Rout-R-Plate Manual - JessEm Tool Company
Contents
1. 1 Included with the Rout R Plate is an aluminum bushing that adapts to the 1 3 8 diameter insert ring Install the bushing into the center of the 1 3 8 insert rin Fig 2 2 Install the 1 3 8 tab loc phenolic insert with bushing into the Rout R Plate using the insert ring wrench provided Fig 3 FIG 4 3 Prop the Rout R Plate up on blocks of wood with the top side down to allow space under the plate for a router bit to pass through Place a small piece of tape at the base of the router to use as a locator mark for the position of the router Install a 2 diameter straight bit or spiral bit into your router s collet Place the router on the plate with the 12 diameter bit projecting through the 1 hole in the bushing Fig 4 Rotate the router so that when the final installation is made all router controls will be positioned for convenient access Consider the final position of the power switch height adjustment knobs height lock lever etc The router handles should be oriented lengthwise or kitty corner to the plate or you may wish to remove the handles entirely for easy insertion and removal of the plate into the tabletop d FIG 5 4 With the router positioned to your satisfaction use a pencil to trace an outline around the base of the router onto the Rout R Plate Fig 5 Also draw an intersecting mark on the tape and onto the plate to indicate the orientation of the sub base for2. CH ep See BL PILIS LLL Ld Mounting Screws 5mm x 16mm DEWALT 615 I 3 11 32 j Mounting Screws 4mm x 16mm FREUD Ft2000 Plate Center Mounting Screws 6mm x 16mm MAKITA 3612B 3600 Mounting Screws 4mm x 16mm MAKITA 3621BR amp C Mounting Screws 4mm x 16mm PORTER CABLE 518 520 7518 7519 7538 7539 Plate Center X a D d D d D D d d d f M l i A Ze A S of Se af A i e B a a a vi one une x M Au approx 4 1 16 Mounting Screws 5mm x 18mm RYOBI RE 600 OLD 500 501 1 47 64 Plate Center 1 47 64 Mounting Screws 4mm x 16mm L approx 3 57 64 MILWAUKEE 90 Typ Plate Center d 4 d E d Ki d T Pal Bi Mounting Screws 8 32 x 3 4 RYOBI 180 d 1 15 32 Plate Center Mounting Screws 5mm x 16mm SEARS 3 HOLE Plate Center approx 4 21 3 PORTER CABLE 100 536 690 691 692 693 Plate Center approx 4 1 64 Mounting Screws 10 24 x 3 4 RYOBI RE 600 NEW 2 51 64 lt 1 37 64 lt 1 7 32 Plate Center F 1 Mounting Screws 8mm x 20mm SEARS 3 HOLE Plate Center koll 2 jil approx 3 39 64 7 CUTTING A HOLE IN A CUSTOM TABLE JessEm offers a solid phenolic table top pre machined to accept the Rout R Plate Mast R Plate Rout R Lift FX and our Mast R Lift However if you are using a Rout R Plate in a custom
3. RoutGPPlate User Manual Model 03100 Thank you for choosing this product from JessEm Tool Company We appreciate your Support and hope that our product serves you well This product is designed to provide many years of reliable service provided it is used as intended and taken care of This user manual will assist you in assembly and general operation of this product It is not our intent to teach you about woodworking It is assumed that you are an experienced woodworker with the basic skills and experience necessary to use this product safely If after reading the following instructions if you are unsure or uncomfortable about safely using this product we urge you to seek additional information through widely available woodworking books or classes Suggested Router Bit Speeds Bit Diameter Max Speed 1 25mm 24 000 RPM 18 000 RPM 1 1 4 2 30 50mm 2 1 4 2 1 2 55 65mm 16 000 RPM 3 3 1 2 75 90mm 12 000 RPM Tool Company 61 Forest Plain Road Orillia Ontario Canada L3V 6H1 Toll Free 1 866 272 7492 Local 05 726 6145 Fax 05 327 0295 Email jessem essem com Website www jessem com IMPORTANT Read and understand the contents of this manual before assembly or operation of this product As part of our Continuous Product Improvement Policy JessEm products are always advancing in design and function Therefore there may be differences between what is shown in our catalo
4. er bits INSTALLING THE TAB LOC INSERT RINGS Your Rout R Plate comes with two phenolic insert rings 1 with a 2 diameter bit hole and 1 with a 1 3 8 diameter bit hole which is also recessed to accept a standard template guide bushing Additional ring sets are available with different diameter pre drilled holes and or no pre drilled holes for creating your own custom centerhole diameters See your J essEm distributor for these and other accessories FIG 1 1 Place the insert ring into the centerhole of the Rout R Plate Fig 1 2 With the insert wrench provided insert the prongs of the wrench into the corresponding holes in the insert ring and turn the insert ring counter clockwise to tighten 3 Turn the insert wrench clockwise to loosen and remove the ring If the insert ring becomes too tight to loosen with hand pressure a tap clockwise on the Insert wrench with a block of wood will loosen it MOUNTING THE ROUTER Included in these instructions are several diagrams showing the bolt patterns for various routers Before refering to these diagrams check to see if your router has a removeable sub base or base plate that can be removed and then used as a template for drilling the Rout R Plate If your router does not have a removeable sub base that can be used as a drilling template refer to the diagrams included for laying out the hole pattern for your router FIG 2 USING THE ROUTER CENTERING BUSHING
5. gs website or at retail display and what is sold at time of purchase We reserve the right to make positive changes to our products at our discretion IMPORTANT SAFETY PRECAUTIONS e Before operating any router read and understand all safety instructions in the owner s manual that came with the router e If you do not have a manual contact the manufacturer and obtain one before using any power tool e Always wear eye protection in compliance with ANSI safety standards when operating any power tool e Always use proper guards and safety devices when operating power tools and machinery e Carefully check router bits before each use Do not use if damage or defect is suspected e Do not exceed the recommended RPM for any router bit e Do not wear loose clothing or jewelry that may catch on tools or equipment e Unplug the tool or machine when mounting or making any adjustments to mechanical performance ROUTER SAFETY PRECAUTIONS e Never force the bit or overload the router beyond the expectations of the tool e Be sure that at least 3 4 of the shank length is inserted securely in the router collet e Never bottom out the bit in the collet Allow 1 8 clearance between shank and bottom of collet e Always make sure the fence on your router table is locked into position before each use e Always rout in two or more passes when large amounts of stock must be removed e Use reduced RPM speeds for large diamet
6. new opening If it is too tight you can adjust one of the sections of the template and re rout where necessary or you can sand the edge of the Rout R Plate to achieve your desired fit If too loose you can affix tabs shims along the inside edge of the opening to achieve you desired fit Other Products From JESSEM TOOL COMPANY Mast Lift Excel II Mast Lift II Model 02202 Model 02120 E P A e jo E we e ee m e 2 D I KS Model 02310 O m m I Tool Company Tools That Make A Difference www jessem com
7. r attempted by anyone other than JessEm Tool Company or an authorized J essEm service professional Normal wear and tear Abuse misuse or neglect Improper care or maintenance Continued use after partial failure Products that have been modified in any way Products used with improper accessories Premature thread wear due to adjusting height with electric or cordless drill FOLLOWING ARE DIAGRAM S SHOWING THE HOLE PATTERNS FOR SEVERAL POPULAR ROUTERS YOU CAN USE THESE DIAGRAMS AS AN ALTERNATIVE IF THE PREVIOUS INSTRUCTIONS ARE NOT APPLICABLE TO YOUR ROUTER BOSCH 1611 amp 1615 FEIN RT 1800 Wi 2 15 32 2 61 64 T9 1 11 64 1 11 32 Le i 2 25 64 Mounting Screws 6mm x 20mm BOSCH 1619 BOSCH 1613 amp 1450 9T l 11 32 l 11 64 2 15 32 j Mounting Screws 4mm x 16mm BOSCH 1604 amp 1617EVS 1 59 64 Plate Center Mounting Screws 4mm x 16mm DEWALT 621 3 21 32 Mounting Screws 4mm x 16mm HITACHI M 12V 1 13 16 1 13 16 ie B 2 37 64 2 37 64 7 Mounting Screws 5mm x 16mm DEWALT 610 amp ELU 2721 Plate Center A Mounting Screws 8 32 x 3 4 DEWALT 624 625 amp ELU 3337 9 d Plate Center d Mounting Screws 6mm x 16mm HITACHI TR12 90 Typ b E xi xi KI d o s d 2 d E d d D d n KA d d H Pd d 5 d m e E d EN et e ta ep EN Da ee of
8. step 5 FIG 6 5 Remove the router and then remove the sub base from the bottom of the router Then take the sub base and center it within the circle you traced onto the Rout R Plate and also line up the intersecting lines on the tape and the plate to acheive the correct orientation of the router Fig 6 6 Transfer the router mounting holes onto the Rout R Plate Drill the holes and then counter sink holes on the top side of the plate so the bolt heads are below the surface of the top plate Note You may need to use longer bolts to accommodate the thickness of the insert plate Most of the bolt sizes are indicated in the diagrams on the following pages Try a local hardware store or auto parts store for the hardware you need JESSEM TOOL LIMITED WARRANTY All JessEm products are warranted to be free from defects in material and workmanship JessEm will repair or replace any product which upon inspection proves to be defective for a period of 1 year from dated receipt and proof of purchase All warranty claims should be made direct to JessEm Tool Company Contact JessEm for a warranty claim return authorization and instructions to proceed The consumer is responsible for shipping costs to return product to JessEm Tool Company We will repair or replace the product at our discretion and JessEm Tool will return shipment to you at no charge WARRANTY LIMITATIONS This warranty does not cover Repairs or alterations made o
9. table you need to machine the port in the table top to accept the Rout R Plate Following are instructions to do so Keep in mind that the Rout R Plate dimensions are the same as our Mast R Lift and Rout R LiftFX should you decide to upgrade to a precision height adjustment System in the future We also offer a pre machined template item 03003 for routing the hole in your table top if you are not comfortable with the following instructions ma QC g FIG 7 1 Begin by positioning the Rout R Plate on the table top in the exact location you prefer it to be installed Then position two L shaped templates you can fabricate from 3 4 MDF plywood or particleboard so they surround the plate on all four sides Fig 7 Leave no more than 1 4 gap at the corners Clamp the L shaped brackets securely to the table top or use double sided carpet tape Be sure the placement of the clamps does not interfere with routing the inside hole in the table top 2 Once your desired position of the Rout R Plate has been secured by the template jig you can remove the Rout R Plate from the table top 3 You will need a 1 1 2 diameter pattern bit to achieve the 3 4 radius on the corners of the Rout R Plate Several bit manufacturers offer this bit as a mortising planer bit with top bearing and a 5 8 cutting length You will be routing a groove approximately 13 32 deep sligh
10. tly deeper than the plate thickness of 3 8 to allow a slight excess of depth for plate leveling na Pul If you do not have the necessary bit or do not wish to purchase one we do offer a pre machined template for routing the hole with the use of 1 2 straight bit and a 3 4 template guide bushing The Routing Template is item 03003 and can be purchased through any authorized JessEm distributor FIG 8 4 You will need to remove the material in several passes for safety and a clean cut result Begin by adjusting the cutting depth for making a 1 8 deep pass around the inside of the template Then adjust the cutting depth another 1 8 deeper to take it down to 1 4 overall Then adjust the cutting depth to slightly more than 3 8 for the final pass Fig 8 5 Now remove the inner opening in the table top using a jigsaw You want to leave a ledge around the inside bottom edge of the hole for the Rout R Plate to sit on Draw a cutting line 1 2 inch inside the outer edge of the groove you cut in step 4 Drill a starting hole anywhere within the waste area to start the jigsaw blade Cut around the entire perimeter along your cut line to remove the center section and create the port for the router to go through This completes the process of cutting the port for the Rout R Plate Before removing the routing template check the fit of the Rout R Plate in the
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