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GP675 Series - Pro-face America HMI Store

1. Je A X I Backlight f Tat i Inverter Circuit Board e Be sure to change both backlights top and bottom at the same time Im porta nt Usean 0 sized phillips screwdriver to remove the backlight attachment Screws GP 675 Series User s Manual 7 3 Chapter 7 Maintenance 7 2 2 GP 675 SC11 Backlight Changeover Procedures Follow the steps given below to change the GP675 SC11 s backlight Be sure to wear cotton gloves when performing this work to prevent burns 1 Unplug the GP s power cord from the main power supply and then disconnect the GP power cord terminals from the GP s power terminal block 2 Unscrew the GP s four 4 rear face attachment screws and open the rear cover from the left side looking at the rear of the GP 3 Disconnect the two 2 backlight power connectors top and bottom left side from the circuit board and remove each backlight from its holder 4 Use the tip of your finger to release the backlight holder s clip and remove the backlight Repeat for the second backlight 5 Insert the new backlights into their holders and attach each new backlight s power connector to the circuit board top and bottom left side 6 Close the GP s rear cover 7 Replace and tighten
2. Tool Connector an Use a pin conversion adapter to match the cable s connector with your PC s ote Ne Serial Port connector When using a serial mouse use a serial port other than that of the mouse Before transferring set the GP to its TRANSFER SCREEN DATA mode In your screen editing software setup whether to send screen files to the GP or to receive files from the GP GP PRO PBIII Software Operation Manual fte To send screen data to a GP that is currently in OFFLINE mode 1 From the OFFLINE mode s MAIN MENU touch 2 to enter the SCREEN DATA TRANSFER mode This will allow the GP to receive data MAIN MENU 1 J initiauize I SCREEN DATA TRANSFER 3 SELF piacnosis SCREEN DATA TRANSFER END 4 8 GP 675 Series User s Manual Chapter 4 OFFLINE Mode 2 If desired touch the END key to stop the transfer If the Setup is per formed during a transfer the screen designated in the INITIALIZE INITIALIZE SCREEN setting will display If no setup took place then the GP will return to the OFFLINE mode s MAIN MENU e With a GP that is equipped with backup SRAM when you transfer the information contained in the GP PRO PBIII for Important Windows 95 s GP System settings to the GP all backed up data in the unit will be lost Setup means to download GP s system program and a PLC protocol driver from a screen editor software in order to run the
3. esessssssssssesseeeeeeee nennen nnne nennen nennen nennen 3 4 3 2 Wiring TUE 3 5 1 Connecting the GP s Power Cable essere eene nennen enneen rene ener 3 5 2 Connecting the GP Power Supply Terminals essere eene ene 3 6 3 Connecting the GP s Power Supply sese nren nennen nren trennen et 3 7 4 Grounding E 3 8 5 Placement of I O Signal Lines essent nennen nennen trennen eoir trenes 3 9 3 3 Connecting the Printer Cable eee eee ee ecce esee eene etta sesto setate setas esten setate setae sten seen aa 3 9 Re icit Re Iur RR 3 10 Chapter 4 OFFLINE Mode 4 1 Entering OFELINE MOG eerie eei serpere oid baron oro eoa en eR Ver pros ed seen eR E Ye epar kino oe eee KE seneadseesones 4 1 1 When Turning the GP s Power ON eerte edtrt eder Het tee nete eb eret 4 1 2 FLOM EE E WE E 4 2 42 OFFLINE Mode s Main MOI eerie rkteepe eor vete dono eph ca aaa Rede patch oaa dea oh t REO eeeetee 4 3 4 3 INITIALIZE Standard Operation ceret Lecce eese ee eee eee seen e esten sesta te se toss setas sena 4 4 4 4 SELF DIAGNOSIS Standard Operation eee eee ee ee ee ee ee eene seen esee seta aset eaae 4 6 4 5 Transferring Screen Data sccsssiccsscscsssesedsiensesoacsessssstennncbacssoncasssnnnevecenssesctesenesteesacenecsewenes sonsees 4 8 Chapter 5 Initializing the GP 5 1 Initialization Screen ipee 5 1 5 2 In
4. C A B Rear Face A Display Panel The GP monitor screen displays the screen setup and corresponding PLC host data GP675 TC11 TFT type color LCD GP675 TC41 24VP TFT type color LCD GP675 SC11 STN type color LCD Touch Panel overlaid on top Runs any screen change operations and sends data to the PLC Power Lamp Lights when the power cord is connected Green LED Power Input Terminal Block The input and ground terminals for the AC power cable Auxilary Input Output AUX Operates the Touch Switch System Alarm Buzzer and RUN output signals and Remote Reset input signals Serial Interface Used for the RS 232C and RS 422 Serial interfaces Are connected to the Host PLC Printer Interface The Printer is connected here Tool Connector The Data Transfer cable Bar Code Reader or Memory Loader can be connected here GP 675 Series User s Manual Chapter 2 Specifications 25 Graphic Panel Dimensions Oe If detailed external dimension data is needed please contact your local GP dealer 1 GP 675 Series Units External Dimensions Unit mm Top View Side View Front View 346 3 81 7 5 73 5 e Effective Display Area SS GP675T 246 0 W x 184 5 H E GP675S 245 0 W x 183 8 H E
5. 6 12 KEYBOARD LOOP BACK 6 12 PRINTER E irn rette 6 13 TOUCH PANBL nette rtt 6 11 Serial Interface mei naina 1 2 2 8 SET UP T O intor eee eid 5 9 COMMUNICATION SETUP 5 13 SET UP PRINTER eere 5 10 SET UP SIO a oce tnit tee rhe 5 9 SET UP TOUCH PANEL 5 11 SET UP OPERATION SURROUNDINGS STARTING ADDRESS OF SYSTEM DATA AREA a CREER 5 14 5 15 PLC SETUP EE 5 14 SYSTEM AREA READING AREA SIZE CUSTOMIZE SETUP seen S EM ee x EIE 5 14 5 15 SET UP OPERATION SURROUNDINGS n 1 UNIT NO menan a 5 14 5 15 PTOPeTTCTCT Tee Tree Tee eT eee ee Te Te ee Tee Tee eT eT eT Te Te Teer 0 5 15 SET UP PRINTER SET UP OPERATION SURROUNDINGS 1 1 BLACK WHITE REVERSE 5 10 PTOTeTTeTeTeTee errr errr ere eee ere Te ee eT e Tere eT ere Tee Te Te ee eT ee ee eee ee 5 14 PRINT nM 5 10 STATION SETUP eee 5 16 PRINTER ENEE 5 10 Power Terminal Block 3 6 SET UP SCREEN eme 5 2 Power up Sequence eene 5 3 ATLARMM SSACE ee 5 21 Printer i sanete boni RI DUET 1 3 FONT SETTING eee 5 21 Printer Connection 0 0 0 ccccecccecececececeseseseseseeens 3 9 INITIAL SCREEN NO ee 5 21 Printer Interface 1 2 2 6 KANJI FONT QUALITY nen 5 21 ON LINE ERROR DISPLAY eee 5 21 Program ott uo evo A east esses 1 2 SET UP SIO eie tec veste eee etae eo reos 5 9 COMMUNICATION
6. CHECK Iit OK Chapter 6 Run amp Errors Erase the data that has been writ ten When using Direct Access the YES address is 9 when using Memory lt Link the address is 12 For more on the SYSTEM DATA AREA PLC Connection Manual YES Internal FEPROM Data has altered Initialize FEPROM transfer the data and try using again To make the OFFLINE screen appear turn the power OFF then ON and press the upper left corner of the screen within 10 seconds 2 When you run the FEPROM CHECK in SELF DIAGNOSIS all the screen data gets erased Be sure to make a backup of all the screens 6 6 GP 675 Series User s Manual Chapter 6 Run amp Errors 3 No GP Host Communicat ion When the GP will not communicate with the host PLC follow the flowchart below to find both the cause of the problem and a suitable response Or if an error message displays on the screen check the error code refer to the Error Message section in this chapter to find the appropriate solution Does not communicate Unplug the GP s power cord E Has the correct PLC _ protocol Table file been selected di YES p zs the SIO cable Se N tached p iss unit Is the AUX cable ELO attached properly d YES vit E the Termination Resistor correctly installed YES E A Setup the protocol that corresponds roperly to this Ke with the conn
7. 6 17 SCREEN MEMORY DATA IS CORRUPT 6 19 SCREEN TRANSFER ERROR 6 20 SYSTEM ERROR eee 6 15 F FORCE RESET eere 5 11 5 12 eege Reger E E D GERD OPE 4 2 G Global Window ccccccccceceessececececesteceeeeeeeessaees 5 5 GLOBAL WINDOW SETUP DATA BORMAT 4 teh orte tie 5 6 GLOBAL WINDOW 0 0 cccccceccccceceessstseeeeeeees 5 5 GLOBAL WINDOW ACCESS 5 5 REGISTRATION NO 1 256 5 6 WINDOW LOCATION 5 6 GP 675 Backlight Bulb essses 1 5 GP 675 Series Installation Brackets 1 5 Graphic Panel Auxilary Input Output eee 2 10 enum V Clock iere hd ee 2 4 II OT 2 10 Display Functions eee 2 3 GP 675 Series External Dimensions 2 11 Installation Fasteners eseeeeeee 2 13 Installation Dimensions ees 2 14 InterfaCes E 2 6 Names and Functions of parts 2 10 Package Contents sese ix Power Input Terminal Block sssseseeceeeeeeee 2 10 Printer Interface 2 10 Screen Memory sesseeeeeeeeeeeeee 2 4 Serial Interface 2 10 Tool Connector siisii nn n 2 10 Touch Panel enn 2 10 Ventilation 1 deer ean rS 3 2 I INITIALIZE 00 e ee ta 4 3 4 4 4 5 5 1 INITIALIZE MEMORY eee 5 20 Installations ncn E ce 3 1 I
8. UL cUL CSA Approval The GP675 TC41 24VP is a UL1950 approved product UL file no E171486 that can be easily built into your product When applying for UL approval for a product that includes one of these GP units please be sure to pay special attention to the fact that all products with built in GP units require UL inspection ofthe combination ofthe GP and the product The GP components conform to the following standards 1950 plus D3 Second Edition dated February 26 1993 Standard for Safety of Information Technology Equipment including Electrical Business Equipment CAN CSA C22 2 No 950 M89 plus D3 Standard for Safety of Information Technoloby Equipment including Electrical Business Equipment The D3 deviation items are SC1 3 4 SC1 3 8 SC2 1 SC2 9 and SC5 3 These deviations will lose their effect as of March 15 2000 GP675 TC41 24VP UL Registration Model 2780025 01 Machinery which includes the GP device will also be treated as having the D3 deviations Theelectric power must be supplied by an ELV circuit which complies with Subclause 1 3 81n the UL 1950 standard or by a limited power source which fulfills conditions ofclause e If the GP is mounted so as to cool itself naturally please mount it on a vertical panel Also insure that the GP is mounted at least 100mm away from any other adjacent structures or machine parts If these conditions are not met the heat generated by the GP s internal compon
9. Y A J V O amp ON 4 Data Transfer Cable 6 GPW CB02 Personal Computer Printer Memory Loader Il Commercially avail GP070 LD01 O able type Rev E or later 9 PLC GP PRO PBIII for Windows Bar Code Reader Recommended Units 3 2 4 RS 232C Cable GP410 IS00 O 6 RS 422 Cable Host Controller GP230 1S11 O 7 GP230 1812 O for Multi link cable of n RS 422 Connector PLC etc ml Terminal Adapter GP070 CN10 O Qu 2 Port Adaptor II Cable GP070 MDCB11 Mitsubishi PLC A QnA FX Series 2 Port Adaptor II 8 GP070 MD11 Mitsubishi PLC A Series Program Port I F Cable 8 GP430 IP10 O Mitsubishi PLC FX Series 8 Program Port I F Cable GP430 IP11 O Siemens PLC Direct Connection Cable 8 GP000 IS11 O 3 DC24V Parallel I F Cable supplied by user 1 2 GP 675 Series User s Manual Chapter 1 Introduction 4 Printer Cable Commercial type Printer 5 Commercially avail able type GP Interfaces PLC Interfaces 1 Tool Connector 6 RS 232C Port 2 Serial Interface 7 RS 422 Port 3 AUX Interface 8 Program Port 4 Printer Interface 5 Expansion Slot directly connected to the GP Personal Computer Interfaces 9 Printer Interface Option Units Sold separately Maintenance Option Units Attached to the GP or included in the GP package Also separately sold SI For range of compatible PCs
10. all GP675 SC11 units can be changed however the method used will vary depending on whether the unit is T or S Also all GP675 TC41 24VP unit backlights can be replaced regardless of the revision number Refer to Chapter 7 Replacing the Backlight How to identify your GP unit s Version The Revision Seal located on the rear face of the GP 675 provides the unit s revision data Checking the GP s Revision Seal Please check the Revision Seal located on the rear face of the GP 675 to determine its revision code Currently the following two methods are used Rev ABCD FGHIJ Bev ABCDEFGHII KLMNOPQRST KLMNOPQRST UVWXYZ 123 UVWXYZ 123 GP 675 Series User s Manual ix Package Contents The GP s packing box contains the items listed below Please check to confirm that all items shown below have been included e GP Unit GP675 TC11 GP 675 SC11 GP675 TC41 24VP Operatio Si S Instructions GP 675 Operation Instructions 1 Series Unit e Installation fasteners 4 set VH This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local GP dis tributor immediately for prompt service Separately Sold Manual This manual GP 675 Series User s Manual is sold separately GP 675 Series User s Manual 1 GP 675 Series User s Manual T GP 6
11. this section s RECEIVE DATA ERROR PLC COM ERROR E 2 When the GP changes to OFFLINE mode without pressing the screen there is a possibility that the screen data has been damaged When the screen data is damaged after the SYSTEM ERROR displays the screen automatically reverts to OFFLINE mode after about 10 seconds Run the INITIALIZE MEMORY com mand and transfer the GP screen data again from your PC Offline mode displays while in RUN mode When the GP changes to OFFLINE mode without pressing the screen there is a possibility that the screen data has been damaged When the screen data is damaged after the SYSTEM ERROR displays the screen automatically reverts to OFFLINE mode after about 10 seconds Run the INITIALIZE MEMORY com mand and transfer the GP screen data again from your PC GP 675 Series User s Manual 6 15 Chapter 6 Run amp Errors ILLEGAL ADDRESS IN SCREEN DATA Caused by an overlap of addresses Following the error message error codes as listed below appear If the error cannot be fixed please report the error code and details on how the error de veloped to your local GP distributor ILLEGAL ADDRESS IN SCREEN DATA 00B xxx xxx Jo Error No 2 Error No 1 Overlapping Addresses Table See Table on next page All or part of the T File or S tag address range overlap the addresses of System Data Area All or part of the System Data Area address A File or S tag address range overla
12. 16 bit Device HL Order D D100 D101 D102 amp D103 9 D104 Eg Characters A BCDEFGHIJKLMNOPQRST La LU LI G 32 bit Device LH Order LAE LILJLILAt d o 0000 32 bit Device HL Order Relationship between K tag Write Character Value and PLC Device 16 bit Devices GP stores the character string from the start as groups of 2 intol PLC Device When there are nine characters they are arranged as shown below 2 3456789 LJ LJ by by LI fte When the characters do not divide into 2 evenly NULL is added at the end Nl e 32 bit Devices GP stores the character string from the start as groups of 4 intol PLC Device When there are nine characters they are arranged as shown below 123456789 NULL P LII LLL LIILLLDl li fte When the characters do not divide into 4 evenly NULL is added B GP 675 Series User s Manual Chapter 5 Initializing the GP 54 SET UP I O This section describes the communication setup with the host PLC and the setup for any peripheral equipment The SET UP I O menu includes the SET UP SIO SET UP PRINTER SET UP TOUCH PANEL and COMMUNICATION SETUP menus 1 SET UP SIO This menu runs the setups related to PLC communication Match the settings listed below with the SIO setup on the PLC host side SIG DICEN LC Connection Manual 2 4 5 4 Environment Setup Data SET UP SIO COMMUNICATION RATE DATA LENGTH STOP BIT PARITY OFF ODD EVEN CO
13. DI 01 EA gt 1A SCREEN MEMORY DATA IS CORRUPT Displays when the checksum of the screen memory data does not match because of a corruption in the screen files Error codes as shown below follow the error message By referring to the error code check the screens that have errors When a screen file has been corrupted delete that file and make a new one or recall a backup copy if available SCREEN MEMORY DATA IS CORRUPT xx xx xxxx The Screen Number that has an error The number of screens that Displays only one per Screen Number have errors Decimal CLOCK SET UP ERROR This message displays when the backup battery for the internal clock is dead If the battery is incorrectly replaced the battery may explode To avoid the danger please do not replace the battery yourself When the battery needs a replacement please consult with your local GP distributor After changing the backup battery set up the internal clock Chapter 5 Initialize 5 The life span of the backup battery depends on the battery s ambient tempera ore ture and the amount of current being charged and used The table below gives a general indication of how long the battery will last Battery Ambient der 40 C Between Between Temperature Ue 40 50 C 50 60 C Expected Life Span GP 675 Series User s Manual 6 19 6 20 Chapter 6 Run amp Errors SCREEN TRANSFER ERROR Displays when an error occurs in the data transmission from
14. FORMAT 5 10 CQONTROLE deis eher tisse dee Sadak 5 9 II GP 675 Series User s Manual Index DATA LENGTH eren 5 9 PARITY eret ee peces 5 9 STOP BIT nn erret erc ir 5 9 SETUP TIME nhare dee ert leah coasts 5 20 SET UP TOUCH PANEL BRIGHTNESS ADJUSTMENT 5 12 CONTRAST ADJUSTMENT 5 12 EORCE RESEBT endum 5 11 TOUCH OPERATION MODE 5 11 Specifications Electrical wx aai ea Ate 2 1 Environmental esses eene 2 2 Interface gu Eee ed ae 2 6 Structural od Rv n Ren 2 2 STATION SETUP NETWORK INFORMATION ADDRESS 5 16 STATION Re EE 5 17 Surge Absorber esses 3 8 Symbols tt D SYSTEM AREA SETUP System Area Size 5 4 SYSTEM ENVIRONMENT SETUP 5 3 CHARACTER STRING DATA MODE 5 6 GLOBAL WINDOW SETUP 5 5 SYSTEM AREA SETUP eene 5 4 SYSTEM SETUP o eea e tete 5 3 SYSTEM SETUP BUZZER TERMINAL OUTPUT 5 3 DATA TYPE OF SCREEN NO 5 4 PASSWORD 0 9999 ooo eesceeeeesteceeeeeeseeeeeees 5 3 STAND BY MODE TIME 0 255 5 3 START TIME 0 255 essere 5 3 TOUCH BUZZER SOUND osses 5 3 System Structure ec teeseeteneetttbeteii 1 2 T Termination Resistor seeeeseeeeeee 6 7 Tool Connector eene 1 2 3 10 Touch Sereen oni eR
15. GD eee tierce tete e ceste ied aee Seike Pv et tpa eee rds 6 1 2 MIA OPELINEMIOde 5 sitet oreet ere re len BHO rre aret Wel oi pror bore Ub erts 6 1 6 2 Troubleshooting RR s sS 6 2 L Possible Types of Trouble ssiri ite Gro aee miner otia it cor eren 6 2 Ded Nor tte eegene deene ere ege See EERSTEN 6 4 3 No GP Host Communi cation x iii o eoi e SIE EE ROREM e EUREN TEE ERES 6 7 4 Touch Panel Does Not Respotid 2 c1 don reo ee be e pti noi Gi OPE Ren 6 9 6 3 GP SELE DIAGNOSIS ss ssissssssiscsssiccsscaiavecssnssoasscssisesenstevssscvassossssoessseascsssssovsssdexsssssusseas 6 10 1 SELF DIAGNOSIS Men c csscccssssssssssssssessssessssssssssessssensssenessenensesessessssenessessesensesensesensensnsenees 6 10 2 SELE DIAGNOSIS Details 255 ota nents ecsntin ccnui atta aera vii ar karin endian anos 6 11 6 4 Error MESSAGES Et 6 14 l Error Message D1st ioo Eee ie RH ttn OR ra 6 14 2 Error Messages Details giereg ee dE ees daien etai eee i n e eid 6 15 Chapter 7 Maintenance MN CUreuurtmm M 7 1 7 2 Changing the Backlight 4 esee eese eee eene eene entes enne tn netos stats sense tasa tosta sees sess enata 7 2 1 GP675 TCl1 Backlight Changeover Procedure 5 5 5 5 sscscisssesvseistvnspeachsseqetssayessnsepenscpnobstipsstsospeneapszeee 73 2 GP675 SC11 Backlight Changeover Procedure eese eee enne 7 4 3 GP675 T41 24VP Backlight Chan
16. GP in a desired environment GP 675 Series User s Manual Chapter 4 OFFLINE Mode 4 10 GP 675 Series User s Manual Chapter 5 Initializing the GP 1 Initialization Screen 5 PLCSETUP 2 Initialization Items 6 INITIALIZE INTERNAL MEMORY 3 SYSTEM ENVIRONMENT SETUP 7 SETUP TIME 4 SETUPI O 8 SETUP SCREEN EM Initialization Screen Before running the GP unit various GP setups must be verified these are listed under the INITIALIZE option in the MAIN MENU This chapter explains each of the OFF line mode s INITIALIZE items However there are two types of INITIALIZE settings for the 1 1 connection and for the n 1 multi link connection The n 1 mark appears on original menu items concerned only with the n 1 multi link connection If there is no mark the menu item is common to both 1 1 and n 1 connections 1 1 Feature Setting used when GP is connected to 1 PLC nl Feature Setting used when multiple GPs are connected to 1 PLC Here the GPs successively pass an access token exclusive PLC interaction key among themselves to determine which will communicate with the PLC fte If you transfer your screen design software s System file the GP will operate XS using that data If the GP System file has been correctly setup and transferred the entering of INITIALIZE settings become unnecessary For more information about GP System files Operation Manual 1 1 2 Screen Types PLC s that support the n 1 multi li
17. If you select Do Not Use ignore the items described below Selecting Use makes these options avail able GLOBAL WINDOW ACCESS Setup the Global REGISTRATION NO and the WINDOW LOCATION as Direct or Indirect values When set as Direct the REGISTRATION NO and WINDOW LOCATION selections are fixed to the values setup here When set to Indirect the WINDOW REG NO word address as prepared in the System Area is variable which means it can have the REGISTRATION NO written to it and ba a GP 675 Series User s Manual 5 5 Important Chapter 5 Initializing the GP as a result multiple window screens can be used as Global windows Using this same method adjust the Global window position by writing the X Y co ordinates to the SYSTEM AREA s WINDOW LOCATION word addresses DATA FORMAT Setup whether the REGISTRATION NO and the WINDOW LOCATION values are inputted as BIN or BCD numbers This field affects only direct values REGISTRATION NO 1 256 Setup the Window Screen Number used by the Global Window This field is applicable only when the GLOBAL WINDOW ACCESS is set to Indirect WINDOW LOCATION Setup for the Global WINDOW LOCATION This field is applicable only when the GLOBAL WINDOW ACCESS is set to Indirect 4 CHARACTER STRING DATA SETUP Character String Data ordering varies from manufacturer to manufacturer Setup the Character String Data order here to match the corres
18. ON OFF FONT SETTING r4scll JAPAN KOREA TAIWAN CHINA 1 SYSTEM ENVIRONMENT SETUP System Settings System Area Settings Global Window S ettings Character String Data Settings SET UP I O Set Up SIO Set Up Printer Set Up Touch Panel Communication S etup PLC SETUP 1 1 Set Up Operation Surroundings PLC SETUP n 1 Set Up Operation Surroundings Station Setup Customize Setup INITIALIZE MEMORY SET UP TIME SET UP SCREEN 5 2 GP 675 Series User s Manual Chapter 5 Initializing the GP 53 SYSTEM ENVIRONMENT SETUP Here GP environment adjustments are made The SYSTEM ENVIRONMENT SETUP area includes the SYSTEM SETUP SYSTEM DATA AREA GLOBAL WINDOW SETUP and CHARACTER STRING DATA SETUP items 1 SYSTEM SETUP SYSTEM SETUP Lr STAND BY MODE TIME 0 255 o MINUTE START TIME 0 255 0 SECOND TOUCH BUZZER SOUND ON OFF BUZZER TERMINAL OUTPUT Oh OFF PASSWORD SET UP 0 999 Io DATA TYPE OF SCREEN NO DD BCD STAND BY MODE TIME 0 255 To protect the GP display screen GP has been setup with a screen saver func tion that automatically erases the screen when no GP operations have occurred for the time entered here Entering a 0 here designates a normal display When SYSTEM DATA AREA s PLC Connection Manual SCREEN DISPLAY OFF 1 data is 0000h and the following operations are not performed on the screen for the number of minutes setup the GP display clears Change Screen Touch Scree
19. ONDE HC ON pm eme e m mmm BESCHE epe emm e m mmm DESEN BESSERES epe emn m mmm ram omens a a E BEER EEN pee fe ene else pe mmm rera pee LT 1 Recommended Connector Dsub25pin plug XM2A 2501 made by OMRON Com Recommended Cover Dsub25pin Cover XM2S 2511 made by OMRON Com Jack Screw XM2Z 0071 lt made by OMRON Com Ote Use rough metric type M2 6x0 45p threads used to secure the cable s set screws Recommended Cable CO MA VV SB5S x 28AWG made by HITACHI Cable Ltd To determine your PLC s connection PLC Connectiomn Manual do w A 1 O E o o o o EI o o o o o o o OQ o o 0 o 0 O Be sure to connect this unit s SG GND Signal Ground terminal to Important the other unit s Signal Ground terminal When creating your own cable follow the instructions listed below RS 422 The following pairs of pin s must be connected to each other 18 CSB lt gt 19 ERB 21 CSA lt gt 22 ERA When connecting the RS 422 cable and the 9 TRMX and 10 RDA points a termination resistance of 1000 is added between RDA and RDB When making a cable for the Memory Link format be sure to select a 4 line System RS 232C Do not use the following pins 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA 22 ERA GP 675 Series User s Manual 2 7 Chapter 2 Specifications Eg Names and Functions of GP Parts
20. PROSEC T MELSEC QnA Link MEMORY LINK SIO Type FLEX PC M FLEX P C CPU TC200 el SELMART 1F SIEMENS S5 90 115 FANUC Power Mate MELSEC AnN CPU LC D 67 68 69 B 1C MELSEC QnA CPU GP 675 Series User s Manual 6 21 Chapter 6 Run amp Errors 6 22 GP 675 Series User s Manual Chapter 7 Maintenance 1 Regular Cleaning 2 Changing the Backlight 3 Periodic Check Routine 7 1 Regular Cleaning Cleaning the Display When the surface or the frame of the display gets dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display e Do not use paint thinner organic solvents or a strong acid compound to clean the unit Important Do not use hard or pointed objects to operate the touch screen panel since it can damage the panel surface Installation Gasket Replacement The installation gasket protects the GP and improves its water resistance For instructions on installing the GP s gasket 4 2 Installing the GP 5 A gasket which has been used for a long period of time may have scratches ote or dirt on it and could have lost much of its water resistance Be sure to change the gasket periodically or when scratches or dirt become visible GP 675 Series User s Manual 7 1 Chapter 7 Maintenance Changing the Backlight The backlight replacement method varies depending on if the unit is a GP 675T or a GP 675S If the GP675 TC 11 s rev
21. Toenter OFFLINE Mode simply touch the top left corner of the GP s screen within 10 seconds after connecting the GP s power cord E g After powering up the GP the initial screen that appears is equipped with a built in invisible switch in the top left corner Touch this switch to change the GP from RUN to OFFLINE mode MAIN MENU 1 J nitiauze c gt 2 SCREEN DATA TRANSFER SELF DIAGNOSIS a RUN The user can if desired create and place a switch like object Go to Main Menu for example in their first screen s top left corner to help them to remember this feature oz Troubleshooting This section describes how to find and resolve problems that may occur on the GP If there is a problem on the PLC side refer to the corresponding PLC manual Possible Types of Trouble Shown below are some problems that may occur while using this unit No Display The screen will not display even when the unit is powered On Also during RUN mode the screen disappears No GP Host Communication The GP unit cannot extract data from the host An error message may appear on the screen as a result For more about error messages refer to the section in this chapter titled Error Messages Touch Panel Does Not Respond The touch panel does not react when pressed or the reaction time is very slow OFFLINE displays During RUN Mode For the first three problems see the flowcharts listed on the following pages For the last pr
22. char row 25 80 char row 30 80 char row 25 rows rows rows 16x16 40 char row 25 40 char row 30 40 char row 25 dots rows rows rows Character Size Smallest can be expanded 2 4 or 8 times With JIS type 1 and 2 characters when characters are larger than double size 32 x 32 dots only type characters can be displayed with a high quality font When colors outside of the GP 675S s standard 8 are used there is a possiblity of that color flickering when displayed 2 All screen data must be created with the Japanese version GP PRO PBII for Windows 95 GP 675 Series User s Manual Chapter 2 Specifications 2 Application Screen Memory GP675 TC11 GP675 SC11 GP675 TC11 24VP Internal Memory FLASH EPROM 2MB Backup Memory SRAM 128Kbytes 3 Touch Panel GP675 TC11 GP675 SC11 GP675 TC41 24VP No of keys perscreen 40x30 1 or 2 point simultaneous touch is selectable Touch Panel 4 External Interfaces GP675 TC11 GP675 SC11 GP675 TC41 24VP Asynchronous Transmission Method RS232C RS422 Supports various PLC protocols Serial Interface Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2400 to 38400bps n Touch Switch Output for inching Oe DC 24V 8 points System Alarm Output DC24V 1 point AUX Buzzer Output DC24V 1 point RUN Ouput DC24V 1 point Remote Reset Input DC24V 1
23. is the object Level 2 standard characters no matter what the setting display as 16 dots SS The KANJI FONT QUALITY setting is only applicable when the FONT SETTING is ote bu 5 22 GP 675 Series User s Manual Chapter 6 GP RUN Mode and Error Handling 1 GP RUN Mode 2 Troubleshooting 3 SELF DIAGNOSIS 4 Error Messages This chapter describes the GP RUN mode and problem solving processes 61 GP RUN Mode There are two ways of entering RUN mode from powering up and from OFFLINE mode 1 After Powering Up the GP First connect the GP power cable After the unit has powered up the START TIME value set up in INITIALIZE SYSTEM SET UP determines how long the display illustrated below appears until it gives way to the screen number setup in the INITIALIZE SET UP SCREEN menu However if a screen has not been designated or if the screen set up does not exist then the display below will remain xxx Vx xx Mx OX X 2 Via OFFLINE Mode Press the OFFLINE mode MAIN MENU item number 4 RUN The INITIALIZE SET UP SCREEN option determines the first screen that appears in RUN mode thereby beginning communication with the PLC However if a screen has not been set up or if the screen set up does not exist then the display above remains MAIN MENU 1 iirisuizE 2 SCREEN DATA TRANSFER SELF DIAGNOSIS Le Run GP 675 Series User s Manual 6 1 6 2 NO Chapter 6 Run amp Errors
24. it matches the PLC UNIT number in the PLC SYSTEM AREA READING AREA SIZE 0 256 When using a Block Display Trend Graph setup the Reading Area Size in word units to match the Trend Graph s data size Setup when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM e Ifyou are not using the Reading Area leave the 0 default values Important unchanged This will allow High Speed data transmission to be performed GP 675 Series User s Manual 5 15 Chapter 5 Initializing the GP 3 STATION SETUP n 1 The STATION SETUP necessary for the n 1 multi link setup checks whether communication is performed correctly with the connected GP STATION SETUP SET J camicEL NETWORK INFORMATION ADDRESS Du STATION NO D 15 0 NETWORK INFORMATION ADDRESS In the n 1 multi link connection the Network Information uses 2 words in its correspondences These two 2 words consist of a Connection List and a Validation List described later in this section These areas are allocated in the PLC s Data Register D or Data Memory DM PLC Data Register 0 CONNECTION LIST PL GP 1 VALIDATION LIST GP PLC In the NETWORK INFORMATION ADDRESS setup the same XE address to all the GP s connected to the same link unit Also Important when there are 2 ports in the connected link unit do not make them the same address Connection List The word address for the Connection List sets up the
25. number of GP s con nected to the PLC which must be registered beforehand on the PLC side When these GP s are connected to the PLC the corresponding PLC bit numbers for the particular GP Stations see below turn ON 5 When the GP is connected to the PLC and the option of GP only correspond ote ence ends and Offline mode is entered the GP Station Number turns the corre sponding PLC bit OFF Bit 15 Bit 0 unit unit umit junit unit Junit unit unit unit junit junit junit 5 16 GP 675 Series User s Manual Chapter 5 Initializing the GP For example when these 4 GP units bit 0 bit 2 bit 3 bit 5 are connected 002D h is written here Connection List iojo ojo ojoto ojo opt o HEF ort 002D h e Be certain to enter these settings before running the GP Turn all bits not connected to the GP OFF Important Verification List This area responds to the correspondence from each connected GP In the Verification List when the same bit numbers as the Connection List turn ON data communication can be performed Next the Station Numbers of the communicating GPs turn their corresponding PLC bit numbers ON Bit 15 Bit 0 T a Re aen unit unit junit funit unit unit unit unit junit Junit funit unit If the settings used for the GP and PLC agree the Connection List values are written to the Verification List For example the value 002D h in the Connection List setup here as the 0 bit 2 bit 3 bi
26. the GP s four 4 rear face attachment screws Backlights si f ELW OI l D a D a A TEE NY Power 2 Terminals Ce 3 Connector Backlight S Inverter Circuit Board Clip if V Il ata Se A 1 l mp f Xy e Be sure to change both backlights Important topandbottom at the same time 7 4 GP 675 Series User s Manual Chapter 7 Maintenance 7 2 3 GP675 TC41 24VP Backlight Changeover Procedures Use the following procedures to replace the backlight Be sure to wear gloves 1 Unplug the GP s Power Cord from the power supply 2 Remove the power cord terminals from the GP s Power Terminal Block Fig A 3 Use a screwdriver to remove the GP s four 4 rear cover attachment screws and open the rear cover first from the terminal block side Figs B and C 4 Locate the backlight attachment screws Fig D and remov
27. the screen editor to the GP panel Try re transmitting the screen data SCREEN TAG LIMIT EXCEEDED max 256 When tags are setup beyond the tag limit these tags are made invalid Tags are invalidated from the end tag in the opposite order in which they were registered Plus when tags involve registered Windows and loaded screens they are invalidated in this order Window Registry Load Screen Further details for when multiple displays are set to one screen 1 Invalidate registered windows from the end screen 2 Invalidate loaded screens from the end screen Check invalidated tags and reduce the tag number OBJ PLC HAS NOT BEEN SETUP 02 F9 The host PLC setup in SOFTWARE s does not match the PLC in use Use the Error Code that follows the error message to select the proper PLC type in the GP and correct the INITIALIZE setup OBJ PLC HAS NOT BEEN SETUP xx The PLC number Hexadecimal written to the System File See next page s Table GP 675 Series User s Manual Chapter 6 Run amp Errors PLC PLC TYPE PLC TYPE D SYSMAC C SIEMENS 5 135 115 MELSEC AnN Link NEW SATELLITE JW SIEMENS S5 3964 R protocol Allen Bradley PLC 5 FA500 for GP PROJ P B3 FACTORY ACE for GP PROJ P B3 MICRE X F FACTORY ACE 1 n TOYOPUC PC2 D GE FANUC 90SNP Allen Bradley SLC500 FA500M 1 n SIO 7 MEWNET FP HIZAC EC HIDIC S10 Memocon SC SYSMAC CV MELSEC F2 KOSTAC SR2122 KOSTAC SG8 6D KEY ENCE
28. ugbp gpnanpnnana nna na nagnapba dd a dg d bab 272 d With the GP675 TC41 24VP unit the rear face revision seal is in a different location GP 675 Series User s Manual 2 9 2 10 2 Installation Fasteners Unit mm in 27 1 06 19 5 0 77 10 0 39 Chapter 2 Specifications GP 675 Series User s Manual Chapter 2 Specifications 3 GP Installation Mounting Hole Dimensions Unit mm Installation Mounting Hole GP 675 Series Units GP 675T GP 675S 1 332 4 GP 675 Series User s Manual Chapter 2 Specifications MEMO 2 12 GP 675 Series User s Manual Chapter 3 Installation and Wiring 1 Installation 3 Connecting the Printer Cable 2 Wiring Cautions 4 GP Tool Connector ES Installation Follow the steps given below when installing the GP675 Series unit E Confirm the Installation Gasket s Seating Itis strongly recommended that you use the gasket Place the GP on a level surface with the display panel facing downward Check that the GP s installation gasket is seated securely into the gasket s groove which runs around the perimeter ofthe panel s frame For details about installing the gasket refer to 7 1 2 Installation Gasket Replacement Instal
29. 0 255 0 SECONDS TOUCH BUZZER SOUND OFF Selecting Setup Conditions After selecting a menu item touch the option you would like to set The selected item becomes highlighted In this example the TOUCH BUZZER SOUND has been set to OFF SYSTEM SET UP STAND BY MODE TIME 0 255 12 MIMLITE START TIME 0 255 0 SECONDS GP 675 Series User s Manual Chapter 4 OFFLINE Mode Ending Setup Touch the top left button SET If you wish to exit the screen without saving the changes touch the CANCEL button eelere Touch the SET key to write the current settings to the Internal FEPROM This may take some time causing a delay in returning to the previous screen Therefore do not touch the screen until the previous menu display returns Touch the CANCEL key to not write the current settings to the Internal FEPROM and return to the previous menu When modifying the initial setting data of a GP with backup SRAM built in all data backed up to that point will be saved if the GP s system version is 1 30 or later GP PRO PBIII for Windows 95 version 2 0 or later With earlier GP system versions all the data will be lost change the default settings all backup data will be deleted however when using Be sure that when using the GP which is equipped with Backup SRAM if you Note SCH the GP with its default settings system version 1 30 or later GP PRO PBIII for Windows Version 2 0 or later backup dat
30. 2 58 EM The SIO address setup for the GP is different from other GP s Check the address setup for all the GP s GP 675 Series User s Manual 6 17 6 18 S ite Ka Chapter 6 Run amp Errors PLC COM ERROR Appears when the address setup for tags exceeds the address range on the host side Check the Error Number that appears and use the following table to solve the problem PLC COM ERROR 02 xx E Error code see the table below onstant Value Solution EC communication settings for this unit Fix the SIO communication settings to and the host do not match match the host The address seton a tag the address When using GP PRO2 s Memory to used for storing data for Trend Graph or Memory Type Setthe addresses within the the address set by an alarm message is set range of the System Data Area out of a set range address range error 0 1023 Memory to Memory type Siemen s PLC Series When using Siemen s Series PLC Type Set up the Data Block in the PLC where the System Data area is set Address range error Setthe addresses within the allowable range FB m When using a Matsushita Electronics Decrease the number of tags on the screen PLC and there are too many screen tags the PLC will not receive data uo uo LE 99 The tag address Trend graph data Setup the addresses in a device range that storage address Alarm message exists Registry address and the like do not exis
31. 3 Installation and Wiring el mega 1 Connecting the GP s Power Cable N WARNING To avoid electric shocks be sure the Power Cord is unplugged from the power outlet when connecting the cable to the GP unit The GP 675 uses an input voltage of either AC100V or DC24V Be sure to use the correct power supply for your GP unit since using an incorrect power supply may damage both the power source and the GP Please connect a breaker unit as a power switch for your GP When connecting the GP power cord s power terminals be sure to ground the FG terminal since there is possibility of an electric shock if the GP malfunctions XE When the FG terminal is connected be sure the wire is grounded Imp ortan Not grounding the GP unit will result in excess noise Wherever possible use thick wires max 2mm for power terminals and fite twist the exposed wire ends when connecting the Ring Terminals x Please use Ring Terminals with the size described below over 03 2mm under 26 0mm CE To prevent the Ring Terminals from causing a short when the terminal block attachment screws are loosened be sure to use sleeve type Ring Terminals Do not wire the cable either near or parallel to high voltage or high current power lines DC24V Unit GP675 TC41 d Crimp on Ring Terminals 2 2 See next page bottom
32. 75 Series User s Manual Symbol Information The list below describes the symbols used in this manual Symbol Meaning Indicates situations where severe bodily injury death or major machine damage can occur Warning ndicates situations where slight bodily injury or machine damage can Caution occur ndicates important information or procedures that must be followed z for correct and risk free software device operation Important 1 ndicates useful or important supplemental information 1 2 ndicates steps in a procedure Be sure to perform these steps in the order given References Refers to useful or important supplemental information yr Provides useful or important supplemental information Nd GP Screen indicates the GP PRO PBIII or GP PRO PBIII for Windows 95 screen Editor editor software PLC Abbreviation for Programmable Logic Controller n 1 Indicates a multi link type of connection is used EI The terms Tag Reference Manual Parts List Manual Operation Manual ete and PLC Connection Manual refer to the manuals included with the GP PRO PBIII for Windows 95 software GP 675 Series User s Manual xi xii GP 675 Series User s Manual Chapter 1 Introduction 1 Operating the GP 2 System Design 3 Optional Equipment 11 Operating the GP Be sure to follow these steps when operating the GP unit 1 Preparation Before using the GP check that all
33. Connecting a Voltage Transformer Twisted Lines constant voltage transformer If the voltage supplied exceeds the GP s designated range connect a voltage transformer Chapter 2 Specifica tions for the allowable voltage range Fig 2 Connecting an Insulating Transformer Twisted Lines Viste Nd Between the line and ground select a power supply that is low in noise If there is an excessive amount of noise connect an insulating noise reducing transformer Use Voltage and Noise Reducing transform ers with capacities in excess of 100VA Fig s 3 amp 4 Separating Signal Lines main GP power power input output unit power When supplying power to the GP separate the power input output and operation signal lines as shown in figure 3 To increase the GP s noise resistance twist the power cord s wire ends before connect ing them to the GP input output S The power cord must not be bundled or kept main GP close to the main circuit lines high voltage power power high current or input output signal lines a T6 ST er 0 D T1 T2 PN C Input Out power S Tput Unit input output Input Out put Unit main circuit t Operation S Unit GP 675 Series User s Manual Chapter 3 Installation and Wiring Fig 5 Connecting a Surge Absorber Connect a surge absorber as shown in the diagram to deal with power surges T
34. F GP 675 Series User s Manual Chapter 4 OFFLINE Mode 1 Entering OFFLINE Mode 4 SELF DIAGNOSIS Standard Operation 2 Offline Mode s Main Menu 5 Transfer Screen Data 3 INITIALIZE Standard Operation een Entering OFFLINE Mode OFFLINE Mode provides access to the Initialize Self Diagnosis and other features built into the GP You will need to change the GP to OFFLINE mode before you can use any of these features OFFLINE mode is unavailable in a completely new GP until the necessary Screen Data has been transfered from the screen editor Important software To INITIALIZE the setup or run SELF DIAGNOSIS in the GP unit transferring to the OFFLINE mode becomes necessary There are two ways to enter OFFLINE mode first just after plugging in the unit s power and second by using the Force Reset feature 1 When Turning the GP s Power ON Touch the top left corner of the GP screen within 10 seconds of plugging in the GP s power cord jouet System Version Current Date Time MAIN MENU ETIN 3 Jinitiauize 2 SCREEN DATA TRANSFER Lo seLF bi cNosis gt 4 Jrun t F F X i F Ed Fa E F Ht Ht HF Ed H x t F Fy t F Ed X i F xxxxx VXXX Protocol Name and Protocol Version Ge Users wishing to use the Memory Loader GP070 MU01 O to upload data must ote check that the current System Version is 1 18 or lower The Memory Loader II GP070 LD01 O however does not have this lim
35. GP 675 Series User s Manual 3 5 Chapter 3 Installation and Wiring AC100V Units GP675 TC11 GP675 SC11 d Crimp on Ring Terminals 2 2 Connecting the GP Power Supply Terminals 1 Be sure that the GP s Power Cord is not plugged in to the power supply 2 Remove the GP Terminal Strip s clear plastic cover 3 Remove the screws from the three 3 middle terminals position the Ring Terminals as shown above and re attach the screws Check each wire to make sure the connections are correct XE e Be sure to reattach the GP Terminal Strip s clear plastic cover z Failure to do so can lead to an electrical shock e A torque of only 0 5 0 6 N m is required to tighten an attachment screw Be careful not to use too much force since it may damage the GP unit Important The three ACIOOV lines are arranged as follows ACIO0V L AC Input Terminal live line ACIO0V N AC Input Terminal neutral line FG Ground terminal connected to the GP chassis 2 Recommended ring terminal V2 MS3 or equivalent Made by JST Corporation 3 6 GP 675 Series User s Manual Chapter 3 Installation and Wiring 3 2 3 AC100V GP 675 Power Supply Connection Procedures Please pay special attention to the following points when connecting the power cord to the GP 675 unit s GP675 TC11 GP675 SC11 Power Input Terminal Block Fig 1
36. H no condensation Storage Conditions 10 to 60 C Vibration Endurance 2 Gs 10 to 25Hz applied in X Y Z directions for 30 minutes each Noise Immunity Noise Voltage 1200Vp p Pulse Duration 1us Rise Fall Period 1ns Operating Atmosphere Free of corrosive gas Grounding Use a grounding resistance of less than 1000 and a 2mm or thicker wire or your country s applicable standard Protective Structure 2 Equivalent to IP65f JEM1030 For details please contact your local GP distributor 2 The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standard shown in the specification Even though the GP units level of resistance is equivalent to the standard oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP 5 front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel 5 plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP 5 operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are rem
37. Ho Ze l 4 8 9 i Lee Important E Addresses LS16 to LS19 2d 1818 H S ME are fixed since they control H3 92 the Global Window These 14 28 29 25 nos addresses cannot be used Lp x for any other purpose 19 38 39 The System DataArea selection process follows this formula System Data Start Address n For example if the System Area Start Address was D00200 and the Change Screen Number option had been selected if you refer to the System Area Contents screen displayed above because Change Screen Number s address is pegged at 6 its word address would be D00200 6 D00206 For more information on the LS Area 16 19 Software PLC Connection Manual 1 1 2 LS Area Structure 3 GLOBAL WINDOW SETUP The GP unit can display one Global Window and two Local Windows at any one time The Global Window is common to all the display screens The Local Window displays exclusively on the corresponding base screen The GLOBAL WINDOW SETUP is described here GLOBAL WINDOW SETUP ES CANCEL GLOBAL WINDOW USE DO NOT USE GLOBAL WINDOW ACCESS DIRECT INDIRECT DATA FORMAT BIN BD REGISTRATION NO 1 256 J DIRECT MODE ONLY WINDOW LOCATION y positione gt DIRECT MODE ONLY Y POSITION 3 DIRECT MODE ONLY The it n thi a are only valid when using the Global Window ems i amp we TESTES TES TESTE TIS TESTES IG TL EE JE JEJE JL E JL JEJE IT GLOBAL WINDOW There are two options here Use and Do Not Use
38. ILLEGAL ADDRESS IN SCREEN DATA UNSUPPORTED TAG IN SCREEN DATA PLC NOT CONNECTED 02 FF and 02 F7 PLC NOT RESPONDING 02 FE RECEIVE DATA ERROR 02 FD PLC COM ERROR SCREEN MEMORY DATA IS CORRUPT CLOCK SETUP ERROR SCREEN TRANSFER ERROR SCREEN TAG LIMIT EXCEEDED OBJ PLC HAS NOT BEEN SETUP GP STATION NO DUPLICATION ERROR 02 F9 NETWORK ADDRESS ERROR 02 F8 fte If there is more than one error the GP displays the error message for the last NO error detected 6 14 GP 675 Series User s Manual Chapter 6 Run amp Errors 2 Error Messages Details SYSTEM ERROR Indicates a fault in the basic operations of the GP Following the error message an error code as shown will appear Report the error number and details on how the error developed to your local GP dis tributor e SYSTEM ERROR 03 x x Displays when a PC transferred file cannot be rebuilt Constant Value e SYSTEM ERROR XXX XXX XXX Displays in RUN mode when a file cannot be rebuilt XXX XXX XXX Error No 3 Error No 2 Error No 1 Check that the GP s power cable and input ouput signal lines are completely separated e Be sure that the unit is grounded with at 100 or less resistance and a 2mm thick wire is used or your country s applicable standard Resend the screen project data from your PC to the GP f other communication related errors continue to occur be sure to identify and correct the problem
39. NTROL SEG NTBE ER CNTRL COMMUNICATION FORMAT RS2826 ALNE 2 LINE COMMUNICATION RATE The COMMUNICATION RATE baud rate is the data communication speed meas ured in bits per second bps between the GP and PLC Match the COMMUNICA TION RATE values in both the PLC and GP DATA LENGTH For data communications the DATA LENGTH must be set up as 7 bit or 8 bit data STOP BIT Set up the STOP BIT as either a 1 bit or 2 bit value PARITY Set up whether no parity check or an odd or even number parity check will take place during communication CONTROL Data flow CONTROL prevents the overflow of data sent back and forth Select either X CNTRL or ER CNTRL GP 675 Series User s Manual 5 9 5 10 Important Important Chapter 5 Initializing the GP COMMUNICATION FORMAT Select one of the following options for the communication format RS 232C RS 422 4 line or RS 422 2 line When communicating with the Memory Link format using RS 422 select the 4 line option 2 SET UP PRINTER SET UP PRINTER SET CANCEL PRINTER TYPE NEC PR SERIES HP LASERJET SERIES EPSON ESC P HIGH SPEED EPSON ESC P HIGH QUALITY PRINT GRAY SCALING COLOR BLACK WHITE REVERSE YES NO HARDCOPY ORIENTATION PORTRAIT LANDSCAPE IL Ee Le JL ES ES Jb Joe Ee Le JL JL Ie LUCIE PRINTER TYPE Designates the type of printer used with the GP unit Use the EPSON ESC P settings for 24 dot pr
40. S A SPECIAL TOOL Checks the characters inside the internal Character ROM Checks all the figures and tiling patterns Checks each GP touch panel square Checks the internal hard disk contents FEPROM Checks the System and Protocol of the GP Internal Memory FEPROM Checks the internal display memory Frame Buffer Checks the Tool Connector control lines and send receive lines Checks the Input Port for Digital s maintenance use only Checks the AUX control line Checks the printer interface Checks the RS 232C and RS 422 send receive lines SS The SELF DIAGNOSIS menu items marked with an asterisk require special Nw tools Please prepare the required tool cable for each test 6 10 GP 675 Series User s Manual Chapter 6 Run amp Errors Important 2 SELF DIAGNOSIS Details This section explains the contents of SELF DIAGNOSIS For information on how to operate the Screen SEG TOES Chapter 4 OFFLINE Mode for information about how to set up the Special Tools Chapter 3 Installation and Wiring CHARACTER PATTERN CHARACTER PATTERN CHECK MENU RETURN JAPAN A KOREA TAIWAN a l CHINA e INTERNATIONAL ASCII e KANJI ROM CHECK SUM Use this check which runs the character ROM CHECK SUM CHECK when char acters do not display on the screen Check each font pattern or the Kanji ROM using
41. TUP CURRENT SCREEN NO 1 WORD CLOCKDATA SET wORD ERROR STATUS 1 WORD 5 CONTROL 1 WORD CLOCK DATA CURRENT avons 4 RESERVED 1 WORD STATUS 1 WORD WINDOW CONTROL 1 WORD RESERVED 1 WORD WINDOW REG NO 1 WORD CHANGE SCREEN NO 1 WORD n WINDOW LOCATION 2 WORD DISPLAY ON OFF 1wORDK SYSTEM AREA SIZE WwORE G Item numbers displayed in reverse pde ure selected PLC Conp ction Manual Press the item numbpr when the item is highlighted it has been selected 7 System Area Size This field displays the total number of words of the items selected from the SYSTEM AREA SETUP Write 1 to 5 and Read 6 to D When you press the Confirm key the SYSTEM AREA CONTENTS screen ap pears to ratify the selected items The setup shown is efficient only when using the Direct Access format The selected System Area items as displayed on the screen become the System Data Area When these five items Current Screen Number Error Status Clock Data Current Change Screen Number and Display ON OFF have been selected word addresses are assigned to each item in order as shown on the next page Data Memory DM refers to OMRON Co s PLC Data Register D refers to Mitsubishi Electric Co s PLC GP 675 Series User s Manual Chapter 5 Initializing the GP SYSTEM AREA CONTENTS WORD BYTE SET CANCEL Q 0 1 1 2 3
42. Thank you for purchasing Digital s Pro face GP 675 Series of Graphic Control Panels hereafter referred to as the GP unit These GP units with its expanded user functionality and improved overall performance are an upgrade of Digital s GP 70 series panels Please read this manual carefully as it explains step by step how to use the GP correctly Also in this manual s examples the Mitsubishi MELSEC AnA Series of PLC s is used whenever possible connected in a one to one relationship with a GP The GP 675 Series refers to the following models GP 675 Series Units GP675 TC11 GP675 SC11 Standard Units GP675 TC41 24VP cUL CE marked unit The GP 675 TC41 24VP is a CE and cULmarked product that conforms to EMC directive EN55022 Class A and EN50082 2 Note It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of the Digital Electronics Corporation of Japan The information provided in this manual is subject to change without notice This manual has been written with care and attention to detail however should you find any errors or omissions please contact Digital Electronics and inform us of your find ings Please be aware that Digital Electronics is not responsible for any damages resulting from the use of our products regardless of article 3 above All Company Manufacturer names used in this manual are th
43. The origin of the problem and the matching solutions are listed in the table below 1 The power for the PLC host is not 1 Turn On the host s power switch activated 2 Setup the unit correctly and match up 2 GP unit INITIALIZE setup Setup I O with the current host and Communication PLC Setting is incorrect Cable 3 The host and GP powering up 3 Turn the host s power On first wait 2 3 process was incorrect seconds then power up the GP unit 4 The Communication Cable was not 4 Check the Communication Cable wiring connected properly and connect it up properly RECEIVE DATA ERROR 02 FD This problem arises as a result of one of these three There is a problem in trying to receive the data The connected PLC and the PLC setup for the data is different Noise These errors except for noise appear when the Communication Cable is pulled out when the GP unit is On or when normal communication operations are being run but the GP has been powered Off then back On To solve the problem simply begin running transmissions again When the error is a result of noise correct any improper connections GP STATION NO DUPLICATION ERROR 02 F9 Ei This error appears for one of two reasons The GP number is same as the station number for another GP Check all the GP station numbers n the middle of correspondences the PLC power has been turned On Off Reset the power on the PLC and GP NETWORK ADDRESS ERROR 0
44. a will not be deleted Return To Previous Screen Touch the title of the screen you would like to return to E g To return to the MAIN MENU from the SET UP I O screen simply touch the MAIN MENU title GP 675 Series User s Manual SET UP UO 1 set ur sio 2 set up PRINTER La SET UP TOUCH PANEL LE COMMUNICATION SETUP MAIN MENU 3 J initiauze 2 SCREEN DATA TRANSFER 3 SELF DIAGNosIs s J RUN 4 5 4 6 Chapter 4 OFFLINE Mode 44 SELF DIAGNOSIS Standard Operation Md Important Selecting A Menu Touch the number of the item to diagnose SELF DIAGNOSIS MENU 1 Jonsracter PATTERN DRINTER FF L DISPLAY PATTERN EI CHECK TOUCH PANEL CONFIRM START CANCEL Keys After selecting the Self Diagnosis item the CONFIRM START and CANCEL keys appear at different times at the top of the screen E g SELF DIAGNOSIS cancel SELF DIAGNOSIS start cancer CONFIRM key When you see this key certain data must be entered the type of data is displayed in a message box in the center of the screen before the Self Diagnosis program can begin Touching this key confirms that you have finished this data entry Only touch CONFIRM when you are sure you have finished the tasks shown on the screen START key After this key is pressed the GP s Self Diagnosis program begins CANCEL key When this key is pressed the Self Diagnosis command is cancelled and the GP s d
45. e registered trademarks of those companies Copyright 1998 Digital Electronics Corporation Table of Contents Preface 0600000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 1 Table OF Comte mts quic T orte ipe sapis eie Feb Da ta EE EE General GP Caufions E VIL UL Application Notes asa ied euh nre RE eripere eeu poco ken o Da Pau doo tol e avv VIL Whatis EPOSET sonde pee oba Rte Ue pret PAOR CAD Ue pd Rin ER MEO VILL Usage PT C PR D Package Cont nls 5e neun Wh UH GU cases coi eek cw cai caps Iac e eese A Separately Solel p X Symbol Iden sesekesyeesevsveusseseerse Xl Chapter 1 Introduction SEE IC nauem se 1 1 1 2 System Design euer eee euet e Deeg cete anoo soeben o don EE deed eae ee ero 1 2 1 3 Optional Equipment cccccrccccccsocessssssncsscossecsccsnsscessenosenceseavesseenesssdsecensesseseas cecesnensssoseossectocess 1 5 Chapter 2 Specifications 2 1 General Specifications oieeoor tini trrtt hide ou np AE ESSE PR S USER oye E a DEIN UU o nr Rte Gb pp EUH eR ov e tu Ci UIN HAE 2 1 1 Electrical Specifications see eee tte dere TE ESEE PETE sop PREE EEEE 2 1 2 Environmental Specifications seien oseo tte ENEE E EEE EEEE E EEEN ESEN 2 2 3 Structural Specifications 5 nni ego t nr PO Aaa EEEE EEE EEEE e s 2 2 2 2 Features and Performance eese ee eeeeee esee eese eetn sese s
46. e them Fig E 5 Remove the connector from the inverter board Fig F 6 Slide the back light in the direction shown by a then remove the backlight as shown by b Fig E 7 Insert a new backlight and reattach the connector to the inverter board 8 As the GP has two backlights one at the top of the LCD and one at the bottom replace the other backlight by following steps 4 to 7 9 Reattach both backlight covers and retighten the four backlight attachment screws 10 Reattach the GP s rear cover so as not to pinch the connector and retighten the four cover attachment screws Fig F D Unplug the connector e o a Power Cable I The GP has two backlights one at the top of the LCD and the other at the bottom Important When replacing the backlights be sure to replace both of them GP 675 Series User s Manual 7 5 Chapter 7 Maintenance Periodic Check Routine To keep your GP unit in its best condition please inspect the following points periodically GP Operation Environment Is the temperature within the allowable range 0 to 40 degrees Celsius Is the humidity within the specified range 30 to 8596 RH Is the GP s operating atmosphere free of corrosive gas Electrical Specifications Is the input voltage appr
47. ected PLC Operation Manual Attach the SIO cable unit properly making sure all connections are secure LOAA PLC Con nection Manual Attach the AUX cable unit properly making sure all connections are se cure COAT Chapter 3 Installation and Wiring Install the Termination Resistor in the correct position with the correct val ues Resistor position and values change with each PLC type When using the Direct Access format PLC Connection Manual Disconnect all the cables except the power cable and turn the unit ON For RS 422 use the solutions provided in the dotted rectangle above GP 675 Series User s Manual JstheSELF DIAGNOSIS SIO CHECK OK vol There is a problem with the GP unit Please contact your local GP distributor Chapter 6 Run amp Errors T d Are the corresponding NO YES E 7L SIO INITIALIZE settings Le OK m YES Enter correct settings and values SLAAI Chapter 5 Initialize a X Are all Tags set nc NO up correctly YES Check the tag data and correct the setup val ues Tag Reference Manual Possible problems with the PLC Check if the PLC is working properly fte Torun SELF DIAGNOSIS options RS 232C Check RS 422 Check special tools become necessary SELF DIAGNOSIS section in this chapter 6 8 GP 675 Series User s Manual Chapter 6 Run amp Errors 4 Touch Panel Does N
48. elect either Operation priority OPE or Display priority Display Setup the GP to this option when using the GP mainly as a monitor screen The GP will command a higher display speed as a result however the response time for the touch panel s operations will slow Operation Setup the GP to this option when using the GP mainly as an operation panel As a result the GP will command better touch panel numeric input and switch response times Leaving the GP in this mode does not influence the touch panel operation response time of the rest of the GP s very much however the screen display refresh cycle will slow down The standard arrangement uses the same settings with all connected GP s To increase the display speed restrict the address setup to consecutive addresses wherever possible And make bit addresses consecutive to the word unit Speed Difference between Display Priority and Operation Priority When using the Mitsubishi Electric Corp A3A PLC with a scan time of 20ms and consecutive addresses 80 words not included in the System Area the difference in reading speed is as shown in the following graphs Operation Friority 2 0 2 0 Display Priority 15 15 Display Priority 10 Operation Prionty TIME in n 5 0 5 1 2 3 d Varr 1 2 3 4 ER OPERATION RESPONSE DISPLAY RENEWAL CYCLE GP 675 Series User s Manual Chapter 5 Initializing the GP fite NO GP TOUCH MONOPOLIZE The monopolizing of touch pa
49. ents may cause it to fail to meet UL standards CE Marking The GP675 TC41 24VP is a CE marked EC compliant product lt Complies with the following EC Directives EMC Directives 89 336 EEC 92 31 EEC 93 68 EEC lt Complies with the following Standarde m EMI EN50081 2 EN55022 1994 Class A m EMS EN50082 2 EN61000 4 2 1995 EN61000 4 4 1995 ENV50204 1995 ENV50140 1993 ENV50141 1993 GP 675 Series User s Manual vii What is IP65f This unit s protection rating of IP65f is actually a composite code consisting of the internationally recognized British Ingress Protection standard BS EN 60529 1992 IP65 and the standard developed by the Japanese Electronics Manufacturer s Association JEM f This code is used in this manual to identify a given product s degree of structural resistance to a variety of environmental elements and thus prevent problems or accidents related to the inappropriate use of a product The individual meaning of each character of this code is explained below This code indicates the degree of ingress protection provided from the front face of the GP and assumes that the GP is securely mounted into a metal panel IP6 5 f o O A 1 Designates the type of protection provided 2 Indicates the degree of protection provided to the human body by the unit and the degree of protection provided by the unit s front face from particles dust intrusion into the interior of the unit Here 6 i
50. ese ee teeetass sese ete eese sess se sesto te eesn sese sese 2 2 1 Display Beatureg METER EET 2 2 2 Application Steechen dek Eeer AER SANG 2 3 3 Touch Panel Clock Accuracy eoo ni n a nerean entren ee entren trennen entren eren entren enses 2 3 Ay External Interfaces cte eet t ed tem est i e e e d eene 2 3 2 3 Interface Specifications 5 2 3 coo et usen en Yao Prose e Ha repente sen Een Ia De binae eo Ee pae De soucedsnasseseesees 2 4 1 Printer Interface 2 4 2 AUX UE Input Output oes I rr RU ote PRU RE RR REUS 2 5 ST EUM HONEC E EET DD EUN ER E 2 7 2 4 Names and Functions of GP Parts cccccccsssscsssscccssssscsscsccccecscssssseccceccscssesseseccccesessseseees 2 8 2 5 Graphic Panel Dimensions eeseseoe eco s eben nv etse eee ne ea ona D Ioa eE ee e Eee e Age e Co eves ssenssecesseos 2 9 1 GP 675 Series External Dimensions a eene ener enne nenne nennen nnne 2 9 25 Installation E steners 2 0 ese AS RS IU gU daa 2 10 3 GP Installation Mounting Hole Dimensions eese nennen 2 11 ii GP 675 Series User s Manual Chapter 3 Installation and Wiring 3 1 Installation CS 3 1 1 Creating an Installation Opening ciiir aine e K E EE E ESEE E EREE 3 1 2 Installation Direction seniri iiae mr tret eth AE A E E REEE ETT 3 3 3 Securing the Installation Fasteners 2 0 0 0 eee eee eseeeeceeecesecescesecesececesecsecsaeesecsaecsaeesecssecaecsesneeeees 3 3 4 Inserting and Tightening the Fasteners
51. geover Procedure esee 7 5 7 3 Periodic Check Routine eee eese eese eene enses testa atta sins n sensa senses ense ta sins nus 7 6 Index iv GP 675 Series User s Manual General GP Cautions For safe and correct use of this unit be sure to follow these guidelines Because of the danger of an electric shock be sure the Power Cord is not plugged in when connecting its power terminals to the GP s Terminal Block Whenever changing the Backlight to prevent electric shocks or burns be sure to unplug the GP s Power Cord and use protective gloves Because the GP contains many high voltage parts an electric shock can occur if the unit is disassembled As a general rule do not disassemble the GP Do not use operating voltages outside the specified voltage range If you do it may cause a fire or an electric shock Do not modify the GP unit It may cause a fire or an electric shock Do not use the GP in an environment where flammable gas is present in the surrounding atmosphere It may cause explosion The GP uses a lithium battery for backing up its internal clock data If the battery is incorrectly replaced the battery may explode To prevent this please do not replace the battery yourself When the battery needs to be replaced please contact your local GP distributor Do not use touch panel keys in any life related or important disaster prevention situations Use separate hardware
52. ialization does not erase the SYSTEM SET UP the SIO protocol or the internal clock settings Important Be sure that when using the GP which is equipped with Backup SRAM if you change the default settings all backup data will be deleted however when using the GP with its default settings system version 1 30 or later GP PRO PBIII for Windows Version 2 0 or later backup data will not be deleted INITIALIZE INTERNAL MEMORY SRAM is displayed the GP has SRAM built in ENTER PASSWORD AND PRESS START SWITCH To initialize the GP internal memory enter the common password 1101 or the password entered in the SYSTEM SET UP screen Chapter 4 3 B Inputting Numbers Note The time required for Initialization is between 10 and 20 seconds SET UP TIME SET UP TIME ees PRESENT TIME De OM QD 00 00 TIME SET UP UL 0 it D IEE TIME SET UP Enter date and time corrections to the date and time displayed in the PRESENT TIME 94 v x 15 p 19 JN Log k 24 hour clock last 2 digits of year are displayed 5 20 GP 675 Series User s Manual Chapter 5 Initializing the GP Kte No The time displayed on the screen using the Time Display function is not 100 accurate At room temperature the GP internal clock has an accuracy of 65 seconds month The surrounding temperature and age of the unit can decrease its accuracy up to 90 to 380 seconds month However the screen Time display is in minute interva
53. ing the OFFLINE mode displays the following screen MAIN MENU 3 J initiauze 2 SCREEN DATA TRANSFER SELF DIAGNOSIS Ls RUN Select a menu item by pressing the corresponding number on the screen A short description of each Main Menu item is as follows INITIALIZE These setup areas provide information necessary for the GP unit to run SCREEN DATA TRANSFER Used to transfer screen data to and from the screen editing software SELF DIAGNOSIS Checks to see if there are any problems with the GP System or Interface I F RUN Starts operation of the GP s current project data LETTRE or more information about INITIALIZE refer to Chapter 5 Ini tialize for more information about TRANSFER SCREEN DATA refer to your Software Operation Manual for more information about SELF DIAGNOSIS and RUN refer to Chapter 6 Run and Errors GP 675 Series User s Manual 4 3 Chapter 4 OFFLINE Mode 43 INITIALIZE Standard Operation Selecting A Menu Touch the desired menu item INITIALIZE SYSTEM ENVIRONMENT SETUP SET UP VO Touch the menu item you wish to set ipsu en EELO MINUTE LO SECONDE OFF TOUCH BUZZER SOUND Inputting Numbers After selecting an input field by touching it use the numeric touch keys at the bottom of the screen to enter numeric values ZXEEBERER ka IL ML NL NE JL NE dL SYSTEM SET UP STAWDHYMODETIME 0 12 MIMLITE START TIME
54. inters and the HP LaserJet Series option for PCL4 compatible printers PRINT Setup whether the printer outputs in Monochrome or Color Each of these pairs Blue and Green Cyan and Red and Purple and Yellow appears with the same pattern when output in monochrome e The HP LaserJet Series does not support GP color printouts With these printers always use the GRAY SCALING selection e When using gray scaling with the GP 675 conversion of the GP 675 screen s colors will cause the creation of half tone non primary colors that cannot be printed BLACK WHITE REVERSE GP 570 and GP 571 Series This setup reverses the screen colors from white on black Fg Bg to black on white for screen printouts The screen background on the GP is black but it is easier to see screen objects on the hardcopy when Reverse is ON so the screen prints white E g When the GP screen background is black and the foreground is white the printout appears as follows Print w Reverse ON Print w Reverse OFF GP 675 Series User s Manual Chapter 5 Initializing the GP Important TRANSFER MODE SCREEN e The previous setup is only for printing the screen image When an Alarm has been set OFF no matter what this setting is it will print as if REVERSE is ON e When using an HP LaserJet series printer be sure to set the printer s DPI setting to 600 3 SET UP TOUCH PANEL Touch operation and Force Reset setup and Display De
55. ipment All optional equipment listed below is produced by the Digital Electronics Co z ITEM DESCRIPTION Screen GP PRO PB III for Windows95 GP PRO PB III Creation GPW PBO1M V CD ROM Editing GPW PB02M V lt Floppy disk gt PC based screen creation software for use with GP series display units Data Transfer Cable Set Data Transfer Cable ARVAS SEs Connects your PC to the GP allowing screen data to be transferred between the two units Profibus Interface Unit Provides data transfer capability between GP Interface GP070 PF11 units via an Profibus type network Units T Link Interface Unit Provides interface between GP 675 and the GP070 JC11 Fujitsu Electric Co s T Link unit Attached to Ethernet Interface Unit Provides data transfer capability between GP Rear of GP Gp070 ET11 units via an Ethernet type network C C Link Interface Unit Provides data transfer capability between GP GP070 CL11 units via a C C Link installation RS 232C Cable GP410 IS00 O I F cable to connect GP to the Host PLC Serial RS 422 Cable is Interface GP230 IS11 0 Cables Multi link Cable Allows multi link n 1 SIO between the Host GP230 1512 0 PLC and the GP Standard RS 422 interface cable RS 422 Terminal Adapter Adapter for converting output from a serial GP070 CN10 O interface to RS 422 I F Mitsubishi A Series Connects directly to Mitsubishi s FX Series I F Programming P
56. ision code is B or later the following backlight code table can be used The backlights of code A GP675 TC11 units cannot be changed Note Be sure the backlight you order is correct for your GP Unit Name Backlight Model Number GP675 TC11 GP675T BL00 MS GP675 SC11 GP675S BL00 MS GP675 TC41 24VP GP675T BL10 MS AT WARNING e Whenever changing the backlight be sure the GP s power cord has been disconnected and that the unit is cooled down When the GP s power cord is connected and the GP is ON high voltage runs through the wires in the backlight area do not touch them e When the GP s power has just been turned OFF the backlight area is still very hot Be sure to wear gloves to prevent being burned Do not try to replace the backlight while the GP is installed in a cabinet or panel Remove the GP first then begin the backlight replacement procedures For details on how to confirm the GP s revision number GG EME Usage Cautions 7 2 GP 675 Series User s Manual Chapter 7 Maintenance 7 2 1 GP675 TC11 Backlight Changeover Procedures Follow the steps given below to change the GP675 TC11 s backlight Be sure to wear cotton gloves when performing this work to prevent burns 1 Unplug the GP s power cord from the main power supply and then disconnect the GP power cord terminals from the GP s power terminal block 2 Unscrew the GP s four 4 rear face attachmen
57. isplay returns to the SELF DIAGNOSIS menu GP 675 Series User s Manual Chapter 4 OFFLINE Mode After Diagnostic Check Finishes To Return To SELF DIAGNOSIS MENU When OK displays Pressing once anywhere on the display screen returns you to the SELF DIAGNOSIS MENU SELF DIAGNOSIS FRAME BUFFER CHECK OK When an Error Message displays SELE DIAGNOSIS When an error message appears on the display screen touch the bottom two corners of the panel 1 2 to return to the SELF DIAGNOSIS MENU SIO RSZ320C CHECK DATA ERROR Error Message Return To Main Menu Touch the RETURN Key in the top right corner of the SELF DIAGNOSIS menu to return to the MAIN MENU MAIN MENU 3 J initiauize 2 SCREEN DATA TRANSFER SELF DIAGNOSIS MENU 1 character PATTERN Sch 2 DISPLAY PATTERN Ia TOUCH PANEL RETURN 3 SELF DIAGNosis s RUN GP 675 Series User s Manual 4 7 Chapter 4 OFFLINE Mode 45 Transferring Screen Data Here the procedures required to transfer screen data to the GP or to receive data from the GP are described Attach the separately sold Data Transfer cable to your GP s tool connector located at the back of the GP and to your PC s RS 232C connector PC rear view GP 675 Unit rear view RS 232C connector 25 to 9 pin conversion A Data Transfer Downloading Cable
58. itation GP 675 Series User s Manual 4 1 Chapter 4 OFFLINE Mode 2 From Forced Reset From the Forced Reset screen touch the OFFLINE button MAIN MENU EE B 34I XXIXX XX XX 1 J initiauize 2 SCREEN DATA TRANSFER SELF DIAGNOSIS s RUN OFFLINE RESET CANCEL won t i H i t i Ht RF Br i i t i t i t Note When the GP unit has the Device Monitor function the following display will appear GP PRO PBIII for Windows 95 PLC Connection Manual Appendix 3 Device Monitor fate Only GP PRO PBIII for Windows 95 can utilize the Device Monitor function f a Password has been set in INITIALIZE SET UP SYSTEM before entering the OFFLINE mode the following screen displays Enter the password then touch Set to enter OFFLINE mode ENTER PASSWORD I SET CANCEL ser ance LIC TLIC gene Tre co Eo TLIC Ice TE Ipsi CH OC OE IC HE JL ECOL ICE IL Ee ESTE For more about the Password MOAIS Chapter 5 3 SYSTEM ENVIRONMENT SETUP For more information on the Password input Chapter 4 3 Inputting Numbers 4 2 GP 675 Series User s Manual Chapter 4 OFFLINE Mode 42 OFFLINE Mode s Main Menu The Main Menu includes the INITIALIZE SCREEN DATA TRANSFER SELF DIAGNOSIS and RUN features Each menu item has different setup data that must be set to match the corresponding PLC in order for the GP to communi cate properly Enter
59. itializ tion Items poseisscsessosrosesscsosorsisssessvossssoosossosvosinenneis PRIRE RUE SEDE E BOR HS EX rosseta 5 2 5 3 SYSTEM ENVIRONMENT SETUP eeeeeee eese eene eene eese eto etes to setae eese te setate sena soa 5 3 1 SYSTEM SETUP 5 dg nn erre e Eee epe E ei to Ai aa ce top RR De DR ded 5 3 2 SYSTEM AREA SETUP nene dece oed edo ete eh Pto rte tes 5 4 3 GLOBAL WINDOW SETUP e Gone ier EENEG 5 5 4 CHARACTER STRING DATA SETUP a 5 6 E o DA ULLA VO p R 5 9 l SELUPSIO 5 retenta mate rade nadie 5 9 2 SET UP PRINTER onn d reo RE e dete REC AER ede ie aret P rete 5 10 3 SEL UP TOUCH PANEL hood tee bt b RR ERU EGER el 5 11 4 COMMUNICATION SETUP 5 pen nei eire re e he ect 5 13 55 PLC SETUP EE 5 14 1 SET UP OPERATION SURROUNDINGS 1 1 eese enne enne nre 5 14 2 SET UP OPERATION SURROUNDINGS nl 5 15 3 STATION SETUP M ren tet rte RR Ere isto biete tb beatdown ature eer bean eges 5 16 4 CUSTOMIZE SETUP 1 deed cepe edet tee pee RE bere 5 18 GP 675 Series User s Manual lii 5 6 INITIALIZE INTERNAL MEMORY eerte tentent tn neta seta stunts sens sta setas etos en ao 5 20 5 7 SET UP TL oC 5 20 9 8 SET UP SCREEN ccvcsiscscstiececenctcecssciecsccvcocesthcsecssascseccsedececensteeecivtersccsccassteccecnedersescduesesees 5 21 Chapter 6 GP RUN Mode and Error Handling OT GP RUN MODE 0 A9 9 6 1 I After Powerme Up The
60. lation Gasket XE Before installing the GP into a cabinet or panel check that the In inportant stallation gasket is securely attached to the unit 1 Creating an Installation Opening Create the correct sized opening required to install the GP using the installation dimensionsgiven 2 5 Graphic Panel Dimensions The mositure resistant gasket installation brackets and attachment screws are all required when installing the GP pll 1 6 to It is important that the panel or cabinet s surface is flat 10mm fate in good condition and without any jagged edges Panel thickness should be from 1 6mm to 10 0mm GP 675 Series User s Manual 3 1 3 2 Chapter 3 Installation and Wiring 5 For easier maintenance and operation plus better ventilation ensure the GP ote unit is mounted at least 100 mm away from adjacent structures and other parts Ld Ld 100mm I mm 100mm F 100mm orld a 100mm fromm LDA 1 stalling the unit horizontally or sideways use a forced air cooling system 5 The GP uses ventilation in its outer shell to naturally cool itself When in i e a fan or lower the surrounding temperature to avoid overheating Horizontal Installation Landscape style Side View Front View Looking down at Or Vertical Installation i i Front View Portrait Style Side View GP 675 Series User s Manual Chapter 3 Installation and Wiring 5 When installing the GP vertically o
61. like pattern There are minute grid points dark light on the Display Panel s surface This is part of the GP s design and not a defect Shadows may appear at the top of the LCD This is normal for an LCD display Sometimes the display area may look as ifthe display colors have changed This is a common attribute of LCD s and is not a defect Displaying a single image for long periods can cause an afterimage to remain when the display is changed to another screen To prevent this effect Setthe GP to Stand by Mode which turns the screen OFF automatically when there is no touch screen input a single screen is displayed with no operation for a specified period of time Do not display any single screen for a long period of time Try to always change the screen display periodically When the GP s Liquid Crystal Display LCD is Damaged If the GP s display is damaged or cracked be sure to avoid any contact with the display s internal liquid e If any part ofthe user s clothing or body comes in contact with the damaged cracked FP display s internal liquid be sure to wash that area immediately with detergent and water If this liquid enter s the user s eye be sure to flush with water immediately and see a doctor Do not inhale any ofthe damaged cracked GP display s fumes Dispose ofthe damaged cracked FP display in accordance with your local area s toxic material disposal regulations GP 675 Series User s Manual
62. ls so this error may not be a factor 58 SET UP SCREEN The initial screen display upon powering up the character size when in RUN mode and other related items are setup here SET UP SCREEN IER INITIAL SCREEN NO 1 8999 B1 ALARM MESSAGE V SIZE 1 24 H SIZE SS 2 4 ONLINE ERROR DISPLAY ON OFF FONT SETTING FASCIE JAPAN KOREA TAIWAN CHINA KANJI FONT QUALITY STANDARD HIGH KANJI FONT QUALITY only applies when FONT SETTING set to Japan INITIAL SCREEN NO Set up the screen file number that will display first upon powering up If the BIN option for DATA TYPE OF SCREEN NO in SYSTEM SET UP had been se lected enter a number between 1 8999 Or if BCD was the option set up then input a number between 1 1999 ALARM MESSAGE Set up the character size of the ALARM MESSAGE when the Alarm Bulletin is activated 1 2 4 Height 1 Width 1 Height 2 Width 2 Height 4 Width 4 16x8 pixels 32x16 pixels 64x32 pixels ONLINE ERROR DISPLAY Set up whether or not error messages display during RUN mode FONT SETTING Select the character font that displays during RUN mode KANJI FONT QUALITY When the kanji character quality is set to HIGH larger than full sized 2x2 characters display as 32 dot characters When STANDARD is selected the display becomes a 16 dot font multiple GP 675 Series User s Manual 5 21 Chapter 5 Initializing the GP JAPAN When set to the HIGH quality setting the Level 1 JIS Kanji Code standard
63. n Alarm Display START TIME 0 255 This setup determines the start up time of the GP Use this setup to adjust the power up sequence so that the GP starts up after the PLC TOUCH BUZZER SOUND Setup whether or not the GP beeps when pressed BUZZER TERMINAL OUTPUT Setup whether or not the BUZZ signal is output from GP s AUX I F This option is for an external buzzer PASSWORD SETUP 0 9999 The password setting is used when changing to the Initialize Memory or Initialize OFF line mode Screens The password number ensures protec tion of the GP setups as OFF line mode will not be entered inadvertently Enter the optional number of your choice If you do not wish to use this setup enter the default 0 When using the Direct Access or the Memory Link formats the object address becomes 9 or 12 respectively GP 675 Series User s Manual 5 3 5 4 Note Nx Chapter 5 Initializing the GP DATA TYPE OF SCREEN NO This setup controls whether BIN or BCD format numbers are used when making screen changes Screen numbers 1 8999 are available when set up in binary format screen numbers 1 1999 are available when set up in BCD format 2 SYSTEM AREA SETUP SYSTEM AREA SETUP data is necessary for the PLC to control the GP and prepare the PLC internal Data Memory DM and Data Register D Use this area to prepare the desired SYSTEM DATA AREA items When using Memory Link format however this setting is unnecessary SYSTEM AREA SE
64. ndicates that the unit is completely protected from dust intrusion 3 Indicates the degree of protection provided by the unit s front face from water intrusion into the interior of the unit Here 5 indicates that the unit is protected from water intrusion from a direct water jet 4 Indicates the degree of protection provided by the unit s front face from oil particle intrusion into the interior of the unit Here f indicates that the unit is completely protected from oil intrusion via either oil particles or oil splashes from any direction to the front panel io de For information about the GP s protective structure refer to page 2 3 viii GP 675 Series User s Manual Usage Notes When using the GP s Screen Creation Software The type of GP 675 unit that you use will determine the version of Digital s GP PRO PBIII for Windows 95 software that can be used When using the GP PRO PBIII for Windows software with GP675 T series ex TC11 TC41 24VP etc and GP675 S series units be sure to use versions 2 0 or higher Prior versions will not include the GP 675 as one of their GP unit selections When changing the GP 675 s backlight The backlights in initial GP675 TC11 units versions A or with no version information cannot be changed When one of these unit s backlight fails please contact your local distributor for assistance The backlights in later GP units GP675 TC11 units versions B or later and
65. nel use can be set ON or OFF When you want to use the PLC exclusively PLC Connection Manual with a Momentary operation setup on the touch panel turn GP TOUCH MO NOPOLIZE ON When this setup is ON the touch panel uses the PLC exclusively whenever the momentary operation setup on the panel is pressed In this way you can use the inching operation with a momentary switch When you stop pressing the panel exclusive use ends MONOPOLIZE TIME 0 to 2550s This field controls the length of time for the monopolize process when no other touch panel operations are performed The Monopolize process begins when the System Data Area s 7th bit of word address LS14 turns ON and ends either when the bit turns OFF or when the time set here passes Pressing the touch panel in the middle of the monopolize process inter rupts the MONOPOLIZE TIME function ending exclusive use When MONOPOLIZE TIME is set to 0 the monopolize function does not end automatically For more about the contents of System Data Area LS6 status and LS14 control PLC Connection Manual 1 1 2 LS Area Structure PLC Connection Manual 1 1 4 Contents and Range of System Data Area GP 675 Series User s Manual 5 19 Chapter 5 Initializing the GP ES INITIALIZE INTERNAL MEMORY This command erases all the GP screen data You cannot cancel the Initialization procedure after pressing the Start key e Ina GP with backup SRAM all backed up data is lost Init
66. nk connection are limited SEUR PLC Connection Manual 2 While SO is used in the case of GP PRO PBIII GP PRO PBIII for Windows95 uses the term Settings GP 675 Series User s Manual 5 1 SYSTEM ENVIRONMENT SETUP SET UP 1 0 PLO SETUP INITIALIZE MEMORY SET UP TIME SET UP SCREEN Chapter 5 Initializing the GP 5 2 Initialization Items The contents of the Initialize setup items listed below are explained in this chapter To learn more about screen operations and numeric input Chapter 4 OFFLINE Mode MAIN MENU INITIALIZE SYSTEH ENVIRONHENT SETUP 1 system ser SYSTEM AREA SETUP 3 etogAL winnow setup CHARACTER STRING DATA SETUP AIN MENU INITIALIZE SET UP O 1 ser ve sio 2 set up PRINTER 3 set UP TOUCH PANEL 4 COMMUNICATION SETUP HAIN HENU k INITIALIZE PLC SETUP tA nA 1 SET up OPERATION SURROUNDINGS tat Ett DLC SETUP 1 1 O SET UP OPERATION SURROUNDINGS 2 station setup 3 customize setup INITIALIZE HEH RY WARNING LOSING ALL DATA 1024 KB ENTER PASSWORD AND PRESS START KEY d START PRESENT TIME 96Y 2M 2 D 1525 SET UP TIME CANCEL Leet cance TIME SET UP 6 Y 2 JM 28 JD 15 25 SET UP SCREEN INITIAL SCREEN NO 1 999 B1 ALARM MESSAGE V SIZE 124 H SIZE 124 ONLINE ERROR DISPLAY SET caNCEL
67. nstallation Brackets eee 1 4 L Load Gurrenf nete tte irte eter 2 8 Load Voltage essen 2 8 Local Window seseo ierre aep oei 5 5 M Main Menu sseeeeeeeeememememenem emen nennen 4 3 Memory Loader esee 1 3 Mitsubishi PLC A Series 2 Port Adapter Au 1 3 Program Port I F Cable ss 1 3 Mitsubishi PLC A Series Program Port I F Cable ss 1 3 Mitsubishi PLC FX Series Program Port I F Cable ss 1 3 N Tis eed Be e Died roe 5 1 NETWORK INFORMATION ADDRESS 5 16 Notes on UL Application sess vii O Off line Mode eene 4 1 6 1 P PLC PRIORITY Display Priority and Operation Priority Speed Diff 5 18 Index R R5S3232 iecit tee teer b dete sete 2 9 RS 232C Port EE 1 2 UE 2 9 RS 422 Connector Terminal Exchange Adapter 1 3 RS 422 Port E 1 2 Rubb r Gasket ener atem 1 4 7 1 RUN 4 3 S SCREEN DATA TRANSFER e 4 3 Screen Saver Function eesceeeeeeesseceeeeceeeeeeeeees 5 3 SELF DIAGNOSIS 4 3 4 6 4 7 6 10 AX cnet Oe ee oer RR 6 13 CHARACTER PATTERN 6 11 COMMUNICATION CHECK 6 13 DISPLAY PATTERN eene 6 11 FRAME BUFFER eere eee 6 12 INPUT PORT n ERO 6 13 INTERNAL FEPROM eene 6 11 INTERNAL FEPROM CHECKSUM
68. o prevent noise make the power cord as short as inno Sue possible absorber 5 Be sure the surge absorber E1 is grounded separately ete from the GP E2 Select a surge absorber that has a maximum circuit voltage greater than the power supply s peak voltage 3 2 4 GP Grounding Cautions Exclusive Grounding BEST Connect the GP s FG terminal to an exclusive ground Nearby GP equipment I d Common Grounding OK If exclusive grounding is not possible use a common grounding point Nearby E GP equipment Make the connection point as close to the GP as possible and make the wire as short as possible When using a long grounding o 7 ui wire use a thicker wire placed in a duct il Ifthe GP does not function properly when grounded this way disconnect the ground wire from the GP s FG terminal Common grounding BAD other GP equipment 3 2 5 GP Input Output Signal Line Cautions Input and output signal lines must be separated from power cables H this is not possible use a shielded cable and connect the shield to the GP chassis 1 Use a grounding resistance of less than 100Q and a 2mm or greater thickness wire or your country s applicable standard For details contact your local GP distributor 3 8 GP 675 Series User s Manual Chapter 3 Installation and Wiring E Connecting the Printer Cable The steps to connect a prin
69. oblem a SYSTEM ERROR may have developed while displaying the OFFLINE mode screen Chapter 6 4 2 Error Message Details GP 675 Series User s Manual Chapter 6 Run amp Errors GP Operation Cautions Warning e To prevent an electric shock confirm that the GP s power cord is not plugged in to the main power be fore attaching the cord s power terminals to the GP e Be sure to use gloves when changing the backlight since there is the possiblity of receiving an electric shock or being burned Chapter 7 Maintenance SS The following section assumes that the GP is the cause of any problems HES not the host When the host PLC is the problem refer to that maker s corresponding PLC manual GP 675 Series User s Manual 6 3 Chapter 6 Run amp Errors 2 No Display Follow the flowchart below when the screen does not display when powering up or the screen turns OFF by itself during RUN mode to find an appropriate solution No Screen Display D Msc cs eM Transfer screen data from the scree ur Ip pu SU editing software ERR MON p Chapter 4 5 Transfer Screen Data A YES Does the power lamp i YES Se turn On ANO di Is it using the correct NO Plug in the power cable properly power voltage P nr CAAA Chapter 2 Speci i di fications P YES Unplug the GP s power cord Disconnect the SIO and AUX cable poc Lm Fix the power cable connection en B hi e ae Nd NOS Chap
70. opriate AC 85 to 132V or DC24V Peripheral Items Are all cables connected properly Are they loose Are all mounting brackets holding the unit securely Are there many scratches or traces of dirt on the moisture resistant gasket 1 6 GP 675 Series User s Manual Index Symbols E eERe HO SNepOSiepeeRu epus 5 1 A Alarm Display eee eene 5 3 AUX Interface eese 1 2 2 6 B Bar Code Reader 1 3 C Cable DC24V Parallel H eese 1 4 Downloading Cable sss 1 3 Mitsubishi PLC Programmable control I F 1 3 Keeser 1 3 RS2422 21 1 x nega EU a RA ers 1 3 Change Sereen e e riean 5 4 Circuit Joffer 2 8 OQUtpUE eire prose E ss 2 8 Circuit Load tre ort eret ie teens 2 8 COMMUNICATION SETUP RECEIVE TIMEOUT eeeeeeeeees 5 13 RETRY COUNT o ree ett 5 13 Connection Part oe e e mere tege 5 16 Cover Sheet cei sese ette p epi 1 4 CUSTOMIZE SETUP GP TOUCH MONOPOLIZE osae 5 19 MONOPOLIZE TIME eene 5 19 PLC PRIORITY eege ee 5 18 E Error Messages CLOCK SET UP ERROR s 6 19 GP STATION NO REPEATED 6 17 ILLEGAL ADDRESS IN SCREEN DATA 6 15 INCORRECT STORAGE INFORMATION AD RI 6 17 OBJ PLC HAS NOT BEEN SETUP 6 20 PLC COM ERROR 6 18 PLC NOT CONNECTED eee 6 16 PLC NOT RESPONDING ee 6 17 GP 470 570 Series User s Manual RECEIVE DATA ERROR
71. or GP 675 series units Installation fasteners for GP 70 series units Used when installing the GP to provide a moisture resistant seal Same as the seal included in the GP s original equipment package Disposable sheets provide protection from a variety of elements The GP s touch panel can be used with this cover sheet attached 5 sheets set Copies data at high speed from one GP to another Both system program and screen data 1 Certain functionality available when using a Japanese OS is not available when using an English OS GP 675 Series User s Manual Chapter 2 Specifications 1 General Specifications 4 Names and Functions of GP Parts 2 Features and Performance 5 Graphic Panel Dimensions 3 Interface Specifications DA General Specifications 1 Electrical Specifications GP675 TC11 GP675 SC11 GP675 TC41 24VP Operating Voltage AC85 to 132V 50 60HZ DC 24V 20 Power Consumption Less than 50VA Allowable Voltage Drop Less than 20ms Voltage Endurance 1500V AC at 20mA for 1 minute 1000V AC at 10mA for 1 between live wires and grounding minute live wires and terminal grounding terminal Isolation Resistance Greater than 10MQ at 500V DC between live wires and grounding terminal 2 Environmental Specifications GP675 TC11 GP675 SC11 GP675 TC41 24VP Operating Temperature 0 to 40 C Operating Humidity 30 to 85 R
72. or message will be displayed on the GP The default value is 2 times GP 675 Series User s Manual 5 13 5 14 Chapter 5 Initializing the GP 55 PLC SETUP Important fate A Important Sie NO Setup the System Area and the Unit number in this screen Because 1 1 and n 1 GP connections change the setup screen s contents be sure to check that the current screen is the one desired before entering any settings When using the GP PRO PBIII Simulation feature the PLC SETUP area s settings cannot be changed 1 SET UP OPERATION SURROUNDINGS 1 1 Setup the PLC System Data Area and the Unit Number here This setup is only necessary when using the Direct Access format SET UP OPERATION SURROUNDINGS et J eancer STARTING ADDRESS OF SYSTEM DATA AREA ponow UNIT N 0 SYSTEM AREA READIMG AREA SIZE 0 256 0 STARTING ADDRESS OF SYSTEM DATA AREA Setup the PLC s Data Register D Data Memory DM etc allotted by the STARTING ADDRESS OF SYSTEM DATA AREA UNIT NO Set up the PLC UNIT number here Make sure it matches the one set up in the PLC SYSTEM AREA READING AREA SIZE 0 256 When using a Block Display Trend Graph setup the Reading Area Size in word units to match the Trend Graph s data size Setup when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM If you are not using the Reading Area leave the 0 default values intact High Speed Communication
73. ort I F cable Programming Console Conversion link unit not GP430 IP10 O necessary Simultaneous use of program Mitsubishi PLC FX Series console however is not possible Programming Port I F Cable GP430 IP11 O Siemens Simatic Series TTY converter cable for Siemens Simatic 5 Programming Port I F series PLCs Simultaneous use of program Connection Cable console is not possible GP000 IS11 O 1 Versions 2 0 or higher 2 Certain types of PLC s cannot be connected PLC Connection Manual 3 This unit cannot be used with the GP PRO PBIII for Windows 95 ML software If you wish to use this unit please contact your local GP distributor for further information GP 675 Series User s Manual 1 5 Chapter 1 Introduction TEENS ITEM DESCRIPTION Serial Interface Units Maintenance Items Mitsubishi PLC A Series 2 Port Adapter GP030 MD11 Mitsubishi PLC A Series 2 Port Adapter II GP070 MD11 Backlight Bulbs GP675 TC11 GP675T BLOO MS GP675 SC11 GP675S BL00 MS GP675 TC41 24VP GP675T BL10 MS Installation Fasteners GP070 ATO0 MS Moisture Resistant Gasket GP 675 Series GP675 WP10 MS Cover Sheets GP 675 Series GP675 DF10 O Memory Loader Iw GP070 MUO1 O Interface unit that allows use of both GP and Mitsubishi A series equipment in the same location Interface unit that allows use of both GP and Mitsubishi A series equipment in the same location Replacement backlight bulbs f
74. ot Respond When the touch panel does not respond or its response time is very slow after it is pressed please use the flowchart below to find the origin of the problem and the appropriate solution Touch panel not responding YES Disconnect all the cables in cluding SIO cable and AUX cable except the Power cable Run SELF DIAGNOSIS TOUCH PANEL CHECK to lt TSG see the GP is OK gA NO There is a problem with the GP unit Please contact your local GP distributor GP 675 Series User s Manual wd D In the INITIALIZE SET UP TOUCH Ts INITIALIZE s SET PANEL option enter values applica x UP TOUCH PANEL ble to the Touch Operation Mode ur comet s LEE Chapter 5 Initialize Are the settings for _ touch input tags or for iil Parts correct YES NO Set the addresses within the allow able range or rede fine the touch area Chapter 6 Run amp Errors 63 SELF DIAGNOSIS The GP unit is equipped to check its own System and Interface for any prob lems Use it to help diagnose any problems 1 gt w Oe A e n BW H ra B GP SELF DIAGNOSIS Menu SELF DIAGNOSIS MENU SEN CHARACTER PATTERN PRINTER F DISPLAY PATTERN 510 CHECK OUCH PANEL NTERNAL FEPROM SCREEN AREA NTERNAL FEPROM CHECKSUM SYSTEM PROTOCOL FRAME BUFFER TOOL CONNECTOR LOOP BACK NPUT PORT AUY Ge REQUIRE
75. oved from the panel the original level of the protection cannot be guaranteed To maintain the original protection level you need to replace the installation gasket regularly GP 675 Series User s Manual 2 1 Chapter 2 Specifications 3 Structural Specifications GP675 TC11 GP675 SC11 GP675 TC41 24VP External 346W x 272H x 81D main unit only Dimensions Weight 3 8kg main unit only Cooling Method Natural air circulation E Features and Performance 1 Display Features GP675 TC11 GP675 SC11 GP675 TC41 24VP Display Type TFT type color STN type color TFT type color LCD LCD LCD Display Colors 64 colors Backlight CFL type CFL type normal lifetime operating 24hrs day approx normal lifetime 25 000 hours approx 50 000 hours Resolution 800 x 600 dots Display Area 246W x 184 5H 245W x 183 8H 246W x 184 5H Attributes Blinking Reverse video Contrast Not possible Adjustment P Korean KSC5601 1992 codes Hangul fonts including Display Characters Kanji Chinese GB2321 80 codes simplified Chinese fonts Taiwanese Big 5 codes traditional Chinese fonts ASCII Code page 850 Alphanumeric including European fonts Japanese ANK 158 type Kanji 6349 includes non Kanji 453 amp standard JIS Types 1 and 2 4 No of 9x8 dots 80 char row 50 80 char row 60 80 char row 50 Disp rows rows rows Char 8x16 dots 80
76. p the addresses setup in a T File 1 All or part of the T File or the S tag or K tag address range overlap the address range set in an A file All or part of the T File or the S tag or K tag address range overlap the address range set in an A file Overlapping addresses other than the ones mentioned above can also cause the Illegal Address message E g When the starting address of the System Data Area is set to 100 and the tag below is setup Tag Name Word Tag Format Part ID No Address The N tag is set to 32 bits meaning it uses two word addresses Since the first address is 99 the second address must be 100 Address 100 is ineligible for use since it has already been used for the System Data Area 6 16 Ki For details about the T File trend graph and A File alarm messages Sd EP Tag Reference Manual GP 675 Series User s Manual Chapter 6 Run amp Errors UNSUPPORTED TAG IN SCREEN DATA A list of tag s in use that are unsupported by the current GP version appear with this error message Setup the tags to correspond with the GP Tag Reference Manual PLC NOT CONNECTED 02 FF 02 F7 Displays when communication with the PLC has stopped for over 60 seconds when there is a transmission timeout error or when there is excess noise Check the correspondence cable wiring and connect correctly PLC NOT RESPONDING 02 FE Displays when there is a Reply Timeout Error or when there is excess noise
77. pOR PRI 5 3 Transfer Screen Data ssssssss 4 8 4 9 Troubleshooting eeeeeeeree 6 2 6 3 NO DIS play oreet mete rere neret ded 6 4 The Touch Panel Does Not Work 6 9 Would Not Communicate esses 6 7 V Verification Part sess 5 17 Voltage Lo d sete tes 2 8 GP 675 Series User s Manual Voltage Transformer eee 3 6 W Wine REENEN EE 3 5 Grounding Eesen 3 8 Input Output Signal Lines 3 9 Power Cable RUPES 3 5 Power Supply ete 3 7 IV Index GP 675 Series User s Manual
78. point Printer Output Conforms to Centronix standards HP LaserJet PCL4 compatible NEC PR series EPSON ESC P24 or equivalent can be connected Asynchronous Transmission Method TTL level non Tool Connector procedural command interface During Program Development Use data transfer cable to download screen data During GP RUN mode Use for connecting a Bar code reader The battery life of the GP 675 s lithium battery wehn the battery is at 40 C or less is over 10 years At 50 C or less it is over 4 1 years and at 60 C or less it is more than 1 5 years 2 Dedicated Windows printers may not be able to be used with this GP Even when using MS DOS to ensure that printout can be performed be sure to select a printer protocol that will support the NEC or EPSON printer commands GP 675 Series User s Manual 2 3 Chapter 2 Specifications 0 tem Interface Specifications 1 1 PrinterInterface O OOOO Interface When the INIT signal is not used no 10 pin does not need to be connected FCN 787P014 G R made by Fujitsu Inc Recommended Connector Recommended Cover FCN 780C014 D E made by Fujitsu Inc XE Do not connect pins 12 and 13 to anything Important GP 675 Series User s Manual Chapter 2 Specifications 1 2 3 4 5 7 10 11 12 13 14 5 1 Output On in the middle of operations Off during Power interuption or in standby mode The AUX Ala
79. ponding PLC CHARACTER STRING DATA SETUP BEL au CHARACTER STRING DATA MODE 1 8 LIC TLIC gene Tre TC Eo TL TL Jer o E LL COE COLE IL eee Setup the CHARACTER STRING DATA MODE to match the PLC type Device type and Tag settings are unavailable Find the data storage order for your PLC in the table next page and setup the CHARACTER STRING DATA MODE D Data Device Storage Order ID Internal Word Byte LH HL Storage Order II Internal Double word Word LH HL Storage Order GP 675 Series User s Manual Chapter 5 Initializing the GP CHARACTER STRING DATA MODE List I Data Il Internal IIl Double word Character Device Word Byte Internal Word String Storage LH HL LH HL Storage Data Mode Order Storage Order Order from Start Www 3 Storage LH order Suppe Ke Www 3 D Data Device Storage Order E g Characters ABCDEFGH LJ LL LJ Ld 00 90 0 Storage from Start Data Storage from End Data D100 D100 Q D101 o D101 D102 Q D102 D103 D103 II Word Byte LH HL Order E g Characters ABCD DOO 16 bit Device LH Order l6 bit Device HL Order 32 bit Device HL Order s o e s we o o e e oum 32 bit Device LH Order GP 675 Series User s Manual 5 8 Chapter 5 Initializing the GP III Double word Word LH HL Order E g Characters ABCDEFGHIJ LILILILLILI OQ 16 bit Device LH Order D100 D101 D102 D103 D104
80. refer to the following manual GP PRO PBIII for Windows Operation Manual included with the screen creation software 2 For version 2 0 or higher only 3 Recommended Units ARX OPT Electronics Tohken Corporation BR 331 PC2 Reading Touch Scanner Keyboard Reading Touch Scanner Pen type Width Type Connection Type Width Type OPT 1125 WL 98 OPT 1125 WD 98 65mm TCD 5510M OPT 5125 WL 98 OPT 5125 WD 98 82mm TCD 5510L LT 2125 WL 98 LT 2125 WD 98 105mm TCD 5510W 4 Certain types and models of PLCs cannot be connected GP PRO PBIII for Windows PLC Connection Manual included with the screen creation software 5 Dedicated Windows 95 98 NT printers cannot be used Be sure when selecting a printer that the unit supports the HP Laser Jet PCL NEC PR Series EPSON ESC P24 84 or equivalent protocol Certain printers containing both Windows and DOS printer drivers may be used Please contact your local GP distributor for details 5 GPW CB SET can also be used GP 675 Series User s Manual 1 3 1 4 Chapter 1 Introduction Optional Parts Cover Protection Sheet GP675 DF10 O Maintenance Parts GP 675 Series Backlight Bulbs GP675T BL00 MS for GP675 TC11 GP675S BL00 MS for GP675 SC11 GP675T BL10 MS for GP675 TC41 24VP m GP 70 Series Installation Fasteners GP070 AT00 MS Moisture Resistant Gasket GP675 WP10 MS GP 675 Series User s Manual Chapter 1 Introduction 1 3 Optional Equ
81. required hardware is present and read all specification wiring and installation information Chapter2 Specifications and Chap ter 3 Installation and Wiring 2 Screen Design Create a sample screen and design a Tag layout with the Screen layout sheets and Tag lists provided in the Editor software GP PRO PBIII Operation Manual 3 Select GP and Using the input areas provided select the GP PLC types and the PLC types to be used GP PRO PBIII Operation Manual 4 Create and Test Use GP PRO PBIII to create the screens and Screens Applications functionality that reflect your application needs GP PRO PBIII OperationManual and Tag Reference Manual 5 Transfer Screen Data Transfer the screen data you have created from your PC to the GP unit using the Data Transfer Cable GP PRO PBIII Operation Manual 6 GP Host Connection If required set up the GP so that it can receive data from the Host PLC Chapter 4 Offline Menu PLC Connection Manual 7 Operate the GP Link the GP with the host PLC using the Connection Cable different cables may be necessary for different hosts and then run the unit PLC Connection Manual GP 675 Series User s Manual 1 1 Chapter 1 Introduction 1 2 System Design The diagrams on the following pages illustrate the peripheral equipment available for the GP unit Screen Editing Environment ERE GP Unit GP Operating Environment 5 Expansion Unit Commercially available 1 a J i EH i
82. rient the unit so that the Power Terminal ote Block points upwards Be sure that heat from surrounding equipment does not cause the GP to exceed its standard operating temperature Do not use GP 675 Series units in an environment that exceeds 40 C Ensure this unit is located as far away as possible from electromagnetic cir cuits non fuse type breakers and other equipment that can cause arcing When installing the GP unit with natural air circulation cooling system onto a slanted panel the panel slope should not incline more than 30 H e g H T E less than 30 from vertical 2 Installation Direction Panel Side View 3 Securing the Installation Fasteners There are 4 insertion slots on the top and bottom of the GP where the metal installation fasteners hook on Top Bottom View GP 675 Series User s Manual 3 3 3 4 Chapter 3 Installation and Wiring 4 Inserting and Tightening the Fasteners Insert each of the fasteners into its slot as shown below Be sure to pull the fastener back until it is flush with the rear of the attachment hole Panel Front Side p Rear Side Insertion E Slot Use a screw driver to tighten the attachment screws and secure the GP unit in place A torque of only 0 5 0 6 N m is required to tighten an attachment screw Be careful not tu use too much force since it may damage Important the GP unit GP 675 Series User s Manual Chapter
83. rm will occur in the following two cases 2 AUX UE Input Output Touch Switch Output 8 bit LARM Alarm Output when On enables GP unit alarm Output Common DC24V AUX Input Output I F s pin no 10 Alarm Hardware Alarm SCREEN MEMORY CHECKSUM ERROR Software Alarm SYSTEM ERROR i e incorrect data that makes screen operation impossible Dsub15 pin Plug XM2A 1501 made by Omron Corp Dsub15 pin Cover XM2S 1511 made by Omron Corp Screws XM2Z 0071 made by Omron Corp SS e Use rough metric type M2 6x0 45p threads used to hold the cable s set fastening Nel screws in place GP 675 Series User s Manual 2 5 Chapter 2 Specifications Input Circuit Input Section E 3 o o E c o E Input Voltage DC 24V AL 10 Operating ON Voltage min DC 21 1V Voltage OFF Voltage max DC 3V 4mA DC 24V Termination Input Current TYP Type Photo Coupler Terminator Min Input Pulse 2ms Width Output Circuit Output Section Internal Circuit Maximum Load Current 50mA point Regulated Load Voltage DC24V TYP The relationship between the Load Voltage and the Load Current is as follows 23 Load Voltage V 22 8 20 0 0 10 20 30 40 50 Load Current mA 2 6 GP 675 Series User s Manual Chapter 2 Specifications 3 Serial Interface pepe Name Name reegen wc DEN 5 Sv s output 025A 0 25A COC
84. s When running the check the screen undergoes changes like those in the diagrams below When the FEPROM is normal OK displays if there is a problem an error message appears This check does not erase the System or Protocol FRAME BUFFER The Frame Buffer display memory Check looks for any display problems that may develop When everything is normal OK displays when there is a problem an error message displays TOOL CONNECTOR LOOP BACK Use the Tool Connector Control line and Send Receive line check when the GP cannot send and receive data from the PC To run the check connecting a Tool Connector Check Loop Back Cable Dsub25 pin female connection mounted to the Downloading Cable provided in the software package is nec essary When everything is normal OK displays when there is a problem an error message displays Dsuh258 77 FG 1 SD 2 RD 3 H Data Transfer Cable Es 4 li Y a Cej 5 CD 8 Supplied INPUT PORT by the User ER 20 Used by Digital for maintenance purposes AUX The AUX Control line check looks for problems in the Inching output and the Monitor output To run the check the PLC input must be connected SG TOES Chapter 2 3 Interface Specifications GP 675 Series User s Manual Chapter 6 Run amp Errors This check works by using the Input unit s LED lighting following the steps below SetAUX lines from TSWO to BUZZ ON OQ Once all of them turn ON they will turn OFF in the
85. s can be secured as a result e When using Hitachi s HIDIC S10a Series an extra item titled Extended Memory Address HIDIC 000000 is added to the above screen display Values accepted by the extended memory start address are 0 memory not extended and 100000 1F F000 e When using Matsushita Electric s NEWNET FP an extra item titled Moni tor Register is added to the screen display If using 2 or more CCU s communication unit as in the following diagram and a GP is connected to each CCU select 1 1 connection and setup the Monitor Register as None GP 675 Series User s Manual Chapter 5 Initializing the GP Matsushita Newnet FP y f te When connecting only one GP to a PLC be sure to set the Monitor Register NO to ON 2 SET UP OPERATION SURROUNDINGS n 1 This is the setup for the PLC System Data Area and the Unit Number for an n 1 multi link PLC connection For more about the SYSTEM DATA AREA with the n 1 multi link connection PLC Connection Manual fte This setup is only necessary when using the Direct Access format SET UP OPERATION SURROUNDINGS set cancer STARTING ADDRESS OF SYSTEM DATA AREA ponow UNIT N 0 SYSTEM AREA READING AREA SIZE 0 256 0 STARTING ADDRESS OF SYSTEM DATA AREA Setup the PLC s Data Register D Data Memory DM etc allotted by the STARTING ADDRESS OF SYSTEM DATA AREA UNIT NO Enter the PLC UNIT number here Check to confirm that
86. same order Once all of them have turned OFF the check is finished PRINTER I F PRINTER I F checks to see if the printer operates normally This check neces sitates the connection of the printer When a Print Buffer is used sometimes an error occurs so connect the printer directly to the GP If normal the printed section displays 20 7D lt HEX gt and A0 DF lt HEX gt and OK if there are problems an error message appears SIO CHECK Checks the RS 232C and RS 422 SIO lines for areas where correspondence problems develop In the menu select which check to run To run the check connecting the SIO cable is necessary If all is normal OK displays if there is a problem an error message appears The SIO cable wiring is as shown below RS 232C RS 422 common R5 2326 Rode RDA SDA SDE ROB CSB ERB CSA ERA GP 675 Series User s Manual 6 13 Chapter 6 Run amp Errors 64 Error Messages This section explains the messages that appear when an error has occurred in the GP unit during RUN mode The origin of the problem behind each error message is explained with appropriate ways of disposing of the error After a problem has been solved be sure to unplug the GP s power cable and then reattach it 1 Error Message List The error messages listed below appear on the GP unit Instructions on how to find and solve problems causing these error messages are explained on the following pages SYSTEM ERROR
87. st will change accordingly darker 5 _ To exit CONTRAST ADJUSTMENT mode press anywhere outside the ote contrast option bar CONTRAST ADJUSTMENT mode cannot be entered while waiting for GP to start up e CONTRAST ADJUSTMENTs can be made even in the middle of RUN mode PLC lt gt GP communication e Brightness adjustments are not possible with the GP 675 units GP 675 Series User s Manual Chapter 5 Initializing the GP 4 COMMUNICATION SETUP These fields set when an error message is reported after a GP lt gt PLC com munication error is detected This ensures an error has actually taken place and not just slight breaks in communication or slowness in processing data on one side or the other COMMUNICATION SETUP ser RECEIVE TIMEOUT 1 127 SECOND RETRY COUNT 0 255 RECEIVE TIMEOUT Set up how long the GP unit will wait when there is nothing being sent to it This is the Timeout Time However if there is no cable connected up then regardless of the time set up here the Timeout value is 1 second The default value is 10 seconds s When a value of over 30 seconds is set here and a screen is transferred from the ote PC while a PLC Communication Time error has occurred an error may also appear on the PC side RETRY COUNT Set up the number of times the GP will try to send data when a Communication error occurs Even if the data is resent unless the transfer is successful an err
88. switches for such keys Please design your machine s operation system so that the machine will not malfunction due to a communication fault between the GP and its host controller If this is not done the danger of personal injury or property damage exists To Prevent GP Damage Never strike the touch panel with a hard or heavy object or push on the touch panel with too much force since it may damage the GP If the GP is used in an environment with temperatures outside of the GP s allowed range the GP may malfunction Do not allow water liquids or metal particles to enter inside the GP s chassis since they can cause either a GP malfunction or an electrical shock Avoid restricting the GP s naturally occuring ventilation or storing or using the GP in an environment that is excessively hot dusty or dirty or subject to direct sunlight Because the GP is a precision instrument do not store or use the GP where powerful shocks or excessive vibration will occur Do not store or use the GP where chemicals and acids evaporate or where chemicals and acids are dispersed into the air Do not use paint thinner or organic solvents to clean the GP Be sure to back up all screen data regularly GP 675 Series User s Manual V About the GP s Display Panel The Display Panel s images and current Contrast settings affect the intensity of Contouring i e when some parts ofthe screen are brighter than others creating a wave
89. t and 5 bit will then be written to the Verification List Connection List oloioloiololoologotl o EHE oft 002D h Verification List oloioloiololoologoctl o EHE oct 002D h e When the Connection List and Verification List settings do not j d match a COMMUNICATION ERROR will occur mportan e When changing the connected devices first turn all the bits OFF e Evenif the GP is connected if the Connection List data is turned OFF data transfer cannot occur and an error will not display STATION NO This is the setting for the GP Station Number mentioned above The setup range is from 0 to 15 and the only restriction is that the GP STATION NO s used must be unique in the system If STATION NO s are repeated a COMMU NICATION ERROR occurs fte The STATION NO is the unique number allocated to each GP used This number is not related to the Link Unit Machine number GP 675 Series User s Manual 5 17 5 18 Kte w TIHE Chapter 5 Initializing the GP 4 CUSTOMIZE SETUP The Customize function adjusts the n 1 multi link communication method to make it more effective For data transfer to be performed efficiently designate either Operation or Display priority on your GP This setting can help to improve your GP s communication response speed CUSTOMIZE SETUP SET CANCEL PLC PRIORITY DISPLAY OPE GP TOUCH MONOPOLIZE ON OFF MONOPOLIZE TIME D 25502 Lo Jupe PLC PRIORITY According to how the GP is used s
90. t in the P LC s internal memory In the case of Fuji Electric PLC Others The Error Number for each PLC is displayed Look up the Error Number in the indicated PLC manual Or reportthe Error Number to the PLC maker Disregard the above table if Error Number 51 appears and you are using a PLC other than Fuji Electric Look up the error contents in your PLC manual and follow the instructions therein Disregard the above table if Error Number 53 appears and you are using a PLC other than Matsushita Electronics Look up the error contents in your PLC manual and follow the instructions therein e In Hitachi s HIDIC H HIZAC H Series the error code is divided into 2 bytes whereas the GP Error Number is composed of 1 byte codes E g Reply Return Display Command Code Error No onj Je L3 GP 675 Series User s Manual Chapter 6 Run amp Errors Mete En NO When the displayed error number is 8 or 5 use only the left column as the error number n Toshiba s PROSEC T Series the Error Code is 4 places long on the GP Error Numbers are displayed and changed into Hexadecimal P 0 1 3 4 With the Allen Bradley PLC 5 and SLC 500 Series the EXT STS er ror codes have been re mapped to start at D HEX so they will not conflict with other error codes When looking up the error number in the PLC manual subtract DO h from the GP error code to find its error value E g GP Error Code PLC Error Code
91. t screws and open the rear cover from the left side looking at the rear of the GP 3 Locate the four backlight attachment screws that attach the backlight to the TFT unit 4 Unscrew and carefully remove each of these screws Be careful not to drop any of them inside the GP unit 5 Disconnect the two 2 backlight power connectors top and bottom left side from the circuit board and remove each backlight from its holder 6 Insert the new backlights into their holders and attach each new backlight s power connector to the circuit board top and bottom left side 7 Replace and tighten all four 4 backlight attachment screws and close the GP s rear cover 8 Replace and tighten the GP s four 4 rear face attachment screws TFT EI cm 8 EE e i i fm 1 R i gg 9 d D a L D El E I 1 M F a Se 8 RS a om Ri Power iu 2 Cord Terminals P Attachment 4 Backlights s Ca z Screws ZY Connector gt
92. ter 3 Instal lation and Wiring gt YES e ee CUN he _ gt Turn Off the power and reconnect power cause a display the SIO cable or the AUX cable Lan GP 675 Series User s Manual Chapter 6 Run amp Errors NO ts e Does turning the power ON one _ YES more time start the display Lu Is the SIO cable AUX YES Ke cable connected properly to this unit lt vol Connect the cable properly P CN SG DRE hapter 3 Installation YES p Does the backlight CFL ls and Wiring amp PLC Connection Manual DEM l light up yew eee Possible problems with the IN o PLC Check if the PLC is SA working properly Has the backlight CFL NO B M Eer setup correctly Correctly setup the backlight CFL in the GP Chapter 7 Changing the Backlight Go to OFFLINE mode See next page Press the upper left cor bottom ner of the screen NO Dees the OFFLINE 55 menu display dus x E un i INITIALIZ ec NO Set up the correct Screen file lt Seeif INITIALIZE SETUP number KC SCREEN is DES dh 8 Chapter 5 Initialize A YES GP 675 Series User s Manual 6 5 p Has Off data been won fe tothe SYSTEM DATA ay BEEN ae No Run SELF DIAG NOSIS l INTERNAL FEPROM No There is a problem with the GP sl unit Please contact your local GP distributor from previous page
93. ter to the GP are outlined below A special 14 pin Centronix printer cable is required GP 675 Series rear face Printer Interface Printer Cable Connector 1 Connect the 14 pin end of the ca ble to the GP 2 Secure the cable by squeezing the connector s 2 side pinch clips until they lock into place 3 Connect the cable to your printer using the same procedures outlined in steps 1 and 2 For the correct printer cable to use with this unit please contact your nearest Digital representative GP 675 Series User s Manual 3 9 Chapter 3 Installation and Wiring 3 4 GP Tool Connector Important The GP s Data Transfer Cable or a Bar Code Reader are attached to the GP via the Tool Connector socket GP 675 Series rear face Tool Connector Socket e Before unplugging any connector s from the back of the GP be sure the GP s power cable is unplugged from the main power supply e When the Bar Code Reader uses a separate power supply Turn the Bar Code Reader ON before turning the GP ON Turn the GP OFF before turning the Bar Code Reader OFF When using a Bar Code Header e Turn the Bar Code Reader on before turning the GP ON e While the GP is ON do not turn the Bar Code Reader OF
94. the sub menu displayed above If everything is normal OK displays if there is a problem NG displays DISPLAY PATTERN Checks the drawing function when the buzzer will not sound and when the device contents will not display correctly by running checks on the various screen pattern displays 8 screens and on the On Off Display When the On Off Display is checked the Buzzer On Off check is run simultaneously If everything is normal OK displays if there is a problem NG displays TOUCH PANEL Touch Panel check Checks if each touch cell highlights when pressed INTERNAL FEPROM SCREEN AREA e When this check is carried out all the contents in the memory are erased Please make sure that all data is backed up before hand e After running the check initialize the internal memory FEPROM e All data stored in SRAM is deleted by this check This feature checks for any problems that may arise in the display But to run the check a password is necessary When running the check the screen will change as follows OOOO el KKKX Enter the password as setup in the INITIALIZE option or the default password 1101 GP 675 Series User s Manual 6 11 6 12 Chapter 6 Run amp Errors When the FEPROM is normal OK displays if there is a problem an error message appears INTERNAL FEPROM CHECKSUM System amp Protocol The Internal FEPROM System and Protocol check searches for any problems that may arise during operation
95. vice adjustments are made here SET UP TOUCH PANEL SET CANCEL TOUCH OPERATION MODE ONE POINT TWO POINTS NO SLIDE FORGE RESET ON OFF CONTRAST ADJUSTMENT ON OFF BRIGHTNESS ADJUSTMENT OFF Contrast and brightness settings are not applicable for some display devices DOI LILI e ILL TOUCH OPERATION MODE Set up either One Point or Two Point input FORCE RESET Set up whether or not a FORCE RESET operation is in effect Steps to run FORCE RESET While holding down the bottom right corner 1 of the screen press the upper right corner 2 At the same time press the bottom left corner 3 to enter the FORCE RESET Operation To activate Reset press the RESET button to trans fer to OFF line Mode press OFFLINE Zo i t x SWITCH Or boy Important e FORCE RESET occurs even during RUN mode and OFF line mode GP 675 Series User s Manual 5 11 5 12 Chapter 5 Initializing the GP fete The FORCE RESET mode cannot be entered while waiting for the GP to start up Entering FORCE RESET is possible even when RUN operations PLC lt gt GP com munication do not occur CONTRAST ADJUSTMENT Only for GP675 SC11 When this option is set ON contrast adjustments can be made via touch input While pressing the upper right hand corner 1 of the screen press the upper left corner 2 to enter CONTRAST ADJ USTMENT mode Press the desired setting and the screen s contra

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