONS 3 MELSEC A As the point mode it is recommended to use the 4 point mode
71. ink Bridge op Station No 1 E pr Einer stator _ Loop Test Network Test ai Line stati Loop Monitoring other station Sta Data Li Stop Data Link b Monitor items 1 Host Station Shows that the station being monitored is the AJ65SBT CLB The AJ65SBT CLB is displayed as the master station 2 Data Link Status Shows the data link status of the AJ65SBT CLB Start Data linking Data link start status Stop Data linking Data link stop status Initial comm incomplete Initial communication incomplete status 6 TROUBLESHOOTING 3 Action Status MELSEC A Shows the operating status of the AJ65SBT CLB Normal Data linking error All the station abnormality Remote I O error Station out of control range SW changed during operation Hardware error 2 Monitoring Other Station Data links of all stations are normal There are one or more data link error stations All remote stations are abnormal There are one or more remote error stations A remote station is connected after the last refresh station Any switch position was changed during operation An error occurred during a self loopback test refer to Section 6 8 The data link statuses etc of the CC Link LT remote stations connected to the AJ65SBT CLB are monitored a Operation procedure Choose Diagnostics CC Link CC link LT diagnostics 1 In Module Setting box select CC Link
72. lf loopback test OFF Normal operation mode factory set setting switch Self loopback test mode Seti ing Setting Switches Points Value CC Link LT side TST Point mode setting Setting a value other than the above will result in a setting error The L ERR LED on the ICC Link LT side is lit Setting Setting Switches Value ransmission speed CC Link LT side EE 625 kbps OFF 2 5 Mbps Setting a value other than the above will result in a setting error The L ERR LED on the CC Link LT side is lit Transmission Speed 5 rail hook Used to mount the module to the DIN rail 6 FG terminal Ground terminal 4 4 Facing Direction of the Module Installation The AJ65SBT CLB can be mounted in any of six orientations with a DIN rail or module mounting screws There are no restrictions on the mounting orientations When installing When installing When installing to the side of the board on top of the board at the bottom of the board 4 7 4 7 4 PROCEDURE UP TO DATA LINK MELSEC A 4 5 Connecting Modules by CC Link LT Side Cables This section explains the connection method using the cables designed for CC Link LT 1 The cables can be connected regardless of the order of the station number 2 Be sure to set the QJ61CL 12 at the end of the trunk line The terminating resistor close to the QJ61CL 12 should be connected within 20 cm from t
73. n stations between stations Notimted limited Max no of connectable 8 modules modules per drop line Cable length between Length of trunk line 35 m 100 m 500 terminating resistors Length of lines not included T branch interval Not limited Max cable per branch Max length of drop line i ine Overall length of drop lines Total length of all drop lines Master Remote Remote Remote station station device station station Length of trunk line Drop line not included CC Link side CC Link LT side AJ65SBT CLB gt gt gt gt gt gt _ Interval length of T branch T branch connection X 3 dro 3 Terminating Remote Remote Remote Remote Remote Terminating resistor supply station station station station station resistor SS adapter Length Remote EM Remote drop station station line Distance between stations Sees runk li Remote A E Remote station station Drop line Remote station 1 The length of drop line includes the length of 2 The max length of drop line and overall length of drop lines include the length of 2 3 Refer to Section 4 5 4 for the terminating resistor mounting method PECIFICATION MELSEC A When connecting multiple lines with dedicated connectors to form o
74. nd module When 4 occupied stations and 16 point mode are selected in the above system Station 8 cannot be set When the 16 point mode has been set for 4 occupied stations only up to 7 stations can be set Set 8 occupied stations 4 occupied stations x 2 modules as shown above or change the point mode setting to the 4 point mode or 8 point mode 3 16 PECIFICATION L o n MELSEC A 4 The assignment of the I O numbers is explained below using the assignment sheet in the Appendices It is an example where the number of occupied stations is 2 and the point mode setting is the 4 point mode as shown in the configuration of the Section 3 Model Name Nation Model Name CL1X4 D1B2 N Ew CL2X8 D1B2 2 stations occupied BN elo CL1XY8 DT1B2 CL1Y4 T1B2 lt lt gt lt oo o cn NS Z CL1Y4 T1B2 2 CL1Y4 T1B2 XX Vi N N NIE ul Pd Pers 21 pe D 3 E 1 CL2X16 DIMIV 4 stations occupied TN D elu sto D ud i 5 PECIFICATION MELSEC A 3 7 Remote Registers The AJ65SBT CLB has the remote registers to make data communication with the master module This section explains the assignment and data structure of the remote registers of the AJ65SBT CLB 3 7 1 Assignment of remote registers The following tables indicate the assig
75. ne trunk line the number of connections must be 10 or less Line connection Master station 1 Terminating Remote Remote Terminating resistor station station resistor E Remote B Remote station station Remote Remote station station 3 SPECIFICATIONS MELSEC A 3 4 Concept of Remote Input Output This section explains the I O signals for the AJ65SBT CLB module Example The following provides an example of setting the AJ65SBT CLB to 2 occupied stations and 4 point mode station Station 1 Station 2 Station 3 1 station 2 stations 1 station occupied occupied occupied CC Link side tation 4 input 8 input points points CL1X4 D1B2 CL2X8 D1B2 tation tation 4 output points CL1Y4 T1B2 Station 4 2 output points CL1Y2 T1D2S CL2X16 D1M1V CC Link master station Remote input CC Link LT side Station 1 J RXOF to RXOO 4 station 22 777 1 4 points 1 station RXIFtoRX10 AJ65SBT CLB RX2F to RX20 2 8 points 2 stations Station 2 RX3F to RX30 2 station 48 points ee System area 1 station RX5F to 50 RX5F to RX50 depo SASi 16 points Station 3 to RX60 1 station E 1 station RX7F to RX70 Qe to S RX7FF to RX7FO v 2 4 stations Section 3 5 1 to Section 3 5 3 vg SS v Section 3 5 4 PECIFICATION MELSEC A 3 5 Remote Signal
76. ng switch setting been changed during operation Please consult your local v Mitsubishi representative Return the setting switch to the previous position Please consult your local Mitsubishi representative Complete 1 Check for a short reversed connection wire breakage terminating resistors FG connection overall distance and station to station distance TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 6 CC Link LT Side Troubleshooting 6 6 1 Troubleshooting when the CC Link LT side L RUN LED of the AJ65SBT CLB has turned off The CC Link LT side L RUN LED of the AJ65SBT CLB has turned off Is the NO test mode switch in the OFF position YES YES Is CC Link LT side L ERR on Check the troubleshooting when the CC Link LT side LERR LED of the AJ65SBT CLB has turned on is flickering Please consult your local Mitsubishi representative NO OFF Is Data link stop ON YES ON Please consult your local Mitsubishi representative v Turn on Data link restart C Complete 1 When Data link restart and stop are turned on simultaneously Data link stop has higher priority TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 6 2 Troubleshooting when the CC Link LT side L ERR LED of the AJ65SBT CLB has turned on is flickering
77. nment of the remote registers 1 RWw Remote Register Definition Initial value Last station number setting 0 Sec 3 7 2 Data link stop restart instructions 0 Sec 3 7 3 0 3 7 Error status flag clear Sec 3 7 4 RWwn 3 to Use prohibited RWwn F n Address assigned to the master station in station number setting 2 RWr a When 2 stations are occupied Remote Register Definition RWrn 5 to Use prohibited RWrn 7 n Address assigned to the master station in station number setting b When 4 stations are occupied Remote Register Definition Data of operating states Sec 3 7 5 RWrn 1 1 Data of faulty station Station number 1 to 28 Sec 3 7 6 RWrn 2 RWrn 3 Remote I O error data Station number 1 to 28 Sec 3 7 7 RWrn 4 RWrn 5 Data of remote station connection Sec 3 7 8 RWrn 6 Setting data Sec 3 7 9 RWrn 8 to Use prohibited RWrn F n Address assigned to the master station in station number setting 3 18 3 18 PECIFICATION MELSEC A When 8 stations 4 occupied stations 2 modules are occupied First module Remote Register Definition Data of operating statuses Sec 3 7 5 RWrn 1 Data of faulty station Station number 1 to 32 Sec 3 7 6 RWrn 2 RWrn 3 Remote error data Station number 1 to 32 Sec 3 7 7 RWrn 4 RWrn 5 Data of remote station connection Sec 3 7 8 Setigdata data Sec 379 3 7 9 RWrn 8 to Use
78. nt 9 Follow the step a 3 and 4 edge with nippers and remove the where the terminating resistor and execute press fitting edge is to be connected 4 PROCEDURE UP TO DATA LINK MELSEC A 3 Precautions for use of high flexible cables Wire the high flexible cable in a way to prevent from applying load to the high flexible cable connection even when the cable moves 4 5 3 Mixture of different kinds of cables This section describes mixture of different kinds of cables 1 Trunk line Mixture of different kinds of cables is not allowed 2 Drop line a Mixture of different kinds of cables is allowed b Using more than one kind of cables for the same drop line is not allowed See Fig 4 1 When using a module with cable e g CL1Y2 T1D25S however dissimilar cables can be connected if the dedicated flat cable of the module is 20cm long or less See Fig 4 2 Example EVE Remote Remote module module Remote Remote module module mew Trunk line VCTF cable Drop line Dedicated flat cable Drop line VCTF cable Fig 4 1 20cm or less Module with cable Remote module mem Trunk line VCTF cable Drop line Dedicated flat cable Drop line VCTF cable Fig 4 2 4 PROCEDURE UP TO DATA LINK MELSEC A 3 System configuration example for using dedicated flat cable as trunk line AJ65SBT CLB 69169 Remote Remote GO 90
79. o 12 4 occupied stations Station 1 to 28 8 occupied stations 4 occupied stations X 2 modules Station 1 to 56 If the value of 0 or more than 56 is set a data link is performed with the number of stations within the setting range b14 b15 Empty Fixed at 0 HESSE 3 7 3 Data link stop restart instructions common to 2 4 and 8 occupied stations 4 occupied stations 2 modules Address RWwn 1 Data link stop and restart are controlled When a data link stop and a data link restart are requested simultaneously the data link stop has higher priority Initial value 0 Data link stop not requested Data link stop 1 Data link stop oe E ARRA b1 to b14 Empty FxedatO at 0 0 Data link restart not requested b15 Data link restart 1 Data link restart requested 3 7 4 Error status flag clear common to 2 4 and 8 occupied stations 4 occupied stations 2 modules Address RWwn 2 Error of station outside control range is cleared Initial value bO to b2 Empty Fixed at 0 Error of station 0 Clear not requested outside control range 1 Clear requested clear b4 to b15 Empty Fixed at 0 PECIFICATION nem MELSEC A 3 7 5 Data of operating statuses common to 2 4 and 8 occupied stations 4 occupied stations 2 modules Address RWrn The CC Link LT side operating status is stored 2 0 Data link stopped Data link status 1 Data link being executed 7 ese 0 Initial communication n
80. od 2 1 2 SYSTEM CONFIGURATION MELSEC A 1 The connection order of remote stations is not relevant to the station numbers 2 The remote station numbers are not necessarily consecutive Empty station number does not cause data link failure 2 2 Applicable System This section explains the applicable master modules and the precautions for system configuration 1 The following table indicates the applicable master modules fee ee Model Name The FX series can be used within the range of FXin FXinc 128 points 2 FX2nc 256 points in the whole system 2 2 1 Applicable software package To carry out CC Link CC link LT diagnostics GX Developer of Version 8 00A or later is required 2 SYSTEM CONFIGURATION SYS CONFIGU O MELSEC A 2 3 Precautions for System Configuration 1 Arrangement of AJ6E5SBT CLB a CC Link side The AJ65SBT CLB can be placed in any position as the remote device station of the CC Link system b CC Link LT side Since T branch connection can be made the AJ65SBT CLB can apparently be placed midway through the trunk line Note that the length of the trunk line is defined as the length between two terminating resistors Master Remote Remote Remote station station device station station CC Link side Zoonen Aa 2 AIGSSBI CLB gt scree sa sanen sc CC Link LT side Terminating resi
81. on Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Nov 2002 SH NA 080362E A FFirst printing Feb 2003 SH NA 080362E B Addition Section 2 2 1 6 7 Correction Section 2 1 2 3 3 3 2 3 6 2 4 1 4 5 2 Jun 2004 SH NA 080362E C Addition Section 4 5 2 4 5 3 Correction Section 2 4 3 2 4 1 4 5 4 5 4 4 7 6 8 Jan 2005 SH NA 080362E D Correction m SAFETY PRECAUTIONS Generic Terms and Abbreviations Section 1 1 1 2 2 1 2 2 2 3 3 2 4 1 4 2 1 6 2 6 6 4 to 6 6 8 6 7 6 8 Mar 2006 SH NA 080362E E Correction Compliance with the EMC Directive and Low Voltage Directive Section 2 3 3 3 2 3 4 5 May 2008 SH
82. onfirmation 1 Control program 1 epee ete J MCR 1 MCR 1 21 X22 D300 0 0201 0 J Data link stop instruction X22 X21 D300 0 D201 F gt Data link restart instruction END 5 PROGRAMMING MELSEC A 5 3 Program Example for Use of QnACPU The network parameters and auto refresh parameters are set using GX Developer 1 Parameter setting a Network parameter setting as Type All connect count Remote input Fi Remote output R Y Remote registerfE wr Remote register Rww Special relay SB Special register S W Retry count Wait master station No PLC down select Scan mode setting Delay information setting Station information setting Exclusive station Reserve invalid Intelligent buffer select word Station type count station select__ Send Receive Automatic Remote device station Exclusive station 2 setting b Automatic refresh parameter setting 000 Master station x40 Y40 030 Station information setting 5 5 s 4 3 gt synchronously Station information 5 PROGRAMMING CC Link side data link status confirmation CC Link LT side data link status confirmation CC Link LT side error confirmation 2 Program example XO XOF vov w80 KINO MO NC NO M100 1 NO 90 x 100 0300 1 0
83. ot completed b1 Initial communication status i MM 1 Initial communication completed b2tob7 Empty Fixed at 0 0 Data link normal Data link failure 1 One or more faulty station in data link identified 0 more normal data link station identified All stations failed i 1 All stations are faulty 0 No remote error b10 Remote error 1 One or more faulty remote I O station 0 No error Error of station outside control range 1 Remote station s set to the station number higher than the last of refresh range 0 Normal Point mode setting error 1 Point mode switch set outside valid range 0 No switching Switching during operation Rd 1 Switching identified ed 0 Normal b13 Transmission speed setting error 1 Transmission rate setting switch set outside valid range 0 Normal b15 Hardware failure 1 Failure identified by self loopback test PECIFICATION MELSEC A 3 7 6 Data of faulty station 2 occupied stations Address RWrn 1 common to 4 and 8 occupied stations 4 occupied stations 2 modules Address RWrn 1 RWrn 2 The data link statuses of the CC Link LT remote stations are stored e When 2 stations are occupied the data of faulty stations in the CC Link LT is stored into RWrn 1 e When 4 or 8 stations 4 occupied stations 2 modules are occupied the data of faulty stations in the CC Link LT is stored into RWrn 1 RWrn 2
84. plains the CC Link LT link scan time Link scan time LS LS a b XN us a Constant b Constant c Constant N Last station number 2 5 ups 625 i 156 m Apoti ee le pointmode 16 M n Link scan time 2 5Mbps when 8 stations 4 occupied stations 2 modules are occupied 2 5 Link scan time ms Number of 0 14 28 56 stations 3 SPECIFICATIONS MELSEC A 3 9 Transmission Delay Time Transmission delay time is indicated below e For input Indicates the time from when a signal is input to the remote station until the device X of the CPU turns on off e For output Indicates the time from when the device Y of the CPU turns on on until the output of the remote station turns on off The transmission delay time can be calculated by the following expression Transmission delay time CC Link side transmission delay time CC Link LT side transmission delay time 1 CC Link side transmission delay time This is the time taken until a signal is transmitted between the master station and remote I O station which is indicated in the user s manual of the master module Note that the response time of the remote I O station should be ignored 2 CC Link LT side transmission delay time a AJ65SBT CLB lt remote station input Calculation expression LS 4 remote station input response time ms LS Link scan time refer to Section
85. put Especially when the input response time is set to the high speed response type Remote I O module Power for module and i i external power supply for input Remote I O module Inside 5V DC Input Xn Externally powering off for input turns input Xn OFF after response time from ON to OFF of Input unit Externally powering off for input turns input Xn ON after response time from OFF to ON of input module 2 SYSTEM CONFIGURATION SYS CONFIGU O MELSEC A 2 Preventive measure against incorrect input Install wiring so that the power is supplied from the same power source to the power supply module stabilized power supply and external power supply for AC input AJ65SBT CLB Remote I O module Stabilized Power supply External power supply adapter supply Stabilized power power supply 24VDC TORINDUL AJ65SBT CLB Remote I O module Stabilized Power supply power for input 2 SYSTEM CONFIGURATION SYS CONFIGU MELSEC A 2 4 Parts Sold Separately The plugs for AJ65SBT CLB are sold separately Please purchase them as necessary Mitsubishi model Part model name Color of Specifications name manufacturer the cover One touch communication line 6221030 connector plug for AGCON L5P 35505 6000 0 5 20 AWG communication BOM GF 3M shielded cable drain wire 1 2 0 5 20 Online connector for 35720 on B00 One touc
86. rns off upon recovery from the error Turns on during normal operation RX n 3 B 2 Remote READY Turns off in the CC Link LT side self loopback test mode or when a switch error occurs on a CC Link LT side 1 When 4 stations are occupied RX n 7 A When 8 stations are occupied RX n 7 A RX n F A 2 When 4 stations are occupied RX n 7 B When 8 stations are occupied RX n 7 B RX n F B PECIFICATION MELSEC A 3 6 Concept of the Number of Control Points Point Mode Setting for CC Link LT and Number of Occupied Stations Setting for CC Link This section explains the concept of the settings required for system configuration i e point mode setting and number of occupied stations setting The point mode setting sets the number of points that can be controlled for each occupied remote station in the CC Link LT The point mode has three different modes 4 point mode 8 point mode and 16 point mode If the number of occupied stations is the same the number of remote stations that can be controlled in the CC Link LT changes depending on the setting of the point mode Note that when connecting a remote device station to the CC Link LT system set the 16 point mode in the point mode setting for the CC Link LT 3 6 1 Setting number of occupied stations This section explains a simple setting method of the point mode setting and number of occupied stations setting As the point mode use the 4 point mode According to t
87. rt When X6 is on a data link start has been completed normally Using GX Developer choose Online Debug Device test set Y6 in the Device field of Bit device and click Forced ON b Checking the wiring of the input module and external device 1 2 3 Turn on the switch which corresponds to X400 of the external device connected to the input module of Station No 1 Using GX Developer choose Online Monitor Device batch set X400 in the Device field and click Monitor Start When X400 is on the connection of the input module and external device is normal c Checking the wiring of the output module and external device 1 2 4 9 Maintenance and Inspection Using GX Developer choose Online Debug Device test set Y408 in the Device field of Bit device and click Forced ON When the connection of the output module and external device is normal the lamp of the external device corresponding to Y408 turns on There are no special inspection items for the AJ6E5SBT CLB module but follow the inspection items described in the programmable controller CPU User s Manual so that the system always works in the best condition 4 PROCEDURE UP TO DATA LINK MELSEC A MEMO 5 PROGRAMMING MELSEC A 5 PROGRAMMING This chapter explains the programming of the AJ65SBT CLB When applying any of the program examples introduced in this chapter to the actual system verify the
88. s for CC Link Master Module This section explains the I O signals of the AJ65SBT CLB for the CC Link master module 3 5 1 Remote I O signal list when 2 stations are occupied Out of 64 points 16 points are used as a system area Signal Direction AJOo5SBT CLB master module Signal Direction Master module gt AJ65SBT CLB Remote input RX Remote output RY Used by CC Link LT remote Used by CC Link LT remote RX n 3 0 to Use prohibited RX n 3 9 RX n 3 A Error status flag RX n 3 B Remote READY Use prohibited RX n 3 C RX n 3 D m Use prohibited RX n 3 E RX n 3 F The prohibited devices are used by the system and therefore cannot be used by the user If data is written to the buffer memory area corresponding to the prohibited device or to the device specified for auto refresh the functions of the AJ65SBT CLB cannot be guaranteed PECIFICATION MELSEC A 3 5 2 Remote I O signal list when 4 stations are occupied Out of 128 points 16 points are used as a system area Signal Direction AJ65SBT CLB Master module Signal Direction Master module gt AJ65SBT CLB Remote input RX Remote output RY Used by CC Link LT remote Used by CC Link LT remote Use prohibited Error status flag Use prohibited RX n 7 F The prohibited devices are used by the system and therefore cannot be used by the user If data is written to the buffer memory area corresponding to the prohibited device or to the devi
89. sion cannot be guaranteed e Be sure to shut off all phases of the external power supply used by the system before installation or wiring Not doing so can cause the product to be damaged or malfunction e Individually ground the FG terminal of the programmable controller with a ground resistance of 1000 or less Not doing so can cause a malfunction e Tighten the terminal screws within the specified torque range Undertightening can cause short circuit or malfunction Overtightening can cause damage to the screw and or the module resulting in drop short circuit or malfunction e Make sure of the rated voltage and pin outs of the product for proper wiring Connecting power source of improper rated voltage or faulty wiring may cause a fire or failure e Ensure that no foreign matter such as chips and wire offcuts enter the product Foreign matter can cause a fire failure or malfunction Wiring Precautions NCAUTION e Always secure the communication cable connected to the product by running it in a conduit or clamping it Not doing so can cause damage to the product and or cable due to the dangling motion careless pulling etc of the cable or cause a malfunction due to a faulty connection of the cable e When disconnecting the communication cable connected to the product do not pull it by holding its cable part When disconnecting the cable with connector hold the connector of the product s connection part Disconnect the
90. stor i21 Length of trunk line Length of drop line Remote station Remote station Remote station Power Remote Remote supply station station adapter 2 gt Remote Remote station T station Length of drop line Distance between stations Trunk line H Remote Remote Station E station Drop line Remote station 1 The length of drop line includes the length of 2 The max length of drop line and overall length of drop lines include the length of 2 3 Refer to Section 4 5 4 for the terminating resistor mounting method 2 Number of CC Link LT side drop line branch stages In the CC Link LT system branch the drop line up to two stages The drop line cannot be branched to three or more stages Remote station Remote station Third drop line branch stage cannot be wired Remote Trunk line station Drop line 2 SYSTEM CONFIGURATION MELSEC A 3 Mounting condition for CC Link LT dedicated power supply or power supply adaptor The mounting conditions for a dedicated power supply or power supply adapter for the CC Link LT vary depending on the devices to be connected and the wiring length Refer to the User s Manual of the dedicated power supply or power supply adapter for the conditions Always connect the dedicated po
91. terminal 24G Check terminal 24V 6 TROUBLESHOOTING MELSEC A 6 5 CC Link Side Troubleshooting 6 5 1 Troubleshooting when the CC Link side L RUN LED of the AUJ65SBT CLB has turned off The CC Link side L RUN LED of the AJ65SBT CLB has turned off Is the SD LED of the master station on flickering Is the transmission NO speed setting correct Set the transmission speed Power on press the reset switch Is the communication cable wired correctly 1 NO Wire the communication cable correctly The corresponding module failure Transmission speed setting switch Are the station number switches set correctly not overlapping with other stations NO Set the station number correctly The corresponding module Power on press the reset switch switches failure Station number Complete 1 Check for a short reversed connection wire breakage terminating resistors FG connection overall distance and station to station distance TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 5 2 Troubleshooting when the CC Link side L ERR LED of the AJ65SBT CLB is flickering The CC Link side L ERR LED of the AJ65SBT CLB is flickering Not periodically Check how the LED is flickering Periodically communication cable wired correctly 1 Wire the communication cable correctly etti
92. terminal block connection cable after loosening the terminal block screws Pulling the cable connected to the product can cause a malfunction or damage to the product and or cable Starting and Maintenance Precautions NCAUTION e Do not touch pins while the product is energized Doing so may cause malfunctions Be sure to shut off all phases of the external power supply used by the system before cleaning e Do not disassemble or modify the product Doing so may cause failure malfunctions injury or fire e Do not drop the product or give it hard impact since its case is made of resin Doing so can damage the product Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the product to or from the panel Not doing so can cause the product to fail or malfunction e Mounting removing the terminal block is limited to 50 times after using a product IEC61131 2 compliant e Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions NCAUTION e When disposing of this product treat it as industrial waste e CONDITIONS OF USE FOR THE PRODUCT e 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if an
93. th iet ote eet sane eee ee dte ed A 1 CONDITIONS OF USE FOR THE PRODUCT sse A 4 enciende steam 5 INTRODUCTION m 6 MANUALES Gece ca eects EINE Ages ge Ae A 9 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES A 9 GENERIC TERMS AND ABBREVIATIONS eerie raiped ien Rerrera FRIERE EA 10 PRODUG ear 10 TT OVOrVIOW cc mice ottenere t qd 1 1 Urdu 1 2 2 1 Overall Conflg ration aces do e Eee b nO FU e ELO E DO EU Ee EU AXE ERRARE 2 1 2 2 Applicable System uetus atta Me alg ade ead 2 2 2 2 1 Applicable software package cccscceescceeeeeeeeceeeeaeeeeaeeecaceesaaeesaeescaeeesaceesaeeseaeeseaeeesiceeseaseeaeeeeaees 2 2 2 3 Precautions for System Configuration essssssssssseeeeeeeeee nennen nennen nennen nnns 2 3 2 4 Parts Sold Separately Metu aug tutu tei fene 2 7 341 General Specifications 2 55 nnd ene dete dite dile etr dile eben teli bets 3 1 3 2 Performance 4 3 2 3 3 Network Wiring 1 nennen nnne nnne nennen nnns 3 3 3 3 1 CC Link network wiring nennen 3
94. this time the station number of the AJ65SBT CLB is searched for 4 In the Station box select the station number of the AJ65SBT CLB on which Loop Test will be executed 5 Click the Start Monitoring button 6 Click the Loop Test button 7 Click the Execute Test button Loop test x Operation state of all stations E Normal El Illegal mE Reserved Invalid Unused 2 3 EE EE Loop test Target station All stations 1 12 C Selected station fi Close TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 1 In the CC Link LT Reserved and Invalid stations are not displayed 2 If the station number is duplicated the operating status may be displayed in white Check the station number and the number of occupied stations for the CC Link LT remote station displayed in white and make the correct setting to eliminate the duplication 6 8 Checking the Module Status Self loopback Test Check whether the individual module will operate normally or not Execute the test in the following procedure Connect the CC Link LT side cable and supply 24V DC from the dedicated power supply or power supply adapter Check prior to power on Confirm the input power supply voltage Set the operation setting switch CC Link LT side SW3 of the AJ65SBT CLB to ON to select the test mode Power on End LED Displays
95. tion cables Complete 1 Check for a short reversed connection wire breakage mixed cables terminating resistors overall distance drop line distance overall drop line length maximum drop line length and peripheral environment Please consult your local Mitsubishi representative 6 TROUBLESHOOTING MELSEC A 6 6 3 Troubleshooting when the CC Link LT side ERR LED of the AJ65SBT CLB has turned on is flickering Flickering The CC Link LT side ERR LED of the AJ65SBT CLB has turned on is flickering Is the LED Has any setting switch setting been changed during operation YES Changed NO Not changed flickering or on NO LT side point mode switch of the AJ65SBT CLB set correctly y Correct the CC Link LT side point mode setting of the AJ65SBT CLB YES Correct the CC Link LT side transmission speed setting of the AJ65SBT CLB v v Power off then on again Power off then on again Return the setting switch to the previous position Please consult your local Mitsubishi representative Complete TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 6 4 Troubleshooting when the PW LED of the CC Link LT remote station has turned off For troubleshooting of the remote device station refer to the user s manual for
96. tive YES Overlapping Correct the overlapping station numbers Complete 1 Check for a short reversed connection wire breakage insulation displacement status terminating resistors overall distance drop line distance overall drop line length maximum drop line length and peripheral environment noise etc 2 When the station number setting of the remote station has been changed power the whole system off then on 6 TROUBLESHOOTING MELSEC A 6 6 8 Troubleshooting when output cannot be provided from the CC Link LT remote I O station For troubleshooting of the remote device station refer to the user s manual for your remote device station Output cannot be provided from the CC Link LT remote station YES With problem Correct the wiring of the communication cables Is the output recognized by the AJ65SBT CLB Refer to Section 3 7 8 Are there any problems on the line NO Without problem Please consult your local Mitsubishi representative Is the wiring check correct Section 4 8 Is the output LED on Is the external wiring normal Correct the external wiring Review the program parameters and or wiring Please consult your local Mitsubishi representative C Complete 3 1 Check for a short reverse
97. tored For the error definition refer to the manual of the corresponding CC Link LT remote station e When 2 stations are occupied the remote I O errors of CC Link LT are stored into RWrn 2 e When 4 or 8 stations 4 occupied stations 2 modules are occupied the remote errors of CC Link LT are stored into RWrn 3 RWrn44 1 When 2 stations are occupied Address b15 b14 bis b12 btt bio bo bs bz bo bs ba bs b2 bi to RWm42 Station Station Station Station Station Station Station Station Station Station Station Station 12 11 10 9 8 7 6 5 4 3 2 1 0 No remote I O error occurred 1 Remote error occurred 2 When 4 stations are occupied Address b15 b14 b13 b12 b11 bro bo ba bz b b5 ba b3 b2 bt vo RWm43 Station Station Station Station Station Station Station Station Station Station Station Station Station Station Station Station 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 RWm 4 Station Station Station Station Station Station Station Station Station Station Station Station 28 27 26 25 24 23 22 21 20 19 18 17 0 No remote I O error occurred 1 Remote I O error occurred 3 When 8 stations 4 occupied stations 2 modules are occupied first module 1 to 32 stations second module 33 to 56 stations Address b15 b14 b13 b12 b brio bo bs br be b ba b3
98. torque range 0 78 to 1 08N m DIN rail can also be used for mounting Module mounting direction on No restrictions on mounting directions EISE ve upon ED 1 Performance of the CC Link LT cannot be guaranteed for use of cables other than the dedicated flat cables VCTF cables and high flexible cables 2 Supplied by the dedicated power supply or power supply adaptor of CC Link LT 3 For VCTF cable specifications see Table 3 3 4 Use the dedicated flat cables and high flexible cables accredited by the CC Link Partner Association Refer to Section 2 4 2 stations CC Link side N N specifications o H e O Communication specifications 3 2 3 2 PECIFICATION MELSEC A Table 3 3 VCTF cable specifications Extract from JIS C 3306 Conductor Conductor Insulator Sheath No of cores Nominal cross Composition Outside resistance thickness thickness sectional area No of wires wire diameter diameter 20 Vinyl cabtyre 25 1 0 75mm 30 0 18mm 1 1mm 0 6mm 1 0mm Round cord O km 3 3 Network Wiring Specifications 3 3 1 CC Link network wiring specifications For the network wiring specifications of CC Link refer to the user s manual of the master module 3 3 2 CC Link LT network wiring specifications The following indicates the network wiring specifications of CC Link LT Specifications ERE o ooo Distance betwee
99. vides the performance specifications of the AJ65SBT CLB Table 3 2 Performance specifications Specifications Station type Remote device station CC Link Version Ver 1 10 64 points each for RX and RY 16 points are used in the system 8 points each for RWr and RWw Number of 4 stations 128 points each for RX and RY 16 points are used in the system 3 occupied 16 points each for RWr and RWw stallons 256 points each for RX and RY 32 points used in the system 4 occupied stations X 2 P P y 32 points each for RWr and RWw modules AJ65SBT CLB connection position One touch connector for communication transmission circuit 5 pin External connection system insulation displacement type connector plug is sold separately Sold separately Online connector for communication AGCON LJ5P Pe pointmode B point mode 16 pointmode Maximum number of link points Number in parentheses assumes 224 points 448 points use of the same I O addresses umber of link points per station 4 points 8 points 16 points umber in parentheses assumes j use of the same I O addresses 8 points 16 points 32 points Transmission path format Network diagnostics internal loopback diagnostics slave station RAS functions separation automatic return to system Dedicated flat cable 0 75mm 4 4 VCTF cable 3 high flexible Connection cable 1 cable 4 X 0 7mm 16mm or more screw Module mounting screw Tightening
100. wer supply or power supply adapter to the trunk line Connection to branch lines is not allowed 4 Prevention of incorrect input output from remote I O module of CC Link LT To prevent incorrect input output from remote I O modules design the system while paying full attention to the following a When power is ON or OFF Power ON the remote I O module Power on the dedicated power supply or power supply adapter before starting the data link Also stop the data link before powering OFF the remote module Powering off the dedicated power supply or power supply adapter Data link start Data link stop Executed Master module Data link status Stopped ON Remote I O module Power status OFF 2 SYSTEM CONFIGURATION MELSEC A b Instantaneous power failure of remote I O module When instantaneous power failure occurs in the power source 24V DC for the remote I O module incorrect data may be input 1 Causes of incorrect input due to instantaneous power failure The hardware of the remote I O module converts the supplied power of 24V DC into 5V DC inside the module and uses it for its own operation When instantaneous power failure occurs in the remote I O module the following Time until 5V DC is turned OFF inside the remote I O module gt Response time from ON to OFF of the input is established Therefore when the devices are refreshed within the time shown as 1 data will be incorrectly in
101. x 2 modules 5 1 aiaa a a nnne nens 3 20 3 7 4 Error status flag clear common to 2 4 and 8 occupied stations 4 occupied stations x 2 modules Address RWwn 2 sse nennen nnne nnne enne 3 20 3 7 5 Data of operating statuses common to 2 4 and 8 occupied stations 4 occupied stations 2 modules Address RWin eee tnnt etn dn 3 21 3 7 6 Data of faulty station 2 occupied stations Address RWrn 1 common to 4 and 8 occupied stations 4 occupied stations x2 modules Address RWrn 1 2 3 22 3 7 7 Remote error data 2 occupied stations Address RWrn 2 common to 4 and 8 occupied stations 4 occupied stations 2 modules Address RWrn 3 4 3 23 3 7 8 Data of remote station connection 2 occupied stations Address RWrn 3 common to 4 and 8 occupied stations 4 occupied stations x2 modules Address RWrmn 5 RWrn 6 3 24 3 7 9 Setting data 2 occupied stations Address RWrn 4 common to 4 and 8 occupied stations 4 occupied stations 2 modules Address 7 3 25 3 8 Data Link Processing rennen 3 26 3 8 1 CC Link link scar time
102. y shall not lead to any major serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportati
103. your remote device station The PW LED of the CC Link LT remote O station has turned off Is power supplied Supply power Is the Supply voltage within the specified range 2 Change the supply voltage to within the specified range Please consult your local Mitsubishi representative C Complete 1 Check for a short reversed connection wire breakage and insulation displacement status 2 Measure the voltage using the check terminals of the terminating resistors Check terminal 24G Check terminal 24V TROUBLESHOOTIN 6 OU SHOOTING MELSEC A 6 6 5 Troubleshooting when the L RUN LED of the CC Link LT remote I O station has turned off For troubleshooting of the remote device station refer to the user s manual for your remote device station The L RUN LED of the CC Link LT remote I O station has turned off YES Changed transmission speed setting of the AJOSSBT CLB been changed after data ink communication Power the system off then 4 NO Not changed YES With problem Are there any problems Correct the wiring of the on the line communication cables NO Without problem Is the station number Set the corect station setting normal 2 number Is the station number within the controllable range NO Set the station number to within the controllable r

CC-Link/LT Bridge Module Type AJ65SBT

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