User`s manual control unit CCMon10
Contents
1. OPERATION INDICATION MACHINE STOP EXPANSION CONNECTION y Proj no Sheet Cont Filename 90015 02 AN ER ASSALUB AB fgos 201 s D 7 Designed by VS a WWW ON S L SE CCMon 10 a LA VS NOVAEL NS ODE Customer referens CIRCUIT DIAGRAM 5 Date 20100830 32603 Drawn by CONNECTING POINT B Reference Reference Component Socket Reference Component Socket 1 L1 CENTRAL POWER SUPPLY 230V 50 Hz MAX 10A 1 401 PULSE TRANSDUCER 1 SIGN 2 t e s PULSE TRANSDUCER 2 PULSE TRANSDUCER 3 PULSE TRANSDUCER 4 PULSE TRANSDUCER 5 PULSE TRANSDUCER 6 PULSE TRANSDUCER 7 PULSE TRANSDUCER 8 PULSE TRANSDUCER 9 PULSE TRANSDUCER 10 MACHINE STOP 1 a 3 2 i Proj no no t Cont Filename 90015 02 ASSALUB AB 90015 L 46 0 120 812 00 Designed by VS UD SOU 5 02 Drawn by VS NOVAEL Customer referens 32603 ER Date 20100850 Reference Reference CONNECTING POINT A Component MACHINE SI Socket Reference Component CONNECTING POINT B MACHINE SI MACHINE STOP 4 No Nc OPERATION INDICATION C No Nc 1 422 3 424 425 429 430 Filename 90015 02 D2. SETTINGS Before the settings can be changed you must be logged in see part Password First choose for which lurication point the settings shall be changed or if the settings for the machine control contact shall be changed under SETUP Place the cursor on the selected row with up or down arrow and press Enter ASSALUB AB Box 240 SE 597 26 TVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E post info assalub se Hemsida www assalub se 4 If some of the lubrication point was choosen the settings for the lubrication point is shown SETTINGS LUB P 1 Place the cursor on the selected row with up or down 25 AMOUNT CM3 _ arrow type in the value and press Enter 180 NTERVAL MIN 50 ALARM MAX 20 ARARM MIN CHANNEL SETTINGS LUB P AMOUNT 25 AMOUNT CM3 Set the amount per interval in i cm Only even 180 INTERVAL MI multiples of the amount that the flow meter gives per pulse 50 ALARM MAX can be set If e g 3 2 is set the value automatically 20 ARARM MIN becomes 3 3 CHANNEL INTERVAL The lubrication interval in minutes ALARM LIMIT MAX Set the amount that shall be exceeded to obtain a high flow alarm ALARM LIMIT MIN Set the amount that the actual amount shall be below to obtain a low flow alarm CHANNEL Set which channel the lubrication point shall belong to This controls which machine steering input that shall control this lubrication point t
3. 12858 E 10 08 CWnssnLuB CONTROL UNIT LUBRICATION MONITORING CCMon10 Art nr 907434 USER S MANUAL A N CONTENTS 1 DESCRIPTION page 2 2 DATA page 2 3 HANDLING page 3 4 IROUBLESHOOTING page 7 5 ELECTRIC WIRING DIAGRAM appendix 1 6 CE document appendix 2 ASSALUB AB Box 240 SE 597 26 ATVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E post info assalub se Hemsida www assalub se 1 1 DESCRIPTION The control unit CCMon10 control the function of central lubrication systems Up to 10 flow meters can be connected to the control unit for monitoring the grease amounts FUNCTIONS Pre set grease amount lubrication interval and alarm limits All settings are protected by pass word Control via the lubricated machine Output for operation indicator Output for alarms issuing alarms at too low or too high grease flow Possibility to choose between NO eller NC contact for the control from the lubricated machine run stop DEFINITIONS Lubrication interval The time between the start of two lubrications Channel Part of the lubricated machine with separate run stop contact 2 DATA Enclosure classification IP 65 Dimension 400x310x180 BxHxD Weight 10 kg Power supply 100 120 V AC 3 3 A 200 240 V AC 2 0 A 50 60 Hz Outputs Max load 80 VA resistive load 100 W inductive load Alarm output Vo
4. INAL BLOCK ENTRELEC L1 411 430 TERMINAL BLOCK M4 6 L ENTRELEC LAMP XB4 BVB4 24V ROD TELEMECANIQUE LAMP XB4 BVB5 24V GUL TELEMECANIQUE NERIS SCREW CAP 20 RUTAB Wie eee SCREW CAP 16 RUTAB l Proj no Sheet Cont Flename 90015 02 Cy ommo ASSALUB AB 90015 Y Di T Designed by VS Vwa ON S L SE CCMon 10 Bu E ds VS NOVAEL No 907454 Customer referens CIRCUIT DIAGRAM Date 20100850 32603 Drawn by HIGHEST O NR 021 230V 50Hz MAX 10A CABELCOLOUR BLACK 230V LIGHT BLUE N DARK BLUE 24V ORANGE POT FRI TRANSDUCER 1 TRANSDUCER 2 TRANSDUCER 3 TRANSDUCER 4 TRANSDUCER 5 TRANSDUCER 6 y Proj no Sheet Cont Filename 90015 02 AN ER ASSALUB AB fgos von s D 7 Designed by VS a VWA ON S L SE CCMon 10 a ae VS NOVAEL NO 907454 Customer referens CIRCUIT DIAGRAM Dote 20100830 32603 Drown by PULSE TRANSDUCER 7 24V 401 403 Vl P OV 405 PULSE TRANSDUCER 8 PULSE TRANSDUCER 9 PULSE TRANSDUCER 10 MACHINE STOP 1 MACHINE STOP 2 MACHINE STOP 3 MACHINE STOP 4 Proj no Sheet Cont Filename 90015 02 auod ASSALUB AB 90015 A ka DI T Designed by VS a wwwnovael Se CCMon 10 one as VS NOVAEL No 9074534 Customer referens CIRCUIT DIAGRAM Date 20100830 32603 Drawn by OPERATION INDICATION
5. arm occurred place the cursor on the alarm required using up or down arrow and then press F4 TIME Press F3 to adjust the text size MACHINE INTERLOCKING When the contact for the machine locking is operated the LUB POINT 1 time calculation stops to restart once the contact has been 10 CM3 82 MIN made again The Machine stop light on the front of the 23 CM3 180 MIN central control unit will be lit during a machine stop 25 CM3 SET 875 CM3 THIS WEEK ee WEEK _ At the botton of the meny for lubrication information LN MACHINE STOP is shown for the lubrication points that 3486952 CM3 TOTAL MACHINE STOP belongs to the machine stopped channel ALARM ACKNOWLEDGEMENT When an alarm has occurred the alarm screen is displayed LUB P 1 LOW FLOW The asterisk shows which alarm has not been LUB P 2 HIGH FLOW acknowledged Acknowledgement is carried out by pressing Ack The alarm output returns to the normal status t TIME EXIT In cases when two alarms have occurred at the same time and only one has been acknowledged a sign will be displayed in the alarms list for the unacknowledged alarm The sign is also acknowledged by pressing F2 ACK OPERATION INDICATOR The output for operation indicator is closed when the control unit is in operation ASSALUB AB Box 240 SE 597 26 TVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E post
6. esigned by VS 46 0 120 812 00 3 www novael se Drawn by Date NS NOVAEL 20100830 ASSALUB AB CCMon 10 No 907434 WIRING DIAGRAM Proj no 90015 Sheet Cont 502 Drawing no 90015 02 Customer referens 32603
7. here are four machine steering contact four channels Set the channel to 0 if the lubrication point isn t in use SETTINGS FOR THE MACHINE CONTROL INPUTS If the SETUP alternative was choosen the following is shown k kk SETUP xxx Open when running Cl This show that the machine control contacts for channel 1 and channel 2 shall be open when the machine is running The machine control contacts for channel 3 shall be closed when the machine is running To change the settings for the channels Place the cursor on the row whith the selected channel with up or down arrow and press Enter Open when running C2 Clos when running C3 Then place the cursor on the selected choise and press SELECT F2 ASSALUB AB Box 240 SE 597 26 ATVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E post info assalub se Hemsida www assalub se 5 ALARM Alarm events are listed on this screen which can also be reached by pressing Alarm LUB P 1 LOW FLOW The upper alarm shows that the amount for lubrication LUB P 2 HIGH FLOW point 1 during the interval was below the min alarm limit The lower alarm shows that the amount for lubrication point 2 during the interval was above the max alarm limit ak TIME EXIT The alarms list stores the last 99 alarm evenis To remove an alarm from the alarms list place the cursor on the alarm required using up or down arrow and press left arrow To find out the time when an al
8. info assalub se Hemsida www assalub se 6 4 TROUBLESHOOTING REMEDIAL ACTION The display is on but the central control Check that the PLC is in RUN mode unit cannot be started using F2 The display is off and the PLC power Check the fuse on the mains power unit Next lamp is on check whether any power is being supplied to the operator panel to find out if the mains power unit or the operator panel are faulty The display is on and the PLC power Check the 230 V supply to the PLC lamp is off The display is off and the PLC power Check that power is being supplied to the lamp is off central control unit and that the fuse on the central control unit has not blown When ordering spares always give the serial number for the central control unit ASSALUB AB Box 240 SE 597 26 TVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E post info assalub se Hemsida www assalub se 7 K101 K103 F1 m LI N 401 450 170 Type Manufact BOX CAB PC 3040 186 MOUNTING LUG FP12017 MOUNTING PLATE EKIV 45 FIBOX DISPLAY E1022 BEIJER ELECTRONICS PLC FXIN 24MR ES UL JER ELECTRONICS CABLE CAB 19 3 JER ELECTRONICS TRANSFORMER DR 120 24 230Vac 24Vdc 120VA MEANWELL K101 103 CIRCUIT BREAKER 192 66 1 POL N 10A TELEMECANIQUE RELY C10 A20 24D 24VDC 1 POL RELECO TERMINAL BLOCK M4 6 N ENTRELEC D2 5 6 DA 401 410 TERM
9. ltage free closing contact Operation indicator Voltage free closing contact Setting range Lubrication interval 1 32767 minutes Grease amount 1 32767 cm ASSALUB AB Box 240 SE 597 26 TVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E post info assalub se Hemsida www assalub se 2 3 HANDLING MAIN MENU MAIN MENU Change to main menu LUB INFO Press Home SETTINGS START STOP LUB INFO Move up and down in the main menu SETTINGS Press up or down arrow ALARM START STOP Starting and stopping the control unit In the main menu press F2 to start F4 to stop PASSWORD To make it impossible for any unauthorised persons to change the settings for times and pressures these have been password protected To gain access to the settings press F1 on the main menu then this is displayed Key in the password on delivery this is 1234 and Password press Enter The following will then be displayed for a short time The settings can now be changed Level is 1 To change the password press F5 in the main menu the following is displayed Key in the new password as required and Level 1 1234 press Enter If the keyboard is not used for 1 minute the following is displayed The settings are then protected once more You are logged out ASSALUB AB Box 240 SE 597 26 TVIDABERG SWEDEN Tel 46 120 358 40 Fax 46 120 152 11 E po
10. st info assalub se Hemsida www assalub se 3 SUB MENUS To reach the required sub menu Place the cursor on the row containing the desired sub menu using up or down arrow and press Enter LUBRICATION INFORMATION First choose for which lubrication point you want information about EK LUB INFO LUB POINT 1 Place the cursor on the row containing the desired lubrication point using up or down arrow and press Enter LUB POINT 2 LUB POINT 3 Information about the choosen lubrication point is shown n ee In this case lub point 1 has got 10 cm during the 23 CM3 180 MIN 82 minutes that has passed of the current lubrication 25 CM3 SET interval l 875 CM3 THIS WEEK During the previous interval 180 min 23 cm was 1295 CM3 WEEK obtained 269875 CM3 TOTAL O The set value is 25 cm 3486952 CM3 TOTAL 875 cm has been obtained up to now this week ACTIVE 1295 cm was obtained previous week 269875 cm has been obtained since the resetable counter was reset 3486952 cm has been obtained sice the system was started To reset the upper counter place the cursor on that row with up or down arrow press 0 and Enter ACTIVE tell that the lubrication point is activated MACHINE STOP tell that the lubrication point belongs to a machine stopped channel SHUT OFF tell that the lubrication point belongs to channel 0 i e the lubrication point is not in use
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