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SP600 AC Drive User Manual Version 3.0 6SB401 Series

1. 11 34 Figure 11 13 PI Status 134 11 35 Figure 11 14 Save OIM Ref 192 11 51 Figure 11 15 Save MOP Ref 194 11 52 Figure 11 16 Dyn UserSet Cnfg 11 56 Figure 11 17 DynUsrSetSel snrnnnrnnnnrnnnnnnonrnnnvnnnnrenvrnnnnnnenrnnsnrnsnrerenn 11 57 Figure 11 18 Drive Status 1 209 11 58 Figure 11 19 Drive Status 2 210 11 59 Figure 11 20 Drive Alarm 1 211 11 60 Figure 11 21 Drive Alarm 2 212 11 60 Figure 11 22 Start Inhibits 214 11 61 Figure 11 23 Dig In Status 216 11 62 Figure 11 24 Dig Out Status 217 11 63 Figure 11 25 Status 1 Fault 227 11 65 Figure 11 26 Status 2 Fault 228 11 65 Figure 11 27 Alarm 1 Fault 229 reronrronvrnonrnnnrrrrrrnnnnvnrnrnrnrrnenrnernr 11 66 Figure 11 28 Alarm 2 Fault 230 eenvrnnvrnrnvnnnrrnenrnnnnnnnnrnrnvnnenrnernn 11 66 Figure 11 29 Fault Config 1 238 11 68 Figure 11 30 Alarm Config 1 259 11 69 Figure 11 31 Drive Logic Rslt 271 11 70 Figure 11 32 Manual Mask 286 11 71 Figure 11 33 Stop OWMED rrrsnrnnnnnrrnrnnnvnnrnnnnrnnnnnnnrnrnnennnnnenernrrnnnenrnreenn 11 72 Figure 11 34 Manual Owner 11 72 Figure 11 35 Anlg In Config 320 11 76 Figure 11 36 Anlg In Sqr Root 321 11 76 Figure 11 37 Analog Out Config 11 80 Figure
2. la Optional Go Communications Module oF ol SI D P He pe pe L fl Frame 5 Frame 6 Figure 2 4 Drive Connections About the Drive 2 20 2 6 Drive Communication Options The flat ribbon cable connector labeled 6 in figure 2 2 is a parallel bus connection port that provides a means of attaching optional communication modules such as the DeviceNet Communication module to the SP600 AC drive Refer to the appropriate board instruction manual for more information See table 2 5 for a list of available communication options Table 2 5 Standard Kits and Options Instruction Description Model Number Manual DeviceNet Communication Module RECOMM DNET D2 3478 Profibus Communication Module RECOMM PBUS D2 3479 Interbus Communication Module RECOMM IBUS D2 3480 ControlNet Co
3. Oo oO o Assigns an input function to the drive s digital inputs Table 11 7 Default Values for Parameters 361 366 Parameter No Default Value 4 Stop CF 5 Start 3 Function Loss 10 Jog 18 Auto Man 15 Speed Sel 1 1 Enable If the input is closed the drive can run start permissive If the input is open the drive will not start If the drive is already running when this input is opened the drive will coast and indicate not enabled on the OIM if present This is not considered a fault condition and no fault will be generated If multiple enable inputs are configured the drive will not run if any of them are open 2 Clear Faults This function allows an external device to reset drive faults through the terminal block if Logic Source Sel 89 is set to Terminal Blk or All Ports An open to closed transition on this input will reset the current fault if any If this input is configured at the same time as Stop Clear Faults then only the Clear Faults input can actually cause faults to be reset 3 Function Loss If the function loss input is open a fault is generated The function loss input is active at all times regardless of the selected logic control source 11 84 SP600 AC Drive User Manual Important The function loss input is not intended for a fast output power kill The drive will not fault until the software d
4. 11 84 Table 11 7 Default Values for Parameters 361 366 11 84 Table 11 8 Drive Response to Jog Forward and Jog Reverse Inputs 11 86 Table 11 9 Effect of Speed Select Input State on Selected Reference sienne e de ce eirik rasist 11 88 Table 12 1 Precharge Board LED Indicators 12 3 Table 12 2 Ready LED Status Definitions 12 4 Table 12 3 Types of Alarms rrnnnnorrnnvonnnnrnrnnnnvnennnvnenvnrvnnnnnvnensrnrennvnnnnnn 12 5 Table 12 4 Alarm Descriptions 12 6 Table 12 5 Alarm Names Cross Referenced by Alarm Numbers 12 8 Table 12 6 Fault Types kiipi ee areena apaa aipee a raa aa Ea EEE 12 9 Table 12 7 Fault Descriptions and Corrective Actions 12 12 Contents VII Table 12 8 Fault Names Cross Referenced by Fault Number 12 18 Table 12 9 Drive Does Not Start From Terminal Block Logic 12 19 Table 12 10 Drive Does Not Start From OIM 12 20 Table 12 11 Drive Does Not Respond to Changes in Speed COMIMAN ehren tee El nie dance dresse 12 21 Table 12 12 Motor and or Drive Will Not Accelerate to Commanded Speed EE neue le Oath Me ent 12 22 Table 12 13 Motor Operation is Unstable usrrronrnronrnnnvnnrvrrrnvrnrnvnrrnr 12 22 Table 12 14 Stopping the Drive Results in a Decel Inhibit F
5. H2 Ome 2 Wire Control Non Reversing Requires 2 wire functions only Digital In1 Sel Using 3 wire selections will cause a type 2 alarm 24V DC Internal 24V DC External 115V External Supply 3 Source Er ODOR Stop Run 3 Wire Control Requires only 3 wire functions Digital In1 Sel Including 2 wire selections will cause a type 2 alarm 24VDC External 115V External Source Supply oi AA Common 24V 1 Refer to the Attention statement at the top of this page for important bipolar wiring information E Important Programming inputs for 2 wire control deactivates all OIM Start buttons 3 Drive Model with 115V interface required See figure 2 1 7 6 SP600 AC Drive User Manual 7 6 Wiring Diagram Control and Motor ATTENTION Opening the Function Loss input 3 9 will stop the drive You must ensure that all terminal strip inputs are wired properly for your drive configuration Failure to observe this precaution could result in severe bodily injury or loss of life 1 138048 9 NIDIA g WANVMN sNIDIG g 07 NIDIA 8 8507 NOLLONNA NIDIC g Uuv1
6. 9 2 SP600 AC Drive User Manual You do not have to configure all of the parameters in all 7 menus The first menu selection Quickstart contains the minimum basic parameters that must be configured before running the drive These parameters are listed in table 9 1 The drive s default configuration assumes the following e US voltage class 202 High voltage e Motor nameplate base frequency 43 60 Hz e Control mode 53 Sensorless Vector e Logic and Reference Source Select 89 90 Local OIM Quickstart Parameter No Parameter Name Stop Mode A Table 9 1 Quickstart Parameters Default Ramp Motor NP FLA Drive dependent Minimum Speed 0 0 Hz Maximum Speed 60 0 Hz Accel Time 1 10 0 sec Decel Time 1 10 0 sec Speed Ref A Sel OIM Digital In2 Sel Start If your application requires adjustment to parameters beyond those listed in table 9 1 you can adjust the parameters in any or all of the next 6 selections in the Start Up menu or you can adjust parameters individually through the Parameters menu see section 10 3 Input Voltages e 400 480 V e 575V Motor Nameplate Data e Motor Power Units e Motor Power e Motor FLA e Motor Volts e Motor Hertz e Motor RPM Using the Start Up Routines on the LCD OIM 9 2 1 Motor Tests e Direction e Autotune ATTENTION Rotation of the motor in an undesired direction can occur during
7. FET ee wee y os Kj dy Id 0 0 72 H yur BEN Id 1 4 H 1 m T r d HE GET puo pds 174 H je wey pds dueg seaun 4 Jeu pds WE j pogeug smeIS Id NING Byuog id duez byu Id E 1 Process PI Block Diagram E 2 SP600 AC Drive User Manual Record of User Settings Advanced Access Level Parameter Name Path File gt Group Setting Motor Type Motor Control gt Motor Data Motor NP Volts Motor Control gt Motor Data Motor NP FLA Motor Control gt Motor Data Motor NP Hertz Motor Control gt Motor Data Motor NP RPM Motor Control gt Motor Data Motor NP Power Motor Control gt Motor Data Mtr NP Pwr Units Motor Control gt Motor Data Motor OL Hertz Motor Control gt Motor Data Motor OL Factor Motor Control gt Motor Data Torque Perf Mode Motor Control gt Torq Attributes Maximum Voltage Motor Control gt Torq Attributes Maximum Freq Motor Control gt Torq Attributes Compensation Motor Control gt Torq Attributes Flux Up Mode Motor Control gt Torq Attributes Flux Up Time Motor Control gt Torq Attributes SV Boost Filter Motor Control gt Torq Attributes Autotune Motor Control gt Torg Attributes IR Voltage Drop Motor Control gt Torq Attributes Flux Current Ref Motor Control gt Torq Attributes Ixo Voltage Drop Motor Control gt Torq Attributes Start Acc Boost Motor Control gt Volts per Hertz Run Boost Motor Control gt Volts per H
8. no 3 3 gt gt o Q 200 300 400 500 Cable Length Feet Figure 4 3 Motor Overvoltage as a Function of Cable Length Without the correction the overvoltage increases to unsafe levels with increasing cable length for both carrier frequencies The patented modulation correction code reduces the overvoltage for both carrier frequencies and maintains a relatively flat overvoltage level for increasing cable lengths beyond 300 feet 4 8 SP600 AC Drive User Manual 4 4 Selecting Input Line Branch Circuit Protection 4 5 ATTENTION Most codes require that upstream branch circuit protection be provided to protect input power wiring Install the fuses or circuit breakers recommended in table 4 4 Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment Input line branch circuit protection must be provided to protect the input power lines Table 4 4 provides drive ratings including continuous 1 minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 degree C and the U S N E C Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended
9. Sleep Time Dynamic Control gt Restart Modes Sleep Wake Mode Dynamic Control gt Stop Restart Modes Sleep Wake Ref Dynamic Control gt Restart Modes Slip Comp Gain Speed Command gt Slip Comp Slip RPM FLA Speed Command gt Slip Comp Slip RPM Meter Speed Command gt Slip Comp Speed Mode Speed Command gt Spd Mode amp Limits Speed Ref A Hi Speed Command gt Speed References Speed Ref A Lo Speed Command gt Speed References Speed Ref A Sel Speed Command gt Control Src Select Speed Command gt Speed References Speed Ref Source Utility gt Diagnostics Start Inhibits Utility gt Diagnostics Start Acc Boost Motor Control gt Volts per Hertz Status 1 Fault Utility gt Diagnostics Status 2 Fault Utility gt Diagnostics Stop Mode A Dynamic Control gt Stop Brake Modes Stop Mode B Dynamic Control gt Stop Brake Modes C 6 SP600 AC Drive User Manual Parameter Name Stop Owner Path File gt Group Communication gt Masks amp Owners SV Boost Filter Motor Control gt Torq Attributes TB Man Ref Hi Speed Command gt Speed References TB Man Ref Lo Speed Command gt Speed References TB Man Ref Sel Speed Command gt Speed References Testpoint 1 Data Utility gt Diagnostics Testpoint 1 Sel Utility gt Diagnostics Testpoint 2 Data Utility gt Diagnostics Testpoint 2
10. 28 Rated Amps Range 1 1 to 125 0 Amps 0 1 Amps Default Read Only Access 0 Path Monitor gt Drive Data See also The drive rated output current SP600 AC Drive User Manual 29 Control SW Ver Range 0 000 to 65 256 0 001 Default Read Only Access 0 Path Monitor gt Drive Data See also 196 The Main Control board software version Important Selecting option 1 or 2 also requires selection of Custom V Hz option 2 in Torque Perf Mode 53 40 Motor Type Range 0 Induction C0 1 Synchr Reluc 2 Synchr PM Default 0 Induction Access 2 Path Motor Control gt Motor Data See also Set to match the type of motor connected 41 Motor NP Volts CO Range 0 0 to Drive Rated Volts 0 1 VAC Default Based on Drive Type Access 1 Path Motor Control gt Motor Data See also Set to the motor nameplate rated volts The motor nameplate base voltage defines the output voltage when operating at rated current rated speed and rated temperature 42 Motor NP FLA CJ Range 0 0 to Rated Amps x 2 0 1 Amps Default Based on Drive Type Access 1 Path Motor Control gt Motor Data See also 47 48 Set to the motor nameplate rated full load amps The motor nameplate FLA defines the output amps when operating at rated voltage rated speed and rated temperature It is used in the motor thermal overload and in the calculation of slip Parameter Descriptions 11 9 Since the motor thermal ov
11. A phase to ground fault has been detected between the drive and motor in this phase Check the wiring between the drive and motor Check motor for grounded phase Replace drive Troubleshooting the Drive 12 15 Table 12 7 Fault Descriptions and Corrective Actions Continued Fault Description Action Phase UV Short Phase VW Short Phase UW Short Excessive current has been detected between these two output terminals Check the motor and drive output terminal wiring for a shorted condition Replace drive Port 1 6 DPI Loss DPI port stopped communicating An attached peripheral with control capabilities via Logic Source Sel 89 or OIM control was removed The fault code indicates the offending port number 81 port 1 etc If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters Main Control board or complete drive as required Check OIM connection Port 1 6 Net Loss The network card connected to DPI port stopped communicating The fault code indicates the offending port number 71 port 1 etc Check communication adapter board for proper connection to external network Check external wiring to adapter on port Verify external network fault Power Loss DC bus voltage remained below 85 of nominal for longer than Power Loss Time 1
12. Default 0 0 V Access 2 Path Dynamic Control gt Power Loss See also 184 Sets the level at which the Power Loss Mode 184 selection will occur 11 50 SP600 AC Drive User Manual 190 Direction Mode 0 Range 0 Unipolar 1 Bipolar 2 Reverse Dis Default 0 Unipolar Access 0 Path Utility gt Direction Config See also 320 327 361 366 Selects the method for control of drive direction ATTENTION Setting parameter 190 to 0 or 1 may cause unwanted motor direction Verify driven machinery cannot be damaged by reverse rotation before changing the setting of this parameter to 0 or 1 Failure to observe this precaution could result in damage to or destruction of equipment Unipolar Drive receives unsigned reference signal and a separate direction command from a logic source such as digital inputs or a DPI port Bipolar Drive receives signed reference Reverse Disable Drive receives signed reference however regardless of the reference the drive is not permitted to reverse 192 Save OIM Ref Range See figure 11 14 Default See figure 11 14 Access 2 Path Utility gt OIM Ref Config See also Enables a feature to save the present frequency reference value issued by the OIM to drive memory on power loss Value is restored the OIM on power up XIXIXIXIX IXIXIX 15 1413 12 11 10 9 8 0 Do Not Save f Nibble4 Nibble 3 i i x Rese
13. Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to either annunciate or ignore a fault condition using Fault Config 1 238 The drive indicates faults in the following ways e Ready LED on the drive cover see section 12 3 e Drive status parameters Drive Status 1 209 and Drive Status 2 210 e Entries in the fault queue see section 12 5 1 e Pop up screen on the LCD OIM See figure 12 4 The screen displays e Fault number e Fault name e Time that has elapsed since fault occurred Troubleshooting the Drive 12 9 Fault Fxxxxx Fault Text String Time Since Fault XXXXIXXIXX ACKNOWLEDGE Press any F Key to Acknowledge the Fault Figure 12 4 Sample Fault Screen on the LCD OIM The fault screen is displayed until it is acknowledged by pressing any F key or cleared in the drive by other means 12 5 1 About the Fault Queue The drive automatically retains a history of faults that have occurred in the fault queue The fault queue is accessed using the OIM or VS Utilities software The fault queue holds the eight most recent faults The last fault to occur is indicated in queue entry 1 As new faults are logged into the queue existing fault entries are
14. 1 Condition True 15 14 13 12 if Nibble 4 0 Condition False x Reserved Bit Figure 11 19 Drive Status 2 210 Ready Description No start inhibits are active Active Drive is generating output voltage to the motor Running Drive is generating output voltage to the motor run has been selected Jogging Drive is in jog mode Stopping Drive is stopping DC Braking DC braking is active Auto Tuning Tuning function is active AutoRst Ctdn Auto Restart Countdown Refer to parameter 174 AutoRst Ac Auto Restart Active Refer to parameter 174 Curr Limit Drive is in current limit Bus Freq Reg Drive is regulating bus frequency Motor Overld Motor overload is active DPI 500 K DPI communications is operating at 500 kbaud 1 125 kbaud 0 Parameter Descriptions 11 59 211 Drive Alarm 1 Range See figure11 20 Default Read Only Access 1 Path Utility gt Diagnostics Utility gt Alarms See also 212 259 Indicates Type 1 alarm conditions that currently exist in the drive Note that for alarm conditions not configured in Alarm Config 1 259 the status indicated will be a zero Refer to chapter 12 Troubleshooting the Drive for more information about alarms x x x x 1 Condition True 15 14 13 12 0 Condition False r Nibbl
15. 2 21 Table 2 6 Remote OIM Model Number and Instruction Manual Number israse a a n 2 21 Table 2 7 PC Based Utility Model Number and Instruction Mantial NUMBOR 2 240 1228200280 dre n a i 2 22 Table 4 1 Recommended Shielded Wire rrrrrnnnnnnnrnnnvrnnnvnnrrenenrnnnnrrennnnn 4 3 Table 4 2 Power Terminal Block Specifications 4 3 Table 4 3 Recommended Signal and Control Wire 4 5 Table 4 4 AC Line Input Fuse Selection Values 4 10 Table 4 5 AC Line Input Fuse Selection Values 4 11 Table 6 1 Terminal Tightening Torques eeseeeeesseeeesneeeteneeeeeneereeees 6 2 Table 6 2 AC Line Reactors 6 3 Table 6 3 Power Terminal Descriptions 6 6 Table 7 1 Wiring Signal and Control I O to the Terminal Block 7 3 Table 7 2 Parameter Configuration for Figure 7 1 Wiring Example 7 8 Table 9 1 Quickstart Parameters rrranrnonvnrorrnnnvnnnnrrervrnnnvnnrrerenrnrnrnvrnnen 9 3 Table 11 1 Parameter List 11 2 Table 11 2 Default Values for Preset Speeds 1 7 11 25 Table 11 3 Sleep Wake Mode rsnnnnnrnnnnvnnnrnnerrnnnnnnnnrrrnvnnnnrnnsrnnrnnnennrenn 11 47 Table 11 4 Dynamic User Set Mode 11 56 Table 11 5 Analog Output Scaling sarrrenrnnvronnnvnnnnrrrnvnnnvrnrrrnnnnnnennrnnn 11 82 Table 11 6 Speed Select Inputs
16. NEMA Type Open IP20 400V amp 480V Model Number 027XXXXX 034XXXXX 040XXXXX 052XXXXX 065XXXXX 077XXXXX 096XXXXX 125XXXXX 156XXXXX 180XXXXX 460V AC Applications 180XXXXX 400V AC Applications 248XXXXX NEMA Type Open IP00 Model Number 065xxxxx 400 VAC applications Ambient Operating Temperature without derating NEMA Type 1 1P20 400V amp 480V 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F C 0 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F NEMA Type Open IP20 400V amp 480V 0 to 50 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 to 45 C 32 F to 122 F 0 to 50 C 32 F to 113 F 0 to 50 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 to 40 C 32 F to 104 F 0 to 40 C 32 F to 104 F NEMA Type Open IP003 0 to 50 C 32 F to 122 F Technical Specifications A 3 Table A 3 Environment Ambient Operating Temperature Ambient Operating Temperature without derating without derating NEMA Type 1 1P20 575V NEMA Type 1 IP20 575V Model Number 022xxxxx
17. SP600 AC Drive EN1800 3 EMC Compatibility First Environment Restricted Drive Description Second Environment Distribution Drive with any options Restrict Motor Cable to 150 m 492 ft Restrict Motor Cable Install external filter Drive with any options to 30 m 98 ft Not Available Drive with any options 1 Select the Deltron Emcom http www deltron emcom com filter or equivalent that meets your specifications from the list below Filter PartNo Current Filter Part No Current MIF306 6A MIF350 50 A MIF310 10A MIF375 75A MIF316 16A MIF3100 100 A MIF323 23 MIF3150 150 A MIF330 30 A About the Drive 2 18 2 5 Drive Connections Figure 2 4 shows the locations of the drive terminal blocks and connectors used to set up and operate the drive Table 2 3 identifies the drive connections shown with the corresponding number in figure 2 2 Table 2 4 Identification of Drive Connections no Connector Description Power Connections for input and output power Terminal Block wiring Signal and I O Connections for signal and I O wiring Terminal Block Important The I O board may be 24 VDC or 115 VAC Check the model number on the drive nameplate DPI Port 1 OIM connection DPI Port 2 Connection for remote OIM or RECOMM 232 serial interface DPI Port 5 Connection for optional communications module About the Drive 2 19
18. Speed Command gt Process PI Power Loss Level Dynamic Control gt Power Loss Power Loss Mode Dynamic Control gt Stop Power Loss Power Loss Time Dynamic Control gt Stop Power Loss Power Up Marker Utility gt Faults Preset Speed 1 Speed Command gt Discrete Speeds Preset Speed 2 Speed Command gt Discrete Speeds Preset Speed 3 Speed Command gt Discrete Speeds Preset Speed 4 Speed Command gt Discrete Speeds Parameters Cross Referenced by Name C 5 Parameter Name Preset Speed 5 Path File gt Group Speed Command gt Discrete Speeds Preset Speed 6 Speed Command gt Discrete Speeds Preset Speed 7 Speed Command gt Discrete Speeds Rated Amps Monitor gt Drive Data Rated kW Monitor gt Drive Data Rated Volts Monitor gt Drive Data Reset Meters Utility gt Drive Memory Reset To Defalts Utility gt Drive Memory Run Boost Motor Control gt Volts per Hertz S Curve Dynamic Control gt Ramp Rates Save MOP Ref Utility gt MOP Config Save OIM Ref Utility gt OIM Ref Config Save To User Set Utility gt Drive Memory Skip Freq Band Speed Command gt Spd Mode amp Limits Skip Frequency 1 Speed Command gt Spd Mode amp Limits Skip Frequency 2 Speed Command gt Spd Mode amp Limits Skip Frequency 3 Speed Command gt Spd Mode amp Limits Sleep Level Dynamic Control gt Restart Modes
19. 0 00 Hz ORO Hz Luset Fitq Luse Ft Normal Video Reverse Video Figure B 11 Selecting Reverse Video for the Process Display Screen Controlling the Drive From the LCD OIM When the OIM is the selected control source it can be used to control the drive e Start Run e Stop e Clear Faults e Jog e Select direction Note that pressing two OIM keys at the same time will cause no command to be sent to the drive For example attempting to Using the LCD OIM B 13 B 9 1 B 9 2 B 9 3 change direction while jogging from the same OIM will cause the drive to stop Selecting the Logic and Reference Source Parameters 89 Logic Source Sel and 90 Ref Source Sel are used to select the drive control and speed reference sources These parameters are grouped in the Control Src Select menu See figure B 12 CL stepped RT ef PO SP600 Main Menu Control Src Sel Logic Source Sel Speed Ref A Sel A Control Src Sel Monitor lt q gt Highlight Control Src Sel icon Figure B 12 Selecting the Control and Reference Source ATTENTION Removing and replacing the LCD OIM while the drive is running may cause an abrupt speed change if the LCD OIM is the selected reference source but is not the selected control source The drive will ramp to the reference level provided by the OIM at the rate specified in Accel Time 1 140 Accel Time 2 141
20. 12 22 SP600 AC Drive User Manual Table 12 14 Stopping the Drive Results in a Decel Inhibit Fault Indication Cause s Corrective Action Decel Inhibit fault The bus regulation 1 Reprogram bus screen feature is enabled and regulation parameters LCD status line is halting deceleration 161 and 162 to indi due to excessive bus eliminate any Adjust indicates Faulted voltage Excess bus Freq selection Net is normally due gt Disable bus regulation re parameters 161 and regenerated energy or 162 and add a unstable AC line input dynamic brake voltages 3 Correct AC input line Internal timer has halted instability or add an drive operation isolation transformer 4 Reset drive 12 7 Replacement Parts Table 12 15 OIM Cables Description Part Number LCD OIM Cable for remote use RECBL LCD LCD OIM Extender Cable 0 3 meter RECBL F03 LCD OIM Extender Cable 1 meter RECBL F10 LCD OIM Extender Cable 3 meters RECBL F30 LCD OIM Extender Cable 9 meters RECBL F90 Table 12 16 Drive Unit Description Part Number Controller Board 313876 K01 24 V I O Board 6SB 024A 120 V I O Board 6SB 115B 12 8 Troubleshooting the Drive Using the LCD OIM The LCD OIM provides immediate visual notification of alarm or fault conditions as well as the following diagnostic information e Entries in the fault queue e Fault parameters Drive status parameters e Selected device
21. 4 11 Wiring Requirements for the Drive Wiring Requirements for the Drive 5 1 Finding Wire Routing Locations and Grounding This chapter shows entry areas where wiring is to be routed in and out of the drive and how to properly ground it Routing Input Motor Output Ground and Control Wiring for the Drive All wiring must be installed in conformance with applicable local national and international codes such as NEC CEC Signal wiring control wiring and power wiring must be routed in separate conduits to prevent interference with drive operation Note that no wires are to be routed behind the drive Use grommets when hubs are not provided to guard against wire chafing Figure 5 1 shows the wire routing grounding terminal and power terminal blocks of the SP600 AC drive ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment Do not route more than three sets of motor leads through a single conduit This will minimize cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads Finding Wire Routing Locations and Grounding 5 1 ATTENTION
22. Step 4 Replace block s in reverse order 3 4 SP600 AC Drive User Manual 3 1 2 Line Type Spare COO Fa 690 Volt Tap 600 Volt Tap 480 Volt Tap _ 400 Volt Tap Figure 3 2 Selecting Input Phase and Fan Voltage 60HP and Larger Making Sure Environmental Conditions are Met Before deciding on an installation site consider the following guidelines Verify that NEMA 1 drives can be kept clean cool and dry The area chosen should allow the space required for proper air flow as defined in section 3 1 3 Be sure that NEMA 1 drives are away from oil coolants or other airborne contaminants Do not install the drive more than 3300 feet above sea level without derating output power For every 300 feet above 3300 feet derate the output current 1 Verify that the drive location will meet the environmental conditions in Appendix A Mounting the Drive 3 5 3 1 3 Minimum Mounting Clearances Be sure there is adequate clearance for air circulation around the drive For best air movement do not mount SP600 AC drives directly above each other Note that no devices are to be mounted behind the drive This area must be kept clear of all contr
23. vo os og o9 zs e ooomgso Se S8L Oc SI SL LL Q Ww oO Q N Q m Q wo wo jo Ww oO jo LQ wo Q m ce Ol 002 Los set 001 GL O19 o Q N L LO LO TIT IN IN OJo Oo O co UD O o LO N LO jo IN T IT IN IN LO JLO LO O NIN IR Lo NJN WW jo 19 jo N PLO LO LO TIT IN IN OC O O lo L 19 Q QINJO IF o O o LO NO jo jN TIT IN IN OLL OLL GL Sv Ze oO ha Q O oO Q O iaz Q O N oO Oo N Q O Q To N Q LO fast wo N eder og og zz vz os ev s9 ts or e xcomov0 se ser o9 sv ze va sor ve z open og si sv ce og pr ee ze z Procoouzo si eles ae Gee L L I PON dr 10 OS I TO OLL asny ej a asny ej a sbuney sdwy nd no OUI L UON aw JUSWajJ jena JOMOd IBUILUON senjeA UonNdajeS asn4 INdu eur OV v t AQEL 10 o o N e wlolo o l In 5 IQ w jojo 10 m N el A ug o o om N o o gt w lo o te m N OVA 08t OVA 00 4 10 Wiring Requirements for the Drive Table 4 5 AC Line Input Fuse Selection Values Delay Fuse Breaker Dual Element Time Delay Fuse olv jo lojo jo fio SLB 4 AJA 18 8 N NY je 9 o N a oc pa 3 a py E f z Output Amps Number beer 041Xxxxx 052Xxxxx 062XxXxx 077XXXXX 099xxxxx 125XXXXX 144XXXXX
24. 10 85 32 48 11 81 157 5 200 HP 460 VAC 976 3 403 9 275 5 825 0 300 0 75 07 200 HP amp 575 VAC 38 43 15 90 10 85 32 48 11 81 165 5 Figure 3 7 Panel Mount Drive Dimensions Frame 6 Mounting the Drive 3 10 3 2 Mounting the Drive Refer to figures 3 4 3 5 3 6 and 3 7 for drive mounting dimensions Attach the drive to the vertical surface using the mounting holes provided Frame size 2 and 3 drives should be mounted using 3 16 M5 bolts Frame size 4 and 5 drives should be mounted using 1 4 M6 bolts Frame size 6 drives should be mounted using 5 16 M8 bolts 3 2 1 Verifying the Drive s Watts Loss Rating When mounting the drive inside another enclosure determine the watts loss rating of the drive from tables 2 1 and 2 2 This table lists the typical full load power loss watts value at a carrier frequency of 4 kHz The 248 amp drive is rated at a carrier frequency value of 2 kHz Ensure that the enclosure is adequately ventilated with 0 to 40 C 32 to 104 F ambient air Mounting the Drive 3 11 Mounting the Drive Wiring Requirements for the Drive ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment Wire size should be determined based on the size of conduit openings and ap
25. 7 13 Figure 9 1 Accessing the Start Up Routines 9 2 Figure 9 2 Start Up Menu ss 9 2 Figure 9 3 Start Stop Control using the Local OIM 9 5 Figure 9 4 Two Wire and Three Wire Start Stop Control 9 5 Figure 9 5 Analog Speed Reference 9 6 Figure 10 1 Example of Parameter Organization 10 2 Figure 10 2 Accessing the Parameters Using the LCD OIM 10 3 Figure 10 3 Selecting the Parameter Access Level 10 4 Figure 10 4 Setting the Access Level Password 10 5 Figure 10 5 Setting the Write Protect Password 10 6 Contents V Figure 11 1 Motor Overload Hertz 11 11 Figure 11 2 Custom V HZ Curve rrnnnvnnnvnnenvnnnnrnenvnrnrnnenrnnrrnrenrernrensrreen 11 12 Figure 11 3 Fan Pump Curve cesses eeeeeeteeetaetaes 11 13 Figure 11 4 Speed Limits eee eee eee cece ee ce eeeeeseeeeeeee sees senna 11 13 Figure 11 5 Compensation 56 arrnrnrnnnvnnnvrnenvnnnvnnenrnnnnvnenvrnsnrnrnrneenn 11 14 Figure 11 6 Speed Control Method 11 19 Figure 11 7 Speed Limits rrnrnnnrnnnvrrnnvnnnnvnorvrnnnrnrnronennnnnvnerarsenrnnnnreenn 11 20 Figure 11 8 Trim Input Select 11 26 Figure 11 9 Trim Out Select 118 11 27 Figure 11 10 PI Configuration 124 11 29 Figure 11 11 PI Control 125 11 31 Figure 11 12 PI Preload Value
26. Accel Time 2 141 Decel Time 1 142 and Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and the rate specified in these parameters Failure to observe this precaution could result in bodily injury Important Note that there is no signal loss detection while the input is in bipolar voltage mode 325 Analog In 2 Hi Range 4 000 to 20 000 mA 0 001 mA 10 0V 0 1 V 0 0to 10 0V 0 1 V Default 10 V Access 2 Path Inputs amp Outputs gt Analog Inputs See also 91 92 320 Sets the highest input value to the analog input 2 scaling block See parameter 322 for an example 11 78 SP600 AC Drive User Manual 326 Analogin2Lo Range 4 000 to 20 000 mA 0 001 mA 10 0V 0 1 V 0 0 to 10 0V 0 1 V Default 0 000 V Access 2 Path Inputs amp Outputs gt Analog Inputs See also 91 92 320 Sets the lowest input value to the analog input 2 scaling block 327 Analog In 2 Loss Range 0 Disabled 1 Fault 2 Hold Input use last frequency command 3 Set Input Lo use Minimum Speed as frequency command 4 Set Input Hi use Maximum Speed as frequency command 5 Goto Preset1 use Preset1 as frequency command 6 Hold OutFreq maintain last output frequency Default 0 Disabled Access 2 Path Inputs amp Outputs gt Analog Inputs See also 91 92 Selects drive action when an analog signal loss is detected 1 6V signal los
27. Clear a fault if the OIM is the control source Start the drive if the OIM is the control source n 4 gt a v 3 CO CEI a F1 though F4 Predefined or user configured functions The definition of each key is shown directly above the key on the display See item in figure B 3 B 4 SP600 AC Drive User Manual B 4 LCD OIM Menu Structure User Display EE QuickStart 5 Input Voltage Start Up Motor Data Motor Tests C ANT gt Speed Limits Ref Setup Configure I O gt Done P Numbers J 5 Changed Params e By Groups ao Control Sre Logic Source Sel Speed Ref A Sel LJ View Fault Queue ee View Alarm Queue Device Version OIM Version s o gt Fault Info Status Info EI gt Device Items ya Language Display Monitor Don Function Keys 000 o gt Device Identity Display Timeout Display Video 4 gt Reset Display Fast PwrUp Mode Contrast i Memory Reset Defaults Storage Save to User Set m CN Load Frm Usr Set V Active User Set r N i Device i Menu options 4 Select dependent upon GE devices connected K gt Press gt to move between icons EE ENS Password Set Access Lvl Press A v to move between menu items 0 n Set Acc Lvl PW C Set Wrt Prot PW Press to select a menu item Logout 4 9 Press to
28. Decel Time 1 142 and Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and the rate specified in these parameters Failure to observe this precaution could result in bodily injury Both of these parameters can also be accessed individually through the Parameters menu Refer to chapter 12 for a description of the parameters Starting the Drive When the OIM is the selected control source pressing 1 issues a start command to the drive Stopping the Drive Pressing CO will issue a stop command to the drive Important Stop commands from any attached OIM will always be enabled B 14 SP600 AC Drive User Manual B 9 4 Changing Motor Direction When the OIM is the selected control source pressing O toggles motor direction When O is pressed the motor ramps down to 0 Hz and then ramps up to the set speed in the opposite direction If the drive is running when the direction is changed the reference to the motor changes based on Accel Decel time B 9 5 Jogging the Drive When the OIM is the selected control source pressing sends a jog command to the motor as long as the key is pressed Using the LCD OIM B 15 B 16 SP600 AC Drive User Manual Parameters Cross Referenced by Name The following table lists the complete set of SP600 parameters in alphabetical order Parameter Name Accel Time 1 Path File gt Group Dynamic Control
29. Drive Ramp Result Digital In2 Sel Manual Mask Digital In3 Sel Stop Owner Digital In4 Sel Manual Owner Digital In5 Sel Data In A1 Link A Word 1 Digital In6 Sel Data In A2 Link A Word 2 Digital Out1 Sel Data In B1 Link B Word 1 Dig Out1 Level Data In B2 Link B Word 2 Dig Out1 OnTime Data In C1 Link C Word 1 Dig Out1 OffTime Data In C2 Link C Word 2 Digital Out2 Sel Data In D1 Link D Word 1 Dig Out2 Level Data In D2 Link D Word 2 Dig Out2 OnTime Data Out A1 Link A Word 1 PO PTLD PDP PO NINNIN NINI PY PTD PO DP POT DO PO PO NI NINI PO PO NIN NINININI PO Dig Out2 OffTime DO DO NIN 2 As NIN OO OO DO PM D DIN PD PD SP600 AC Drive User Manual 1 Output Freq Range 400 0 Hz 0 1 Hz Default Read Only Access 0 Path Monitor gt Metering See also The output frequency present at T1 T2 and T3 U V and W This value includes reference slip comp and IR compensation 2 Commanded Freq Range 400 0 Hz 0 1 Hz Default Read Only Access 0 Path Monitor gt Metering See also The value of the active pre ramp reference frequency command 3 Output Current Range 0 0 to Drive Rated Amps x 2 0 1 Amps Default Read Only Access 0 Path Monitor gt Metering See also The total output current present at T1 T2 and T3 U V and W which i
30. Nibble 4 Nibble 3 Bit 1 it 1 D SetSel Factory Default Bit Values 0 Ft XIX XX XIX XX 1 Enabled fii 14 13 12 11 10 9 8 0 Disabled B x Reserved Figure 11 16 Dyn UserSet Cnfg 205 DynUsrSetSel 0 Range See figure 11 17 Default See figure 11 17 Access 2 Path Utility gt Drive Memory See also 204 206 Controls which User Set is in memory when Ctrl Source bit 1 of DynUsrSetCnfg 204 is set to DynUsrSetSel Bit 0 UserSetBitO 0 Disabled 1 Enabled Bit 1 UserSetBit1 0 Disabled 1 Enabled Table 11 4 Dynamic User Set Mode UserSetBit1 UserSetBitO UserSet Loaded in Memory 0 0 User Set 1 0 1 User Set 2 1 0 User Set 3 1 1 User Set 3 11 56 SP600 AC Drive User Manual Nibble 4 Nibble 3 Bit Factory Default Bit Values XJ XX XI XJ XXX 1 Enabled 15 14 13 12111 10 9 8 0 Disabled g P i x Reserved Figure 11 17 DynUsrSetSel 206 Dyn UserSet Actv Range 0 Normal Mode Dynamic Mode Disabled 1 User Set 1 2 User Set 2 3 User Set 3 Default Read Only Access 2 Path Utility gt Drive Memory See also 204 205 Displays which User Set was last loaded into active memory User parameter changes are allowed after a User Set is restored but will not be detected or annunciated 209 Drive Status 1 Range See figure11 18 Default Read Only Access 2 Path Utility gt Diagnostic
31. Outputs gt Analog Outputs Analog Out Hi Inputs amp Outputs gt Analog Outputs Analog Out1 Lo Inputs amp Outputs gt Analog Outputs Digital Int Sel Inputs amp Outputs gt Digital Inputs igital In2 Sel Inputs amp Outputs gt Digital Inputs igital In3 Sel Inputs amp Outputs gt Digital Inputs igital In5 Sel Inputs amp Outputs gt Digital Inputs g g igital In4 Sel g g igital In6 Sel ig ig Inputs amp Outputs gt Digital Inputs ig ig Inputs amp Outputs gt Digital Inputs igital Out1 Sel Inputs amp Outputs gt Digital Outputs Inputs amp Outputs gt Digital Outputs ig Out OnTime Inputs amp Outputs gt Digital Outputs ig Out1 OffTime Inputs amp Outputs gt Digital Outputs igital Out2 Sel Inputs amp Outputs gt Digital Outputs ig Out Level Inputs amp Outputs gt Digital Outputs ig Out2 OnTime Inputs amp Outputs gt Digital Outputs D D D D D D Dig Out1 Level D D D D D D ig Out2 OffTime Inputs amp Outputs gt Digital Outputs Record of User Settings Advanced Access Level F 5 F 6 SP600 AC Drive User Manual A AC line input fuses 4 10 4 11 Accel Time 1 140 11 36 Accel Time 2 141 11 36 Access levels parameter 10 4 Alarm 1 Fault 229 11 66 Alarm 2 Fault 230 11 66 Alarm Config 1 259 11 69 Alarm Queue 12 5 Alarms about 12 5 desc
32. Speed Ref Source 214 Start Inhibits 215 Last Stop Source 216 Dig In Status 217 Dig Out Status DC Brake Level DC Brake Time Bus Reg Gain Bus Reg Mode A Bus Reg Mode B DB Resistor Type Bus Reg Kp Bus Reg Kd 168 LevelSense Start 169 Flying Start En Parameter Descriptions 11 3 POPP PO SP DIN N ap Al O2 DO MLO PM OI PM OF PY DM PM DP PT DP PY PY PO PT PT DP N N Table 11 1 Parameter List Parameter Name Drive Temp Parameter Name Data Out A2 Link A Word 2 N Drive OL Count Data Out B1 Link B Word 1 Motor OL Count Data Out B2 Link B Word 2 Fault Frequency Data Out C1 Link C Word 1 Fault Amps Data Out C2 Link C Word 2 Fault Bus Volts Data Out D1 Link D Word 1 Status 1 Fault Data Out D2 Link D Word 2 Status 2 Fault Anlg In Config Alarm 1 Fault Anlg In Sqr Root Alarm 2 Fault Analog In 1 Hi Testpoint 1 Sel Analog In 1 Lo Testpoint 1 Data Analog In 1 Loss Testpoint 2 Sel Analog In 2 Hi Testpoint 2 Data Analog In 2 Lo Fault Config 1 Analog In 2 Loss Fault Clear Anlg Out Config Fault Clear Mode Anlg Out Absolut Power Up Marker Analog Out1 Sel Alarm Config 1 Analog Out1 Hi Drive Logic Rslt Analog Out1 Lo Drive Ref Result Digital In1 Sel
33. Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury Signal and Control Terminal Block Optional Communications Module Power Terminal Block amp Terminal Shield Motor Wiring I O and Signal Wiring Input Power Wiring Frame 2 shown Figure 5 1 Wire Routing and Terminal Block Locations Frame 2 Shown 5 2 SP600 AC Drive User Manual Terminal Shield Signal and Control Terminal Block Power Terminal da Block I O and Signal Input Power Wiring I O and Signal Wiring Wiring Motor Wiring x
34. chapter for a description of the power terminal block 6 1 Opening the Cover ATTENTION DC bus capacitors retain hazardous voltages after input power has been removed After disconnecting input power wait five minutes for the DC bus capacitors to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components Failure to observe this precaution could result in severe bodily injury or loss of life Follow these steps to open the drive cover Step 1 Locate the slot in the upper left hand corner of the drive see figure 6 1 Step 2 Slide the locking tab up and swing the door open Figure 6 1 Opening the Drive Cover Installing Power Wiring 6 1 6 2 Installing Output Power Wiring ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe these precautions could result in damage to or destruction of the equipment ATTENTION Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury To connect the AC output power wiring fro
35. effect produces very high peak voltages on the motor due to voltage reflection Voltages in excess of twice the DC bus voltage 650 V DC nominal 480 V input result at the motor and can cause motor winding failure While Reliance Electric drives have patented software that limits the voltage peak to 2 times the DC bus voltage and reduce the number of occurrences many motors have inadequate insulation systems to tolerate these peaks The correction software modifies the PWM modulator to prevent PWM pulses less than a minimum time from being applied to the motor The minimum time between PWM pulses is 10 microseconds The modifications to the PWM modulator limit the overvoltage transient to 2 25 per unit volts line to line peak at 600 feet of cable 400 V Line 540 V DC bus max x 2 25 1200 V 480 V Line 715 V DC bus max x 2 25 1600 V 600 V Line 891 V DC bus max x 2 25 2000 V Parameter 56 is used to enable or disable this feature Refer to the parameter description in chapter 11 for more information Figure 4 2 shows the inverter line to line output voltage top trace and the motor line to line voltage bottom trace for a 10 HP 460 V AC inverter and an unloaded 10 HP AC induction motor at 60 Hz operation 500 ft of 12 AWG PVC cable connects the drive to the motor 500 Inverter t 1670 Vpk 500 Motor V div Time sec Figure 4 2 In
36. peripheral on DPI about which the OIM is displaying information See section B 6 Direction indicator Indicates actual motor direction Command Actual Direction Direction Indicator Fwd Fwd gt gt Rev Fwd gt gt flashing Fwd Rev lt lt flashing Rev Rev lt lt Operating status for example Running Stopped etc Alarm annunciation Alarm has occurred OIM Auto Manual mode status Not valid for Terminal Strip Mode Write protect password status a unlocked password disabled fg locked password enabled See section 10 4 Q G e e Figure B 3 The Display Main Menu Shown Using the LCD OIM B 3 B 3 1 Key Descriptions Key Table B 1 Key Functions Function Scroll through options or user function keys move cursor to the left Scroll through options or user functions keys move cursor to the right Scroll through options increase a value or toggle a bit Increase speed when display is in monitor mode Scroll through options decrease a value or toggle a bit Decrease speed when display is in monitor mode Exit a menu cancel a change to a parameter or toggle between program and process user display screens Enter a menu select an option or save changes to parameter value Change motor direction if the OIM is the control source Jog the drive if the OIM is the control source Stop the drive
37. supplied to the motor thereby optimizing its efficiency By adjusting the output voltage the flux producing current is reduced but only if the total drive output current does not exceed 75 of motor rated current In this mode the flux current is not allowed to be less than 50 of the selected flux current parameter value 2 3 26 Fan Curve When Torque Perf Mode 53 is set to Fan Pump V Hz the relationship between frequency and voltage is a square function where the voltage is proportional to frequency The fan curve provides the option to generate voltage that is a function of the stator frequency squared up to the motor nameplate frequency Above base frequency the voltage is a linear function of frequency At low speed the fan curve can be offset by the Run Boost 70 parameter to provide necessary starting torque About the Drive 2 13 2 3 27 Programmable Parameter Access Levels and Protection The SP600 drive allows you to limit the number of parameters that can be viewed on the LCD OIM using an Access Level password See section 10 3 1 for more information about this password You can also protect parameters from unauthorized changes by activating the Write Protect password See section 10 4 for more information about this password 2 3 28 User Sets 2 3 28 1Normal Mode After a drive has been configured for a given application you can store a copy of all of the parameter settings in a specific EEPROM area known as a user
38. used for the speed reference PI reference or trim reference While the display is in the Monitor Mode the speed reference can by changed by pressing and holding down either the up or down arrow key until the desired value is displayed Release the key to return to the process display screen Stopped l Auto P0 SP600 OIM Ref J 0 00Hz P 0 Fitq Figure B 7 OIM Reference Displayed Using the LCD OIM B 9 Note that changing the value of the OIM reference does not affect the value of any other port reference The value of the OIM reference is saved through a power cycle if parameter 192 Save OIM Ref is set to save at power down B 8 2 Customizing the Process Display Screen To customize the process display screen select Monitor from the Display menu See figure B 8 gt gt Stopped 2 Im PO SP600 Use a Y to select display line 1 2 3 4 5 or 6 Main Menu Display Dispy Dspy Lnt I Language O00 Monitor Scale m Function Keys Display Press F4 to save g P Move through label text Monitor a w Move through letters and symbols Toggle between upper and lower case a Adjust scale Accept scaling value a v Scroll through parameter numbers u Select parameter Figure B 8 Customizing the Process Display Screen B 8 3 Cust
39. y 60 to 75 HP Figure 5 2 Wire Routing and Terminal Block Locations Frame 5 Shown Finding Wire Routing Locations and Grounding 5 3 5 2 Grounding the Drive ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment If the supply system is grounded the drive Safety Ground PE terminal must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this point bar Figure 5 3 Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar s
40. 006 in displacement 1G peak A 4 SP600 AC Drive User Manual The drive is shipped as NEMA Type 1 IP20 No action required to meet the indicated ambient 2 To convert the drive to NEMA Type Open IP20 in order to meet the indicated ambient remove the adhesive label fixed to the top of the drive enclosure To operate the 065xxxx drive on 400 VAC and at the indicated ambient remove the adhesive label fixed to the top of the drive enclosure and the drive enclosure bottom vent plate Important Removing the adhesive label from the drive changes the enclosure ratin Tal Voltage Tolerance g from Type 1 Enclosed to Open Type ble A 4 Voltage Ratings 10 of minimum 10 of maximum Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phase operation provides 50 of rated current Displacement Power Factor Range between 1 0 and 0 95 lagging over entire speed range Efficiency 97 5 at rated amps nominal line volts Max Short Circuit Current Rating Maximum short circuit current rating to Using Recommended Fuse Circuit Breaker Type or match specified fuse circuit breaker capability Table A 5 Control Specifications Method Sine coded PWM with programmable carrier frequency Ratings apply to all drives The drive can be supplied as 6 pulse or 12 pulse in a configured package Carrier Freq
41. 1 Utility gt Faults Fault Frequency Utility gt Diagnostics Flux Current Monitor gt Metering Flux Current Ref Motor Control gt Torq Attributes Flux Up Mode Motor Control gt Torq Attributes Flux Up Time Motor Control gt Torq Attributes Flying Start En Dynamic Control gt Stop Restart Modes Flying StartGain Dynamic Control gt Stop Restart Modes IR Voltage Drop Motor Control gt Torq Attributes Ixo Voltage Drop Motor Control gt Torq Attributes Jog Speed Speed Command gt Discrete Speeds Language Utility gt Drive Memory Last Stop Source Utility gt Diagnostics LevelSense Start Dynamic Control gt Stop Restart Modes Load Frm Usr Set Utility gt Drive Memory Logic Source Sel Speed Command gt Control Src Select Man Ref Preload Utility gt OIM Ref Config Manual Mask Communication gt Masks amp Owners Manual Owner Communication gt Masks amp Owners Maximum Freq Motor Control gt Torq Attributes Maximum Speed Speed Command gt Spd Mode amp Limits Maximum Voltage Motor Control gt Torq Attributes Minimum Speed Speed Command gt Spd Mode amp Limits MOP Frequency Monitor gt Metering MOP Rate Utility gt MOP Config Motor NP FLA Motor Control gt Motor Data Motor NP Hertz Motor Control gt Motor Data Motor NP Power Motor Control gt Motor Data Motor NP
42. 10 Motor NP Power 45 11 10 Motor NP RPM 44 11 10 Motor NP Volts 41 11 9 Motor OL Count 220 11 64 Motor OL Factor 48 11 12 Motor OL Hertz 47 11 11 Motor thermal overload protection 2 10 Motor Type 40 11 9 Motor operated pot MOP 2 7 Mounting clearances 3 6 Mounting drive area required 3 7 bolt sizes 3 11 installation site requirements 3 5 matching input power 3 4 unbalanced distribution systems 3 2 ungrounded distribution systems 3 2 MOV removal 3 3 Mtr NP Pwr Units 46 11 11 N NEMA enclosure ratings 2 2 2 3 2 4 Network data transfer 2 11 Network status LEDs 12 4 O OIM reference displaying and changing B 9 OIM LCD cables B 1 connections B 1 display description B 3 display timeout period setting B 13 drive status parameters accessing 12 25 fast power up B 6 fault parameters accessing 12 25 fault queue accessing 12 24 F Keys customizing B 10 installing and removing B 2 Index Index 3 key descriptions B 4 loading and saving user sets B 8 logic and reference source selecting B 14 menu structure B 5 monitoring the drive B 9 parameter access level selecting 10 4 parameters accessing 10 3 parameters viewing and adjusting B 7 process display screen B 9 product version determining 12 26 program protection selecting 10 6 resetting the display B 6 reverse video selecting B 13 screen contrast adjusting B 6 selecting a de
43. 11 38 Anlg Out Absolute 341 11 80 VI SP600 AC Drive User Manual Figure 12 1 Location of DC Bus Voltage Measuring Points Figure 12 2 Location of Precharge Status LED e Figure 12 3 Location of the Ready LED Figure 12 4 Sample Fault Screen on the LCD OIM ssrrenrrrrvrnrnrnnrnrn Figure 12 5 Accessing the Fault Queue Figure 12 6 Sample Fault Queue Entry Figure 12 7 Accessing the Fault Parameters 12 25 Figure 12 8 Accessing the Drive Status Parameters rrnrnrrnrnnnvnrennn 12 25 Figure 12 9 Accessing the Device Version Information 00 12 26 Figure 12 10 Device Version Screens at Product and Component Levels neee 12 26 Figure 12 11 Accessing the OIM Version Information esvrnnnrnnnnn 12 27 Figure 12 12 OIM Version Screens at the Product and Component Levels rrnrrvrnonvnonvrnrnrnnnvnnennnnenn Figure 12 13 Accessing the Device Item Information Contents VII VIII SP600 AC Drive User Manual Table 2 1 Power Ratings 2 3 Table 2 2 Power RatingS i cccisiscissccisigatepeicciasieseeesadies ives caaiieetascpisteddenes secs 2 4 Table 2 3 SP600 AC Drive EN1800 3 EMC Compatibility ooxnnr00n 2 18 Table 2 4 Identification of Drive Connections arnrranvrnnrnnvrnnenrnnrnrrennr 2 19 Table 2 5 Standard Kits and Options
44. 11 50 power ratings 2 3 2 4 Power terminal block 2 19 6 5 Power Up Marker 242 11 69 Power wire sizes 4 3 Preset Frequency 2 7 Preset Speed 1 101 11 25 Preset Speed 2 102 11 25 Preset Speed 3 103 11 25 Preset Speed 4 104 11 25 Preset Speed 5 105 11 25 Preset Speed 6 106 11 25 Process display screen LCD OIM B 9 Process PI block diagram E 1 Process PI Loop 2 11 Product version how to determine 12 26 Profibus 2 21 Program protection 10 6 Programming basics 10 1 Q Quickstart parameters 9 3 R Rated Amps 28 11 8 Rated kW 26 11 8 Index 4 SP600 AC Drive User Manual Rated Volts 27 11 8 Ready LED 12 4 Record of user settings Advanced access level F 1 to F 5 Reference sources auto 7 10 changing 7 11 manual 7 10 Reflected wave compensation 4 6 Reliance contacting 1 1 remote OIM connecting to NEMA 1 drives 2 21 Replacement parts 12 23 Reset Meters 200 11 54 Reset To Defalts 197 11 53 Run Boost 70 11 18 S S curve 2 12 S Curve 146 11 37 Safety ground 5 4 Save MOP Ref 194 11 52 Save OIM Ref 192 11 51 Save To User Set 199 11 54 Shear pin fault 2 10 Shield termination 5 4 SHLD terminal 5 4 Signal terminal block to 7 5 Site requirements 3 2 Skip bands 2 12 Skip Freq Band 87 11 21 Skip Frequency 1 84 11 21 Skip Frequency 2 85 11 21 Skip Frequency 3 86 11 21 Sleep Level 182 11 49 Sleep Time 183 11 49
45. 238 uses an inverse time IT algorithm to model the temperature of the motor This curve is modeled after a Class 10 protection thermal overload relay that produces a theoretical trip at 600 motor current in ten 10 seconds and continuously operates at full motor current The following parameters are used to set the overload feature Motor NP FLA 42 OL Factor 48 Motor OL Hertz 47 Fault Config 1 238 Refer to parameter 42 in chapter 11 for more information about this feature 2 3 15 Shear Pin Fault This feature allows you to program the drive to fault if the drive output current exceeds the programmed current limit see parameter 238 As a default exceeding the set current limit is not a fault condition However if you want to stop the process in the event of excess current the Shear Pin feature can be activated By programming the drive current limit value and enabling the electronic shear pin the drive will fault if excess current is demanded by the motor 2 3 16 Drives Peripheral Interface DPI SP600 drives support Drive Peripheral Interface DPI communication protocols for the primary interface and drive control The DPI interface is an enhanced serial communications protocol that provides high functionality and high performance The serial DPI connection is used for devices such as Operator Interface Modules OIMs PC interface tool VS Utilities and network communication modules 2 10 SP600
46. 55 Resets selected parameters that change the drive voltage rating current rating scaling and motor data Maximum Frequency 55 will be affected by changing this parameter Important On frame 5 and 6 drives the internal fan voltage may have to be changed when using options 2 or 3 See section 3 1 1 4 203 Drive Checksum Range 0 to 65535 1 Default Read Only Access 2 Path Utility gt Drive Memory See also Provides a checksum value that indicates whether or not a change in drive programming has occurred data values only 204 Dyn UserSet Cnfg CO Range See figure 11 16 Default See figure 11 16 Access 2 Path Utility gt Drive Memory See also 205 206 361 366 Configures behavior of User Sets Dynamic switching between sets is permitted from either digital input states of parameter value Bit 0 Dynamic Mode Specifies User Sets operating mode 0 Disabled Disabled causes normal operation 1 Enabled Enabled selects Dynamic Mode While enabled parameters changes are not saved in active non volatile storage Bit 1 Ctrl Source Defines which source controls the selection of user sets while Dynamic Mode is enabled 0 Dig Inputs Dig Inputs refers to UserSetBitn defined by Terminal Block Input s from Digital In 1 6 Sel 361 366 Parameter Descriptions 11 55 1 DynUsrSetSel DynUsrSetSel 205 determines the active User Set
47. DC terminal of the Power Terminal Block and the DC test point The voltage must be zero For ungrounded distribution systems disconnect the MOVs and common mode capacitors by removing or disconnecting the jumper s shown in figure 3 1 3 2 SP600 AC Drive User Manual 200000000800 sH so Frame 2 E 2 DC DC UTI WT2 WIT3 RLI SL2 TA3 reoeo 6 see 4 Frame 5 ee ee Frames 3 amp 4 KE EE 2 4 Common Mode Remove jumper located above the Gis eae Terminal Block 5 Wire Common Mode 3 Remove the Same es above o I Cassette The Capacitors yellow green jumper is located on the back of the chassis in the area MOV s shown Disconnect insulate and 4 secure the wire to guard against Input Filter unintentional contact with chassis or Capacitors components Wire Common Mode Remove the wire guard from the Power Terminal Block Disconnect the three green yellow wires from the two PE terminals shown Insulate and secure the wires to guard Input Filter against unintentional contact chassis Capacitors or components Figure 3 1 Typical Jumper Locations Mounting the Drive 3 3 3 1 1 2 3 1 1 3 3 1 1 4 Input Power Conditioning If any of
48. Damaging currents that could develop if a point inside the drive becomes grounded Observe these guidelines when installing an isolation transformer A power disconnecting device must be installed between the power line and the primary of the transformer If the user installed power disconnecting device is a circuit breaker the circuit breaker trip rating must be coordinated with the in rush current 10 to 12 times full load current of the transformer Do not use an input isolation transformer rated more than 1000 KVA for 480 VAC with less than 5 impedance directly ahead of the drive without additional impedance between the drive and the transformer Table 6 2 shows recommended inductance and line reactor ratings Table 6 2 AC Line Reactors Drive HP Line Reactor Inductance 10 Reactor Rating kVAr 1 04 1 04 1 04 1 43 1 90 1 90 2 76 2 76 2 76 not available not available Installing Power Wiring 6 3 6 3 2 6 3 3 6 3 4 Installing Fuses for Branch Circuit Protection Install the required branch circuit protection fuses according to the applicable local national and international codes such as NEC CEC The fuses or approved circuit breaker must be installed in the line before the drive input terminals Fuse values are provided in table 4 3 ATTENTION Most codes require that upstream branch protection be provided to protect inpu
49. Hz 0 10V in Analog In Lo Analog In Hi 323 Analogin1Lo Range 4 000 to 20 000 mA 0 001 mA 10 0V 0 1 V 0 0 to 10 0 V 0 1 V Default 4 000 mA Access 0 Path Inputs amp Outputs gt Analog Inputs See also 91 92 320 Sets the lowest input value to the analog input 1 scaling block Refer to Analog In 1 Hi 322 for more information Parameter Descriptions 11 77 324 Analog In 1 Loss Range 0 Disabled 1 Fault 2 Hold Input use last frequency command 3 Set Input Lo use Minimum Speed as frequency command 4 Set Input Hi use Maximum Speed as frequency command 5 Goto Preset1 use Preset 1 as frequency command 6 Hold OutFreg maintain last output frequency Default 0 Disabled Access 2 Path Inputs amp Outputs gt Analog Inputs See also 91 92 Selects drive response when an analog signal loss is detected 1 6V signal loss 1 9V end of signal loss 3 2 mA signal loss 3 8 mA end of signal loss One of the selections 1 Fault stops the drive on signal loss All other choices make it possible for the input signal to return toa usable level while the drive is still running ATTENTION Setting parameter 324 to a value other than 1 allows the drive to continue running or resume running if a signal loss occurs If a lost analog signal is restored while the drive is running the drive will ramp to the restored reference level at the rate specified in Accel Time 1 140
50. I O Board Mismatch Auto Rstrt Tries IR Volts Range I O Board Comm Loss SW OverCurrent FluxAmpsRef Rang O Board Fail Excessive Load 1 Fault numbers not listed are reserved for future use 12 18 SP600 AC Drive User Manual 12 6 Common Symptoms and Corrective Actions Table 12 9 Drive Does Not Start From Terminal Block Logic Indication s Flashing red Ready LED Cause s Drive is faulted Corrective Action Clear fault e Press OIM stop key if that OIM is control source Cycle power Set Fault Clear 240 to 1 Toggle terminal block stop or terminal block reset digital input if terminal block is the control source Incorrect operation from the terminal block Incorrect input wiring e 2 wire control requires Run Run Forward or Run Reverse input s 3 wire control requires Start and Stop inputs Jumper from terminal 7 to 8 is required Wire inputs correctly and or install jumper Incorrect digital input programming e Mutually exclusive choices have been made 2 wire and 3 wire programming may be conflicting Exclusive functions i e direction control may have multiple inputs configured Stop if factory default and is not wired or is open Start or Run programming may be missing Program Digital In x Sel 361 366 for correct inputs Logic Source Sel is not set to Terminal Blk Set Log
51. OIM select the Password icon from the main menu See figure 10 3 This option is not supported in the VS Utilities software sure a aol P0 SP600 Main Menu BOL ul er Password Basic Set Acc Lvl PW Standard Set Wrt Prot PW Advanced Password Monitor ae lt gt Highlight Password icon alv Highlight option 4 Select Figure 10 3 Selecting the Parameter Access Level 10 4 SP600 AC Drive User Manual 10 3 2 Restricting Access to Other Parameter Levels ATTENTION It is the user s responsibility to determine how to distribute the access level password Reliance Electric is not responsible for unauthorized access violations within the user s organization Failure to observe this precaution could result in bodily injury The LCD OIM provides the option to restrict access to other parameter levels This feature requires the use of a user defined password when an attempt to change the access level is made To set the access level password select the Password icon from the main menu See figure 10 4 The password value can range from 1 to 9999 A value of 0 disables the password factory default You must either select Logout or return to the process display screen to activate the password gt gt Stopped PO SP600 Main Menu Password Set Acc Lvl PW Password ooo ooo Set Access Lvl New C
52. Param Access Lvl 196 to Advanced See section 10 3 1 for instructions 2 3 19 Process PI Loop The internal process PI function see parameters 124 to 138 provides closed loop process control with proportional and integral control action The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm will then adjust the output of the process PI regulator thereby changing drive output frequency to try to make the process variable equal the setpoint Refer to the descriptions of parameters 124 and 138 in chapter 11 for more information About the Drive 2 11 2 3 20 S Curve The S Curve function of SP600 drives allows control of the jerk component of acceleration and deceleration through user adjustment of the S Curve parameter 146 Jerk is defined as the rate of change of acceleration and or deceleration By adjusting the percentage of S Curve applied to the normal accel decel ramps the ramp takes the shape of an S allowing a smoother transition that produces less mechanical stress and smoother control for light loads Refer to the description of parameter 146 in chapter 11 for more information 2 3 21 Three Skip Bands Avoidance Frequencies The skip band function see parameters 84 to 87 in chapter 11 provides three skip bands also called avoidance frequencies that the drive will ramp through but will not continuously run within You can set the
53. RPM Motor Control gt Motor Data C 4 SP600 AC Drive User Manual Parameter Name Motor NP Volts Path File gt Group Motor Control gt Motor Data Motor OL Count Utility gt Diagnostics Motor OL Factor Motor Control gt Motor Data Motor OL Hertz Motor Control gt Motor Data Motor Type Motor Control gt Motor Data Mtr NP Pwr Units Motor Control gt Motor Data Output Current Monitor gt Metering Output Freq Monitor gt Metering Output Power Monitor gt Metering Output Powr Fctr Monitor gt Metering Output Voltage Monitor gt Metering Overspeed Limit Speed Command gt Spd Mode amp Limits Param Access Lvl Utility gt Drive Memory PI Configuration Speed Command gt Process PI PI Control Speed Command gt Process PI PI Error Meter Speed Command gt Process PI PI Fdback Meter Speed Command gt Process PI PI Feedback Sel Speed Command gt Process PI PI Integral Time Speed Command gt Process PI PI Lower Limit Speed Command gt Process PI PI Output Meter Speed Command gt Process PI PI Preload Speed Command gt Process PI PI Prop Gain Speed Command gt Process PI PI Ref Meter Speed Command gt Process PI PI Reference Sel Speed Command gt Process PI PI Setpoint Speed Command gt Process PI PI Status Speed Command gt Process PI PI Upper Limit
54. Sel Utility gt Diagnostics Torque Current Monitor gt Metering Torque Perf Mode Motor Control gt Torq Attributes Trim Hi Speed Command gt Speed Trim Trim In Select Speed Commands gt Speed Trim Trim Lo Speed Command gt Speed Trim Trim Out Select Speed Command gt Speed Trim Wake Level Dynamic Control gt Restart Modes Wake Time Dynamic Control gt Restart Modes Voltage Class Utility gt Drive Memory Parameters Cross Referenced by Name C 7 C 8 SP600 AC Drive User Manual Analog Input Selection Path eye des Ca jeJ G uno pepe eoueisa C jenue 39U3194 EM IS j EN 7 F U qp did S fe N Wat WV ey SEM queuing queuing Idees pay b parey H zH 2189S quauing x RS yorgpee Id 811 7 yureg vu a1 j H Id WurVe peos enuey gL pwn ereos wul aedwoy 18497 deals 6LL IH WH 18107 SXEM qyuryejeos oz 0 jena eYE1g 18197 deals x KG ne 16 HV jeu paeds 26 07 y Jeu paeds PE es ne i i i i i i i LE l
55. Sleep Time 183 Even though the Sleep Wake feature is enabled the operation of other start modes is unchanged e g if Level Sense Start is set to Enabled Logic Source Select is set to All Ports and a start command is asserted the drive will start immediately after Sleep Wake Ref 179 reaches the sleep level The Sleep Wake feature can be overridden in additional ways The OIM Control digital input allows an attached OIM to start the drive by overriding the Sleep Wake Sleep signal i e the analog input is below the Sleep level Once overridden by the OIM the Sleep Wake analog input will no longer be able to start or stop the drive until it is restarted while the analog input is above the Sleep level e Jog from an active logic source only will override Sleep Wake While Jog is active the Sleep Wake analog input will not be able to Start or Stop the drive 179 Sleep Wake Ref Range 1 Analog In 1 2 Analog In 2 Default 2 Analog In 2 Access 2 Path Dynamic Control gt Restart Modes See also 178 183 Selects the source of the analog input controlling the Sleep Wake function 180 Wake Level Range Sleep Level to 20 000 mA 10 000 V 0 001 mA 0 001 V based on Anlg In Config 320 Default 6 000 mA 6 000 V Access 2 Path Dynamic Control gt Restart Modes See also 178 183 Defines the analog input signal level that will start the drive 11 48 SP600 AC Drive User Manual 181 Wake Time
56. Speed Select 1 Speed Select 2 and Speed Select 3 and they are assigned to physical inputs using the Digital In x Sel parameters Table 11 9 describes the various reference sources that can be selected using all three of the Speed Select input functions If any of the three Reference Select input functions are not configured then the software will still follow the table but will treat the unconfigured inputs as if they are permanently open Parameter Descriptions 11 87 Table 11 9 Effect of Speed Select Input State on Selected Reference Parameter that Speed Speed determines Select 2 Select 1 reference Open Open Open Speed Ref A Sel Open Open Closed Preset Speed 1 Open Closed Open Preset Speed 2 Open Closed Closed Preset Speed 3 Closed Open Open Preset Speed 4 Closed Open Closed Preset Speed 5 Closed Closed Open Preset Speed 6 Closed Closed Closed Preset Speed 7 18 Manual The Manual function allows a single control device to assume exclusive control of the manual reference The most recent peripheral OIM or terminal block that makes a manual reference request will be given control of the manual reference setpoint If the Manual input function is closed then the drive will use one of the analog inputs defined by TB Man Ref Sel as the reference If an OIM subsequently requests manual control that is Auto Man F Key is pressed and then gives control up presses Auto Man F Key
57. This is the time between the occurrence of a condition and activation of the relay 383 Dig Out1 OffTime Range 0 00 to 600 00 Sec 0 01 Sec Default 0 00 Sec Access 2 Path Inputs amp Outputs gt Digital Outputs See also 380 Sets the off delay time for the digital outputs This is the time between the disappearance of a condition and de activation of the relay Parameter Descriptions 11 91 384 Digital Out2 Sel 11 92 SP600 AC Drive User Manual 384 Digital Out2 Sel See also 1 4 12 48 53 137 147 157 184 218 381 383 385 386 TAny relay programmed as fault or alarm will energize pick up when power is applied to the drive and de energize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will de energize when the condition is removed 2Activation level is defined in Dig Out x level 381 385 Selects the drive status that will energize an output relay 385 Dig Out2 Level Range 0 0 to 819 2 0 1 Default 0 0 Access 1 Path Inputs amp Output gt Digital Outputs See also 380 Sets the relay activation level for options 10 15 in Digital Out2 Sel 384 Units are assumed to match the above selection i e At Freq Hz At Torque Amps 386 Dig Out2 OnTime Range 0 00 to 600 00 Sec 0 01 Sec Default 0 00 Sec Access 2 Path Inputs amp Output gt Digital Outputs See also 380 Sets the on delay time for the
58. Voltage 7 x ROBINS SS gt NS gt Xe 12 h 90 Speed Ref A Sel Analog In1 91 Speed Ref Hi 60 Hz 92 Speed Ref Lo 0 Hz P320 Analog In Config xx00 P322 Analog In Hi 10 0 V P323 Analog In Lo 0 0 V Figure 9 5 Analog Speed Reference Changing the Speed of the Drive Setpoint Control OIM arrows only work to set speed changes when the LCD display is in the monitor mode If you select manual mode from the keypad OIM then the manual speed setpoint is set by the arrow keys AJY 9 6 SP600 AC Drive User Manual 10 1 Programming Basics To program the drive for a specific application you adjust the appropriate parameters The parameters are used to define characteristics of the drive This chapter provides an overview of parameter types and how they are organized Parameter descriptions are provided in chapter 11 About Parameters There are three types of parameters e Numbered List Parameters Numbered list parameters allow a selection from two or more options The LCD OIM displays a text message for each item Example Speed Ref A Sel 90 e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true Example Drive Status 1 209 e Numeric Parameters These
59. a a daa apie 2 3 27 Programmable Parameter Access Levels and Protections cece sist dict e esse leees hee hast avec ahs 23 28 USEF SeSi nodene ding 2 3 28 1Normal Mode 2 3 28 2Dynamic Mode 2 4 CE Conformity ss 2 4 1 Essential Requirements for CE Compliance 2 18 2 5 Drive Connections rrranrnrrvvrenvnnnvrrrvrnnnrnernrrenrnnnnnnenrnne 2 19 Contents 2 6 Drive Communication Options ornrronvnnnrrnenrnnenrnrnvnnrn 2 21 2 7 Remote Operator Interface rrrrrnrnonvnnnvrnnnrnnnnnnenvnnrn 2 21 2 7 1 Connecting the Remote OIM or VS Utilities to the Drive sik naa nee as eh its 2 21 2 8 PC Based Utility 2 22 Mounting the Drive 3 1 General Requirements for the Installation Site 3 2 3 1 1 Verifying Power Module AC Input Ratings Match Available Power 3 2 3 1 1 1 Unbalanced or Ungrounded Distribution SYSTEMS nr sm ane 3 2 3 1 1 2 Input Power Conditioning 3 4 3 1 1 3 AC Input Phase Selection 60HP and Earderusssreuue sand 3 4 3 1 1 4 Selecting Verifying Fan Voltage 60HP and Larger EE 3 4 3 1 2 Making Sure Environmental Conditions are Met 3 5 3 1 3 Minimum Mounting Clearances arrnrrvrnenvnnnnrn 3 6 3 1 4 Drive Dimensions and Weights 3 7 3 2 Mounting the Drive 3 11 3 2 1 Verifying the Drive s Watts Loss Rating 3 11 Wiring Requirements for the Drive 4 1 Power WINING chai eon dd See eine ee 4 1 4 1 1 Power Wire Sizes nrrrrrrnnnnnvn
60. actual signal feedback and automatically adjust the speed of the drive to match the actual signal to the reference 11 30 SP600 AC Drive User Manual Proportional control P adjusts the output based on the size of the error larger error proportionally larger correction Integral control I adjusts the output based on the duration of the error The integral control by itself is a ramp output correction This type of control gives a smoothing effect to the output and will continue to integrate until zero error is achieved By itself integral control is slower than many applications require and therefore is combined with proportional control Pl The purpose of the PI regulator is to regulate a process variable such as position pressure temperature or flow rate by controlling speed There are two ways the PI regulator can be configured to operate see parameter 124 Process trim which takes the output of the PI regulator and sums it with a master speed reference to control the process Process control which takes the output of the PI regulator as the speed command No master speed reference exists and the PI output directly controls the drive output Note that Speed Mode 80 must be set to Process PI 2 VOS EEE RRS x x x x x x x x x x x x x 0 0 0 1 Enabled 151413 12 1110 9 817 6 5 413 2 1 0 O Disabled ii Nibble4 Nibble3 Nibble2 Nibb
61. again then the Auto Manual digital input must be opened and closed again to regain control of the manual reference If this input is open then the terminal block does not request manual control of the reference If no control device including the terminal block is current requesting manual control of the reference then the drive will use the normal reference selection mechanisms 19 Reserved 20 Acc2 amp Dec2 A single input function is used to select between Accel Time 1 Decel Time 1 and Accel Time 2 Decel Time2 If the function is open the drive will use Accel Time 1 as the acceleration rate and Decel Time 1 as the deceleration rate If the function is closed the drive will use Accel Time 2 as the acceleration rate and Decel Time 2 as the deceleration rate 21 22 Accel 2 Decel 2 One input function called Accel 2 selects between Accel Time 1 and Accel Time 2 and another input function called Decel 2 selects between Decel Time 1 and Decel Time 2 The open state of the function selects Accel Time 1 or Decel Time 1 and the closed state selects Accel Time 2 or Decel Time 2 11 88 SP600 AC Drive User Manual 23 24 MOP Increment MOP Decrement The MOP is a reference setpoint called the MOP Value that can be incremented and decremented by external devices These inputs are used to increment and decrement the Motor Operated Potentiometer MOP value inside the drive The MOP value will be retained through a
62. any fault condition still exists the fault will be latched and another entry made in the fault queue Note that performing a fault reset does not clear the fault queue Clearing the fault queue is a separate action See the Fault Clear 240 parameter description Troubleshooting the Drive 12 11 12 5 3 Fault Descriptions and Corrective Actions Table 12 7 describes drive faults and corrective actions It also indicates if the fault is Auto resettable Non resettable User configurable Fault e z o Description Table 12 7 Fault Descriptions and Corrective Actions Action Analog In Loss 29 Q An analog input is configured to fault on signal loss A signal loss has occurred Configure with Anlg In 1 2 Loss 324 327 1 Check parameters 2 Check for broken loose connections at inputs Anlg Cal Chksum 108 The checksum read from the analog calibration data does not match the checksum calculated Replace drive Auto Rstrt Tries 33 Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of Auto Rstrt Tries 174 Enable disable with Fault Config 1 238 Correct the cause of the fault and manually clear AutoTune Aborted 80 The autotune procedure was canceled by the user Restart procedure DB Resistance 69 Resistance of the internal DB resistor is out of ra
63. comes with factory default values for 480 V 60 Hz with motor data defaulted for U S motors HP rated 1750 RPM etc By setting the Voltage Class parameter to low voltage this represents 400 V in this case the defaults are changed to 400 V 50 Hz settings with motor data for European motors kW rated 1500 RPM etc 2 3 24 Motor Cable Lengths The length of cable between the drive and motor may be limited for various application reasons The primary areas of concern are Reflected wave Cable charging The reflected wave phenomenon also known as transmission line effect produces very high peak voltages on the motor due to voltage reflection While Reliance Electric drives have patented software that limits the voltage peak to 2 times the DC bus voltage and reduce the number of occurrences many motors have inadequate insulation systems to tolerate these peaks Caution should be taken to understand the effects and restrictions when applying the drive to extended motor lead length applications Proper cable type motor and drive selection is required to minimize the potential risks 2 3 25 Economizer Mode Economize mode consists of operating the drive in sensorless vector control mode with an energy saving function E SVC When the drive is in this mode and operating at steady state output frequency the output voltage is automatically adjusted as the load is increased or decreased This is done so that minimum current is
64. customizing B 10 Flux Current 5 11 6 Flux Current Ref 63 11 17 Flux Up Mode 57 11 15 Flux Up Time 58 11 15 Flying start 2 12 Flying Start En 169 11 44 Flying StartGain 170 11 44 Function keys see F Keys Fuses input line 4 10 4 11 Index 2 SP600 AC Drive User Manual G Grounding 5 4 I O terminal block removing 7 2 input contactors using 4 4 Input fuses 4 10 4 11 Input Potentiometer 7 6 Input power conditioning 3 4 Input wiring installing branch circuit protection 6 4 input disconnect 6 4 isolation transformer 6 3 line reactor 6 3 procedure 6 4 Interbus S 2 21 IR Voltage Drop 62 11 17 Ixo Voltage Drop 64 11 17 J Jog Speed 100 11 25 Jumper locations 3 3 K Key descriptions LCD OIM B 4 Kits and options communication 2 21 L Language 201 11 54 Last Stop Source 215 11 62 LCD OIM see OIM LCD LEDs Network status 12 4 Ready 12 4 LevelSense Start 168 11 43 Line fuses 4 10 4 11 Line reactor 6 3 Load Frm Usr Set 198 11 53 Logic Source Sel 89 11 21 Man Ref Preload 193 11 52 Manual Mask 286 11 71 Manual Owner 298 11 72 Manual reference sources 7 10 Maximum Freq 55 11 13 Maximum Speed 82 11 20 Maximum Voltage 54 11 13 Minimum Speed 81 11 19 Model numbers 2 1 MOP Frequency 11 11 7 MOP Rate 195 11 52 Motor Cable Lengths 2 13 Motor lead lengths 4 5 Motor NP FLA 42 11 9 Motor NP Hertz 43 11
65. generated and an overcurrent trip may result In Flying Start mode the drive s response to a start command will be to identify the motor s speed and apply a voltage that is synchronized in frequency and amplitude to the counter emf of the spinning motor The motor will then accelerate to the desired frequency 170 Flying StartGain Range 20 to 32767 1 Default 4000 Access 2 Path Dynamic Control gt Stop Restart Modes See also 169 Adjusts the responsiveness of the flying start function Increasing the value in this parameter increases the responsiveness of the flying start function 174 Auto Rstrt Tries Range Oto9 1 Default 0 Disabled Access 1 Path Dynamic Control gt Stop Restart Modes See also 175 table 12 6 for auto resettable faults 11 44 SP600 AC Drive User Manual ATTENTION Equipment damage and or personal injury may result if parameter 174 is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION The drive may start immediately after a fault is auto reset when LevelSense Start 168 is set to Enabled When LevelSense Start is enabled the user must ensure that automatic start up of the driven equipment will not cause injury to operating personnel or damage to the driven equipment In addition the user is responsible for providing suitable audible or visual a
66. is the selection programmed in Speed Ref A Sel parameter 90 If Speed Select digital inputs are defined on the terminal block the drive could use other parameters as the speed reference source Manual Reference Sources The manual reference source can be provided by the terminal block an OIM connected to the local port remote OIM port 2 or 3 the network port Manual reference overrides any auto reference selected By configuring the LCD OIM s function keys an LCD OIM can provide a reference from preset speeds 1 7 or from DPI reference ports For a terminal block to select a manual source TB Man Ref Sel 096 one of its six digital inputs must be configured as AUTO MAN and must be closed See figure 7 4 See parameters Manual Mask P286 and Manual Owner P298 also 7 10 SP600 AC Drive User Manual 7 7 3 Changing Reference Sources The selection of the active Speed Reference can be made through digital inputs DPI command Jog key or Auto Manual OIM operation See figures 7 3 and 7 4 Digital Inx Select PI Exclusive Mode n Trim Speed Sel 3 2 1 PI Configuration Pure Reference Auto Speed Ref Options Bit Excl Mode 0 Drive Ret Ash 272 to follower drive for Speed Ref A Sel Parameter 090 Frequency Reference Preset Speed 1 Parameter 101 Preset Speed 2 Parameter 102 Preset Speed 3 Parameter 103 Preset Speed 4 Parameter 104 Preset Speed 5 Parameter 105 Preset Speed 6 Parameter 106 Pr
67. must equal Enabled 1 for the PI regulator to be active PI Error x PI Prop Gain PI Output Parameter Descriptions 11 33 131 Pl Lower Limit Range Maximum Freq 0 1 Hz Default Maximum Freq Access 2 Path Speed Command gt Process PI See also 80 124 138 Sets the lower limit of the PI output This value must be less than the value set in PI Upper Limit 132 132 Pl Upper Limit Range Maximum Freq 0 1 Hz Default Maximum Freq Access 2 Path Speed Command gt Process PI See also 80 124 138 Sets the upper limit of the PI output This value must be greater than the value set in PI Lower Limit 131 133 PI Preload Range Maximum Freq 0 1 Hz Default 0 0 Hz Access 2 Path Speed Command gt Process PI See also 80 124 138 Sets the value used to load into the PI Integrator while the PI regulator is disabled This allows better dynamic performance when the regulator is enabled PI Config PI Status PreLoadCmd Enabled 124 134 PI Integrator Figure 11 12 PI Preload Value 11 34 SP600 AC Drive User Manual 134 PI Status Range See figure 11 13 Default Read Only Access 2 Path Speed Command gt Process PI See also 80 124 138 The present state of the process PI regulator See parameter 125 for control of the PI functions DQ O S x x x x x x x x 1 Condition True 15 14 13 12111 10 9 8 0 Condition False r Nibble 4 Nibble 3
68. parameters have a single numerical value for example 0 1 volts Example Maximum Freq 55 Parameters are also either configurable or tunable or read only Configurable parameters can be adjusted or changed only while the drive is stopped Tunable parameters can be adjusted or changed while the drive is running or stopped Read only parameters cannot be adjusted Programming Basics 10 1 10 2 How Parameters are Organized Parameters are organized into seven files e Monitor e Motor Control e Speed Command e Dynamic Control e Utility e Communication e Inputs amp Outputs Each file contains parameters that are grouped by their function A file can contain several groups of parameters See figure 10 1 File Motor EE GU Control gt Parameter Motor Type t Motor NP Volts fe N Motor Data Mag Torq Attributes Torque Perf Mode Maximum Voltage Volts per D G Hertz 2 Start Acc Boost Run Boost a N l Speed Command Control Src D C Sel J Logic Source Sel Speed Ref A Sel Spd Mode Lims 7 Speed Mode Minimum Speed Figure 10 1 Example of Parameter Organization 10 2 SP600 AC Drive User Manual 10 3 Accessing the Parameters Parameters are programmed and viewed using the LCD OIM or VS Utilities software The LCD OIM displays parameters by group by individual paramet
69. provides drive mounting information Installation site requirements drive requirements and wiring requirements are presented ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION Use of power correction capacitors on the output of the drive can result in erratic operation of the motor nuisance tripping and or permanent damage to the drive Remove power correction capacitors before proceeding Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment Mounting the Drive 3 1 3 1 General Requirements for the Installation Site It is important to properly plan before installing a SP600 AC drive to ensure that the drive s environment and operating conditions are satisfactory Note that no devices are to be mounted behind the drive If air cooled devices are mounted near the drive the hot air exhaust may raise the ambient temperature level above what is al
70. selected in parameter 90 The MOP function uses digital inputs to increment or decrement the speed reference at a programmed rate The MOP has these components MOP Rate parameter 195 Save MOP Ref parameter 194 MOP Frequency parameter 11 e MOP increment input parameters 361 to 366 MOP decrement input parameters 361 to 366 2 3 10 Auto Restart Reset Run The Auto Restart feature enabled in parameter 174 Auto Rstrt Tries provides the ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention This allows for automatic restart in applications where the drive is used in remote or unattended operation Important Only certain faults are allowed to be auto reset Faults that indicate possible drive malfunction are not resettable Caution should be used when enabling this feature since the drive will attempt to issue its own start command based on user selected programming Refer to the descriptions of parameters 174 and 175 in chapter 11 for more information about using the Auto Restart feature About the Drive 2 7 2 3 11 Autotune The Autotune feature enabled in parameter 61 Autotune identifies the motor flux current and stator resistance for use in Sensorless Vector Control and Economizer modes selected in parameter 53 The result of the flux current test procedure is stored in the Flux Current parameter 63 and the product
71. set Up to three user sets can be stored in the drive s memory to be used for backup batch switching or other needs All parameter information is stored You can then recall this data to the active drive operating memory as needed Each user set can also be identified with a user selected name You can use this feature using any of the following methods Set parameters Load Frm Usr Set 198 and Save To User Set 199 Refer to the parameter descriptions in chapter 11 Program the function keys on the LCD OIM Refer to section B 3 1 for this procedure Access the Memory Storage menu on the LCD OIM Refer to section B 7 2 P 204 Dyn UserSet Cnfg Dynamic Mode Disabled 0 NVS Memory RAM lt Power Down or Parameter Chang Operating Active Area Power Up or Restore User Set Values em 5 op le User Set 1 5 User Sel User Parameter 3 2 5 g Changes i User Set 2 5 N 3 Q w all User Set 3 Figure 2 2 Normal Mode Operation 2 14 SP600 AC Drive User Manual 2 3 28 2Dynamic Mode Dynamic Mode Operation allows User Sets to be loaded by utilizing digital input states or by writing a value to a user set select parameter 205 In this mode the active area will no longer exchange data with any User Set but the operating memory will be directly loaded with any one of the three User Sets Important User Sets must be properly setup in Normal Mode before they ca
72. single phase dropped below 80 of line voltage Input frequency out of range momentarily Note An alarm condition automatically resets when the condition no longer exists Indicates one of the following faults DC Bus short DC Bus not charged Input frequency out of range e Overtemperature Note A fault indicates a malfunction that needs to be corrected prior to restarting A fault condition is only reset after cycling power Troubleshooting the Drive 12 3 12 3 Determining Drive Status Using the Ready LED Ready LED See table 12 2 K 7 x Network Status LEDs Refer to network manuals Figure 12 3 Location of the Ready LED Table 12 2 Ready LED Status Definitions Description Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow Flashing The drive is not ready Check parameter See section 214 Start Inhibits 12 4 Steady An alarm condition exists Check parameters 211 Drive Alarm 1 and 212 Drive Alarm 2 Red Flashing A fault has occurred section Steady A non resettable fault has occurred 12 4 SP600 AC Drive User Manual 12 4 About Alarms Alarms indicate conditions that may affect drive operation or application performance
73. skip frequency center frequency and bandwidth of each band This function is used to avoid mechanical resonance operating setpoints 2 3 22 Flying Start The flying start feature enabled in parameter 169 is used to start into a rotating motor as rapidly as possible and resume normal operation with a minimal impact on load or speed This action will prevent an overcurrent trip and significantly reduce the time for the motor to reach its desired frequency Since the motor is picked up smoothly at its rotating speed and ramped to the proper speed little or no mechanical stress is present Refer to the description of parameter 169 in chapter 11 for more information 2 3 23 Voltage Class The voltage class See parameter 202 in chapter 11 identifies the general input voltage to the drive This general voltage includes a range of actual operating voltages A 400 volt class drive will have an acceptable input voltage range of 380 to 480 VAC A 575 volt class will have a range of 475 to 632 volts While the hardware remains the same within each class other variables such as factory defaults and power unit ratings will change In most cases all drives within a voltage class can be reprogrammed to accommodate a motor within its voltage class This can be done by resetting the Voltage Class parameter to a different setup within the voltage class 2 12 SP600 AC Drive User Manual As an example consider a 480 volt drive This drive
74. the Autotune procedure Autotune 61 Rotate Tune 2 Disconnect the motor before proceeding Failure to observe this precaution can result in damage to or destruction of the equipment Speed Limits e Minimum Maximum e Direction Limit e Stop Mode Reference Setup e OIM Terminal Block Network Other Configure I O e Digital Inputs Outputs e Two Three Wire Start e Analog Outputs As you adjust the parameters in the Start Up routines record them in Appendix F When you have completed adjusting all of the parameters in the Start Up routines that your application requires select the last item in the menu Done Exiting Before Completing the Start Up Routines To exit the Start Up routines press the F4 key Exit When you select the Start Up icon from the main menu again you will be prompted to either continue or restart the Start Up routines If you select continue you will be returned to the point at which you exited Sensorless Vector Performance If sensorless vector operation is required Torque Performance 53 must be set to SVC operation Autotune 61 must be reviewed to determine the appropriate method of autotuning 9 4 SP600 AC Drive User Manual 9 2 2 High Speed Operation gt 120 Hz The SP600 drive can operate at output frequencies of up to 400 Hz In this case autotuning may not be able to accurately tune the drive s current regulator Hardware overcurrent faults may occur a
75. the following conditions exist the use of a line reactor or isolation transformer is recommended Frequent power outages Ungrounded AC supply source Facility has power factor correction capacitors Input voltage variations exceed drive operating specifications AC Input Phase Selection 60HP and Larger Move the Line Type jumper as shown in figure 3 2 to select single or three phase operation Important When selecting single phase operation input power must be applied to the R L1 and S L2 terminals only Selecting Verifying Fan Voltage 60HP and Larger Drives rated 60HP and larger use a transformer to match the input line voltage to the internal fan voltage If your line voltage is different than the voltage class specified on the drive nameplate it will be necessary to change the transformer tap as shown in figure 3 2 Common Bus DC Input drives require user supplied 120 or 240V AC to power the cooling fans The power source is connected between O VAC and the terminal corresponding to your source voltage The transformer is located behind the Power Terminal Block in the area shown in figure 3 2 Access is gained by releasing the terminal block from the rail To release terminal block and change tap Step 1 Locate the small metal tab at the bottom of the end block Step 2 Press the tab in and pull the top of the block out Repeat for next block if desired Step 3 Select appropriate transformer tap
76. these changes in an attempt to maintain motor shaft speed within the specified regulation percentage The Speed Mode parameter 80 selects the speed regulation method for the drive and can be set to one of 3 choices Open Loop No speed control is offered Slip Comp Slip Compensation is active Process PI The PI loop sets the actual speed based on process variables Refer to parameter 80 in chapter 11 for more information Auto Manual Reference Selection You can override the selected auto reference by either toggling a function key on the OIM or asserting a digital input Digital In x Sel 361 to 366 that has been configured for Manual This provides a source for local speed reference control even if a process input signal is the primary speed reference source Refer to the parameter descriptions in chapter 11 for more information 2 6 SP600 AC Drive User Manual 2 3 8 2 3 9 Seven Preset Frequency Setpoints There are seven preset frequency parameters 101 to 107 that are used to store a discrete frequency value This value can be used for a speed reference or process PI reference When used as a speed reference they are selected via the digital inputs or the DPI network reference command Refer to the parameter descriptions in chapter 11 for more information Motor Operated Potentiometer MOP Function The Motor Operated Pot MOP function is one of the sources for the frequency reference
77. to Save change change the value or press to back out of this menu OR N 7 Don t save PROG change The F1 key is defined as a toggle to enable you to view the parameter s current value and the factory default value Parameter Parameter Name Value Units Lower limit lt gt Upper limit Soj Figure B 5 Adjusting Parameters Using the LCD OIM B 7 Table B 2 How to Adjust Each Parameter Type Parameter Type How to Adjust Numbered List Use up down arrow keys to advance through the list of options Bit Use lt 4 gt to move the cursor to the bit location you want to change Use AY to change the value of the bit Numeric Use ry v to increase or decrease the value Or Use gt to move the cursor from digit to digit and use ry v to increase or decrease the value of the digit To restore all parameters to their factory default values select Reset Defaults from the Memory Storage menu Note that the parameter values are retained through a line dip or power shutdown B 7 2 Loading and Saving User Sets Drive configurations called user sets can be saved and recalled for use at any time Up to three user sets can be saved in the SP600 drive To save the current drive configuration select Save to User Set from the Memory Storage menu To recall or load a user set select Load Frm Usr Set from the Memory Storage menu To identify which user
78. types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used UL UL Class CC T RK1 or J must be used Circuit Breakers The circuit breaker listings in Table 4 4 are for inverse time circuit breakers IEC and UL devices are acceptable for IEC and UL installations Verifying Power Module Output Current Rating is Greater than Motor Full Load Amps Verify that the SP600 AC drive output current rating is greater than the motor s full load current amps Table 2 1 lists the output current values Wiring Requirements for the Drive 4 9 G gagag 0 0 0 0 002 00S osy SZE 00 ose 00 00 00 OGG OG ooz 00 OG G Sel a 00 a 0 0 G 0 ose 009 009 sze 008 008 osz 002 OSE set ozi Eg oor osv Joyeoig Hno OVA 00 SL cl Ol GL G L ose oz oo 21e ezz srz 9 xooneye L esz ozz soz ozz 861 osi 9 xox ee ssz cet ot vez zzi ost 9 Loooxor oor ss eo ger ser eo ger szi s oes sz ss ect ot sor pri 901 96 s co0x960 0 oo sv ozi szi se oct sze 22 i Pocoxzo ov og os ze zu ve zz vor 82 go e xxxsg0 og zz og 9
79. unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note that these faults are not instantaneous Test results have shown that it takes between 2 and 12 seconds for a fault to occur Parameter Descriptions 11 41 163 DB Resistor Type Range 0 Internal Res 1 External Res 2 None Default 0 Internal Res Access 1 Path Dynamic Control gt Stop Brake Modes See also 161 162 Selects whether the internal or an external DB resistor option will be used An internal DB resistor is one that can be mounted inside the footprint of the drive External DB resistors are panel mounted separately ATTENTION AC drives do not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protect
80. x x x f x 1 1 1 1 1 Control is Enabled 151413 12 1110 9 817 6 5 413 2 1 0 0 Control is Disabled Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Figure 11 32 Manual Mask 286 Example Bit 0 0 Terminal block disabled Bit 1 1 Local OIM enabled In this example manual mode can be selected by the OIM but not by terminal block inputs Parameter Descriptions 11 71 288 Stop Owner Range See figure 11 33 Default Read Only Access 2 Path Communication gt Masks amp Owners See also 276 285 Inputs that are presently issuing a valid stop command XJ XX XIX XXX 1 Issuing Command 15 14 13 12111 10 9 8 0 No Command j Nibble 4 Nibble 3 l il x Reserved Bit Figure 11 33 Stop Owner Source Location Terminal Block Logic I O DPI Port 1 Local OIM DPI Port 2 DIN port at base of drive DPI Port 3 Split DIN port DPI Port 5 Network Network option 298 Manual Owner Range See figure 11 34 Default Read Only Access 2 Path Communication gt Masks amp Owners See also Indicates the source providing manual control and reference X X x x x x 1 Control is Enabled x x 15 14 13 12111 10 9 8 0 Control is Disabled g Nibble 4 Nibble 3 il i x Reserved Bit Factory Default Bit Val
81. 0 Hz 0 1 Hz Default Read Only Access 2 Path Utility gt Diagnostics See also 225 230 Captures and displays the output frequency of the drive at the time of the last fault 225 Fault Amps Range 0 0 to Rated Amps x 2 0 1 Amps Default Read Only Access 2 Path Utility gt Diagnostics See also 224 230 Captures and displays motor amps at the time of the last fault 226 Fault Bus Volts Range 0 0 to Max Bus Volts 0 1 VDC Default Read Only Access 2 Path Utility gt Diagnostics See also 224 230 Captures and displays the DC bus voltage of the drive at the time of the last fault 11 64 SP600 AC Drive User Manual 227 Status 1 Fault Range See figure 11 25 Default Read Only Access 2 Path Utility gt Diagnostics See also 209 224 230 Captures and displays Drive Status bit pattern at the time of the last fault Oy r o key S N S Q KRD IS SE SYVYRYS D ANNIS SOOO LIT IIS 1 1 0 0 1 Condition True 15 14 13 12 11 10 9 1 0 0 Condition False r Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Figure 11 25 Status 1 Fault 227 See parameter 209 for bit descriptions 228 Status 2 Fault Range See figure 11 26 Default Read Only Access 2 Path Utility gt Diagnostics See also 210 224 230 Captures and displays Drive Status bit pattern at the time of last fault oO x x 0 15 14 13 12111 10 i Nibble 4 Nibble 3
82. 0 to 40 C 32 F to 104 F 027XXXXX 0 to 40 C 32 F to 104 F 032xxxxx 0 to 40 C 32 F to 104 F 041 xxxxx 0 to 40 C 32 F to 104 F 052XXXXX 0 to 40 C 32 F to 104 F 062xxxxx 0 to 40 C 32 F to 104 F 077XXXXX 0 to 40 C 32 F to 104 F O99XXXXX 0 to 40 C 32 F to 104 F 125XXXXX 0 to 40 C 32 F to 104 F 144XXXXX 0 to 40 C 32 F to 104 F NEMA Type Open IP20 NEMA Type Open IP20 575V 575V Model Number 022Xxxxx 0 to 50 C 32 F to 122 F 027XXXXX 0 to 50 C 32 F to 122 F 032XxXXxx 0 to 50 C 32 F to 122 F 041XXXXX 0 to 50 C 32 F to 122 F O52Xxxxx 0 to 50 C 32 F to 122 F O62XxXxxx 0 to 50 C 32 F to 113 F 077XXXXX 0 to 50 C 32 F to 122 F O99XXXXX 0 to 50 C 32 F to 122 F 125XXXXX 0 to 50 C 32 F to 122 F 144xxxxx 0 to 50 C 32 F to 122 F NEMA Type Open IP003 NEMA Type Open IP003 Model Number 065XXXXX 0 to 50 C 32 F to 122 F 400 VAC Applications Storage Temperature all const _40 to 70 C 40 to 158 F Atmosphere Important Drive must not be installed in an area where the ambient temperature contains a volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 to 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0
83. 01 Sec Default 0 0 Sec Access 2 Path Motor Control gt Torq Attributes See also 53 58 Sets the amount of time the drive will use to try to achieve full motor stator flux When a start command is issued DC current at current limit level is used to build stator flux before accelerating 59 SV Boost Filter Range Oto 32767 Default 500 Access 2 Path Motor Control gt Torq Attributes See also Sets the amount of filtering used to boost voltage during Sensorless Vector operation Parameter Descriptions 11 15 61 Autotune Range 0 Ready 1 Static Tune 2 Rotate Tune 3 Calculate Default 3 Calculate Access 0 Path Motor Control gt Torq Attributes See also 53 62 63 Provides a manual or automatic method for setting IR Voltage Drop 62 and Flux Current Ref 63 These values affect sensorless vector performance Valid only when Torque Perf Mode 53 is set to Sensrls Vect or SV Economize Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop 62 and Flux Current Ref 63 Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A start command is required following the initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive
84. 162 Bus Reg Mode B Range 0 Disabled ce 1 Adjust Freq 2 Dynamic Brak 3 Both DB 1st 4 Both Frq 1st Default Mode A 0 Disabled Mode B 0 Disabled Access 2 Path Dynamic Control gt Stop Brake Modes See also 160 163 361 366 Sets the method and sequence of the DC bus regulator voltage control Choices are dynamic brake frequency adjust or both The user can select separate modes of control for Mode A and Mode B through a configured logic input When Both 3 or 4 is selected the bus controller will attempt to regulate the bus voltage using the selected technique first and then swith to the secondary method If a dynamic brake resistor is connected to the drive Bus Reg Mode A and Bus Reg Mode B must be set to option 2 3 or 4 ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur e Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is
85. 179 is less than the programmed Sleep Level 182 for longer than the programmed Sleep Time 183 While the drive is measuring the time above Wake Level 180 it will indicate a Waking alarm If Sleep Wake Ref 179 goes above Sleep Level 182 or below Wake Level 180 the corresponding timer is reset Wake timer and Sleep timer respectively While the drive is awake all other active stop commands will be honored immediately i e no Sleep timer However after a stop is commanded a new start command while Sleep Wake Ref 179 is above Sleep Level 182 will be required to reset the sleep wake controller Similarly while the drive is asleep the selected logic control source can still start the drive In this case the sleep wake controller must also be reset stop then restart with analog input above sleep level Parameter Descriptions 11 47 If Logic Source Sel 089 is set to All Ports the drive can only be started when Sleep Wake Ref 179 is greater than Sleep Level 182 Here the sleep wake controller remains active and does not need to be reset If no Start signal has been configured to reset the sleep wake controller drive power can be cycled to provide the reset function Sleep Level 182 and Wake Level 180 are adjustable while the drive is awake If these levels are set incorrectly the Sleep Config alarm is set If the current configuration is not corrected the drive will stop after the programmed
86. 2 Sets the incremental amount of the output frequency above Maximum Speed allowable for functions such as slip compensation See figure 11 7 Maximum Speed 82 Overspeed Limit 83 must be lt to Maximum Freq 55 A Allowable Output Frequency Range gt Bus Regulation or Current Limit i H Allowable Output Frequency Range gt v Normal Operation O Max Volt lt Allowable Reference Frequency Range gt jax Volts t Motor Volts Se at Tin ee l Frequency Trim due to Overspeed l g A Speed Control Mode i Limit ig r Break Volts L 4 gt 55 4 i Start Boost Run l l l H H L 0 Min Break Motor Max Output Max Speed Frequency Hz Speed FreqLimit Freq Frequency Figure 11 7 Speed Limits 11 20 SP600 AC Drive User Manual 84 Skip Frequency 1 85 Skip Frequency 2 86 Skip Frequency 3 Range 400 0 0 1 Hz Default 0 0 Hz Access 84 2 Path Speed Command gt Spd Mode amp Limits See also 87 Sets the center of a frequency band at which the drive will not operate continuously also called an avoidance frequency Requires that both a Skip Frequency and Skip Frequency Band 87 be set to a value other than 0 87 Skip Freq Band Range 0 0 to 30 0 Hz 0 1 Hz Default 0 0 Hz Access 2 Path Speed Command gt Spd Mode amp Limits See also 84 85 86 Determines the bandwidth around a skip frequency half the band above and half the band below the sk
87. 2 5 sec will be added to the accel time 1 25 sec of rounding at each end of the ramp Current Lmt Sel Range 0 Curr Lim Val 1 Analog In 1 2 Analog In 2 Default 0 Cur Lim Val Access 2 Path Dynamic Control gt Load Limits See also 148 149 322 323 325 326 Selects the source for the adjustment of current limit i e parameter analog input etc This parameter allows you to set current limit using an external analog signal If an analog input is selected 1 2 Analog Inx Lo 0 limit A Analog Inx Hi 150 limit A Parameter Descriptions 11 37 148 Current Lmt Val Range Based on Drive Type 0 1 Amps Default Based on Drive Type approx 150 of Rated Amps Access 0 Path Dynamic Control gt Load Limits See also 147 149 Defines the current limit value when Current Lmt Sel 147 Cur Lim Val 149 Current Lmt Gain Range Oto 5000 1 Default 250 Access 2 Path Dynamic Control gt Load Limits See also 147 148 Sets the responsiveness of the current limit 150 Drive OL Mode Range 0 Disabled 1 Reduce CLim 2 Reduce PWM 3 Both PWM ist Default 0 Disabled Access 1 Path Dynamic Control gt Load Limits See also 219 Selects the drive s response to increasing drive temperature The drive could reduce current limit PWM carrier or both A fault or alarm will be activated if an overload is detected 151 CarrierFrequency Range 2 10kHz 1 kHz Default 4 kHz 2 kHz 248 am
88. 3 Figure 3 2 Selecting Input Phase and Fan Voltage 60HP and Larger 3 5 Figure 3 3 Minimum Mounting Clearances cee eee eeeeeees 3 6 Figure 3 4 Panel Mount Drive Dimensions Frames 2 and 3 3 7 Figure 3 5 Panel Mount Drive Dimensions Frame 4 3 8 Figure 3 6 Panel Mount Drive Dimensions Frame 5 3 9 Figure 3 7 Panel Mount Drive Dimensions Frame 6 3 10 Figure 4 1 How to Calculate Typical Motor Lead Lengths rrrrnvrrrvrrn 4 6 Figure 4 2 Inverter and Motor Line to line Voltages 4 7 Figure 4 3 Motor Overvoltage as a Function of Cable Length 4 8 Figure 5 1 Wire Routing and Terminal Block Locations Framie 2 SNOW are ei te tte detected endian 5 2 Figure 5 2 Wire Routing and Terminal Block Locations Frame 5 Shownh se une ht Me Msn ies 5 3 Figure 5 3 Typical Grounding nne 5 4 Figure 5 4 Single Point Grounding Panel Layout 5 5 Figure 6 1 Opening the Drive Cover 6 1 Figure 6 2 Power Terminal Block rrnvvrnvvnnnrerrvvennvenrvrernvenrvernvrennvrnrren 6 5 Figure 7 1 Typical Wiring Diagram 7 7 Figure 7 2 Wiring Diagram Default Drive Configuration 7 9 Figure 7 3 Speed Reference Control Flowchart 7 11 Figure 7 4 Speed Reference Selection
89. 4 195 The accumulated time the drive has been outputting power 11 MOP Frequency Range 400 0 0 1 Hz Default Read Only Access 1 Path Monitor gt Metering See also The setpoint value of the MOP Motor Operated Potentiometer function 12 DC Bus Voltage Range 0 0 to Based on Drive Rating 0 1 VDC Default Read Only Access 1 Path Monitor gt Metering See also 1200 of bus voltage limit The present DC bus voltage level 13 DC Bus Memory Range 0 0 to Based on Drive Rating 0 1 VDC Default Read Only Access 2 Path Monitor gt Metering See also 1200 of bus voltage limit A six minute average of the DC bus voltage level Parameter Descriptions 11 7 16 Analog Ini Value 17 Analog In2 Value Range 4 000 to 20 000 mA 0 001 mA 10 0 V 0 1 V Default Read Only Access 16 1 Path Monitor gt Metering 17 1 See also 320 The value of the signal at the analog inputs This value does not include scaling information programmed by the user for example Analog In1 Hi The terminals monitored depend on the setting of Anig In Config 320 The inputs can be configured as voltage or current 26 Rated kW Range 0 37 to 87 0 KW 0 1 kW Default Read Only Access 0 Path Monitor gt Drive Data See also The drive power rating 27 Rated Volts Range 208 to 600 V 0 1 VAC Default Read Only Access 0 Path Monitor gt Drive Data See also The drive input voltage class 208 240 400 etc
90. 85 Enable disable with Fault Config 1 238 Monitor the incoming AC line for low voltage or line power interruption Power Unit One or more of the output transistors were operating in the active region instead of desaturation This can be caused by excessive transistor current or insufficient base drive voltage 1 Check for damaged output transistors 2 Replace drive 12 16 SP600 AC Drive User Manual Table 12 7 Fault Descriptions and Corrective Actions Continued Description Action The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data Clear the fault or cycle power to the drive The checksum read from the board does not match the checksum calculated Cycle power to the drive If problem persists replace drive Main Control board was replaced and parameters were not programmed Restore defaults 2 Reprogram parameters Shear Pin Programmed Current Lmt Val 148 has been exceeded Enabled disable with Fault Config 1 238 Check load requirements and Current Lmt Val 148 setting SW OverCurrent The drive output current has exceeded the software current Check for excess load improper DC boost setting DC brake volts set too high Output transistors have exceeded their maximum operating temperature 1 Check for blocked or dirty heat sink fins Verify that ambie
91. 9 11 38 Current Lmt Sel 147 11 37 Current Lmt Val 148 11 38 D Data In A1 Link A Word 1 300 11 73 Data In A2 Link A Word 2 301 11 73 Data In B1 Link B Word 1 302 11 73 Data In B2 Link B Word 2 303 11 73 Data In C1 Link C Word 1 304 11 74 Data In C2 Link C Word 2 305 11 74 Data In D1 Link D Word 1 306 11 74 Data In D2 Link D Word 2 307 11 74 Data Out A1 Link A Word 1 310 11 74 Data Out A2 Link A Word 2 311 11 74 Data Out B1 Link B Word 1 312 11 75 EE a Index Index 1 Data Out B2 Link B Word 2 313 11 75 Data Out C1 Link C Word 1 314 11 75 Data Out C2 Link C Word 2 315 11 75 Data Out D1 Link D Word 1 316 11 75 Data Out D2 Link D Word 2 317 11 75 DB Resistor Type 163 11 42 DC Brake Level 158 11 39 DC Brake Lvl Sel 157 11 39 DC Brake Time 159 11 40 DC Bus Memory 13 11 7 DC Bus Voltage 12 11 7 DC bus voltage measuring points 12 1 12 2 DC bus verifying capacitor voltage 12 1 Decel Time 1 142 11 37 Decel Time 2 143 11 37 Device items how to select 12 27 Device version how to determine 12 26 DeviceNet 2 21 Dig In Status 216 11 62 Dig Out Status 217 11 63 Dig Out1 Level 381 11 90 Dig Out1 OffTime 383 11 91 Dig Out1 OnTime 382 11 91 Dig Out2 Level 385 11 93 Dig Out2 OffTime 387 11 93 Dig Out2 OnTime 386 11 93 Digital In1 Sel 361 11 83 Digital In2 Sel 362 11 83 Digital In3
92. 90 2 3 Overview of SP600 Features This section provides an overview of the features in the SP600 AC drive 2 3 1 Analog Inputs There are two general purpose analog inputs that can be configured either as voltage 10 VDC or current 4 20 mA inputs These inputs are configured via parameters to provide some flexibility The analog inputs provide input signals that can be used for the following purposes Provide a value to Speed Ref A Speed Ref A Sel 90 e Provide a trim signal to Speed Ref A Trim in Sel 117 2 4 SP600 AC Drive User Manual 2 3 2 2 3 3 2 3 4 Provide a reference when the terminal block has assumed manual control of the reference TB Man Ref Sel 96 e Provide the reference and feedback for the process PI loop PI Ref Sel 126 and PI Feedback Sel 128 Provide an external value for the current limit and DC braking level Current Limit Sel 147 and DC Bake Lvl Sel 157 Enter and exit sleep mode 178 to 183 Refer to the parameter descriptions in chapter 11 for more information about configuring the analog inputs Analog Outputs The drive has one analog output that can be used as a voltage 10 to 10 V or current 4 20 mA signal to annunciate a wide variety of drive operating conditions and values Select the source for the analog output by setting Analog Out1 Sel 342 Refer to parameter 342 in chapter 11 for
93. 90 kw 144 144 A 150 HP 110 kW B Blank OIM C LCDOIM Figure 2 1 Identifying the Drive by Model Number 2 2 Power and NEMA Enclosure Ratings Each of the SP600 AC drives in the 6SB401 Series has a NEMA 1 rating e NEMA 1 Vented Intended for general purpose indoor applications Table 2 1 is a listing of the drives and their ratings 2 2 SP600 AC Drive User Manual ZHY Z je poyel SeAUP due gre XXXXX8VZ XXXXX08 L XXXXXQG 96 XXXXXGZ ZL 96 XXXXX960 ZL XXXXX Z0 84 99 XXXXXG90 08 09 zS XXXXXZS0 S8L 89 IS OV XXXXXO 0 J A ae XXXXXGEO XXXXX Z0 eg lid oe ost o8r core lepow Sso7 Indul 0 05L 10 0LL en sduy Eomma JOMOd BUIUION sBuney 18m0d Z qQLL 2 3 About the Drive Refer to Appendix A for drive technical specifications Table 2 2 Power Ratings outputamps Ratings Output Amps Ratings srsvac Duy Duty 575 VAC Duty Duty wt eue un et we Number Cont 022XXXXX 22 25 5 34 15 20 11 15 027XXXXX 27 33 44 25 15 20 18 5 032XXXXX 32 40 5 54 22 30 18 5 25 041XXXXX 41 48 64 30 40 22 30 052XXXXX 52 61 5 82 37 50 30 40 062XXXXX 62 78 45 60 37 50 077XXXXX 77 85 55 63 94 45 60 099xxxxx 99 75 77 55 125XXXXX 99 75 144XXXXX
94. AC Drive User Manual 2 3 17 Network Data Transfer via Datalinks A Datalink see parameters 300 to 317 is one of the mechanisms used by SP600 drives to transfer data to and from a programmable controller via the optional network interface modules e g DeviceNet or ControlNet In the case of ControlNet Datalinks allow a parameter value to be changed without using an Explicit Message or Block Transfer Each Datalink e g A1 A2 for Datalink A transfers two 16 bit values A1 A2 If a 32 bit value needs to be transferred each of the two 16 bit Datalinks must be set to the same parameter One Datalink transfers the lower 16 bits the other the upper 16 bits For example to set up the drive to receive accel and decel times from the connected PLC you would make the following parameter settings Data In A1 300 Data In A2 301 140 the parameter number of Accel Time 1 142 the parameter number of Decel Time 1 2 3 18 Programmable Parameter Access Levels and Protection The SP600 drive allows you to limit the number of parameters that can be viewed on the LCD OIM using an Access Level password By limiting the parameter view to the most commonly adjusted set additional features that may make the drive seem more complicated are hidden If you are trying to gain access to a particular parameter and the OIM skips over it you must change the parameter view from Basic to Advanced This can be accomplished by reprogramming
95. All Ports Close terminal block stop input Start inhibit bits are set Check status in Start Inhibits 214 12 20 SP600 AC Drive User Manual Table 12 10 Drive Does Not Start From OIM Continued Indication Cause s Corrective Action Drive Status 1 209 indicates logic control source Table 12 11 Drive Indication Logic Source Sel 89 is not equal to the desired OIM Local OIM DPI Port 2 or DPI Port 3 DPI Port 2 is required for remote OIM Verify setting of Logic Source Sel 89 The OIM Control digital input effectively sets the control source to the lowest attached OIM port Does Not Respond to Changes in Speed Command Cause s Corrective Action LCD OIM Status Line indicates At Speed and output is 0 Hz No value is coming from the source of the command If the source is an analog input check wiring and use a meter to check for presence of signal Check Commanded Freq 2 for correct source None Incorrect reference source has been programmed Check Speed Ref Source 213 for the source of the speed reference Reprogram Speed Ref A Sel 90 for correct source None Speed reference from analog input Incorrect reference source is being selected via remote device or digital inputs Improper reference common signal wiring Check Drive Status 1 209 bits 12 15 for une
96. C1 Link C Word 1 Communication gt Datalinks Data In C2 Link C Word2 Communication gt Datalinks Data In D1 Link D Word 1 Communication gt Datalinks Data In D2 Link D Word2 Communication gt Datalinks Data Out A1 Link A Word 1 Communication gt Datalinks Data Out A2 Link Word 2 Communication gt Datalinks Data Out B1 Link B Word 1 Communication gt Datalinks Data Out B2 Link B Word 2 Communication gt Datalinks Data Out C1 Link C Word 1 Communication gt Datalinks F 4 SP600 AC Drive User Manual Parameter Name Data Out C2 Link C Word 2 Path File gt Group Communication gt Datalinks Setting Data Out D1 Link D Word 1 Communication gt Datalinks Data Out D2 Link D Word 2 Communication gt Datalinks Anlg In Config Inputs amp Outputs gt Analog Inputs Anlg In Sqr Root Inputs amp Outputs gt Analog Inputs Analog In 1 Hi Inputs amp Outputs gt Analog Inputs Analog In 1 Lo Inputs amp Outputs gt Analog Inputs Analog In 1 Loss Inputs amp Outputs gt Analog Inputs Analog In 2 Hi Inputs amp Outputs gt Analog Inputs Analog In 2 Lo Inputs amp Outputs gt Analog Inputs Analog In 2 Loss Inputs amp Outputs gt Analog Inputs Anlg Out Config Inputs amp Outputs gt Analog Outputs Anlg Out Absolut Inputs amp Outputs gt Analog Outputs Analog Out Sel Inputs amp
97. Command gt D iscrete Speeds Preset Speed 6 Speed Command gt D iscrete Speeds Preset Speed 7 Speed Command gt D iscrete Speeds Trim In Select Speed Commands gt Speed Trim Trim Out Select Speed Command gt Speed Trim Trim Hi Speed Command gt Speed Trim Trim Lo Speed Command gt Speed Trim Slip RPM FLA Speed Command gt Slip Comp Slip Comp Gain Speed Command gt Slip Comp Slip RPM Meter Speed Command gt Slip Comp PI Configuration Speed Command gt Process PI PI Control Speed Command gt Process PI PI Reference Sel Speed Command gt Process PI PI Setpoint Speed Command gt Process PI PI Feedback Sel Speed Command gt Process PI PI Integral Time Speed Command gt Process PI PI Prop Gain Speed Command gt Process PI F 2 SP600 AC Drive User Manual Parameter Name PI Lower Limit Path File gt Group Speed Command gt Process PI Setting PI Upper Limit Speed Command gt Process PI PI Preload Speed Command gt Process PI Accel Time 1 Dynamic Control gt Ramp Rates Accel Time 2 Dynamic Control gt Ramp Rates Decel Time 1 Dynamic Contro gt Ramp Rates Decel Time 2 Dynamic Control gt Ramp Rates S Curve Dynamic Contro gt Ramp Rates Current Lmt Sel Dynamic Control gt Ramp Rates Current Lmt Val Dynamic Contro gt Lo
98. Drive Rating Access 1 Path Motor Control gt Torg Attributes See also 53 Value of amps for full motor flux Used only when Torque Perf Mode 53 is set to Sensris Vect or SV Economize This value can be set by the Autotune procedure 64 Ixo Voltage Drop 0 Range 0 0 to Motor NP Volts 0 1 VAC Default Based on Drive Rating Access 2 Path Motor Control gt Torq Attributes See also Sets the value of the voltage drop due to leakage inductance of the motor Used only when Torque Perf Mode 53 is set to Sensris Vect or SV Economize 69 Start Acc Boost Range 0 0 to Motor NP Volts x 0 25 0 1 VAC Default Motor NP Volts x 0 25 Access 2 Path Motor Control gt Volts per Hertz See also 53 70 83 Sets the voltage boost level for starting and acceleration when Custom V Hz mode is selected in Torque Perf Mode 53 After acceleration has stopped the output volts per hertz is set by the steady state operating curve Parameter Descriptions 11 17 70 Run Boost Range 0 0 to Motor NP Volts x 0 25 0 1 VAC Default Motor HP Volts x 0 25 Access 2 Path Motor Control gt Volts per Hertz See also 53 69 83 Sets the boost level for steady state or deceleration when Fan Pmp V Hz or Custom V Hz modes are selected in Torque Perf Mode 53 This boost level applies in the range from zero to break frequency Hz 71 Break Voltage Range 0 0 to Motor NP Volts 0 1 VAC Default Motor NP Volts x 0 25 Access 2 Path Mo
99. Electrical equipment of machines EMC Directive 89 336 EEC EN61800 3 Second Environment Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes To be CE compliant the motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents AC drives may cause radio interference The user is required to take measures to prevent interference If the adhesive label is removed from the top of the drive the drive must be mounted in a cabinet with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the Low Directive Conformity with CE EMC requirements does not guarantee that the entire machine or installation will comply with the requirements Use of line filters in ungrounded systems is not recommended About the Drive 2 17 2 4 1 Essential Requirements for CE Compliance All conditions listed below must be satisfied for SP600 drives to meet the requirements of EN61800 3 for the Second Environment Industrial Standard SP600 CE compatible drive Grounding as described in section 5 3 if this manual Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation Cable length restrictions common mode cores and filters per table 2 2 Table 2 3
100. L Factor CO Range 0 20 to 2 00 0 01 Default 1 00 Access 2 Path Motor Control gt Motor Data See also 42 220 Sets the continuous current operating level for the motor This parameter can be used to raise the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of parameters 47 and 48 Motor FLA x OL Factor Operating Level continuous 53 Torque Perf Mode Range 0 Sensrls Vect CO 1 SV Economize 2 Custom V Hz 3 Fan Pmp V Hz Default 0 Sensrls Vect Access 2 Path Motor Control gt Torq Attributes See also 62 63 69 70 Sets the method of motor torque production e Sensris Vect maintains consistent magnetizing current up to base speed and voltage increases as a function of load e SV Economize allows the drive to automatically adjust output voltage as the load changes to minimize current supplied to the motor The voltage is adjusted by means of flux current adaption e Custom V Hz allows for tailoring the volts hertz curve by adjusting parameters 54 55 70 71 and 72 Maximum Voltage Base Voltage Nameplate Voltage Break Voltage Start Accel Boost Run Boost Break Base Frequency Maximum Frequency Nameplate Frequency Figure 11 2 Custom V Hz Curve 11 12 SP600 AC Drive User Manual e Fan Pmp V Hz mode sets a fan load volts per hertz curve profile exponential to base frequency and linear from base to
101. L3 on the power terminal block see figure 6 2 Step 3 Tighten the AC input power terminals to the proper torque as shown in table 6 1 SP600 AC Drive User Manual D D D D DD DD BD DDD if BR1 BR2 DC DC U V W PE R S T T1 T2 T3 L1 L2 L3 Frame 2 BD DD DDD DDDBSN gt TETTE TETTE BRI BR2 DC DC U V W R S T T1 T2 T3 L1 L2 LS Frames 3 amp 4 Brot bc oc urrivrrawrrs PE PE R LIS L2T L3 Frame 5 75 HP ARM DC DC UTI VT2 WT3 RI S L2 TAS BR2 PE Frame 5 100 HP ME MN O MOM ST MEG Common Mode Capacitor ss BR2 BR1 DC DC amp MOV Jumpers USE 75 COPPER WIRE ONLY TORQUE 52 INLB 6 NM J Input Filter Capacitor wat EX OUTPUT Frame 6 125 150 200 HP Figure 6 2 Power Terminal Block Installing Power Wiring 6 5 Terminal Table 6 3 Power Terminal Descriptions Description DC Brake Dynamic brake resistor connection DC Brake Dynamic brake resistor connection DC Bus DC bu
102. M When the password is enabled parameter values can be displayed However if there is an attempt to change a parameter value a password pop up box will appear on the OIM screen to prompt for the user defined password To set the write protect password select the Password icon from the main menu See figure 10 5 The password value can range from 1 to 9999 A value of 0 disables the password factory default When the password is enabled the lock symbol on the screen changes from g tog gt gt Stopped 2 Auto PO SP600 Main Menu Set Wrt Prot PW Pa Password Oooo oou New Code Password Set Access Lvl lal ee 0 Set Acc Lvi PW Set Wrt Prot PW Monitor Lang lt gt Highlight Password icon A W Highlight option a XV Increase decrease value lt gt Move placeholder Accept value Figure 10 5 Setting the Write Protect Password When you enter the password you can adjust parameters until you select Logout or return to the process display screen which re activates the password Refer to section B 8 in Appendix B for information about the process display screen This option is not supported in the VS Utilities software If There is More Than One OIM Connected to the Drive Important Setting the write protect password value to zero on one OIM will disable the write protect password on all connected OIMs Setti
103. M is a keypad display that enables you to program monitor and control the drive Refer to section B 3 for the display description Refer to section B 4 lt for the key descriptions Figure B 1 SP600 LCD OIM B 1 Connections The LCD OIM can be used in the following ways Drive mounted The OIM connects directly to the drive using DPI port 1 Hand held A cable RECBL LCD must be used to convert the OIM for hand held use The maximum cable length is 32 feet using extender cables Connect the cable to either DPI port 2 or 3 Remote mounted A NEMA 4 remote mount OIM is available The maximum cable length is 32 feet using extender cables Connect the cable to either DPI port 2 or 3 See figure 2 2 in chapter 2 for the connection points on the drive Using the LCD OIM B 1 B 2 Installing and Removing the Local LCD OIM To install the local LCD OIM slide the OIM into the slot on the front of the drive until it clicks into place To remove the local LCD OIM press the tab at the top of the drive to release the OIM while pushing the OIM from the bottom to slide it out of the drive To remove To install _ Press tab Slide OIM into _ to release the the slot on the aie OIM front of the drive Lo F until it clicks into place Push the OIM up and slide it out of the drive Figure B 2 Installing and Removing the Local LCD OIM B 2 1 Removing t
104. M is the selected reference source but is not the selected control source The drive will ramp to the reference level provided by the OIM at the rate specified in Accel Time 1 140 Accel Time 2 141 Decel Time 1 142 and Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and the rate specified in these parameters Failure to observe this precaution could result in bodily injury Logic Source Sel 89 selects the control source for the following logic commands Start e Jog e Clear Faults Direction e Stop e Run The All Ports selection allows all ports to control the logic command simultaneously ATTENTION Note the following about stop commands e A stop command from any attached OIM will always be enabled regardless of the value of Logic Source Sel e Network stop commands are effective only when Logic Source Sel is set to Network or All Ports Terminal block stop commands are effective only when Logic Source Sel is set to Terminal Blk or All Ports Failure to observe these precautions could result in severe bodily injury or loss of life Important Asserting the terminal block input assigned to OIM control will override parameter 89 11 22 SP600 AC Drive User Manual 90 Speed Ref A Sel CO Range 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level 10 Reserved 11 Preset Spd 1 12 Preset Spd 2 13 Preset Spd 3 14 Preset
105. Manual Using the Start Up Routines on the LCD OIM ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this chapter in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION Incorrect values for some of the parameters in the Start Up routines can cause the drive to operate improperly Verify that the values of these parameters are appropriate for your application Failure to observe this precaution could result in bodily injury For standard applications the Start Up routines on the LCD OIM enable you to configure the most commonly used parameters through a series of steps This helps you set up the drive as quickly as possible For advanced applications you may need to adjust additional parameters in the parameter list using either the LCD OIM or VS Utilities software 9 1 Preparing for Start Up Before performing Start Up you must be qualified to configure the drive and be familiar with the operation of AC drives be familiar with the operation of the LCD OIM have completed all hardware installation as described in chapters 3 through 8 of this manual e properly connect the drive to the motor Using the Start Up Routines on the LCD OIM 9 1 9 2 Running the Star
106. Nibble 2 Nibble 010 1 Condition True 1 0 0 Condition False 1 x Reserved Bit Figure 11 26 Status 2 Fault 228 See parameter 210 for bit descriptions Parameter Descriptions 11 65 229 Alarm 1 Fault Range See figure 11 27 Default Read Only Access 1 Path Utility gt Diagnostics See also 211 224 230 Captures and displays Drive Alarm status at the time of the last fault X L S SSS oo ISIS SIVISI SS LESSESISESE x X X X IX X 010101x10101010 0 0 1 Condition True 151413 12 1110 9 817 6 5 4 3 2 1 0 0 Condition False g Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Figure 11 27 Alarm 1 Fault 229 See parameter 211 for bit descriptions 230 Alarm 2 Fault Range See figure 11 28 Default Read Only Access 1 Path Utility gt Diagnostics See also 211 221 230 Captures and displays Drive Alarm status bit pattern at the time of last fault x x 1 Condition True 15 14 13 12 0 Condition False i Nibble 4 il il Nibble Reserved Bit Figure 11 28 Alarm 2 Fault 230 See parameter 212 for bit descriptions 11 66 SP600 AC Drive User Manual 234 Testpoint 1 Sel Range 0 to 65535 1 Default 499 Access 2 Path Utility gt Diagnostics See also 235 Selects the funct
107. Process PI loop will be enabled If this input function is open the operation of the Process PI loop will be disabled 27 PI Hold If this input function is closed the integrator for the Process PI loop will be held at the current value that is it will not increase If this input function is open the integrator for the Process PI loop will be allowed to increase 28 PI Reset If this input function is closed the integrator for the Process PI loop will be reset to 0 If this input function is open the integrator for the Process PI loop will integrate normally Parameter Descriptions 11 89 29 Pwr Loss Lvl When the DC bus level in the drive falls below a certain level a powerloss condition is created in the drive logic This input allows the user to select between two different power loss detection levels dynamically If the physical input is closed then the drive will take its power loss level from a parameter If the physical input is open de energized then the drive will use a power loss level designated by internal drive memory typically 82 of nominal If the input function is not configured then the drive always uses the internal power loss level 30 Prechange En This input function is used to manage disconnection from a common DC bus If the physical input is closed this indicates that the drive is connected to common DC bus and normal precharge handling can occur and that the drive can r
108. Range 0 0 to 600 0 sec 1 0 sec Default 1 0 sec Access 2 Path Dynamic Control gt Restart Modes See also 178 183 Defines the amount of time at or above Wake Level before a start command is issued 182 Sleep Level Range 4 000 mA 0 000 V to Wake Level 0 001 mA or 0 001 V based on Anlg In Config 320 Default 5 000 mA 5 000 V Access 2 Path Dynamic Control gt Restart Modes See also 178 183 Defines the analog input signal level that will stop the drive 183 Sleep Time Range 0 0 to 600 0 sec 1 0 sec Default 1 0 sec Access 2 Path Dynamic Control gt Restart Modes See also 178 182 Defines the amount of time at or below Sleep Level before a stop command is issued Parameter Descriptions 11 49 184 Power Loss Mode Range 0 Coast 1 Decel 2 Continue 3 Coast input 4 Decel input Default 0 Coast Access 1 Path Dynamic Control gt Stop Power Loss See also 184 Sets the reaction to a loss of input power Power loss is recognized when DC bus voltage is lt 73 of DC Bus Memory and Power Loss Mode is set to Coast DC bus voltage is lt 82 of DC Bus Memory and Power Loss Mode is set to Decel 185 Power Loss Time Range 0 0 to 60 0 Sec 0 1 Sec Default 0 5 Sec Access 1 Path Dynamic Control gt Stop Power Loss See also 184 Sets the time that the drive will remain in power loss mode before a fault is issued 186 Power Loss Level Co Range 0 0 to 999 9 V 0 1 V
109. S z NIDIC g 4 5 Gordous Noa Y HH JE 8 JE s 4 2 Woon Q E Tl 5 ae 5 2 E WOO INANI WLDIA i 2 25 oanve 3 3UvdS S gi D oono y z oanot 5 s 3 g TE O FFE FEN sh p a Hi fo g 68 ahs E 28 gs le a5 8 O 35 4 z do g 28 3 fn 2 p LE 3 gt S e re 52 a tHo Veo O g r des ae e2 9 c x ge2 sS gt URSS oon D 33 eg zi 9 gt Be O TE gt g ES Q z O lt ell 811 2 w DE O L O L EE Kid lh A Q 15 LA lt w x De 8 z Q 7 6 a P3 g D 4 fe pe Z F gt Q g 3 u a i Q 3 I Q a 2 gt x Ao pos 2250 aa od So wb i 28 oO Figure 7 1 Typical Wiring Diagram Installing Control Wiring 7 7 AO 07 I ul Buy 198 9 ul big AOL IH Ul Buy enuen les 5 ul Big 00XX XXX juo Bojeuy 19S v ul Bid ZHO 07 494 UEW aL sso7 oun las ul Big ZH 09 IH 494 UEN AL Hels les z ul Bid z BIUY 94 Uew aL dois les I u Bq ZHO 07 Y Jet pds AO 07 z ul buy ZH 09 IH V Jet pds AOL IH a ul bjuy uondii959q Jequinn weled Lit Bluy v jeu pds uondii959q JEQUNN WEJEd Table 7 2 Parameter Configuration for Figure 7 1 Wiring Example SP600 AC Drive User Manual 7 8 yneep OGA OL 0 z Indul Boreuy z gt unejep vw OZ p I NU Boreuy gt Bum
110. SR fi ELECTRIC SP600 AC Drive User Manual Version 3 0 6SB401 Series 20 HP to 200 HP 460 VAC 20 HP to 150 HP 575 VAC Instruction Manual D2 3501 5 Rockwell The information in this manual is subject to change without notice Throughout this manual the following notes are used to alert you to safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Important Identifies information that is critical for successful application and understanding of the product The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to signify new or revised text or figures ATTENTION Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this document in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION DC bus capacitors retain hazardous voltages after input power has been removed After disconnecting input power wait five minutes for the DC bus capacitors to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components Failure to observe this precaution could
111. Sel 363 11 83 Digital In4 Sel 364 11 83 Digital In5 Sel 365 11 83 Digital In6 Sel 366 11 83 Digital Out2 Sel 384 11 92 Digital Outputs 2 5 Dimensions drive 3 7 Direction Mode 190 11 51 Display timeout period setting B 13 DPI interface 2 10 DPI ports 2 19 Drive Alarm 1 211 11 60 Drive Alarm 2 212 11 60 Drive Checksum 203 11 55 Drive connections terminal blocks 2 19 Drive Logic Rslt 271 11 70 Drive OL Count 219 11 63 Drive OL Mode 150 11 38 Drive Ramp Rislt 273 11 71 Drive Ref Rslt 272 11 70 Drive Status 1 209 11 57 Drive Status 2 210 11 58 Drive status parameters accessing using LCD OIM 12 25 Drive Temp 218 11 63 Dyn UserSet Actv 206 11 57 DynUsrSetSel 205 11 56 E Economizer 2 13 Economizer mode 2 13 Elapsed MWh 9 11 6 Elapsed Run Time 10 11 7 enclosure ratings NEMA 2 3 2 4 Environmental conditions meeting 3 5 External input disconnect 6 4 F Fan curve 2 13 Fault Amps 225 11 64 Fault Bus Volts 226 11 64 Fault Clear 240 11 68 Fault Clear Mode 241 11 68 Fault Config 1 238 11 68 Fault Frequency 224 11 64 Fault queue accessing using LCD OIM 12 24 time stamp 12 10 Faults about 12 9 clearing 12 11 descriptions and corrective actions 12 12 fault parameters accessing using LCD OIM 12 25 fault queue 12 10 names cross referenced by numbers 12 18 types 12 9 Features overview of 2 4 to 2 13 F Keys
112. Sleep Wake Mode 178 11 46 Sleep Wake Operation 11 47 Sleep Wake Ref 179 11 48 Slip Comp Gain 122 11 28 Slip RPM FLA 121 11 28 Slip RPM Meter 123 11 28 Speed Control 2 6 Speed Mode 80 11 18 Speed Pot 7 6 Speed Ref A Hi 91 11 24 Speed Ref A Lo 92 11 24 Speed Ref A Sel 90 11 23 Speed Ref Source 213 11 61 Speed reference control 7 10 Standard access level parameters E 1 Start Inhibits 214 11 61 Start Acc Boost 69 11 17 Starting the drive using the LCD OIM B 14 Start Up menu 9 2 Start Up routines 9 1 Status 1 Fault 227 11 65 Status 2 Fault 228 11 65 Stop circuit requirements 7 1 Stop Mode A 155 11 39 Stop Mode B 156 11 39 Stop modes 2 6 Stop Owner 288 11 72 Stopping the drive using the LCD OIM B 14 Stopping user initiated 7 2 SV Boost Filter 59 11 15 T TB Man Ref Hi 97 11 24 TB Man Ref Lo 98 11 25 TB Man Ref Sel 96 11 24 Testpoint 1 Data 235 11 67 Testpoint 1 Sel 234 11 67 Testpoint 2 Data 237 11 67 Testpoint 2 Sel 236 11 67 Thermal overload protection 2 9 Time stamp fault queue 12 10 Torque Current 4 11 5 Torque Perf Mode 53 11 12 Torques power terminal 6 2 Trim Hi 119 11 27 Trim In Select 117 11 26 Trim Lo 120 11 27 Trim Out Select 118 11 27 Troubleshooting common symptoms and corrective actions 12 19 using the LCD OIM 12 23 U Unbalanced distribution systems 3 2 Ungrounded distri
113. Spd 4 15 Preset Spd 5 16 Preset Spd 6 17 Preset Spd 7 18 Local OIM 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 Network 23 Reserved Default 18 Local OIM Access 0 Path Speed Command gt Speed References Speed Command gt Control Src Select See also 2 91 92 101 107 117 120 192 194 213 272 273 320 327 361 366 Selects the source of the speed reference to the drive unless Preset Speed 1 7 101 107 is selected Note that the manual reference command and inputs OIM Control can override the reference control source ATTENTION Removing and replacing the LCD OIM while the drive is running may cause an abrupt speed change if the LCD OIM is the selected reference source but is not the selected control source The drive will ramp to the reference level provided by the OIM at the rate specified in Accel Time 1 140 Accel Time 2 141 Decel Time 1 142 and Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and the rate specified in these parameters Failure to observe this precaution could result in bodily injury Parameter Descriptions 11 23 91 Speed Ref A Hi Range Maximum Speed 0 1 Hz Default Maximum Speed Access 1 Path Speed Command gt Speed References See also 82 322 324 Scales the upper value of the Speed Ref Sel 90 selection when the source is an analog input This value corresponds to the value entered in
114. There are two alarm types as described in table 12 3 Table 12 3 Types of Alarms Alarm Description 12 4 1 User Configurable These alarms alert the operator of conditions that if left untreated may lead to a fault condition The drive continues to operate during the alarm condition The alarms are enabled or disabled using Alarm Config 1 259 The status of these alarms is shown in Drive Alarm 1 211 Non Configurable These alarms alert the operator of conditions caused by improper programming and prevent the drive from starting until the problem is resolved These alarms are always enabled The status of these alarms is shown in Drive Alarm 2 212 The drive indicates alarm conditions in the following ways e Ready LED on the drive cover see table 12 2 Alarm name and bell graphic on the LCD OIM see Appendix B The alarm is displayed as long as the condition exists The drive automatically clears the alarm when the condition causing it is removed Alarm status parameters Two 16 bit parameters Drive Alarm 1 211 and Drive Alarm 2 212 indicate the status of type 1 and type 2 alarms respectively Refer to chapter 11 for the parameter descriptions About the Alarm Queue The drive automatically retains a history of alarms that have occurred in the alarm queue The alarm queue is accessed using the OIM or PC software The alarm queue holds the eight most recent alarms The last alarm
115. ad Limits Current Lmt Gain Dynamic Contro gt Load Limits Drive OL Mode Dynamic Control gt Load Limits CarrierFrequency Dynamic Control gt Load Limits Stop Mode Dynamic Control gt Stop Brake Modes Stop Mode B Dynamic Control gt Stop Brake Modes DC Brake Lvl Sel Dynamic Contro gt Stop Brake Modes DC Brake Level Dynamic Contro gt Stop Brake Modes DC Brake Time Dynamic Control gt Stop Brake Modes Bus Reg Gain Dynamic Control gt Stop Brake Modes Bus Reg Mode A Dynamic Contro gt Stop Brake Modes Bus Reg Mode B Dynamic Control gt Stop Brake Modes DB Resistor Type Dynamic Control gt Stop Brake Modes Bus Reg Kp Dynamic Contro gt Stop Brake Modes Bus Reg Kd Dynamic Contro gt Stop Brake Modes LevelSense Start Dynamic Control gt Stop Restart Modes Flying Start En Dynamic Control gt Stop Restart Modes Flying StartGain Dynamic Control gt Stop Restart Modes Auto Rstrt Tries Dynamic Contro gt Stop Restart Modes Auto Rstrt Delay Dynamic Control I gt Stop Restart Modes Sleep Wake Mode Dynamic Contro gt Stop Restart Modes Sleep Wake Ref Dynamic Control gt Restart Modes Wake Level Dynamic Control gt Restart Modes Wake Time Dynamic Control gt Restart Modes Sleep Level Dynamic Contro gt Re
116. ange 0 0 to Maximum Speed 0 1 Hz Default 0 0 Hz Access 0 Path Speed Command gt Spd Mode amp Limits See also 83 92 95 Sets the low limit for the speed reference after scaling is applied ATTENTION The drive can operate at and maintain zero speed The useris responsible for assuring safe conditions for operating personnel by providing suitable guards audible or visual alarms or other devices to indicate that the drive is operating or may operate at or near zero speed Failure to observe this precaution could result in severe bodily injury or loss of life Parameter Descriptions 11 19 82 Maximum Speed CO Range 5 0 to 400 0 Hz 0 0 Hz Default 50 0 or 60 0 Hz dependent on voltage class Access 0 Path Speed Command gt Spd Mode amp Limits See also 55 83 91 94 202 Sets the high limit for the speed reference after scaling is applied Maximum Speed 82 Overspeed Limit 83 must be lt to Maximum Freq 55 ATTENTION The user is responsible for ensuring that driven machinery all drive train mechanisms and application material are capable of safe operation at the maximum operating speed of the drive Overspeed detection in the drive determines when the drive shuts down See figure 11 7 Failure to observe this precaution could result in bodily injury 83 Overspeed Limit Ca Range 0 0t020 0Hz 0 1 Hz Default 10 0 Hz Access 2 Path Speed Command gt Spd Mode amp Limits See also 55 8
117. antity The square root function is scaled such that the input range is the same as the output range For example if the input is set up as a unipolar voltage input then the input and output ranges of the square root function will be 0 to 10 volts Key XIX XXX xix xix xix xix x o o 1 Enable 151413 12 11 10 9 817 6 5 4 3 2 1 0 O Disable f Nibble4 Nibble3 Nibble2 Nibblet Reserved Bit Factory Default Bit Values Figure 11 36 Anlg In Sqr Root 321 11 76 SP600 AC Drive User Manual 322 Analog In 1 Hi Range 4 000 to 20 000 mA 0 001 mA 10 0V 0 1 V 0 0 to 10 0 V 0 1 V Default 20 000 mA Access 0 Path Inputs amp Outputs gt Analog Inputs See also 91 92 320 The drive scales the value read from the analog input and converts it to units usable for the application The user controls the scaling by setting parameters that associate a low and high point in the input range with a low and high point in the target range Analog In 1 Hi sets the highest input value to the analog input 1 scaling block Analog Input Scaling Example Speed Ref A Sel Analog In 1 Ref Lo 92 10 Hz Ref Hi 91 60 Hz Analog In 1 Lo 323 0 0 V Analog In 1 Hi 322 10 0 V This is the default setting where minimum input 0 V represents Ref Lo and maximum input 10 V represents Ref Hi Ref Hi 60 Hz Ref Lot 10
118. ard Network Data 314 Data Out C1 Link C Word 1 315 Data Out C2 Link C Word 2 Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written to a network communications device data table 316 Data Out D1 Link D Word 1 317 Data Out D2 Link D Word 2 Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written to a network communications device data table Parameter Descriptions 11 75 320 Anlg In Contig CS Range See figure 11 35 Default See figure 11 35 Access 0 Path Inputs amp Outputs gt Analog Inputs See also 322 323 325 326 Selects the type of input signal being used for analog input 1 and 2 These inputs can be configured as 0 to 10 VDC or 4 to 20 mA inputs N SS XI XIX XJ X XJX X 1 Current 15 14 13 12 1110 9 8 0 Voltage Nibble 4 Nibble 3 i i x Reserved Bit Factory Default Bit Values Figure 11 35 Anlg In Config 320 321 Anlg In Sar Root Range See figure 11 36 Default See figure 11 36 Access 2 Path Inputs amp Outputs gt Analog Inputs See also Enables disables the square root function for each analog input This function should be enabled if the input signal being monitored varies with the square of the qu
119. ata Out C2 Link C Word 2 Communication gt Datalinks Data Out D1 Link D Word 1 Communication gt Datalinks Data Out D2 Link D Word 2 Communication gt Datalinks DB Resistor Type Dynamic Control gt Stop Brake Modes DC Brake Level Dynamic Control gt Stop Brake Modes DC Brake Lvl Sel Dynamic Control gt Stop Brake Modes DC Brake Time Dynamic Control gt Stop Brake Modes DC Bus Memory Monitor gt Metering C 2 SP600 AC Drive User Manual Parameter Name DC Bus Voltage Path File gt Group Monitor gt Metering Decel Time 1 Dynamic Control gt Ramp Rates Decel Time 2 Dynamic Control gt Ramp Rates Dig In Status Utility gt Diagnostics Inputs amp Outputs gt Digital Inputs ig Out Status Utility gt Diagnostics Inputs amp Outputs gt Digital Outputs ig Out1 Level Inputs amp Outputs gt Digital Outputs ig Out1 OffTime Inputs amp Outputs gt Digital Outputs ig Out1 OnTime Inputs amp Outputs gt Digital Outputs ig Out2 Level Inputs amp Outputs gt Digital Outputs ig Out2 OffTime Inputs amp Outputs gt Digital Outputs ig Out2 OnTime Inputs amp Outputs gt Digital Outputs gital Int Sel Inputs amp Outputs gt Digital Inputs ital In2 Sel Inputs amp Outputs gt Digital Inputs ital In3 Sel Inputs amp Outputs gt Digital Inputs ital In4 Sel Inputs amp Outputs g
120. ating personnel or damage to the driven equipment In addition the user is responsible for providing suitable audible or visual alarms or other devices to indicate that this function is enabled and the drive may start at any moment Failure to observe this precaution could result in severe bodily injury or loss of life Enables disables a feature to issue a start or run command and automatically run at the commanded speed when drive input power is applied Disabled The drive starts on the open to closed transition of the control source start input when no start inhibit conditions are present edge sensitive detection Enabled The drive starts when the control source start input is closed no start inhibit conditions are present and power is applied level sensitive detection Note that this feature LevelSense Start requires a digital input configured for run or start and a valid start contact Parameter Descriptions 11 43 169 Flying Start En Range 0 Disabled 1 Enabled Default 0 Disabled Access 2 Path Dynamic Control gt Stop Restart Modes See also 170 Enables disables the function which allows the drive to start a spinning motor at actual RPM when a start command is issued Normally when a drive is started in its normal mode it initially applies a frequency of 0 Hz and ramps to the desired frequency If the drive is started into a spinning motor without Flying Start enabled large currents will be
121. ault 12 23 Table 12 15 OIM Cables 12 23 Table 12 16 Drive Unit 12 23 VII SP600 AC Drive User Manual 1 1 1 2 Introduction This manual is intended for qualified electrical personnel familiar with installing programming and maintaining AC drives This manual contains information on Installing and wiring the SP600 drive Programming the drive Troubleshooting the drive The latest version of this manual is available from or http www reliance com docs_onl online_stdrv htm Manual Conventions Parameter names In most instances parameter names are shown as the parameter name followed by the parameter number For example PI Control 125 Getting Assistance from Reliance Electric If you have any questions or problems with the products described in this instruction manual contact your local Reliance Electric sales office For technical assistance call 1 864 284 5444 Before calling please review the troubleshooting section of this manual and check the standard drives website for additional information When you call this number you will be asked for the drive model number and this instruction manual number Also please have your product version number ready refer to chapter 12 Introduction 1 1 1 2 SP600 AC Drive User Manual 2 1 About the Drive The SP600 AC drive is a pulse width modulated PWM drive that provides general purpose sensorless vector or volt
122. axFreq The sum of Maximum Speed 82 and Overspeed Limit Conflict 83 exceeds Maximum Freq 55 Raise Maximum Freq 55 or lower Maximum Speed 82 and or Overspeed Limit 83 so that the sum is less than or equal to Maximum Freq 55 Motor Motor Type 40 has been set to Sync Prm Mag or Sync Type Cflct Reluc and one or more DC functions for example DC Boost DC Brake etc have been activated DC injection functions are incompatible with synchronous motors and may demagnetize them NP Hz Fan pump mode is selected in Torq Perf Mode 53 and Conflict the ratio of Motor NP Hertz 43 to Maximum Freq 55 is greater than 26 Power Q Drive has sensed a power line loss Loss Prechrg OD Drive is in the initial DC bus precharge state Actv Sleep Sleep Wake configuration error Config When Sleep Wake Mode 178 Direct possible causes include Drive is stopped and Wake Level 180 lt Sleep Level 182 Digital Inx Sel 361 to 366 is not set to one of the following Stop CF Run Run Forward or Run Reverse Troubleshooting the Drive 12 7 Table 12 4 Alarm Descriptions Continued o Alarm Description Speed Ref Speed Ref A Sel 90 or PI Reference Sel 126 is set to Cflct Reserved Under D The bus voltage has dropped below a predetermined Voltage value VHz Neg Q Custom V Hz mode has been selected in Torq Perf Mode Slope 53 and the V Hz slope is negative Waking The
123. bution systems 3 2 User sets loading and saving using LCD OIM B 8 V Voltage class 2 12 Voltage Class 202 11 55 VS Utilities 2 22 Index Index 5 connecting to NEMA 4 drives 2 21 W Wake Level 180 11 48 Wake Time 181 11 49 Watts loss ratings 2 3 2 4 Wire routing 5 1 to 5 2 Wire sizes 4 3 Wiring Potentiometer 7 6 wiring power 4 3 size power 4 3 Wiring diagram control and motor 7 7 Index 6 SP600 AC Drive User Manual Documentation Improvement Form Use this form to give us your comments concerning this publication or to report an error that you have found For convenience you may attach copies of the pages with your comments After you have completed this form please return it to Rockwell Automation Reliance Electric Drives Technical Documentation 6040 Ponders Court Greenville SC 29615 Fax 864 284 5483 Publication Name SP600 AC Drive User Manual Publication Number D2 3501 5 Publication Date September 2004 Comments Your Name Date Company Name Phone Address Thank you for your comments Technical Writing Internal Use Date DIF Number Follow Up Action Rockwell This document as well as more information about Reliance Electric products can be found at www reliance com drives www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wi
124. cess 140 0 Path Dynamic Control gt Ramp Rates 141 2 See also 56 142 143 146 361 366 The Accel Time parameters set the rate at which the drive ramps to its output frequency after a start command or during an increase in command frequency speed change The rate established is the result of the following equation Maximum Frequency Minimum Frequency Accel Time Accel Rate Two accel times exist to enable acceleration rate changes on the fly using a building automation system command digital input or F Key if configured see Appendix B 11 36 SP600 AC Drive User Manual 142 143 Decel Time 1 Decel Time 2 Range 0 1 to 3600 0 Sec 0 1 sec Default 10 0 sec Access 142 0 Path Dynamic Control gt Ramp Rates 143 2 See also 142 143 146 361 366 Sets the rate of deceleration for all speed decreases Max Speed Decel Time Decel Rate Two decel times exist to enable deceleration rate changes on the fly using a network command digital input or F Key if configured see Appendix B 146 147 S Curve Range Oto 100 1 Default 0 Access 0 Path Dynamic Control gt Ramp Rates See also 140 143 Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve Time is entered as a percentage of accel or decel time and ramp times are extended 1 2 at the beginning and 1 2 at the end of the ramp For example Accel 10 sec S Curve 25
125. cle per minute or drive damage will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened 4 4 SP600 AC Drive User Manual 4 2 Control and Signal Wire Sizes ATTENTION Verify the voltage rating of the I O interface board before wiring a
126. digital outputs This is the time between the occurrence of a condition and activation of the relay 387 Dig Out2 OffTime Range 0 00 to 600 00 Sec 0 01 Sec Default 0 00 Sec Access 2 Path Inputs amp Output gt Digital Outputs See also 380 Sets the off delay time for the digital outputs This is the time between the disappearance of a condition and de activation of the relay Parameter Descriptions 11 93 Parameter Descriptions 11 94 Troubleshooting the Drive ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life The SP600 drive provides the following ways to determine the status of the drive and to troubleshoot problems that may occur Ready LED on the drive cover e User configurable and non configurable alarms e User configurable and non configurable faults e Entries in the fault queue Drive status parameters 12 1 Verifying that DC Bus Capacitors are Discharged Before Servicing the Drive ATTENTION DC bus capacitors retain hazardous voltages after input power has been disconnected After disconnecting input power wait five 5 minutes for the DC bus capacitors to discharge a
127. dy Access 2 Path Utility gt Faults Seealso 241 Resets a fault and clears the fault queue 241 Fault Clear Mode Range 0 Disabled 1 Enabled Default 1 Enabled Access 2 Path Utility gt Faults See also 240 Enables disables a fault reset clear faults attempt from any source This does not apply to fault codes stored in the fault queue which are cleared indirectly via other actions 11 68 SP600 AC Drive User Manual 242 Power Up Marker W Range 0 0000 to 4 294 967 2925 Hr 0 0001 Hr Default Read Only Access 2 Path Utility gt Faults See also 244 246 248 250 Elapsed hours since drive power up This value will rollover to 0 after the drive has been powered on for more than the maximum value shown 259 Alarm Config 1 Range See figure 11 30 Default See figure 11 30 Access 2 Path Utility gt Alarms See also Selects conditions that will initiate a drive alarm Refer to chapter 12 Troubleshooting the Drive for alarm definitions Nibble 4 Nibble 3 x x x x 1 Enabled 15 14 13 12 0 Disabled ig j P x Reserved Bit Factory Default Bit Values Figure 11 30 Alarm Config 1 259 Parameter Descriptions 11 69 271 Drive Logic Rslt Range See figure 11 31 Default Read Only Access 2 Path Communication gt Comm Control See also The
128. e 0 00 Amps Esc or timeout to 0 00 Hz rocess Display SZ screen Luse1 Fitq gt gt Stopped Auto OIM will use default PO SP600 F Key label Luse1 Ka 0 00 Volts 0 00 Amps 0 00 Hz LuseA Fitq OIM will use custom F Key label LuseA Figure B 10 Customizing the Function Key Label Text B 12 SP600 AC Drive User Manual B 8 4 B 8 5 B 9 Setting the Display Timeout Period When the OIM is inactive that is no keys have been pressed for a user specified period of time the process display screen becomes active To return to the previously active screen press any key To return to the Main Menu press j To set the display timeout period select Display Timeout from the Display menu The timeout period can range from 10 to 1200 seconds 20 minutes This feature can also be disabled by pressing the F1 key while in the display time screen Note that each OIM connected to the drive can have a different timeout period Using Reverse Video for the Process Display Screen To select normal or reverse video for the process display screen select Display Video from the Display menu See figure B 11 for sample screens Note that each OIM connected to the drive can have a different display mode gt gt Stopped 2 Auto gt gt Stopped Auto a PO SP600 PO SP600 0 00 Volts heme Volts 0 00 Amps QU Amps
129. e B 3 Using the LCD OIM to Program the Drive The LCD OIM enables you to view and adjust parameters in the drive or in peripheral devices connected to the drive The parameters available for viewing or adjustment depend on the device selected See section B 6 for information about selecting a device The method of viewing and adjusting parameters is the same regardless of the device selected B 6 SP600 AC Drive User Manual B 7 1 Viewing and Adjusting Parameters Refer to chapter 10 for information on how to access the parameters in the drive Each parameter screen contains the following information e Parameter number e Parameter name e Current parameter value and units e Parameter range F1 key defined as a toggle to enable you to view the parameter s current value and the factory default value See figure B 5 and table B 2 for instructions on how to adjust the parameter values Parameter Parameter Name Value Units Step 1 At the parameter entry screen press to highlight the parameter value The screen shown here was accessed using the Parameters gt P Numbers path Step 2 Adjust the parameter value see table B 2 Parameter nnn and then press Parameter Name to save the value Value Units Lower limit lt gt Upper limit Lower limit lt gt Upper limit If you do not want to save the value press Flis return to the initial parameter screen You can then repeat steps 1 and 2
130. e drive ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should start and adjust it Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life 8 1 Checking the Installation ATTENTION DC bus capacitors retain hazardous voltages after input power has been disconnected After disconnecting input power wait five minutes for the DC bus capacitors to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION You must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuit must disable the system in case of improper operation Uncontrolled machine operation can result if this procedure is not followed Failure to observe this precaution could result in bodily injury To verify the condition of the installation Step 1 Turn off lock out and tag the input power to the drive Wait five minutes Step 2 Verify that the DC bus voltage is zero See section 12 1 Step 3 If a function loss coast stop pushbutton has been installed verify that it has been wired correctly Step 4 Remove any debris such as metal shavings from aro
131. e written from a network communications device data table Parameters that can only be changed while the drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will disable the link Refer to the appropriate communications option board manual for Datalink information 306 307 310 311 Data In D1 Link D Word 1 Data In D2 Link D Word 2 Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written from a network communications device data table Parameters that can only be changed while the drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will disable the link Refer to the appropriate communications option board manual for Datalink information Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written to a communications device data table 11 74 SP600 AC Drive User Manual 312 Data Out B1 Link B Word 1 313 Data Out B2 Link B Word 2 Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written to a network communications device data table Data Sent by Drive to Network Data Out 41 parameter P Network C
132. e4 Nibble 3 x Reserved Bit Figure 11 20 Drive Alarm 1 211 212 Drive Alarm 2 Range See figure 11 21 Default Read Only Access 1 Path Utility gt Diagnostics Utility gt Alarms See also 211 Indicates Type 2 alarm conditions that currently exist in the drive Refer to chapter 12 Troubleshooting the Drive for more information about alarms X X 1 Condition True 15 14 13 12 Nibble 4 0 Condition False Nibble 1 x Reserved Bit Figure 11 21 Drive Alarm 2 212 11 60 SP600 AC Drive User Manual 213 Speed Ref Source Displays the source of the speed reference of the drive 214 Start Inhibits Displays the source input currently preventing the drive from starting x x 0 x 1 Inhibit True 15 14 13 12 11 10 0 Inhibit False if Nibble4 Nibble3 Nibble2 Nibble1 X Reserved Bit Figure 11 22 Start Inhibits 214 Parameter Descriptions 11 61 215 Last Stop Source Displays the source that initiated the most recent stop command It will be cleared set to 0 during the next start sequence 216 Dig In Status Current state of the digital inputs on the terminal block GEO AIEI EVEN LYS SSII x x x x x x x x x x 0 0 0 0 0 0 1 TInput Present 15 1413 12 11 10 9 8 7 6 5 413 2 1 0 0 Inpu
133. ed External resistor packages must be self protected from overtemperature or the protective circuit shown below or equivalent must be supplied Three Phase j AC Input AC Drive Input Contactor M Power Off Power On amt AD Power Source DB Resistor Thermostat 164 Bus Reg Kp Range 0 to 10000 Default 500 Access 2 Path Dynamic Control gt Stop Brake Modes See also Proportional gain for the bus regulator Used to adjust regulator response 11 42 SP600 AC Drive User Manual 165 Bus Reg Kd Range 0 to 10000 Default 1000 Access 2 Path Dynamic Control gt Stop Brake Modes See also Derivative gain for the bus regulator Used to control regulator overshoot 168 LevelSense Start Range 0 Disabled 1 Enabled Default 0 Disabled Access 2 Path Dynamic Control gt Stop Restart Modes See also 160 163 ATTENTION Be aware of the following e Setting parameter 168 to 1 Enabled immediately applies output power to the motor when all start conditions are met If the drive is running from the terminal block LevelSense Start is enabled and a fault occurs the drive coasts to rest and generates a fault In this case resetting and clearing the fault immediately restarts the drive without any change to the start or stop input states When this function is enabled the user must ensure that automatic start up of the driven equipment will not cause injury to oper
134. ee figure 5 3 and figure 5 4 Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The SHLD terminal located on the Cable Entry Plate provides a grounding point for the motor cable shield Refer to figure 5 1 or figure 5 2 for location The motor cable shield connected to this terminal on the Cable Entry Plate drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect shield to this terminal When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end SP600 AC Drive User Manual Figure 5 4 Single Point Grounding Panel Layout Finding Wire Routing Locations and Grounding Finding Wire Routing Locations and Grounding Installing Power Wiring ATTENTION The user is responsible for conforming with all applicable local and national codes Failure to observe this precaution could result in damage to or destruction of the equipment This chapter provides instructions on output wiring to the motor and installing AC input power wiring Refer to figure 6 2 at the end of this
135. er Diag OIM Comp Diag Comp Ver FW Ver X XXX LCD OIM Standard FW Ver x xxx Series X i N Control Board HW Ver xxx Date mm dd yyyy V Si XXXXXXXX F1 F1 F3 To Component To Product Flash F W Level Level Information Figure 12 12 OIM Version Screens at the Product and Component Levels Device Items The Device Items selection provides access to a list of diagnostic parameters These parameters should be adjusted by qualified personnel only See figure 12 13 ATTENTION The parameters in the Device Items menu must be set by a qualified person who understands the significance of setting them accurately Failure to observe this precaution could result in bodily injury Stopped PO SP600 Main Menu Diagnostics Dev Item mn AN Fault Info Param name A gt Status Infor gt Param value Diagnostics Dflt Monitor Lang A JW Highlight item A F1 Display default lt gt Highlight Diagnostics icon aly Scroll through items Figure 12 13 Accessing the Device Item Information Troubleshooting the Drive 12 27 12 8 5 Contacting Tech Support for Assistance For technical assistance call 1 864 284 5444 Before calling please review the troubleshooting section of this manual and check the standard drives website for additional information When you call this number you will be asked for the drive model number and
136. er number and parameters that have changed from their default value To access parameters using the LCD OIM select the Parameters icon from the main screen See figure 10 2 See Appendix B for information on modifying parameters using the LCD OIM See instruction manual D2 3488 for information on accessing and modifying parameters using VS Utilities software gt gt Stopped autoja P0 SP600 Main Menu B Parameters Monitor gt gt Stopped PO SP600 Parameters File 1 Name By Group File 2 Name P Numbers File 3 Name Changed Params Parameter Parameters Parameter Text By Group 456 78 Unit Parameters Changed Par BE By Group S hing P Numbers ETS Figure 10 2 Accessing the Parameters Using the LCD OIM Programming Basics 10 3 10 3 1 Selecting the Parameter Access Level The SP600 AC drive provides three levels of access to the parameters Basic 0 Standard 1 and Advanced 2 The Advanced level allows access to all of the parameters The Standard level allows access to a subset of the Advanced level and is used for more sophisticated applications than the Basic level The Basic level allows access to a subset of the Standard level and contains only the most commonly used parameters The active access level is displayed in Parameter Access Level 196 To select the parameter access level using the LCD
137. erload cannot distinguish individual currents in a multimotor application it is suggested that it be disabled in these cases This can be done by setting the correct bit in Fault Config 238 to zero to disable the motor thermal overload The operation of the overload is actually based on three parameters 1 Motor NP FLA 42 2 Motor OL Factor 48 and 3 Motor OL Hertz 47 The motor nameplate full load amps is then multiplied by the motor overload factor to allow you to re define the continuous level of current allowed by the motor thermal overload 43 44 Motor NP Hertz Range 5 0 to 400 0 Hz 0 1 Hz Default Based on Drive Type Access 1 Path Motor Control gt Motor Data See also Set to the motor nameplate rated frequency The motor nameplate base frequency defines the output frequency when operating at rated voltage rated current rated speed and rated temperature Motor NP RPM Range 60 to 24000 RPM 1 RPM Default 1750 RPM Access 1 Path Motor Control gt Motor Data See also Set to the motor nameplate rated RPM The motor nameplate RPM defines the rated speed when operating at motor nameplate base frequency rated current base voltage and rated temperature This is used to calculate slip 45 RARE Motor NP Power Range 0 00 to 5000 00 0 01 Default Based on Drive Type Access 1 Path Motor Control gt Motor Data See also 46 Set to the motor nameplate rated power The motor nameplate
138. ers 380 to 387 two analog inputs and one analog output Removing the I O Terminal Block Step 1 Open the drive cover Step 2 Grip the I O terminal at the top and bottom and pull straight out Step 3 After wiring the terminal block align the pins and press the terminal block back into place Wiring the Signal and Control I O Important Two I O boards are available 24V AC DC logic and 115 VAC logic Verify which board is used in your drive before wiring the signal and control I O terminal block Wire the drive s signal and control I O to the terminal block as shown in table 7 1 7 2 SP600 AC Drive User Manual Table 7 1 Wiring Signal and Control I O to the Terminal Block Factory Default Description Analog Inputs Anlg Volts In 1 Isolated bipolar differential 10 Anlg Volts In 1 V 11 bit amp sign 100k ohm input impedance Anlg Volts In 2 Isolated 3 bipolar differential 10 Anlg Volts In 2 V 11 bit amp sign 100k ohm input impedance Potentiometer For and 10 V pot Common references Analog Output Anlg Volts Out 1 Output Bipolar differential 10 V 11 bit 1 woe Anig Volts Out 1 Freq amp sign 2k ohm minimum load Anlg Current Out 1 f 4 20 mA 11 bit amp sign 400 ohm maximum load Anlg Current Out 1 Reserved Digital Outputs Installing Control Wiri
139. ertz Break Voltage Motor Control gt Volts per Hertz Break Frequency Motor Control gt Volts per Hertz Speed Mode Speed Command gt Spd Mode amp Limits Record of User Settings Advanced Access Level F 1 Parameter Name Minimum Speed Path File gt Group Speed Command gt Spd Mode amp Limits Setting Maximum Speed Speed Command gt Spd Mode amp Limits Overspeed Limit Speed Command gt Spd Mode amp Limits Skip Frequency 1 Speed Command gt Spd Mode amp Limits Skip Frequency 2 Speed Command gt Spd Mode amp Limits Skip Frequency 3 Speed Command gt Spd Mode amp Limits Skip Freq Band Speed Command gt Spd Mode amp Limits Logic Source Sel Speed Command gt Control Src Select Speed Ref A Sel Speed Command gt Control Src Select Speed Command gt Speed References Speed Ref A Hi Speed Command gt Speed References Speed Ref A Lo Speed Command gt Speed References TB Man Ref Sel Speed Command gt Speed References TB Man Ref Hi Speed Command gt Speed References TB Man Ref Lo Speed Command gt Speed References Jog Speed Speed Command gt Discrete Speeds Preset Speed 1 Speed Command gt D iscrete Speeds Preset Speed 2 Speed Command gt D iscrete Speeds Preset Speed 3 Speed Command gt D iscrete Speeds Preset Speed 4 Speed Command gt D iscrete Speeds Preset Speed 5 Speed
140. ertz Bus Reg Kd Dynamic Control gt Stop Brake Modes Bus Reg Ki Dynamic Control gt Stop Brake Modes Bus Reg Kp Dynamic Control gt Stop Brake Modes Bus Reg Mode A Dynamic Control gt Stop Brake Modes Bus Reg Mode B Dynamic Control gt Stop Brake Modes CarrierFrequency Dynamic Control gt Load Limits Commanded Freq Monitor gt Metering Compensation Motor Control gt Torq Attributes Control SW Ver Monitor gt Drive Data Current Lmt Gain Dynamic Control gt Load Limits Current Lmt Sel Dynamic Control gt Ramp Rates Current Lmt Val Dynamic Control gt Load Limits Data In A1 Link A Word 1 Communication gt Datalinks Data In A2 Link A Word 2 Communication gt Datalinks Data In B1 Link B Word 1 Communication gt Datalinks Data In B2 Link B Word 2 Communication gt Datalinks Data In C1 Link C Word 1 Communication gt Datalinks Data In C2 Link C Word 2 Communication gt Datalinks Data In D1 Link D Word 1 Communication gt Datalinks Data In D2 Link D Word 2 Communication gt Datalinks Data Out A1 Link A Word 1 Communication gt Datalinks Data Out A2 Link A Word 2 Communication gt Datalinks Data Out B1 Link B Word 1 Communication gt Datalinks Data Out B2 Link B Word 2 Communication gt Datalinks Data Out C1 Link C Word 1 Communication gt Datalinks D
141. es ynejed OVA GZS JO OVA 08 08 LNANI OV a D Q 8 2 a o a a Oz 6b 8L ZL SH nl ei ZL 1 138048 9 NIDIG vnnww S NIDIG b0r NIDIA 801 NOLLONNA NIDIG Unv1s z NIDIG 49 d01S I NIDIA ZEINI LAAN DOWNY SOWN wozy WOO ANANI TVLIDIG 3 LL HH Unva 1NODIQ L anano inano iwo son DOMN vom peog 04400 UIEN ZHANANI HANEN DOWNY DOWNY dd dd M A N Haldd IL S HY oanoro onoo el zL tL aan gt H9014 TYNINHAL HIMOd 434 G33dS WIO 12907 06 JeJPWEIEd dOLS LYVLS WIO e907 68 Jejeuleled WIO 30w31 reuondo 0 z Hod da nd OV 009dS NOIL93S HAMOd Figure 7 2 Wiring Diagram Default Drive Configuration 7 9 Installing Control Wiring 7 7 7 7 1 7 7 2 Speed Reference Control The following sections describe methods of obtaining the drive speed reference Auto Reference Sources The drive speed reference can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select Digital Inputs or reference select bits of a drive command word The default source for a speed reference
142. eset Speed 7 Parameter 107 Mod Functions Skip Clamp Direction etc Y Min Max Speed lololo se ss ls oje o o o oje Commanded Frequency 2 Manual Speed Ref Options DPI Port Ref 1 6 See Parameter 209 DPI Command Acc Dec Ramp and Auto Manual S Curve TB Man Ref Sel Parameter 096 Digital Input Jog Speed Parameter 100 Jog Command Post Ramp Reference 273 to follower drive for Speed Adders Speed Mode Frequency Reference PI Output 138 2 Process Pi Slip Compensation 123 1 Slip Comp None gt 0 Open Loop Output Frequency 1 Figure 7 3 Speed Reference Control Flowchart 7 7 4 Auto Manual Control The Auto Manual input is not part of the logic commands controlled by parameter 89 Logic Source Sel The Auto Manual input affects the speed reference source only In Auto reference mode the reference source is determined by terminal block inputs if configured or a parameter Speed Ref A Sel Only one port at a time can control own the reference source In Manual reference mode the reference source for the drive is based on the port that commanded it most recently The last source that commands Manual reference mode will determine the refere
143. et with LevelSense Start 168 set to Enable can result in the drive starting immediately when all start conditions are met When this function is enabled the user must ensure that automatic start up of the driven equipment will not cause injury to operating personnel or damage to the driven equipment In addition the user is responsible for providing suitable audible or visual alarms or other devices to indicate that this function is enabled and the drive may start at any moment Failure to observe this precaution could result in severe bodily injury or loss of life Save User Set 1 3 Saves the active configuration to drive memory The drive responds as if a value had been entered in Save to User Set 199 or Save to User Set was selected from the OIM s Memory Storage menu Acc Dec Change Toggles between the display of Acc Dec rate 1 and Acc Dec rate 2 The value the drive is configured to go to not the current value being used by the drive This selection is based on the active value of the rate parameters 140 143 Therefore when any of these parameters change the actual acc dec rates will dynamically change Preset Speed 1 6 Toggles the selected preset speed on and off and grants Manual reference control Returns to Auto reference when the function is toggled Using the LCD OIM B 11 Auto Manual Toggles between Auto and Manual reference control The text above the function key will change to indicate the command t
144. etects the change of state of this input If this input function is not configured the fault will not occur 4 Stop CF Stop Clear Faults An open input will assert a stop command if the terminal block is the control source While the stop is asserted the drive ready status will be off A closed input will allow the drive to start An open to closed transition is interpreted as a clear faults request The drive will clear any existing faults If Start is configured then Stop Clear Faults must also be configured to prevent a digital input configuration alarm condition Stop Clear Faults is optional in all other circumstances 5 Start An open to closed transition generates a run command if the terminal block is the control source If Start is configured then Stop Clear Faults must also be configured to prevent a digital input configuration alarm condition 6 Fwd Reverse Forward Reverse An open input sets the direction to forward if the terminal block is the control source A closed input sets the direction to reverse If the state of the input changes and the drive is running or jogging the drive will change direction If the Fwd Rev input function is assigned to more than one physical digital input at a time a digital input configuration alarm will be asserted 7 Run An open to closed transition on this input generates aa run command if the terminal block is the control source If the input is open the drive will
145. grounded condition Troubleshooting the Drive 12 13 Table 12 7 Fault Descriptions and Corrective Actions Continued Fault Description Action Heatsink OvrTemp Heatsink temperature exceeds a predefined value of 90 C 195 F Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F NEMA Type 1 installations or 50 C 122 F for Open type installations 2 Check fan HW OverCurrent The drive output current has exceeded the hardware current limit Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current Motor dynamics cannot be accommodated by autotuning Manual tuning of the current loop required Consult technical support Check motor lead wiring Drive rating information stored on the power board is incompatible with the Main Control board Load compatible version files into drive Loss of communication to I O board Cycle power I O Board Fail Board failure 1 Cycle power 2 If fault repeats replace I O board I O Mismatch Incorrect I O board identified Restore 1 0 board to original configuration or If new configuration is desired reset fault The drive autotuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values Re enter mot
146. gt Ramp Rates Accel Time 2 Dynamic Control gt Ramp Rates Alarm 1 Fault Utility gt Diagnostics Alarm 2 Fault Utility gt Diagnostics Alarm Config 1 Utility gt Alarms Analog In 1 Hi Inputs amp Outputs gt Analog Inputs Analog In 1 Lo Inputs amp Outputs gt Analog Inputs Analog In 1 Loss Inputs amp Outputs gt Analog Inputs Analog In 2 Hi Inputs amp Outputs gt Analog Inputs Analog In 2 Lo Inputs amp Outputs gt Analog Inputs Analog In 2 Loss Inputs amp Outputs gt Analog Inputs Analog In1 Value Monitor gt Metering Analog In2 Value Monitor gt Metering Analog Out1 Hi Inputs amp Outputs gt Analog Outputs Analog Out1 Lo Inputs amp Outputs gt Analog Outputs Analog Out Sel Inputs amp Outputs gt Analog Outputs Anlg In Config Inputs amp Outputs gt Analog Inputs Anlg In Sqr Root Inputs amp Outputs gt Analog Inputs Anlg Out Absolut Inputs amp Outputs gt Analog Outputs Anlg Out Config Inputs amp Outputs gt Analog Outputs Auto Rstrt Delay Dynamic Control gt Stop Restart Modes Auto Rstrt Tries Dynamic Control gt Stop Restart Modes Parameters Cross Referenced by Name C 1 Parameter Name Autotune Path File gt Group Motor Control gt Torq Attributes Break Frequency Motor Control gt Volts per Hertz Break Voltage Motor Control gt Volts per H
147. hat will be issued when the key is pressed ATTENTION When switching from Auto to Manual or Manual to Auto the drive will ramp to the reference level provided by the new source at the rate specified in Accel Time 1 140 Decel Time 1 142 Accel Time 2 141 or Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and rate specified in these parameters Failure to observe this precaution could result in bodily injury View Fault Queue Displays the Fault Queue screen see chapter 12 Press to return to the process display screen Next Toggles to next set of three process display variables B 8 3 1 Customizing the Function Key Label Text You can customize the text for each function key label up to five characters See figure B 10 Function List Do You Wish to Name State Text From figure Undefined Rename Function FKey Text B 9 Load User Set 1 N States Text For NY Lush Load User Set 2 1 Load User Set 1 p EBCDEFGHIJKLM 7 Yes No Next A gt a Save EX 7 4 gt Move through label text Move through letters and Function List a symbols F1 Load User Set 1 F2 Undefined Toggle between upper F3 Undefined and lower case CirFK F4 Esc or timeout to NZ Process DisplayN_ Function List screen F1 Load User Set 1 F2 Undefined gt stopped E aofi F3 Undefined PO SP600 0 00 Volts enl
148. he Drive 12 1 Verifying that DC Bus Capacitors are Discharged Before Servicing the Drive asrnanrnrrvrnnnvnnrrrnnvrnnrnrvennn 12 1 12 2 Determining Precharge Board Status Using the LED Indicators Frames 5 amp 6 Only 12 3 12 3 Determining Drive Status Using the Ready LED 12 4 Contents III 12 4 About Alarms tench hue Rae ie eee 12 4 1 About the Alarm Queue 12 4 2 Alarm Descriptions 12 5 About FaultS kreinta ed aera 12 5 1 About the Fault Queue F 12 5 2 Clearing Faults 12 5 3 Fault Descriptions and Corrective Actions 12 6 Common Symptoms and Corrective Actions 12 7 Replacement Parts urrnvnnrnnnrernvvrnrvvrnnrrnrrnrvnvrnerrnnnn 12 8 Troubleshooting the Drive Using the LCD OIM 12 8 1 Accessing the Fault Queue 12 8 2 Accessing the Fault Parameters 12 8 3 Accessing the Drive Status Parameters 12 8 4 Determining the Product Version 12 8 5 Contacting Tech Support for Assistance SP600 AC Drive User Manual Figure 2 1 Identifying the Drive by Model Number 2 2 Figure 2 2 Normal Mode Operation rrvnnvvnenrnnnnvnnnvnnnvrnnnvnnerenevrnnenrnennn 2 14 Figure 2 3 Dynamic Mode Operation 2 16 Figure 2 4 Drive Connections arnnonrnrnnrnrnvnnnvrnnnrnnnnnnenrnrnvenerrnsrrnnenveennn 2 20 Figure 3 1 Typical Jumper Locations 0 0 eee ee eeeeeeneeeeeeeneeteneeeeeneeeeeaes 3
149. he Local LCD OIM While the Drive is Powered If the local LCD OIM is the selected control source removing the OIM while the drive is powered will cause a drive fault If the local LCD OIM is not the selected control source but is the reference source removing the OIM while the drive is powered will result in a zero reference value When the OIM is replaced the drive will ramp to the reference level supplied by the OIM ATTENTION Removing and replacing the LCD OIM while the drive is running may cause an abrupt speed change if the LCD OIM is the selected reference source but is not the selected control source The drive will ramp to the reference level provided by the OIM at the rate specified in Accel Time 1 140 Accel Time 2 141 Decel Time 1 142 and Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and the rate specified in these parameters Failure to observe this precaution could result in bodily injury If the local LCD OIM is not the selected control source or reference source removing the OIM while the drive is powered will have no effect on drive operation B 2 SP600 AC Drive User Manual B 3 Display Description Operational Status Line Device Selected Error Text Menu Programming Screen or Process User Display Function Key Line Function Key F1 F2 F3 F4 definitions Port peripheral identification Identifies port or
150. hielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors
151. i i 4 l 4 _f 1 1 ji i exeremdeas esnermaoa leswnweung tes weapeesia es ouuaeu a es Pu ven aL mers uj wy 06 Tes vieupesds 641 SD 1 871 oe pe en M ea pre irs s zZ p se 2 Boreuy e9 gt lonuogmonsajag ee ds maui Boreuy IHZubouy se Buissavold oqz uj Boeuy 9ZE Pr aeos Jejeuieied Soyeuy 189 J vuo sjon indu Boyeuy IHL ul Boeuy ZZ FN andinganduy oT I uj Boreuy ez D 1 Analog Input Selection Path D 2 SP600 AC Drive User Manual Process PI Block Diagram TU HOA TO ERIEN yun waung Sels Id OAS PURES 69409 jd 64409 Id v 1H it pug pds pug pds H H enen peojaig PIO SMEIS Id LA D HH 0 t pugdwey 64009 Id Au uy Dild TAU 64009 Id 765 h 64400 id IF is mild gt lt AI 188 494 Id Carano ia AOH f 4 1013 Id D 4 QI Pwo la e an KC Jed Id p 198 434 Id paduejoz lt
152. ic Source Sel to Terminal BIK Troubleshooting the Drive 12 19 Table 12 9 Drive Does Not Start From Terminal Block Logic Indication s Flashing yellow Ready LED and Digin CflctB indication on LCD OIM Drive Status 2 210 shows type 2 alarm s Cause s Incorrect digital input programming e Mutually exclusive choices have been made e 2 wire and 3 wire programming may be conflicting Exclusive functions i e direction control may have multiple inputs configured Stop if factory default and is not wired or is open Start or Run programming may be missing Corrective Action Program Digital In x Sel 361 366 to resolve conflicts Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Table 12 10 Drive Does Not Start From OIM Indication Cause s Corrective Action None Drive is programmed for 2 wire control and Logic Source Sel 89 All Ports OIM start and network start are disabled for 2 wire control If 2 wire control is required no action is necessary If 3 wire control is required program Digital Inx Sel 361 366 for correct inputs Flashing or steady red Ready LED Active fault Reset fault Flashing yellow Ready LED Enable input is open Close terminal block enable input The terminal block stop input is open and control source is set to
153. il il x Reserved Bit Figure 11 13 PI Status 134 Bit 0 PI Enabled e Indicates whether or not the process PI loop is enabled Bit 1 PI Hold Is set to 1 to indicate when a digital input is configured for PI Hold and is turned on or the PI Hold bit is set in PI Control 125 Bit 2 PI Reset e Is set to 1 to indicate when the PI Integrator is being reset to zero Bit 3 PI InLimit e Is set to 1 to indicate when the PI output equals positive limit or negative limit 135 Pl Ref Meter Range 100 00 0 01 Default Read Only Access 2 Path Speed Command gt Process PI See also 80 124 138 Present value of the process PI reference signal Parameter Descriptions 11 35 136 PI Fdback Meter Range 100 00 0 01 Default Read Only Access 2 Path Speed Command gt Process PI See also 80 124 138 Present value of the process PI feedback signal 137 PI Error Meter Range 100 00 0 01 Default Read Only Access 2 Path Speed Command gt Process PI See also 80 124 138 Present value of the process PI error signal 138 PI Output Meter Range Maximum Freq 0 1 Hz Default Read Only Access 2 Path Speed Command gt Process PI See also 80 124 138 Present value of the process PI output signal PI Output PI Error x PI Prop Gain PLETON PI Integral Time 140 Accel Time 1 141 Accel Time 2 Range 0 1 to 3600 0 sec 0 1 sec Default 10 0 sec Ac
154. imum Speed 0 1 Hz Default 10 0 Hz Access 0 Path Speed Command gt Discrete Speeds See also Sets the output frequency when a jog command is issued The jog function can be activated using the OIM or terminal block assignments Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Range Maximum Speed 0 1 Hz Default See table 11 2 Access 2 Path Speed Command gt Discrete Speeds See also 90 93 Provides an internal fixed speed command value when Speed Ref A Preset Spd 1 7 The preset speed is selected by the configuration of the Dig In speed select functions Table 11 2 Default Values for Preset Speeds 1 7 Parameter No Parameter Name Default Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Parameter Descriptions 11 25 117 Trim In Select CO Specifies which signal source is being used as a trim input The trim is an input signal which is added to the reference A signal If an analog input is used as the trim signal two scaling parameters are provided Trimmed Reference A Reference A gt Figure 11 8 Trim Input Select 11 26 SP600 AC Drive User Manual 118 Trim Out Select Range See figure 11 9 Default See figure 11 9 Access 2 Path Speed Command gt Speed Trim See also 117 119 120 Specifies if Ref A speed
155. in normal mode Used when the motor cannot be uncoupled from the load Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode ATTENTION Rotation of the motor in an undesired direction can occur during this procedure Autotune 61 Rotate Tune 2 To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Important Rotate Tune 2 is used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop and Flux Current Ref 11 16 SP600 AC Drive User Manual 62 IR Voltage Drop Range 0 0 to Motor NP Volts x 0 25 0 1 VAC Default Motor NP Volts x 0 25 Access 1 Path Motor Control gt Torg Attributes See also 53 Value of volts dropped across the resistance of the motor stator Used only when Torque Perf Mode 53 is set to Sensris Vect or SV Economize This value can be set by the Autotune procedure 63 Flux Current Ref W Range 0 00 to Motor NP FLA 0 01 Amps Default Based on
156. information What the Symbols Mean Symbol Meaning 32 bit parameter Drive must be stopped before changing LO J parameter value The parameters are presented in numerical order Appendix C contains a list of parameters by name cross referenced to parameter number Parameter Descriptions 11 1 Table 11 1 Parameter List Access Acces Parameter Name Level No Parameter Name s Level Output Freq Commanded Freq Output Current Torque Current Flux Current Output Voltage Output Power Output Power Fctr Elapsed MWh Elapsed Run Time MOP Frequency DC Bus Voltage DC Bus Memory Analog In1 Value Analog In2 Value Rated kW Rated Volts Rated Amps Control SW Ver Motor Type Motor NP Volts Motor NP FLA Motor NP Hertz Motor NP RPM Motor NP Power Mtr NP Pwr Units Motor OL Hertz Motor OL Factor Torque Perf Mode Maximum Voltage Maximum Freq Compensation Flux Up Mode Flux Up Time SV Boost Filter Autotune IR Voltage Drop Start Acc Boost Run Boost Break Voltage Break Frequency Speed Mode Minimum Speed Maximum Speed Overspeed Limit Skip Frequency 1 Skip Frequency 2 Skip Frequency 3 Skip Freq Band Logic Source Sel Speed Ref A Sel Speed Ref A Hi Speed Ref A Lo TB Man Ref Sel TB Man Ref Hi TB Man Ref Lo Jog Speed Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Trim In Select Trim Out Select Trim Hi Trim Lo Slip RPM FLA Slip C
157. ing the I O Terminal Block 7 2 7 4 Wiring the Signal and Control I O resrnnnnrrenvrnrnrnenrnrenr 7 2 7 5 VO Wiring Examples arrnrnnrnonvnnnvrrnnrnnernnenrrrrvrnsnrnerreenr 7 6 7 6 Wiring Diagram Control and Motor 7 7 7 7 Speed Reference Control 7 10 7 7 1 Auto Reference Sources 7 10 7 7 2 Manual Reference Sources 7 10 7 7 8 Changing Reference Sources ceceee 7 11 7 7 4 Auto Manual Control 7 11 7 8 Remote OIM Configuration 7 12 Completing the Installation 8 1 Checking the Installation 8 1 8 2 Powering Up after Installation is Complete 8 2 Using the Start Up Routines on the LCD OIM 9 1 Preparing for Start Up 9 1 9 2 Running the Start Up Routines 9 2 9 2 1 Sensorless Vector Performance 9 4 9 2 2 High Speed Operation gt 120 HZ 9 5 9 3 Start Stop Control 9 5 9 4 Speed Reference 9 6 9 5 Changing the Speed of the Drive Setpoint Control 9 6 Programming Basics 10 1 About Parameters rsrnrrrnvvnrvnvrvrvnvvnrernnnnrvnrnrerrnrrrvnnn 10 1 10 2 How Parameters are Organized 10 2 10 3 Accessing the Parameters 10 3 10 3 1 Selecting the Parameter Access Level 10 4 10 3 2 Restricting Access to Other Parameter Levels 10 5 10 4 Ensuring Program Security 10 6 Parameter Descriptions Troubleshooting t
158. ion High State greater than 10 V AC Loss 115 VAC I O Board Opto isolated 250 V Digital In5 Auto Low state less than 10 V AC Manual High State greater than 100 V AC Digital In6 Speed Select Digital In4 Jog These inputs outputs are dependent on a number of parameters See Related Parameters column Differential Isolation External source must be maintained at less than 160 V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10 V with respect to PE Drive Model with 115V interface required See figure 2 1 Installing Control Wiring 7 5 7 5 I O Wiring Examples ATTENTION Noise and drift in sensitive bipolar input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Input Output Unipolar 10k Ohm Pot Recommended 2k Ohm Minimum Bipolar 10V Input Potentiometer Connection Example Joystick Analog Input 10V Input 100k ohm input impedance 4 20 mA Input 100 ohm input impedance ar 1743 18 I Analog Digital Output ohm load 25 mA short circuit current limit Logic Power Source
159. ion whose value is displayed in Testpoint 1 Data 235 These are internal values that are not accessible through parameters Factory diagnostic function 235 Testpoint 1 Data Range 0 to 4 294 697 295 1 Default 0 Access 2 Path Utility gt Diagnostics See also 234 The present value of the function selected in Testpoint 1 Sel 234 Factory diagnostic function 236 Testpoint 2 Sel Range O to 65535 1 Default 499 Access 2 Path Utility gt Diagnostics See also 237 Selects the function whose value is displayed in Testpoint 2 Data 237 These are internal values that are not accessible through parameters Factory diagnostic function 237 Testpoint 2 Data Range 0 to 4 294 967 295 1 Default 0 Access 2 Path Utility gt Diagnostics See also 236 The present value of the function selected in Testpoint 2 Sel 236 Factory diagnostic function Parameter Descriptions 11 67 238 Fault Config 1 Range See figure 11 29 Default See figure 11 29 Access 2 Path Utility gt Faults See also Enables disables annunciation of the faults shown in figure 11 29 Nibble 4 Nibble 3 Bit Factory Default Bit Values x x x x x x x x 1 Enabled 15 14 13 12111 10 9 8 0 Disabled i F P x Reserved Figure 11 29 Fault Config 1 238 240 Fault Clear Range 0 Ready 1 Clear Faults 2 Clr Fit Que Default 0 Rea
160. ip frequency 89 Logic Source Sel Range 0 Terminal BIk Co 1 Local OIM 2 DPI Port 2 3 DPI Port 3 4 Reserved 5 Network 6 Reserved 7 All Ports Default 1 Local OIM Access 0 Path Speed Command gt Control Src Select See also 90 Important The drive is shipped with a default configuration of control from the Local OIM keypad For drive control from the terminal block inputs Logic Source Sel 89 must be set to 0 Terminal Blk Hardwired 1 0 Local OIM Drive mounted OIM DPI Port 2 DIN connector DPI port DPI Port 3 DIN port 2 split with option cable Network Communication interface All Ports All control sources active Parameter Descriptions 11 21 ATTENTION Changing parameter 89 to Terminal Bik or Network while LevelSense Start is enabled may start the drive if a start command is on from the newly selected logic source When LevelSense Start is enabled the user must ensure that automatic start up of the driven equipment will not cause injury to operating personnel or damage to the driven equipment In addition the user is responsible for providing suitable audible or visual alarms or other devices to indicate that this function is enabled and the drive may start at any moment Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION Removing and replacing the LCD OIM while the drive is running may cause an abrupt speed change if the LCD OI
161. it There are six ways that the drive protects itself from overcurrent or overload situations Instantaneous overcurrent trip Software Instantaneous trip 2 8 SP600 AC Drive User Manual Software current limit Heatsink temperature protection Overload protection IT see Drive Overload Protection section 2 3 13 Thermal manager 2 3 13 Drive Overload Protection The drive thermal overload will protect the drive power stage while maintaining performance as long as the drive temperature and current ratings are not exceeded The drive will monitor the temperature of the power module based on a measured temperature and a thermal model of the IGBT As the temperature rises the drive may lower the PWM frequency to decrease the switching losses in the IGBT If the temperature continues to rise the drive may reduce current limit to try to decrease the load on the drive If the drive temperature becomes critical the drive will generate a fault If the drive is operated in a low ambient condition the drive may exceed rated levels of current before the monitored temperature becomes critical To guard against this situation the drive thermal overload also includes an inverse time algorithm When this scheme detects operation beyond rated levels current limit may be reduced or a fault may be generated About the Drive 2 9 2 3 14 Motor Overload Protection The motor thermal overload function enabled in parameter
162. ital inputs or DynUsrSetSel 205 The drive will verify that the User Set digital input configuration is identical in all three sets To avoid operational conflict between User Set values all digital inputs must be set identically in each user set If the digital inputs in each user set are not set identically a Type 2 alarm is generated The condition s must be corrected before the drive can become active Load Frm Usr Set 198 and Save to User Set 199 commands are not permitted in Dynamic Mode because these operations define data transfer between the active memory and the User Sets Disabling Dynamic Mode will cause the drive to operate in Normal Mode and parameter values will be transferred from operating memory into the active non volatile storage area Figure 2 3 Dynamic Mode Operation SP600 AC Drive User Manual 2 4 CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities The 400 volt class SP600 AC drive complies with the EN standards listed below when installed according to this User Manual CE Declarations of Conformity are available online at http www reliance com certification Low Voltage Directive 73 23 EEC EN50178 Electronic equipment for use in power installations EN60204 1 Safety of machinery
163. ities and Reliance are trademarks of Rockwell Automation 2004 Rockwell Automation All rights reserved Introduction 1 1 Manual Conventions 1 1 1 2 Getting Assistance from Reliance Electric 1 1 About the Drive 2 1 Identifying the Drive by Model Number 2 1 2 2 Power and NEMA Enclosure Ratings 2 2 2 3 Overview of SP600 Features 2 3 1 Analog Inputs 2 3 2 Analog Outputs eee aaiae anir 2 3 3 Digital Outputs uervrronrnenrnnrvrrnnrnnenvrrsvrrsnrnenrerenn 2 3 4 Multiple Control Modes 2 3 5 Multiple Stop Methods 2 3 6 Multiple Speed Control Methods 2 3 7 Auto Manual Reference Selection 2 6 2 3 8 Seven Preset Frequency Setpoints 0 10 0 2 7 2 3 9 Motor Operated Potentiometer MOP Function 2 7 2 3 10 Auto Restart Reset Run ee 2 3 11 Autotune sairi oiii papie 2 3 12 Drive Protection Current Limit 2 3 13 Drive Overload Protection 2 3 14 Motor Overload Protection 2 3 15 Shear Pin Fault 2 3 16 Drives Peripheral Interface DPI 2 3 17 Network Data Transfer via Datalinks 2 3 18 Programmable Parameter Access Levels and Protection dn as aside A ANEAN 2 11 2 3 19 Process PI LOOP siinon neteet 2 11 2 3 208 C M enrio enia E E aE 2 12 2 3 21 Three Skip Bands Avoidance Frequencies 2 12 2 3 22 Flying Start i enee a e Es 2 3 23 Voltage Class eee 2 3 24 Motor Cable Lengths 2 3 25 Economizer Mode 2 3 26 Fan CUNE ua re a
164. larms or other devices to indicate that this function is enabled and the drive may start at any moment Failure to observe this precaution could result in severe bodily injury or loss of life Important The drive will re start after a reset if the start input is still asserted Specifies the maximum number of times the drive attempts to reset a fault and restart when the auto restart feature is enabled The auto restart feature provides the ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention Only certain faults are permitted to be reset see chapter 12 for more information When the auto restart feature is enabled that is Auto Rstrt Tries is set to a value greater than zero and an auto resettable fault occurs the drive will stop After the number of seconds in Auto Restrt Delay 175 has elapsed the drive will automatically reset the faulted condition The drive will then issue an internal start command to start the drive If another auto resettable fault occurs the cycle will repeat up to the number of attempts specified in Auto Rstrt Tries If the drive faults repeatedly for more than the number of attempts specified in Auto Rstrt Tries with less than five minutes between each fault the drive will remain in the faulted state The fault Auto Rstrt Tries will be logged in the fault queue The auto restart feature is disabled when the drive is stoppi
165. lect Figure 12 8 Accessing the Drive Status Parameters Troubleshooting the Drive 12 25 12 8 4 Determining the Product Version The LCD OIM provides hardware and firmware version information for connected devices including the OIM down to the component level Device Version To access the device version information refer to figures 12 9 and 12 10 Stopped Autola PO SP600 Main Menu AS Diagnostics y ee See N View Fault Queue N fi Device Version figure OIM Version v 129 Diagnostics CT OT IT Montor Lang A Highlight item lt gt Highlight Diagnostics icon Figure 12 9 Accessing the Device Version Information Diag Product Ver Diag Dev Comp Diag Comp Ver FW Ver X XXX Main Control FW Ver x xxx Series X XXX Date mm dd yyyy Prat Flasf 4 F1 F1 To Component To Product Flash F W Level Level Information Figure 12 10 Device Version Screens at Product and Component Levels OIM Version The OIM Version selection provides information on the OIM you are using to access this data See figures 12 11 and 12 12 12 26 SP600 AC Drive User Manual Main Menu OIM Version Fault Info Status Info Diagnostics EEE Monitor A W Highlight item lt gt Highlight Diagnostics icon Figure 12 11 Accessing the OIM Version Information Diag Prodct V
166. let Reserved B it Factory Default Bit Values Figure 11 11 PI Control 125 Bit 0 PI Enable e Enables disables the operation of the PI loop Bit 1 PI Hold Enabled The integrator for the outer control loop is held at the current level that is it will not increase e Disabled The integrator for the outer PI control loop is allowed to increase Bit 2 PI Reset Enabled The integrator for the outer PI control loop is reset to zero Disabled The integrator for the outer PI control loop integrates normally Parameter Descriptions 11 31 132 PI PosLmt 131 PI NegLmt 130 PI Kp 126 PI Output PI_Status PI Output Hold 138 128 126 PI Reference Sel oJ Selects the source of the outer control loop process PI reference signal 127 PI Setpoint Provides an internal register value for the process setpoint when PI Reference Sel 126 is set to PI Setpoint 11 32 SP600 AC Drive User Manual 128 PI Feedback Sel CO Selects the source of the outer control loop process PI feedback signal 129 PI Integral Time Specifies the time required for the integral component of the PI regulator to reach 100 output The shorter the integral time the faster the integrator will read the process error 130 PI Prop Gain Sets the value for the proportional component of the PI regulator The PI Hold bit of PI Control 125
167. lowed for safe operation of the drive The area behind the drive must be kept clear of all control and power wiring Power connections may create electromagnetic fields which may interfere with control wiring or components when run in close proximity to the drive Read the recommendations in the following sections before continuing with drive installation 3 1 1 Verifying Power Module AC Input Ratings Match Available Power SP600 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600 volts nominal ATTENTION To guard against personal injury and or equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in section 4 4 3 1 1 1 Unbalanced or Ungrounded Distribution Systems ATTENTION SP600 drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION To avoid electric shock hazard verify that the voltage on the bus capacitors has discharged before removing installing jumpers Measure the DC bus voltage at the
168. m the drive to the motor Step 1 Wire the three phase AC output power motor leads by routing them according to drive type See figure 5 1 to for wire routing locations Maximum power wiring sizes are shown in table 4 1 Do not route more than three sets of motor leads through a single conduit This will minimize cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads Step 2 Connect the three phase AC output power motor leads to terminals U T1 V T2 and W T3 on the power terminal block See figure 6 2 Step 3 Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in table 6 1 Table 6 1 Terminal Tightening Torques Frame Maximum Tightening Torque 1 7 N m 15 in lb 3 6 N m 32 in Ib 4 0 N m 35 in lb 1 6 0 N m 52 in lb 1 Refer to terminal block label inside drive 6 2 SP600 AC Drive User Manual 6 3 6 3 1 Installing Input Wiring Sections 6 3 1 to 6 3 4 describe incoming line components and how to install them Installing an Optional Transformer and Reactor Input isolation transformers might be needed to help eliminate Damaging AC line voltage transients from reaching the drive Line noise from the drive back to the incoming power source
169. maximum frequency Run boost can offset the low speed curve point Maximum Voltage Base Voltage Nameplate Run Boost Base Frequency Maximum Nameplate Frequency Figure 11 3 Fan Pump Curve 54 Maximum Voltage Range Rated Volts x 0 25 to Rated Volts 0 1 VAC Default Drive Rated Volts Access 2 Path Motor Control gt Torq Attributes See also Sets the highest voltage the drive will output 55 Maximum Freq CO Range 5 0 to 400 0 HZ 0 1 Hz Default 130 0 Hz Access 2 Path Motor Control gt Torq Attributes See also 82 83 Sets the maximum allowable frequency the drive will output Note that this is not maximum speed which is set in parameter 82 Refer to figure 11 4 Maximum Speed 82 Overspeed Limit 83 must be lt to Maximum Freq 55 fe Allowable Output Frequency Range Bus Regulation or Current Limit i lt Allowable Output Frequency Range gt v Normal Operation o 1 Le Allowable Reference Frequency Range gt l Max Volts T 1 Motor Volts fel KN l Frequency Trim due to Overspeed l g gt Y Speed Control Mode Limit gt lt Break Volts 4 35 I I l Start Boost i l l l Run ai 0 Min Break Motor Max Output Max Speed Frequency Hz Speed FreqLimit Freq Frequency Figure 11 4 Speed Limits Parameter Descriptions 11 13 56 Compensation Range See figure 11 5 Default See figure 11 5 Acces
170. mm in Weight in kg lb HP A c Weight 60 460 VAC 60 575 VAC 738 2 29 06 192 0 7 56 Figure 3 5 Panel Mount Drive Dimensions Frame 4 24 49 54 0 Mounting the Drive 3 8 6 5 0 26 lt 259 1 10 20 gt i FS 0 59 37 6 1 48 gt x C gt FN D AT of c 0 2 So 00000000000000000000000G0000 T7 8 a ta H A 000000000000000000000000000000 CC 000000000000000000G0040000000 o e a o F y Y z Lifting Holes 4 Places PK 6 5 0 26 PA 0 26 12 7 1 37 Dia 0 49 Frame HP H W D A C Weight 5 60 to 100 HP 460 VAC 644 5 308 9 275 4 625 0 225 0 37 19 60 to 100 HP 575 VAC 25 37 12 16 10 84 24 61 8 86 82 0 Figure 3 6 Panel Mount Drive Dimensions Frame 5 Mounting the Drive 3 9 gt 8 5 0 33 be gt 18 0 0 71 EG Detail Ds Ln gt lt o 126 3 8 5 0 33 o 4 97 L435 0 53 yoy 4 Lifting Holes 4 Places 12 7 0 50 Dia mam Awy Afe Da 125 to 150 HP 460 VAC 976 3 403 9 275 5 825 0 300 0 71 44 5 90 125 to 150 HP 575 VAC 38 43 15 90
171. mmunication Module RECOMM CNET D2 3497 Ethernet IP Communication Module RECOMM ENET D2 3510 Modbus Communication Module RECOMM H485 VT 1001 2 RS485 DF1 Communication Module RECOMM 485 D2 3514 2 7 Remote Operator Interface The SP600 drive can be controlled and monitored using a remote LCD OIM Operator Interface Module Table 2 6 Remote OIM Model Number and Instruction Manual Number Instruction Description Model Number Manual Remote NEMA 4X LCD OIM RE4LCD PNL D2 3490 Small Remote NEMA 4X LCD OIM RE4ALCD D2 3525 2 7 1 Connecting the Remote OIM or VS Utilities to the Drive NEMA 1 Drives The remote OIM connects to DPI port 2 at the bottom of the drive frame labeled O in figure 2 2 Note that you must change the appropriate parameters 89 and 90 to enable control from the remote keypad About the Drive 2 21 2 8 PC Based Utility The SP600 drive can be configured using a PC based software utility such as VS Utilities This program enables you to upload and download parameter configurations Table 2 7 PC Based Utility Model Number and Instruction Manual Number Instruction Description Model Number Manual VS Utilities RECOMM VSU232 D2 3488 Serial Converter included with RECOMM 232 D2 3477 VS Utilities for DPI Drives About the Drive 2 22 Mounting the Drive This chapter provides information that must be considered when planning a SP600 AC drive installation and
172. move 1 level back in the menu structure Figure B 4 LCD OIM Menu Structure Using the LCD OIM B 5 B 5 B 5 1 B 5 2 B 5 3 B 6 B 7 Powering Up and Adjusting the LCD OIM The first time the LCD OIM is powered up you will be prompted to select a language for the display text If the Start Up routine has not been completed the Start Up menu is displayed immediately following the language selection screen On subsequent power ups if both of these requirements have been met the Main Menu is displayed after the initialization screen Selecting the Fast Power Up Feature The fast power up feature bypasses the initialization screen at power up and the Main Menu is displayed immediately To select this feature select Fast PwrUp Mode from the Display menu Adjusting the Screen Contrast To adjust the screen contrast select Contrast from the Display menu Resetting the Display To return all the options for the display to factory default values select Reset Display from the Display menu Selecting a Device in the System The LCD OIM can access and display data from any active drive or peripheral device on the network The drive port 0 is the default device selected To select a device select the Device Select icon from the Main Menu The options listed depend on what is connected to the network The name and DPI port number of the device being accessed is shown on the OIM s display see figur
173. n Mode Capacitor amp MOV Jumpers BR2 BRi DC DC USE 75 G COPPER WIRE ONLY TORQUE 82 INLB 6 NW S Input Filter Capacitor i if O O r USE COPPER WIRE Jone U V W PE PE R 5 T 52 INLB Ti T2 T3 L1 L2 L3 6 N M OUTPUT INPUT Frame 6 125 150 200 HP Refer to table 6 4 for terminal descriptions Figure 12 1 Location of DC Bus Voltage Measuring Points 12 2 SP600 AC Drive User Manual 12 2 Determining Precharge Board Status Using the LED Indicators Frames 5 amp 6 Only The precharge board LEDs are located above the Line Type jumper shown in figure 12 2 Figure 12 2 Location of Precharge Status LED Table 12 1 Precharge Board LED Indicators Name Color State Description Green Indicates when pre charge board power supply is operational Yellow Indicates one of the following alarms occurred causing the pre charge to momentarily stop firing Line Loss Low Phase
174. n be loaded and used in Dynamic Mode The method of writing the user set select parameter 205 value will allow a communications network to control which User Set is in use Digital inputs can be configured to allow local control of User Sets from the drive s Terminal Block Up to two digital inputs can be defined to allow selection of any combination of the three User Sets Digital Inputs can be configured through Parameters 361 through 366 The Dynamic Mode Operation User Set operation is enabled and disabled by a configuration parameter 204 Important Parameter writes are only recorded in the operating memory and not copied to non volatile storage Changes made to parameter values while Dynamic Mode is active will not be saved Parameter changes or power loss while Dynamic Mode is disabled Normal Mode will still automatically save changed data to active area non volatile storage Loading of User Set data to operating memory can occur only while the drive is in a stop condition If a Dynamic Mode command from digital inputs occurs while the drive is running the transfer of the selected User Set data will not occur until the drive is stopped assuming that the Dynamic Mode and the transfer command are both still active when the drive stops A Dynamic Mode command from the user set select parameter 205 while the drive is running will be immediately rejected Typical Setup Operation Step 1 While in normal mode Dyn UserSet C
175. n regulator to control drive operation Speed Mode 80 must be set to 1 Slip Comp 122 Slip Comp Gain Range 1 0 to 100 0 0 1 Default 40 0 Access 2 Path Speed Command gt Slip Comp See also 80 121 122 Sets the response time of slip compensation Increasing the value will increase the slip compensation response 123 Slip RPM Meter Range 0 0 to 300 0 RPM Default Read Only Access 2 Path Speed Command gt Slip Comp See also 80 121 122 Displays the present amount of slip adjustment being added to the motor command frequency 11 28 SP600 AC Drive User Manual 124 PI Configuration CO Range See figure 11 10 Default See figure 11 10 Access 2 Path Speed Command gt Process PI See also 80 125 138 Selects specific features of the PI regulator see appendix E Proportional control P adjusts the output based on the magnitude of the error larger error proportionally larger correction If the error is doubled then the output of the proportional control is doubled and conversely if the error is cut in half then the output of the proportional output will be cut in half With proportional control only there is always an error so the feedback and the reference are never equal Integral control I adjusts the output based on the duration of the error The longer the error is present the larger the correction output value will become The integral control by itself is a ramped output correction and
176. nce used by the drive The Auto Manual function is available through the terminal block edge sensitive and LCD OIM function keys If configured on the terminal block it is possible to have the digital input in the Manual position but have the Manual reference being controlled from another port Because it is an edge sensitive signal the digital input would have to be switched to Auto and then back to Manual to re acquire Manual reference control The Jog reference will bypass the Auto Manual reference while it is asserted from the control source When the Jog reference is released the control source reverts to source that was in effect before the Jog reference was asserted Installing Control Wiring 7 11 When you select manual mode from the OIM FNC Key the speed setpoint manual is dictated by the OIM setpoints 7 8 Remote OIM Configuration If a remote OIM is connected as the user interface for speed reference or logic control Logic Source Sel 89 and Speed Ref A Select 90 must be configured for the connection port to which the remote OIM is attached Typically a remote OIM is connected to port 2 or port 3 Installing Control Wiring 7 12 SSS SSS SSS Figure 7 4 Speed Reference Selection Installing Control Wiring 7 13 Installing Control Wiring Completing the Installation This chapter provides instructions on how to perform a final check of the installation before power is applied to th
177. ncludes torque and flux components 4 Torque Current Range Drive Rating x 2 to 2 0 1 Amps Default Read Only Access 1 Path Monitor gt Metering See also The amount of current that is in phase with the fundamental voltage component This is the torque producing component of the output current Parameter Descriptions 5 Flux Current Range Drive Rating x 2 to 2 0 1 Amps Default Read Only Access 1 Path Monitor gt Metering See also The amount of current that is out of phase with the fundamental voltage component This is the magnetizing component of the output current 6 Output Voltage Range 0 0 to Drive Rated Volts 0 1 VAC Default Read Only Access 0 Path Monitor gt Metering See also The output voltage present at T1 T2 and T3 U V and W 7 Output Power Range 0 0 to Drive Rated kW x2 0 1 kW Default Read Only Access 0 Path Monitor gt Metering See also The output power present at T1 T2 and T3 U V and W 8 Output Powr Fcir Range 0 00 to 1 00 0 01 Default Read Only Access 2 Path Monitor gt Metering See also The output power factor 9 Elapsed MWh Range 0 0 to 429 496 729 5 MWh _ 0 1 MWh Default Read Only Access 2 Path Monitor gt Metering See also The accumulated output energy of the drive SP600 AC Drive User Manual 10 Elapsed Run Time W Range 0 0 to 429 496 729 5 Hr 0 1 Hr Default Read Only Access 1 Path Monitor gt Metering See also 19
178. nd manual tuning using VS Utilities may be necessary Consult technical support if this occurs 9 3 Start Stop Control The default configuration is for keypad control You can start and stop the drive from the local OIM Figure 9 3 Start Stop Control using the Local OIM To configure the drive for two wire or three wire Start Stop control you must set a terminal block input to either the Run function 2 wire or Start function 3 wire See section 7 5 for I O wiring examples Two Wire Start Stop Control Three Wire Start Stop Control ES es amp E RY KR E SR R aS SI SS v PSS ES 24 25 26 27 28 29 24 25 26 27 28 29 89 Logic Source Sel Terminal Block 89 Logic Source Sel Terminal Block 361 Digital In1 Sel Not Used 361 Digital In1 Sel Stop 362 Digital In2 Sel Run 362 Digital In2 Sel Start 363 Digital In3 Sel Function Loss 363 Digital In3 Sel Function Loss Figure 9 4 Two Wire and Three Wire Start Stop Control Using the Start Up Routines on the LCD OIM 9 5 9 4 9 5 Speed Reference The default configuration is for keypad reference source If you want to use an analog reference input for control you must configure the analog reference inputs The example below shows speed reference from an analog voltage input Analog inputs can also be configured for 4 to 20 mA Analog Reference Wiring
179. nd then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal components Failure to observe this precaution could result in severe bodily injury or loss of life The drive s DC bus capacitors retain hazardous voltages after input power has been disconnected Perform the following steps before touching any internal components Step 1 Turn off and lock out input power Wait 5 minutes Step 2 Open the drive s cover Step 3 Verify that there is no voltage at the drive s input power terminals Step 4 Measure the DC bus potential with a voltmeter while standing on a non conductive surface and wearing insulated gloves Refer to figure 12 1 Troubleshooting the Drive 12 1 Step 5 Once the drive has been serviced reattach the drive s cover Step 6 Reapply input power BDDBDBDDBDBDBDDBD LI fe EEE EEE II BR1 BR2 DC DC U V W PE R S T T1 T2 T3 L1 L2 L3 Frame 2 DBDDDBDBDBDDAN We Uf If A TI Yj BR1 BR2 DC DC U V W R S T T1 T2 T3 L1 L2 L3 Frames 3 amp 4 41 PE sr DosDc UmTIViTaWrT3 PE PE R LAS L2T L3 DV T PS Frame 5 75 HP RR DC DC UTi VT2 WT3 RILI S l2 TAS BR2 PE PE PS PS Frame 5 100 HP O O Commo
180. nfg 204 x0 enter data into drive and save to User Set using Save to User Set 199 Repeat for each needed User Set Check that Dynamic User Set related Digital Inputs parameters 361 366 and Datalink Inputs parameters 300 307 are programmed the same in each Step 2 Enable Dynamic User Set Mode Dyn UserSet Cnfg 204 x1 Step 3 Test restoring each programmed user Set via digital Inputs or DynUsrSetSel 205 If a Fault or Type 2 Alarm About the Drive 2 15 occurs Drive Alarm 2 212 is non zero the User Set causing the error is loaded see Dyn UserSet Actv 206 for indication Return to Normal Mode Dyn UserSet Cnfg 204 x0 correct the Digital Input or Datalink definition s and save to the User Set that was loaded Repeat step 2 Step 4 Begin normal drive operation Remember that User Sets can only be loaded while the drive is stopped At power up the drive will load operating memory with the values contained in the active non volatile storage as part of initialization If Dynamic Mode is Enabled the selected User Set data will be loaded and processed after drive initialization completes but before the drive is allowed to become active If Dynamic Mode is active and drive power is removed User Set data will not be saved and any parameter changes will be lost When Dyn UserSet Cnfg 204 is set to Enabled the drive will immediately transfer the selected User Set to operating memory as determined by dig
181. ng 7 3 Table 7 1 Wiring Signal and Control I O to the Terminal Block Digital Out 1 N C Factory Default Fault Digital Out 1 Common Digital Out 1 N O Description Resistive Load Rating 2 A at 250 V AC 30 V DC Min Load 10 mA Inductive Load Rating 2 A at 250 V AC 30 V DC Min Load 10 mA Digital Out 2 N C Running Digital Out 2 Common Digital Out 2 N O Analog Inputs Anlg Current In 1 Anlg Current In 1 Isolated 4 20 mA 11 bit amp sign 124 ohm input impedance Anlg Current In 2 Anlg Current In 2 Isolated 4 20 mA 11 bit amp sign 124 ohm input impedance Voltage Reference Supplies 10V Pot Reference n a 2k ohm minimum 15 mA 10V Pot Reference n a maximum load Reserved 24VDC n a Drive supplied power for logic inputs 150 mA maximum Load Voltage Reference Supplies cont Digital In Common n a 7 4 SP600 AC Drive User Manual Table 7 1 Wiring Signal and Control I O to the Terminal Block Factory Default Description 24V Power Supply n a Drive supplied power for logic Common internal inputs 150 mA maximum Load Digital Inputs Digital In1 Stop CF 24V AC DC I O Board Opto isolated 250 V Digital In2 Start Low state less than 5 V AC Digital In3 Funct
182. ng and during autotuning Note that a DC Hold state is considered stopping The following conditions will abort the reset run process Parameter Descriptions 11 45 e Issuing a stop command from any control source Note that removal of a 2 wire run fwd or run rev command is considered a stop command e Issuing a fault reset command from any active source e Removing the enable input signal e Setting Auto Resirt Tries to zero e Occurrence of a fault that is not auto resettable e Removing power from the drive e Exhausting an auto reset run cycle 175 Auto Rstrt Delay Range 0 5 to 30 0 Sec 0 1 Sec Default 1 0 Sec Access 1 Path Dynamic Control gt Stop Restart Modes See also 174 Sets the time between restart attempts when the auto restart feature is enabled Refer to Auto Rstrt Tries 174 for more information about the auto restart feature 178 Sleep Wake Mode Range 0 Disabled 1 Direct Default 0 Disabled Access 2 Path Dynamic Control gt Restart Modes See also Enables the Sleep Wake function ATTENTION Enabling the Sleep Wake function can cause unexpected machine motion during the Wake mode Do not use this function without considering the information in the table below Failure to observe this precaution could result in personal injury or damage to equipment 11 46 SP600 AC Drive User Manual Important When this function is enabled the following conditions must be met A pr
183. ng the write protect password in one OIM will not affect any other OIM connected to the drive unless a write protect password 10 6 SP600 AC Drive User Manual has also been set in the other OIMs In this case the last password value entered becomes the password value for all password protected OIMs Each OIM cannot have a different password value For example if the write protect password has been set to 5555 for the local OIM someone using a remote OIM with no write protect password set can still program all of the parameters If the write protect password is then set to 6666 on the remote OIM you will be required to enter 6666 on the local OIM to program the parameters Programming Basics 10 7 10 8 SP600 AC Drive User Manual Parameter Descriptions The following information is provided for each parameter along with its description Parameter Number Unique number assigned to each parameter Parameter Name Unique name assigned to each parameter Range Predefined parameter limits or selections Note that a negative Hz value indicates reverse rotation Default Factory default setting Access Parameter access level 0 Basic reduced parameter set 1 Standard reduced parameter set 2 Advanced full parameter set Path Menu selections to reach specified parameter The path is indicated in this manner File gt Group See also Associated parameters that may provide additional or related
184. nge Replace resistor 12 12 SP600 AC Drive User Manual Table 12 7 Fault Descriptions and Corrective Actions Continued Fault Description Action Decel Inhibit The drive is not following a commanded deceleration because it is attempting to limit bus voltage Verify input voltage is within drive specified limits Verify system ground impedance follows proper grounding techniques Disable bus regulation and or add dynamic brake resistor and or extend deceleration time May disable fault at Fault Config 1 238 bit 6 Verify speed reference signal is stable Drive OverLoad Drive rating of 110 for 1 minute or 150 for 3 seconds has been exceeded Reduce load or extend Accel Time 140 Excessive Load Motor did not come up to speed in the allotted time Uncouple load from motor Repeat Autotune 61 FluxAmpsRef Rang The value for flux amps determined by the autotune procedure exceeds the programmed Motor NP FLA 42 Reprogram Motor NP FLA 42 with the correct motor nameplate value Repeat Autotune 61 Verify Motor NP Power 45 and IR Voltage Drop 62 are set correctly Function Loss Function loss input is open Check remote wiring Ground Fault A current path to earth ground greater than 25 of drive rating Check the motor and external wiring to the drive output terminals for a
185. nnrnnsvrnenvnrrrrrnvnrnnen 4 3 4 1 2 Using Input Output Contactors 4 4 4 2 Control and Signal Wire Sizes 4 5 4 3 Recommended Motor Lead Lengths eee 4 5 4 3 1 Reflected Wave Compensation 4 6 4 4 Selecting Input Line Branch Circuit Protection 4 9 4 5 Verifying Power Module Output Current Rating is Greater than Motor Full Load Amps 4 9 Finding Wire Routing Locations and Grounding 5 1 Routing Input Motor Output Ground and Control Wiring for the Drive 5 1 5 2 Grounding the Drive 5 4 Installing Power Wiring 6 1 Opening the Cover 6 1 6 2 Installing Output Power Wiring 6 2 6 3 Installing Input Wiring 6 3 6 3 1 Installing an Optional Transformer and Reactor 6 3 6 3 2 Installing Fuses for Branch Circuit Protection 6 4 6 3 3 Installing the Required Input Disconnect 6 4 SP600 AC Drive User Manual 6 3 4 Installing Power Wiring from the AC Input Line to the Drive s Power Terminals 6 4 Installing Control Wiring 7 1 Stop Circuit Requirements 7 1 7 1 1 User Initiated Stopping 7 2 7 2 Control and Signal Inputs rnrnrnnnnrnnrrnnenrrrrvrnrnrnnnrnnenr 7 2 7 3 Remov
186. nput function selects how the drive will regulate excess voltage on the DC bus If the input is open then Bus Reg Mode A selects which bus regulation mode to use If the input is closed then Bus Reg Mode B selects which bus regulation mode to use If this input function is not configured then Bus Reg Mode A selects which bus regulation mode to use 15 17 Speed Select 1 2 3 One two or three digital input functions can be used to select the speed reference used by the drive and they are called the Speed Select input functions The current open closed state of all Speed Select input functions combine to select which source is the current speed reference There are 7 possible combinations of open closed states for the three input functions and thus 7 possible parameters can be selected The 7 parameters are Speed Ref A Sel and Preset Speed 2 through Preset Speed 7 If the Speed Select input functions select Speed Ref A Sel then the value of that parameter further selects a reference source There are a large number of possible selections including all 6 presets If the input functions directly select one of the preset speed parameters then the parameter contains a frequency that is to be used as the reference The Speed Select input function configuration process involves assigning the functionality of the three possible Speed Select input functions to physical digital inputs The three Speed Select inputs functions are called
187. nt Independently programmable proportional and integral gain Electronic Motor Overload Protection Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 U L File E59272 volume 12 Technical Specifications A 1 Table A 2 Certifications The drive is designed to meet the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems NEMA 250 Enclosures for Electrical Equipment IEC 146 International Electrical Code UL cUL UL and cUL Listed to UL508C and CAN CSA C2 2 No 14 M91 CE Marked for all applicable European Directives EMC Directive 89 336 EEC Emissions EN 61800 3 Adjustable Speed electrical power drive systems Part 3 Immunity EN 61800 3 Second Environment Restricted Distribution Low Voltage Directive 73 23 EEC EN 60204 1 Safety of Machinery Electrical Equipment of Machines EN 50178 Electronic Equipment for use in Power Installations A 2 SP600 AC Drive User Manual Table A 3 Environment Altitude 1000 m 3300 ft max without derating Ambient Operating Temperature without derating NEMA Type 1 IP20 400V amp 480V Model Number 027XXXXX 034XXXXX 040XXXXX 052XXXXX 065XXXXX 077XXXXX 096XXXXX 125XXXXX 156XXXXX 180XXXXX 248XXXXX
188. nt temperature has not exceeded 40 C 104 F for NEMA Type 1 installations or 50 C 122 F for Open type installations 2 Check fan UnderVoltage DC bus voltage fell below the minimum value of 160V DC at 200 240V input 300V DC at 400 480V input or 375V DC at 575V input Enable disable with Fault Config 1 233 Monitor the incoming AC line for low voltage or power interruption Troubleshooting the Drive 12 17 Table 12 7 Fault Descriptions and Corrective Actions Continued Fault Description Action UserSet1 Chksum UserSet2 Chksum UserSet3 Chksum The checksum read from the user set does not match the checksum calculated Re save user set Table 12 8 Fault Names Cross Referenced by Fault Number Function Loss Phase U to Grnd AutoTune Aborted Power Loss Phase V to Grnd Port 1 6 DPI Loss UnderVoltage Phase W to Grnd Parameter Chksum OverVoltage Phase UV Short UserSeti Chksum Motor Overload Phase VW Short UserSet2 Chksum Heatsink OvrTemp Phase UW Short UserSet3 Chksum Trnsistr OvrTemp Params Defaulted Pwr Brd Chksum1 HW OverCurrent Shear Pin Pwr Brd Chksum2 Ground Fault Drive Overload Incompat MCB PB Decel Inhibit DB Resistance Replaced MCB PB OverSpeed Limit Power Unit Anlg Cal Chksum Analog In Loss Port 1 6 Net Loss
189. ny user devices Failure to observe this precaution could result in damage to or destruction of the equipment The terminal block on the SP 600 I O interface board provides terminals for 24 V or 115 VAC power for the control inputs depending on the I O card installed in the drive Refer to 4 3 for signal and control wiring specifications Table 4 3 Recommended Signal and Control Wire Minimum Signal Insulation Type Wire Type s Description Rating Belden 8760 18AWG twisted pair 300V 60 C 9460 or equiv 100 shield with drain 140 F Belden 8770 18AWG or equiv 3 conductor shielded for remote pot only Unshielded Per US NEC or 300V 60 C Control applicable local 140 F code Shielded Multi conductor 18 AWG 3 conductor 300V 60 C Control cable such as shielded 140 F Belden 8770 or equiv 1 If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended 4 3 Recommended Motor Lead Lengths Important To reduce line disturbances and noise motor lead length should not exceed 300 feet for any non Reliance Electric motor or any non inverter duty motor The length of cable between the drive and motor may be limited for various applications reasons The primary reasons are Reflected wave Cable charging Wiring Requirements for the Drive 4 5 Typically mo
190. ode D Set Acc Lvl PW Dis Set Acc Lvl PW set wrt Prot PW Password Set Wrt Prot PW V Ca Monitor Lang lt gt Highlight Password icon F Highlight option A W Ingrease decrease VW Highlight Logout lt P gt Move placeholder Activate password Figure 10 4 Setting the Access Level Password When you enter the password you can change access levels until you select Logout or return to the process display screen which re activates the password Refer to section B 8 in Appendix B for information about the process display screen Note that once the password is enabled you will also be prompted to enter the password to access the Set Acc Lvl PW option This option is not supported in the VS Utilities software If There is More Than One OIM Connected to the Drive Note that setting or changing the access level password on one OIM will set or change the access level password for all OIMs connected to the drive Programming Basics 10 5 10 4 Ensuring Program Security ATTENTION It is the user s responsibility to determine how to distribute the write protect password Reliance Electric is not responsible for unauthorized access violations within the users organization Failure to observe this precaution could result in bodily injury Parameter values can be password protected using the LCD OI
191. of Flux Current Ref 63 and stator resistance is stored in IR Voltage Drop 62 There are three options for autotuning Static the motor shaft will not rotate during this test Dynamic the motor shaft will rotate during this test e Calculate tuning data is selected based on the motor nameplate data entered The static test determines only stator resistance while the dynamic Autotune procedure determines both the stator resistance and motor flux current IR Voltage Drop 62 is used by the drive to provide additional voltage at all frequencies to offset the voltage drop developed across the stator resistance An accurate calculation of the IR Voltage Drop will ensure higher starting torque and better performance at low speed operation If it is not possible or desirable to run the Autotune tests there are two other methods for the drive to determine the IR Voltage Drop and Flux Current parameters One method retrieves the default parameters stored in the drive EEPROM and the other method calculates them from the user entered motor nameplate data parameters If the stator resistance and flux current of the motor are known you can calculate the voltage drop across the stator resistance and directly enter these values into the Flux Current and IR Voltage Drop parameters Refer to the description of the Autotune parameter 61 in chapter 11 for more information about using this feature 2 3 12 Drive Protection Current Lim
192. ol and power wiring See figure 3 3 for recommended air flow clearances 50 8 mm 4 2 0 in with adhesive label A amp 101 6 mm 4 0 in wv hU hU without adhesive label 11 Figure 3 3 Minimum Mounting Clearances 3 6 SP600 AC Drive User Manual 3 1 4 Drive Dimensions and Weights Overall dimensions and weights are illustrated in figures 3 4 3 5 3 6 and 3 7 as an aid to calculating the total area required by the SP600 AC drive e W 15 0 0 59 gt C 5 8 0 23 dia 5 5 0 22 gt Fe i TT CT a m Side View U Dimensions in mm in Weight in kg Ib ene JP _ H w D A C VEN 2 20to 25 460 VAC 342 5 222 0 200 0 320 192 0 12 52 aois srs vac 0340 75 30 to 50 460 VAC 500 192 0 30 to 50 575 VAC 20 37 8 74 7 87 19 7 7 56 40 9 Figure 3 4 Panel Mount Drive Dimensions Frames 2 and 3 gt 5 5 0 22 Front View Mounting the Drive 3 7 15 0 0 59 gt 7 0 0 28 dia vr O al 7 0 0 28 gt lt 31 Lifting Holes 3 Places 4 Places Front View l Side View Dimensions in
193. omizing the Function Keys The function keys F1 F2 F3 and F4 also called F Keys on the OIM can be customized to perform several pre configured functions when the process display screen is active Up to eight function keys can be configured Pressing LC while the display screen is active toggles between each set of four functions As shipped from the factory the F1 key is configured for the Auto Manual selection function and the F4 key is configured for the Clear Fault Queue function To assign a function to an F Key select the Display icon from the Main Menu as shown in figures B 9 and B 10 The F Key definitions are the same for all OIMs connected to the drive regardless of the port used B 10 SP600 AC Drive User Manual gt gt Stopped Auto PO SP600 Main Menu Display Function List Language See figure NE Monitor o F2 Undefined 9 bal gt Fa Undefined Bae ClrFI Monitor Aer key returns key to undefined state Display Figure B 9 Accessing the Function Key Configuration Screens Select from the list of preconfigured functions Undefined default Load User Set 1 3 Loads the specified user set into active drive memory The drive responds as if a value had been entered in Load Frm User Set 198 or Load Frm Usr Set was selected from the OIM s Memory Storage menu ATTENTION Loading a user s
194. omp Gain Slip RPM Meter CO NIO o1 BY O N 0 0 1 1 0 0 2 2 1 1 1 2 1 1 0 0 0 0 2 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 0 1 11 2 SP600 AC Drive User Manual PI Control Parameter Name Table 11 1 Parameter List Flying StartGain PI Reference Sel Auto Rsirt Tries PI Setpoint Auto Rstrt Delay PI Feedback Sel Sleep Wake Mode PI Integral Time Sleep Wake Ref PI Prop Gain Wake Level PI Lower Limit Wake Time PI Upper Limit Sleep Level PI Preload PI Status Sleep Time Power Loss Mode PI Ref Meter Power Loss Time PI Fdback Meter PI Error Meter Power Loss Level Direction Mode PI Output Meter Accel Time 1 Save OIM Ref Man Ref Preload Accel Time 2 Save MOP Ref Decel Time 1 Decel Time 2 MOP Rate Param Access Lvl S Curve Current Lmt Sel Reset To Defalts Load Frm Usr Set Current Lmt Val Save To User Set Current Lmt Gain Reset Meters Drive OL Mode CarrierFrequency Stop Mode A Language Drive Checksum Stop Mode B Dyn UserSet Cnfg DC Brake Lvl Sel Parameter Name N 205 Dyn UserSet Sel 206 Dyn UserSet Actv 209 Drive Status 1 210 Drive Status 2 211 Drive Alarm 1 212 Drive Alarm 2 213
195. oper minimum value must be set for Sleep Level 182 At least one of the following must be programmed in Digital Inx Sel 361 to 366 Enable Stop CF Run Run Forward Run Reverse Table 11 3 Sleep Wake Mode Start Requirements When Sleep Wake Mode is Enabled Configured At Power Up After Fault Reset After Stop Digital Stop CF Clear Faults OIM TB or inputs OIM or TB TB or VS Utilities Network Stop Stop Stop Closed Stop Closed Stop Closed Stop Closed Wake Signal Wake Signal Wake Signal Wake Signal Start Run Signal Start Run Signal Enable Enable Closed Enable Closed Enable Closed Enable Closed Wake Signal Wake Signal Wake Signal Wake Signal Start Run Signal Start Run Signal Run Wake Signal Wake Signal Wake Signal Wake Signal Run Forward Run Closed Run Signal Run Closed Run Signal Run Reverse Sleep Wake Operation The basic operation of this function is to start wake the drive when an analog signal is greater than or equal to a user specified wake level and stop the drive when an analog signal is less than or equal to a user specified sleep level Assuming all drive permissive conditions are met the drive will start when Sleep Wake Mode 178 is enabled Direct and the absolute value of the Sleep Wake Ref 179 is greater than the programmed Wake Level 180 for longer than the programmed Wake Time 181 The drive will stop when the absolute value of the Sleep Wake Ref
196. or nameplate data 12 14 SP600 AC Drive User Manual Table 12 7 Fault Descriptions and Corrective Actions Continued Fault Description Action Motor Overload Internal electronic overload trip Enable disable with Fault Config 1 238 An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA 42 Functions such as slip compensation or bus regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit 83 Remove excessive load or overhauling conditions or increase Overspeed Limit 83 OverVoltage DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Parameter Chksum The checksum read from the board does not match the checksum calculated 1 Restore defaults 2 Reload user set if used Params Defaulted The drive was commanded to write default values to EEPROM 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Phase Imbalance Phase current displayed in Imbalance Display 221 gt percentage set in Imbalance Limit 49 for time set in Imbalance Time 50 Clear fault Phase V to Grnd Phase W to Grnd
197. output of the logic function control block resulting from the combination of all port requests and masking functions Each bit or set of bits represent a command to the drive ESS RUE VIL SOS 01010 0 1 Condition Active 15 14 13 12 0 Condition Inactive l Nibble 4 x Reserved Bit Bits 14 113 12 Description 0 10 10 No Command Man Mode 0 jo 11 Ref A Auto 0 1 J0 Preset2 Auto 0 11 1 Preset 3 Auto 1 10 10 Preset 4 Auto 1 10 11 Preset 5 Auto 1 1 10 Preset6 Auto 1 1 1 Preset 7 Auto Figure 11 31 Drive Logic Rslt 271 272 Drive Ref Rslt Range 0 to 32767 1 Default Read Only Access 2 Path Communication gt Comm Control See also Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the output prior to the accel decel ramp and any corrections supplied by slip comp PI etc 11 70 SP600 AC Drive User Manual 273 Drive Ramp Rslt Range 0 to 32767 1 Default Read Only Access 2 Path Communication gt Comm Control See also Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc 286 Manual Mask Range See figure 11 32 Default Ox2F Access 2 Path Communication gt Masks amp Owners See also Disables manual mode activation from the port corresponding to bit number x x x x x x
198. p drives only Access 0 Path Dynamic Control gt Load Limits See also 146 149 Sets the carrier frequency for the PWM output Drive derating may occur at higher carrier frequencies For derating information refer to Appendix A 11 38 SP600 AC Drive User Manual 155 Stop Mode A 156 Stop Mode B Range 0 Coast 1 Ramp 2 Ramp to Hold 3 DC Brake Default 155 1 Ramp 156 0 Coast Access 1 Path Dynamic Control gt Stop Brake Modes See also 157 159 361 366 Active stop mode Stop Mode A is active unless Stop Mode B is selected by a digital input This function allows you to switch between two stop modes using an external logic input ATTENTION The user must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuit must disable the system in case of improper operation Uncontrolled machine operation may result if this procedure is not followed Failure to observe this precaution could result in bodily injury 157 DC Brake Lvl Sel Range 0 DC Brake Lvl 1 Analog In 1 2 Analog In 2 Default 0 DC Brake Lvl Access 1 Path Dynamic Control gt Stop Brake Modes See also 155 156 158 159 Selects the source for DC Brake Level 158 You can also select the amount of time that braking will be applied and the magnitude of current sed for braking This mode of braking will generate up to 40 of the rated motor torque for braking It is typically used for low iner
199. parameter 322 or 324 92 Speed Ref ALo Range Maximum Speed 0 1 Hz Default 0 0 Hz Access 1 Path Speed Command gt Speed References See also 81 323 325 Scales the lower value of the Speed Ref A Sel 90 selection when the source is an analog input This value corresponds to the value entered in parameter 323 or 325 96 TB Man Ref Sel Range 1 Analog In 1 2 Analog In 2 3 8 Reserved 9 MOP Level Default 2 Analog In 2 Access 1 Path Speed Command gt Speed References See also 97 98 Specifies the manual speed reference source when a digital input is configured for manual selection See parameters 361 to 366 97 TB Man Ref Hi Range Maximum Speed 0 1 Hz Default Maximum Speed Access 1 Path Speed Command gt Speed References See also 96 322 324 Scales the upper value of the TB Man Ref Sel selection when the source is an analog input This parameter should be set in conjunction with parameter 322 or 325 depending on the analog input being used 11 24 SP600 AC Drive User Manual 98 100 101 102 103 104 105 106 107 TB Man Ref Lo Range Maximum Speed 0 1 Hz Default 0 0 Hz Access 1 Path Speed Command gt Speed References See also 96 323 325 Scales the lower value of the TB Man Ref Sel selection when the source is an analog input This parameter should be set in conjunction with parameter 323 or 326 depending on the analog input being used Jog Speed Range 0 to Max
200. passed when the reference equals the setpoint The ramp used is set by the active ramps parameters 140 to 143 Bit 4 Zero Clamp e Enables disables option to limit operation so that the output frequency at the PI regulator always has the same sign as the master speed reference This limits the possible drive action to one direction only Output from the drive will be from zero to maximum frequency forward or zero to maximum frequency reverse Bit 5 Feedback Sqrt Square Root Feedback e Enables disables the option of using the square root of the feedback signal as the PI feedback This is used for pressure control because fans and pumps vary pressure with the square of the speed Bit 6 Stop Mode e When enabled and a stop command is issued to the drive the PI loop will continue to operate during the decel ramp When disabled the drive will perform a normal stop Bit 7 Anti Wind Up e When enabled the PI loop will automatically prevent the integrator from creating an excessive error that could cause instability The integrator will be controlled without the need for PI Reset or PI Hold inputs 125 PI Control Range See figure 11 11 Default See figure 11 11 Access 2 Path Speed Command gt Process PI See also 80 124 138 Controls the PI regulator You can use a Datalink parameter or an assigned digital input to write to this parameter PI control allows the drive to take a reference signal setpoint and an
201. plicable local national and international codes such as NEC CEC Evaluate wire sizes branch circuit protection and E stop wiring before continuing with the drive installation 4 1 Power Wiring ATTENTION National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage Cable Types Acceptable for 200 600 Volt Installations General A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in See table 4 1 Wiring Requirements for the Drive 4 1 Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity S
202. power cycle While the MOP Increment input is closed the MOP value will increase at rate contained in MOP Rate Units for rate are Hz per second While the MOP Decrement input is closed MOP value will decrease at rate contained in MOP Rate Units for rate are Hz per second If both the MOP Increment and MOP Decrement inputs are closed the MOP value will stay the same In order for the drive to use the MOP value as the current speed reference either Speed Ref A Sel must be set to MOP 25 OIM Control This input provides a mean to override the logic control source selection and can be used to override control from any port including the All Ports selection An open to closed transition of this input sets the control source to the local OIM If no local OIM is present the control source is set to the remote OIM If no OIM is present at all the drive stops When control is set to the OIM the OIM is granted manual reference the Man Ref Preload 193 configuration is enforced Subsequent Auto Manual commands will toggle the OIM in and out of manual mode The drive s active or stopped state is not affected unless no OIM is present On a closed to open transition manual control is released if active and the selected auto reference is used The logic source select override is removed The edge level sense start configuration is imposed LevelSense Start 26 PI Enable If this input function is closed the operation of the
203. power is used with the other nameplate values to calculate default values for motor parameters to assist the commissioning process This may be entered in horsepower or in kilowatts as selected in parameter 46 11 10 SP600 AC Drive User Manual 46 Mtr NP Pwr Units Range 0 Horsepower Co 1 kiloWatts Default Based on Drive Type Access 2 Path Motor Control gt Motor Data See also Set to the power units shown on the motor nameplate This parameter determines the units for parameter 45 47 Motor OL Hertz 0 Range 0 0 to 400 0 Hz 0 1 Hz Default Motor NP Hz 3 Access 2 Path Motor Control gt Motor Data See also 42 220 Motor Overload Hz is used to allow you to adjust the response of the motor thermal overload to lower motor speeds lower output frequencies where a higher degree of protection may be required due to decreased motor cooling This parameter selects the output frequency below which the motor operating current is derated The motor thermal overload could generate a fault at below rated current For all settings of overload Hz other than zero the overload capacity is reduced to 70 when output frequency is zero Changing Overload Hz 120 g 10 LEFT I gt amp 8 flyet g m OL Hz 10 3 60 OL Hz 25 5 ae OL Hz 50 D De 0 10 20 30 40 50 60 70 80 90 100 400 Hertz Figure 11 1 Motor Overload Hertz Parameter Descriptions 11 11 48 Motor O
204. processing period 160V 11 bits plus sign 5ms Analog Input 2 Differential Current Input Signal level Resolution Input processing period 0 4 to 20mA Differential Input resistance 124Q 11 bits plus sign 5ms A 6 SP600 AC Drive User Manual Table A 6 Analog Interface Specifications Analog Output Voltage Analog output voltage range Loading impedance 10V to 10V or 4 to 20 mA 2kQ minimum Resolution 11 bits plus sign Output processing period 5ms Current Analog output current range 4to 20 mA Maximum Load 400Q Resolution 11 bits Output processing period 5ms Reference Power Supply Output Voltage 10V Potentiometer resistance range 2kQ to 10kQ 15 mA max load Table A 7 Logic Interface Specifications 24V Power Supply Output Voltage Output Current 24V to 28V 150mA maximum Six Digital Inputs Input voltage Logic thresholds Input resistance Isolation Assertion response hardware only Negation response hardware only 24V I O board only 24V nominal logic 0 Vin lt 3 2V logic 1 Vin gt 19 2V 2kQ 25V 9ms maximum ims maximum Two Form C Relay Outputs Maximum Contact Voltage Contact rating for resistive load Contact rating for inductive loads 250VAC 220VDC 2 A at 250 VAC 30 VDC 2 A at 250 VAC 30 VDC Technical Specifications Technical Specifications A 8 Using the LCD OIM The LCD Operator Interface Module OI
205. puts gt Analog Outputs See also 342 Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output Us x x x XIX X X 1 Absolute 0 Signed ris 14 13 12111 10 9 Second Bit o x I x o x ox A x w x m gt lt x ol Factory Default Bit Values Figure 11 38 Anlg Out Absolute 341 Bit Signal Level Output Volts 11 80 SP600 AC Drive User Manual 342 Analog Out Sel Range 0 Output Freq Output frequency see figure 7 3 Speed Reference Control Flowchart 1 Command Freq Commanded frequency setpoint see figure 7 3 Speed Reference Control Flowchart 2 Output Amps Total output current 3 Torque Amps Torque current 4 Flux Amps Flux current 5 Output Power Output power 6 Output Volts Output voltage 7 DC Bus Volts DC Bus voltage 8 PI Reference PI setpoint value 9 PI Feedback PI feedback value 10 PI Error Difference between PI Reference amp PI Feedback reference feedback 11 PI Output PI output value 12 Motor OL Motor overload percentage 13 Drive OL Drive overload percentage 14 Post Rmp Ref Post Ramp Reference value see figure 7 3 Speed Reference Control Flowchart Default 0 Output Freq Access 1 Path Inputs amp Outputs gt Analog Outputs See also 1 7 12 135 138 219 220 Select
206. r equivalent 4 1 1 Power Wire Sizes Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor Black sunlight resistant PVC jacket overall Three copper grounds on 10 AWG and smaller Input power wiring should be sized according to applicable codes to handle the drive s continuous rated input current Output wiring should be sized according to applicable codes to handle the drive s continuous rated output current See table 4 2 for the range of power wire sizes that the terminals can accommodate 2 Table 4 2 Power Terminal Block Specifications Maximum Minimum 1 4 to 1 7 N m 12 to 15 in Ib 3 1 8 to 3 8 N m 16 to 32 in Ib 4 1 0 AWG 4 0 N m 12 in lb 5 60 to 75 HP 1 0 AWG 2 5 100 HP 2 0 AWG 2 6 4 0 AWG 6 0 N m 52 in lb 1 Maximum minimum sizes that the terminal block will accept These are not recommendations 2 Refer to terminal block label inside drive Wiring Requirements for the Drive 4 1 2 Using Input Output Contactors Input Contactor Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cy
207. reference is to be trimmed VEN KS 0 1 Trimmed 0 O Not Trimmed 1 x Reserved OT lt amp D S D XI XIX XXX XXX 15 14 13 12111 10 9 817 j Nibble 4 Nibble 3 Nil Bit Factory Default Bit Values Figure 11 9 Trim Out Select 118 119 Trim Hi Range Maximum Speed 0 1 Hz Default 60 0 Hz Access 2 Path Speed Command gt Speed Trim See also 82 117 322 324 Scales the upper value of the Trim In Select 117 selection when the source is an analog input This parameter should be set in conjunction with parameter 322 or 325 120 Trim Lo Range Maximum Speed 0 1 Hz Default 0 0 Hz Access 2 Path Speed Command gt Speed Trim See also 117 323 325 Scales the lower value of the Trim In Select 117 selection when the source is an analog input This parameter should be set in conjunction with parameter 323 or 326 Parameter Descriptions 11 27 121 Slip RPM FLA Range 0 0 to 1200 0 RPM Default Based on Motor NP RPM Access 2 Path Speed Command gt Slip Comp See also 61 80 122 123 Sets the amount of compensation to drive output at motor FLA If parameter 61 Autotune 3 Calculate changes made to this parameter will not be accepted Important Parameters in the Slip Comp Group 121 123 are used to enable and tune the slip compensation regulator To allow the slip compensatio
208. result in severe bodily injury or loss of life ATTENTION The drive can operate at and maintain zero speed The user is responsible for assuring safe conditions for operating personnel by providing suitable guards audible or visual alarms or other devices to indicate that the drive is operating or may operate at or near zero speed Failure to observe this precaution could result in severe bodily injury or loss or life ATTENTION The drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing the drive Erratic machine operation and damage to or destruction of equipment can result if this procedure is not followed Failure to observe this precaution can result in bodily injury ATTENTION The user must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuitry must disable the system in case of improper operation Uncontrolled machine operation may result if this procedure is not followed Failure to observe this precaution could result in bodily injury ATTENTION The user is responsible for conforming with all applicable local and national codes Failure to observe this precaution could result in damage to or destruction of the equipment ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of Open DeviceNet Vendor Association SP600 VS Util
209. riptions 12 6 names cross referenced to numbers 12 8 Analog In 1 Hi 322 11 77 Analog In 1 Lo 323 11 77 Analog In 1 Loss 324 11 78 Analog In 2 Hi 325 11 78 Analog In 2 Lo 326 11 79 Analog In 2 Loss 327 11 79 Analog In1 Value 16 11 8 Analog In2 Value 17 11 8 Analog input selection path D 1 Analog inputs 2 4 Analog Out1 Hi 343 11 81 Analog Out1 Lo 344 11 82 Analog Out1 Set 342 11 81 Analog outputs 2 5 Anlg In Config 320 11 76 Anlg In Sqr Root 321 11 76 Anlg Out Absolute 341 11 80 Anlg Out Config 340 11 80 Auto reference sources 7 10 Auto Restart 2 7 Auto Rstrt Delay 175 11 46 Auto Rstrt Tries 174 11 44 Auto Manual control 7 11 Autotune 2 8 Autotune 61 11 16 Avoidance frequency see Skip Frequency Basic access level parameters D 1 Branch circuit protection 6 4 Break Frequency 72 11 18 Break Voltage 71 11 18 Bus Reg Kd 165 11 43 Bus Reg Ki 160 11 40 11 42 Bus Reg Kp 164 11 42 Bus Reg Mode A 161 11 41 Bus Reg Mode B 162 11 41 C Carrier Frequency 151 11 38 CE Conformity 2 17 Checking installation 8 1 to 8 2 Commanded Freq 2 11 5 Communication options 2 21 Compensation 56 11 14 contactors using input output 4 4 Control and motor wiring diagram 7 7 Control and signal inputs 7 2 Control SW Ver 29 11 9 Control terminal block to 7 5 ControlNet 2 21 Cover removing 6 1 Current limit 2 8 Current Lmt Gain 14
210. rmation about parameter access levels 197 Reset To Defalts Range 0 Ready Co 1 Factory 2 Low Voltage 3 High Voltage Default 0 Ready Access 0 Path Utility gt Drive Memory See also Resets all parameter values to defaults Option 1 resets the drive to factory settings Options 2 and 3 resets the drive to alternate voltage and current rating Important On frame 5 and 6 drives the internal fan voltage may have to be changed when using options 2 or 3 See section 3 1 1 4 198 Load Frm Usr Set CS Range 0 Ready 1 User Set 1 2 User Set 2 3 User Set 3 Default 0 Ready Access 1 Path Utility gt Drive Memory See also 199 Loads a previously saved set of parameter values from a selected user set location in drive non volatile memory to active drive memory An F Key on the LCD OIM can be configured for this function Refer to Appendix B Parameter Descriptions 11 53 199 Save To User Set Saves the parameter values in active drive memory to a user set in drive non volatile memory An F Key on the LCD OIM can be configured for this function Refer to Appendix B 200 Reset Meters Resets selected meters to zero 201 Language Selects the display language when using an LCD OIM 11 54 SP600 AC Drive User Manual 202 Voltage Class Range 2 Low Voltage Co 3 High Voltage Default Based on Drive Type Access 2 Path Utility gt Drive Memory See also
211. rved Bit Cantan Dafault Dit Vahina Figure 11 14 Save OIM Ref 192 Parameter Descriptions 11 51 193 Man Ref Preload Range 0 Disabled 1 Enabled Default 1 Enabled Access 2 Path Utility gt OIM Ref Config See also 320 327 361 366 Enables disables a feature to automatically load the present auto frequency reference value into the OIM when Manual is selected Allows smooth speed transition from Auto to Manual mode You can adjust the manual speed setpoint from the OIM 194 Save MOP Ref Range See figure 11 15 Default At Pwrdown Access 2 Path Utility gt MOP Config See also Enables disables the feature that saves the present MOP motor operated potentiometer frequency reference at power down or at stop Nibble 4 Nibble 3 Bit Factory Default Bit Values x x x x x x x x 15 14 13 12 11 10 9 8 0 Do Not Save la i i x Reserved Figure 11 15 Save MOP Ref 194 195 MOP Rate Range 0 2 to Maximum Freq 0 1 Hz sec Default 1 0 Hz sec Access 2 Path Utility gt MOP Config See also Sets the rate of change of the MOP reference in response to a MOP inputs 11 52 SP600 AC Drive User Manual 196 Param Access Lvl Range 0 Basic 1 Standard 2 Advanced Default Read Only Access 0 Path Utility gt Drive Memory See also Displays the present parameter access level Refer to chapter 10 for more info
212. s 1 9 end of signal loss 3 2 mA signal loss 3 8 mA end of signal loss One of the selections 1 Fault stops the drive on signal loss All other choices make it possible for the input signal to return to a usable level while the drive is still running ATTENTION Setting parameter 327 to a value other than 1 allows the drive to continue running or resume running if a signal loss occurs If a lost analog signal is restored while the drive is running the drive will ramp to the restored reference level at the rate specified in Accel Time 1 140 Accel Time 2 141 Decel Time 1 142 and Decel Time 2 143 Be aware that an abrupt speed change may occur depending upon the new reference level and the rate specified in these parameters Failure to observe this precaution could result in bodily injury Important Note that there is no signal loss detection while the input is in bipolar voltage mode Parameter Descriptions 11 79 340 341 Anlg Out Config Range See figure 11 37 Default 0 Access 1 Path Inputs amp Outputs gt Analog Outputs See also Selects the mode for the analog output S 1 Current ojo X X X X X X X 0 Voltage rs 14 13 12111 10 9 x Reserved Bit Factory Default Bit Values Figure 11 37 Analog Out Config Anlg Out Absolut Range See figure 11 38 Default See figure 11 38 Access 2 Path Inputs amp Out
213. s 2 Path Motor Control gt Torq Attributes See also Enables disables the compensation correction options Nibble 4 Nibble 3 i i x Reserved x x x x x x x x 1 Enabled rr 1413 12111 10 9 8 0 Disabled Bit Factory Default Bit Values Figure 11 5 Compensation 56 Bit 0 Reflect Wave e Enables disables reflected wave correction software which reduces overvoltage transients from the drive to the motor For lead lengths beyond 300 feet enable this feature Bit 1 Enable Jerk e Enables disables the jerk limit in the current limiter that helps to eliminate overcurrent trips on fast accelerations Disable this feature if your application requires the actual acceleration of the motor to be faster than 25 sec Bit 2 Ixo AutoCalc e Calculates voltage drop due to leakage inductance see parameter 64 11 14 SP600 AC Drive User Manual 57 Flux Up Mode Range 0 Manual 1 Automatic Default 0 Manual Access 2 Path Motor Control gt Torq Attributes See also 53 58 Flux up current is the amount of DC current equal to current limit so full flux can be established in the motor before acceleration Manual 0 Flux is established for Flux Up Time 58 before acceleration Auto 1 Flux is established for a calculated time period based on motor nameplate data Flux Up Time 58 is not used 58 Flux Up Time Range 0 00 to 5 00 Sec 0
214. s See also 210 Present operating status of the drive Parameter Descriptions 11 57 1 Condition True 15 14 13 12 0 Condition False g Nibble 4 Nibble 3 i x Reserved Bit Bits 2 13 a A pra D Description Description Ref Auto Preset 1 Auto Preset 2 Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Auto TB Manual Port 1 Manual Port 2 Manual Port 3 Manual Port 4 Manual Port 5 Manual Port 6 Manual Port 0 TB Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 No Local Control oooooooo ODDDD gg o0O0OO0D 00 4 400 4 400 4 400 o 0 0 40 40 40 40 40 oooo 10000 00 00 Figure 11 18 Drive Status 1 209 Function Description Ready Drive ready no faults or inhibits Active Drive outputting voltage Commanded Dir Active Dir Motor direction setpoint direction Accelerating Motor accelerating Decelerating Motor decelerating Alarm Alarm active 0 1 2 3 4 5 6 7 Faulted Drive faulted At Speed Output frequency Setpoint frequency 210 Drive Status 2 Range See figure11 19 Default Read Only Access 2 Path Utility gt Diagnostics See also 209 11 58 SP600 AC Drive User Manual Present operating condition of the drive x x 0
215. s hertz regulation for a broad range of applications requiring adjustable speed control of motors This chapter provides information about the SP600 AC drive including Information on identifying the drive Descriptions of NEMA ratings Descriptions of features e A description of drive connections and communication options Identifying the Drive by Model Number Each SP600 AC drive can be identified by its model number as shown in figure 2 1 The model number is on the shipping label and the drive nameplate The model number includes the drive and any factory installed options Model numbers and drive power ratings are provided in table 2 1 About the Drive 2 1 6SB 401 027CTANA 6SB SP600 Bookshelf _ A 24 VDC I O Card B 120 VAC I O Card 4 380 480 V 5 575V Reserved 01 NEMA 1 IP20 Always N 480 VAC 027 27 A 20 HP 15 kW 5 i 034 34 A 25 HP 18 5 kW z ae 040 40 30 HP 22 KW 052 52 A 40 HP 30 kW 065 65 A 50 HP 37 kW i 077 77 A 60 HP 45KW ea 096 96 A 75 HP 55 kW N None 125 125 A 100 HP 55 kW 156 156 A 125 HP 90 KW 180 180 A 150 HP 110 KW 248 248 A 200 HP 132 KW 575 VAC 022 22 A 20 HP 15 KW 027 27 A 25 HP 18 5 kW 032 32 A 30 HP 22 kW 041 41 A 40 HP 30 kw 052 52 A 50 HP 37 kW 062 62 A 60 HP 45 kW 077 77 A 75 HP 55 KW 099 99 A 100 HP 75 kW 125 125 A 125 HP
216. s test point DC Bus DC bus test point U T1 Output to Motor V T2 Output to Motor W T3 Output to Motor Ground PE Ground Earth Ground R L1 AC line input power S L2 AC line input power T L3 1 Frame 2 only AC line input power 6 6 SP600 AC Drive User Manual 7 1 Installing Control Wiring This chapter describes how to wire the signal and I O terminal strip for stop speed feedback and remote control signals Wiring of the terminal block is detailed in table 7 1 Stop Circuit Requirements ATTENTION You must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuit must disable the system in case of improper operation Uncontrolled machine operation can result if this procedure is not followed Failure to observe this precaution could result in bodily injury Depending upon the requirements of the application the SP600 AC drive can be configured to provide either a coast to rest or a ramp to rest operational stop without physical separation of the power source from the motor coast to rest stop turns off the transistor power device drivers ramp to rest stop fires the transistor power device drivers until the motor comes to a stop and then turns off the power devices In addition to the operational stop you must provide a hardwired emergency stop external to the dri
217. s the source of the value that drives the analog output Refer to table 11 4 343 Analog Out1 Hi Range 10 000 V 4 20 mA 0 001 V 001 mA Default 10 000 V 20 000 mA Access 1 Path Inputs amp Outputs gt Analog Outputs See also 342 Sets the analog output value when the source value is at maximum Scaling the Analog Output The user defines the scaling for the analog output by entering analog output voltages into Analog Out1 Lo and Analog Out1 Hi These two output voltages correspond to the bottom and top of the possible range covered by the quantity being output The output voltage will vary linearly with the quantity being output The analog output voltage will not go outside the limits defined by Analog Out1 Lo and Analog Out 1 Hi See table 11 5 Parameter Descriptions 11 81 Table 11 5 Analog Output Scaling Options Analog Out1 Lo 344 Value Corresponds to Analog Out1 Hi 343 Analog Out Absolut 341 Analog Out Absolut 341 Value Corresponds to Disabled Enabled Output Freq Maximum Speed 0 Hz Maximum Speed Commanded Freq Maximum Speed 0 Hz Maximum Speed Output Amps 0 Amps 0 Amps 200 Rated Torque Amps 200 Rated 0 Amps 200 Rated Flux Amps 0 Amps 0 Amps 200 Rated Output Power O kW O kW 200 Rated Output Volts 0 Volts 0 Volts 120 Rated DC Bus Volts 0 Volts 0 Volts 200 Rated PI Reference 100 0 100 PI Feedback 100 0 100 PI Error 100 0 100 PI Outp
218. sconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br hlstrafse 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Publication D2 3501 5 September 2004 2004 Rockwell Automation All rights reserved Printed in USA
219. scribes the actions taken by the drive in response to various states of these input functions Table 11 8 Drive Response to Jog Forward and Jog Reverse Inputs Jog Jog Forward Reverse Drive Response Open Open Drive will stop if already jogging but can be started by other means Open Closed Drive jogs in reverse direction Closed Open Drive jogs in forward direction Closed Closed Drive continues to jog in current direction ATTENTION If a normal drive start command is received while the drive is jogging the drive will switch from jog mode to run mode The drive will not stop but may change speed and or change direction Failure to observe this precaution could result in severe bodily injury or loss of life The drive will not jog while running or while the Stop Clear Faults input is open Start has precedence over jog If one of these input functions is configured and the other one is not table 11 8 still applies but the unconfigured input function should be considered permanently open 11 86 SP600 AC Drive User Manual 13 Stop Mode B This digital input selects between two different drive stop modes If the input is open then Stop Mode A selects which stop mode to use If the input is closed the Stop Mode B selects which stop mode to use If this input function is not configured then Stop Mode A selects which stop mode to use 14 Bus Regulation Mode B This digital i
220. set is active select Active User Set from the Memory Storage menu The name of the last user set to be loaded into the drive will be displayed Active Set means factory defaults have been restored B 8 SP600 AC Drive User Manual B 8 B 8 1 Monitoring the Drive Using the Process Display Screen on the LCD OIM The process display screen enables you to monitor up to three process variables six on frames 2 and 3 Use a function key programmed as Next to toggle between the process display variables You can select the display parameter scale and text for each process variable being displayed The key toggles between the programming screen and the process display screen From the Main Menu screen press F1 or F2 to select the process display screen In addition the process display screen becomes active if no keys have been pressed before the display timeout period expires See section B 8 4 for information about setting the display timeout period BETTE CLEA Select up to three process variables to monitor and customize the text displayed Scale the output values to suit the application Customize up to eight F Key labels Figure B 6 Process User Display Screen Displaying and Changing the OIM Reference You can display the reference value that the OIM is sending to the drive by pressing the up or down arrow key once when the process display screen is active See figure B 7 The OIM reference can be
221. shifted for example entry 1 will move to entry 2 Once the queue is full older faults are discarded from the queue as new faults occur All entries in the fault queue are retained if power is lost The Time Stamp For each entry in the fault queue the system also displays a fault code and time stamp value The time stamp value is the value of an internal drive under power timer at the time of the fault The value of this timer is copied to PowerUp Marker 242 when the drive powers up The fault queue time stamp can then be compared to the value in PowerUp Marker to determine when the fault occurred relative to the last drive power up The time stamp is cleared when the fault queue is cleared Refer to section 12 8 1 for information on accessing the fault queue using the LCD OIM 12 10 SP600 AC Drive User Manual 12 5 2 Clearing Faults A fault condition can be cleared by the following ESC Step 1 Press or any F Key to acknowledge the fault and remove the fault pop up from the LCD OIM screen Step 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared Step 3 After corrective action has been taken clear the fault using one of the following Setting Fault Clear 240 to Clear Faults 1 e Press F1 Cflt from the fault queue screen e Issuing a Stop Clear Faults command from the control source Resetting faults will clear the faulted status indication If
222. ssing F3 Dres will immediately cause the drive to be reset This may result in communication errors in other devices attached to the drive which could result in machine damage 12 24 SP600 AC Drive User Manual 12 8 2 Accessing the Fault Parameters The LCD OIM provides quick access to the drive s fault parameters by grouping them in the Fault Info submenu To access these parameters see figure 12 7 2 Stopped PO SP600 Main Menu AZ Diagnostics Monitor gt Highlight Diagnostics icon Diagnostics Device Version OIM Version Fault Info Status1 Fault Diag Fault Info Status2 Fault Alarm1 Fault Coa A F Highlight item EE EE ER Select Figure 12 7 Accessing the Fault Parameters 12 8 3 Accessing the Drive Status Parameters aly Highlight parameter The LCD OIM provides quick access to the drive status parameters by grouping them in the Status Info submenu To access these parameters see figure 12 8 Stopped Auto m PO SP600 Main Menu a Diagnostics Diag Status Info N OIM Version a Ar 4 L Fault Info gt Drive Status2 Drive Alarm1 Diagnostics EFT fT Monitor Lang ally Highlight item Alv Highlight parameter lt gt Highlight Diagnostics icon Se
223. start Modes Sleep Time Dynamic Contro gt Restart Modes Power Loss Mode Dynamic Control gt Stop Power Loss Record of User Settings Advanced Access Level F 3 Parameter Name Path File gt Group Setting Power Loss Time Dynamic Control gt Stop Power Loss Power Loss Level Dynamic Control gt Power Loss Direction Mode Utility gt Direction Config Save OIM Ref Utility gt OIM Ref Config Man Ref Preload Utility gt OIM Ref Config Save MOP Ref Utility gt MOP Config MOP Rate Utility gt MOP Config Param Access Lvl Utility gt Drive Memory Reset To Defalts Utility gt Drive Memory Load Frm Usr Set Utility gt Drive Memory Save To User Set Utility gt Drive Memory Reset Meters Utility gt Drive Memory Language Utility gt Drive Memory Voltage Class Utility gt Drive Memory Testpoint 1 Sel Utility gt Diagnostics Testpoint 1 Data Utility gt Diagnostics Testpoint 2 Sel Utility gt Diagnostics Testpoint 2 Data Utility gt Diagnostics Fault Config 1 Utility gt Faults Fault Clear Utility gt Faults Fault Clear Mode Utility gt Faults Alarm Config 1 Utility gt Alarms Manual Mask Communication gt Masks amp Owners Data In A1 Link Word 1 Communication gt Datalinks Data In A2 Link Word 2 Communication gt Datalinks Data In B1 Link B Word 1 Communication gt Datalinks Data In B2 Link BWord 2 Communication gt Datalinks Data In
224. stop The purpose of this input function is to allow a 2 wire start while the direction is being controlled by some other function 8 and 9 Run Forward and Run Reverse If the terminal block is the control source an open to closed transition on one or both inputs while the drive is stopped will cause the drive to run unless the Stop Clear Faults input function is configured and open See 4 above If one or both of these input functions are assigned to more than one physical digital input at a time a digital input configuration alarm will be asserted Parameter Descriptions 11 85 10 Jog An open to closed transition on this input while the drive is stopped causes the drive to start jog in the current direction When the input opens while the drive is running jogging the drive will stop ATTENTION If a normal drive start command is received while the drive is jogging the drive will switch from jog mode to run mode The drive will not stop but may change speed and or change direction Failure to observe this precaution could result in severe bodily injury or loss of life The drive will not jog while running or while the Stop Clear Faults input is open Start has precedence over jog 11 and 12 Jog Forward and Jog Reverse An open to closed transition on one or both inputs while the drive is stopped will cause the drive to jog unless the Stop Clear Faults input function is configured and open Table 11 8 de
225. t Digital Inputs Inputs amp Outputs gt Digital Inputs ital In6 Sel Inputs amp Outputs gt Digital Inputs ital Out1 Sel Inputs amp Outputs gt Digital Outputs ig ig ig igital In5 Sel ig ig ig ital Out2 Sel Inputs amp Outputs gt Digital Outputs D D D D D D D D D D D D D D D irection Mode Utility gt Direction Config Drive Alarm 1 Utility gt Diagnostics Utility gt Alarms Drive Alarm 2 Utility gt Diagnostics Utility gt Alarms Drive Checksum Utility gt Drive Memory Drive Logic Rslt Communication gt Comm Control Drive OL Count Utility gt Diagnostics Drive OL Mode Dynamic Control gt Load Limits Drive Ramp Rslt Communication gt Comm Control Drive Ref Rslt Communication gt Comm Control Drive Status 1 Utility gt Diagnostics Drive Status 2 Utility gt Diagnostics Drive Temp Utility gt Diagnostics Dyn UserSet Cnfg Utility gt Drive Memory Dyn UserSet Sel Utility gt Drive Memory Parameters Cross Referenced by Name C 3 Parameter Name Dyn UserSet Actv Path File gt Group Utility gt Drive Memory Elapsed MWh Monitor gt Metering Elapsed Run Time Monitor gt Metering Fault Amps Utility gt Diagnostics Fault Bus Volts Utility gt Diagnostics Fault Clear Utility gt Faults Fault Clear Mode Utility gt Faults Fault Config
226. t Not Present j Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Figure 11 23 Dig In Status 216 11 62 SP600 AC Drive User Manual 217 Dig Out Status Range See figure 11 24 Default Read Only Access 2 Path Utility gt Diagnostics Inputs amp Outputs gt Digital Outputs See also 380 384 Current state of the digital outputs Xx X X 1 Output Energized x x x x x le 14 13 12 11 10 9 8 0 Output De energized Nibble 4 Nibble 3 x Reserved Bit Figure 11 24 Dig Out Status 217 218 Drive Temp Range 100 degC 0 1 deg C Default Read Only Access 2 Path Utility gt Diagnostics See also Present operating temperature of the drive power section 219 Drive OL Count Range 0 0 to 100 0 0 1 Default Read Only Access 2 Path Utility gt Diagnostics See also 150 Accumulated percentage of drive overload Continuously operating the drive over 100 of its rating will increase this value to 100 and cause a drive fault Parameter Descriptions 11 63 220 Motor OL Count Range 0 0 to 100 0 1 0 Default Read Only Access 2 Path Utility gt Diagnostics See also 47 48 Accumulated percentage of motor overload Continuously operating the motor over 100 of the motor overload setting will increase this value to 100 and cause a drive fault 224 Fault Frequency Range 0 0 to 400
227. t Up Routines To access the Start Up routines select the Start Up icon from the main menu as shown in figure 9 1 gt gt Stopped ry Auto s PO SP600 Main Menu lt Start Up Monitor Lang JP Highlight Start Up icon Select Figure 9 1 Accessing the Start Up Routines The Start Up menu screen contains 8 selections The first 7 menu items contain the most commonly used parameters associated with each function See figure 9 2 Main Menu Start Up AT v Intro A Press v Ve N a oF a NU N ny A s VG Vag Le Input Motor Motor Speed Configure g Voltage gt Data Tests Limits Ref Setup 1 0 OG z AYN JIN ARS JIN JIN FE la le EE Set basic __ Configure for Enter Motor Optimize Set Min Max Set Set TB I O parameters Alternate Nameplate Torque and Speed Stop Reference Functions Input Voltage Data Verify Direction Mode and Control Direction Conrol Source Quickstart Figure 9 2 Start Up Menu The Start Up routine automates the process of entering values of selected parameters by taking you to the next parameter after you accept a parameter value As each item in the list is completed you are automatically advanced to the next step Important Parameter values are saved as they are changed Pressing or aborting the Start Up routine will not undo the changes
228. t power wiring Failure to observe this precaution could result in severe bodily injury or loss of life Installing the Required Input Disconnect An input disconnect must be installed in the line before the drive input terminals in accordance with local national and international codes such as NEC CEC The disconnect should be sized according to the in rush current as well as any additional loads the disconnect might supply The trip rating for the in rush current 10 to 12 times full load current should be coordinated with that of the input isolation transformer if used Installing Power Wiring from the AC Input Line to the Drive s Power Terminals ATTENTION Protect the contents of the cabinet from metal chips and other debris while drilling the conduit openings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment To connect AC input power to the drive Step 1 Wire the AC input power leads by routing them according to drive type Refer to figure 5 1 Maximum power wiring sizes are listed in table 4 1 Step 2 Connect the three phase AC input power leads to the appropriate terminals Connect the AC input power leads to terminals R L1 S L2 T
229. than one physical input has been configured to the ConflictC same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Bus Regulation Mode B Speed Select 1 Stop Mode B Acc2 Dec2 Speed Select 2 OIM Control Accel 2 Speed Select 3 Stop Mode B Decel 2 Run Forward Digin Bad Unsupported function selected in Digital In x Sel Value parameters 361 366 12 6 SP600 AC Drive User Manual Table 12 4 Alarm Descriptions Continued o Alarm Description Drive OL The calculated IGBT temperature requires a reduction in Level 1 PWM carrier frequency If Drive OL Mode 150 is disabled and the load is not reduced an overload fault will eventually occur Drive OL The calculated IGBT temperature requires a reduction in Level 2 Current Limit If Drive OL Mode 150 is disabled and the load is not reduced an overload fault will eventually occur Flux Amps Result of autotune procedure 61 Ref Rang IntDBRes The drive has temporarily disabled the dynamic braking OvrHeat regulator because the resistor temperature has exceeded a predetermined value IR Volts The drive autotuning default is Calculate and the value Range calculated for IR Drop Volts is not in the range of acceptable values This alarm should clear when all motor nameplate data is properly entered Ixo Vit Motor leakage inductance is out of range Rang M
230. the analog output source options Digital Outputs The SP600 drive provides two relay outputs for external annunciation of a variety of drive conditions Each relay is a Form C 1 N O 1 N C with shared common device whose contacts and associated terminals are rated for a maximum of 250 VAC or 220 VDC See parameters 380 and 384 in chapter 11 for the drive conditions that can be annunciated Multiple Control Modes The SP600 drive provides a number of user selectable control modes to suit different applications e Sensorless Vector e Sensorless Vector Economizer Custom Volts per Hertz Fan and Pump volts per Hertz See the parameter description for Torque Perf Mode 53 in chapter 11 for details of operation of each control mode About the Drive 2 5 2 3 5 2 3 6 2 3 7 Multiple Stop Methods There are several stop methods that can be selected using drive parameters 155 and 156 Coast to Stop Brake to Stop Ramp to Stop Ramp to Hold Refer to the parameter descriptions in chapter 11 for more information about these stop mode selections Another stop method dynamic braking uses an optional internal or external DB braking resistor to dissipate stopping energy See parameters 161 to 163 for more information about this feature Multiple Speed Control Methods The purpose of speed regulation is to allow the drive to adjust to certain operating conditions such as load change and compensate for
231. this instruction manual number Also please have your product version number ready refer to chapter 12 12 28 SP600 AC Drive User Manual Technical Specifications Table A 1 Drive Monitoring and Limits AC Input Overvoltage Trip 570 VAC 690 VAC 480 V 575 V Class AC Input Undervoltage Trip 280 VAC 345 VAC 480 V 575 V Class Bus Overvoltage Trip 810 VDC 1013 VDC 480 V 575 V Class Bus Undervoltage Trip 305 VDC 381 VDC 480 V 575 V Class Nominal Bus Voltage 648 VDC 810 VDC 480 V 575 V Class All Drives Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Current Limit Hardware Current Limit Instantaneous Current Limit 20 150 of rated current 200 of rated current typical 220 300 of rated current dependent on drive rating Line Transients up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Intermittent Overload 110 overload capability for up to 1 minute 150 overload capability for up to 3 seconds Current Limit Capability Proactive Current Limit programmable from 20 to 150 of rated output curre
232. tia loads 158 DC Brake Level Range 0 to Rated Amps x 1 5 0 1 Amps Default Rated Amps Access 1 Path Dynamic Control gt Stop Brake Modes See also 157 159 Defines the maximum DC brake current in percentage of drive rated current Parameter Descriptions 11 39 The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used to stop the motor Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking Failure to observe this precaution could result in damage to or destruction of equipment 159 DC Brake Time Range 0 0 to 90 0 Sec 0 1 Sec Default 0 0 Sec Access 1 Path Dynamic Control gt Stop Brake Modes See also 155 158 Sets the amount of time DC brake current is injected into the motor 160 Bus Reg Ki Range Oto 5000 1 Default 450 Access 2 Path Dynamic Control gt Stop Brake Modes See also 161 162 Sets the responsiveness of the bus regulator Adjust the value to improve the performance of the bus regulator to prevent nuisance overvoltage faults 11 40 SP600 AC Drive User Manual 161 Bus Reg Mode A
233. to occur is indicated in queue entry 1 As new alarms are logged into the queue existing alarm entries are shifted for example entry 1 will move to entry 2 Once the queue is full older alarms are discarded from the queue as new alarms occur All entries in the alarm queue are retained if power is lost Alarms are automatically cleared when the alarm condition goes away Troubleshooting the Drive 12 5 The alarm queue can be cleared using the OIM by selecting Clr Alarm Queue or by using a PC software tool 12 4 2 Alarm Descriptions Table 12 4 Alarm Descriptions ao a Alarm Description Analog In D An analog input is configured for alarm on signal loss and Loss signal loss has occurred Bipolar Parameter 190 Direction Mode is set to Bipolar or Conflict Reverse Dis and one of more of the following digital input functions is configured Fwd Rev or Run Fwd Note that the default is Reverse Dis Decel The drive is being inhibited from decelerating Inhibit Dig In Digital input functions are in conflict Combinations Conflict A marked with a will cause an alarm Accel 2 Decel 2 Fwd Rev Acc2 2 D e c2 sijin as Accel 2 Decel 2 Fwd Rev Dig In Digital input functions are in conflict Combinations ConflictB marked with a 4 will cause an alarm Run Fwd Fwd Rev Start Stop CF Run Run Fwd Fwd Rev Dig In Q More
234. tor Control gt Volts per Hertz See also 53 72 83 Sets the voltage the drive will output at Break Frequency 72 Defines the volts per hertz ratio at break frequency Applies only in Fan Pmp V Hz or Custom V Hz modes 72 Break Frequency Range 0 0 to 400 0 0 1 Hz Default Motor NP Freq x 0 25 Access 2 Path Motor Control gt Volts per Hertz See also 53 71 83 Sets the frequency at which Run Boost volts per hertz adaption ends Applies only in Fan Pmp V Hz or Custom V Hz modes 80 Speed Mode 0 Range 0 Open Loop 1 Slip Comp 2 Process Pl Default 0 Open Loop Access 2 Path Speed Command gt Spd Mode amp Limits See also 124 138 Sets the method of speed regulation e Open Loop provides no speed compensation due to load variations This is strict volts per hertz output as a function of the speed reference 11 18 SP600 AC Drive User Manual e Slip Comp provides for frequency output adjustment as a function of load The amount of compensation is defined by the value of Slip RPM FLA e Process PI allows for the output motor speed frequency to be adjusted based on the outer control loop regulator Slip Adder Linear Ramp amp S Curve Spd Ref PI Ref gt Process PI Controller f PI Fbk PI Enabled Speed Control Figure 11 6 Speed Control Method 81 Minimum Speed CS R
235. tor lead lengths less than 91 m 300 ft are acceptable The primary concerns regarding cable length are cable charging and reflected wave see section 4 3 1 When total lead length exceeds 300 feet nuisance trips can occur caused by capacitive current flow to ground Note that these capacitively coupled currents should be taken into consideration when working in areas where drives are running If the motor lead length must exceed these limits the addition of output line reactors see section 6 3 1 or other steps must be taken to avoid problems Your application may be restricted to a shorter lead length due to the type of wire shielded or unshielded the placement of wire for example in conduit or a cable tray the type of line reactor the type of motor carrier frequency Figure 4 1 illustrates how to calculate motor lead lengths The examples shown assume a maximum lead length of 300 feet SP600 SP600 SP600 SP600 Drive Drive Drive Drive 100 150 150 200 300 Figure 4 1 How to Calculate Typical Motor Lead Lengths 4 3 1 Reflected Wave Compensation You must understand the effects and restrictions when applying the drive to extended motor lead length applications Proper cable type motor and drive selection is required to minimize the potential risks 4 6 SP600 AC Drive User Manual The reflected wave phenomenon also known as transmission line
236. typically gives a smooth output correction and will continue to integrate until zero error is achieved By itself integral control is slower than many applications require and therefore is combined with proportional control PI It also contributes to overshoot of the correction value 0 1 Enabled 0 XXX PX I XIX XJ XJ 01010 15 14 13 12 1110 9 817 6 5 0 Disabled i Nibble4 Nibble3 Nibble2 Nibble1 Reserved Bit Factory Default Bit Values Figure 11 10 PI Configuration 124 Bit 0 Excl Mode Exclusive Mode e Enabled Selects speed regulation PI output used as speed command Disabled Selects trim regulation PI output summed with speed command Bit 1 Invert Error e Enables disables the option to invert the sign of the PI error signal Enabling this feature creates a decrease in output for an increasing error and an increase in output for a decreasing error Bit 2 Preload Mode Parameter Descriptions 11 29 Enabled Initializes the PI integrator to the commanded speed while the PI is disabled Disabled The PI integrator is loaded with the PI Pre load 133 while the PI is disabled Bit 3 Ramp Ref e Enables disables ramping the PI reference using PI Feedback as the starting point and ramping to the selected PI Reference after PI is enabled The active accel time is used for the PI ramp reference slew rate The ramping is by
237. uency 2 10 kHz Drive rating based on 4 kHz 248 amp drive rating based on 2 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range 0 to 400 Hz Frequency Accuracy Digital Input Analog Input Within 0 01 of set output frequency Within 0 4 of maximum output frequency Speed Regulation Open Loop with Slip Compensation 0 5 of base speed across 40 1 speed range Technical Specifications Table A 5 Control Specifications Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments Table A 6 Analog Interface Specifications Analog Input 1 Differential Voltage Input Signal level 10V to 10V Differential Input resistance 100kQ Isolation Resolution Input processing period 160V 11 bits plus sign 5ms Analog Input 1 Differential Current Input Signal level 0 4 to 20mA Differential Input resistance 124Q Resolution Input processing period 11 bits plus sign 5ms Analog Input 2 Differential Voltage Input Signal level 1OV to 10V Differential Input resistance 100kQ Initial accuracy 25 C Resolution Input
238. ues Figure 11 34 Manual Owner 11 72 SP600 AC Drive User Manual 300 Data In A1 Link A Word 1 301 Data In A2 Link A Word 2 CO Range Oto 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written from a network communications device data table Parameters that can only be changed while the drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will disable the link Refer to the appropriate communications option board manual for Datalink information Data Received by Drive from Network Data In parameter P Network Network Card 302 Data In B1 Link B Word 1 303 Data In B2 Link B Word 2 ox Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will be written from a communications device data table Parameters that can only be changed while the drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will disable the link Refer to the appropriate communications option board manual for Datalink information Parameter Descriptions 11 73 304 305 Data In C1 Link C Word 1 Data In C2 Link C Word 2 Range 0 to 387 1 Default 0 Disabled Access 2 Path Communication gt Datalinks See also Parameter number whose value will b
239. un start permissive If the physical input is open this indicates that the drive is disconnected from the common DC bus and thus the drive should enter the precharge state precharge relay open and initiate a coast stop immediately in order to prepare for reconnection to the bus If this input function is not configured then the drive assumes that it is always connected to the DC bus and no special precharge handling will be done Type 2 Alarms Some digital input programming may cause conflicts that result in a Type 2 alarm For example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire control Refer to chapter 12 for more information about these alarms Note that Type 2 alarms will prevent the drive from starting Dig In Status 116 indicates the current state of the digital inputs Selects the drive signal that will energize an output relay 381 Dig Out1 Level Range 0 0 to 819 2 0 1 Default 0 0 Access 1 Path Inputs amp Outputs gt Digital Outputs See also 380 Sets the relay activation level for options 10 15 in Digital Out1 Sel 380 Units are assumed to match the above selection i e At Freq Hz At Torque Amps 11 90 SP600 AC Drive User Manual 382 Dig Outi OnTime Range 0 00 to 600 00 Sec 0 01 Sec Default 0 00 Sec Access 2 Path Inputs amp Outputs gt Digital Outputs See also 380 Sets the on delay time for the digital outputs
240. und the drive Step 5 Check that there is adequate clearance around the drive Step 6 Verify that there is nothing mounted behind the drive Completing the Installation 8 1 8 2 Step 7 Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14 Step 15 Verify that the wiring to the terminal strip and the power terminals is correct Check that the wire size is within terminal specification and that the terminals are tightened properly Check that user supplied branch circuit protection is installed and correctly rated Check that the incoming power is rated correctly Check the motor installation and length of motor leads Disconnect any power correction capacitors connected between the drive and the motor Check that the rating of the transformer if used matches the drive requirements and is connected properly Verify that a properly sized ground wire is installed and a suitable earth ground is used Check for and eliminate any grounds between the motor frame and the motor power leads Verify that all ground leads are unbroken Uncouple the motor from any driven machinery Powering Up after Installation is Complete To verify that the drive is installed correctly and is receiving the proper line voltage Step 1 Step 2 Step 3 Turn the drive s input power disconnect to the On position Apply power to the drive Follow the start up procedure in chapter 9 SP600 AC Drive User
241. ut 100 0 100 Motor OL 0 0 100 Drive OL 0 0 100 Post Ramp Ref Maximum Speed 0 Hz Maximum Speed 0 1 2 3 4 5 6 7 8 344 Analog Out1 Lo Range 10 000 V 4 20 mA 0 001 V 001 mA Default 0 000 V 4 000 mA Access 1 Path Inputs amp Outputs gt Analog Outputs See also 342 343 Sets the analog output value when the source value is at minimum Refer to Analog Out1 Hi 343 for more information 11 82 SP600 AC Drive User Manual 361 362 363 364 365 366 Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel When Digital In x Sel is set to option 2 Clear Faults the stop key cannot be used to clear a fault condition 2Stop CF may be used for 2 wire functions See 4 below 3 Typical 3 Wire Inputs These require that only 3 wire functions are chosen Including 2 Wire selections will cause a type 2 alarm Typical 2 Wire Inputs These require that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm 5To access Preset Speed 1 set Speed Ref A Sel to Preset Speed 1 See table 11 3 Parameter Descriptions 11 83 Table 11 6 Speed Select Inputs Speed Select Inputs 2 1 Reference Source Speed Ref A Sel 90 Preset Speed 1 101 Preset Speed 2 102 Preset Speed 3 103 Preset Speed 4 104 Preset Speed 5 105 Preset Speed 6 106 Preset Speed 7 107
242. ve The emergency stop circuit must contain only hardwired electromechanical components Operation of the emergency stop must not depend on electronic logic hardware or software or on the communication of commands over an electronic network or link Note that the hardwired emergency stop you install can be used at any time to stop the drive Installing Control Wiring 7 1 7 1 1 User Initiated Stopping ATTENTION Note the following about stop commands A stop command from any attached OIM will always be enabled regardless of the value of Logic Source Sel parameter 89 e Network stop commands are effective only when Logic Source Sel is set to Network or All Ports Terminal block stop commands are effective only when Logic Source Sel is set to Terminal Blk or All Ports Failure to observe these precautions could result in severe bodily injury or loss of life 7 2 7 3 7 4 The terminal block Drive Enable input and the Function Loss input if configured are always active This is independent of the Logic Source Select setting The terminal block Stop input must be closed only when the terminal block is the logic source See figure 7 1 Control and Signal Inputs The drive has six logic inputs that are configurable using parameters 361 to 366 The logic inputs can be 24 V or 115 VAC depending on the interface board installed in the drive There are two relay outputs that are configurable using paramet
243. version and status information e OIM version information Troubleshooting the Drive 12 23 12 8 1 Accessing the Fault Queue As described in section 12 5 1 the drive automatically retains a history of the last eight faults that have occurred in the fault queue To access the fault queue press the F4 key at the process display screen or see figure 12 5 to access the fault queue from the Main Menu Stopped l Auto a P0 SP600 Main Menu Dia gnostics FItQ Ji F H000x N View Fault Queue N Fault Text String AZ ae Device Version Accum OIM Version V hours min sec Diagnostics Monitor Lang AY Highlight item lt gt Highlight Diagnostics icon Figure 12 5 Accessing the Fault Queue FHQ BF xxxxx FIQ F xxxxx Faulti Text String Fault2 Text String Accum Accum hours min sec hours min sec LL Jose F1 F2 F3 F1 Clear fault F2 Clear fault queue F3 Drive Reset appears only when fault is active Figure 12 6 Sample Fault Queue Entry The drive can be reset as if the power were cycled by pressing the F3 Dres function key while in the View Fault Queue screens The reset function is active only while the drive is stopped During a reset drive communication with peripheral devices will stop until the reset function completes ATTENTION Pre
244. verter and Motor Line to line Voltages Wiring Requirements for the Drive 4 7 Initially the cable is in a fully charged condition A transient disturbance occurs by discharging the cable for approximately 4 ms The propagation delay between the inverter terminals and motor terminals is approximately 1 ms The small time between pulses of 4 ms does not provide sufficient time to allow the decay of the cable transient Thus the second pulse arrives at a point in the motor terminal voltage s natural response and excites a motor overvoltage transient greater than 2 pu The amplitude of the double pulsed motor over voltage is determined by a number of variables These include the damping characteristics of the cable bus voltage and the time between pulses the carrier frequency modulation technique and duty cycle Figure 4 3 shows the per unit motor overvoltage as a function of cable length This is for no correction versus the modulation correction code for varied lengths of 12 AWG PVC cable to 600 feet for a 4 kHz and 8 kHz carrier frequencies The output line to line voltage was measured at the motor terminals in 100 feet increments No Correction vs Correction Method at 4 kHz and 8 kHz Carrier Frequencies Vbus 650 fe 60 Hz 2 6 No Correction 4 kHz Carrier 2 5 Corrected 4 kHz Carrier 2 4 No Correction 8 kHz Carrier Corrected 8 kHz Carrier 2 3 2 2 2 1 2 1 9 1 8 1 7 1 6
245. vice B 6 starting the drive B 14 start up routines on 9 1 stopping the drive B 14 troubleshooting the drive 12 23 version how to determine 12 26 viewing and adjusting parameters B 7 Operator interface remote 2 21 Options communication 2 21 output contactors using 4 4 Output Current 3 11 5 Output Freq 1 11 5 Output Power 7 11 6 Output Powr Fctr 8 11 6 Output Voltage 6 11 6 Output wiring installing 6 2 Overspeed Limit 83 11 20 P Param Access Lvl 196 11 53 Parameter access level 2 11 Parameters access levels 10 4 accessing using LCD OIM 10 3 accessing using V S Utilities 10 3 cross referenced by name C 1 to C 7 descriptions 11 1 to organization 10 2 Quickstart 9 3 record of user settings Advanced access level F 1 to F 5 Standard access level E 1 types 10 1 viewing and adjusting using LCD OIM B 7 Password access level 10 5 write protect 10 6 PE ground 5 4 PI Configuration 124 11 29 PI Control 125 11 30 PI Error Meter 137 11 36 PI Fdback Meter 136 11 36 PI Feedback Sel 128 11 33 PI Integral Time 129 11 33 PI Lower Limit 131 11 34 PI Output Meter 138 11 36 PI Preload 133 11 34 PI Prop Gain 130 11 33 PI Ref Meter 135 11 35 PI Reference Sel 126 11 32 PI Setpoint 127 11 32 PI Status 134 11 35 PI Upper Limit 132 11 34 Potentiometer Wiring 7 6 Power Loss Level 186 11 50 Power Loss Mode 184 11 50 Power Loss Time 185
246. wake timer is counting toward a value that will start the drive Table 12 5 Alarm Names Cross Referenced by Alarm Numbers Precharge Active Bipolar Conflict UnderVoltage Motor Type Conflict Power Loss NP Hz Conflict Analog In Loss MaxFreq Conflict IntDBRes OvrHeat VHz Neg Slope Drive OL Level 1 IR Volts Range Drive OL Level 2 FluxAmps Ref Rang Decel Inhibit Speed Ref Cflct Waking Ixo VIt Rang Dig In ConflictA Sleep Config Dig In ConflictB Digin Bad Value Dig In ConflictC 1 Alarm numbers not listed are reserved for future use 12 8 SP600 AC Drive User Manual 12 5 About Faults Faults indicate conditions within the drive that require immediate attention The drive responds to a fault by initiating a coast to stop sequence and turning off output power to the motor In addition some faults are auto resettable non resettable and or user configurable as described in table 12 6 Table 12 6 Fault Types v 2 ta Fault Description Auto Reset Run If the drive is running when this type of fault occurs and Auto Rstrt Tries 174 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay 175 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted
247. with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket See table table 4 1 Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known 4 2 SP600 AC Drive User Manual Location Standard Option 1 Table 4 1 Recommended Shielded Wire Rating Type 600V 90 C 194 F XHHW2 RHW 2 Anixter B209500 B209507 Belden 29501 29507 or equivalent Description e Four tinned copper conductors with XLPE insulation e Copper braid aluminum foil combination shield and tinned copper drain wire e PVC jacket Standard Option 2 Tray rated 600V 90 C 194 F RHH RHW 2 Anixter OLF 7xxxxx or equivalent e Three tinned copper conductors with XLPE insulation e 5 mil single helical copper tape 25 overlap min with three bare copper grounds in contact with shield e PVC jacket Class I amp Il Division amp Il Tray rated 600V 90 C 194 F RHH RHW 2 Anixter 7V 7xxxx 3G o
248. xpected source selections Check Dig In Status 216 to see if inputs are selecting an alternate source Reprogram digital inputs to correct Speed Sel x option Verify that common is properly connected to Anlgin terminal Troubleshooting the Drive 12 21 Table 12 12 Motor and or Drive Will Not Accelerate to Commanded Speed Indication Acceleration time is excessive Cause s Incorrect value in Accel Time x 140 141 Corrective Action Reprogram Accel Time x 140 141 Drive is forced into current limit slowing or stopping acceleration Excess load or short acceleration time Check Drive Status 2 210 bit 10 to see if the drive is in current limit Remove excess load or reprogram Accel Time x 140 141 Speed command source or value is not as expected Improper speed command Check for the proper speed command using steps 1 through 7 in table 12 11 Programming is preventing the drive output from exceeding limiting values Table 12 13 Motor Operation is Indication Incorrect programming Cause s Motor data was incorrectly entered or autotune was not performed Check Maximum Speed 82 and Maximum Freq 55 to insure that speed is not limited by programming Unstable Corrective Action 1 Correctly enter motor nameplate data 2 Perform static or rotate autotune procedure 61

SP600 AC Drive User Manual Version 3.0 6SB401 Series

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